Professional Documents
Culture Documents
Abstract
Calcium carbonate scale impacts oil production in a large
number of fields worldwide. This scale is generally managed
by acid washing to removal the scale and/or by performing
scale inhibition treatments. The choice between inhibition and
regular stimulation is cost driven, with high cost operations
generally selecting inhibition. However, even in wells where
inhibition is planned, some scale can be deposited either prior
to scale inhibitor deployment, or after the end of the scale
inhibition treatment life. Consequently, stimulation treatments
are required in many wells, in order to remove calcium
carbonate scale.
Combining scale inhibition with scale removal treatments
offers several advantages. Firstly, in many operating areas, it
would reduce the well intervention cost by making the
operation a single intervention, offering significant economic
benefits and a reduction in well intervention risk. Secondly,
pumping a combined treatment not only reduces the risk of
scale re-precipitation during the stimulation treatment, but it
ensures that the zones that are stimulated are also inhibited.
This directly protects value added by the scale removal
treatment.
This paper details the development of combined scale
removal and inhibition treatments, from project initiation to
readiness for field trials. The main challenges that need to be
addressed in order to achieve an effective combined treatment
are discussed. Data from a laboratory study, investigating the
potential for combining scale inhibitors in hydrochloric acid,
organic acid and scale dissolver systems are presented and the
most effective combined systems are identified.
Introduction
Scale precipitation is a common cause of impaired well
productivity, with calcium carbonate being the most common
scale that is formed. Hydrochloric acid is frequently used for
removal of carbonate scale,1-3 as it generally offers both the
best performance and the lowest cost. Such acid treatments can
be very effective in providing short term stimulation benefits
to such wells, but the treatments are often short lived.3 For
high temperature applications, organic acids have been used in
preference to hydrochloric acid, due to corrosion concerns.4-5
The dissolution of calcium carbonate by chelating agents is
also well known6-10. Treatments with chelating agents to
remove calcium carbonate scale have been performed,6 but
dissolution rates are generally lower than with acid and
treatment economics tend to restrict their use.
Calcium carbonate scale deposition can be effectively
inhibited in most fields, with scale inhibitor squeeze treatments
being widely used to prevent scale build-up11-13. In these
squeeze treatments scale inhibitor is retained in the formation
either via adsorption onto the rock surface14-16, or by
precipitation (or phase separation) of the calcium salt of the
inhibitor. Precipitation squeezes offer increased squeeze life17,
but may have an associated risk of formation damage during
treatment,18 especially in damage sensitive formations.
Although scaling potential can be predicted19-21 and
proactively treated, it is still common for scale to form in some
wells, either before an inhibition treatment is pumped or after
the end of the treatment life. This can occur if there is
insufficient early warning of the onset of scale, or if limitations
in well access or equipment availability delay a planned
treatment. Consequently, even when inhibition is the scale
management strategy, the need still arises for scale removal
treatments. Conversely, when acid stimulation is the preferred
scale management tool, there would be a benefit in reducing
treatment frequency if the job life could be extended by simply
adding an effective scale inhibitor to the acid system. Although
the potential benefits of such combined treatments have been
recognised, it has been reported that the post-acid treatment
environment prevents scale inhibitors from performing
effectively.22 The current approach to this problem, therefore,
is to pump sequential scale removal and scale inhibition
treatments.
Challenges
Several challenges must be overcome in order to develop an
effective combined scale removal and scale inhibition
treatment. The most notable are :
(a) Cost - the combined treatment must offer an economic
advantage when compared to sequential stimulation and
inhibition treatments.
(b) Corrosion Control - the scale inhibitor must not cause a
significant change in the corrosivity of the stimulation
system. If the stimulation system requires the use of a
corrosion inhibitor then the scale inhibitor must not
prevent its function.
(c) System Compatibility - The scale inhibitor must be totally
compatible with the stimulation system, both live and
spent. The combined treatment must also be compatible
with formation fluids.
(d) Inhibitor Adsorption - The scale inhibitor must effectively
adsorb onto the formation, throughout the potential pH
range of the stimulation system (live to spent).
(e) Process Compatibility - The flowback after a combined
scale removal and inhibition treatment (live or spent) must
have no adverse effect on the process system operation.
Several combined scale removal and inhibition systems could
be considered in order to meet these challenges. Hydrochloric
acid (HCl) may be the most cost effective treatment to remove
calcium carbonate, but corrosion control, system compatibility
and inhibitor adsorption may all be difficult in a combined
treatment. Conversely, scale dissolvers (based on chelating
agents) may offer better corrosion control and scale inhibitor
compatibility when spent, but will be higher cost. Organic
acids could offer a compromise which allows most of the
system requirements to be met.
An experimental programme was initiated to identify the
best options for combined scale removal and inhibition
treatments. This study included inorganic and organic acids,
along with chelating scale dissolvers.
Experimental
Due to the large number of commercially available scale
dissolvers in the market place, a series of screening tests were
performed in order to rank the scale dissolvers that had been
selected for the study. A total of ten scale dissolvers were
provided by seven companies (referenced as D1,D2....D10 in
this study). A 15% acetic acid system and a 7.5% HCl acid
system were also included in the study (referenced as A1 and
A2 in this study, respectively). These acids were used as
performance benchmarks and ensured that a wide range of
scale dissolution options were evaluated.
A second stage of the study investigated the performance
of the best dissolvers and acid systems when combined with
scale inhibitor. More extensive tests, and more rigorous test
conditions were used for this performance evaluation.
SPE 60222
SPE 60222
the acetic acid system was reduced by more than 50% (Figure
5). This reduction in performance coincides with the observed
reduction in corrosion rate, and may be due to the buffering of
the acetic system by the scale inhibitor. The combined acetic
acid-inhibitor system did not meet the minimum performance
standard set and was therefore eliminated from subsequent
tests.
Downhole Corrosion Rate with Scale Inhibitor : Corrosion
tests, at high pressure, and high temperature (4000psi and
270F, 16 hour exposure time) were performed with the two
scale dissolver-scale inhibitor systems and the HCl-scale
inhibitor system. Very low corrosion rates were observed with
the scale dissolver systems (<0.001 lbs/sq.ft.), but acceptable
results were only achieved with the HCl system after reducing
the inhibitor concentration (Figure 6). A corrosion rate of less
than 0.02 lbs/sq.ft. was achieved when the scale inhibitor
concentration was less than 7.5% v/v. Although modifications
to the acid formulation have shown than an inhibitor
concentration of 10% can be achieved whilst maintaining
control of corrosion, there does appear to be interference
between the scale inhibitor and the corrosion inhibition
package in the 7.5% HCl system. This interference may
preclude a further increase in scale inhibitor concentration.
Minimum Inhibitory Concentration (MIC) : Standard
dynamic tube blocking tests were used to assess the MIC of
the inhibitors used in the combined systems (SI-2 and SI-3) in
order to confirm their performance relative to the originally
selected inhibitor (SI-1). The tests were performed at 265F,
using the formation water shown in Table 1 separated into an
anion and a cation brine. A combined flow rate of 20 ml/min
was used, through a coil with an ID of 0.8 mm and a length of
1m. The MICs for SI-2 and SI-3 were 4-5 ppm and 1-2 ppm
respectively, compared to 3 ppm for SI-1.
Scale Inhibitor Adsorption : Static adsorption tests were
performed with S1-2 and SI-3, using a range of pH to simulate
placement and spending of the stimulation systems (pH 1-5.5).
For these tests, 5 g of disaggregated core was placed in 10 ml
of pH adjusted scale inhibitor solution (5000 ppm), mixed and
aged at 200F for 24 hours. The scale inhibitor concentration
of a filtered sample of the supernatant liquid post-test was
measured and the adsorption per gram of core calculated.
SI-2 was found to increase adsorption as pH increased,
whereas SI-3 showed a decrease in adsorption with increasing
pH (Figure 7).
Coreflood Tests : Two formation damage coreflood tests,
using reservoir core, were performed in order to reduce the
risk of damage during a field trial. These tests were performed
at reservoir conditions. One coreflood test was performed with
a scale dissolver -scale inhibitor system (D1 and SI-2) and one
with the combined 7.5% HCl-scale inhibitor system (A2 and
SI-3).
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
References
1.
2.
3.
4.
17.
18.
19.
20.
SPE 60222
30000
20000
10000
D6
D5
D3
A1
D4
0
D7
10800
650
27
40000
D2
Chloride
Bicarbonate
Sulphate
Scale Dissolver .
15% Acetic Acid .
7.5% HCl .
50000
A2
Concentration (mg/L)
5572
173
1347
165
17
86
2
60000
D1
Ion
Sodium
Potassium
Calcium
Magnesium
Barium
Strontium
Iron
SPE 60222
50000
1.0000
Scale Dissolver .
15% Acetic Acid .
7.5% HCl .
45000
40000
35000
30000
INCOMPATIBLE - PRECIPITATION
25000
20000
15000
COMPATIBLE
10000
5000
0
0.1000
10
pH
0.0100
0.018
0.016
0.014
0.012
0.010
0.008
0.006
0.004
0.002
A2+SI-3
A2
A13+SI-2
A1
D2+SI-2
D2
0.000
D1+ SI-2
8 Hours
16 Hours
24 Hours
D1
0.020
D10
D9
D8
A2
A1
D7
D6
D5
D4
D3
D2
D1
0.0001
SPE 60222
D1 and SI-2
100
60000
BRINE
50000
OIL
BRINE
OIL
OIL
80
PERMEABILITY, mD
40000
30000
60
COMBINED TREATMENT
40
20000
20
10000
0
0
50
100
150
200
250
PORE VOLUMES
D2
A2
D1
A1
A2 and SI-3
60
0.25
BRINE
OIL
BRINE
OIL
OIL
BRINE
0.2
PERMEABILITY, mD
50
0.15
0.1
40
30
COMBINED TREATMENT
20
10
0.05
0 gpt
30 gpt
60 gpt
90 gpt
120 gpt
150 gpt
30
60
90
120
150
180
PORE VOLUMES
3
2.5
SI-2
2
1.5
1
0.5
SI-3
0
1
1.5
2.5
3.5
4.5
5.5
pH