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Application note
Calculation of conduction losses in a power rectifier
Introduction
This application note explains how to calculate conduction losses in a power diode by taking
into account the forward voltage dependence on temperature and the current waveform.
The ideal current and voltage waveforms of an ultrafast diode in a power supply system
during a switching cycle are shown in Figure 1.
Figure 1.
I D(t)
I D(t)
I Max
VD(t)
I Min
VD(t)
VF
Fsw
Tsw
Tsw
Imax
Imin
VF
VR
Switching frequency
Switching period
Duty cycle
Duration of diode conduction
Maximum forward current
Minimum forward current
Forward voltage
Reverse voltage
VR
Tsw
Tsw
The conduction losses in a diode appear when the diode is in forward conduction mode due
to the on-state voltage drop (VF). Most of the time the conduction losses are the main
contributor to the total diode power losses and the junction temperature rising. This is the
reason why it is important to accurately estimate them.
August 2011
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Contents
AN604
Contents
1
1.2
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An application example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1
3.2
3.3
Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AN604
1.1
VF > 0
VF = 0
Ic
VF < 0
0
1.2
VF
Equation 2
VF (IF2 , Tj ) = VT0 (Tj ) + RD (Tj ) IF2
VF (IF2 , Tj ) VF (IF1 , Tj )
IF2 IF1
Equation 4
VT0 (Tj ) =
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V F (I F ,T jRef1 )
V F (I F ,T jRef2 )
I F2
R D (Tjref2)
R D (Tjref1)
I F1
V T0 (TjRef2 )
V T0 (TjRef1 )
V F ( I F1 ,TjRef2 )
V F (I F2 ,TjRef2 )
VF(I F2,TjRef1)
VF
V F (I F1 ,TjRef1 )
VT0 and RD are given in each ST diode datasheet. In most cases they are calculated at
125 C with maximum VF values for IF1 = IF(AV) and IF2 = 2 IF(AV), where IF(AV) is the
average forward current rating of the diode. For a quick calculation these values can be
used. For more accurate estimation, RD and VT0 must be calculated using the specific
application conditions. See the example in Chapter 3.
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Equation 6
)(
Equation 7
Where VTO and RD are thermal coefficients calculated from the 2 reference temperatures:
Tjref1 and Tjref2. A common choice of Tjref1 and Tjref2 is 25 C and 125 C. These thermal
coefficients are calculated with the following equations:
Equation 8
VT0 =
Note:
( )
Tjref2 Tjref1
Equation 9
RD =
( )
RD Tjref2 RD Tjref1
Tjref2 Tjref1
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V (I , T )I (t) dt
1
PCOND (Tj ) =
Tsw
F F
Where IF(AV) is the forward average current and IF(RMS) is the forward root mean square
current flowing through the diode.
Note:
In case of a square waveform, a short formula can be used to calculate conduction losses:
Equation 12
PCOND (Tj ) = VF (IF , Tj ) IF(AV)
2.1
1
Tsw
Ts w
I (t ) dt
F
Equation 14
I F (RMS ) =
1
Tsw
Tsw
I (t ) dt
2
F
Figure 4 presents simplified expression of average and rms currents of commonly observed
waveforms in a power rectifier. In most cases, these waveforms can be used for a rough
estimation.
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Square waveform
Trapezoidal waveform
I D(t)
I Max
I D(t)
I Max
I Min
Tsw
Tsw
Tsw
I F (AV) = I Max
I F (AV) =
I F (RMS)= I Max
I Max + I Min
I F (RMS)=
Tsw
Triangular waveform
I D(t)
I Max
I D(t)
I Max
Tsw
Tsw
2I Max
I F (RMS)= I Max
2
Tsw
I F (AV) =
I F (AV) =
I Max
Tsw
I F (RMS) = I Max
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An application example
AN604
An application example
Let us consider the example of a 90 W notebook adapter. This is a flyback converter
(Figure 5) working in continuous mode. The output voltage Vout is 19 V and the maximum
output current is 4.7 A. The rectifier diode is an ST power Schottky STPS30M100S. Figure 6
shows the ideal waveforms of the diode: IMin = 4 A, IMax = 11.8 A and = 0.6.
Let us calculate the maximum conduction losses in the diode for this application.
Figure 5.
Flyback converter
STPS30M100S I
load
AC Line
Snubber
Vin
Vout
Control
Figure 6.
Ideal current and voltage waveforms of the diode in the flyback converter.
I D(t)
I Max
I Min
VD(t)
VF
VR
Tsw
Tsw
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3.1
An application example
IF(RMS) =
3.2
Tj = 125 C
(Maximum values)
Tj = 125 C
(Typical values)
I Max = 11.8A
Tj = 25 C
(Maximum values)
I Min = 4A
0.52V
0.43V
0.63V
0.55V
Tjref1 = 25 C and Tjref2 = 125 C. To calculate maximum conduction losses, read maximum
values of VF at IMin and IMax in Figure 7. This figure is available in the STPS30M100S
datasheet. These values are summarized in Table 1.
Table 1.
VF(Max)(IF, 25 C) (V)
IMin = 4
0.52
0.43
IMax = 11.8
0.63
0.55
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An application example
AN604
From Equations (3), (4), (8) and (9) calculate VT0(Tjref1), VT0(Tjref2), RD(Tjref1), RD(Tjref2),
VT0 and RD. Calculated values of these parameters are summarized in Table 2.
Table 2.
Tjref (C)
VT0 (V)
RD (m)
Tjref1 = 25
0.464
14.123
Tjref2 = 125
0.368
15.406
VT0 (VC-1)
RD (C-1)
-951.35810-6
12.83910-6
Equation 17
RD (Tj ) = 13.802 10-3 + 12.839 10-6 Tj
3.3
Finally, let us plot the value of conduction losses in the diode as a function of the junction
temperature (Figure 8).
Figure 8.
PCOND(Max) (Tj)
2.8W
2.6W
2.4W
2.2W
Tj
2.0W
25C 35C 45C 55C 65C 75C 85C 95C 105C 115C 125C
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Revision history
Revision history
Table 3.
Date
Revision
Changes
Aug-1993
Initial release
03-May-2004
24-Aug-2011
11/12
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