Professional Documents
Culture Documents
Outline
Introduction
Framework and method
Computer implementation
Illustrative cases
ENERGY
IT
MATERIALS
HEALTHCARE &
BIORISK
ARCTIC
Motivation
Todays environment
Rising fuel costs
SOx
NOx
Ballast
10
COSSMOS
Complex Ship Systems Modelling & Simulation
11
System design
Efficiency Optimisation
Condition-Monitoring
Retrofitting Solutions
Operation Optimisation
Model-based methods for energy efficieny improvements onboard ships
14 June 2012
Det Norske Veritas AS. All rights reserved.
12
Methodology
1. Identify relevant system components
4. Model validation
1260
e21
dVw,tot
dt
dVw,tot
dt
+ e12
+ e22
dPdr
& w m
& st
=m
dt
dPdr
& whw m
& st,sathst,sat
= Q+ m
dt
e32
dPdr
d
& dc
+ e33 r = Q r hsatm
dt
dt
e42
h h
dPdr
dV
d
&w
+ e43 r + e44 sd = st Vsdth Vsd + w w,sat m
dt
dt
dt tdr
hsat
e11
1220
Predicted
Measured
1200
1180
0
e11 = w st
50
100
Time (sec)
150
h
h
T
e22 = Vw,tothw w + w w +Vst,tothst st + st st Vtot + mm,totcpm sat
Pdr
Pdr
Pdr
Pdr
Pdr
h
e32 = w w + ar hsat w (1 av )Vr + (1 ar )hsat st + st st avVr +
Pdr
Pdr
Pdr
Pdr
a
Tsat
+ (st + (wefficieny
st )r )hsatimprovements
Vr v Vr + mm,r cpm onboard
energy
ships
Pdr
Pdr
14 June 2012
Det Norske Veritas AS. All rights reserved.
13
200
= F Y(t ),
, u(t ), p(t ), t
dt
x
Differential equations
(e.g. mass / energy balance)
Y(t )
H Y(t ),
, u(t ), p(t ), t = 0
x
Algebraic equations
(e.g. pressure drop, thermal properties)
Y(t )
f Y(t ),
, u(t ), p(t ), t
=0
x
t =t 0
Initial conditions
Y(t )
h Y(t ),
, u(t ), p(t ), t
=0
x = x0
Boundary conditions
14
Water Inlet
Steam
Drum
Features:
-
Steam Outlet
Drum
Level
Risers
Water / Vapour
(Two-phase flow)
Downcommers
(Water)
Heat
Input
e21
dVw,tot
dt
dVw,tot
dt
+ e12
dPdr
= m& w m& st
dt
+ e22
dPdr
= Q + m& w hw m& st ,sat hst , sat
dt
e32
dPdr
d r
+ e33
= Q r hsat m& dc
dt
dt
e42
hw hw,sat
dPdr
dV
d r
+ e43
+ e44 sd = st Vsdth Vsd +
m& w
dt
dt
dt
t dr
hsat
e11 = w st
e12 = Vw,tot
+ Vst ,tot st
Pdr
Pdr
e21 = w hw st hst
h
e22 = Vw,tot hw w + w w
Pdr
Pdr
e32 = w w + a r hsat w
Pdr
Pdr
h
+ Vst ,tot hst st + st st
Pdr
Pdr
T
Vtot + mm,tot c pm sat
Pdr
h
(1 av )Vr + (1 a r )hsat st + st st
Pdr
Pdr
a
T
+ ( st + ( w st ) r )hsatVr v Vr + mm,r c pm sat
Model-based methods for energy efficieny improvements onboard ships
Pdr
Pdr
14 June 2012
avVr +
st
1
+
Pdr hsat
av
Pdr
h
h
T
stVsd st + wVw,dr w Vsd Vw,dr + mm,dr c pm sat +
Pdr
Pdr
Pdr
a
+ a r (1 + )Vr a v st + (1 a v ) w + ( w st ) v
Pdr
Pdr
Pdr
e43 = a r (1 + )( w st )Vr
av
a r
e44 = st
hst , hw , st , w ,
aV =
st w hst hw
T
,
,
,
, Tsat , sat f (Pdr )
Pdr
Pdr Pdr Pdr Pdr
w st
st
1
1 +
a
ln
a r
r
w st w st
st
l dr =
l dr =
Vw, dr + Vsd
Adr
+V
Vdr
m& dc =
av
1
=
Pdr ( w st )2
st
w
+ st
w
st w 1 +
w
ln(1 + )
Pdr (1 ) st
st
Pdr
1
av
1
= w ln(1 + )
ar st
1 +
ar ( w st )
m& ct =
st
hw,sat hw
hsat
m& w +
h
h
T dP
1
st ,satVst ,tot st ,sat + w,satVw,tot w,sat Vtot + mm,tot c pm sat dr
hsat
Pdr
Pdr
Pdr dt
w,sat
st ,sat
a
m& r = m& dc Vr av
+ (1 av )
( w,sat st ,sat ) v
Pdr
Pdr
Pdr
a da
+ ( w,sat st ,sat )Vr v r
a r dt
dPdr
+
dt
System Model
(Hierarchical synthesis)
Diesel Engine
with Heat Recovery
185
180
g r/ k W h
SFOC = 12 gr/kWh
175
170
165
Performance assessment
Brake Specific Fuel Consumptions
200
Diesel Engine
195
gr / kWh
190
185
180
175
170
165
20
25
30
35
40
45
50
55
60 65
70
75
80
85
90
Engine Load (% )
6000
Steamturbinepower
4000
0.5
3000
0.4
2000
0.3
1000
19
5000
0.6
0.2
14 June 2012
Det Norske Veritas AS. All rights reserved.
Relativedrumlevel
Severe power
surge
Permissible level
fluctuation limits
0.7
500
1000
1500
2000
2500
3000
Time(sec)
3500
4000
4500
5000
5500
0
6000
Heat Exchange
Flow transport
Turbomachinery
Electrical
Components
Control
Gas turbine
(lookup)
Steam
drum/Evaporator
Centrifugal
pump
Steam turbine
(back-pressure)
Synchronous
Generator
PID Controller
Diesel engine
(lookup)
Auxiliary boiler
Blower
Steam turbine
(condensing)
Induction Motor
Sensor
Diesel engine
(mean value)
Smoke-tube
boiler
Valves (gas
and liquid)
Compressor
Frequency
converter
Actuator
Diesel engine
(detailed)
Condenser
Flow mixers /
splitters
Turbine
Li-ion Battery
Mechanical
Boiler burner
Deaerator
Pipe
Power turbine
Fuel Cells
Rotating shaft
Tubular heat
exchanger
Plenum (gas
and liquid)
MCFC detailed
model
Torque load
Plate heat
exchanger
Tank
Reformer
Torque
combiner
HT-PEM
lumped model
20
Studies so far
Investigation of heat recovery options for
containerships
21
Illustrative examples
Waste heat recovery systems
22
Example 1
Heat recovery from marine diesel engines
Water
Drum level
control
Economizer
Steam drum
Evaporator
Superheater
Charge air
cooler
Drum pressure
control
Diesel
Engine
Water
pre-heater
Steam Turbine
Steam
Condenser
Condenser
level control
Exhaust gas
Feed water
pump
23
Subject to:
Ship application
24
Optimal Design
190
Diesel Engine
with Heat Recovery
gr/kWh
185
180
SFOC = 12 gr/kWh
175
170
25
Off-design study
Partial load performance assessment
Brake Specific Fuel Consumptions
200
Diesel Engine
195
gr / kWh
190
185
180
175
170
165
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
gr / kWh
20
15
10
0
20
30 35
40
45
50 55
60
65
70
25
26
75 80
85
90
Transient operation
Scenario: Fast shut-down and de-pressurisation of system
Fast load increase and pressurisation of combined-cycle system
100
Diesel engine load
90
80
70
60
50
70
60
50
40
30
20
0
200
400
600
800
40
3
Diesel engine load
30
1
1000
20
2500
1
2700
2900
Time (sec)
3100
3300
3500
3700
3900
Time (sec)
0.8
6000
Relative drum level
Power surge
0.7
5000
0.6
4000
0.5
3000
0.4
2000
0.3
1000
0.2
0
500
1000
1500
2000
2500
3000
Time (sec)
27
3500
4000
4500
5000
5500
0
6000
100
Drum pressure set-point (bar)
90
and
28
Increasing complexity
Asia Europe trading route
Time at sea
29
Integrated system
HP water
pre-heater
HP evaporator
HP steam
turbine
LP water
pre-heater
Diesel engine
LP superheater
LP steam
turbine
HP superheater
Eng. Lube-oil
water pre-heater
[(
NT
max ( NPV ) = CY + t =1
X
(1 + ir )i
Y
i =1
Design
Space
Performance
Subject to:
Operability
Safety
31
constraints
Optimal design
Heat recovery boiler
HP pressure
HP mass flow
LP pressure
LP mass flow
Footprint area
Height
=
=
=
=
=
=
Investment analysis
10.21 bar
2.631 kg/s
2.388 bar
2.338 kg/s
36.533 m2 (~6x6)
14.826 m
Steam turbine
Capital cost
Profit
Payback time
TEU loss
=
=
=
=
NPV
Total Efficiency
= 3318 kW
= 0.8596
= 3.533
32
Optimal operation
Exhaust gas by-pass ratio
Manoeuvring
Ballast transit
Normal speed
High speed
transit
0%
5%
10%
15%
20%
Ballast transit
Normal speed
1000
2000
3000
4000
Optimal operation
Power & Steam turbine outputs
Steam turbine
Power turbine
Manoeuvring
PT shut-down due to
by-pass close
Ballast transit
Normal speed
High speed transit
0
Overall efficiency
34
Combined cycle
Traditional system
Manoeuvring
Ballast transit
Normal speed
High speed transit
35%
40%
45%
50%
Overall system efficiency
55%
35
Problem definition
Target:
Scope:
Performance assessment
Model-based diagnostics
Identify fuel savings potential
Improved operational strategies
36
System flowsheet
Oxygen content control
To:
Inert Gas system
Exhaust gas
Auxiliary fired
Boiler #1
Steam
Turbines
#1
#2
Feed-water
pump
Cargo Pumps
Condenser
Hot-well
Crude Oil
Water / Steam
To:
Shore station
37
2. Data transmission
to DNV
4. Simulations &
analysis
100%
Monitoring
Improved strategies
100%
dump, 5%
80%
82%
65%
70%
60%
Condenser
90%
50%
40%
30%
hotel consumption,
3%
20%
Steam
Turbines
10%
9%
9%
7%
Steam Utilization
Pumps
Discharge
0%
Fuel
Boilers
Scrubbers
40
Scrubber design
features (diameter /
height / Liquid to Gas
flow rate ratio)
Scrubber + Venturi
pressure drop
Turbine back
pressure
Charge air: Less flow
& pressure
Increase in fuel
consumption or
Lower power output
41
Basic phenomena
Gaseous SO2 is absorbed in
the seawater
CO2 may absorb or desorb
in/from the water depending
on kinetics
SEAWATER
z=1
FLUE GAS
GAS
Chemical equilibrium is
reached
WATER
SO2
CO2
z + dz
z
HEIGHT
h
z=0
HIGH
COMPLEXITY!
Model-based methods for energy efficieny improvements onboard ships
14 June 2012
Det Norske Veritas AS. All rights reserved.
42
1 V& gas pi (z )
a wet qi (z ) =
, z (0,1], i {SO2 , CO2 }
Ah RT z
Mass balance
Seawater stream
Mass transfer
p i ( z ) p iint ( z )
, z [0,1], i {SO 2 , CO 2 }
q i (z ) = k i (z )
RT
film
(z )
DSO2 C SO
2
q SO2 (z ) =
film
qCO2 (z ) =
film
(z )
DCO2 CCO
2
film
liq
liq
liq
V& liq C SO2 (z ) + C HSO31 ( z ) + C SO3 2 (z )
a wet q SO2 ( z ) =
, z [0,1)
Ah
z
liq
liq
liq
V& liq CCO2 (z ) + C HCO31 (z ) + CCO3 2 (z )
a wet qCO2 (z ) =
, z [0,1)
Ah
z
43
film
DHSO 1 C HSO
1 ( z )
3
film
, z [0,1]
film
DSO 2 C SO
2 ( z )
3
film
req , II =
Physical &
chemical
equilibrium
req , III =
film
C Hfilm
+1 C
HSO 1
3
film
C SO
2
film
C Hfilm
+1 C
SO 2
3
film
C HSO
1
Diffusion zone
req ,VIII =
Gas stream
Acidity
film
C Hfilm
+1 C
CO 2
3
film
C HCO
1
3
+ H 2O HSO3 + H +
HSO3 SO3
+ H+
H 2O OH + H +
pH (z ) = log10 C H +1
14 June 2012
44
HCO3 CO3
1 P( z )
= Fdry + Fwet , z (0,1]
h z
liq
film
req ,VII = C Hfilm
+1 C
OH 1
Pressure drop
SO2
+H+
Desulfurisation rate %
100
Simulation results
Simulation results
16
12
8
4
Desulfurisation
efficiency:
Deviation < 1%
50
0
0
4
8
12
Experimental data
16
50
60 70 80 90 100
ExperimentalSimulation
data
Experimental
Desulfurisation rate %
7
6
Simulation results
75
5
4
3
2
1
0
0
2
4
Experimental data
100
90
80
70
60
50
0.00
0.01
0.02
Liquid/Gas vol. flow rate
ratio
45
without scrubber
220
16
BSFC [g/k Wh]
17
15
14
13
210
200
190
180
170
50
12
75
90
Engine loading [%]
100
11
10
8
0
5
10
15
SO2/CO2 [ppm/%mole]
20
25
46
Summary
47
48
Acknowledgments
Georgios Dimopoulos
Charikleia Georgopoulou
Iasonas Stefanatos
Alexandros Zymaris
nikolaos.kakalis@dnv.com
Model-based methods for energy efficieny improvements onboard ships
14 June 2012
Det Norske Veritas AS. All rights reserved.
49
50