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RM CON
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
Fan Boxes
Contents
About us
Manufacturing Process
Coating Process
6-7
8-10
11
12-15
16
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
Manufacturing Process
Precision welded ERW (Electric Resistance Welding) conduit pipes are manufactured by the High Frequency process on
imported Automatic Plant. Here is a brief summarization of our manufacturing process:
HR Coils which are used as raw materials are fed into the rolling mill.
Thereafter formation into pipes, welding, cooling, sizing and cutting is done into required lengths by an automatic process.
The plant is equipped with Servo Control which ensures smooth and uniform welding.
Trademark RMCON and ISI are embossed at every one meter intervals.
Threading: Each length of tube is threaded at both the ends by Lanco Threaded Machines using ISO Metric Thread Chasers
having a pitch of 1.5mm & the length of thread is maintained within limits.
Coating Process:
a. Black Painting process for Medium Protection Rigid Steel Conduit.
b. Hot Dip Galvanizing Process for High Protection Galvanized Rigid Steel Conduit.
# Details of coating process given on the following page.
Finally the painted or galvanized pipes are labelled with stickers mentioning the RMCON Trademark, the ISI mark and
the size of outside diameter.
The pipes are then covered with plastic tube and packed with hessian cloth.
2
Coating Process
(a) Painting Process (for Medium Protection)
Painting is undertaken in respect of black medium protection Rigid Steel Conduits after the tube is formed from raw material HR coil with
the help of induction tube welding technology. Both the ends of the pipe are faced with the help of tools and the threads are formed at
both the ends of the pipe and at one end a suitable coupler is fixed. After cleaning, the pipes are then dipped into a painting tank in a
slanting manner so that the inner surface of the pipes also get painted and pipes are kept fully dipped into the tank till the bubbles / air
trapped inside the pipes is fully taken care of. After this the pipes are put vertically on stand again in a slightly slanting manner so that excess
paint get removed and gets drained into the painting tank. After this the paint is left to dry overnight and next day, after chemical and
physical inspection the painted pipes are packed into the bundles.
Water
Quenching
Rinsing in running
Water
Fluxing
*Additional Information -
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
Some of the major properties of our RMCON make Rigid Steel Conduit are as follows:
1. Durability
a.
b.
c.
2. Fire Resistance
a.
b.
3. Sustainability
a.
b.
c.
Long service life- Some steel conduits have been in use for more than 60 years.
Ability to accommodate new conductors and additional circuits over time.
Total recyclability as steel is the world's most recycled material
4. Others
a.
b.
c.
Our Rigid Steel Conduit Pipes Range (Black Painted & Hot Dip Galvanized)
Technical details
Made from the best quality mild steel using the most modern high frequency Induction Tube Welding (Electric Resistance Welding)
Technology on automatic tube mill. RM CON rigid Steel Conduit Pipes are available in sizes from 20mm to 50mm with two type of
protective coatings against external influences.
20
25
32
40
50
20
25
32
40
50
SIZE OF CABLE
SIZE OF CONDUIT
20 mm 25 mm
32 mm
40 mm 50 mm
NUMBER OF CABLES
-0.30
-0.40
-0.40
-0.40
-0.50
NOMINAL SIZE IN MM
19.70
24.60
31.60
39.60
49.50
1.5
10
---
---
2.5
10
---
---
Wall Thickness
(a) Minimum (mm)
1.40
1.40
1.40
1.60
1.60
10
---
---
1.80
1.80
1.80
2.20
2.20
14
---
10
11
---
Screw Thread
(a) Pitch (mm)
1.50
1.50
1.50
1.50
1.50
16
---
151
191
191
191
221
25
35
50
(c) Profile
*ISO M = ISO METRIC
ISO M ISO M
ISO M
ISO M
ISO M
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
Characterstics
RMCON
Cast Iron
(ISI Product)
(Moulded)
Basic Material
Mild Steel
Cast Iron
Impact Strength
Much Higher
Mild Strength
Superior
Inferior
Composition of Material
Standard
Dimensional Accuracy
Variable
No Set Parameter
Types of Fittings
Black Painted for Medium Protection. (Both Inner & Outer Surface)
Hot Dip Galvanized for High Protection. (Both Inner & Outer Surface)
Sizes
20mm to 50mm M.S. (Medium Mechanical Strength - Medium Protection)
20mm to 50mm G.I. (Medium Mechanical Strength - High Protection)
Size
20
25
32
40
50
X=
F=
X (Min)
25
25
25
35
35
Thread Length
Internal Dia (thread to thread)
F
18.5
23.5
30.5
38.5
48.5
Size
20
25
32
40
50
Radius
50
63
80
100
125
Thread Length
15
18
20
25
25
Spout O.D.
Collar Half
(mm)
Round Bottom
23.20
28.20
17.00 1
17.00 1
Length of
Spout (mm)
Depth of
Cavity (mm)
Inner Dia
of Cavity
Length of Screw
of Another Screw (mm)
Thickness
(mm)
20.00
24.00
28.00
31.00
60.00
60.00
50.00
50.00
1.6
1.6
Length of
Spout (mm)
Depth of
Cavity (mm)
Inner Dia
of Cavity
Length of Screw
of Another Screw (mm)
Thickness
(mm)
13.00
13.70
62.00
62.00
55.00
55.60
53.50
53.00
1.90
2.00
Length of
Spout (mm)
Depth of
Cavity (mm)
Inner Dia
of Cavity
Length of Screw
of Another Screw (mm)
Thickness
(mm)
13.00
13.70
72.00
72.00
55.00
55.60
53.00
53.50
1.90
2.00
Spout O.D.
Collar Half
(mm)
Round Bottom
26.30
31.10
13.00 1
17.00 1
Spout O.D.
Collar Half
(mm)
Round Bottom
26.30
31.10
13.00 1
21.00 1
Durability of Marking
Impact test
Shall show no sign of disintegration nor shall there be any crack visible to
normal or corrected vision without additional magnification & shall show
no reduction in properties.
Sample shall withstand 4 times for one minute dips & shall show no
precipitation of copper.
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
Details of Test
Testing Equipments
Visual Inspection
Remarks
The surface & edges of the
conduits must be smooth free
from burrs , pitting & edges
must not be sharp . Internal bead
must be minimal
(As per Clause 8.1 & 8.2 of IS 9537 (Part-I) : 1980
Marking
Dimensional
No Go Gauge
Go Gauge
c)Wall Thickness
Screw Threads
Mechanical Strength
(a) Bend Test
(b) Compression Test
Bending Apparatus
Compression Testor
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
Acceptance criteria:
The tested lot is certified CONFORMING if the tested samples show no deposition of copper which cannot be scrubbed off
in running water after immersion for 15 seconds in 10% Hydrochloric Acid. However copper deposition in traces on screw
threads is ignored.
10
11
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
Cable Tray
We are in process of manufacturing RMCON M.S. Cable Tray, RMCON Design & Manufacture Cable Trays for various industries: Gas
Companies, Oil Field, Malls, Petrochemicals, Power Plants and Metro Railway etc.
Our Product Range Includes
Perforated Cable Tray
Technical Details
H
20
20
20
20
20
20
20
20
x
x
x
x
x
x
x
x
W
50
75
100
150
200
300
450
600
x
x
x
x
x
x
x
x
H
20
20
20
20
20
20
20
20
T
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
25
25
25
25
25
25
25
25
x
x
x
x
x
x
x
x
50
75
100
150
200
300
450
600
x
x
x
x
x
x
x
x
25
25
25
25
25
25
25
25
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
40
40
40
40
40
40
40
40
40
40
x
x
x
x
x
x
x
x
x
x
75
100
150
200
225
250
300
450
600
750
x
x
x
x
x
x
x
x
x
x
40
40
40
40
40
40
40
40
40
40
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
50
50
50
50
50
50
50
50
50
x
x
x
x
x
x
x
x
x
100
150
200
300
450
600
750
900
1000
x
x
x
x
x
x
x
x
x
50
50
50
50
50
50
50
50
50
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
75
75
75
75
75
x
x
x
x
x
300
450
600
900
1000
x
x
x
x
x
75
75
75
75
75
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
1 mm - 2 mm
Note :
All sizes are standard, any sizes can be offered
Width from 50mm to 1000mm
Thickness from 1mm to 2mm
Abbreviations
W- width of tray
B - Bend
T- Thickness of Sheet
L - Length of Tray
R Radius of Curve
H - Height of Tray
RH - Rung Height
RW - Wung width
C/D - Centre to centre distance between rungs
12
13
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
Technical Details
H
W
40
150
x
40
300
x
H
40
40
T
1.2 mm - 3 mm
1.6 mm - 2 mm
50
50
50
50
x
x
x
x
150
300
450
600
x
x
x
x
50
50
50
50
1.6 mm - 2 mm
1.6 mm - 2 mm
1.6 mm - 2 mm
1.6 mm - 2 mm
75
75
75
75
x
x
x
x
300
450
600
700
x
x
x
x
75
75
75
75
1.6 mm - 2 mm
1.6 mm - 2 mm
1.6 mm - 2 mm
1.6 mm - 2 mm
100
100
100
100
100
100
x
x
x
x
x
x
300
450
600
750
900
1000
x
x
x
x
x
x
100
100
100
100
100
100
1.6 mm - 2 mm
1.6 mm - 2 mm
1.6 mm - 2 mm
1.6 mm - 2 mm
1.6 mm - 2 mm
1.6 mm - 2 mm
Width of Tray
Bend
Thickness of Sheet
Length of Tray
Radius to Curve
Height of Tray
Rung Height
Rung Width
Centre to Centre distance
between rungs
14
Raceway
15
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
FAN BOX
DIAGRAM OF FAN BOX (TOP VIEW)
TM
RM CON
ULTIMATE SHIELD TO YOUR WIRES & CABLES
Branch Offices :
Delhi :
A-969/970 Ghrali, Dairy Colony,
Mayur Vihar, Phase-III,
Delhi - 110096
Mumbai:
Building A-10, Mankheli Naka,
Near Gaganan Petrol Pump
Unit No. - 19, Harihar Complex,
Bhiwadi (Thane),
Maharashtra - 421302
A N I S O 9 0 0 1 : 2 0 0 8 C E R T I F I E D C O M PA N Y
Kolkata
Nazirabad, Sonarpur
near Meghnath Saha Engg. College,
Karimpur, south-24, Paraganas,
Kolkata - 700150