PB-41505-003B

GE Renewal Parts
-------------------------------------------------------------------------------------------------------------------------------Use original equipment parts for reliability
PARTS BULLETIN

UNCONTROLLED COPY
See On-Line Master for Current Revision
--------------------------------------------------------------------------------------------------------------------------------

ALTERNATOR
MODEL 5GMG205B1
12-NOV-2008
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 2006 General Electric Company. All rights reserved. The information contained in this
publication is the property of General Electric Company and is disclosed in confidence. This
publication is intended for use by GE customers solely for purposes of operating and conducting
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GE and Customer agree that the information contained herein does not purport to cover all details
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not covered sufficiently for the users purposes, the matter should be referred to General Electric
Company. Any applicable Federal, State or local regulations or company safety or operating rules
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PB-41505-003B
GE Proprietary and Confidential Information

165
166
66

171
172

76

75

67
A

74
14

161

8
56
65

6
7

162
171
172

73

161

162

169
170

169
170
VIEW A

Ref. 1
(Representative Illustration)
FIG. 1

-1-

9
26
27
19
20
21

PB-41505-003B
GE Proprietary and Confidential Information

114 169
170

169
170

81
82
85

80

F
140

141

108
109
110
167
168
83
84

130
105

104

164
121
122

107

106

173
176

111
163

174
175

177

VIEW B
DETAIL F
(Representative Illustration)
FIG. 1 (Contd)

-2-

178

PB-41505-003B
GE Proprietary and Confidential Information

A
24
25

15
B

12

23
11
9
26
27

19
20
21

8
10

6
7

14

22

10

4
28
29

Ref. 2
(Representative Illustration)
FIG. 2

-3-

PB-41505-003B
GE Proprietary and Confidential Information

14

13
19
20
21

9
26
27

6
7

SECTION AA

16
17

10

18

14
15
SECTION BB

(Representative Illustration)
FIG. 2 (Cont'd.)

-4-

PB-41505-003B
GE Proprietary and Confidential Information

59
60

30

50

52

43
53

44
45
46

47

58
60
61

(Representative Illustration)
FIG. 3

-5-

PB-41505-003B
GE Proprietary and Confidential Information

2
59
60

57

54
55

30

49

54
55 47
50
51

48
62
63
64

44
45
46

47
58
60
61

SECTION CC

(Representative Illustration)
FIG. 3 (Contd.)

-6-

43

52
53

PB41505003B
GE Proprietary and Confidential Information

37

34

39

31

35
38
36

33
42

42

35

D
40
41

39

32

40
41

31

42

36

32
SECTION DD
Ref. 30
(Representative Illustration)
FIG. 4

-7-

PB-41505-003B
GE Proprietary and Confidential Information

86

88

92

100
101
102
103

87
95
96

91
97
98
94
92

78
79
89

93
90
91
97
98

(Representative Illustration)
FIG. 5

-8-

99
101

PB-41505-003B
GE Proprietary and Confidential Information

116
118

116
117

116
119
120
112

114

115

SECTION BB

112

(Representative Illustration)
FIG. 6

-9-

113

PB-41505-003B
GE Proprietary and Confidential Information

143
144
143
145

139

A
137

139
148
149

138A

142
160

121
138
139

138A
129

148
151

146
147

130
158

156
157
159
150
152
153

129
140
155

155

140

127
155
150
151
152

127

154

141
SECTION AA

128

125
126

124

123

126

122

123

Ref. 121

(Representative Illustration)
FIG.7

- 10 -

PB-41505-003B
GE Proprietary and Confidential Information

132

132
131

131

134

135

133
136

Ref. 130
(Representative Illustration)
FIG. 8

- 11 -

GE Proprietary and Confidential Information

UNCONTROLLED COPY
PB-41505-003B
ALTERNATOR MODEL 5GMG205B1
See On-Line Master for Current Revision
-------------------------------------------------------------------------------------------------------------------------------FIG.
REF.
NO.
NO.
PART NO.
QTY DESCRIPTION
-------------------------------------------------------------------------------------------------------------------------------1
2,3
2
2
1,2
1,2
1,2
1,2
1,2
2
2
2
2
1,2
2
2
2
2
1,2
1,2
1,2
2
2
2
2
1,2
1,2
2
2
3,4
4
4
4
4
4
4
4
4
4
4
4
4
3
3
3
3
3
3
3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

5GMG205B1
84D730277G4
84D730275P1
84C620946P1
84C615796G20
84B516417P1
41B537660P22
41A235047P1
41A330208P15
41B537169G1
41B537169G3
41B537169G4
41C637221G1
41B539014P5
41A239281P1
186V942P1
41A239176P57
41A239176P21
84A205408P1
41B537172P2
41B537172P3
41A231281P37
41A231281P46
N22P25012B13
41B537660P1
N22AP29028B
41B537660P6
84A230221P1
41B537660P16
41C636870G9
41C636573P2
84C618276G3
41B537169G6
41B537169G7
41B537169G8
41B539014P3
41A239282P1
41A239176P21
41A231281P46
N22P35044B13
41B537660P14
41C637221G4
41A239866P3
84A205408P1
41B537172P2
41B537172P3
41C636864G34
41A231281P37
41A239804G4

1
1
1
1
10
60
60
30
AR
9
1
1
2
1
5
5
AR
AR
1
1
1
22
2
10
10
3
3
12
12
1
1
12
1
1
11
1
6
AR
26
24
24
2
1
1
1
1
4
4
6

ALTERNATOR (SEE PB-41505-003)

MAIN ROTOR ASSEMBLY
MAIN ROTOR YOKE
SHAFT AND SPIDER ASSEMBLY
COIL WITH POLE PIECE, ROTOR
BOLT, HEX HD, 1 1/4 IN-7, 7 IN LONG
WASHER, FLAT, 1.313 IN ID, 2.500 IN OD
BLOCK
WIRE, 0.062 IN DIA
CONNECTION STRAP, 13.77 IN DEV LENGTH
CONNECTION STRAP, 7.36 IN DEV LENGTH
CONNECTION STRAP, 4.09 IN DEV LENGTH
INSULATED CONNECTION STRAP
TIE RING
SUPPORT
FASTENING
GLASS CLOTH, VARNISHED, 0.030 IN THK
GLASS TAPE, 0.015 IN THICK, 1 IN WIDE
LEAD CLAMP, THREE HOLES, 5 1/2 IN LONG
PAD, 0.125 IN THICK
TOP PLATE, 0.250 IN THICK
BRAZING STRIP, 3/4 IN X 1 3/4 IN
BRAZING STRIP, 1 IN X 1 IN LONG
BOLT, HEX HD, 3/8 IN-16, 3/4 IN LONG
WASHER, FLAT, 0.435 IN ID, 0.675 IN OD
BOLT, HEX HD, 1/2 IN-13, 1 3/4 IN LONG
WASHER, FLAT, 0.562 IN ID, 0.938 IN OD
BOLT, FLANGED 12 POINT, 3/4 IN-10, 2 1/2 IN LONG
WASHER, FLAT, 0.850 IN ID, 1.375 IN OD
AUXILIARY ROTOR ASSEMBLY
ROTOR YOKE
COIL WITH POLE PIECE
CONNECTION STRAP, 5.23 IN DEV LENGTH
CONNECTION STRAP, 2.63 IN DEV LENGTH
CONNECTION STRAP, 9.12 IN DEV LENGTH
TIE RING
BLOCK
GLASS TAPE, 0.015 IN THICK, 1 IN WIDE
BRAZING STRIP, 1 IN X 1 IN LONG
BOLT, HEX HD, 3/4 IN-10, 2.75 IN LONG
WASHER, FLAT, 0.850 IN ID, 1.188 IN OD
CONNECTION STRAP, INSULATED
SLEEVE
LEAD CLAMP, THREE HOLES, 5 1/2 IN LONG
PAD, 0.125 IN THICK
TOP PLATE, 0.250 IN THICK
CABLE ASSEMBLY
BRAZING STRIP, 3/4 IN X 1 3/4 IN
CLAMP ASSEMBLY

GE Proprietary and Confidential Information

UNCONTROLLED COPY
PB-41505-003B
ALTERNATOR MODEL 5GMG205B1
See On-Line Master for Current Revision
-------------------------------------------------------------------------------------------------------------------------------FIG.
REF.
NO.
NO.
PART NO.
QTY DESCRIPTION
-------------------------------------------------------------------------------------------------------------------------------3
3
3
3
3
3
1
3
3
3
3
3
3
3
3
1
1
1
1
1
1
1
5
5
1
1
1
1
1
1
5
5
5
0
0
5
0
5
5
5
5
5
5
5
5
5
5
5
5

50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
73
74
75
76
78
79
80
81
82
83
84
85
86
87
88
88A
88B
89
89A
90
91
92
93
94
95
96
97
98
99
100
101

41B539064P13
41B539064P14
41B539064P18
41B539064P19
N22P25020B13
41B537660P1
2766829ADP56
2766829ADP76
N22AP29028B
N14P29028
41B537660P6
41A330208P15
41A239176P133
41A239176P15
41A239176P487
2766829ADP74
84D730129ABG1
84D730129ABG2
84D730413G4
84D730413G3
84D730413G2
84D730413G1
84D730140ABG5
84D730140ABG6
84C618247P2
N22P29056B13
N203P29B13
41B537660P6
N170P29028B
N405P45B13
84E902410G1
84B512919G1
84C616758G1
41A239176P334
497A806P12
41B538093G1
41A239176P318
41B537789P1
41B537912G2
481A539P38
481A539P41
41A330002P3
N14P33064
41B537660P9
N22P29016B13
N402P45B13
N22P25016B13
N258P25B13
N402P13B13

1
1
1
1
6
6
AR
AR
3
12
15
AR
AR
AR
AR
AR
1
1
1
1
1
1
1
1
6
6
6
6
6
6
1
1
1
AR
AR
1
AR
3
11
6
3
2
12
12
10
10
6
AR
AR

CABLE MARKER (MARKED F1)

CABLE MARKER (MARKED F2)
CABLE MARKER (MARKED F11)
CABLE MARKER (MARKED F12)
BOLT, HEX HD, 3/8 IN-16, 1 1/4 IN LONG
WASHER, FLAT, 0.435 IN ID, 0.675 IN OD
BALANCE WEIGHT, 1 IN WIDE, 1 1/2 IN THICK
BALANCE WEIGHT, 1 1/2 IN WIDE, 1/2 IN THICK
BOLT, HEX HD, 1/2 IN-13, 1 3/4 IN LONG
BOLT, HEX HD, 1/2 IN-13, 1 3/4 IN LONG, GRADE 8
WASHER, FLAT, 0.562 IN ID, 0.938 IN OD
WIRE, 0.062 IN DIA
SILICONE TAPE, 0.015 IN THICK, 1 IN WIDE
TAPE, FIBERGLASS, 0.007 IN THICK, 1 IN WIDE
VARNISH
BALANCE WEIGHT, 1 1/2 IN WIDE, 1 1/2 IN THICK
MAIN STATOR ASSEMBLY
STATOR REWIND KIT
BUS RING ASSEMBLY (T0)
BUS RING ASSEMBLY (T2)
BUS RING ASSEMBLY (T1)
BUS RING ASSEMBLY (T3)
AUXILIARY STATOR ASSEMBLY
AUXILIARY STATOR REWIND KIT
BUS RING SUPPORT, 7 1/4 IN LONG
BOLT, HEX HD, 1/2 IN-13, 3 1/2 IN LONG
NUT, HEX, 1/2 IN-13
WASHER, FLAT, 0.562 IN ID, 0.938 IN OD
CAPSCREW, HEX SOC HD, 1/2 IN-13, 1 3/4 IN LONG
LOCKWASHER, 0.50 INCH
FRAMEHEAD, AUXILIARY STATOR
CLAMP PLATE, BEARING
COVER WITH GASKET
GASKET, 1/4 IN THK
CEMENT
COVER WITH GASKET
GASKET, PRE-COATED FELT, 0.250 IN THK
BRACKET
INSULATOR WITH STUDS
CABLE BUSHING, 17/32 IN ID, 1 3/8 IN OD, 1 3/4 IN
CABLE BUSHING, 11/16 IN ID, 1 3/8 IN OD, 1 3/4 IN
CABLE BUSHING, 5/16 IN ID, 25/32 IN OD, RUBBER
BOLT, HEX HD, 5/8 IN-11, 4 IN LONG
WASHER, FLAT, 0.725 IN ID, 1 IN OD
BOLT, HEX HD, 1/2 IN-13, 1 IN LONG
WASHER, 1/2 IN (NARROW)
BOLT, HEX HD, 3/8 IN-16, 1 IN LONG
NUT, HEX, 3/8 IN-16
WASHER, 3/8 IN (NARROW)

GE Proprietary and Confidential Information

UNCONTROLLED COPY
PB-41505-003B
ALTERNATOR MODEL 5GMG205B1
See On-Line Master for Current Revision
-------------------------------------------------------------------------------------------------------------------------------FIG.
REF.
NO.
NO.
PART NO.
QTY DESCRIPTION
-------------------------------------------------------------------------------------------------------------------------------5
5
1
1
1
1
1
1
1
1
6
6
1,6
6
6
6
6
6
6
1,7
1,7
7
7
7
7
7
7
7
1,7,8
0
8
8
8
8
8
8
7
7
7
7
7
7
7
7
7
7
7
7
7

102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
130A
131
132
133
134
135
136
137
138
138A
139
140
141
142
143
144
145
146
147
148

N405P43B13
497A806P83
8864951P339
41C636785G1
41C636784G1
41A239737P1
41B537627P1
N22P33024B13
41B537660P9
84A203572P4
41B539001ADP1
84A204101P1
41B537912G8
497A806P83
N402P45B13
N203P29B13
N22P29028B13
N22P29044B13
41A250220P3
41D735169G7
41C636850P8
41A231917P3
41A239915P1
N402P41B13
41A305721P1
41D735169G4
41A239916P1
41B527016P1
41B537971G5
41B537170G2
41A232946G1
41A232943ABP1
41A231194P1
N533P2522
41A230733P4
84A230145P1
41B537846G7
41A239299P2
84B517351P1
84B515108G1
41A239286ACG1
41B537912G2
N22EP29020B13
41B537660P6
N14P29052B13
N14P29028
N14P33040
41A330425P13
N22P25016B13

AR
AR
1
1
1
1
1
4
4
1
1
1
1
AR
9
4
4
1
1
1
1
4
4
4
1
1
2
1
4
16
16
16
16
16
16
16
4
16
5
12
4
4
5
20
10
10
4
4
16

LOCKWASHER, 3/8 IN
CEMENT
ROLLER BEARING
BEARING HOUSING
BEARING CAP
SLEEVE, 5.8704 IN ID
GASKET
BOLT, HEX HD, 5/8 IN-11, 1 1/2 IN LONG
WASHER, FLAT, 0.725 IN ID, 1 IN OD
COLLECTOR RING ASSEMBLY, STRAIGHT FIT
TERMINAL
SPACER, 1 1/4 IN OD, 1.460 IN LONG
INSULATOR WITH STUD
CEMENT
WASHER, 1/2 IN (NARROW)
NUT, HEX, 1/2 IN-13
BOLT, HEX HD, 0.50 IN-13, 1.75 IN LONG
BOLT, HEX HD, 1/2 IN-13, 2 3/4 IN LONG
WASHER, PLAIN, 1/2 IN ID, 0.180 IN THICK
BRUSH HOLDER COVER ASSEMBLY
BRUSH HOLDER COVER
LATCH
BACKING PLATE
WASHER, 1/4 IN
HANDLE
COVER WITH CATCH
CATCH
BRUSH HOLDER YOKE
BRUSH HOLDER AND STUD ASSEMBLY
BRUSH HOLDER
PRESSURE ARM
SPRING
WASHER, BRASS, 11/16 IN OD
PIN, SPRING DOWEL, 1/4 IN DIA, 1 3/8 IN LONG
BOLT W/WASHER, SL HX HD, 1/4 IN-20, 1/2 IN LONG
BOLT, HEX HD, 3/8 IN-16, 1 IN LONG
BRUSH HOLDER STUD
BRUSH HOLDER CLAMP
MOUNTING BLOCK
CONNECTION STRAP
CABLE ASSEMBLY
INSULATOR WITH STUDS
BOLT, HEX HD, 1/2 IN-13, 1 1/4 IN LONG, SELF-LOCKING
WASHER, FLAT, 0.562 IN ID, 0.938 IN OD
BOLT, HEX HD, 1/2 IN-13, 3 1/4 IN LONG
BOLT, HEX HD, 1/2 IN-13, 1 3/4 IN LONG, GRADE 8
BOLT, HEX HD, 5/8 IN-11, 2 1/2 IN LONG
SPACER, 2 IN OD, 0.688 IN ID, 1/2 IN LONG
BOLT, HEX HD, 3/8 IN-16, 1 IN LONG

GE Proprietary and Confidential Information

UNCONTROLLED COPY
PB-41505-003B
ALTERNATOR MODEL 5GMG205B1
See On-Line Master for Current Revision
-------------------------------------------------------------------------------------------------------------------------------FIG.
REF.
NO.
NO.
PART NO.
QTY DESCRIPTION
-------------------------------------------------------------------------------------------------------------------------------7
7
7
7
7
7
7
7
7
7
7
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178

41B537660P2
N258P25B13
41B537660P1
N405P43B13
N402P43B13
41A330608G1
41A296329ABP2
41A306142P1
497A806P134
84B519256ABP1
41A252287ACP4
41B537660P32
84C602271ABP2
41B537163P1
N2800P41
84C603599P1
N733P33052
41B537660P11
N22P33044B13
41B537660P9
N22P29012B13
N402P45B13
N14P25024B13
N402P13B13
N14P25014
84B518272AHP57
84B518272AHP62
41B537660P2
41A233384P2
499A933ADP2

12
8
8
8
4
2
4
4
AR
4
4
5
AR
2
1
16
12
12
6
6
9
9
5
5
4
1
1
4
1
1

WASHER, FLAT, 0.435 IN ID, 1.188 IN OD

NUT, HEX, 3/8 IN-16
WASHER, FLAT, 0.435 IN ID, 0.675 IN OD
LOCKWASHER, 3/8 IN
WASHER, 3/8 IN
PLATE
TAB, CABLE MARKER (SPECIFY STAMPING REQD)
SEAL, LOCKNUT
THREADLOCKER (LOCTITE 272)
CABLE SUPPORT
CABLE TIE, STRAIGHT TIP
WASHER, FLAT, 0.531 IN ID, 1 IN OD
ROTOR SUPPORT
SHIM, 0.090 IN THICK
LUBE FITTING, 1/8 IN, 45 DEGREE
CARBON BRUSH
BOLT, FLANGED TWELVE POINT, 5/8 IN-11, 3 1/4 IN LG
WASHER, FLAT, 0.725 IN ID, 1.250 IN OD
BOLT, HEX HD, 5/8 IN-11, 2 3/4 IN LONG
WASHER, FLAT, 0.725 IN ID, 1 IN OD
BOLT, HEX HD, 1/2 IN-13, 3/4 IN LONG
WASHER, 1/2 IN (NARROW)
BOLT, HEX HD, 3/8 IN-16, 1 1/2 IN LONG
WASHER, 3/8 IN (NARROW)
BOLT, HEX HD, 3/8 IN-16, 7/8 IN LONG
INDICATING PLATE (CAUTION)
INDICATING PLATE
WASHER, FLAT, 0.435 IN ID, 1.188 IN OD
HOSE ASSEMBLY
ELBOW, 1/4 IN OD TUBE, 1/8 IN MPT

--------------------------------------------------------------------------------------------------------------------------------------------

12-NOV-2008