Professional Documents
Culture Documents
(Signature)
Area / Activity /
Process /
Machine / Material
Use of
Motorized
vehicles
Mobilization of
Equipments
Damage to plant
/Equipment /
Personnel due to hit by
vehicle.
Possible
Injury
Drivers License,
Use of Seat Belts, Speed Limit
Recommendations, Markings
for Pedestrian & Vehicle traffic,
No access to
Emergency Services
Possible
Injury
Possible
Injury
Adherence of traffic
Safety Rules,
Driver/
Project
Coordinator /
Site
Supervisor
Possible
Injury
Driver/Site
Supervisor
Vehicle Accident
during transportation
Possible
Injury
10
VH
Driver/
Project
coordinator
Crane/Vehicle Entry
Pass,
Entry Check list,
Site
Supervisor/
Safety
Executive
Safety Harness to be
strictly used while
working @ height
more than 1.8meter
F-SP-HSE06-01 Rev. 03
Possible
injury/
Ill-health
Hazard
Possible
Injury
Safe access to
the job location
working @
height
Name:
Date:
Possible
Injury
Fall from height
Risk
level
Additional Controls
Risk
level
Responsible
person
Site
Supervisor/
Project
Coordinator
Remarks
Legal
requirement
Legal
requirement
Page 1 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Hazard
Equipment
Setup at Site
Shifting of tools
and tackles on
job location
Blinding activity
Pinch points
Possible
injury/
Ill-health
Possible
Injury
Possible
Injury
Risk
level
Additional Controls
Be ensure while
removal or installation
of bolts or nuts aware
of pinch points of
figure and hand avoid
body injury
-
Structural or
Equipment Damage
during rigging lifting
operations
Possible
Injury
Drop Object
Possible
Injury
Working at height
F-SP-HSE06-01 Rev. 03
Possible
Injury
Ill Health
Possible
Injury
Pinch points
Possible
Injury
Name:
Date:
Risk
level
Responsible
person
Remarks
Site
Supervisor/
Rigging
Supervisor/
Safety
Executive
Site
Supervisor
Site
Supervisor/
Site Safety
Representati
ve
Page 2 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Hazard
Back-up
availability for
prompt rescue of
persons in case
of emergency.
F-SP-HSE06-01 Rev. 03
Possible
injury/
Ill-health
Drop objects
Possible
Injury
Possible
Injury
Release of hazardous
gas
Ill health
Hazardous material
spillage
Ill health
Possible
Injury
Possible
Injury
Lowering/lifting of tools
& equipment
Possible
Injury
Possible
Injury
Electrocution
Absence of adequate
rescue equipment
Ill health
Availability of Oxy-Viva,
Inspection of all rescue devices
prior to confined space entry
Name:
Date:
Risk
level
Additional Controls
Risk
level
Responsible
person
Remarks
Site
Supervisor/
Site Safety
Representati
ve/
Electrician
Site
Supervisor/
Site Safety
Representati
ve
Page 3 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Confined Space
Entry
Preparation
Top Tray
Opening
10
Confined Space
Entry under
normal
atmosphere for
vacuuming 1st
bed catalyst
Possible
injury/
Ill-health
Ill health
Pinch points
Possible
Injury
Possible
Injury
Possible
Injury
Hazard
Lack of O2
Heat stress
Possible
Injury
Oxygen Deficiency
Possible
Injury
Falling object
Possible
Injury
Presence of
flammable/hazardous
atmosphere
Ill health
Electrocution
F-SP-HSE06-01 Rev. 03
Possible
Injury
Name:
Date:
Risk
level
Temperature >40 C,
Risk
level
Additional Controls
Responsible
person
Remarks
Site
Supervisor/
Site Safety
Representati
ve /Manhole
watcher
Page 4 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Hazard
Name:
Date:
Risk
level
Additional Controls
Risk
level
Responsible
person
Remarks
11
12
13
14
Ill health
Pinch points
Possible
Injury
Possible
Injury
Possible
Injury
Opening of
Dumping Nozzle
Opening of
Bags/Drums
Unloading of
catalyst through
Dumping nozzle
for 2nd bed
Possible
Injury
Possible
Injury
Possible
Injury
Congestion at work
site
F-SP-HSE06-01 Rev. 03
Site
Supervisor/
Site Safety
Representati
ve
Page 5 of 14
Approved by:
(Signature)
15
Area / Activity /
Process /
Machine / Material
Confined Space
Entry under
normal
atmosphere for
vacuuming
remaining
catalyst
Hazard
Possible
injury/
Ill-health
Risk
level
Additional Controls
Risk
level
Catalyst dust
inhalation and skin
contact
House Keeping
Possible
Injury
Possible
Injury
Temperature >40 C,
Heat stress
Possible
Injury
Oxygen Deficiency
Possible
Injury
Falling object
Possible
Injury
Presence of
flammable/hazardous
atmosphere
Ill health
Electrocution
F-SP-HSE06-01 Rev. 03
Name:
Date:
Possible
Injury
Responsible
person
Remarks
Page 6 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Hazard
Name:
Date:
Risk
level
Additional Controls
Risk
level
Responsible
person
Remarks
of confined space
Strain due to limited
access or limited work
space
16
Cleaning &
Inspection
Ill health
Working At Height
Major
Sprain or Strain
Moderate
Personnel Rotation
Low Illumination
Moderate
Follow working at
height procedure
18
Loading
Preparation and
Dense machine
set up
Transferring of
Catalyst from
Bag/Drums to
Hooper
F-SP-HSE06-01 Rev. 03
Possible
Injury
Site Safety
Representati
ve / Site
Supervisor
Possible
Injury
pinch point
Possible
Injury
Use of PPEs
Exposure to Chemical
dust
Possible
Injury
Site Safety
Representati
ve/Site
Supervisor
Pushing/Pulling of
Load, Manual
Handling, Pinch points,
Possible
Injury
Site Safety
Representati
ve
Page 7 of 14
Approved by:
(Signature)
19
20
Area / Activity /
Process /
Machine / Material
Lifting of Hooper
Catalyst loading
through dense
loading 2nd bed
F-SP-HSE06-01 Rev. 03
Possible
injury/
Ill-health
Possible
Injury
Moderate
Improper working
Posture/Fatigue while
using rope ladder
Moderate
Major
Hazard
Electrocution
Poor visibility
21
Risk
level
Additional Controls
Risk
level
Control rate of
catalyst loading such
that visibility is
ensured by avoiding
excess dust formation
Moderate
Falling Tools/Drop
Objects
Major
Ill health
Name:
Date:
Responsible
person
Remarks
Site Safety
Representati
ve/Site
Supervisor
Site Safety
Representati
ve/Site
Supervisor/
Man Hole
watcher
Site Safety
Representati
ve/Site
Page 8 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Hazard
Improper working
Posture/Fatigue while
using rope ladder
Electrocution
Poor visibility
Falling Tools/Drop
Objects
22
23
Removal of
Dense machine
set up
Cleaning and
Tray Box up of
F-SP-HSE06-01 Rev. 03
Possible
injury/
Ill-health
Possible
Injury
Possible
Injury
Possible
Injury
Possible
Injury
Possible
Injury
Name:
Date:
Risk
level
Additional Controls
Risk
level
Control rate of
catalyst loading such
that visibility is
ensured by avoiding
excess dust formation
Follow working at
height procedure
Possible
Injury
pinch point
Possible
Injury
Use of PPEs
Inspection &
certification tag shall
be check prior to use
Possible
Injury
Remarks
Supervisor/
Man Hole
watcher
Use of
Electrical/Pneumatic
Equipments,
Responsible
person
Site Safety
Representati
ve / Site
Supervisor
Site Safety
Representati
ve/Site
Page 9 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
2nd bed
Hazard
24
25
Transferring of
Catalyst from
Bag/Drums to
Hooper
Possible
Injury
Drop Objects
Possible
Injury
Sharp Edges
Possible
Injury
Possible
Injury
Risk
level
Additional Controls
Risk
level
Covering of sharp
edges,
Follow working at
height procedure
Responsible
person
Site Safety
Representati
ve / Site
Supervisor
Possible
Injury
pinch point
Possible
Injury
Use of PPEs
Exposure to Chemical
dust
Possible
Injury
Site Safety
Representati
ve/Site
Supervisor
Pushing/Pulling of
Load, Manual
Handling, Pinch points,
Possible
Injury
Site Safety
Representati
ve
Possible
Injury
26
Lifting of Hooper
27
Moderate
Remarks
Supervisor
F-SP-HSE06-01 Rev. 03
Possible
injury/
Ill-health
Pinch Points
Name:
Date:
Site Safety
Representati
ve/Site
Supervisor
Site Safety
Representati
ve/Site
Supervisor/
Man Hole
Page 10 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Hazard
Name:
Date:
Risk
level
Additional Controls
Risk
level
Responsible
person
Remarks
watcher
Improper working
Posture/Fatigue while
using rope ladder
Electrocution
Poor visibility
28
Catalyst loading
through dense
loading for top
bed
Major
Control rate of
catalyst loading such
that visibility is
ensured by avoiding
excess dust formation
Moderate
Falling Tools/Drop
Objects
Major
Ill health
Improper working
Posture/Fatigue while
using rope ladder
Possible
Injury
Electrocution
F-SP-HSE06-01 Rev. 03
Moderate
Possible
Injury
Site Safety
Representati
ve/Site
Supervisor/
Man Hole
watcher
Page 11 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Hazard
Name:
Date:
Risk
level
Additional Controls
Risk
level
Control rate of
catalyst loading such
that visibility is
ensured by avoiding
excess dust formation
Responsible
person
Remarks
Poor visibility
Falling Tools/Drop
Objects
29
30
Removal of
Dense machine
set up
Cleaning and
Tray Box up
Possible
Injury
Possible
Injury
Follow working at
height procedure
Possible
Injury
pinch point
Possible
Injury
Use of PPEs
Use of
Electrical/Pneumatic
Equipments,
Possible
Injury
Inspection &
certification tag shall
be check prior to use
Pinch Points
F-SP-HSE06-01 Rev. 03
Possible
Injury
Possible
Injury
Site Safety
Representati
ve / Site
Supervisor
Site Safety
Representati
ve/Site
Supervisor
Page 12 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Hazard
Possible
Injury
Sharp Edges
Possible
Injury
Working at height
Possible
Injury
Pinch points
31
Drop objects
Possible
Injury
Possible
Injury
Possible
Injury
Possible
Injury
Release of hazardous
gas
Ill health
Hazardous material
spillage
Ill health
F-SP-HSE06-01 Rev. 03
Possible
injury/
Ill-health
Drop Objects
elbow box up
De-blinding If
required as per
suggestion by
client
Possible
Injury
Name:
Date:
Risk
level
Additional Controls
Risk
level
Covering of sharp
edges,
Clear identification of
process equipment by
relevant process or
operations personnel,
Continuous gas
monitoring
Responsible
person
Remarks
Site Safety
Representati
ve/Site
Supervisor
Page 13 of 14
Approved by:
(Signature)
Area / Activity /
Process /
Machine / Material
Hazard
Lowering/lifting of tools
& equipment
Possible
Injury
Possible
Injury
Possible
Injury
Electrocution
32
Site Restoration
House keeping
Vehicle Accident
during transportation
F-SP-HSE06-01 Rev. 03
Possible
Injury te
Possible
Injury
Possible
Injury
Name:
Date:
Risk
level
Additional Controls
Risk
level
Adherence of traffic
Safety Rules,
Responsible
person
Remarks
Site Safety
Representati
ve/Site
Supervisor/
Electrician
Site Safety
Representati
ve/Site
Supervisor/
Electrician/
Project
Coordinator
Page 14 of 14