Body Flange FEA

RH TechnoSystems LLP
Client
SPECIALIST SERVICES
10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

Tel. +91-20-65731785 Mobile: +91-9527371067
Email :hemant.abhale@rhtechno.com
Web : www.rhtechno.com
Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Page
Rev
FEA-04-2013
Finite Element Analysis of
Half Body Flange and Half Blind Flange
EQUIPMENT NO
EQUIPMENT
: TEG BATH HEATER
DESIGN CODE
: ASME SEC. VIII DIV 1 ED. 2010 ADD 2011
CLIENT
: SPECIALST SERVICES
PROJECT
PROJECT NO
: FEA-04-2013
19-FEB-2014
HCA
HCA
HCA
Rev
Date
Prepared by
Checked by
Approved by
Client
SPECIALIST SERVICES

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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Page
Rev
INDEX
Pages
Description
Rev.
Cover Page
Index
Reference Drawings
Record of Revisions
PART A: Stress Analysis of Half Body Flange and Half Blind Flange
1) Introduction
2) Analysis Details
3) Unit System
4) Design data
5) Material Data
6) Boundary Conditions and Loads
7) FEA Solid Model
8) Solid Element Plots
11
9) Loads & Boundary Conditions Plots
13
10) Results
14
11) Deformation Plot s
16
12) Von Misses Stress Plots
19
13) Locations of Stress Classification Lines
19
14) Conclusion
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
REFERENCE DRAWINGS
Sr. No. Description
Drawing. No.
General Arrangement
SS-PE-WB-T3-P-D-501
Fabrication Details
SS-PE-WB-T3-P-D-502
REFERENCE CODES
Sr. No. Description

1.
ASME Section VIII Div.1 Ed. 2010. ADD. 2011
2.
ASME Section VIII Div.2 Ed. 2010. ADD. 2011
3.
ASME Part II-D Ed. 2010 ADD. 2011
Page
Rev
Client
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Page
RECORD OF REVISIONS
Rev. No.
0
Date
Pages
Details of Revision
19-FEB-2014
1-19
FIRST ISSUE
Rev
Client
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Page
PART A
Finite Element Analysis of
Half Body Flange and Half Blind Flange
Rev
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Page
Rev
1) Introduction:
Configuration of this equipment includes Half Body Flange, Half Blind Flange, Shell Flange and Shell.
To check the suitability of this design, Finite Element Analysis is performed as per Part 5 of ASME
Sec. VIII Div-2. Following Clauses of the code are referred during this FEA.
Clause.
Cl. 5.2.2
Table 5.6
Figure 5.1
Annex 5.A
Title
Elastic Stress Analysis
Method
Examples Of Stress
Classification
Stress Categories and Limits
of Equivalent Stress
Linearization of Stress Results
for Stress Classification
Purpose
To check Protection Against Plastic
Collapse
For Classification of obtained stresses
To derive allowable limits in Result Table
For Linearization of Stress Results
2) Analysis Details:
Component
Half Body Flange, Half Blind Flange, Shell Flange

and Shell
Software
ANSYS 14.5
Analysis type
No. of elements
Static
Structural Solid Elements, Beam, Contact Elements
& Pretension Element
51482
No. of nodes
102964
Element type
Note:- Quarter symmetric model is considered for FE analysis due to symmetry about two planes
3) Unit System :
a) Force N
b) Pressure & Stress MPa (N/mm)
c) Length mm
4) Design data:
Design code
ASME Section VIII Div.1 Ed. 2010 ADD. 2011
Design Pressure
1.01325 barg [0.101325 MPa(g)]
Design Temperature
121 o C
Corrosion Allowance
1.5mm
Note FEA is carried for corroded condition
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Page
Rev
5) Material Data:
Component
Material
MPa
Allow. Stress at
Design Temp.
( S ) (2)
MPa
Design Temp.
o
Modulus of
Elasticity (1)
Shell
SA-516 Gr. 70N
121
196800
138
Half Body Flange
SA-516 Gr. 70N
121
196800
138
Half Blind Flange
SA-516 Gr. 70N
121
196800
138
Note:
1) The Modulus of Elasticity is obtained from Table TM1, ASME Sec. II D, Ed. 2010 ADD. 2011 for
the specified design temperature.
2) The Allowable Stress is taken from Table 1A & 3 of ASME Sec. II D, Ed.2010. ADD. 2011
6) Boundary conditions and loads:

a) Shell end is fixed in all translation direction
b) Symmetric boundary conditions are applied on plane of symmetry of equipment
c) Static Head for vessel in vertical position 0.208bar ([0.0208 MPa(g)]
d) Bolt Pretension Load of 4443778.23 N
e) Design Pressure 1.01325 bar ([0.101325 MPa(g)]
7) FEA Solid Model
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
3D Model with Blind Flange1
3D Model with Blind Flange2
3D Model Close View
Page
Rev
Client
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
8) Solid Element Plot
Half Body Flange 1 and Blind Flange 1
Half Body Flange 2 and Blind Flange 2
Page
Rev
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Weld Model Close View
Bolt Connection Close View
Page
10
Rev
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
9) Loads & Boundary Conditions Plot
Symmetric Boundary
conditions on YZ
Plane
Contact is defined between Gasket &

Body Flange and Gasket & Blind Flange
Page
11
Rev
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TEG BATH HEATER
Project No
FEA-04-2013
Date
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12
Rev
Shell face is fixed

in all translational
direction
Bolts are modeled with

Beam 188 Element and
Pretension is applied
Internal Pressure
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Page
13
Rev
10) Results
10.1) Half Body Flange 1 & Blind Flange 1
10.1.1) Elastic Stress Analysis Results
(As per Cl.5.2.2 of ASME Sec VIII Div2 based on stress linearization)
Location of Stress Classification Line
(SCL) (1)
1) Through Weld Thickness at Body
Flange 2 to Weld Jucntion
3) Through Blind Flange 2 Thickness
Type of
stress (2)
PL
PL + P b + Q
PL
PL + P b + Q
PL
PL + P b + Q
Max Induced Von

Misses stress
(MPa)
Allowable Limit
(MPa) (3)
101.9
1.5 x S = 207
136.0
3 x S = 414
69.43
1.5 x S = 207
87.18
3 x S = 414
70.79
1.5 x S = 207
171.5
3 x S = 414
Notes
1) Please refer subsequent stress plots for locations of stress classification lines as per Figure 5.A.1
(Stress Classification Lines) of ASME Sec VIII Div2.
2) Allowable limits are derived from Figure 5.1 (Stress Categories and Limits of Equivalent Stress) of
ASME Sec. VIII Div.2.

10.2.1) Elastic Stress Analysis Results
(As per Cl.5.2.2 of ASME Sec VIII Div2 based on stress linearization)
Location of Stress Classification Line
(SCL) (1)
3) Through Blind Flange 2 Thickness
Type of
stress (2)
PL
PL + P b + Q
PL
PL + P b + Q
PL
PL + P b + Q
Max Induced Von

Misses stress
(MPa)
Allowable Limit
(MPa) (3)
93.02
1.5 x S = 207
116.1
3 x S = 414
68.87
1.5 x S = 207
79.70
3 x S = 414
72.29
1.5 x S = 207
210.4
3 x S = 414
Client
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
11) Deformation Plot (Unit mm)

Page
14
Rev
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Page
15
Rev
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
12) Von Misses (Equivalent) Stress Plots (Unit MPa)

Stress Plot for Equipment
Stress Plot for Half Body Flange 1
Page
16
Rev
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TEG BATH HEATER
Project No
FEA-04-2013
Date
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Stress Plot for Half Body Blind 1
Stress Plot for Equipment
Page
17
Rev
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Stress Plot for Half Body Flange 2
Stress Plot for Half Body Blind 2
Page
18
Rev
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Equipment
TEG BATH HEATER
Project No
FEA-04-2013
Date
19-FEB-2014
Page
19
Rev
13) Locations of Stress Classification Lines
SCL Body Flange to Shell Flange Joint
14) Conclusion
1) From result tables (Ref. 10.1. 1 & 10.2.1) we find that stresses induced in Half Body Flange, Half
Blind Flange 1 and 2 are below the allowable limits specified in Part 5 of ASME Sec. VIII Div.2.
Therefore the designs of Half Body Flange, Half Blind Flange 1 and 2 comply with code
requirement.

Body Flange FEA

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RH TechnoSystems LLP

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

: TEG BATH HEATER

: ASME SEC. VIII DIV 1 ED. 2010 ADD 2011

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

6) Boundary Conditions and Loads

7) FEA Solid Model

8) Solid Element Plots

9) Loads & Boundary Conditions Plots

11) Deformation Plot s

12) Von Misses Stress Plots

13) Locations of Stress Classification Lines

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

Sr. No. Description

Sr. No. Description

ASME Section VIII Div.1 Ed. 2010. ADD. 2011

ASME Section VIII Div.2 Ed. 2010. ADD. 2011

ASME Part II-D Ed. 2010 ADD. 2011

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

Half Body Flange, Half Blind Flange, Shell Flange

ASME Section VIII Div.1 Ed. 2010 ADD. 2011

1.01325 barg [0.101325 MPa(g)]

Note FEA is carried for corroded condition

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

SA-516 Gr. 70N

Half Body Flange

SA-516 Gr. 70N

Half Blind Flange

SA-516 Gr. 70N

6) Boundary conditions and loads:

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

3D Model with Blind Flange1

3D Model with Blind Flange2

3D Model Close View

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

8) Solid Element Plot

Half Body Flange 1 and Blind Flange 1

Half Body Flange 2 and Blind Flange 2

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

Weld Model Close View

Bolt Connection Close View

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

9) Loads & Boundary Conditions Plot

Contact is defined between Gasket &

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

Shell face is fixed

Bolts are modeled with

10, Bldg No.8, Pratiknagar, Kothrud, Pune -38, India

TEG BATH HEATER

Max Induced Von