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1961-2011

years love
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Fo
been in
e
v
a
h
we
alves
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i
w

Headquarters: via Novara 199


28078 Romagnano Sesia (NO) ITALY
Ph. +39 0163 828111 Fax +39 0163 828130
info@brandoni.it www.brandoni.it
China: BRANDONI QIANAN VALVES CO. LTD.
www.brandoni.net.cn
Spain: ACUAFLOW VALVES S.L.
www.acuaflowvalves.es

Summary

10
SHUT-OFF VALVES

242
FILTRATION

110
CHECK VALVES

256
JOINTS

162

184

PROTECTION

REGULATION

270

280

SOLENOId VALVES

INFO

Brandonis general catalogue is the support that we


give to our clientele for clear and easy consultation.
It contains all of our history:
> 50 years of passion and dedication
> 50 years of experience, with some useful advise
> 50 years of products, organized by application field

www.brandoni.it

Our company
keeping up with a changing world
Founded in 1961 by Gian Renzo and Pier
Francesco Brandoni, the company Fratelli
Brandoni produces components for the
electromechanical industry supplying
companies such as Pirelli, 3 M and CEAT.

In 1985, the company diversifies its


activities and becomes the first producer
of flanged ball valves in cast iron, with
extremely innovative characteristics.
Until the 90s, the growth of the company
was driven mainly by a successful
technical approach:
The construction and production of
valves according to the strict European
standards and norms
Substantial investments in technology
to achieve high automation levels in
production.

1995: A turning point, the company


becomes Brandoni SpA and evolves from
a product-related strategy to a marketoriented strategy in response to the
requirements of the new global market.
In the same year, Brandoni SpA is one of the first
companies in the Valsesia district to obtain the
ISO 9002 quality certification, which recently became
UNI EN ISO 9001 version 2008.

www.brandoni.it

during 2004, ACUAFLOW VALVES S.L. is founded in Madrid to serve the


Spanish market with products related to the water cycle.
In 2006, Brandoni opens its plant at QianAn in China, which has been
certified ISO 9001 recently for the production of butterfly valves, ball
check valves, soft seated gate valves and filters, products formerly
distributed by Brandoni.

2007: In order to enhance service to the fast developing East-European


area, Brandoni adheres to the HIdROTECH consortium.

TODAY, innovation is the keyword and the driving


force that governs Brandonis activities, with
investments in research and development,
as well as in renewable energies, and purchasing of
machinery with state-of-the-art technology,
the training of human resources and enhancing
customer service.
These commitments enable developing new solutions
to enlarge the range and improve our performance.

www.brandoni.it

Our production
how and where we produce
QianAn represents a starting point for collecting the
considerable opportunities offered by the huge Chinese
market with its keen interest in quality products.

www.brandoni.it

The new production line goes along with the consolidated production
of ball valves, backflow preventers, check valves and balancing
valves in Romagnano Sesia, where new painting plant and new
automatic machinery have been recently installed,
as well as equipment for testing of the backflow preventers.

Along with production, Brandoni is also


engaged in trading (items in in stainless
steel, expansion joints, knife gate valves)
granting the service of one of the most
complete catalogues in the industrial

aGn

MaDE
in

Qi

ana

OM

an

MaDE
in

valve sector.

www.brandoni.it

EaS Y

B FORMULa
O
J

To make consultation easier, we have listed some useful information.


> Icons that relate to certification, application fields and origin of the products.
> Information available on our web-site www.brandoni.it
> A technical section containing measurement and conversion charts.
> Some indications on how to place the order in response to your frequent requirements.

Information you can find on our website


On our website www.brandoni.it, you can find information about our range, to help you select the right product. On selecting
HOME, you can download the following:

PDF files download without registration

Registered users

1 CATALOGUE - search for series

For access to this section, registration is required.


You will be provided with a login and a password, which will enable you to download prices
and technical drawings.

2
DOWNLOAD - technical information

4 PRICELIST

5
2D and 3D MODELS - section for CAd users

3
CERTIFICATION - manufacturing and
product certification

At the end of this catalogue, you will find a chapter with all the necessary technical and commercial information for placing an order:
CHARTS for flanges, material, chemical compatibility and dimensions
HEAD LOSS CHARTS
ORDER SHEET to be copied and filled in. This contains all the necessary indications for a correct and prompt handling of your order
RETURN FORM to be copied for reuse being the form for goods to be eventually returned
THE ARTICLE NUMbER the article number consists of letters and numbers, which specify the individual item.
When filling in the order sheet, only the code shown in the catalogue should be mentioned.
SALES CONDITIONS

www.brandoni.it

Certification
Brandoni S.p.A. Industrial valves has been one of the
first companies in the Valsesia area to obtain the
quality certification according to ISO 9002, recently
modified into UNI EN ISO 9001 Version 2008.
All kinds of machinery for the production comply with
the most severe European norms with certification
of the products for approval dIN-dVGW for gas: EN
12729 and WRAS for backflow preventer and guideline 97/23/CE(PEd).
ISO 9001-2008 Certification
Brandoni S.p.A. - Italy

Brandoni also obtained the requested certifications

ISO 9001-2008 Certification


Brandoni QianAn Valves Co. Ltd.

for the following countries: Sweden, Romania, Czech


Republic, Slovakia, Russia (GOST).
Since 2010 also Brandoni QianAn Valves Co. Ltd. is
certified ISO 9001:2008.

Council directive
98/83/CE

directive pressure
equipment 97/23/CE PEd

Certification
EN 1717 - EN12729

Certification for Gas


EN13774

Hygienic Certification

Certification GOST

Legend
In order to choose the correct valve, for the most suitable solution, the catalogue gives the description, the certifications
available and the main application fields, indicated by an icon.

HEATING

INdUSTRY

dRINKING WATER

TRANSPARENCY of ORIgIN
We are confident in our high quality product range, and in accordance with our
philosophy of transparency, the catalogue shows the origin of each product.

www.brandoni.it

made in
EUROP

FIRE FIGHTING

DO
an n

made in

that comply with conformity requirements.

DO
an n

All Brandoni products are checked and tested to ensure constant quality standards

MARINE

BR

GAS

CONdITIONING

BR

WATER

CHina

Shut-off valves

Shut-off valves are largely installed in process


environments, and in the sectioning of the plant
for easy maintenance.

10

www.brandoni.it

WATER

CONdITIONING

GAS

HEATING

dRINKING WATER

INdUSTRY

MARINE

FIRE FIGHTING

Summary
Ball valves

Butterfly valves

Soft seated gate valves

Knife gate valves

Series B1

12

Series B2.1

18

Series B2.3/7 (R2.3/7 - S2.3/7)

24

Instructions / Recommendations /
Accessories for series B1, B2.1, B2.3/7

32

Series 04.1 (T4-Y4)

34

Series 01-02 stainless steel


(01.411-01.622-02.622)

42

Series 03-04 stainless steel


(A3.622-B3.622-C3.622-04.622)

50

Series J9

60

Series L9

68

Instructions / Recommendations /
Accessories for butterfly valves

75

Series 20.900 21.900

78

Instructions / Recommendations /
Accessories for soft seated gate valves

84

Series 18

86

Series 19

92

Series 23

98

Instructions / Recommendations /
Accessories for knife gate valves

www.brandoni.it

104

11

Serie B1

DO
an n

BR

Wafer cast iron ball valve


Shut-off valves

EUROP

Application fields

WATER

12

CONdITIONING

INdUSTRY

made in

HEATING

dRINKING WATER

www.brandoni.it

FIRE FIGHTING

Serie B1
Series B1 consists of wafer-ball-type shut-off valves, with the body in cast iron and a floating ball, manufactured in accordance with the severe product standards and the quality management of ISO 9001.
Suitable for heating and conditioning (HVAC), district heating, distribution and water treatment, industrial applications,
agricultural applications, for compressed air processing, for oils and hydrocarbons.

YES: for installation in-line and end of line, for services with frequent acting, the integrated ISO 5211 support allows the
installation of a wide range of actuators .
The B1 wafer ball valves are full and straight bore reducing turbulences and minimizing head loss.

NO: for steam, for choking and flow regulation.

Shut-off valves

(Please ensure the choice of the corresponding item)

1. Inside and outside epoxy coating,


high-temperature resistance.
Environmentally friendly water-based paint.
2. Integrated flange, in accordance with ISO 5211
for dN 40-100. dN 20-32 suitable for mounting
kit ISO.
3. Removing and repositioning of the plate
at 90 allows locking of the valve in
ON-OFF position.

3
2
4
1

4. The dynamic seal of the stem is guaranteed


by a double O-ring, even in severe
working conditions.

6
7

5. Blow-out proof stem.


6. Seat of ball in reinforced PTFE, as temperature
changes, the torque remains constant.

7. Ball with full and straight bore, in chrome-plated


brass or stainless steel.
8. Most compact design, non-standard face
to face dimension.

Accessories

Actuators

Stem extension for thermal insulation

Square cap for water main system connection

Extension for water main system connection

Electric actuators

Kit for lockable operation lever

Gear boxes

Kit for limit switches for ON/OFF position indicator

Kit for ISO flanges

Refer to specifications on page 32

In conformity with directive 97/23/CE PEd

double acting and single acting pneumatic actuators


On request: limit switches, position indicator

Special items

Through-drilled ball for legionella thermal preventive treatment.

drainage plug

Construction and testing norms (correspondences):


Flanges: EN 1092, ANSI B16.5 #150
design: EN 1983, EN13445, ISO 5211
Marking: EN19
Testing: 100% testing in accordance with EN 12266 cat. A
(ISO 5208 cat. A)
www.brandoni.it

13

B
E

B1 DN20 - 32

12

11

10
9

nx M
ISO 5211
H

7
8

n x q

H1

Shut-off valves

Wafer cast iron ball valve

8
6
5

2
P
1

3 8

12

11

10

ISO5211
7

n x M

n x

B1 DN40 - 100

H1

6
5

P
F

14

www.brandoni.it

Serie B1

1
2
3
4
5
6
7
8
9
10
11
12

Component

Material

Body
Flange
Ball
Ball seat
Stem
Sliding washer
Ring
O-ring
Lever
Stop plate
Spring washer
Nut

EN GJL 250
EN GJL 250
Brass CuZn40Pb2 chrome plated / AISI304 / AISI316
Reinforced PTFE
Brass CuZn40Pb2 / AISI304 / AISI316
PTFE
Brass CuZn40Pb2 / AISI304 / AISI316
NBR / FKM (Viton)
Epoxy coated carbon steel
Galvanized carbon steel
Galvanized carbon steel
Galvanized carbon steel

Shut-off valves

Materials

Dimensions (mm)
DN

20

P
A
not standardized
H
H1
B
C
EN 1092/2 PN16
n x M
F
ISO 5211
J
n x q
E
S

Weight

32

40

50

65

80

100

(kg)

B1.000
B1.010 - B1.011

Operating torque
Nm

25

20
25
32
40
50
63
76
95
40
50
55
65
80
100
120
130
83
96
101
125
133
142
166
181
52
59
64
78,5
87
95
118
132,5
160
170
170
230
230
230
280
360
105
115
140
150
165
185
200
220
4x M12 4x M12 4x M16 4x M16 4x M16 4x M16 8x M16 8x M16
75
85
100
110
125
145
160
180
F03
F04
F04
F05
F05
F05
F07
F07
36
42
42
50
50
50
70
70
4x M5 4x M5 4x M5
4x7
4x7
4x7
4x9
4x9
11,5
14,5
14,5
17,5
17,5
17,5
20
20
9
11
11
14
14
14
17
17

1,9
1,9

2,54
2,54

3,6
3,6

5,1
5,4

6,4
7,1

8,8
10,5

11,5
12,7

14,8
18,5

15

18

18

18

20

40

70

100

(Nm)

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

www.brandoni.it

15

Wafer cast iron ball valve


Temperature

Maximum pressure
Fluids *

Mounting
ENd OF LINE

NO

NO

Hazardous gases G1

Shut-off valves

Temperature

BETWEEN FLANGES

Hazardous liquids L1

16 bar

10 bar

All remaining fluids G2, L2

16 bar

10 bar

min C

MaxC

continuous

peak

L1

G2,L2

L1

G2,L2

NBR

-10

100

100

110

FKM (Viton)

-10

100

150

170

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart
G1, L1, G2, L2: see chart to side

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance with


97/23/CE PED and 67/548/EEC

Pressure/temperature chart
-4

68

140

104

176

212

320

2 4 8 284

bar

F
psi

25

362

20

290

15

217

10

145

32

6.2 bar
5

2 bar

Liquid - steam saturation line (fluid: water)

1
-25

-10

20

60

40

80

100

120

72

3.6 bar

140

150

160

DN 80

DN 65

DN 50

DN 40

DN 32

mmH2O/m

DN 25

DN 20

Head loss Fluid: water (1m H2O = 0,098bar)

DN 100

RANGE NOT SUITABLE FOR STEAM. DO NOT use when temperature and pressure are below the liquid-steam saturation line ( hatched area )

1000

100

10
1

1000

100

10

Kv - DN chart
DN
Kv

16

mc/h

20
47,7

25
83,5

32
150,4

40
255

50
435

65
672

80
947

www.brandoni.it

100
1508

mc/h

Serie B1
Versions

b1.000

b1.010

b1.011

Body: EN GJL 250


Ball: Brass CuZn40Pb2
Stem: Brass CuZn40Pb2
O-ring: NBR
Temp: -10 +100C

Body: EN GJL 250


Ball: AISI 304
Stem: Brass CuZn40Pb2
O-ring: NBR
Temp: -10 +100C

Body: EN GJL 250


Ball: AISI 304
Stem: AISI 304
O-ring: NBR
Temp: -10 +100C

Shut-off valves

O-Ring: NBR

Coating: RAL 5002 colour

O-Ring: FKM

Coating: RAL 5002 colour

b1.000

b1.010

b1.011

Body: EN GJL 250


Ball: Brass CuZn40Pb2
Stem: Brass CuZn40Pb2
O-ring: FKM
Temp: -10 +150C

Body: EN GJL 250


Ball: AISI 304
Stem: Brass CuZn40Pb2
O-ring: FKM
Temp: -10 +150C

Body: EN GJL 250


Ball: AISI 304
Stem: AISI 304
O-ring: FKM
Temp: -10 +150C

* Most suitable for district heating for water up to 150 C

Special versions on request.

www.brandoni.it

17

Serie B2.1

DO
an n

BR

Flanged ductile iron ball valve


Shut-off valves

EUROP

Application fields

WATER

18

CONdITIONING

GAS

HEATING

made in

INdUSTRY

www.brandoni.it

FIRE FIGHTING

Serie B2.1
Series B2.1 valves are shut-off ball valves split-body type in ductile iron and floating ball, manufactured according to the
severe product standards and the quality management relative to ISO 9001.

70% della dimensione


fornita

Suitable for heating and conditioning (HVAC), district heating, distribution and treatment of water, industrial application,
agricultural application, for compressed air processing, for oils and hydrocarbon.

YES: for installation in line and end of line, for services with frequent acting, the integrated ISO 5211 support allows the
installation of a wide range of actuators.
The B2.1 range of ball valves are full and straight bore reducing turbulences and minimizing head loss.

NO: for steam, for choking and flow regulation.

1. Inside and outside epoxy coating,


high temperature resistant. Environmentally
friendly, water-based paint.
2. Integrated flange, in accordance with
ISO 5211.
3. Removing and repositioning of the plate
at 90 allows locking of the valve in
ON-OFF position.

Shut-off valves

(Please ensure the choice of the corresponding item)

3
2
1

4
5
6

4. The dynamic seal of the stem is guaranteed


by a double O-ring, even in severe
working conditions.

5. Blow-out proof stem.


6. Seat of ball in reinforced PTFE, as temperature
changes, the torque remains constant.
7. Ball with full and straight bore, in chromed
brass or stainless steel.

Accessories

Actuators

double acting and single acting pneumatic actuators

Stem extension for thermal insulation

Square cap for water main system connection

Stem extension

Electric actuators

Kit ISO 5211 flange

Gear box

Kit lockable operation lever

Kit limit switches for ON/OFF position indicator

Refer to specifications on page 32

In conformity with directive 97/23/CE PEd


Conformity to EN 13774 norms,
DVGW certification for gas

On request: limit switches, position indicator

Special items

Through-drilled ball for legionella thermal preventive treatment

drainage plug

Construction and testing norms (correspondences):


Face-to-face: EN558/1 (ISO 5752)
Flanges: EN1092, ANSI B16.5 #150
design: EN 1983, EN13445, ISO 5211
Marking: EN19
Testing: 100% testing in accordance with EN 12266 cat. A
(ISO 5208 cat. A)
www.brandoni.it

19

10
8

B2.1 - DN 15- 150

11

9
E

8
6

7
H1

ISO5211
n x

Shut-off valves

Flanged ductile iron ball valve

8
2 8

DN125 -150

34

9
12

13
8

ISO5211

H1

n x

B2.0/B2.1 - DN 200

3
1

2
4

B2.0/B2.1 - DN 250

Key 14x60
ISO R773 / DIN6885A

16
V

15

H1

Cat2011_B2.1_p3.drw1_sezdim+matD15-150
Dis sezione per tabella dimensione e materiali DN15-150
30/6/11
rev.1 5/7/11

5
8

n c

C1

ISO5211
8

4
1
8

20

14

www.brandoni.it

Serie B2.1
Materials
Body
Flange
Ball
Ball seat
Stem
Sliding washer
Ring
O-Ring
Lever
Stop plate
Spring washer
Lever hub
Lever stop
Anti-blow-out ring
Mounting pad for gear box
Gear box
Bolts

Material
EN GJS 400-15 / EN GJL250*, epoxy coated
EN GJS 400-15 / EN GJL250*, epoxy coated
Brass CuZn40Pb2 chrome plated / AISI 304 / AISI 316 / EN GJL250**
Reinforced PTFE
Brass CuZn40Pb2 / AISI 304 / AISI 316
PTFE
Brass CuZn40Pb2 / AISI 304 / AISI 316
NBR /FKM (Viton)
Carbon steel, epoxy coated
Galvanized carbon steel
Galvanized carbon steel
EN GJS 400-15
Galvanized carbon steel
AISI 302
EN GJS 400-15 / EN GJL 250
Galvanized carbon steel

Shut-off valves


Component
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

DN 200-250
*: only
: DN 250 with ball in EN GJL 250 - CODE: 02.040
**

Dimensions (mm)
DN

15

20

25

32

40

50

65

80

100

125

150

200

250***

P
15 20 25 32 40 50 63 76 95 120
145
190
240
A (B2.1) EN 558/1 - 14 (ex DIN 3202 F4) 115
120
125
130
140
150
170
180
190
200
210
-
A (B2.0) EN 558/1 - 14 (ex DIN 3202 F5)
-
-
-
-
-
-
-
-
-
-
-
400
450
A (F2.1) EN 558/1 - 29 (ex NF 29-323)
-
-
-
-
136
142
154
160
172
186
200
-
H
84 84 96 101 125 135 143 165 180 225 243 320 448
H1
50,5 52 59 64 78,5 87 95 118 132,5 165 182,5 230 335
B
160 160 170 170 230 230 230 280 360 450 560 1000 101
C
EN1092/2 PN 16
95 105 115 140 150 165 185 200 220 250 285 340 405
C1
- - - - - - - - - - - -
490
V
- - - - - - - - - - - -
500
T
- - - - - - - - - - - -
284
ISO 5211
F04 F04 F04 F04 F05 F05 F05 F07 F07 F10 F10 F12 12
J
42 42 42 42 50 50 50 70 70 102
102
125
125
n x q
4 x 6 4 x 6
4 x 6 4 x 6
4 x 7 4 x 7 4 x 7 4 x 9 4 x 9 4 x 11 4 x 11 4 x 13 4 x 13
E
11,5 11,5 14,5 14,5 17,5 17,5 17,5 20 20 24,5 24,5 27 92
S
o 9
o 9
o 11 o 11 o 14 o 14 o 14 o 17 o 17 o 22 o 22 o 27 45

Weight

(kg)

B2.100
B2.111 - B2.122

Operating torque
Nm

2,6 3,3 4,2 5,8 7,5 9 10,5 15,5 18,5 28 38,5 93 180
2,6 3,3 4,2 5,8 7,8 9,7 12,2 16,7 22,2 35,8 46,6 117 180

(Nm)
15 15 18 18 18 20 40 70 100 180 250 600 2000

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

***: The diameter DN 250 is supplied with gear box as standard


Drilling
DN

Dimensions

of flanges

according
to

PN
16EN1092/2

15 20 25 32 40 50 65 80 100 125 150 200 250

Drilling PN 16 EN1092/2 std std std std std std std std std std std std std
Drilling PN 10 EN1092/2
= = = = = = = = = = =
opt
opt
Drilling PN 6 EN1092/2 opt opt opt opt opt opt opt opt opt opt opt opt opt
Drilling PN 25 EN1092/2
=
=
=
=
=
=
opt
=
no
no
no
no
no
Drilling ANSI B16.5 #150
opt opt opt opt opt opt opt opt opt* opt opt opt opt

std: standard / opt: option on request / =: same as PN16

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21

Flanged ductile iron ball valve


Maximum pressure

Temperature

Shut-off valves

Fluids *

Temperature

Mounting
BETWEEN FLANGES

ENd OF LINE

Hazardous gases

16 bar dN15-200
10 bar dN250

10 bar dN15-100
NO DN125-250

Hazardous liquids

16 bar dN15-200
10 bar dN250

10 bar

All remaining fluids

16 bar dN15-200
10 bar dN250

10 bar

min C

MaxC

continuous

peak

NBR

-10

100

110

FKM (Viton)

-10

150

170

NB: the maximum working pressure decreases while temperature


increases, please refer to pressure/temperature chart

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance with 97/23/CE PED and 67/548/EEC

Pressure/temperature chart
-4

140

104

68

176

212

320

2 4 8 284

bar

F
psi

25

362

20

290

15

217

10

145

32

6.2 bar
5

2 bar

Liquid - steam saturation line (fluid: water)

1
-25

-10

60

40

20

80

100

120

72

3.6 bar

140

150

160

DN 250

DN 200

DN 150

DN 125

DN 80

DN 65

DN 50

DN 40

DN 32

DN 25

mmH2O/m

DN 20

DN 15

Head loss Fluid: water (1m H2O = 0,098bar)

DN 100

RANGE NOT SUITABLE FOR STEAM. DO NOT use when temperature and pressure are below the liquid-steam saturation line ( hatched area )

1000

100

10
1

mc/h

1000

100

10

Kv - DN chart
DN
Kv

22

mc/h

15
22,3

20
47,7

25
83,5

32
150,4

40
255

50
435

65
672

www.brandoni.it

80
947

100
1508

125
2633

150
4261

200
5957

250
10510

Serie B2.1
Versions

b2.100

b2.110

b2.111

b2.121

Body: EN GJS 400-15


Ball: Brass CuZn40Pb2
Stem: Brass CuZn40Pb2
O-ring: NBR
Temp: -10 +100C

Body: EN GJS 400-15


Ball: AISI 304
Stem: Brass CuZn40Pb2
O-ring: NBR
Temp: -10 +100C

Body: EN GJS 400-15


Ball: AISI 304
Stem: AISI 304
O-ring: NBR
Temp: -10 +100C

Body: EN GJS 400-15


Ball: AISI 316
Stem: AISI 304
O-ring: NBR
Temp: -10 +100C

Shut-off valves

O-Ring: NBR

Available with item code b2.0 for dimensions DN 200 250

b2.000

b2.010

b2.011

b2.021

Body: EN GJL 250

Body: EN GJL 250

Body: EN GJL 250

Body: EN GJL 250

Available with item code F2 Face to face in accordance with EN 558/1-29 (ex NF 29-323)

F2.100

F2.110

F2.111

F2.121

See: B2.100

See: B2.110

See: B2.111

See: B2.121

b2.100 Gas

b2.110 Gas

b2.111 Gas

b2.121 Gas

Body: EN GJS 400-15


Ball: Brass CuZn40Pb2
Stem: Brass CuZn40Pb2
O-ring: NBR
Temp: -10 +70C

Body: EN GJS 400-15


Ball: AISI 304
Stem: Brass CuZn40Pb2
O-ring: NBR
Temp: -10 +70C

Body: EN GJS 400-15


Ball: AISI 304
Stem: AISI 304
O-ring: NBR
Temp: -10 +70C

Body: EN GJS 400-15


Ball: AISI 316
Stem: AISI 304
O-ring: NBR
Temp: -10 +70C

Coating: RAL 5002 colour

For Gas

Coating: RAL 5002 colour

O-Ring: FKM

Coating: RAL 5002 colour

b2.100 FKM

b2.110 FKM

b2.111 FKM

b2.121 FKM

Body: EN GJS 400-15


Ball: Brass CuZn40Pb2
Stem: Brass CuZn40Pb2
O-ring: FKM
Temp: -10 +150C

Body: EN GJS 400-15


Ball: AISI 304
Stem: Brass CuZn40Pb2
O-ring: FKM
Temp: -10 +150C

Body: EN GJS 400-15


Ball: AISI 304
Stem: AISI 304
O-ring: FKM
Temp: -10 +150C

Body: EN GJS 400-15


Ball: AISI 316
Stem: AISI 304
O-ring: FKM
Temp: -10 +150C

* Most suitable for district heating for water up to 150 C

Special versions on request

www.brandoni.it

23

Serie B2.3/7

DO
an n

BR

Shut-off valves

Application fields

24

CONdITIONING

INdUSTRY

HEATING

MARINE

www.brandoni.it

FIRE FIGHTING

EUROP

B2.3 Flanged bronze ball valve


B2.7 Flanged aluminium/bronze ball valve

WATER

made in

Serie B2.3/7
Series B2.3/B2.7 valves are split-body-type, shut-off ball valves in bronze or aluminium/bronze and floating ball, manufactured in accordance with the severe product standards and quality management of ISO 9001.
This series is available also:
R2 > with face to face, in accordance with ANSI B 16.5 # 150 reduced bore
S2 > with face to face, in accordance with ANSI B 16.5 # 150 full bore
of water, industrial applications, agricultural applications, for compressed air processing, oils and hydrocarbons.
(Please ensure the choice of the corresponding item)

YES: for installation in-line and end of line, for services with frequent acting, the integrated ISO 5211 support allows the
installation of a wide range of actuators.
The B2 range of ball valves of full and straight bores, reduce turbulences and minimize head loss.

Shut-off valves

Suitable for naval and seawater applications, heating and conditioning (HVAC), district heating, distribution and treatment

NO: for steam, for choking and regulation of the flow.

1. Face to face, in accordance with EN558/1


or ANSI B 16.5 class 150 short pattern
for all dN (diameters).
2. Integrated flange, in accordance with
ISO 5211.

3
2
1
4

3. Removing and repositioning of the plate


at 90 allows locking of the lever in
ON-OFF position.

4. The dynamic seal of the stem is guaranteed


by a double O-ring, even in severe
working conditions.

5. Blow-out proof stem.


6. Seat of ball in reinforced PTFE, as
temperature changes, the torque remains
constant.
7. Ball with full and straight bore, in chromed
brass, stainless steel or aluminium/bronze.

Accessories

Actuators
double acting and single acting pneumatic actuators

Stem extension for thermal insulation

Square cap for water main system connection

Stem extension

Electric actuators

Kit lockable operation lever

Gear boxes

Kit limit switches for ON/OFF position indicator

Chain driven operated gear boxes

KIT ISO 5211 flange

Refer to specifications on page 32

In conformity with directive 97/23/CE PEd

On request: limit switches, position indicator

Special items

Through-drilled ball for legionella thermic preventive treatment

drainage plug

Construction and testing norms (correspondences):


Flanges:
design:
Marking:
Testing:

www.brandoni.it

EN 1092, ANSI B16.5 #150


EN 1983, EN13445, ISO 5211
EN19
100% testing in accordance with EN 12266 cat. A
(ISO 5208 cat. A )
25

10
8

B2.3/7 - DN 15- 150

11

9
E

8
6

7
H1

ISO5211
n x

Shut-off valves

Flanged bronze or aluminium/bronze ball valve

8
2 8

DN125 -150

34

9
12

13
8

ISO5211

H1

n x

B2.3/7 - DN 200

3
1

2
4

B2.3/7 - DN 250

Key 14x60
ISO R773 / DIN6885A

16
V

15

H1

Cat2011_B2.1_p3.drw1_sezdim+matD15-150
Dis sezione per tabella dimensione e materiali DN15-150
30/6/11
rev.1 5/7/11

5
8

n c

C1

ISO5211
8

4
1
8

26

14

www.brandoni.it

Serie B2.3/7

B2.3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Component
Body
Flange
Ball dN15-50
Ball dN65-250
Ball seat
Stem
Sliding washer
Ring
O-Ring
Lever
Stop plate
Spring washer
Lever hub
Lever stop
Anti-blow-out ring
Mounting pad for gear box
Gear box
Bolts

Material
Bronze CuSn5Zn5Pb5 CC491K EN1982 ( equivalente C83600 ASTM B62 )
Bronze CuSn5Zn5Pb5 CC491K EN1982 ( equivalente C83600 ASTM B62 )
Brass CuZn40Pb2 / AISI316 / Aluminium-bronze CuAL10Ni5Fe4 (C63000 ASTM 283)
Brass CuZn40Pb2 / AISI316 / Aluminium-bronze CuAL10Ni5Fe5 (C95800 ASTM B148)
Reinforced PTFE
Brass CuZn40Pb2 / AISI316 / Aluminium-bronze CuAL10Ni5Fe4 (C63000 ASTM 283)
PTFE
Brass CuZn40Pb2 / AISI316 / Aluminium-bronze CuAL10Ni5Fe4 (C63000 ASTM 283)
FKM (Viton)
Carbon steel, epoxy coated / AISI 316 with plastic coating
Galvanized carbon steel / AISI 316
Galvanized carbon steel / AISI 316
Brass CuZn40Pb2
Galvanized carbon steel / AISI 316
AISI 302
Aluminium-bronze CuAL10Ni5Fe5
Galvanized carbon steel / AISI 304 / AISI 316

Shut-off valves

Materials relative to series B2.3/S2.3/R2.3 (bronze)

Materials relative to series B2.7/S2.7/R2.7 (aluminium/bronze)



B2.7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Component
Body
Flange
Ball dN15-50
Ball dN65-250
Ball seat
Stem
Sliding washer
Ring
O-Ring
Lever
Stop plate
Spring washer
Lever hub
Lever stop
Anti-blow-out ring
Mounting pad for gear box
Gear box
Bolts

Material
Aluminium-bronze CuAl10Fe5Ni5 CB333G EN 1982 (equivalente C95800 ASTM B1 48)
Aluminium-bronze CuAl10Fe5Ni5 CB333G EN 1982 (equivalente C95800 ASTM B1 48)
AISI 316 / Aluminium-bronze CuAL10Ni5Fe4 (C63000 ASTM 283)
AISI 316 / Aluminium-bronze CuAL10Ni5Fe5 (C95800 ASTM B1 48)
Reinforced PTFE
AISI316 / Aluminium-bronze CuAL10Ni5Fe4 (C63000 ASTM 283)
PTFE
AISI316 / Aluminium-bronze CuAL10Ni5Fe4 (C63000 ASTM 283)
FKM (Viton)
AISI 316 with plastic coating
AISI316
AISI316
Brass CuZn40Pb2
AISI304
AISI302
Aluminium-bronze CuAL10Ni5Fe5
AISI 304 / AISI 316

www.brandoni.it

27

Flanged bronze or aluminium/bronze ball valve

Serie B2.3 / B2.7


Dimensions (mm)

Shut-off valves

DN

15

20

25

32

40

50

65

80

100

125

15
115
84
50,5
160
95
88,9
F04
42
4x6
11,5
o9

20
120
84
52
160
105
98,6
F04
42
4x6
11,5
o9

25
125
96
59
170
115
108
F04
42
4x6
14,5
o 11

32
130
101
64
170
140
117,3
F04
42
4x6
14,5
o 11

40
140
125
78,5
230
150
127
F05
50
4x7
17,5
o 14

50
150
135
87
230
165
152,4
F05
50
4x7
17,5
o 14

63
170
143
95
230
185
177,8
F05
50
4x7
17,5
o 14

76
180
165
118
280
200
190,5
F07
70
4x9
20
o 17

95
190
180
132,5
360
220
228,6
F07
70
4x9
20
o 17

120
200
225
165
450
250
254
F10
102
4 x 11
24,5
o 22

B2.300
B2.322

2,8
2,8

3,4
3,4

4,8
4,8

5,6
6,5

7,9
9,3

10,5
11,5

15,1
16

19,1
20,6

24
28,4

36,7
41,2

44,6
52,7

104
131

120
140

B2.777
B2.722

2,4
2,4

2,95
2,95

4
4

4,9
5,7

6,3
8,1

9,4
10

13,6
14

17,7
18,1

23,3
25,2

34,9
36,9

45,6
47,8

93
120

105
120

15

15

18

18

18

20

40

70

100

180

250

600

2000

P
A
A
H
H1
B
C
C
ISO 5211
C1
V
T
J
n x q
E
S

EN 558/1 - 14 (ex DIN 3202 F4)


EN 558/1 - 14 (ex DIN 3202 F5)

EN1092/2 PN 16
ANSI B16.5 #150

Weight

150

200

145
190
210
400
243
320
182,5
230
560
1000
285
340
279,4
F10
F12
102
125
4 x 11 4 x 13
24,5
27
o 22 o 27

250
240
450
355
101
405
F12
490
500
284
125
4 x 13
92
45

(kg)

Operating torque

(Nm)

Nm

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

Drilling
15

20

25

32

40

50

65

80

100

125

150

200

250

Dimensions
Drilling PN 10 EN1092/1
of flanges
Drilling PN 6 EN1092/1
according to
PN 16 EN1092/3 Drilling PN 25 EN1092/1

DN

std
=
opt
=
-

std
=
opt
=
-

std
=
opt
=
-

std
=
opt
=
-

std
=
opt
=
-

std
=
opt
=
-

std
=
opt
opt
-

std
=
opt
=
-

std
=
opt
no
-

std
=
opt
no
-

std
=
opt
no
-

std
opt
opt
no
opt

std
opt
opt
no
opt

Dimensions
of flanges
Drilling ANSI B16.5 #150
according to
ANSI B16.5#150

std

std

std

std

std

std

std

std

std

std

std

Drilling PN 16 EN1092/1

Drilling ANSI B16.5 #150

std: standard / opt: option on request / =: same as PN16

28

www.brandoni.it

Serie B2.3/7
Serie S2.3 / S2.7

DN
P
A
ANSI B16.10 #150.Short Pattern
H
H1
B
C
ANSI B16.5 #150
ISO 5211
J
n x q
E
S

Weight

15

20

25

32

40

50

65

80

100

150

15
108
84
50,5
160
88,9
F04
42
4x6
11,5
9

20
117
84
52
160
98,6
F04
42
4x6
11,5
9

25
127
96
59
170
108
F04
42
4x6
14,5
11

32
140
101
64
170
117,3
F04
42
4x6
14,5
11

40
165
125
78,5
230
127
F05
50
4x7
17,5
14

50
178
135
87
230
152,4
F05
50
4x7
17,5
14

63
190
143
95
230
177,8
F05
50
4x7
17,5
14

76
203
165
118
280
190,5
F07
70
4x9
20
17

95
229
180
132,5
360
228,6
F07
70
4x9
20
17

145
267
243
182,5
560
279,4
F10
102
4 x 11
24,5
22

2,1
2,4

2,7
3,1

4,1
4,7

4,9
5,72

7,1
8,1

9,8
11,3

13,9
16

18
20,8

25,7
29,5

47,2
56,8

15

15

18

18

18

20

40

70

100

250

Shut-off valves

Dimensions (mm)

(kg)

S2.300
S2.322

Operating torque

(Nm)

Nm

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

Drilling
DN
Dimensions of
flanges according to

Drilling ANSI B16.5 #150

15

20

25

32

40

50

65

80

100

150

std

std

std

std

std

std

std

std

std

std

80
50
203
135
87
230
190,5
F05
50
4x7
17,5
14

100
76
229
165
118
280
228,6
F07
70
4x9
20
17

150
95
267
180
132,5
360
279,4
F07
70
4x9
20
17

9,4
8,5

15,5
14

24,8
22,4

36,2
31,8

18

20

70

100

ANSI B16.5 #150


std: standard

Serie R2.3 / R2.7


Dimensions (mm)
DN
50
P
40
A
ANSI B16.10 #150.Short Pattern 178
H
125
H1
78,5
B
230
C
ANSI B16.5 #150
152,4
ISO 5211
F05
J
50
n x Fq
4x7
E
17,5
S
14

Weight

(kg)

R2.377
R2.777

Operating torque

(Nm)

Nm

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

Drilling
DN
Dimensions of
flanges according to

Drilling ANSI B16.5 #150

50

80

100

150

std

std

std

std

ANSI B16.5 #150


std: standard

www.brandoni.it

29

Flanged bronze or aluminium/bronze ball valve


Maximum pressure

Temperature

Fluids *

Mounting

Shut-off valves

BETWEEN FLANGES

Temperature

min C

ENd OF LINE
FKM (Viton)

Hazardous gases

NO

NO

Hazardous liquids

16 bar dN15-200
10 bar dN250

10 bar

All remaining fluids

16 bar dN15-200
10 bar dN250

10 bar

MaxC

continuous

peak

150

170

-10

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance with 97/23/Ce PED and 67/548/EEC

Pressure/temperature chart
-4

140

104

68

32

176

212

248

320

284

bar

F
psi

20

290

15

217

10

145

72
Liquid - steam saturation line (fluid: water)

1
-20

-10

20

60

40

80

120

100

140

160

150

RANGE NOT SUITABLE FOR STEAM. DO NOT use when temperature and pressure are below the liquid-steam saturation line ( hatched area )

DN 250

DN 200

DN 150

DN 125

DN 100

DN 80

DN 65

DN 50

DN 40

DN 32

DN 25

mmH2O/m

DN 20

DN 15

Head loss Fluid: water (1m H2O = 0,098bar)

1000

100

10
1

R2 DN50-DN80

10

1000

100

R2 DN150

mc/h

R2 DN100

Kv - DN chart
DN
Kv
Kv

30

B2.3-B2.7-S2
R2

mc/h
mc/h

15
22,3

20
47,7

25
83,5

32
150,4

40
255

50
435
147

65
672

www.brandoni.it

80
947
147

100
1508
511

125
2633
615

150
4261

200
5957

250
10510

Serie B2.3/7
Versions

b2.3 bronze
R2.3

Shut-off valves

b2.3/S2.3

b2.300

b2.322

b2.377

Body: Bronze CuSn5Zn5Pb5 EN1982


Ball: Brass CuZn40Pb2
Stem: Brass CuZn40Pb2
O-ring: FKM
Temp: -10 +150C

Body: Bronze CuSn5Zn5Pb5 EN1982


Ball: AISI 316
Stem: AISI 316
O-ring: FKM
Temp: -10 +150C

Body: Bronze CuSn5Zn5Pb5 EN1982


Ball: Aluminium-bronze CuAl10Fe5Ni5 EN1982
Stem: Aluminium-bronze CuAl10Fe5Ni5 EN1982
O-ring: FKM
Temp: -10 +150C

Available with item code R2 Face to face in accordance with ANSI b16.5#150 short pattern reduced bore

R2.377
See: B2.377

Available with item code S2 Face to face in accordance with ANSI b16.5#150 short pattern full bore

S2.300

S2.322

S2.377

See: B2.300

See: B2.322

See: B2.377

b2.7 Aluminium-bronze

b2.722

b2.777

Body: Aluminium-bronze
CuAl10Fe5Ni5 EN1982
Ball: AISI 316
Stem: AISI 316
O-ring: FKM
Temp: -10 +150C

Body: Aluminium-bronze
CuAl10Fe5Ni5 EN1982
Ball:
Aluminium-bronze CuAl10Fe5Ni5 EN1982
Stem: Aluminium-bronze CuAl10Fe5Ni5 EN1982
O-ring: FKM
Temp: -10 +150C

Available with item code R2 Face to face in accordance with ANSI b16.5#150 short pattern reduced bore

R2.777
See: B2.777

Available with item code S2 Face to face in accordance with ANSI b16.5#150 short pattern full bore

S2.722

S2.777

See: B2.722

See: B2.777

Special versions on request.

www.brandoni.it

31

Ball valves
Accessories for series B1 - B2.1 - B2.3/7
Stem extension for thermal insulation
40-50-65
68
55

80-100-125-150
68
55

H1

Shut-off valves

DN
H
H1

Square cap for water main system connection


SW

40-50-65
26
14
69

80-100
26
17
69

125-150
26
22
71

DN
SW
A
H

SW

Stem extension for water main system connection


B

ISO5211
n x q

DN
40
H
T
48
B
230
ISO 5211 F05
J
50
n x q 4 x 7
E
22
S
14

50

65
80
100
250-500-800-1000
48
48
48
48
230
230
280
360
F05
F05
F07
F07
50
50
70
70
4x7 4x7 4x9 4x9
22
22
23
23
14
14
17
17

125

150

59
59
450
560
F10
F10
102
102
4 x 11 4 x 11
27
27
22
22

Kit ISO 5211 flange


Y

1) Bracket
2) Joint

DN
ISO 5211*
SxE
S1 x E1**
Drilling
valve side

W
ISO5211

Emax

X
1

X
Y
W

15-20
F0405-07

25-32
F0405-07

40-50-65
F05-07

14 x 14 17 x 17
11 x 11 11 x 11

17 x 17
-

F03-04 F03-04

F05-07

40
70
80

* Drilling actuator side

40
70
80

80

150
F10F10-12 F10-12 F10-12
12-14

125

22 x 22 27 X 27 27 X 27 36 X 36
F10F07-10 F07-10 F07-10
12-14

50
70
100

60
120
120

** for B1 series

60
120
120

60
120
120

80
140
160

Other top squares S on request

Kit limit switches for ON/OFF


position indicator

Kit lockable operation lever

32

100

www.brandoni.it

Serie B1 - B2
Instructions and Recommendations for series B1 - B2.1 - B2.3/7

STORING
- Keep in a dry and closed place.
- While stored, the valve must be fully open to avoid damage to the seats.
MAINTENANCE
- It is recommended that the rubber O-rings be replaced at least every 24 months, and the PTFE seats, at least every 48 months.
The period of replacement depends on the use of the valve.
- Clean the surface of the valve periodically, in order to prevent the accumulation of dust.
RECOMMENDATIONS
Before carrying out maintenance, or dismantling the valve, be sure that the pipes, valves and liquids have cooled down, that the pressure
has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.

Shut-off valves

The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

INSTALLATION
- Handle with care. The valve must be installed in either the ON or OFF position.
- Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges. Check the correct position of
the seals.
- The distance between the counter flanges should be equal to the valves face to face distance. Do not use bolts of the counter flanges
to bring the piping close to the valve. The bolts should be cross tightened.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclinations, torsions and misalignments of the piping may subject the installed valve
to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much as possible.
- While heating from room temperature to the high operating temperature, the liquid located between the body and ball (valve open), or
located in the bore of the ball (valve closed) tends to expand and may damage the ball and the seats; it is recommended that the valve
be opened and closed at intermediate temperatures during the heating process (for example, at 40C /60C/).
Special valves with drain plugs are available for this application.
- At sub-zero temperatures, the liquid between the body and ball may freeze, causing irreparable damage. If the valve is exposed to such
conditions, insulation of the valve is recommended.
- It is recommended that the valve be operated periodically, to prevent the build-up of materials on the ball and the seats, particularly in
the presence of limestone.
Plumbing
procedure
SEALING
PROCEDURE

Plate in plumbing
position; it is not possible
to open/close the valve.

Open valve

Closed valve

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33

Serie 04.1

DO
AN N

BR

Shut-off valves

Application fields

34

CONDITIONING

INDUSTRY

HEATING

www.brandoni.it

EUROP

Three-way flanged cast iron ball valve

WATER

made in

Serie 04.1
The valves in the 04.1 series are three-way, diverter ball valves made of cast iron, with floating ball, manufactured in accordance with the most severe product standards and the quality management of ISO 9001.
They are available in the following versions:
T4 > with T-shape flanges (90)

Y4 > with Y-shape flanges (120)

In all positions, the three way valve guarantees the connection to the atmosphere or to a security pipe, with progressive
distribution (TRANSFLOW); for this reason, while one line is closed, the other two lines will be fully open, and as a result,

Shut-off valves

any incorrect alignment resulting in the choking of the bore of one of the lines will lead to the bore of the others being
increased. Suitable for heating and conditioning (HVAC), district heating, distribution and treatment of water, industrial
applications, agricultural applications, for compressed air processing, oils and hydrocarbons.
(Please ensure the choice of the corresponding item)

YES: for installation in line and end of line, for services with frequent actuation, suitable for installing a wide range of
actuators.

NO: for steam, for choking and regulation of the flow.

1. Inside and outside epoxy coating, high


temperature resistant.
Environmentally-friendly, water-based paint.

2. Ball in chrome-plated brass or stainless steel


full bore; the smooth, rounded connections
between passages at 120 ensure reduced
turbulences and low head loss.

3. The double lever at 120 indicates the flow


direction.
4. A double O-ring on the stem and the metallic
bushing provides a dynamic seal, even in
severe working conditions.
5. Blow-out proof stem.
6. Seat of ball in reinforced PTFE, as temperature
changes, the operation torque remains constant.

7
4

7. The RO-STOP device allows selection of flow


direction also on the valve already installed.

2
5

8. Non-standard face-to-face dimension.

Accessories

Actuators

Lever with extension for thermal insulation

Double acting and single acting pneumatic actuators

Kit ISO 5211 flange for installation of actuators

Electric actuators

Refer to specifications on page 40

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences):


Flanges: EN 1092
Design: EN 1983, EN13445
Testing: 100% testing in accordance with EN 12266 cat. A
(ISO 5208 cat. A)

www.brandoni.it

35

Three-way flanged cast iron ball valve

11

10

Shut-off valves

Y4.1

T4.1

36

www.brandoni.it

Serie 04.1

1
2
3
4
5
6
7
8
9
10
11
12

Component

Material

Body
Flange
Ball
Ball seat
Stem
Sliding washer
Ring
O-ring
Lever
Lever hub
Lever stop RO-STOP
Bolts

EN GJS 400-15
EN GJL 250
Brass CuZn40Pb2 chrome plated / AISI 304
Reinforced PTFE
Brass CuZn40Pb2 / AISI 304
PTFE
Brass CuZn40Pb2 / AISI 304
NBR / FKM (Viton)
Carbon steel, epoxy coated
Brass CuZn40Pb2 galvanized
Brass CuZn40Pb2 galvanized
Galvanized carbon steel

Shut-off valves

Materials

Dimensions (mm)
DN
P
A
B
C
D
L
H

Not standardized
EN 1092/2 PN16

Weight

50

65

80

100

125

150

50
320
160
195
260
130
167

63
350
175
185
350
140
173

76
390
195
200
350
155
187

95
430
215
220
350
165
198

120
490
245
250
475
185
242

145
570
285
285
475
212
261

20
19

26
24,5

34,5
32,5

44
40

70
66

104
98

20

40

70

100

180

250

(kg)

kg (T)
kg (Y)

Operating torque

(Nm)

Nm

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

RO-STOP

The RO-STOP device ensures extremely easy handling.


The red square in the drawing indicates the position of the lever stop of the RO-STOP device.
It indicates the allowed connection between the passage ways in that position, as shown in pictures A, B and C.
N.B. When ordering, specify the required position of the connection (position A, B or C).

www.brandoni.it

37

Three-way flanged cast iron ball valve


Maximum pressure

Temperature

Fluids *

END OF LINE

NO

NO

Hazardous gases G1

Shut-off valves

Temperature

Mounting
BETWEEN FLANGES

Hazardous liquids L1

16 bar

10 bar

All remaining fluids G2, L2

16 bar

10 bar

min C

MaxC

continuous

peak

L1

G2,L2

L1

G2,L2

NBR

-10

100

100

110

FKM (Viton)

-10

100

150

170

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart
G1, L1, G2, L2: see chart to side

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance with


97/23/CE PED and 67/548/EEC

Pressure/temperature chart
-4

140

104

68

176

212

320

2 4 8 284

bar

F
psi

25

362

20

290

15

217

10

145

32

6.2 bar
5

2 bar

Liquid - steam saturation line (fluid: water)

1
-10

-25

60

40

20

80

100

120

72

3.6 bar

140

150

160

RANGE NOT SUITABLE FOR STEAM. DO NOT use when temperature and pressure are below the liquid-steam saturation line ( hatched area )

Head loss Fluid: water (1m H2O = 0,098bar)


m H20

10
8
6

DN

12
5
DN

10
0
DN

80

65

DN

DN

DN

50

15
0

1
0,8
0,6
0,5
5

10

20

30

100

50

Kv - DN chart
DN
Kv

38

mc/h

50
90

65
150

80
282

100
420

125
720

150
1320

www.brandoni.it

200

300

1000
500
mc/h

2000

Serie 04.1
Versions

NBR O-ring
Y4.1

Shut-off valves

T4.1

Coating: RAL 5002 colour

T4.100 - Y4.100

T4.111 - Y4.111

Body: EN GJS 400-15


Ball: Brass CuZn40Pb2
Stem: Brass CuZn40Pb2
O-ring: NBR
Temp: -10 +100C

Body: EN GJS 400-15


Ball: AISI 304
Stem: AISI 304
O-ring: NBR
Temp: -10 +100C

FKM O-ring
T4.1

Coating: RAL 5002 colour

Y4.1

T4.100 - Y4.100

T4.111 - Y4.111

Body: EN GJS 400-15


Ball: Brass CuZn40Pb2
Stem: Brass CuZn40Pb2
O-ring: FKM
Temp: -10 +150C

Body: EN GJS 400-15


Ball: AISI 304
Stem: AISI 304
O-ring: FKM
Temp: -10 +150C

* Most suitable for district heating for water up to 150 C

www.brandoni.it

39

Three-way flanged cast iron ball valve


Accessories
Lever with extension for thermal insulation
L

50
50
260

65-80-100
50
350

125-150
50
475

Shut-off valves

DN
X
L

Kit ISO 5211 flange for mounting of actuators


Y

DN
ISO 5211
SxE
W
X
Y

ISO5211

40

50 - 65
F07/F10
17x16
120
60
95

80-100
F07/F10
22 x 21
140
80
100

1) Bracket
2) Joint

www.brandoni.it

125-150
F12
27x26
160
80
120

Serie 04.1
Instructions and Recommendations

STORING
- Keep in a dry and closed place.
- While stored, the valve must be fully open to avoid damages to the seats.
MAINTENANCE
- It is recommended that the rubber O-rings be replaced at least every 24 months, and the PTFE seats, at least every 48
months. The period of replacement depends on the use of the valve.
- Clean the surface of the valve periodically, in order to prevent accumulation of dust.

Shut-off valves

The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

RECOMMENdATIONS
Before carrying out maintenance or dismantling the valve, be sure that the pipes, valves and liquids have cooled down,
that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable
and caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
WARNING ABOuT pROpER uSE
The three-way ball valve Series 04 is a TRANS-FLOW valve with floating ball; when moving, all three ports of the valve are
temporarily open, and as a result, the flow switches from one port to the other progressively. These features mean that, for
proper use, the pressure acts against the seat of the closed port, and NOT FROM THE CLOSED PORT SIDE (see 1). In this case,
leakage and ball seat damage may occur.

FIG. 1

B
PB>PAC

PB<<PAC

PAC

PAC
A

OK

NO

INSTALLATION
- Handle with care.
- The valve must be installed in the ON or OFF position.
- Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges. Check the
correct position of the seals.
- Do not use bolts of the counter flanges to bring the piping close to the valve. The bolts must be cross tightened.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclinations, torsions and misalignments of the piping may subject the
installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much
as possible.
- While heating from room temperature to the high operating temperature, the liquid located between the body and ball
(valve open), or located in the bore of the ball (valve closed) tends to expand and may damage the ball and the seats;
it is recommended that the valve be opened and closed at intermediate temperatures during the heating process (for
example at 40C /60C/) Special valves with drain plugs are available for this application. At sub-zero temperatures,
the liquid between the body and ball may freeze, causing irreparable damage. If the valve is exposed to such conditions,
insulation of the valve is recommended.
- It is recommended that the ball valves be operated periodically, to prevent the build-up of materials on the ball and on
the seats.

www.brandoni.it

41

Serie 01-02 inox


Shut-off valves

Steel flanged ball valve

Application fields

WATER

42

CONDITIONING

INDUSTRY

HEATING

www.brandoni.it

Serie 01-02 inox


The series consists of shut-off ball valves with the body in carbon steel A 105, or with the body in stainless steel CF8-M with a
floating ball, manufactured in accordance with the most severe product standards and the quality management of ISO
9001. They are available in the following versions:
01.4 > in carbon steel A 105 - wafer type
01.6 > in stainless steel CF8-M - wafer type
Suitable for chemical and industrial plants, for heating and conditioning (HVAC), district heating, agricultural applications,
oils and hydrocarbons. (Please ensure the choice of the corresponding item)

YES: for installation in line and end of line, for services with frequent actuation, suitable for installation of manual, electric
and pneumatic servo commands.
Full and straight bore reducing turbulences and minimizing head loss.

Shut-off valves

02.6 > in stainless steel CF8-M - flanged split-body type

NO: for steam, for choking and regulation of the flow.

1. Full bore.

2. Blow-out proof stem.

4
2

3. Items 01.622 and 02.622 are lockable.


4. Item 01.4 antistatic device.

Actuators

Double acting and single acting pneumatic actuators

Electric actuators

Gear box

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences):


Flanges: EN 1092
Face-to-face: EN558/1 (ISO5752)
Design: EN13445, ISO 5211
Testing: in accordance with EN 12266 cat. A (ISO 5208 cat. A)

www.brandoni.it

43

Steel flanged ball valve

Serie 01.411
B
10
8
5

13

n x M

Shut-off valves

11

12
14

n x q

7
P

ISO 5211

16

4
F
C

2 15 3 1
A

Materials

16

EN 1092/2 PN16

EN 1092/2 PN40

(kg)

25
25
46
91
185
108
85
4xM12
85
4xM12
F04
4x M5

3214
32
55
106
280
128
100
4xM16
100
4xM16
F05
4x M6

40
40
66
111
280
138
110
4xM16
110
4xM16
F05
4x M6

50
50
72
120
280
148
125
4xM16
125
4xM16
F05
4x M6

65
65
98
157
380
168
145
4xM16
145
8xM16
F07
4x M8

2,7

3,8

6,5

13

25

30

30

20
20
42
10
87
185
18
98
17
75
5
4xM12
75
4xM12
F04
4x M5

80
76
120
161
380
188
160
8xM16
160
8xM16
F07
4x M8

100
100
140
181
480
220
180
8xM16
190
8xM20
F07
4x M8

125
150
127
150
177
210
205
220
480
480
250
280
ISO
5211240
200
8xM16 8xM20
220
250
8xM24 8xM24
F10
F10
4x M10 4x M10

15

20

30

47

69

60

80

120

200

250

2
1,5

1 4 3 16 20 15

Operating torque
A
Nm

15
15
35
78
150
88
65
4xM12
65
4xM12
F03
4x M5

Weight

ISO 5211

Not standardized

C
F
n x M
F
n x M
ISO 5211
n x q

12 13

DN

19
P
9A
8H
6B

n x M

Dimensions (mm)

14

ASTM A105
ASTM A105
AISI 304
PTFE
AISI 316
PTFE
AISI 316
Reinforced PTFE
AISI 304
Galvanized steel with plastic sleeve
Galvanized steel
Galvanized steel
Galvanized steel
Galvanized steel
F
Galvanized steel
C
Reinforced PTFE

10
18
17
5

H1

Body
Flange
Ball
Ball seat
Stem
Sliding washer
Anti-static
Stem packing
Pressing bush
Lever
Nut
Spring washer
Stop plate
1 4 3
Stop pin
Screws
A
Body seal

11

kg

Material

Component

11
19
9
8
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

B
12 13

(Nm)
3

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

44

www.brandoni.it

16

Serie 01-02 inox

F
C

2 15 3 1
A

Serie 01.622
B
12 13

14
10
18
17
5

n x M

ISO 5211

Shut-off valves

11
19
9
8
6

2
16
3

F
C

B
Material

Component

Body 12 13
Flange
Ball
Ball seat
Stem
Sliding washer
Stem packing
Pressing bush
Lever
Hex nut
Ring
Stop plate
Stop pin
Body seal
1 4O-ring
3 16 20 15
Spacer
A
Belleville Spring

14
ASTM A351 CF8M
ASTM A351 CF8M
AISI 316
Reinforced PTFE
AISI 316
PTFE
PTFE
AISI 304
AISI 304 with plastic sleeve
AISI 304
AISI 304
AISI 304
AISI 304
PTFE
FKM (Viton)
AISI 304
AISI 301

10
18
17
5

ISO 5211

19 1
2
9
3
8
4
6
5
6
8
9
10
11
12
13
14
16
17
18
19

11

Materials

H1

1 4

Dimensions (mm)
DN
P
A
H
B
C
F
n x M
ISO 5211
S

Weight

Not standardized

EN 1092/2 PN16

(kg)

kg

Operating torque
Nm

15
20
25
32
40
50
65
80
100
15
20
25
32
40
50
65
76
94
36
38
53
53
65
78
98
118
140
80
85
95
100
105
115
130
145
175
150
150
170
170
210
210
260
260
260
95
105
115
140
150
165
185
200
220
65
75
85
100
110
125
145
160
200
4 x M12 4 x M12 4 x M12 4 x M16 4 x M16 4 x M16 4 x M16 8 x M16 8 x M16
F03/F04 F03/F04 F04/F05 F04/F05 F05/F07 F05/F07 F07/F10 F07/F10 F07/F10
9
9
11
11
14
14
17
17
17

1,11

1,48

1,93

3,1

4,2

5,37

8,2

11,9

16,9

10

14

18

25

48

75

110

(Nm)
5

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

www.brandoni.it

45

2
16

1 4

F
C

Steel flanged ballA valve

Serie 02.622
B
12 13

19
9
8
6

14

ISO 5211
H1

18
17
5

10

Shut-off valves

11

2
1 4 3 16 20 15
A

Materials
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20

Component

Material

Body
Flange
Ball
Ball seat
Stem
Sliding washer
Stem packing
Pressing bush
Lever
Hex Nut
Ring
Stop pin pad
Stop pin
Stud bolt
Body seal
O-ring
Spacer
Belleville Spring
Hex nut

ASTM A351 CF8M


ASTM A351 CF8M
AISI 316
Reinforced PTFE
AISI 304
PTFE
PTFE
AISI 304
AISI 304 with plastic sleeve
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
PTFE
FKM (Viton)
AISI 304
AISI 301
AISI 304

Dimensions (mm)
DN
P
A
A
H
H1
B
C
F
n x d
ISO 5211
E
S

EN558/1 - 14
EN558/1 - 15

EN 1092/2 PN16

Weight

100
100
190
189
141
320
220
180
8 x 18
F10
22
22

125
120
325
242
160
500
250
210
8 x 18
F12
40,5
27

150
150
350
270
184
800
285
240
8 x 22
F12
40,5
27

(kg)

kg

Operating torque
Nm

15
20
25
32
40
50
65
80
15
20
25
32
38
50
65
76
115
120
125
130
140
150
170
180
80
85
95
108
114
124
148
158
43
53
58,5
71
76
84,5
101,5
111,5
140
140
160
160
185
185
230
230
95
105
115
140
150
165
185
200
65
75
85
100
110
125
145
160
4 x 14
4 x 14
4 x 14
4 x 18
4 x 18
4 x 18
4 x 18
8 x 18
F03/F04 F03/F04 F04/F05 F04/F05 F05/F07 F05/F07 F07/F10 F07/F10
8
8
11
11
14
14
17
17
9
9
11
11
14
14
17
17

2,2

4,2

7,4

10,2

13,5

18

26,5

36

52,5

13

25

30

30

60

80

120

200

250

(Nm)
3

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

46

www.brandoni.it

Serie 01-02 inox


Maximum pressure

Temperature
bar

Temperature

01.411 PN16

16 bar

01.411 PN40

40 bar

01.622

16 bar

02.622

16 bar

min C

MaxC

-25

150

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

Shut-off valves

Article

Pressure/temperature chart
-13

32

68

104

140

176

212

248

284 302 F

bar
40

psi
01.4 PN40

580

30
25
20
16

435
290

01.4 PN16
01.6-02.6

145

10
Liquid - steam saturation line (fluid: water)

1
-25

20

60

40

80

100

120

140 150 C

DN 200

DN 150

DN 125

DN 100

DN 80

DN 65

DN 50

DN 40

DN 32

mmH2O/m
1000

DN 25

DN 15

DN 20

Head loss Fluid: water (1m H2O = 0,098bar)

100

10
1

10

100

mc/h

1000

Kv - DN chart
DN
Kv

mc/h

15
22,3

20
47,7

25
83,5

32
150,4

40
255

50
435

www.brandoni.it

65
672

80
947

100
1508

125
2633

150
4261

200
5957

47

Steel flanged ball valve


Versions

Shut-off valves

Steel wafer ball valve ASTM A 105

01.411
Body: ASTM A 105
Ball: AISI 304
Stem: AISI 316
Temp: -25 +150 C

Wafer ball valve in AISI 316

01.622
Body: AISI 316
Ball: AISI 316
Stem: AISI 316
Temp: -25 +150 C

Flanged ball valve in AISI 316

02.622
Body: AISI 316
Ball: AISI 316
Stem: AISI 304
Temp: -25 +150 C

48

www.brandoni.it

Serie 01-02 inox


Instructions and Recommendations
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

MAINTENANCE
The valve does not require maintenance.
RECOMMENdATIONS
Before carrying out maintenance, or dismantling the valve, be sure that the pipes, valves and liquids have cooled down,
that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable or
caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.

Shut-off valves

STORING
Keep in a dry and closed place

INSTALLATION
- Handle with care.
- The valve must be installed in the ON or OFF position.
- Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges. Check the
correct position of the seals.
- The distance between the counter flanges should be equal to the valves face-to-face distance. Do not use bolts of the
counter flanges to bring the piping close to the valve. The bolts should be cross tightened.
- Do not weld the flanges to the piping after installing the valve
- Water hammers might cause damage and ruptures. Inclination, torsions and misalignments of the piping may subject the
installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much
as possible.
- At sub-zero temperatures, the liquid between the body and ball may freeze, causing irreparable damage. If the valve is
exposed to such conditions, insulation of the valve is recommended.
- It is recommended that the valve be operated periodically, to prevent the build-up of materials on the ball and the seats.

www.brandoni.it

49

Serie 03-04 inox


Shut-off valves

AISI 316 F/F threaded end ball valves

Application fields

WATER

50

CONDITIONING

INDUSTRY

HEATING

www.brandoni.it

Serie 03-04 inox


This series consists of two and three way, threaded-end shut-off valves, with the body in AISI 316 and a floating ball, manufactured in accordance with the most severe product standards.
They are available in the following versions:
A3.622 > two-way, 1 piece, reduced bore (NB no ISO flange)
B3.622 > two-way, 2 pieces body, full bore, with or without ISO 5211 flange
C3.622 > two-way, 3 pieces body, full bore, with or without ISO 5211 flange

Shut-off valves

04.622 > three-way, with ball Lshape or Tshape, with ISO 5211 flange
Suitable for chemical and industrial plants, for heating and conditioning (HVAC), district heating, agricultural applications,
oils and hydrocarbons. Articles B3, C3 and 04: for town gas applications, ask for specific test report.
(Please ensure the choice of the corresponding item)
YES: for services with frequent actuation; suitable for installing of manual, electric and pneumatic servo commands.
NO: for steam, for choking and regulation of the flow.

1
2
3
1. Lockable position (against accidental
actuation) and padlocking.
2. Integrated ISO 5211 flange.
3. C3.622: easy dismantling.

Actuators

Double acting and single acting pneumatic actuators

Electric actuators

Gear box

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences):


Threading: ISO 228-1, BS (BSP).
Design: EN13445, ISO 5211
Testing: EN 12266 cat. A (ISO 5208 cat. A)

www.brandoni.it

51

AISI 316 F/F threaded end ball valves

Serie A3.622
B

16

7
8
5

10

6
DN

Shut-off
valves
Art.
A3.622

17

3
A

Materials
B

DN
P

16 Body
Liner
17
Ball
7 Ball seat
5 Stem
6 Sliding washer
Ring
Stem seal
Lever
Lock device
Nut
Spring washer

2
11 3
Dimensions
(mm)
A

DN
P
A
B
H

Weight

1/4"
5
40
67
33

17

AISI 316
AISI 316
AISI 316
Reinforced PTFE
9 AISI 316
10 PTFE
AISI 304
PTFE
AISI 304 with plastic sleeve
AISI 304
AISI 304
AISI 301

3/8"
7
45
67
36

1/2"
9
58
93
37

3/4"
12,5
60
93
42

1"
15
72
103
52

1" 1/4
20
78
103
56

1" 1/2
25
82
125
65

2"
32
100
125
70

0,19

0,28

0,39

0,58

0,85

1,35

(kg)

A3.622 16

0,09

0,12

15
13
Operating
torque (Nm)
12
9
ISO 5211
2
2
3
3
4
5
7
9
8
Nm
10
5 to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5
N.B.: In order
7
6
14
H

DN
P

Art. B3.622 con flangia ISO

Material

Art. B3.622

Component
1
2
3
4
5
6
7
8
9
10
16
17

11

52

www.brandoni.it

Serie 03-04 inox


Serie B3.622 / B3.622 with ISO 5211 flange
B3.622

DN
P

Art. B3.622

9
10

5
6

Shut-off valves

16
17
7

11 3
A

9
10
H1

7
14

ISO 5211

DN

15

Art. B3.622
flangia
B3.622
withcon
ISO
5211ISO
flange

B1
17

16
13
12
8
5
6

11 3 1
A1

Materials
1
2
3
4
5
6
7
8
9

Component

Material

Body
Liner
Ball
Ball seat
Stem
Sliding washer
Ring
Stem seal
Lever

AISI 316
AISI 316
AISI 316
Reinforced PTFE
AISI 316
PTFE
AISI 304
PTFE
AISI 304 with plastic sleeve

10
11
12
13
14
15
16
17

Material
AISI 304
PTFE
AISI 301
AISI 304
FKM (Viton)
AISI 304
AISI 304
AISI 301

Component
Lock device
Body seal
Belleville Spring
Spacer
O-ring
Lever stop pin
Nut
Spring washer

Dimensions (mm)
DN
P
A
B
H
A1
B1
H1
S
ISO 5211

Weight

1/4"
11,5
49
100
54
55,5
120
65
9
F03

3/8"
12,5
49
100
54
55,5
120
65
9
F03

0,23
0,33

0,23
0,30

0,24
0,38

0,45
0,51

0,65
0,87

1,05
1,26

1,7
2,25

2,61
3,05

5,01
5,45

7,61
8,20

14,75
15,00

10

14

18

25

48

75

110

(kg)

B3.622
B3.622 with ISO flange

Operating torque
Nm

1/2"
3/4"
1"
1" 1/4
1" 1/2
2"
2" 1/2
3"
4"
15
20
25
32
40
50
65
76
94
57
64
77
90
105
125
154
173
221
100
115
150
150
180
180
245
245
278
56
65
70
75
93
99
123
140
175
57
64
77
90
105
125
154
173
221
120
120
140
149
200
200
255
255
302
63
70
74
88
94
102
140
153
175
9
9
11
11
14
14
17
17
17
F03/F04 F03/F04 F04/F05 F04/F05 F05/F07 F05/F07 F07/F10 F07/F10 F07/F10

(Nm)

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

www.brandoni.it

53

AISI 316 F/F threaded end ball valves

Serie C3.622

15
ISO5211

10
7
14

18 2

4 1
A

3 2

Component

Material

17

AISI 316
AISI 316
15
9AISI 316
Reinforced
PTFE
10
7 AISI 316
14 PTFE
AISI 304
PTFE
AISI 304 with plastic sleeve
AISI 304
AISI 301
AISI 304
FKM (Viton)
AISI 304
2
AISI 304
AISI 301
AISI 304

ISO5211

Body
Liner
Ball
Ball seat
Stem
Sliding washer
Ring
Stem seal
Lever
Lock device
Belleville Spring
Spacer
O-ring
Lever stop pin 1
2 11 4
Nut
F
Spring washer
Tie rod A1

16
13
12
8
5
6

17

1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18

DN

Materials

Art. 04.622

DN

17

Shut-off valves
Art. C3.622

B
16
13
12
8
5
6

Dimensions (mm)
DN
P
A
B
H
S
ISO 5211

Weight
C3.622

1/4"
11
47
120
59
9
F03

3/8"
12,5
47
120
59
9
F03

1/2"
15
54
120
63
9
F03

0,41

0,40

0,45

0,86

0,86

1,88

2,78

3,56

7,20

12,10

19,90

10

14

18

25

48

75

110

(kg)

Operating torque
Nm

3/4"
1"
1" 1/4
1" 1/2
2"
2" 1/2
3"
4"
20
25
32
40
50
65
80
100
73
79
90
102
118
140
153
166
140
140
204
204
204
255
255
302
70
74
88
94
102
140
153
166
11
11
14
14
14
17
17
17
F04/F05 F04/F05 F05/F07 F05/F07 F05/F07 F07/F10 F07/F10 F07/F10

(Nm)

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

54

www.brandoni.it

DN

Art.

18 2

4 1
A

3 2

17

Serie 03-04 inox

Serie 04.622

ISO5211
E

Shut-off valves

15

9
10
7
14

16 17
13
12
8
5
6

DN

Art. 04.622

11 4
F

A1

Materials
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
18

Material
AISI 316
AISI 316
AISI 316
Reinforced PTFE
AISI 316
PTFE
AISI 304
PTFE
AISI 304 with plastic sleeve
AISI 304
AISI 301
AISI 304
FKM (Viton)
AISI 304
AISI 304
AISI 301
AISI 304

Component
Body
Liner
Ball
Ball seat
Stem
Sliding washer
Ring
Stem seal
Lever
Lock device
Belleville Spring
Spacer
O-ring
Lever stop pin
Nut
Spring washer
Tie rod

Dimensions (mm)
DN
P
A
A1
F
B
H
S
ISO 5211

1/4"
3/8"
1/2"
3/4"
1"
1" 1/4
1" 1/2
2"
9,5
11
12
15
20
25
32
40
75
75
75
85
100
122
131
158
57,5
57,5
57,5
65,5
79
97
106,5
129
37,5
37,5
37,5
42,5
50
61
65,5
79
130
130
130
161
161
203
203
203
66
66
66
2
77
92
96
107
9
9
9
11
11
14
14
14
F03/F04 F03/F04 F03/F04 F04/F05 F04/F05 F05/F07 F05/F07 F05/F07

Weight

(kg)

04.622

0,70

0,67

Operating torque
Nm

0,63

0,94

1,39

2,91

3,66

6,31

15

20

30

45

(Nm)
8

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

www.brandoni.it

55

AISI 316 F/F threaded end ball valves

Shut-off valves

Maximum pressure

Temperature

Articles

bar

A3.622

70 bar DN 1/4 1 1/4


56 bar DN 1 1/2 2

B3.622

85 bar DN 1/4 1
70 bar DN 1 1/4 1 1/2
56 bar DN 2 4

C3.622

85 bar DN 1/4 1
70 bar DN 1 1/4 1 1/2
56 bar DN 2 4

04.622

70 bar DN 1/4 1 1/4


56 bar DN 1 1/2 2

Temperature

104

140

176

212

248

284

32
68
70 -4
bar 1/4" - 1" 1/4

104

140

176

212

248

284

bar

70
50

1/4"
- 1"
1/4
1" 1/2
- 2"

392 F
psi
Art. A3.622
356 392 F1015
320
Art. 04.622
psi
Art. A3.622
1015
Art. 04.622
725

320

356

1" 1/2 - 2"

50

725

30

435

30
10

435
145

10 -25

20

40

60

80

100

120

140

160

-25

40

32

104

60
140

80

-4

20
68

176

100
212

120
248

140
284

1"
-41/4" -32

68

104

140

176

212

248

284

200 C
F
392Serie
320
psi
B3.622
392 F
320 Art.356
Art. C3.622
psi
1015
Art. B3.622
Art. C3.622

bar
bar
70

1/4" - 1"
1" 1/4 - 1" 1/2"

160

180

1015

1" 1/4 - 1" 1/2"


50 2" - 4"
50

145
200 C

180
356

70

56

180

Serie A3.622 / 04.622

68

32

MaxC

-25

NB: the maximum working pressure decreases while temperature


increases, please refer to pressure/temperature chart

Pressure/temperature chart
-4

min C

725

2" - 4"

725

30

435

30
10

435
145

10 -25

20

40

60

80

100

120

140

160

180

145
200 C

-25

20

40

60

80

100

120

140

160

180

200 C

www.brandoni.it

B3.622 / C3.622

Serie 03-04 inox


Head loss Fluid: water (1m H2O = 0,098bar) - Head loss with shutter fully opened

Shut-off valves

2"
2"

1" 1 1" 1
/2
/2

1" 1 1" 1
/4
/4

1"

1"

3/4 3/4
"
"

"

1/2 1/2
"
"

3/8

"
3/8

m H2O
10
Art.A3.622
m H2O
8 Art. 04.622
10
6 Art.A3.622
8
Art. 04.622
5
6
4

1/4 1/4
"
"

Serie A3.622 / 04.622

5
3

3
2
2

1
0,8
1
0,6
0,8
0,5
0,6 1
0,5
1

10

100 mc/h

3"

4"

3"

4"

2" 1 2" 1
/2
/2

2"
2"

1" 1 1" 1
/4
/4
1" 1 1" 1
/2
/2

1"
1"

3/4 3/4
"
"

1/2 1/2
"
"

Art. B3.622
Art. C3.622

3/8 3/8
"
"

6
8
5
6
4
5
3
4

100 mc/h

Serie B3.622 / C3.622


1/4 1/4
"
"

m H2O
10
Art. B3.622
m8H2O
10 Art. C3.622

10

3
2
2
1

0,8
1
0,6
0,8
0,5
0,6 1
0,5
1

10

100

1000 mc/h

10

100

1000 mc/h

Kv - DN chart
A3.622 - 04.622
B3.622 - C3.622

DN
Kv mc/h
Kv mc/h

1/4"
3,2
5,6

3/8"
3,4
6,8

1/2"
3,8
9,6

3/4"
7,7
17,9

1"
13,7
30

www.brandoni.it

1" 1/4
20,5
49

1" 1/2
31,5
68

2"
58
126

2" 1/2
226

3"
355

4"
667

57

AISI 316 F/F threaded end ball valves


Versions

Shut-off valves

Reduced bore

A3.622
Body: AISI 316
Ball: AISI 316
Stem: AISI 316
Temp: -25 +180 C

Full bore 2 pieces body

B3.622

with ISO 5211 flange

Body: AISI 316


Ball: AISI 316
Stem: AISI 316
Temp: -25 +180 C

* NB: only the version with ISO 5211 flange is suitable for gas
Full bore 3 pieces body, with ISO 5211 flange

C3.622
Body: AISI 316
Ball: AISI 316
Stem: AISI 316
Temp: -25 +180 C

Three-way reduced bore, with ISO 5211 flange

04.622
Body: AISI 316
Ball: AISI 316
Stem: AISI 316
Temp: -25 +180 C

58

www.brandoni.it

Serie 03-04 inox


Instruction and Recommendations
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

MAINTENANCE
The valve does not require maintenance.
RECOMMENdATIONS
Before carrying out maintenance, or dismantling the valve, be sure that the pipes, valves and liquids have cooled down,
that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable
or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.

Shut-off valves

STORING
Keep in a dry and closed place.

INSTALLATION
- Handle with care.
- The valve must be installed in either the ON or OFF position.
- Water hammers might cause damage and ruptures. Inclination, torsions and misalignments of the piping may subject the
installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much
as possible.
- At sub-zero temperatures, the liquid between the body and ball may freeze, causing irreparable damage. If the valve is
exposed to such conditions, insulation of the valve is recommended.
- It is recommended that the valve be operated periodically, to prevent the build-up of materials on the ball and the seats.

www.brandoni.it

59

Serie J9

DO
AN N

BR

Wafer butterfly valve

made in

Shut-off valves

CHINA

Application fields

WATER

60

CONDITIONING

GAS

HEATING

DRINKING WATER

www.brandoni.it

INDUSTRY

MARINE

FIRE FIGHTING

Serie J9
The shut-off wafer butterfly valves in Series J9 are equipped with a centred disc and wafer type body, and are made of
ductile iron or stainless steel, manufactured in accordance with severe product norms and in conformity to EN ISO 9001.
These valves are suitable for heating and conditioning (HVAC), water treatment and water distribution, industrial applications, agricultural purposes for compressed air, gas, oils and hydrocarbons.

YES: for in line and end of line installation with frequent actuation; the integrated support, in accordance with ISO 5211,
allows easy mounting of a wide range of actuators and drives.
They are suitable for choking and regulating the flow.

NO: for steam.

1. Epoxy coating.
3

2. Lever suitable for intermediate regulation.

Shut-off valves

(Please ensure the choice of the corresponding item)

3. Lockable operation lever.


4. A notch machined at the top of the stem
indicates the position of the disc and allows
adjusting the lever/actuator to the correct
position, when the command/lever is removed.

5. Compact design.
7

6. Integrated ISO 5211 flange.


7. Alignment holes. Suitable for mounting
between PN6, PN10, PN16 and ANSI 150
for DN 25400
For DN 450-600 stainless steel for PN 10
and PN 16 flanges.

Accessories

Actuators

Extension for main water system connection

Position indicator and padlocking for gear box

Micro-switch for gear box

Electric actuators

Kit: micro-switches for ON/OFF position

Gear box

indicator

Chain driven control

Double acting and single acting pneumatic actuators


On request: micro-switches, position indicators

Refer to specifications on page 75

In conformity with directive 97/23/CE PED


In conformity with D.M. 174 (directive
97/83/CE)

Construction and testing norms (correspondences):


Face-to-face: EN558/1-20 (ISO 5752-20, DIN 3202K1)
Flanges: EN1092, ANSI B16.5 #150
Design: EN593, EN13445, ISO 5211, EN12570
Marking: EN19
Testing: 100% testing in accordance with EN 12266 cat. A
(ISO 5208 cat. A)
www.brandoni.it

61

F1

6
7
8
3

4
min. pipe

C
B

J9.1/J9.6 DN25-250

1
D

J9.1/J9.6 DN25-250

Shut-off valves

Wafer butterfly valve

2
5
R

L2
W

F2

J9.1 DN300-600

L1

n x

q
J

q
G

n x

ISO5211

ISO5211

S
Parallel key ISO R773 / DIN6885A

DN450-600

DN25-400

62

www.brandoni.it

J9.0 DN450-600 / J9.1 DN300-600

Serie J9

J9.1
1
2
3
4
5
6
7
8
9
10

J9.6
1
2
3
4
5
6
7
8
9
10

Component

Material

Body
Disco
Stem DN25-400
Stem DN450-600
Liner
Bushing
Washer
Circlip ISO3075
O-ring
Lever
Bolts

EN GJS 400 - 15
EN GJS 400 - 15 nickel plated / ASTM A351 gr. CF8-M / CuAl11Fe4 ASTM B148 C94500
AISI 420
AISI 416
EPDM / NBR / FKM (Viton) / PTFE
PTFE
Galvanized carbon steel
Spring steel
FKM (Viton)
DN25-150 aluminium / DN 200-250 EN GJS 400-15
Galvanized carbon steel

Component

Material

Body
Disco
Stem
Liner
Bushing
Washer
Circlip ISO3075
O-ring
Lever
Bolts

ASTM A351 gr. CF8-M


ASTM A351 gr. CF8-M / CuAl11Fe4 ASTM B148 C94500
AISI 316
EPDM / NBR / FKM (Viton) / PTFE
PTFE
Stainless steel A4
Stainless steel A4
FKM (Viton)
DN25-150 aluminium / DN200-250 EN GJS 400-15
Stainless steel A4

Shut-off valves

Materials

Dimensions (mm)
25
33
65
104
51
192
68
170
102,5
65
110
130
45
150
-

DN
A
C
D
B
F1
Z
F2
L
T
L1
L2
W
O
R
D min pipe

32
33
73
110
56
192
68
170
102,5
65
110
130
45
150
1
12

40
33
82
116
63
170
50
170
102,5
65
110
130
45
150
5
27

Mounting between flanges 1


F05
65
50
4x7
7
32

ISO 5211
G
J
nxq
S
E

50
43
89
126
62
170
50
170
102,5
65
110
130
45
150
5
31

65
46
102
136
69
170
50
170
102,5
65
110
130
45
150
9
45

80
46
118
150
90
206
69
170
102,5
65
110
130
45
150
17
65

100
52
150
170
106
206
69
170
102,5
65
110
130
45
150
26
90

125
56
174
180
119
285
90
170
102,5
65
110
130
45
150
34
110

150
56
205
200
131
285
90
170
102,5
65
110
130
45
150
50
146

200
60
260
230
166
400
72
235
190
78
155
176
63
300
71
194

250
68
318
266
202
530
72
226
190
80
170
195
81
300
91
241

300
78
376
292
235
226
190
80
170
195
81
300
112
291

350
78
406
335
257
226
190
80
170
195
81
300
128
324

400
102
471
360
292
226
190
80
170
195
81
300
144
379

EN 1092 pN6 - pN10 - pN16 - ANSI B16.5 #150

F05
65
50
4x7
7
32

F05
65
50
4x7
9
21

450
114
539
422
318
216
183
80
151
188
80
285
163
428

500
127
594
480
355
256
311
125
214
275
168
285
182
475

600
154
695
562
444
285
386
136
262
324
293
385
219
573

EN 1092 pN10

F05
65
50
4x7
9
21

F05
65
50
4x7
9
21

F05
65
50
4x7
11
21

F05
65
50
4x7
11
21

F07
90
70
4x9
14
27

F07
90
70
4x9
14
27

F10
F12
F12
F12
F12
F14
F14
F16
1 25
1 50
1 50
1 50
1 50
175
175
210
1 02
1 25
1 25
1 25
1 25
140
140
165
4 x 11 4 x 13 4 x 13 4 x 13 4 x 13 4 x 18 4 x 18 4 x 22
17
27
27
27
27
38
41,15 50,65
27
27
27
27
27
51,2
64,2
70,2

1,8
5,8
-

2,1
2,1
6,1
6,1

2,4
2,4
6,4
6,4

3,2
3,1
7,0
6,9

4,3
4,1
8,1
7,9

6,3
6,1
9,6
9,4

7,8
7,5
11,2
10,9

15,0
14,1
22,0
21,9

23,5
22,8
33,0
32,3

42,0
-

43,0
-

60,0
-

107,4
-

155,8
-

231,1
-

7,8
8,4
8,8
9,2

11,3
12
13
13

17
18
20
21

23
25
26
28

33
36
40
44

48
54
61
68

68
78
88
99

120
134
148
162

189
212
234
257

290
316
342
367

298
347
396
550

481
551
622
850

930
980
1200
-

1250
1350
1500
-

2270
2500
2700
-

400
379

450
428

500
475

600
573

1: please see Instruction and Recommendations

Weight

(kg)

J9.1 with lever


J9.6 with lever
J9.1 with gear box
J9.6 with gear box

1,7
6,2
-

1,7
6,2
-

Operating torque

(Nm)

DP bar
3
6
10
16

4,7
5,1
5,4
5,7

2,9
3,1
3,3
3,4

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

D min pipe
DN

25
-

32
12

40
27

50
31

65
45

80
65

100
90

125
110

www.brandoni.it

150
146

200
194

250
241

300
291

350
324

63

Wafer butterfly valve


Maximum pressure

Temperature

Shut-off valves

Fluids *

Mounting

Temperature

BETWEEN FLANGES

END OF LINE

Hazardous gases

16 bar DN25-200
10 bar DN250-350
NO DN400-600

10 bar DN25-100
NO DN125-600

EPDM

Non-hazardous gases

16 bar DN25-300
10 bar DN350-500
6 bar DN600

10 bar DN25-300
6 bar DN350-500
4 bar DN600

Hazardous fluids

16 bar DN25-400
10 bar DN450-600

10 bar DN25-400
6 bar DN450-600

Non-hazardous fluids

16 bar DN25-400
10 bar DN450-600

10 bar DN25-400
6 bar DN450-600

min C

MaxC

continuous

peak

-10

120

130

NBR

-10

80

90

FKM (Viton)

-10

150

170

PTFE

-10

120

120

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance with


97/23/CE PED and 67/548/EEC

Pressure/temperature chart
68

bar
18

104

140

212

176

284

248

320 F psi
261

16

232

14

203

12

174

10

145

116

87

4
2

58
Liquid - steam saturation line (fluid: water)

29

20

40

60

100

80

120

160 C

140

RANGE NOT SUITABLE FOR STEAM. DO NOT use when temperature and pressure are below the liquid-steam saturation line ( hatched area )

Head loss Fluid: water (1m H2O = 0,098bar) - Head loss with shutter fully opened
m H2O

10
8
6
600

500

400
450

350

300

250

200

150

125

100

80

65

40
50

1
0,8
0,6
0,5

64

10

100

1000

www.brandoni.it

10000

40000 mc/h

Serie J9
Flow rate / opening position chart Flow percentage on the flow at full opening under the same loss of head.
%
100

70
60
50
40
30
20
10

Shut-off valves

Lower regulation angle

80

Upper regulation angle

90

Opening angle ()

0
0

10

20

30

40

50

60

70

80

90

Kv - DN chart ( mc/h per bar )

OPENING ANGLE

DN

mm
ins
10
20
30
40
50
60
70
80
90

40
1" 1/2
0,04
2,1
4,8
10
19
30
48
73
79

50
2"
0,05
2,6
6
13
23
38
60
91
99

65
2" 1/2
0,09
5,2
10
22
39
65
103
161
169

80
3"
0,17
7,8
16
34
60
100
158
237
261

100
4"
0,26
15
31
67
120
199
314
471
518

125
5"
0,43
25
53
115
205
339
535
803
883

150
6"
0,69
39
82
177
316
522
827
1241
1364

200
8"
1,73
77
162
352
628
1038
1643
2465
2708

www.brandoni.it

250
10"
2,6
130
276
599
1068
1768
2798
4196
4611

300
12"
3,5
202
427
926
1650
2730
4322
6483
7124

350
14"
5,2
292
617
1376
2384
3945
6243
9364
10291

400
16"
6,9
401
849
1839
3279
5425
8585
12878
14152

450
18"
9,5
531
1124
2437
4342
7185
11371
17057
18743

500
20"
12
683
1445
3133
5609
9238
14620
21930
24099

600
24"
19
1055
2234
4840
8626
14272
22587
33882
37232

65

Wafer butterfly valve


Versions

Shut-off valves

EpdM liner

J9.000

J9.100

J9.120

J9.170

Body: EN GJL 250


Disc: EN GJS400 nickel plated
Liner: EPDM
Temp: -10 a +120C

Body: EN GJS 400 -15


Disc: EN GJS400 nickel plated
Liner: EPDM
Temp: -10 a +120C

Body: EN GJS 400 -15


Disc: AISI 316
Liner: EPDM
Temp: -10 a +120C

Body: EN GJS 400 -15


Disc: Aluminium-bronze
Liner: EPDM
Temp: -10 a +120C

J9.101

J9.121

J9.171

Body: EN GJS 400 -15


Disc: EN GJS400 nickel plated
Liner: NBR
Temp: -10 +80C

Body: EN GJS 400 -15


Disc: AISI 316
Liner: NBR
Temp: -10 +80C

Body: EN GJS 400 -15


Disc: Aluminium-bronze
Liner: NBR
Temp: -10 +80C

Coating: RAL 5002 colour

NBR liner

Coating: RAL 5002 colour - GAS version (DN 25-350) with yellow lever

FKM or pTFE liner

J9.102

J9.122

J9.172

Body: EN GJS 400 -15


Disc: EN GJS400 nickel plated
Liner: FKM
Temp: -10 +150C

Body: EN GJS 400 -15


Disc: AISI 316
Liner: FKM
Temp: -10 +150C

Body: EN GJS 400 -15


Disc: Aluminium-bronze
Liner: FKM
Temp: -10 +150C

J9.123

J9.173

Body: EN GJS 400 -15


Disc: AISI 316
Liner: PTFE
Temp: -10 +120C

Body: EN GJS 400 -15


Disc: Aluminium-bronze
Liner: PTFE
Temp: -10 +120C

Coating: RAL 5002 colour


Special versions on request.

66

www.brandoni.it

Serie J9

J9.620

J9.621

J9.622

J9.623

Body: AISI 316


Disc: AISI 316
Liner: EPDM
Temp: -10 +120C

Body: AISI 316


Disc: AISI 316
Liner: NBR
Temp: -10 +80C

Body: AISI 316


Disc: AISI 316
Liner: FKM
Temp: -10 +150C

Body: AISI 316


Disc: AISI 316
Liner: PTFE
Temp: -10 +120C

Shut-off valves

AISI 316 disc

Aluminium-bronze disc

J9.670

J9.673

Body: AISI 316


Disc: Aluminium-bronze
Liner: EPDM
Temp: -10 +120C

Body: AISI 316


Disc: Aluminium-bronze
Liner: PTFE
Temp: -10 +120C

Special versions on request.

www.brandoni.it

67

Serie L9

DO
AN N

BR

LUG butterfly valve


Shut-off valves

CHINA

Application fields

WATER

68

CONDITIONING

GAS

made in

HEATING

DRINKING WATER

www.brandoni.it

INDUSTRY

FIRE FIGHTING

Serie L9
The shut-off LUG butterfly valves in Series L9, with a centred Disc and LUG type body, are made of ductile iron, manufactured in accordance with severe product norms and in conformity to EN ISO 9001.
These valves are suitable for heating and conditioning (HVAC), water treatment and water distribution, industrial applications, agricultural purposes, for compressed air, gas, oils and hydrocarbon.

YES: for in line and end of line installation with frequent actuation; the integrated support, in accordance with ISO 5211,
allows easy mounting of a wide range of actuators and drives.
They are suitable for choking and regulating the flow.

NO: for steam.

1. Epoxy coating.

2. Lever suitable for intermediate regulation.

Shut-off valves

(Please ensure the choice of the corresponding item)

3. Lockable operation lever.


4. A notch machined at the top of the stem
indicates the position of the disc and allows
adjusting the command to the correct
position, when the command/lever is removed.

6
7

5. Compact design.
6. Integrated ISO 5211 flange.
7. Threaded holes suitable for mounting
between PN16 for DN25-300 flanges
(on request PN 10) and for mounting
between PN 10 for DN 350-600 flanges.

Accessories

Actuators

Extension for water main system connection

Position indicator and padlocking for gear box

Micro-switch for gear box

Electric actuators

Kit: micro-switches for ON/OFF position

Gear box

indicator

Chain driven control

Double acting and single acting pneumatic actuators


On request: micro-switches, position indicators

Refer to specifications on page 75

In conformity with directive 97/23/CE PED


In conformity with D.M. 174 (directive
97/83/CE)

Construction and testing norms (correspondences):


Face-to-face: EN558/1-20 (ISO 5752-20, DIN 3202K1)
Flanges: EN1092, ANSI B16.5 #150
Design: EN593, EN13445, ISO 5211, EN12570
Marking: EN19
Testing: 100% testing in accordance with EN 12266 cat. A
(ISO 5208 cat. A)
www.brandoni.it

69

Cat2011_L9_p2.drw1_spacca

F1

7
8

n x M

min. pipe

4
L9 DN25-250

L9 DN25-250

Shut-off valves

LUG butterfly valve

2
5
R

L2

F2

L9 DN300-600

L1

n x

q
J

q
G

n x

ISO5211

ISO5211

S
Parallel key ISO R773 / DIN6885A

DN350-600

DN25-300

70

www.brandoni.it

L9 DN300-600

Serie L9
1
2
3
4
5
6
7
8
9
10

Component

Material

Body
Disc
Stem
Liner
Bushing
Washer
Cirlclip ISO3075
O-ring
Lever
Bolts

EN GJS 400 - 15
EN GJS 400 - 15 nickel plated / ASTM A351 gr. CF8-M / CuAl11Fe4 ASTM B148 C94500
AISI 420
EPDM / NBR / FKM (Viton) / PTFE
PTFE
Galvanized carbon steel
Spring steel
FKM (Viton)
DN25-150 aluminium / DN 200-250 EN GJS 400-15
Galvanized carbon steel

Shut-off valves

Materials

Dimensions (mm)
25
33
65
104
51
192
68
130
102,5
65
110
130
45
150
-

DN
A
C
D
B
F1
Z
F2
L
T
L1
L2
W
O
R
D min pipe

32
33
73
110
56
192
68
130
102,5
65
110
130
45
150
1
12

40
33
82
116
63
170
50
130
102,5
65
110
130
45
150
5
27

50
43
89
126
62
170
50
130
102,5
65
110
130
45
150
5
31

65
46
102
136
69
170
50
130
102,5
65
110
130
45
150
9
45

Mounting between flanges 1

100
52
150
170
106
206
69
130
102,5
65
110
130
45
150
26
90

125
56
174
180
119
285
90
130
102,5
65
110
130
45
150
34
110

150
56
205
200
131
285
90
130
102,5
65
110
130
45
150
50
146

200
60
260
230
166
400
72
235
190
78
155
176
63
300
71
194

250
68
318
266
202
530
72
226
190
80
170
200
81
300
91
241

300
78
376
292
235
226
190
80
170
195
81
300
112
291

350
78
438
368
267
216
183
80
151
188
80
285
128
324

EN 1092 pN16

400
102
489
400
297
216
183
80
151
188
80
285
144
379

450
114
539
422
318
216
183
80
151
188
80
285
163
428

500
127
594
480
355
256
311
125
214
275
168
285
182
475

600
154
695
562
444
285
386
136
262
324
293
385
219
573

EN 1092 pN10

4 x M12 4 x M16 4 x M16 4 x M16 4 x M16 8 x M16 8 x M16 8 x M16 8 x M20 12 x M20 12 x M24 12 x M24 16 x M20 16 x M24 20 x M24 20 x M24 20 x M27

nxM
ISO 5211
G
J
nxq
S
E

Weight

80
46
118
150
90
206
69
130
102,5
65
110
130
45
150
17
65

F05
65
50
4x7
7
32

F05
65
50
4x7
7
32

F05
65
50
4x7
9
21

F05
65
50
4x7
9
21

F05
65
50
4x7
9
21

F05
65
50
4x7
11
21

F05
65
50
4x7
11
21

F07
90
70
4x9
14
27

F07
90
70
4x9
14
27

2,6
6,2

2,6
6,2

2,3
6,1

3,2
7,0

4,1
7,9

5,4
9,2

6,7
10,5

9,6
12,9

10,8
14,1

21,1
28,4

32,7
42,0

41,2
50,5

79,3

122,6

254,8

228,3

308,6

17
18
20
21

23
25
26
28

33
36
40
44

48
54
61
68

68
78
88
99

120
134
148
162

189
212
234
257

290
316
342
367

298
347
396
-

481
551
622
-

930
980
1200
-

1250
1350
1500
-

2270
2500
2700
-

F10
F12
F12
F12
F14
F14
F14
F16
1 25
1 50
1 50
1 50
175
175
175
210
1 02
1 25
1 25
1 25
140
140
140
165
4 x 11 4 x 13 4 x 13 4 x 13 4 x 18 4 x 18 4 x 18 4 x 22
17
27
27
31,6 33,15
38
41,15 50,65
27
27
27
45
51,2
51,2
64,2
70,2

(kg)

L9 with lever
L9 with gear box

1: please refer to Instruction and Recommendations

Operating torque
DP bar
3
6
10
16

2,9
3,1
3,3
3,4

(Nm)

4,7
5,1
5,4
5,7

7,8
8,4
8,8
9,2

11,3
12
13
13

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

www.brandoni.it

71

LUG butterfly valve


Maximum pressure

Temperature

Shut-off valves

Fluids *

Mounting

Temperature

BETWEEN FLANGES

END OF LINE

Hazardous gases

16 bar DN25-200
10 bar DN250-350
NO DN400-600

10 bar DN25-100
NO DN125-600

EPDM

Non-hazardous gases

16 bar DN25-300
10 bar DN350-500
6 bar DN600

10 bar DN25-300
6 bar DN350-500
4 bar DN600

Hazardous fluids

16 bar DN25-400
10 bar DN450-600

10 bar DN25-400
6 bar DN450-600

Non-hazardous fluids

16 bar DN25-400
10 bar DN450-600

10 bar DN25-400
6 bar DN450-600

min C

MaxC

continuous

peak

-10

120

130

NBR

-10

80

90

FKM (Viton)

-10

150

170

PTFE

-10

120

120

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance with


97/23/CE PED and 67/548/EEC

Pressure/temperature chart
68

bar
18

104

140

212

176

284

248

320 F psi
261

16

232

14

203

12

174

10

145

116

87

4
2

58
Liquid - steam saturation line (fluid: water)

29

20

40

60

100

80

120

160 C

140

RANGE NOT SUITABLE FOR STEAM. DO NOT use when temperature and pressure are below the liquid-steam saturation line ( hatched area )

Head loss Fluid: water (1m H2O = 0,098bar) - Head loss with shutter completely open
m H2O

10
8
6
600

500

400
450

350

300

250

200

150

125

100

80

65

40
50

1
0,8
0,6
0,5

72

10

100

1000

www.brandoni.it

10000

40000 mc/h

Serie L9
Flow rate / opening position chart Flow percentage on the flow at full opening under the same loss of head.
%
100

70
60
50
40
30
20
10

Shut-off valves

Lower regulation angle

80

Upper regulation angle

90

Opening angle ()

0
0

10

20

30

40

50

60

70

80

90

Kv - DN chart ( mc/h per bar )

OPENING ANGLE

DN

mm
ins
10
20
30
40
50
60
70
80
90

40
1" 1/2
0,04
2,1
4,8
10
19
30
48
73
79

50
2"
0,05
2,6
6
13
23
38
60
91
99

65
2" 1/2
0,09
5,2
10
22
39
65
103
161
169

80
3"
0,17
7,8
16
34
60
100
158
237
261

100
4"
0,26
15
31
67
120
199
314
471
518

125
5"
0,43
25
53
115
205
339
535
803
883

150
6"
0,69
39
82
177
316
522
827
1241
1364

200
8"
1,73
77
162
352
628
1038
1643
2465
2708

www.brandoni.it

250
10"
2,6
130
276
599
1068
1768
2798
4196
4611

300
12"
3,5
202
427
926
1650
2730
4322
6483
7124

350
14"
5,2
292
617
1376
2384
3945
6243
9364
10291

400
16"
6,9
401
849
1839
3279
5425
8585
12878
14152

450
18"
9,5
531
1124
2437
4342
7185
11371
17057
18743

500
20"
12
683
1445
3133
5609
9238
14620
21930
24099

600
24"
19
1055
2234
4840
8626
14272
22587
33882
37232

73

LUG butterfly valve


Versions

Shut-off valves

EPDM liner

L9.000

L9.100

L9.120

L9.170

Body: EN GJL 250


Disc: EN GJS400 nickel plated
Liner: EPDM
Temp: -10 +120C

Body: EN GJS 400 -15


Disc: EN GJS400 nickel plated
Liner: EPDM
Temp: -10 +120C

Body: EN GJS 400 -15


Disc: AISI 316
Liner: EPDM
Temp: -10 +120C

Body: EN GJS 400 -15


Disc: Aluminium-bronze
Liner: EPDM
Temp: -10 +120C

L9.101

L9.121

L9.171

Body: EN GJS 400 -15


Disc: EN GJS400 nickel plated
Liner: NBR
Temp: -10 +80C

Body: EN GJS 400 -15


Disc: AISI 316
Liner: NBR
Temp: -10 +80C

Body: EN GJS 400 -15


Disc: Aluminium-bronze
Liner: NBR
Temp: -10 +80C

Coating: RAL 5002 colour

NBR liner

Coating: RAL 5002 colour - GAS version (DN 25-350) with yellow lever

FKM or PTFE liner

L9.102

L9.122

L9.172

Body: EN GJS 400 -15


Disc: EN GJS400 nickel plated
Liner: FKM
Temp: -10 +150C

Body: EN GJS 400 -15


Disc: AISI 316
Liner: FKM
Temp: -10 +150C

Body: EN GJS 400 -15


Disc: Aluminium-bronze
Liner: FKM
Temp: -10 +150C

L9.123

L9.173

Body: EN GJS 400 -15


Disc: AISI 316
Liner: PTFE
Temp: -10 +120C

Body: EN GJS 400 -15


Disc: Aluminium-bronze
Liner: PTFE
Temp: -10 +120C

Coating: RAL 5002 colour


Special versions on request

74

www.brandoni.it

Serie J9 - L9
Accessories for series J9 - L9
Stem extension for water main system connection

nx

J
G

DN
H
ISO5211
G
J
n x q
E
S

40-100
125-150
200
250- 500-800-1000
F05
F07
F10
65
90
125
50
70
102
4x7
4x9
4 x 11
20
26
26
11
14
17

250-300
F12
150
125
4 x 13
26
27

Shut-off valves

ISO5211

Position indicator and padlocking for gear box


B

1
2

DN
A
B

25 -150
100
60

200 - 400
120
80

1) Position indicator
2) Chain for padlocking

Limit switches box for gear box


128
M20x1.5

160
114

112

Mechanical switches per standard.


Available on request: proximity switches,
ATEX explosion proof proximity switches.

Limit switches kit for ON-OFF


indication

Chain driver kit

www.brandoni.it

75

Butterfly valves
Instruction and Recommendations for series J9 - L9

Shut-off valves

The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

INSTALLATION AND TRANSPORT


- Keep in dry and closed place.
- While stored, the disc must be partially open (Fig. 1).
- Avoid knocks, take special care to protect lever, hand wheel, gear boxes/actuators.
- Do not use lever or hand wheel to lift the valve.
MAINTENANCE
The valve does not require maintenance.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve, be sure that the pipes, valves and liquids have cooled down,
that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable
or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclination, twisting and misalignments of the piping may subject the
valve to stress, once installed. It is recommended that elastic joints be used in order to reduce these effects as much as
possible. The disc must be partially open (Fig. 1).
FIG. 1

NO

FIG. 2

FIG. 3

NO
N

The stem has a machined notch N (Fig. 2), which indicates the position of the disc; consider this indication, in order to mount
the levers and actuators correctly.
The mounting can be made with the stem axis in a horizontal or vertical position. In case the fluid contains suspended solid
particles (for example, sand, impurities, etc.) o solid particles that may leave deposits, it is recommend that the valve be
installed with its axis horizontal, and in such a way that the bottom end of the disc opens in the direction of flow, F. (Fig. 3)
The item L9 allows the dismantling of the pipes downstream, for pressures below 6 bar. For end of line installation:
- SERIES J9 (all pressures), series L9 (pressure > 6 bar): counter flange MUST be installed
- SERIES L9 (pressure< 6 bar): it is recommended that a counter flange be installed.
Verify maximum working pressure and limits of use under section maximum pressure.
Place the valve between two flanges. While placing the valve, ensure there is sufficient space in order in order not to damage the rubber. Do not mount seals between valve and flanges (Fig. 1). Carefully clean the contact surface. Do not install
the butterfly valve in direct contact with a rubber surface
(for example, expansion joints); the best installation is when
FIG. 4
FIG. 5
the rubber is in contact with metal (Fig. 4).
In order to achieve correct working, the internal diameter
of the pipe must be greater than the value indicated in
the chart. Do not weld the flanges to the tube if the valve
has already been installed. It is recommended that the
flanges listed in the chart be used. As far as possible, avoid
flat flanges for welding (EN 1092 01 type); if these flanges
are used, ensure perfect centring between the flange and
valve, and be sure to weld exactly edgewise to the flange.
Do not let protrusions or sharp edges on the piping cause
damage to the rubber surface of the valve (Fig. 5).

NO

76

www.brandoni.it

Serie J9 - L9

FIG. 7A

FIG. 7B

NON OK

Shut-off valves

Centre the valve on holes while using wafer type valves.


FIG. 6
Tighten the bolts crosswise and progressively, in order to distribute the pressure equally before the body and flanges come
into contact with each other. (Fig. 6)
With regard to the Lug version, check that the screws are the
correct length, in order to allow complete compression of the
lining rubber.
Turbulences of the fluid might increase erosion and reduce
the life-cycle of the valve. Install the valve at a distance of at
least 1 x DN upstream, and at a distance of 2-3 x DN downstream, away from fittings or bends.
In the open position, the valve is larger than the nominal Face
to Face value.
Check that no other components of the piping interfere or create damage or malfunction (Fig. 7A).
If they do, a spacer should be inserted for the valve to operate correctly (Fig. 7B).

OK

FLANGES CHART
Norms

Type

EN 1092-1
PN6/10/16

Type 11
Type 21
Type 02 + 35
Type 02 + 36
Type 04 + 34

weld neck
integral
loose plate with weld ring neck
loose plate with pressed collar
loose plate with weld neck collar
flat face

ANSI B16.1 #150*


ANSI B16.5 #150*

raised face
lap joint

CHART MINIMUM DIAMETER OF PIPES


DN
min. pipe

25
-

32
12

40
27

50
31

65
45

80
65

100
90

125
110

150
146

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200
194

250
241

300
291

350
324

400
379

450
428

500
475

600
573

77

Soft seated gate valve


Shut-off valves
78

CONDITIONING

INDUSTRY

BR

made in
CHINA

Application fields

WATER

DO
AN N

Serie 20.900 - 21.900

DRINKING WATER

FIRE FIGHTING

www.brandoni.it

Serie 20.900 -21.900


The valves in series 20.900/21.900 are soft seated gate valves, made of ductile iron, manufactured in accordance with
severe product norms and relevant norms, and in conformity to EN ISO 9001; they are available with reduced Face to
Face dimension (flat body) and long Face to Face dimension (oval body).
These valves are suitable for heating and conditioning (HVAC), water treatment and water distribution, waste water,

Shut-off valves

industrial applications, agricultural purposes. Also available with NBR coated soft seat; suitable for sewage.
(Please ensure the choice of the corresponding item)
They allow the fitting of an ISO 5210 adaptor kit for a wide range of actuators to be fitted.

NO: for steam, for chocking and regulation of the flow.

2
1. Internal and external epoxy coating,
minimum thickness 250 m.
All parts in contact with water are suitable for
drinking water treatment.

2. Stem seal with 4 O-rings, to be exchangeable


while valve is in the open position,
and the line is under pressure.
3. Predisposed for ISO 5210 flange and position
indicator to be fitted, and for valves already
installed. For series 20.900 up to DN 300.
4. Soft seat fully coated with EPDM or NBR.
5. Completely free and full bore.
6. Low friction wedge, plastic cap.

4
5
6

Accessories

Actuators

Square cap for water main system connection

Electric actuators

Stem extension

Gear box

Kit: ISO 5210 flange for mounting actuators


(only Series 20.900 DN40-300)

ON/OFF position indicator on request with


limit switches (only Series 20.900 DN40-300)
Refer to specifications on page 84

In conformity with directive 97/23/CE PED


SERIES 20.900 - In conformity with D.M. 174
(directive 97/83/CE)

Construction and testing norms (correspondences):


Face-to-face: EN558/1 (ISO5752)
Flanges: EN1092
Design: EN1074, EN1171, ISO7259, EN13445, ISO 5210, EN12570
Marking: EN19
Testing: 100% testing in accordance with EN 12266 cat. A
(ISO 5208 cat. A)
www.brandoni.it

79

Soft seated gate valve


V
SW
Hv

15
3

14

Shut-off valves

4
11
2

13

5
10
13
12
H1

9
1

7
6

DN

n x

d
A

I
C

80

www.brandoni.it

Serie 20.900 -21.900

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Component

Material

Body
Bonnet
Stem
Ring
Thrust bearing
Wedge
Wedge sliding caps
Wedge nut
Bonnet seal
Lip seal
O-ring
Screws
Screw cover cap
Dust guard
Hand Wheel

EN GJS500-7 EN1563
EN GJS500-7 EN1563
X20Cr13 EN10088 (AISI 420)
Brass CW614 EN12164
Bronze
EN GJS400-15 EN1563, EPDM or NBR coated
Poliammide PA66
Brass CW614 EN12164
EPDM
NBR
NBR
Galvanized steel
Polyethylene
NBR
Carbon steel epoxy coated

Shut-off valves

Materials

Serie 20.900

Dimensions (mm)
DN
A
H1
H
B
V
Hv
SW
D
I
n x d
I
n x d

EN558/1 14

approx.

EN1092-2 PN16
EN1092-2 PN16
EN1092-2 PN10
EN1092-2 PN10

Weight
20.900

40
140
208
75
128
160
20
14
150
110
4x19
110
4x19

50
150
222
82,5
128
160
20
14
165
125
4x19
125
4x19

65
170
247
92,5
145
160
20
14
185
145
4x19
145
4x19

80
180
300
100
162
200
30
19
200
160
8x19
160
8x19

100
190
322
110
181
200
30
19
220
180
8x19
180
8x19

125
200
369
125
209
250
36
19
250
210
8x19
210
8x19

150
210
408
142,5
239
250
36
19
285
240
8x23
240
8x23

200
230
531
170
305
300
38
27
340
295
12x23
295
8x23

250
250
610
202,5
362
380
38
27
405
355
12x28
350
12x23

300
270
689
230
422
450
38
27
460
410
12x28
400
12x23

350
290
845
260
320
38
27
520
470
16x28
460
16x23

8,8

10,2

13,9

15,7

20,5

26,1

34,6

56,5

86

116

150

48

48

70

70

100

100

120

180

225

500

(kg)

Free shaft

Operating torque

(Nm)
48

Dp 16 bar

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

Serie 21.900

Dimensions (mm)
DN
A
H1
H
V
Hv
SW
D
I
n x d
I
n x d

EN558/1 15

approx.

EN1092-2 PN16
EN1092-2 PN16
EN1092-2 PN10
EN1092-2 PN10

Weight
21.900

50
250
268
82,5
150
20
15
165
125
4x19
125
4x19

65
270
296
92,5
150
20
15
185
145
4x19
145
4x19

80
280
340
100
175
30
17
200
160
8x19
160
8x19

100
300
367
110
200
30
17
220
180
8x19
180
8x19

125
325
424
125
250
36
19
250
210
8x19
210
8x19

150
350
515
142,5
250
36
19
285
240
8x23
240
8x23

200
400
550
170
280
38
24
340
295
12x23
295
8x23

250
450
685
202,5
300
38
24
405
355
12x28
350
12x23

13,7

17,5

22,8

30,6

43

53

88

118,5

41

45

55

89

158

169

210

245

(kg)

Free shaft

Operating torque
Dp 16 bar

40
240
268
75
150
20
15
150
110
4x18
110
4x18

(Nm)
41

N.B.: In order to choose the right actuator, we recommend multiplying the operating torque figure by a safety coefficient, K=1.5

www.brandoni.it

81

Soft seated gate valve


Maximum pressure

Temperature

Fluids *
Hazardous gases

Shut-off valves

Temperature

Mounting
BETWEEN FLANGES

min C

END OF LINE

NO

EPDM / NBR

Non-hazardous gases

16 bar DN25-300
10 bar DN350

Hazardous fluids

16 bar DN40-300
10 bar DN350

Non-hazardous fluids

16 bar DN40-350

-10

MaxC

continuous

peak

70

80

NO

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance with


97/23/CE PED and 67/548/EEC

DN 300

DN 250

DN 200

DN 150

DN 125

DN 100

DN 80

DN 65

DN 40

mmH2O/m

DN 50

Head loss Fluid: water (1m H2O = 0,098bar)

5000

1000

100

50
5

82

10

100

1000

www.brandoni.it

10000

mc/h

Serie 20.900 -21.900


Versions

20.900

20.901

Body: EN GJS 500


Soft seat: EN GJS 400-15 + EPDM
Stem: AISI 420
Temp: -10 +70C

Body: EN GJS 500


Soft seat: EN GJS 400-15 + NBR
Stem: AISI 420
Temp: -10 +70C

Shut-off valves

Flat body

Coating: RAL 5005 colour - minimum thickness 250 m

Oval body

21.900
Body: EN GJS 500
Soft seat: EN GJS 400-15 + EPDM
Stem: AISI 420
Temp: -10 +70C

Coating: RAL 5005 colour - minimum thickness 250 m

www.brandoni.it

83

Soft seated gate valve


Accessories
Square cap for water main system connection
DN
Hc
C
A

40-50-65
53
27
14

80-100-125-150
75
27
19

200-250-300
100
27
27

Hc

Shut-off valves

Stem extension
C

For Series 20.900


DN
Mod
L
A
M
C

40 - 65
AMF.1000X14X15
1000
14
15
26

80 - 150
AMF.1000X16X21
1000
16
21
26

200 - 300
AMF.1000X18X28
1000
18
28
26

For Series 21.900


DN
50 - 65
80 - 100
125 - 200
250 - 300
Mod AMF.1000X16X17 AMF.1000X16X21 AMF.1000X18X23 AMF.1000X18X26
L
1000
1000
1000
1000
A
16
16
18
18
M
26
26
26
26
C
26
26
26
26

Kit ISO flange for actuator mounting (Art. 20.900)


J

X
ISO5210

Hb

3 2

DN
ISO 5210
Hb
X
W
J
U
BxL
Kit Weight

40
F07
179
100
120
41
42
12x32
1,25

50
F07
193
100
120
41
42
12x32
1,25

65
F07
219
100
120
41
42
12x32
1,25

80
F10-12
265
120
140
42
42
12x32
1,5

100
F10-12
287
120
140
42
42
12x32
1,5

125
F10-12
334
120
140
42
42
12x32
1,5

150
F10-12
373
120
140
42
42
12x32
1,5

200
F14
481
140
180
63
60
18x50
3,1

250
F14
560
140
180
63
60
18x50
3,1

300
F14
639
140
180
63
60
18x50
3,1

1) Bracket (galvanized steel)


2) Joint (galvanized steel)
3) BxL ISO R773 / DIN 6885A parallel key

ON/OFF position indicator (Art. 20.900) - On request with limit switches

Sw

H2
H1

DN
H1
H2
SW
Kit Weight

84

40
244
271
14
1,15

50
258
285
14
1,15

65
283
310
14
1,15

80
320
358
19
1,11

100
343
381
19
1,11

125
389
427
19
1,11

150
428
466
19
1,11

200
564
617
27
2,67

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250
660
713
27
2,67

300
721
774
27
2,67

1) Hub (galvanized steel)


2) Indicator (DN40-150 POM / DN200-300
galvanized steel)
3) Cover (DN40-150 POM / DN200-300
galvanized steel)

Serie 20.900 -21.900


Instruction and Recommendations

STORING
Keep in dry and closed place.

FIG. 1

MAINTENANCE
Brandonis soft seated gate valves conform to ISO 7259 norms and therefore
allow replacement of the stem O-ring seals without dismantling the valve,
with the line under pressure.

1
2
3

1. Open the valve completely


2. Remove bonnet/hand wheel by loosening the screws (fig.1 n1)
3. Remove the dust protection (fig.1 n2)
4. Take out the bushing (fig.1 n3)
5. Replace the O-ring
6. Reassemble

Shut-off valves

The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

It is possible to work on other internal parts by sectioning off the line


and depressurizing but without dismantling the body of the valve.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve:
Ensure that the pipes, valves and fluids have cooled down, that the pressure has decreased, and that the lines and pipes
have been drained in case of toxic, corrosive, inflammable or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care
- The valve must be installed in an open or closed position.
- The lifting of the valve must be done using belts and safety hooks (fig.2).
- Do not weld the flanges to the piping after installing the valve.
FIG. 2
- Prior to installing the valve, ensure that the piping has been carefully
cleaned and is free of any residual particles, such as soil, small stones, etc.
- In case of installation in wells, ensure there is suitable drainage.
- In case of installation of valves of diameter greater than DN 200,
it is recommended that a dismantling joint be installed, in order to facilitate
the installation/disassembly.
- Place the valve between the flanges of the tube and put liners
between the flanges of the valve and the flanges of the tube.
Check that the liners are positioned correctly.
The distance between the counter flanges must be the same
as the face to face distance of the valve.
Do not use the bolts of the counter flanges to close the piping.
The bolts must be tightened crosswise.
- Do not weld the flanges to the pipe after installing the valve.
- Water hammers might cause damage and ruptures. Inclination, twisting and misalignments of the piping may subject the
valve to stress, once it has been installed. It is recommended that elastic joints be used, in order to reduce these effects as
much as possible.
USE
In environments exposed to frequent freezing, drain the piping and the valve of stagnant water.

www.brandoni.it

85

Serie 18
Shut-off valves

Bidirectional knife gate valve

Application fields

WATER

86

CONDITIONING

INDUSTRY

HEATING

www.brandoni.it

Serie 18
The bidirectional knife gate valves in Series 18 have a cast iron or stainless steel body, which is produced in conformity with
the severe product norms and in conformity with EN ISO 9001 quality requirements.
They are available with various seals and, on request, may be manufactured with a square shape.
Those valves are suitable for water plants, pneumatic plants, waste water and purification plants, and for the chemical
(Please ensure the choice of the corresponding item).
The seals are available in different materials, for use with the various fluids/service media.
These valves are supplied, as standard, with a rising stem. On request, they can be fitted with a non-rising stem, as well as
with a wide range of actuators and accessories available for this series.

YES: for choking and regulation of the flow. Self-cleaning.

Shut-off valves

and food industries. Furthermore, they are suitable for handling viscous liquids, and liquids with solid parts in suspension.

1. Compact design. Face to face in accordance with


EN558-1 Series 20 (ex DIN 3202 T3 K1).
2. Bidirectional.
3. Standard rising stem (non-rising stem on request).
4. Adjustment screws for gate packing.
5. Possibility of installing a scraper for cleaning the gate.
6. The absence of a cavity prevents the deposit of material,
self-cleaning

7. Construction in 2 parts, in order to facilitate


maintenance

8. Versions with a cast iron body: epoxy coating RAL 5017.

8
7

Accessories

Actuator and drives

V-port

Pneumatic and electric actuators

Mechanical limit switches

Gear boxes

Chain driver

Chain driver

Square cap

Operation lever

Hand-protection for pneumatic actuator

Scraper

Solenoid valve for pneumatic actuator


Refer to specifications on page 104

Construction and testing norms (correspondences):


Face-to-face: EN 558-1
Flanges: EN 1092
Marking: EN19
Testing: 100% testing in accordance with EN 12266

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87

Bidirectional knife gate valve

13

4
H1

Shut-off valves

12

10

11
1

1
2
DN

n x M
A

88

www.brandoni.it

Serie 18

1
2
3
4
5
6
7
8
9
10
11
12
13
-

Component

Material

Body
Gate
Seat
Plates
Bearing
Stem
Nut
Sliding washer
Stud bolt
Packing
Packing support
Packing adjustment screw
Hand wheel
Bolts

EN GJL 250 / CF8M


AISI 316
Butyl / NBR / EPDM / FKM (Viton) / PTFE
Ductile iron, epoxy coated
Ductile iron, epoxy coated
AISI 316
Bronze
PTFE
AISI 304
NBR
AISI 316
AISI 304
Ductile iron, epoxy coated
AISI 304

Shut-off valves

Materials

Dimensions (mm)
DN
A
H
H1
V
F
n x M

Weight
kg

50
65
80
100
125
150
200
250
300
350
400
450
500
600
43
46
46
52
56
56
60
68
78
78
90
90
95
105
267
293
334
371
411
500
602
703
835
921
1031
1161
1271
1458
335
376
419
476
541
651
903
954
1137
1273
1433
1604
1779
2066
175
175
225
225
225
300
300
300
400
400
400
500
500
500
EN 1092/2 PN10
125
145
160
180
210
240
295
350
400
460
515
565
620
725
EN 1092/2 PN10 4 x M16 4 x M16 8 x M16 8 x M16 8 x M16 8 x M20 8 x M20 12 x M20 12 x M20 16 x M20 16 x M24 20 x M24 20 x M24 20 x M27
EN 558/1-20

(kg)
7

11

13

15

24

www.brandoni.it

35

55

67

120

135

205

225

300

89

Bidirectional knife gate valve


Maximum pressure

Temperature
min C

MaxC

DN 50-150

10 bar

EPDM

-20

100

DN 200

8 bar

Butile

-20

80

DN 250

7 bar

NBR

-20

90

DN 300-350

6 bar

FKM (Viton)

-20

200

DN 400-450

5 bar

PTFE

-20

220

DN 500-600

4 bar

Shut-off valves

DN

Temperature

Pressure

DN600

DN350
DN400
DN450
DN500

DN300

DN250

DN200

DN150

DN125

DN100

DN80

10 m H2O

DN65

DN50

Head loss Valve completely open. Fluid: water (1m H2O = 0,098bar)

0,2
100

10

1000

10000

40000 mc/h

100
80

% Flowrate

60
40
20
10

30

20

40

50

60

70

80

90

100

% Opening

Kv - DN chart
DN
Kv

90

mc/h

50
99

65
167,2

80
253,3

100
395,8

125
618,5

150
890,6

200
1583,4

www.brandoni.it

250
2474

300
3562,6

350
4849

400
6335

450
8015

500
9896

600
14250

Serie 18
Versions

18.000

18.001

18.009

Body: EN GJL 250


Gate: AISI 316
Seal: Butyl
Temp: -20 +80C

Body: EN GJL 250


Gate: AISI 316
Seal: NBR
Temp: -20 +90C

Body: EN GJL 250


Gate: AISI 316
Seal: EPDM
Temp: -20 +100C

18.600

18.601

18.602

Body: AISI 316


Gate: AISI 316
Seal: Butyl
Temp: -20 +80C

Body: AISI 316


Gate: AISI 316
Seal: NBR
Temp: -20 +90C

Body: AISI 316


Gate: AISI 316
Seal: FKM
Temp: -20 +200C

18.603

18.609

Body: AISI 316


Gate: AISI 316
Seal: PTFE
Temp: -20 +220C

Body: AISI 316


Gate: AISI 316
Seal: EPDM
Temp: -20 +100C

Shut-off valves

Cast iron body

Coating: RAL 5017 colour

AISI 316 body

www.brandoni.it

91

Serie 19
Shut-off valves

Unidirectional knife gate valve

Application fields

WATER

92

CONDITIONING

INDUSTRY

HEATING

www.brandoni.it

Serie 19
The bidirectional knife gate valves in Series 19, with a cast iron or stainless steel body, are produced in conformity with
severe product norms and with EN ISO 9001 quality requirements.
They are available with various seals and, on request, may be manufactured with a square shape.
These valves are suitable for water plants, pneumatic plants, waste water and purification plants, and for the chemical
(Please ensure the choice of the corresponding item).
The seals are available in different materials, which correspond to the various fluids to be carried.
These valves are supplied, as standard, with a rising stem. On request, they can be equipped with a non-rising stem, as
well as with a wide range of actuators and accessories available for this series.

YES: for choking and regulation of the flow. Self-cleaning.

Shut-off valves

and food industries. Furthermore, they are suitable for handling viscous liquids or liquids with solid parts in suspension.

1. Compact design. Face to Face in accordance with


EN558-1 Series 20 (ex DIN 3202 T3 K1).
2. Unidirectional.
3. Standard rising stem (non-rising stem on request).

4. Adjustment screws for gate packing.

5. Easy replacement of packing seals.

6. 1 piece body.
7. Versions with a cast iron body: epoxy coating
RAL 5017.

5
Accessories

Actuator and drives

V-port

Pneumatic and electric actuators

Mechanical limit switches

Gear boxes

Chain driver

Chain driver

Square cap

Operation lever

Knife protection for pneumatic actuator

Conical deflector

Solenoid valve for pneumatic actuator


Refer to specifications on page 104

Construction and testing norms (correspondences):


Face-to-face: EN 558-1
Flanges: EN 1092
Marking: EN19
Testing: 100% testing in accordance with EN 12266

www.brandoni.it

93

Unidirectional knife gate valve

14

11

10

H1

Shut-off valves

12
H

13
6
4
5
1

DN

n x M
A

94

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Serie 19

1
2
3
4
5
6
7
8
9
10
11
12
13
14
-

Component

Material

Body
Gate
Seal
Packing gland
Packing
Plates
Bearing
Stem
Nut
Sliding washer
Stud
Packing adjustment stud bolt
Packing adjustment nut
Hand wheel
Bolts

EN GJL 250 / CF8M


AISI 316
Butyl / NBR / EPDM / FKM / PTFE / metal - metal
EN GJS 400-15
PTFE + EPDM
Ductile iron, epoxy coated
Ductile iron, epoxy coated
AISI 316
Bronze
PTFE
AISI 304
AISI 304
AISI 304
Ductile iron, epoxy coated
AISI 304

Shut-off valves

Materials

Dimensions (mm)
DN
A
H
H1
V
F
n x M

50
65
80
100
125
150
200
250
300
350
400
450
500
600
43
46
46
52
56
56
60
68
78
96
100
106
110
110
301
338
366
393
446
548
659
733
870
924
1020
1119
1250
1430
361
411
448
495
573
699
860
984
1172
1276
1423
1562
1758
2038
175
175
225
225
225
300
300
300
400
400
400
500
500
500
EN 1092/2 PN10
125
145
160
180
210
240
295
350
400
460
515
565
620
725
EN 1092/2 PN10 4 x M16 4 x M16 8 x M16 8 x M16 8 x M16 8 x M20 8 x M20 12 x M20 12 x M20 16 x M20 16 x M24 20 x M24 20 x M24 20 x M27
EN 558/1-20

Weight
kg

(kg)
5

11

13

22

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33

53

65

118

133

203

223

298

95

Unidirectional knife gate valve


Maximum pressure

Temperature
min C

MaxC

DN 50-150

10 bar

EPDM

-20

100

DN 200

8 bar

Butyl

-20

80

DN 250

7 bar

NBR

-20

90

DN 300-350

6 bar

FKM (Viton)

-20

200

DN 400-450

5 bar

PTFE

-20

220

DN 500-600

4 bar

Metal- metal

-20

300

Shut-off valves

DN

Temperature

Pressure

DN600

DN350
DN400
DN450
DN500

DN300

DN250

DN200

DN150

DN125

DN100

DN80

10 m H2O

DN65

DN50

Head loss Valve completely open. Fluid: water (1m H2O = 0,098bar)

0,2
100

10

1000

10000

40000 mc/h

100
80

% Flowrate

60
40
20
10

30

20

40

50

60

70

80

90

100

% Opening

Kv - DN chart
DN
Kv

96

mc/h

50
99

65
167,2

80
253,3

100
395,8

125
618,5

150
890,6

200
1583,4

www.brandoni.it

250
2474

300
3562,6

350
4849

400
6335

450
8015

500
9896

600
14250

Serie 19
Versions

19.000

19.001

19.006

19.009

Body: EN GJL 250


Gate: AISI 316
Seal: Butyl
Temp: -20 +80C

Body: EN GJL 250


Gate: AISI 316
Seal: NBR
Temp: -20 +90C

Body: EN GJL 250


Gate: AISI 316
Seal: metal- metal
Temp: -20 +300C

Body: EN GJL 250


Gate: AISI 316
Seal: EPDM
Temp: -20 +100C

19.600

19.601

19.602

19.603

Body: AISI 316


Gate: AISI 316
Seal: Butyl
Temp: -20 +80C

Body: AISI 316


Gate: AISI 316
Seal: NBR
Temp: -20 +90C

Body: AISI 316


Gate: AISI 316
Seal: FKM
Temp: -20 +200C

Body: AISI 316


Gate: AISI 316
Seal: PTFE
Temp: -20 +220C

19.606

19.609

Body: AISI 316


Gate: AISI 316
Seal: metal- metal
Temp: -20 +300C

Body: AISI 316


Gate: AISI 316
Seal: EPDM
Temp: -20 +100C

Shut-off valves

Cast iron body

Coating: RAL 5017 colour

AISI 316 body

www.brandoni.it

97

Serie 23
Shut-off valves

Through blade knife gate valve bidirectional

Application fields

WATER

98

CONDITIONING

INDUSTRY

HEATING

www.brandoni.it

Serie 23
The bidirectional through blade knife gate valves in Series 23, with a cast iron or stainless steel body, produced in conformity with the severe product norms and in conformity with EN ISO 9001 quality requirements. These are available with
various seals, and may be manufactured to withstand high pressures, up to 100 bar.
These valves are suitable for water plants, waste water, and for the paper, chemical, sugar, tanning and pharmaceutical
They are suitable for handling mud, viscous fluids, dense fluids, abrasive powders, dusts, chips of plastic materials and
molasses. (Please ensure the choice of the corresponding item).
The seals are available in different materials to correspond to the various fluids to be conduct.
These valves are supplied per standard with a rising stem. On request, they can be equipped with a non-rising stem, as
well as with a wide range of actuators and accessories available for this series.

YES: for chocking and regulation of the flow. Self-cleaning

Shut-off valves

industries.

1. Compact design. Face to face not standardized.


2. Bidirectional.

3. Standard rising stem (non-rising stem on request).


4. Adjustment screws for gate packing.

5. The absence of cavity prevents the deposit of


material. Self-cleaning.

5
6

6. 2-parts construction, to facilitate maintenance.

7. Versions with a cast iron body: epoxy coating


RAL 5017.

Accessories

Actuator and drives

V-port

Pneumatic and electric actuators

Mechanical limit switches

Gear boxes

Chain driver

Chain driver

Square cap

Operation lever

Hand-protection for pneumatic actuator

Conical deflector

Solenoid valve for pneumatic actuator


Refer to specifications on page 104

Construction and testing norms (correspondences):


Face-to-face: EN 558-1
Flanges: EN 1092
Marking: EN19
Testing: 100% testing in accordance with EN 12266

www.brandoni.it

99

Through blade knife gate valve bidirectional


V

11
7
8

15
10
9

4
5

n a x M

1
3

H2

DN

12
13

H1

14
H

Shut-off valves

14

5
4
2
F

100

www.brandoni.it

Serie 23

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
-

Component

Material

Body
Gate
Seal
Packing gland
Packing
Plates
Bearing
Stem
Nut
Sliding washer
Stud bolt
Packing adjustment stud bolt
Packing adjustment nut
Stem stop
Hand Wheel
Bolts

EN GJL 250 / CF8M


AISI 316
Butyl / NBR / EPDM / FKM / PTFE / metal - metal
EN GJS 400-15
PTFE + EPDM
Ductile iron, epoxy coated
Ductile iron, epoxy coated
AISI 316
Bronze
PTFE
AISI 304
AISI 304
AISI 304
AISI 304
Ductile iron, epoxy coated
AISI 304

Shut-off valves

Materials

Dimensions (mm)
DN
A
H
H1
H2
V
F
na x M (1)
n b (2)

50
65
80
100
125
150
200
250
300
350
400
450
500
600
43
43
50
50
50
60
60
70
80
80
90
90
95
105
298
329
360
382
430
511
627
737
870
955
1005
1075
1146
1375
340
386
425
468
541
641
834
992
1139
1277
1377
1519
1661
1990
221
256
292
336
398
468
631
765
862
990
1102
1245
1388
1637
175
175
225
225
225
300
300
300
400
400
400
500
500
500
125
145
160
180
210
240
295
350
400
460
515
565
620
725
EN 1092/2 PN10 4 x M16 4 x M16 4 x M16 4 x M16 4 x M16 4 x M20 4 x M20 6 x M20 6 x M20 10 x M20 10 x M24 12 x M24 12 x M24 14 x M27
4
4
4
4
4
6
6
6
6
8
8
6

(1): number of threaded holes on the valve body


(2): number of through bolts

Weight
kg

(kg)
9

10

14

17

20

31

www.brandoni.it

46

72

87

156

176

267

293

390

101

Through blade knife gate valve bidirectional


Maximum pressure

Temperature
min C

MaxC

DN 50-150

10 bar

EPDM

-20

100

DN 200

8 bar

Butyl

-20

80

DN 250

7 bar

NBR

-20

90

DN 300-350

6 bar

FKM (Viton)

-20

200

DN 400-450

5 bar

PTFE

-20

220

DN 500-600

4 bar

Metal- metal

-20

300

Shut-off valves

DN

Temperature

Pressure

DN600

DN350
DN400
DN450
DN500

DN300

DN250

DN200

DN150

DN125

DN100

DN80

10 m H2O

DN65

DN50

Head loss Valve completely open. Fluid: water (1m H2O = 0,098bar)

0,2
100

10

1000

10000

40000 mc/h

100
80

% Flowrate

60
40
20
10

30

20

40

50

60

70

80

90

100

% Opening

Kv - DN chart
DN
Kv

102

mc/h

50
99

65
167,2

80
253,3

100
395,8

125
618,5

150
890,6

200
1583,4

www.brandoni.it

250
2474

300
3562,6

350
4849

400
6335

450
8015

500
9896

600
14250

Serie 23
Versions

23.000

23.001

23.006

23.009

Body: EN GJL 250


Gate: AISI 316
Seal: Butyl
Temp: -20 +80C

Body: EN GJL 250


Gate: AISI 316
Seal: NBR
Temp: -20 +90C

Body: EN GJL 250


Gate: AISI 316
Seal: metal - metal
Temp: -20 +300C

Body: EN GJL 250


Gate: AISI 316
Seal: EPDM
Temp: -20 +100C

23.600

23.601

23.602

23.603

Body: AISI 316


Gate: AISI 316
Seal: Butyl
Temp: -20 +80C

Body: AISI 316


Gate: AISI 316
Seal: NBR
Temp: -20 +90C

Body: AISI 316


Gate: AISI 316
Seal: FKM
Temp: -20 +200C

Body: AISI 316


Gate: AISI 316
Seal: PTFE
Temp: -20 +220C

23.606

23.609

Body: AISI 316


Gate: AISI 316
Seal: metal - metal
Temp: -20 +300C

Body: AISI 316


Gate: AISI 316
Seal: EPDM
Temp: -20 +100C

Shut-off valves

Cast iron body

Coating: RAL 5017 colour

AISI 316 body

www.brandoni.it

103

Knife gate valves


Accessories for series 18 - 19 - 23
Mechanical limit switches

Chain driver

Square cap

Hand-Protection for pneumatic actuator

Conical deflector

Shut-off valves

V-port

Scraper

104

For series 18

www.brandoni.it

For series 19 - 23

Serie 18 - 19 - 23
Instruction and Recommendations for series 18 - 19 - 23

HOw TO CHOOSE THE VALVE


The operation area of the valve is limited to given temperatures and fluid types, depending on the material of the seal. It
is important to communicate the working temperature and pressure and the medium, in order to be sure that the valve is
suitable for the application.
Some indications for choosing the seal:
EPDM - Advantages: It has excellent resistance to heat, ozone and sunlight, very good flexibility at low temperatures, good
resistance to alkalis, acids, oxygenated solvents and very good resistance to water and steam. Limits: poor resistance to oil,
gasoline and all hydrocarbon-based solvents.
Maximum continuous operating temperature -20 /+100C.
NBR - Advantages: excellent resistance to oil and mineral lubricants, good resistance to gasoline, alkalis, acids, hydrocarbon-based solvents. Limits: poor resistance to ozone and to aromatic hydrocarbons
Maximum continuous operating temperature -20 /+90C.
BUTYL (natural rubber) Advantages: this category includes elastomers made from natural rubber. High resistance to extending, great resistance to tearing and abrasions and good flexibility at lower temperatures.
Maximum continuous operating temperature -20/+ 80C.
FKM (Viton) - Advantages: excellent resistance to ozone and sunlight, lubricant oils and hydrocarbons. Poor flexibility at
lower temperatures. Good resistance to alkalis, acids and hot water. Not suitable for steam.
Maximum continuous operating temperature -20/+ 200C.
PTFE - Advantages: excellent resistance to a wide range of media materials.
Maximum continuous operating temperature -20/+ 220C.

Shut-off valves

The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

STORAGE AND TRANSPORT


- Keep in dry and closed place. Avoid exposure of the elastomeric parts to sunlight.
- For art. 18.000 and 19.000: during storage, the gate has to be partially open in order to prevent damage to the elastomeric
part.
- Avoid knocks, especially to the delicate parts (lever, hand wheel, gear boxes/actuators). Do not use the weaker parts
(lever, hand wheel) to lift the valve.
INSTALLATION
- Handle with care.
- The valve is suitable for installation with the stem axis in a vertical or horizontal position. For valves with pneumatic actuators, for mounting with the stem axis horizontal, an appropriate support is needed (fig. 1) for DN > 200.
- The mounting has to be made between flanges. In case of end of line installation, a counter flange MUST be mounted
(fig. 2).

FIG. 1

FIG. 2

Support

Counterflange

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105

Knife gate valves

Shut-off valves

- Clean the surfaces of contact carefully.


- Use flat gaskets suitable for the working temperature and medium type, as indicated below:
Series 18.000: 2 gaskets
Series 19.000: 1 gasket for DN50-300. 2 gaskets for DN350-600
Series 23.000: NO gaskets for DN50-300. 2 gaskets for DN350-600
- Avoid the presence of protrusions and sharp edges of the piping, in order not to damage the surface of the valve lining.
- Do not weld the flanges to the piping after installing the valve.
- Chose a screw of the correct length: if the screw too long, it will not be possible to tighten it sufficiently. Assemble as shown
in Fig. 3 b or 3 c. Tighten bolts crosswise.

Valve

Flange

Fig.
FIG.3b
3b OK
YES

Fig.3a
3aNO
NO
FIG.

Fig. 3c
3cYES
OK
FIG.

- Avoid inclination, twisting and misalignments of the piping which might subject the valve to unwanted stresses, once it
has been installed. Water hammers might cause damage and ruptures. It is recommended that such conditions should be
avoided, or elastic joints be used, in order to reduce such effects. The joints have to be mounted to obtain a rubber on
metal contact (for series 19.000 and 23.000 avoid mounting the joint directly on the valve lining).
The valves in Series 19.000 are unidirectional. Respect the flow direction indicated by the arrow on the body. If a conical
deflector is installed, ensure that it is installed in the flow direction for correct operation.
Closure is achieved by turning clockwise, the approximate number of turns for complete opening/closing of the valve is:
SERIES
18 - 23
19

DN
No. of turns
No. of turns

50
14
16

65
17.5
19

80
21
23

100
26
28

125
32.5
34

150
31
33

200
41
43

250
51
53

300
61
63

350
71
73

400
81
83

450
65
67

500
72
74

600
86
88

For manual or electrical actuation of the valve, once the valve has been installed, grease the nut and screw with a waterrepellent grease (for example silicon grease or Molykote) in order to avoid seizures.
While putting the valve into operation, and periodically during its life span, it is recommended that the seals between the
gate and body, and those in the upper part of the valve (also in the lower part for series 23.000) be checked.
During valve assembly, the packing gland bolts are tightened with a standard torque. However, depending on the pressure
and other service conditions, if a leakage from upper part of the valve should be spotted, it may be necessary to tighten
these bolts further. Cross tighten the bolts and respect the torque values indicated in the Maintenance section.
wARNING FOR VALVES wITH PNEUMATIC ACTUATOR
BSP 3/8 G for DN50-65 and BSP 1/2 G for DN80-600 threads are provided for air supply connection.
Air supply pressure must be between 6 and 10 bar.
In order to ensure correct closure, a supply pressure of minimum 6 bar is recommended.
NB: Pressure below 6 bar may cause the valve to open/close too slowly, as well as incomplete closure.
The air supply to the actuator must have previously been filtered, dehumidified and lubricated.
Capacity of cylinder (litres of air at 1 bar of pressure) is:
DN
cylinder
Litres

50
80
0.35

65
80
0.43

80
100
0.72

100
100
0.97

125
125
1.87

150
160
3.48

200
190
6.44

250
190
7.85

300
190
9.25

350
250
18.61

400
250
21.25

450
300
34.07

500
300
37.68

600
300
44.75

RECOMMENDATIONS FOR VALVES wITH ELECTRIC ACTUATOR


The user must follow the instructions for using and maintaining the actuator.
Valves with an electric actuator (especially those with modulating actuators) must be checked and lubricated every week.

106

www.brandoni.it

Serie 18 - 19 - 23

It is recommended that the valve be opened/closed at least twice a year to check that it works properly. It is important
to plan periodic inspections to check for any leakages between the body and gate and to verify the conditions of the
elastomer seal. In the case of leakages, the packing adjustment screws may be tightened a little. In the event of it being
necessary to replace the seals, proceed as indicated here below:

Shut-off valves

MAINTENANCE
NB: OPERATING ON A LINE UNDER PRESSURE MIGHT CAUSE INJURY AND DAMAGE TO THE PLANT.
Before dismantling or maintaining the plant:
Ensure that the pipes, valves and fluids have cooled down, the pressure has decreased and the lines and pipes have been
drained in case of toxic, corrosive, inflammable or caustic liquids.

FIG. 4
5

REPLACING THE SEALS, SERIES 18.000 (fig. 4)

9
3

a.
b.
c.
d.
e.
f.

Dismantle the valve from the plant.


Remove the screws (1) fixing the stem to the gate.
Remove the screws (2) fixing the plates (3) to the body (5).
Remove the upper part of the valve.
Remove the screws (4) and split the 2 semi bodies (5).
Check the condition of the U seal (6) between
the 2 parts of the semi bodies and replace it, if necessary.
g. Check the conditions of the seals (7) between the body
and gate, located in the upper part of the semi bodies
and replace them, if necessary.
h. Assemble the 2 parts of the semi bodies, installing
the U seal.

2
7

1
5
9

The torque for tightening the screws is:


DN
Torque (Nm)

i.
j.
k.
l.

50
40

65
40

80
40

100
40

125
40

150
75

200
75

250
75

300
75

350
75

400
75

450
75

500
120

600
120

Re-assemble the valve, carrying out points a-d above, in reverse order.
Grease the nut and screw with neutral, water-repellent grease (for example, silicone grease or Molykote).
Before putting the valve back in operation, carry out a hydrostatic test, if possible.
Check the seal between the body and gate in the upper part of the valve while putting the valve in operating.

In the event of leaks, the adjustment screws (9) may be tightened a little; tighten the screws crosswise and do not exceed
the indicated torque. To finish, fix with counter nuts.
DN
Torque min (Nm)
Torque max (Nm)

50
2.5
3.6

65
2.8
3.6

80
3.2
4.5

100
3.6
5.0

125
3.6
5.0

150
4.3
5.8

200
4.5
6.0

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250
5.0
6.8

300
6.0
8.2

350
8.5
11

400
10
13

450
14
16

500
15
19

600
27
32

107

Knife gate valves

Shut-off valves

REPLACING THE SEALS, SERIES 19.000 (fig. 5)


a. Dismantle the valve from the plant.
b. Remove the screws (1) fixing the stem to the gate.
c. Remove the screws (2) fixing the plates (3) to the body (5).
d. Remove the upper part of the valve.
e. Remove the gate seat (5). Check its condition, and replace it, if necessary.
f. Remove the nuts (6) and then, the packing gland (7); removing the stud bolts (8) might facilitate the next operation.
g. Remove the packing from its housing.
h. Put the new packing (9) in place. Insert the packing braids, one by one, into the packing housing, ensuring that the two
ends of each seal match without overlapping and that the seal ends are placed with their opposite sides alternating (see
fig. 6a)
i. Install the stud bolts (8) and packing gland (7). Tighten the nuts (6) by hand, until contact with the packing gland is established, and then proceed with another turn. Tighten the bolts crosswise.
j. Re-assemble the valve, carrying out points a-d above, in reverse order.
k. Grease the screw and nut with neutral, water-repellent grease (for example, silicone grease or Molykote).
l. Before putting the valve back into operation, check the seal between the body and gate in the upper parts of the valve.
In the event of leaks, the packing adjustment nuts (6) may be tightened a little, until the leaks stop.
IMPORTANT: Once the leaks have stopped, do not continue to tighten the nuts of the packing gland. Excess pressure on the
packing gland will result in a high operating torque of the valve, and cause the seal to deteriorate more quickly.

FIG. 5

6
3

1
9
2

8
5a. Packing layout details

108

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Serie 18 - 19 - 23

a. Dismantle the valve from the plant.


b. Remove the screws (1) fixing the stem to the gate.
c. Remove the screws (2) fixing the plates (3) to the body (5).
d. Remove the upper part of the valve.
e. Remove the gate seat (5). Check its condition, and replace it, if necessary.
f. Remove the nuts (6) and then the packing gland (7) in the upper and in the lower part; removing the stud bolts (8) might
facilitate the next operation.
g. Remove the packing from its housing.
h. Put the new packing (9) in place. Insert the packing braids, one by one, into the packing housing, ensuring that the two
ends of each seal match without overlapping and that the seal ends are placed with their opposite sides alternating (see
fig. 6a)
i. Install the stud bolts (8) and packing gland (7). Tighten the nuts (6) by hand, until contact with the packing gland is
established, and then proceed with another turn. Tighten the bolts crosswise.
j. Re-assemble the valve, carrying out points a-d above, in reverse order.
k. Grease the screw and nut with neutral, water-repellent grease (for example silicone grease or Molykote).
l. Before putting the valve back into operation, check the seal between the body and gate in the upper and lower parts
of the valve. In the event of leaks, the packing adjustment nuts (6) may be tightened a little, until the leaks stop.

Shut-off valves

REPLACING THE SEALS, SERIES 23.000 (fig. 6)

IMPORTANT: Once the leaks have stopped, do not continue to tighten nuts of the packing gland. Excess pressure on the
packing gland will result in a high operating torque of the valve, and cause the seal to deteriorate more quickly.

FIG. 6

6
7

3
2

9
4

8
5

5
6a. packing layout details

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109

Check valves

Check valves (or non-return valves) allow


the liquid to flow in only one direction,
and consequently prevent back flow.
Furthermore, they ensure that the circuit does
not empty if the pump stops.
They may be installed in line, or as foot valves.

WATER

DRINKING WATER

110

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CONDITIONING

INDUSTRY

HEATING

FIRE FIGHTING

Summary
Check valves

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Series 05

112

Series W6

122

Series D6

128

Series Y6

134

Series 06 - M6

138

Series 07 (F7 - T7)

146

Series S6

152

Series M16

158

111

Serie 05

DO
AN N

BR

Spring check valve


Check valves

EUROP

Application fields

WATER

112

CONDITIONING

INDUSTRY

made in

HEATING

DRINKING WATER

www.brandoni.it

FIRE FIGHTING

Serie 05
The valves in Series 05 are check valves with cast iron bodies, that are manufactured in accordance with the most severe
product norms, and in conformity with the quality requirements of EN ISO 9001. They are available in flanged versions,
from DN 50 to DN 250, and in threaded versions, from DN 50 to DN 100.
The valves are suitable for installation in heating and conditioning plants (HVAC), for water treatment and distribution,
pump stations, agricultural applications, industrial applications, for compressed air, oils and hydrocarbons.

Check valves

(Please ensure the choice of the corresponding item)

YES: for in-line installation (horizontal or vertical position) and as foot valves.
The shape of the body and shutter minimizes turbulence and head loss.

NO: for steam.

1. Internal and external epoxy coatings,


highly temperature resistant.
Environmentally friendly water-based paint.
2. The stainless steel spring allows the valves
to be assembled in any position.
3. Flat seal in NBR, FKM (Viton) or silicon rubber
4. The shape of body and shutter minimizes
turbulence and head loss.
5. On request: threaded holes for drain, by-pass.

Accessories

Plugs for drain

Mini-valves for drain

Filter baskets (see Filtration section)

Special version

Double check group

Refer to specifications on page 120

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences):


Flanges: EN 1092,
Threading: ISO228-1
Design: EN13445, EN12334
Marking: EN19
Testing: 100% testing in accordance with EN 12266
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113

114

Serie T5

C1

P1

T5

Serie F5 DN125-250

F5 DN125 - 250

Serie F5 DN50-100

F5 DN50 - 100

Check valves

Spring check valve


n x D

1
4

4
3
A

4
5 2

3
5

5
F
C

n x D

3.1 6

3
2
F

A
C

A1

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Serie 05

1
2
3
3.1
4
5
6
7
8

Component

Material

Body
Stem guide DN50-100
Stem guide DN125-250
Stem guide DN200-250
Shutter DN 50-100
Shutter DN 125-250
Shutter stem
Gasket
Spring
Bushing
Anti-blow out ring
O-ring DN 200-250

EN GJL 250
CuZn40Pb2 / ASTM A351 gr. CF8M
EN GJL 250 / ASTM A351 gr. CF8M
ASTM A216 gr. WCB / ASTM A351 gr. CF8M
EN GJL 250 / ASTM A351 gr. CF8M
EN GJL 250 / ASTM A351 gr. CF8M
CuZn40Pb2 / ASTM A351 gr. CF8M
NBR / FKM (Viton)
AISI 302
Bronze
AISI 302
NBR / FKM (Viton)

Check valves

Materials

Dimensions (mm)
DN
P
A
C
F
n x D
T
P1
A1
C1

Not standardized
EN 1092 PN16
ISO 228-1
Not standardized

Weight

40
50
50
50
100
100
165
165
110
125
4 x M16 4 x 18
2"
50
140
96

65
65
120
185
145
4 x 18
2" -1/2
64
167
125

80
80
140
200
160
8 x 18
3"
64
177
125

100
100
170
220
180
8 x 18
4"
80
208
148

125
125
200
250
210
8 x 18
-

150
145
230
285
240
8 x 22
-

200
250
194
242
300
370
340
405
295
355
12 x 22 12 x 26
-

7,6
3,2

9,8
4,2

13,8
7,4

20,6
-

28,6
-

48,6
-

81,4
-

(kg)

F5
T5

5,6
-

5,6
2,2

Cracking pressure (mmH2O)


Flow direction

DN

without
spring

40

50

65

80

100

125

150

200

250

639

639

647

592

624

570

526

639

690

382

382

316

280

318

180

165

221

204

510

510

480

436

470

375

345

429

448

125

125

165

155

152

203

185

208

244

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115

Spring check valve


Maximum pressure

Temperature

Check valves

Fluids *

Temperature

MaxC

continuous

Hazardous gases G1

NO

Hazardous liquids L1

16 bar DN50-200
10 bar DN250
16 bar DN50-200
10 bar DN250

All remaining fluids G2, L2

min C

refer to chart

Minimum Counterpressure

0,1 bar

L1

G2,L2

L1

NBR

-10

100

100

G2,L2

110

FKM (Viton)

-10

100

150

170

Rubber for drinking water

-10

70

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart
G1, L12, G2, L2: see chart to side

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance


with 97/23/CE PED and 67/548/EEC

Minimum pressure

peak

Pressure/temperature chart
68

bar

104

140

212

176

248

284

320

20

psi
290

10

145

Liquid - steam saturation line (fluid: water)

20

40

60

80

100

120

140

160

RANGE NOT SUITABLE FOR STEAM. DO NOT use in case temperature and pressure are below the saturation line liquid-steam ( hatched area )

Head loss Fluid: water (1m H2O = 0,098bar)

4"

DN
25
0

DN

40

DN
80
DN
10
0
DN
12
5
DN
15
0
DN
20
0

DN
50

DN
65

2"
1

2"

6
5

/2
-

3"

m H2O
10
8

1
0,8
0,6
0,5

10

20

30

50

100

200 300

500

1000

Kv-DN chart
DN
Kv

116

mc/h

40
99

50
99

65
145

80
258

100
360

125
516

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150
620

200
985

250
1620

2000

5000 mc/h

Serie 05
Versions

Check valves

F5 - flanged

F5.000

F5.020

Body: EN GJL 250


Trim material:
DN 50-100: Brass CuZn40Pb2
DN 125-250: EN GJL 250
Seal: NBR
Temp: -10 +100C

Body: EN GJL 250


Trim material: AISI 316
Seal: NBR
Temp: -10 +100C

F5.002

F5.022

F5.028

Body: EN GJL 250


Trim material:
DN 50-100: Brass CuZn40Pb2
DN 125-250: EN GJL 250
Seal: FKM
Temp: -10 +140C

Body: EN GJL 250


Trim material: AISI 316
Seal: FKM
Temp: -10 +140C

Body: EN GJL 250


Trim material: AISI 316
Seal: Silicon rubber
(approved for drinking water)
Temp: -10 +70C

Coating: RAL 5002 colour

T5 - threaded F/F

T5.000

T5.002

Body: EN GJL 250


Trim material: Brass CuZn40Pb2
Seal: NBR
Temp: -10 +100C

Body: EN GJL 250


Trim material: Brass CuZn40Pb2
Seal: FKM
Temp: -10 +140C

Coating: RAL 5002 colour

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117

Foot valve

n x

Check valves

F5 + 50

B1

T5 + 51

L1
T
C1

A1

Dimensions (mm)
DN
A
L
B
C
F
n x D
T
A1
L1
C1
f

Not standardized

EN 1092 PN16
ISO 228-1
Not standardized

Weight
kg
kg

118

40
50
180
180
80
80
111
111
165
165
110
125
4 x M16 4 x 18
2"
225
85
96
5
5

65
220
100
131
185
145
4 x 18
2" -1/2
252
85
125
5

80
260
120
148
200
160
8 x 18
3"
282
105
125
5

100
320
150
168
220
180
8 x 18
4"
326
118
148
5

125
375
175
198
250
210
8 x 18
5

150
430
200
222
285
240
8 x 22
5

8,34
3,29

10,73
4,31

15
7,55

22,2
-

30,8
-

200
250
550
670
250
300
278
329
340
405
295
355
12 x 22 12 x 26
5
5

(kg)

F5+50/52/53
T5+51

6,15
-

6,15
2,27

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51,8
-

85,8
-

Serie 05
Versions

F5.000+50

F5.020+52

F5.020+53

Body: EN GJL 250


Trim material:
DN 50-100: Brass CuZn40Pb2
DN 125-250: EN GJL 250
Seal: NBR
Temp: -10 +100C
Strainer: galvanized steel

Body: EN GJL 250


Trim material: AISI 316
Seal: NBR
Temp: -10 +100C
Strainer: AISI 304

Body: EN GJL 250


Trim material: AISI 316
Seal: NBR
Temp: -10 +100C
Strainer: AISI 316

Check valves

Flanged foot valve

Coating: RAL 5002 colour

Threaded foot valve F/F

T5.000+51
Body: EN GJL 250
Trim material: Brass CuZn40Pb2
Seal: NBR
Temp: -10 +100C
Strainer: AISI 304
Coating: RAL 5002 colour

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119

Spring check valve


Accessories
Plugs for drain

Check valves

1/4 brass plugs

Mini-valves for drain


1/4, M/F brass mini-valves, with plastic cap

Strainer basket
Art 50.000
Strainer basket in galvanized steel with PN 10/16 mounting
flange
Art 52.000
Strainer basket in AISI 304 with PN 10/16 mounting flange
Art 53.000
Strainer basket in AISI 316 with PN 10/16 mounting flange
Art 51.000
Strainer basket in AISI 304 with threaded nylon connection
See Filtration section

Special version
Double check group
DN
A
kg

120

40
202
13,2

50
202
13,2

65
242
17,2

80
282
21,6

100
342
29,6

125
402
43,2

www.brandoni.it

150
462
59,2

200 250
602 742
99,2 164,8

Serie 05
Instruction and Recommendations
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

MAINTENANCE
The valve does not require maintenance.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve:
- be sure that the pipes, valves and fluids have cooled down,
- that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable
and caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.

Check valves

STORING
Keep in a closed and dry place.

INSTALLATION
- Handle with care.
- Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges. Check that the
seals have been positioned correctly.
The distance between the counter flanges must be equal to the valves face to face distance. Do not use bolts of the
counter flanges to bring the piping close to the valve. The bolts should be cross tightened.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclination, twisting and misalignments of the piping may subject the
installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much
as possible.
- When in the open position, some valves have a larger dimension than the nominal face to face value. A suitable distance
should be allowed for when assembling, in order to prevent damage or malfunctioning (see fig. 1 for example).
NOTE. This valve is unidirectional: install in accordance with the flow direction arrow indicated on the body.

FIG. 1

NON OK

OK

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121

Serie W6

DO
AN N

BR

Check valves

Application fields

122

CONDITIONING

INDUSTRY

HEATING

www.brandoni.it

Disc wafer spring check valve

WATER

made in
CHINA

Serie W6
The valves in series W6 are disc wafer spring check valves, which are manufactured in accordance with the most severe
product norms, and in conformity with the quality requirements of EN ISO 9001.
They are available in the following versions:
W6.020 > with cast iron body and soft seal, suitable for heating and conditioning (HVAC), water treatment and distribution,
W6.626 > in stainless steel CF8M and metal/metal seal, suitable also for chemical plants, food processing and steam.
(Please ensure the choice of the corresponding item)

YES: for installing in a horizontal or vertical position.

Check valves

pumping stations and industrial applications.

2
1
3
1. Art. W6.020: internal and external epoxy coating.
2. Face to face dimensions -standardized - EN 558-49.
3. Mounting between flanges, reduced dimensions.
4. The stainless steel spring allows the valves to be
assembled in all positions.
5. Profile suitable for assembly between flanges:
W6.0: PN6 -16 - ANSI150
W6.6: PN6 -16 - 40 - ANSI 150.

4
5

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences) :


Face-to-face: EN558
Flanges: EN 1092, ANSI B16.5
Design: EN13445, EN12334
Marking: EN19
Testing: 100% testing in accordance with EN 12266
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123

W6.0

Disc wafer spring check valve

Check valves

2
4

5
1

I
C

Art. W6.6

W6.6

4
3

5
6

1
A

I
I1
C1

124

Art. W6.0

www.brandoni.it

Serie W6
Materials
Material

Body
Disc
Star
Spring
Retaining ring
Seat

W6.020
EN GJL 250
ASTM A351 gr. CF8M
ASTM A351 gr. CF8M
AISI 316
AISI 316
NBR

W6.626
ASTM A351 gr. CF8M
ASTM A351 gr. CF8M
ASTM A351 gr. CF8M
AISI 316
AISI 316
metal/metal

Check valves

1
2
3
4
5
6

Component

Dimensions (mm)
DN
P
A
C
I
C1
I1

Weight
W6.0
W6.6

EN 558-1/ 49

15
15
16
51
-

20
20
19
61
-

25
25
22
67
-

32
32
28
81
75
81
-

40
33
31,5
91
85
91
-

50
43
40
106
96
106
-

65
58
46
126
116
126
-

80
70
50
141
132
141
-

100
91
60
162
152
167
162

125
102
90
192
182
192
-

150
120
106
218
207
224
218

0,13

0,20

0,29

0,49
0,55

0,64
0,66

1,06
1,08

1,59
1,59

2,30
2,36

3,30
3,38

6,9
7,1

10,0
10,4

25
649

32
685

40
549

50
565

65
565

80
600

100
600

125
380

150
320

(kg)

Cracking pressure (mmH2O)


DN
mmH2O

15
674

20
648

www.brandoni.it

125

Disc wafer spring check valve


Maximum pressure

Temperature

Fluids *

W6.0

W6.6

NO

NO

16 bar

40 bar DN15-125

16 bar DN15-125
10 bar DN150

40 bar

16 bar

40 bar

Hazardous gases

Check valves

Non-hazardous gases
Hazardous liquids
Non-hazardous liquids

Temperature

min C

MaxC

continuous

peak

W6.020

-10

100

110

W6.626

-20

350

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance


with 97/23/CE PED and 67/548/EEC

Minimum pressure
Minimum counterpressure

refer to chart
0,1 bar

Pressure/temperature chart
-4
bar

32

212

122

302

392

482

572

662

W6.626

40

F
psi
580

30

435

20

290
W6.020

10
-20

145
50

150

100

200

250

350 C

300

DN150

DN125

DN100

DN80

DN65

DN50

DN40

DN32

DN25

mH2O

DN20

DN15

Head loss Fluid: water (1m H2O = 0,098bar)

20

10
8
6
5
4
3
2

1
0.8
0.6
0.5

10

50

100

mc/h

200

Kv-DN chart
DN
Kv

126

mc/h

15
4

20
6

25
12

32
20

40
27

50
40

www.brandoni.it

65
75

80
110

100
180

125
230

150
330

Serie W6
Versions

Cast iron body

Check valves

W6.020
Body: EN GJL 250
Disc: CF8M
Seat: NBR
Temp: -10 +100C
Coating: RAL 5002 colour

CF8M body

W6.626
Body: CF8M
Disc: CF8M
Seat: metal/metal
Temp: -20 +350C

Instruction and Recommendations


The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)
STORING
Keep in a closed and dry place.
MAINTENANCE
The valve does not require maintenance.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve: ensure that the pipes, valves and fluids have cooled down, that the pressure has
decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable and caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclination, torsions and misalignments of the piping may subject the installed valve
to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much as possible.
Art. W6.0 for mounting between flanges ( PN 16/10/6 EN 1092 ANSI B 16.5 class 150).
Art. W6.6 for mounting between flanges ( PN 40/16/10/6 EN 1092 - ANSI B 16.5 class 150).
Refer to chart for mounting diameters.
- Suitable for mounting in a horizontal or vertical position.
- The spring does not all a full seal if the valve is installed vertically, with a descending flow.
- Place the valve as far away as possible from bends, elbows and pumps, in any case, from any source of turbulence.
- Remove welding residuals before installing the valve.
- Tighten the bolts crosswise.
NOTE. This valve is unidirectional: install in accordance with the flow direction arrow indicated on the body.
DN
PN6
PN10/16
PN25
PN40
ANSI 150

15
43
51
51
51
43

20
53
61
61
61
53

25
61
67
67
67
61

32
75
81
81
81
75

40
85
91
91
91
85

50
96
106
106
106
96

65
116
126
126
126
116

80
132
142
142
142
132

www.brandoni.it

100
152
162
167
167
167

125
182
192
192
192
192

150
207
218
224
224
218

127

Serie D6

DO
AN N

BR

Dual-plate wafer check valve


Check valves

CHINA

Application fields

WATER

128

CONDITIONING

INDUSTRY

HEATING

made in

FIRE FIGHTING

www.brandoni.it

Serie D6
The valves in series D6 are dual-plate wafer check valves, which are manufactured in accordance with the most severe
product norms, and in conformity with the quality requirements of EN ISO 9001.
They are available in the following versions:
D6.0 > with cast iron body, suitable for heating and conditioning (HVAC), water treatment and distribution, pumping

Check valves

stations and industrial applications.


D6.6 > in stainless steel CF8M, suitable also for chemical plants.
(Please ensure the choice of the corresponding item)

YES: for installing in horizontal or vertical position.

1
3
1. Mounting between flanges,
reduced dimensions.

4
2

2. Face to face dimensions


- standardized - EN 558-49.
3. The stainless steel spring allows the disc
to close; consequently, the valve
may be mounted in all positions.
4. Easy positioning and mounting,
thanks to the eyebolt.

Construction and testing norms (correspondences):


Face-to-face: EN558
Flanges: EN 1092
Marking: EN19
Testing: 100% testing in accordance with EN 12266

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129

Dual-plate wafer check valve

10

Check valves

1
2

5
7
9
8

6
3

D min pipe

Materials

1
2
3
4
5
6
7
8
9
10

Component

Material

Body
Disc
Seal
Spring
Hinge pin
Stop pin
Sliding washer
Plug
Plug seal
Eyebolt

D6.0
EN GJL 250
EN GJS 400, AISI 304, Aluminium-bronze
EPDM
AISI 316
AISI 316
AISI 316
PTFE
Carbon steel
PTFE
Carbon steel

D6.6
ASTM A351 gr. CF8M
ASTM A351 gr. CF8M, Aluminium-bronze
FKM (Viton)
AISI 316
AISI 316
AISI 316
PTFE
Stainless steel
PTFE
Stainless steel

Dimensions (mm)
DN
A
C PN16
C PN10
R
Q
D min pipe

Weight
kg

130

40
43
91
25,8
6,8
36

50
43
107
27
8,6
42

65
46
127
35
15,2
60

80
64
142
42
14,3
66

100
64
162
50
22,3
86

125
70
192
64
33,7
115

150
76
218
77
45,4
143

200
89
273
102,5
69,6
197

250
114
328
125
74,5
231

300
114
378
146
102,7
281

350
127
437
437
170
124,7
330

400
140
488
488
195
142,7
378

450
152
555
539
215
156,8
416

500
152
618
594
238
179,7
464

600
178
733
695
292
217,4
567

1,5

2,4

3,6

5,7

7,3

17

26

42

55

75

101

111

172

(kg)
1,2

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Serie D6
Fluids *

Temperature
D6.6

D6.0

Hazardous gases
-4
32 gases
Non-hazardous

bar

68

min C

212
176 D6.021, D6.031

140

NO
16 bar DN40-300
10 bar DN350-600

16 bar DN40-300
10 bar DN350-600

Hazardous liquids
Non-hazardous liquids

NO

104

16 bar DN40-125
10 bar DN150-200
6 bar DN250-300

20

10

NO

Temperature

MaxC

continuous

248-10

D6.622

284
100

-20

302

peak

110

110
psi

100

NB: the maximum working pressure decreases while the temperature


290
increases; please refer to pressure/temperature chart

145

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance

with 97/23/CE PED and 67/548/EEC

Curva di saturazione liquido - vapore (fluido: acqua)

Minimum
pressure
1
Minimum
-20
0counterpressure
20

refer to chart

400,1 bar

100

60

80

140

176

6.2 bar

3.6 bar

2 bar

120

140

150

284

302

Check valves

Maximum pressure

Pressure/temperature chart
-4

bar

68

32

104

212

248

psi

20

290
10

145
Liquid - steam saturation line (medium: water)

1
-20

40

20

60

100

80

6.2 bar

3.6 bar

2 bar

140

120

150

RANGE NOT SUITABLE FOR STEAM. DO NOT use in case temperature and pressure are below the saturation line liquid-steam ( hatched area )

DN 600

DN 500

DN 450

DN 400

DN 350

DN 300

DN 250

DN 200

DN 150

DN 125

DN 100

DN 80

mH2O

DN 65

DN 40
DN 50

Head loss Fluid: water (1m H2O = 0,098bar)

10

8
6
5
4
3
2

1
0.8
0.6
0.5
3

10

100

1000

10000

mc/h

Tabella Kv - DN
DN
Kv

mc/h

40 - 50
34

65
54

80
95

100
200

Cracking pressure - DN 40/600

125
320

150
467

200
990

250
1584

300
2783

350
3689

400
5900

450
7825

500
11400

600
20030

1020 mmH2O
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131

Dual-plate wafer check valve


Versions

Check valves

Cast iron body

D6.021

D6.031

D6.071

Body: EN GJL 250


Shutter: AISI 304
Seal: EPDM
Temp: -10 +100C

Body: EN GJL 250


Shutter: EN GJS 400-15
Seal: EPDM
Temp: -10 +100C

Body: EN GJL 250


Shutter: Aluminium/bronze
Seal: EPDM
Temp: -10 +100C

D6.622

D6.626

D6.672

Body: ASTM A351 gr. CF8M


Shutter: ASTM A351 gr. CF8M
Seal: FKM
Temp: -20 +150C

Body: ASTM A351 gr. CF8M


Shutter: ASTM A351 gr. CF8M
Seal: metal/metal
Temp: -20 +300C
Pressure: PN 40

Body: ASTM A351 gr. CF8M


Shutter: Aluminium/bronze
Seal: FKM
Temp: -20 +150C

Coating: RAL 5002 colour

Body in ASTM A351 gr. CF8M

While stocks last

132

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Serie D6
Instruction and Recommendations
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

MAINTENANCE
- Remove the valve from the pipe and lean it on a plane surface
- Remove the plugs that close the housing of hinge pin 1
- Push the pin and extract it from the body
- Keep the springs fixed during the operation
- Clean the components and control the status of the seats and plate
- Replace the plate and insert the hinge pin.

Check valves

STORING
Keep in a closed and dry place.

RECOMMENDATIONS
Before going to maintain or dismounting:
- be sure that pipes, valves and fluids are cooled down,
- decrease pressure and drain lines and pipes in case of presence of toxic, corrosive, inflammable and caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care.
- Use the supplied eyebolt to lift the valve.
- the internal minimum diameter of the flanges has to be chosen to enable the correct opening of the plates (fig. 1)
- The springs of the 2 plates do not grant the closure in the absence of pressure when the valve is vertically installed in
descendent fluid direction.
- For mounting in horizontal position the hinge pin has always to be in vertical position (fig. 2)
- Do not install in the presence of intermittent flow
- Place the valve in straight part of the piping , most possible far away from bends, elbows and pumps avoiding in any case
the rising of turbulences next to the valve.
NOTE. This valve is unidirectional: install according to the flow direction marked on the body.

FIG. 1

FIG. 2
Horizontal pipe axis

OK

NO

Vertical hinge pin axis

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133

Serie Y6
Check valves

Y check valve with spring

Application fields

WATER

134

CONDITIONING

INDUSTRY

HEATING

www.brandoni.it

Serie Y6

The valves in series Y6 are threaded Y check valves. They are available with stainless steel CF8M body and may be installed
in chemical plants, in food processing plants and in industry.

Check valves

YES: for installing in horizontal or vertical position.

1. Threaded F/F body.


2. The stainless steel spring allows
mounting in any position.
3. PTFE seal.

1
3

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences):


Threading: ISO 228-1
Testing: EN 12266

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135

Y check valve with spring


6 2
3

Check valves

7 8
A

Materials
1
2
3
4
5
6
7
8

Dimensions (mm)

Component

Material

Body
Plug
Shutter
Seal
Spring
Body seal
Bolt
Ring

ASTM A351 gr. CF8M


ASTM A351 gr. CF8M
ASTM A351 gr. CF8M
PTFE
AISI 304
PTFE
AISI 304
AISI 304

DN
T
A
P
H

ISO 228/1
Non standardized

Weight

10
3/8
65
12
35

15
1/2
65
15
35

20
3/4
80
20
45

25
1
90
25
57

32
1 1/4
105
32
58

40
1 1/2
120
40
66

50
2
138
50
67

0,2

0,21

0,23

0,36

0,69

0,76

1,22

1,79

(kg)

kg

Pressure

7
1/4
65
12
35

Temperature

Maximum pressure
Cracking pressure

Temperature

40 bar
0,15 bar

min C

MaxC

-20

200

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

Pressure/temperature chart
-4

68

104

140

176

212

248

284

320

356

392

bar

psi

40

580

30

435

20

290

10

145
-20

136

20

40

60

80

100

120

www.brandoni.it

140

160

180

200

Serie Y6
2"

1" 1/2

1" 1/4

1"

3/4"

1/2"

mH2O
10

3/8"

1/4"

Head loss Fluid: water (1m H2O = 0,098bar)

Check valves

8
7
6
5
4
3
2
1
100

10

1000

l /min

Kv-DN chart
DN
Kv

l/min

1/4
30

3/8
47

1/2
106

3/4
188

1
295

1 1/4
483

1 1/2
754

2
1180

Versions

Y6.623
Body: ASTM A351 gr. CF8M
Seal: PTFE
Temp: -20 +200C

Instruction and Recommendations


The information provided here is delivered with each product, and contains Instruction for use and maintenance; it is also available on our
website: www.brandoni.it (download section)

STORING
Keep in a closed and dry place.
MAINTENANCE
The valve does not require maintenance.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve:
- be sure that the pipes, valves and fluids have cooled down,
- decrease the pressure and drain the lines and pipes in case of presence of toxic, corrosive, inflammable or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care.
- The valve must be installed in the ON or OFF position.
- Water hammers might cause damage and ruptures. Inclination, twisting and misalignments of the piping may subject the
installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much
as possible.
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137

Serie 06 - M6

DO
AN N

BR

Swing wafer check valve


Check valves

EUROP

Application fields

WATER

138

CONDITIONING

INDUSTRY

made in

HEATING

www.brandoni.it

Serie 06-M6
The valves in series 06 are swing wafer check valves, manufactured in accordance with the most severe product norms
and in conformity with the quality requirements of EN ISO 9001.
They are available in the following versions:
06-M6.4 > with carbon steel body suitable for heating and conditioning purposes (HVAC), water treatment and distribution,

Check valves

agricultural applications, compressed air circuits, oils and hydrocarbons.


06-M6.6 > in stainless steel CF8M suitable for chemical plants, food processing and general industrial purposes.
(Please ensure the choice of the corresponding item)

YES: for installing in horizontal or vertical position.

6
1. Compact design.

2
4

2. The special profile with centring lugs


(DN 32-250) allows mounting between flanges:
PN6 - 10 - 16 - 25 - ANSI 150.

3. The spring allows mounting in all positions.

4. No need for supplementary sealing during


installation, thanks to the O-ring seal.
5. The rounded shape of the shutter reduces
head losses and limits the turbulence
downstream.
6. The positioning hole simplifies installation.

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences):


Flanges: EN 1092, ANSI B16.5
Design: EN13445, EN12334
Marking: EN19
Testing: 100% testing in accordance with EN 12266

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139

06-M6 DN32 - 250

5
6
8
3
2
5

H1

Check valves

Swing wafer check valve

P
C

06-M6 DN300 - 400

4
8
2
1
5

140

P
C

www.brandoni.it

Serie 06-M6

1
2
3
4
5
6
7
8

Component

Material

Body
Disc
Plate DN 32-250
Plate DN 300-400
O-ring
Spring
Eyebolt
Screw

ASTM A351 gr. CF8M, ASTM A216 gr. WCB


ASTM A351 gr. CF8M, ASTM A216 gr. WCB
ASTM A351 gr. CF8M
AISI 316
NBR, FKM (Viton), PTFE
AISI 302
AISI 316
Stainless steel A2

Check valves

Materials

Dimensions (mm)
DN
P
A
C
H
H1
Q

Weight
kg

Not standardized

32
20
16
77
83,5
45
18

40
26,5
16
86,5
88,75
49
21

50
33
18,5
99
98,5
53
30

65
43
18,5
118
107
63
44

80
53
22
134
115
73
56

100
75
23,5
154
131
92
70

125
96
29
184
138
119
80

150
118
34,5
208
137
149
96

200
164
36
264
169
167
125

250
200
38
317
247
140
169

300
245
32
280
230

350
284
38
440
270

400
323
42
490
320

0,43

0,54

0,82

1,25

1,86

2,42

3,1

5,3

8,5

12,4

17,6

27,8

36,1

(kg)

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141

Swing wafer check valve


Maximum pressure

Temperature

Fluids *

Temperature
25 bar DN 32-200
16 bar DN 250-300
12 bar DN 250-300
25 bar DN 32-200
16 bar DN 250-400
25 bar DN 32-200
16 bar DN 250-400

Non-hazardous gases

Check valves

min C

NO

Hazardous gases

Hazardous liquids
Non-hazardous liquids

MaxC

continuous

peak

NBR

-20

100

110

FKM (Viton)

-20

150

170

PTFE

-20

200

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

*: Hazardous gas, liquids (explosive, inflammable, toxic) in accordance


with 97/23/CE PED and 67/548/EEC

Minimum pressure

refer to chart

Minimum counterpressure

0,3 bar

Pressure/temperature chart
14 32

104

140

176

212

248

284

320

356

392

bar

psi

30

435

20

290

10

145

-10

142

68

20

40

60

80

100

120

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140

160

180

200

Serie 06-M6
0

30

25
DN

DN

Check valves

350

DN

DN

0
20

15
0
DN

DN

DN

12
5

10
0

80
DN

65
DN

20

DN

40
DN

32
DN

m H2O

50

Head loss Fluid: water (1m H2O = 0,098bar)

10
400

DN

6
5
4
3
2

1
0,8
0,6
0,5

10

20

30

50

100

200

300

500

1000

5000 mc/h

2000

Kv-DN chart
DN
Kv

32
13

mc/h

40
24

50
41

65
75

80
140

100
208

125
341

150
525

200
1093

250
1670

300
2050

350
3850

400
4840

300

350

400

92

93

91

Cracking pressure (mmH2O)


Flow direction

DN

32

40

50

65

80

100

125

150

200

250

with spring

321

210

194

198

196

174

226

230

244

260

with spring

242

138

126

130

120

106

126

130

136

138

without
spring

80

73

70

70

76

68

100

100

110

122

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143

Swing wafer check valve


Versions

Carbon steel body

Check valves

06

DN 32 - 250 investment casting


DN 300 - 400 from solid bar

06.430

06.432

06.433

Body: Carbon steel


O-ring: NBR
Temp: -20 +100C

Body: Carbon steel


O-ring: FKM
Temp: -20 +150C

Body: Carbon steel


O-ring: PTFE
Temp: -20 +200C

Available with art. No. M6 with spring


M6

DN 32 - 250 investment casting

M6.430

M6.432

M6.433

See 06.430

See 06.432

See 06.433

Body in AISI 316


06

DN 32 - 250 investment casting


DN 300 - 400 from solid bar

06.620

06.622

06.623

Body: AISI 316


O-ring: NBR
Temp: -20 +100C

Body: AISI 316


O-ring: FKM
Temp: -20 +150C

Body: AISI 316


O-ring: PTFE
Temp: -20 +200C

Available with art. No. M6 with spring


M6

144

DN 32 - 250 investment casting

M6.620

M6.622

M6.623

See 06.620

See 06.622

See 06.623

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Serie 06-M6
Instruction and Recommendations
The information provided here is delivered with each product, and contains Instruction for use and maintenance; it is also available on our
website: www.brandoni.it (download section)

MAINTENANCE
The valve does not require maintenance.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve:
- be sure that the pipes, valves and fluids have cooled down,
- decrease the pressure and drain the lines and pipes in case of toxic, corrosive, inflammable or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.

Check valves

STORING
Keep in a closed and dry place.

INSTALLATION
- Handle with care.
- Be sure to install in accordance with the flow direction.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclination, twisting and misalignments of the piping may subject the
installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much
as possible.
- When working with high temperature fluids, take care not to burn yourself
- Do not dismantle or maintain the valve while the plant is under pressure
- Use the O hole for harnessing and lifting.
NOTE. This valve is unidirectional: install in accordance with the flow direction arrow indicated on the body.
INSTALLATION
- Install near the counter flanges, leaving a space in which to place the valve.
- Place 2 bolts in the lower holes of the flanges, and position the valve, placing the centring lugs 2 (for DN 32-250) or the
body of the valve (DN 300-400) on the bolts.
- Insert the remaining bolts. Check that the valve is correctly aligned and tighten the bolts crosswise.
DN32-250: suitable for mounting between flanges PN6-10-16-ANSI 150;
DN300-400: suitable for mounting between flanges PN10-16-ANSI 150.

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145

Serie 07

DO
AN N

BR

Ball check valve


Check valves

CHINA

Application fields

WATER

146

made in

www.brandoni.it

Serie 07
The valves in series 07 are ball check valves made of ductile iron, and are manufactured in accordance with the most
severe product norms, and in conformity with the quality requirements of EN ISO 9001.
They are available in a PN 10 flanged version, from DN50 to DN250, and in a threaded version, from DN25 to DN80.
They are suitable for waste water, industrial applications, agricultural purposes, for viscous e dense liquids.

Check valves

(Please ensure the choice of the corresponding item)

YES: for installing in a vertical (recommended) and horizontal position.


Full bore, low head losses, self-cleaning. Removable bonnet for cleaning or changing the ball without removing the
valve from the pipeline.

NO: for steam and gas.

1. Internal and external epoxy coating.


2. The ribs guide the ball, reducing erosion
and noises

3. The cover enables easy maintenance.


For DN 80, and above, the shape of the
cover allows this to be dismantled without
removing the fixing screws.

4. Series F7 flanged: Face to face standardized


EN558-1 48.

4
2

Accessories

Spare ball

Spare seals

Construction and testing norms (correspondences) :


Face-to-face: EN558-1
Flanges: EN 1092,
Threading: ISO228-1

Design: EN13445, EN12334


Marking: EN19
Testing: 100% testing in accordance with EN 12266

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147

Ball check valve


T7.100

B
2
1

Check valves

H1

Sw

F7.100

B
2
d

nx

F
C

Materials
1
2
3
4
5

Component

Material

Body
Bonnet
Ball DN25-250
O-ring
Bolts

EN GJS 400-15
EN GJS 400-15
Metal + NBR
NBR
Stainless steel A2

Dimensions (mm)
DN
A T7
A F7
H
H1
B
C
F
n x d
T
Sw

Weight
T7
F7

148

Not standardized
EN 558/1 - 48*

EN 1092/2 PN10

ISO 228-1

25
118
70
28
101
1"
48

32
135
80
32
107
1" 1/4
55

40
138
84
36
109
1" 1/2
62

50
166
200
103
42
128
165
125
4 x 18
2"
73

65
198
240
124
53
158
185
145
8 x 18
2" 1/2
92

80
236
260
155
67
135
200
160
8 x 18
3"
115

100
300
193
161
220
180
8 x 18
-

125
350
213
200
250
210
8 x 18
-

150
400
249
240
285
240
8 x 22
-

200
250
300
350
400
500
500
600
700
800
900
1100
319
379
458
620
705
900
310
406
340
395
450
505
565
670
295
350
400
460
515
620
8 x 22 12 x 22 12 x 23 16 x 23 16 x 27 20 x 27
-

1,5
-

1,8
-

2,1
-

3,4
7,9

5,9
11,9

10,7
16,3

22,3

28,1

48,4

88,4

(kg)

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156,2

230

350

440

840

Serie 07
Maximum pressure

Temperature

Fluids

Temperature
16 bar DN25-150
10 bar DN 200-500

Minimum pressure

0,2 bar

Minimum counterpressure

0,5 bar

NBR

MaxC

-10

70

Check valves

Non-hazardous liquids

min C

DN500

DN400

DN300
DN350

DN250

DN200

DN150

DN125

DN100

DN80

DN65

DN50

10

DN40

m H2O

DN32

DN25

Head loss Fluid: water (1m H2O = 0,098bar)

8
6
5

3
2

0,8
0,6
0,5

10

100

mc/h

10000

1000

Kv-DN chart
DN
Kv

25
21

32
29

40
57

50
90

65
140

80
253

100
396

125
642

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150
962

200
1990

250
3100

300
4150

350
5100

400
6600

500
9700

149

Ball check valve


Versions

Check valves

T7 threaded F/F

T7.100
Threaded F/F
Body: EN GJS 400-15
Ball: NBR coated
Removable bonnet for maintenance
Temp: -10 +70C
Coating: RAL 5002 colour

F7 flanged PN10

F7.100
Flanged
Body: EN GJS 400-15
Ball: NBR coated
Removable bonnet for maintenance
Temp: -10 +70C

Coating: RAL 5002 colour

150

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Serie 07
Instruction and Recommendations
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

FIG. 1

MAINTENANCE
- Remove the valve from the line
- Remove the screws from the cover (fig. 1 n5)
- Remove the cover (fig. 1 n2)
- Take out the O-ring (fig. 1 n4)
- Remove the ball (fig. 1 n3).
For bigger sizes, turn the body (Fig.1 n1) by 90, to remove the ball

5
2
4
3
1

Check valves

STORING
Keep in a closed and dry place.

RECOMMENDATIONS
Before carrying out maintenance or dismounting the valve:
- be sure that the pipes, valves and fluids have cooled down,
- decrease the pressure and drain the lines and pipes in case of toxic,
corrosive, inflammable or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care.
- Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges. Check that
the seals have been positioned correctly. The distance between the counter flanges must be the equal to the valves
face to face distance. Do not use bolts of the counter flanges to bring the piping close to the valve. The bolts should be
cross tightened.
FIG. 2
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclination, torsions and misalignments
of the piping may subject the installed valve to excessive stresses.
It is recommended that elastic joints be used in order to reduce such effects as much as possible.
-Use belts and safety hooks for harnessing and lifting (fig.2).
NOTE. This valve is unidirectional: install in accordance with the flow direction arrow indicated
on the body.
Piping with vertical upstream flow: install the valve as shown in figure 3.
FIG. 3

Piping with horizontal or inclined flow (upstream flow): install the valve as shown in figure 4.
FIG. 4

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151

Serie S6

DO
AN N

BR

Check valves

Application fields

152

CONDITIONING

INDUSTRY

HEATING

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Flanged swing check valve

WATER

made in
CHINA

Serie S6
The valves in series S6 are flanged swing check valves, with a cast iron body, manufactured in accordance with the most
severe product norms, and in conformity with the quality requirements of EN ISO 9001.
They are suitable for heating and conditioning (HVAC), water treatments and distribution, agricultural and industrial
applications.

Check valves

(Please ensure the choice of the corresponding item)

YES: for installing in a horizontal position. Low head losses.


NO: for steam and gas.

3
1. Internal and external epoxy coating.
2. Face to Face standardized EN 558-1/48
(ex DIN3202 F6).
3. Removable cover for easy maintenance.
4. Full bore for low head losses.

2
4
1

Construction and testing norms (correspondences):


Face-to-face: EN558-1
Flanges: EN 1092
Marking: EN19
Testing: 100% testing in accordance with EN 12266

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153

154

Art. S6 DN40-400

S6 DN40 - 400
2

1 5
4
3

Art. S6 DN500-800

S6 DN500 - 800

Check valves

Flanged swing check valve


9

7
10

8
6

L1

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n x

F
C

Serie S6
Materials
Material

Body
Bonnet
Shutter
Seal
Body seal ring
Arm
Stem
Hinge pin
Bonnet gasket
Stem seal
Bolts

S6.000
EN GJL 250
EN GJL 250
EN GLS 400-15
EPDM
CuZn40Pb2
EN GLS 400-15
CuZn40Pb2
AISI 420
EPDM
EPDM
Galvanized carbon steel

S6.100
EN GLS 500-7
EN GLS 500-7
EN GLS 500-7
EPDM
CuZn40Pb2
EN GLS 500-7
CuZn40Pb2
AISI 420
EPDM
EPDM
Galvanized carbon steel

Check valves

1
2
3
4
5
6
7
8
9
10
11

Component

Dimensions (mm)
DN
A
H
C
F
nxD
C
F
nxD
L1
G

Weight
kg

EN 558-1/ 48

EN1092 PN16

EN1092 PN10

40
50
65
80
100
125
150
200
250
300
350
400
500
600
180
200
240
260
300
350
400
500
600
700
800
900
1100 1300
114
127
137
150
164
185
205
249
305
333
377
405
765
825
150
165
185
200
220
250
285
340
405
460
520
580
715
840
110
125
145
160
180
210
240
295
355
410
470
525
650
770
4 x 19 4 x 19 4 x 19 8 x 19 8 x 19 8 x 19 8 x 23 12 x 23 12 x 27 12 x 27 16 x 27 16 x 31 20 x 34 20 x 37
505
565
670
780
460
515
620
725
16 x 23 16 x 28 20 x 28 20 x 31
953
1003
498
548

700
1500
798
910
840
24 x 37
895
840
24 x 31
1357
825

800
1700
865
1025
950
24 x 41
1015
950
24 x 34
1461
860

1800

2335

(kg)
9,5

12

16

20

27

42

58

93

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155

221

313

434

778

1102

155

Flanged swing check valve


Maximum pressure

Temperature

Fluids

Temperature

Check valves

Non-hazardous liquids

S6.000 DN40-400
S6.000 DN500-800
S6.100

Minimum counterpressure

16 bar
10 bar
16 bar

min C

MaxC

-10

100

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

0,3 bar

Pressure/temperature chart
14

32

104

68

140

176

212

248

284 F

bar

psi

20

284

16
15

213

10

142

71

-10

40

20

80

60

100

120

140 C

DN300
DN350
DN400

DN250

DN200

DN125
DN150

DN100

DN80

DN65

mH2O

DN50

DN40

Head loss Fluid: water (1m H2O = 0,098bar)

10

0.1

10

100

DN500
DN600
DN700
DN800

1000

mc/h

Kv-DN chart
DN
Kv

156

mc/h

40
28,9

50
50,2

65
83,7

80
117

100
179

125
272

150
370

200
647

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250
971

300
1994

350
2595

400
3389

500
2066

600
2974

700
3963

800
5177

Serie S6

S6.000

S6.100

Body: EN GJL 250


Shutter: DN40 DN400 EN GJS 400 -15
DN500 DN800 EN GJS 500 -7
Seal: EPDM
Temp: -10 +100C

Body: EN GJS 500 -7


Shutter: EN GJS 500 -7
Seal: EPDM
Temp: -10 +100C

Check valves

Versions

Instruction and Recommendations


The information provided here is delivered with each product, and contains Instruction for use and maintenance; it is also available on our
website: www.brandoni.it (download section)

STORING
Keep in a closed and dry place.
MAINTENANCE
The valve does not require maintenance.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve:
- be sure that the pipes, valves and fluids have cooled down,
- decrease the pressure and drain the lines and pipes in case of toxic, corrosive, inflammable or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care.
- Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges. Check that
the seals have been positioned correctly. The distance between the counter flanges must be equal to the valves face
to face distance. Do not use bolts of the counter flanges to bring the piping close to the valve. The bolts should be cross
tightened.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclination, twisting and misalignments of the piping may subject
the installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as
much as possible.
NOTE. This valve is unidirectional: install in accordance with the flow direction arrow indicated on the body.

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157

Serie M16
Check valves

Venturi check valve

Application fields

WATER

158

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Serie M16
The valves in series M16 are Venturi type, flanged PN 10/16, cast iron check valves. They are available on request in PN
25/40/64/100 versions.

Check valves

YES: for water distribution and treatment, and industrial applications. They are suitable for installation in a vertical, horizontal and inclined position. The hydro-dynamic profile produces low head losses.

NO: for steam and gas.

1. Fast closure without water hammers.


2. Hydro-dynamic Venturi profile
with low head losses.
3. Suitable for installation in vertical,
horizontal and inclined position.

Construction and testing norms (correspondences):


Flanges: EN 1092

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159

Venturi check valve

Check valves

n x D

F
C

Materials
1
2
3
4
5

Component

Material

Body
Guide DN40-100
Guide DN125-200
Shutter DN40-150
Shutter DN200
Ring
Spring

EN GJL 250
Brass CuZn40Pb2
EN GJL 250
AISI 304
EN GJL 250 + AISI 304 insert
AISI 304
AISI 302

Dimensions (mm)
DN
PN
A
C
F
nxD

Not standardized

Weight

EN 1092

40
10/16
120
150
110
4 x 18

50
10/16
120
165
125
4 x 18

65
10/16
150
185
145
4 x 18

80
10/16
180
200
160
8 x 18

100
10/16
240
220
180
8 x 18

125
10/16
300
250
210
8 x 18

150
10/16
350
285
240
8 x 22

16
400
340
295
8 x 22 12 x 22

6,5

10

13

20

32

44

75

(kg)

kg

Maximum pressure

Temperature

Fluids
Non-hazardous liquids

Minimum pressure

160

200
10

Temperature
16 bar

0,1 bar

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min C

MaxC

90

Serie M16
Head loss Fluid: water (1m H2O = 0,098bar)
m H2O

Check valves

1.5

0.5

0.5

1.5

2.5

3.5

4 m/s

Versions

M 16
Body: EN GJL 250
Shutter: AISI 304
Guide: DN40 DN100 Brass CuZn40Pb2
DN125 DN200 EN GJL 250
Temp: 0 +90C

Instruction and Recommendations


The information provided here is delivered with each product, and contains Instruction for use and maintenance; it is also available on our
website: www.brandoni.it (download section)

STORING
Keep in a closed and dry place.
MAINTENANCE
The valve does not require maintenance.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve:
- be sure that the pipes, valves and fluids have cooled down,
- decrease the pressure and drain the lines and pipes in case of toxic, corrosive, inflammable or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care. The valve must be installed in the ON or OFF position.
- Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges. Check that
the seals have been positioned correctly.
- The distance between the counter flanges must be equal to the valves face to face distance. Do not use the bolts of
the counter flanges to bring the piping close to the valve. The bolts should be cross tightened.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclination, twisting and misalignments of the piping may subject
the installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as
much as possible.
NOTE. This valve is unidirectional: install in accordance with the flow direction arrow indicated on the body.
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161

Protection

One of the reasons for contamination and


pollution of the distribution networks of
drinking water is the backflow, that is,
the return flow, into the drinking water circuit,
of water coming from different sources,
or the return flow of water already used by
connected units (for example, washing
machines, boilers, industrial plants, hospitals,
laboratories, fire fighting plants, etc.), when,
for various reasons, the pressure of the user
circuit is greater than the pressure in the main
water circuit.
In this case, it is essential to use a back flow
preventer, to protect the primary distribution
network by isolating, or disconnecting, the
main water circuit from the user units.

WATER

162

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FIRE FIGHTING

DRINKING WATER

Summary

Flanged
back flow preventer

Series ECO 3F

164

Threaded end
back flow preventer

Series ECO 3T

174

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163

Serie ECO 3F

DO
AN N

BR

Protection

Application fields

164

FIRE FIGHTING

DRINKING WATER

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EUROP

Flanged back flow preventer


with controllable reduced pressure zone

WATER

made in

Serie ECO 3F
The ECO 3F flanged backflow preventers, which have a controllable reduced pressure zone, type BA EN1717, are approved in conformity with
EN12729 and are manufactured in accordance with the most severe product norms and in conformity with the quality requirements of EN ISO 9001.
They consist of 2 spring check valves and a chamber situated between the spring check valves that contain a security valve, which in the event
of backflow, isolates the primary network from the user network.
The backflow might be caused by siphoning (the entry pressure decreases due to ruptures in the piping upstream, the water supply is interrupted,
partially draining parts of the piping, as a result of the events upstream) or by increasing counter pressure (the pressure of the user network is higher
than the pressure in the primary network due to overpressure caused, for example, by incoming water pumped from a private water well).

user units (for example, washing machines, boilers, industrial plants, hospitals, laboratories, fire fighting plants).
For correct installation, it is necessary to install a filter upstream with respect to the backflow preventer, in order to prevent problems caused by dirt
and residual parts present in the piping, such as shut-off valves upstream and downstream with respect to the backflow preventer.
Series ECO3F backflow preventer, even if marked PN10 for the purposes of reference normative EN12729, due to its design and testing charac-

Protection

Backflow preventers are indispensable to prevent contamination of the distribution network of the drinking water from entering from connected

teristics is suitable for installation in firefighting networks with service pressure of 12 bar.

2
1
3
1. Very compact design, one of the smallest
backflow preventers, which allows
easy installation in limited spaces.
2. Test points fitted with mini-valves, for controlling
the absolute and differential pressure in the
upstream and intermediate zones.
Together with the ECO3 TEST, these allow
checking the function of the backflow preventer.
3. Internal and external epoxy coating.
4. Easy maintenance due to removable cover.

Accessories

ECO3 TEST: control instrument

Special version

Pre-assembled unit

Refer to specifications on page 169

In conformity with EN1717, BA type


Homologated in accordance to EN12729

Construction and testing norms (correspondences):


Flanges: EN 1092
Marking: EN19, EN12729
Testing: 100% testing in accordance with EN12729

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165

Flanged backflow preventer with controllable reduced pressure zone


S.4 S.5

S.2 S.1

S.3

R2.5 R2.4 R2.7

4
2

Protection

R1.6
R1.2
R1.1
R1.3
R1.4
R1.5
1

S.6
S.8
S.10
S.11

R2.2
R2.1

R2.3
R2.6

S.7
S.9

Materials
Material

Component
DN 65
1
2
3
4
5
6
R1.1
R1.2
R1.3
R1.4
R1.5
R1.6
R2.1
R2.2
R2.3
R2.4
R2.5
R2.6
R2.7
S.1
S.2
S.3
S.4
S.5
S.6
S.7
S.8
S.9
S.10
S.11

166

Body
Bonnet
Bottom cap
Cover
Valve M/F
Drain conveyor
Upstream check valve seat
Upstream check valve flange
Upstream check valve shutter
Upstream check valve spring
Upstream check valve stem
Upstream check valve seal
Downstream check valve gasket
Downstream check valve plate
Downstream check valve shutter
Downstream check valve spring
Downstream check valve stem
Downstream check valve seal
Downstream check valve retaining ring
Equalizer
Equalizer bush
Lip seal
Membrane
Membrane bearing plate
Stem
Relief valve shutter
Relief valve spring
Relief valve seat
Relief valve ring nut
Relief valve seal
O-ring
Nuts and bolts

DN 80

OT CW 602N ADZ

DN 100
EN GJL 250
EN GJL 250
EN GJL 250
AISI 304
Brass
Polypropylene
PPO Noryl
OT CW 602N ADZ
PPO Noryl
AISI 302
OT CW 602N ADZ
Silicon rubber
POM Delrin
OT CW 602N ADZ
OT CW 602N ADZ
AISI 302
OT CW 602N ADZ
Silicon rubber
AISI 304
OT CW 602N ADZ
PTFE + carbon
NBR
EPDM + Nylon
AISI 304
OT CW 602N ADZ
PPO Noryl
AISI 302
AISI 304
CUZn40Pb2
Silicon rubber
NBR
AISI 304

www.brandoni.it

DN 150

CuSn5Zn5Pb5
CuSn5Zn5Pb5
CuSn5Zn5Pb5

CuSn5Zn5Pb5
CuSn5Zn5Pb5
CuSn5Zn5Pb5

Serie ECO 3F
Serie ECO 3F backflow preventer
A

H1

n x

Protection

S1
S2
S3

EN1092 PN10

S1
S2
S3

185
160
4 x 18

80
100
400
450
214
234
341
347
157
163
230
230
75/90/120
200
220
185
200
8 x 18 8 x 18

150
540
259
370
186
276

H1

65
360
200
290
137
189

Weight
DN
kg

250
210
8 x 22

(kg)
65
n x
30

Bv

80
D
40

100
46

150
73

F
C

Serie ECO 3F pre-assembled unit


Bv

A1

Hmax

DN
A
H
H1
N
W
S1/2/3
C
F
nxD

G1

G1

Hmax

Dimensions (mm)

A1

Dimensions (mm)

Unit with butterfly valves

DN
G
G1

65
95
168

80
110
195

100
125
224

150
170
300

Unit with ball valves


A1
Hmax unit
Bv
kg

990
200
230
65

1070
214
280
94

1180
234
360
114

1440
259
560
217

DN
A1
Hmax unit
Bv
kg

65
742
200
170
51

Unit with gate valves


A1
990
247
Hmax unit
160
Bv
72
kg

80
802
219
206
73

100
904
239
206
90

150
1132
290
285
160

1070

1180

1440

200
95

200
118

250
209

Cat2011_ECO3F_p3.drw1_sezdim
300
322
408
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167

Flanged backflow preventer with controllable reduced pressure zone


Maximum pressure

Temperature
Temperature

10 bar

min C

MaxC

65

DN150

DN100

bar
1.5

DN80

Head loss Fluid: water (1m H2O = 0,098bar)


DN65

Protection

Pressure

0.5

10

100

Kv - DN chart
DN
Kv

65
64

80
85

100
129

150
235

Minimum flow rate (mc/h) in function of head loss ( accorging to EN 12729:2002 )


DN
Head loss 1 bar
Head loss 1,5 bar

168

65
35,8
47,8

80
54,3
72,4

100
84,8
113,1

150
190,9
254,5

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mc/h

Serie ECO 3F
Versions

Protection

Back flow preventer

ECO 3F
Homologated EN 12729
Body: EN GJL 250
Temp: 0 +65C

Coating: RAL 5002 colour

Accessories
ECO 3 TEST
Control instrument. Composed of instruments, pre-assembled circuit, accessories for connection to the valve
and the instructions for the testing of the correct working of the back flow preventer.

Special version
Pre-assembled unit
Unit composed of 2 shut-off valves (ball valves, butterfly valves or gate valves), 1 filter, 1 back flow preventer

VALVE

VALVE

FILTER

BACk FLOW PREVENTER

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169

Flanged backflow preventer with controllable reduced pressure zone


Instruction and Recommendations
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

OPERATING PRINCIPLE

R2

Protection

R1
NORMAL OPERATION: REGULAR FLOW
Under normal conditions, the relief valve is closed, and the water flows
through the 2 check valves (R1 and R2). Due to the head loss of valve 1,
the pressure in the intermediate section is at least 140 millibar less than
the upstream pressure.
This difference acts upon the membrane and closes the relief valve.

NO FLOW: NORMAL PRESSURE


The check valves (1 and 2) are closed and the relief valve remains closed.

BACK PRESSURE: DOWNSTREAM OVERPRESSURE


The downstream check valve (R2) closes, preventing potentially contaminated
water from flowing into the supply pipe. If the downstream check valve is not
perfectly watertight, the polluted water can seep into the central chamber.
As the pressure in the central chamber increases, the relief valve opens and
the polluted fluid discharges.

BACK-SIPHONAGE: UPSTREAM DEPRESSION


If the upstream pressure accidentally decreases, the check valves (1 and 2)
automatically close; so the pressure difference between the upstream section
and the central section is reduced; the spring opens the relief valve and the
central chamber empties.
Consequently, the flow between the upstream area and the downstream
area is interrupted, making it completely safe.
The empting of the central chamber causes a fall in pressure and brings the
valve back to the initial safety conditions.

170

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Serie ECO 3F
IMPORTANT: PRIOR TO INSTALLATION
A correct example of how to install the backflow preventer is shown in Fig. A.

FIG. A

0,5m min

CEILING

Maximum hight for


water mains and drains
Drains

Water
mains

Discharge to drains

0,5 - 1,5m

3. Around the device, there must be enough room to


enable easy installation or removal.
It must be easily accessible for repair work and working
tests.

0,5m min

2. The backflow preventer must be located away from


every area that may be flooded, always considering
the highest level that water may reach in adjacent
areas, in case of frequent flooding.

Protection

1. The device must be located in a common, easily accessible area of the building, it must be ventilated and
not subject to flooding. (The preventer should preferably
be placed outside building works and above the soil).

4. When the device is placed in an installation which


FLOOR
may pollute the drinking water supply network, all networks supplying sanitary or food processing systems
must be installed upstream with respect to the backflow preventer and the downstream network must be marked with the
conventional safety signs and colours, in accordance with UNI 5634P regulations.
5. The opening of the relief valve must enable the water to drain off as a result of gravity.
6. When running a test with the ECO3TEST device, pressure gauges must be at the same height as the backflow, to ensure
correct measurement by the differential pressure gauge.
7. The discharge device must not give off toxic fumes into the room. The discharged waters must not be harmful to the
environment: the health authorities should be consulted in the cases established by the current regulations.
8. The leakage recovery system, located under the bleed valve mouth, and the discharge water recovery works must
have a minimum section, corresponding to the following values:
DN
Internal diameter of drain pipe

65

80
100
75 / 90 / 120

150

CONVEYOR ASSEMBLY

1/2. Insert the upper cover


into the drain conveyor

3. Fix the cover to the


back flow preventer
with the plugs included

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171

Flanged backflow preventer with controllable reduced pressure zone

INSTALLATION
Follow the directions as shown in Fig B.
FIG. B

Protection

CEILING

Water

DRAINS mains

Discharge to drains
FLOOR

1. Install an interception valve x upstream with respect to the backflow preventer.


2. Install an interception valve y downstream with respect to the backflow preventer.
3. When the valves are closed install a strainer with a bleed plug upstream with respect to the preventer, making sure that
water flows in the direction indicated on the body.
WARNING
The strainer is essential if the preventer is to work properly. Make sure that, during the installation there are no residual parts
in the pipes that may serious damage to the device.
4. Install the backflow preventer between the strainer and the downstream valve, always following the direction indicated
on the body
5. Close valves 1-2-3
6. Remove the plastic protection cap located under the bleed valve
7. Fix the bleed pipe
8. Slowly open the upstream valve x
9. Slowly open the preventer valves, in the order 3-2-1, from downstream to up upstream; let them bleed, and close
10. Slowly open the downstream valve y
11. The backflow preventer is now working. Make sure that the relief valve does not leak. In case of leakage, check if there
are pressure decreases in the upstream section.

172

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Serie ECO 3F
MAINTENANCE

MAINTENANCE OF THE RELIEF VALVE


- Unscrew the cap bolts
- Take out and replace the CLOSING DEVICE S

Protection

R1

MAINTENANCE OF THE UPSTREAM


- Unscrew the nut and take out the shutter of upstream valve R1
- Replace the seal

R2

MAINTENANCE OF THE DOWNSTREAM


- Take out the upstream valve R2 by acting on the elastic ring
- Unscrew the nut
- Replace the seal

SPARE PARTS (CODES)


SPARE PARTS
R1
R2
Rs
Upstream valve seal
Downstream valve seal

ECO3F.065
K025996C80
K025997C80
K025998C80
025071C70
025078C70

ECO3F.080
K030996C80
K030997C80
K030998C80
030078C70
030071C70

ECO3F.100
K040996C80
K040997C80
K040998C80
040078C70
040071C70

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ECO3F.150
K060996C80
K060997C80
K060998C80
060071C70
060078C70

173

Serie ECO 3T

DO
AN N

BR

Protection

Application fields

174

FIRE FIGHTING

DRINKING WATER

www.brandoni.it

EUROP

Threaded end back flow preventer


with controllable reduced pressure zone

WATER

made in

Serie ECO 3T
The threaded end backflow ECO 3F preventers, with controllable reduced pressure zone type BA EN1717 are approved in conformity with
EN12729 and are manufactured in accordance with the most severe product norms and in conformity with the quality requirements of EN ISO
9001. The body of dimension DN 15 is made of brass and the body of dimensions DN 20-50 is made of bronze.
They consist of 2 spring check valves and a chamber situated in between the spring check valves, which contain a security valve, which in the
event of backflow, isolates the primary network from the user network.
The backflow might be caused by siphoning (the entry pressure decreases due to ruptures in the piping upstream, the water supply is interrupted, draining off parts of the piping due to events upstream) or the build up of counter pressure (the pressure of the user network is higher than

Backflow preventers are indispensable to prevent contamination of the distribution network of the drinking water from connect user units (for
example, washing machines, boilers, industrial plants, hospitals, laboratories, fire fighting plants).
For correct installation, it is necessary to install a filter upstream with respect to the backflow preventer, in order to avoid problems caused by dirt
and residual parts present in the piping, such as shut-off valves upstream and downstream with respect to the backflow preventer.

Series ECO3T backflow preventer, even if marked PN10 for the purposes of reference normative EN12729, due to its design and testing charac-

Protection

the pressure in the primary network due to overpressure caused, for example, by incoming water pumped from a private water well).

teristics is suitable for installation in firefighting networks with service presure of 12 bar.

2
3

1. Very compact design, one of the shortest


backflow preventers, which allows
easy installation in limited spaces.
2. Test points fitted with mini-valves, for checking
the absolute and the differential pressure
in the upstream and intermediate areas.
Together with the ECO3 TEST, these allow
verifying the function of the backflow preventer.
3. DN 20-50: Easy maintenance due to removable
cover.

Accessories

ECO3 TEST: control instrument

Special version

Pre-assembled unit

Refer to specifications on page 180

In conformity with EN1717, BA type


Homologated in accordance to EN12729

Construction and testing norms (correspondences):


Threading: ISO228/1
Marking: EN19
Testing: 100% testing in accordance with EN12729

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175

Threaded end back flow preventer with controllable reduced pressure zone

Serie ECO 3T - DN 15
3
10,11

11

Protection

R1

R2

S.1

S.3
S.2

S.5
S.7, S.8

3
12

S.4

Materials
1
2
3
4
5
6
7
8
9
10
11
12
R1.1
R2.1
S.1
S.2
S.3
S.4
S.5
S.6
S.7
S.8

176

Component

Material

Body
Bonnet
Valve M/F
Connection
Ring nut
Gasket
Spring
Downstream check valve bearing
Retaining ring
Spacer
Circlip DIN 472
Drain conveyor
Upstream check valve
Downstream check valve
Manifold
Shutter guide
Relief valve seal
Relief valve Shutter
Membrane
Relief valve spring
Hex nut
Membrane bearing plate
O-ring
Nuts and Bolts

OT CW 602N ADZ
OT CW 602N ADZ
Brass
OT CW 602N ADZ
OT P/Zn40Pb2
EPDM
AISI 302
OT CW 602N ADZ
AISI 302
OT CW 602N ADZ
AISI 304
Polypropylene
POM
POM
PPO Noryl
OT CW 602N ADZ
Silicon rubber
OT CW 602N ADZ
Neoprene + Nylon
AISI 302
OT CW 602N ADZ
OT CW 602N ADZ
NBR
AISI 304

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Serie ECO 3T
Serie ECO 3T - DN 2050
1

S.3

S.1

S.2

S.4
S.5

R1.3
R1.6

R2.8
R2.1

R1.7
R1.2
R1.1

R2.2
R2.3

R1.5
R1.4

R2.4

R2.6

Protection

R2.5

R2.7

S.7
S.9
S.8
S.6
7

Materials
1
2
3
4
5
6
7
R1.1
R1.2
R1.3
R1.4
R1.5
R1.6
R1.7
R2.1
R2.2
R2.3
R2.4
R2.5
R2.6
R2.7
R2.8
S.1
S.2
S.3
S.4
S.5
S.6
S.7
S.8
S.9

Component

Material

Body
Bonnet
Valve M/F
Connection
Ring nut
Gasket
Drain conveyor
Upstream check valve seat
Upstream check valve flange
Upstream check valve shutter
Upstream check valve spring
Upstream check valve stem
Upstream check valve seal
Upstream check valve retaining ring
Downstream check valve seat
Downstream check valve flange
Downstream check valve shutter
Downstream check valve spring
Downstream check valve stem
Downstream check valve stem guide
Downstream check valve seal
Downstream check valve retaining ring
Equalizer
Equalizer bush
Equalizer cap
Membrane
Stem
Relief valve shutter
Relief valve spring
Relief valve seat
Relief valve seal
O-ring
Nuts and bolts

Bronze CuSn5Zn5Pb5 EN 1982


Bronze CuSn5Zn5Pb5 EN 1982
Brass
OT CW 602N ADZ
OT P/Zn40Pb2
CELFLEx
Polypropylene
PPO Noryl
OT CW 602N ADZ
OT CW 602N ADZ
AISI 302
OT CW 602N ADZ
Silicon rubber
AISI 302
Bronze CuSn5Zn5Pb5 EN 1982
OT CW 602N ADZ
OT CW 602N ADZ
AISI 302
OT CW 602N ADZ
OT CW 602N ADZ
Silicon rubber
AISI 302
PPO Noryl
PTFE + carbon
OT P/Zn40Pb2
Neoprene + Nylon
PPO Noryl
PPO Noryl
AISI 302
OT CW 602N ADZ
Silicon rubber
NBR
AISI 304
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177

Threaded end back flow preventer with controllable reduced pressure zone

Serie ECO 3T - DN 15

Serie ECO 3T - DN 2050


A

T
H1

H1

A
A

W
S1

S2
S3
H

Protection

G1

DN
kg

Weight

25
1"
258
107
186
55
106

32
1" 1/4
357
140
230
75
146

63

40
1" 1/2
357
140
230
75
146
75/90/120

50
2"
428
159
243
88
181

20
3/4/"
258
107
186
55
106

H1

15
1/2"
174
58
169
58
68
50

ISO 228-1

H1

Hmax

DN
T
A
H
H1
N
W
S1/2/3

ECO3T DN20-50

ECO3T DN15
Dimensions (mm)

Bv

S1
S2
S3

(kg)S
15
1,45

20
4

25
4

32
9

40
9

50
13

ECO3T DN15

ECO3T DN20-50

Serie ECO 3T pre-assembled unit


Bv

G1

Hmax

A1

A1

Dimensions (mm)
DN
G
G1
A1
H max unit
Bv
kg

178

15
35
70
335
58
100
2

20
45
90
448
107
115
5

25
57
110
479
107
115
6

32
58
120
623
140
150
11

40
66
140
658
140
150
12,6

50
78
160
781
159
180
18,4

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Serie ECO 3T
Temperature

Pressure

Temperature

10 bar

min C

MaxC

65

DN50

DN40

DN32

DN25

bar
1.5

DN20

DN15

Head loss Fluid: water (1m H2O = 0,098bar)

Protection

Maximum pressure

0.5
0.6

10

mc/h

Kv - DN chart
DN
Kv

15
1,76

20
6,7

25
9,7

32
13,5

40
25

50
38,6

Minimum flow rate (mc/h) in function of head loss ( accorging to EN 12729:2002 )


DN
Head loss 1 bar
Head loss 1,5 bar

15
1,9
2,9

20
3,4
5,1

25
5,3
7,9/

32
8,7
13

40
13,6
20,3

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50
21,2
21,8

179

Threaded end back flow preventer with controllable reduced pressure zone
Versions

Protection

Back flow preventer

ECO 3T DN15

ECO 3T DN2050

Body: Brass ADZ


Temp: 0 +65C

Body: Bronze
Temp: 0 +65C

Accessories
ECO 3 TEST
Control instrument. Composed of instruments, pre-assembled circuit, accessories for connection to the valve
and the instructions for the testing of the correct working of the back flow preventer.

Special version
Pre-assembled unit
Unit composed of 2 shut-off valves ( ball valves, butterfly valves or gate valves), 1 filter, 1 back flow preventer

VALVE

VALVE

FILTER
BACk FLOW
PREVENTER

180

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Serie ECO 3T
Instruction and Recommendations
The information provided here is delivered with each product, and contains Instruction for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

OPERATING PRINCIPLE

R1

Protection

NORMAL OPERATION: REGULAR FLOW


Under normal conditions the relief valve is closed and water flows through
the 2 check valves (R1 and R2). Due to the head loss of valve 1, the pressure
in the intermediate section is at least 140 millibar less than the upstream
pressure.
This difference acts upon the membrane and closes the relief valve S.

R2

NO FLOW: NORMAL PRESSURE


The check valves (1 and 2) are closed and the relief valve remains closed.

BACK PRESSURE: DOWNSTREAM OVERPRESSURE


The downstream check valve (R2) closes, preventing potentially contaminated
water from flowing into the supply pipe. If the downstream check valve is not
perfectly watertight, the polluted water can seep into the central chamber.
As the pressure in the central chamber increases, the relief valve opens
and the polluted fluid discharges.

BACK-SIPHONAGE: UPSTREAM DEPRESSION


If the upstream pressure accidentally decreases, the check valves (1 and 2)
automatically close; so the pressure difference between the upstream
section and the central section is reduced; the spring opens the relief valve
and the central chamber empties.
Consequently, the flow between the upstream area and the downstream area
is interrupted, making it completely safe.
The empting of the central chamber causes a fall in pressure and brings the
valve back to the initial safety conditions.

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181

Threaded end back flow preventer with controllable reduced pressure zone

FIG. A

0.5m min

CEILING

Maximum hight for


water mains and drains

3. Around the device, there must be enough room to


enable easy installation or removal. It must be easily accessible for repair work and working tests.

Drains

Water
mains

0,5 - 1,5m

2. The backflow preventer must be located away from


every area that may be flooded, always considering
the highest level that water may reach in adjacent areas, in case of frequent flooding.

60

1. The device must be located in a common, easily accessible area of the building, it must be ventilated and
not subject to flooding. (The preventer should preferably be placed outside the building works and above
the soil).

0,5m min

Protection

IMPORTANT: PRIOR TO INSTALLATION


A correct example of how to install the backflow preventer is shown in Fig. A.

Discharge to drains

FLOOR
4. When the device is placed in an installation which
may pollute the drinking water supply network, all networks supplying sanitary or food processing systems must be installed
upstream with respect to the backflow preventer and the downstream network must be marked with the conventional
safety signs and colours, in accordance with UNI 5634P regulations.

5. The opening of relief valve must enable the water to drain off as a result of gravity.
6. When running a test with the ECO3TEST device, pressure gauges must be at the same height as the backflow, to ensure
correct measurement by the differential pressure gauge.
7. The discharge device must not give off toxic fumes into the room. The discharged waters must not be harmful to the
environment: the health authorities should be consulted in the cases established by the current regulations.
8. The leakage recovery system, located under the bleed valve outlet, and the discharge water recovery works, must
have a minimum section, corresponding to the following values:
DN
Internal diameter of drain pipe

1/2
50

3/4

1
63

1 1/4 1 1/2
75 / 90 / 120

INSTALLATION
FIG. B

Follow the directions as shown in Fig B.


1. Install an interception valve x upstream with respect
to the backflow preventer.
2. Install an interception valve y downstream with respect to the backflow preventer.
3. When the valves are closed, install a strainer with
a bleed plug upstream with respect to the preventer,
making sure that water flows in the direction indicated
on the body.
WARNING. The strainer is essential if the preventer is to
work properly. Make sure that, during the installation,
there are no residual parts in the pipes that could
seriously damage the device.
4. Install the backflow preventer between the strainer
and the downstream valve, always following the direction displayed on the product.
5. Close valves 1-2-3

6. Remove the plastic protection cap located under the bleed valve.
7. Fix the bleed pipe.
8. Slowly open the upstream valve X.
9. Slowly open the preventer valves following the 3-2-1 order, from downstream to up upstream, let them bleed and close.
10. Slowly open the downstream valve Y.
11. The backflow preventer is now working. Make sure that the relief valve does not leak. In case of leakage, check if there
are pressure decreases in the upstream section.

182

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Serie ECO 3T
MAINTENANCE DN 15

MAINTENANCE DN 2050

MAINTENANCE OF THE BLEED VALVE

MAINTENANCE OF THE BLEED VALVE

- Unscrew the bonnet bolts


- Take out and replace the
CLOSING DEVICE S

- Unscrew the bonnet bolts


- Take out and replace the
CLOSING DEVICE S

Protection

EXTRACTION OF THE CHECK VALVES


MAINTENANCE OF THE UPSTREAM CHECK VALVE

- Remove end connections


- Remove the circlips
- Remove the bonnet and the closing device
- Acting in the directions shown by arrows, remove the
upstream check valve R1 and the downstream check
valve R2

- Remove the retaining ring and take out the shutter of


upstream valve R1
- Unscrew the nut
- Replace the seal

R1
R1

R2

ASSEMBLING THE VALVES

MAINTENANCE OF THE DOWNSTREAM CHECK VALVE

- Acting in the directions shown by arrows, replace the upstream check valve R1 and downstream check valve R2
- Put the circlips in place
- Put the closing DEVICE S in place and mount the bonnet
- Reassemble the end connections

- Remove the retaining ring and take out the upstream valve R2
- Unscrew the nut
- Replace the seal
R2

R2

R1

SPARE PARTS (CODES)


SPARE PARTS

SPARE PARTS (CODES)


SPARE PARTS
R1
R2
S

ECO3T - DN15
K005900C70
K005910C70
K005998C70

R1
R2
S
Upstream valve seal
Downstream valve seal

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ECO3T.020
ECO3T.025
K010996C70
K010997C70
K010998C70
010071C70
010078C70

ECO3T.032
ECO3T.040
K015996C70
K015997C70
K015998C70
015071C70
015078C70

ECO3T.50
K020996C70
K020997C70
K020998C70
020071C70
020078C70

183

Regulation

The regulation valves regulate the parameters


of pressure and flow.
These valves allow optimizing the circuits in
terms of safety, service, efficiency and energy
saving by balancing, reducing, sustaining or
relieving the pressure and flow rate.

184

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WATER

CONDITIOING

HEATING

DRINKING WATER

INDUSTRY

FIRE FIGHTING

Summary

Balancing valves

Regulation valves

Threaded pressure
reducing valves

Flanged pressure
reducing valves

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Series Ekoflux S

186

Series Ekoflux M

200

Series 12.000 -13.000

210

Series 14.000

222

Series T15

230

Series F15

236

185

Flanged balancing valve

BR

Regulation
186

made in
EUROP

Application fields

CONDITIONING

DO
AN N

Serie Ekoflux S

HEATING

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Serie Ekoflux S
The valves in the series EKOFLUX balance the flow in main circuits or single sections of heating or conditioning plants.
They allow correcting irregularities in the supply of the single users (irregularities which might cause noise and spoil the
components of the plant) and, as a result, improve environmental comfort, and optimize energy
consumption.

Regulation

They perform shut-off and measuring functions. The continuous presetting function allows controlling the loss of pressure
and of the flow rate.
They can be installed indifferently on the supply piping and on the return piping.

1. Internal and external epoxy coating,


high temperature resistance, environmentally-friendly
water based paint.

2
4
3

2. Continuous pre-regulation allows controlling the


precise loss of pressure and flow rate.
The adjustable hand wheel allows reading the
position indicator in 4 different positions.

5
1

7
6

3. Self-sealing test point for quick-installing pressure


or temperature probes.
4. The pre-loaded spring maintains the hand wheel
position.
5. The shutter with EPDM seal produces a perfect seal,
when maintenance work is done on the system.
6. Stem seal with double o-ring.
7. Preset position memory: the preset value is maintained
also when the valve is moved.

Accessories

Electronic instrument for measuring the

differential pressure, flow rate and balancing


of the circuit

Pressure gauge probe adaptor


Refer to specifications on page 195

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences):


Face-to-face: EN 558-1
Flanges: EN 1092,
Design: EN13445
Marking: EN19
Testing: 100% testing according to EN 12266
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187

Flanged balancing valve


V
14

11
17
13
2

10
12
4
9
17

19

Regulation

16
11
17
15
5

18
20

H1

n x

F
C

Materials
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Component

Material

Body
Bonnet
Stem stopper
Spring
O-ring
Shutter
Shutter cover
Seal
Ring nut
Circlip
Thrust bearing ring
Retaining ring
Limiting screw
Plug
Shutter stopper
Screws
O-ring
Position indicator
Hand wheel DN 65-100
Hand wheel DN 125-150
Test point

EN GJL 250
EN GJL250
CuZn40Pb2
AISI 302
EPDM
PPS
PPS
EPDM
CuZn40Pb2
AISI 302
PTFE
CuZn40Pb2
CuZn40Pb2
CuZn40Pb2
CuZn40Pb2
Stainless steel A2
EPDM
Polyamide
Polyamide
Steel, epoxy coated
CuZn40Pb2

Dimensions (mm)
DN
A
H
H1
V
C
F
nxD

Weight
kg

188

EN 558-1/1

EN1092 PN16

65

80

100

125

150

290
230
99
130
185
145
4 x 18

310
242
108
130
200
160
8 x 18

350
280
124
130
220
180
8 x 18

400
390
148
200
250
210
8 x 18

480
415
172
200
285
240
8 x 22

17,7

19,9

26

36

64,9

(kg)

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Serie Ekoflux S
Maximum pressure

Temperature

Fluids

Temperature

Water, Glycol-water mix

min C

MaxC

-10

140

16 bar

Regulation

NB: the maximum working pressure decreases while temperature


increases, please refer to pressure/temperature chart

Pressure/temperature chart
-4
bar
20

284 320 F
psi
290

10

145

-10

32

68

20

104

40

140

176

60

80

212

100

248

120

140

Flow rate deviation vs. regulation position


Flow tolerance
depending ondepending
presetting
Flow tolerance

on presetting

tolerance [ %]

20
15
10
5
1

5
presetting

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8.9

189

Flanged balancing valve

DN 65
Kv chart
9
kPa
100

( mc/h per bar )

DN65

Regulation

mH2O
10

1.5

7
8

Head loss

10

0.1
1

100

10

1
mc/h

Position
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9

Kv
0
1,44
2,88
4,43
5,72
7,96
16,34
29,80
44,60
53,80
63,00
67,90
72,80
76,20
79,60
82,30
85,00

DN 80
Head loss

Kv chart
( mc/h per bar )

7
8
9
5
6

mH2O
10

DN80

0.1

190

kPa
100

10

10

100

www.brandoni.it

1
mc/h

Position
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9

Kv
0
0,31
2,94
5,58
14,70
36,33
55,00
72,10
84,30
95,72
100,40
103,40
106,40
111,30
116,20
121,10
126,00

Serie Ekoflux S

DN100

( mc/h per bar )

kPa
100

10

0.1
100

10

1
mc/h

Position
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
8.5
9

Kv
0
5,16
13,42
23,09
32,80
48,08
70,50
104,20
132,50
144,00
155,50
158,75
162,00
165,00
168,00
177,00
186,00

Regulation

Kv chart

10

1.5

mH2O

Head loss

DN 100

DN 125

1.5

mH2O
10

Kv chart

6
7
8
10
12
13

Head loss

DN125

( mc/h per bar )

kPa
100

10

0.1
1

10

100

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Position
1
1.5
2
3
4
5
6
7
8
9
10
11
12
13

Kv
0
6,52
10,34
19,40
86,80
126.00
158,70
185,80
202.00
217,80
231,90
248,20
259,00
268,40

1
mc/h

191

Flanged balancing valve

DN 150
Kv chart
6

DN150

kPa
100

Regulation

mH2O
10

1.5

8
10
12
14
16

Head loss

0.1

192

10

10

100

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1
mc/h

( mc/h per bar )

Position
1
1.5
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

DN 150
0
26,66
34,27
70,50
158,00
220,62
276,70
302,79
327,30
346,27
370,63
388,88
416,27
431,56
456,16
471
486

Serie Ekoflux S
Regulation chart - DN 65 / 85 / 100
1

10
1.5

80

1.5

70

0.4
2

60
2

40
35
30

1.5

25
20
2

0.7

2.5

0.8

6
7
8
9
10

0.9
1

40

5
4

6
7
9

4
5

5
4.5
5

3.5

7
9

6
8

200

DN 100

6
8

7
9

DN 80

50
60
70
80
90
100

DN 65

2.5
2

4
4.5
5

8
9
10

30

3,5

0.6

20

3
4

15

5
20

6
7

25

30

9
10

400

60

500
600
700
800
900
1000

0.1

mH2O

kv

www.brandoni.it

35
40
45
50

300

1.5

kPa

1.5

15

0.5

50
45

10
9

0.3

Regulation

100
90

20

70
80
90

30

100

l/s m /h

193

Flanged balancing valve


Regulation chart - DN 125 / 150
100
90

10

0.3

80
0.4

Regulation

70
2

60

1.5

0.5

50
45

0.6

40

0.7

2.5

35

0.8

6
7
8
9
10

0.9
1

30

1.5

25
2

20

3,5
4
4.5
5
6

15

20

1.5
10
9

40

50

7
6

60
70
80
90
100

3
4

5
4.5
4

3
5
6
8
10
12
14
16

1.5

kPa

194

7
9
11
13
15

15

5
20

6
7

25

6
7
9
11
13

30

200

8
10
12

9
10

45
50

300
400

60

500
600
700
800
900
1000

0.1

mH2O

kv

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35
40

DN 150

2.5

DN 125

4
3.5

9
10

30

20

70
80
90

30

100

l/s m /h

Serie Ekoflux S
Versions

Regulation

Balancing valve

EKOFLUX.S0
Body: EN GJL 250
Seal: EPDM
Temp: -10 +140C

Coating: RAL 5002 colour

Accessories
Instrument for measurement

Adaptor

Electronic instrument for the measurement


of the differential pressure, the flow rate and
the balancing of the circuit.

Pressure gauge probe adaptor.


1/4 F brass body and stainless steel probe.

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195

Flanged balancing valve


Instruction and Recommendations

Regulation

The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve: ensure that the pipes, valves and fluids have cooled down, that
the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable and
caustic liquids. Temperatures above 50C and below 0C might cause damage to people.
Commissioning, decommissioning and maintenance interventions must be carried out by trained staff, taking account of
the instructions and local safety regulations.
ADVICE FOR PLANT LAYOUT
> In order to ensure that temperature and pressure limits are not exceeded, the system should be fitted with a thermostat
and pressure switches.
> Observe the following minimum distances between the valve and other system components.
DISTANCE FROM
Pumps
Bends - Ts

2DN

5DN

UPSTREAM
10 x DN
5 x DN

DOWNSTREAM
2 x DN

2DN

10DN

ABOUT CAVITATION
NB: the flow must be free of cavitation.
As the liquid flows through the valve, as a result of section reduction, its velocity and its dynamic pressure increase, and the
corresponding static pressure decreases. If the static pressure value drops below the vapour pressure level, steam bubbles
will form. These bubbles will be carried away by the fluid, and implode when the static pressure exceeds the vapour pressure again. Bubble implosion generates high temperatures and pressure shock waves locally, which will damage the valve
and cause vibrations and noise. Higher temperatures, lower static pressure and higher pressure drops across the valve
usually increase the risk of cavitation.
STORING
- Keep the valve in a dry place, protect from damage and dirt.
- Handle with care, avoid hitting, avoid knocks, especially on the weaker parts (hand wheel).
- Do not lift the valve by the hand wheel.
- Use suitable, sturdy packing for transport.

INSTALLATION
- do not lift the valve by the hand wheel.
- before installing, check that:
the piping is clean,
the valve is clean and undamaged,
the flange sealing surfaces are clean and undamaged.
- The valve is unidirectional; respect the flow direction indicated by the arrow on the body.
- Use suitable gaskets and check they are correctly centred.
- Do not weld the flanges to the piping after installation of the valve.
- Water hammers might cause damage and ruptures. Avoid inclination, twisting and misalignments of the piping which may
subject the installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects
as much as possible.
- Tighten the bolts crosswise.
- The position indicator may be set to 4 positions for an easier reading, without changing the valve preset regulation position.
(See fig.1)

196

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Serie Ekoflux S
Remove the upper screw (v1, DN 65-100) or the hand wheel (v2 DN 125-150), and take the position indicator out by pushing
on its lower part.
Set the indicator position by rotating it by 90-180-270 (fig. 1C)
Put back in place, taking care to match gear toots on stem and hand wheel,
Replace the upper screw and the hand wheel (fig. 1D)

Regulation

V1

Push this side

FIG.1A

FIG.1B

FIG.1C

FIG.1D

FIG.1B

FIG.1C

FIG.1D

V2

Push this side

FIG.1A

COMMISSIONING
- It is advisable to flush the system clean. Keep the valve fully open when flushing.
- If a system pressure test is required, the maximum allowed pressure PS may be exceeded by up to a maximum of 24 bar.
Pressure tests must be carried out at room temperature and with the valve fully open.
MEASURING
Pay close attention during measurement in the case of hot media.
- Pressure test plugs are self-sealing. Unscrew the pressure test plug cap and insert the probe (fig. 2A).
- Screw the probe ring nut to the pressure test plug (fig. 2B).
- We recommend placing an isolation valve (S) on the probe.
- After measuring, unscrew and extract the probe. Screw the plug cap back on.

FIG.2A

FIG.2B

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197

Flanged balancing valve


100
90

10

80

REGULATION CHART - UTILIZATION EXAMPLE

1.5

70

0.4
2

50
45

40
35
30

0.7

2.5

0.8

40

5
4

6
7
9

4
5

5
4.5

6
8

3.5

7
9

9
6
8

60
70
80
90
100

200

DN 100

50

DN 65

2.5
2

4
4.5

8
9
10

3
4

15

5
20

6
7

25

30

9
10

300

60

500
600
700
800
900
1000

0.1

mH2O

kv

35
40
45
50

400

1.5

kPa

3,5

30

8
6

0.9
1

6
20

15

0.6

4
6
7
8
9
10

20

1.5

1.5

25

10
9

0.5

DN 80

Regulation

60

DATA: for a DN 65 valve, given a design flow rate


of 4.2 m3/h and a required pressure drop for balancing
of 15 kPa.
Draw a straight line (1) between the given values of flow
rate and pressure drop. From the intersection of this line
and the vertical line Kv, draw a horizontal line (2)
to meet the DN 65 bar.
The value read (e.g. 3.7) is the presetting position.

0.3

1.5

20

70
80
90

30

100

l/s m /h

SETTING
Hand wheel mounting can be set for an easier reading, see chapter entitled Installation.
The regulation position can be read from the digital setting scales, showing basic settings (number of complete turns) and
fine setting (1/10 turn)(fig.3). Intermediate positions can be adjusted continuously.
Position 1.0 coincides with the valve being fully closed.
Presetting position can be retrieved by means of an adjustable stem travel stopper.
FIG.3

Fig. 3-a

Fig. 3-b

FINE SETTING
(1/10 turn)
BASIC SETTING
(number of complete turns)

The number of turns between the fully open and fully closed positions is:
8 turns for DN 65-80-100
12 turns for DN 125
15 turns for DN 150
Given the flow rate and the required pressure drop, obtained from the regulation chart the setting position, (e.g. a presetting position of 3,4 turns), the valve is set as follows:
Close the valve fully
Open to the calculated value, read on the digital scales.
Remove the upper screw.
With a flat head corkscrew, turn the inner stem travel stopper stem clockwise until it stops.
Replace the upper screw. Now the valve can be closed, but the set opening position cannot be overrun.
To check the setting position:
Close the valve fully
Open to the stop position. The presetting position is shown by the digital scales.

198

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Serie Ekoflux S

f = Cx+b (where f=adjustment factor; X= glycol percentage; C, b = constants)


Ethylene glycol
Temperature C
80
65
50
35
20
5

C
0,0034
0,0037
0,0043
0,0047
0,0053
0,0061

b
0,850
0,880
0,911
0,951
1,000
1,055

Propylene glycol
C
0,0030
0,0040
0,0050
0,0061
0,0069
0,0073

b
0,850
0,880
0,911
0,951
1,000
1,055

Regulation

DIFFERENTIAL PRESSURE ADJUSTMENT FACTORS


Previous charts are valid for water. If an antifreeze is added to water, the viscosity and specific density change and this
causes a variation of the pressure drop, flow rate being equal, especially at low temperatures. Once you have the pressure
drop required to balance the water-antifreeze mix, in order to use the regulation chart, the pressure drop adjusted for pure
water must be calculated, by dividing the pressure drop by the adjustment factor. The adjustment factor is given by the
following formula:

EXAMPLE: for a DN 65 valve, for water mixed with 40% ethylene glycol, temperature 50C, given a design flow rate of 4.3
m3/h and a required pressure drop for balancing of 15 kPa.
The adjustment factor is 1.083 (0.0043*40+0.911). Pressure drop adjusted for pure water is 15/1.083=13.85 kPa. Therefore, the
presetting position given by the regulation chart is 3.8.

CONVERSION OF UNITS OF MEASURE

FROM

MULTIPLY BY

TO OBTAIN

kPa
kPa
kPa
m3/h
m3/h
m3/h
m3/h
l/min

0.01
0.1097
0.145
0.2778
16.6667
264.172
4.402
0.2642

bar
mH2O
psi
l/s
l/min
gph (US)
gpm (US)
gpm (US)

TO OBTAIN

DIVIDE BY

FROM

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199

Serie Ekoflux M

DO
AN N

BR

Regulation

P AT E N T E D

CONDITIONING

200

HEATING

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EUROP

Modulating differential pressure control valve

Application fields

made in

Serie Ekoflux M
The modulating valves in series EKOFLUX M balance and control the differential pressure (DPVC), and the flow automatically
and proportionally.
The valve balances the flow in the main network or in the single units of a heating and/or conditioning system, it controls and
keeps the pressure differential of the user constant, in the range of 0.2 - 1.6 bar, reducing the risk of noise and wear of the
thermostatic control valves, and corrects the imbalances of the supply between the user units, allows greater environmental

Regulation

comfort, in terms of optimisation of the energy consumption.


The valves perform shut-off and measuring functions.
Advantages: they allow reducing purchase costs, and installation and set-up times.
No need for an external energy supply.

5
1. Internal and external epoxy coating,
high temperature resistance,
environmentally-friendly water-based paint.

2. Self-sealing test points for quick connection pressure


or temperature probes.
3. The large diameter membrane allows accurate
measuring of the pressure

4. Differential pressure regulation screws.


The associated position indicator allows
easy setting of the differential pressure

5. Position indicator may be adjusted to 4 positions


for easy reading.
6. The shutter with EPDM seal produces a perfect seal,
when maintenance work is done on the system.

Accessories

Electronic instrument for measuring the

differential pressure, flow rate and balancing

of the circuit

Pressure gauge probe adaptor

Refer to specifications on page 205

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences):


Face-to-face: EN 558-1
Flanges: EN 1092,
Design: EN13445
Marking: EN19
Testing: 100% testing according to EN 12266
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201

Modulating differential pressure control valve

Regulation

H1

F
C

n x

Materials
1
2
3
4
5
6
7
8
9

Component

Material

Body
Bonnet
Spring housing
Stems
Seal
Membrane
Spring
O-ring
Hand wheel

EN GJL 250
EN GJL 250
Aluminium
CuZn40Pb2
EPDM
Reinforced EPDM
AISI 302
EPDM
Epoxy coated carbon steel

Dimensions (mm)
DN
A
H
H1
B
V
C
F
nxD

Weight
kg

202

EN 558-1/1

EN1092 PN16

65
290
305
310
200
200
185
145
4 x 18

80
310
316
400
242
200
200
160
8 x 18

100
350
326
414
242
200
220
180
8 x 18

24,2

30,6

36,1

(kg)

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Serie Ekoflux M
Maximum pressure

Temperature

Fluids

Temperature

Water, water-glycol mix

min C

MaxC

-10

120

16 bar

Pressure/temperature chart
-4
bar
20

284 320 F
psi
290

10

145

-10

32

68

20

104

40

140

60

176

80

212

100

248

120

140

Regulation

NB: the maximum working pressure decreases while temperature


increases, please refer to pressure/temperature chart

Kv chart ( mc/h per 1 bar )


Position
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5,5
6.0
6.5
7.0
7,5
8.0
8.5
9.0
9.5
10.0
10.5
11.0
11.5
12.0
12.5
13.0
13.5
14.0
14.5
15.0

DN 65
0,0
0,9
2,4
3,4
5,3
7,4
10,0
13,5
16,0
18,4
23,2
28,7
32,5
36,4
40,8
42,8
44,1
46,2
47,6
-

Kv
DN 80
0,0
4,7
7,4
10,0
12,5
14,9
20,8
27,8
34,1
40,7
46,3
50,6
54,3
57,8
61,4
64,9
66,7
67,7
68,4
68,9
69,3
69,7
70,0
-

DN 100
0,0
6,3
8,8
12,1
17,7
22,8
27,0
32,4
42,8
52,2
58,5
63,6
68,7
74,7
79,9
83,6
87,1
90,6
94,1
97,3
99,7
101,5
102,8
103,8
104,4
104,9
105,3
105,4
105,5

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203

Modulating differential pressure control valve


Working range
Refer also to Instructions and Recommendations: Regulation of the differential pressure
Differential pressure
CODE

200

300

400

600

800

P (mbar)
1000

1200

1400

1600

Regulation

Portata l/h
EKOFLUX.ML06516

1.000

1.000

1.500

1.500

1.500

40.000

60.000

75.000

75.000

75.000

EKOFLUX.MH06516
EKOFLUX.ML08016

2.000

2.000

2.000

2.000

2.000

75.000

75.000

75.000

75.000

75.000

1.500

1.500

1.500

1.500

1.500

55.000

70.000

85.000

85.000

85.000

EKOFLUX.MH08016
EKOFLUX.ML10016

1.500

75.000

1.500

2.000

2.000

2.000

3.000

3.000

90.000

90.000

90.000

100.000

100.000

100.000

2.000

2.000

2.000

2.000

3.000

120.000

120.000

120.000

120.000

120.000

EKOFLUX.MH10016

2.000

3.000

3.000

3.000

4.000

4.000

130.000

130.000

140.000

140.000

150.000

150.000

ATTENTION:
Minimum flow rate: indicated in italics

Maximum flow rate: indicated in italics, bold type

10%

Min. flowrate

204

Max. flowrate

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Serie Ekoflux M
Versions

EKOFLUX.ML

EKOFLUX.MH

Body: EN GJL 250


Seal: EPDM
Temp: -10 +120C
Controllable differential
pressure range: 0,2 0,8 bar

Body: EN GJL 250


Seal: EPDM
Temp: -10 +120C
Controllable differential
pressure range: 0,4 1,6 bar

Regulation

Modulating differential pressure control valve

Included with the supply


Capillary copper pipe, 4 mm diameter, 1 m length,
complete with G M fittings.
Different length on request.
Coating: RAL 5002 colour

Data of the project to be supplied while ordering


Nominal flow
Differential pressure of the user unit P (refer to chart at page 206 fig.1)
Attention: In order to grant that valve works properly, it is important to assure that the differential pressure H user unit
connection to the riser (upstream of the valve) has at least the double value of the differential pressure P across the user unit
(H > 2,5 x P).

Accessories
Instrument for measurement

Adaptor

Electronic instrument for the measurement of


the differential pressure, the flow rate and the
balancing of the circuit.

Pressure gauge probe adaptor. 1/4 F brass


body and stainless steel probe.

www.brandoni.it

205

Modulating differential pressure control valve


Instructions and Recommendations

Regulation

The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

RECOMMENDATIONs
Before carrying out maintenance or dismantling the valve: ensure that the pipes, valves and fluids have cooled down, that
the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable and
caustic liquids. Temperatures above 50C and below 0C might cause damage to people.
Commissioning, decommissioning and maintenance interventions must be carried out by trained staff, taking account of
instructions and local safety regulations.
ADVICE FOR PLANT LAYOUT
- In order to ensure that temperature and pressure limits are not exceeded, the system should be fitted with a thermostat
and pressure switches.
- Observe the following minimum distances between the valve and other system components.
DIsTANCE FROM
Pump
Bends, T-joints

2DN

5DN

UPsTREAM
10 x DN
5 x DN

DOWNsTREAM
2 x DN

2DN

10DN

- The valve MUsT bE INsTALLED ON THE sUPPLY sIDE of the system and connected to the return pipe with a capillary pipe (fig. 1).
The capillary pipe connection is shown in fig. 2.
- In order to ensure that valve works properly, it is important to ensure that the differential pressure H user unit connection
to the riser (upstream of the valve) has at least twice value of the differential pressure P across the user unit
(H > 2,5 x P), see fig. 1.
The differential pressure H should not exceed 4 bar, if cavitation is to be avoided.
FIG.1

FIG.2

Capillary pipe
connection point

AbOUT CAVITATION
NB: the flow must be free of cavitation.
As the liquid flows through the valve, as a result of section reduction, its velocity, and its dynamic pressure, increase, and the
corresponding static pressure decreases.
If the static pressure value drops below the vapour pressure level, steam bubbles will form. These bubbles will be carried
away by the fluid, and implode when the static pressure exceeds the vapour pressure again. Bubble implosion generates
high temperatures and pressure shock waves locally, which will damage the valve and cause vibrations and noise.
Higher temperatures, lower static pressure and higher pressure drops across the valve usually increase the risk of cavitation.

206

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Serie Ekoflux M

INsTALLATION
- Do not lift the valve by the hand wheel.
- Before installation, check that:
The piping is clean
The valve is clean and undamaged
The flange sealing surfaces are clean and undamaged
- The valve is unidirectional. Respect the flow direction indicated by the arrow on the body.
- The valve has to be connected upstream of the components and connected to the return circuit by the capillary tube
(fig. 1). The placing area is indicated in figure 2.
- Use suitable gaskets and check that they are correctly centred.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Avoid inclination, twisting and misalignments of the piping which may
subject the installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects
as much as possible.
- Tighten screws crosswise.
Nb: check that the hand wheel is fully open (complete anti-clockwise rotation)
- Position indicator can be set in 4 positions for an easier reading, without changing the valve preset regulation position.
(see fig.3):
Remove the hand wheel V and take the position indicator out by pushing on its lower part.
Set the indicator position by rotating it by 90-180-270 (fig. 3C).
Screw the hand wheel back on (fig. 3D), taking care to match the gear teeth on the stem and position indicator.

Regulation

sTORING
- Keep the valve in a dry place, protect from damage and dirt.
- Handle with care, avoid knocks, especially on the weaker parts (hand wheel).
- Do not lift the valve by the hand wheel.
- Use suitable, sturdy packing for transport.

Push this side

FIG.3A

FIG.3B

FIG.3C

FIG.3D

COMMIssIONING
- It is advisable to flush the system clean. Keep the valve fully open when flushing.
- If a system pressure test is required, the maximum allowed pressure PS may be exceeded by up to a maximum of 24 bar.
Pressure tests must be carried out at room temperature and with the valve fully open.

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207

Modulating differential pressure control valve

Regulation

MEAsURING
Pay close attention during measurement, in the case of hot media.
- Pressure test plugs are self-sealing. Unscrew the pressure test plug cap and insert the probe (fig. 4A).
- Screw the probe ring nut to the pressure test plug (fig. 4B).
- We recommend placing an isolation valve upstream of the probe.
- After measuring, unscrew and extract the probe. Screw the plug cap back on.

FIG.4A

FIG.4B

Measuring the flow rate


Open the valve fully (complete anti-clockwise rotation).
Screw the pressure gauge connection to the pressure plugs.
Turn the hand wheel clockwise observing the pressure gauge connection. The gauge indicator is stable as long as the
flow rate does not change.
Stop turning as soon as the gauge indicator moves (differential pressure increasing).
Take note of differential pressure reading on pressure gauge.
Calculate the flow rate with the formula:

Q =Kv

P (bar)
Kv

Q (m3/h)

Differential pressure reading on the pressure gauge


Coefficient of flow rate, taken from the Kv chart on page 203, in
correspondence with the number of turns made, read on the hand wheel
position indicator
Coefficient of flow rate

When the measurements have been done, put the valve in the fully open position (complete anti-clockwise rotation of
the hand wheel).
REGULATION OF THE DIFFERENTIAL PREssURE
- Open the valve fully (complete anti-clockwise rotation).
- Remove the upper cover P, fig. 5.
- Using a screwdriver with a flat head, unscrew air vent S and let any air out.
- Tighten until it stops turning, and replace the cover P.
- To regulate the differential pressure, turn the command screw X: turn clockwise to increase the differential pressure, up to
the preset value, as indicated in the operation field chart, on page 204.
FIG.5

P
S

Istruzioni EkofluxS + M montaggio prese pressione

208

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Serie Ekoflux M
sETTING
Hand wheel mounting can be set for an easier reading, see chapter entitled Installation.
The regulation position can be read from the digital setting scales, showing basic settings (number of complete turns) and
fine setting (1/10 turn) (fig. 6). Intermediate positions can be adjusted continuously.
Position 1.0 coincides with the valve being fully closed.

Regulation

FIG.6

Fine setting
(1/10 turn)

Basic setting
(number of complete turns)

The number of turns between the fully open and closed positions is:

10 turns for DN65

12 turns forDN80

15 turns for DN100

sCHEME
In an heating/conditioning plant, because of the distance
of the pump and of the plant layout, happens that some
user units are subjected to a differential pressure higher than
the designed one and so receiving an excessive flow, while,
on other hand, others could not receive the design flow.
In fig. 7A is shown an example scheme; vertical rods
represent pressure upstream and downstream the user
units, and the rods red part represent the differential
pressure, which varies widely among the circuits
(P1-2 > P3-4 > P5-6 > P7-8 > P9-0).
The misbalancing in differential pressure and flow affects
negatively comfort (requested temperature are reached
after a long time, or not reached at all, unstable
temperature), as well the energy consumption and noisiness
and wear of user unit control valve.

Placing a balancing valve Ekoflux M upstream of the user


unit, it creates a pressure drop (shown in green in fig. 7B),
that evens the misbalancing and allows to keep the
optimum differential pressure on the user unit control valve
(in red, P1-2 = P3-4 = P5-6 = P7-8 = P9-0).
A differential pressure control valve gives the further
advantage to keep constant the differential pressure
across the end user circuit also when occur modifications
in the plant (e.g. end user circuit opening/closing,
temperature variations).

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209

Serie 12.000-13.000

Regulation

Diaphragm or piston control valve

Application fields

WATER

210

DRINKING WATER

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Serie 12.000 - 13.000


The diaphragm or piston-type, regulation valve operates as a continuous flow valve with a variable section. The flow is
opened, shut-off and regulated by the means of the membrane supported and guided by the stem-bonnet-spring unit
(version 12.000), or by the piston - V-port unit (series 13.000).
Suitable pilot circuits, installed on the body of the valve, allow all kinds of regulation.
Due to its natural variation, it is possible to control the pressure upstream as well as downstream, and to regulate the flow,

Principal functions: Automatic ON-OFF control Pressure regulation Pressure relief sustaining Level control Flow control
Shut-off for excess flow
These functions may be combined in a single valve.
The valves are suitable for application in water plants, generally.
Available for PN 10, PN 16 and PN 25. Sizes DN 50-DN 150 of article 13.000 are available also in PN 40.

Regulation

by monitoring the upstream and downstream pressure.

1. Face-to-face EN558/1-1 (ex DIN3202 F1).


2. Internal and external epoxy coating,
approved for contact with drinking water,
minimum thickness 200 m.

3. Continuous flow shaped internal section.

4. V-port in stainless steel; reduces risk


of cavitation.
5. Available with different springs for
the pilot circuit, to satisfy service and
regulating pressure requirements.
(See list on page 220)
6. Support for pressure gauge standard.
7. Position indicator and drain (optional).

4
6

Accessories

Pressure gauge

Position indicator and manual relief valve

V-Port

Springs

Refer to specifications on page 220

Construction and testing norms (correspondences):


Face-to-face: EN 558-1/1 (ex DIN 3202 F1)
Flanges: EN1092
Testing: EN12266 (ISO 5208)

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211

Diaphragm or piston control valve


B

12.000

13
6
11
H

Regulation

4
5
2

1 10 8

7 9 3

13.000

13

1 9

11
6
5
4
2

8 7

10

3
C

212

www.brandoni.it

Serie 12.000 - 13.000


Materials
Component

Material

Body
Bonnet
Shutter
Membrane support
Membrane
Bushing
Stem
Body seat
Retaining ring
Seal
Spring
Bolts and nuts
Pilot circuit

EN GJS 400-12 / Carbon steel


EN GJS 400-12 / Carbon steel
Epoxy coated carbon steel
Epoxy coated carbon steel
Nylon reinforced Neoprene
Bronze
AISI 303
AISI 316
AISI 304
NBR
AISI 302
AISI 304
Nickel plated bronze pilot / Stainless steel hoses /
Nickel plated brass valves, filters and fittings

Serie 13.000

Materials
1
2
3
4
5
6
7
8
9
10
11
12
13

Regulation

1
2
3
4
5
6
7
8
9
10
11
12
13

Serie 12.000

Component

Material

Body
Bonnet
Shutter
Sliding ring
Lip seal
Bushing
Body seat
Retaining ring
Seal
V-port
Spring
Bolts and nuts
Pilot circuit

EN GJS 400-12 / Carbon steel


EN GJS 400-12 / Carbon steel
AISI 304
PTFE
NBR
Bronze
AISI 316
AISI 304
NBR
AISI 304
AISI 302
AISI 304
Nickel plated bronze pilot / Stainless steel hoses /
Nickel plated brass valves, filters and fittings

Dimensions (mm)
DN
A
H
B
C

Weight
kg

EN 558-1/1
with pilot circuit
with pilot circuit
EN1092 PN16
EN1092 PN25
EN1092 PN40

50

65

80

100

125

150

200

250

300

400

500

600

700

800

230
220
170
165
165
165

260
250
180
185
185
185

310
280
200
200
200
200

350
310
210
220
235
235

350
380
230
250
270
270

480
420
250
285
300
300

620
520
280
340
360
-

730
60
300
405
425
-

850
740
340
460
485
-

1100
810
390
580
620
-

1250
890
460
715
730
-

1450
970
540
840
845
-

1650
1020
590
910
960
-

1850
1070
640
1025
1085
-

20

24

30

43

48

90

142

230

380

550

860

1100

1450

1900

(kg)

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213

Diaphragm or piston control valves


Maximum pressure

Temperature
Bar

Regulation

Article
12.000- 13.000 PN 16

16 bar

12.000- 13.000 PN 25

25 bar

13.000 PN40 (only for DN50-200)

40 bar

Temperature

min C

MaxC

70

Application limits
In order for the series 12.000 and 13.000 regulating valves to work perfectly, the following limits must be considered:
- Install in a horizontal position (indicate, when ordering, if the valve has to be installed in a vertical position)
- Suitable for drinking water or filtered water (filtration 2mm or less)
- Maximum fluid speed (continuous working) < 3.5 m/s
- Maximum fluid speed (peak service) < 5 m/s
- Minimum differential pressure for valves ON-OFF > 0.3 bar (3m H2O)
- Minimum differential pressure for regulating valves > 0.5 bar (5m H2O)
- Minimal inlet pressure > 0.5 bar (5m H2O)
- Pressure difference exceeding the ratio 3:1 between upstream and downstream value might cause cavitation and
consequently cause premature erosion of the components. Refer to the cavitation chart.
- Pilot circuit spring shall match operating conditions. Respect allowed regulation range.

Upstream pressure (bar)

Working range
40

In the non-available working area, the area

35

upstream / downstream pressure difference

30

will not allow the valve to operate properly.

Cavitation risk

A difference that exceeds the ratio 3:1

Operation area

between the upstream and downstream

25

pressures will cause cavitation, and consequently cause premature wear of the com-

20

ponents.

15

Avoid operating the valve when there is


a permanent risk of cavitation. The valve

10

might work for short periods under condi-

Area not available for operation

10

12

14

16

18

tions of slight cavitation.

20

Downstream pressure (bar)

Flow chart
DN
50
65
80
100
125
150
200
250
300
400
500
600
700
800
v (m/s)

214

Low headloss
m3/h
l/s
4,5
16
7,6
27
11,6
42
18,1
65
28,2
102
40,6
146
72,3
260
112,9
406
162,6
585
289
1040
451,6
1626
650,3
2341
885,1
3186
1156,1
4162

Recommended
m3/h
l/s
6,7
24
11,3
41
17,1
62
26,7
96
41,7
150
60,1
216
106,8
384
166,9
601
240,3
865
427,3
1538
667,6
2403
961,3
3461
1308,5
4711
1709,0
6152

2,3

3,4

Irrigation - Firefighting
m3/h
l /s

8,8
14,9
22,6
35,3
55,2
79,5
141,4
220,9
318,1
565,5
883,6
1272,3
1731,8
2261,9

32
54
81
127
199
286
509
795
1145
2036
3181
4580
6234
8143
4,5

www.brandoni.it

Minimum allowed
m3/h
l /s

Maximum allowed
m3/h
l /s

1
1,7
2,5
3,9
6,1
8,8
15,7
24,5
35,3
62,8
98,2
141,4
192,4
251,3

9,8
16,6
25,1
39,3
61,4
88,4
157,1
245,4
353,4
628,3
981,7
1413,7
1924,2
2513,3

3,6
6,1
9,0
14
22
32
57
88
127
226
354
509
693
905
0,5

35
60
90
141
221
318
566
883
1272
2262
3534
5089
6927
9048
5

Serie 12.000 - 13.000


700
800

500

400

300

250

200

150

100
125

80

65

10
8

50

m H2O

600

Serie 12.000

Head loss Fluid: water (1m H2O = 0,098bar) - Head loss with completely opened shutter

Art.12.000

Regulation

6
5
4
3
2

10

100

mc/h

1000

Kv - DN chart
50
47

65
68

80
94

100
160

125
180

150
370

200
590

250
860

300
1260

400
1760

500
2800

500

400

300

250

200

150

100
125

80

65

50

700
5100

800
6100

Serie 13.000

Head loss Fluid: water (1m H2O = 0,098bar) - Head loss with completely opened shutter
m H2O
10
Art.13.000
8

600
3800

700
800

mc/h

600

DN
Kv

6
5
4
3
2

10

mc/h

1000

Kv - DN chart
DN
Kv

mc/h

50
41

65
62

80
86

100
150

125
160

150
350

200
560

250
770

www.brandoni.it

300
1070

400
1510

500
2250

600
3200

700
4200

800
4900

215

Diaphragm or piston control valve


Versions

Serie 12.100 - 13.100

Regulation

Pressure reducing valves


These reduce the pressure to a preset value, regardless of any flow rate and
upstream pressure variation.
Indications to be made when ordering:
- Upstream pressure value (min and max)
- Downstream pressure value
- Min/max flow requested

Serie 12.120 - 13.120


Pressure reducing and sustaining valves
These reduce and stabilize the pressure at a preset value, independently of the
variation of the flow and the variation of the upstream pressure.
They keep the upstream pressure value constant, at the preset value.
Indications to be made when ordering:
- Upstream pressure value (min and max)
- Downstream pressure value
- Min/max flow requested

Serie 12.200 - 13.200

Pressure sustaining/relief valves


These keep the upstream pressure value at a preset value, and drain the excess
pressure downstream.
Indications to be made when ordering:
- Pressure setting value (relief valve function)
- Upstream pressure to be maintained (maintenance of the upstream pressure)

Serie 12.219 - 13.219


Surge anticipator/pressure relief valves
These protect pumping systems against excess pressure caused an abnormal and
sudden interruption of the pumping (e.g. unforeseen power supply interruption).
Indications to be made when ordering:
- Hydraulic characteristics of the pump (Q, P, NPs/1)
- Static pressure
- DN, material, thickness, length of supply pipe up to the destination reservoir/tank
- Carried liquid

216

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Serie 12.000 - 13.000


Serie 12.300A

This version allows maintaining the preset upstream pressure value, while draining
the excess pressure downstream.
Indications to be made when ordering:
- Maximum upstream pressure
- Min/max pressure to be regulated

Regulation

Pressure relief angle valve

Serie 12.400 - 13.400


Flow rate control valves
These automatically maintain a preset maximum flow rate, independently of the
upstream or downstream pressure variations. The nominal value is determined by the
calibrated aperture; this value can be increased or decreased by 30%, by turning
the pilot setting screw.
Indications to be made when ordering:
- Maximum value of the flow to be limited

Serie 12.410 - 13.410


Flow rate control and pressure reducing valves
These automatically maintain a preset flow rate, independently of the upstream or
downstream pressure variations. The nominal value is determined by the calibrated
aperture; this value can be increased or decreased by 30%, by turning the pilot
screw.
These reduce and stabilize the downstream pressure, in line with the preset value,
independently of the flow rate and the pressure variation upstream.
Indications to be made when ordering:
- Maximum upstream pressure
- Min/max pressure to be regulated
- Value of maximum flow to be limited

Serie 12.460 - 13.460


Flow limiting valve and min-max level control valves with
floating device
These keep the level in a tank between a minimum and a maximum value, and
automatically maintain a preset maximum flow rate value, independently of the
upstream or downstream pressure variations. The nominal value is determined by the
calibrated aperture; this value can be increased or decreased by turning the pilot screw.
NB: the maximum distance between the level control pilot and the valve must not
exceed 50 m.
Indications to be made when ordering:
- Maximum flow value to be limited
- Maximum upstream pressure

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217

Diaphragm or piston control valve


Versions

Serie 12.500 - 13.500

Regulation

Float-controlled modulating valves (constant tank level)


These keep the tank level constant, by regulating the incoming and outgoing flows.
Level regulation is variable for 150 mm. The valve can be installed at the bottom of
the tank. The pilot must be installed inside the tank, or on the edge of the basin.
Indications to be made when ordering:
- Minimum and maximum pressure values

Serie 12.520 - 13.520


Float-controlled modulating valves (constant tank level)
that keeps the upstream pressure constant
These keep the tank level constant, by regulating the incoming and outgoing flows.
Level regulation is variable for 150 mm. The valve can be installed at the bottom of
the tank. The pilot must be installed inside the tank, or on the edge of the basin.
This maintains the preset value of the upstream pressure.
Indications to be made when ordering:
- Minimum and maximum pressure values

Serie 12.600 - 13.600


Min-max level control valves with floating device
When the maximum level is reached, the valve closes, and then reopens when the
minimum level is reached. Standard level range, from 100 mm to 700 mm.
Other ranges on request. The valve can be installed at the bottom of the tank.
The pilot must be installed inside of the tank or on the edge of the basin.
NB: the maximum distance between the level control pilot and the valve is 50 m.
Indications to be made when ordering:
- Minimum and maximum pressure values

Serie 12.620 - 13.620


Min-max level control with floating device and upstream
pressure
sustaining valves
s
When the maximum level is reached, the valve closes, and then reopens when the
minimum level is reached. The valve can be installed at the bottom of the tank.
The pilot must be installed inside the tank or on the edge of the basin. This valve maintains
and a preset value upstream, allowing the incoming flow to the tank to be controlled,
in order to prevent excessive flow, as a result of a drastic fall in pressure in the piping.
NB: the maximum distance between the level control pilot and the valve is 50 m.
Indications to be made when ordering:
- Maximum working temperature
- Minimum and maximum pressure values
- Regulation range

218

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Serie 12.000 - 13.000


Serie 12.800 - 13.800

These maintain the tank or reservoir level between minimum and maximum values.
The valve and the altitude pilot are located at the bottom of the tank. The valve
is opened and closed using the static head between the valve and the reservoir/
tank.
Indications to be made when ordering:
- Height of the tank
- Pressure
- Flow rate

Regulation

Level control valves with altitude pilot

Serie 12.900 - 13.900


Excess flow valves
These allow sectioning the piping, in the event of the flow speed being exceeded.
The valve is designed with the purpose of shutting off the pipeline in the event
of failure. It limits the damage caused by water, following a pipe fracture due to
earthquakes or landslides, etc.
Indications to be made when ordering:
- Pressure
- Flow rate

Legend of the symbols used in the sketches


Pressure reducing pilot

Low pressure pilot


(anticipates water hammers)

Hydraulic synchronizer

Pressure sustaining pilot

Excess flow pilot

Blead cock

Flow limit pilot

Filter

Pressure gauge

Auxiliary pilot

Ball valve

Float + min/max level regulating pilot

Piezometric level control pilot

Flow rate regulator

Float + constant level regulating pilot

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219

Diaphragm or piston control valve


Versions

Regulation

Diaphragm control valve

12.000
Body: EN GJS 400 or welded steel
Epoxy coated
PN: 10-16-25
Temp: +2 to +70 C
Coating: RAL 5005 colour

Piston control valve

13.000
Body: EN GJS 400 or welded steel
Epoxy coated
DN 50 - DN 150: PN 40
DN 50 - DN 300: PN 25
Temp: +2 to +70 C
Coating: RAL 5005 colour

Accessories
Pressure gauge

Position indicator and


relief valve

V-Port

Springs
Spring colour Regulation range
(bar)
Pressure
Pressure
sustaining reducing
pilot
pilot
White

0.5 - 2

0.5 - 3

Green

0.5 - 4

0.5 -6

1-5

1 - 10

Red

220

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Black

1.5 - 8

1.5 - 12

Black + white

2 - 11

2 - 15

Yellow

4 - 17

5 - 20

Serie 12.000 - 13.000


Instructions and Recommendations

STORING
Keep in a dry and closed place.
NB: handle the valve using the eye bolts provided; in any case, do not use the position indicator or the pilot piping to lift
the valve.
MAINTENANCE
After 5 months of service
Check and clean the filter in the main conduit, and at the same time, check the Y filter in the valves pilot circuit. If the pilot
circuit filter is clogged, the valve might not work properly.

Regulation

The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

After 12 months of service


Check and clean the filter in the main conduit and, at the same time, check the Y filter in the valves pilot circuit.
Check the internal components:
- Remove the pilot circuit
- Unscrew the bonnet bolts, remove the cover and extract the shutter unit.
- Check the single rubber parts, membrane and sealing in order to verify their condition, and if worn, establish a suitable
maintenance plan.
- Reassemble the shutter and the valve bonnet, taking care to tighten the bolts crosswise.
- Put the valve in service. This type of check allows establishing the necessary maintenance cycle of the valve under real
working conditions.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve, ensure that the pipes, valves and fluids have cooled down, that
the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable or
caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
Warning: when requesting a quotation or placing an order, specify if the installation requires the main valve stem to be
horizontal (cover pointed sideways). The valve will be adapted accordingly, and fitted with an additional venting device
(venting cock installed at the top of the cover) to permit a simple release of air during the first commissioning.
- Handle with care.
- Ensure there are no residual parts left in the piping, such as welding residues, plastic parts, mounting residues.
It is recommended that the piping be cleaned carefully, before installing the valve.
- In any case, we recommend fitting an adequate filter that can work under the conditions of the valve, as protection for it.
Furthermore, it is recommended that shut-off valves be installed upstream and downstream of the regulating valve, as well
as a suitable dismantling joint, in order to facilitate installation/disassembling/maintenance.
- Leave a suitable space around the valve to enable maintenance work and commissioning.
- Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges. Check that
the seals have been correctly positioned. The distance between the counter flanges must be equal to the face to face
distance. Do not use bolts of the counter flanges to bring the piping close to the valve. The bolts should be cross tightened.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Avoid inclination, twisting and misalignments which may subject the
installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much
as possible.
NB: The valve is unidirectional: respect the flow direction indicated on the body.

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221

Serie 14.000

Regulation

Needle valve

Application fields

WATER

222

DRINKING WATER

www.brandoni.it

Serie 14.000
The needle valve is mainly designed for water flow regulation in a pipeline. The flow regulation is achieved by the axial
movement of a piston, which is operated by a rod and crank mechanism.
The piston reduces the flow by closing in the flow direction, and operates in a housing with equalized pressure; this allows
the valve to operate in a stable and smooth manner, without vibrations and with a low operating torque. The regulation is
achieved with high head losses, when the valve is less than 40% open, and very low head losses, when the valve is more
than 50% open.
The valves are suitable for all kinds of water plants. Available for pressures up to 64 bar.
All sizes (DN) are supplied with a gearbox.
If necessary (because of the operating conditions), the shutter can be equipped with a stainless steel slotted cylinder (anti
cavitation device), which allows modulation of the energy dissipation, thereby achieving greater resistance to cavitation,

Regulation

YES: for shut-off operation and for discharge to the atmosphere with high pressure differentials.

and modification of the regulating curve of the valve to meet the requirements of the plant.

1. Face-to-face not standardized.

2. Internal and external epoxy coating,


approved for contact with drinking water,
minimum thickness 200 m.
3. The internal hydrodynamic profile and the
pressure equalization in the piston housing
allow precise and stable regulation,
even when the pressure is high and the
operating torque is low.
Absence of vibrations and noise.
4. All parts move on self-lubricating bronze
bushes, which prevents galling, and achieves
reliability even after a long period of inactivity.
5. Flange in accordance with ISO 5211:
equipped with gearbox (standard) possibility
of electric actuator mounting.

Accessories

Actuators

Anti-cavitation device

Gear box (standard)

Standard slotted cylinder (K20, K50, K100, K150)

Electric actuators

are available with increasing anti-cavitation


resistance characteristics and head losses.

Construction and testing norms (correspondences):


Flanges: EN1092
Testing: EN12266 (ISO 5208)

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223

224
H1

14.000 - electric actuator

Art. 14.000 attuatore elettrico

14.000 - gear box

Art. 14.000 riduttore manuale

Regulation

Needle valve
V

1 9
2
B

6
13

11

5
3

7 10 12 8
B1

www.brandoni.it

Serie 14.000

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Component

Material

Body
Crank
Shutter
Seal ring
Seal retaining ring
Operating shaft
Rod
Wrist pin
Bush
Rails
Main seal
Lip seal
O-ring
Bolts and nuts

EN GJS 400-12 / Carbon steel


Carbon steel Fe 360 B, nickel plated
AISI 304
AISI 304
AISI 304
AISI 420
AISI 420
AISI 420
Bronze
Bronze
PTFE
NBR
NBR
Stainless steel

Regulation

Materials

Dimensions (mm)
DN
A
H
B
V
H1
B1
C

Weight
kg
kg

Not standardized
With gear box

With electric actuator

EN1092 PN16
EN1092 PN25
EN1092 PN40
EN1092 PN64

80

100

125

150

200

250

300

400

450

500

600

260
200
180
200
320
400
200
200
200
215

300
200
190
200
320
420
220
235
235
250

325
220
200
200
320
430
250
270
270
295

350
220
230
200
380
460
285
300
300
345

400
220
230
200
380
460
340
360
375
415

450
260
260
200
420
500
405
425
450
470

500
260
290
200
420
500
460
485
515
530

600
260
340
200
420
550
580
620
660
670

650
260
380
200
480
650
640
670
685
-

700
260
410
200
480
700
715
730
-

800
300
580
500
500
800
840
845
-

35
40

45
50

50
60

75
85

130
140

150
165

200
230

350
380

400
450

550
610

960
1020

(kg)
With gear box
With electric actuator

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225

Needle valve
Maximum pressure

Temperature
Bar

Regulation

Article
14.000 PN16

16 bar

14.000 PN25

25 bar

14.000 PN40

40 bar

14.000 PN64

64 bar

Temperature

min C

MaxC

40

Selection of the valves and operation limits


- Maximum speed of the fluid < 7 m/s (N.B. the diameter DN of the needle valve is determined according to the required
operating conditions and not necessarily coincides with the diameter of the piping. Use the speed flow chart and select
preliminarily the DN of the valve, respecting the maximum limit of the flow speed. Check that head losses of the valve are
compatible with the selected diameter. If not, choose a higher DN).
- Opening angle of the needle valve/regulation valve: 1090%.
- Check the cavitation behaviour as described in the section Cavitation.

600

500

450

400

300

250

200

150

125

100

m/s
10

80

Speed - flow chart

7
max
5
4
3
2

226

10

100

1000

www.brandoni.it

mc/h

Serie 14.000
600

450
500

400

300

250

200

150

80

m H2O
10

100
125

Head losses for standard valve 100% opening Fluid: water (1m H2O = 0,098bar)

Regulation

6
5
4
3
2

10

mc/h

1000

100

Kv - DN chart
DN
Kv

80
99

mc/h

100
154

125
154

150
347

200
615

250
958

300
1410

400
2798

450
3140

500
3836

600
5484

The head losses, in all kind of position, might be calculated with the following formula:

Q
( Kv
)

DP, Pin, Pout (bar)


Q (m3/h)
Kv (m3/h)

v (m/s)
g= 9.81 (m/s2)

P= Pin Pout =

( )

v2
P= Pin Pout = 2g

pressure, head losses


flow rate
flow rate coefficient
head loss coefficient
flow speed
acceleration of gravity

The head loss coefficient () relative to the opening percentage, for the standard valve and for the versions equipped with
anti-cavitation device, is shown in the following chart:

10000

1000

K150
K100
K50

100

K20

10
Std

10

20

30

40

50

60

70

80

90

100

Opening %
NOTE: Std = curve for standard valve (without anti-cavitation device)

K20, K50, K100, K 150 = curve relative to valve equipped with anti-cavitation device.

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227

Needle valve
Cavitation
The speed of the fluid varies as it passes through the valve, reaching the higher values near the valve seat (due to the
flow section restriction, a.k.a vena contracta). This causes the static pressure to decrease, and the decrease is greater the
higher the differential pressure P across the valve.
In the case of a high P across the valve, the static pressure in the restriction can fall below the vapour pressure of the

Regulation

liquid, and vapour bubbles will be formed.


When the fluid leaves the vena contracta the flow speed decreases, the static pressure increases and the vapour bubbles
implode. During this implosion process, high energy is released in a localized volume, producing pressure waves that cause
noise, vibrations and erosion of the valve and pipe walls. In the needle valve, implosion takes place at the centre of the
valve, far from the walls. This gives the needle valve an intrinsic resistance to cavitation.
To enhance cavitation resistance in the presence of extremely high pressure drops, valves can be equipped with an anticavitation device (slotted cylinders that increase energy dissipation).
In order to check if the working conditions are at risk of cavitation and if an anti-cavitation is required, it is possible to
compare the cavitation index , with the critical value c, from the following formula.
In case < c no cavitation exists

Pout + Pa - Pv
P +

v2
2g

P (mH2O)
Pout (mH2O)
Pv (mH2O)
Pa (mH2O)

Head loss across the valve (P= Pin-Pout)


Downstream pressure
Vapour pressure (0.2 mH2O for water at 10C)
Absolute pressure (10 mH2O)

1.8
Std

1.6
1.4
1.2
1.0
0.8

K20

0.6
0.4

K50

0.2

K100

K150
0

10

20

30

40

50
Opening %

228

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60

70

80

90

100

Serie 14.000
Versions

Body: EN GJS 400 or welded steel


Epoxy coating
PN: 10-16-25-40-64
Temp: +2 to +40 C

Regulation

14.000

Coating: RAL 5005 colour

Instructions and Recommendations


The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

STORING
Keep in a dry and closed place
NB: handle the valve using belts (ISO 4878) or eye bolts if present; in any case, it is forbidden to lift the valve at the gearbox
/actuator.
MAINTENANCE
Thanks to the design features and construction characteristics, the needle valve does not require periodic maintenance.
Also the construction of the gear box/actuator does not require lubrication or other maintenance.
NB. for any necessary intervention on the valve, it is absolutely essential to remove the valve from the piping!
RECOMMENDATIONS
Before carrying out any maintenance or dismantling the valve:
- ensure that the pipes, valves and fluids have cooled down,
- that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable
or caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care.
- Ensure that there are no parts left in the piping, such as welding residues, plastic parts, mounting residues. It is recommended that the piping be cleaned/flushed carefully before the valve is installed.
- If the fluid contains a lot of residues (sand, small stones, etc), ensure that a suitable filter is installed upstream of the valve.
Furthermore, it is recommended that a suitable dismantling joint be installed, in order to facilitate installation/disassembling/
maintenance.
- Leave a suitable space around the valve to enable maintenance work and commissioning.
- Freezing of the water inside the valve causes irreparable damage. In risky environments, provide suitable insulation of the
valve or ensure that it is drained.
- It is recommended that a manometer be installed upstream and downstream of the valve in order to check that the
pressures are compatible with the characteristics of the valve.
- Place the valve between the flanges of the piping and install the seal between the pipe and valve flanges. Check that
the seals have been positioned correctly. The distance between the counter flanges must be equal to the valves face to
face distance. Do not use bolts of the counter flanges to bring the piping close to the valve. Tighten the bolts crosswise.
- Do not weld the flanges to the piping after installing the valve.
- Water hammers might cause damage and ruptures. Inclination, twisting and misalignments may subject the installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much as possible.
NB. The valve is unidirectional: respect the flow direction indicated by the arrow on the body.

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229

Serie T15

Regulation

Direct acting, pressure reducing valve, with piston, F/F threaded end

Application fields

WATER

230

HEATING

DRINKING WATER

INDUSTRY

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Serie T15
The series T15 F/F threaded-end pressure reducing valves are suitable for reducing and controlling the pressure.
They are made of sandblasted or nickel-plated brass, and are available in 3 versions:
T15 A > PN15 without gauge connection
T15 B > PN15 with gauge connection
T15 C > PN25 with 2 gauge connections
YES: for installation in water plants for single user units, boiler supplying plants, hydraulic plants with direct supply from main
water system.
They can be installed in a horizontal or vertical position.

Versions

Regulation

Suitable for water and compressed air.

T15 A

T15A.2G0

T15A.2N0

Body: Brass
Seal: NBR
PN 15
P. regulation downstream: 1 - 4 bar
Seat: Brass

Body: Nickel plated brass


Seal: NBR
PN 15
P. regulation downstream: 1 - 4 bar
Seat: Brass

T15B.2G0

T15B.2N0

Body: Brass
Seal: NBR
PN 15
P. regulation downstream: 1 - 4 bar
Seat: Brass
With gauge connection

Body: Nickel plated brass


Seal: NBR
PN 15
P. regulation downstream: 1 - 4 bar
Seat: Brass
With gauge connection

T15C.2G0

T15C.2N0

Body: Brass
Seal: NBR
PN 25
P. regulation downstream: 0,5 - 6 bar
Seat: AISI 303
With 2 gauge connections

Body: Nickel plated brass


Seal: NBR
PN 25
P. regulation downstream: 0,5 - 6 bar
Seat: AISI 303
With 2 gauge connections

T15 B

T15 C

In conformity with D.M. 174

Construction and testing norms (correspondences):


Threading: ISO 228-1
Testing: tested according to EN 1567
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231

H
T

Art. T15A

Regulation

T 15 A

Direct acting, pressure reducing valve, with piston, F/F threaded end

H1

Art. T15B

T 15 B

H2
T

Art. T15C

T 15 C

A2

232

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Serie T15
Materials
Material

Body
Metallic internal trim
Seat
Stem
O-ring
Plastic parts

T15A, T15B
Brass CW617N UNI EN 12165
Brass CW614N UNI EN 12164
Brass CW617N UNI EN 12165
Brass CW614N UNI EN 12164
NBR
POM (acetal)

T15C
CW617N UNI EN 12165
Brass CW614N UNI EN 12164
AISI 303
Brass CW614N UNI EN 12164
NBR (1/2 - 2 1/2) / FKM (3 - 4)
POM (acetal)

Regulation

1
2
3
4
5
6

Component

Dimensions (mm)
DN
T
A
H
H1
A2
H2

ISO228/1

Weight

10
3/8
60
93
112
75
120

15
1/2
60
93
112
75
120

20
3/4
60
93
113
85
150

25
1
89
160

32
1 1/4
125
220

40
1 1/2
130
220

50
2
138
250

65
2 1/2
145
260

80
3
177
285

100
4
190
310

0,36
0,37
-

0,36
0,37
0,79

0,36
0,37
1,30

1,34

2,55

2,56

3,10

4,10

5,52

6,97

(kg)

T15A
T15B
T15C

Pressure
Pressure

Temperature
Maximum

Downstream regulation

T15A, T15B

15 bar

1 - 4 bar

T15C

25 bar

0,5 - 6 bar

Temperature

min C

Max C (continuous)

80

NB: Do not exceed a pressure reducing ratio of 5:1

Head loss Fluid: water (1m H2O = 0,098bar)

4"

3"

2" 1/2

1" 1/4
1" 1/2
2"

1"

3/4"

bar
1,5

Serie 15c
1/2"

3/8"
1/2"
3/4"

Serie 15A- T15B

1
0.9
0.8
0.7
0.6
0.5

0.4
1

100

10
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1000

l/min

233

Direct acting, pressure reducing valve, with piston, F/F threaded end
Instructions and Recommendations
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

Regulation

STORING
Keep in a closed and dry place.
CORRECT CHOICE OF THE PRESSURE REDUCER
In order to optimize operation, and reduce noise and head losses, the pressure reducer should be chosen in accordance
with the flow and not to the nominal diameter of the piping.
Choose the pressure reducer so that the flow rate falls within the ideal range shown in the following chart.
OPTIMAL FLOw RATE RANGE
T15 A - T15 B

DN
l/min
8 - 12
10 - 14
12 - 16
-

3/8
1/2
3/4
1
1
1
2
2
3
4

m3/h
0,5 0,7
0,6 0,8
0,7 0,9
-

T15 C
l/min
15 - 30
20 50
50 75
75 95
95 130
110 140
120 160
140 180
160 220
200 - 260

m3/h
0,9 1,8
1,2 - 3
3 4,5
4,5 5,7
5,7 7,8
6,6 8,4
7,2 9,6
8,4 10,8
9,6 - 13.2
12 15,6

RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve:
- ensure that the pipes, valves and fluids have cooled down,
- that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable
and caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
Series T15 pressure reducers are not affected by gravity; therefore they can be installed in any position.
FIG. 1

- Respect the flow direction as indicated by the arrow on the body.


- The pressure reducing valve might be damaged by impurities in the water; in order to protect not only the pressure reducing valve but also all devices installed downstream (thermostatic mixer, sanitary mixers, shower, etc), it is recommended
that a filter F be installed upstream of the pressure reducing valve.
When there are devices that produce or accumulate of hot water or piping exposed to thermal shocks in the downstream
circuit, it is possible for the pressure to increase downstream of the pressure reducing valve; this is not a sign of malfunctioning of the pressure reducing valve but is due to the increase in the volume of water as a consequence of the variation of
its temperature; by installing a expansion tank, E, between the boiler and pressure reducing valve, the problem is avoided.
It is recommended that a security valve be installed in the circuit against water hammers, in order to avoid damage to the
internal parts of the pressure reducer due to violent pressure surges.
FIG. 2

234

E
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Serie T15
SETTING
NB: Do not exceed a pressure reducing ratio of 5:1.

Regulation for types T15A and T15B: to modify the outlet pressure, remove the black plastic cover: with a screwdriver, turn the brass stem as shown in Fig. 3A; by turning clockwise the outlet pressure will increase, by turning anticlockwise,
the outlet pressure will decrease. The correct regulation of the pressure has to be done while circuit is closed downstream.
Regulation for type T15C: to modify the outlet pressure, unscrew the ring (G) and turn the stem P as shown in Fig.
3B; by turning clockwise, the outlet pressure will increase, by turning anti-clockwise, the outlet pressure will decrease.
The correct regulation of the pressure has to be done while circuit is closed.

+
G

FIG. 3A

Regulation

- All pressure reducers are ex-works preset at 3 bar; the pressure of the outlet can be easily modified once the pressure
reducing valve is installed.

FIG. 3B

Fig. 3A

Fig. 3B

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235

Serie F15

Regulation

Flanged direct acting, pressure reducing valves with piston

Application fields

WATER

236

DRINKING WATER

INDUSTRY

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Serie F15
The flanged, direct acting, pressure reducing valves, with piston, in the series F15 are suitable for reducing and controlling
the pressure.
They are made of ductile iron, with an epoxy coating suitable for drinking water.
They are available in PN 10 16, PN 25, PN 40 and for 2 regulation ranges of the outlet pressure.
YES: for water and compressed air
The pressure reducing valve is used to:
> Protect a delicate section of a plant or device
> In sanitary networks, to keep the pressure level under a maximum value
> In compressed air circuits, to keep the pressure constant, independently of any variation caused by compressors
> Downstream of tanks or accumulation basins, to reduce and stabilize the pressure of the distribution network.

Regulation

> Supply a low pressure network from a high pressure network

Versions

F15.100

F15.100 - PN 10/16

F15.100 - PN 25

F15.100 - PN 40

Body: EN GJS 400


epoxy coated
Seal: NBR
Pressure regulation: 1,5 - 6 bar

Body: EN GJS 400


epoxy coated
Seal: NBR
Pressure regulation: 1,5 - 6 bar

Body: EN GJS 400


epoxy coated
Seal: NBR
Pressure regulation: 1,5 - 6 bar

F15.100 - PN 10/16

F15.100 - PN 25

F15.100 - PN 40

Body: EN GJS 400


epoxy coated
Seal: NBR
Pressure regulation: 5 - 12 bar

Body: EN GJS 400


epoxy coated
Seal: NBR
Pressure regulation: 5 - 12 bar

Body: EN GJS 400


epoxy coated
Seal: NBR
Pressure regulation: 5 - 12 bar

Construction and testing norms (correspondences):


Face-to-face: EN 558-1/1 (ex DIN 3202 F1)
Flanges: EN 1092
Testing: tested according to EN 1074

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237

Regulation

Flanged direct acting, pressure reducing valves with piston

Materials
1
2
3
4
5
6
7
8

Component

Material

Body and bonnet


Spring
Piston
Shutter seat
Shutter
Seal
O-ring

EN GJS 400-12
Stabilized Steel 55SiCr6
AISI 303
AISI 304
AISI 304 + Brass
NBR
NBR
AISI 304

Nuts and bolts

Dimensions (mm)
DN
A
H
C PN10

Weight
kg

238

EN 558-1/1

50
230
280
83

65
290
320
93

80
310
350
100

100
350
420
117

125
400
590
135

150
450
690
150

12

19

24

34

56

74

(kg)

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Serie F15
Pressure

Temperature
Maximum

Pressure
F15.100 PN10-16

16 bar

F15.100 PN25

25 bar

F15.100 PN40

40 bar

Temperature

min C

Max C (continuous)

70

From 1,5 to 6 bar (blue spring)

From 5 to 12 bar (red spring)

Regulation

Pressure regulation downstream

NB: Do not exceed a pressure reducing ratio of 5:1

DN100
DN125
DN150

DN80

mH2O
20

DN65

DN50

Head loss Fluid: water (1m H2O = 0,098bar)

10
8
6
5
4
3
2

1
0.8
0.6
0.5

10

50

100

200

mc/h

Kv - DN chart
DN
Kv

mc/h

50
20

65
47

80
72

100
116

125
147

600
172

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239

Flanged direct acting, pressure reducing valves with piston


Instructions and Recommendations
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

Regulation

STORING
Keep in a closed and dry place.
CORRECT CHOICE OF THE PRESSURE REDUCER
In order to optimize operation working, and reduce noise and head losses, the pressure reducer must be chosen in
accordance with the flow and not the nominal diameter of the piping.
Choose the pressure reducer, in order not to exceed the maximum flow rate indication in the chart.
DN

MAXIMUM FLOW RATE


l/s
m3/h
3,9
14,0
7,0
25,2
10,1
36,4
16,4
59,0
25,7
92,5
38,0
136,8

50
65
80
100
125
150

This value may be exceeded, but it causes losses in the precision of the regulation, increases in head losses and noise.
RECOMMENDATIONS
Before carrying out maintenance or dismantling:
- ensure that the pipes, valves and fluids have cooled down,
- that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable
and caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Install the pressure reducing valves in series F15 in a horizontal position, for the best working situation, in order to reduce wear
of the internal parts; if necessary, it is possible to install the pressure reducing valve in a vertical position.
- Before installing the valve, ensure that the piping is cleaned thoroughly in order to avoid damage to the internal parts of the
valve caused by residues and stones.
- Ensure that the size of the sump is sufficient, and that there is easy access to allow maintenance, cleaning operations and
checking the gauge connection; the sump must be equipped with a drain for the filter cleaning work.
- Respect the flow direction indicated by the arrow on the body.
- Install the pressure reducing valve between 2 shut-off valves, V, in order to allow maintenance work, and install a filter
upstream of the pressure reducing valve. Place a relief valve upstream of the pressure reducing valve, if the piping goes
upwards or is placed horizontally, or place it downstream, if the piping goes downwards.
Include a safety valve, S, downstream.
FIG. 1

240

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Serie F15

The setting has to be done under static conditions (flow = 0)


- By turning the screw clockwise, the downstream pressure will increase, by turning it anticlockwise, the downstream pressure will decrease.
- Considering the pressure value downstream Pv, under working conditions (flow different from 0 value), the pressure reducing valve must be set at static pressure Po=Pv+DP (head loss).
Head loss DP can be considered to be 0.5 bar plus 5% of the value of the downstream pressure setting.
The admissible working conditions are shown in the following chart.

Regulation

SETTING
NB: Do not exceed a pressure reducing ratio of 5:1.

40
35

Cavitation risk
30
25

Regular working conditions


20
15
10
5

Impossible working
0

10

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11

12

241

Filtration

The installation of filters is essential,


to protect pumps, valves, backflow preventers
and pressure reducing valves from dirt
(rust, welding residues) and solids in the plant.
They can be installed in line, or in aspiration
(for example, in association with a foot valve).

242

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WATER

CONDITIONING

INDUSTRY

FIRE FIGHTING

HEATING

Summary

Filters

Series 10.000

244

Series 11.000

248

Instruction / Recommendations 253


for series 10.000, 11.000

Strainer baskets

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Series 50

254

243

Serie 10.000

Filtration

Threaded Y strainer with drain

Application fields

WATER

244

CONDITIONING

INDUSTRY

HEATING

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Serie 10.000
The filters in series 10.000 are threaded Y filters, with a body made of CF8M stainless steel, which are manufactured in
accordance with severe product norms. They are a prerequisite for protecting pumps, valves, backflow preventers and
pressure reducing valves against dirt (rust, welding parts, solids).
The filters are suitable for chemical, food and industrial plants. Also for heating and cooling (HVAC), for the distribution of

Filtration

water, and for agricultural purposes.

YES: installation in horizontal and vertical positions.

1. PTFE seals.
2. Plug for complete drainage in both positions,
horizontal and vertical.
3. Stainless steel slotted cylinder strainer.

3
1
2

In conformity with directive 97/23/CE PED

Construction and testing norms (correspondences):


Threading: ISO 228-1
Marking: EN19
Testing: 100% testing in accordance with EN 12266

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245

Threaded Y strainer with drain


A
1

Filtration

H1

4 2 4 5

Materials
1
2
3
4
5

Component

Material

Body
Bonnet
Strainer
Seal
Plug

ASTM A351 CF8M


ASTM A351 CF8M
AISI 316
PTFE
AISI 316

Dimensions (mm)
DN
T
A
H
H1
d
I

ISO 228/1

Weight
kg

246

7
1/4
65
35
56
1
2

10
3/8
65
35
70
1
2

15
1/2
65
35
70
1
2

20
3/4
80
45
90
1
2

25
1
90
57
110
1
2

32
1 1/4
105
58
120
1
2

40
1 1/2
120
66
140
1
2

50
2
140
78
160
1
2

0,25

0,21

0,22

0,36

0,69

0,76

1,22

1,79

(kg)

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Serie 10.000
Temperature

Pressure
Maximum pressure

Temperature

40 bar

min C

MaxC

-20

200

NB: the maximum working pressure decreases while the temperature increases;
please refer to pressure/temperature chart

-4

68

104

140

176

212

248

284

320

356

392

bar

psi

40

580

30

435

20

290

10

145

-20

20

40

60

80

100

120

140

160

180

200

Filtration

Pressure/temperature chart

2"

1" 1/2

1" 1/4

1"

3/4"

m H2O
10

1/2"

1/4" - 3/8"

Head loss Fluid: water (1m H2O = 0,098bar)

0.1
100 mc/h

10

0.1

Kv - DN chart
DN
Kv

mc/h

1/4
3,5

3/8
3,5

1/2
4,5

3/4
5,7

1
7,9

1 1/4
16

1 1/2
23

2
36

Versions

With drain
10.000
Body: ASTM A351 CF8M
Filter: AISI 316
Temp: -20 +200C
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247

Serie 11.000

DO
AN N

BR

Filtration

Application fields

248

CONDITIONING

INDUSTRY

HEATING

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Flanged Y strainer with drain

WATER

made in
CHINA

Serie 11.000
The filters in series 11.000 are flanged Y filters, with a body made of CF8M stainless steel, which are manufactured in accordance with severe product norms. They are a prerequisite for protecting pumps, valves, backflow preventers and
pressure reducing valves against dirt (rust, welding parts, solids).
The filters are suitable for chemical, food and industrial plants. Also for heating and cooling (HVAC), for the distribution of

Filtration

water, and for agricultural purposes.

YES: for installation in horizontal and vertical positions.


NO: for steam.

1. Face-to-face EN 558-1/1.
2. Plugs or mini-valves (1 pc up to DN 100,
2 for DN 125) for complete drainage
in both of the installation positions.
3. Strainer made of stainless steel metallic wire,
for minimizing head losses, equipped with
reinforced rings to prevent deformation
at high pressure.




4. Removable bonnet for inspection and maintenance.

Construction and testing norms (correspondences):


Face-to-face: EN558-1
Flanges: EN 1092
Marking: EN19
Testing: 100% testing in accordance with EN 12266

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249

Flanged Y strainer with drain


A

n x

H1

w,m

Filtration

4
2

Materials
1
2
3
4
5
6
7

Component

Material

Body
Bonnet
Strainer
Bonnet gasket
Plug
Mini-valves
Bolting

EN GJL 250
EN GJL 250
AISI 304
EPDM
Galvanized carbon steel
Brass
Galvanized carbon steel

Dimensions (mm)
DN
EN558/1 - 1
A
H
H1
Diameter of wire, w
Mesh width, m
EN 1092 PN16
C
F
nxD
ISO 228/1
T
Number of plugs
Number of minivalves

Weight
kg

250

40
200
75
128
0,6
0,8
150
110
4 x 19
1/2"
1
1

50
230
90
147
0,6
0,8
165
125
4 x 19
1/2"
1
1

65
290
95
168
0,6
0,8
185
145
4 x 19
1/2"
1
1

80
310
110
195
0,8
1,2
200
160
8 x 19
1/2"
1
1

100
350
125
224
0,8
1,2
220
180
8 x 19
1/2"
1
1

125
400
145
255
0,8
1,2
250
210
8 x 19
1/2"
2
2

150
480
170
300
0,8
1,2
285
240
8 x 23
3/4"
2
2

7,5

11

16

21

27

37

56

200
250
300
350
400
600
730
850
980
1100
205
245
285
320
360
370
435
502
680
780
1
1
1
1
1
1,6
1,6
1,6
1,6
1,6
340
405
460
520
580
295
355
410
470
525
12 x 23 12 x 27 12 x 27 16 x 27 16 x 31
3/4"
3/4"
3/4"
3/4"
3/4"
2
2
2
2
2
2
2
2
2
2

(kg)

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91

144

185

294

392

Serie 11.000
Pressure

Temperature

Fluids

Temperature

Non-hazardous liquids

min C

MaxC

-10

120

16 bar

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

14

20
bar

32

68

104

140

176

212

248

Filtration

Pressure/temperature chart
F
290
psi

145

10

1
-10

20

40

60

80

100

120

DN 350
DN 400

DN 300

DN 250

DN 200

DN 150

DN 125

DN 100

DN 80

DN 65

m H2O

DN 50

15

DN 40

Head loss Fluid: water (1m H2O = 0,098bar)

10

psi
21
14

8
6
5

4
3
2

1.4

0,8
0,6
0,5
10

20

30

50

100

200

300

500

1000

2000

0.7
mc/h

Kv - DN chart
DN
Kv

mc/h

40
36

50
54

65
76

80
108

100
170

125
295

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150
408

200
725

250
938

300
1233

350
1570

400
1850

251

Flanged Y strainer with drain


Versions

Filtration

With drain

11.000
Body: EN GJL 250
Strainer: AISI 304
Temp: -10 +120C
Coating: RAL 5002 colour

With mini-valve

11.000
Body: EN GJL 250
Strainer: AISI 304
Mini-valve: ball valve M/F, in brass
Temp: -10 +120C
Coating: RAL 5002 colour

252

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Serie 10.000 - 11.000


Instruction and Recommendations for series 10.000 and 11.000
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

MAINTENANCE
Ensure that the filtering strainer is kept clean: if the filter is not clean, this will compromise is action, and may cause deformations or ruptures.
The plugs and mini-valves allow complete drainage of the impurities in both of the installation positions.
RECOMMENdATIONS
Before carrying out maintenance or dismantling the valve:
- ensure that the pipes, valves and fluids have cooled down
- that the pressure has decreased and that the lines and pipes have been drained in case of toxic, corrosive, inflammable
and caustic liquids.
Temperatures above 50C and below 0C might cause damage to people.

Filtration

STORING
Keep in a cool and dry place.

INSTALLATION
- Handle with care.
- Water hammers might cause damage and ruptures. Inclination, twisting and misalignments of the piping may subject the
installed valve to excessive stresses. It is recommended that elastic joints be used in order to reduce such effects as much
as possible.
NB. These valves are unidirectional: install in accordance with the flow direction arrow indicated on the body.
Series 11.000: Place the valve between the flanges of the pipe and install the seal between the pipe and valve flanges.
Check that the seals are positioned correctly.
The distance between the counterflanges must be equal to the valves face to face distance.
Do not use the bolts of the counterflanges to bring the piping close to them. The bolts must be cross tightened.
Do not weld the flanges to the piping after installing the valve.
dRAIN
The impurities may be drained completely in both of the installation positions.

DN 125 400 2 plugs

DN 25 100 1 plug

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253

Serie 50.000

Filtration

Strainer baskets

Application fields

WATER

254

CONDITIONING

INDUSTRY

HEATING

FIRE FIGHTING

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Serie 50.000
The 50.000 series consists of strainer baskets, to be fitted on water inlets, foot valves or pump suctions.
The presence of strainer baskets prevents the aspiration of solids, which might damage components of the plant, such
as pumps, valves, backflow preventers and pressure reducing valves.
Flanged version in slotted sheet metal, galvanized carbon steel or stainless steel; suitable for flanges PN 10/16, and,
on request, for flanges ANSI 150. In conformity with 12845.
Threaded version from DN50 to DN100, in AISI 304 metallic wire, threaded connection in nylon. In conformity with EN 12845.

Filtration

L1

f
D

D1

Dimensions (mm)
DN*
C
L
D
f
T
L1
D1

EN 1092 PN10/16

ISO 228/1

Weight

50
165
80
111
5
2"
85
62

65
176
100
131
5
2" 1/2
85
81

80
202
120
148
5
3"
105
93

100
212
150
168
5
4"
118
117

125
242
175
198
5
-

0,55
0,07

0,74
0,09

0,93
0,11

1,20
0,15

1,60
-

: larger sizes on request


*150
200
250

276
200
222
5
-

332
250
278
5
-

385
300
329
5
-

2,20
-

3,20
-

4,40
-

(kg)

50.000
51.000

Versions

Flanged
50.000

52.000

53.000

Flanged
Body: galvanized steel

Flanged
Body: AISI 304

Flanged
Body: AISI 316

Threaded
51.000
Threaded connection in nylon
Body: AISI 304

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255

Joints

Elastic joints protect circuits from movements


and extension, compression misalignments
and bending.
Moreover, the joints absorb vibrations
and noise, and reduce the causes of water
hammers.

256

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WATER

CONDITIONING

DRINKING WATER

INDUSTRY

HEATING

Summary

Rubber joints

Vibration-damping joints

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Series F8 - T8

258

Series W8

266

257

Serie F8-T8

Joints

Elastic rubber joint

Application fields

WATER

258

CONDITIONING

HEATING

DRINKING WATER

INDUSTRY

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Serie F8-T8
Elastic joints protect the piping from extension, compression, misalignments and bending. Suitable for reducing vibrations
and noise absorption, allowing the further reduction of the effects of water hammers.
Available in versions:
F8 > flanged
T8 > threaded

YES: for water plants, pumping stations, conditioning and heating, industrial and agricultural applications, compressed

Joints

air circuits.

1
3

1. Reinforcing fabric.
2. Reinforcing retaining ring.
3. Swivelling flange in galvanized steel.
On request, AISI 316, drilling EN1092 PN16 or PN10;
on request, ANSI B16.5 cl. 150
4. Connection in galvanized iron;
on request, in AISI 304

Accessories

Control rod unit

Series F8.500 - T8.500


In conformity with Directive 102 of the
Italian Ministry of Health, of 2/12/78,
for migration into drinking water.

Construction and testing norms (correspondences):


Threading: ISO 228-1
Flanges: EN 1092

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259

Elastic rubber joint

Art. F8

Joints

Serie F8

n x

1 3

C
F

Art. T8 Serie T8

1 7

A1

260

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Serie F8-T8
Materials
Component
Body
Reinforcing fabric
Retaining ring
Flange
Union screw
Ring nut
Union flange

F8.5
EPDM

T8.1
NBR

T8.5
EPDM

Nylon
Steel for spring
Galvanized carbon steel
Galvanized malleable iron
Galvanized malleable iron
Galvanized malleable iron

Joints

1
2
3
4
5
6
7

Material
F8.1
NBR

Dimensions (mm)
DN
A1 T8
T
P
A F8
F
C
nxD
F
C
nxD

20
165
ISO 228-1 3/4"
16

EN 1092
PN16
EN 1092
PN10

25
175
1"
16

32
40
186
186
1" 1/4 1" 1/2
21
34

50
200
2"
40

65
218
2" 1/2
54

80
26
3"
62

100
-

125
-

150
-

200
-

93
93
99
108
116
129
142
156
177
140
150
165
185
200
220
250
285
340
100
110
125
145
160
180
210
240
295
4 x 18 4 x 18 4 x 18 4 x 18 8 x 18 8 x 18 8 x 18 8 x 22 12 x 22
140
150
165
185
200
220
250
285
340
100
110
125
145
160
180
210
240
295
4 x 18 4 x 18 4 x 18 4 x 18 8 x 18 8 x 18 8 x 18 8 x 22 8 x 22

250
206
405
355
12 x 26
395
350
12 x 22

300
-

350
-

400
-

217
266
266
460
520
580
410
470
525
12 x 26 16 x 26 16 x 30
445
505
565
400
460
515
12 x 22 16 x 22 16 x 26

450
-

500
-

600
-

200
640
585
20 x 30
615
565
16 x 26

200
715
650
20 x 33
970
620
16 x 26

250
840
770
20 x 36
780
725
20 x 30

Compression (mm)
T8
F8

22
-

22
-

22
8

22
8

22
8

22
12

22
12

12

16

16

20

20

20

25

25

20

20

20

6
-

6
4

6
4

6
4

6
6

6
6

10

10

10

14

14

14

16

16

12

12

12

22
8

22
8

22
8

22
10

22
10

12

12

12

18

18

18

18

18

18

18

18

15

15

15

15

15

15

15

15

15

Extension (mm)
T8
F8

6
-

Lateral deflection (mm)


T8
F8

22
-

22
-

Angular deflection (degrees)


T8
F8

30
-

30
-

30
15

30
15

20
15

15
15

15
15

15

15

0,58
-

0,90
-

1,25
2,80
2,80

1,72
3,80
3,80

2,75
4,20
4,20

3,60
4,80
4,80

5,20
6,20
6,30

7,10
7,20

9,30
9,30

Weight (kg)
T8
F8 -PN10
F8 -PN16

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11,70 16,80 20,60 25,80 39,20 49,80


11,60 17,50 25,50 31,50 44,10 53,80

52
61

62,80 82,50
82,20 120

261

Elastic rubber joint


Maximum pressure

Temperature

Article

Bar

F8

16 bar DN 32-300
10 bar DN 350-600

T8

16 bar

Temperature

Joints

MaxC

-10

100

NBR

-10

80

NB: the maximum working pressure decreases while the temperature


increases; please refer to pressure/temperature chart

Minimum pressure (vacuum)


Article

min C

EPDM

Bar

F8

0,7 bar absolute

T8

0,5 bar absolute

Serie F8

Pressure/temperature chart
bar

68
68

86
86

104
104

122
122

140

158

140

158

176

212

194

176

psi
228
212
F
psi
Art. F8 228
171
Art. F8

16
bar
14
16
12
14
10
12
8
10
6
8
4
6
2
4

50

10

20

30

40

50

60

70

80

90

100

10

20

30

40

50

60

70

80

90

100

104

122

140

158

176

bar

194

EPDM

171
114

EPDM

NBR

114
57

NBR

57

50

68
68

86
86

104

140

158

176

212

194

psi
228
212
F
psi
Art. T8 228
171
Art. T8

16
bar
14
16
12
14
10
12
8
10
6
8
4
6
2
4

50

10

20

30

40

50

60

70

80

90

100

10

20

30

40

50

60

70

80

90

100

50

68

86

104

122

140

158

176

194

212

50

68

86

104

122

140

158

176

194

212

F 171
psi
142
171
114
142
87
114
57
87
28
57

10

20

30

40

50

60

70

80

90

100

C 28

10

20

30

40

50

60
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70

80

90

100

bar
12
bar
10
12
8
10
6
8
4
6
2
4
2
262

50

122

194

171
114

EPDM
NBR

114
57

EPDM

NBR

57

psi

Serie T8

Serie F8-T8
Head loss Fluid: water (1m H2O = 0,098bar)

Joints

DN 250

DN 200

DN 150

DN 125

DN 100

DN 80

DN 65

DN 50

mmH2O

DN 40

DN 32

1000

Serie F8

100

10
1000

mc/h

Serie T8

DN 80

DN 65

DN 50

DN 25

m H2O

DN 40

100

DN 20

20

10

DN 32

10
8
6
5
4
3
2

1
0,8
0,6
0,5
0,4
0,3
2

20

10

30

50

100

500 mc/h

200

Kv - DN chart
F8
T8

DN
Kv mc/h
Kv mc/h

20
12

25
22

32
150,4
40

40
255
57

50
435
75

65
672
140

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80
947
175

100
1508
-

125
2633
-

150
4261
-

200
5957
-

250
10510
-

263

Elastic rubber joint


Versions

Joints

Flanged

F8.500

F8.520

F8.100

F8.120

Body: EPDM
Flanges: galvanized steel
Temp: -10 +100C

Body: EPDM
Flanges: AISI 316
Temp: -10 +100C

Body: NBR
Flanges: galvanized steel
Temp: -10 +80C

Body: NBR
Flanges: AISI 316
Temp: -10 +80C

T8.500

T8.510

T8.100

T8.110

Body: EPDM
Connections: AISI 304
Temp: -10 +100C

Body: NBR
Connections:
galvanized iron
Temp: -10 +80C

Body: NBR
Connections: AISI 304
Temp: -10 +80C

Threaded

Body: EPDM
Connections:
galvanized iron
Temp: -10 +100C

Accessories
F8. KIT
Control rod unit in galvanized carbon steel

264

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Serie F8-T8
Instructions and Recommendations
The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

STORING
- Keep in a closed and dry place.
- Avoid exposure to direct sunlight.

- Control rods should be installed in case movement exceeds the values permitted, indicated in the product specifications.
The use is recommended when there are pumps or other devices being installed on springs or other elements not fixed or
supported.
- Clean the surface before bringing the rubber and the flange into contact;
- Ensure that protrusions and sharp edges on the piping do not cause damage to the contact surface of the joint;
- Do not weld the flanges to the piping after installing the joint. Joints must be protected against sparks from any welding/
grinding jobs carried out nearby.
- Fit the screw to the flange, with the head of the screw in the direction of the joint,
FIG.1
to protect the rubber from damage (Fig. 1). Tighten the bolts crosswise.
- Do not install the joint in direct contact with a rubber surface
(for example, butterfly valves).
- Do not place gaskets between the joint and counter flange.
- Avoid exposure to direct sunlight. In the case of installing outside, protect the joint,
if necessary.

Joints

INSTALLATION

MAINTENANCE
The valve does not require maintenance.

INSTALLATION OF THE CONTROL ROD UNIT

FIG.2

The kit consists of:


COMpONENT
Quantity

RODS
2

pLATE
4

HEx NUTS
8

1. Install the plates, P, on the counter flange (fig. 2)


2. Fasten rod A to the plate with two nuts on one side (for example, D2 fig. 2).
3. On the opposite side, regulate the distance between the nuts (D1) and the plate,
thereby the extension (L) and the compression limits (C) allowed for the joint.
Do not exceed the maximum allowed values, indicated in the product specifications.

D1

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D2

265

Serie W8

Joints

Vibration-damping rubber expansion joint

Application fields

WATER

266

CONDITIONING

HEATING

DRINKING WATER

INDUSTRY

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Serie W8

The joints in series W8 are made to absorb vibrations and noise.

YES: for water plants, pumping stations, conditioning and heating, industrial and agricultural purposes, compressed air
circuits.

Joints

NO: for absorption of extensions, tensions and misalignments.

1. The metal reinforcing flange provides


the necessary resistance while installing.
2. Full bore, no local head losses.
3. Full EPDM rubber.

2
3

Construction and testing norms (correspondences):


Flanges: EN 1092

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267

Vibration-damping rubber expansion joint


3 4

Joints

n x M

1
F
C

Materials
1
2
3
4

Component

Material

Body
Flange
Tie rod
Nut

EPDM
Galvanized carbon steel
Galvanized carbon steel
Galvanized carbon steel

Dimensions (mm)
DN
A
C
F
nxM
I
C
F
nxM
I

20
70
EN1092 PN6
90
65
4 x M10
14
EN1092 PN10
105
75
4 x M12
14

Weight
W8 PN6
W8 PN10

268

25
70
100
75
4 x M10
16
115
85
4 x M12
16

32
70
120
90
4 x M12
16
140
100
4 x M16
16

40
70
130
100
4 x M12
16
150
110
4 x M16
16

50
70
140
110
4 x M12
16
165
125
4 x M16
16

65
70
160
130
4 x M12
16
185
145
4 x M16
16

80
70
190
150
4 x M16
18
200
160
8 x M16
18

1,60
2,40

2,50
3,40

2,60
3,90

3,10
4,50

3,90
5,50

6,10
5,90

100
125
150
200
70
70
70
90
210
240
265
320
170
200
225
280
4 x M16 8 x M16 8 x M16 8 x M16
18
18
18
20
220
250
285
340
180
210
240
295
8 x M16 8 x M16 8 x M20 8 x M20
18
18
18
20

(kg)
1,50
1,80

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6,60
7,50

8,30
8,70

10,10
11,10

14,50
16,20

50

bar

86

68

104

122

140

158

176

212

194

Art. T8

16
14

171
Serie
W8

12
10
Pressure
8
6
Maximum
4

psi
228

Temperature
pressure

NBR Temperature

10 bar

114

EPDM
min C

57

-10

MaxC
100

2
10

20

30

40

50

104

122

60

NB: the maximum working pressure decreases while the temperature


increases; please
80refer to pressure/temperature chart

70

90

100

194

212

50

bar
12
10
8

68

86

140

158

176

Joints

Pressure/temperature chart
psi
171
142
114
87
57

6
4
2

28
10

20

30

40

50

60

70

80

90

100

Versions

W8.500
Body: EPDM
Temp: -10 +100C

Instructions and Recommendations


FIG.1

The information provided here is delivered with each product, and contains Instructions for use and
maintenance; it is also available on our website: www.brandoni.it (download section)

NB: this item will not absorb extensions, stresses or misalignments.


STORING
Keep in a closed and dry place. Avoid direct exposure to sunlight.
MAINTENANCE
The valve does not require maintenance.

OK

INSTALLATION
- The joint must be free of tensile, torsion and bending stresses during installation.
Ensure that the piping is correctly anchored.
- Clean the surfaces before brining the rubber and the flange into contact.
- Do not allow any protrusions or sharp edges of piping to damage the contact surface of
the joint.
- Do not weld the flanges to the piping after installing the joint.
Joints must be protected against sparks coming from welding/grinding jobs carried out nearby.
- Choose the correct length of screw: if the screw too long, it might press the rubber and drive
it away from the flange. Install as shown in Fig. 1. Tighten the bolts crosswise.
- Do not install the joint in direct contact with a rubber surface (for example, butterfly valves).
- Do not place gaskets between the joint and counter flange.
- Avoid exposure to direct sunlight. In the case of installing outside, protect joint, if necessary.

OK

NO
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269

Solenoid valves
Solenoid valves are electro-mechanical shut-off
valves used in the automatic control of fluids.
They are available for indirect, auctioning
(servo-commands), in either a normally closed
version, a or normally open version, and
in combined auctioning, in a version normally
closed.
The different seal allows compatibility with a
wide range of fluids.
The characteristics of the coils (voltage,
frequency) cover the main types of electrical
supply used for auctioning solenoid valves.

270

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WATER

CONDITIONING

HEATING

INDUSTRY

Summary

Solenoid valves

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Series 84

272

Series 86

274

Series 87

276

Coils

278

Instructions / Recommendations
for series 84, 86, 87

279

271

Serie 84
Solenoid valves

Solenoid valve, servo-actuated

Application fields

WATER

272

CONDITIONING

INDUSTRY

HEATING

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Serie 84
The 84 series consists of solenoid valves, with mixed action, 2-way, normally closed (NC).
Threaded joints ISO228 BSP F/F, the body in brass CW617N, magnetic parts in stainless steel and the seal in FKM (Viton)
Suitable for thermo-hydraulic plants, dish washers, hydro cleaners.

Solenoid valves

YES: for water up to 150C.


NO: for gas and steam.
No need for a minimum operating pressure.

NC with FKM seal

Serie 84

Body: Brass CW617N


Magnetic parts: stainless steel
Membrane: FKM
Temp: -10 +150 C

Dimensions (mm)
G3/8
15
36
80
150
95
65

G1/2
20
38
85
150
105
75

G3/4
25
53
95
170
115
85

G1
32
53
100
170
140
100

0,68

0,66

1,1

1,2

1,7

3,8

11

(kg)

kg

Weight

ISO228/1

SW

T
of internal orifice
A
H
C
B
SW

Head loss Kv
mc/h

Maximum pressure
DN

Minimum*

Temperature
Maximum

3/8

15 bar

1/2

15 bar

3/4

10 bar

10 bar

Temperature
FKM

min C

Max C

-10

150

*: Minimum pressure=0.
No minimum pressure need for correct working.

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273

Serie 86
Solenoid valves

Solenoid valve, pilot-operated

Application fields

WATER

274

CONDITIONING

INDUSTRY

HEATING

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Serie 86
The 86 series consists of pilot-operated solenoid valves, 2-way, normally closed (NC).
Threaded joints ISO228 BSP F/F, the body in brass CW617N, the magnetic parts in stainless steel and the seal in NBR.
Suitable for thermo-hydraulic plants, autoclaves, cooling plants, machine utensils, washing plants, irrigation plants,

Solenoid valves

hygienic-sanitary plants, hydro-cleaners.

YES: for water up to 90C.


NO: for gas and steam.
NB: the valves require a minimum pressure to work correctly.

NC with NBR seal

Serie 86

Body: Brass CW617N


Magnetic parts: stainless steel
Membrane: NBR
Temp: -10 +90 C

Dimensions (mm)
G1 G11/4 G11/2
26
32
45
93
111
138
104,5
130
138,5
71
86,6
110
67,5
79,5
100
45
55
62

G2
50
152
152
110
100
75

(kg)

kg

0,54

0,5

0,8

1,1

2,5

4,6

1,7

3,8

11

17

27

36

SW

Weight

ISO228/1 G3/8 G1/2 G3/4


11,5
13,5
18
57
69
74
78,5
85,7
92,7
42
45
54,5
38,5
41
50,5
24
30
36

T
of internal orifice
A
H
C
B
SW

Head loss Kv
mc/h

Maximum pressure
DN

Temperature

Minimum*

Maximum

3/8

0,1

15 bar

1/2

0,1

15 bar

3/4

0,2

15 bar

0,2

12 bar

1 1/4

0,4

12 bar

1 1/2

0,4

10 bar

0,4

10 bar

Temperature
NBR

min C

Max C

-10

90

*: Minimum pressure shows minimum pressure supply for correct working.


www.brandoni.it

275

Serie 87
Solenoid valves

Solenoid valve, pilot-operated

Application fields

WATER

276

CONDITIONING

INDUSTRY

HEATING

www.brandoni.it

Serie 87
The 87 series consists of pilot-operated, solenoid valves, 2-way, normally open (NA).
Threaded joints ISO228 BSP F/F, the body in brass CW617N, the magnetic parts in stainless steel and the seal in NBR.
Suitable for thermo-hydraulic plants, autoclaves, cooling plants, machine utensils, washing plants, irrigation plants,

Solenoid valves

hygienic-sanitary plants, hydro-cleaners.

YES: for water up to 90C.


NO: for gas and steam.
NB: the valves require a minimum pressure to work.

NA with NBR seal

Serie 87

Body: Brass CW617N


Magnetic parts: stainless steel
Membrane: NBR
Temp: -10 +90 C

Dimensions (mm)
G1 G11/4 G11/2
26
32
45
93
111
138
104,5
130
138,5
71
86,6
110
67,5
79,5
100
45
55
62

G2
50
152
152
110
100
75

(kg)

kg

0,54

0,5

0,8

1,1

2,5

4,6

1,7

3,8

11

17

27

36

SW

Weight

ISO228/1 G3/8 G1/2 G3/4


11,5
13,5
18
57
69
74
78,5
85,7
92,7
42
45
54,5
38,5
41
50,5
24
30
36

T
of internal orifice
A
H
C
B
SW

Head loss Kv
mc/h

Maximum pressure
DN

Temperature

Minimum*

Maximum

3/8

0,1

15 bar

1/2

0,1

15 bar

3/4

0,2

15 bar

0,2

12 bar

1 1/4

0,4

12 bar

1 1/2

0,4

10 bar

0,4

10 bar

Temperature
NBR

min C

Max C

-10

90

*: Minimum pressure shows minimum pressure supply for correct working.


www.brandoni.it

277

Solenoid valves
Accessories
Coils

Coil
ISO228/1
G3/8
G2
28
30
36
B
22
40
47
L
29
39
39
H
10
14
14
D
Connector fast-on DIN 43650/B DIN 43650/A DIN 43650/A

Solenoid valves

Dimensions (mm)

Weight
A

(kg)

kg

0,06

0,15

0,21

Coil choices for series 84


DN
230V CA
110V CA
24V CA
24V CC

3/8

1/2
3/4
8000BH/230AC
8000BH/110AC
8000BH/24AC
10000BH/24DC

Coil choices for series 86


DN
230V CA
110V CA
24V CA
24V CC

3/8

1/2
3/4
6000BH/230AC
6000BH/110AC
6000BH/24AC
6000BH/24DC

11/4

1 1/2
8000BH/230AC
8000BH/110AC
8000BH/24AC
8000BH/24DC

11/4
1 1/2
8000BH/230AC
8000BH/110AC
8000BH/24AC
8000BH/24DC

Coil choices for series 87


DN
230V CA
110V CA
24V CA
24V CC

278

3/8

1/2
3/4
6000BH/230AC
6000BH/110AC
6000BH/24AC
6000BH/24DC

www.brandoni.it

2
10000BH/230AC
10000BH/110AC
10000BH/24AC
10000BH/24DC

Serie 84 - 86 - 87
Instructions and Recommendations for series 84 - 86 - 87

OPERATING NOTES
Indirect action (or servo-controlled) solenoid valves: the opening/closing of the solenoid valve is brought about by a
membrane which is controlled by the equilibrium of the pressures in the upstream and downstream branches, and in a
compensation chamber situated above the membrane itself, on which a pre-load spring also acts. When the solenoid
acts, its opens or closes a compensation aperture, which varies the equilibrium of the pressures mentioned above, thereby
opening or closing the solenoid valve.
For this to work, a minimum input pressure is required.
Mixed action solenoid valves: these are similar to the indirect action solenoid valves, with the difference that the solenoid
is hooked to the membrane and first causes it to open partially.
No minimum pressure is required for this to work.

Solenoid valves

The information provided here is delivered with each product, and contains Instructions for use and maintenance; it is also available on
our website: www.brandoni.it (download section)

STORING
Keep in a closed and dry place.
MAINTENANCE
With regard to inspectionable solenoid valves, it is possible to disassemble the internal parts for maintenance.
The internal cleaning must be carried out carefully, in order not to damage the parts, such as the nuclei, membranes, seal
and seat of the seal.
RECOMMENDATIONS
Before carrying out maintenance or dismantling the valve: switch off the electricity supply, ensure that the pipes, valves and
fluids have cooled down, and that the pressure has decreased.
Temperatures above 50C and below 0C might cause damage to people.
INSTALLATION
- Handle with care.
- Take account of the flow direction indicated on the body of the valve.
- Ensure that the circuit upstream of the solenoid valve is clean; dirt, rust, residues from welding and all particles entering the
solenoid valve will stop it from working correctly.
- Ensure that the electrical data on the valves indication plate corresponds to the electrical data of the supply.
- Place the solenoid valve as far away as possible from any heating, and in well ventilated area.
The best position for installation of the solenoid valve is with its axis horizontal and the coil placed on top.
NB: Do not install the solenoid valve with the coil placed below the valve (fig. 1)
Never supply a coil with electricity, without fitting it to a solenoid valve;
the coil will overheat quickly, and will be permanently damaged.
While fitting/dismantling, always act on the fixing points, on the body,
never on the coil.

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FIG. 1

NO

279

Information

280

www.brandoni.it

Summary
Technical information

Commercial information

www.brandoni.it

Flanges chart

282

Materials chart

283

Chemical compatibility of the


materials

284

Measurement conversion chart

286

Head loss definition

287

Order /enquiry form

288

Return authorisation form

289

Article number composition

290

Sales conditions

291

281

Flanges chart
N x

Information

External flange diameter


Holes center distance
Holes number
Holes diameter
Bolt size (metric)
Bolt size (UNC, inches)

C
F
N
D
M
T

Legend

PN 6 EN1092 - 1
DN
C
F
N
D
M

15
80
55
4
11
10

20
90
65
4
11
10

25
100
75
4
11
10

32
120
90
4
14
12

40
130
100
4
14
12

50
140
110
4
14
12

65
160
130
4
14
12

80
190
150
4
18
16

100
210
170
4
18
16

125
240
200
8
18
16

150
265
225
8
18
16

200
320
280
8
18
16

250
375
335
12
18
16

300
440
395
12
22
20

350
490
445
12
22
20

400
540
495
16
22
20

450
595
550
16
22
20

500
645
600
20
22
20

600
755
705
20
26
24

32
140
100
4
18
16

40
150
110
4
18
16

50
165
125
4
18
16

65
185
145
4
18
16

80
200
160
8
18
16

100
220
180
8
18
16

125
250
210
8
18
16

150
285
240
8
22
20

200
340
295
8
22
20

250
395
350
12
22
20

300
445
400
12
22
20

350
505
460
16
22
20

400
565
515
16
26
24

450
615
565
20
26
24

500
670
620
20
26
24

600
780
725
20
30
27

32
140
100
4
18
16

40
150
110
4
18
16

50
165
125
4
18
16

65
185
145
4
18
16

80
200
160
8
18
16

100
220
180
8
18
16

125
250
210
8
18
16

150
285
240
8
22
20

200
340
295
12
22
20

250
405
355
12
26
24

300
460
410
12
26
24

350
520
470
16
26
24

400
580
525
16
30
27

450
640
585
20
30
27

500
715
650
20
33
30

600
840
770
20
36
33

32
140
100
4
18
16

40
150
110
4
18
16

50
165
125
4
18
16

65
185
145
8
18
16

80
200
160
8
18
16

100
235
190
8
22
20

125
270
220
8
26
24

150
300
250
8
26
24

200
360
310
12
26
24

250
425
370
12
30
27

300
485
430
16
30
27

350
555
490
16
33
30

400
620
55
16
36
33

450
670
600
20
36
33

500
730
660
20
36
33

600
845
770
20
39
36

32
140
100
4
18
16

40
150
110
4
18
16

50
165
125
4
18
16

65
185
145
8
18
16

80
200
160
8
18
16

100
235
190
8
22
20

125
270
220
8
26
24

150
300
250
8
26
24

200
375
320
12
30
27

250
450
385
12
33
30

300
515
450
16
33
30

350
580
510
16
36
33

400
660
585
16
39
36

450
685
560
20
39
36

500
755
670
20
42
39

600
890
795
20
48
45

32
117,3
88,9
4
16
1/2"
14

40
127
98,6
4
16
1/2"
14

50
152,4
120,7
4
19
5/8"
16

65
177,8
139,7
4
19
5/8"
16

80
190,5
152,4
4
19
5/8"
16

100
228,6
190,5
8
19
5/8"
16

125
254
215,9
8
22
3/4"
20

150
279,4
241,5
8
22
3/4"
20

200
349,2
298,5
8
22
3/4"
20

250
406,4
362
8
26
7/8"
24

300
482,6
431,8
12
26
7/8"
24

350
533,4
476,3
12
30
1"
27

400
596,9
539,8
16
30
1"
27

450
635
577,9
16
32
1"1/8
30

500
698,5
635
20
32
1"1/8
30

600
812,8
749,3
20
36
1"1/4
33

PN 10 EN1092 - 1
DN
C
F
N
D
M

15
95
65
4
14
12

20
105
75
4
14
12

25
115
85
4
14
12

PN 16 EN1092 - 1
DN
C
F
N
D
M

15
95
65
4
14
12

20
105
75
4
14
12

25
115
85
4
14
12

PN 25 EN1092 - 1
DN
C
F
N
D
M

15
95
65
4
14
12

20
105
75
4
14
12

25
115
85
4
14
12

PN 40 EN1092 - 1
DN
C
F
N
D
M

15
95
65
4
14
12

20
105
75
4
14
12

25
115
85
4
14
12

ANSI 150 B16.5


DN
C
F
N
D
T
M

282

15
88,9
60,5
4
16
1/2"
14

20
98,6
69,9
4
16
1/2"
14

25
108
79,2
4
16
1/2"
14

www.brandoni.it

Materials chart

Steel

Stainless
Steel

CEE
EN

GB
BS

S
SS

USA
AISI/SAE

W - nr.

DIN

F
AFNOR

I
UNI

E
UNE

J
JIS

080M15
080M30
080M40
4360 40C
-

1350
1312
-

1015
1030
1040
9260
A 573 - 81 65
A216 WCB
A 105

1.0401
1.0116
1.0619
-

C 15
CK 35
CK 40
St 37 - U
GS - C 25
-

CC 12
XC 32
XC 42
E 24 - 3
-

C 15
C 30
C 40
60 Si7
Fe 360C
C 25
C20

F.111
AE 235 C
-

58M
58E
58J
-

302S01
303S21
304S15
304S12
316S16
316S13
416S21
420S37
316 C 16

2331
2346
2332
2352
2347
2353
2380
2303
-

302
303
304
304L
316
316L
416
420
A351 CF8M

1.4300
1.4305
1.4301
1.4306
1.4401
1.4435
1.4021
1.4408

01-125-00
0717 - 02
0727-02

No 35 B
A536 60-40-18
A536 80-55-06

0.6025
0.7040
-

GG 25
GGG 40
GGG 50

Ft 25 D
FGS 400 - 12
FGS 500-7

G25
GS400

FG 25
FGE 38 - 17

FC 250
FCD 40

CuZn40 Pb2
-

C 3561
-

G-X6CrNiMo1810

Cast iron

EN GJL 250
Grade 260
EN GJS 400-15 Grade 400 - 12
500/7
EN GJS 500-7

X12CrNi189
X15CrNi18 7
X15CN1809 X15CrNi1808
X12CrNiS188 Z10CNF 18.09 X10CrNiS18 9
F.3508
X5CrNi189
Z6CN 18.09
X5CrNi1810
F.3551
X2CrNi189
Z2CN 18.10
X2CrNi1811
F.3503
X5CrNiMo1810 Z6CND 17.11 X5CrNiMo1712
F.3543
X2CrNiMo1812 Z2CND 17.12 X2CrNiMo1712
Z12 CF 13
X12CrS13
X2 Cr13
Z20C13
X20Cr13
G-X6CrNiMo18
-

SUS302
SUS303
SUS304
SCS19
SUS316
SCS16
SUS54
SUS52
-

Brass

CW617N
CW602N ADZ

CZ 122
CZ 132

CuZn40 Pb2
-

C37700
C35330

2.0402
-

CuZn40 Pb2
-

Bronze

CuSn5Zn5Pb5-B

1400 LG2

CuSn5Zn5Pb5

C83600

2.1096

CuSn5ZnPb

CuSn5Zn5Pb5 CuSn5Zn5Pb5

CAC406

Aluminium- CuAl10Fe5Ni5-B
Bronze

1400 AB2

CuAl10Fe5Ni5

C95800

2.0975

CuAl10Ni

CuAl10Fe5Ni5 CuAl11Fe4Ni4

CAC703

Information

Metallic materials

Plastic and elastometric materials


Elastomer

Plastics

ISO 1629-1976
ASTM D-1418-79

Material designation

Commercial designation

NBR
FKM, FPM
CR
EPDM
IIR
CSM
MQ/MVQ

Acryl - Nitrile Butadiene Rubber


Fluorocarbon Rubber
Chloroprene Rubber
Ethylene - Propylene Rubber
Isoprene Rubber
Chlorosulfonated Polyethylene Rubber
Silicon Rubber

BUNA-N, PERBUNAN-N, HICAR, BUTACRIL, JSR-N, NITRILE


VITON, FLUOREL, TECNOFLON , DAI-EL
BAYPREN, BUTACLOR, NAIRIT, CHLOROPRENE, NEOPRENE
KELTAN, NORDEL, VISTALON, BUNA-AP
BUCAR, POLYSAR, ENYAR, BUTILE, BUTILIC RUBBER,
HYPALON
SILASTIC, SILOPREN, BLENSIL

PTFE
PA 66
POM
Modified PPO

Polytetrafluoroethylene
Polyamide 66
Polyoxymethylene
Polyphenilene Oxide

TEFLON, LUBRIFLON, RULON, HOSTAFLON, VALFLON F


NYLON, ERTALON 66SA
DELRIN, ACETAL, POLYACETAL
NORYL

www.brandoni.it

283

284

www.brandoni.it

A
D
A
D
D

A
B

A
A
A
A
A
A
D
D
A

C
A

C
B
D

D
C

D
A
B
D
B
B
B
C
C
D
C
C
B
B
A

D
C

B
D

A
A

C
D
C
B
B
C
C
B
B
B
B
B
B
B
D
D
D
D
D
D
D

B
C
D
B
B
C
D
D
D
D
D
D
A
A
B
B
B
C
C
C
D
D
D
D
C
A
A
A
C
C
D

D
A
A
A
A
A

D
D
A
A
D
D
D
D
D
D

A
A
A

B
B
B
D
C
B

B
A
B
B
B
A
A
D
D
D
D
D
D
D
B
A
B
C
D
B
A

CARBON STEEL

ALUMINIUMBRONZE

C
A
B
B
B
B
A
B
D
D
D
D

C
A
C
A
A
A
A

C
A
C

C
A
C

B
B
B
C

D
B
A
B
B
B
B
A
A
C
C
C

A
B

A
A

A
A

A
A

B
A
A

B
A
B
C
B
B
B
C
C
C

A
A

C
A
C
D
B
B
B
C
C
C
B
B

A
A
B
D
D
C
C
B
B
B
A
C
B
C
A
B
B
A
A
B
B
B
A
B
B
A
B
B
D
D
D
D
D
D
D
A
A
B
D
C
A

B
B
D
A
C
C
A
B
A
A
A
A
A
B
A
A
B
A
B
B
C
C
C
C
C
C
C
A
B
B
B
C
A
B

B
B
B

D
D
D

A
B
A
B
A
B

A
B
A
A
B
B
A
B
A

D
D
D
D

A
C
A
A
C
B
B
B
A
A
A
A
A
C
B
B
B
A
A
A
D
D
D
D
D
D
D
D
B
B
B
D
C
A

AISI 316

D
A
A
A
A
A
B
A
A
D
A
B
A
A
B
D
C
C
D
D
A
B
C
C
D
D
C
B
C
B
A
A
B
D
D
D
D
C

BRONZE

A
A
A
A

D
B
A
B
B
B
B
A
A
B
B
B

BRASS

B
D

GGG40

B
D
A
B
A
A
A
A
A
A
A
B
A
D
D
D

GG25

C
C
B
B
A
A
A
B
A
A
A
D
C
D
D
B
C
B
B
A
B
C
C
D
D
A
C
C
B
B
D
C
B
B
C
D
D
D
B
A
A
A
B
D
A
A
B
B
B
C
D
C
C
C
D
D
A
B
C
C
B
C
D

NORYL

B
A
A
B
B
A
A
B
A
A
A
B
A
D
D
B
B
D
B
A
A
A
C
B
C
A
D
D
A
D
D
D
D
C
C
B
A
D
B
A
D
D
D
D
A
A
D
D
C
A
C
C
A
C
C
D
B
A
A
C
A
A
D

VMQ
(SILICON)

C
D
A
A
A
B
A
D
D
D
C
C
A
A
A
A
A
A
B
A
B
C
C
A
A
A
A
A
A
A
A
A
A
A
B
D
C
B
A
D
B
A
A
A
A
A
A
A
A
A
B
A
A
A
A
B
A
B
C
C
D
D
A

AISI 304

CR
(NEOPRENE)

D
D
A
D
A
B
A
D
D
B
B
D
A
D
D
C
A
A
A
B
A
D
D
D
D
D
C
C
A
A
B
D
A
C
D
C
D
C
A
D
A
A
A
C
A
A
A
A
C
C
D
C
D
D
D
D
A
A
D
D
C

EPDM

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
D
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

VITON

Acetic Acid (Glacial)


Acetone
Acetylene
Alcohol, Benzyl
Alcohol, Ethylic
Alcohol, Methyl
Alcohol, Propyl
Amines
Ammonia (10%)
Ammonia, Anhydrous
Ammonia, Liquids
Aniline
Anti-Freeze
Aromatic Hydrocarbons
Benzene
Bleach
Brine
Butane
Carbon Dioxyde
Carbonic Acid
Caustic soda (Hydrogen Hydroxide 20%)
Caustic soda (Hydrogen Hydroxide 50%)
Caustic soda (Hydrogen Hydroxide 80%)
Chlorine Anhydrous Liquid
Chlorine Water
Citric Acid
Crude oil, sour (S>1%)
Crude oil, sweet (S<1%)
Detergents
Diathermic Oil
Diesel Fuel
Dyes
Ethane
Fatty Acids
Fluorine
Formaldehyde
Formic Acid
Freon 11
Freon12 (Wet)
Freon 22
Freon 113
Freon T.F.
Fuel Oils
Gasoline
Glycerine
Glycol, Ethylene Glycol
Hexane
Hydraulic Oils (Petroleum)
Hydraulic Oils (Synthetic)
Hydrochloric Acid (20%)
Hydrochloric Acid (37% Cold)
Hydrochloric Acid (37% Hot)
Hydrofluoric Acid (20%)
Hydrofluoric Acid (75%)
Hydrofluoric Acid (100% Cold)
Hydrofluoric Acid (100% Hot)
Hydrogen Gas
Hydrogen Peroxide (10%)
Hydrogen Peroxide (30%)
Hydrogen Peroxide (50%)
Hydrogen Sulphide (Acqueous Solution)
Hydrogen Sulphide (Dry)
Jet Fuel (JP3, JP4, JP5)

NBR

Information

Legend
A
No effect - Recommended
B
Minor efect - Good
C Moderate effect - Fair
D
Severe effect - Not suitable

PTFE

Chemical compatibility of materials with the indicated chemicals

B
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
B
A
A
A
A
A
A
D
D
A
A
A
A
A
A
A
B
A
D
A
A
A
A
A
A
A
A
A
A
A
A
A
A
D
D
D
D
D
D
D
A
A
A
A
A
C
A

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
B
C
D
D
A
A
A
A
A
A
A
A
A
D
A
B
A
D
A
A
A
A
A
A
A
A
A
A
D
D
D
D
D
D
D
A
A
B
D
A
A
A

D
D
D
D
B

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

A
A
B
D
D
D
D
D
D
A
D
A
A
A
D
D
D
D
A
A
A
A
B
A
A
A
B
A
A
A
A
A
A
D
D
C
B
C
A
D
C
D
D
C
C
A
D
A
B
A
B
A
B

A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
B
A
C
A
A
A
A
D
A
A
A
A
A
A
A
A
A
B
C
C
A
A
A
A
A
A
A
B
A
A
A
A
A
A
C
A
A
A
A

D
D
D
D
B
D
D
D
D
A
D
B
D
D
B
B
B
A

B
B
D
D
D
D
D
D
D
B
D
D
C
B
D
D
D
D
A
A
B
A
A
A
B
C
D
C
B
B
A
A
B
C
C
D
D
B
B
B
C
C
D
B
A
B
D
D
D
B
C
B
C
A

B
B
D
D
D
D
D
C
D
B
C
A
A
C
D
D
D
D
D
D
D
A
C
D
C
A
A

D
D
D
D
A
A
A
C
A
D

A
A
D
A
A
A
A
B
B
D
A
B
C
D
D
B
B
B
D
A
D
D

A
B
A
A
A
D
A
A
A
A
A
A
A
A
C
A
A
A
C
A
D
D
D
B
B
D
D
A
B
A
A
A

www.brandoni.it

B
B
B
B
D
D
D
D
D
C
C
B
A
A
D
D
D

A
B
B
B
C
C
C
C
C
B
C

D
B
D
B
A
B
B
C
A

D
A

B
A
A
B
D
D
D
A
D
D
D
D
C

B
B
C
D
D

B
B
B
C
C

B
B
B
A
D

B
B
B
B
C
C
C
A
B
B
B
B
B
B
B
A

A
D
D
D
D
D

D
D
D
C

B
D
C
B
B
B
B
A
D
B
A
C
A
B
C
D
D
D
B
A
D
D
D
D

C
B
B
B
D
D
C
D
C
C
C
C
C
C
A
B
C
A
D
A
D

D
C
D
A
A
A

A
A

D
A
D

B
B
B
B
D
D
D
D
B
B
C
C
B
B
D
D
C

B
C
B
B
B
B
D
B

A
A
A
A

A
D
A
B
D

D
D

C
B
B
B
D
D
C
C

A
A
C
C
D

B
B
B
A
A
B

A
C
A
A

AISI 316

B
A
B
B
D
D
D
D
D
A
D
C
B
B
D
D
D

B
A
C
C
A

AISI 304

B
B
A
A
B

GG25

A
A
A
A
B

NORYL

A
A
C

D
D

A
A
A

B
A
C
C
A

A
A
A
A
A

A
B
A
A
D
D
D
D
D
B
C
B
A
A
D
D
D

A
A
B
B
C
C
C
C
C
B
C
C
B
A
C
C
C

B
A
A
A
A
A
A
D
A
A
B
A
A
C
B
C
D

B
B

A
B

B
B
B
C
A
A
B
B

B
B
B
B
B
B

A
A
B
A
A
B
A
A
A
A
A
A
A
A
A
C
D
A
A
A
C
C
C
B
A
A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
B
A
A
B
A
A
C
A
B
C
C
C
A
A
B
B
B
A
A
A
A
A
A
A
A
A
B
C
C
A
A
A
A
C
B
C
B
A
A
A
A
A
A
A
A
A
A

Information

D
D
D
D
D

CARBON STEEL

VMQ
(SILICON)

D
D
D
A
D

ALUMINIUMBRONZE

CR
(NEOPRENE)

A
D
D
D
A

BRONZE

EPDM

A
D
D
D
A

BRASS

VITON

A
A
A
A
A

GGG40

NBR

Kerosene
Ketones
Laquers
Laquer Thinner
Lubricants
Metalworking coolant, integral
Metalworking coolant, water emulsion.
Methane
Mineral Oil
Naphtha
Naphthalene
Nitric Acid (5-10% Solution)
Nitric Acid (20% Solution)
Nitric Acid (50% Solution)
Nitric Acid (Concentrated Solution)
Nitrous Acid
Olive Oil
Oleum (sulphuric acid 25%)
Palm Oil
Paraffin
Pentane
Phosphoric Acid (to 40% Solution)
Phosphoric Acid (to 40-100% Solution)
Phosphoric Acid (Crude)
Plating Solutions: Chromium Plating
Plating Solutions: Nickel Plating
Plating Solutions: Silver Plating
Potash
Potassium Bicarbonate
Potassium Hydroxide
Potassium Permanganate
Propane (Liquefied)
Propylene Glycol
Rape Seed Oil
Rust Inhibitors
Sea Water
Soap Solutions
Silicone Oil
Sodium Bicarbonate
Sodium Hydroxide (20%)
Sodium Hydroxide (50%)
Sodium Hydroxide (80%)
Sodium Hypochlorite (to 20%)
Sodium Hypochlorite
Sodium Peroxide
Sugar (Liquids)
Sulphur Dioxide
Sulphuric Acid (to 10%)
Sulphuric Acid (10-75%)
Sulphuric Acid (75-100%)
Sulphurous Acid
Tanning Liquors
Transformer Oil
Turpentine
Urine
Varnish (Use Viton for Aromatic)
Water Acid, Mine
Water and Chlorine (Swimming Pool)
Water, distilled, demineralized, de-ionized
Weed Killers
White Water (Paper Mill)

PTFE

Legend
A
No effect - Recommended
B
Minor efect - Good
C Moderate effect - Fair
D
Severe effect - Not suitable

285

Measurement conversion chart

Information

Pressure

Temperature

FroM

MuLTipLy By

Pa, Pascal
Pa, Pascal
Pa, Pascal
Pa, Pascal
Pa, Pascal
bar
bar
bar
bar
atm, atmosphere
atm, atmosphere
atm, atmosphere
Kg/cm2
Kg/cm2
mH2O

0,001
0,000001
0,00001
0,00010972
0,000145038
1,01325
0,980665
10,1972
14,5038
1,03323
10,3323
14,6959
10
14,2233
1,42233

To oBTAiN

divide By

To oBTAiN
kPa, kiloPascal
Mpa, Mega Pascal
bar
mH2O, metres of water
psi, pound per square inch
atm, atmosphere

Kg/cm2, kilograms per square centimetre

mH2O, metres of water


psi, pound per square inch
mH2O, metres of water
psi, pound per square inch
psi, pound per square inch
FroM

FroM

MuLTipLy By

inches
inches
feet
feet
yards
square inches
square feet
square inches
square feet
square yards
l, litres
gallons
cubic yards
cubic feet
cubic inches
cubic inches
cubic feet
gallons

0,0254
2,54
0,3048
30,48
0,9144
0,00064516
0,09290304
6,4516
929,0304
0,8361274
0,001
0,003789412
0,7645549
0,02831685
0,0000164
16,38706
28,31685
3,875412

To oBTAiN

divide By

AppLy
K=C+273

C, Celsius degrees

K, Kelvin degrees

C=5 (F-32)
9

C, Celsius degrees

F, Fahrenheit
degrees

C= 5 R
4

C, Celsius degrees

R, Reamur degrees

F, Fahrenheit
degrees

R, Reamur degrees

Kg/cm , kilograms per square centimetre

mH2O, metres of water


psi, pound per square inch

iN

C=K-273

F= 9 R -32
4
AppLy

iN

F= 9 C -32
5

R= 4 C
5

R=4 (F-32)
9

To CoNverT

Mass, Force, Weight,


Torque, Energy, Power

Length, Area, Volume, Density

286

To CoNverT

To oBTAiN
m, metres
cm, centimetres
m, metres
cm, centimetres
m, metres
m2, metri quadrati
m2, square metres
cm2, square centimetres
cm2, square centimetres
m2, square metres
m3, cubic metres
m3, cubic metres
m3, cubic metres
m3, cubic metres
m3, cubic metres
cm3, cubic centimetres
l, litres
l, litres
FroM

www.brandoni.it

FroM
ounces (avoidupois)
ounces (troy)
ounces (avoidupois)
ounces (troy)
ounces (avoidupois)
pound per cubic inch
pound per cubic foot
Kg, kilograms force
lbf, pound force
kgm, kilogrammo forza-metro
pound force-foot
lbf-inch, pound force-inch
calorie
watt hour
pound-foot
pound-foot /hour
horsepower
horsepower
To oBTAiN

MuLTipLy By

28,34952
31,10348
0,02834952
0,03110348
0,4535924
27,6799
16,01846
9,80665
4,448222
9,80665
1,355828
8,851
4,19
3600
1,355828
3766161
745,6999
0,7456999
divide By

To oBTAiN
gr, grams
gr, grams
Kg, kilograms
Kg, kilograms
Kg, kilograms
g/cm3, grams per cubic centimetre
Kg/m3, kilograms per cubic metre

N, Newton
N, Newton
Nm, Newton metre
Nm, Newton metre
Nm, Newton metre
Joule
Joule
Joule
Watt
Watt
Kilowatt
FroM

Head loss definition


The total head or piezometric height expresses for a
fluid the principle of energy conservation (First Principle
of Thermodynamic); it is represented by Bernoullis trinomial.
In a generic section of a pipe the Bernoullis trinomial
is given by the summation of three terms (a potential
term, depending on position; a pressure term, a kinetic

Information

term, dependig on flow velocity) and, without any


friction or turbulence, is constant for every section.

Loss of head represents the losses due to causes such


as: friction on the pipe wall (distributed loss of head,
depending mainly on pipe lenght and roughness), or
swirls and turbulence near inlets, outlets, diaphragms,
bends, changes of section (concentrated loss of head,
depending on flow velocity).
The concentrated and distributed losses of head cause
difference in the Bernoullis trinomial calculated in two
different sections, as shown in the following example.

As regards valves, only the concentrated losses of


head are considerated, and diagrams
Loss of head - Flow rate are given:

Loss of head could be expressed by the flowrate coefficient


Kv, indicating the flowrate, in cubic metres per hour, that
flowing through the valve causes a loss of head of 1 bar.
The higher the coefficient Kv, the lower the loss of head.

CoNversioN FACTor
FroM

MuLTipLy By

To oBTAiN

cubic metres/hour per bar


cubic metres/hour per bar
cubic metres/hour per bar
cubic metres/hour per bar

0,31
0,09
0,27
1,17

cubic metres/hour per mH2O


litre/second per mH2O
litre/second per per bar
gallons/ minute per PSI (Cv)

To oBTAiN

divide By

FroM

www.brandoni.it

287

Ordine - Purchase order


Richiesta dofferta - Ask for quotations
Pag _______

DATA - DATE ___________________

Information

CODICE CLIENTE (clienti registrati) - CUSTOMER CODE (registered customers)


Dati anagrafici per 1 ordine/richiesta - Company data required for 1st order/enquiry
Azienda - Company ___________________________________________________________________________________________________________________________
Indirizzo - Address ______________________________________________________________________________________________________________________________
Telefono - Phone _____________________________________________________________ Fax _____________________________________________________________
E-mail _____________________________________________________________ Sito web - Web site _______________________________________________________
P. IVA - VAT NUMBER ____________________________________________________________________________________________________________________________
Pagamento - Payment __________________________________________
Certificato - Certificate __________________________________________
Resa - Port __________________________________________________________
Imballaggio - Packing ___________________________________________
Codice - Code

Banca - Bank ______________________________________________________


Conto corrente - Account
IBAN _________________________________________________________________
SWIFT CODE _______________________________________________________

Descrizione - Description

Q.ty

Prezzo - Price

Totale - Total

Q.ty

Prezzo - Price

Totale - Total

Scartamento - Face-to-face
Estremit - End connection
Materiale corpo - Body material
Materiale interni - Trim material
Materiale guarnizione - Gasket material
Verniciatura - Paint
Comando - Control
Condizioni di esercizio - Working conditions:
Temperatura - Temperature
Pressione - Pressure
Fluido - Fluid
Codice - Code

Descrizione - Description

Scartamento - Face-to-face
Estremit - End connection
Materiale corpo - Body material
Materiale interni - Trim material
Materiale guarnizione - Gasket material
Verniciatura - Paint
Comando - Control
Condizioni di esercizio - Working conditions:
Temperatura - Temperature
Pressione - Pressure
Fluido - Fluid

TOTALE - TOTAL
DATA DI APPRONTAMENTO PRESSO ROMAGNANO SESIA - DAY OF DELIVERY FCA ROMAGNANO SESIA

288

www.brandoni.it

_____________________

___________________________

Si prega di compilare attentamente questo


modulo in ogni sua parte

Please fill in every part of this form carefully

Da inviare via fax a Brandoni S.p.A. :


Fax +39 0163 834458

Fax to Brandoni S.p.A.:


Fax: +39-0163-834458

IN ASSENZA DI QUESTO MODULO LA DITTA


BRANDONI S.p.A. NON RITIRERA ALCUN TIPO DI
RESO

BRANDONI S.p.A. WILL NOT ACCEPT RETURN OF


ANY KIND OF GOODS WITHOUT THIS PRIOR ADVISE

Information

Richiesta autorizzazione al reso - Return authorisation request

DATA - DATE

CLIENTE - CLIENT

Articolo - Article

Quantit - Quantity

Motivo reso - Reason for the return

Causale reso - Reason for the return

Accredito - Credit

Rif. D.D.T.

Sostituzione - Replacement

La merce deve essere consegnata alla Brandoni S.p.A. in porto


franco. Nel caso il difetto sia imputabile ad unanomalia di
fabbricazione, sar nostra cura accreditarvi, oltre al materiale,
anche il trasporto.

The goods must be delivered to Brandoni S.p.A. carriage free.


If it is subsequently discovered that the defect is due to a
production fault, we shall refund the transportation cost, as well
as replace the material.

Nel caso in cui, non venga riscontrato nessun difetto di fabbricazione causato da Brandoni, il reso sar soggetto ad un addebito
del 10% per costi logistici ed amministrativi.

In case it is not found any manufacturing defects caused by


Brandoni, the return is subject to a charge of 10% for logistical
and administrative costs.

Vi preghiamo di imballare il materiale difettoso in modo


adeguato affinch non si danneggi durante il trasporto.

Please pack the faulty material suitably to prevent it from being


damaged during transportation.

Lufficio Qualit della ditta Brandoni S.p.A. preposto al controllo


del reso, autorizzer, tramite lufficio commerciale, laccredito o
la sostituzione della merce previo controllo della merce stessa e
conseguente verifica di responsabilit da parte della ditta
Brandoni S.p.A. (in caso contrario i pezzi difettosi vi verranno
restituiti).

The Quality Dept. of Brandoni S.p.A. in charge of checking the


return, will, through the Commercial Dept., authorise the
crediting or replacement of the goods, after having checked
the goods themselves, and confirmed that Brandoni S.p.A. are
responsible (otherwise, the faulty pieces will be returned to you).

Si autorizza il cliente al reso


The client is authorised to return goods
Il responsabile Assicurazione Qualit Brandoni S.p.A.
Quality Assurance Manager - Brandoni S.p.A.

www.brandoni.it

289

Article number composition


* Code to be indicated in the order/request form at page 288

Information

BALL VALVES

B 2

1 0 0

SERIES

BALL
MATERIAL

BODY
MATERIAL

I 0 5 0 L 1 6 C N CONTROL
DN

STEM
MATERIAL

SEAL
SEATS

CONNECTION

FLANGE
FINISH OR
THREAD
TYPE

BASIC CODE RELATIVE TO THE SERIES *

2 0

9 0 0

SERIES

WEDGE
MATERIAL

BODY
MATERIAL

O-RING

CHECK VALVES

0 0 0

SERIES

SHUTTER
MATERIAL

0 5 0 1 6 A - SPRING

DN
SEAL
MATERIAL

JOINTS

5 0 0

SERIES

CONNECTION
MATERIAL

J 9

1 0 0

SERIES

DISC
MATERIAL

REGULATION
VALVES

1 2

0 5 0 L 1 6

GATE
MATERIAL

BALANCING
VALVES

DN

DN
CONNECTION

BASIC CODE RELATIVE TO THE SERIES *

0 8 0

E N

DN

TYPE

PRESSURE
REDUCING VALVES

DN

SERIES

5 1

CONTROL

DN

CONNECTION

BASIC CODE RELATIVE TO THE SERIES *

0 0 0

0 5 0

CONNECTION

DN

SERIES

BASIC CODE RELATIVE TO THE SERIES *

0 5 0

F 1

DN

TYPE

8 4 1 4 N 8 2 3 0 A C
POWER
SUPPLY

DN

GASKETS
KIT

BASIC CODE RELATIVE TO THE SERIES *

SEAL

3 F 0 8 0 E N N

GASKETS

0 8 0 R 1 6

SERIES

BASIC CODE RELATIVE TO THE SERIES *

TRIM
MATERIAL
BODY
MATERIAL

BASIC CODE RELATIVE TO THE SERIES *

TYPE

DIAMETER

SPRING
TYPE

SERIES

CONNECTION

CONNECTION

SOLENOID VALVES

S 0 0 6 5 1 6
TYPE

E C O 3 F

TYPE

0 0 0

BASIC CODE RELATIVE TO THE SERIES *

BACK FLOW
PREVENTERS

0 1 5

STRAINERS

CONNECTION

DN

E K O F L U X

0 5 0

SERIES

CONTROL

SEAL
MATERIAL

BODY
MATERIAL

1 6

0 0 0

0 0 5 0 R 1 0

CONTROL

BASIC CODE RELATIVE TO THE SERIES *

NEEDLE VALVES

SERIES

SERIES

1 0 0

SERIES

1 4

0 0 0

CONNECTION

BASIC CODE RELATIVE TO THE SERIES *

LINER
MATERIAL

BODY
MATERIAL

CONNECTION
SURFACE
FINISH

SERIES

BUTTERFLY VALVES

SEAL
RUBBER

BASIC CODE RELATIVE TO THE SERIES *

1 8

FLANGE FINISH OR
THREAD TYPE

0 5 0 1 0

OPTIONAL DN

BODY
MATERIAL

1 1

OPTIONAL

KNIFE GATE
VALVES

CONNECTION

BASIC CODE RELATIVE TO THE SERIES *

F 8

CONTROL
DN

SCREW
TYPE

BASIC CODE RELATIVE TO THE SERIES *

F 5

I 0 5 0 V 1 6 E E

SCREW
MATERIAL

PAINT

BODY
MATERIAL

290

SOFT SEATED
GATE VALVES

BASIC CODE RELATIVE TO THE SERIES *

BASIC CODE RELATIVE TO THE SERIES *

K 5 2

0 8 0

SERIES

DN

The codes of the actuators are not separately shown


as they are sold only in assembled units.
The actuator type is identified in the code.

COIL

www.brandoni.it

Sales conditions

Mod. 056

1. Minimum amount
For orders up to 1.000,00 handling charges of 50,00 will be considered. The minimum order value is 500,00.

2. packaging
1% on order volume for standard packing in boxes /pallets, depending on weight and destination of the goods.

Declaration of conformity, certificates EN 10204-2.1 and 2.2 - 10,00 each.


Certificate EN 10204-3.1 has to be required while ordering - 30,00 each.

4. Prices refer to the current pricelist at the moment of the order, variations to prices indicated in the pricelist may be applied at
any time without prior notice.

5. All kinds of delay authorizes the customer to cancel the order but not to claim for any compensation nor to delay payments of

Information

3. declarations of conformity

prior consignments.

6. Unless stated otherwise by written agreement, the delivery of the goods is FCA - Brandoni SpA - Via Novara 199 - I-28078
Romagnano Sesia (NO) - incoterm 2010 - and are shipped at purchasers risk and danger, even when they are on delivery and
the freight cost is charged to the client. The goods shipped are not covered by any form of transport insurance or insurance policy.
The supplier denies liability for any damage, failure, tampering or loss after the exit of the goods from the warehouse.
For any complaint or claims deriving from, or tied to, shipping and/or complementary and/or supplementary operations, the
purchaser has to address exclusively to the forwarder/shipping company or to third party responsible.

7. The warranty for manufacturing defects is two years after the shipment of the goods. The warranty is applicable only in case the
verified defect is noticed within 8 days to the manufacturer.
Substitution of the claimed goods is free of charge in case manufacturing defect has been crosschecked. Brandoni SpA denies
any eventually additional cost relative to damages, interest rates or compensation requirements.

8. All payments have to be effected to Brandoni SpA registered office.


Exceeding the date of maturity, Brandoni has the right to collect the entire amount without further delay adding late charges
considering the current bank rates. Furthermore, this might authorize Brandoni SpA to suspend pending orders.

9. For the installation of our products, the instructions and norms of use reported in our technical documentation have to be
observed strictly. At the same time, the technical documentation reports the performances of the product.

10. disputes
1. If the contracting Party has its registered office in Italy or in a country belonging to the European Community (except for
Denmark) any dispute will be settled by friendly negotiation, according to Italian D.lgs n. 28/2010, through the Adr Aequitas
body and following its rules. Should the friendly attempt for settlement fail, the competent court shall be exclusively the
Tribunal of Novara - Italy.
2. If the contracting Party has its legal seat in Denmark or in a Country not belonging to the European Community, any dispute
arising out of or related to the present contract shall be settled by arbitration under the Rules of the Milan Chamber of
Arbitration, by a Sole Arbitrator appointed in accordance with the Rules. Seat of Arbitration shall be Milan (Italy), language
of arbitration shall be English.

11. The present general sales conditions substitutes and cancel any prior issue of the same.
12. Brandoni SpA grants a two years warranty against manufacturing defects.
The warranty is valid only for adequately stocked and handled products according to the indication in our technical
documentation. Warranty will not be valid for modified or dismantled/disassembled products.

13. The return of goods must be previously agreed with our Quality Department.
The customer will be charged for freight cost and 10% of the value covering handling fees.

14. In case technical assistance out of the warranty period is required, please refer to technical department.

NoTe

DELIVERy TIME IS CALCULATED IN WORKINg DAyS AFTER RECEIPT OF THE ORDER AND DOES NOT CONSIDER TRANSIT TIMES.

Brandoni SpA reserves the right to make changes in design and/or construction of the products at any time without prior notice. The present
pricelist revokes any previous one. For further information, please refer to www.brandoni.it

www.brandoni.it

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