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BERGHOF GROUP
We are
Berghof Membrane
Technology
www.berghof.com
Content
Berghof at a glance
We are
Foundation
1966
Shareholder
Managing Director
Stefan Stemmer
2013:
39.2
Employees
2013:
225
Business Units
www.berghof.com
Content
1976
1966
1982
www.berghof.com
1986
founding of Berghof
Filtrations+Anlagentechnik
1992
2005
2013
Content
Membrane Technology
Content
Membrane Technology
Scope of supply
Membranes
Modules
Connections parts
Complete assembled UF racks
Lab scale & pilot research
Engineering & design support
& start-up supervision
Content
Content
Membrane Technology
UF Pilot Units
Tripure
BioFlow
BioAir DS
BioPulse
Membrane Technology
Content
Content
Membrane Technology
Filtration Spectrum
Micro
filtration
Ultra
filtration
Nano
filtration
Reverse
Osmosis
emulsions
pesticides
bacteria
Giardia
Crypto
proteins
salts
viruses
colloids
viruses
proteins
salts
colloids
pesticides
colour
colloids
salts
salts
water
Content 10
Membrane Technology
Parameter
Unit
Membrane type
66.03 I5LE
MWCO
nm
l/m.h.100 kPa
Transmembrane P
kPa
Max. Operation T
pH range
Chlorine exposure
PVDF
66.03 I8LE
30
> 750
-80 to 600
-20 to
800
-60 to 600
-20 to
800
-10 to 1,000
2- 10
2 - 12
60
2 - 10
ppm.h
66.03 I8
2 - 10
2 - 10
250,000
Membrane Technology
Content 11
Content 12
Membrane Technology
Parameter
Unit
Membrane diameter
Membrane diameter
mm
5.2
Module type
Membrane area
4.8
8.0
17.7
32.7
43.6
50.4
67.2
Module diameter
mm
4"
6"
8"
8"
10"
10"
Module length
Module material
Concentrate
connection
Victaulic
3"
4"
6"
8"
8"
10
10
1"
1.5"
2"
2.5"
2.5"
3.0
3.0
84G I5
104G I5
XL
103G I5
XL
Glassfiber
Content 13
Membrane Technology
Unit
Membrane diameter
Membrane diameter
mm
8.0
Module type
33G
I8
Membrane area
4.1
6.4
15.2
27.2
36.7
40.0
54.0
Module diameter
mm
4"
6"
8"
8"
10"
10"
Module length
Module material
Concentrate
connection
Victaulic
3"
4"
6"
8"
8"
10
10
Permeate connection
Victaulic
1"
1.5"
2"
2.5"
2.5"
3.0
3.0
84G I8
104G I8
XL
103G I8
XL
Glassfiber
Membrane Technology
Content 14
Content 15
Membrane Technology
Bioreactor
Secundary Clarifier
Thickener
Dehidratation
system
MBR treatment
Pre-Treatment
Bioreactor
Influent
Effluent
Dehidratation
system
Membrane Technology | 2013 | www.berghof.com
Content 16
Membrane Technology
Effluent quality
Sludge production
Reuse
Content 17
Membrane Technology
MBR Concepts
Submersible membranes
Permeate
Feed
Air
Membrane Technology
MBR Concepts
External membranes
Content 18
Content 19
Membrane Technology
External
Difficult to clean
Small footprint
Content 20
Membrane Technology
FLAT SHEET
mesh < 1 - 3 mm
HOLLOW FIBER
mesh < 1 mm
EXTERNAL MBR
TUBULAR
mesh <1 mm
Fouling control
- Submerged
air
air + backwash
- Berghof BioFlow
high recirculation
- Berghof BioPulse
- Berghof BioAir DS
Content 21
Membrane Technology
EXTERNAL MBR
BioPulse
Membrane
UF Air supply
- Submerged
- BioPulse
Average life time
FLAT SHEET
HOLLOW FIBER
- Industrial
- Municipal
Average flux rate
- Industrial
- Municipal
Not required
2 - 6 years
6 - 8 years
2 - 5 years
5 - 7 years
3 - 7 years
6 - 10 years
5 -15 l/m.h
15 - 30 l/m.h
5 -15 l/m.h
15 - 30 l/m.h
40 - 65 l/m.h
45 - 70 l/m.h
Electrical
0.2 0,5 kWh/m
consumption UF
TUBULAR
Content 22
Membrane Technology
Berghof Strategy
External MBR technology
Reliable operation
Easy maintenance
Optimum economical conditions
Variety of MBR applications
Membrane Technology
Small footprint
Content 23
Membrane Technology
- BioFlow
- BioPulse
- BioAir DS
Content 24
Membrane Technology
Content 25
Content 26
Membrane Technology
BERGHOF BioFlow
Characteristics
Yield
Cake Thickness
time
Content 27
Membrane Technology
BERGHOF BioFlow
CrossFlow Recirculation Process Parallel
Permeat
Feed
Concentrate
Content 28
Membrane Technology
BERGHOF BioFlow
Waste water
5m
Berghof BioFlow
BIOReactor
Permeate
Feed
pump
Recirculation
pump
3,5 - 4,5 m/s
Membrane Technology
BERGHOF BioFlow
Content 29
Membrane Technology
Small footprint
Suitable for containerized UF systems
Content 30
Membrane Technology
BERGHOF BioFlow
BERGHOF BioFlow
Module type MO 83G 37.03 I8
Membrane 8mm PES
Capacity 210 m/h
Content 31
Membrane Technology
BERGHOF BioFlow
Wastewater from Leachate
Module type MO 83G 66.03 I8
Membrane 8mm PVDF
Capacity 2000 m/d
Feed MLSS 15 g/l
COD feed 6.000 20.000 ppm
COD effluent <300 ppm
10 loops
50 modules
Membrane surface 1360 m2
Flux 75 l/m.h
Membrane Technology | 2013 | www.berghof.com
Content 32
Membrane Technology
BERGHOF BioFlow
Wastewater from Leachate
Module type MO 83G 66.03 I8
Membrane 8mm PVDF
Capacity 1000 m/d
Feed MLSS 15 g/l
Content 33
Membrane Technology
BERGHOF BioFlow
Wastewater from Dying Textile
Module type MO 83G 66.03 I8
Membrane 8mm PVDF
Capacity 750 m/d
Feed MLSS 15 - 20 g/l
2 loops
12 modules
Membrane surface 326 m2
Flux 100 l/m.h
Content 34
Membrane Technology
BERGHOF BioFlow
Wastewater from Oilfield
Module type MO 83G 66.03 I8
Membrane 8mm PVDF
Capacity 2100 m/d
Feed MLSS 10 g/l
Oil feed 40 -50 ppm
Effluent: < 1 ppm oil ; ss <1 ppm
5 loops
30 modules
Membrane surface 816 m2
Content 35
Membrane Technology
BERGHOF BioFlow
Wastewater from Dairy
Module type MO 103G 66.03 I8
Membrane 8mm PVDF
Capacity 3000 m/d
Feed MLSS 15 g/l
Velocity 3 m/s
COD feed 1.000 3.000 ppm
COD effluent <300 ppm
6 loops
36 modules
Membrane surface 1425 m2
Flux 120 l/m.h
Membrane Technology | 2013 | www.berghof.com
Content 36
Membrane Technology
BERGHOF BioFlow
Wastewater from Tannery
Module type MO 104G 66.03 I8 XL
Membrane 8mm PVDF
Capacity 2500 m/d
Feed MLSS 15 g/l
Velocity 3.5 m/s
COD feed 2.000 3.000 ppm
COD effluent <300 ppm
4 loops
24 modules
Membrane surface 1282 m2
Flux 90 l/m.h
Content 37
Membrane Technology
Content 38
BERGHOF BioFlow
Today >400 MBR references based on Berghof
BioFlow
Latest MBR references based on Berghof BioFlow
2500 m/d tannary waste water , India, based on 104G 66.03 I8 XL (2012)
3200 m/d leachate wastewater, Asia, based on 83G 66.03 I8 (2011)
3000 m/d dairy wastewater, New Zealand, based on 103G 66.03 I8 (2008)
Content 39
Membrane Technology
BERGHOF BioPulse
Waste water
Berghof BioPulse
Permeate
5m
Permeate
suction pump
BIOReactor
Feed pump
1,0 - 2,0 m/s
Backwash
pump
Membrane Technology
Content 40
BERGHOF BioPulse
Wastewater
Sludge
Permeate
Permeate Pump
Module
Rack
Bio-Reactor
Back Wash
Membrane Technology
BERGHOF BioPulse
Characteristics BioPulse External MBR
Content 41
Content 42
Membrane Technology
BERGHOF BioPulse
Energy consumption UF
3,00
45 l/mh
2,50
50 l/mh
55 l/mh
BioPulse
kWh/m
2,00
60 l/mh
1,50
1,00
0,50
0,00
0,5
1,5
m/s
2,5
Membrane Technology
Kanes Food
8-14g/l MLSS
Slot Aeration
4 AMBR LE Banks
Remote cleaning
Content 43
Membrane Technology
BERGHOF BioPulse
Wastewater Food
Module type MO 104G 66.03 I8LE XL
Membrane 8mm PVDF backwashable
Capacity 1400 m/d
COD
Flux: 50 - 60 l/m.h
Velocity 1 2 m/s
Energy consumption 0.4 0.7 kWh/m
4 loops
24 modules
Membrane surface 1282 m2
Membrane Technology | 2013 | www.berghof.com
Content 44
Membrane Technology
BERGHOF BioPulse
Wastewater Tannery
Module type MO 104G 66.03 I8LE XL
Membrane 8mm PVDF backwashable
Average flow 1200 m/d
Peakflow 2000 m/d
COD
Flux: 40 - 50 l/m.h
Velocity 1 2 m/s
Energy consumption 0.5 1.0 kWh/m
4 loops
28 modules
Membrane surface 1495 m2
Membrane Technology | 2013 | www.berghof.com
Content 45
Content 46
Membrane Technology
MBR Project
FFT m /d
Kanes Phase #2
1400
Food
Food Washing
SLG Technology
1200
Tannery
No
Tilmanstone Foods
1200
Food
Food Washing
75%
Bairds Malt
660
Malting
Malting Process
74%
Shepherd Neame
960
Brewery
Boilers/ washing
42%
Wyke Farms
600
Dairy/Cheese
Boilers/Washing
60%
Industry
Re-Use %
43%
Membrane Technology
BERGHOF BioPulse
Wastewater Digestate
Module type MO 84G 66.03 I8LE XL
TKN
Flux: 30 - 40 l/m.h
Velocity 3 4 m/s
Energy consumption 3 - 4 kWh/m
2 loops
10 modules
Membrane surface 367 m2
Membrane Technology | 2013 | www.berghof.com
Content 47
Membrane Technology
BERGHOF BioPulse
Wastewater Food
Module type MO 104G 66.03 I8LE XL
Membrane 8mm PVDF backwashable
Capacity 300 m/d
COD
BOD
Content 48
Membrane Technology
BERGHOF BioPulse
Wastewater Land development
Module type MO 84G 66.03 I8LE XL
Membrane 8mm PVDF backwashable
Capacity 530 m/d
BOD 300 ppm / < 0 ppm
TKN 45 ppm / < 10 ppm
TSS 250 ppm / < 0 ppm
Flux: 50 - 60 l/m.h
Velocity 1 3 m/s
Energy consumption 0.5 1.5 kWh/m
2 loop
10 modules
Membrane surface 367 m2
Membrane Technology | 2013 | www.berghof.com
Content 49
Membrane Technology
BERGHOF BioPulse
Wastewater from bioethanol
Module type MO 104G 66.03 I8LE/ I5LE XL
Membrane 8 & 5mm PVDF backwashable
Capacity 5500 m/d
Flux: 25 - 40 l/m.h
Velocity 1.5 m/s
Energy consumption 0.5 1.0 kWh/m
2 UF lines
72 modules per UF line
Content 50
Membrane Technology
Content 51
Membrane Technology
BERGHOF BioAir DS
Content 52
Membrane Technology
BERGHOF BioAir DS
Characteristics MBR BioAir DS System
Reliable & economical treatment of low strength wastewater
Based on backwashable 8mm PVDF membrane
Economical design with 10-inch 4m module
Permeate suction pump for flow control
Content 53
Content 54
Membrane Technology
air
Sludge
permeate
Air
Venturi
sludge
+ air
Patented
membrane head
Homogeneous
air distribution
Module
Content 55
Membrane Technology
rinse
rinse
permeate
air
Membrane Technology
Content 56
Content 57
Membrane Technology
Downstream
15
20
3.0
3.5
21
24
0.1-0.2
0.05-0.11
0.82
0.16
0.65
0.2
Permeability (L/m.h.bar)
140
300
1.45
0.45
Membrane Technology
Content 58
Membrane Technology
BERGHOF BioAir DS
Wastewater Dairy
Module type MO 104G 66.03 I8LE XL
Membrane 8mm PVDF backwashable
Capacity 360 m/d
COD 1000 - 2000 ppm / <50 ppm
Content 59
Membrane Technology
BERGHOF BioAir DS
Wastewater Hospital
Module type MO 84G 66.03 I8LE XL
Membrane 8mm PVDF backwashable
Capacity 240 m/d
Flux: 30 - 50 l/m.h
Energy consumption 0.2 0.5 kWh/m
2 loops
8 modules
Membrane surface 294 m2
Membrane Technology | 2013 | www.berghof.com
Content 60
Membrane Technology
BERGHOF BioAir DS
Wastewater Hospital
Module type MO 84G 66.03 I8LE XL
Membrane 8mm PVDF backwashable
Capacity 240 m/d
Flux: 30 - 50 l/m.h
Energy consumption 0.2 0.5 kWh/m
2 loops
8 modules
Membrane surface 294 m2
Content 61
Membrane Technology
BERGHOF Markets
MBR applications
Pharmaceuticals, electronics,
Land development
Content 62
Content 63
Membrane Technology
BioAir DS
BioPulse
BioFlow
Municipal/indu
strial
Municipal/indust
rial
Industrial
30 - 60 l/(m2h)
45 - 60 l/(m2h)
60 - 150 l/(m2h)
0,2 0,5
kWh/m
2,5 7,0
kWh/m
8.0 mm
8,0 10.3 mm
8.0 LE PVDF
8.0 LE PVDF
8,0 - 10.3
PES/PVDF
Permeate backflush
Yes
yes
No
Airlift
Yes
No
No
Possible
Possible
No
Membrane type
Feed Flush
Membrane Technology | 2013 | www.berghof.com
8.0 mm
0,4 1.7
kWh/m
Membrane Technology
Content 64
Summary
40 years successful experience with External MBR Technology for industrial wastewater applications
External MBR Technology is a reliable and robust solution for treatment of industrial wastewater
applications
BioFlow is a proven technology
> 700 MBR references in (industrial) wastewater applications
BioPulse is a flexible technology
BioAir DS is a very competitive & innovative low energy concept
Berghof can offer a suitable technology for small up to large scale projects in a variety of applications.
Membrane Technology | 2013 | www.berghof.com
Membrane Technology
Content 65