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Hansen Technologies Corporation Tel 630.325.1565 Fax 630.325.1572 Email info@hantech.com www.hantech.com
+14 F
25
Evapo
rator
4.1 psid
= 4.4 F
9.0 psid
= 10.4 F
20
15
-4 F Eva
2.7 psid
= 4.2 F
porator
5.9 psid
= 9.7 F
10
-22 F Evapor
ator
3.8 psid
= 9.0 F
10" Hg
2.3 psid
= 8.3 F
-40 F Evaporator
20" Hg
0%
5%
10%
Water Concentraion by Weight
15%
20%
Energy Penalty
Due to Excess Water
20%
15%
10%
5%
0%
0%
5%
10%
15%
20%
To calculate the energy savings that could be achieved if the water were removed,
consider a total system operating at 1500 tons (3500 kW), a compressor run time
of 6500 hours per year, and an electricity rate of $.06/kW-hr. Then the excess
energy to run the compressors at the lower suction pressure due to 10% water for
Compressor Power
kW per ton
4.00
p
em
t
n
3.00
e
tur
a
r
e
tio
uc
s
ture
a
F
r
e
0
emp
t
-4
n
tio
suc
F
re
- 20
ratu
e
p
n tem
o
i
t
c
u
0F s
6% decrease in kW per ton
for each 10 psi decrease in
condensing pressure
2.00
1.00
60
100
140
180
220
" FOUL
GAS LINE
" LIQUID
RETURN LINE
" LOW-PRESSURE
PUMPED LIQUID LINE
VAPOR
TRAP
FLOAT
SWITCH
STRAINER/
ORIFICE
LIQUID
DRAINER
EVAPORATOR CHAMBER
LIQUID LEVEL
CONTROL SENSOR
AIR SEPARATOR
CHAMBER
EVAPORATOR SHELL
THERMOCOUPLE
WATER CONCENTRATION
SENSOR
Liquid Ammonia
and Water in
" FOUL
GAS LINE
" LIQUID
RETURN LINE
" LOW-PRESSURE
PUMPED LIQUID LINE
Only Ammonia
Gas Out
VAPOR
TRAP
FLOAT
SWITCH
STRAINER/
ORIFICE
LIQUID
DRAINER
EVAPORATOR CHAMBER
LIQUID LEVEL
CONTROL SENSOR
AIR SEPARATOR
CHAMBER
Water Concentration
Gradually Increases
EVAPORATOR SHELL
THERMOCOUPLE
WATER CONCENTRATION
SENSOR
" FOUL
GAS LINE
" LIQUID
RETURN LINE
" LOW-PRESSURE
PUMPED LIQUID LINE
VAPOR
TRAP
LIQUID
DRAINER
LIQUID LEVEL
CONTROL SENSOR
Highly Concentrated
Water
AIR SEPARATOR
CHAMBER
EVAPORATOR CHAMBER
LOW LEVEL
SAFETY CUTOUT
EVAPORATOR SHELL
THERMOCOUPLE
WATER CONCENTRATION
SENSOR
PLATE THERMOCOUPLE
LIQUID THERMOCOUPLE
ELECTRIC HEATERS
effectively concentrate the water. The heaters remain energized until the ammonia
water solution is heated to 185F (85C). This corresponds to a concentration of
about 80% to 90% water and 10% to 20% ammonia, depending on the suction
pressure. This concentrated water is then drained to a customer supplied container.
See gure 3.
After the water is drained, the Auto-Purger Plus goes back to normal operation
collecting air and water. If no air or water is present, there are no releases to
atmosphere.
Specications
For non-condensible gas (air) removal, the AUTO-PURGER PLUS is suitable for
systems up to 1500 tons (5300 kW) nominal system capacity when the system
operates above a vacuum. It is suitable for systems up to 750 tons (2600 kW)
nominal system capacity when the system operates in a vacuum.
For water removal, the AUTO-PURGER PLUS has the following capacities:
5% system water concentration 3 gallons per day,
10% system water concentration 5 gallons per day,
20% or more system water concentration 7 gallons per day.
Conclusion
Many industrial ammonia refrigeration systems contain signicant amounts of water
which reduces their efciency. The removal of this water has not received sufcient
attention in our industry. Removing the water with a Hansen model Auto-Purger
Plus can restore system efciency, reduce electrical costs, and save money.