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Selection Guide

E300 Electronic Overload Relay
Bulletin Numbers 193, 592

E300 Electronic Overload Relay

What’s Inside
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Bulletin 193/592-E300 Overview

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Bulletin 193/592-E300 Product Selection

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Sensing Modules

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Control Modules

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Accessories

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Bulletin 193/592-E300 Specifications

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Bulletin 193/592-E300 Approximate Dimensions

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Rockwell Automation Publication 193-SG010D-EN-P - April 2015

Overview
Bulletin 193/592-E300 Overview
The E300 Electronic Overload Relay is the newest technology for overload protection. Its modular design, communication
options, diagnostic information, simplified wiring, and integration into Logix make this the ideal overload for motor control
applications in an automation system.
E300 Electronic Overload Relays provide the following benefits:
• Intelligent motor control (EtherNet/IP enabled)
• Scalable solution
• Diagnostic Information
• Integrated I/O
• Adjustable trip class 5…30
• Wide current range
• Test/Reset button
• Programmable trip and warning settings
• True RMS current/voltage sensing (50/60 Hz)
• Protection for single- and three-phase motors
NOTE: Your order must include 1) the Cat. No. of the sensing module, control module, and communication module selected,
and 2)if required, Cat. No. of any accessories.

Standards Compliance and Certifications
Standards Compliance

Certifications
UL508

UL Listed

UL1053 (Class I and Class II)

CE Marked

UL 60947-1

CSA Certified

UL 60947-4-1

CCC

EN 60947-1

KCC

EN 60947-4-1
CSA22.2, No. 14
CSA22.2, No. 60947-1
CSA22.2, No. 60947-4-1
GB 14048.4

Product Overview
The E300 consists of three modules: sensing, control and communications. Users have choices in each of the three with
additional accessories to tailor the electronic overload for their application’s exact needs.

Rockwell Automation Publication 193-SG010D-EN-P - April 2015

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Communication Module • EtherNet/IP Expansion Digital I/O Users can add up to four additional expansion digital modules to the E300 expansion bus. 50/60 Hz 4 3 2 2 24V DC 6 3 4 2 (1) Includes PTC thermistor and external ground fault. • 4 inputs/2 relay outputs • 24V DC • 120V AC • 240V AC Expansion Analog I/O Users can add up to four additional expansion analog modules to the E300 expansion bus. 50/60 Hz 4 3 2 2 220…240V AC. • 3 universal analog inputs/1 analog output • 0…10V • 0…5V • 1…5V • 0…20 mA • 4…20 mA • RTD (2-wire or 3-wire) • 0…150 Ω • 0…750 Ω • 0…3000 Ω • 0…6000 Ω (PTC/NTC) 4 Rockwell Automation Publication 193-SG010D-EN-P .5…30 • 6…60 • 10…100 Control Module Control Voltage I/O and Protection(1) I/O Inputs Relay Outputs Inputs Relay Outputs 110…120V AC.Overview Sensing Module Sensing Options • Voltage/current/ground fault • Current/ground fault • Current Current Range [A] • 0.April 2015 .

The operator stations provide E300 status LEDs and function keys for motor control. This means that the thermal model of the connected motor is maintained at all times. an expansion power supply is needed to supplement power for the additional modules.Overview Expansion Power Supply When more than one expansion digital module and one operator station are added to the E300 expansion bus. • 120/240V AC • 24V DC Expansion Operator Station One operator station can be added to the E300 expansion bus to be used as a user interface device. This allows corrective action to be taken so that production may continue uninterrupted. allowing for broad application. Time to Trip During an overload condition. which allows user to upload and download E300 configuration parameters. the E300 Electronic Overload Relay provides an estimated time to trip that is accessible via a communications network. Percent of thermal capacity utilization (%TCU) reports this calculated value and can be read via a communications network. One expansion power supply will power a fully loaded E300 expansion bus. Programming of the actual values through software programming ensures the accuracy of the protection. • Control station • Diagnostic station Thermal Overload Thermal Utilization The E300 Electronic Overload Relay provides overload protection through true RMS current measurement of the individual phase currents of the connected motor.April 2015 5 . Adjustable Settings Thermal overload protection setup is accomplished simply by programming the motor’s full load current (FLC) rating and the desired trip class (5…30). Rockwell Automation Publication 193-SG010D-EN-P . An overload trip occurs when the value reaches 100%. even if the supply power is removed. The operator stations also support CopyCat™. The point of reset is user adjustable from 1…100% TCU. a thermal model that simulates the actual heating of the motor is calculated. Based on this information. Reset Modes This flexibility allows the end-user in the ability to select between manual and automatic reset for an overload trip. Thermal Memory The E300 Electronic Overload Relay includes a thermal memory circuit designed to approximate the thermal decay for a trip class 20 setting.

A thermal warning bit is set in the Current Warning Status when the calculated percentage of thermal capacity utilization exceeds the programmed thermal warning level. trip-inhibit setting. the external core balance current transformer accessory is required. which is accessible via a communications network.0 seconds.0 A. the E300 Electronic Overload Relay can issue a Trip and/or Warning event.one for each set of motor windings .5 A.1…25. The trip level is factory-set at a current imbalance measurement of 100%.April 2015 . Ground (Earth) Fault The E300 Electronic Overload Relay incorporates zero sequence (core balance) sensing into its design for low level (arcing) ground fault detection. the E300 Electronic Overload Relay will not reset until the calculated percentage of thermal capacity utilization falls below the reset level. National Electric Code. Thermal Warning The E300 Electronic Overload Relay provides the capability to alert in the event of an impending overload trip. For devices rated greater than 200 A and for ground fault detection less than 0. Improved protection is delivered as thermal utilization is maintained in one device during operation in both speeds. The E300 Electronic Overload Relay provides a max.5 A. Two-Speed Protection The E300 Electronic Overload Relay offers a second FLA setting for 2-speed motor protection. Class I and Class II protection are provided as defined by UL1053.S. allowing the installer to enable or disable the function plus set a time delay setting. Stall "Stall" is defined as a condition where the motor is not able to reach full-speed operation in the appropriate amount of time required by the application. Note: The E300 Electronic Overload Relay is not a Ground Fault Circuit Interrupter for personnel protection as defined in article 100 of the U. Overtemperature Protection (PTC and RTD) The E300 Electronic Overload Relay provides motor overtemperature protection with the added provision for monitoring embedded positive temperature coefficient (PTC) thermistors with the E300 Control Module and resistance temperature detectors (RTD) with the E300 Analog Expansion Module.can now be accomplished with one device. This can result in motor overheating as current draw is in excess of the motor’s full load current 6 Rockwell Automation Publication 193-SG010D-EN-P . When the monitored PTC thermistors or RTD sensors exceed the programmed resistance level. adjustable from 0. the time to reset. Phase Loss The E300 Electronic Overload Relay offers configurable phase loss protection.Overview Time to Reset Following an overload trip. This can be useful to guard against the opening of the controller when the fault current could potentially exceed the controller's interrupting capacity rating. Trip and warning settings are adjustable from 20 mA…5. is reported. offering flexibility to prevent tripping when the ground fault current magnitude exceeds 6. As this value decays. which has a setting range of 0…100% TCU. What used to require two separate overload relays .

These discrete inputs are configurable with an option for assigning the remote trip function.Overview rating. The trip function also includes a trip delay time with a range of 0. Additionally. Remote Trip The remote trip function allows an external device (e. The trip function also includes a trip delay time with a range of 0.1…25. The E300 Electronic Overload Relay offers underload trip and warning settings adjustable from 10…100% FLA. and the enable time is adjustable up to 250 seconds. undervoltage.1…25. and phase rotation).g.0 seconds. Rockwell Automation Publication 193-SG010D-EN-P ..0 seconds. The trip setting has a range of 100…600% FLA. Such motors can become overheated despite being underloaded. and ground fault current will provide the user with enhanced current-based motor protection with the addition of voltage protection. This can result from an absence or an insufficient amount of the medium (due to clogged filters. Trip adjustments include a trip setting adjustable from 50…600% FLA and a trip delay time with a range of 0. The E300 Electronic Overload Relay provides user-adjustable stall protection.). Jam (Overcurrent) The E300 Electronic Overload Relay can respond quickly to take a motor off-line in the event of a mechanical jam.. phase loss.g. monitoring for an underload event can provide enhanced protection for motors that are coded by the medium handled (e. Underload (Undercurrent) A sudden drop in motor current can signal conditions such as: • Pump cavitation • Tool breakage • Belt breakage For these instances. thereby reducing the potential for damage to the motor and the power transmission components. closed valves. Current Imbalance (Asymmetry) The E300 Electronic Overload Relay offers current imbalance trip and warning settings adjustable from 10…100%.April 2015 7 .0 seconds. A separate warning setting is adjustable from 50…600% FLA. voltage imbalance..g. Voltage Protection The E300 sensing module with voltage. frequency. External device relay contacts are wired to the E300 Electronic Overload Relay discrete inputs. submersible pumps that pump water).1…25. With this option. rapid fault detection can help minimize damage and aid in reducing production downtime. a vibration sensor) to induce the E300 Electronic Overload Relay to trip. current. etc. users can protect against voltage issues (e.

the E300 sensing module with voltage. will also protect the motor based on power.g. power (kW. Power. current. and kVA). apparent power (kVA). This option will provide voltage. current. current. frequency. kVAR Demand. energy (kWh. and power quality (power factor. kVAh.April 2015 . and kVA Demand). and ground fault current. 8 Rockwell Automation Publication 193-SG010D-EN-P . pump applications). kW Demand. etc. and phase rotation) information down at the motor level. and power factor for a specific application (e. overpressure.Overview Power Protection While the motor is powering a load. reactive power (kVAR).) Current Monitoring Functions The E300 Electronic Overload Relay allows the user to monitor the following operational data over a communications network: • Individual phase currents — in amperes • Individual phase currents — as a percentage of motor FLC • Average current — in amperes • Average current — as a percentage of motor FLC • Percentage of thermal capacity utilized • Current imbalance percentage • Ground fault current Voltage.. kVAR. Analog Protection The E300 analog expansion module allows you to protect against over-analog readings from analog-based sensors (overtemperature. and Energy Monitoring The E300 sensing module with voltage. Diagnostic Functions The E300 Electronic Overload Relay allows the user to monitor the following diagnostic information over a communications network: • Device status • History of past five trips • Trip status • History of past five warnings • Warning status • Hours of operation • Time to an overload trip • Number of starts • Time to reset after an overload • Trip snapshot trip Status Indicators The E300 Electronic Overload Relay provides the following LED indicators: • Power — This green/red LED indicates the status of the overload relay. kVARh. This option will monitor and protect for both excessive and low real power (kW). and ground fault current can be included in a company’s energy management system. overflow.

located on the front of the E300 Electronic Overload Relay. • Reset — The trip relay contact will close if the E300 Electronic Overload Relay is in a tripped condition.Overview • TRIP/WARN — This LED flashes a yellow code under a warning condition and a red code when tripped. and the Test/Reset button is pressed. and float switches. Relay contact outputs can be controlled via the network or DeviceLogix function blocks for performing such tasks as contactor operation. supply voltage is present. limit switches.and three-phase operation. EtherNet/IP Communications The E300 EtherNet/IP communication module has two RJ45 ports that act as an Ethernet switch to support a star. Power for the inputs is sourced separately with convenient customer sources at terminal A1. allows the user to perform the following: • Test — The trip relay contact will open if the E300 Electronic Overload Relay is in an untripped condition and the Test/ Reset button is pressed for 2 seconds or longer. and ring topology and supports the following: • 2 concurrent Class 1 connections [1 exclusive owner + (1 input only or 1 listen only)] • 6 simultaneous Class 3 connections (explicit messaging) • Embedded web server • SMTP server for trip and warning events (email and text messaging) • Embedded EDS file • RSLogix 5000 add-on profile For more information on operation and maintenance of this product. linear. Straight-through wiring is afforded in both cases. Rockwell Automation Publication 193-SG010D-EN-P . please reference the user manual. Input status can be monitored via the network and mapped to a controller’s input image table.April 2015 9 . Inputs/Outputs Inputs allow the connection of such devices as contactor and disconnect auxiliary contacts. Single/Three-Phase Operation The E300 Electronic Overload Relay can be applied to three-phase as well as single-phase applications. Test/Reset Button The Test/Reset button. Inputs are rated 24V DC. 120V AC. or 240V AC and are current sinking. publication 193-UM015. A programming parameter is provided for selection between single. pilot devices.

April 2015 .Overview Notes: 10 Rockwell Automation Publication 193-SG010D-EN-P .

5…30 6…60 10…100 0. All contactors All contactors and external current transformers All contactors NEMA Size 0…2 NEMA Size 3 100-C09…C23 100-C30…C55 100-C30…C55 100-C60…100-C97 All contactors NEMA Size 0…2 NEMA Size 3 Rockwell Automation Publication 193-SG010D-EN-P .5…30 6…60 10…100 For Use With 100-C09…C23 100-C30…C55 100-C30…C55 100-C60…100-C97 All contactors and external current transformers All contactors All contactors and external current transformers.5…30 IEC Contactors DIN Rail / Panel Mount Power Terminals Current DIN Rail / Panel Mount Power Terminals.5…30 6…60 10…100 0.5…30 IEC Contactors DIN Rail / Panel Mount Power Terminals Current/Ground Fault DIN Rail / Panel Mount Power Terminals. Directly replaces 193-ECPM_ DIN Rail / Panel Mount Pass-thru NEMA Contactors 6…60 10…100 0. 193-ESM-I-30A-C23 193-ESM-I-30A-C55 193-ESM-I-60A-C55 193-ESM-I-100A-C97 193-ESM-I-30A-T 193-ESM-I-60A-T 193-ESM-I-100A-T 193-ESM-I-30A-E3T 193-ESM-I-60A-E3T 193-ESM-I-100A-E3T 193-ESM-I-30A-P 193-ESM-I-60A-P 193-ESM-I-100A-P 592-ESM-I-30A-S2 592-ESM-I-60A-S2 592-ESM-I-100A-S3 193-ESM-IG-30A-C23 193-ESM-IG-30A-C55 193-ESM-IG-60A-C55 193-ESM-IG-100A-C97 193-ESM-IG-30A-T 193-ESM-IG-60A-T 193-ESM-IG-100A-T 193-ESM-IG-30A-E3T 193-ESM-IG-60A-E3T 193-ESM-IG-100A-E3T 193-ESM-IG-30A-P 193-ESM-IG-60A-P 193-ESM-IG-100A-P 592-ESM-IG-30A-S2 592-ESM-IG-60A-S2 592-ESM-IG-100A-S3 11 .5…30 6…60 10…100 0.Product Selection Bulletin 193/592-E300 Product Selection Sensing Modules Description Mounting Options Current Range [A] 0.5…30 6…60 10…100 0. No.5…30 6…60 10…100 0.5…30 6…60 10…100 0. Directly replaces 193-ECPM_ DIN Rail / Panel Mount Pass-thru NEMA Contactors 6…60 10…100 0.5…30 6…60 10…100 0.April 2015 Cat.

No. V. 50/60 Hz 220…240V AC. 50/60 Hz Cat. No. 193-ESM-VIG-30A-C23 193-ESM-VIG-30A-C55 193-ESM-VIG-60A-C55 193-ESM-VIG-100A-C97 193-ESM-VIG-30A-T 193-ESM-VIG-60A-T 193-ESM-VIG-100A-T 193-ESM-VIG-30A-E3T 193-ESM-VIG-60A-E3T 193-ESM-VIG-100A-E3T 193-ESM-VIG-30A-CT 592-ESM-VIG-30A-S2 592-ESM-VIG-60A-S2 592-ESM-VIG-100A-S3 Control Modules Description I/O Module I/O and Protection Module. No. of Inputs/Outputs 4 in/2 out 4 in/2 out 4 in/2 out 3 universal in/1 out Expansion Power Supply — Starter Control Station with 3-Meter Cable Starter Diagnostic Station with 3-Meter Cable — — Rated Control Voltage [V] 24V DC 110…120V AC.000 or higher. 12 Rockwell Automation Publication 193-SG010D-EN-P . 50/60 Hz 220…240V AC.5…30 6…60 10…100 0. 193-EIO-63-24D 193-EIO-43-120 193-EIO-43-240 193-EIOGP-42-24D 193-EIOGP-22-120 193-EIOGP-22-240 (1) Requires Core Balanced Ground Fault Sensor Cat.5…30 6…60 10…100 0. 50/60 Hz — — (1) Module requires control module firmware v3. 50/60 Hz 220…240V AC. 50/60 Hz 24V DC 110…120V AC. Communication Modules Description EtherNet/IP Cat. and Resistance No.5…30 6…60 10…100 For Use With 100-C09…C23 100-C30…C55 100-C30…C55 100-C60…100-C97 All contactors External current and potential transformers NEMA Size 0…2 NEMA Size 3 Cat. 193-EXP-DIO-42-24D 193-EXP-DIO-42-120 193-EXP-DIO-42-240 193-EXP-AIO-31 (1) 193-EXP-PS-DC 193-EXP-PS-AC 193-EOS-SCS 193-EOS-SDS (1) . No. of Inputs/Outputs 6 in/3 out 4 in/3 out 4 in/3 out 4 in/2 out 2 in/2 out 2 in/2 out Rated Control Voltage [V] 24V DC 110…120V AC.Product Selection Description Mounting Options Current Range [A] 0. 24V DC Digital Expansion Module. RTD. 193-CBCT_. 193-ECM-ETR Expansion Modules Description Digital Expansion Module. 240V AC Analog Expansion Module: mA. Directly replaces 193-ECPM_ DIN Rail / Panel Mount Pass-thru NEMA Contactors 6…60 10…100 0. No.April 2015 Cat.5…30 0. 50/60 Hz — 24V DC 110…240V AC.5…30 IEC Contactors DIN Rail / Panel Mount Power Terminals Voltage/Current/Ground Fault DIN Rail / Panel Mount Power Terminals. Thermistor (PTC) and External Ground Fault Current(1) No. 120V AC Digital Expansion Module.

Product Selection Accessories Description For Use With 100-C09…100-C23 contactors 100-C30…100-C55 contactors 100-C60…100-C97 contactors — — 193-EIOGP-42-24D 193-EIOGP-22-120 Contactor Coil Module 1-Meter Expansion Module Cable 3-Meter Expansion Module Cable Core Balanced Ground Fault Sensor 193-EIOGP-22-240 193-EIO-63-24D 193-EIO-43-120 193-EIO-43-240 193-EIOGP-42-24D 193-EIOGP-22-120 193-EIOGP-22-240 193-ESM-VIG-30A-CT 193-EXP-DIO-42-24D 193-EXP-DIO-42-120 193-EXP-DIO-42-240 193-EXP-AIO-31 193-EXP-PS-DC 193-EXP-PS-AC 193-ESM-I-30A-T 193-ESM-I-60A-T 193-ESM-IG-30A-T 193-ESM-IG-60A-T 193-ESM-VIG-30A-T 193-ESM-VIG-60A-T 193-ESM-I-30A-P 193-ESM-I-60A-P 193-ESM-IG-30A-P 193-ESM-IG-60A-P 193-ESM-VIG-30A-CT 193-ESM-I-100A-T 193-ESM-IG-100A-T 193-ESM-VIG-100A-T 193-ESM-I-100A-P 193-ESM-IG-100A-P Replacement Connectors Panel Mount Screw Adapters Cat. Rockwell Automation Publication 193-SG010D-EN-P . Order quantity of 10 to receive a package of 10 pieces.April 2015 13 . 193-EIO-CM-C23 193-EIO-CM-C55 193-EIO-CM-C97 193-EXP-CBL-1M 193-EXP-CBL-3M 193-CBCT1 193-CBCT2. (2) Sold in multiples of 10. No. 193-CBCT3 193-CBCT4 193-NCIO-63-CNT 193-NCIO-43-CNT 193-NCIOGP-42-CNT 193-NCIOGP-22-CNT 193-NCSM-VIG-CNT 193-NCXP-DIO-CNT 193-NCXP-AIO-CNT 193-NCXP-PS-CNT 140M-C-N45(1) 193-ESM-SA-100(2) (1) Sold in multiples of 10. Order quantity of 1 to receive a package of 10 pieces.

April 2015 .Product Selection Notes: 14 Rockwell Automation Publication 193-SG010D-EN-P .

Expansion Digital I/O Modules 193-EXP-DIO-__ R04 R14 RC3 R04 R14 RC3 RS2 IN2 IN3 + Source IN0 IN1 INC IN0 IN1 IN2 IN3 INC Rockwell Automation Publication 193-SG010D-EN-P .Specifications Bulletin 193/592-E300 Specifications Wiring Diagrams Figure 1 .Control Module 193-EIO-_ _-_ _ _ A1 R03 A2 R04 IN0 193-EIOGP-_ _-_ _ _ A1 R03 IN1 A2 R04 IN0 IN1 RELAY 0 RELAY 0 Additional Inputs for 193-EIOGP-42-_ _ _ Additional Inputs for 193-EIO-63-_ _ _ RELAY 1 A1 A1 A2 (+) IN2 IN3 IN4 PE R13 IN5 RELAY 1 RELAY 2 R14 R23 R24 (-) A1 A1 (+) A2 IN2 (-) IN3 IT1 PTC IT2 PE R13 R14 S1 Ground Fault S2 +t Figure 2 .April 2015 15 .

RS2 IN1+ IN1. 2/T1.Specifications Figure 3 . 5/L3. 4/T2.RS1 24V DC Power Supply - INx+ Analog Voltage Input +V INx+ -V INx- INx- 3 Wire RTD 2 Wire RTD/Resistance INx+ IN0+ IN0. 16 Rockwell Automation Publication 193-SG010D-EN-P . UL Rated Impulse Voltage (Uimp) Rated Operating Current Ie Rated Frequency 1/L1.RS0 INx- INx+ INxRSx Analog Voltage or Current Output + Out+ Device Out- Figure 4 . IEC Rated Operating Voltage Ue.April 2015 .Expansion Analog I/O Module 193-EXP-AIO-31 Analog Current Input Current Input Device + OUT+OUT- IN2+ IN2.Expansion Power Supplies 193-EXP-PS-__ + Source - A1 A2 A1 A2 Electrical Specifications Motor/Load Ratings Terminals Rated Insulation Voltage Ui Rated Operating Voltage Ue. 3/L2. 6/T3 690V AC 690V AC 690V AC 6 kV See product selection table 45…65 Hz(1) (1) Exception: Any E300 Overload Relay that uses an external ground fault sensor is limited to 50/60 Hz detection.

000 1.000 A KTK-R-6 (6 A.25 A (@110V DC). = 1.April 2015 17 .000.500. 0.5 A (@240V AC) 0.f. 250V AC 2 A.000 2. Relay 1. 600 V) Rated Operating Current (Ie) Minimum Operating Current Rating Designation Utilization Category Resistive Load Rating (p. 1.4) (L/R = 7 ms) Short Circuit Current Rating Recommended Control Circuit Fuse Rated Number of Operations Relay 0.000 300. 250V AC 5 A. and Relay 2: W/100-C09…100-C55 W/100-C60…100-C97 W/NEMA Size 0…2 W/NEMA Size 3 5.0) Inductive Load Rating (p. 30V DC 1.000 Rockwell Automation Publication 193-SG010D-EN-P .000.Specifications Control Module Power Supply Ratings Rated Supply Voltage (Us) Operating Range Maximum Inrush Current Maximum Power Consumption E300: E300 with expansion: Maximum Power Interruption Time Vmin: Vmax: 24V DC 11…30V DC 3 A for 30 ms 120V AC 85…132V AC 10 A for 1 ms 240V AC 159…265V AC 8 A for 3 ms 6W 8W 5 ms 5 ms 10 ms 10 ms 10 ms 10 ms Output Relay Ratings (Control Module and Expansion Digital Module) Relay 0: Relay 1: Relay 2: Type of Contacts Rated Thermal Current (Ithe) Rated Insulation Voltage (Ui) Rated Operating Voltage (Ue) R03/R04 R13/R14 R23/R24 Form A SPST .f. = 0.NO 5A 300V AC 250V AC 3 A (@120V AC). 30V DC 2 A.1 A (@220V DC) 10 mA @ 5V DC B300 AC-15 5 A.

0% Voltage Impedance: 10M at 10Vin 4M at 5Vin 680k at 1Vin 12 bits Output Channels Current: 0…20 mA.5 mA 40…159V AC 2.).. at 10V output (5 mA max.1 mH 1μF Rockwell Automation Publication 193-SG010D-EN-P . Voltage: <1 Ω Current outputs: O.5…5 mA 24V DC 11V DC 2 mA 5V DC 1. 0…5V.11V DC 1.5 mA 5. 0-3000 Ω.5 A @ 24V DC for 1 ms Input Channels Input ranges Input Impedance Tolerances Input resolution Output ranges Output Resolution Voltage Output Load Current Output Load Output Impedance Output Open Circuit detect Max Inductive Load (current outputs) Max Capacitive Load (voltage outputs) 18 Current: 0…20 mA. 0-750 Ω..0 mA 240V AC 159V AC 5 mA 40V AC 2. 10 Ω Cu 426. 1…5V.C.April 2015 . 500 Ω and 1000 Ω PT385 and Pt3916. detect not supported 0. 0…5V RTD: 100 Ω.) None 85 mA at 24V 0.5.) 1000V AC = 1415V DC (1 min... including wire resistance 50 Ωminimum to 750 Ω max Current: >1MΩ. detect supported Voltage outputs: O. 200 Ω. 0-6000 Ω Current Impedance: 249 Ω ± 1. 100 Ω Ni618 and Ni672. current draw Max. 4…20 mA Voltage: 0…10V.C.5…5 mA Analog I/O Ratings (Expansion Analog Module) Module Bus to In/Out isolation Group Isolation (In/Out) Channel to channel isolation Max. 604 Ω NiFe 518 Resistance: 0-150 Ω.2. 1…5V 12 bits 2k Ω min. 4…20 mA Voltage: 0…10V. Surge Current at Power-Up 1000V AC = 1415V DC (1 min.5 mA 20…74V AC 2.Specifications Input Ratings (Control Module and Expansion Digital Module) Input 0: Input 1: Input 2: Input 3: Input 4: Input 5: Supply Voltage Type of Inputs On-State Voltage On-State Current (turn-on) Off-State Voltage Off-State Current Transition Voltage Transition Current IN0 IN1 IN2 IN3 IN4 IN5 120V AC Current Sinking 74V AC 5 mA 20V AC 2.

240 250V AC 2000Vrms for 1 s NA 1000 A KTK-R (6 A. IT2 Terminals Type of Control Unit Maximum Number of Sensors Maximum Cold Resistance of PTC Sensor Chain Trip Resistance Reset Resistance Short-circuit Trip Resistance Maximum Voltage @ PTC Terminals (RPTC = 4 kΩ) Maximum Voltage @ PTC Terminals (RPTC =open) Response Time Mark A 6 1500 Ω 3400 Ω ± 150 Ω 1600 Ω ± 100 Ω 25 Ω ± 10 Ω 7.4V DC 500V for 60s 0. Expansion Digital I/O Modules Expansion Digital I/O Modules Digital Output Rated Operational Voltage (Ue) Digital Output Rated Insulation Voltage (Ui) Rated Impulse Withstand Voltage (Uimp) Conditional Short-Circuit Current Recommended Control Circuit Fuse Utilization Category Pollution Degree 193-EXP-DIO-42. 600V) AC15.120 250V AC 2000Vrms for 1 s NA 1000 A KTK-R (6 A.Specifications Thermistor/PTC Input Ratings (PTC only) IT1.6…26.5V DC 30V DC 800 ms Low Voltage Directive The E300 Electronic Overload Relay expansion digital modules are tested to comply with EN60947-5-1 Low-voltage switchgear and controlgear Part 5-1: Control circuit devices and switching elements. DC13 3 193-EXP-DIO-42.5 kV NA NA NA 3 Rockwell Automation Publication 193-SG010D-EN-P .April 2015 19 . 600V) AC15. DC13 3 193-EXP-DIO-42.24D 250V AC 2000Vrms for 1 s NA 1000 A KTK-R (6 A. DC13 3 Expansion Power Supply Modules Expansion Digital I/O Modules Rated Operational Voltage (Ue) Rated Insulation Voltage (Ui) Rated Impulse Withstand Voltage (Uimp) Conditional Short-Circuit Current Protection against Short Circuits Utilization Category Pollution Degree 193-EXP-PS-AC 100…250V AC 2640Vrms for 1 s 4 kV NA NA NA 3 193-EXP-PS-DC 21. 600V) AC15.

40 °C (104 °F). 25 °C/40 °C (77 °F/104 °F). 1kV (L-L) Performance Criteria 1(1)(2) Radiated Emissions Class A Conducted Emissions Class A Test Level Performance Criteria (1) Performance Criteria 1 requires the DUT to experience no degradation or loss of performance (2) Environment 2 20 Rockwell Automation Publication 193-SG010D-EN-P .. Nos. Electromagnetic Compatibility Specifications Electrostatic Discharge Immunity 8kV Air Discharge.5 G operating. 56 days 93% r.h. 6kV Contact Discharge 1(1)(2) Radio Frequency Immunity Test Level 10V/m Performance Criteria 1(1)(2) Electrical Fast Transient/Burst Immunity Test Level 4kV (Power).Specifications Environmental Specifications Note: The E300 Electronic Overload Relay expansion power supplies (Cat. 5 G non-operating 30 G 2000 m(1) Pollution Degree 3 EN 50012 IP20 (1) Exception: Any E300 Overload Relay that uses an external ground fault sensor is limited to 50/60 Hz detection.April 2015 .h. 2kV (Control & Comm) Performance Criteria 1(1)(2) Surge Immunity Test Level 2kV (L-E). Ambient Temperature Storage Operating (open) Operating (enclosed) –40…+85 °C (–40…+185 °F) –20…+55 °C (–4…+131 °F) –20…+40 °C (–4…+104 °F) Humidity Operating Damp Heat – Steady State (per IEC 68-2-3) Damp Heat – Cyclic (per IEC 68-2-30) Cooling Method Vibration (per IEC 68-2-6) Shock (per IEC 68-2-27) Maximum Altitude Pollution Environment Terminal Marking Degree of Protection 5…95% Non-condensing 92% r.. 21 Cycles Natural convection 2. 193-EXP-PS-AC and 193-EXP-PS-DC) surrounding air temperature must not exceed 55 °C (131 °F).

0 A 0.0 s 0…250 s Rockwell Automation Publication 193-SG010D-EN-P .Specifications Protection General Protection Overload Phase Loss Ground Fault Stall Jam Underload Thermistor (PTC) Current Imbalance Communication Fault Communication Idle Remote Trip Blocked Start/Start Inhibit Under Voltage L-L Over Voltage L-L Voltage Unbalance Phase Rotation Trip Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Warning Yes No Yes No Yes Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Under Frequency Over Frequency Under Real Power (kW) Over Real Power (kW) Under Reactive Power Consumed (+kVAR) Over Reactive Power Consumed (+kVAR) Under Reactive Power Generated (-kVAR) Over Reactive Power Generated (-kVAR) Under Apparent Power (kVA) Over Apparent Power (kVA) Under Power Factor Lagging (-PF) Over Power Factor Lagging (-PF) Under Power Factor Leading (+PF) Over Power Factor Leading (+PF) Power Value Overflow (kW.0…5.5…5.1…25.April 2015 21 . kVAR or KVA) Over Analog Trip Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Warning Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Overload Protection Type of Relay Nature of Relay FLA Setting Trip Rating Trip Class Reset Mode Overload Reset Level Ambient Compensated Time-Delay Phase Loss Sensitive Solid-State See user manual 120% FLA 5…30 Automatic or Manual 1…100% TCU Ground Fault Protection Type Intended Use Classification (Per UL 1053) External Protection Range Internal Protection Range Trip & Warning Time Delay Protection Inhibit Time Core Balanced Equipment Protection Class I and Class II 20…100 mA 100…500 mA 200 mA…1.0 A 0.0 A 1.

April 2015 . 22 Rockwell Automation Publication 193-SG010D-EN-P .1 s or 0.Specifications Accuracy Metering Current Voltage Power ±2% of Sensing Module Current Range ±2% of Sensing Module Voltage Range ±5% of Sensing Module Current and Voltage Range Protection Timers All E300 Electronic Overload Relay trip timers have a resolution of ±0.1 s/25 s (whichever is greater).

Specifications Notes: Rockwell Automation Publication 193-SG010D-EN-P .April 2015 23 .

Specifications 24 Rockwell Automation Publication 193-SG010D-EN-P .April 2015 .

36) (ADD 5 mm (0.78) Rockwell Automation Publication 193-SG010D-EN-P .April 2015 25 .Approximate Dimensions Bulletin 193/592-E300 Approximate Dimensions Dimensions are in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.E300 Overload Relay Mounted on Bulletin 100-C09…-C23 Contactor 87 (3.65) 37 (1.81) 29 (1.49) 60 (2. Figure 5 .14) FROM CONTACTOR MTG.19 in.47) FROM CONTACTOR MTG.76) 35 (1.18) 190 (7. HOLE 122 (4.40) 45 (1.98) 122 (4.37) n 5 (0. HOLE 152 (5.) FOR CONTACTOR COIL ON LINE SIDE) 67 (2.

HOLE 122 (4.98) 34 (1.E300 Overload Relay Mounted on Bulletin 100-C43…-C55 Contactor 107 (4.19 in.48) FROM CONTACTOR MTG.76) 104 (4.49) (ADD 5 mm (0.13) FROM CONTACTOR MTG.98) 122 (4.19 in.E300 Overload Relay Mounted on Bulletin 100-C30…-C37 Contactor 45 (1.48) FROM CONTACTOR MTG.76) 26 122 (4.10) 35 (1.49) (ADD 5 mm (0.78) Figure 7 .36) 67 (2.374) n 5 (0.75) n 5 (0.18) 190 (7. HOLE 152 (5.34) FROM CONTACTOR MTG. HOLE 45 (1.82) Rockwell Automation Publication 193-SG010D-EN-P .36) 190 (7.65) 37 (1.81) 29 (1. HOLE 152 (5.April 2015 .) FOR CONTACTOR COIL ON LINE SIDE) 60 (2.Approximate Dimensions Figure 6 .18) 60 (2.65) 37 (1.12) 45 (1.21) 54 (2.) FOR CONTACTOR COIL ON LINE SIDE) 67 (2.

E300 Overload Relay Mounted on Bulletin 500 NEMA Size 0 and Size 1 Contactor 90 (3.97) 71.5 (5.99) 129.6 (6.98) 235.6 (3.April 2015 27 . FOR CONTACTOR COIL ON LINE SIDE) 91.6 (2.60) 43.32) FROM CONTACTOR MTG.10) 38.21) 55 (2.Approximate Dimensions Figure 8 .165) 101 (3.E300 Overload Relay Mounted on Bulletin 100-C60…-C97 Contactor 126.38) 125 (4.1 (9.75) Rockwell Automation Publication 193-SG010D-EN-P .5 (1.46) 35 (1.82) 5.2 (5.06) 157 (6.56) n 6 (0. HOLE Figure 9 .17) 249 (9. HOLE 177.24 in.91) 70 (2.22) 180 (7.4 (0.9 (1.26) (ADD 0.2 (4.78) 12 (0.53) 135.71) FROM CONTACTOR MTG.

85) 11.59 (10.15) 28 Rockwell Automation Publication 193-SG010D-EN-P .22) 183.58) 80.46) 124.94) n 5.91) 40.Approximate Dimensions Figure 10 .01 (3.71 (4.2 (8.68 (0.1 (3.63) 275.April 2015 .13 (1.24) 219.E300 Overload Relay Mounted on Bulletin 500 NEMA Size 2 Contactor 100.58 (0.9 (7.

17) 8 (0.6 (6.81) 4 (0.154) n 5 (0. DIN Rail/Panel Mounted 30 (1.24) 9 (0.85 (5.78) 219.18) 126 (4.33) 46 (1.45) 161.14) 6 (0. 193-ESM-___-30A-E3T and -60A-E3T.12) Figure 12 .45 (6.16) q 148 (5.30) Rockwell Automation Publication 193-SG010D-EN-P .4 (5.66) 7.E300 Overload Relay.764) 6 (0.76) 138.96) 4 (0.1 (10.44) 11.9 (0.36) 19.Approximate Dimensions Figure 11 .217) 101 (3.35 (0.32) 4 (0.2 (5.45) 139.E300 Overload Relay Mounted on Bulletin 500 NEMA Size 3 Contactor 138.51) 155.49) 121 (4.79) 368 (14.9 (8.9 (0.94) 45 (1.31) 274.April 2015 29 .83) 135 (5.

16) 141.82) 5.6 (2.22) 17. 193-ESM-___-100A-E3T.19) q 45 (1.76) 30 124 (4.45) n 4.63) 4.62) 139.57) Figure 14 .1 (1.5 (0.36) 130 (5.2 (4.189) 39 (1.2 (1.5 (0.53) 135 (5.58) W/O MTG. FEET 4.18) 30.7 (0.02) 41.6 (3.70) 41.5 (5. DIN Rail/Panel Mounted 71.April 2015 116.Approximate Dimensions Figure 13 .9 (5. FEET 125 (4.88) Rockwell Automation Publication 193-SG010D-EN-P .35 (0.197) .8 (0.E300 Overload Relay.32) WITH MTG.05 (0. NO.921) 5 (0.51) 60 (2.4 (1. DIN Rail Mounted SHOWN WITH PANEL MOUNT FEET ACCESSORY CAT. 140M-C-N45 11.12) q 76. 193-ESM-___-30A-T and -60A-T.E300 Overload Relay.

2 (1.5 (0. -30A-CT. 193-ESM-SA-100 q 60 (2.86) 91.12) q 52.25) W/ MTG.2 (1.62) WITH FEET 139.36) 11.45) 41.E300 Overload Relay.5 (3.8 (0.19) 106.45) FROM MOUNTING FOOT MOUNTING HOLE TO RESET BUTTON 21.82) n 5.6 (2.9 (2.3 (4.44) W/O FEET 130 (5.6 (1.75) W/O FEET 36.85) FROM MOUNTING FOOT MOUNTING HOLE TO RESET BUTTON n 4.76) 123.60) 108 (4.19) 102 (4.5 (4. 193-ESM-___-30A-P. NO.35 (0.7 (4. and -60A-P.55) Figure 16 .51) WITH FEET 120. DIN Rail Mounted SHOWN WITH PANEL MOUNT ACCESSORY FEET CAT.18) W/O MTG.8 (0.4 (0.23) 141 (5.E300 Overload Relay. FEET q 45 (1.20) 3 PIN CONNECTOR ONLY WITH CAT. DIN Rail Mounted 11. FEET 5 (0. NO.08) 71.00) W/ MTG. 193-ESM-VIG-30A-CT Rockwell Automation Publication 193-SG010D-EN-P .April 2015 31 . 193-ESM-___-100A-T.9 (5. FEET 30.Approximate Dimensions Figure 15 .

46) SHOWN WITH PANEL MOUNT ACCESSORY FEET CAT.86) 87 (3. NO.23) 71.E300 Digital Expansion Module 193-EXP-DIO-___ 22.9 (4.55) Figure 18 .3 (1.18) 120 (4.43) 2 x 4.73) 32 Rockwell Automation Publication 193-SG010D-EN-P .94) q 38.33) WITH FEET 21.04) WITH FEET 109.E300 Overload Relay.9 (5.Approximate Dimensions Figure 17 .53) n 5.April 2015 60 (2.3 (4.18) W/O FEET 100 (3.84) W/O FEET 106.75 (3.6 (0.18) dia. 193-ESM-___-100A-P.82) 140. DIN Rail Mounted q 11.36) . 193-ESM-SA-100 26.6 (2.89) 98 (3.5 (0.8 (0.4 (0. 80.5 (0.8 (1.

75 (3.77) Rockwell Automation Publication 193-SG010D-EN-P .86) (3.5 (0. 87 (3.5 (0.43) 120 (4.April 2015 33 . 45 (1.73) 80.18) dia.89) 98 (3.43) 80.94) 18.5 (0.47) Figure 21 .E300 Starter Control Station 193-EOS-SCS 100 (3.73) 13.Approximate Dimensions Figure 19 .86) 2 x 4.5 (0.18) 12 (0.75 (3.E300 Expansion Power Supply 193-EXP-PS-___ 45 (1.5 (0.5 (0.89) dia.73) Figure 20 .77) 4x 4.18) 120 (4.E300 Analog Expansion Module 193-EXP-AIO-31 22.53) 22.18) dia 98 87 (3.

5 (0.53) 34 Rockwell Automation Publication 193-SG010D-EN-P .87) 13.5 (0.76) n 22.Approximate Dimensions Figure 22 .73) 70 (2.April 2015 .1 (0.E300 Starter Diagnostic Station 193-EOS-SDS 100 (3.94) 18.

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THINK.A. Rockwell Automation. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication 193-SG010D-EN-P . Inc. and LISTEN.April 2015 Supersedes Publication 193-SG010C-EN-P .Allen-Bradley. SOLVE are trademarks of Rockwell Automation.November 2014 Copyright © 2015 Rockwell Automation. Inc. Printed in the U.S. . All rights reserved. Rockwell Software.