Manoj Kumar

Address: Gurunanak Colony Ward No. 16,

Sri Karanpur, Sri Ganganagar.
Rajasthan, India
Phone: +91-9649799901 Passport No.-L3169535
E-mail: m9j.patel@yahoo.com
To pursue a career as an Electrical & Instrumentation engineer within the Projects and
commissioning Plants in India.

CORE KNOWLEDGE AND FUNCTIONAL SKILL AREAS

Instrumentation
Intouch & Archestra | Wincc | FT View Studio
Simatic Manager | RS Logix 5000
Hmi KTP600 |Siemens Logo
Plc Communications | Logic Development
Process Control for petcoke based Lime Kiln | Project Knowledge For Lime Kiln

KEY PERFORMANCE HIGHLIGHTS

Project
Lime Kiln
600 Tpd
Lime Kiln
300 Tpd

Fuel Based/Technology
CO Gas/Cimprogetti
Petcoke/Cimprogetti

Employer
Jsw Steel
Limited,Toranagallu
Chemical & Mineral
Industries Pvt Ltd Jodhpur

Responsibility
Electrical & Instrumentation
Electrical & Instrumentation

POSITIONS OF RESPONSIBILITY

JSW
o
Participate for Detailed-Engg of the entire 10mt expansion of LCP(Lime Calcination
Plant) ,including Lime Grinding Units(2 no) and a Pneumatic Conveying System.
o

Instrumentation work done of overall instruments in the plant.

A part for the Logic development for 10mt expansion Project of LCP.

Worked for for the Logic development and Modification according to site and operation
requirements for the Pneumatic Conveying System,provided by Macawber India Ltd,first of
its kind in Asia.

Worked for the Stabilization of the 10mt LCP.

Worked for the Entire Electrical and Instrumentation Maintenance of 10mt LCP3 including
6.6kV HT Switch Board incorporating 2x2MVA and 2x500kVA Transformers.

CMIPL
o
Participated for Detailed-Engg modification of the entire 300tpd TD-5 Kiln
(Cimprogetti) commission of LCP (Lime Calcinations Plant), including Coal grinding 7&
Pneumatic conveying as well as TIA packing machine.
o

Worked for for the Logic development and Modification according to site and operation
requirements for the Pneumatic Conveying System, Material handling system provided by
Tech flow & UCS.

Worked for the Entire Electrical and Instrumentation commissioning including 33kv HT
Switch Board incorporating 1x3MVA.

Communication established between Energy Meter and Intouch for calculating Electrical
Energy Consumption.

WORK EXPERIENCE (JSW STEEL LTD,Vijayanagar Works (6Dec2010-01July2013)

Projects
o
COMMISSIONING AND STABILIZATION OF KILN-11 AND HT SWITCH-BOARD

Commissioning of Drives, MCC, Instruments and Communication tools

Testing as per IEC Standards and commissioning of 6.6kV Switch Board, including
2x2MVA and 2x500kVA Transformers.

Logic Development for the KILN through Rockwell Automation Software.

Commissioning and Stablization of 2 Lime Grinding Units and Pneumatic

Conveying System.

Includes Commissioning of load cells, all instruments, Solenoid Valves and Lighting
with communication to dependent Plants.

Logic and HMI development for the Pneumatic Conveying System through RS
Logix and developing the HMI in the Archestra Environment for the same.

MODIFICATION WORK FOR THE PNEUMATIC CONVEYING SYSTEM

-

Understanding the basic dedusting flaws in the system and giving a solution and
reflecting the same in the Operation Logic and subsequent modification of the HMI
(Rockwell) at hand,and deploying the same changes in the Wonderware HMI.

CHEMICAL & MINERAL INDUSTRIES PVT LTD (01MAR2014- PRESENT)

-

COMMISSIONING AND STABILISATION OF KILN-TD-5 300 tpd based on solid

fuel system.

Commissioning of Siemens G120 Drives, MCC, Instruments and Communication.

Testing, Calibration & Parameter installation done in pressure transmitter, Flow

control valve, Differential pressure transmitter.

Load cell installation, wiring and commissioning has been done of

Scientific Load cell controller Series 3104 & 9100.

Now working & involved in the maintenance as well as in operation.

Installation and commissioning of petcoke grinding mill and petcoke conveying

system.

Report generation done of Energy consumption through modbus communication

with conzerv energy meter.

Historian sever developed for some defined trends in Wonderware Scada.

Thermo

Maintenance & Operations

o
Routine Inspection of Equipments and Motors on site.
o

Take preventive measures for a particular or group of instruments working in a sequence so

as to avoid Shut-Downs

Troubleshooting in the allotted time slot.

Installation and commissioning of instruments or modification in logic or HMI in case of

operation alterations as per site conditions

Automation and HMI

o
Compiling, editing and deploying of Ladder Logic in Rslogix5000 version 18
o

Creation of Animation in FT View Studio 5.1 of the required structure and its Deployment
on Clients.

Hands on experience on animation development and deploying the same on clients using
Intouch 10.1(Wonderware) and application server 3.1

Worked for wincc Scada as plant maintenance level developed by Cimprogetti.

AMULYA AUTOMATION ENGG. SERVICE (Bangalore)

Worked as Service & commissioning engineer for this company
1. Wonderware Intouch Scada Developed for Waste water treatment plant in Gerdau Steel india
Limited, Tadipatri (A.P).
2. Report Generation through SQL server at Hospet Steel Limited.
3. Instrumentation like flow transmitter, flow control valve, Level switches, commissioned at
Jindal Steel Power Limited, Angul.
4. Currently working for JSW upcoming project Lime Kiln-12 and developing logic and
wonderware Archestra Scada.
5. Factory Acceptance Test of Rockwell Plc related to Kiln -12 project of JSW Toranagallu.
6. Wonderware product installed and modified according to their requirements at INDO-US
MIM TECH Pvt Ltd Dodallapur, Bangalore.
7. Wonderware Intouch developed for Tube plant scada at Mrf Limited, Ponda Goa & the same
work has been done for Mrf limited Kottayam Kerala.
8.

At Amara raja batteries limited Tirupathi, Intouch scada related services provided at their
requirements.

9. A China base technology ladle preheater commissioned based on Siemens S7-300 and
Siemens Ktp 600 Hmi at Hospet Steel Limited, Hospet. Logic developed for this project from
scratch with touch screen HMI panel.

TRAINING EXPERIENCE
1. ScadaTraining : Wonderware Scada development training in Chennai for three days.
2. Plc Training: 5 days training of Siemens Plc and Wincc Scada at Cotmac Electronics pvt ltd
Bangalore.

 ACADEMIC DETAILS
Examination

Month & Year

Senior Sec.

2007

Diploma in Electrical

Sept, 2010

Institution

CGPA / Percentage

Board of sec. Edu. Ajmer

Board of technical Edu. Jodhpur

67.38
67.72

INTERESTS AND ACTIVITIES

Participated in quiz and debates for interschool competitions.

Was a part of school cricket team and represented our section in the Inter-Branch Competition.
Watching cricket and tv programmes

PERSONAL DETAILS:

Birth Date
Marital Status
Languages Known
Present Salary
Expected Salary ( India)
Passport No.
Notice Period

: 13th Jan, 1990

: Married
: Hindi & English
: 5.20 Lacs
+ Accommodation + Transportation
: 6.50 Lacs + Accommodation + Transportation
: L3169535
: 30 days