Ga 3000 Operation Manual 10 (III)

Appendix A
Contant
1. ALARM MESSAGE .......................................................................... A-1
1-1 Various alarms and trouble shutting................................. A-1
2. Turret resetting procedure .............................................................. A-13
1. ALARM MESSAGE
1-1Various alarms and trouble shutting
ADDRESS
ALARM
NUMBER
A0.0
1000
A0.1
1001
A0.2
1002
A0.3
1003
A0.4
1004
A0.5
1005
A0.6
1006
A0.7
1007
CHECKING POINT &

TROUBLESHOOTING
T CODE COMMAND .> D50
T-CODE ERROR
T code command must be under than
(A0.0)
D50(D50=amount of tool +1 )
OVER LOAD ALARM Check Hyd/Coolant MCC overload
(A0.1)
switch
Check the value of hyd. Pressure is
PRESSURE ERROR
35kg/mm2 or the pressure switch is
(A0.2)
normal.
Contrast to the alarm No. on the
SPINDLE ALARM
amplifier LED display for alarm
(A0.3)
reason.
EMERGENCY STOP
Emergency stop signal (X8.4=1)
(A0.4)
NO PRESSURE
CHECK SIGNAL
Check Pressure switch signal
(A0.5)
SET K4.2=0 (A0.6)
Set K4.2=0 after Install chip conveyor
SAUTER TURRET
Sauter turret alarm
ALARM (A0.7)
DESCRIPTION
A-1
ADDRESS
ALARM
NUMBER
A2.0
2000
A2.1
2001
A2.2
2002
A2.3
2003
A2.4
2004
A2.5
2005
A2.6
2006
A2.7
2007
ADDRES ALARM
S
NUMBER
A3.0
2008
A3.1
2009
A3.2
2010
A3.3
2011
A3.4
2012
A3.5
2013
A3.6
2014
A3.7
2015
CHECKING POINT &

TROUBLESHOOTING
MANUAL ERROR Auto mode or manual mode select
(A2.0)
error for operation.
Check turret is clamped or tool
INDEX NO READY
number index is correct and tool
(A2.1)
select button is to ON.
NO ZERO RETURN Check servo axis at home position
(A2.2)
and home position light will shine
Safe-door is not closed indeed.
DOOR INTERLOCK
(*X4.1(**X5.4=1)when safe-door is
(A2.3)
closed)
Check tool setter arm in up position
TOOL SETTER
and signal *X3.6=0(**X7.6=0),
(A2.4)
*X3.5=0(**X7.5=1).
FEED HOLD
Feed hold push button signal is off.
ERROR (A2.5)
Chuck is not closed.
Check signal *X0.1=1(**X8.0=1) when
SPINDLE CHUCK
chuck is inside closed.
NO CLOSE (A2.6)
Check signal *X0.2=1(**X8.1=1) when
chuck is outside closed.
TOOL SETTER
To operate Renishaw tool setter just
USE JOG MODE
only in JOG mode.
(A2.7)
DESCRIPTION
CHECKING POINT &

TROUBLESHOOTING
SPINDLE STOP
Spindle stop push button signal was
OPEN (A3.0)
off.
LUB ALARM (A3.1) Lubrication oil empty.
MACHINE LOCK
Check if machine lock switch on.
ACTIVE (A3.2)
BATTERY ALARM
NCs battery low alarm.
(A3.3)
COUNTER
Arrival at the counter of setting parts.
ARRIVAL (A3.4)
Reset the counter.
OPEN EDIT KEY
Turn the edit key to off position.
(A3.5)
PARTS CATCHER Return the parts catcher and check
ERROR (A3.6)
signal *X1.7=1(**X5.7=1).
SPINDLE RUN
Spindle in run status. Command is
LOCK (A3.7)
lock.
DESCRIPTION
A-2
ADDRESS
ALARM
NUMBER
A4.0
2016
A4.1
2017
A4.2
2018
A4.3
2019
A4.4
2020
A4.5
2021
A4.6
2022
A4.7
2023
DESCRIPTION
TURRET
UNCLAMP ALARM
(A4.0)
TURRET NO 1
SEARCH (A4.1)
TURRET RUN
ALARM (A4.2)
CHECKING POINT &

TROUBLESHOOTING
Signal *X3.0=0(**X7.0=0) when turret is
in unclamp status. Check turret
proximity switch position.
To force turret unclamp and No.1 tool
search by jog.
Chuck is not closed.

Check signal *X0.1=1(**X8.0=1)when
SPINDLE CHUCK
chuck is inside closed.
INTERLOCK (A4.3)
Check signal *X0.2=1(**X8.1=1)when
chuck is outside closed.
B/F ALARM (A4.4) Check bar-feeder alarm state.
K0.0 SET ERROR K0.0 must be set to 1 when tool setter is
(A4.5)
used.
AUTO MODE
Auto mode or manual mode select error
SELECT ERROR
for operation.
(A4.6)
K0.2 NOT SET TO K0.2 must be set to 1 when tool setter is
1 (A4.7)
used.
A-3
ADDRESS
ALARM
NUMBER
A5.0
2024
A5.1
2025
A5.2
2026
A5.3
2027
A5.4
2028
A5.5
2029
A5.6
2030
A5.7
2031
CHECKING POINT &

TROUBLESHOOTING
Check quill sensor *X0.3
QUILL ALARM (A5.0)
(**X8.2) *X0.4 (**X8.3)
PLEASE MOVE X.Z AXIS Move X & Z axis by wheel
AWAY FROM
handle when X or Z axis is in
REFERENCE POINT BY home position at the machine
HANDLE MODE (A5.1)
lock status.
STOP!!! WARNING!!!
This alarm message displays at
STOP!!! DOOR
maintenance status.
INTERLOCK
DEACTIVATED!OPERATR
MACHINE IN THIS MODE!
THIS MODE IS FOR
CERTIFIED GOODWAY
SERVICE PERSONAL
USE ONLY !FAILURE TO
COMPLY WITH THIS
WARNING MAY PESULT
IN SERIOUS DANGER!
(A5.2)
Ckeck the tool life value at tool
TOOL LIFE ALARM (A5.3)
life table.
T CODE CAN NOT BE
WRITTEN IN THE SAME
BLOCK WITH M30 (A5.4)
Check bar feeder status.
B/F ALARM (A5.5)
B/F SIGNAL NO READY Check bar feeder status.
(A5.6)
ADD M64 AT FIST
BLOCK OF THE
Check if the auto door close
PROGRAM WHEN
complete and M64 code at first
AUTOMATIC DOOR IS
block of the program.
MOUNTED (A5.7)
DESCRIPTION
A-4
ADDRESS
ALARM
NUMBER
A6.0
2032
A6.1
2033
A6.2
2034
A6.3
2035
A6.4
2036
A6.5
2037
A6.6
2038
A6.7
2039
CHECKING POINT &

TROUBLESHOOTING
Check if spindle load setting values
LOAD ALARM (A6.0) too small.
Check if tool was worn.
TAILSTOCK +OT
Please push reset key and move
(A6.1)
nagetive direction by wheel handle.
TAILSTOCK -OT
Please push reset key and move
(A6.2)
positive direction by wheel handle.
Z AXIS NOT IN
Check if the pin position is correct
CLAMP POINT
with the pin hold on z-axis.
(A6.3)
TAILSTOCK PIN
Check if the pin had interfered with
BACK OVERTIME
pin hold and couldnt to draw out.
(A6.4)
This alarm message displays when
need to set the nagetive direction
TAILSTOCK OT
max travel of PMC tailstock.
SETTING ON (A6.5)
Please exit this mode when setting
complete.
X AXIS NOT IN
Check if x axis is at home position.
ZERO POINT (A6.6)
QUILL OUT LOCK
Pin and quill cant be at stretch out
(A6.7)
position at the same time.
DESCRIPTION
A-5
ADDRESS
ALARM
NUMBER
A7.0
2040
A7.1
2041
A7.2
2042
A7.3
2043
A7.4
2044
A7.5
2045
A7.6
2046
A7.7
2047
DESCRIPTION
CHECKING POINT &

TROUBLESHOOTING
C AXIS MODE CAN Please cancel (turn off) the
NOT RUN SPINDLE CF-axis mode before spindle
(A7.0)
turnning.
TAILSTOCK QUILL Please retract the quill before
OUT LOCK (A7.1)
using the tailstock driven pin.
TAILSTOCK PIN
Please unclamp the tailstock
OUT LOCK (A7.2)
driven pin before using the quill.
MILLING
Please check if the live tooling
INTERLOCK (A7.3) is rotating.
(WARNING):THE
MACHINE IS
MANUFACTURE
FOR
WELL-TRAINED
OPERATOR. TO
AVOID IN-JURY, DO
NOT OPERATE THE
MACHINE UNLESS
YOU HAD
UNDERSTAND ALL
INFORMATIONS IN
THE
MANUALS.BEING
AWARE OF THIS
WARNING
PRESS[RESET]KEY
Check if the mode lock
MODE LOCK (A7.5)
keyswitch is released.
LUB PRESSURE
Please check if the pressure of
LOW (A7.6)
LUB. System is too low.
STEADY
Please check if the pressure of
PRESSURE LOW
steady-rest is too low.
(A7.7)
A-6
ADDRESS
ALARM
NUMBER
A8.0
2048
A8.1
2049
A8.2
2050
A8.3
2051
A8.4
2052
A8.5
2053
A8.6
2054
A8.7
2055
CHECKING POINT &

TROUBLESHOOTING
Check if the distance between
steady rest and tailstock is to
TAILSTOCK OVER
short. Please press RESET to
TRAVEL (A8.0)
cancel the alarm then move the
tailstock to positive direction.
The hydraulic pump is not
HYD.MOTOR NO
active. Please press hyd. ST
START (A8.1)
button to active the hydraulic
system.
STEADY PIN OUT
Check if the pin of steady rest
LOCK (A8.2)
unclamp complete.
Inexact operation (for example:
PMC AXIS PIN OUT cycle start, quill out,) after
LOCK (A8.3)
tailstock pin out, it may cause
machine damage.
MUST RUN QUILL
Please press quill ADV. Button.
ADV.AFTER RUN
QUILL JOG (A8.4)
Check if the steady is too close
to the tailstock press RESET
STEADY
key to cancel the alarm then
OVERTRAVEL (A8.5)
move the steady rest to
nagetive direction.
Check if the air pressure is too
low.
AIR PRESSURE
Check the air pressure switch.
LOW (A8.6)
Check if the air pressure signal
*X1.5=0(**X5.5=0).
Check if spindle brake is ON.
SPINDLE BRAKE
Please release spindle brake
ON (A8.7)
before run spindle.
DESCRIPTION
A-7
ADDRESS
ALARM
NUMBER
A9.0
2056
A9.1
2057
A9.2
2058
A9.3
2059
A9.4
2060
A9.5
2061
A9.6
2062
A9.7
2063
CHECKING POINT &

TROUBLESHOOTING
Live tool rotating speed is over
MILLING S CODE
limit, please reduce live tool
ERROR (A9.0)
rotating speed.
Check the turret clamp sensor
TURRET CLAMP
signal *X3.0(**X7 0).
ERROR (A9.1)
Check if turret was combined
completely.
PARTS CATCHER
Parts catcher out or tool setter
OUT/TOOL SETTER arm down on MDI operation
DOWN PLEASE
mode must run in single block
OPERATE ON
mode, please setting it.
SINGAL BLOCK
MODE (A9.2)
When spindle synchronous is
SPINDLE
running,it can not change rotate
SYNCHRONOUS
direction, please cancel spindle
INTERLOCK (A9.3)
synchronous command at first.
Tool setter can not use with part
catcher at the same time ,
TOOL SET DOWN
please to turn back the tool
(A9.4)
setter before using the part
catcher.
Part catcher can not use with
tool setter at the same time,
PARTS CATCHER
please to turn back the parts
OUT (A9.5)
catcher before using the tool
setter.
"MILLING SERVO
OFF".PLEASE PUSH
RESET FOR
MILLING SERVO ON
(A9.6)
Can not use the bar pusher
SUB SPINDLE
when sub spindle chuck clamp,
CHUCK
please to unclamp the sub
CLOSE(A9.7)
spindle chuck at first.
DESCRIPTION
A-8
ADDRESS
ALARM
NUMBER
DESCRIPTION
A10.0
2064
SUB SPINDLE
CHUCK OPEN
(A10.0)
A10.1
2065
SUB SPINDLE RUN

LOCK (A10.1)
A10.2
2066
A10.3
2067
A10.4
2068
SUB SPINDLE
BRAKE ON (A10.4)
A10.5
2069
SPINDLE
SYNCHRONOUS
RUN LOCK (A10.5)
A10.6
2070
SPINDLE
SYNCHRONOUS
CHUCK
CAN NOT ALL OPEN
(A10.6)
A10.7
2071
GEAR NO READY
(A10.7)
SUB SPINDLE
CHUCK INTERLOCK
(A10.2)
SUB SPINDLE C
AXIS MODE CAN
NOT RUN SPINDLE
(A10.3)
A-9
CHECKING POINT &

TROUBLESHOOTING
Sub spindle can not running
when chuck was unclamped ,
please to clamp the sub spindle
chuck at first.
Sub spindle running and
locking , please stop sub
spindle before running others.
Sub spindle chuck interlock,
please check if the chuck
sensor is normal.
When sub spindle running on c
axis mode, others sub spindle
function can not run, please to
turn off the c axis mode first.
When sub spindle brake was
clamped, other sub spindle
function can not run, please to
release the brake at first.
running the any other function
about spindle can not run.
Please stop spindle
synchronous running.
running the chuck of spindle
and sub spindle can not
unclamp at the same time.
The gear position of speed
change did not confirm, please
check if the sensor is normal.
ADDRESS
ALARM
NUMBER
A11.0
2072
A11.1
2073
A11.2
2074
A11.3
2075
A11.4
2076
A11.5
2077
A11.6
2078
A11.7
2079
DESCRIPTION
CHECKING POINT &

TROUBLESHOOTING
Check air pressure value of
LUB AIR PRESSURE lubricator.
ERROR (A11.0)
Check signal *X10.4(**X24.4)
and *X10.6(**X24.6).
*X0.6=1(**X8.6=1)
Tailstock connect pin is at out
PLEASE SETTING
position, please to turn back the
TAILSTOCK MODE connect pin.
(A11.1)
TAILSTOCK PIN
Tailstock connect pin is acting,
OUT ALARM (A11.2) please set to the tailstock
mode.
PLEASE TURN ON Sub-SP. coolant using(k24.4=1)
COOLANT (A11.3)
,must turn coolant ON.
TAILSTOCK BRAKE
CLAMP, PLEASE
CHECK TAILSTOCK
BRAKE RELEASED
ON NOT!(A11.4)
COOLANT LEVEL
LOW ALARM (A11.5)
CHUCK PRESSURE
ERROR (A11.6)
AIR CHUCK
SENSOR ERROR
(A11.7)
*For FANUC 0i-T series controller signals

**For FANUC 18i-T series controller signals
A-10
ADDRESS
ALARM
NUMBER
A12.0
2080
A12.1
2081
A12.2
2082
A12.3
2083
A12.4
2084
A12.5
2085
A12.6
2086
A12.7
2087
ADDRESS
ALARM
NUMBER
A13.0
2088
A13.1
2089
A13.2
2090
A13.3
2091
A13.4
2092
A13.5
2093
A13.6
2094
A13.7
2095
DESCRIPTION
CHECKING POINT &

TROUBLESHOOTING
SP TOOL LIFE VALUE

OVER (A12.0)
SP TOOL BREAK VALUE
OVER (A12.1)
X-AXIS TOOL LIFE
VALUE OVER (A12.2)
X-AXIS TOOL BREAK
VALUE OVER (A12.3)
Z-AXIS TOOL LIFE VALUE
OVER (A12.4)
Z-AXIS TOOL BREAK
VALUE OVER (A12.5)
SP2 TOOL LIFE VALUE
OVER (A12.6)
SP2 TOOL BREAK VALUE
OVER (A12.7)
DESCRIPTION
SP3 TOOL LIFE VALUE
OVER (A13.0)
SP3 TOOL BREAK VALUE
OVER (A13.1)
SP1 TOOL MISSING
VALUE ARRIVAL (A13.2)
SP2 TOOL MISSING
SP3 TOOL MISSING
X-AXIS TOOL MISSING
Z-AXIS TOOL MISSING
C-AXIS TOOL MISSING
A-11
CHECKING POINT &

TROUBLESHOOTING
ADDRESS
ALARM
NUMBER
A14.0
2096
A14.1
2097
A14.2
2098
A14.3
2099
A14.4
2100
A14.5
2101
A14.6
2102
A14.7
2103
ADDRESS
ALARM
NUMBER
A15.0
2104
DESCRIPTION
CHECKING POINT &

TROUBLESHOOTING
Y-AXIS TOOL MISSING

VALUE ARRIVAL
(A14.0)
C-AXIS TOOL LIFE
VALUE OVER (A14.1)
C-AXIS TOOL BREAK
VALUE OVER (A14.2)
Y-AXIS TOOL LIFE
VALUE OVER (A14.3)
Y-AXIS TOOL BREAK
VALUE OVER (A14.4)
PLEASE SELECT
QUILL DIRECTION BY
PUSH BUTTON ON
MANUAL MODE
AFTER HYD.MOTOR
STARTED (A14.5)
LOADING WITHOUT MATERIAL
END OF WORKPICE
LOADING OR UNLOADING IS
M48 INTERRUPTION
BREAK OFF
DESCRIPTION
CHECKING POINT &

TROUBLESHOOTING
LOADING OR UNLOADING IS
LOADING TIME OVER
OVERTIME
A15.1
A15.2
A15.3
A15.4
A15.5
A15.6
A15.7
*For FANUC 0i-T series controller signals

**For FANUC 18i-T series controller signals
A-12
2. Turret resetting procedure

I. Resetting turret reference position:
The turret indexing operation might be interrupted by following:
(1) Press EMERGENCY STOP button.
(2) Power OFF.
(3) Collision.
If the turret indexing operation is interrupted, it may cause the turret
index incorrect or incomplete. The turret index button light becomes
OFF and the turret is not ready for indexing. It is necessary to
perform Resetting turret reference position procedure as following:
1. Set K7.5 to 1 Switch turret into JOG modeas following steps
Fig.1
Fig.2
A-13
Fig.3.
Set
K7#5=1
Fig.4.
A-14
2. Set the MODE switch to HANDLE

posititon.
3. Press FEED HOLD and SPINDLE

STOP at the same time. Then turret is
unclamp.
4. Press +X buttonCWor X button

CCW to rotate the turret to TOOL NO. 1.
A-15
5. After the red arrow which are on cover and turret match each other,
press [RESET] key to clamp the turret head.
Fig.5
A-16
6.Set K7.5 to 0return to normal mode.

The turret reference position is set, please perform the Tool No
Resetting procedure as following:
7. Press FEED HOLD and SP. STOP button at the same time. Then
turret head is unclamping.
8. Set the MODE switch to ZERO RETURN position.
9. Press FEEDHOLD and +X button. (To set the current tool as tool
no.1)
A-17
10. Press RESET to clamp the turret.
11. Restart the machine.
A-18
II. Tool number resetting

If the tool no. is incorrect, it may cause collision between tool and
workpiece or chuck. It is necessary to perform tool number
resetting procedure as following:
1. Set the MODE to HANDLE position.
2. Rotate turret to TOOL NO.1 (the nameplate shows NO.1 but the
TOOL NO. SELECT switch may not select NO.1)
3. Press FEED HOLD and SP. STOP. at the same time. (Press
the right side FEED HOLD to operator thr right turret.)
4. Set the MODE switch to ZRN position.
A-19
5. Select TOOL NO.1.
6. Press INDEXING button. Then turret rotates to TOOL NO.1.
7. Press RESET key to clamp the turret.
8. The tool no. resetting procedure is completed.
A-20
Appendix B
GMTK- Code function
Contant
1. G-Code and M-Code function........................................................... B-1
1-1 G-Code function .......................................................... B-1
1-2 M-Code function .......................................................... B-5
2. T-Code function ................................................................................ B-7
3. K-Code function................................................................................ B-9
1. G-Code and M-Code function

1-1G-Code function
G code system(Note 7)
Group
A
G00
G00
G00
G01
G01
G01
Function
Positioning (rapid traverse)
Linear Interpolation (Cutting feed)
01
G02
G02
G02
Circular interpolation CW
G03
G03
G03
Circular interpolation CCW
G04
G04
G04
Dwell
G07.1
(G107)
G07.1
(G107)
G07.1
(G107)
G08
G08
G08
G10
G10
G10
Programmable data input
G11
G11
G11
Programmable data input mode cancel
G12.1
G12.1
G12.1
(G112)
(G112) (G112)
G13.1 G13.1 G13.1
(G113)
(G113) (G113)
G17
G17
G17
G18
G18
G18
G19
G19
G19
G20
G20
G70
Cylindrical interpolation
00
Look head control
Polar coordinate interpolation mode

21
Polar coordinate interpolation cancel mode
XpYp plane selection
16
ZpXp plane selection

YpZp plane selection
Inch data input
06
G21
G21
G71
G22
G22
G22
Metric data input

Stored stroke check function on
09
G23
G23
G23
G25
G25
G25
Stored stroke check function off

Spindle speed fluctuation detection off
08
G26
G26
G26
Spindle speed fluctuation detection on
G27
G27
G27
Reference point return check
G28
G28
G28
Return to reference point return

00
G30
G30
G30
2nd, 3rd, 4th reference point return
G31
G31
G31
Skip function
B-1
Group
A
G32
G33
G33
Function
Thread cutting
01
G34
G34
G34
Variablelead thread cutting

Automatic tool compensation X (When the
bit 3 (G36) of parameter No. 3405 is set to
0)
G36
G36
G36
G37
G37
G37
Automatic tool compensation Z

00
G37.1
G37.1
G37.1
G37.2
G37.2
G37.2
G39
G39
G39
G40
G40
G40
G41
G41
G41
G42
G42
G42
Tool nose radius compensation right
G50
G92
G92
Coordinate system setting, max. spindle

speed setting
G50.3
G92.1
G92.1
G50.2 G50.2 G50.2

(G250)
(G250) (G250)
G51.2
G51.2
G51.2
(G251)
(G251) (G251)
G52
G52
G52
Automatic tool compensation X

Automatic tool compensation Z
Corner circular interpolation
Tool nose radius compensation cancel
07
00
Tool nose radius compensation left
Workpiece coordinate system preset

Polygonal turning cancel
20
Polygonal turning
Local coordinate system setting
00
G53
G53
G53
G54
G54
G54
Workpiece coordinate system 1 selection
G55
G55
G55
G56
G56
G56
Machine coordinate system setting

14
G57
G57
G57
G58
G58
G58
G59
G59
G59
G60
G60
G60
G65
G65
G65
G66
G66
G66
G67
G67
G67
Single direction positioning

00
Macro calling
Macro modal call
12
Macro modal call cancel
B-2
Group
Function
G70
G70
G72
Finishing cycle
G71
G71
G73
Stock removal in turning
G72
G72
G74
Stock removal in facing
G73
G73
G75
G74
G74
G76
End face peck drilling
G75
G75
G77
Outer diameter/internal diameter drilling
G76
G76
G78
Multiple threading cycle
G71
G71
G72
G72
G72
G73
G73
G73
G74
G74
G74
G75
Traverse grinding cycle (for grinding machine)

Traverse direct constantdimension grinding
cycle
(for grinding machine)
Oscilation grinding cycle (for grinding machine)
Oscilation direct constantdimension grinding
cycle
(for grinding machine)
Canned cycle for drilling cancel
00
01
G80 G80 G80
Pattern repeating
G83
G83
G83
Cycle for face drilling
G84
G84
G84
Cycle for face tapping
G86
G86
G86
G87
G87
G87
Cycle for side drilling
G88
G88
G88
Cycle for side tapping
G89
G89
G89
Cycle for side boring
G90
G77
G20
Outer diameter/internal diameter cutting cycle
G92
G78
G21
G94
G79
G24
G96
G96
G96
G97 G97 G97

G98
G94
G94
G99 G95 G95

-
01
G91
G91
G98
G98
G99
G99
Cycle for face boring
Thread cutting cycle

End face turning cycle
02
05
G90 G90
10
Constant surface speed control

Constant surface speed control cancel
Per minute feed
Per revolution feed
Absolute programming
03
Incremental programming
Return to initial level
11
Return to R point level
B-3
(Note 1) G codes marked " " are initial G codes when turning power
on.For G20 and G21, the G code before turning power off
remains. G00 or G01 can be selected by parameter setting.
(Note 2) G codes of group 00 are not modal. They are only effective in
the block in which they are specified.
(Note 3) If a G code not listed on the table of G codes is inputted, or
optional Gcode not specified in the system is commanded, an
alarm (No. 010) is displayed.
(Note 4) A number of G codes can be specified in the same block. When
more than one G code of the same group is specified, the G
code specified later is effective.
(Note 5) If any G code of group 01 is specified in a canned cycle mode,
the canned cycle is automatically cancelled and the G80
condition is entered. However a G code of group -1 is not
affected by any of the canned cycle G codes.
(Note 6) A G code is displayed from each group.
(Note 7) G code system B and C are options. Whether G code system B
or C is set by parameter No.0036 : GSPC.
B-4
1-2M-Code function
MDESCRIPTION
code
M00 Program stop
M01 Option stop
M02 End of program
M03 Main spindle rotate on clockwise
Main spindle rotate on
M04
counter-clockwise
M05 Main spindle stop
M08 Coolant on
M09 Coolant off
M10 Main chuck unclamp
M11 Main chuck clamp
M12 Tailstock forward
M13 Tailstock backward
M14 Tailstock quill forward
M15 Tailstock quill backward
Tailstock quill forward on
M16
pressure #2
Tailstock quill backward on
M17
pressure #2
M18 C-axis function off
M19 C-axis function on
M20 Main air blow on
M21 Main air blow off
Living tool free(just for servo
M22
motor)
M23 Chamfering on
M24 Chamfering off
M25 In-position check valid
M26 In-position check invalid
M27 Check on of chuck air seal
M28 Check off of chuck air seal
M29 Rigid taping on
M30 End of program & reset
M31 Chuck open,spindle can rotating.
Chuck open,spindle can not
M32
rotating
M35 Auto toolset down
M36 Auto toolset up
M37 Main spindle brake clamp
M38 Main spindle brake unclamp
Mcode
M40
M41
M42
M43
M44
M45
M46
M47
M48
M49
M50
M58
M59
M60
DESCRIPTION
Spindle in neutral gear
Spindle low speed gear
Spindle high speed gear
Spindle synchronous on clockwise
Spindle synchronous on
counter-clockwise
Spindle synchronous stop
Call b/f allow
Bar feeder m code
Bar feeder mcode (loading)
Bar feeder mcode
Bar feeder mcode
Option hight- pressure pump on
Option hight- pressure pump off
Pmc tailstock mode
M61 Chip conveyor forward

M63 Chip conveyor stop
M64
M65
M68
M69
Auto door close

Auto door open
Parts catcher out
Parts catcher in
M70 Spindle center air blow off

M71 Spindle center air blow on
M73 Living tool rotate on clockwise
Living tool rotate on
M74
counter-clockwise
M75 Living tool stop
Living tool control from pmc trans to
M76
nc
Living tool control from nc trans to
M77
pmc
Two-sides of pneumatic chuck
M80
simultaneity on
Two-sides of pneumatic chuck
M81
simultaneity off
M82 Spindle chuck unclamp pressure #2
M83 Spindle chuck clamp pressure #2
M84
M85
M86
M87
B-5
Steady rests #1 clamp

Steady rests #1 unclamp
Steady rests #2 clamp
Steady rests #2 unclamp
MDESCRIPTION
code
M88 Steady rests #3 clamp
M89 Steady rests #3 unclamp
Out-side pneumatic chuck
simultaneity on
Out-side pneumatic chuck
M91
simultaneity off
M90
M97 Same with m0, and chuck stop

M98 Call sub program
M99 Sub program end
M108 Spray washing on
M109 Spray washing off
MDESCRIPTION
code
M272 Sub spindle push bar
Sub spindle chuck unclamp
M282
pressure #2
Sub spindle chuck clamp pressure
M283
#2
M300 Communication between head 1
-M399 and head 2.
M500 M
599
M1000
M1360
M10000
M14096
M2000
M2360
M20000M24096
M138 PMC TAILSTOCK PIN CLAMP

M139 Pmc tailstock pin unclamp
M159M166 8 m code
M196 Load monitor function on

M197 Load monitor function off
M203 Sub spindle rotate on clockwise
Sub spindle rotate on
M204
counter-clockwise
M205 Sub spindle stop
M210 Sub chuck unclamp
M211 Sub chuck clamp
M218 Sub spindle c-axis function off
M219 Sub spindle c-axis function on
M220 Sub air blow on
M221 Sub air blow off
Sub-spindle center jet out water
M227
on
Sub-spindle center jet out water
M228
off
M237 Sub spindle brake clamp
M238 Sub spindle brake unclamp
M270 Sub spindle through air blow off
M271 Sub spindle through air blow on
B-6
Spindle load setting

1 degree indexing of main spindle
0.088 degree indexing of main
spindle
1 degree indexing of sub-spindle
0.088 degree indexing of
sub-spindle
2. T-Code function
No.
DATA
ADDRESS
OUTPUT
ADDRESS
T00
R812.2
PARTS CONVERYOR TIME.
T02
R103.3
CHUCK PROXIMITY SWITCH CHECK TIME.
T04
R53.6
AIRBLOW TIME WHEN CONNECTION PIN

OUT. (TAILSTOCK BY PMC CONTROL)
T06
A7.4
POWER ON ALM DISPLAY DELAY TIME.
T08
R51.7
THE CHECKING TIME AFTER QUILL ADV.
T10
R1033.6
SPINDLE LOAD DETECTION DELAY TIME.
T12
R1032.5
SPINDLE LOAD DETECTION CONFIRM

TIME.
T14
R816.7
THE STOP TIME OF LUBRICATOR OIL OF

PRESSURE RELIEF TYPE
T16
R816.6
THE ON TIME OF LUBRICATOR OIL OF

PRESSURE RELIEF TYPE
10
T18
R813.7
LUB. PRESSURE DELAY CHECKING TIME

OF PRESSURE RELIEF TYPE.
11
T20
R826.2
DH-65 B/F Z DELAY
12
T22
R826.3
DH-65 B/F Z TIMER
13
T24
R826.4
DH-65 B/F Z FINISH DELAY
14
T26
R826.5
DH-65 LOADING FINISH DELAY
DESCRIPTION
B-7
No.
DATA
ADDRESS
OUTPUT
ADDRESS
15
T28
R22.4
CHIP CONVEYOR C.W. TIME
16
T30
R22.5
CHIP CONVEYOR C.W. STOP TIME
17
T32
R52.6
18
T34
R52.7
M15 FINISH TIME (JUST FOR GS-200

SERIES)
M14 FINISH TIME (JUST FOR GS-200
SERIES)
19
T36
R703.3
PROXIMITY SIGNAL DELAY CHECKING

TIME OF SUB-CHUCK.
20
T38
R75.7
HYDRAULIC PROGRAMABLE
TAILSTOCK ADV. DELAY TIME.
21
T40
R76.7
HYDRAULIC PROGRAMABLE
TAILSTOCK BRAKE DELAY TIME.
22
T42
R160.5
LUBRICATION OIL SPRAY ACTION

TIMER (JUST FOR GS-400 SERIES)
23
T44
R160.6
LUBRICATION OIL SPRAY STOP TIMER

(JUST FOR GS-400 SERIES)
24
T46
R845.2
1ST PNEUMATIC CHUCK UNCLAMP

DELAY FINISH TIME
25
T48
R845.6
1ST PNEUMATIC CHUCK CLAMP DELAY

FINISH TIME
DESCRIPTION
26
T50
R849.2
2ND PNEUMATIC CHUCK UNCLAMP

DELAY FINISH TIME
27
T52
R849.6
2ND PNEUMATIC CHUCK CLAMP

DELAY FINISH TIME
28
T54
R403.2
I/O TURRET UNCLAMP DELAY FINISH

TIME
29
T56
TMR40
~TMR73
LOAD MONITOR FUNTION
B-8
3. K-Code function
K00 7
6
DRLK
HYDSW CKPS
NAME&BIT
4
SPDRN
3
HYDST
2
PTCH
1
STCK
0
TLSTEP
DESCRIPTION
BIT 0
1: TOOL SETTER IS EQUIPPED.

0: TOOL SETTER IS NOT EQUIPPED.
BIT 1
1: ENABLE CYCLE START WHEN CHUCK IS UNCLAMP

0: DISABLES CYCLE START WHEN CHUCK IS UNCLAMP
BIT 2
1: PARTS CATCHER IS EQUIPPED.

0: PARTS CATCHER IS NOT EQUIPPED.
BIT 3
1: HYD. PUMP START BUTTON IS UNUSED

0: HYD. PUMP START BUTTON IS USED
BIT 4
1: THE SPINDLE WILL NOT ROTATE WHEN PROGRAM IS

RUNNING IN DRY RUN CONDITION.
0: THE SPINDLE RUNNING ENABLEIN DRY RUN
CONDITION.
BIT 5
1: CHUCK CLAMP/UNCLAMP CONFIRMATION SWITCH IS

EQUIPPED.
0: CHUCK CLAMP/UNCLAMP CONFIRMATION PROXIMITY
SWITCH IS NOT EQUIPPED.
BIT 6
1: I/O LINK TURRET CLAMP/UNCLAMP CONFIRMATION IS

EQUIPPED WITH SINGLE PROXIMITY.
0: I/O LINK TURRET CLAMP/UNCLAMP CONFIRMATION IS
EQUIPPED WITH TWIN PROXIMITY.
BIT 7
B-9
K01
6
DH65
NAME&BIT
<
5
KEEP RELAY
4
3
SPNCKM SPNM
>
2
QLPS
LTCO
DESCRIPTION
BIT 0
1: USER COUNTER IS EQUIPPED, USE M-CODE (M30).

0: USER COUNTER IS EQUIPPED, USE M-CODE (M69).
BIT 1
1: LIVETOOL CONFIRM THE ORIGINAL POSITION BEFORE

TOOL CHANGE.
0: LIVETOOL DISCONFIRM THE ORIGINAL POSITION
BEFORE TOOL CHANGE.
BIT 2
1: QUILL PROXIMITY IS EQUIPPED.

0: QUILL PROXIMITY IS NOT EQUIPPED.
BIT 3
1: THE AUTO DOOR IS EQUIPPED.

0: THE AUTO DOOR IS NOT EQUIPPED.
BIT 4
1: CHUCK COMMAND M10/M11 IS EFFECTIVE ,WHEN THE

SPINDLE IS ROTATING.
0: CHUCK COMMAND M10/M11 IS NOT EFFECTIVE , WHEN
THE SPINDLE IS ROTATING.
BIT 5
1: LUBRICATOR IS PRESSURE RELIEF TYPE.

0: LUBRICATOR IS MICROELECTROMIC TYPE.
BIT 6
1: THE AIRBLOW CONFIRMATION SWITCH IS NOT

EQUIPPED ON THE TAILSTOCK BY PMC AXIS CONTROL.
0: THE AIRBLOW CONFIRMATION SWITCH IS EQUIPPED
ON THE TAILSTOCK BY PMC AXIS CONTROL.
BIT 7
1: SPINDLE SPEED ARRIVAL SIGNAL IS CHECKED.

0: SPINDLE SPEED ARRIVAL SIGNAL IS NOT CHECKED.
B-10
<
K02
7
MR
NAME&BIT
KEEP RELAY
4
3
>
2
BFM48
DESCRIPTION
BIT 0
1: PARTS CATCHER OF GS-200 TYPE.

0: STANDARD PARTS CATCHER TYPE.
BIT 1
1: QUILL OF GS-200 TYPE.

0: STANDARD QUILL TYPE.
BIT 2
1: FOUR PROXIMITY ON PARTS CATCHER FOR GS-200

SERIES.
0: TWO PROXIMITY ON PARTS CATCHER FOR GS-200
SERIES.
BIT 3
1: 0I-T AUTO DOOR KEY SELECT.

0: 18I-T AUTO DOOR KEY SELECT.
BIT 4
1: USE COOLANT LOW LEVEL DETECTION

0: UNUSE COOLANT LOW LEVEL DETECTION
BIT 5
1: SIGNAL IS TRIGGERED WHEN CHUCK CLAMPED FOR

LNS B/F.
0: SIGNAL IS TRIGGERED WHEN CHUCK UNCLAMPED FOR
LNS B/F.
BIT 6
1: TAILSTOCK SETTING OF GCL-2 PLUS TYPE.

0: OTHER TAILSTOCK SETTING.
BIT 7
1: MEMORY RESTART IS NOT EECTIVE.

0: MEMORY RESTART IS EECTIVE.
B-11
<
K03
NAME&BIT
KEEP RELAY
4
3
>
2
DESCRIPTION
BIT 0
1: SUB-CHUCK PROXIMITY IS EQUIPPED.

0: SUB-CHUCK PROXIMITY IS NOT EQUIPPED.
BIT 1
1: SUB-SPINDLE SPEED ARRIVAL SIGNAL CHECKING.

0: SUB-SPINDLE SPEED ARRIVAL SIGNAL NOT CHECKING.
BIT 2
1: GS-400 STEADY REST PIN SET

0: STANDARD
BIT 3
1: PNEUMATIC CHUCK.
0: STANDARD HYDRAULIC CHUCK.
BIT4
1: PNEUMATIC CHUCK CONFIRMATION PROXIMITY

SWITCH SIGNAL CHECK ON OUTSIDE AND INSIDE (TWIN
CHUCK).
SWITCH SIGNAL CHECK ONLY ON THE INSIDE.
BIT 5

SWITCH IS NOT EQUIPPED.
SWITCH IS EQUIPPED.
BIT 6
1: NON-INDUCTION CHECK OF CHUCK PROXIMITY

SWITCH.
0 INDUCTION CHECK OFCHUCK PROXIMITY SWITCH.
BIT 7
1: CHUCK AND SUB-CHUCK IS CONTROLLED

RESPECTIVELY.
0: CHUCK AND SUB-CHUCK IS CONTROLLED TOGETHER.
B-12
<
K04
KEEP RELAY
4
3
>
2
TLHPMA TLTND
NAME&BIT
BIT 0
BIT 1
DESCRIPTION
1: X-AXIS ZERO RETURN IS UNNECESSARY WHEN TOOL
SETTER IS USED.
0: X-AXIS ZERO RETURN IS NECESSARY WHEN TOOL
SETTER IS USED.
1: TOOL SETTER WITH AUTOMATIC.
0: TOOL SETTER WITH MANUAL.
BIT 2
1: EMERGENCY STOP ON CHIP CONVEYOR IS NOT

EQUIPPED.
0: EMERGENCY STOP ON CHIP CONVEYOR IS EQUIPPED.
BIT 3
1: 0I-T STEADY REST KEY SELECT.

0: 18I-T STEADY REST KEY SELECT.
BIT 4
1: USE PUSH BUTTON WITH MANUAL SPINDLE SELECT.

0: USE ROTARY SWITH WITH MANUAL SPINDLE SELECT.
BIT 5
1: THE KEY CAN CONTROL THE LED OF AXES DIRECTION.

0: PLC CONTROL THE LED OF AXES DIRECTION.
BIT 6
1: TO SET KIRIU COOLANT

0: TO SET 10 BAR COOLANT
BIT 7
1: TOOL CHANGE BEFORE Y AXIS MUST IN ORIGIN POINT

0: TOOL CHANGE THAT Y AXIS DO NOT NEED TO BACK
ORIGIN POINT
B-13
<
K05
KEEP RELAY
4
3
>
2
PAT
NAME&BIT
DESCRIPTION
BIT 0
1: EXTERNAL HANDWHEEL IS EQUIPPED.

0: EXTERNAL HANDWHEEL IS NOT EQUIPPED.
BIT 1
1: 2nd STEADY REST

0: WITHOUT 2nd STEADY REST
BIT 2
1: M02 CODE IS HOLDING PROGRAM AND NOT RETURN

TO PROGRAM HEAD.
0: M02 CODE IS HOLDING PROGRAM AND RETURN TO
PROGRAM HEAD.
BIT 3
POSITION SELECTION OF THE BOTTON OF OIL

PRESSURE PROGRAMMABLE TAILSTOCK KEY
BIT 4
1: AFTER SUB-SPINDLE BRAKED, SECOND C AXIS OFF.

0: AFTER SUB-SPINDLE BRAKED, SECOND C AXIS NOT
OFF.
BIT 5
1: AFTER SUB-SPINDLE BRAKED, SECOND C AXIS

POSITION MEMORY
0: AFTER SUB-SPINDLE BRAKED, SECOND C AXIS
POSITION NOT MEMORY
BIT 6
BIT 7
1: WHEN SECOND PNEUMATIC CHUCK(OUTSIDE)

UNCLAMP, THE SPINDLE CANT RUN.
0: WHEN SECOND PNEUMATIC CHUCK(OUTSIDE)
UNCLAMP, THE SPINDLE CAN RUN.
B-14
<
K06
7
SPORC
NAME&BIT
BIT 0
KEEP RELAY
4
3
>
2
CSRD
DESCRIPTION
1: LOAD MONITOR WITH TOOL LIFE MANAGEMENT.
0: LOAD MONITOR WITHOUT TOOL LIFE MANAGEMENT .
BIT 1
BIT 2
1: THE STATE OF OPERATE KEY WILL KEEPING WHEN DO

RESTART
0: THE STATE OF OPERATE KEY WILL CAN NOT KEEPING
WHEN DO RESTART
BIT 3
SPINDLE RIGID TAPPING DIRECTION SETTING (FOR BZ

SENSOR) (UNNECESSARY CHANGE).
BIT 4
1:C AXIS SERVO OFF AFTER SPINDLE BRAKED.

0: C AXIS SERVO NOT OFF AFTER SPINDLE BRAKED.
BIT 5
1: C AXIS SERVO POSITION MEMORY AFTER SPINDLE

BRAKED.
0: C AXIS SERVO POSITION NOT MEMORY AFTER
SPINDLE BRAKED.
BIT 6
SPINDLE DIRECTION SET (UNNECESSARY CHANGE).
BIT 7
1: SPINDLE ORIENTATION CANCEL BY RST IS

EFFECTIVE.
0: SPINDLE ORIENTATION CANCEL BY RST IS NOT
EFFECTIVE.
B-15
<
K07
KEEP RELAY
4
3
>
2
LNKJG
NAME&BIT
BIT 0
0
TE
DESCRIPTION
TURRECT ERROR STATE ( UNNESSARY CHANGE )
BIT 1
BIT 2
1:THE SPINDLE NOT STOP WHEN BREAK VALUE ARRIVE.

(FOR LOAD MONITOR FUNCTION)
0:THE SPINDLE STOP WHEN BREAK VALUE ARRIVE.
(FOR LOAD MONITOR FUNCTION)
BIT 3
BIT 4
1: THE SET FROM JAPANESE CUSTOMER REQUEST (NO

DISPLAY EMG ALARM)
0: STANDARED
BIT 5
1: I/O LINK TURRET MANUAL ADJUST BY JOG IS

EFFECTIVE.
0: I/O LINK TURRET MANUAL ADJUST BY JOG IS NOT
EFFECTIVE.
BIT 6
BIT 7
B-16
<
K08
NAME&BIT
KEEP RELAY
4
3
>
2
DESCRIPTION
BIT 0
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
BIT 6
BIT 7
B-17
<
K09
KEEP RELAY
4
3
>
2
SPRNMSH SPRNMSG SPRNMSF SPRNMSE SPRNMSD SPRNMSC SPRNMSB SPRNMSA
NAME&BIT
DESCRIPTION
BIT 0
1: SPINDLE RUNING COMMAND M10 (CHUCK

UNCLAMP ) ,SPEED RANGE B
0: STANDARD SETTING
BIT 1

UNCLAMP ) ,SPEED RANGE C
0: STANDARD SETTING
BIT 2

UNCLAMP ) ,SPEED RANGE D
0: STANDARD SETTING
BIT 3

UNCLAMP ) ,SPEED RANGE E
0: STANDARD SETTING
BIT 4

UNCLAMP ) ,SPEED RANGE F
0: STANDARD SETTING
BIT 5

UNCLAMP ) ,SPEED RANGE G
0: STANDARD SETTING
BIT 6

UNCLAMP ) ,SPEED RANGE H
0: STANDARD SETTING
BIT 7

UNCLAMP ) ,SPEED RANGE I
0: STANDARD SETTING
B-18
<
K10
5
LNS
NAME&BIT
KEEP RELAY
4
3
MEG
>
2
IEMCA SBOTS
65WP
BF542
DESCRIPTION
BIT 0
1: STANDAR B/F (542) IS NOT EQUIPPED,

0: STANDAR B/F (542) IS EQUIPPED.
BIT 1
1: DH-65 B/F WITH PLC CONTROL IS EQUIPPED.

0: DH-65 B/F WITH PLC CONTROL IS NOT EQUIPPED.
BIT 2
1: IEMCA B/F IS EQUIPPED.

0: IEMCA B/F IS NOT EQUIPPED.
BIT 3
1: ARGENTINA B/F IS EQUIPPED.

0: ARGENTINA B/F IS NOT EQUIPPED .
BIT 4
1: MAGAZINE B/F IS EQUIPPED.

0: MAGAZINE B/F IS NOT EQUIPPED .
BIT 5
1: LNS B/F IS EQUIPPED.

0: LNS B/F IS NOT EQUIPPED .
BIT 6
1: USE TOPTEKS LOADING & UNLOADING

0: NOT USE TOPTEKS LOADING & UNLOADING
BIT 7
B-19
<
K11
KEEP RELAY
4
3
>
2
SRT
NAME&BIT
BIT 0
DESCRIPTION
1: SAUTER TURRET ORIENTATION MODE SELECT.
0: SAUTER TURRET STANDARD MODE SELECT.
BIT 1
BIT 2
BIT 3
BIT 4
BIT 5
BIT 6
1: FOR SPINDLE RUNNING TEST

0: STANDARD SETTING
BIT 7
1: SPINDLE TOTAL RUNNING TIME RESET IS EFFECTIVE.

0: SPINDLE TOTAL RUNNING TIME RESET IS NOT
EFFECTIVE.
B-20
<
K20
M159
M151
NAME&BIT
KEEP RELAY
4
3
BF
SPLD
>
2
PMCTS
IOLNK
STTS
DESCRIPTION
BIT 0
1: STANDAR TAILSTOCK IS NOT EQUIPPED.

0: STANDAR TAILSTOCK IS EQUIPPED.
BIT 1
1: I/O LINK TURRET IS NOT EQUIPPED.

0: I/O LINK TURRET IS EQUIPPED.
BIT 2
1: TAILSTOCK BY PMC AXIS CONTROL IS NOT EQUIPPED.

0: TAILSTOCK BY PMC AXIS CONTROL IS EQUIPPED.
BIT 3
1: SPINDLE LOAD MONIT IS EFFECTIVE.

0: SPINDLE LOAD MONIT IS NOT EFFECTIVE.
BIT 4
1:BAR FEEDER IS EQUIPPED.

0: BAR FEEDER IS NOT EQUIPPED.
BIT 5
1: LOAD MONITOR FUNCTION IS EQUIPPED.

0: LOAD MONITOR FUNCTION IS NOT EQUIPPED
BIT 6
BIT 7
1: M159~M166 CODE IS USED.

0: M159~M166 CODE IS NOT USED.
B-21
<
K21
KEEP RELAY
4
3
>
2
STD
NAME&BIT
BIT 0
1
OPB
0
65WOP
DESCRIPTION
1:DH-65 B/F WITHOUT PLC CONTROL IS EQUIPPED.
0: DH-65 B/F WITHOUT PLC CONTROL IS NOT EQUIPPED.
BIT 1
BIT 2
1:STEADY IS EQUIPPED.
0: STEADY NOT EQUIPPED.
BIT 3
1:SAUETR TURRET IS EQUIPPED.

0: SAUETR TURRET IS NOT EQUIPPED.
BIT 4
1: HYDRAULIC PROGRAMABLE TAILSTOCK IS EQUIPPED.

0: HYDRAULIC PROGRAMABLE TAILSTOCK IS NOT
QUIPPED.
BIT 5
1:EXTERNAL COUNTER IS EQUIPPED.

0: EXTERNAL COUNTER IS NOT EQUIPPED.
BIT 6
1:10 BAR COOLANT IS EQUIPPED.

0: 10 BAR COOLANT IS NOT EQUIPPED.
BIT 7
B-22
<
K22
E6
E5
E4
NAME&BIT
KEEP RELAY
4
3
E3
CF
>
2
CS
DESCRIPTION
BIT 0
1:SUB-SPINDLE IS EQUIPPED.
0: SUB-SPINDLE IS NOT EQUIPPED.
BIT 1
1:LIVE TOOLING BY SERVO MOTOR.

0: LIVE TOOLING BY SPINDLE MOTOR.
BIT 2
1: CS AXIS CONTROL IS EQUIPPED.

0: CS AXIS CONTROL IS NOT EQUIPPED.
BIT 3
1: CF AXIS CONTROL IS EQUIPPED.

0: CF AXIS CONTROL IS NOT EQUIPPED.
BIT 4
1: LIVE TOOLING (E) IN 3TH.

0:OTHERS
BIT 5

0: OTHERS
BIT 6

0: OTHERS
BIT 7

0: OTHERS
B-23
1
SVSP
<
K23
NAME&BIT
KEEP RELAY
4
3
>
2
DESCRIPTION
BIT 0
1: B AXIS DEFINE IN 3TH.

0: OTHERS
BIT 1

0: OTHERS
BIT 2

0: OTHERS
BIT 3

0: OTHERS
BIT 4

0: OTHERS
BIT 5

0: OTHERS
BIT 6

0: OTHERS
BIT 7

0: OTHERS
B-24
<
K24
NAME&BIT
KEEP RELAY
4
3
>
2
DESCRIPTION
BIT 0
1:HYDRAULIC TURRET IS EQUIPPED.

0: HYDRAULIC TURRET IS NOT EQUIPPED.
BIT 1
1:GS-400 SERIES SPINDLE HIGH/LOW SPEED IS

EQUIPPED.
0: OTHERS.
BIT 2
1:PARTS CATCHER IS EQUIPPED.

0: PARTS CATCHER IS NOT EQUIPPED.
BIT 3
1: SPINDLE CHUCK SECOND PRESSURE IS EQUPPID.

0: SPINDLE CHUCK SECOND PRESSURE IS NOT EQUPPID.
BIT 4
1:SUB-SPINDLE COOLANT IS EQUPPID.

0: SUB-SPINDLE COOLANT IS NOT EQUPPID.
BIT 5
1: SECOND PNEUMATIC CHUCK(OUTSIDE) IS EQUIPPED.

0: SECOND PNEUMATIC CHUCK(OUTSIDE) IS NOT
EQUIPPED.
BIT 6
BIT 7
B-25
<
K25
NAME&BIT
KEEP RELAY
4
3
>
DESCRIPTION
BIT 0
1:SECOND C AXIS DEFINE AT 5TH.

0:OTHERS.
BIT 1
1: SECOND C AXIS DEFINE AT 6TH.

0: OTHERS.
BIT 2

0: OTHERS.
BIT 3

0: OTHERS.
BIT 4
BIT 5
BIT 6
BIT 7
B-26
<
K30
KEEP RELAY
4
3
>
2
PMCOF PMCPO
NAME&BIT
DESCRIPTION
BIT 0
BIT 1
1:TAILSTOCK CONNECTION PIN CAN BE OUT AT ANY

POSITION
Z-AXIS.
0: TAILSTOCK CONNECTION PIN CAN NOT BE OUT AT
ANY
POSITION , JUST ONLY AT MEMORY POSITION
FOR Z-AXIS.
BIT 2
1:TAILSTOCK PIN-OUT SENSOR IS EFFECTIVE.

0: TAILSTOCK PIN-OUT SENSOR IS NOT EFFECTIVE.
BIT 3
1: PMC TAILSTOCK BRAKE WITH PROXIMITY SWITCH.

0: PMC TAILSTOCK BRAKE WITHOUT PROXIMITY SWITCH.
BIT 4
BIT 5
BIT 6
BIT 7
B-27
<
COUNTER
>
No.
DATA
ADDRESS
C1
THE SETTING OF LUB. FIRST RUN TIME AFTER

POWER ON.
C2
THE SETTING TIME OF BEFORE AUTO POWER

TRIP.
DESCRIPTION
3
4
5
6
7
8
9
10
11
12
13
14
B-28
Appendix C
Contant
1.Parameter setting for RENISHAW HPMA automatic tool setter .......................... C-1
2.Changing the stylus protection system and adjusting the stylus on RENISHAW tool
setters ............................................................................................................. C-2
3.Tool setting cycles for lathes with Fanuc macro B controls ................................. C-3
Parameter setting for

RENISHAW HPMA
Automatic Tool Setter
1.For FANUC 0T controller: (setting the parameter as below: )
(1)Parameter P923.3=1 (Enable MACRO B function)
(2)Diagnostic D306.4=1 (Enable Tool Setter function)
D306.5=1 (the tool setter is HPMA programmable type)
D306.6=1 (Allow the turret index without X-axis Zero return when
tool setter arm is pull down)
D306.6=0 (not allow the turret index without X-axis Zero return
when tool setter arm is pull down)
(3)Variable #509=1
#530=30
#531=15
(4)Upload the MACRO program (supplied by RENISHAW) into the machine.
(5)After uploading the MACRO program, set P10.4=1 (to protect the
program No.9xxx )
2.For FANUC 0I-T and 18-T controller: (setting the parameter as below: )
(1)Parameter P6200.0=1
(2)Keeprelay K0.0=1 (Enable Tool Setter function)
K4.1=1 (the tool setter is HPMA programmable type)
K4.0=1 (Allow the turret index without X-axis Zero return when
tool setter arm is pull down)
K4.0=0 (not allow the turret index without X-axis Zero return
when tool setter arm is pull down)
(3)Variable #509=1
#530=30
#531=15
(4)Upload the MACRO program (supplied by RENISHAW) to the machine.
(5)After uploading the MACRO program, set P3202.4 (NE9)=1 (to protect
the program No.9xxx )
RENISHAW model HPMA

Automatic tool setter
1.Run M35 to command the tool setter arm down
2.Run M36 to command the tool setter arm up.
3.Use Handle x 100 to move tool close to the stylus then use JOG to
touch the stylus
4.Please input Parameter tlm +X , tlm -X, tlm +Z, tlm Z before using
measurement with tool setter.
(Parameter P743,P744,P747,P748 for 0-TC;
Parameter P5015,P5016,P5017,P5018 for 0I-T and 18-TC)
RENISHAW tool setter probe alignment steps:

A: Install the stylus and align the parallel according to the manual
B: Pull down the tool setter arm.
C: Select a tool. Touch the stylus by tool tip in JOG mode to measure the
Geometry value.
D: make a test program as below: (Please turn Single Block ON in and
Run the program step by step in this operation)
G65 P9011 K2. T1. H3 ;
M30;
T1.=Tool # 1
H3.=Right hand O.D tool (Please refer to Imaginary tool nose)
The argument P9011 is calling MACRO program for half

automatic measurement
The argument H3 is tool radius imaginary direction .
Please reference to.
T1 is tool number, T0101 (only accept 1 or 2 digit, 4 digit is not
acceptable.
**After this operation, an alarm 3093 shown on screen is normal !!
Imaginary tool nose
Imaginary tool nose

E: Pull up the tool setter arm.
RENISHAW manual measurement procedure:

A: Pull down the tool setter arm.
B: Move the tool tip close to the stylus (under 6mm for both X and Z
axis direction)
C: Make a test program as below: (Please turn Single Block ON in and

Run the program step by step in this operation)
G65 P9011 H3 T1. ;
M30;
The argument P9011 is calling MACRO program for half
automatic measurement
H3 is tool radius imaginary direction . Please reference to.
T1 is tool number, T0101 (only accept 1 or 2 digit, 4 digit is not
accept.)
D: Pull up the tool setter arm.
A:Please run manual measurement procedure or touch the stylus by

JOG mode when change a new tool. (If forget running manual
measurement procedure before automatic measurement ,the tool may
be cause damage of tool setter )
B: Make a test program as below:
M35; (pull down the tool setter arm)
T0101;
G65 P9012 H3; (call sub program #9012 , imaginary tool
nose direction =3)
M36; (pull up the tool setter arm)
M30;
The argument P9012 is calling MACRO program for automatic

measurement
H3 is tool radius imaginary direction . Please reference to
drawing: Imaginary tool nose
NOTE:
Please make sure that all tools have been already pre-measured by JOG
mode to register the position value of each tool in X and Z axis of
Geometry screen.
If the tools position value is not registered, the machine will probably
make mistake or even damage the tool setter arm because the machine
does not know tool length correctly.
Programming manual
H-2000-6235-00-A
Tool setting cycles for lathes with

Fanuc macro B controls
Cautions
Caution Software safety

The software you have purchased is used to control the movements of a machine tool. It
has been designed to cause the machine to operate in a specified manner under operator
control, and has been configured for a particular combination of machine tool hardware
and controller.
Renishaw have no control over the exact program configuration of the controller with
which the software is to be used, nor of the mechanical layout of the machine. Therefore,
it is the responsibility of the person putting the software into operation to:
ensure that all machine safety guards are in position and are correctly working
before commencement of operation;
ensure that any manual overrides are disabled before commencement of operation;
verify that the program steps invoked by this software are compatible with the
controller for which they are intended;
ensure that any moves which the machine will be instructed to make under program
control would not cause the machine to inflict damage upon itself or upon any
person in the vicinity;
be thoroughly familiar with the machine tool and its controller and know the location
of all emergency stop switches.
Publication No. H-2000-6235
II
This page is intentionally left blank
Table of contents
III
Table of contents
Before you begin
Measurement values used in this manual........................................................................... 1
About Renishaw software.................................................................................................... 2
Warnings, cautions and notes ............................................................................................. 2
Associated publications....................................................................................................... 2
Software and controllers covered by this manual ............................................................... 3
All Fanuc (macro B) T / Ti controls .............................................................................. 3
Renishaw customer services .............................................................................................. 4
Calling a Renishaw subsidiary office ........................................................................... 4
Chapter 1
Getting started
Why calibrate a measurement probe? .............................................................................1-2

Software notes ................................................................................................................. 1-3
Chapter 2
Software installation
Control options .................................................................................................................2-2

Calling a cycle by G-code call ..........................................................................................2-2
Tool offset type setting .....................................................................................................2-2
Calibration data ................................................................................................................2-3
Adjusting the software back-off distance..........................................................................2-5
G94/G98 feed/minute mode .............................................................................................2-5
Chapter 3
Inputs
Inputs................................................................................................................................3-2
Tool nose vector Hh .........................................................................................................3-5
List of common variables used by Renishaw macro programs........................................3-6
List of common retained variables used by Renishaw macro programs .........................3-6
IV
Table of contents
Chapter 4
Calibration
Manual calibration (macro O9011)...................................................................................4-2

Example............................................................................................................................4-4
Chapter 5
Manual tool setting
Manual tool setting (macro O9011)..................................................................................5-2

Example: Setting a turning tool .......................................................................................5-4
Example: Setting a cutter to a centre line .......................................................................5-4
Example: Setting the length of a cutter ...........................................................................5-5
Example: Setting a boring tool ........................................................................................5-5
Example: Broken tool checking.......................................................................................5-6
Example: Calibration and tool setting..............................................................................5-7
Chapter 6
Auto tool setting
Auto tool setting (macro O9012) ......................................................................................6-2

Example: Simplified programming format .......................................................................6-3
Example: Broken tool checking.......................................................................................6-5
Chapter 7
Macro alarms
Clearing an error ..............................................................................................................7-2

Error messages ................................................................................................................7-2
Illegal tool offset number T........................................................................................7-2
Illegal tool nose vector H...........................................................................................7-2
Inputs C and H1 H4 mixed .....................................................................................7-3
Format error ..............................................................................................................7-3
Probe open................................................................................................................7-3
Probe fail ...................................................................................................................7-4
Broken tool ................................................................................................................7-4
Before you begin
Before you begin

This manual contains describes how to use the Renishaw tool setting software packages
covering all Fanuc (macro B) T/iT controls.
Split into seven self-contained chapters, the manual is structured to provide the
information that you require to use the software effectively:
Chapter 1 explains why it is important that you calibrate the probe before you start
using your Renishaw software.
Chapter 2 provides a brief explanation of each macro, then describes the common
variables that are used by Renishaw macro programs and the basic moves that are
performed by a probe.
Chapter 3 provides a complete list of the inputs that are required by some of the
macro cycles. It also describes their formats.
Chapter 4 describes how to use the manual tool setting macro (O9011) for
calibration.
Chapter 5 describes how to use the manual tool setting macro (O9011) for tool
setting and broken tool checking.
Chapter 6 describes how to use the auto tool setting macro (O9012) for tool setting
and broken tool checking.
Chapter 7 describes the macro alarm numbers or messages that may be displayed
on the screen of the machine tool controller when an error occurs. An explanation of
the meaning and possible cause of each alarm message is provided, together with
typical actions you must take to correct the fault causing the message.
Measurement values used in this manual

Throughout this manual, metric units of measurement, i.e. millimetres, are used in the
examples. The equivalent inch measurements are shown in brackets.
Before you begin
About Renishaw software

It has been the policy of Renishaw to standardise software packages as far as possible.
However, changes have evolved due to enhanced features and control differences.
Where these differences are significant, they are described in the documentation.
Renishaw reserve the right to make changes to, and update, software packages without
prior notice.
All programming examples have been written for general guidance. The format will suit
most machines, but careful consideration should be given in case the format does not suit
your machine.
Prior to using this manual, the hardware installation should be complete and tested to
ensure that skip and other signal requirements are working correctly.
Renishaw macro program O9011 has no nested macros (one nesting level deep).
Renishaw macro program O9012 calls macro O9011 (two nesting levels deep).
Warnings, cautions and notes

Throughout this manual, warnings, cautions and notes have the following meanings:
Warning this is information which, if disregarded, could lead to the injury or death of an
individual.
Caution this is information which, if disregarded, could lead to damage to equipment or
to software or stored data.
Note this provides additional information to assist the reader when reading a particular
paragraph.
Associated publications
When you are working with Renishaw software, you may find it useful to refer to the
following Renishaw publications:
Probe systems for machine tools Installation manual for machine tools (Renishaw Part
No. H-2000-6040).
Probe software for machine tools Data sheet (Renishaw Part No. H-2000-2289).
Before you begin
Software and controllers covered by this manual

This section identifies each controller type covered by this manual. Software for each
controller type is supplied on floppy disk. The Renishaw part numbers for each software
kit and the floppy disk supplied as part of each kit are also listed below.
This section also lists the total amount of memory (in Kbytes) that is required by the
macros on a floppy disk. Before you load macros, you should first calculate the total
amount of memory required by the macros you wish to load. Next, you should check that
the memory capacity in the machine controller is sufficient for these macros.
If you have a version of the software supplied in Mylar paper tape format, use the
following conversion data to convert from length to Kbytes, or vice-versa.
Conversion:
1 Kb
8 Kb
=
=
2.5 m (8.2 ft)

20 m (65.6 ft)
All Fanuc (macro B) T / Ti controls

Memory
required
(Kbytes)
Tool setting
(Manual tool setting

(Auto tool setting
Kit No. A/4012/0528

Disk No. A/4012/0513
6.1
Macro 9011
Macro 9012 (optional)
3.7)
2.4)
This manual also covers:

Tool setting (special)
Kit No. A/4012/0747

Disk No. A/4012/0748
Before you begin
Renishaw customer services

Calling a Renishaw subsidiary office
If you have a question about the software, first consult the documentation and other
printed information included with your product.
If you cannot find a solution, you can receive information on how to obtain customer
support by contacting the Renishaw support staff if you have the appropriate product
documentation at hand. Please be prepared to give the following information (as
applicable):
The version of the product you are using (see the Equipment registration form).
The type of the product you are using (see the Equipment registration form).
The exact wording of any messages that appear on your screen.
A description of what happened and what you were doing when the problem
occurred.
A description of how you tried to solve the problem.
For contact details of Renishaw companies, refer to the back cover of this manual.
Getting started
1-1
Chapter 1
Getting started
Before you start to use your software, take time to read this chapter. It will provide you
with a basic understanding of the importance of accurately calibrating the probe before
using it. Notes are provided which will help your understanding of the software.
Contained in this chapter

Why calibrate a measurement probe? .............................................................................1-2
Software notes..................................................................................................................1-3
1-2
Getting started
Why calibrate a measurement probe?

In Chapter 4 of this manual you will find details of the macros used to calibrate your
Renishaw probe. But why is it so important that your probe is calibrated?
As each Renishaw probe system is unique, it is important that you calibrate it in the
following circumstances:
If it is the first time your probe system is to be used.
If a new stylus is fitted to your probe.
If it is suspected that the stylus has become distorted or that the probe has crashed.
At regular intervals to compensate for mechanical changes of your machine tool.
If repeatability of relocation of the probe in its operating position is poor. In this case,
the probe may need to be re-calibrated each time it is selected.
Two different operations are used to calibrate a probe. They are:
Calibrating using the manual cycle macro O9011
Calibrating using the auto cycle macro O9012. (This is an alternative cycle, which
automatically positions the tool to the stylus, and then calls macro O9011 to
complete the calibration.)
When the probe system is assembled and mounted on the machine, the alignment must
be set and position of the stylus found before the tool setting cycles can be used.
Stylus alignment
The faces of the cube stylus are accurately manufactured to be square and parallel to
each other, so aligning just one face will automatically align all faces. Adjust the stylus
face height so that the faces are central about the spindle centre line.
Check that the stylus faces are aligned with the machine axes. It can be useful to use a
tool mounted in the turret as a stylus triggering device. The machine coordinates at the
trigger point can be compared to a second trigger point further along the stylus face.
Usually alignment to within 0.010 mm (0.0004 in) is recommended, but this depends on
the application.
Stylus position
When calibrating for the first time, it is recommended that you use the manual cycle macro
O9011. Calibration must be made with a master tool of known dimensions. It is not
necessary to have any idea of the stylus face coordinates because the macro runs
Getting started
1-3
incrementally from a start point and determines the calibration values based on the master
tool dimensions. It can sometimes be done using the turret faces, using zero (0) master
tool dimensions.
Software notes
Manual tool setting
The manual tool setting macro O9011 will suit users who want to position the tool close to
the stylus using jog mode before setting a tool. When using this method, it is not
necessary to load any approximate tool data in the tool offset registers prior to running a
cycle.
NOTE: All tool movements within the macro are restricted to the (Bb) box distance
(default 6 mm [0.236 in]) maximum movement, and the moves are fully protected in the
event of a collision.
Auto tool setting

The auto tool setting macro O9012 can be used to automatically position the tool to the
stylus as well as set the tool. It will be necessary to load nominal tool data in the tool offset
registers prior to running a cycle. If using the macro for calibration, it will also be
necessary to enter nominal calibration data.
1-4
Getting started
This page is intentionally left blank.
2-1
Chapter 2
Before running the software please read this chapter to ensure that software is suitably
configured.
This chapter contains the necessary software installation information to help you install
and customise the package to suit the controller and application.

Control options .................................................................................................................2-2
Calling a cycle by G-code call ..........................................................................................2-2
Tool offset type setting .....................................................................................................2-2
Calibration data ................................................................................................................2-3
Adjusting the software back-off distance..........................................................................2-5
G94/G98 feed/minute mode .............................................................................................2-5
2-2
Control options
The following features are necessary to support the tool setting software.
Fanuc G31 standard or high speed skip must be installed and operational.
Fanuc user macro B programming option must be available.
Parameters must be set for feed rate by part program.
Sufficient part program memory must be available to install this package together
with working part programs (see memory requirements in Before you begin).
Calling a cycle by G-code call

During installation it is possible to set machine parameters which will allow the macros to
be called by a shortened G-code method. Refer to your Fanuc Parameter Manual or the
Renishaw installation manual for further details on parameter setting.
Any spare two or three-digit number can be used, but the following are recommended:
G-code
Macro number
Description
G124
O9011
Semi manual tool setting
G125
O9012
Auto tool setting
Tool offset type setting

Macro variable #509 must be set:
#509 =0
Combined geometry and wear tool offset register.
#509 =1
Separate geometry and wear tool offset registers.
Calibration data
It is important that the base number is set to establish which variables are to be used by
the software. See Base number setting in this chapter if the default number shown below
is not suitable.
2-3
Standard calibration data base number 522

Calibration data will be stored in the following macro variables using the default base
number (this is the pre-set value as supplied).
#522=
#523=
#524=
#525=
#530=
#531=
X+ cube face
X- cube face
Z+ cube face
Z- cube face
X direction stylus size
Z direction stylus size
Calibration data using spare tool offsets base

number 2020
Calibration values will be stored in the following macro variables using the default base
number 2020 (offset T20 onwards).
T20 (#2020)=
T23 (#2023)=
T24 (#2024)=
T25 (#2025)=
T30 (#2030)=
T31 (#2031)=
X+ cube face
X- cube face
Z+ cube face
Z- cube face
X direction stylus size
Z direction stylus size
Base number setting

The software can be configured to use a different variable range for storing the calibration
data. This is done by changing a base number embedded in macros O9011 and O9012.
Edit macros O9011 and O9012 as follows:
#10 = 522 (EDIT FIRST MACRO STORE)
.... Edit 522 to the required base number
Diameter/radial programming
The software can be configured for either diameter or radius programming.
Edit macros O9012 and O9012 as follows:
#17 = 2 (EDIT 2-DIA/1=RAD)
....Edit value as required
2-4
Adjusting the software back-off distance

The software will use the standard back off distance of 1 mm, which is adequate for most
installations.
If the cycle will not run when installed, examine the tool measuring movements when
triggering on the stylus. If the tool does not retract off the surface sufficiently after the first
touch to enable a reseat of the probe, the back off distance should be increased to suit.
Edit variable as follows in macro O9011:
#12 = 1.0
....Change value to suit
For optimised operation, this value should be adjusted during installation to suit the
machine.
G94/G98 feed/minute mode

Software versions A-4012-0513.0E onwards have automatic feed per minute defection
and setting. The following notes only apply to earlier software versions.
Notes (pre A-4012-0153.0E versions)

The software as supplied does not include any G-codes controlling the feed rate mode.
Therefore the G98 or G94 mode must either be programmed before the cycle call (NOT
SHOWN IN THE EXAMPLES), or to simplify the programming format, this code may be
added at the top of macro O9011 and O9012 during installation if desired. However, the
feed/rev mode may need to be restarted for subsequent machining operations.
NOTE: If, when running a cycle, the machine axes do not move and no alarm is
generated, check that the relevant G-code for feed/minute has been selected.
Inputs
3-1
Chapter 3
Inputs
This chapter describes all possible inputs used in the software with an explanation of the
tool nose vectors to control the tool path movements and a list of macro variables used.

Inputs................................................................................................................................3-2
Tool nose vector Hh .........................................................................................................3-5
List of common variables used by Renishaw macro programs ........................................3-6
List of common retained variables used by Renishaw macro programs ..........................3-6
3-2
Inputs
Inputs
This is a description of all possible inputs used in the software for general guidance.
Specific inputs for each macro and application are described under the relevant macro
details.
NOTES: Use of the decimal point is recommended with all input data. However, on some
machines it may be possible to omit this.
Entering input data on the cycle call line will override any other default conditions.
Bb
b=
The box distance that the tool will move within, once moved to the start
position in front of the stylus.
Default = 6 mm (0.236 in)
Cc
c=
The cutter diameter offset. This may be used to set a cutter/drill to its
centreline position by touching the stylus on one edge.
Default = 0
NOTE: Cc can also be used during a calibration cycle and only with
vectors H5, H6, H7 and H8.
Hh
h=
The tool nose vector. This is used to select the correct tool path
movements and measuring direction for the type of tool.
NOTE: The tool nose vector will be taken from the tool offset page under
the T address by default if Hh is not used.
Tt
t=
Tool offset number. This selects the tool offset number to be set. It
defaults to the current active tool offset number, or the tool number if the
offset is not active.
NOTES: The tool offset will be the active tool offset, or will default to the
tool station if the tool offset is not active by default or if Tt is not used.
The input is also used to define the tool offset where the master tool
dimensions are stored when calibrating the probe stylus.
K1.
1.=
This is used to indicate a probe stylus calibration cycle. One or two

adjacent stylus faces will be set depending on the H input used.
Inputs
K2.
2.=
3-3
This is used to indicate a probe stylus calibration cycle. As for K1., but the
opposite stylus face will also be set. This method will allow all faces of the
stylus to be calibrated by touching on any two adjacent faces.
(Experience stylus dimensions for the stylus size must be entered in #530
and #531 before this feature can be used.)
When K2. is used, the opposite stylus faces may be found by calculation.
Example:
X- stylus face = X+ stylus face - #530

Z- stylus face = Z+ stylus face - #531
Typical values for a 10 mm (0.3937 in) cube stylus:

#530 = 19.940 (0.7850 in)
X diameter/radial width
#531 = 9.970 (0.3925 in)
Z axis width
NOTE: When Kk is not used, tool setting is assumed. Do not mix K1. and K2. inputs on
the same call line.
Mm
m=
Broken tool checking tolerance

(M.2 indicates a +.2/-.2 tolerance).
Rr
r=
Approach position in front of stylus.

Default = 25 mm (0.984 in).
Ww
Uu
Uu
Ww
Figure 3.1
Uu
u=
X axis tool tip geometry positioning adjustment. This is additional to the

Bb distance.
Default = 0.
Ww
w=
Z axis tool tip geometry positioning adjustment. This is additional to the

Bb distance.
Default = 0.
3-4
Inputs
* Xx
x=
X axis tool offset result adjustment amount.

Default = 0.
*Zz
z=
Z axis tool offset result adjustment amount.

Default = 0.
NOTE: * These values can be used to make small compensations to the setting results.
In applications where the nominal tool lengths are allowed for by the machining program,
zero nominal values must be set in the tool registers. This is achieved by entering the tool
geometry amounts in the Xx and Zz values.
Inputs
3-5
Tool nose vector Hh
The tool movement directions are established by the selection of a suitable Hh

vector number.
Tools must be positioned to one of the positions shown according to the type of tool
when using the manual cycle macro O9011.
Hh numbers correspond with the T address on the tool offset page.

Bb
H4
H8
H3
Bb
H5
H7
REAR
TURRET
MACHINE
X+
H1
H6
H2
Z+
H1
H6
H2
X+
FRONT
TURRET
MACHINE
H7
H5
H4
H8
Figure 3.2
H3
3-6
Inputs
List of common variables used by Renishaw macro

programs
#100 to #149
None are used by the standard Renishaw macro programs O9011 and
O9012.
List of common retained variables used by Renishaw

macro programs
#522
X+ stylus cube face position (machine co-ordinates)
#523
X- stylus cube face position (machine co-ordinates)
#524
Z+ stylus cube face position (machine co-ordinates)
#525
Z- stylus cube face position (machine co-ordinates)
#530
X direction stylus size (use with K2. calibration only)
#531
Z direction stylus size (use with K2. calibration only)
#509
Tool offset type setting

#509 =0
Combined geometry and wear tool offset register.
#509 =1
Separate geometry and wear tool offset registers.
Calibration
4-1
Chapter 4
Calibration
This chapter describes how to calibrate the probe stylus on the machine before using the
tool setting cycles.

Manual calibration (macro O9011) ...................................................................................4-2
Example............................................................................................................................4-4
4-2
Calibration
Manual calibration (macro O9011)

Introduction
Calibration is achieved using macro O9011 directly as described here, or indirectly by
using the auto cycle O9012, which will also automatically position the master tool to the
stylus for you.
If using the auto cycle macro O9012, approximate calibration data MUST be entered in
the calibration data variables before calibrating, but otherwise the input information is
similar (see Chapter 6, Auto tool setting for details on macro O9012).
Description
The master tool must be selected in MDI mode and positioned in either jog or handwheel
mode to a suitable start position. The cycle will move the master tool from the start
position to the stylus face(s) as specified by the tool nose vector Hh and then retract back
to the start position. Calibration values are found for the stylus.
Application
(a)
The probe stylus faces must be set parallel to the axes.
(b)
The master tool offset data must be entered in the tool offset register page before
running the calibration.
(c)
The master tool and offset number should be selected using MDI mode, so that the
screen information about the current tool is updated.
(d)
Prepare a simple program to call the cycle using either the G124 or G65P9011
command and enter the K1. or K2. Input to indicate that a calibration cycle is
required. Enter other optional inputs (see Inputs).
(e)
Position the tool at a suitable start point in jog or handwheel mode within the Bb box
distance.
(f)
Run the G124 cycle.
Calibration
4-3
Format
[ ] denote optional inputs
G124 Kk [Bb Cc Hh Tt]
Alternative:
G65 P9011 Kk [Bb Cc Hh Tt]
Example: G124K1.B10.C10.H3.T2.
Inputs
Kk Bb Cc Hh Tt (see Chapter 3, Inputs for details).
Outputs
Calibration values for each stylus face can be found. The values are distances to the
stylus faces in machine coordinates.
X+
#531
#522
Stylus
#530
#523
Z+
#525
#524
Figure 4.1
NOTE: If the machine is set for diameter programming, then the #530 variable must be
diametral.
4-4
Calibration
Example
Master
Tool
H3
Figure 4.2
When the program is run, the stylus calibration values are stored in #522 and #524 (+X,
+Z faces). To set the opposite faces of cube #523 and #525 (-X, -Z faces), a new vector
Hh must be used in with a different style master tool.
Alternatively:
The K2. input can be used to calibrate all four stylus faces (see the Kk input description in
Chapter 3, Inputs).
NOTE: Position the master tool within the box distance Bb from the face(s) of the stylus
before running the cycle.
0500
Calibration program.
G124K1.T2. H3.
Calibration of two adjacent stylus faces.
M30
End program
Manual tool setting
5-1
Chapter 5
Manual tool setting
This chapter describes how to use the manual tool setting cycles. The probe must have
been calibrated using the calibration cycle (see Chapter 4, Calibration) before using the
macros described here.

Manual tool setting (macro O9011) ..................................................................................5-2
Example: Setting a turning tool........................................................................................5-4
Example: Setting a cutter to a centre line........................................................................5-4
Example: Setting the length of a cutter............................................................................5-5
Example: Setting a boring tool.........................................................................................5-5
Example: Broken tool checking .......................................................................................5-6
Example: Calibration and tool setting ..............................................................................5-7
5-2
Manual tool setting
Manual tool setting (macro O9011)

NOTE: The procedure for tool setting is the same as for calibration, except that you do
NOT enter a Kk input.
Description
The tool must be selected in MDI mode and positioned in either jog or handwheel mode to
a suitable start position. The cycle will move the master tool from a start position to the
stylus faces as specified by the tool nose vector Hh and retract back to the start position.
The tool offset values will be found and stored in the tool offset registers.
Application
(a)
The tool probe stylus must be calibrated before setting tools.
(b)
It is NOT necessary to enter approximate tool offset values, unless using the auto
tool setting macro O9012.
(c)
The tool and offset should be selected using MDI mode, so that the screen
information about the current tool is updated.
(d)
Enter the optional inputs as listed below in Inputs. Alternatively, the cycle can be
run without any inputs, provided the tool/offset is selected in MDI mode, and the tool
nose vector number is entered on the tool offset page under the T address.
NOTE: Entering input data on the cycle call line will override any other default
conditions.
(e)
Position the tool at a suitable start point in either jog or handwheel mode within the
Bb box distance (see the tool nose vector Hh and Bb input description in Chapter 3,
Inputs).
(f)
Run the G124 cycle.
Manual tool setting
5-3
Format
G124 [Bb Cc Hh Tt Mm Xx Zz Uu Ww]
Alternative:
G65 P9011 [Bb Cc Hh Tt Mm Xx Zz Uu Ww]
Example: G124B10.C10.H3.T2.M.1X100.Z70.U3.W3
Inputs
Bb Cc Hh Tt Mm Xx Zz Uu Ww
(See input descriptions in Chapter 3, Inputs).
Outputs
Set a tool
The tool offset register will be set. On machines with both geometry/wear registers, the
wear compensations will be zeroed (0) and the geometry registers will be updated.
Broken tool check
When the Mm input for broken tool checking is used, an alarm is generated and the
machine will stop if the tool is out of tolerance.
5-4
Manual tool setting
Example: Setting a turning tool

When the following program is run, the X and Z tool offset registers are set
for tool 1.
H3
NOTE: Before running the cycle, position the tool within the box distance
from each face of the stylus.
Figure 5.1
Setting a
turning tool
0501
G124T1. H3.
Set the turn tool 1
M30
End program
Example: Setting a cutter to a centre line

When the following program is run, the side of the cutter will touch the stylus.
Because the Cc input is used, the tool is set to the centre line instead of the
edge of the tool. This is useful for drills etc. where the centre line position is
required.
from the face of the stylus.
Figure 5.2
Setting a cutter
to a centre line
0502
G124T3. H8.C10.
Set tool 3 to centre line
M30
End program
Manual tool setting
5-5
Example: Setting the length of a cutter

When the following program is run, the end cutter face will touch the stylus
and set the Z length.
from the face of the stylus.
Figure 5.3
Setting a cutter
for length
0503
G124T3. H7.
Set tool 3 for Z length
M30
End program
Example: Setting a boring tool

When the following program is run, the X and Z tool offset registers are set
for tool 2.
H1
Figure 5.4
Setting a boring tool
from each face of the stylus.
0504
G124T4. H1.
Set the boring tool 4
M30
End program
5-6
Manual tool setting
Example: Broken tool checking

This is an example using an automatic arm (HPMA).
H3
When the following program is run, the X and Z tool offset registers of tool 2
are checked for a broken tool condition.
0505
.
.
Figure 5.5
Broken tool checking
Complete the machining sequence with the current tool

.
(BROKEN TOOL CHECK)
G28U0W0
Return tool to home
G10P0X-12.1Z-160.2
Set program to X+, Z+ corner of the stylus
M??
Activate the tool probe/arm
G0X6.Z3.
Move to start position
G124T5. H3.M.1
Broken tools check. A BROKEN TOOL alarm

will result if the tool is out of tolerance.
G28U0W0
Return tool to home
.
.
Continue with next tool
.
NOTE: See the optional auto cycle macro O9012 in Chapter 6, Auto tool
setting for a simpler programming method.
Manual tool setting
5-7
Example: Calibration and tool setting

This is an example using a manual probe arm (HPRA or HPPA).
CAUTIONS: When using vector H1., H5., or H6., the tool must first be moved
clear of the cube before returning home.
Prior to setting tools, approximate tool-offset values must be entered in the tooloffset registers.
O506(CALIBRATION/TOOL SETTING)
G28U0W0
G10P0X-12.1Z-160.2
Set program to X+, Z+ corner of the stylus
(OPTIONAL CALIBRATION)
/T0303(MASTER TOOL)
/G0X6.
/Z3.
/G124H3.K1.
Calibrate probe
/G28U0W0
/M00
(TOOL SETTING)
T0101(20MM DRILL)
G0X-10.
Z3.
G124H7.
Set drill length in Z
G0X26.
Z-15.
G124H8.C20.
Set drill to centre line
G28U0W0
T0303(TURN TOOL)
G0X6.Z3.
G124H3.
Set turn tool in X Z
G28U0W0
T0414(GROOVING TOOL T4 OFFSET 14)
G0Z-13.
10 mm stylus
5-8
Manual tool setting
X6.
G124H4.
Set tool in X Z
G28U0W0
M30
NOTE: See the auto cycle macro O9012 in Chapter 6, Auto tool setting for a simplified
programming method.
Auto tool setting
6-1
Chapter 6
Auto tool setting
This chapter describes how to use the optional auto tool setting cycle. The probe must
have been calibrated using the calibration cycle (see Chapter 4, Calibration) before
using the macro described here

Auto tool setting (macro O9012) ......................................................................................6-2
Example: Simplified programming format........................................................................6-3
Example: Broken tool checking .......................................................................................6-5
6-2
Auto tool setting
Auto tool setting (macro O9012)
CAUTION: Before running this cycle, the probe stylus must have been calibrated
and nominal data entered in the tool offset register.
Description
This macro can optionally be installed to supplement the O9011 macro. The cycle will
automatically move the tool to the stylus start point where the O9011 macro is called. The
cycle then returns to the original start point.
Application
Load nominal tool data into the tool offset registers before running the cycle. Program the
tool setting arm down and select the tool and tool offset using the T word. Run the cycle
to measure the tool in either or both of the X, Z directions depending on the vector used.
Format
G125 [Bb Cc Hh Kk Mm Xx Zz Rr Uu Ww]
Alternative:
G65 P9012 [Bb Cc Hh Kk Mm Xx Zz Rr Uu Ww]
Example: G125B10.C10.H3.K1.M.1X100.Z70.R30.U3.W3.
Inputs
CAUTION: The H5 vector is for turning type tools only because the approach
path is around the X+ side of the stylus. Use the H-5 vector for boring tools the
approach is around the X-side of the stylus.
Bb Cc Hh Kk Mm Xx Zz Rr Uu Ww
(See descriptions in Chapter 3, Inputs).
Auto tool setting
Example: Simplified programming format

This is an example using an automatic arm (HPMA).
The Hh input is used in this example, but it is optional and default conditions could be
used.
O0050(TOOL SETTING)
(*)
Optional loading of tool data
(LOAD DATA)
G10P10001X76.Z85.Q2
G10P1X0Z0
(LOAD DATA)
G10P10003X95.Z38.Q8
G10P3X0Z0
(*)
End of tool data loading
G28U0
G28W0
M??
Tool setting arm active
(*)
T0101(REAR BORE TOOL H1)
G125H1W1.
T0202 (BORE TOOL H2)
G125H2U2.W1.
T0303 (TURN TOOL H3)
G125H3.
T0404 (REAR TURN TOOL H4)
G125H4U-2.
T0505(REAR TURN TOOL H5)
G125H5.
T0606 (GROOVE BORE H6)
G125H6.
6-3
6-4
Auto tool setting
T0707 (S/DRILL H7)

G125H7
T0707(S/DRILL X C/LINE H8)
G125H8C10.
M??
Tool setting arm de-active
M30
Auto tool setting
6-5
Example: Broken tool checking

This is an example using an automatic arm (HPMA). The Mm input is
provided for use with an automatic arm .
H3
Figure 6.1
Broken tool
checking
When the following program is run, the X and Z tool offset registers of tool 2
are checked for a broken tool condition.
0505
.
.
Complete the machining sequence with the current tool
.
(BROKEN TOOL CHECK)
G28U0W0
Return tool to home
M??
Activate the tool probe/arm
G125H3.M.1
Broken tools check. A BROKEN TOOL alarm

will result if the tool is out of tolerance.
G28U0W0
Return tool to home
.
.
Continue with next tool
.
6-6
Auto tool setting
This page is intentionally left blank.
Macro alarm list
7-1
Chapter 7
Macro alarm list
An error condition causes either an operator message or macro alarm message to be

generated to warn the operator of the error. This chapter identifies each alarm number
and associated message, explains the meaning of each message, and provides some
guidance as to the action required to clear the error condition.

Clearing an error...............................................................................................................7-2
Error messages ................................................................................................................7-2
Illegal tool offset number T ........................................................................................7-2
Illegal tool nose vector H ...........................................................................................7-2
Inputs C and H1 H4 mixed .....................................................................................7-3
Format error ..............................................................................................................7-3
Probe open................................................................................................................7-3
Probe fail ...................................................................................................................7-4
Broken tool ................................................................................................................7-4
7-2
Macro alarm list
Clearing an error
When operator messages are generated, the cycle Start button can be pressed to
continue the program.
When macro alarm messages are generated, the Reset button must be pressed to clear
the error. This may cause the tool offset vector to be cancelled (dependent on parameter
setting). The resultant X, Z axis move following this condition would be dangerous should
the operator decide to continue the program. Normal safe restart working practices must
prevail, but as a precaution it is recommended that the parameter should be set to retain
the tool offset vector (see recommended setting parameters).
Error messages
Illegal tool offset number T
ALARM NO
MESSAGE
PROGRAM
81
(581)
ILLEGAL TOOL
OFFSET NUMBER T
O9011 and O9012
Tool offset T0' is not allowed. If using the T input on the cycle call line check the value is
not zero (0), otherwise this alarm may occur if no tool or tool offset was selected in the
MDI mode before running the cycle.
CAUTION: Make sure the turret is safely away from the probe stylus before
indexing the turret.
Edit the program input value or select the tool in MDI before running the cycle again.
Macro alarm this can only be cleared by resetting the control.
Illegal tool nose vector H

ALARM NO
MESSAGE
PROGRAM
82
(582)
ILLEGAL TOOL
NOSE VECTOR H
O9011 and O9012
Only vector numbers 1 to 8 are allowed. Check and correct the H input if used, or the T
address on the tool offset page.
Macro alarm list
7-3
Inputs C and H1 H4 mixed

ALARM NO
MESSAGE
PROGRAM
83
(583)
INPUTS C AND
H1-H4 MIXED
O9011 and O9012
It is not possible to set a cutter using the C input with a corner vector H1 H4 specified.
Edit the program.
Format error
ALARM NO
MESSAGE
PROGRAM
91
(591)
FORMAT ERROR
O9011 and O9012
The alarm is generated either when an input has been omitted from the command line or
when two inputs have been mixed.
Edit the program and restart from the beginning.
Refer to the macro programming section for the relevant inputs required.
Probe open
ALARM NO
MESSAGE
PROGRAM
92
(592)
PROBE OPEN
O9011 and O9012
The PROBE OPEN alarm is raised when the stylus is in contact with the surface before
the skip move begins.
Return to reference and edit the part program.
If the stylus remains in an open (triggered) condition during any part of the cycle, the
PROBE OPEN alarm is raised. Check that the stylus is not in contact with the surface or
check to see whether vibration is causing it to unseat during a move.
The alarm may also be raised at the start of a macro if the probe system is in error, (a
probe open signal condition is forced by the Renishaw interface).
7-4
Macro alarm list
Check to make sure that the probe system is switched on in time before a skip move
begins. A program dwell may be required.
Check that the status LED on the interface is changing state when the stylus is deflected.
If this does not happen, contact the supplier of the system for assistance.
Probe fail
ALARM NO
MESSAGE
PROGRAM
93
(593)
PROBE FAIL
O9011 and O9012
The alarm PROBE FAIL is raised when the expected surface is not contacted within the
overtravel of the probe.
Check the program and edit where necessary.
Check that the probe stylus has been calibrated on the machine.
Check that the status LED on the interface is changing state when the stylus is deflected.
If this does not happen, contact the supplier of the system for assistance.
Broken tool
ALARM NO
MESSAGE
PROGRAM
99
(599)
BROKEN TOOL
O9011 and O9012
This alarm is generated when the tool length error exceeds the programmed Mm
tolerance. When the value is programmed it must be half the total tolerance (see
examples).
NOTE: Pressing Reset may result in the tool length offset being lost. Start the program
from a safe start position.
CHANGING THE STYLUS PROTECTION SYSTEM AND

ADJUSTING THE STYLUS ON RENISHAW TOOL SETTERS
The Renishaw tool setter incorporates a system that protects the stylus from deformation and
sensor damage by collapsing the system if overload or impact is applied to the stylus due to
interference between the stylus and a tool.
Changing the Stylus Protection System:
Install tool setter arm on the machine according to drawing.
After changing the stylus protection system, the stylus must be adjusted in both the direction
of rotation and height (see drawings on page 2).
Height adjustment:
1. Loosen the socket set screw on the stylus.
2. Mount a standard OD cutting tool onto turret.
3. Move the tool tip to the positive direction contact face of the stylus in the Z-axis direction
and stop immediately before contact.
4. Move the stylus up and down so that the tool tip is at the center of the contact face of the
stylus.
5. Tighten the socket screw.
1. Adjust probe head to appropriate height.
A line to the bottom
Approximately adjust probe head parallelism to under 0.2mm
Tool setter arm (stylus height fine adjustment) angel adjustment:

Fit one OD tool onto turret, and move the tool tip close to the probe head
(Not in contact)
According to the drawing below:
1.
2.
3.
4.
Remove (4) seal and loosen screw.

Adjust tool setter arm until center of probe head is lined up with tool tip.
Tighten screw.
Refit seal.
Angular adjustment:
[SEE DRAWINGS ON PAGE 5]
1. Fix a dial indicator on the turret by using a magnet stand.

2. Apply the dial indicator stem to the side face of the stylus from the positive direction of the
x-axis.
3. Move the turret in the Z-axis direction with the handle feed operation to check if the stylus
is set parallel to the Z-axis. (The allowable maximum inclination is .003mm over the entire
length of the stylus face.)
4. If the stylus is not accurately set in parallel to the Z-axis, turn the stylus so that it is in
parallel to the Z-axis.
a.
b.
c.
d.
Loosen the stylus socket set screw.

Turn the stylus to adjust the parallelism to the Z-axis.
Tighten the socket set screw.
Tighten and loosen the 2 fine adjustment socket set screws on the base alternately to
make fine adjustments. (The allowable maximum inclination is .003mm over the entire
length of the stylus face.)
5. After the completion of adjustments, finally tighten the fine adjustment socket set screws.
SETTING TOOL SETTER PARAMETERS

The parameters and settings used to set the Renishaw tool setter.
The tool setter has four directions, which are: XP, XM, ZP, and ZM.
Probe
In FANUC 18T:
XP =PARAM 5015 (OT-C: PARAM 743)
(The distance starting from the lower side face of the stylus to the spindle center)
XM=PARAM 5016 (OT-C: PARAM 744)
(The distance starting from the topside face of the stylus to the spindle center)
ZP =PARAM 5017 (OT-C: PARAM 745)
(The distance from the left side face of the stylus to the machines reference point)
ZM=PARAM 5018 (OT-C: PARAM 746)
(The distance from the right side face of the stylus to the machines reference point)
Measuring method:
A. When using the Renishaw tool setter, use JOG mode to move the tool tip to and
away from the tool setter stylus.
B. The same feed rate should be used when touching the tool tips to the stylus
(79mm/min is recommended). Using different feed rates will affect accuracy.
1. Clamp a suitable work piece onto the chuck. (Approx. 80mm OD X 30mm ID)
2. Fit an OD finishing tool on turret.
3. Start up spindle to suitable speed. (Approx. 800rpm)
4. Using JOG mode, select 79mm/min feed rate and remove approx. 0.2mm material from
the surface of work piece. When the tool is in position to perform the cut, reset U value to 0.
(U origin)
5. After the cut, move the tool to an area with no interference to the tool setter arm and move
to the U 0. position.
6. Use a micrometer to measure work piece OD. Example: 79.535mm.
7. Move X axis down from U 0. to U 79.535, then reset U to 0. again. (U origin)
8. Install the tool setter arm.
9. Move tool tip (use Handle X 100 mode) to approx. 2mm from topside face of the stylus.
10. Select JOG mode, and set feed rate to 79mm/min; move tool tip till it touches the stylus.
After touching the stylus, the LED light will turn red and the tool tip will stop automatically.
11. Record the current U value, then move tool away from tool setter by JOG. Input the
recorded value into parameter P5016. (Input value without decimal)
12. Use a 1 square tool and place it facing the opposite of the normal direction. (Use the
back surface of the tool as an extension of the turret face)
13. Use steps in 9 and 10 to touch the right side face of the stylus. Record the current Z-axis
machine value, and move tool surface away from the stylus by using JOG mode. Input the
recorded Z-axis value into parameter P5018.
14. After inputting parameters P5016 and P5018, reference both X and Z axes to their
reference points. Then follow steps 9 and 10 to touch the topside face (TLM X-) and right
side face (TLM Z-). Move tool away from the stylus by JOG mode. (Warning: Before
removing tool setter arm, do not touch stylus with hand or tool after completing
above procedure. If stylus is moved in any way, the input position may be changed
and may result in crash of machine.)
15. After completing tool off-set, turn the spindle at suitable RPM and use HANDLE X 100
mode to move tool tip close to right end face of work piece. Use HANDLE X 10 mode to
slowly contact the tool tip to the right end face of the work piece, and then stop tool
movement just after contact. Turn WORK SHIFT switch ON, then press WORK SHIFT
button. The Z-axis offset value will automatically be inputted, turn WORK SHIFT switch
OFF.
16. Write a program to test correct functioning and tool offset of the tool setter:
Assume work piece dimension is 80mm in diameter and 30mm in cutting length.
Using tool station # 2 and cutting at 0.1mm per pass.
Program:(Metric)
T202;
G97S1000M3;
GOX80.Z5.;
G1 Z-30. F0.12;
G0 X100. Z100.;
T200;
M5;
M30;
%
17. Use step 16 to cut work piece.
18. After cutting work piece measure OD to determine if result is according to the program
value.
If not, modify parameters according to the following rules:
[If Cutting result > Programmed value, add difference in value to P5016]
[If Cutting result < Programmed value, subtract difference in value to P5016]
Repeat steps 14, 17, and 18 until cutting result is the same as the programmed value.
19. Measuring value of P5015 (TLM X+):
Mount a standard ID tool onto turret suitable for the work piece. Use suitable RPM on the
spindle, and follow steps 4, 5, 6, 7 and 8.
20. Move tool tip to approx. 2mm away from lower side face of stylus by using HANDLE X
100 mode.
21. Select JOG mode, and set feed rate to 79mm/min. Move tool tip to contact lower side
face of stylus, the LED light will turn red and tool movement will stop automatically.
Record the current U value and move tool tip away from stylus by JOG mode. Input the
recorded U value into parameter P 5015.
22. After inputting parameter P5015, reference X-axis to reference point, and touch the lower
side face and right side face of the stylus again using JOG mode. Tool offset will
automatically be inputted. Move tool away from tool setter and remove tool setter arm.
23. Write a program to test correct functioning and tool offset of the tool setter:
Assume work piece dimension has an ID of 30mm in diameter and 20mm in cutting length.
Using tool station # 5 and cutting at 0.1mm per pass.
Program: (Metric)
G97 S1200 M3;
T505;
G0 X30. Z5.;
G1 Z-20. F0.12;
G0 U-0.5 Z5.;
X100. Z100.;
M5;
T500;
M30;
%
24. Cut work piece according to step 23.
25. After cutting work piece measure ID to determine if result is according to the program
value.
If not, modify parameters according to the following rules:
[If Cutting result > Programmed value, add difference in value to P5015]
[If Cutting result < Programmed value, subtract difference in value to P5015]
Repeat steps 22, 24, and 25 until cutting result is the same as the programmed value.

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Appendix A

CHECKING POINT &

CHECKING POINT &

CHECKING POINT &

CHECKING POINT &

Chuck is not closed.

CHECKING POINT &

CHECKING POINT &

CHECKING POINT &

CHECKING POINT &

CHECKING POINT &

SUB SPINDLE RUN

CHECKING POINT &

CHECKING POINT &

*For FANUC 0i-T series controller signals

CHECKING POINT &

SP TOOL LIFE VALUE

CHECKING POINT &

CHECKING POINT &

Y-AXIS TOOL MISSING

CHECKING POINT &

*For FANUC 0i-T series controller signals

2. Turret resetting procedure

2. Set the MODE switch to HANDLE

3. Press FEED HOLD and SPINDLE

4. Press +X buttonCWor X button

6.Set K7.5 to 0return to normal mode.

8. Set the MODE switch to ZERO RETURN position.

10. Press RESET to clamp the turret.

11. Restart the machine.

II. Tool number resetting

4. Set the MODE switch to ZRN position.

5. Select TOOL NO.1.

6. Press INDEXING button. Then turret rotates to TOOL NO.1.

7. Press RESET key to clamp the turret.

8. The tool no. resetting procedure is completed.

1. G-Code and M-Code function

Circular interpolation CCW

Programmable data input

Programmable data input mode cancel

Look head control

Polar coordinate interpolation mode

ZpXp plane selection

Metric data input

Stored stroke check function off

Spindle speed fluctuation detection on

Reference point return check

Return to reference point return

2nd, 3rd, 4th reference point return

Variablelead thread cutting

Automatic tool compensation Z

Tool nose radius compensation right

Coordinate system setting, max. spindle

G50.2 G50.2 G50.2

Automatic tool compensation X

Tool nose radius compensation left

Workpiece coordinate system preset

Workpiece coordinate system 1 selection

Workpiece coordinate system 2 selection

Machine coordinate system setting

Workpiece coordinate system 3 selection

Workpiece coordinate system 5 selection

Workpiece coordinate system 6 selection