323D & 323D L Excavator SDC00001-UP (MACHINE) POWERED BY 3066 Engine(...

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Producto: EXCAVATOR
Modelo: 323D L EXCAVATOR SDC
Configuracin: 323D & 323D L Excavator SDC00001-UP (MACHINE)
POWERED BY 3066 Engine

Pruebas y Ajustes

320D, 320D LRR, 321D LCR, 323D, 324D, 325D, 328D LCR, 329D, 330D and 336D Excavators
Tool Control System
Nmero de medio -RENR7389-16

Fecha de publicacin -01/11/2009

Fecha de actualizacin -30/11/2009

i03296701

System 16: Relief Valve (Line) - Test and Adjust - Auxiliary Control
Valve
SMCS - 5117-036-L9
S/N - BFC1-UP
S/N - BTK1-UP
S/N - BYM1-UP
S/N - CWG1-UP
S/N - CYD1-UP
S/N - CYW1-UP
S/N - CZF1-UP
S/N - DKW1-UP
S/N - DTS1-UP
S/N - DTZ1-UP
S/N - EBM1-UP
S/N - EJC1-UP
S/N - ERN1-UP
S/N - GBC1-UP
S/N - GBR1-UP
S/N - GGE1-UP

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S/N - GPB1-UP
S/N - JBF1-UP
S/N - JLG1-UP
S/N - KDJ1-UP
S/N - LAL1-UP
S/N - LRM1-UP
S/N - M4T1-UP
S/N - MCL1-UP
S/N - MKR1-UP
S/N - MYG1-UP
S/N - MYP1-UP
S/N - NDE1-UP
S/N - NES1-UP
S/N - PBD1-UP
S/N - PBM1-UP
S/N - PKE1-UP
S/N - PPN1-UP
S/N - RAC1-UP
S/N - RAS1-UP
S/N - SBZ1-UP
S/N - SCY1-UP
S/N - SDC1-UP
S/N - SED1-UP
S/N - SYM1-UP
S/N - T2D1-UP
S/N - T2S1-UP

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S/N - T2Y1-UP
S/N - THJ1-UP
S/N - TPM1-UP
S/N - TRH1-UP
S/N - WET1-UP
S/N - WGC1-UP
S/N - WNE1-UP
S/N - XDB1-UP
S/N - YFW1-UP
S/N - YSD1-UP
S/N - ZMF1-UP

Test for the Line Relief Valve on the Auxiliary Control Valve
Note: A temporary setting of the main relief valve is required before any line relief valve pressure setting is
adjusted. Refer to the temporary setting of main relief valve in Testing and Adjusting, "Relief Valve (Main) Test and Adjust" for the machine.
Note: A temporary setting of the relief valve for the work tool is required before the line relief valve for the
auxiliary control valve can be adjusted. The pressure setting for the relief valve for the work tool is 21000
kPa (3046 psi). Make a temporary adjustment of the relief valve for the work tool in order to test the line
relief valve for the auxiliary control valve. Turn the adjustment screw on the relief valve for the work tool.
Turn the adjustment screw about one half turn clockwise in order to make the temporary adjustment.

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Illustration 1
(1) Up key

g01197980

(2) Right key

(3) Home key
(4) Main menu key
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key

1. Position the machine on level ground and stop the engine.

2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System
Pressure - Release" for the machine.

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Illustration 2
Pump Compartment 320D, 323D, 324D, 325D, 328D and 329D

g01224557

(9) Pressure tap (drive pump )

(10) Pressure tap (idler pump )
(11) Pressure tap (power shift)

Illustration 3

g01240875

Pump Compartment 330D and 336D

(9) Pressure tap (drive pump pressure)

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(10) Pressure tap (idler pump pressure)

(11) Pressure tap (power shift pressure)

3. Install a pressure gauge with a 6000 kPa (870 psi) capacity on pressure tap (11) for the power shift.
4. Install a pressure gauge with a 60000 kPa (8700 psi) capacity on pressure tap (9) for the drive pump.

Illustration 4
Stop valve

g01211211

5. Close the valves that are mounted on the end of the stick in order to prevent activation of the work
tool.
6. Start the engine.
7. Place the machine controls at the following settings: engine speed dial 10 and AEC switch OFF. Refer
to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for the machine for engine rpm
settings.
8. Warm the hydraulic oil to 50 C (122 F).
9. Set the pilot pressure to the specifications in Testing and Adjusting, "Relief Valve (Pilot) - Test and
Adjust" for the machine.

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10. Use the following procedure to access the "SERVICE" mode of the monitor.
a. From the default screen, press the main menu key (4) .
b. Use the right key (2) or the left key (5) in order to scroll through the menu options.
c. When the "SERVICE" option is highlighted, press the OK key (8) .
Note: In order to access the "SERVICE" screen, the password for service must be entered.
d. When "PASSWORD" screen appears, use the right key (2) and the left key (5) in order to scroll
through the characters. When the desired character is highlighted, press the OK key (8) . Enter
the password for service FFF2 in order to continue to the "SERVICE" screen.
e. After the password has been entered the "SERVICE" screen should appear. Refer to Illustration
5.
Note: For more detailed steps with entering passwords or entering the service mode, refer to
Testing and Adjusting, "Service Mode - Enter" for the Tool Control System.

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Illustration 5
Typical example of the "SERVICE" menu for the monitor

g01200022

11. Use the down key (6) in order to scroll through the menu options.
12. When the "DEVICE TEST" option is highlighted, press the OK key (8) .

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Illustration 6

g01200028

13. After the OK key is pressed, the "DEVICE TEST" menu should appear.
14. Use the down key (6) in order to scroll through the menu options.
15. When the "POWER SHIFT PRESS" option is highlighted, press the OK key (8) .

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Illustration 7

g01200030

16. Use the down key (6) in order to highlight the value of the power shift pressure.
17. Use the right key (2) in order to decrease the value of the power shift pressure. Use the left key (5) in
order to increase the value of the power shift pressure.
Pressing the left key (5) one time decreases the power shift pressure 10 kPa (1.5 psi). Pressing the
right key (2) one time increases the power shift pressure 10 kPa (1.5 psi).
Note: The value for power shift pressure on the monitor may not always match the pressure reading on
the pressure gauge. Adjust the value on the monitor until the desired power shift pressure is attained
on the pressure gauge that is connected to the pressure tap for power shift pressure. The actual power
shift pressure must be 2900 kPa (420 psi) on the pressure gauge.
Note: To prevent a change in power shift pressure during the adjustment of the line relief valve for the

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attachment control valve, do not turn the engine start switch to the OFF position.
Note: Refer to Systems Operation, "Monitoring System" for additional information on Service Mode.
18. Set the main relief valve to specifications. Refer to Testing and Adjusting, "Relief Valve (Main) - Test
and Adjust" for the machine.
19. Calibrate the power shift pressure. Refer to Testing and Adjusting, "Calibration" for the Machine
Electronic Control System.
20. The pressure setting for the top line relief valve for the auxiliary control valve is 36800
(5340 220 psi).

Illustration 8
Line relief valve (Typical example)

1500 kPa

g01199900

(12) Locknut
(13) Adjustment screw

Note: After relief valve adjustments, cancel Service Mode.

Adjustment of the Line Relief Valve for Auxiliary Control Valve

1. In order to adjust the line relief valve pressure setting of the upper work tool, push the foot switch.

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Hold the foot switch in this position.

2. Check the pressure in the work tool at the drive pump's pressure tap (11) .
3. Return the foot switch to the NEUTRAL position.
4. Compare the pressure reading to the specification 36800 1470 kPa (5340 220 psi). If the pressure
reading is within the specification, no further adjustment is necessary. If the pressure reading is not
within the specification, then proceed to Step 5.
5. Loosen locknut (12) on the line relief valve for the work tool. The relief valve is located on the top
side of the main control valve. Turn adjustment screw (13) until the pressure gauge reading at pressure
tap (11) is 36800 1470 kPa (5340 220 psi).
6. After completion of line relief valve adjustment, tighten locknut (12) .
7. Return the main relief valve . Refer to Testing and Adjusting, "Relief Valve (Main) - Test and Adjust"
for the machine.
8. Return the line relief valve for the work tool to 21000 kPa (3046 psi).

Copyright 1993 - 2014 Caterpillar Inc.

Todos los derechos reservados.
Red privada para licenciados del SIS.

Sun Aug 17 22:54:15 UTC-0400 2014

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