Stress Analysis Report

Analyzed File:

Assembly2 (1).iam

Autodesk Inventor
Version:

2017 (Build 210142000,

142)

Creation Date:

10/20/2016, 11:49 PM

Study Author:

Alex

Summary:

Project Info (iProperties)

Summary
Aut
hor

176
025

Project
Part
Number

Assembl
y2

Designer

176025

Cost

$0.00

Date
Created

10/10/20
16

Status
Design
Status

WorkInProgr
ess

Physical
Mass

0.330842
lbmass

Area

147.724 in^2

Volume

5.95491 in^3

Center of
Gravity

x=-0.483261
in
y=0.161521 in
z=-0.0439033
in

Note: Physical values could be different from Physical values used by FEA reported below.

Static Analysis:1
General objective and settings:

Design Objective

Single Point

Study Type

Static Analysis

Last Modification Date

10/20/2016, 11:48
PM

Detect and Eliminate Rigid Body Modes

No

Separate Stresses Across Contact

Surfaces

No

Motion Loads Analysis

No

Mesh settings:
Avg. Element Size (fraction of model
diameter)

0.1

Min. Element Size (fraction of avg. size)

0.2

Grading Factor

1.5

Max. Turn Angle

60
deg

Create Curved Mesh Elements

No

Use part based measure for Assembly mesh Yes

Material(s)
Name

ABS Plastic

General

Mass Density

0.0382949
lbmass/in^3

Yield Strength

2900.75 psi

Ultimate Tensile
Strength

4293.12 psi

Young's Modulus

324.885 ksi

Poisson's Ratio

0.38 ul

Shear Modulus

117.712 ksi

Stress

Part
Name(s)

toucan back.ipt
gear4.ipt
blackpiece.ipt
gear1.ipt
gear2.ipt
gear3 (1).ipt
Josiah_Zachariah_Large_Gear_Sketch.ipt
gear 5.ipt
gear 5.ipt
Bergin Toucan.ipt
Part2.ipt

Name

Stainless Steel

General

Mass Density

0.289018
lbmass/in^3

Stress

Yield Strength

36259.4 psi

Ultimate Tensile
Strength

78320.4 psi

Young's Modulus

27992.3 ksi

Poisson's Ratio

0.3 ul

Shear Modulus

10766.3 ksi

Part
Name(s)

cutter.ipt

Name

Steel, Alloy

General

Mass Density

0.279264
lbmass/in^3

Yield Strength

36259.4 psi

Ultimate Tensile
Strength

58015.1 psi

Young's Modulus

29732.7 ksi

Poisson's Ratio

0.3 ul

Shear Modulus

11435.7 ksi

Stress

Part
Name(s)

Josiah_Zachariah_gear_rod.ipt

Name

Aluminum 6061

General

Mass Density

0.0975437
lbmass/in^3

Yield Strength

39885.4 psi

Ultimate Tensile
Strength

44961.7 psi

Young's Modulus

9993.1 ksi

Poisson's Ratio

0.33 ul

Shear Modulus

3756.8 ksi

Stress

Part
Name(s)

Josiah_Zachariah_small_rod.ipt
Josiah_Zachariah_small_rod.ipt
Josiah_Zachariah_small_rod.ipt
motor.ipt

Name

Steel, Mild

General

Mass Density

0.283599
lbmass/in^3

Yield Strength

30022.8 psi

Stress

Part
Name(s)

Ultimate Tensile
Strength

50038 psi

Young's Modulus

31908.3 ksi

Poisson's Ratio

0.275 ul

Shear Modulus

12513.1 ksi

Josiah_Zachariah_large_rod.ipt

Operating conditions
Force:3
Load
Type

Force

Magnit
ude

5.000
lbforce

Vector
X

-4.952
lbforce

Vector
Y

-0.690
lbforce

Vector
-0.048
Z
lbforce
Selected Face(s)

Force:4
Load
Type

Force

Magnit
ude

5.000
lbforce

Vector
X

0.000
lbforce

Vector
Y

0.000
lbforce

Vector
-5.000
Z
lbforce
Selected Face(s)

Fixed Constraint:1
Constraint
Fixed
Type
Constraint
Selected Face(s)

Contacts (Bonded)
Name

Part Name(s)

Bonde
d:1

Josiah_Zachariah_Large_Gear_Sk
etch:1
Josiah_Zachariah_gear_rod:1

Bonde

Josiah_Zachariah_Large_Gear_Sk

d:2

etch:1
Josiah_Zachariah_gear_rod:1

Bonde
d:3

gear2:1
Josiah_Zachariah_large_rod:1

Bonde
d:4

gear2:1
gear3 (1):1

Bonde
d:5

gear1:1
gear 5:1

Bonde
d:6

gear1:1
gear 5:1

Bonde
d:7

gear1:1
Josiah_Zachariah_small_rod:1

Bonde
d:8

toucan back:1
gear2:1

Bonde
d:9

toucan back:1
gear2:1

Bonde
d:10

toucan back:1
gear1:1

Bonde
d:11

toucan back:1
motor:1

Bonde
d:12

toucan back:1
Josiah_Zachariah_small_rod:1

Bonde
d:13

toucan back:1
Josiah_Zachariah_small_rod:2

Bonde
d:14

toucan back:1
Josiah_Zachariah_small_rod:2

Bonde
d:15

toucan back:1
Josiah_Zachariah_small_rod:3

Bonde
d:16

toucan back:1
Josiah_Zachariah_large_rod:1

Bonde
d:17

gear 5:2
Josiah_Zachariah_small_rod:2

Bonde
d:18

gear 5:1
Josiah_Zachariah_small_rod:3

Bonde
d:19

toucan back:1
blackpiece:1

Bonde
d:20

toucan back:1
gear2:1

Bonde
d:21

toucan back:1
blackpiece:1

Bonde
d:22

toucan back:1
blackpiece:1

Bonde
d:23

toucan back:1
blackpiece:1

Bonde
d:24

toucan back:1
gear4:1

Bonde
d:25

toucan back:1
gear4:1

Bonde
d:26

toucan back:1
Josiah_Zachariah_gear_rod:1

Bonde
d:27

toucan back:1
gear2:1

Bonde
d:28

toucan back:1
gear2:1

Bonde
d:29

toucan back:1
gear3 (1):1

Bonde
d:30

toucan back:1
gear 5:2

Bonde
d:31

toucan back:1
Josiah_Zachariah_Large_Gear_Sk
etch:1

Bonde
d:32

blackpiece:1
cutter:1

Bonde
d:33

blackpiece:1
gear2:1

Bonde
d:34

blackpiece:1
gear2:1

Bonde
d:35

blackpiece:1
cutter:1

Bonde
d:36

blackpiece:1
cutter:1

Bonde
d:37

blackpiece:1
cutter:1

Bonde
d:38

blackpiece:1
cutter:1

Bonde
d:39

blackpiece:1
cutter:1

Bonde
d:40

blackpiece:1
cutter:1

Bonde
d:41

blackpiece:1
cutter:1

Bonde
d:42

blackpiece:1
cutter:1

Bonde
d:43

Josiah_Zachariah_Large_Gear_Sk
etch:1
gear 5:2

Bonde
d:44

Josiah_Zachariah_Large_Gear_Sk
etch:1
gear 5:2

Bonde
d:45

gear3 (1):1
Josiah_Zachariah_large_rod:1

Bonde
d:46

toucan back:1
Bergin Toucan:1

Bonde
d:47

gear4:1
gear4:1

Bonde
d:48

cutter:1
Josiah_Zachariah_gear_rod:1

Bonde
d:49

cutter:1
Josiah_Zachariah_gear_rod:1

Bonde
d:50

gear4:1
Josiah_Zachariah_gear_rod:1

Bonde
d:51

gear4:1
cutter:1

Bonde
d:52

gear4:1
cutter:1

Bonde
d:53

gear4:1
Josiah_Zachariah_gear_rod:1

Bonde
d:54

cutter:1
gear2:1

Bonde
d:55

gear4:1
blackpiece:1

Results
Reaction Force and Moment on Constraints
Constraint
Name

Reaction Force

Reaction Moment

Magnitud
e

Component
(X,Y,Z)

Magnitude

Component
(X,Y,Z)

Fixed
Constraint:1

7.1051
lbforce

4.95193 lbforce

0.837842
lbforce ft

-0.0734629
lbforce ft

0.689994 lbforce

0.831944 lbforce
ft

5.04825 lbforce

-0.0667215
lbforce ft

Result Summary
Name

Minimum

Maximum

Volume

5.95414 in^3

Mass

0.33169 lbmass

Von Mises
Stress

0.000000291127
ksi

4.90135 ksi

1st Principal
Stress

-1.14561 ksi

6.31691 ksi

3rd Principal
Stress

-3.63699 ksi

1.02975 ksi

Displacement

0 in

0.000205453
in

Safety Factor

7.39785 ul

15 ul

Stress XX

-3.46356 ksi

5.35213 ksi

Stress XY

-1.47308 ksi

1.23714 ksi

Stress XZ

-1.17136 ksi

0.748774 ksi

Stress YY

-1.27275 ksi

1.67016 ksi

Stress YZ

-0.643275 ksi

0.771523 ksi

Stress ZZ

-1.5127 ksi

2.2491 ksi

X
Displacement

-0.0000838057 in

0.0000728999
in

Y
Displacement

-0.0000784648 in

0.000106691
in

Z
Displacement

-0.000199942 in

0.0000022524
4 in

Equivalent
Strain

0.00000000009268
55 ul

0.000299132
ul

1st Principal
Strain

-0.00000299133 ul

0.000346384
ul

3rd Principal
Strain

-0.000285985 ul

0.0000001580
08 ul

Strain XX

-0.000228105 ul

0.000181995
ul

Strain XY

-0.000106024 ul

0.000140945
ul

Strain XZ

-0.000121282 ul

0.0000693105
ul

Strain YY

-0.000203457 ul

0.000319657
ul

Strain YZ

-0.000193288 ul

0.000105917
ul

Strain ZZ

-0.000151206 ul

0.000155247
ul

Contact
Pressure

0 ksi

7.68054 ksi

Contact
Pressure X

-2.44458 ksi

6.83697 ksi

Contact
Pressure Y

-1.64527 ksi

2.23125 ksi

Contact
Pressure Z

-3.49353 ksi

1.22619 ksi

Figures
Von Mises Stress
1st Principal Stress
3rd Principal Stress
Displacement
Safety Factor
Stress XX
Stress XY

Stress XZ
Stress YY
Stress YZ
Stress ZZ
X Displacement
Y Displacement
Z Displacement
Equivalent Strain
1st Principal Strain
3rd Principal Strain
Strain XX
Strain XY
Strain XZ
Strain YY
Strain YZ
Strain ZZ
Contact Pressure
Contact Pressure X
Contact Pressure Y
Contact Pressure Z
C:\Users\Alex\Desktop\inventor\Assembly2 (1).iam
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