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2001-01-1246
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ISSN 0148-7191
Copyright 2001 Society of Automotive Engineers, Inc.
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2001-01-1246
ABSTRACT
A quasi-dimensional, multi-zone, direct injection (DI)
diesel combustion model has been developed and
implemented in a full cycle simulation of a turbocharged
engine. The combustion model accounts for transient
fuel spray evolution, fuel-air mixing, ignition, combustion
and NO and soot pollutant formation. In the model, the
fuel spray is divided into a number of zones, which are
treated as open systems. While mass and energy
equations are solved for each zone, a simplified
momentum conservation equation is used to calculate
the amount of air entrained into each zone. Details of the
DI spray, combustion model and its implementation into
the cycle simulation of Assanis and Heywood [1] are
described in this paper. The model is validated with
experimental data obtained in a constant volume
chamber and engines. First, predictions of spray
penetration and spray angle are validated against
measurements in a pressurized constant volume
chamber.
Subsequently, predictions of heat release
rate, as well as NO and soot emissions are compared
with experimental data obtained from representative
heavy-duty, turbocharged diesel engines. It is
demonstrated that the model can predict the rate of heat
release and engine performance with high fidelity.
However, additional effort is required to enhance the
fidelity of NO and soot predictions across a wide range
of operating conditions.
INTRODUCTION
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(3,1)
Spray Angle
(i,k)
(2,1)
(2,2)
(1,2)
Parcel :
(1,1)
(3)
(2)
(1)
Spray Penetration
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m& i = CD An 2 l P
(1)
u i = C D 2P / l
(2)
2P
t
S = 0.39
l
(3)
S = 2.95
a
0 .25
( d n t ) 0 .5
(4)
t b = 28.65
l d n
( a P) 0 .5
(5)
2P
t
S = C D
l
(6)
S = 2.95
a
0 .25
( d n t ) 0 .5
(4)
t b = 4.351
l d n
C D ( a P) 0. 5
2
(7)
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AIR ENTRAINMENT
Spray Angle
The two most commonly used correlations for spray
angle by Hiroyasu and Arai [45] and Reitz and Bracco
[46] have been implemented into the multi-zone model.
The correlation by Hiroyasu and Arai is:
Pd 2
= 0.025 a 2 n
a
0 .25
(8)
1
tan( ) = 4 a
A l
1/2
3
6
m f ui = ( m f + ma )
dt
ma = m f ui
1
dS
(10)
m f ui d 2 S
dS 2 dt 2
dt
m& a =
= MAX
,
dn
dn dn
(11)
where
= 0.38 Re i0 .25 We i 0. 32 l
dn
a
0 .54
0 .37
l
a
0. 18
0 .47
N=
ml, i
(19)
3
d 32
l / 6
[(
d l = 6 ml , i dm fg Nl
(12)
1/ 3
(20)
Re i =
l u i d n
l
(14)
Wei =
u d n l
(15)
2
i
(18)
FUEL EVAPORATION
HS
32
(17)
l
A = 3.0 + 0.28 n
dn
d 32LS
= 4.12 Re i0 .12 We i 0. 75 l
dn
a
(16)
(9)
where
dS
dt
dm fg
dm
= l
dt
dt
= d l NDv Sh
Pt
Pt
ln
(21)
where
Tm =
Ta + Tl
2
(22)
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z
q = dl Nkm (Tg Tl )Nu z
e 1
(23)
k m = (1 Pv , surf / 2 Pt ) k a + ( Pv , surf / 2 Pt ) kv
(24)
Nu = 2 + 0.6 Re d
Sh = 2 + 0.6 Re d
12
12
Pr 1 3
(25)
13
(26)
Sc
m ud l
m
C
Pr = Pm m
km
m
Sc =
m Dv
Re d =
(27)
(28)
(29)
Pt M m
R Tm
/ 2 Pt ) M a + ( Pv , surf / 2Pt ) M v
M m = (1 Pv , surf
m = (1 Pv , surf / 2 Pt ) a + ( Pv , surf / 2 Pt ) v
dm fg
dt
d l Nk m Nu
(34)
dTl
1
=
dt
ml C P l
dm fg
dt
(35)
IGNITION DELAY
Ignition delay time can be calculated as the difference
between the time at which combustion starts, tign, and
the time at which injection starts, tinj. In general, ignition
delay is a complicated function of mixture temperature,
pressure, equivalence ratio, and fuel properties. For the
purposes of diesel combustion simulations, simplified
Arrhenius expressions of the form
2100
= 3.45 P 1 .02 exp
(36)
t ign
t inj
1
dt = 1
(37)
m =
z=
C Pv
(30)
(31)
(32)
1200
2
Vz
RR p = B1 mix
x fv x 5ox exp
T
(38)
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RR m = B2 m fv
2500
Pox 02 .5
P exp
P
Tz
(39)
(50)
DX NO
D m NO
=
Dt
Dt mtot
=
POLLUTANT EMISSIONS
dX NO
dt
X dmtot
NO
mtot dt
(51)
(40)
(41)
k3
N + OH
NO + H
(42)
k 1 = 1.6 1010
(52)
(43)
19500
k 2 = 1.5 106 T exp
k 3 = 4.1 1010
DX NO dX NO m& a
=
X
Dt
dt
mtot NO
d [ NO]
2 R1 1 ([ NO] [ NO]e )
=
dt
1 + ([ NO] [ NO] e ) R1 ( R2 + R3 )
2
(46)
dt
dt
dt
(54)
where
R1 = k1 [ NO]e [ N ]e
R2 = k 2 [ NO] e [ O] e
R3 = k 3 [ N ] e [OH ]e
(47)
(48)
(49)
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Esf
= A f m fg P 0 .5 exp
dt
RT
dmsf
(55)
The soot oxidation is predicted by assuming a secondorder reaction between soot, ms , and oxygen.
dmso
P
Eso
= Ao m s ox P1 .8 exp
dt
P
RT
4
(56)
A + O2 A + 2CO
B + O2 A + 2CO
A B
(57)
(58)
(59)
dmso
MC
=
mw
dt
s d s s
x + K B Pox (1 x )
Pox
Pox + ( KT / K B )
(61)
(62)
KB=4.4610 exp(-7640/T)
5
KT=1.5110 exp(-48800/T)
KZ =20 exp(-15100/T)
CONSERVATION OF MASS
The rate of change of the total mass in any open system
is equal to the sum of the mass flow rates into and out of
the system.
m& i = m& i , j
j
(63)
m& f , i =
m&
f , i, j
(64)
x=
(60)
K A Pox
w =
1 + K Z Pox
g-C/cm s atm
2
g-C/cm s atm
2
g-C/cm s
-1
atm
d ( mi Fi )
& i , j Fi , j
= m
dt
j
(65)
(66)
m f ma
( m f ma ) s
(67)
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&i =
1
F&i
( m f , i / ma , i ) (1 Fi ) 2
(68)
(76)
z
q i = d l , i N i k m , i (Tg , i Tl ,i )Nu i z i i
e 1
CONSERVATION OF ENERGY
The first law of thermodynamics, supplemented with a
heat transfer model, can be applied to yield cylinder
pressure and temperatures of the air zone and spray
zones. Treating the contents of each zone as an ideal
gas, with thermodynamic properties that are functions of
temperature, pressure, and fuel-air equivalence ratio,
Assanis and Heywood [1] showed that:
(77)
Q& fg =
(78)
i = zones
(79)
or
(70)
where the first term in equation (70) is the net rate of
influx of enthalpy; Q& is the total heat transfer to the
system; and the dot denotes differentiation with respect
to time. Heat release due to combustion is treated as the
difference of the enthalpy of products and the enthalpy
of reactants.
By substituting for P& from equation (69), Assanis and
Heywood obtained an equation for the rate of change of
temperature that does not explicitly depend on the rate
of change of pressure of the system, i.e.
B m&
h
V& C
1
m& j h j + Q&
T& = 1 & +
A m
B V B
Bm j
(71)
where
A = CP +
B=
( / T ) 1
CT
( / P)
( / ) 1
CT
( / P)
(80)
Since the equivalence ratio of the air zone does not
change after the intake stroke, the rate of change of the
air zone temperature can be derived from equation (80)
as:
(81)
The total heat transfer rate given by equation (75) is
distributed to each zone by weighing its components
with the zonal mass and temperature, as follows:
Q& i = qi
mi Ti
Q& c
m a Ta + m i Ti
mi Ti
Q& r
m
T
ii
i = zones
mi Ti
m T
i = zones
i i
(82)
1
(1 CT )
( / P)
C = C +
(72)
(73)
(75)
SPRAY PENETRATION
To
validate
the
spray
penetration
correlation,
experimental data collected by Dan et al. [34] were
compared with our predictions. The injector specification,
injection conditions and ambient conditions of the
experiment are summarized in Table 2. The injector
nozzle has a mini-sac volume design for high injection
pressure. The injection pressure was varied from 55
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MPa to 120 MPa. The ambient gas was nitrogen and the
fuel was n-tridecane (C13H28), with hydrodynamic
properties given in Table 3, as reported by Dan et al.
[34].
Table 2. Experimental conditions
Parameter
Hole diameter (mm)
Hole length (mm)
Number of holes (-)
Discharge coefficient of the hole (-)
Injection pressure (MPa)
Ambient pressure (MPa)
Ambient temperature (K)
3
Ambient density (kg/m )
-6
Ambient viscosity (x10 Pa s)
Value /Spec.
0.2
1.1
1
0.66
55, 77, 99, 120
1.5
293
17.3
17.5
(T=293K)
Diesel light oil
831-951
-6
2.5 x10
-3
29-30 x 10
(b) 99 MPA
(c) 77 MPa
(d) 55 MPa
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(a)
(b)
(c)
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dQn
dV
1
dP
=
P
+
V
dt
1 dt 1 dt
(83)
= 1.338 6.0 10 T + 1 10 T
5
(84)
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100% load
75% load
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BMEP
with
(c) 1200 rpm
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BMEP
with
2.44
137.19
165.1
261.62
15 : 1
2100/54
Open 3 ATDC
Close 10 ABDC
Open 19 BBDC
Close 7 BTDC
0.259
6
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(a)
(b)
Figure 21. Model behavior with respect to the number
of zones used in the radial direction: (a) Normalized
computational time and IMEP, (b) Predictions of NO
and soot emissions.
(a)
(b)
Figure 22. Model behavior with respect to the time step
size used: (a) Normalized computational time and
IMEP, (b) Predictions of NO and soot emissions.
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Experimental
Conditions
Validation
under
Baseline
Operating
All model constants, including the constants of the twophase heat release model, B1 and B2 in equation (38)
and equation (39) have been kept at the same values as
previously determined through calibration against the
multi-cylinder diesel engine data. Figure 23 compares
the measured cylinder pressure trace with the one
predicted by the multi-zone model for the baseline
engine operating condition.
The measured peak
pressure is 9.64 MPa at 372.5 degrees CA and the peak
pressure predicted by the model is 9.61 MPa at 371
degrees CA. Overall it shows that the model predicts
pressure with good accuracy. In Figure 23 the predicted
apparent heat release rate is also plotted versus crank
angle. Since the method of calculating heat release rate
in Nehmer and Reitzs work is not specified, direct
comparison of heat release rate from experiment with
numerical result was not possible. The first peak of the
heat release rate is predicted to occur at 358 degrees
CA, while the second one occurs at 374 degrees CA.
Correspondingly, experimental data indicate that the two
peaks occur at 359 and 372 degrees CA, respectively. In
summary, the comparisons of cylinder pressures and
heat release rates under baseline operating conditions
indicate that the multi-zone spray combustion model
performs well for a second engine without change of the
calibration constants determined for the first engine.
Recall that the Extended Zeldovich mechanism has
been employed for NO predictions using standard rate
constants, as reported in Heywood [44]. Nitric oxide
forms throughout the high-temperature burned gases
behind the flame through chemical reactions involving
nitrogen and oxygen atoms and molecules, which do not
attain chemical equilibrium. The higher the burned gas
temperature is, the higher the rate of formation of NO is.
The critical time period is when burned gas temperatures
are at a maximum: i.e., between the start of combustion
and shortly after the occurrence of peak cylinder
pressure. Mixture which burns early in the combustion
process is especially important since it is compressed to
a higher temperature, increasing the NO formation rate,
as combustion proceeds and cylinder pressure
increases. After the time of peak pressure, burned gas
temperature decreases as the cylinder gases expand.
The decreasing temperature due to expansion and due
to mixing of high-temperature gas with air or cooler
burned gas freezes the NO chemistry. This second
effect means that freezing occurs more rapidly in the
diesel than in the spark-ignition engine, and much less
decomposition of the NO occurs. Figure 24 illustrates the
in-cylinder NO formation history predicted by the multizone model, and compares its cumulative value against
the measured engine-out NO emissions. The predicted
NO mass at the end of the expansion stroke is 4.09 mg,
which compares very favorably with the measured mass
of 3.90 mg. Since crank-angle resolved measurements
of pollutant concentrations are generally not available,
the comparison of the predicted NO profile throughout
the cycle with measurements was not possible.
Model predictions of soot emissions are based on either
the global rate equations for soot formation and
oxidation proposed by Hiroyasu et al. [19] or the NSC
soot oxidation model. For the Hiroyasu et al model, the
pre-exponential
constant, Af , in equation (55) is set here
-1
at 150 sec , which is, the same value used by Patterson
et al. [8]. The other pre-exponential constant, Ao, in
equation (56) is calibrated (A o=2250) to match the soot
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CONCLUSIONS
A quasi-dimensional, multi-zone, direct injection diesel
spray combustion model has been developed and
ACKNOWLEGEMENTS
The authors would like to acknowledge the technical and
financial support of the Automotive Research Center
(ARC) by the National Automotive Center (NAC) located
within the US Army Tank-Automotive Research,
Development and Engineering Center (TARDEC). The
ARC is a U.S. Army Center of Excellence for Automotive
Research at the University of Michigan, currently in
partnership with University of Alaska-Fairbanks,
Clemson University, University of Iowa, Oakland
University, University of Tennessee, Wayne State
University, and University of Wisconsin-Madison.
Timothy J. Jacobs, Pin Zeng and Zoran Filipi are
gratefully acknowledged for providing experimental data
acquired on the ARC heavy -duty engine test cell for use
in model validation.
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APPENDIX
=2
lb u b tb
l
d
a n
(A1)
m& i = CD An 2 l P
(A2)
u i = C D
l
0. 5
(A3)
With the assumption that the jet velocity within the intact
core, ub, is equal to the initial jet velocity, ui, the breakup
time in equation (A1) can be expressed as follows:
tb =
l d n
2C D 2 a P
(A4)
0 .25
(CD d n )
a
0. 5
0 .25
(A7)
S = 2.95
0 .25
( d n t ) 0 .5
(A8)
0 .5
2P
t
S = C D
(A5)
S= t
(A6)
2.95 2
2 0 .5 C D
(A9)
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t b = 4.351
l d n
C D ( a P) 0. 5
2
(A10)
19.
20.
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