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Department of Civil and Environmental Engineering, University of Illinois at Urbana Champaign, Newmark Laboratory, 205 N. Mathews Ave., Urbana, IL 61801-2352, USA
Department of Civil and Environmental Engineering, Northwestern University, A134 Technological Institute, 2145 Sheridan Road, Evanston, IL 60208-3109, USA
a r t i c l e
i n f o
Article history:
Received 15 November 2008
Received in revised form 3 February 2009
Accepted 24 February 2009
Available online 5 March 2009
Keywords:
Concrete fatigue
Crack growth
Fracture mechanics
Slabs on ground
Concrete pavement
a b s t r a c t
A new method to predict crack growth and fatigue life of concrete slabs is presented based on similar
models for 2-D specimens. Four large-scale concrete slabs on ground subjected to three different stress
ranges have been tested to fatigue failure. Geometric correction factors to calculate the effective crack
length and stress intensity factor from the experimental fatigue compliance are derived based on 3-D
nite element modeling. Crack length versus the number of cycles curves are constructed and tted to
a modied logistic function, which enables for the calculation of the crack propagation rates and critical
crack lengths from the rst and second derivative of the logistic function. Fatigue crack growth is separated into a decelerating and accelerating crack growth functions based on the initial crack length and the
applied stress intensity factor, respectively. The proposed method is able to predict the fatigue life of the
tested slabs and the fatigue resistance of several independent slabs cast with the same geometry and
material. The analysis of the tested slabs shows that load pulses with higher minimum loads generated
more fatigue damage as indicated by greater crack growth rates. The principles of this slab fatigue crack
growth procedure can now be extended to estimate the remaining life in uncracked or partially-cracked
concrete slabs on ground.
Published by Elsevier Ltd.
1. Introduction
The increasing trafc demands on concrete pavements and the
variation in available concrete material constituents pose unique
challenges in the structural design of concrete pavements and prediction of the slabs performance throughout its service life. Rigid
pavements structurally deteriorate, in the form of fatigue cracks,
over their service life, which can worsen with the introduction of
higher applied loads or changes in the boundary conditions, such
as loss of support or slab curling. Fatigue damage development is
especially critical in aireld pavements, with the introduction of
heavier aircraft and new generation gear congurations.
The traditional empirical method to predict the fatigue life of
concrete pavements requires calculating the critical tensile stress
in the slab and application of a fatigue equation. Fatigue equations,
also referred to as SN curves [112], relate the applied stress ratio
(tensile bending stress divided by concrete exural strength) to the
allowable repetitions until material failure. Miners Hypothesis has
been used for decades to linearly sum the fatigue damage of individual events that occur at different stress levels such that the
damage at failure is less than or equal to 1.0. Beam fatigue
equations used to predict fatigue life of a slab [2,3,13,14] inher-
* Corresponding author. Tel.: +1 217 265 0218; fax: +1 217 333 1924.
E-mail address: jroesler@illinois.edu (J. Roesler).
0142-1123/$ - see front matter Published by Elsevier Ltd.
doi:10.1016/j.ijfatigue.2009.02.040
ently assume that the fatigue and fracture of the concrete material
is independent of the specimen size and boundary conditions.
Full-scale fatigue tests on concrete slabs [1517] have conrmed that concrete slab fatigue cannot be accurately predicted
from beam fatigue curves. Slab fatigue curves always demonstrate
a greater resistance to cracking than that predicted by beam fatigue curves due to the change in specimen geometry and boundary
conditions [18]. The error in beam to slab fatigue prediction is also
dependent on the specic concrete materials utilized and, in particular linked to the concretes fracture properties. An additional
limitation in fatigue calculations is that Miners Hypothesis assumes that the fatigue damage caused in previous cycles does
not affect the stress state in the slab for future fatigue cycles. In
the reality, cracks initiate in the slab under repeated loading and
propagate progressively until failure occurs. In summary, current
empirical methods for fatigue damage analysis do not account
for the specimen geometry or boundary condition effects, the progressive crack growth, and the materials fracture resistance.
In the present paper, a fracture-based method to predict the fatigue crack growth of small-scale specimens is extended to predict
the crack propagation in concrete slabs supported by a soil foundation. This new slab fatigue model is then applied to four concrete
slabs tested in cyclic loading at the same load level but different
minimum loads. This methodology allows for the future prediction
of the remaining fatigue life of new and partially-cracked concrete
slabs for a variety of pavement applications.
1310
Nomenclature
a
a0
ac
c1, n1
c2, n2
DKI
dimax ; dimin
crack length
initial notch length, a0 = 0 for unnotched specimens
critical crack length
calibration parameters for fatigue deceleration stage
calibration parameters for fatigue acceleration stage
cycle variation of mode I stress intensity factor
maximum and minimum vertical actuator displacement
Ci
Da ai aj
i j
DN
where ai and aj are the crack length for cycles i and j, respectively.
Fig. 1c shows that the crack propagation rate decreases until the
crack length reaches a minimum (ac) and then increases up to the
specimen failure. The crack propagation can be divided into the
two stages: deceleration stage and acceleration stage. Subramaniam
et al. [41] concluded that the deceleration stage could be described
by the following equation:
Da
C 1 a a0 n1
DN
for a < ac
where a is the crack length, a0 is the initial notch, C1 and n1 are calibration constants for a given structural geometry, boundary conditions, and material. The critical crack length (ac), which is dened by
the inection point on the crack length versus number of fatigue cycles curve (Fig. 1b), was also found to be equal to about the crack
length at the peak monotonic load level [41]. The crack growth
characteristics in the acceleration stage are governed by the change
in stress intensity factor (DKI) during each load cycle, which is
quantitatively dened by Paris Law [23,24]:
Da
C 2 DK I n 2
DN
for a ac
where DKI is the stress intensity factor range for each fatigue cycle;
C2 and n2 are calibration constants related to the structural geometry, boundary conditions, and material type. The main advantage of
this method over the LEFM and empirical fatigue approach is that it
Log(a/N)
a
=C 1( a a0 ) n1
N
afailure
Deceleration
Deceleration
Crack
propagation
rate
ac
a0
Acceleration
N
(a)
a
=C 2( KI ) n 2
N
Acceleration
(b)
a0
a\c
afailure
(c)
Fig. 1. Schematic of (a) compliance (Ci) measured from fatigue tests; (b) fatigue crack length (a) versus number of cycles (N); (c) crack growth rate versus crack length.
1311
ac
1
da
C 1 a a0 n1
a0
ac
1
da
C 2 DK I n2
In this paper, this 2-D fracture-based method proposed by Subramaniam et al. [3841] is extended to predict the fatigue life of
concrete slabs.
3. Slab fatigue life prediction method
The method herein proposed to predict fatigue life of concrete
slabs uses similar concepts to the method by Subramaniam et al.
[3841] with specic additions needed for slabs on ground. The
proposed method links the measured slab compliance from the
slab fatigue tests to the required fatigue parameters (C1, n1, C2,
n2, ac) shown in Eq. (4). First of all, crack length and stress intensity
factor for a given fatigue cycle are calculated from the experimental slab compliance. The theoretical relationships are derived from
3-D nite element models specically developed for this slab
geometry, loading conguration, and boundary condition. The next
step is to determine the crack propagation rate (Da/DN) for each
cycle and obtain the critical crack length. Finally, the deceleration
parameters (C1, n1) are calculated from Eq. (2) using the crack
propagation rate and crack length data, for a < ac. Likewise, the
acceleration parameters (C2, n2) are computed from Eq. (3) using
the crack propagation rate and crack length data, for a P ac.
4. Experimental program and results
4.1. Experimental program and test setup
An experimental program has been developed to verify the proposed fracture-based fatigue method on large-scale slabs subjected
to several loading conditions. Three different load pulses, which
simulate the applied load of a triple dual tandem aircraft gear have
been used, as is shown in Fig. 2. The pulse duration is one second
long with three distinct 90 kN peak loads. The maximum stress ratio is the same for all slabs, but the minimum applied load between
120
T-01
T-04
T-07, T-07R
100
Pmax
peaks is different for each load pulse (rmin/rmax = 0.1, 0.4, and 0.7).
The slab specimens are identied based on the applied stress range
as T-01, T-04, T-07, respectively. For model verication, an additional slab identied as T-07R was also tested with a stress ratio
equal to rmin/rmax = 0.7.
Each concrete slab is 2000 mm 2000 mm 150 mm thick.
The slab is placed on the top of a 200 mm soil layer contained in
a test frame, as is shown in Fig. 3. The load is applied through a
445 kN hydraulic actuator at the mid-slab edge. The actuator operated under a precision servo-valve control in a closed-loop servo
hydraulic system powered by a 30 gpm hydraulic power supply
and regulated by a service manifold. The slab vertical displacements are measured through strategically-placed LVDTs. The soil
layer is a low-plasticity clay with a 5% California Bearing Ratio
(CBR) at 17% moisture content, and a correlated modulus of subgrade reaction equal to 17.7 MPa/m.
The concrete mixture design selected is based on mixtures commonly used at regional airports in Illinois. The coarse aggregate is a
crushed limestone with a 19 mm nominal maximum size, whereas
the ne aggregate is natural sand. The mixture proportions are
1085 kg/m3 of coarse aggregate and 707 kg/m3 of ne aggregate.
The mixture has a water to cementitious ratio equal to 0.40 using
290 kg/m3 of Type I cement, 77 kg/m3 of Type C y ash and 145 kg/
m3 of water. A water reducing admixture is used to obtain a target
slump equal to 100 mm. The average exural strength at the slab
testing age (120 days) is 5.4 MPa. The modulus of elasticity and
Poissons ratio are equal to 24 GPa and 0.15, respectively.
Load (kN)
80
P min
60
40
20
P unloaded
0
125
250
375
500
625
750
875
1000
Time (ms)
Fig. 2. Shape of the load pulse for T-01: R-value = 0.1, T-04: R-value = 0.4, and T-07/
T-07R: R-value = 0.7.
The applied load and displacement history for each fatigue cycle
is collected during the fatigue tests, as is schematically depicted in
Fig. 4. The individual slabs compliance is calculated for every fatigue cycle, in order to determine the effective crack length and
crack length change per loading cycle. As is shown in Fig. 4 and
Eq. (5) below, the compliance is calculated for each loading cycle
(C1, . . ., Ci, . . ., Cfailure) as the ratio between the difference of the maximum (dimax) and minimum (dimin ) vertical displacement and the
difference between the maximum (P imax ) and minimum (Pimin ) applied load:
1312
P
Pimax
Cycle i
Ci =
P min
imin
i
i
max
min
i
i
Pmin
Pmax
imax
Fig. 4. Schematic of a fatigue cycle with its maximum and minimum load and
displacement for compliance calculation.
Due to inherent variations in the slab support and thickness between different tests, the calculated compliances are normalized
using the initial compliance (C1):
C nor
C i =C 1
i
The normalized compliance against the number of loading cycles is then used to theoretically evaluate the crack length at any
loading cycle.
Fig. 5 shows the relationship between the normalized compliance and the total number of loading cycles up to failure for each
tested slab. The fatigue life for slabs T-01, T-04, T-07 and T-07R
is equal to 61.84 103, 26.24 103, 4.384 103, and 5.44 103
cycles, respectively. As was expected, specimens that show higher
compliance growth rates (T-07 and T-07R) have a shorter fatigue
life. For each slab, the plots also show a rst stage with a decreasing compliance rate followed by a second stage with an increasing
compliance rate and then sudden failure. This compliance behavior
is similar to the results determined by Subramaniam et al. [41] for
concrete beam specimens. Slabs T-07 and T-07R, subjected to the
same load pulse with a stress range equal to 0.7, have demonstrated a shorter fatigue life compared to slab T-01 with a stress
range equal to 0.1, which was unexpected based on previous beam
fatigue results published by Tepfers [35].
1.3
Normalized Compliance
T-01
T-07R
1.25
T-07
1.2
1.15
4
3
2
a 52; 262 C nor 282; 952 C nor 561; 486 C nor
nor
14; 9661
480; 420 C
1.1
T-04
1.05
1
0
10.000
20.000
30.000
40.000
50.000
60.000
Number of Cycles
Fig. 5. Normalized compliance versus number of fatigue cycles for slabs.
1313
Fig. 6. (a) Example of nite element model a slab with a crack length of a = 600 mm and (b) mesh around crack tip.
-3
2000
(b)
Normalized Stress Intensity Factor, K/P (mm-3/2)
(a)
1800
1600
1400
1200
1000
800
600
400
200
0
1
1.05 1.1
1.15 1.2
1.25 1.3
1.35 1.4
1.45 1.5
Normalized Compliance
x 10
5.5
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
400
600
800
1000
1200
1400
1600
1800
2000
Fig. 7. Finite element analysis relation between (a) normalized slab compliance and crack length and (b) crack length and normalized stress intensity factor (KI).
of cycles is calculated with Eq. (7) using the normalized slab compliances shown in Fig. 5.
The diagram of crack length against number of cycles is presented in Fig. 8 for the four slabs. Slabs T-07 and T-07R, which have
signicantly lower fatigue lives, are unloaded the least (i.e., to
70 kN) with respect to the other two slabs. In contrast, slab T-04
is subjected to a minimum load equal to 40 kN and slab T-01 to
a minimum load equal to 9 kN. Slabs T-01 and T-04 have a significant plateau section (with a small crack growth rate) compared to
slabs T-07 and T-07R.
The crack propagation rate for T-07 and T-07R specimens is
much higher, suggesting that the stress range affects the fatigue
life of the soil-supported concrete slabs differently from a simply
1314
is linear elastic and does not soften or yield under higher stress
states. The application of this equation is valid since Eq. (8) is only
used in the fatigue acceleration stage which starts for crack lengths
greater than 550 mm.
Eq. (8) is then modied to calculate the change in stress intensity factor, DKI, from the change in the applied load during each fatigue cycle and the effective crack length (a) (mm):
2000
1800
T-07R
1600
1400
T-01
1200
"
T-07
1000
800
4:98771 102
2000 a0:788467
600
400
T-04
200
0
10,000
20,000
30,000
40,000
50,000
60,000
Number of Cycles
Fig. 8. Crack length versus loading cycles on slab specimens.
therefore needed. The applied stress intensity factor (KI) is calculated from the nite element model using contour integrals around
the crack tip to determine the J-Integral. Collapsed C3D20R brick
elements with quarter point nodes are used around the crack tip
to ensure the contour integral convergence. The stress intensity
factor is calculated for each crack length as the average of the
stress intensity factors for the 3rd, 4th and 5th contour. The variation between these three contours is on average less than 0.1
percent.
The relationship between the stress intensity factor and crack
length derived from the FEM models is shown in Fig. 7b. The equation that relates the normalized (KI/P) Mode I stress intensity factor
(mm3/2) to a given crack length (a, in mm) is the following:
a s ln
2
K I =P 1:27894 103
4:98771 10
0:788467
2000 a
(b)
10
2000
1800
1800
1600
1600
1400
1400
T-01
T-04
T-07
T-07R
T- 07R
2000
bN
Nm2 bm1
This equation was specically derived based on the FEM model results in the range of 400 < a < 2000 mm, as it is meant to be used for
the acceleration stage which starts for crack lengths greater than
550 mm. The stress intensity factor decreases slightly with an increase in crack length for initial crack lengths less than 400 mm
due to the geometry of the slab and the assumption that the soil
(a)
1200
a
c
1000
800
600
Acceleration
Deceleration
400
T- 01
T- 07
1200
1000
800
T- 04
600
400
Experimental - T-01
200
0
Predicted by S-Curve
Nc
0
10,000
20,000
30,000
40,000
Number of Cycles
50,000
60,000
200
0
10,000
20,000
30,000
40,000
50,000
60,000
Number of Cycles
Fig. 9. (a) Raw and ltered crack length versus number of cycles curves for slab T-01; (b) idealized crack length versus loading cycles for all slab specimens.
1315
da
bm2 m1 s
dN b Nbm1 Nm2
Table 1
Slab fatigue data, calibrated parameters, and fracture-based fatigue model
predictions.
11
The use of Eq. (11) instead of Eq. (1) standardizes the process and
eliminates user subjectivity in choosing discrete crack lengths and
cycle numbers.
Fig. 10 shows the relationship between the crack growth rate
(logarithmic scale) and the crack length. In this gure, the minimum crack growth rate (shown as a negative value) represents
the critical crack length (ac), which is the transition between decelerating and accelerating crack growth. As shown in Fig. 10, specimens T-01 and T-04 have lower crack propagation rates (given
by lower negative values) compared to T-07 and T-07R, which is
consistent with their longer fatigue life. The critical crack length
(ac) and critical number of loading cycles (Nc) are obtained by setting the second derivative of Eq. (10) to zero. The equation for the
critical crack length is:
ac s ln1=m2
12
T-04
T-07
T-07R
T-01
557
13,191
13,049
26,240
0.503
790
2341
2043
4384
0.534
1225
2795
2645
5440
0.514
Fatigue parametersa
c1
n1
c2
n2
1.28E+18
6.740
1.68E27
40.605
3.37E+14
6.110
1.57E101
173.147
2.29E+12
4.688
1.71E49
81.487
5.61E+14
5.150
3.29E12
17.122
31,229
30,053
61,283
0.510
13,914
15,800
29,714
0.468
2325
2277
4601
0.505
2851
3081
5931
0.481
0.9
13.2
5.0
9.0
Nc bm1 m2 =2m2
13
The critical crack length values are shown in Table 1. The critical
number of loading cycles (Nc) ranges between 49 and 52 percent of
the number (Nfailure) of loading cycles up to failure for each slab.
The critical crack length is different for each slab and does not
show a direct trend with fatigue life of the slabs, which could be
a result of the general assumption on how the crack is idealized
to propagate across the slab and the fact the support condition cannot be guaranteed to be identical for all slab tests.
Subramaniam et al. [41] found that three-point-bending beam
specimens made with the same geometry and the same concrete
material had approximately the same critical crack length. They
discovered that the critical crack length (ac) in fatigue could be
approximated by the equivalent crack length at the peak load in
a monotonic test. The present paper shows that the critical crack
length varies signicantly which is likely due to the boundary condition change (i.e. specimen soil support) and the assumption of
the crack geometry (uniform propagation of a through-crack). In
the slab-on-ground fatigue tests, the minimum load level is not
constant for all specimens, and this minimum load level affects
the support conditions. This difference affects the overall fatigue
log
da
dN
logC 1 n1 loga a0
14
log
da
dN
logC 2 n2 logDK I
15
-0.5
Log(da/dn)
0.5
T- 07
T- 07R
-1
-1.5
T-01
T-04
T-07
T-07R
T- 04
T- 01
-2
-2.5
200
400
600
800
1000
1200
1400
1600
1800
2000
1316
(b)
T-01
T-04
T-07
T-07R
0.5
(a) 1
T- 07
-0.5
T- 07R
-1
-1.5
T- 01
T- 04
-2
-2.5
2.6
2.7
2.8
2.9
3.1
1
T-01
T-04
T-07
T-07R
0.5
T- 07
T- 07R
-0.5
-1
-1.5
T- 04
T- 01
-2
-2.5
0.55
0.575
0.6
0.625
0.65
0.675
0.5
Fig. 11. (a) Calibration of the Fatigue deceleration coefcients by linear regression; (b) calibration of the fatigue acceleration coefcients by linear regression.
ac
1
da
C 1 a a0 n1
1
n
h
ion2 da
4:98771102
C 2 wPmax Pmin 1:27894 103 2000a
0:788467
N Ndecc Nacc
a0
ac
16
These integrals can be evaluated numerically using Mathematica, and the predicted fatigue cycles for slabs T-01, T-04, T-07 and
T-07R, are compared to the actual fatigue life of the specimens. The
predicted fatigue obtained using calibrated parameters for each
specimen (c1, n1, c2, n2, ac) is very similar to the actual fatigue life
for each specimen. The low prediction errors shown in Table 1 conrm the validity of the proposed method along with the accuracy
of the experimental calibration.
The proposed model is also used to explain the slab fatigue test
results (similar to T-01) conducted by Roesler et al. [16,17] by
employing specimens with similar geometry and concrete materials that never failed during cyclic loading. The rst slab, identied
as T5 in Ref. [17], was subjected to the same pulse shape as T-01,
but with maximum and minimum applied loads equal to 78.73
and 6.67 kN, respectively. This slab specimen did not fail in fatigue
even after 594.7 103 cycles, which is consistent with the model
that predicted 1.39 107 to failure under those load conditions.
For a second slab subjected to maximum and minimum applied
loads equal to 44.9 and 4.4 kN (see Ref. [16]), the model predicted
3.07 1010 loading cycles up to failure. This prediction was consistent with the fatigue test on this slab, which resisted 610.6 103
loading cycles without fatigue failure. These independent conrmations show that the model can predict the conditions under
which concrete slabs show high fatigue endurance limit. Fatigue
tests with different slab geometries, soil properties, initial notch
lengths, or applied load location would require different geometric
factors to calculate the crack length versus compliance and stress
intensity factor given a similar calibration process was employed.
Extrapolation of this particular slab fatigue model to other slab
geometries and material properties can result in predictive errors.
6. Conclusion
A new method to predict fatigue life and crack propagation in
concrete slabs is presented by extending an existing 2-D fracture-based fatigue model. The new method offers advantages over
1317
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