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Selection Guide

E300 Electronic Overload Relay
Bulletin Numbers 193, 592

E300 Electronic Overload Relay

What’s Inside
Topic

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Bulletin 193/592-E300 Overview

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Bulletin 193/592-E300 Product Selection

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Sensing Modules

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Control Modules

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Accessories

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Bulletin 193/592-E300 Specifications

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Bulletin 193/592-E300 Approximate Dimensions

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Rockwell Automation Publication 193-SG010D-EN-P - April 2015

Overview
Bulletin 193/592-E300 Overview
The E300 Electronic Overload Relay is the newest technology for overload protection. Its modular design, communication
options, diagnostic information, simplified wiring, and integration into Logix make this the ideal overload for motor control
applications in an automation system.
E300 Electronic Overload Relays provide the following benefits:
• Intelligent motor control (EtherNet/IP enabled)
• Scalable solution
• Diagnostic Information
• Integrated I/O
• Adjustable trip class 5…30
• Wide current range
• Test/Reset button
• Programmable trip and warning settings
• True RMS current/voltage sensing (50/60 Hz)
• Protection for single- and three-phase motors
NOTE: Your order must include 1) the Cat. No. of the sensing module, control module, and communication module selected,
and 2)if required, Cat. No. of any accessories.

Standards Compliance and Certifications
Standards Compliance

Certifications
UL508

UL Listed

UL1053 (Class I and Class II)

CE Marked

UL 60947-1

CSA Certified

UL 60947-4-1

CCC

EN 60947-1

KCC

EN 60947-4-1
CSA22.2, No. 14
CSA22.2, No. 60947-1
CSA22.2, No. 60947-4-1
GB 14048.4

Product Overview
The E300 consists of three modules: sensing, control and communications. Users have choices in each of the three with
additional accessories to tailor the electronic overload for their application’s exact needs.

Rockwell Automation Publication 193-SG010D-EN-P - April 2015

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50/60 Hz 4 3 2 2 24V DC 6 3 4 2 (1) Includes PTC thermistor and external ground fault. 50/60 Hz 4 3 2 2 220…240V AC.5…30 • 6…60 • 10…100 Control Module Control Voltage I/O and Protection(1) I/O Inputs Relay Outputs Inputs Relay Outputs 110…120V AC. Communication Module • EtherNet/IP Expansion Digital I/O Users can add up to four additional expansion digital modules to the E300 expansion bus.April 2015 .Overview Sensing Module Sensing Options • Voltage/current/ground fault • Current/ground fault • Current Current Range [A] • 0. • 4 inputs/2 relay outputs • 24V DC • 120V AC • 240V AC Expansion Analog I/O Users can add up to four additional expansion analog modules to the E300 expansion bus. • 3 universal analog inputs/1 analog output • 0…10V • 0…5V • 1…5V • 0…20 mA • 4…20 mA • RTD (2-wire or 3-wire) • 0…150 Ω • 0…750 Ω • 0…3000 Ω • 0…6000 Ω (PTC/NTC) 4 Rockwell Automation Publication 193-SG010D-EN-P .

The operator stations also support CopyCat™. which allows user to upload and download E300 configuration parameters. This allows corrective action to be taken so that production may continue uninterrupted. a thermal model that simulates the actual heating of the motor is calculated. An overload trip occurs when the value reaches 100%. Thermal Memory The E300 Electronic Overload Relay includes a thermal memory circuit designed to approximate the thermal decay for a trip class 20 setting. One expansion power supply will power a fully loaded E300 expansion bus. even if the supply power is removed. The point of reset is user adjustable from 1…100% TCU. The operator stations provide E300 status LEDs and function keys for motor control. the E300 Electronic Overload Relay provides an estimated time to trip that is accessible via a communications network. • 120/240V AC • 24V DC Expansion Operator Station One operator station can be added to the E300 expansion bus to be used as a user interface device. allowing for broad application. an expansion power supply is needed to supplement power for the additional modules. Programming of the actual values through software programming ensures the accuracy of the protection.April 2015 5 . Reset Modes This flexibility allows the end-user in the ability to select between manual and automatic reset for an overload trip. Rockwell Automation Publication 193-SG010D-EN-P . This means that the thermal model of the connected motor is maintained at all times. • Control station • Diagnostic station Thermal Overload Thermal Utilization The E300 Electronic Overload Relay provides overload protection through true RMS current measurement of the individual phase currents of the connected motor.Overview Expansion Power Supply When more than one expansion digital module and one operator station are added to the E300 expansion bus. Time to Trip During an overload condition. Percent of thermal capacity utilization (%TCU) reports this calculated value and can be read via a communications network. Based on this information. Adjustable Settings Thermal overload protection setup is accomplished simply by programming the motor’s full load current (FLC) rating and the desired trip class (5…30).

which has a setting range of 0…100% TCU. Trip and warning settings are adjustable from 20 mA…5. This can be useful to guard against the opening of the controller when the fault current could potentially exceed the controller's interrupting capacity rating. offering flexibility to prevent tripping when the ground fault current magnitude exceeds 6. the external core balance current transformer accessory is required.5 A. As this value decays. When the monitored PTC thermistors or RTD sensors exceed the programmed resistance level.5 A. Stall "Stall" is defined as a condition where the motor is not able to reach full-speed operation in the appropriate amount of time required by the application. The trip level is factory-set at a current imbalance measurement of 100%. the time to reset. allowing the installer to enable or disable the function plus set a time delay setting. What used to require two separate overload relays . Note: The E300 Electronic Overload Relay is not a Ground Fault Circuit Interrupter for personnel protection as defined in article 100 of the U. A thermal warning bit is set in the Current Warning Status when the calculated percentage of thermal capacity utilization exceeds the programmed thermal warning level. Ground (Earth) Fault The E300 Electronic Overload Relay incorporates zero sequence (core balance) sensing into its design for low level (arcing) ground fault detection. Two-Speed Protection The E300 Electronic Overload Relay offers a second FLA setting for 2-speed motor protection. For devices rated greater than 200 A and for ground fault detection less than 0. Overtemperature Protection (PTC and RTD) The E300 Electronic Overload Relay provides motor overtemperature protection with the added provision for monitoring embedded positive temperature coefficient (PTC) thermistors with the E300 Control Module and resistance temperature detectors (RTD) with the E300 Analog Expansion Module. adjustable from 0.April 2015 .Overview Time to Reset Following an overload trip.S.can now be accomplished with one device.0 seconds. National Electric Code. is reported.0 A. the E300 Electronic Overload Relay will not reset until the calculated percentage of thermal capacity utilization falls below the reset level.1…25. Improved protection is delivered as thermal utilization is maintained in one device during operation in both speeds. Class I and Class II protection are provided as defined by UL1053. This can result in motor overheating as current draw is in excess of the motor’s full load current 6 Rockwell Automation Publication 193-SG010D-EN-P . Thermal Warning The E300 Electronic Overload Relay provides the capability to alert in the event of an impending overload trip. the E300 Electronic Overload Relay can issue a Trip and/or Warning event. trip-inhibit setting.one for each set of motor windings . Phase Loss The E300 Electronic Overload Relay offers configurable phase loss protection. which is accessible via a communications network. The E300 Electronic Overload Relay provides a max.

April 2015 7 . and phase rotation).1…25. The E300 Electronic Overload Relay provides user-adjustable stall protection. etc. Trip adjustments include a trip setting adjustable from 50…600% FLA and a trip delay time with a range of 0. Such motors can become overheated despite being underloaded. The trip setting has a range of 100…600% FLA.1…25. and the enable time is adjustable up to 250 seconds. voltage imbalance. The E300 Electronic Overload Relay offers underload trip and warning settings adjustable from 10…100% FLA. A separate warning setting is adjustable from 50…600% FLA. current. users can protect against voltage issues (e. submersible pumps that pump water)..Overview rating. rapid fault detection can help minimize damage and aid in reducing production downtime. Voltage Protection The E300 sensing module with voltage. With this option..0 seconds. Additionally.g. thereby reducing the potential for damage to the motor and the power transmission components. frequency. closed valves.g. Remote Trip The remote trip function allows an external device (e. a vibration sensor) to induce the E300 Electronic Overload Relay to trip. This can result from an absence or an insufficient amount of the medium (due to clogged filters. phase loss..0 seconds. Underload (Undercurrent) A sudden drop in motor current can signal conditions such as: • Pump cavitation • Tool breakage • Belt breakage For these instances. These discrete inputs are configurable with an option for assigning the remote trip function. The trip function also includes a trip delay time with a range of 0. External device relay contacts are wired to the E300 Electronic Overload Relay discrete inputs. monitoring for an underload event can provide enhanced protection for motors that are coded by the medium handled (e.g. undervoltage.0 seconds.). The trip function also includes a trip delay time with a range of 0. Jam (Overcurrent) The E300 Electronic Overload Relay can respond quickly to take a motor off-line in the event of a mechanical jam. and ground fault current will provide the user with enhanced current-based motor protection with the addition of voltage protection. Rockwell Automation Publication 193-SG010D-EN-P . Current Imbalance (Asymmetry) The E300 Electronic Overload Relay offers current imbalance trip and warning settings adjustable from 10…100%.1…25.

and power quality (power factor. and phase rotation) information down at the motor level.) Current Monitoring Functions The E300 Electronic Overload Relay allows the user to monitor the following operational data over a communications network: • Individual phase currents — in amperes • Individual phase currents — as a percentage of motor FLC • Average current — in amperes • Average current — as a percentage of motor FLC • Percentage of thermal capacity utilized • Current imbalance percentage • Ground fault current Voltage. and kVA). current. overpressure.April 2015 . will also protect the motor based on power. and ground fault current.. kVAh. Power. and ground fault current can be included in a company’s energy management system. apparent power (kVA). kVARh. current. 8 Rockwell Automation Publication 193-SG010D-EN-P . kVAR Demand. current. etc. Diagnostic Functions The E300 Electronic Overload Relay allows the user to monitor the following diagnostic information over a communications network: • Device status • History of past five trips • Trip status • History of past five warnings • Warning status • Hours of operation • Time to an overload trip • Number of starts • Time to reset after an overload • Trip snapshot trip Status Indicators The E300 Electronic Overload Relay provides the following LED indicators: • Power — This green/red LED indicates the status of the overload relay. pump applications). and power factor for a specific application (e. kVAR. and Energy Monitoring The E300 sensing module with voltage. overflow. This option will provide voltage. power (kW. the E300 sensing module with voltage. energy (kWh. kW Demand. reactive power (kVAR). frequency.Overview Power Protection While the motor is powering a load.g. and kVA Demand). This option will monitor and protect for both excessive and low real power (kW). Analog Protection The E300 analog expansion module allows you to protect against over-analog readings from analog-based sensors (overtemperature.

A programming parameter is provided for selection between single. and ring topology and supports the following: • 2 concurrent Class 1 connections [1 exclusive owner + (1 input only or 1 listen only)] • 6 simultaneous Class 3 connections (explicit messaging) • Embedded web server • SMTP server for trip and warning events (email and text messaging) • Embedded EDS file • RSLogix 5000 add-on profile For more information on operation and maintenance of this product. • Reset — The trip relay contact will close if the E300 Electronic Overload Relay is in a tripped condition. publication 193-UM015. or 240V AC and are current sinking. 120V AC. and the Test/Reset button is pressed. Test/Reset Button The Test/Reset button. limit switches. Relay contact outputs can be controlled via the network or DeviceLogix function blocks for performing such tasks as contactor operation.Overview • TRIP/WARN — This LED flashes a yellow code under a warning condition and a red code when tripped. located on the front of the E300 Electronic Overload Relay.and three-phase operation. EtherNet/IP Communications The E300 EtherNet/IP communication module has two RJ45 ports that act as an Ethernet switch to support a star.April 2015 9 . supply voltage is present. Inputs/Outputs Inputs allow the connection of such devices as contactor and disconnect auxiliary contacts. linear. Rockwell Automation Publication 193-SG010D-EN-P . Single/Three-Phase Operation The E300 Electronic Overload Relay can be applied to three-phase as well as single-phase applications. please reference the user manual. Input status can be monitored via the network and mapped to a controller’s input image table. allows the user to perform the following: • Test — The trip relay contact will open if the E300 Electronic Overload Relay is in an untripped condition and the Test/ Reset button is pressed for 2 seconds or longer. Power for the inputs is sourced separately with convenient customer sources at terminal A1. pilot devices. Straight-through wiring is afforded in both cases. Inputs are rated 24V DC. and float switches.

Overview Notes: 10 Rockwell Automation Publication 193-SG010D-EN-P .April 2015 .

5…30 6…60 10…100 0.5…30 6…60 10…100 0.April 2015 Cat.5…30 6…60 10…100 0.5…30 6…60 10…100 0.5…30 IEC Contactors DIN Rail / Panel Mount Power Terminals Current DIN Rail / Panel Mount Power Terminals.5…30 IEC Contactors DIN Rail / Panel Mount Power Terminals Current/Ground Fault DIN Rail / Panel Mount Power Terminals.5…30 6…60 10…100 0. No. Directly replaces 193-ECPM_ DIN Rail / Panel Mount Pass-thru NEMA Contactors 6…60 10…100 0. All contactors All contactors and external current transformers All contactors NEMA Size 0…2 NEMA Size 3 100-C09…C23 100-C30…C55 100-C30…C55 100-C60…100-C97 All contactors NEMA Size 0…2 NEMA Size 3 Rockwell Automation Publication 193-SG010D-EN-P .5…30 6…60 10…100 0.5…30 6…60 10…100 0.5…30 6…60 10…100 For Use With 100-C09…C23 100-C30…C55 100-C30…C55 100-C60…100-C97 All contactors and external current transformers All contactors All contactors and external current transformers. 193-ESM-I-30A-C23 193-ESM-I-30A-C55 193-ESM-I-60A-C55 193-ESM-I-100A-C97 193-ESM-I-30A-T 193-ESM-I-60A-T 193-ESM-I-100A-T 193-ESM-I-30A-E3T 193-ESM-I-60A-E3T 193-ESM-I-100A-E3T 193-ESM-I-30A-P 193-ESM-I-60A-P 193-ESM-I-100A-P 592-ESM-I-30A-S2 592-ESM-I-60A-S2 592-ESM-I-100A-S3 193-ESM-IG-30A-C23 193-ESM-IG-30A-C55 193-ESM-IG-60A-C55 193-ESM-IG-100A-C97 193-ESM-IG-30A-T 193-ESM-IG-60A-T 193-ESM-IG-100A-T 193-ESM-IG-30A-E3T 193-ESM-IG-60A-E3T 193-ESM-IG-100A-E3T 193-ESM-IG-30A-P 193-ESM-IG-60A-P 193-ESM-IG-100A-P 592-ESM-IG-30A-S2 592-ESM-IG-60A-S2 592-ESM-IG-100A-S3 11 . Directly replaces 193-ECPM_ DIN Rail / Panel Mount Pass-thru NEMA Contactors 6…60 10…100 0.Product Selection Bulletin 193/592-E300 Product Selection Sensing Modules Description Mounting Options Current Range [A] 0.

5…30 6…60 10…100 For Use With 100-C09…C23 100-C30…C55 100-C30…C55 100-C60…100-C97 All contactors External current and potential transformers NEMA Size 0…2 NEMA Size 3 Cat. No. of Inputs/Outputs 4 in/2 out 4 in/2 out 4 in/2 out 3 universal in/1 out Expansion Power Supply — Starter Control Station with 3-Meter Cable Starter Diagnostic Station with 3-Meter Cable — — Rated Control Voltage [V] 24V DC 110…120V AC. 50/60 Hz 24V DC 110…120V AC. 50/60 Hz — — (1) Module requires control module firmware v3. 120V AC Digital Expansion Module. 50/60 Hz 220…240V AC.April 2015 Cat. No.5…30 6…60 10…100 0.Product Selection Description Mounting Options Current Range [A] 0. 12 Rockwell Automation Publication 193-SG010D-EN-P . 193-ESM-VIG-30A-C23 193-ESM-VIG-30A-C55 193-ESM-VIG-60A-C55 193-ESM-VIG-100A-C97 193-ESM-VIG-30A-T 193-ESM-VIG-60A-T 193-ESM-VIG-100A-T 193-ESM-VIG-30A-E3T 193-ESM-VIG-60A-E3T 193-ESM-VIG-100A-E3T 193-ESM-VIG-30A-CT 592-ESM-VIG-30A-S2 592-ESM-VIG-60A-S2 592-ESM-VIG-100A-S3 Control Modules Description I/O Module I/O and Protection Module. RTD. No. 193-EIO-63-24D 193-EIO-43-120 193-EIO-43-240 193-EIOGP-42-24D 193-EIOGP-22-120 193-EIOGP-22-240 (1) Requires Core Balanced Ground Fault Sensor Cat.5…30 IEC Contactors DIN Rail / Panel Mount Power Terminals Voltage/Current/Ground Fault DIN Rail / Panel Mount Power Terminals. 240V AC Analog Expansion Module: mA. Directly replaces 193-ECPM_ DIN Rail / Panel Mount Pass-thru NEMA Contactors 6…60 10…100 0.000 or higher. Communication Modules Description EtherNet/IP Cat. Thermistor (PTC) and External Ground Fault Current(1) No. 193-EXP-DIO-42-24D 193-EXP-DIO-42-120 193-EXP-DIO-42-240 193-EXP-AIO-31 (1) 193-EXP-PS-DC 193-EXP-PS-AC 193-EOS-SCS 193-EOS-SDS (1) . 50/60 Hz — 24V DC 110…240V AC. of Inputs/Outputs 6 in/3 out 4 in/3 out 4 in/3 out 4 in/2 out 2 in/2 out 2 in/2 out Rated Control Voltage [V] 24V DC 110…120V AC. 50/60 Hz 220…240V AC. 50/60 Hz 220…240V AC.5…30 6…60 10…100 0.5…30 0. No. and Resistance No. 24V DC Digital Expansion Module. 193-ECM-ETR Expansion Modules Description Digital Expansion Module. No. V. 193-CBCT_. 50/60 Hz Cat.

193-CBCT3 193-CBCT4 193-NCIO-63-CNT 193-NCIO-43-CNT 193-NCIOGP-42-CNT 193-NCIOGP-22-CNT 193-NCSM-VIG-CNT 193-NCXP-DIO-CNT 193-NCXP-AIO-CNT 193-NCXP-PS-CNT 140M-C-N45(1) 193-ESM-SA-100(2) (1) Sold in multiples of 10. 193-EIO-CM-C23 193-EIO-CM-C55 193-EIO-CM-C97 193-EXP-CBL-1M 193-EXP-CBL-3M 193-CBCT1 193-CBCT2. No. Rockwell Automation Publication 193-SG010D-EN-P .April 2015 13 . (2) Sold in multiples of 10.Product Selection Accessories Description For Use With 100-C09…100-C23 contactors 100-C30…100-C55 contactors 100-C60…100-C97 contactors — — 193-EIOGP-42-24D 193-EIOGP-22-120 Contactor Coil Module 1-Meter Expansion Module Cable 3-Meter Expansion Module Cable Core Balanced Ground Fault Sensor 193-EIOGP-22-240 193-EIO-63-24D 193-EIO-43-120 193-EIO-43-240 193-EIOGP-42-24D 193-EIOGP-22-120 193-EIOGP-22-240 193-ESM-VIG-30A-CT 193-EXP-DIO-42-24D 193-EXP-DIO-42-120 193-EXP-DIO-42-240 193-EXP-AIO-31 193-EXP-PS-DC 193-EXP-PS-AC 193-ESM-I-30A-T 193-ESM-I-60A-T 193-ESM-IG-30A-T 193-ESM-IG-60A-T 193-ESM-VIG-30A-T 193-ESM-VIG-60A-T 193-ESM-I-30A-P 193-ESM-I-60A-P 193-ESM-IG-30A-P 193-ESM-IG-60A-P 193-ESM-VIG-30A-CT 193-ESM-I-100A-T 193-ESM-IG-100A-T 193-ESM-VIG-100A-T 193-ESM-I-100A-P 193-ESM-IG-100A-P Replacement Connectors Panel Mount Screw Adapters Cat. Order quantity of 10 to receive a package of 10 pieces. Order quantity of 1 to receive a package of 10 pieces.

April 2015 .Product Selection Notes: 14 Rockwell Automation Publication 193-SG010D-EN-P .

Specifications Bulletin 193/592-E300 Specifications Wiring Diagrams Figure 1 .April 2015 15 .Control Module 193-EIO-_ _-_ _ _ A1 R03 A2 R04 IN0 193-EIOGP-_ _-_ _ _ A1 R03 IN1 A2 R04 IN0 IN1 RELAY 0 RELAY 0 Additional Inputs for 193-EIOGP-42-_ _ _ Additional Inputs for 193-EIO-63-_ _ _ RELAY 1 A1 A1 A2 (+) IN2 IN3 IN4 PE R13 IN5 RELAY 1 RELAY 2 R14 R23 R24 (-) A1 A1 (+) A2 IN2 (-) IN3 IT1 PTC IT2 PE R13 R14 S1 Ground Fault S2 +t Figure 2 .Expansion Digital I/O Modules 193-EXP-DIO-__ R04 R14 RC3 R04 R14 RC3 RS2 IN2 IN3 + Source IN0 IN1 INC IN0 IN1 IN2 IN3 INC Rockwell Automation Publication 193-SG010D-EN-P .

4/T2. 6/T3 690V AC 690V AC 690V AC 6 kV See product selection table 45…65 Hz(1) (1) Exception: Any E300 Overload Relay that uses an external ground fault sensor is limited to 50/60 Hz detection.Expansion Power Supplies 193-EXP-PS-__ + Source - A1 A2 A1 A2 Electrical Specifications Motor/Load Ratings Terminals Rated Insulation Voltage Ui Rated Operating Voltage Ue. 5/L3. 3/L2.Specifications Figure 3 .RS0 INx- INx+ INxRSx Analog Voltage or Current Output + Out+ Device Out- Figure 4 . UL Rated Impulse Voltage (Uimp) Rated Operating Current Ie Rated Frequency 1/L1.RS2 IN1+ IN1.RS1 24V DC Power Supply - INx+ Analog Voltage Input +V INx+ -V INx- INx- 3 Wire RTD 2 Wire RTD/Resistance INx+ IN0+ IN0. IEC Rated Operating Voltage Ue. 2/T1. 16 Rockwell Automation Publication 193-SG010D-EN-P .Expansion Analog I/O Module 193-EXP-AIO-31 Analog Current Input Current Input Device + OUT+OUT- IN2+ IN2.April 2015 .

Relay 1. and Relay 2: W/100-C09…100-C55 W/100-C60…100-C97 W/NEMA Size 0…2 W/NEMA Size 3 5.000 2. 0. 250V AC 2 A.000 A KTK-R-6 (6 A.000 Rockwell Automation Publication 193-SG010D-EN-P .000. = 1.25 A (@110V DC). 250V AC 5 A. = 0.000 1.000 300. 1.0) Inductive Load Rating (p.5 A (@240V AC) 0. 600 V) Rated Operating Current (Ie) Minimum Operating Current Rating Designation Utilization Category Resistive Load Rating (p.000. 30V DC 2 A.4) (L/R = 7 ms) Short Circuit Current Rating Recommended Control Circuit Fuse Rated Number of Operations Relay 0.Specifications Control Module Power Supply Ratings Rated Supply Voltage (Us) Operating Range Maximum Inrush Current Maximum Power Consumption E300: E300 with expansion: Maximum Power Interruption Time Vmin: Vmax: 24V DC 11…30V DC 3 A for 30 ms 120V AC 85…132V AC 10 A for 1 ms 240V AC 159…265V AC 8 A for 3 ms 6W 8W 5 ms 5 ms 10 ms 10 ms 10 ms 10 ms Output Relay Ratings (Control Module and Expansion Digital Module) Relay 0: Relay 1: Relay 2: Type of Contacts Rated Thermal Current (Ithe) Rated Insulation Voltage (Ui) Rated Operating Voltage (Ue) R03/R04 R13/R14 R23/R24 Form A SPST .f.NO 5A 300V AC 250V AC 3 A (@120V AC).500.April 2015 17 . 30V DC 1.1 A (@220V DC) 10 mA @ 5V DC B300 AC-15 5 A.f.

5…5 mA Analog I/O Ratings (Expansion Analog Module) Module Bus to In/Out isolation Group Isolation (In/Out) Channel to channel isolation Max.0% Voltage Impedance: 10M at 10Vin 4M at 5Vin 680k at 1Vin 12 bits Output Channels Current: 0…20 mA. 604 Ω NiFe 518 Resistance: 0-150 Ω.5 mA 40…159V AC 2.C. 0…5V RTD: 100 Ω.11V DC 1.) None 85 mA at 24V 0.Specifications Input Ratings (Control Module and Expansion Digital Module) Input 0: Input 1: Input 2: Input 3: Input 4: Input 5: Supply Voltage Type of Inputs On-State Voltage On-State Current (turn-on) Off-State Voltage Off-State Current Transition Voltage Transition Current IN0 IN1 IN2 IN3 IN4 IN5 120V AC Current Sinking 74V AC 5 mA 20V AC 2. 0-750 Ω.5 mA 20…74V AC 2.2. Surge Current at Power-Up 1000V AC = 1415V DC (1 min.5 A @ 24V DC for 1 ms Input Channels Input ranges Input Impedance Tolerances Input resolution Output ranges Output Resolution Voltage Output Load Current Output Load Output Impedance Output Open Circuit detect Max Inductive Load (current outputs) Max Capacitive Load (voltage outputs) 18 Current: 0…20 mA. 200 Ω. 0-3000 Ω.1 mH 1μF Rockwell Automation Publication 193-SG010D-EN-P .) 1000V AC = 1415V DC (1 min. detect not supported 0.5 mA 5. 1…5V 12 bits 2k Ω min. 10 Ω Cu 426. 0…5V.0 mA 240V AC 159V AC 5 mA 40V AC 2. at 10V output (5 mA max.. including wire resistance 50 Ωminimum to 750 Ω max Current: >1MΩ.). 4…20 mA Voltage: 0…10V..April 2015 .5.5…5 mA 24V DC 11V DC 2 mA 5V DC 1. detect supported Voltage outputs: O. 100 Ω Ni618 and Ni672. 4…20 mA Voltage: 0…10V. 0-6000 Ω Current Impedance: 249 Ω ± 1.. current draw Max. 500 Ω and 1000 Ω PT385 and Pt3916. Voltage: <1 Ω Current outputs: O.C. 1…5V..

600V) AC15.Specifications Thermistor/PTC Input Ratings (PTC only) IT1.120 250V AC 2000Vrms for 1 s NA 1000 A KTK-R (6 A.5 kV NA NA NA 3 Rockwell Automation Publication 193-SG010D-EN-P . 600V) AC15.April 2015 19 . DC13 3 193-EXP-DIO-42.6…26. DC13 3 Expansion Power Supply Modules Expansion Digital I/O Modules Rated Operational Voltage (Ue) Rated Insulation Voltage (Ui) Rated Impulse Withstand Voltage (Uimp) Conditional Short-Circuit Current Protection against Short Circuits Utilization Category Pollution Degree 193-EXP-PS-AC 100…250V AC 2640Vrms for 1 s 4 kV NA NA NA 3 193-EXP-PS-DC 21. IT2 Terminals Type of Control Unit Maximum Number of Sensors Maximum Cold Resistance of PTC Sensor Chain Trip Resistance Reset Resistance Short-circuit Trip Resistance Maximum Voltage @ PTC Terminals (RPTC = 4 kΩ) Maximum Voltage @ PTC Terminals (RPTC =open) Response Time Mark A 6 1500 Ω 3400 Ω ± 150 Ω 1600 Ω ± 100 Ω 25 Ω ± 10 Ω 7.240 250V AC 2000Vrms for 1 s NA 1000 A KTK-R (6 A.5V DC 30V DC 800 ms Low Voltage Directive The E300 Electronic Overload Relay expansion digital modules are tested to comply with EN60947-5-1 Low-voltage switchgear and controlgear Part 5-1: Control circuit devices and switching elements. 600V) AC15. Expansion Digital I/O Modules Expansion Digital I/O Modules Digital Output Rated Operational Voltage (Ue) Digital Output Rated Insulation Voltage (Ui) Rated Impulse Withstand Voltage (Uimp) Conditional Short-Circuit Current Recommended Control Circuit Fuse Utilization Category Pollution Degree 193-EXP-DIO-42. DC13 3 193-EXP-DIO-42.24D 250V AC 2000Vrms for 1 s NA 1000 A KTK-R (6 A.4V DC 500V for 60s 0.

193-EXP-PS-AC and 193-EXP-PS-DC) surrounding air temperature must not exceed 55 °C (131 °F).h. 1kV (L-L) Performance Criteria 1(1)(2) Radiated Emissions Class A Conducted Emissions Class A Test Level Performance Criteria (1) Performance Criteria 1 requires the DUT to experience no degradation or loss of performance (2) Environment 2 20 Rockwell Automation Publication 193-SG010D-EN-P . 40 °C (104 °F).. 5 G non-operating 30 G 2000 m(1) Pollution Degree 3 EN 50012 IP20 (1) Exception: Any E300 Overload Relay that uses an external ground fault sensor is limited to 50/60 Hz detection.April 2015 .Specifications Environmental Specifications Note: The E300 Electronic Overload Relay expansion power supplies (Cat.h. Nos. 2kV (Control & Comm) Performance Criteria 1(1)(2) Surge Immunity Test Level 2kV (L-E). Electromagnetic Compatibility Specifications Electrostatic Discharge Immunity 8kV Air Discharge. 25 °C/40 °C (77 °F/104 °F).5 G operating. Ambient Temperature Storage Operating (open) Operating (enclosed) –40…+85 °C (–40…+185 °F) –20…+55 °C (–4…+131 °F) –20…+40 °C (–4…+104 °F) Humidity Operating Damp Heat – Steady State (per IEC 68-2-3) Damp Heat – Cyclic (per IEC 68-2-30) Cooling Method Vibration (per IEC 68-2-6) Shock (per IEC 68-2-27) Maximum Altitude Pollution Environment Terminal Marking Degree of Protection 5…95% Non-condensing 92% r. 6kV Contact Discharge 1(1)(2) Radio Frequency Immunity Test Level 10V/m Performance Criteria 1(1)(2) Electrical Fast Transient/Burst Immunity Test Level 4kV (Power). 21 Cycles Natural convection 2. 56 days 93% r..

0 A 0.Specifications Protection General Protection Overload Phase Loss Ground Fault Stall Jam Underload Thermistor (PTC) Current Imbalance Communication Fault Communication Idle Remote Trip Blocked Start/Start Inhibit Under Voltage L-L Over Voltage L-L Voltage Unbalance Phase Rotation Trip Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Warning Yes No Yes No Yes Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Under Frequency Over Frequency Under Real Power (kW) Over Real Power (kW) Under Reactive Power Consumed (+kVAR) Over Reactive Power Consumed (+kVAR) Under Reactive Power Generated (-kVAR) Over Reactive Power Generated (-kVAR) Under Apparent Power (kVA) Over Apparent Power (kVA) Under Power Factor Lagging (-PF) Over Power Factor Lagging (-PF) Under Power Factor Leading (+PF) Over Power Factor Leading (+PF) Power Value Overflow (kW.0 A 1.0…5.5…5.0 A 0. kVAR or KVA) Over Analog Trip Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Warning Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Overload Protection Type of Relay Nature of Relay FLA Setting Trip Rating Trip Class Reset Mode Overload Reset Level Ambient Compensated Time-Delay Phase Loss Sensitive Solid-State See user manual 120% FLA 5…30 Automatic or Manual 1…100% TCU Ground Fault Protection Type Intended Use Classification (Per UL 1053) External Protection Range Internal Protection Range Trip & Warning Time Delay Protection Inhibit Time Core Balanced Equipment Protection Class I and Class II 20…100 mA 100…500 mA 200 mA…1.0 s 0…250 s Rockwell Automation Publication 193-SG010D-EN-P .April 2015 21 .1…25.

22 Rockwell Automation Publication 193-SG010D-EN-P .April 2015 .Specifications Accuracy Metering Current Voltage Power ±2% of Sensing Module Current Range ±2% of Sensing Module Voltage Range ±5% of Sensing Module Current and Voltage Range Protection Timers All E300 Electronic Overload Relay trip timers have a resolution of ±0.1 s/25 s (whichever is greater).1 s or 0.

April 2015 23 .Specifications Notes: Rockwell Automation Publication 193-SG010D-EN-P .

Specifications 24 Rockwell Automation Publication 193-SG010D-EN-P .April 2015 .

98) 122 (4.14) FROM CONTACTOR MTG.40) 45 (1. Dimensions are not intended to be used for manufacturing purposes. HOLE 152 (5.76) 35 (1. Figure 5 .81) 29 (1.78) Rockwell Automation Publication 193-SG010D-EN-P .) FOR CONTACTOR COIL ON LINE SIDE) 67 (2.36) (ADD 5 mm (0.Approximate Dimensions Bulletin 193/592-E300 Approximate Dimensions Dimensions are in millimeters (inches).37) n 5 (0.19 in.65) 37 (1.18) 190 (7.47) FROM CONTACTOR MTG. HOLE 122 (4.49) 60 (2.E300 Overload Relay Mounted on Bulletin 100-C09…-C23 Contactor 87 (3.April 2015 25 .

34) FROM CONTACTOR MTG.) FOR CONTACTOR COIL ON LINE SIDE) 67 (2.E300 Overload Relay Mounted on Bulletin 100-C30…-C37 Contactor 45 (1.19 in.81) 29 (1.75) n 5 (0.Approximate Dimensions Figure 6 .78) Figure 7 .E300 Overload Relay Mounted on Bulletin 100-C43…-C55 Contactor 107 (4.18) 60 (2. HOLE 152 (5.76) 104 (4.21) 54 (2.) FOR CONTACTOR COIL ON LINE SIDE) 60 (2.19 in.13) FROM CONTACTOR MTG. HOLE 122 (4.10) 35 (1.18) 190 (7.98) 122 (4.36) 190 (7.82) Rockwell Automation Publication 193-SG010D-EN-P .98) 34 (1.49) (ADD 5 mm (0.374) n 5 (0.76) 26 122 (4.April 2015 . HOLE 152 (5.65) 37 (1.48) FROM CONTACTOR MTG.49) (ADD 5 mm (0.36) 67 (2.48) FROM CONTACTOR MTG. HOLE 45 (1.12) 45 (1.65) 37 (1.

46) 35 (1.38) 125 (4.99) 129.91) 70 (2.98) 235.E300 Overload Relay Mounted on Bulletin 500 NEMA Size 0 and Size 1 Contactor 90 (3.April 2015 27 .26) (ADD 0.5 (1.32) FROM CONTACTOR MTG.1 (9.71) FROM CONTACTOR MTG.165) 101 (3. FOR CONTACTOR COIL ON LINE SIDE) 91.6 (2.E300 Overload Relay Mounted on Bulletin 100-C60…-C97 Contactor 126.4 (0.10) 38.06) 157 (6.17) 249 (9.75) Rockwell Automation Publication 193-SG010D-EN-P .21) 55 (2.97) 71.Approximate Dimensions Figure 8 . HOLE Figure 9 .22) 180 (7.2 (4.24 in.9 (1.78) 12 (0.2 (5.5 (5.6 (6.53) 135. HOLE 177.6 (3.60) 43.56) n 6 (0.82) 5.

April 2015 .58 (0.91) 40.22) 183.Approximate Dimensions Figure 10 .58) 80.1 (3.24) 219.46) 124.9 (7.15) 28 Rockwell Automation Publication 193-SG010D-EN-P .E300 Overload Relay Mounted on Bulletin 500 NEMA Size 2 Contactor 100.94) n 5.59 (10.2 (8.85) 11.01 (3.13 (1.68 (0.71 (4.63) 275.

78) 219.4 (5.9 (0.6 (6.35 (0.45 (6.154) n 5 (0.44) 11.30) Rockwell Automation Publication 193-SG010D-EN-P .14) 6 (0.45) 139.12) Figure 12 .81) 4 (0. DIN Rail/Panel Mounted 30 (1.79) 368 (14.9 (0.66) 7.83) 135 (5.18) 126 (4.45) 161.Approximate Dimensions Figure 11 . 193-ESM-___-30A-E3T and -60A-E3T.E300 Overload Relay.96) 4 (0.9 (8.51) 155.49) 121 (4.1 (10.76) 138.E300 Overload Relay Mounted on Bulletin 500 NEMA Size 3 Contactor 138.2 (5.16) q 148 (5.31) 274.36) 19.24) 9 (0.764) 6 (0.85 (5.217) 101 (3.17) 8 (0.32) 4 (0.April 2015 29 .94) 45 (1.33) 46 (1.

19) q 45 (1.5 (5.5 (0.88) Rockwell Automation Publication 193-SG010D-EN-P .197) .12) q 76.62) 139. DIN Rail/Panel Mounted 71. DIN Rail Mounted SHOWN WITH PANEL MOUNT FEET ACCESSORY CAT.70) 41.189) 39 (1.6 (2.18) 30.9 (5. 193-ESM-___-100A-E3T.Approximate Dimensions Figure 13 .82) 5.53) 135 (5.7 (0.8 (0.2 (1.22) 17.April 2015 116.32) WITH MTG. 193-ESM-___-30A-T and -60A-T.4 (1.16) 141.6 (3.58) W/O MTG.E300 Overload Relay.51) 60 (2.5 (0.35 (0.2 (4. FEET 125 (4.76) 30 124 (4.57) Figure 14 .36) 130 (5. 140M-C-N45 11.45) n 4.05 (0.E300 Overload Relay.02) 41.921) 5 (0. NO. FEET 4.63) 4.1 (1.

and -60A-P.25) W/ MTG. 193-ESM-SA-100 q 60 (2.6 (1.2 (1.8 (0.Approximate Dimensions Figure 15 .36) 11.62) WITH FEET 139.85) FROM MOUNTING FOOT MOUNTING HOLE TO RESET BUTTON n 4.5 (4.45) FROM MOUNTING FOOT MOUNTING HOLE TO RESET BUTTON 21.5 (3.E300 Overload Relay.19) 102 (4. DIN Rail Mounted 11. 193-ESM-___-30A-P.35 (0.00) W/ MTG.76) 123.3 (4.51) WITH FEET 120. DIN Rail Mounted SHOWN WITH PANEL MOUNT ACCESSORY FEET CAT. FEET 30.44) W/O FEET 130 (5.20) 3 PIN CONNECTOR ONLY WITH CAT. -30A-CT.82) n 5.5 (0.E300 Overload Relay.April 2015 31 .12) q 52. 193-ESM-___-100A-T. NO.9 (5.6 (2. FEET 5 (0.2 (1.9 (2.08) 71. 193-ESM-VIG-30A-CT Rockwell Automation Publication 193-SG010D-EN-P .55) Figure 16 . FEET q 45 (1.45) 41. NO.4 (0.75) W/O FEET 36.23) 141 (5.19) 106.18) W/O MTG.86) 91.7 (4.8 (0.60) 108 (4.

84) W/O FEET 106.E300 Digital Expansion Module 193-EXP-DIO-___ 22.18) 120 (4. NO.43) 2 x 4.18) W/O FEET 100 (3.3 (4.33) WITH FEET 21. 193-ESM-___-100A-P.94) q 38.8 (0.3 (1.5 (0.53) n 5. 80.82) 140.46) SHOWN WITH PANEL MOUNT ACCESSORY FEET CAT.75 (3.6 (0.36) .4 (0.86) 87 (3.E300 Overload Relay.5 (0.04) WITH FEET 109.April 2015 60 (2.8 (1.23) 71.9 (5.Approximate Dimensions Figure 17 . DIN Rail Mounted q 11.18) dia.55) Figure 18 .73) 32 Rockwell Automation Publication 193-SG010D-EN-P .89) 98 (3.6 (2. 193-ESM-SA-100 26.9 (4.

89) 98 (3.73) Figure 20 . 45 (1.86) (3.E300 Starter Control Station 193-EOS-SCS 100 (3.43) 80.Approximate Dimensions Figure 19 .5 (0.86) 2 x 4.5 (0.5 (0.5 (0.18) 12 (0.77) Rockwell Automation Publication 193-SG010D-EN-P . 87 (3.89) dia.E300 Analog Expansion Module 193-EXP-AIO-31 22.5 (0.75 (3.75 (3.E300 Expansion Power Supply 193-EXP-PS-___ 45 (1.73) 13.18) dia 98 87 (3.73) 80.94) 18.53) 22.47) Figure 21 .18) dia.April 2015 33 .43) 120 (4.18) 120 (4.5 (0.77) 4x 4.

73) 70 (2.E300 Starter Diagnostic Station 193-EOS-SDS 100 (3.5 (0.5 (0.1 (0.76) n 22.94) 18.April 2015 .53) 34 Rockwell Automation Publication 193-SG010D-EN-P .87) 13.Approximate Dimensions Figure 22 .

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November 2014 Copyright © 2015 Rockwell Automation. Rockwell Software.A. Printed in the U. Inc. SOLVE are trademarks of Rockwell Automation.April 2015 Supersedes Publication 193-SG010C-EN-P . All rights reserved.S. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Automation. Publication 193-SG010D-EN-P . Inc. . THINK. and LISTEN.Allen-Bradley.