Professional Documents
Culture Documents
2012 | ISSUE 1
Keeping Ahead
Petrofac delivers success in the Middle East
INSIDE
THISEDITION
Corporate News
Welcome
Product News
AVEVA scans new horizons with LFM acquisition 22
AVEVAs 12.1 product releases bring more capabilities 24
Achieving integration with AVEVA Engineering 25
New AVEVA Marine products enhance capabilities 38
AVEVA Hull Finite Element Modeller adds new interface 40
Customer News
Cover Story: Petrofac keeping ahead with AVEVA Plant
Cover photograph:
The Kauther Gas plant in north Oman was designed and built by Petrofac
for Petroleum Development Oman using AVEVA Plant. The project involved
the engineering, procurement, construction, commissioning and initial
operation of a 20 million standard cubic metres processing facility.
Photograph courtesy of Petrofac.
Statements and opinions expressed in AVEVA World Magazine do not necessarily reflect
the views of AVEVA. Brands and product names mentioned may be trademarks and/or
protected by copyrights of their respective owners. No part of this publication may be
reproduced by any means without permission in writing from AVEVA. All stated facts
are believed correct at time of going to press.
AVEVA believes the information in this publication is correct as of its publication date.
As part of continued product development, such information is subject to change
without prior notice and is related to the current software release. AVEVA is not
responsible for any inadvertent errors. All product names mentioned are the
trademarks of their respective holders.
Copyright 2012 AVEVASolutions Limited and its subsidiaries. All rights reserved.
Editor Magnus Feldt, Industry Marketing Manager, AVEVA
twitter.com/avevagroup
02
youtube.com/avevagroup
Exciting new
technologies
I never fail to be impressed by how much seems to
happen between successive issues of this magazine.
Even when we have been working solidly on a new
product for many months, I still have a wow!
reaction when I read about it here. This issue is no
exception and I hope you, too, will think wow!
when you read about the exciting new technologies
weve introduced for both the plant and the marine
industries.
In the last issue we examined the significance of integrating engineering
and design data. Here, we follow this up with a review of the recently
released AVEVA Engineering product. Together with a number of enabling
features weve added to our core technology, this important new product
ushers in a new level of efficient collaboration across the different project
disciplines. Data integration is central to our Integrated Engineering and
Design roadmap, so you can expect to read more on this topic in future
issues.
Richard Longdon
Chief Executive
AVEVA Group plc
03
Keeping Ahead
How AVEVA Plant supports one of the Middle Easts most successful oil & gas companies
History
Petrofac first adopted AVEVA PDMS in 2000,
together with AVEVA Review, at its Sharjah
operational centre, principally in response to
a customer requirement. This first deployment
proved successful and it was later rolled out
across its other design centres. PDMS was
followed, two years later, by AVEVA VPRM. More
recently, AVEVA Clash Manager and AVEVA P&ID
were added. Today, the AVEVA deployment
supports the piping, civil, electrical and
instrumentation, telecommunications and
process disciplines on a wide variety of
projects, including processing plants, oil
pumping and gas compression stations, and
pipelines.
AVEVA in use
To a large extent, the oil & gas industry is
almost a seamless PDMS environment, so it
came as no great surprise to learn that Petrofac
frequently delivers its work as native PDMS
models, even to the extent of delivering models
and AVEVA Review files direct to the field
engineering team, as well as to the customer.
The Kauther Gas plant in north Oman was designed and built by Petrofac for Petroleum
Development Oman using AVEVA Plant. The project involved the engineering,
procurement, construction, commissioning and initial operation of a 20 million
standard cubic metres processing facility. Photograph courtesy of Petrofac.
04
AVEVA PDMS model of a plant recently constructed by Petrofac. Images courtesy of Petrofac.
About Petrofac
Petrofac is a leading international provider of
facilities solutions to the oil & gas production
and processing industry, with a diverse
customer portfolio including many of the
worlds leading integrated, independent and
national oil & gas companies.
The group delivers services through two
divisions: Engineering, Construction,
Operations & Maintenance (ECOM comprising
Onshore Engineering & Construction, Offshore
Projects & Operations and Engineering &
Consulting Services) and Integrated Energy
Services (IES). Through these divisions Petrofac
designs and builds oil & gas facilities; operates,
maintains and manages facilities and trains
personnel; enhances production; and, where
it can leverage its service capability, develops
and co-invests in upstream and infrastructure
projects. Petrofacs range of services meets its
customers needs across the full lifecycle of oil
& gas assets.
With more than 15,000 employees, Petrofac
operates out of six strategically located
operational centres, in Aberdeen, Sharjah,
Woking, Chennai, Mumbai and Abu Dhabi, and a
further 21 offices worldwide. The predominant
focus of Petrofacs business is on the UK
Continental Shelf (UKCS), the Middle East and
Africa, the Commonwealth of Independent
States (CIS) and the Asia Pacific region.
Visit www.petrofac.com for more information.
05
The Bualuang production facilities in block B38/8 in the gulf of Thailand. Photograph courtesy of Salamander Energy.
06
Over the following few months, a formal proposal process was carried out
and a number of systems from other vendors were evaluated. The result
was a decision in early 2010 to implement WorkMate on Salamanders first
operational assets. The implementation went according to plan and the
system was immediately put into operation.
In Indonesia, WorkMate was implemented at Salamanders office in
Jakarta for managing procurement, materials and maintenance of the
offshore Kambuna wellhead, and for the existing and the planned new
facility at the Glagah-Kambuna TAC onshore base and gas plant.
In Thailand, WorkMate was implemented at Salamanders Bangkok office
for procurement and materials management of the Sattahip onshore
base, supporting the Bualuang wellhead. After first implementation,
Salamander conducted a review of the systems performance and their
future business requirements. Realising that WorkMate had much greater
capabilities than they were initially using, Salamander decided to
standardise on WorkMate for maintenance, procurement and materials
management of all their assets. This initiated a second phase of
implementation of WorkMate on the other operational assets, which was
successfully completed in September 2011.
The future
During the second implementation project, many other opportunities
were identified for additional WorkMate modules to further improve
Salamanders business processes in areas such as integration with project
management and financial systems, supplier management and so on.
These opportunities are now being addressed as ongoing projects, with
the support of the AVEVA EAM team.
AVEVA World Magazine 2012| Issue 1
07
AVEVA World
Summit
Review 2011
The 2011 AVEVA World Summits
were held in three locations
around the globe. They began in
early October in Copenhagen for
delegates from Europe, the Middle
East and Africa (EMEA), moved
on to Rio de Janeiro for North and
South America, and concluded in
Singapore for our Asian Pacific
customers and partners. Just like
the 2010 Summits, these proved
to be very successful events, with
over 800 customer, partner and
AVEVA delegates attending the
three Summits.
The agenda of the three Summits was a mix of AVEVA, customer and keynote presentations. At all
Summits we were able to achieve our objective of having at least 50% of the presentation content
provided by customers. This is a very important goal for AVEVA since it speaks to the underlying
philosophy of these events. Designed for mid- and senior-level managers, the Summits attract
those people who make important business and operational decisions within their organisations.
By highlighting the direct experiences of our customers through the presentation of their own case
studies, we seek to share best practice and lessons learned across the Plant and Marine industries.
Steve Tongish
Vice President Marketing, AVEVA
The customer presentations are extremely popular with the delegates because they provide
new ideas and perspectives and, with the open networking sessions, delegates can speak with
the presenters directly and explore their experiences in more depth. This interaction has been
successful with delegates representing the same industry and with those from entirely different
businesses.
Since AVEVA first combined the Plant and Marine events in the 2010 Summits, this cross-pollination
of industry experience has added a unique dimension. While the Summits did split into separate
Plant and Marine tracks for part of the second days agenda, it was not uncommon for Plant and
Marine delegates to attend sessions outside their own industry. The open sharing of information
and best practice is what the Summits are all about.
Delivering in EMEA
In Copenhagen the keynote presenter was Rear Admiral Chris Parry, CBE, whose insightful
presentation provided a geopolitical view of a complex and interconnected world. He shared his
views on changing political and religious landscapes, environmental constraints and shifting
populations. It was a hard-hitting and very informative session that gave delegates a great deal
to discuss and the opportunity to reflect on how these global issues affect their local businesses.
Chriss keynote set a constructive tone for the entire conference.
The EMEA region being one of AVEVAs most developed markets, many of the delegates have
attended events in the past, so there is already a strong network of colleagues and business
partners. The Copenhagen Summit reflected this maturity with a businesslike atmosphere and
very detailed customer project presentations using technology and services from AVEVAs Plant,
Marine and Enterprise portfolios. Presentations were given by Statoil Norway, SPG Engineering
Romania, AMEC UK, Andritz Finland, SEFT Turkey, Omega Concept France and RusGaz
Engineering Russia.
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09
AVEVAs own roots in Asia run deep, with customer relationships that can be
measured, not just in years, but in decades. The Singapore Summit brought together
a greater mix of Plant and Marine customers than the other two events. Some of the
worlds leading shipyards were in attendance and the delegates benefitted from presentations
by Hyundai Heavy Industry, Daewoo Shipbuilding & Marine Engineering, Hyundai Samho
Heavy Industries and CSBC Corporation. Not to be outdone, the Plant industry presentations
also included some major industry players, including Technip, AMEC, PT Pertamina Hulu
Energi, SBM Offshore, SK Engineering & Construction, and Desein.
AVEVAs own roots in Asia run deep, with customer relationships that
can be measured, not just in years, but in decades. The Singapore
Summit brought together a greater mix of Plant and Marine customers
than the other two events...
The AVEVA vision
AVEVAs vision and experience were presented by our executive and senior management
team, starting with Richard Longdon, CEO, and including Dave Wheeldon, CTO and
Derek Middlemas, COO. Our presentations focused on AVEVAs mission to deliver
information-centric solutions for Owner Operators, EPCs and shipyards, based
on object-centric systems embedded within a Digital Information Hub. The AVEVA
presentations also included updates on our AVEVA Plant, AVEVA Marine and AVEVA
Enterprise product portfolios, and a high-level view of AVEVAs future development
roadmap.
Information about AVEVA World Summits
More information about the AVEVA World Summits can be found at www.avevaworld.com.
Delegates to the 2011 AVEVA World Summits can access past presentations by logging in to the
Summit website for the event they attended.
10
Magnus Feldt
Editor, AVEVA World Magazine
From left, Per Hgberg, CAD Coordinator, and Peter Wickman, Project Engineer,
Engineering Division, F AB.
From left, Michal Kovarik, Managing Director, and Ondrej Hasek, Technical Director,
AF-Engineering. Photograph courtesy of AF-Engineering.
11
AVEVA PDMS model of Fortum Klaipeda CHP waste-to-power plant in Lithuania. Image courtesy of AF-Engineering.
To avoid clashes, existing buildings and pipe racks close to the new
power plant were laser scanned and converted into the new 3D PDMS
plant model. The new boiler was designed by Metso in Finland, who also
delivered a 3D PDMS model of the boiler, which was easily imported into
the plant model.
F expands in central Europe
In line with its long-term corporate strategy, F continues to expand
in central Europe, especially in the Czech Republic. AF-Engineering
was established in 2004. In 2010, F acquired the energy consulting
company, Meacont and, in October 2011, the consulting company,
CityPlan. F now has more than 200 employees in the Czech Republic,
with main offices in Prague, Plzen and Brno.
Michal Kovarik, AF-Engineerings Managing Director, explained to us
that, for several years, they have been using AVEVA Plant solutions in
a great variety of greenfield and brownfield projects for the energy,
pharmaceutical and chemical industries. PDMS has been used in some
well-known projects, such as the Olkiluoto 5 nuclear power plant in
Finland, where AF-Engineering created part of an auxiliary building for
Areva.
AF-Engineering also had complete responsibility for the design of the
machinery building for the retrofit of the 30-year-old brown-coal power
plant in Tusimice in the Czech Republic. Here, AF-Engineering created
the complete basic and detailed design, and produced the assembly and
as-built documentation.
AVEVA PDMS model of Fortum Klaipeda CHP waste-to-power plant in Lithuania. Image courtesy of AF-Engineering.
13
Karla Moises
Marketing Communications, AVEVA
Kelvin Davis
Marketing Communications Manager, AVEVA
Offsite expansion project at REPAR, consuming 12,800 tonnes of piping, 65,250 m3 of concrete and 9,374 units of piles, at Paran Refinery in Araucria, state of Paran.
Photograph courtesy of SETAL.
14
Gas processing and transfer terminal at TECAB Cabinas Terminal, part of Plangas project, in Maca, Rio de Janeiro.
Photograph courtesy of SETAL.
15
Delayed Coke Unit at REVAP, at Vale do Paraba Refinery. Photograph courtesy of SETAL.
16
Joined up
thinking
Choosing AVEVA will be one of the best decisions you ever make.
www.aveva.com/joinedupthinking
Mark McKee
Marketing Specialist, AVEVA Americas
The quantitative measure of success is in the oil produced. Manhours saved cant compare to the dollars that can be made in a single
day of drilling when delivered on schedule without project delay...
18
How has PDMS helped HOE in building these toolsets? Lopez said AVEVAs
technical support and training have been key. PDMS software is userfriendly, allowing our developers to set up toolsets that make HOE unique
and competitive, he explained.
First project sets stage for uniqueness
That uniqueness started with HOEs very first project. Lopez said that,
while everyone was both nervous and excited, the core group of first
employees was also confident their years of experience in the industry
would soon pay off.
We started the company with zero back-log, optimistic that the good
client relationships we had built over the years by performing quality
designs elsewhere would develop into a project, he recalled. It took
three months, but our first job came in a major U.S. independent
wanted to study a tension-leg platform solution for a Gulf of Mexico
deepwater site and it chose us to perform this study. The fact that they
wanted to study all areas including hull, mooring, and risers worked out
beautifully because it put all of us to work immediately.
What got HOE interested in PDMS? Lopez said the company had always
been interested in providing a 3D solution for its clients. As a start-up
company we had to prove to customers that we could put a design team
together that was capable of providing a full, detailed design effort,
he said. We concentrated on putting together team members who were
unbiased (meaning we would put the customers needs first) on how
to deliver a project in PDMS. Then we trained (in-house) on project
execution using 3D software. We then sent them to AVEVA for basic
training.
What separates HOE from its competition?
Lopez said it is the companys independent viewpoint, something that
has been a cornerstone for everyone since its founding. We felt that the
industry was primed for a group that specialized in the deepwater floater
area. It needed a design house that had an independent view one that
was not linked to any proprietary design and not tied to a fabrication
yard that used their designers for pull-through work.
19
Kate Magill
Communications Manager, AVEVA
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John Pearson, Managing Director, AMEC Natural Resources Europe and West Africa gives his Point of View on
the research findings
Whereas internal channels such as Intranets and team meetings did offer
access, respondents found that they often had to search the Internet for
relevant information. Approximately half of respondents identified the
need for better information systems and around a quarter believed that
information was not being shared within the company environment. On
the whole, there was a strong demand for a shared integrated system to
enable better access to all appropriate information. This was supported
by respondents comments such as those below.
z The problem is, theres too much information.
z I dont think the information systems that were talking about are very
user friendly.
z It was fragmented information and it was inconsistent.
Improving information
management plays a key
role in meeting Health &
Safety requirements for
the oil & gas industry...
21
Les Elby
VP Business Strategy, AVEVA
22
AVEVA IntelliLaser and LMR are the first products that build on the
strength of LFM, with IntelliLaser allowing users to automatically hotspot
laser bubble-views so, once integrated into an asset management toolset
such as AVEVA NET, users can effortlessly navigate a plant by clicking and
interacting from the comfort of their own desks. This saves time on site
for engineers, reducing cost and risk, and improving project efficiency.
AVEVA Laser Modeller
While the use of 3D design software such as PDMS in engineering design
is now commonplace, plant owners and operators are starting to see the
value of owning a model in operations for project revamps, upgrades,
operator training and orientation. Traditional data capture methods have
proved uneconomical, slowing the adoption of 3D in brownfield facilities.
AVEVA Laser Modeller eclipses more conventional and time-consuming
processes through the use of semi-automated catalogue-based modelling
methodology. This allows users to quickly create a fully intelligent 3D
model of their asset at a fraction of the cost of traditional methods.
3D laser scanning
3D laser scanning is technology that can digitally
capture an environment (such as a process plant)
or the shape of physical objects, using a beam of
laser light.
3D laser scanners measure fine detail and capture
free-form shapes in order to quickly generate
highly accurate point clouds of data. They can
capture up to one million points per second.
The data captured allows a physical objects exact
size and shape to be determined, and is of such
a high quality that it can be used to produce a
detailed and accurate digital 3D model.
The reaction from customers and service companies has been amazing,
says Ricky Padhiar (Product Manager). People immediately recognise
the value that LMR brings, and are blown away by how quickly they can
turn laser data into a meaningful, intelligent model. Whereas, in the
past, their budgets would have restricted them to a dumb geometric
model, with LMR they can create an intelligent 3D model in less time.
This represents an enormous cost saving and brings new efficiencies to
ongoing plant operations. We were overwhelmed with offers by customers
wanting to be part of the beta program we ran during 2011, and we are
now working on significant new projects with LMR for 2012.
The future for LFM Software
The outlook at the new 3D Data Capture CoE in Manchester is very
positive, with Graham Dalton and his team leading the companys
technical direction to offer AVEVA customers even further efficiencies and
savings with laser data. Before the acquisition we had a lot of activity
in the pipeline, which we were looking forward to talking about during
2012. Since the acquisition, these possibilities have ballooned, which
makes for challenging yet exciting times, says Graham.
For more information on LFM, visit the AVEVA website or
www.lfm-software.com.
2006
2009
SPAR Houston.
The AVEVA Revamp solution; extremely high resolution laser scan data being
brought into PDMS by LFM Server/LMI, showing automatically detected exact
clashes.
23
The universe
just got bigger
AVEVAs 12.1 product releases bring more capabilities
Astronomers seem to regularly discover that, just when they thought they knew how big
the universe is, it turns out to be actually even bigger. The AVEVA environment is a bit like
that. Users continue to design ever larger projects with increasingly massive levels of detail,
confident that there is no practical limit imposed by the technology. Meanwhile, AVEVA
continues to push the technology out even further!
AVEVAs core technology has never imposed any inherent limitation on project size but, with the
latest 12.1 product releases, AVEVA has added many enabling features and functions which will
allow the technology to extend its scope. For example, the 12.1 releases now greatly extend the
available range of units of measure. Among many others, these now include Distance, Bore, Area,
Volume, Angle, Weight, Temperature, Density, Pressure, Force, Voltage, Current and Impedance.
This is an important enabler for increasing the integration of engineering and design data.
More database functionality
At the architecture level, a number of improvements have been made to database structure,
configurability and controllability, making the data more rapidly accessible. Importantly, none
of these improvements will adversely affect current or previous model data, while most are
transparent to the user and readily configurable to business needs.
Change highlighting has been greatly extended to embrace engineering and schematic data. This
now provides the highlighting of changes and the ability to view change histories, both on the
P&IDs and in the tabular data of AVEVA Engineering. The Lexicon module has been greatly enhanced
to enable the definition of more extensive object relationships. Because more complex relationships
can be difficult to view, new database view functions have also been added, providing system
administrators with an intuitive, graphical interface for viewing these relationships.
Another improvement at 12.1 is the introduction of Unicode language support across the product
range. The international Unicode character set is now used throughout the product, increasing
compatibility with third-party systems and enabling users to work flexibly in their local language.
More productivity
Users of AVEVA Instrumentation have been enthusiastic about its best-in-class report generation
functions. This technology has now been extended and standardised across PDMS and most of the
other AVEVA Plant products, enabling users to generate a wider range of high-quality, project-ready
reports. For example, in the case of PDMS, 3D design data can now be combined with engineering
and schematic data, such as line lists and diagrams, to compile richer, more extensive deliverables.
Importantly, this new capability is additional to existing reporting functions, which are retained to
ensure continuity on in-progress projects.
Other enhancements are aimed at making the design process easier and more productive. For
example, model library improvements now make it easier to capture and exploit design expertise
by building up libraries of reusable components. Technology platform compatibility has also been
extended with support for Windows 7 and for Microsoft Office 2010.
Together, these 12.1 series releases offer significant, project-wide productivity improvements and
valuable new capabilities for their users.
24
Achieving integration
AVEVA Engineering integrates engineering and design data from the outset
In the last issue of AVEVA World Magazine we described the concept
and benefits of Integrated Engineering & Design (IE&D). The newly
released AVEVA Engineering turns this concept into reality, extending
the integration of engineering and design data for both plant and
marine projects. It represents a step increase in the power of AVEVA
technology and is already making significant efficiency improvements
on live projects.
Historically, the separation of engineering and 3D design activities
has not been helped by having completely separate applications and
management systems. This can create a functional barrier between the
two, even though both are working to the same goal, the construction of
the physical asset. AVEVA Engineering removes this barrier by enabling
engineering data, such as line lists and tagged object definitions, to
be created from the outset, using a purpose-designed authoring tool,
and then shared by other engineering and design applications. AVEVA
Engineering achieves this by sharing the same technology as AVEVA PDMS.
AVEVA Engineering has been designed to fulfil several important
requirements. First, it enables each type of information to be created
and controlled by the responsible discipline, eliminating many common
sources of error and inconsistency. So, for example, a pump has,
associated with it, process data, electrical data, mechanical data and
so on. By keeping ownership of data securely under the control of the
responsible disciplines each type of data can be revised and reissued
independently of the others. Second, sharing this information and
its change status with other users enables much closer collaboration
between the engineering and design disciplines. This greatly improves
the efficiency of the iterative, multi-discipline processes of creating and
refining a design.
25
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AVEVA PDMS model of the nanotechnology research centre. Image courtesy of OMEGA Concept.
This state of continuous change means that the PDMS Hook-up and Fitup design of the plant must be frequently updated to keep the facility
functioning optimally. The main constraint on the project is the very
tight space in which all these items of process equipment can be moved
around from one week to another, while maintaining full flexibility and
a tight commissioning schedule. Ten of OMEGA Concepts designers are
permanently based at the research centre to carry out the daily design
revisions.
The PDMS model of this plant is very impressive, with 700 process
equipment items in the clean room, more than 40,500 sub-equipment
items in the first and second floor basements and more than 150km of
pipes, with 5,800 piping lines. About 15,000 isometric drawings are
automatically generated from PDMS. The model is kept up to date with the
as-built plant and is used for daily production and maintenance.
AVEVA PDMS model of a section of the nanotechnology research centre. The clean room is situated on the top floor of the building. Image courtesy of OMEGA Concept.
27
Magnus Feldt
Editor, AVEVA World Magazine
Main image: The UT 755 series has generated more than180 vessels either currently in service or on order worldwide. Photograph courtesy of Rolls-Royce.
Inset: AVEVA Marine model of a platform supply vessel (PSV) of the UT 755 CD design. Image courtesy of Rolls-Royce.
29
The first AVEVA Marine hull and outfitting models of the PSV vessel
were delivered to PaxOcean in the first week in May and in mid-June,
respectively, and the complete AVEVA Marine model was delivered in the
last week in November.
All deliveries were made according to schedule and PaxOcean was able to
derive all the necessary production information automatically from the
delivered models. First steel cutting at Zhuhai shipyard took place on the
15th of July.
Rolls-Royce found the hull application in AVEVA Marine easy to start
working with, as many features were similar to the hull application in
Tribon. The outfitting application in AVEVA Marine was a new application
for them but, thanks to effective training supplied by AVEVA, and good
training manuals and user guides, they were ready to start outfitting
design work already in the first week in May.
During this intense and comprehensive design project in AVEVA
Marine, Rolls-Royce became aware of a number of useful new features
for their design projects, including AVEVA Marines well-organised
project structure which offers a very flexible way to set up a project.
Furthermore, the PML scripting language makes it simple to customise
AVEVA Marine and to add many new functionalities.
Famous UT-Design vessels
The UT-Design PSV series of vessels, which also perform rescue and standby duties, continues to evolve, and ranges from small vessels with the
most up-to-date features to much larger complex vessels.
PaxOcean Engineerings offshore vessel shipyard in Zhuhai, China. Photograph courtesy of PaxOcean Engineering.
30
From left, Oystein Alme, Senior Engineer, Structural Design, and Oddvar
Skotte, CAD Manager at Rolls-Royce.
31
The upgrading and pre-conversion of the 255,272 dwt tanker, Accord, into the P-57 was completed at Keppel Shipyard in Singapore earlier in 2010.The engineering was done at SBM Schiedam. SBM
delivered the FPSO to the owner, Petrobras Netherlands. The FPSO operates in the Jubarte Campos Basin which is 70km offshore the state of Esprito Santo, Brazil. Photograph courtesy of Mercator Media.
This article was originally published in digitalPLANT Business + Engineering in 2011. Published here is an updated version.
32
SBM Offshore operates from four main project execution centres with
engineering and project management resources located in Schiedam/
Netherlands, Monaco, Houston/Texas (USA) and Kuala Lumpur/Malaysia.
Our editor spoke to Frans de Klerk, Department Manager Topsides Design,
and Albert te Pas, Discipline Manager of the PDMS Administrator Group,
both with SBM Schiedam which is part of the SBM Offshore group.
The market de Klerks group is mainly involved in is the FPSO market.
Roughly speaking, a FPSO is a floating plant. Most of these units are
owned by the SBM Offshore group and leased to oil and gas companies.
The consequence: SBM Offshore acts as owner operator and SBM
Schiedam as EPCI contractor.
The department here in Schiedam, just a few minutes ride by metro from
Rotterdam Centraal, mainly designs the process utilities on board the
vessel. About 85 people are working in the four disciplines: piping,
mechanical equipment, structural, and PDMS group. The PDMS
group headed by Albert te Pas is basically focused on the administration
and development of PDMS from AVEVA plc. headquartered in Cambridge/
UK it is a facilitating group for the other disciplines. This fact already
shows the importance of the effective deployment of integrated 3D plant
design processes for SBM as well as SBM Schiedam.
Three projects with a total volume of about two billion US dollars are
currently executed simultaneously. Our projects are mainly conversions
of trading tankers, Mr de Klerk explains and adds: That means we take
existing tanker layouts and modify the design and build a new plant on
top.
Settlement of conflicts
In the Schiedam office, 11 AVEVA PDMS licences and 25 AVEVA Outfitting
(in the AVEVA Marine suite of applications) licenses are in use. One of the
main reasons for the use of PDMS is efficient clash management. Most of
the time a clash is caused by two disciplines using the same space, e.g.
there is a structural reinforcement and a pipe going through it. Sure,
you want to solve this problem before it comes up in the yard, Mr te Pas
says and refers to AVEVA Clash Manager. With the remark: If you have
an access route, for example, which is colliding with a region reserved
for maintenance of a piece of equipment, that might be no problem. But
if you do such checks on a weekly basis and our projects typically last
between 12 and 14 months this clash pops up at least 50 times. With
the Clash Manager the user can say: I approved this clash, and then
he only gets new clashes, the non-critical ones are suppressed, says Mr
te Pas, giving an insight into the daily work routine. And de Klerk adds:
This really saves us a lot of time. In total, there are three types of clash
management tools in use:
z The one within PDMS.
z On top of that, a slightly more enhanced tool. It was created by SBM
Schiedam itself and is used on a daily basis.
z About once a week the AVEVA Clash Manager is used as an application.
It works on a separate desktop and has access to a SQL server.
33
34
Split of work
between the
SBM sites.
Image courtesy
of SBM.
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Cologne University of
Applied Science offers an
accredited Masters degree
in chemical engineering
and supply technology,
within a teaching module
called Integrated Plant
Design. Based on a project,
this module will provide
students with the different
methods and the handling
of modern plant design
tools in the field of 3D plant
design. Since 2005, the 3D
plant design software from
AVEVA PDMS has been used
successfully.
Prof. Dr. Ing.
Gerhard Steinborn
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More Power
More Productivity
More Integration
New AVEVA Marine products
deliver enhanced capabilities
for marine and offshore
engineering
AVEVA Marine entered 2012 with three powerful new products
and a range of across-the-board upgrades. These not only address
specific needs in the shipbuilding and offshore industries, they
also extend the integration of data and disciplines within AVEVA
Marine and between AVEVA Marine and AVEVA Plant. They increase
both AVEVAs technology leadership and the competitive advantage
of its customers.
Across the board
These important additions to AVEVA Marine reflect significant
upgrades to AVEVA Plant, which we describe on pages 24-25. The
ground-breaking new AVEVA Engineering serves both the plant and
marine industries, while the close technology integration between
AVEVA Plant and AVEVA Marine ensures that the many common
enhancements in the 12.1 product releases will benefit all our
customers.
For example, the considerable benefits of AVEVA Design Reuse are
further extended by model library improvements which make it easier
to build up libraries of outfitting components. Unicode support and
the general enhancements of report generation functions will be
widely welcomed for the abilities they bring in producing high-quality
deliverables in users local languages. Support for Windows 7 and for
Microsoft Office 2010 are also provided across both AVEVA Plant and
AVEVA Marine.
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A general arrangement.
39
Meshing Together
AVEVA Hull Finite Element Modeller adds a Patran interface
Stphane Neuvglise
Head of Business Management Marine Systems, AVEVA
Finite Element Analysis (FEA) is an essential tool in ship design, not only
to verify the structural strength of a hull but also to meet increasingly
stringent vibration criteria for qualities such as passenger comfort or
environmental noise. But the man-hours required for FEA are costly.
Worse, tight delivery schedules frequently make it a critical path activity
and can require that construction starts before final approval of the
analyses by the Classification Society, incurring an element of programme
risk. Add to this the highly skilled nature of idealising a hull structure into
an efficient mesh for analysis and its easy to see why Hull Finite Element
Modeller has already proved so popular.
There are two leading FEA solutions used in ship design: Patran/Nastran
from MSC Software and ANSYS Mechanical from ANSYS. Patran is used by
roughly half of the worlds shipbuilders, so this latest addition of a Patran
interface to Hull Finite Element Modeller will be good news for a great
many shipbuilders and their design agents.
As we described in the first 2010 issue of PIPELINE magazine, Hull
Finite Element Modeller is a model converter that incorporates a great
deal of specialist know-how for idealising real hull structure into an
optimum mesh for efficient FEA. It applies default mesh parameters and
idealisations which accurately translate the majority of the true design
intent at the first pass, and it allows the structural analyst to adjust these
as necessary to fine-tune the mesh, for example, to increase mesh density
around local hot spots.
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Once the optimum idealisation has been configured, the new version of
Hull Finite Element Modeller can now generate and export a session file
using Patran Command Language (PCL) for execution in Patran. This file
contains all the commands required to create a simplified geometry of
the original hull model, together with material and element property
definitions, within a Patran database.
The success of this new interface owes much to the excellent training and
support provided by MSC to AVEVAs technologists during its development
and validation. AVEVA has also worked closely with selected customers
during development to ensure that the enhanced product continues to
support industry working practices and could be tested on real warts and
all project data. This focus on practicality has resulted in a solution which
delivers power and ease of use for everyday needs, while avoiding the
unnecessary complexities of trying to cater for every possible situation.
Shipbuilders are very practical people, who understand the principle
of diminishing returns and, above all, want tools that are effective and
reliable.
Everybody who has used Hull Finite Element Modeller has been
enthusiastic about it. Shipyard managers appreciate both the direct
savings and the reduction it can make in programme risk. It also goes
some way to mitigating the skills shortages that the industry is suffering
from. Adding direct Patran compatibility brings these benefits to a wider
range of users.
STEP
Hull structure shown
in AVEVA Marine.
STEP
The same hull
structure after
idealisation, ready
for mesh generation.
STEP
Finally, the same
idealised structure
transferred into
Patran.
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AVEVA World Magazine 2012| Issue 1
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www.aveva.com
AVEVAbelieves the information in this publication is correct as of its publication date. As part of continued product development, such information is subject to change without prior
notice and is related to the current software release. AVEVAis not responsible for any inadvertent errors. All product names mentioned are the trademarks of their respective holders.
Copyright 2012 AVEVASolutions Limited and its subsidiaries. All rights reserved. AWM/12/1