HEAVY VEHICLE INSTALLATION PROCEDURE

INSTALLERS REQUIREMENTS
1 LABOUR
Item
No.

Qty

Description

As required
to suit
installation
work
program

Labour for Equipment Installation:

Comments

Must
have
full
mine
inductions
and
relevant
1) Boilermaker / Welder for in-situ certificates of competency
welding of custom equipment
mounting brackets.
2) Automotive electricians for
equipment and cable installation
and connection to machine /
vehicle electrical circuits and
machine gear signals.
3) Trades Assistant

Document: Heavy Vehicle Install Procedure

Issue: A
1 of 6
Section 12: INSTALLERS REQUIREMENTS

Author: Sam Lauchlan

14/01/2009

HEAVY VEHICLE INSTALLATION PROCEDURE

2 PLANT & EQUIPMENT

Item
No.
1

Qty

Description

Welder (TIG / MIG)

2
3
4

2
1
1

Portable Access Platforms

Fall-arrest Safety Harness
Portable Work Lighting

Where Used

To fasten Equipment
mounting brackets
(Front, Left & Rear
Cameras)
To fasten weld boss
for securing cable Pclamps & Expansion
Unit mounting bracket
For working at heights
For working at heights
For working at night

Document: Heavy Vehicle Install Procedure

Issue: A
2 of 6
Section 12: INSTALLERS REQUIREMENTS

Author: Sam Lauchlan

14/01/2009

HEAVY VEHICLE INSTALLATION PROCEDURE

3 TOOLS
Item
No.
1
2

Qty

5
6
7

1
1
1

8
9

1
1

10
11

1
1

12

13
14

1
1

15

16

17

18

19

1
1

Description

Where Used

Digital Camera
Heat-gun

For photographing the installation

To apply heat-shrink over Deutsch connector backshells for dust / water sealing & for Reverse gear
signal solder connection.
Deutsch Connector Deutsch Connector Cable Terminations (PROD0179,
Hand Crimp Tool (4- PROD0180, PROD0182, PROD0183, PROD0184)
way indent, 16 pin
contacts,
16
to
22AWG)
Wire Strippers - Deutsch Connector Terminations
Adjustable
Wire Cutters
Side Cutters
Retractable
Blade
Knife
Scissors
4mm Hex Key T Display Unit & Expansion Unit Mounting Fasteners
handle (short)
(M5)
8mm ring spanner
13mm open ended Camera Mounting
spanner
17mm open ended
spanner
17mm ring spanner
20mm hole saw / For
Heavy
Vehicle
Camera
Cable
step drill
(PROD0182/PROD0184/PROD0398/PROD0399)
27mm open ended Bulkhead Entries using 10 - 14mm Nylon Gland spanner / shifter
25mm hole saw / For Heavy Vehicle Display Input Cable (PROD0181)
step drill
or Expansion to Display Unit (PROD0180) Cable
33mm open ended Bulkhead Entries using 13 - 18mm Nylon Gland
spanner / shifter
32mm hole saw / For Expansion Input Cable (PROD0179) Bulkhead
step drill
Entries using 18 - 25mm Nylon Gland
41mm open ended
spanner / shifter

Document: Heavy Vehicle Install Procedure

Issue: A
3 of 6
Section 12: INSTALLERS REQUIREMENTS

Author: Sam Lauchlan

14/01/2009

HEAVY VEHICLE INSTALLATION PROCEDURE

Item No.
20
21
22
23
24
25

Qty
1
1
1
1
1
1

Description
Metric socket driver & spanner set
Metric hex key set
Torx key set
Battery Drill, spare batteries & charger
Work Lamps - tagged
Extension Power Leads (25m) tested
& tagged

Where Used

26
27
28
29
30
31
32
33
34
35
36

1
1
5
5
1
1
roll
roll
2
1
1

37

Spade Terminal Crimp Tool

Cable Joiner Crimp Tool
Glass Cleaner (spray bottle)
Glass Cleaning Cloth (Soft)
Cotton Buds (box)
Rubbish Bags / Bins
General Tools & other miscellaneous
PVC electrical tape (black)
items
Masking Tape
Permanent Marker
Cable Snake (5m)
Portable Magnetic Base Drill (for
drilling 4 x dia. 11mm holes thru Dozer
ROPs for camera / rear light mount:
CAT approved accessory media
number REHS1639-06, media title
Installation of factory ordered high
intensity discharge lights)
M6 tapping tool + spares

36

set

All other tools required to perform the

installation

Document: Heavy Vehicle Install Procedure

Issue: A
4 of 6
Section 12: INSTALLERS REQUIREMENTS

Author: Sam Lauchlan

14/01/2009

HEAVY VEHICLE INSTALLATION PROCEDURE

4 TEST EQUIPMENT
Item No.

Qty

Description

Digital Multi-meter & test leads (needle

type)

Cable continuity testing

Troubleshooting

Laptop PC with CAS Installer software and

serial communications cable (DB-9M to
DB-9F connector at either end with 2m flat
ribbon cable)

Installation configuration
programming
Data logging file recovery
Troubleshooting

Document: Heavy Vehicle Install Procedure

Issue: A
5 of 6
Section 12: INSTALLERS REQUIREMENTS

Where Used

Author: Sam Lauchlan

14/01/2009

HEAVY VEHICLE INSTALLATION PROCEDURE

5 CHEMICALS
Item
No.

Qty

Description

Where Used

Loctite 243 thread locker 250mL (AMT

Part No.: CHEM0002)

to secure Camera
fasteners when hood is
reversed for Rear
Camera installation

SANDVIK ENSTO Joint Compound SR1

(225g) (Part No. 86742989, AMT Part
No.: CHEM0040)

for lubricating Deutsch

electrical connections to
prevent oxidation

can

Machine Paint (colour suited to machine

(spray pack)
Anti-rust primer (grey)

for touching up welds

Note: Material Safety Data Sheets (MSDS) to be reviewed for the safe
transportation, storage, handling and use of Chemicals. MSDS data should
be forwarded to the client for review prior to the commencement of
equipment installation.

Document: Heavy Vehicle Install Procedure

Issue: A
6 of 6
Section 12: INSTALLERS REQUIREMENTS

Author: Sam Lauchlan

14/01/2009