Toyo 1-55

TOKYO
JAPAN
Ibro Emghneeiung Cobs

ISSUED
FEB. 10,89
3.7 Casing Design Pressure

(1)
Casing design pressure except for double casing or multi-stage pumps
should be higher than the maximum discharge pressure (MDP), except that
the thickness of the pump casing is to be suitable for the MDP plus
allowances for head and speed increase.
(2)
Hence, the maximum discharge pressure (MDP) is decided according to the
following formula:
MDP (kgf/cm2G) = Shutoff head (D x Sp.Gr. + MaJt_ Buction preBBUre
10
(kgf/cm2G)
If the pump head curve has a peak point, the shutoff head should be
replaced with a peak head.
Further to the above, the maximum discharge pressure may be equal to
setting pressure of a relief valve provided that the relief valve is
equipped at the pump discharge.
(3)
When the MDP exceeds 1.1 times pump rated discharge pressure, it will
affect potentially the design pressure of equipment and systems at
down-stream of the pump. In this case, the design pressure of the
subject equipment and systems should be adjusted accordingly.
3.8 Total Head of Vertical Sump Pumps

For vertical sump pumps, the following points should be taken into account
to avoid misunderstanding between Purchaser and Vendor:
(1)
It should be clearly stated on the inquiry specification (i.e. data
sheet), that the discharge pressure and total head is designated at the
point of discharge nozzle.
(2)
When pumps are tested in performance at Vendor's shop and the discharge
pressure is measured at the point of * in Fig. 9, the pump performance
should be corrected accordingly.
FORM A-G30.014
TOKYO
Tbso
JAPAN
Emoinbbxing Corp.
ISSUED
FEB.10,89
pTEC
i
r
L
Fig. 9 Vertical Sump Pump
3.9
Bearing Material for Vertical Pumps
(1)
Material for radial bearings of vertical pumps should be carbon, which
has the strong recommendation from past experience.
(2)
For low temperature service such as liquid ammonia or liquid propane
gas (LPG), this requirement is mandatory,
(3)
3.10
For water service, cast iron, niresist or bronze is applicable,

Insulation for Vertical Pumps
Vercial pumps for low temperature service are usually provided with cold
insulation around their barrel to protect the pumps from being jacked up
due to freezing. In this case, the designer should take care of baseplate
size and position of anchor bolts to be properly fit with the insulation
(Fig. 10).
fQ sucT.
TANK VAPOR ZONE
FORM A-G30.0 14
0
TOKYO |^J JAPAN
Ibro Enoinbbxing Cokr
ISSUED
FEB.10,89
ENGINEERING MANUALS
DESIGN CONSIDERATIONS FOR CENTRIFUGAL PUMPS
TEM
4 1 4 1 E
PAGE 9 OF 13
3.11
Equalizing Piping for Vertical Pumps
Vertical pumps handling saturated liquid such as LPG and liquid ammonia
should be furnished with equalizing piping at pump suction in order to get
ventilation. This piping should have enough size to vent gas released and
should rise continuously to a suction vessel. The equalizing piping is
preferably separated from flushing piping from/to mechanical seals.
3.12
Automatically Started Pumps
(1)
A starting torque curve of automatically started pumps has a different
shape from that of manually started pump as shown in Fig. 11.
(2)
The designer should clearly identify the pump which is automatically
started and inform a motor manufacture of this fact. If necessary, the
starting torque curve should be sent to the motor manufacturer.
Remark: In Fig. 11, the cross point of the torque curves gives us an
idea of operating speed.
-DISCHARGE VALVE
OPEN (AUTOMATIC)
---DISCHARGE VALVE
SHUT (MANUAL)
Fig. 11 Pump Starting Torque Curve
(3) It is recommended that output power rating of drivers should cover the
power required by the automatically started pump at the end of curve.
3.13 Shaft Seals
(1)
Mechanical seals will be used for flammable or toxic service. API
Standard 610 calls for use of the mechanical seals for all services.
(2)
Gland packings can' be used for services of cooling water, steam
condensate or other water.
(3)
The mechanical seals, which are used for the service containing slurry,
are externally flushed with clean liquid.
(4)
For high temperature services, the mechanical seals are usually
provided with a cooler in a flushing line or they are of bellow type.
FORM A-G30n 14
TOKYO
Ibro
JAPAN'
ErfOiXEEitiNG Corf
ISSUED
FEB.10,89
(5)
For vacuum services, the followings are criteria of selection of the
mechanical seal type:
2
-
0.4 kgf/cm G and above:
single
mechanical seal with quenching

2
-
under 0.4 kgf/cm G :
Double
mechanical seal
(6)
Recently a tandem or a double mechanical seal becomes popular in use
for low temperature hydrocarbon. The double mechanical seal needs an
expensive sealing system consisting a reservoir, pumps and coolers.
(Refer to Attachment (4) in detail.)
Non-seal pumps can be optionally replaced with such special
application.
Picking
Packing
Fore*
Fore*
Connection A (rater to appropriate

primary M* piping arrangement}
Tandem Seals
ConoacfonCfrofar to appropriate
tandsm sasl piping arrangarnom)
Connection B (relerto
appropriate mmflarr *asl
piping arrangement)
aaureunoar
bueKng (mechanical eaal
matrtrtv* buaWng) or euaMvy

Mdtogdwtos
Fig. 12 Pump Shaft Seals

3.14 Limited End Float Couplings
When a driving motor is equipped with sleeve bearings, a coupling between
the motor and a pump should be of limited end float type. This type of
coupling prevents a rotor of motor from moving more excessively than
limited by motor end play. For further details, refer to Engineering
Manual TEM-4047E.
FORM A.-G300 (4
TOKYO
JAPAN
Tbn> Engineering Cow.
ISSUED
3.15
(1)
FEB. 10,89
Resonance Vibration of Large Vertical Pumps with Motor Speed
If a frame of large sized vertical pumps has an resonance in natural
frequency with Z x operating speed (2=1,2.......), such pumps do

potentially encounter vibration.
(2)
During detailed design stage, the resonance frequency should be checked
to be far from the revolutional speed and at the test it should be
examined by hammering, etc.
3.16
Thrust Balancing and Shaft Sealing
(1)
Thrust froce around an impeller with a balance holes will become
different from that without balance holes as shown in Fig. 13.
(2)
When the impeller is provided with balance holes and suction pressure
is higher than 15 to 20 barG, the thrust force loading impeller opening
cannot be properly balanced, which results in overloading to the thrust
bearing. Thus, in this case the impeller will not be furnished with
the balance holes at all.
(3)
When the suction pressure of pumps is very close to liquid vapor
pressure, flushing liquid, i.e. self liquid, in a stuffing box is
possibly vaporized by heat generated at the part of matings of a
mechanical seal provided that the box pressure is equal to the suction
pressure. In this case, the impeller will not be furnished with the
balance holes, either.
(4)
The box pressure, in such a.case that no balance hole is furnished, is
nearly equal to pump discharge pressure. Flushing liquid to the
mechanical seal will be circulated to "pump suction, which is called
"Reverse Flushing" (API Plan No. 13).
COMBINED THRUST FORCE

WITHOUT BALANCE HOLE.
COMBINED THRUST FORCE

WITH BALANCE HOLE
Fig. 13 Thrust Force around Impeller
FORM A-G3OJ0 14
PUMP DA fA SHEET Attachment V2
1D
11
12
13
/Vo/e: X ; wwMfiMvf-
J 'to cbfiMjt '

1 -2proc_
rr^fcr-rgtTiJi ;^/^T%fTiirii>rrrg- tc n -mc&i
r
PUMP DATASHEET
Attachment 1-2 (14J1B)
2
3
1-2proc_
SiZlixa, Jn (yC^Mj^
TOKYO 0 JAPAN
Toyo Engineering Corp.
TITLE:
CHECK OF VENDORS PRINT FOR ROTATING MACHINERY
DATA SHEETS FOR CENTRIFUGAL PUMPS & EXPECTED PERFORMANCE CURVE

TIME OF CHECK AT THE TIME OF THE FIRST ISSUE OF VENDORS DATA SHEETS AND PERFORMANCE CURVES.
WORK FLOW CHART
CHECK ITEMS AND POINTS
CHECK
ABC
REMARKS
(1) Check if data designated by Vendors are coincident with

inquiry spec.
(2)
Check if all data are filled in by vendors.
(3)
Check if all latest revisions are identified with mark.
(4) Check if the pump case mounting, foot, centerline or vertical is

in compliance with the applicable spec.
(5)
Check if case split is in accordance with applicable spec.
(6)
Nozzle rating and facing
- Check if suction nozzle has the same rating as discharge nozzle

for one- or two-stage pumps.
-
Check if a flat face is applied to cast iron casings.
(7) Check if nozzle size of 1-1/4, (2-1/2), 3-1/2, (5), 7 or 9 inch is

not used.
(8) Check if overhung impellers of two stages or double suction is
not used corresponding to the requirement of applicable spec.
(9)
Impellers
- Check if design tip diameter of impellers is not equal to max.

or min diameter for the case.
- Check if 5 % margin is available in total head to that
developed by an impeller of the max. diameter for the fixed
speed horizontal pumps.
(10) Check if wearing clearances axe as per applicable spec, or
standard.
O

MEMO
WORK NO.
REQ. NO.
VENDOR
DOC. NO.
2
1
0
REV.
TOKYO 0 JAPAN
Toyo Engineering Corf.
TITLE:

WORK FLOW CHART
(11) Check if hydrodynamic bearings are required in accordance

with applicable spec, or standard
(12) Check if ball thrust bearings are of duplex single row 40-deg.
angular contact type as per API 610 Standard when applicable.
(13) Check rating life of bearings, if necessary, by vendors
calculation sheet.
(14) Couplings
- Check if a flexible coupling are used for horizontal pumps or
vertical pumps with a thrust bearing as per spec. - Check if a rigid coupling is used
for vertical pumps with no
thrust bearings. - Check if a spacer coupling is provided and its space length is
as per spec.
(15) Check if rotating direction is coincident with an outline
drawing and electrical load list.
(16) Materials
- Check compliance of requirement regarding materials as per
applicable spec, and standards. - Check if hardness of wearing rings is correctly
appointed as
per applicable specification. - Check if hardness of sleeves is correctly appointed
according
to type of shaft seals. - Check if any components include materials prohibited from
being used in the inquiry spec. - Check if the materials for low temperature service
are in
compliance with applicable spec, or standards.
(17) Check pump speed according to motor pole & frequency (slip
& speed reducer)

(18) Check if NPSHR has margin to NPSHA appointed as follows;
- min. 0.6 m margin between NPSHR & NPSHA as a guideline
for horizontal pumps. - NPSH margin for the pumps used for Add Gas Removal
units
according to licensers spec.
REMARKS
TOKYO 0 JAPAN
Toyo Engineering Core.
TITLE:

WORK FLOW CHART
A
(19) Check pump rated BHP according to the equation using rated
flow, head, spec, gravity and pump efficiency designated by
vendor.
CHECK
B
REMARKS
c
(20)
Minimum continuous flow
- Check if the min. continuous flow is greater than normal

flow.
-
Check on P & I DIAGRAM if pumps are protected from the
operation with the flow under the min continuous flow.

(21)
Max. operating pressure:
- Check if max. operating pressure is equal to or higher than

max. suction pressure + shutoff pressure (with test
tolerance) for fixed speed pumps.
- Check if max. operating pressure is equal to or higher than
max. suction pressure + shutoff pressure at max. continuous
speed (with test tolerance) ter variable speed pumps
- Check if max. operating press, is within piping spec. &
flange rating.
- Check necessity of a relief valve at suction line to protect the
pump from overpressure during stand-by.
(22) Check if case design temp, is higher than pumping temp. + 10

deg.C. as per applicable spec.
0
(23) Check if case design press, is higher than max. operating
press, appointed.
(24) Hyd. test press.

- 1.5 x design pressure corrected by design temp.

Applicable high
pressure pumps
(25) Check if impeller tip speed vs. material is as per the following
guideline;
Cast Iron
Bronze
Cast Steel
18-8SS
Niresist
Nodular iron
13% Cr Steel
Ref.
TEG1-1211-105
TOKYO 0 JAPAN
ENGINEERING WORK CHECK SHEET

DESIGN OF ROTATING MACHINE
TWO
ISSUED
PAGE
TITLE:

WORK FLOW CHART
A
(26) Check if suction specific speed is 1900 (rpm,m3/m,m) or
smaller for impellers with no inducer or 3000 or smaller for
the impeller with an inducer.
CHECK
B
C
REMARKS
(27) Mechanical Seals:

- Check if type of mechanical seals is in compliance with the
inquiry spec, and applicable standards.
- Check if face materials are properly selected according to
applicable standards and vendors past experience. Especially
both faces of tungsten carbide or silicon carbide are to be
selected for caustic or slurry services.
- Check if the sealing pressure is positive in any operating
cases. Otherwise, check the protection for the seal against
vacuum pressure.
(28) Auxiliary Piping

- Check if seal piping plan is coincident with type of
mechanical seals selected.
- Check if materials of process piping are equal to or better
than case material.
- Check if cooling water piping is planned as per requirement
of cooling for bearing housings, seal cooling inserts,
pedestal cooling and so on.
- Check if seal quenching is properly appointed for such
services as heavy/crude oil, solidified liquid, caustic service,
ammonium solution, vacuum service and so on.
- Check if the external flushing sources, if any, are available

in such pressure as being supplied suitably to seals or
wearing rings without being vaporized.
- Check if the balance line (chamber), if available, is sized
properly so that the chamber pressure is within the max.
allowable pressure with leakage flow appointed by vendor.
(29) Casing Tapped Openings:

- Check if vent and drain system is as appointed in PO
conditions and is compatible with process P & ID.
- Check if the terminal points, if any, have the same pressure
rating as main nozzles, or higher.
Applicable to
the multi-stage
pumps.
(30) Check if pump automatic start and/or stop is correctly
appointed as per P & ID.

icia::
TOKYO 0 JAPAN
TITLE:

WORK FLOW CHART
REMARKS
The incipient
cavitation does
potentially occur at
around 50% of
BEP.
TOKYO
9b
JAPAN

TITLE : P&ID Screening Meeting (Design of Rotating Machinery)
TIME
OF CHECK: Preliminary AFP AFD
related manuals :
TEG1-6221-106
PREL.
MEMO
WORK NO.
P&ID DWG NO.

2
1
0
REV.
TOKYO ^ JAPAN

TIME OF CHECK:
Preliminary AFP AFD
PREL.
related manuals :
TEG1-6221-106
WORK NO.
P&ID DWG NO.
MEMO
TOKYO
JAPAN

TIME OF CHECK: Preliminary AFP AFD
related manuals : TEG1-6221-106
ISSUE STAGE
PREL
CHECK ITEMS & POINTS
(19) Confirm surge-protection for centrifugal pumps with a

Q-H curve having a peak point (for example, "Sundyne"
pumps), and that the system is so arranged to enable to
start the standby machine properly in such a case.

(20) Confirm the necessity of warming-up for high
temperature pumps and cooling-down for low
temperature pumps, and the suitability of systems.
(21) Appointment and confirmation of straight length of
suction piping for centrifugal compressors, gas
expanders, double suction pumps, etc.
(22) Confirmation and indication of a flow control system for
reciprocating pumps
(23) Confirmation of the necessity of installing minimum
flow orifices for high pressure pumps such as BFW
pumps, and indication of vendors scope of supply for the
subject orifices.
(24) Necessity of block valves around compressors, and
interlock devices for their opening and closing
(25) Confirm the suitability of branch-points of the
compressor kickback (bypass) line.
(26) Confirm the suitability of the destination where the pump
reverse line returns, and of the flow control method of the
reverse line.
9. Confirm the presence of special contaminants in liquid or gas
handled.
(1) Presence of hydrogen sulfide or chlorine contents
(2) Presence of slurry contents
10. Treatment of Vent and Drain:
(1) Indicate the basic planning of the vent and drain for
rotating machines in aspect of process design.
(2) Indicate actual design conditions of vent and drain based
on vendors information.
11. Related to Maintenance:
(1) Are flanges and short pipes suitably installed for
equipment maintenance? Are the positions of block
valves appropriate for utilities connections, and vent and
drain?
12. Hot Insulation and Cold Insulation using Steam Trace,
Jacket and so on.
(1) Are the steam trace and jacket provided for the rotating
machines clearly shown?
(2) When materials for the steam trace are within vendors
scope of supply, is it specially mentioned?
REMARKS
WORK NO.
P&ID DWG NO.
MEMO
TOKYO
>C/ JAPAN

TIME OF CHECK:
Preliminary AFP AFD
related manuals :
TEGl-6221-106
PREL.
MEMO
WORK NO.
P&ID DWG NO.
ENGINEERING MANUAL CONTROL SHEET
ORIGINATING DEPARTMENT
ftgRft-auintew)
NO.
TWC 1-1211-105E
REV.
FORM A-<530.022-A (91113
TOKYO 0 JAPAN

DESIGN OF ROTATING MACHINERY
TWC
ISSUED
PAGE
TITLE
: Divisional Screening for Key Points of Engineering of Rotating Machinery
TIME OF CHECK:
Immediately before the first return of principal vendor prints for the major equipment
Supplement : The screening may be conducted two tunes on presence of the major equipment with different
engineering phase each other. Pending matters shall be reported within six months after placing the
ordering of the subject equipment. The screening meeting in this concern may be held only when it is
considered effective.
RELATED MANUALS:
Equipment design PROJECT MONTHLY REPORT
WORK FLOW
CHART
A
Order for Equipment
Is the progress of engineering for rotating machines expectedly

smooth?
Is there any equipment for which no order has yet been placed?
What is the reason? Expected tune of placing the order?
CHECK
___
c
REMARKS

_^_
Obtaining approval
application Drawings of
Major Vendor prints
- What are the spare parts with high importance? Has orders been
placed for them yet?
- How about the situation of issue of vendor prints? No significant
adverse effects given to other disciplines?
As for the equipment which is subject to precise design-review,
has the design-review been completed and properly recorded?
_x_
Check of the Above
If the above review has not yet be completed, its schedule, agenda
and reviewers are to be decided.

- Aren't there any equipment, design, portions and sub-order which

are not based on the actual proven experience of the purchaser's
and/or vendors?
- When yes to the above query, how did you examine a technical
evaluation to them?
-
Have any past troubles concerned been fed back to the design?

Return of Approval
Drawings of Major Vendor
Prints
- Have you read the job close-out report of similar process and
plant?
When there were problems in the past five years on the same
vendors as adopted, are they fed back to current engineering?
MEMO
WORK NO.
REQ. NO.
ITEM NO.
VENDOR
DOC. NO.
2
1
0
REV.
FORM A-G30.015-V2 (9905)
TOKYO
0
japan

TWC 1-1211-106E
ISSUED FEB. 15/96
PAGE 2/3
title
: Divisional Screening of Key Points of Engineering of Rotating Machinery
WORK FLOW
CHART
A
- Aren't there any critical points for the plant guarantee?
CHECK
_____
c
REMARKS
Oder for Equipment

s
Obtaining application Major Vd
- Have you checked if there are not any operational problems for
compressors and turbines? Aren't there any particular problems
during start-up and shutdown?
Different gases handled from specified one
Different suction pressure, temperature and discharge pressure
Security of buffer gas supply for sealing (if necessary)
Seal differential pressure
Field test run before commissioning
Change of steam supply conditions
Check of the Above
- Aren't there any operational problem due to improper Q-H

characteristic and limited operation range of the pump?
- How are the critical speed and the operational stability of turbo
compressors and turbines?
- How do you treat with the pulsation analysis of reciprocating

compressors?
- Are items and procedures appropriate for shop-testing?
- Which tests and inspection will be witnessed as a design engineer?
- What is the current issue stage of Process P&I Diagram?
__
Return of Approval
Drawings ofMajar Vendor
Prints
- Have you finished the compatibility check of Process P&ID (AFD)

with Equipment Vendors Prints? When will be done if not
finished? Were there any problems to do so?
- Was the check performed by using the check list entitled as P&ID
Screening Meeting (design of Rotating Machinery)?
Refer to TWC No.

1-1211-105E.
MEMO
WORK NO.
REQ. NO.
' HEM NO.

VENDOR
DOC. NO.
FORM A-G 30.015-1/2 (9305)
TOKYO
0
JAPAN

TWC 1-1211-106E
ISSUED FEB. 15,'96
PAGE 3/3
TITLE
WORK FLOW
CHART
CHECK
ABC
REMARKS
Order for Equipment
Obtaining approval
application Drawings of
Major Vendor prints
Present TWC
Return of Approval
Prints
Have you checked the tie-in conditions of speed control governor

for steam turbines and anti-surge control systems for centrifugal
compressors in the above check?
Have you finished the compatibility check of foundation drawings
regarding anchor plans with the latest vendors drawings? When
will you do it if not finished?
Have you conducted a screening check for compatibility of rotating
direction between driven equipment and drivers based on each
individual outline drawing? If not, complete it and report in three
months before the shipment of equipment In case of steam
turbines, however, incompatibility causes a fatal problem. Check
carefully, therefore, when checking each outline drawing of both
equipment.
Review the JOB EXECUTION PLAN again Are there any
outstanding dispute or changes from it?
How about the follow-up of particular job instructions/orders from
the management and the pending matters?
-
How about the follow-up of pending matters with the client if any?
- Arent there any vendors problematical for the execution of

engineering? What are they in particular?
- Are there any problems difficult to improve in the project?
Haven't the client claimed demand beyond the contract?
- Aren't there any additional claim of a sizable amount submitted

from vendors?
- What was the achievement related to cost like huge costreduction?
- What was the achievement leading to the technical innovation or
enhancement?
- Is the technical know-how registered and stored in the files
properly?

MEMO
WORK NO.
REQ.NO,
ITEM NO.
VENDOR
DOC. NO.
FORM A-G30.015-1/2 (9305)
NO.
TW)
REV.
f FORM A* G30.022* A (Mil)
1 1211106E
TITLE:. PREPARATION OF DATA-SHEETS FOR ROTATING MACHINERY

TIME OF CHECK: AT THE^TtME OF.THE FIRST ISSUE OF DATA SHEETS FOR EACH TYPE OF
ROTATING MACHINERY
NOTE:
The date sheet will be used for defining the purchasers requirements & specifications of rotating machinery to be purchased..
This check list shall be used for the first issue of each type of rotating equipment..
Check if the correct form is applied.. Check if

the data sheet can be integrated in data base
system.
1.
Check if the data sheet is checked & approved as

per department/team instruction(TMS1-CD003).
2.
3. Check if the equipment item no., service & no.

required
of
equipment
are
coincident
with
equipment list issued by project department.
4. Check if name of customer, site location, unit
name & capacity are correctly specified.
5. Check if the previous experience of similar
plant, or previous installation data with same
customer is referred..
6. Check if the measuring units used in the data
sheet are as per contract.
7. Check the following points regarding process
data
(a) For compressors, interstage pressure '& temperature
shall be clearly indicated, in case of the
limitation on the same.
(b) Reasonable allowance shall
between rated & normal points.
be
available
(c) For major equipment, check process information

of . pressure, temperature, flow rate A gas
composition with reference to material balance &
utility balance.
(d) Specific operating condition/case, which is
different than normal operating condition, shall
be clearly specified, if any.
(e) Allowable leakage & .how to recover the
leakage shall be specified, if,required. Check if,
it is specified in data sheet, how to recover the
leakage or not.
(f) In case of volumetric type of
compressor, check if oil-free compressor
is absolutely/r.eally required or , not.
(g) Requirement regarding, the operating range

shall be clearly specified, if applicable.
(h) Normal, minimum flow range shall be clearly

specified, if applicable.
(i) NPSHA shall be checked from suction pressure &
vapor pressure. This value shall be approximately
same as NPSHA indicated in data sheet.
TWO
ISSUED
PAGE
MEMO
1
0
rev!
FORM A-G30.01S-1/2 (9807)
TITLE:
0 TOYO ENGINEERING CORF.
PREPARATION OF DATA-SHEETS FOR ROTATING MACHINERY
TIME OF CHECK: AT THE TIME OF THE FIRST ISSUE OF. DATA SHEETS FOR EACH TYPE OF
ROTATING MACHINERY
NOTE:
The data sheet will be used for defining the purchasers requirements & specifications of rotating machinery to be purchased.
This check list shall be used for the first issue of each type of rotating equipment

(j) For vertical pumps, check if the
reference point of pressure, head &
NPSHA is clearly indicated or not.
(k) Check if data sheet is coincident
with process data sheet.
(1) Check if the issued process
registered
in
input/output
control
properly filed as per job filing code.
data are
sheet
&
8. Following points with reference to process P &

I Diagram shall be checked & specified in addition
to process data, if required:
(a) Vendors scope of supply.
(b) Start-up operation & switching over to standby machine.
(c) Flow control procedure
&
control range.
(d) Pump minimum flow.

(e) Priming &.method of priming.
(f) Warming up for pump & turbine.
(g) Auto start-stop.
(h)
Settling
out
pressure
for
compressor.
centrifugal
(i) Buffer gas source & flushing fluid to shaft

seal.
(j) Type of driver.
9. If required, the maximum suction and/or
discharge pressure & temperature shall properly be
specified, considering special operating, case.
10. Check if the type of rotating equipment as
specified
by
process
licenser,
or
process
department, can be used or not. The possibility of
an alternative type can be checked.
11. If required, the expected values of power
requirement, steam consumption & fuel consumption
with limitation shall be specified.
12. Check if utility' supply and return conditions
are clearly specified for each item.
13. Check if handling fluid can be used for shaft
seal and/or self-lubrication of bearings.
14. Following points shall be checked regarding
construction :
(a)
Type
(horizontal/vertical/type
support/casing split/etc.). *
of
(b) Nozzle orientation & flange rating.

(c) Type of seal, flushing fluid & type of buffer
gas.
(d) Material of main parts.
(e) Termination points of vents & drains.
(f) Others.
15.
Results
of
screening
meeting
with
instrumentation & electrical department shall be
considered.
16. Excess requirement, &. information to be
specified by vendor, shall be not filled.
17. Emergency & safety design shall be
considered for power/ steam failure,
(specifically for shaft seal lubrication, .
etc.).
TWO
ISSUED
PAGE
FORM A-G30.015-2/2 (9607)
0 Toyo Engineering Corf.
TITLE:
TIME OF CHECK: AT THE TIME OF THE FIRST ISSUE OF DATA SHEETS FOR EACH TYPE OF
ROTATING MACHINERY
NOTE:
The data sheet will be used for defining the purchasers requirements & specifications of.rotating machinery to be purchased.
This check list shall be used for the first issue of each type of rotating equipment.

IS.
19.
20.
TWC
ISSUED
PAGE
FORM A-G30.015-2E (9807)
0Toyo Engineering Corf.

l'/szj'M'tmn-r (eipc)
NO.
TWC 11211 250E

REV.
0P
FORM A-G30.02Z-A (9609)
TITLE:
ITB AND CONTRACT REVIEW FOR ROTATING EQUIPMENT DESIGN
TIME OF CHECK: IMMEDIATELY AFTER PROJECT LAUNCHING MEETING WHERE RELEVANT
PARTS OF THE ITB / CONTRACT ARE DISTRIBUTED AND EXPLAINED TO

THE ASSIGNED ENGINEERS BY THE PROJECT.
NOTE:
Results of the check shall be reported In the Discipline Job Execution Plan with this Check Listfilledjjjx
1. Special Features of the Contract, especially for the following points:

(a) Type of Contract (Turn key, Lump Sum, etc)
(b) Project Schedule ( Mile Stones for E and P )
(c) Contractor's Organization / Formation for E.P.C Execution
(d) Guarantee Items, Conditions and Figures
(e) Penalty Clauses
(0 Contractor's Scope of Work and Supply
(g) Noise and Environmental Requirements
2. Special Features of the Plant, especially for the following points:
(a) Experienced process or not
(b) Capacity of the similar plants experienced
(c) Reference reoords and Capability of Licenser
(d) Lioense contracted by Client or Contractor
(e) Existence of unique rotating equipment not handled in the past
(0 Special Site Conditions
(g) Special Utility Conditions

3. Client Project Organization / Formation, especially for the following points:
(a) Involvement of Client Hired Consultant
(b) Client and / or Consultant Resident at TOYO
(c) Client's Approval on Documents / Drawings
(d) Client's Approval on Vendor Selection
4. Applicable Codes, Standards and Local Regulations, especially for the
following points:
(a) Clear Definition of the applicable Codes, Standards and Local
Regulation with status of Edition
(b) Availability of these Documents
5. Statutory Approval ( Subject and Schedule ), especially for the following
area:
(a) Building Approval
(b) Explosion Protected Electrical Components
(c) Pressure Vessel Registration / Nameplate
6. Specific requirements for Project Language and Measuring Unit
7. Specific requirements for extent of CAD application and specific
requirements for Software / Version
8. Clients specific requirements for QC, QA execution
9. Specific requirements for Training, especially for the following points:
TWC
ISSUED
PAGE
MEMO
1
0
REV.
FORM A-G3D.015-1/2 (9807)
TITLE:
ITB AND CONTRACT REVIEW FOR ROTATING EQUIPMENT DESIGN
TIME OF CHECK: IMMEDIATELY AFTER PROJECT LAUNCHING MEETING WHERE RELEVANT
PARTS OF THE ITB / CONTRACT ARE DISTRIBUTED AND EXPLAINED TO

THE ASSIGNED ENGINEERS BY THE PROJECT.
NOTE:
Results of the check shall be reported in the Discipline Job Execution Plan with this Check List filled up.
(a) Location of the Training (Vendors Shop / Site)

(b) Language
(c) CD-ROM and / or Video Tape
10. Clients special requirements for Test and Inspection
(a) Shop Performance Test of Compressor
(b) Shop Performance Test of Gas Turbine
(c) String Test
(d) Site Acceptance / Performance Test

11. Applicable Engineering Specifications
(a) Clients Standard Specifications or TES
(b) Extent of application of Clients Specification for Piping, Electrical
and Instrumentation to the Packaged Units
(c) Client's Specifications for Local Panel, Redundant PLC( etc.
(d) Procedure for Clients Approval of Deviations
12. Project Vendor List (a) Existence of Contractual Clients Approved Vendor List
(b) Procedure for Client's Approval of Additional Suppliers
(c) Contractual Requirements for Uniformity of the Suppliers of
Electrical Equipment, Devices and / or Instruments
13. Scope of Spare Parts and Operational Consumables
(a) Consumable Spare Parts, Capital Spare Parts Two Years Spare
Parts
(b) Spare Rotor for Compressor, Steam Turbine, Gear, etc (with
Mechanical Running Test)
(c) Initial Charge of Lube Oil, Refrigerant and Desiccant, etc
(d) Other Special Items
TWC
ISSUED
PAGE
FORM A-G30.01S-2/2 (0807)
TOKYO
JAPAN

TWC I-1211-101E
ISSUED DEC.15,'95
PAGE 1/3
TITLE
: Rotating Machinery/Piping/Civil Engineering Coordination Meeting
TIME o f CH ECK:
compressors
Within two weeks after the issue of preliminary plot plan
RELATED MAN UALS; tegi-121 1-202, Design of foundation for centrifugal
Design of foundation for rotating machines

tegi-13 13-002, Design standards for piping around compressors
and turbines
TEGl-1313-003, Pump piping
tegi-1632-201,
WORKFLOW
CHART
<For large rotating machines (compressors, medium and large turbines,and large
centrifugal pumps with a forced lubrication system)>
- Type of drivers and driven equipment, and the position, orientation and size
of main nozzles
- Requirement for minimum straight pipe length of main piping
- Any special consideration to the piping for normal maintenance of rotating
machines (such as necessity of spool pieces)
- Location of ancillary equipment (lube Oil systems, overhead tanks, local
gauge boards, etc.)
- Elevation of ancillary equipment such as oil reservoirs, seal oil traps and
overhead tanks
- Requirements for piping slope and no pocket in piping
- Cable-distance from the central control room to a local control panels
(Restriction is available in case of gas turbine drive.)
- Indoor or outdoor installation
- Requirements for ventilation of side wall and air-conditioner in the case of
the indoor-installation
- Necessity of winterization for piping
- Requirements for location ofkey-valves and key-instruments concerning startup, normal and shutdown operation.
- Presence of emergency isolation valves and vent valves controlled from the
remote position
REMARKS
MEMO
WORK NO.
REQ.NO.
DOC.NO.
2
1
0
REV.
FORM A-G30.D15-1/2 (0305)
TOKYO
JAPAN

TWC
1-1211-101E
ISSUED
DEC.
15,*95
PAGE 2/3
TITLE
WORK FLOW
CHART
CHECK
ABC
REMARKS
- Type of baseplates (Common, Separate, Sole)

Delivery condition at the time of shipping from vendors work
shop, and the scope of field assembling
- Requirements for crane and hoist (necessity, objective, parts and
lifting weight, allowance in duty, and lifting height)
- Space for removal of internals (internal casings, tube bundles of
heat exchangers, heaters, filters) at the time of maintenance
- Expected size of large parts, floor-loads and floor space of
workshop at the time of field-maintenance
-
Equipment installation methods and procedures
Pull-out procedures for field-maintenance and dropout area
- Work-spaces for the replenishment and draining out of lubricants
- Gravity points and magnitude of static loads and dynamic loads of

the equipment, direction of the loads and the allowable values of
foundation amplitude for design of foundation
- Reaction doe to thermal expansion and pressure-load when using
bellows joints to be taken into account of the loads of foundation
and equipment nozzles.
- Designation of grouting type

- Shape (grand, elevated, mezzanine and so on) of foundation, type
of foundation bolts and suppliers of them
- Suppliers of liner plates and shim plates
- Suppliers of insert plates
MEMO
WORK NO.
REQ. NO.
DOC. NO.
FORM A-G30.015-1/2 (9305)
TOKYO
JAPAN
Tovo Engineering Corf.

title
WORKFLOW
CHART
CHECK
ABC
REMARKS
- Necessity and method of noise protection, and suppliers of

protective devices against noise?
-
Piping material specification of ancillaiy piping
- Vendors scope of supply for piping

Special flanges and suppliers of them
-
Suppliers of insulation materials
Compliance with laws and local regulations
- Particularity (party in charge, scope and schedule) of pulsation

analysis and vibration analysis
- Confirmation on the requirements in the related TEG listed.
<Other equipment
-
Nozzle orientation of large fans, blowers and pumps
- Location of equipment-installation and type of foundation (grand,

mezzanine or elevated fiame?)
- Vibration-proof measures for rotating machine installed on steel
structure
-
Scheduling for coordination with pump-vendor regarding design
of intake pits of large water intake pumps

-
Check on possibility of water hammering and its countermeasure
MEMO
WORK NO,
REQ. NO.
DOC. NO.
FORM A-G30.015.iy2 (9305)
TOKYO
JAPAN

TWC
1-1211-102E
ISSUED DEC.15,95
PAGE 1/3
TITLE
: Rotating Machinery/InstnimerLtatiori Coordination Meeting
TIME OF CHECK:
Before the issue of requisition for large rotating machines
RELATED MANUALS: P/C STANDARD :
A6.004-1
INSTRUMENT SYMBOLS
A6.027-1
CONNECTION TYPE AND SIZE OF INSTRUMENTS
A6.028-1
SCOPE OF SUPPLY AND TERMINAL SPEC OF INSTRUMENTS.
A6.005-I
LOCAL GAGE BOARD
FORMAT [INSTRUMENT AND CONTROLS DATA SHEET] .
Applicable engineering spec. Applicable API standards

WORKFLOW
CHART
CHECK
ABC
REMARKS
on items of rotating machine equipped with

instrumentation
Confirmation
- Confirmation on the outline of instrumentation around equipment

and the scope of equipment-vendors supply based on typical
P&ID
- Identification of a terminal point (such as at a junction box) of

each instrument and its location
- Objective, construction and installation-location of local control
panels (or local gauge boards) which the equipment-vendor will
supply.
- Planning of the purchasers local control panels, which will be
installed near rotating machines, and their objective
- Identification of instruments which will be supplied by the

equipment-vendor to be mounted on the purchasers panel.
Identification of instruments which will be supplied by the
purchaser to be mounted on vendors local panel or gauge board.
- Particulars of vibration monitoring systems and their installation
points
Type-selection and supplier of the vibration monitoring systems
Necessity of signal linkage between the vibration monitors and

DCS
- Suppliers of barriers for intrinsically safe instruments
MEMO
WORK NO.
REQ. NO.
ITEM NO.
VENDER
DOC. NO.
2
1
0
REV.
FORM A-G3Q.015-1/2 (9305)
TOKYO
JAPAN

TWC 1-1211-102E
ISSUED DEC.15,'95
PAGE 2/3
title
: Rotating Machmery/Instrumentation Coordination Meeting

WORKFLOW CHART
WORKFLOW CHART
MEMO
WORK NO.
REQ. NO.
ITEM NO.
VENDER
DOC. NO.
FORM A-G30.015-1/2 (9305)
TOKYO
JAPAN

TWC 1-1211-102E
ISSUED DEC.15,'95
PAGE 3/3
TITLE
: Rotating Machmery/Instrumentation Coordination Meeting
WORKFLOW
CHART
CHECK
ABC
REMARKS
- Connection type and size of wiring and tubing

- Type and size of screws for instruments
- Necessity of cable glands and their supplier (usually by the
purchaser)
- Dial size of pressure gauges and thermometers, and measuring
systems used for instruments
Designation of material of thermocouples according to temperature
range
-
Specific requirements for RTD (Pt-100, 3-wire system, etc.)
- Direction of action for switch contacts and solenoid valves (normal

action and action upon abnormal conditions) and action upon
power- or signal-failure.
- Safety measure at instrument-air failure, and action of control
valves at the time of air- or signal-failure (FO^FC or FL)
- Appointment of electric power source for instrumentation .
(AC110V, DC24V, etc.)
-
Designation of vendors for instruments and vendor list
- Appointment of hazardous area classification and explosionproof

construction of electrical instruments
- Necessity of certificates for intrinsically safe or explosionproof
instruments
-
Confirmation of client's specific requirements
- Basic planning for preparation of an engineering specification

applicable to instrumentation for rotating machines.
- Tag numbering of instruments and appointment of the number
diversified to each item
- Information required to the purchaser and documents to be
submitted by equipment-vendors for design of instrumentation
ODD
MEMO
WORK NO.
REQ. NO.
ITEM NO.
VENDER
DOC. NO.
FORM A-Q3Q.015-1/2 (9305)
TOKYO 0 JAPAN
TITLE
: Rotating Machinery/Elcctrical Design Coordination Meeting
TIME OF CHECK: Before the issue of requisition for rotating machines
RELATED MANUALS :
TEG1-1211-001
[INTERFACE OF ROTATING MACHINES AND
THEIR DRIVERS]
FORMAT [ELECTRICAL LOAD LIST],

[MOTORDATA SHEET]
[DATA SHEET FOR GD2]
WORKFLOW
CHART
CHECK
ABC
REMARKS
<General>
- Will the driving motor be purchased with main equipment? (This
should be discussed more specifically in case that the main
equipment will be purchased at a separate area from that of the
electric motors.)
- Which electric items (oil pump drivers, turning motors, heaters,
etc.) will be purchased with equipment from equipment-vendors?
- Appointment of hazardous area classification.
- Are there any items subject to automatic power input after
instantaneous voltage drop? How long is the. time-duration of the
instantaneous drop? Will it be necessary to check and examine the
strength of equipment?
- Is there any emergency power source? AC or DC? How about time
lag in supply?
- Which motors will be backed up with the emergency power
source? (items to be determined by equipment-designer)
- Definition of GD2 (unit, conversion by rotating speed) and use of

standard form for one to appoint it for large size electric motors.
- Starting method and starting torque of the electric motors. (Are
any special requirements available for them?
- Items subject to automatic starting (items to be detennined by
equipment design side).
MEMO
WORK NO.
REQ. NO.
ITEM NO.
DOC. NO.
2
1
0
REV.
FORM M330.01S-1/2 (9305)
TOKYO 0 JAPAN

title
: Rotating Machinery/Electrical Design Coordination Meeting
WORKFLOW
CHART
CHECK
ABC
REMARKS
- Are there any items of frequently intermittent use?

- Are there any items possibly driven by a WVF motor?
- Are there any items possibly subject to substantial cost-reduction
by reducing rated output of the motor?
<In case that electric motors are not purchased with the driven
equipment from equipment-vendors>
- Confirmation on use of forms ELECTRICAL LOAD LIST to
appoint specifications of each item of electric motor.
- Where will the electric motor be mounted on a baseplate or an
equipment? How about the route of shipment?
a. In case of the common baseplate and vendors for both driven
equipment and drivers are located in the same area.
b.
In case of separate baseplates.
c.
In case that both vendors are located in separate areas.
- Who is responsible for packing of electric motors for delivery from

equipment-vendors shop to the site?
- Check if the contracted motors are required tor shop testing of
driven equipment.
- Preliminary delivery schedule of electric motors in case that they
are shipped to the equipment-vendors shop. (Final arrangement
will be made separately in this regard.).
- Who is responsible for machining, mounting and shipment for a
coupling-half at the motor-end?
-
Check if the couplings are to be of limited end float type,
especially for electric motors with sleeve bearings.

- Check items of electric motor requiring a sliding rail (which is
within the scope of motor-vendors).
- Make use of a typical starting torque curve of driven equipment.
Determine items requiring a particular starting torque curves.
- Issue schedule of preliminary motor outline drawings tor design of
equipment, and the same of certified ones.
on
MEMO
WORK NO.
REG. NO.
ITEM NO.
DOC. NO.
FORM A-G30.015-1/2 (9305)
TOKYO 0 JAPAN
TITLE
: Rotating Machineiy/Electrical Design Coordination Meeting
WORKFLOW
CHART
A
- Check items for which lube oil is supplied from equipment side to
an electric motor.
CHECK
_____
c
REMARKS
- Do basic planning and scheduling oh supply conditions of the lube

oil (amount of oil, supply pressure, temperature, heat duty, low
pressure alarm and trip sets, type of oil) and on scope of oil piping
and instrumentation.
Make mutual understanding for the range of expected rotating

speed of electric motors considering slip speed of induction
motors.
<In case electric motors are purchased with the driven equipment
from equipment-vendors including the case of canned motor or
magnetic driven pumps>
- Availability of Engineering Spec, applicable to electric motors or,
unless available, expected issue-date of the spec.
-
Confirm a form of data sheet applicable to the electric motors.
- Confirm, the following specifications of particular application to

jobs:
Type of Enclosure
Hazardous Area Classification
Protection System
Applicable Code
Position of Terminals Box (Viewed from Opposite Coupling

End)
Type of cable entry, applicable threads and scope of vendors
supply
Ventilation and Cooling System
Requirement of Space Heaters
Is action of thermostats NORMAL OPEN or NORMAL

CLOSE?
QO
<In. the case of reciprocating compressors directly coupled with a

driving motor>
- Shape of shaft ends for rigid couplings, who is in charge of
machining?, and supply schedule of gage plates from equipment

manufacturer
- Allowable limit of speed variation on the electric motors and the
same on equipment side (if any).
MEMO
WORK NO.
REQ. NO.
ITEM NO.
DOC. NO.
FORM A-G30.015-1/2 (8SD5>
TOKYO 0 JAPAN

TITLE
: Rotating Machinery/Electrical Design Coordination Meeting
WORKFLOW
CHART
A
Confirm procedures for analysis of speed variation and for
determination of GD2 for equipment and electric motors.
CHECK
"~B~
C
REMARKS
- Issue schedule of the start torque curve, the crank effort diagram
(rotation angle vs. torque curve) and GD2
<In the case of vertical pumps 'with a rigid coupling>

- Thrust forces of equipment are to load to the bearings of the
electric motor.
- Machining of the motor-shaft-end is to be in compliance with the

instructions from the equipment-vendor. Finishing of the end face
is to be within the specified tolerances.
<In the case of"Sundyne Pump>
-
Supplier of spline-couplings (usually the equipment-vendor
provides it to a motor-vendor).
<In the case of double-ends shaft motors>
Double-ends shaft motors are required to have insulated
construction against static current on a rotor. Check what kinds of
measures arc to be taken?
<In the case of variable speed motors>

- When adopting VWF motors, obtain a torque fluctuation curve
on the motors and confirm with the equipment-vendor to assure
that no resonance will occur in the speed control range. Make
planning and scheduling to ensure the above.
P
WORK NO,
REQ. NO.
ITEM NO.
MEMO
TITLE: Plot Plan Screening Meeting (Rotating Machinery)

TIME OF CHECK: Preliminary, AFP, AFD
Security Level 2
TWC
ISSUED
PAGE
Unless stamped "CONTROLLED" , any hard copy from the TEC-STANDARD SYSTEM is handled
as "Non-control led" .Therefore, users should-confirm that the copy is relevant version.
Pre.
()
()
()
()
()
()
C)
()
()
()
()
()
()
()
()
()
MEMO
1
0
REV.
twc1211104e.doc
0 Toyo Engineering Corf
TITLE: Plot Plan Screening Meeting (Rotating Machinery)

TIME OF CHECK: Preliminary, AFP, AFD
Security Level 2
TWC
ISSUED
PAGE
Pre.
()
()
()
(>
()
t)
()
()
()
twc1211104e.doc
0 Toyo Engineering Corp.
TOKYO
9b
JAPAN

TITLE : P&1D Screening Meeting (Design of Rotating Machinery)
TIME OF CHECK:
Preliminary AFP AFD
PREL.
related MANUALS :
TEG1-6221-106
MEMO
WORK NO.
P&ID DWG NO.
2
1
0
REV.
TOKYO 0 JAPAN

PREL.
related manuals : TEG1-6221-106
memo
work no.
P&ID DWG NO.
Q/x
TOKYO
JAPAN

RELATED MANUALS :
TEG1-6221-106
ISSUE STAGE
PREL.
(19) Confirm surge-protection for centrifugal pumps with a

Q-H curve having a peak point (for example, "Sundyne"
pumps), and that the system is so arranged to enable to
start the standby machine properly in such a case,
(20) Confirm the necessity of warming-up for high
temperature pumps and cooling-down for low
temperature pumps, and the suitability of systems.
(21) Appointment and conformation of straight length of
suction piping for centrifugal compressors, gas
expanders, double suction pumps, etc.
(22) Confirmation and indication of a flow control system for
reciprocating pumps
(23) Confirmation of the necessity of installing minimum
flow orifices for high pressure pumps such as BFW
pumps, and indication of vendors scope of supply for the
subject orifices.
(24) Necessity of block valves around compressors, and
interlock devices for their opening and closing
(25) Confirm the suitability of branch-points of the
compressor kickback (bypass) line.
(26) Confirm the suitability of the destination where the pump
reverse line returns, and of the flow control method of the
reverse line.
9. Confirm the presence of special contaminants in liquid or gas
handled.
(1) Presence of hydrogen sulfide or chlorine contents
(2) Presence of slurry contents
10. Treatment of Vent and Drain:
(1) Indicate the basic planning of the vent and drain for
rotating machines in aspect of process design.
(2) Indicate actual design conditions of vent and drain based
on vendors1 information.
11. Related to Maintenance:
(1) Are flanges and short pipes suitably installed for
equipment maintenance? Are the positions of block
valves appropriate for utilities connections, and vent and
drain?
12. Hot Insulation and Cold Insulation using Steam Trace,
Jacket and so on.
(1) Are the steam trace and jacket provided for the rotating
machines clearly shown?
(2) When materials for the steam trace are within vendors
scope of supply, is it specially mentioned?
REMARKS
WORK NO.
P&lbDWQNO.
MEMO
TOKYO ^ JAPAN

RELATED MANUALS :
ISSUE STAGE
CHECK
PREL.
AFP
AFD
13, Screening of Vendors P&ID for Main Rotating Machine:
The Vendors1 P&IDs for main rotating machines are to be

A IB IC
REMARKS
subject to the themes of screening.

(1)
Confirm the following item, 14.
(2)
Examine preventive analysis against power failure.
TEGl-6221-106
14. Vendors Information:
(1)
Confirm tie-in conditions with vendors.
(a) Connection size, rating, etc. Enter reducers, specbreak if necessary.

(b) Line spec for piping which is represented in vendors
P & 1 Diagram, but is within the purchaser's scope of
supply. Pay particular attention to extraction and/or
leak-off steam piping for steam turbines taking into
consideration of partial operation of the steam
turbines.
(c)
Compatibility of vendors control systems and

the purchasers.
instrumentation with
(d) Connections of all utility lines with the purchasers

,and their sizes and line spec. A supplier of all block
valves for utility lines.
(2)
Confirm such a requirement as piping slope and no pocket
in piping which is within the purchasers scope of supply.
15. Planning for Pre-commissioning Operation:

(1) Examine and confirm pre-commissioning procedure in
aspect of the rotating machine.
(a) Cleaning of piping, especially the necessity of
pickling for compressor suction piping, and the
procedure of blow-out for such piping
(b)
Necessity and procedure of oil flushing
(c)
Procedure for nitrogen and/or gas purging
(d) Rotating machines used for piping-flushing, and

protection measures for shaft-seals of theirs
(2)
Examine and confirm field testing procedure.
(a) Procedure for solo running test for each steam

turbine(*l)
(b)
Procedure for compressor mechanical running test(*2)
(c)
Necessity of field performance test of rotating
machines, especially for centrifugal compressors, and

instrumentation required for the test
A suppliers
of special
flanges if any.
(*l)Be careful
about high
pressure steam
turbine.
(*2)Air, N2,
actual gas, etc.
16. Winterization:
Confirm if winterization is properly taken around the rotating
machines (hot insulation, steam trace, drain-system, etc.).
0

WORK NO.
P&ID DWG NO.
MEMO
TOKYO
JAPAN

TITLE
: Divisional Screening for Key Points of Engineering of Rotating Machinery
TIME OF CHECK: Immediately before the first return of principal vendor prints for the major equipment
Supplement : The screening may be conducted two times on presence of the major equipment with different
engineering phase each other. Pending matters shall be reported within six months after placing the
ordering of the subject equipment. The screening meeting in this concern may be held only when it is
considered effective.
RELATED MANUALS: Equipment design PROJECT MONTHLY REPORT
WORK FLOW
CHART
A
Order far Equipment
- Is the progress of engineering for rotating machines expectedly

smooth?
- Is there any equipment for which no order has yet been placed?
What is the reason? Expected time of placing the order?
a
CHECK
___

c
REMARKS
_i_
Obtaining approval
application Drawing of
Major Vender prints
- What are the spare parts with high importance? Has orders been
placed for them yet?
- How about the situation of issue of vendor prints? No significant
adverse effects given to other disciplines?
- As for the equipment which is subject to precise design-review,
has the design-review been completed and properly recorded?
_i_
Check of the Above
- If the above review has not yet be completed, its schedule, agenda
and reviewers are to be decided.
- Arent there any equipment, design, portions and sub-order which

are not based on the actual proven experience of the purchasers
and/or vendors?
- When yes to the above query, how did you examine a technical
evaluation to them?
-
Have any past troubles concerned been fed back to the design?
__
Return of Approval
Prints
- Have you read the job close-out report of similar process and
plant?
- When there were problems in the past five years on the same
vendors as adopted, axe they fed back to current engineering?
n
MEMO
WORK NO.
REG. NO.
ITEM NO.
VENDOR
DOC. NO.
2
1
0
REV.
FORM A-G 30.015-1/2 (9305)
TOKYO 0 JAPAN

TITLE
WORK FLOW
CHART
Order for Equipment
Obtaining application! Major Va
_si_
Check of the Above
__
Return of Approval
Prints
- Aren't there any critical points for the plant guarantee?

- Have you checked if there are not any operational problems for
compressors and turbines? Aren't there any particular problems
during start-up and shutdown?
Different gases handled from specified one
Different suction pressure, temperature and discharge pressure
Security of buffer gas supply for sealing (if necessary)

* Seal differential pressure
* Field test run before commissioning
Change of steam supply conditions
- Aren't there any operational problem due to improper Q-H
characteristic and limited-operation range of the pump?
- How are the critical speed and the operational stability of turbo
compressors and turbines?
- How do you treat with the pulsation analysis of reciprocating
compressors?
- Are items and procedures appropriate for shop-testing?
- Which tests and inspection will be witnessed as a design engineer?
- What is the current issue stage of Process P&I Diagram?
- Have you finished the compatibility check of Process P&ID (AFD)
with Equipment Vendors Prints? When will be done if not
finished? Were there any problems to do so?
- Was the check performed by using the check list entitled as P&ID
Screening Meeting (design of Rotating Machinery)?
REMARKS
Refer to TWO No,

1-1211-105E.
MEMO
WORK NO.
REQ. NO,
ITEM NO.
VENDOR
DOC. NO.
FORM A-G30.015-1/2 (9305)
TOKYO 0 JAPAN

TITLE
WORK FLOW
CHART
CHECK
ABC
REMARKS
Order for Equipment
>
Obtaininj application Major Vei
Return of Approval
Drawings ofMkj or Vendor
Prints
- Have you checked the tie-in conditions of speed control governor

for steam turbines and anti-surge control systems for centrifugal
compressors in the above check?
- Have you finished the compatibility check of foundation drawings
regarding anchor plans with the latest vendors' drawings? When
will you do it if not finished?
- Have you conducted a screening check for compatibility of rotating
direction between driven equipment and drivers based on each
individual outline drawing? If not, complete it and report in three
months before the shipment of equipment In case of steam
turbines, however, incompatibility causes a fatal problem. Check
carefully, therefore, when checking each outline drawing of both
equipment.
- Review the JOB EXECUTION PLAN again. Are there any
outstanding dispute or changes from it?
- How about the follow-up of particular job instructions/orders from
the management and the pending matters?
-
How about the follow-up of pending matters with the client if any?
- Arent there any vendors problematical for the execution of

engineering? What are they in particular?
- Are there any problems difficult to improve in the project?
Haven't the client claimed demand beyond the contract?
- Aren't there any additional claim of a sizable amount submitted

from vendors?
- What was the achievement related to cost like huge costreduction?
- What was the achievement leading to the technical innovation or
enhancement?
- Is the technical know-how registered and stored in the files
properly?
P
u nu
pp
p
MEMO
WORK NO.
REQ. NO.
ITEM NO.
VENDOR
DOC. NO.
FORM A-G30.015-1)2 (9303)
TITLE:
PREPARATION OF REQUISITION
TIME OF CHECK: THE FIRST PREPARATION OF THE REQUISITION FOR EACH TYPE OF
ROTATING MACHINERY.
NOTE :
CHECK THIS TWO INDEPENDENTLY FROM THE NEXT PREPARATION OF REQUISITION FOR SAME TYPE OF ROTATING
MACHINERY.
TWC
ISSUED
PAGE
B C REFERENCE DOC & REMARKS
1.
2.
3.
Check if the form of the Requisition is in accordance with ( )
the standard one.
Check if the classification of the Requisitions are ( ) (.)
adequate for the category of machines, and quoted,
vendo:r-wise. (Issue the categorized plan of requisitions
for all rotating machines separately.)
Check if Customers name' and unit name/capacity are shown ( )
Refer to Team Instruction
No. 67-1.
in accordance with job instruction.
4. Ensure the following points for Vendors scope;
(a) Check if the specified Vendors scope is consistent ( ) ( )
with the contract. Especially, check for spare rotor,
operation spare parts, shop performance test & other
special shop tests, training of Customers operators,
and Customers specific requirement, if any.
5.
. 6.
7.
8.
(b)
Check if it is consistent with the Vendors scope ( )
specified in the data sheets.
(c)
Check if it is consistent with the Vendors scope shown ( )
in P & ID.
(d)
Check if the scope of electrical equipment and ( ) ( )
instruments are consistent with the result of the
coordination meeting with .the related department.
(e)
Check if scope of inspections and tests are as per ( )
engineering/project specifications and'any Customers
specific requirement.. Further, check if they are
consistent with engineering specifications.
Check if engineering specifications to be applied and ( ) ( )
attached are as per engineering/project specifications and
any Customers specific requirement.
Check if vendor prints, drawings, required number of ( )
copies, and issue schedule after P/0 are acceptable for the
detailed engineering.
Check if electrical motor data sheets are attached to the ( )
requisition, when they are planned to be purchased through
the equipment Vendor.
Check if the guarantee figure and its condition are ( ) ( )
specified clearly. Especially, pay attention when the
engineering specification for the corresponding machine is
not available, or is not applied.
Refer to Team Instruction
No. 90-0.
(-)
MEMO
1
0
REV.
FORM A-G30.015-1/2 (9807)
0 TOYO
ENGINEERING
CORP.
TITLE:
PREPARATION OF REQUISITION .
TIME OF CHECK: THE FIRST PREPARATION OF THE REQUISITION FOR EACH TYPE OF
ROTATING MACHINERY.
NOTE :
CHECK THIS TWC INDEPENDENTLY FROM THE NEXT PREPARATION OF REQUISITION FOR SAME TYPE OF ROTATING
MACHINERY.
9. Ensure the following points for decision of

quoted Vendors. (a) Check if the quoted Vendors
are selected, from the approved Vendors in the JOB
VENDOR LIST (COMPANY VENDOR LIST).
(b) Check if the quoted Vendors have sufficient
experience for the corresponding machine10. Check if sub-vendors for auxiliaries, such as
motor, seal, coupling, etc. are specified, when
they are required.
11. Check if Duty and Responsibility of the
Vendor Supervisor is attached, when Vendors
supervisor may be required.
Check if it is coordinated and decided with
electrical and construction departments, by whom,
and where, the final machining of coupling-half
for the driver-end, . and machining of holes on
common baseplate for driver mounting, will be
implemented.
13. Check if data sheets for auxiliaries, such as
oil system and gear, etc, are attached to the
requisition, when they are available.
12.
14. Check if requisitions to be issued are made

and approved in accordance with TMS1-CD003.
15. Check if item no., service and required number
are consistent with the equipment list issued by
project.
TWC
ISSUED
PAGE
FORM A-G30.015-2/2 (9B07)
TITLE:
TIME OF CHECK: AT THEfTIME OF.THE FIRST ISSUE OF DATA SHEETS FOR EACH TYPE OF
ROTATING MACHINERY
NOTE:
The data sheet will be used for defining the purchaser's requirements & specifications of rotating machinery to be purchased..
Check if the correct form is applied. . Check if

the data sheet can be integrated in data base
system.
1.
Check if the data sheet is checked & approved as

per departraent/team instruction(TMSl-CD003).
2.
3. Check if the equipment item no., service

required
of
equipment
are
coincident
equipment list issued by project department.
no.
with
&
Check if name of customer, site location, unit

name & capacity are correctly specified.
4;
Check if the previous experience of' similar

plant, or previous installation data with same
customer is referred.
5.
6. Check if the measuring units used in the data

sheet are as per contract.
7. Check the following points regarding process
data
(a) For compressors, interstage pressure & temperature shall
be clearly indicated, in case of the limitation on
the same.
(b) Reasonable allowance shall be available
between rated & normal points.
(c) For major equipment, check process information
of . pressure, temperature, flow rate & gas
composition with reference to material balance &
utility balance.
(d) Specific operating condition/case,
which is different than normal operating
condition, shall be clearly . specified,
if any.
(e) Allowable leakage & how to recover the leakage
shall be specified, if.required. Check if, it is
specified in data sheet, how to recover the
leakage or not.
(f) In case of volumetric type of compressor,
check if oil-free compressor is absolutely/r.eally
required or . not.
(g) Requirement regarding the operating range shall be clearly specified, if applicable.
(h) Normal, minimum flow range shall be clearly

specified, if applicable.
(i) NPSHA shall be checked from suction pressure &
vapor pressure. This value shall be approximately
same as NPSHA indicated in data sheet.
TWC
ISSUED
PAGE
MEMO
1
0
REV.
FORM A-G30.015-1 (2 {9807)
0Toyo Engineering Corp.
TITLE:
ROTATING MACHINERY
NOTE:
The data sheet will be used for defining the purchaser's requirements & specifications of rotating machinery to be purchased.
This check list shall be used for the first issue of each type of rotating equipment
(j) For vertical pumps, check if the reference

point of pressure, head & NPSHA is clearly
indicated or not.
(k) Check if data sheet is coincident With process
data sheet.
Check if the issued process data are registered
in input/output control sheet & properly filed as
per job filing code.
(1)
Following points with reference to process P & 1

Diagram shall be checked & specified in addition
to process data, if required:
8.
(a) Vendors scope of supply.

(b) Start-up operation & switching over to standby machine.
(c) Flow control procedure
&
control range.
(d) Pump minimum flow.
(e) Priming
&
method of priming.
(f) farming up for pump & turbine.

(g) Auto start-stop.
(h)
Settling
out
pressure
for
compressor.
centrifugal
(i) Buffer gas source & flushing fluid to shaft

seal.
(j) Type of driver.
9. If required, the maximum suction and/or
discharge pressure & temperature shall properly be
specified, considering special operating case.
10. Check if the type of rotating equipment as

specified
by
process
licenser,
or
process
department, can be used or not. The possibility of
an alternative type can be checked.
11. If required, the expected values of power
requirement, steam consumption & fuel consumption
with limitation shall be specified.
12. Check if utility supply and return conditions
are clearly specified for each item.
13. Check if handling fluid can be used for shaft
seal and/or self-lubrication of bearings.
14. Following points shall be checked regarding
construction :
(a)
Type
(horizontal/vertical/type
support/casing split/etc.).
of
(b) Nozzle orientation & flange rating.

(c) Type of seal, flushing fluid & type of buffer
gas.
(d) Material of main parts.
(e) Termination points of vents
(f) Others.
&
drains.
15.
Results
of
screening
meeting
with
instrumentation & electrical department shall be
considered.
16. Excess requirement, & information to be
specified by vendor, shall be not filled.
17. Emergency & safety design shall be considered
for power/ steam failure, (specifically for shaft
seal lubrication, etc.),
TWC
ISSUED
PAGE
FORM A-G30.015-2/2 (9007)
TITLE:
ROTATING MACHINERY
NOTE:
The data sheet will be used for defining the purchasers requirements & specifications of.rotating machinery to be purchased.
. CHECK ITEMS AND POINTS

18.
19.
20.
TWC
ISSUED
PAGE
FORM A-G30.D15-2/2 (9807)
TITLE:
EVALUATION OF BIDDERS TECHNICAL QUOTATION
TWC 1-1211-300E
ISSUED JUL.28,2000
PAGE 1/2
TIME OF CHECK: AT THE TIME OF THE EVALUATION OF BIDDERS QUOTATIONS
(FOR'ALL REQUISITIONS)

1. Apply standard form of the Technical Bid Evaluation report (TBE) and/or BID
TABULATION SHEET. Future conversion to a data base shall be considered also.
(Note)TBE is required even if it is a single bid.
2. Check and approval of TBE shall be in accordance with TMS1-CD003.
3. Refer to the following team instruction: TIM-54E: "TECHNICAL BID EVALUATION"
4. Verify the evaluated bidders are listed on the contract vendor list.
5. Through the preparation of bid tabulation sheet verify the following points:
(a) Re-check the estimated operating conditions such as flow and head, in case BHP
value is strange.
(b) On comparison of each spec, such as number of stages/impellers, efficiency, BHP,
rpm, NPSH or material selection, check whether there are any strange data or not? If
any, verify the suitability of the data specified.
(c) The possibility to avoid using high tension (voltage) motor by improving the
efficiency of the machine.
6. Check pressure, temperature, rpm, number of stages/ impellers with the past
similar experience, and, if any of the value exceeds bidders experience, further study
is required to assure reliability of the machine.
7. From the viewpoint of total plant performance guarantee, confirm whether the
bidders performance guarantee figures are acceptable or not.
8. Verify whether the recommendable bidder is reasonable from the viewpoint of
operation cost besides initial cost
9. Check whether the quoted control/operation method and range covers the
specification or not The evaluation of an alternative requires apparent backup data.
10. Check whether the expected maximum operation temperature and pressure are
within the design condition of the equipment and the downstream system or not?
11. Check whether Intermediate pressure and temperature offered meet the process
requirement and the rating of inter-stage system or not Consider the settling-out
pressure and the max. differential pressure for the design of the shaft seals and the
inter-stage division wall.
12. Check whether bidders requirement of buffer gas and/or external flushing fluid is
reasonable or not (e.g. supply condition, flow rate, etc.)?
MEMO
1
0
REV.
FORM A-G3 0.015-1/2 (8807)
0Toyo Engineering Coup.
TITLE:
EVALUATION OF BIDDER'S TECHNICAL QUOTATION
TIME OF CHECK: AT THE TIME OF THE EVALUATION OF BIDDERS QUOTATIONS
(FOR ALL REQUISITIONS)
13. Check whether the minimum flow rate offered requires the change of the pump
rated capacity, or effects the process design condition, such as a by-pass system?
14. Regarding performance curve offered:
(a) Whether the allowable operating region Is adequate or not?
(b) In case the offered centrifugal pump does not have stable Q-H curve (continuous
head rise to shutoff), check operation range to avoid surge operation and auto-start
requirement
(c) Consider the tolerance for head increase in case of centrifugal pumps.
(d) In case 50% flow of the best efficiency point is within the expected operating
region, care must be given to the possibility of incipient cavitation.
(e) In case of parallel operation, check whether the Q-H curve is
appropriate or not
15. Coordinate scope of supply and work of bidder to meet with the requisition.
Inform the bidder of the decision of the Purchasers option.
16. Make dear judgment for each deviation point
17. Announce clearly the darification result to project and procurement department.
18. State the judgment (recommendable, acceptable or not acceptable) with purchase
condition on TBE.
TWC
ISSUED
PAGE
FORM A-G 30,015-2/2 (9S07)
TITLE:
ESTABLISHMENT OF PURCHASE ORDER CONDITIONS
---INCLUDING CONFIRMATION ITEMS DURING KICK OFF MEETING---
TIME OF CHECK: INITIAL ESTABLISHMENT OF THE PURCHASE ORDER CONDITION FOR ALL
ROTATING MACHINERY RELATING TO THE APPLICABLE PROJECT
TWC
ISSUED
PAGE
.NOTE^^ThischeckJi^^bejJsedJbâjêûigmentônteinedjnôthe^rejated^roêctûisitions^
1. Check if purchase order conditions shown below are confirmed with the vendor as
contractual requirements during the kick off meeting.
2. Check if there are any revisions to the requisition. Confirm revised data, if any.
3. Confirm applicable engineering specifications, codes and standards and their
revision number
4. Check the scope of articles and work. In particular, confirm the necessity of items
quoted as options. (Confirm using the check list attached to the requisition.)
5. Confirm the data sheets, performance curves, performance guarantee figures and
utility conditions submitted/ proposed by vendor. Confirm control methods, special
operating conditions, start-up and shut down procedure for major equipment
6. Confirm if there are any deviations or exceptions to the specifications/standards.
7. If available, check the following items as per vendors typical P&1D; Scope of supply - Terminal point conditions - Number of instrumentation,
installation locations and interlocking logic
8. Confirm preliminary plot plan, piping arrangements and nozzle orientations.
9. Check with reference to instrumentation ; - Local gauge board/panel
specifications and construction - Technical requirements for individual
instrumentation
10. Confirm motor purchasing procedure and extent of scope such as; Location for the supply of the motor - Machining of driver half coupling (bv
whom)
11. Confirm extent of materials, if any, to be supplied by purchaser. Confirm materials
requiring early shipment, if any (foundation bolts, template, etc.).
12. Confirm quality control requirements, in particular special test & inspection items
and procedures, or control of sub-ordered material.
13. For the document schedule, confirm fixed dates based on the applicable
items in the requisition. - Check if any materials will be purchased after
purchasers approval of vendor's documents.
MEMO
1
0
REV.
FORM A-G 30,015-1/2 (9807)
TITLE:
0TOYO ENGINEERING CORF.
ESTABLISHMENT OF PURCHASE ORDER CONDITIONS
---INCLUDING CONFIRMATION ITEMS DURING KICK OFF MEETING---
TIME OF CHECK: INITIAL ESTABLISHMENT OF THE PURCHASE ORDER CONDITION FOR ALL
ROTATING MACHINERY RELATING TO THE APPLICABLE PROJECT
NOTE:
This check list to be used for all equipment contained in other related project requisitions.
14. Check the manufacturing schedule including engineering, fabrication,

procurement and inspection especially with regard to ; - Confirming the critical path
- Comparing manufacturing schedules from previous similar projects and identifying
past problems - Confirming the work load of the factory including design section
15. Confirm coordination procedure Check if the project manager is the
designated oontact point for all correspondence Check if shortest route for
document transmittals is established. (Adding agents to the communication channel
between purchaser and vendor shall be avoided as much as possible. Copies to be
sent to agents, If necessary.)
16. Confirm sub-suppliers, especially with regard to; Major components (drivers,
increasing and decreasing gears, lubrication units, shaft seals and couplings etc.) Instrumentation and electrical equipment (motors, solenoid valves, control valves,
general instrumentation, vibration monitors, governors and anti-surge controllers
etc.) Raw material (forging, casting) for major components such as casing, rotor
etc.
- Purchase conditions for important sub-supplier equipment (drivers, etc.)
- Sub-suppliers who have never been adopted before
17. Check any new technology or technical advances which may exceed previous
experience. - Confirm the above in writing with vendor and, if it is applicable, report
findings to superior. The suitability and verification method shall be examined.
TWC
ISSUED
PAGE
FORM A-G30.015-2/2 (0BDT)
ENGINEERING MANUALS
e casing or multi-stage pumps

essure (MDP), except that
able for the MDP plus
MDP) is decided according to the
hutoff head should be
essure may be equal to

at the relief valve is
ed discharge pressure, it will

pment and systems at
ign pressure of the
ed accordingly.
should be taken into account
TEM
4 1 4 1 E
PAGE 7 OF
13
iry specification (i.e. data

head is designated at the
Vendor's shop and the discharge

9, the pump performance
ENGINEERING MANUALS
TEM
4 1 4 1 E
PAGE
OF
13
ia DIS< NO 2 FLA
LJ
-t
l pumps should be carbon, which
uid ammonia or liquid propane
or bronze is applicable,
usually provided with cold

pumps from being jacked up
ould take care of baseplate
ly fit with the insulation
as LPG and liquid ammonia

pump suction in order to get
ze to vent gas released and
The equalizing piping is
/to mechanical seals.
y started pumps has a different

own in Fig. 11.
e pump which is automatically

fact. If necessary, the
tor manufacturer.
que curves gives us an
of drivers should cover the

mp at the end of curve.
able or toxic service. API

eals for all services.
s of cooling water, steam
r the service containing slurry,
anical seals are usually

hey are of bellow type.
ENGINEERING MANUALS
criteria of selection of the
l seal becomes popular in use

chanical seal needs an
r, pumps and coolers.
such special
TEM
4 1 4 1 E
PAGE 10 OF 13
earings, a coupling between

float type. This type of
more excessively than
, refer to Engineering
ENGINEERING MANUALS
TEM
4 1 4 1 E
Pumps with Motor Speed
s has an resonance in natural
..), such pumps do
ance frequency should be checked

he test it should be
balance holes will become

hown in Fig. 13.
nce holes and suction pressure

loading impeller opening
overloading to the thrust
not be furnished with
ery close to liquid vapor

n a stuffing box is
rt of matings of a
is equal to the suction
be furnished with the
o balance hole is furnished, is

ing liquid to the
ction, which is called
PAGE 11 OF 13
CATEGORY
CONTENTS
Shaft Seal
1
2
3
4
Performance
1
2
3
4
5
6
7
8
9
10
Auxiliary Piping
1
2
3
4
5
6
Vent & Drain
Automatic & Start
Size & Weight
1
2
3
4
Driver
1
2
3
4
5
6
7
8
CATEGORY
Tide Block
CONTENTS
1
2
3
4
5
Spec. & Standard
Remarks
1
2
Operating Conditions
1
2
3
4
5
6
7
Material
1
2
Construction
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
FORMANCE CURVE
ETS AND PERFORMANCE CURVES.
TWC
ISSUED PAGE
SIGN
DATE
A
TWC
ISSUED
PAGE
FORMANCE CURVE
CHECK
'
FORMANCE CURVE
TWC
ISSUED
PAGE
EBARA
35 (m/s)
45
65
_
50
70
1-1211-701E
JUN.28,96
4/5
FORMANCE CURVE
NW
45 (m/s)
55
74
90
64
67
85
TWC
ISSUED
PAGE
FORMANCE CURVE
A
(31) Motor or Turbine-Drivers
- Check if supplier and place of mounting of the drivers are
correctly designated as per PO condition. - Check if the rated output of the
drivers are appointed in
accordance with applicable spec, or standards. - Check if the rated output of

electric motors is appointed as per
power rating standardized by TEC. Check the expected highest viscosity of

the liquid and confirm
that the motor is not overloaded during pump operation under such a
condition.
(32) Confirm that pump speed is as designated by pump vendor
and that it is not necessarily coincident with motor rated speed.
(33) Check if the manufacturers of motors, turbines, seals and
couplings are as per job specific requirements if any.
(34) The following vendors data are to be put back to Process or
Utility P & I Diagram; - Main and auxiliary connection size and rating
- Necessity of additional min. continuous flow line
- Necessity and requirement of additional utilities
(35) Centrifugal Pump Expected Performance Curves

- Check if all data on the curve are coincident with data sheet.
- Head margin is available to max. dia. of the impeller
according to applicable spec, and standard, and min. dia.of impeller is not
applicable.
- Check if viscosity correction is done correctly as per Hydraulic
Institute Standard for high viscous service. - Check if the curve is

continuously rising to shutoff.
- Confirm that the best efficiency point is beyond normal

operating point. - Confirm that the pumps subject to parallel operation have
110
D
to 120 % of rated head at shutoff. - Check if larger sized pumps suffer
potentially from the
incipient cavitation. - Verify with the curve that the max. working pressure is
correctly designated in the data sheet.

(36) Check if specified standard spec.(API GA-II2 or GA-102) is
suitable for the service conditions.

TWC 1-1211-105E
ISSUED DEC.15,95 PAGE 1/4
ISSUE STAGE
AFP
AFD
SIGN
DATE
A

TWC 1-1211-105E
ISSUED DEC. 15/95 PAGE 2/4
ISSUE STAGE
AFP
AFD

TWC 1-1211-105E
ISSUED DEC. 15/95
PAGE 3/4
TEG1-6221-106
AFP AFD
CHECK
A1B1C

TWC 1-1211-105E
ISSUED DEC. 15/95

PAGE 4/4
ISSUE STAGE
AFP
AFD
NO.
TITLE
...................Fm.SCREENIHa.MEE.TING.............
(DESIGN OF ROTATING
MACHINERY)
DATE
DEC.15/ 95
DESCRIPTION
#T
ocTf, 'of-
1-1211-106E
FEB! 15/96
1/3
ing Machinery
r prints for the major equipment

of the major equipment with different
n six months after placing the

ern may be held only when it is
SIGN
DATE
Oder for Equipment

t
approval Drawings of tdor prints
NO.
TITLE
DIVISIONAL SCREENING FOR KEY POINTS

OF ENGINEERING OF ROTATING MACHINERY
1 1211106E
DATE
FEB. 15/36
DESCRIPTION
si m j*
(ttsatW)
>
ATING MACHINERY
R EACH TYPE OF
ements & specifications of rotating machinery to be purchased..
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C)
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1-1211-250E
MAR.1,2000
1/3
SIGN
DATE
TATING MACHINERY
SSUE OF. DATA SHEETS FOR EACH TYPE OF
ements & specifications of rotating machinery to be purchased.
A
( )
B
( )
( )
( )
( )
( )
( )
( )
( )
(
(
(
(
(
)
)
)
)
)
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1-1211-250E
MAR.1,2000
( )
2/3
TATING MACHINERY
R EACH TYPE OF
rements & specifications of.rotating machinery to be purchased.
ECK ITEMS AND POINTS
Output data & revision shall be controlled as C )

per TIM-89 (Input/output control sheet for
rotating machine) & latest data shall be saved
in data base.
Abbreviations used for materials
shall be clearly defined.
and
others ( )
Check if vendors .scope of supply specified in ( )

data sheet is coincident with requisition.
1-121T-25GE
MAR. 1,2000
3/3
NO.
PREPARATION OF DATA SHEETS

FOR ROTATING MACHINERY
DATE
IAR. 31/99
DESCRIPTION
*fr & ft fifc
MAK.Olpo
m ie
MENT DESIGN
with this Check Listfilledjjjx
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<)
()
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1-1211-001E
JUL. 28, 2000
1/2
SIGN
DATE
with this Check List filled up.
()
()
()
()
()
()
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{)
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1-1211-001E
JUL. 28, 2000
2/2
nation Meeting
CHECK
5C
SIGN
DATE
A
TWC
ISSUED
PAGE
SIGN
DATE
A
CHECK
- Confirmation on installation-location of electronic governors Signal linkage between electronic governors and a central control panel
and/or a local control panel (if any) - Concerning DCS Instruments
transmitting their signals to DCS Allowable scanning period of DCS
(especially for antisurge control) Items which are put into trip circuits
and should not be passed through DCS nor PLC (such as overspeed trip or
load-failure control.) Type and level of signals to DCS Necessity of
barriers and their suppliers (normally by Instrumentation Design Dept) Details of the antisurge control system (integrated into DCS or composed
of a single loop controller, or CCC or equivalent, and specific
requirements from equipment side to an antisurge control valve, etc.) Mutual understanding for operating place and procedure of initial start-up
for major rotating machines (from null speed till governor min, speed) Installation-location of instruments required for start-up operation Operating place and procedure for start-up after reaching the governor
min, speed (normally at CCR). - Installation-location of indicators and
annunciators necessary for start-up and normal operation of rotating
machines. - Necessity of voting system (such as 2 out of 3 or a
redundant system), and appointment of the subject instruments. Requirement of a timer or a bypass for specific trip circuit - Protectiontype of instrument cables (conduit pipe, flexible tube, cable duct, etc.) in
case that the cables are included in the scope of equipment-vendors
supply, - Special requirements, if any, from an equipment-vendor for the
cables which will be supplied by the purchaser.
ABC

TWO
ISSUED
PAGE
G MACHINES AND
SIGN
DATE

TWC
ISSUED
PAGE
DEC. 15,*95
TWC 1-1211-I03E
ISSUED
PAGE
DEC. 15,*95
3/4
TWC 1-1211-103E
ISSUED DEC. 15,'95
PAGE 4/4
1-1211-104E
MAR.28,06
1/2.
D SYSTEM is handled
levant version.
AFP
AFD
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<)
()
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()
()
()
()
()
()
()
()
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C)
C)
()
. SIGN
DATE
A
Security Level 2
1-1211-104E
MAR.28/06
2/2
AFP
C)
AFD
()
()
()
C)
C)
()
(>
()
()
()

TWC I-I2I1-I05E
ISSUED DEC. 15/95 PAGE 1/4
ISSUE STAGE
AFP
AFD
SIGN
DATE
A

TWC 1-1211-105E
ISSUED DEC.15,95 PAGE 2/4
TEG1-6221-106
ISSUE STAGE
AFP
AFD
0
0
S:

TWO
ISSUED
PAGE
TEG1-6221-106
AFP
AFD
CHECK
A|B|C
S:

TEGl-6221-106
TWC
ISSUED
PAGE
DEC. 15,95

ating Machinery
ndor prints for the major equipment

of the major equipment with different
n six months after placing the

ern may be held only when it is
TWC
ISSUED
PAGE
SIGN
DATE
TWC
ISSUED
PAGE
/
approval drawings of idor prints
CHECK
ABC

ting Machinery
Order for Equipment
TWC
ISSUED
PAGE
approval drawings of ulor prints
ION OF REQUISITION FOR SAME TYPE OF ROTATING
1-1211-200E
MAR. 1,2000
1/2
n accordance with ( )
itions are ( ) (.)

of requisitions
apacity are shown ( )
is consistent ( ) ( )
spare rotor,
est & other
s operators,
Vendors scope ( )
Vendors scope shown ( )
quipment and ( ) ( )
tests are as per ( )

y Customers
applied and ( ) ( )
pecifications and
d number of ( )
acceptable for the
attached to the ( )
purchased through
dition are ( ) ( )
ion when the
onding machine is
SIGN
DATE
N FOR EACH TYPE OF
REPARATION OF REQUISITION FOR SAME TYPE OF ROTATING
()
()
()
()
()
( )
()
()
()
()
()
'
1-1211-200E
MAR. 1,2000
2/2
TATING MACHINERY
EACH TYPE OF
ments & specifications of rotating machinery to be purchased..
()
()
()
C)
()
()
()
()
()
C)
()
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()
()
C)
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(>
C)
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l)
()
1-1211-250E
MAR. 1,2000
1/3
SIGN
DATE .
A
TATING MACHINERY
EETS FOR EACH TYPE OF
's requirements & specifications of rotating machinery to be purchased.
.B
()
()
()
()
()
()
( )
()
()
.( )
( )
( )
()
()
()
()
<)
()
()
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()
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()
C)
()
<)
()
()
( )
( )
( )
( )
1-1211-250E
MAR.1,2000
2/3
( )
TATING MACHINERY
R EACH TYPE OF
ements & specifications of.rotating machinery to be purchased.
A
Output data & revision shall be controlled as per TIM-89 (Input/output control ( )
sheet for rotating machine) & latest data shall be saved in data base.
Abbreviations used for materials and others shall be clearly defined.
C)
Check if vendors .scope of supply specified in data sheet is coincident with
requisition.
C)
1-1211-250E
MAR.1,2000
3/3
()()
()
()()
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<)
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SIGN
DATE
A
()
()
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<)
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()
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()
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()
1-1211-300E
JUL.28,2000
2/2
1-1211-350E
JUL28.2000
1/2
ated^roêctûisitions^
A
()
C)
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<)
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()
()
SIGN
DATE
n other related project requisitions.

A
()
()
()
()
()
()
()
()
()
()
()
1-1211-350E
JUL.28,2000
2/2
LlJ LlI T af-JO
CONTENTS
Seal Type
Mechanical Seal Type
Flushing Plan
Basic Construction
Speed
NPSH Required
Efficiency
BHP
Minimum Flow
Max Operating Pressure
Case deign temperature & Pressure
Hydrostatic Pressure
Suction Specific Speed
Pump Case Jacket
Service
Utility Condition
Flow
Auxiliary Piping Plan
Material
Connection Type
Connection Type
Automatic Start Requirement
Baseplate Size
Vertical Pump Shaft Length
Thrust Load of Vertical Pump
Weight
Type of Driver
Scope of Supply
Electric Motor
Rated Output, Speed, & Pole
Data of Electrical Power Source
Hazardous area classification
Steam Turbine
Refer to the Steam Turbine Data Sheet
CONTENTS
Project
Client
Work No.
Item No.
Service Name
Applicable Spec. & Standard
Process Requirements
Mechanical Requirements
Liquid
Flow Rate
Suction Pressure
Discharge Pressure
Head
NPSH Available
Installation
Base Material
Main Parts
YlffHA
i yjje .
ii i ... a.u___A
~
Case mount
Case Splrt**uB---"-''"*^^
Main Nozzle
Rating
Facing'* "i"" .............
Position(Orientation)
Number of Stage^"^--'
- --'
Rotor Support
Impeller
Wearing Diameter
Bearing
Type
---- _
DN Value
Lubrication Type'"1** Power Transmission Type
Rotation Direction
Baseplate Type
1-1211-701E
JUN.28,'96 1/5
SIGN
B
1-1211-701E
JUN.28,'96
2/5
1-1211-701E
JUN.28,'96
3/5
TEG
35 (m/s)
45
70
65
50
80
1-1211-701E
JUN.28,'96
5/5
CHECK

1. Type of Rotating Machine:
(1) Identification of centrifugal, rotary and reciprocating types
(2) Identification of a motor or a steam turbine as a driver
2. Representation of types (if it is represented in a actual
mode).
(1) Horizontal pumps, vertical pumps, or non-seal pumps
(2) The number of stages and train arrangement of
compressors
(3) Straight or back-to-back arrangement of centrifugal
compressors
(4) Special types of mechanical seal for centrifugal pumps
3. Examination for Necessity of Standby Machine and the Number of

Machines installed:
(1) Necessity of standby machines (Is a ware house spare
acceptable?)
(2) Common standby machine for several items?
(3) Examination of the number of machines installed, 1+1 or
2+1.
4. Selection of Materials:
(1) Confirmation of basic philosophy for selection of materials
applicable.
(2) Restriction of materials to be used
5. Alternate Operation Modes:
Confirm whether the rotating machine has any operation modes other than
those given in data sheetssuch as,
(1) Air operation or N2 gas operation of compressors
(2) Water operation of process pumps, or special operation
with liquids other than the specified one.
6. Requirement for Automatic Start:
Confirm whether any rotating machines are furnished with automatic start or
not.
7. Extent of Vendors Supply:
(1) Confirm the basic policy of the project management
regarding the extent of vendors supply.
(2) Clear indication of actual extents of vendors supply
SIGN
B

8. Confirm the method of process control, instrumentation and protective
systems around the rotating machine.
For examples,
(1) Anti-surge control of centrifugal compressors
(2) Minimum flow control of centrifugal pumps (if necessary)
(3) Control systems of compressors and turbines
(4) Safety valve for volumetric machines
(5) Safety valve for steam turbines
(6) Alarming for high discharge temperature of compressor,
etc.
(7) Interlock device for permissive start conditions, etc.
(S) Installation of check valve to prevent reverse rotation
(9) System arrangement for individual start of equipment in
case of parallel installation
(10) Suitability of balance line return positions for centrifugal

compressors and multiple-stage centrifugal pumps
(11) Are the sources of buffer gas for compressors, and
external sources of buffer, barrier or quenching for pumps
clearly indicated when necessary?
(12) Are pumps secured for their priming?
(13) Necessity of a suction strainer for rotating machines
(14) Are expansion joints installed properly when required to
protect thermal expansion? Particular care should be given to
connection of fans.
(15) Is the machine suitably protected with an interlock
system, safety valve, etc. from abnormality in suction pressure
(rise and drop)?
(16) Is liquid suction prevention suitably observed for
centrifugal compressors?
(17) Confirm the necessity of degassing of system when the
compressor stops and the suitability of device.
(18) Confirm the necessity of warming-up for steam turbines,
and when necessary, the suitability of device and its
method. Confirm also the suitability of drain (trap) system
(particular care is required for sealed steam line), the necessity of
pipe-warming and its method.
& POINTS
13. Screening of Vendors* P&ID for Main Rotating Machine:
The Vendors* P&IDs for main rotating machines are to be subject to the
themes of screening. (1) Confirm the following item, 14. (2) Examine
preventive analysis against power failure.
CHECK ITEMS
14. Vendors Information:

(1) Confirm tie-in conditions with vendors.
(a) Connection size, rating, etc. Enter reducers, specbreak if necessary.
(b) Line spec for piping which is represented in vendors
P & I Diagram, but is within the purchasers scope of
supply. Pay particular attention to extraction and/or leakoff steam piping for steam turbines taking into
consideration of partial operation of the steam turbines.
(c) Compatibility of vendors control systems and
instrumentation with, the purchasers.
(d) Connections of all utility lines with the purchasers
,and their sizes and line spec. A supplier of all block
valves for utility lines.
(2) Confirm such a requirement as piping slope and no pocket
in piping which is within the purchasers scope of supply.
15. Planning for Pre-commissioning Operation:
(1) Examine and confirm pre-commissioning procedure in
aspect of the rotating machine. (a) Cleaning of piping, especially
the necessity of
pickling for compressor suction piping, and the procedure
of blow-out for such piping
(b) Necessity and procedure of oil flushing
(c) Procedure for nitrogen and/or gas purging
(d) Rotating machines used for piping-flushing, and
protection measures for shaft-seals of theirs
(2) Examine and confirm field testing procedure.
(a) Procedure for solo running test for each steam
tuibme(*l) (b) Procedure for compressor mechanical running
te$t(*2)
(c) Necessity of field performance test of rotating
machines, especially for centrifugal compressors, and
instrumentation required for the test
16. Winterization: Confirm if winterization is properly taken around the
rotating
machines (hot insulation, steam trace, drain-system, etc.).
TECH. DEPT.
MGR
TECH DEPT.
MGR
(JD
1
SIGN
TECH. DEPT.
MGR
r TECH. DEPT.
MGR
w
>
C)
()
SIGN
c'-
( )
( )
TECH. DEPT.
AUTHD
TECH. DEPT.
AUTH'D
()
f)
()
()
()
()
()
()
()
o
()
()
f)
()
()
(>
()
<)
SIGN
()
()
()
()
()
()
()
()
()
()
()
<)
()
SIGN
1-1211-101E
DEC. 15,'95
3/3
SIGN
REMARKS
REMARKS
1-1211-103E
DEC. 15/95
1/4
SIGN
B
1-1211-103E
2/4

(1)
(2)
(3)
(4)
(5)
(6)
CO
SIGN
(8) Nozzle orientation of equipment itself and auxiliaries such as:
(a) Rotation and nozzle orientation of blower/fan.

(b) Main nozzles of compressor.
(c) Main nozzles of TOP/TOP pump.
(d) Utility connections such as lube oil or cooling water.
(9) Plot planning of vertical pump in pit or sump.
(10) Consideration of installation of large machine such as centrifugal
compressor.
(11) Layout of reciprocating compressors should be designed to
minimize number of case for pulsation analysis. /
(12) Piping length between reciprocating pump and suction tank is
minimized from the viewpoint of acceleration resistance.

1. Type of Rotating Machine:
(1) Identification of centrifugal, rotary and reciprocating types
(2) Identification of a motor or a steam turbine as a driver
2. Representation of types (if it is represented in a actual
mode).
(1) Horizontal pumps, vertical pumps, or non-seal pumps
(2) The number of stages and train arrangement of
compressors
(3) Straight or back-to-back arrangement of centrifugal
compressors
(4) Special types of mechanical seal for centrifugal pumps
3. Examination for Necessity of Standby Machine and the Number of Machines

installed:
(1) Necessity of standby machines (Is a ware house spare
acceptable?)
(2) Common standby machine for several items?
(3) Examination of the number of machines installed, 1+1 or
2+1.
4. Selection of Materials:
(1) Confirmation of basic philosophy for selection of materials
applicable.
(2) Restriction of materials to be used
5. Alternate Operation Modes:
Confirm whether the rotating machine has any operation modes other than
those given in data sheetssuch as,
(1) Air operation or N2 gas operation of compressors

(2) Water operation of process pumps, or special operation
with liquids other than the specified one.
6. Requirement for Automatic Start:
Confirm whether any rotating machines are furnished with automatic start or
not
7. Extent of Vendors Supply:
(1) Confirm the basic policy of the project management
regarding the extent of vendors supply.
(2) Clear indication of actual extents of vendors supply
SIGN
CHECK ITEMS
& POINTS
8. Confirm the method of process control, instrumentation and protective

systems around the rotating machine.
For examples,
(1) Anti-surge control of centrifugal compressors
(2) Minimum flow control of centrifugal pumps (if necessary)
(3) Control systems of compressors and turbines
(4) Safety valve for volumetric machines
(5) Safety valve for steam turbines
(6) Alarming for high discharge temperature of compressor,
etc.
(7) Interlock device for permissive start conditions, etc.
(8) Installation of check valve to prevent reverse rotation
(9) System arrangement for individual start of equipment in
case of parallel installation
(10) Suitability of balance line return positions for centrifugal
compressors and multiple-stage centrifugal pumps
(11) Are the sources of buffer gas for compressors, and
external sources of buffer, barrier or quenching for pumps clearly
indicated when necessary?
(12) Are pumps secured for their priming?
(13) Necessity of a suction strainer for rotating machines
(14) Are expansion joints installed properly when required to

protect thermal expansion? Particular care should be given to
connection of fans.
(15) Is the machine suitably protected with an interlock
system, safely valve, etc. from abnormality in suction pressure
(rise and drop)?
(16) Is liquid suction prevention suitably observed for
centrifugal compressors?
(17) Confirm the necessity of degassing of system when the
compressor stops and the suitability of device.
(18) Confirm the necessity of warming-up for steam turbines,
and when necessary, the suitability of device and its method.
Confirm also the suitability of drain (trap) system (particular care
is required for sealed steam line), the necessity of pipe-warming
and its method.
1-1211-105E
DEC. 15/95
3/4
1-1211-105E
4/4
1-1211-106E
FEB; 15,'96
1/3
SIGN
B
1-1211-106E
FEB.15,'96
2/3
1-1211-106E
FEB. 15,96
3/3
SIGN
()
()
()
()
SIGN
B
()
( )
()
()
()
()
()
()
()
()
()
()
SIGN
B
()
()
()
()
()
SIGN
()
()
()
DESCRIPTION
Process
FEED
Mech.
^Z)
CZ)
-**
m)
(Y)
m
Z
CZJV
Hy V
z
O)
1
cz)
(
DESCRIPTION
Project title
Client name and plant location
FEED
Mech.
Process
T~
Z
1
2
t
Applicable Eng'g Spec. / Standard No.

Special requirements of process matter
Special requirements of mechanical matter
Fluid Properties
z
z
z
z
z
z
Indoor or outdoor
~f^r
: ;Y.i
--*
-rz'i
v_>
sfzj\
1
11
"\
m
rî^l r^- i
Uni i
-r u* ,Jnt - in-irr/
vr/st*
i imiMm.,l<u-;J4j^xirrf~r**fw;r*?:'Vj4
\ ZJ
Wi i
DATE
B
SIGN
DATE
CHECK
A
1B1C
REMARKS
D
0
Tandem, Double,
etc.
DATE
SIGN
DATE
C
CHECK
A
1B|C
REMARKS
Confirm
that the antisurge valve is
fully opened
upon
compressorshutdown.
0
0
Confirm the
settling-out pressure
for centrifugal
compressors in this
connection.
D Examine
possibilities of
liquefaction and
vaporization of
external sources if
required.
Q In case of a
common surface
condenser, is any
countermeasure
(installation of
turning devices)
considered against
local heating by
sealing steam ?
CHECK
A
1B|C
REMARKS
A suppliers
of special
flanges if ary.
(*l)Be careful
about high
pressure steam
turbine. (*2)Air,
N2,
actual gas, etc.
ORIGINATOR
G.L
MGR
G.L
S)
ORIGINATOR
G.L
MGR
G.L
\
GD
til)
DATE
SIGN
DATE
ORIGINATOR
G. L
MGR
ORIGINATOR
G.L
MGR
G.L
\
-:-yA\
'f>
G. L
REFERENCE DOC & REMARKS
DATE
SIGN
DATE .
REFERENCE DOC
&
REMARKS
ORIGINATOR
APVD
CHKD
/A
ORIGINATOR
APVD
ft
CHKD
>
'CfZ
))
DATE
SIGN
DATE
DATE
SIGN
DATE
DATE
SIGN
DATE
DATE
B
SIGN
DATE
C
HECK ITEMS AND POINTS
B.
Check if all items in charge and their auxiliaries are shown on the plot
plan.
()
Is maintenance space sufficient? Especially for:

(a) Pull out length for internal parts of barrel type compressor /.
pump.
(b) Lifting. height for rotor of compressor/pump/turbine with
horizontal split casing.
(c) Lifting height for vertical pump.
(dj Pull out length for heater/heat exchanger tube (bundle).
(e) Drop area of compressor shed.
Operability. Especially for:
(a) Layout of buttons/switches, valves vs. related instruments /
gauges.
(b) Relative position and space requirement of operation area /
platform.
(c) Accessibility for emergency control device.
Elevation around rotating machinery such as:
(a) Suction straight run vs. foundation level (for top/bottom
suction).
(b) Lube oil return line slope vs. foundation level.
(c). Lube/seal oil head tank vs. machinery.
(d) Correlation among machines when No pocket or gravity
flow is required.
Installation suitability from perspective of hazardous area classification.
()
()
()
()
()
()
C)
()
0)
()
()
C)
()
()
C)
()
()
()
()
()
()
()
C)
()
()
()
C)
()
()
C)
C)
Check if. any equipment installed where provision of required . utilities

could be difficult.
()
()
Check if the layout of major noise source such as large compressor would ( )
be optimized to meet sound level limitation.
(')
DATE
SIGN
DATE
()
B
()
()
()
()
()
()
()
()
()
()
()
()
()
()
()
()
()
()
CHECK
A
BIC
REMARKS
Tandem, Double,
etc.
DATE
SIGN
DATE
CHECK
A
1BIC
REMARKS
Confirm
that the antisurge valve is
fully opened
upon
compressorshutdown.
Confirm the
pressure for
centrifugal
compress on in this
connection.
n Ft*nnninft
possibilities of
liquefaction and
vaporization of
external sources if
required.
D In case of a
oondenser, is any
countermeasure
(installation of
turning devices)
considered against
local heating by
sealing steam?
DATE
B
SIGN
DATE
DATE
SIGN
DATE
DATE
B
SIGN
DATE .
DATE
B
SIGN
DATE
C
Normal by-pass operation.

Refer to Team Instruction No. 66.
Confirm the order of priority.
DATE
SIGN
ATE
Confirm with project engineer
PO condition shall be confirmed later.
EED
Detail
Vendor
REMARKS
z
2
z
z
z
2
z
z
z
z
z
z
z
z
z
EED
Detail
Vendor
REMARKS
TZ
'
- A.r ^
f'pL
..
^Z
z
z
z
vy
i
\
z
z
z
z
l
'
CHECKER
REMARKS
REPORT
A :ae
->
E-SV
B :e-sv
->
TL
C :tl
GM
g-out pressure
CHECKER REPORT A : D/F

-+ A/E B : A/E -+ T/L C :
T/L -+ MGR
REMARKS
NATOR
MADE
NATOR
MADE
CHECKER
REMARKS
A
B
C
:A/E
REPORT
-4
:e-s/v
:t/l
E-S/V
T/L
GM
NATOR
MADE
NATOR
MADE
\
i', _>
WORK NO. :
CHECKER
REQ. NO. :
ITEM NO.
:ae
:cae
:aae -j.
REPORT
AE
CAE
NATOR
NATOR
MADE
Try , *.v'\ ; ; ' ; ^

T
i '-.V
MADE
'i\
WORK NO. :
CHECKER
REPORT
REQ. NO.
A :AAE
AE
ITEM NO, ;
B :AE
CAS
C :CAE
CHECKER
REMARKS
REPORT
A :A/E
E-S/V
B :e-s/v
C :t/l
T/L
-
GM
CHECKER
REMARKS
A
B
C
REPORT
:a/e
:e-s/v
:t/l
E-S/V
)
T/L
GM
CHECKER
REMARKS
REPORT
A :a/e
E-SAT
B :e-s/v
T/L
C :t/l
GM
REFERENCE & REMARKS
()
()
()
()
()
WORK NO.
CHECKER
REPORT
REQ. NO.
A:df
>
AE
ITEM NO.'
B :AE
DS
C:ds
MGR
REFERENCE & REMARKS
CHECKER REPORT A : D/F

-
A/E B: A/E
-+
T/L C : T/L -* MGR
REMARKS
CHECKER
A
B
REMARKS
REPORT
:a/e
E-S/V
:e-s/v
T/L
C :t/l
GM
WORK NO. :
CHECKER
RED. NO. :
ITEM NO.
B :ae
:aae ->
C:cae
REPORT
AE
CAE
WORK NO. :
CHECKER
REQ. NO. ;
fTEM NO.
B :ae
:aae
:CAE
REPORT
AE
CAE
WORK NO. :
CHECKER
REQ, NO. :
A :aae ->
AE
rrEM NO. ;
B :AE
CAE
C :CAE
REPORT
WORK NO. :
CHECKER
REPORT
REQ. NO.
A :aae ->
AE
ITEM NO. ;
B :ae -
CAE
C :cae

Toyo 1-55

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Toyo 1-55

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TOKYO

Ibro Emghneeiung Cobs

3.7 Casing Design Pressure

3.8 Total Head of Vertical Sump Pumps

Bearing Material for Vertical Pumps

For water service, cast iron, niresist or bronze is applicable,

TANK VAPOR ZONE

Ibro Enoinbbxing Cokr

Equalizing Piping for Vertical Pumps

Automatically Started Pumps

0.4 kgf/cm G and above:

mechanical seal with quenching

under 0.4 kgf/cm G :

Connection A (rater to appropriate

tandsm sasl piping arrangarnom)

bueKng (mechanical eaal

matrtrtv* buaWng) or euaMvy

Fig. 12 Pump Shaft Seals

Tbn> Engineering Cow.

If a frame of large sized vertical pumps has an resonance in natural

frequency with Z x operating speed (2=1,2.......), such pumps do

Thrust Balancing and Shaft Sealing

COMBINED THRUST FORCE

COMBINED THRUST FORCE

PUMP DA fA SHEET Attachment V2

J 'to cbfiMjt '

rr^fcr-rgtTiJi ;^/^T%fTiirii>rrrg- tc n -mc&i

Toyo Engineering Corp.

CHECK OF VENDORS PRINT FOR ROTATING MACHINERY

DATA SHEETS FOR CENTRIFUGAL PUMPS & EXPECTED PERFORMANCE CURVE

WORK FLOW CHART

CHECK ITEMS AND POINTS

(1) Check if data designated by Vendors are coincident with

Check if all data are filled in by vendors.

Check if all latest revisions are identified with mark.

(4) Check if the pump case mounting, foot, centerline or vertical is

Check if case split is in accordance with applicable spec.

Nozzle rating and facing

- Check if suction nozzle has the same rating as discharge nozzle

Check if a flat face is applied to cast iron casings.

(7) Check if nozzle size of 1-1/4, (2-1/2), 3-1/2, (5), 7 or 9 inch is

- Check if design tip diameter of impellers is not equal to max.

CHECK OF VENDORS PRINT FOR ROTATING MACHINERY

DATA SHEETS FOR CENTRIFUGAL PUMPS & EXPECTED PERFORMANCE CURVE

CHECK ITEMS AND POINTS

(11) Check if hydrodynamic bearings are required in accordance

& speed reducer)

CHECK OF VENDORS PRINT FOR ROTATING MACHINERY

DATA SHEETS FOR CENTRIFUGAL PUMPS & EXPECTED PERFORMANCE CURVE

CHECK ITEMS AND POINTS

Minimum continuous flow

- Check if the min. continuous flow is greater than normal

Check on P & I DIAGRAM if pumps are protected from the

operation with the flow under the min continuous flow.

Max. operating pressure:

- Check if max. operating pressure is equal to or higher than

(22) Check if case design temp, is higher than pumping temp. + 10

(24) Hyd. test press.

Toyo Engineering Corp.

ENGINEERING WORK CHECK SHEET

CHECK OF VENDORS PRINT FOR ROTATING MACHINERY

DATA SHEETS FOR CENTRIFUGAL PUMPS & EXPECTED PERFORMANCE CURVE

CHECK ITEMS AND POINTS