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Article history:
Received 5 October 2013
Accepted 19 December 2013
Available online 2 January 2014
Keywords:
Hydrogel
Network parameters
Isotherms
Kinetics
Thermodynamics
A B S T R A C T
1. Introduction
Synthetic dyes appear in wastewater from various industries
such as textiles, plastics, leather, dyestuff and paper. Most of these
organic compounds are common contaminants in wastewater.
Presence of even small amounts of these pollutants (<1 mg/L) in
water is highly visible [1]. It impedes transmission of sunlight into
water and upset biological activity of aquatic life [13]. Removal of
dyes from water by adsorption has been found to be one of the best
methods because of its high treatment efciency, easy recovery
and reusability of the adsorbents [4]. Among the various solid
adsorbents, hydrogel based on natural and synthetic polymers has
gained much attention in recent years [5]. Hydrogels are
synthesized by crosslinking synthetic or natural biopolymers.
The hydrogels made from most of the synthetic polymers are of
good mechanical strength but these polymers are expensive and
not biodegradable. On the other hand natural polymers are nontoxic, biodegradable, renewable and easily available in nature.
These polymers are also not expensive but hydrogels made from
natural polymers are of poor mechanical strength. Thus, hydrogels
are also synthesized by interpenetration of networks of both
natural and synthetic polymers.
1226-086X/$ see front matter 2013 The Korean Society of Industrial and Engineering Chemistry. Published by Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jiec.2013.12.071
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
industrial dyes i.e. malachite green and methyl violet from water.
Malachite green is a triphenylmethane dye widely used in
aquaculture to control fungal attacks, protozoan infections and
some other diseases. Because of low cost and easy availability it is
widely used in paints and printing ink. It is also used for coloring
leather, paper, cotton, silk, etc. However, it is toxic to major micro
organism and difcult to remove from water [12]. Methyl violet is
also an important industrial dye extensively used in textile and
paper industries [13]. Presence of traces of these two dyes in water
is a serious threat to environment. Both of these dyes may be
removed from water using suitable hydrogels. Thus, in the present
work the semi-IPN hydrogel was used for removal of low (2.540)
and high concentration (200500 mg/L) of these important dyes
from water.
2. Experimental
2.1. Materials
Monomers i.e. acryliamide (from Fluka), hydroxyethyl methacrylate (from Fluka), MBA (from Fluka), redox initiator pair i.e.
ammonium persulfate (from Fluka) and sodium metabisulte
(Merck), were of analytical grade and used without further
purication. Soluble starch was obtained from S.d. ne chemicals,
Mumbai and used as obtained. Malachite green and methyl violet
dye used in sorption studies were purchased from SRL Chemical,
India. The structure of methyl violet and malachite green dye is
shown in Fig. 1a and b, respectively. Double distilled water was
used for polymerizations, swelling and adsorption experiments.
2.2. Methods
2.2.1. Preparation of copolymer and starch incorporated semi-IPN
hydrogels
The hydrogels were synthesized by solution polymerization in a
three-necked reactor at 65 8C for 3 h. The reactor was tted with a
stirrer, a thermometer pocket and a condenser. For preparing the
copolymer gel the specied amounts of acrylamide, MBA and
hydroxyethyl methacrylate monomer were added to the three
neck reactor placed on a constant temperature bath. The
temperature of the reaction mixture was raised to 65 8C and
aqueous solution of initiators was added to the reactor. The starch
incorporated gels were prepared in a similar way by taking the
monomers, crosslinker and initiator in aqueous solution of starch.
The aqueous solution of starch (3%, w/v) was prepared in a
250 mL glass beaker by gradual addition of required amount of
starch to boiling water in several intervals with constant stirring
till a clear viscous solution is obtained. After polymerization the
reaction mixture was cooled to ambient temperature and mixed
with 50% aqueous methanol (to quench the reaction).
3715
(1)
where Wd is the mass of the dry polymer, i.e., xerogel sample. The
amount of water adsorbed by the different hydrogels under
equilibrium conditions, also called equilibrium swelling ratio (Se)
was obtained when Wt did not change any more (We) with time,
i.e.,
Se W eWW d
d
(2)
S2ecal kS2 t
ro t
(2a)
Fig. 1. Structure, molecular weight and lmax of a) malachite green (Mol. Wt. 365,
lmax 614 nm) and b) methyl violet (Mol. Wt. 408, lmax 584 nm).
3716
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
(3)
(4)
rp
W d rtoluene
W toluene
(6a)
f p 1 rrwp Se
1
(6b)
fp
3
hydrogels at equilibrium (qe, mg/g gel) and at time t (qt, for kinetic
study) was determined from the following Eqs. (9a and 9b),
respectively,
0:5
(6c)
qe C i C e
V
Wd
(9a)
qt C i C t
V
Wd
(9b)
C i C e
100
Ci
The crosslink density (rcross ) and mesh size (& mesh ) of the
hydrogel network is obtained using Eq. (7) [17] and Eq. (8) [18],
respectively.
qt
rcross rMp Nc A
(7)
ln
(8)
qt ki p t 1=2 c
& mess C n
2M c
Mr
i1=2
1=3
lf p
23
(9c)
q2e k2HM t
1 k2HM qe t
(10)
Ct
A k2 C i t
Ci
(11)
(12)
(13)
qe kF C e 1=n
(14)
qe
kS Ce S
b
1aS Ce S
(15)
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
qe
aFS Cea
(16)
1bFS Ce
(17a)
Or
Ct
p expq rt
Ce
(17b)
(18)
DG0 RTln kd
(19)
Further,
(17)
3717
(20)
3718
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
absent in the copolymer gel but the S2, S4 and S6 are observed to
show these three transitions (marked with To, Tp and Tc in Fig. 5i)
with shifting at different temperatures indicating incorporation of
starch in the copolymer matrix as well as its strong interaction
with the copolymer. The TGA of these polymers are shown in
Fig. 5ii. Starch is observed to show three temperature zones for its
thermal degradation i.e. 70278 8C for around 5% degradation,
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
3719
crosslinker wt% in Fig. 7b. Similar kind of swelling curves were also
obtained for other hydrogels prepared with varied initiator
concentration, wt% of starch, comonomer ratios and also for S4
hydrogel in sodium chloride and calcium chloride salt solution (not
shown).
3720
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
3721
30
25
ESR (-)
20
15
10
Initiator(I)
MBA
S
N 6
N
a
C
1
N l
0 . Na
1
N Cl
C
1 aCl
N
C 2
aC
l2
S4
0.
1
S2
1 I
0. .5%
5%
I
M
1% BA
1. MB
5% A
M
2% BA
M
B
10 A
A
:1
H
5A
:1
H
1A
:1
H
1%
0.
5%
Acrylamide(A):Hydroxyethyl methacrylate(H)
Starch
Salt
b 25
20
15
10
5
0
2000
4000
6000
80 00
10000
also observed to be >0.95 for all of these ttings. Low x2 and high
F values are also observed. All of these clearly indicate close
tting of swelling data of the hydrogels to second order rate
equations.
Table 1
Swelling diffusion and network parameters of the hydrogels.
Polymer
ESRexpt/ESRcal (g/g)
r2/x2/F
kD 102/n/D 105
r2/x2/F
MBA0.5
MBA1.0
MBA1.5
MBA2.0
28/1.2
12/6.0
3.4/1.5
4.45/2.9
24.56/22.26
22.98/23
6.52/6.68
7.56/8.04
0.9815/8.6/923
0.940/9.1/221
0.992/0.04/2460
0.9851/0.16/978
2.5/0.4/1.3
2.3/0.49/8.8
7.6/0.29/0.4
11.2/0.26/0.2
0.9106/0.012/131
0.9833/0.013/477
0.9127/0.014/154
0.9554/0.013/272
2.22/0.03/511
1.75/0.04/444
0.03/2.96/36.7
0.05/1.63/52.6
I0.50
I1.0
I 1.5
20/12.7
12/6.0
71/19
15.7/13.86
22.98/23
24.5/22.42
0.9810/1.5/894
0.940/9.1/221
0.9453/8.6/220
6.2/0.3/1.93
2.3/0.49/8.8
16/0.2/0.14
0.9681/0.005/514
0.9833/0.013/477
0.9192/0.028/115
0.4/0.16/198.4
1.75/0.04/444
1.78/0.045/478
S2
S4
S6
4.7/1.5
12/6.0
38/1.0
11.4/17.87
22.98/23
4.74/5.78
0.9731/2.21/261
0.940/9.1/221
0.960/0.12/263
0.7/0.56/21
2.3/0.49/8.8
2.2/0.5/13.5
0.9541/0.01/227
0.9833/0.013/477
0.9771/0.003/453
0.14/0.3/101.7
1.75/0.04/444
0.007/10.3/17.2
10:1
5:1
1:1
0.00016/2.0
12/6.0
69/15
9.0/10.99.0
22.98/23
23.03/26.12
0.9501/0.5/191.7
0.940/9.1/221
0.8915/10.12/130
1.4/0.56/15
2.3/0.49/8.8
87/0.46/0.11
0.9651/0.004/271
0.9833/0.013/477
0.8953/0.013/271
0.06/1.15/62.4
1.75/0.04/444
0.001/54/6.3
S4NaCl0.1
S4NaCl1
S4CaCl0.1
S4CaCl1
10/0.5
20/1.8
0.95/0.01
33/4.69
15.9/16.8
11.22/9.33
9.82/8.61
8.75/10.88
0.998/0.01/311
0.9882/0.13/298
0.9751/8.15/278
0.99/0.009/1397
0.58/0.5/5
4.23/0.38/2.04
0.73/0.53/14
4.48/0.37/1.77
0.990/0.003/5200
0.975/0.003/571
0.970/0.02/471
0.99/0.0001/5907
0.04/0.15/204
0.13/0.53/98.4
0.08/0.84/74.7
0.05/1.27/24.6
I initiator, kS2 (g gel/g water, minute), r0 (g water/g gel, minute), kD (s1), n (), D (cm2/s), & (nm).
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
MG dye
MG dye removal%
MV dye
MV dye removal%
260
240
220
200
180
160
140
120
95
80
Dye removal%
65
50
150
250
350
450
550
100
80
60
40
20
0
6
4
2
0
10
20
30
40
50
ii 180
160
140
Qt (mg/g gel)
3722
120
100
80
60
0
40
1000
2000
3000
4000
20
0
200
400
600
800
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
MV high conc
MG high conc
120
qt (mg/g gel)
100
80
-1.8
-2.0
Ct -2.2
ln -2.4
Ci -2.6
-2.8
-3.0
80000120000160000
Cit
60
40
20
0
MG high
MV high
180
160
140
120
100
80
60
40
20
0 20 40 60 80 100120140160
qe mg/g gel
7
6
5
4
3
2
1
0
iii
100
10
200
300
10 15 20 25 30
t
t (min)
300
250
200
150
100
50
0
400
20
30
Ce (mg/L)
500
ii
q (mg/g gel)
t
140
3723
MGexpt
MVexpt
MGLangmuir
MVLangmuir
MGFreundlich
MVFrundlich
MGSip
SipMV
FSMG
FSMV
1/2
0.9
0.8
0.7
Ct 0.6
Ce 0.5
0.4
0.3
0.2
0.1
(min1/2)
iv
1.0
0.8
Ct
0.6
Ce
0.4
0.2
MG
MV
Low conc.
0 50010001500200025003000350
0
t (min)
High conc.
0 100200300400500600700800
t (min)
40
Fig. 9. Non-linear tting of adsorption data to i) Ho and McKay pseudo second order and McKay (shown in inset) kinetics, ii) intra particle diffusion, iii) experimental (in red)
and calculated (in black) adsorption data at varied feed concentration, iv) determination of mass transfer coefcient by non-linear tting of Eq. (17).(For interpretation of the
references to color in this gure legend, the reader is referred to the web version of the article.)
1
1 kL C i
(21)
3.4.4.2. Three and four parameter model. The dye adsorption data
were also tted to three parameter Sip and four parameter Fritz
Schlunder models. The values of these parameters are given in
Table 2 along with statistical tting parameters. It is evident that
both of these models show close tting of the experimental dye
adsorption data.
3.4.4.1. Two parameter Langmuir and Freundlich model. The equilibrium dye adsorption data (qe) at various feed dye concentration
(Ce) were tted to Langmuir and Freundlich model. Langmuir
isotherm assumes adsorption at homogeneous sites of the
hydrogels with negligible interaction among adsorbed dye
molecules. The maximum adsorption (qm) capacity of the hydogels
based on this isotherm appears to be close to experimental values
(given in rst bracket in Table 2 besides Langmuir values) for high
3724
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
Table 2
Parameter values of adsorption kinetics and adsorption isotherm models for low and high concentration of malachite green (MG) and methyl violet (MV) dye.
Model
MG low
MV low
MG high
MV high
Pseudo 2nd
qcal (mg/g)
k2 (g/mg min)
R2/x2/F
McKay k2
R2/x2/F
2 (2.66)*
7.5 104
0.991/0.007/645
1.8 105
0.984/2 105/62 103
1.58 (2.48)*
1.2 103
0.994/0.004/733
1.7 103
0.978/0.004/1300
210 (156)*
5.7 105
0.996/7.98/5112
1.8 103
0.99/0.002/3487
175 (164.23)*
8 105
0.9982/2.66/12391
8.4 104
0.98/0.001/6892
Intra particle
kp (mg/g min1/2)
c
R2/x2
F
0.006
0.247
0.9594/1.3 105
17440
0.018
0.103
0.9606/6.5 105
2510
2.77
75
0.9728/0.438
62134
2.65
61
0.9857/0.210
94439
Langmuir
kL (L/mg)
Qmax/Qmaxexpt
R2/x2/F
Freundlich. 1/n
kF (L/mg)
R2/x2/F
0.08
7.61(6.08)a
0.9856/0.069/785
0.45
1.18
0.9934/0.031/1724
0.107
6.194 (5.45)a
0.9680/0.11/373
0.433
1.133
0.9919/0.027/1480
0.003
388 (232.65)a
0.9991/5.81/20195
0.5
10.47
0.9976/15.47/7582
0.003
315 (210.67)a
0.9984/8.24/11869
0.431
14.02
0.9971/14.89/6572
1.08
0.600
0.067
0.9936/0.030/1184
1.11
0.319
0.100
0.9906/0.032/849
0.191
1.37
6.22E04
0.9992/4.55/17174
0.198
1.37
7.60E04
0.9983/0.71/7487
R2/x2/F
1.28
4.57E+06
0.426
18.46
0.9937/0.030/
1.75
0.544
0.4186
6.93E05
0.9865/0.046/
360
1639
0.02
1.28
0.9991/6.06/9680
22.20
3.49 1013
0.361
6.32
0.9986/7.2/6767
3.55 106
0.9594/1.34 105
17,446
2.77 106
9606/6.5 105
2510
4.5 105
0.9859/6.23 104
164
3.54 105
0.9803/7.96 104
1146
Thermodynamic parameters
DG0b (kj/mol)
DS0/DH0
13.27, 12.82,11.84
0.07/34.92
13.38,12.80,11.95
0.072/35.17
Sip
kS (L/mg)
b
AS
R2/x2/F
FS
AFS
BFS
a
b
a
b
Experimental value.
DG0 at 303, 313 and 323 K.
Sip model is applicable for both low and high concentration range
of adsorbate. In fact, Sip model is a combination of Langmuir and
Freundlich model. At low concentration range it reduces to
Freuindlich isotherm while at higher concentration range it
predicts monolayer adsorption characteristic of Langmuir model.
Further, the model parameter values are governed by feed
concentration as in the present case [23].
3.4.5. Mass transfer coefcient (kmt)
Mass transfer coefcient for dye adsorption was obtained by nonlinear tting of dye adsorption data to Eq. (17b) as shown in Fig. 9iv.
The values of kmtc for low and high concentration of malachite green
and methyl violet are also shown in Table 2. In tune with
experimental dye adsorption data kmtc is also observed to be higher
for high concentration range for both malachite green and methyl
violet dye while malachite green dye shows higher kmtc than methyl
violet dye for both high and low feed dye concentration.
3.4.6. Effect of temperature on dye adsorption and thermodynamic
parameters
The change in standard free energy (DG0), standard enthalpy
(DH0) and standard entropy (DS0) for adsorption of low and high
concentration of malachite green and methyl violet dye were
obtained using Eqs. (1820). Thermodynamic distribution coefcient, kd at three different temperatures of 30, 40 and 50 8C were
obtained from dye adsorption at feed dye concentration of 250 mg/
L (high) and 5 mg/L (low), respectively using Eq. (18). DH0 and DS0
R. Bhattacharyya, S.K. Ray / Journal of Industrial and Engineering Chemistry 20 (2014) 37143725
3725
Table 3
Comparison of present work with reported data.
Name of hydrogel/Other adsorbent
Reference
100 mg/L of MV
500 mg/L of MV
2.5 mg/L of MV
300 mg/L of MG
25 mg/L of MG
300 mg/L of MG
25 mg/L of MG
3 mg/L of MV
290 mg/L of MG
500 mg/Lof MV
250 mg/L of MG
2.5 mg/L of MG
250 mg/L of MV
2.5 mg/L of MV
90
284
1.72
95
10
55
10
0.135
21.2
4.22
164
2.66
156
2.47
[5]
[11]
[40]
[41]
[42]
[43]
Present work
Present work
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