Hydraulics worksheet Rev (2)

1.)

Input mud rheology.

Rheology graphs depict mud model to use from results presented. (e.g. power law, Bingham or HB.)

2.)

Input drillstring configurations, diameters, lengths, and parameters into HB Fluid worksheet.
These figures are automatically transferred to the other worksheets.

3.)

Input data figures into yellow boxes in Summary sheet.

4.)

Review result in summary sheet

All input required (Blue.)

All results shown are shown in red.

Rheology A

Insert Mud weight

Bingham plastic fluid

Fann Speed Dial reading

71
54
44
33
15
15

600
300
200
100
6
3

0.84 sg

Herschel Bulkley

Shear rate (y) Shear Stress t

sec-1
(dynes/cm)

Apparent
Viscosity

True Yield

Shear stress

1021.9

362.1

35.4

0.0

362.1

511.0

275.4

53.9

0.0

275.4

340.6

224.4

65.9

0.0

224.4

170.3

168.3

98.8

0.0

168.3

10.2

76.5

748.6

0.0

76.5

5.1

76.5

1497.2

0.0

76.5

Output Results
Bingham
PV
YP
Gel

Power Law
17
37

n
K

0.28
4860

HB Modified Power law

n
0.2782
K
4860

15

Shear stress

Rheology
1000.0

100.0

10.0

1.0
1.0

10.0

100.0

1000.0

10000.0

S he a r stre ss (dyne s/cm )

Shear rate

Rheology
400.0
350.0
300.0
250.0
200.0
150.0
100.0
50.0
0.0
0.0

200.0

400.0

600.0

800.0

1000.0

1200.0

800.0

1000.0

1200.0

Appa ra nt Viscosity (cp)

Shear rate

Apparant Viscosity

500.0

0.0
0.0

200.0

400.0

600.0
Shear rate (sec-1)

Kingdom drilling services Ltd Confidential

Rheology

Page 2

Hydraulics Summary Sheet

Field Banteng
Date 11/3/2016
Hole section
Depth From
Calculate Hydr.Depth [mMD]:
Calculate Hydr.Depth [mTVD]:
Pressure loss through MWD
Pressure loss through PDM

Operator Medco Energi

Well Banteng - 1

8.50 ins
10800 ft
11350 ft
11350 ft
0 psi
0 psi

10800 ft
11350 ft
11350 ft
0 psi
0 psi

Bingham

US Units
Power Law

Surface Pressure Loss

93 psi
Drill String Pressure Loss
1917 psi
Bit Pressure Loss
704 psi
Annular Pressure Loss
611 psi
Pressure loss through MWD
0 psi
Pressure loss through PDM
0 psi
Pump Pressure
3326 psi
HP required
948 HHP
% HP available at bit
21.16%
PV
17
YP
37
Gel
15
n
n/a
K
n/a
ECD values at depth of calc.: 15.03 ppg

Flow rate
mud weight
Cuttings density
Cuttings diameter

HB

Bingham

0.15 ins

1850 LPM
1.68 sg
2.30 sg
3.81 mm

SI Units
Power Law

HB

489 Gpm
13.99 ppg
19.16 ppg

92 psi

92 psi

6.4 bar

6.3 bar

6.3 bar

1883 psi

1883 psi

132.2 bar

129.9 bar

129.9 bar

704 psi

704 psi

48.5 bar

48.5 bar

48.5 bar

490 psi

490 psi

42.2 bar

33.8 bar

33.8 bar

0 psi

0 psi

0.0 bar

0.0 bar

0.0 bar

0 psi

0 psi

0.0 bar

0.0 bar

0.0 bar

3168 psi
903 HHP

3168 psi
903 HHP

229.4 bar
948 HHP

218.5 bar
903 HHP

218.5 bar
903 HHP

22.21%

21.16%

22.21%
n/a

n/a

n/a
n/a

22.21%
n/a

n/a

n/a

37

n/a

n/a

n/a

15

n/a

n/a

0.2782

0.2782

n/a

0.2782

4860

4860

n/a

4860

14.82 ppg

22.21%

17

14.82 ppg

1.80 ppg

1.78 ppg

0.2782
4860

1.78 ppg

Hydraulics Optimisation
Current Bit Pressure Loss

21.16%

22.21%

22.21%

Bit size

2162 HHP
9 32nds

2059 HHP
9 32nds

2059 HHP
9 32nds

Nozzle 1

Optimum Nozzle size 32nd

7 32nds

7 32nds

7 32nds

Nozzle 3

Max IF at bit (47%) of press

1563 HHP

1489 HHP

1489 HHP

Nozzle 4

Number of Nozzles

9 32nds

9 32nds

9 32nds

Nozzle 5

Optimum Nozzle size 32nd

8 32nds

8 32nds

8 32nds

Nozzle 6

Max HHP at bit (65%) of press

Number of Nozzles

Nozzle 2

8.5
16
16
18

Nozzle 7
Nozzle 8

1400

1200

1000

Nozzle 9

Flow rate gpm

Nozzle vel ft/sec
Pressure psi
HHP HP
IF lbs

Flow Rate
Mudweight
Nozzle Coeff
TFA
Nozzle Velocity

800

Pressure Loss
Hyd Horse Power
HHP/square inch

600

Impact Force

489 Gpm
13.99 ppg
0.98
0.641 sq ins
245 ft/sec
704 psi
201 HHP
3.54 HSI
866 lbsf

400

200

Flow Rate (gpm)

Kingdom drilling services Ltd Confidential

Summary

Page 3

Herschel Buckly Model

Input parameters:
Pump rate
y
K

1850 LPM
489 Gpm
0.2782
4860

Pump Line
Standpipe
Rotary Hose
Top Drive / Kelly

13.99 ppg
2.3
0.15

1.68 sg

Results

Surface Pipework
Description

Mud weight
Cutting Density
Cutting size

Length

OD

ID

Velocity

Shear Rate

Shear stress

200 ft
200 ft
90 ft
20 ft

5.00 ins
5.00 ins
5.00 ins
5.00 ins

4.00 ins
4.00 ins
4.00 ins
4.00 ins

12 ft/sec
12 ft/sec
12 ft/sec
12 ft/sec

494 dynes/cm
494 dynes/cm
494 dynes/cm
494 dynes/cm

273 dynes/cm
273 dynes/cm
273 dynes/cm
273 dynes/cm

Effective
Viscosity
55 cp
55 cp
55 cp
55 cp

Apparent
Viscosity
91 cp
91 cp
91 cp
91 cp

Reynolds
number
7115
7115
7115
7115

Critical
velocity
Turbulent
Turbulent
Turbulent
Turbulent

Flow
Friction factor Moody Fric
Pressure drop
regime
(f)
factor (f)
0.00225
0.008524
9.48
36 psi
0.00225
0.008524
9.48
36 psi
0.00225
0.008524
4.26
16 psi
0.00225
0.008524
0.95
4 psi

Effective
Viscosity
64 cp
30 cp
32 cp
32 cp

Apparent
Viscosity
105 cp
49 cp
52 cp
52 cp

Reynolds
number
5760
17687
15943
15943

Critical
velocity
Turbulent
Turbulent
Turbulent
Turbulent

Flow
Friction factor Moody Fric
Pressure drop
regime
(f)
factor (f)
0.00278
0.009046
443.12
1446 psi
0.00090
0.006652
36.14
266 psi
0.00100
0.006838
13.61
93 psi
0.00100
0.006838
11.34
77 psi

Effective
Viscosity
811 cp
82 cp
75 cp
48 cp
48 cp

Apparent
Viscosity
1514 cp
154 cp
140 cp
90 cp
90 cp

Reynolds
number
59
1004
1122
1612
1612

Critical
velocity
Laminar
Laminar
Laminar
Laminar
Laminar

Flow
Friction factor Moody Fric
Pressure drop
regime
(f)
factor (f)
0.27195
0.036728
2.69
0 psi
0.01593
0.015105
438.94
417 psi
0.01426
0.014608
21.68
22 psi
0.00992
0.013101
14.35
19 psi
0.00992
0.013101
11.96
16 psi

Drillstring configuration
Description

Length

OD

ID

Velocity

Shear Rate

Shear stress

Drill pipe
Heavy Weight
Drill Collars 2
Drill Collars 1

10570 ft
450 ft
180 ft
150 ft

5.00 ins
5.00 ins
6.00 ins
6.00 ins

4.28 ins
3.00 ins
3.10 ins
3.10 ins

11 ft/sec
22 ft/sec
21 ft/sec
21 ft/sec

404 dynes/cm
1170 dynes/cm
1061 dynes/cm
1061 dynes/cm

258 dynes/cm
347 dynes/cm
337 dynes/cm
337 dynes/cm

Velocity

Shear Rate

Shear stress

1 ft/sec
4 ft/sec
4 ft/sec
6 ft/sec
6 ft/sec

12 dynes/cm
284 dynes/cm
324 dynes/cm
592 dynes/cm
592 dynes/cm

97 dynes/cm
234 dynes/cm
243 dynes/cm
287 dynes/cm
287 dynes/cm

Total length 11350 ft 11350 ft Insert depth here!!!

Annulus configuration
Description
BOP
DP casing
DP1/OH
HWDP OH
Collars 1/Open Hole

Length
550 ft
10020 ft
450 ft
180 ft
150 ft

OD
18.75 ins
8.71 ins
8.50 ins
8.50 ins
8.50 ins

ID
5.00 ins
5.00 ins
5.00 ins
6.00 ins
6.00 ins

Total length 11350 ft 11350 ft

Kingdom drilling services Ltd Confidential

HB Fluid

Page 4

Pressure Loss through the bit

Output

Input parameters
Bit size
Nozzle 1
Nozzle 2
Nozzle 3
Nozzle 4
Nozzle 5
Nozzle 6
Nozzle 7
Nozzle 8
Nozzle 9

8.5
16
16
18
0
0
0
0
0
0

TFA
Nozzle Velocity
Pressure Loss

0.641 sq ins
245 ft/sec
704 psi
201 HHP
3.54 HSI
866 lbsf

Hydraulic Horse Power

HHP/square inch
Impact Force
Flow Rate
Mudweight
Nozzle Coefficient

489 Gpm
13.99 ppg
0.98

Hydraulic horsepow e r

Bit/Bottom hole optimisation

3000
Flow rate gpm
Nozzle vel ft/sec

2500

Pressure psi
HHP HP
IF lbs

2000
1500
1000
500

Kingdom drilling services Ltd Confidential

Bit

929

880

831

782

733

Flow Rate (gpm)

684

635

587

538

489

440

391

342

293

244

196

147

98

49

Page 5

Power Law Model

Input parameters
Pump rate
n
K

489 Gpm
0.2782
4860

13.99 ppg
2.3
0.15

Results

Surface Pipework
Description

Mud weight
Cutting Density
Cutting size

OD

ID

Velocity

Shear Rate

Shear stress

5.00 ins
5.00 ins
5.00 ins
5.00 ins

4.00 ins
4.00 ins
4.00 ins
4.00 ins

12 ft/sec
12 ft/sec
12 ft/sec
12 ft/sec

494 dynes/cm
494 dynes/cm
494 dynes/cm
494 dynes/cm

273 dynes/cm
273 dynes/cm
273 dynes/cm
273 dynes/cm

OD

ID

Velocity

Shear Rate

Shear stress

10570 ft
450 ft
180 ft
150 ft

5.00 ins
5.00 ins
6.00 ins
6.00 ins

4.28 ins
3.00 ins
3.10 ins
3.10 ins

11 ft/sec 404 dynes/cm 258 dynes/cm

22 ft/sec 1170 dynes/cm 347 dynes/cm
21 ft/sec 1061 dynes/cm 337 dynes/cm
21 ft/sec 1061 dynes/cm 337 dynes/cm

Total length 11350 ft

11350 ft

ID

Velocity

Shear Rate

Shear stress

1 ft/sec
4 ft/sec
4 ft/sec
6 ft/sec
6 ft/sec

12 dynes/cm
284 dynes/cm
324 dynes/cm
592 dynes/cm
592 dynes/cm

97 dynes/cm
234 dynes/cm
243 dynes/cm
287 dynes/cm
287 dynes/cm

Pump Line
Standpipe
Rotary Hose
Top Drive / Kelly

Length
200 ft
200 ft
90 ft
20 ft

Effective Apparent Reynolds

Viscosity Viscosity
number
55 cp
91 cp
7115
55 cp
91 cp
7115
55 cp
91 cp
7115
55 cp
91 cp
7115

Critical
velocity
Turbulent
Turbulent
Turbulent
Turbulent

Flow
Friction factor Moody Fric
Pressure drop
regime
(f)
factor (f)
0.00225
0.008524
9.48
36.00
0.00225
0.008524
9.48
36.00
0.00225
0.008524
4.26
16.20
0.00225
0.008524
0.95
3.60

Effective Apparent Reynolds

Viscosity Viscosity
number
64 cp
105 cp
5760
30 cp
49 cp
17687
32 cp
52 cp
15943
32 cp
52 cp
15943

Critical
velocity
Turbulent
Turbulent
Turbulent
Turbulent

Flow
Friction factor Moody Fric
Pressure drop
regime
(f)
factor (f)
0.00278
0.009046
443.12
1446.26
0.00090
0.006652
36.14
266.38
0.00100
0.006838
13.61
92.97
0.00100
0.006838
11.34
77.47

Effective Apparent Reynolds

Viscosity Viscosity
number
811 cp
1514 cp
59
82 cp
154 cp
1004
75 cp
140 cp
1122
48 cp
90 cp
1612
48 cp
90 cp
1612

Critical
velocity
Laminar
Laminar
Laminar
Laminar
Laminar

Flow
Friction factor Moody Fric
Pressure drop
regime
(f)
factor (f)
0.27195
0.036728
2.69
0.36
0.01593
0.015105
438.94
416.93
0.01426
0.014608
21.68
22.24
0.00992
0.013101
14.35
18.98
0.00992
0.013101
11.96
15.82

Drillstring configuration
Description
Drill pipe
Heavy Weight
Drill Collars 2
Drill Collars 1

Length

Annulus configuration
Description
Drill pipe / Casing
DP/ Open hole
HWDP/ Open hole
Collars 2/Open Hole
Collars 1/Open Hole

Length

OD

550 ft
10020 ft
450 ft
180 ft
150 ft

18.75 ins
8.71 ins
8.50 ins
8.50 ins
8.50 ins

Total length 11350 ft

11350 ft

Kingdom drilling services Ltd Confidential

5.00 ins
5.00 ins
5.00 ins
6.00 ins
6.00 ins

Power law

Page 6

Bingham Plastic Modelling

Input parameters
Pump rate
PV
YP
Gel

489 Gpm
17
37.00
15

Pump Line
Standpipe
Rotary Hose
Top Drive / Kelly

13.99 ppg
2.3
0.15

Results

Surface Pipework
Description

Mud weight
Cutting Density
Cutting size

Length
200 ft
200 ft
90 ft
20 ft

OD
5.00 ins
5.00 ins
5.00 ins
5.00 ins

ID

Velocity Shear Rate

Shear stress

4.00 ins
4.00 ins
4.00 ins
4.00 ins

12 ft/sec
12 ft/sec
12 ft/sec
12 ft/sec

648 sec-1
648 sec-1
648 sec-1
648 sec-1

287 dynes/cm
287 dynes/cm
287 dynes/cm
287 dynes/cm

ID

Velocity Shear Rate

Shear stress

4.28 ins
3.00 ins
3.10 ins
3.10 ins

11 ft/sec
22 ft/sec
21 ft/sec
21 ft/sec

593 sec-1
1058 sec-1
992 sec-1
992 sec-1

278 dynes/cm
357 dynes/cm
346 dynes/cm
346 dynes/cm

ID

Velocity Shear Rate

Shear stress

Effective Apparent Reynolds

Viscosity Viscosity number
44 cp
44 cp
44 cp
44 cp

96 cp
96 cp
96 cp
96 cp

6753
6753
6753
6753

Critical
velocity

Flow
regime

Friction Moody Fric

factor (f) factor (f)

Pressure drop

6 ft/sec
6 ft/sec
6 ft/sec
6 ft/sec

Turbulent
Turbulent
Turbulent
Turbulent

0.00237
0.00237
0.00237
0.00237

10 psi
10 psi
4 psi
1 psi

Critical
velocity

Flow
regime

6 ft/sec
7 ft/sec
7 ft/sec
7 ft/sec

Turbulent
Turbulent
Turbulent
Turbulent

Critical
velocity

Flow
regime

Friction Moody Fric

factor (f) factor (f)

5 ft/sec
6 ft/sec
6 ft/sec
6 ft/sec
6 ft/sec

Laminar
Laminar
Laminar
Laminar
Laminar

0.61222
0.01623
0.01418
0.00903
0.00903

0.008649
0.008649
0.008649
0.008649

37 psi
37 psi
16 psi
4 psi

Drillstring configuration
Description
Drill pipe
Heavy Weight
Drill Collars 2
Drill Collars 1

Length
10570 ft
450 ft
180 ft
150 ft

OD
5.00 ins
5.00 ins
6.00 ins
6.00 ins

Effective Apparent Reynolds

Viscosity Viscosity number
47 cp
34 cp
35 cp
35 cp

113 cp
50 cp
54 cp
54 cp

5343
17175
15557
15557

Friction Moody Fric

factor (f) factor (f)
0.00299
0.00093
0.00103
0.00103

0.009240
0.006704
0.006883
0.006883

Pressure drop
478 psi
37 psi
14 psi
12 psi

1477 psi
268 psi
94 psi
78 psi

Total length 11350 ft 11350 ft

Annulus configuration
Description
Drill pipe / Casing
DP/ Open hole
HWDP/ Open hole
Collars 2/Open Hole
Collars 1/Open Hole

Length

OD

550 ft 18.75 ins

10020 ft 8.71 ins
450 ft 8.50 ins
180 ft 8.50 ins
150 ft 8.50 ins

5.00 ins
5.00 ins
5.00 ins
6.00 ins
6.00 ins

1 ft/sec
4 ft/sec
4 ft/sec
6 ft/sec
6 ft/sec

529 sec-1
675 sec-1
696 sec-1
840 sec-1
840 sec-1

267 dynes/cm
292 dynes/cm
296 dynes/cm
320 dynes/cm
320 dynes/cm

Effective Apparent Reynolds

Viscosity Viscosity number
51 cp
43 cp
42 cp
38 cp
38 cp

4178 cp
192 cp
170 cp
101 cp
101 cp

26
986
1128
1771
1771

0.047709
0.015191
0.014583
0.012740
0.012740

Pressure drop
7 psi
548 psi
26 psi
16 psi
13 psi

0 psi
419 psi
22 psi
18 psi
15 psi

Total length 11350 ft 11350 ft

www.kingdomdrilling.co.uk

Page 7

Hydraulics and hole cleaning

Hole opening optimisation

Results

Input parameters
Maximum anticipated flow rate

1200 Gpm

Required jet velocity

300 ft/sec

Volume of hole / ft drilled

Bit size (inches)

17.50ins

hole opener 2

1.67 ft3
2.02 ft3
3.38 ft3

Hole opener 1 (inches)

Hole opener 2, (inches)

26.00ins
36.00ins

Total

7.07 ft3

Bit
hole opener 1

Balance for each set of cutters

For one hole opener insert same sizes in 1 & 2

hole opener 2

284 Gpm
342 Gpm
574 Gpm

Total

1200 Gpm

Bit
hole opener 1

Note:
Continuity equation applied for resultingTFA
required

Flow area for each set of cutters

Hole opener 2*

0.364 sq ins
0.440 sq ins
0.737 sq ins

Total flow area

1.541 sq ins

Bit *
Hole opener 1*

*Select nozzles to suit total flow areas (TFA) resulting

Refer to TFA worksheet.

Kingdom Drilling Services Ltd Confidential

www.kingdomdrilling.co.uk

Total flow area (TFA) of Standard nozzles (ins2)

Number of nozzles
Nozzle size
7/ 32
3/ 8
9/ 32
5/ 16
11/ 32
3/ 8
13/ 32
7/ 16
15/ 32
1/ 2
17/ 32
9/ 16
19/ 32
5/ 8
21/ 32
11/ 16
23/ 32
3/ 4

0.038
0.110
0.062
0.077
0.093
0.110
0.130
0.150
0.173
0.196
0.222
0.249
0.277
0.307
0.338
0.371
0.406

0.075
0.221
0.124
0.153
0.186
0.221
0.259
0.301
0.345
0.393
0.443
0.497
0.554
0.614
0.676
0.742
0.811

0.113
0.331
0.186
0.230
0.278
0.331
0.389
0.451
0.518
0.589
0.665
0.746
0.831
0.920
1.015
1.114
1.217

0.150
0.442
0.249
0.307
0.371
0.442
0.518
0.601
0.690
0.785
0.887
0.994
1.108
1.227
1.353
1.485
1.623

0.188
0.552
0.311
0.383
0.464
0.552
0.648
0.752
0.863
0.982
1.108
1.243
1.384
1.534
1.691
1.856
2.029

0.225
0.663
0.373
0.460
0.557
0.663
0.778
0.902
1.035
1.178
1.330
1.491
1.661
1.841
2.029
2.227
2.434

0.263
0.773
0.435
0.537
0.650
0.773
0.907
1.052
1.208
1.374
1.552
1.740
1.938
2.148
2.368
2.599
2.840

0.301
0.884
0.497
0.614
0.742
0.884
1.037
1.203
1.381
1.571
1.773
1.988
2.215
2.454
2.706
2.970
3.246

0.338
0.994
0.559
0.690
0.835
0.994
1.167
1.353
1.553
1.767
1.995
2.237
2.492
2.761
3.044
3.341
3.652

0.442

0.884

1.325

1.767

2.209

2.651

3.093

3.534

3.976

Kingdom rilling Services Ltd.

www.kingdomdrilling.com