Professional Documents
Culture Documents
I-1
Farm Electrification
Delfin C. Suministrado
Omar F. Zubia
Professor
Assistant Professor
Agricultural Machinery Division
Institute of Agricultural Engineering
College of Engineering and Agro-Industrial Technology
College, Laguna
I.
INTRODUCTION
Electricity is one of the most versatile and widely used forms of energy. It
is an important component of the countrys economy. Most agricultural operations
are becoming more dependent on electricity.
This text is designed to assist the reader in attaining basic understanding
of the nature of electricity and in developing skills in solving the problems
associated with applying electricity to agriculture.
II. PRIMARY METHODS OF PRODUCING ELECTRICAL ENERGY
a. Friction between moving objects. Clouds driven by strong winds can
gather huge electrostatic charges which are released to the earth in the
form of lightning.
b. Pressure (Piezoelectricity). Certain types of crystals produce a voltage
when subjected to pressure.
c. Heat (Thermoelectricity). Voltage is produced when the junction of two
unlike metals is heated. Thermocouples use the principle of
thermoelectricity.
d. Chemical action. Batteries and fuel cells rely on chemical reaction to
produce voltage.
e. Light (Photoelectricity). Solar or photo cells convert radiant energy to
electrical energy.
f. Magnetism. Magnetism produces a voltage by operating on the principle
of electromagnetic induction.
III. ELECTRICAL AND MAGNETIC UNITS
A. Electrical units
Symbo
l
Equation
Current
E
E
q
I
;I
;I
R
Z
t
Abampere
Quantity
q = it; q = CE
Abcoulomb
Electromotiv
e force
E = IR; E
Resistance
Resistivity
Quantity
Farm Electrification
cgs unit
W
q
Abvolt
E
l
; R
I
A
Abohm
RA
l
Abohm-cm
mks and SI
unit
Ampere (A)
Andre Marie
Ampere
(1775-1836)
Coulomb (C)
Charles
Augustin
Coulomb
(1736-1806)
Volt (V)
Alessandro
Volta
(1745-1827)
Ohm ()
Georg Simon
Ohm
(1787-1854)
Ohm-cm
(-cm)
Ratio of
magnitud
e of SI to
cgs unit
10-1
10-1
108
109
1011
I-2
mks and SI
unit
Ratio of
magnitud
e of SI to
cgs unit
Abmho
Mho,
siemens (S)
Werner von
Siemens
(1816-1892)
10-9
Abmho per
cm
Mho per cm
10-11
Abfarad
10-9
d
di
Farad (F)
Michael
Faraday
(1791-1867)
Abhenry
Henry (H)
109
L1 L2
Abhenry
Symbo
l
Equation
Conductance
A
G
l
Conductivity
Quantity
Capacitance
Selfinductance
Mutual
inductance
q
C
E
L N
M K
W
Energy
W = EIt
W
3600
Wh
kWh
1000
kWh
P
Active power
Reactive
power
jq
Power factor
pf
Erg
P = EI
dw
EI ;
dt
P EI cos
q=EIsin
pf
EI
Henry (H)
Joseph Henry
(1797-1878)
Joule (J)
James
Prescott
Joule
(1818-1889)
109
107
Watthour
(Wh)
36 x 109
Kilowatthour
(kWh)
36 x 1012
Abwatt
Watt (W)
James Watt
(1736-1819)
107
Abwatt
Watt (W)
107
abvar
Var (means
volt-amperereactive)
107
Wh
Wh
Apparent
power
l
l
RA
P2 Q2
Frequency
1
T
Cycles per
sec, Hz
Cycles per
sec, Hz
Period
1
f
Sec
Sec (s)
Angular
velocity
2f
Radians per
sec
Radians per
sec
Reactance,
inductive
XL
X L 2fL
Abohm
Ohm ()
109
Reactance,
capacitive
XC
XC
1
2fC
Abohm
Ohm ()
109
Impedance
Abohm
Ohm ()
109
Conductance
Abmho
Siemens (S)
10-9
Susceptance
Abmho
Siemens (S)
10-9
Admittance
Abmho
Siemens (S)
10-9
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R2 X L X C 2
R
2
Z
X
Z2
E
G2 B2
I
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I-4
Symbo
l
Equation
Magnetomoti
ve force
(mmf)
F 0.4NI
Magnetic flux
Magnetic
field strength
(intensity)
F
l
Magnetic flux
density
Reluctance
Permeability
Multiplier
to convert
cgs to SI
SI and
rationalized mks
10
4
ampere-turns (At)
Gilbert (Gb)
William Gilbert
(1540-1603)
maxwell (Mx), Gcm2
James Clerk
Maxwell
(1831-1879)
Oersted (Oe),
Gb/cm
Hans Christian
rsted
(1777-1851)
Gauss (G)
Karl Friedrich
Gauss
(1777-1855)
10-8
10 3
4
At/m
10-4
l
A
Gb/Mx
At/Wb
B
H
G/Oe
T-m/At
B. Units of charge
C. Current
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charge (q)
current (I)
time (s)
Flow
of
curren
t
Batter
y
I-5
Flow of
electrons
that carry
the
charges
Current flow
joule (J)
coulomb (C)
E. Electrical Resistance
L
A
Resistivity at 20C
(m)
Temperature
coefficient of
resistance at 20C
(per C)
2.83 x 10-8
1.72 x 10-8
2.24 x 10-8
9.71 x 10-8
22 x 10-8
98 x 10-8
100 x 10-8
10.6 x 10-8
1.63 x 10-8
5.51 x 10-8
4.03 x 10-3
3.93 x 10-3
3.4 x 10-3
6.4 x 10-3
3.87 x 10-3
8.9 x 10-4
4 x 10-4
3 x 10-3
3.8 x 10-3
5 x 10-3
1.5 x 10-5
5 x 10-1
3 x 103
Glass
Quartz
I-6
Rt Ri 1 T
where: Rt = resistance at specified temperature in ohm,
Ri = resistance at reference temperature in ohm,
= temperature coefficient of resistance, per C
T = temperature diffenrence between specified ad reference, C
Example 1: A piece of copper wire has a cross section area of 2.0 mm 2 and a
length of 5 meters. What is the electrical resistance at 20C?
L
1.72 10 -8 m 5 m 1000 mm
R
A
2 mm 2
m
0.043 or 43 m
3.93 10 3
Rt Ri 1 T 0.043 1
55C 0.0523 or 52.3 m
C
1
), measured in mhos.
R
F. Fundamental Laws
1. Ohms law
States that the current flowing in a circuit varies directly with the electrical
pressure and inversely with the opposition
This relationship maybe express as:
E IR
or
E
R
or
E
I
E 120 V
480
I 0.25 A
E
25 V
0.0417 A or 41.7 mA
R 600
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I-8
Because charge cannot be created but must be conserved, the sum of the
current in a node must be equal to zero
P IE
or
E2
R
P I 2R
or
joule
coulomb joule
second
second coulomb
P IE I
P 1000 W
4.54 A
E
220 V
H. Energy Calculations
W IEt
or
E 2t
R
or
W I 2 Rt
I = current in ampere, A
t = time in second, s
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E 2 t 220 V 3 hours
in 6 minutes : Power 50 Wh
1. Resistive circuits
1
1
1
1
1
...
RP R1 R2 R3
Rn
2. Capacitors in combination
1
1
1
1
1
...
C S C1 C 2 C 3
Cn
C P C1 C 2 C 3 ... C n
3. Voltage divider
4. Current divider
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5. -Y transformation
R1 R2 R2 R3 R3 R1
R1
R R R2 R3 R3 R1
Rb 1 2
R21
R R R2 R3 R3 R1
Rc 1 2
R3
Rb Rc
Ra Rb Rc
Ra Rc
R2
Ra Rb Rc
Ra Rb
R3
Ra Rb Rc
R1
Ra
6. Equivalent circuits
a. Thevinins theorem
From the point of the view of the load, any network composed of ideal voltage
and current sources, and of linear resistors, may be represented by an
equivalent circuit consisting of an ideal voltage source in series with an
equivalent resistance.
b. Nortons theorem
From the point of view of the load, any network composed of ideal voltage and
current sources, and of linear resistors, may be represented by an equivalent
circuit consisting of an ideal current source in parallel with an equivalent
resistance.
J.
Easily produced
Cheaper to maintain
Can be distributed to farther distance with low voltage drop than DC
AC voltage can easily be transformed from lower to higher and then to
lower and/or desired voltage level as it passes the distribution line
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I-12
P EI cos
True power
Watts
When voltage and current are in phase, all the power is positive.
When circuit contains elements with other than pure resistance
(capacitance or inductance), phase shift will occur between voltage and
current waves.
Reactive power, in VAR units, is the power below the axis. It is watt-less
and does no useful work. VAR means volt-ampere-reactive.
True power
3840 W
0.8
Apparent power 240 V 20 A
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I-13
E
Z
where Z = impedance
where:
I = current in ampere, A
E = voltage in volts, V
Z = impedance,
Coils of wire such as those found in transformers, relays, and motors have
inductive reactance.
Inductance is the property to oppose current change.
The following formula is used to calculate the inductive reactance:
X L 2fL
where:
XL = inductive reactance
in ohm,
f = frequency in hertz, Hz
L = inductance in henry, H
Example 11. If a coil known to have an
inductance of 0.1 henry is connected to a 60
Hz source, what is the inductive reactance?
Inductors in parallel:
1
1
1
1
...
LT L1 L2
Ln
The amount of electric charge that a capacitor receives for each volt of
applied potential is called its capacitance.
Capacitance is measured in farads but practical devices are rated in terms
of microfarads.
1 microfarad = 1f = 10-6 farad = ( 1 f / 1,000,000 )
XC
1
2fC
where:
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I-14
XC
1
1
204
2fL 2 60 Hz 13 F
1
1
1
1
...
C T C1 C 2
Cn
Z R2 X C X L
The angle between the pure resistance, R, and the total impedance, Z, is
the phase shift angle, .
The magnitude of the
sum of the voltages is:
ET E R E C E L
2
I S I R IC I L
2
The
angle
between
current due to pure
resistance IR and the
total current IS is the
phase shift angle, , of the circuit.
Example 13. Determine the total impedance, current flow, true power and
apparent power in a circuit with an 80 ohm resistance, 90 ohm inductive
reactance and 30 ohm capacitive reactance connected in series. The voltage
is 100 V.
Z R2 XC X L
2
Farm Electrification
80 2 30 90 2
80
0.8
100
100
current flow I
I-15
E 100 V
1A
Z 100
IR
E R 120 V
4A
R
30
IL
E L 120 V
6A
XL
20
IC
E L 120 V
4A
XC
30
I S I R IC I L
2
4 A 2 4 A 6 A 2 4.47 A
4
0.89
4.47
The optimum situation for transmission of power exists when the power
factor of the load equals unit, that is, when the phase shift angle is zero,
= 0o.
In practice, majority of electrical circuits contain devices that create
inductive loads. Therefore, capacitors are needed to improve the power
factor.
Power factor improvement can be accomplished either by addition of
series or parallel-connected capacitors.
Example 14. Given a 220 V, single phase, 60 Hz inductive motor which draws
7.6 A at a power factor of 0.787, calculate the size of a parallel-connected
capacitor required to obtain a power factor of unity (1).
XC
C
EC
220 V
46.92
IC
4.69 A
1
1
56.53 F
2fX C
2 60 Hz 46.92
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I-17
Example 15. Given the same motor, calculate the parallel connected
capacitance required to obtain the power factor to 0.95.
With the power factor of 0.95, phase shift angle is:
6.3 A
cos cos18.19
IS
EC
220 V
80.8
IC
2.72 A
1
1
32.83 F
2fX C
2 60 Hz 80.8
K. Magnetism
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I-18
Magnetic Circuit
E IR
F (mmf)
l
A
l
A
2. Right-hand rule
3. Maxwells Equations
Completely describes the laws of electromagnetism and its effect based on
four equations or theories developed by Gauss, Ampere and Faraday.
i.
Gausss law for electricity describes that the electric field due to
electric charges can be derived by Coulombs Law.
ii. Gauss law for magnetism states that the net magnetic flux through any
(real or imaginary) closed surface is zero. Magnetic field lines do not start
or stop at any point in space, but form a close loop thus any magnetic field
line entering a closed surface must also leave that surface, so the net flux
is zero.
iii. Amperes law describes the production of magnetic fields not only by
electric currents but by changing electric field as well.
iv. Faradays law of induction describes the production of electric fields as
a result of changing magnetic fields.
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L. Electromagnetism
M. Electric generator
In generators, voltage is induced through the wire as the wire is made to cut
through a magnetic field.
1. Factors which control the magnitude of the induced voltage
a.
b.
c.
d.
the
the
the
the
ZNP
60P 108
V E I a Ra
where:
Farm Electrification
I-20
There are three standard types of DC generators: (a) shunt generator; (b)
series generator; and (c) compound generator
Notice how the polarity of the voltage across the coils of wire reverses as the
opposite poles of the rotating magnet pass by. Connected to a load, this
reversing voltage polarity will create a reversing current direction in the
circuit. The faster the alternator's shaft is turned, the faster the magnet will
spin, resulting in an alternating voltage and current that switches directions
more often in a given amount of time.
PN
120
where:
f = frequency in hertz, Hz
P = number of poles
N = speed of rotation in revolution per minute, rpm
PN
120 f 120 60 Hz
P
2 poles
120
N
3600 rpm
Farm Electrification
I-21
I = current in ampere, A
cos = power factor
In a 3-phase delta ()
The main reason for the use of 3-phase systems is that for the same
voltage and current, a 3-wire, 3-phase system will deliver 1.73 times as
much power as a 2-wire, single-phase system.
The total power output for a 3-phase system is a constant value.
N. Electric Motor
N rpm
sec
frequency of source 60 min
120 frequency
Single-phase motors are the most common in the home, on the farm and
in light industry. All single-phase motors require some type of starting
mechanism.
e. Wound rotor
h. Shaded pole
i. Universal
series
j. Synchronous
k. Soft start
Capacitor-start, induction-run
Capacitor-start, capacitor-run
Permanent split capacitor
Repulsion-start
Repulsion-induction
Repulsion
or
Farm Electrification
I-22
2
3
engine hp).
2
3
1 12
hp motor
5. Motor ratings and selection
a. Determine load characteristics
By examining motor performance curves, we can determine if a motor has
enough torque to start the load, accelerate to full speed and handle the
maximum overload which may occur.
Locked-rotor torque is the motor torque at zero speed. It is the maximum
torque available to start the load.
Motor code letters applied
Example 18. Calculate the locked-motor current
full voltage starting
for hp, 240 V motor with an H code.
Code
Locked rotor
letter
KVA /hp
H : 6.3 7.1 KVA/hp
F
5.0 - 5.6
G
5.6 6.3
(6,300 VA/hp) hp (1/240 V) = 13.1 A
H
6.3 7.1
J
7.1 8.0
(7,100 VA/hp) hp (1/240 V) = 14.8 A
K
8.0 9.0
L
9.0 10.0
Locked-rotor current would be between 13.1
A and 14.8 A.
b. Determine insulation system
Motor temperature must be maintained at
safe levels. Nameplate data most often give the
permissible temperature rise above the ambient air
or the maximum ambient temperature that will
keep hot spot temperature within specified limits.
c. Common motor enclosure types
i. drip proof
ii. splash-proof
iii. totally enclosed
Other types are available which will protect against corrosive environments,
allow motor to be submerged in liquid, or protect against ignition of explosive
gases.
d. Over current protection
Overcurrent protection rating as % full-load
current
Motors with service factor of 1.15
Motors with a marked temperature rise not over
40oC
All other motors
e. Wiring for motor branch circuits
Farm Electrification
125%
Maximu
m
140%
125%
140%
115%
130%
Recommended
I-23
Example 19. What size copper conductor would be required for a hp,
120 V, single-phase motor located 20 meters from the service entrance?
From table, full load current = 9.8 A
Allowable voltage drop = 2%120V=2.4V
Allowable resistance = E/I = 2.4 V / (1.25 9.8 A) = 0.20 ohm
Resistance1000m=[0.20ohm/(220 m)]1000
= 5.00 ohms/1000 m. Select no. 10.
Farm Electrification
I-24
115 V
230 V
4.4 A
2.2 A
5.8 A
2.9 A
7.2 A
3.6 A
9.8 A
4.9 A
13.8 A
6.9 A
16 A
8A
1 12
20 A
10 A
24 A
12 A
34 A
17 A
56 A
28 A
7 12
80 A
40 A
10
100 A
50 A
1
1
1
3
O. Transformer
A device that transfers energy from one electric circuit to another without
change in frequency and usually (but not always) with a change in voltage.
The energy is transferred through the medium of a magnetic field through
the primary windings and is delivered by means of the secondary windings.
Transformers only work with changing voltages, not steady voltages. Thus,
they may be classified as an AC device and not a DC device.
A simple transformer contains a primary and a secondary coil.
1. Transformer theory.
The primary coil has an alternating current in it that creates a varying
magnetic field. Part of the magnetic field links the primary coil to the
secondary coil. The varying magnetic field induces a voltage in the secondary
coil.
Step-up transformer: The primary winding has more turns than the
secondary.
Step-down transformer: The primary winding has fewer turns than the
secondary.
Farm Electrification
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E primary
E sec ondary
where:
N primary
N sec ondary
E = voltage in volt, V
N = number of turns of wire in the coil
EP N P
20
E P 120 V 2400 V
ES N S
1
EP IP ES IS
5. Transformer current by turns relations
IS NP
IP NS
Farm Electrification
Farm Electrification
I-26
I-27
fixture
light fixture
F
J
R ange outle t
S3
Three-way
Fan
Four-way switc h
Key-operate d switch
outlet
Junction box
Single-pole wall switch
switch
Distribution pane l
B. Branch circuit
Branch circuit refers to the portion of electric conductors that extends from
the service entrance to an outlet or a certain group of outlets. It connects the
loads to the final overcurrent protection device.
1. Types of branch circuits:
a. Lighting and general-purpose circuits, e. g. table lamps, radios,
television and other portable appliances.
b. Small appliance circuits, e. g. portable appliances in the kitchen, dining
area and laundry.
c. Special purpose circuits, e. g. ranges, air conditioners, water heaters,
water pumps, furnaces, dishwashers.
2. General guidelines
a. No point along the floor line in any wall space should be more than 1.8 m
(6 ft) from a receptacle outlet. Any wall space greater than 0.6 m (2 ft)
shall have an outlet.
b. At least one wall switch controlled lighting outlet shall be installed in every
habitable room.
c. Lighting controls shall be located to be able to light the path ahead and
turn off lights without retracing steps.
d. Provide one 20 A circuit for each 46 m 2 (500 ft2) or one 15 A circuit for each
35 m2 (375 ft2) floor area.
e. Allow 8 to 10 outlets for each 15 A circuit and 10 to 12 for each 20 A
circuit.
f. A factor of 32 watts/m2 (3 watts/ft2) is used for all floor area excluding open
porches, garages, basements or unused or unfinished spaces not
adaptable for future use.
Example 21. A residence is determined to need 70 lighting and convenience
outlets, not including those to be supplied by small appliance circuits. What
type and how many branch circuits are needed?
Alt. 1 (All 15-A circuits): 70 outlets/10 outlets per circuit = 7 circuits minimum
Alt. 2 (All 20-A circuits): 70 outlets/12 outlets per circuit = 5.8 (6) circuits
minimum
Alt. 3 (Combination of 15- and 20-A circuits): Five 20 A circuits
60 outlets
One 15 A circuits 10 outlets
Total
70 outlets
g. A load of 1,500 watts is assumed for each small appliance circuit in
residence.
General light and small appliance demand system for residence
Portion of load to which demand factor
Demand factor (%)
applies (watts)
First 3,000 or less
100
Next 3,001 to 120,000
35
Remainder over 120,000
25
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C. Conductors
mm2
2.0
3.5
5.5
8.8
square mils =
4,000,000
square inches
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I-29
a.
b.
c.
d.
Electrical systems need safeguards to assure that safe levels of current are
not exceeded.
When a short circuit occurs, damage can be prevented by cutting the flow
of extremely large amount of current.
Two basic classes of devices are fuses and circuit breakers.
Farm Electrification
I-30
7. General
purpose barn
8. Pig farrowing
3,450
2,300
500 watts/pen
4,600
Example 24. A proposed brooder house is planned for 1,200 baby chicks.
Electric underheat brooders will be used. What will be the value of the
electrical load of this building?
3 watts/chick 1,200 = 3,600 watts
B. Distribution center
If two or more buildings are to receive energy, each will have an entrance
switch, and it then becomes necessary to select a main distribution center, or
main point of supply.
Types of distribution centers: (a) Indoors
(b) Outdoor
(c) Pole
C. Electrical-load center
The best location for indoor type distribution center is the position closest to
the equipment having the largest wattage rating. The outdoor type should be
nearest to the electrical load center. The pole type should be located at the
electrical load center of the farmstead.
Farm Electrification
I-31
Load
12
kW
Left axis
12 kW 10 m =
120 kW-m
Poultry
6
kW
6 kW 30 m = 180
kW-m
Pump
house
2
kW
2 kW 40 m = 80
kw-m
Total
20
kW
380 kW-m
Lower axis
12 kW10
m = 120
kW-m
6 kW40
m = 240
kW-m
2 kW20
m = 40 kWm
400 kW-m
Example 26. A conductor carries 4.8 A at 240 V. If the allowable voltage drop is
2% and the load is 80 m from the source, what size copper wire will be
needed?
Resistance = (0.02 240 V)/4.8 A = 1.0
Resistance1000 m = [1.0 ohm / (2 80 m)] 1000 m= 6.25 /1000m
Select no. 12 wire with 5.21 ohms/1000 m to maintain less than 2%
voltage drop.
VII.
Lighting
Light is defined as visually evaluated radiant energy. It constitutes only a
small portion of the electromagnetic spectrum.
I-32
2.
3.
4.
5.
6.
7.
Low efficacy; short life; sensitive and critical on voltage changes; high
maintenance cost; more heat is produced than light.
Fluorescent lamps
Efficacy is higher than incandescent lamp. 20% of input energy is
converted to light, 80% to heat.
Long life but life span is affected by number of times lamp is switched
on and off.
Mercury lamp
Metal halide lamp
High pressure sodium lamp
Low pressure sodium lamp
Tungsten-halogen lamp
Intensity of light is measured in footcandles (fc) in English system, and lux
(lx) in the SI system.
CU
0.45
0.35
0.25
LLF
0.80
0.70
0.60
lumens
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1,100
750
750
750
Farm Electrification
lumens
855
1180
1750
2760
t
14.2
15.7
17.5
18.4
I-33
Lamp code
Preheat lamp
F15 T8 CW
F20 T12 CW
Rapid start-preheat
lamps
F40 T12 CW
F40 T12 WW
F40 T12 CWX
F40 T12 D
Initial
output,
lumens
15
20
7,500
9,000
870
1,300
40
40
40
40
1,800
1,800
1,800
1,800
3,150
3,200
2,200
2,600
I-34
I-35
REFERENCES
Farm Electrification