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Model-based methods for energy efficieny

improvements onboard ships


DNV Research & Innovation Greece
Nikolaos Kakalis, PhD
14 June 2012

Outline
 Introduction
 Framework and method
 Computer implementation
 Illustrative cases

Model-based methods for energy efficieny improvements onboard ships


14 June 2012
Det Norske Veritas AS. All rights reserved.

DNV Research & Innovation

The objective of the strategic


research activities is through new
knowledge and services to enable
long term innovation and
business growth in support of
the overall strategy of DNV

Model-based methods for energy efficieny improvements onboard ships


14 June 2012
Det Norske Veritas AS. All rights reserved.

Our current research programmes


MARITIME

ENERGY

IT

MATERIALS

HEALTHCARE &
BIORISK

ARCTIC

Model-based methods for energy efficieny improvements onboard ships


14 June 2012
Det Norske Veritas AS. All rights reserved.

DNV Research & Innovation Greece


 Established in 2008
Provide high-calibre R&D solutions in
shipping
 Innovative R&D
- Marine systems engineering
- Maritime operations
- Novel technology concepts

 Strategic collaboration with National


Technical University of Athens
 Strong partnerships / JIPs with Greek
shipping and international community

Model-based methods for energy efficieny improvements onboard ships


14 June 2012
Det Norske Veritas AS. All rights reserved.

Motivation

Model-based methods for energy efficieny improvements onboard ships


14 June 2012
Det Norske Veritas AS. All rights reserved.

Todays environment
Rising fuel costs

Market uncertainty, overcapacity,


freight rates

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Source: IHS Fairplay

Demanding environmental regulatory timeline


CO2

SOx

NOx

Ballast

Model-based methods for energy efficieny improvements onboard ships


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How to manage complexity?


Complex landscape
 Save energy/ fuel
 Reduce emissions
 Remove the sulphur
 Clean the ballast water
 Etc

 Advanced machinery concepts


 Alternative fuels
 Increasing complexity
 Safety, operability & performance
Model-based methods for energy efficieny improvements onboard ships
14 June 2012
Det Norske Veritas AS. All rights reserved.

We focus on machinery and


energy conversion systems
R&D, methods and computer
tool implementation

Model-based methods for energy efficieny improvements onboard ships


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10

COSSMOS
Complex Ship Systems Modelling & Simulation

Develop model-based methods and computer tool for integrated


marine systems synthesis, design and operation optimisation
 Multi-disciplinary systems approach
 Simulate and optimise machinery w.r.t. energy efficiency
 Thermofluids & mechanics
 Steady-state & transient/dynamic behaviour
 1 general-purpose framework / tool for:
- Ships in operation, new buildings, assessing innovative solutions

Model-based methods for energy efficieny improvements onboard ships


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11

Supporting DNV Services with model-based applications


Emissions Reductions
Performance Assessment

System design

Efficiency Optimisation

Condition-Monitoring

Retrofitting Solutions

Operation Optimisation
Model-based methods for energy efficieny improvements onboard ships
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12

Methodology
1. Identify relevant system components

3. Computer code implementation

Heat Recovery unit

Steam turbine Gas turbine

2. Mathematical model development

4. Model validation
1260

e21

dVw,tot
dt

dVw,tot
dt

+ e12

+ e22

dPdr
& w m
& st
=m
dt

Recirculation Mass Flow


1240

dPdr
& whw m
& st,sathst,sat
= Q+ m
dt

e32

dPdr
d
& dc
+ e33 r = Q r hsatm
dt
dt

e42

h h
dPdr
dV
d
&w
+ e43 r + e44 sd = st Vsdth Vsd + w w,sat m
dt
dt
dt tdr
hsat

Mass Flow (kg/s)

e11

1220

Predicted
Measured
1200

hsat = hst,sat hw,sat

1180
0

e11 = w st

50

100
Time (sec)

150

e12 =Vw,tot w +Vst,tot st


Pdr
Pdr
e21 = whw sthst



h
h
T
e22 = Vw,tothw w + w w +Vst,tothst st + st st Vtot + mm,totcpm sat
Pdr
Pdr
Pdr
Pdr
Pdr

Model-based methods for

5. Model library development

h
e32 = w w + ar hsat w (1 av )Vr + (1 ar )hsat st + st st avVr +
Pdr
Pdr
Pdr
Pdr

a
Tsat
+ (st + (wefficieny
st )r )hsatimprovements
Vr v Vr + mm,r cpm onboard
energy
ships
Pdr
Pdr

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13

200

Generic mathematical formulation


dY(t )
Y(t )

= F Y(t ),
, u(t ), p(t ), t
dt
x

Differential equations
(e.g. mass / energy balance)

Y(t )

H Y(t ),
, u(t ), p(t ), t = 0
x

Algebraic equations
(e.g. pressure drop, thermal properties)

Y(t )

f Y(t ),
, u(t ), p(t ), t
=0
x

t =t 0

Initial conditions

Y(t )

h Y(t ),
, u(t ), p(t ), t
=0

x = x0

Boundary conditions

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

14

Example: steam drum modelling


Steam Drum Model
- First principles
- Lumped Model

Water Inlet

Steam
Drum

Features:
-

Drum / Risers / Downcommers


Forced / Natural Circulation
Fired / Heat Recovery
Heat transfer + Geometry
Steady state / Transient
Design calculations

Steam Outlet

Drum
Level

Risers
Water / Vapour
(Two-phase flow)

Downcommers
(Water)

Heat
Input

Forced vs. Natural


Recirculation

Model-based methods for energy efficieny improvements onboard ships


14 June 2012
Det Norske Veritas AS. All rights reserved.

Steam drum dynamic modelling


Mathematical model (Astrom & Bell, 1999)
e11

e21

dVw,tot
dt

dVw,tot
dt

+ e12

dPdr
= m& w m& st
dt

+ e22

dPdr
= Q + m& w hw m& st ,sat hst , sat
dt

e32

dPdr
d r
+ e33
= Q r hsat m& dc
dt
dt

e42

hw hw,sat
dPdr
dV

d r
+ e43
+ e44 sd = st Vsdth Vsd +
m& w
dt
dt
dt
t dr
hsat

hsat = hst ,sat hw, sat

e11 = w st

e12 = Vw,tot

+ Vst ,tot st
Pdr
Pdr

e21 = w hw st hst


h
e22 = Vw,tot hw w + w w
Pdr
Pdr

e32 = w w + a r hsat w
Pdr
Pdr


h
+ Vst ,tot hst st + st st
Pdr

Pdr

T
Vtot + mm,tot c pm sat
Pdr

h
(1 av )Vr + (1 a r )hsat st + st st
Pdr
Pdr

a
T
+ ( st + ( w st ) r )hsatVr v Vr + mm,r c pm sat
Model-based methods for energy efficieny improvements onboard ships
Pdr
Pdr
14 June 2012

Det Norske Veritas AS. All rights reserved.

avVr +

Steam drum dynamic modelling


Mathematical model, contd
e33 = ((1 a r ) st + a r w )hsatVr
e42 = Vsd

st
1
+
Pdr hsat

av
Pdr

h
h
T
stVsd st + wVw,dr w Vsd Vw,dr + mm,dr c pm sat +
Pdr
Pdr
Pdr

a
+ a r (1 + )Vr a v st + (1 a v ) w + ( w st ) v
Pdr
Pdr
Pdr

e43 = a r (1 + )( w st )Vr

av
a r

e44 = st

hst , hw , st , w ,
aV =

st w hst hw
T
,
,
,
, Tsat , sat f (Pdr )
Pdr
Pdr Pdr Pdr Pdr

w st
st
1
1 +
a
ln
a r
r
w st w st

st

Vw,dr = Vw,tot Vdc (1 a v )Vr


Vtot = Vst ,tot + Vw,tot = Vdr + Vr + Vdc

l dr =

l dr =

Vw, dr + Vsd
Adr

+V

Model-based methods for energy efficieny improvements


onboardsd
ships
w, dr
14 June 2012

Det Norske Veritas AS. All rights reserved.

Vdr

Steam drum dynamic modelling


Mathematical model, contd
2 w Adc ( w st )gavVr
k

m& dc =

av
1
=
Pdr ( w st )2

st


w
+ st
w
st w 1 +
w
ln(1 + )
Pdr (1 ) st
st
Pdr

1
av
1

= w ln(1 + )
ar st
1 +

ar ( w st )

m& ct =

st

hw,sat hw
hsat

m& w +

h
h
T dP
1
st ,satVst ,tot st ,sat + w,satVw,tot w,sat Vtot + mm,tot c pm sat dr
hsat
Pdr
Pdr
Pdr dt

w,sat
st ,sat
a
m& r = m& dc Vr av
+ (1 av )
( w,sat st ,sat ) v
Pdr
Pdr
Pdr

a da
+ ( w,sat st ,sat )Vr v r
a r dt

Model-based methods for energy efficieny improvements onboard ships


14 June 2012
Det Norske Veritas AS. All rights reserved.

dPdr

+
dt

COSSMOS framework and tool


Generic, reconfigurable component models  steady-state and dynamic thermofluid behaviour
Library of
Component Models

System Model

Simulation & Optimisation

(Hierarchical synthesis)

(Steady-state & dynamic)


Optimal Design
190

Diesel Engine
with Heat Recovery

185
180

g r/ k W h

SFOC = 12 gr/kWh

175
170
165

Performance assessment
Brake Specific Fuel Consumptions
200
Diesel Engine

195

Standard Heat Recovery System


Heat Integrated CAC / water pre-heater

gr / kWh

190
185
180
175
170
165
20

25

30

35

40

45

50

55

60 65

70

75

80

85

90

95 100 105 110

Engine Load (% )

Component model code

Graphical flowsheeting interface


Transient operation
0.8

6000

Model-based methods for energy efficieny improvements onboard ships

Steamturbinepower

4000

0.5

3000

0.4

2000

0.3

1000

19

5000

0.6

0.2

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Det Norske Veritas AS. All rights reserved.

Relative drum level (-)

Dimopoulos & Kakalis, CIMAC 2010 Conference, Bergen

Relativedrumlevel

Severe power
surge

Steam turbine power (kW)

Permissible level
fluctuation limits

0.7

500

1000

1500

2000

2500

3000
Time(sec)

3500

4000

4500

5000

5500

0
6000

Components model library


Prime Movers

Heat Exchange

Flow transport

Turbomachinery

Electrical
Components

Control

Gas turbine
(lookup)

Steam
drum/Evaporator

Centrifugal
pump

Steam turbine
(back-pressure)

Synchronous
Generator

PID Controller

Diesel engine
(lookup)

Auxiliary boiler

Blower

Steam turbine
(condensing)

Induction Motor

Sensor

Diesel engine
(mean value)

Smoke-tube
boiler

Valves (gas
and liquid)

Compressor

Frequency
converter

Actuator

Diesel engine
(detailed)

Condenser

Flow mixers /
splitters

Turbine

Li-ion Battery

Mechanical

Boiler burner

Deaerator

Pipe

Power turbine

Fuel Cells

Rotating shaft

Tubular heat
exchanger

Plenum (gas
and liquid)

MCFC detailed
model

Torque load

Plate heat
exchanger

Tank

Reformer

Torque
combiner

HT-PEM
lumped model

Model-based methods for energy efficieny improvements onboard ships


14 June 2012
Det Norske Veritas AS. All rights reserved.

20

Studies so far
Investigation of heat recovery options for
containerships

Marine combined cycle dynamics and control

Marine scrubbers modelling and simulation:


impact on overall performance
Crude-oil discharge operation model-based
decision support for tankers

Marine fuel cells modelling and safety analysis

Hybrid marine energy systems modelling:


Gas engines + batteries + fuel cells
Model-based methods for energy efficieny improvements onboard ships
14 June 2012
Det Norske Veritas AS. All rights reserved.

21

Illustrative examples
Waste heat recovery systems

Model-based methods for energy efficieny improvements onboard ships


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22

Example 1
Heat recovery from marine diesel engines
Water
Drum level
control
Economizer
Steam drum

Evaporator

Superheater

Charge air
cooler
Drum pressure
control

Diesel
Engine
Water
pre-heater

Steam Turbine
Steam
Condenser

Condenser
level control

Exhaust gas

Feed water
pump

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

23

Optimal system design


Problem definition
Size heat recovery unit to
Maximise total efficiency
Containership 4500 TEU,

Subject to:

Installed power: 51.5 MW,

Given Diesel engine unit

Service speed: 25kn

Ship application

DNV class, 2004

Heat recovery unit space and


weight limitations
Allowable pressure drops and
temperature difference
Operation profile
Model-based methods for energy efficieny improvements onboard ships
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Det Norske Veritas AS. All rights reserved.

24

System design study: Results


Fuel consumption

Optimal Design

(full load, HFO fuel)

 Engine fuel consumption: 186 gr/kWh

Steam cycle properties:

 Combined cycle fuel consumption 174 gr/kWh

 Steam drum pressure: 8 bar

 Combined cycle efficiency: 51.60%

 Super-heating at: = 88oC

Heat recovery section footprint:

190

 Volume / Footprint: 625m3 / 64m2

Diesel Engine
with Heat Recovery

gr/kWh

185

 Weight of heat recovery boiler: ~ 105 tn

180

SFOC = 12 gr/kWh

175
170

Additional power production:


165

 Steam turbine power: 3.58 MW


SFOC: Difference/improvement in specific fuel consumption

 Engine power 51.57 MW


 Power production increase 6.9 %

Dimopoulos & Kakalis, ELINT 2010 Conference, Athens

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

25

Off-design study
Partial load performance assessment
Brake Specific Fuel Consumptions
200

Diesel Engine

195

Standard Heat Recovery System


Heat Integrated CAC / water pre-heater

gr / kWh

190
185

Significant fuel savings with


heat recovery

180
175

Improved partial load


consumption flat curve

170
165
20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95 100 105 110

Engine Load (%)

Specific Fuel Consumption Savings


25
Standard Heat Recovery System

Heat integrated water pre-heater


provides considerable savings in slowsteaming operation

Heat Integrated CAC / water pre-heater

gr / kWh

20

15

10

0
20

30 35

40

45

50 55

60

65

70

Engine Load (%)

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

25

26

75 80

85

90

95 100 105 110

Transient operation
Scenario: Fast shut-down and de-pressurisation of system
Fast load increase and pressurisation of combined-cycle system

100
Diesel engine load

90

80

70

60

50

Engine Load (%)

Drum pressure set-point


80

70

60

50

40

30

20
0

200

400

600

800

40

3
Diesel engine load

30

1
1000

20
2500

Drum pressure set-point

1
2700

2900

Time (sec)

3100

3300

3500

3700

3900

Time (sec)

0.8

6000
Relative drum level

Power surge

0.7

Steam turbine power

5000

0.6

4000

0.5

3000

0.4

2000

0.3

1000

0.2
0

500

1000

1500

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

2000

2500

3000
Time (sec)
27

3500

4000

4500

5000

5500

0
6000

Steam turbine power (kW)

Relative drum level (-)

Drum pressure set-point (bar)

100
Drum pressure set-point (bar)

90

Engine Load (%)

and

Heat recovery systems

From technical to techno-economic design optimisation

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

28

Increasing complexity
Asia Europe trading route

Mission profile & demands

Time at sea

Model-based methods for energy efficieny improvements onboard ships


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29

Integrated LP/HP water pre-heating


within the engines charge air
cooler (CAC) units.

Integrated system

A CAC stage has been replaced


with a pre-heating section.

Dual pressure heat recovery boiler


LP evaporator

HP water
pre-heater

HP evaporator
HP steam
turbine

LP water
pre-heater

Diesel engine

LP superheater
LP steam
turbine
HP superheater
Eng. Lube-oil
water pre-heater

Low temperature water pre-heating


engines
lubricating
oil cooler
Model-based with
methods for
energy efficieny improvements
onboard ships
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Det Norske Veritas AS. All rights reserved.

Exhaust gas by-pass before the TC turbine


 Partial flow to the TC turbine
 Engine efficiency decrease
30
 Heat recovery power output increase

Optimisation problem formulation


Maximise the net present value of the combined cycle system
Operational profit: reduction of the operational costs of the CC
system compared to the traditional (base) system

[(

NT

N years Cop ,base,t Cop ,t t cTEU (TEU )

max ( NPV ) = CY + t =1
X
(1 + ir )i
Y
i =1

Capital costs of additional (to baseline)


CC system components:

Additional cost of the CC system due to


increased machinery space requirements

CY: Capital cost functions

with independent optimisation variables:

Design

 Geometry of heat recovery components

Space

 Design characteristics of components

Performance

Subject to:

Operability

 Operational characteristics: engine fuelling and


exhaust by-pass ratio for the mission profile

Safety

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

31

constraints

Optimal design
Heat recovery boiler
 HP pressure
 HP mass flow
 LP pressure
 LP mass flow
 Footprint area
 Height

=
=
=
=
=
=

Investment analysis
10.21 bar
2.631 kg/s
2.388 bar
2.338 kg/s
36.533 m2 (~6x6)
14.826 m

Steam turbine

 Capital cost
 Profit
 Payback time
 TEU loss

=
=
=
=

 NPV
 Total Efficiency

= 3.561 mil USD


= 51.31%

2.631 mil USD


682 kUSD / a
8.16 years
100 units

 Nominal power = 2670 kW


 Is. Efficiency
= 0.712
 Cond. Pressure = 0.050 bar
Power turbine
 Nominal power
 Is. Efficiency
 Pressure ratio

= 3318 kW
= 0.8596
= 3.533

Dimopoulos, Georgopoulou & Kakalis, ECOS 2011 Conference, Serbia

Model-based methods for energy efficieny improvements onboard ships


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32

Optimal operation
Exhaust gas by-pass ratio
Manoeuvring

By-pass closed at low loads

Ballast transit

Normal speed
High speed
transit
0%

5%

10%

15%

20%

Diesel gen-sets utilisation


Combined cycle
Traditional system
Manoeuvring

Limited use of Diesel gen-sets at low


loads

Ballast transit
Normal speed

CC system can entirely cover demand at high


loads

High speed transit


0

1000

2000

3000

Model-based methods for energy efficieny


improvements
onboard
ships(kW)
Diesel
gensets
output
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4000

Optimal operation
Power & Steam turbine outputs
Steam turbine
Power turbine
Manoeuvring

PT shut-down due to
by-pass close

Ballast transit
Normal speed
High speed transit
0

500 1000 1500 2000 2500


Output (kW)

Overall efficiency
34

Combined cycle
Traditional system

Manoeuvring

High total system efficiency gains with


the CC system: 11% 12%

Ballast transit
Normal speed
High speed transit
35%

40%
45%
50%
Overall system efficiency

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

55%

Performance assessment &


optimisation for tankers
operations

Model-based methods for energy efficieny improvements onboard ships


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35

Problem definition
Target:

Decision support for


Crude-oil Discharge Operations (CDO)
of tanker vessels

Scope:
 Performance assessment
 Model-based diagnostics
 Identify fuel savings potential
 Improved operational strategies

Model-based methods for energy efficieny improvements onboard ships


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36

System flowsheet
Oxygen content control

To:
Inert Gas system
Exhaust gas

Auxiliary fired
Boiler #1
Steam
Turbines

#1

#2

Feed-water
pump

Cargo Pumps

Condenser

Hot-well

Crude Oil

Water / Steam

To:
Shore station

Model-based methods for energy efficieny improvements onboard ships


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37

COSSMOS tankers discharge module


1. Data measurements
on-board during
discharge

Model-based methods for energy efficieny improvements onboard ships


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2. Data transmission
to DNV

COSSMOS tankers discharge module


3. Input to COSSMOS
vessel-specific
model

4. Simulations &
analysis

100%

Monitoring
Improved strategies

100%

dump, 5%

80%

82%
65%

70%
60%

Condenser

Power as percentage of fuel power, %

90%

50%
40%
30%

hotel consumption,
3%

20%
Steam
Turbines

10%

9%

9%

7%

Steam Utilization

Pumps

Discharge

0%
Fuel

Model-based methods for energy efficieny improvements onboard ships


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Boilers

Scrubbers

Model-based methods for energy efficieny improvements onboard ships


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40

Marine scrubbers modelling and simulation:


impact on overall performance
 Two-stroke slow speed marine diesel engine for main propulsion.
the story line

 Scrubber design parametric analysis

Scrubber design
features (diameter /
height / Liquid to Gas
flow rate ratio)
Scrubber + Venturi
pressure drop
Turbine back
pressure
Charge air: Less flow
& pressure
Increase in fuel
consumption or
Lower power output

Model-based methods for energy efficieny improvements onboard ships


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41

Basic phenomena
 Gaseous SO2 is absorbed in
the seawater
 CO2 may absorb or desorb
in/from the water depending
on kinetics

SEAWATER
z=1

FLUE GAS
GAS

 Chemical equilibrium is
reached

WATER

SO2
CO2

 Seawater acidity increases


& pH drops

z + dz
z

x=0 x x+dx x=1


film

HEIGHT
h

z=0

 Flue gas pressure drops


INTERFACE GAS/WATER
DIFFUSION FILM

HIGH
COMPLEXITY!
Model-based methods for energy efficieny improvements onboard ships
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42

Mathematical formulation (1/2)


Gas stream

1 V& gas pi (z )
a wet qi (z ) =
, z (0,1], i {SO2 , CO2 }
Ah RT z

Mass balance
Seawater stream

Gas - liquid interface

Mass transfer

p i ( z ) p iint ( z )
, z [0,1], i {SO 2 , CO 2 }
q i (z ) = k i (z )

RT

film
(z )
DSO2 C SO
2

q SO2 (z ) =

film

Liquid diffusion zone

qCO2 (z ) =

film
(z )
DCO2 CCO
2

film

Model-based methods for energy efficieny improvements onboard ships


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liq
liq
liq
V& liq C SO2 (z ) + C HSO31 ( z ) + C SO3 2 (z )
a wet q SO2 ( z ) =
, z [0,1)
Ah
z
liq
liq
liq
V& liq CCO2 (z ) + C HCO31 (z ) + CCO3 2 (z )
a wet qCO2 (z ) =
, z [0,1)
Ah
z

43

film
DHSO 1 C HSO
1 ( z )
3

film

, z [0,1]

film
DSO 2 C SO
2 ( z )
3

film

Mathematical formulation (2/2)


Gas Liquid interface

p iint ( z ) = C iint ( z )H i ( z ), z [0,1], i {SO2 , CO 2 }

req , II =
Physical &
chemical
equilibrium

req , III =

film
C Hfilm
+1 C
HSO 1
3

film
C SO
2
film
C Hfilm
+1 C
SO 2
3

film
C HSO
1

Diffusion zone

req ,VIII =

Gas stream

Acidity

Diffusion zone & Liquid


stream

film
C Hfilm
+1 C
CO 2
3

film
C HCO
1
3

+ H 2O HSO3 + H +

HSO3 SO3

+ H+

H 2O OH + H +

pH (z ) = log10 C H +1

14 June 2012
44

HCO3 CO3

1 P( z )
= Fdry + Fwet , z (0,1]
h z

Model-based methods for energy efficieny improvements onboard ships


Det Norske Veritas AS. All rights reserved.

liq

film
req ,VII = C Hfilm
+1 C
OH 1

Pressure drop

SO2

+H+

Model validation: against experimental studies


[Vidal et al., 2007]

[Hikita et al., 1977], [Hikita et al., 1983]

Desulfurisation rate %

Molar flux SO2 [kmole/m2]

100
Simulation results

Simulation results

16
12
8
4

Desulfurisation
efficiency:
Deviation < 1%

50

0
0

4
8
12
Experimental data

16

50

60 70 80 90 100
ExperimentalSimulation
data
Experimental

Molar flux CO2 [kmole/m2]

Desulfurisation rate %

7
6
Simulation results

75

5
4
3
2
1
0
0

2
4
Experimental data

100
90
80
70
60
50
0.00
0.01
0.02
Liquid/Gas vol. flow rate
ratio

Model-based methods for energy efficieny improvements onboard ships


14 June 2012
Det Norske Veritas AS. All rights reserved.

45

Scrubber study results


with scrubber

without scrubber

220

16
BSFC [g/k Wh]

Relative increase in fuel consumption [%]

17

15
14
13

210
200
190
180
170
50

12

75
90
Engine loading [%]

100

11

SW scrubber increase in fuel consumption ~ 8 9%

10

Forced draft fans may be used to mitigate the


consumption increase

Electric load needs with fans may increase ~ 4.5% to


6%.

8
0

5
10
15
SO2/CO2 [ppm/%mole]

20

25

Georgopoulou, Dimopoulos & Kakalis, ELINT 2011 Conference, Athens


Model-based methods for energy efficieny improvements onboard ships
14 June 2012
Det Norske Veritas AS. All rights reserved.

46

Summary

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

47

DNV COSSMOS key points


 Object-oriented platform; same models/component modules are used for:
- steady-state and dynamic simulation, optimisation, etc

 Computationally efficient (fast) and accurate solution


 Quantifiable performance assessment
 Operation optimisation with simultaneous consideration of steady and dynamic
aspects
 System design optimisation
 Cost-effective evaluation of novel solutions through evaluation of alternatives
 Ship specific model-based approaches require minimal investment in hardware and
maintenance costs
 Can perform what-if scenarios (virtual experiments)

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

48

Acknowledgments
 Georgios Dimopoulos
 Charikleia Georgopoulou
 Iasonas Stefanatos
 Alexandros Zymaris

nikolaos.kakalis@dnv.com
Model-based methods for energy efficieny improvements onboard ships
14 June 2012
Det Norske Veritas AS. All rights reserved.

49

Safeguarding life, property


and the environment
www.dnv.com

Model-based methods for energy efficieny improvements onboard ships


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Det Norske Veritas AS. All rights reserved.

50

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