You are on page 1of 50

ED 41 - 015B

Packaged Air Conditioners


Duct Connection Type [50Hz]
(Low Static Pressure Application)

FDBG-A Series
Cooling Only

ED41-015B

Duct Connection Type


Low Static Pressure
Application [50Hz]
FDBG-A Series
1. External Appearance and Model Series..................................................2
1.1 External Appearance and Model Series...................................................2

2. Functions.................................................................................................3
2.1 FDBG-A Series.........................................................................................3

3. Power Supply and Nomenclature............................................................4


3.1 Low Static Pressure Type ........................................................................4

4. Specification............................................................................................5
4.1 50Hz .........................................................................................................5

5. Optional Accessories ..............................................................................6


5.1 Optional Accessories................................................................................6

6. Dimensions ...........................................................................................11
6.1 Indoor Unit..............................................................................................11
6.2 Outdoor Unit ...........................................................................................16
6.3 Installation Service Space for R71FU ....................................................18

7. Piping Diagrams....................................................................................20
7.1 Indoor Unit + Outdoor Unit .....................................................................20

8. Wiring Diagrams....................................................................................23
8.1 Indoor Unit..............................................................................................23
8.2 Outdoor Unit ...........................................................................................24
8.3 Field Wiring ............................................................................................27

9. Capacity Table ......................................................................................28


9.1 Capacity Table .......................................................................................28
9.2 Change in Capacity (Reference) ............................................................31

10.Fan Performance ..................................................................................32


10.1 Fan Performance....................................................................................32

11.Operation Limit......................................................................................35
11.1 Operation Limit .......................................................................................35

12.Sound Level ..........................................................................................36


12.1 Sound Level ...........................................................................................36

13.Electric Characteristics..........................................................................38
13.1 Cooling Only...........................................................................................38

14.Field Piping ...........................................................................................39


14.1 Field piping .............................................................................................39

15.Installation .............................................................................................41
15.1 FDBG-A Series.......................................................................................41

FDBG-A Series

External Appearance and Model Series

ED41-015B

1. External Appearance and Model Series


1.1

External Appearance and Model Series

1.1.1

Indoor Unit

FDBG25A
FDBG35A
FDBG50A

1.1.2

Outdoor Unit

R25J
R35J

1.1.3

FDBG60A
FDBG71A

R50G

R71FU

Remote Controller

KRC47-2
KRC47-4

1.1.4

R60G

KRC47-1

Model Series
Outdoor Unit
Indoor Unit
50Hz

FDBG25AVE

R25JV1

FDBG35AVE

R35JV1

FDBG50AVE

R50GV1

FDBG60AVE

R60GV1(K)

FDBG71AVE

R71FUV1, Y1

FDBG-A Series

ED41-015B

Functions

2. Functions
2.1

FDBG-A Series
Points and Functions

Duct Connection Low Static Pressure Type


FDBGA

Switchable Fan Speed

Auto Restart

Adjustable External Static Pressure

PE Fin

{ : Function Exists

FDBG-A Series

Power Supply and Nomenclature

ED41-015B

3. Power Supply and Nomenclature


3.1

Low Static Pressure Type

3.1.1

Power Supply
Symbol

Power Supply

V1

1, 220~240V, 50Hz

3, 380~415V, 50Hz
(4 wires)

Y1

Note:

3.1.2

Indoor Unit

Outdoor Unit

FDBG25AVE

R25JV1

FDBG35AVE

R35JV1

FDBG50AVE

R50GV1

FDBG60AVE

R60GV1(K)

FDBG71AVE

R71FUV1

FDBG71AVE

R71FUY1

Power Supply Intake : Outdoor Units.

Nomenclature
Indoor Unit

FDB

35

VE
Duct Connection Low Static Pressure Type
FDB : Cooling Only
DIT Products
Capacity Index
Indicates Major Design Category
Power Supply Symbol
VE : 1 200~240V/220V 50Hz/60Hz
(P0001-1)

Outdoor Unit

35

V1

K
Outdoor Unit
R : Cooling Only
Capacity Index
Indicates Major Design Category
Power Supply Symbol
V1 : 1 220~240V 50Hz
Y1 : 3 380~415V 50Hz
High Outdoor Temperature Application
(P1247-1)

FDBG-A Series

ED41-015B

Specification

4. Specification
4.1

50Hz
Indoor Unit

Model

Outdoor Unit

1 Cooling Capacity (1)/(2)/(3)

FDBG25AVE

FDBG35AVE

FDBG50AVE

FDBG60AVE

FDBG71AVE

V1

R25JV1

R35JV1

R50GV1

R60GV1, R60GV1K

R71FUV1

Y1

R71FUY1

kW
Btu/h
kcal/h

2.64 / 2.60 /
9,000 / 8,900 /
2,270 / 2,250 /

3.54 / 3.50 /
12,100 / 11,900 /
3,040 / 3,010 /

mm

260900580

Indoor Unit

FDBG25AVE

Dimensions
Coil

Fan

HWD
Type
RowStagesFin Pitch
Face Area
Model
Type
Motor Output
Air Flow Rate

W
m/min
kg
mm
mm
in.

Weight
Liquid
Gas
Drain
Wired
Wireless

Piping Connections

Remote Controller
Outdoor Unit
Color
Dimensions
Coil

HWD
Type
RowStagesFin Pitch
Face Area
Model

Comp.

Fan

FDBG35AVE

5.34 / 5.30 / 4.80


7.03 / 6.97 / 6.09
7.80 / 7.70 / 6.30
18,200 / 18,100 / 16,400 24,000 / 23,800 / 20,800 26,600 / 26,200 / 21,500
4,590 / 4,560 / 4,100
6,050 / 6,000 / 5,240
6,700 / 6,600 / 5,400
FDBG50AVE

FDBG60AVE

260900580
260900580
2601,300580
Cross Fin Coil (Waffle Louver Fins and Hi-XA Tubes)
2101.75
3101.75
3101.75
0.189
0.189
0.231

Sirocco Fan
Sirocco Fan
Sirocco Fan
45
45
65
(H) 13 (L) 11
(H) 13 (L) 11
(H) 18 (L) 15
22
23
31
6.4 (Flare)
6.4 (Flare)
6.4 (Flare)
12.7 (Flare)
15.9 (Flare)
15.9 (Flare)
3/4B
3/4B
3/4B
KRC47-1 KRC47-2 KRC47-1 KRC47-2 KRC47-1 KRC47-2

2101.75
0.189

Sirocco Fan
45
(H) 13 (L) 11
22
6.4 (Flare)
9.5 (Flare)
3/4B
KRC47-1 KRC47-2

R25JV1

R35JV1

R50GV1

R60GV1, R60GV1K

R71FUV1

Y1

R71FUY1

mm

Ivory White
560695265

Ivory White
560695265

Ivory White
685800300

Ivory
816880370

m
V1
Y1

1241.6
0.333
RC30BV1R2T

2222.0
0.372
RC46AV1TRT

Ivory White
540750270
Cross Fin Coil
2222.0
0.372
RC70AV1TRT

2282.0
0.465
NH41VMDT

2362.0
0.653
H23A35QABKA
H23A35QDBEA
Hermetically Sealed
Type
2.2
P45J11SM
Propeller
50
46
87
84
9.5 (Flare)
15.9 (Flare)
26.0 (Hole)
Thermal Protector for
Outdoor Fan Motor
and Indoor Fan Motor.
Internal Pressure
Relief Valve
(Compressor).
Motor Protector
(Compressor).
100 0

Hermetically Sealed Rotary Type


kW

Weight

kg

Piping Connections

Liquid
Gas
Drain

W
m/min
V1
Y1
mm
mm
mm

0.7
1.1
1.7
2.2
PZ380
PZ380
PZ380
PZ430
Propeller
Propeller
Propeller
Propeller
25
25
45
53
28 / 30
26.5 / 28
27
40
27
33
42
61

6.4 (Flare)
6.4 (Flare)
6.4 (Flare)
6.4 (Flare)
9.5 (Flare)
12.7 (Flare)
15.9 (Flare)
15.9 (Flare)
18.0 (Hole)
18.0 (Hole)
18.0 (Hole)
18.0 (Hole)
Thermal Protector for Compressor (50 model), Outdoor Fan Motor and Indoor Fan Motor.
Internal Protector of Compressor. Fuse.

Safety Devices

Capacity Step
Refrigerant Control
Standard Length

%
m

Ref. Piping

Max. Length

25

Max. Height Difference


Model

Charge

kg

Model
Charge

15
R22
0.8
(Charged for 10m)
SUNISO 4GS DI
0.40

15
R22
1.0
(Charged for 10m)
SUNISO 4GS DI
0.50

Refrigerant
Ref. Oil

100 0

Drawing No.

100 0

100 0

100 0
Capillary Tube
5

25

30

30

Note:

15
15
R22
R22
1.20
1.50
(Charged for 10m)
(Charged for 5m)
SUNISO 4GS DI
MS 32
0.85
1.20
C : 4D024196

5
50 (Equivalent Length
70m)
30
R22
2.10
(Charged for 5m)
SUNISO 3GS
1.48
C : 4D024536

Conversion Formulae

Cooling

Piping Length

Hz-Volts

Standard

(1)

Indoor: 27C(81F)DB, 19.5C(67F)WB


Outdoor: 35C(95F)DB, 24C(75F)WB

5m (Horizontal)

50Hz-220V

(2)

Indoor: 27C(81F)DB, 19.0C(66F)WB


Outdoor: 35C(95F)DB, 24C(75F)WB

5m (Horizontal)

50Hz-220V

Indoor: 29C(84F)DB, 19.0C(66F)WB 7.5m (Horizontal)


50Hz-220V
Outdoor: 46C(115F)DB, 24C(75F)WB
(380V)
Capacities are net, including a deduction for cooling for indoor fan motor heat.

FDBG-A Series

1. 1 The above data are based on the following conditions.

(3)

3101.75
0.231

Sirocco Fan
65
(H) 18 (L) 15
31
9.5 (Flare)
15.9 (Flare)
3/4B
KRC47-1 KRC47-2

V1

Type
Motor Output
Model
Type
Motor Output
Air Flow Rate

FDBG71AVE
2601,300580

kcal/h=kW860
Btu/h=kW3414
cfm=m/min35.3

SSA 385/386

Optional Accessories

ED41-015B

5. Optional Accessories
5.1

Optional Accessories

5.1.1

Option List
Indoor Unit
Kit Name
FDBG25A
FDBG35A
FDBG50A

Optional Accessory

FDBG60A
FDBG71A

Remote Controller with 3 Minutes Timer

KRC47-1

Digital Remote Controller with 3 Minutes Timer

KRC47-2

Digital Remote Controller with


3 Minutes Timer

KRC47-4

With Switch for


Duct Heater

Suction Grille

KDGF19A45

Drain Pan Cover

KDGF19A71
KKD19A1
C : 4D024220A

Note:

1. If you use local remote controller, 3 minutes timer is necessary for the recycling guard of compressor.
2. Central controls using with VRV controller are available on request. Please consult DAIKIN.
Outdoor Unit
Name of Option
Drain Piping Kit

Kit Name
R25 35J

R50 60G

KIS95

Central Drain Plug


Air Direction Adjustment Grille
Drain Plug

R71FU

KKPJ5F180

KPW937A4

KKP937A4 (Note 1)

C : 3D005955A

Note:

5.1.2

1. One set includes 5 pieces for 5 units.

Remote Controller (KRC47-1)

FDBG-A Series

ED41-015B

5.1.3

Optional Accessories

Digital Remote Controller (KRC47-2)


KRC47-2 contains the following parts, and they are packed in one carton.

1. Digital Remote Controller

2. Holder

FDBG-A Series

Optional Accessories

ED41-015B

3. Control Board (Box)

4. Wire Cable

5.1.4

Cable length : 4m
Connecting cable between 1. Digital Remote Controller and 3. Control Board (Box).

Digital Remote Controller for Duct Heater Use (KRC47-4)

1. Digital Remote Controller


AUTO

HEAT

HIGH
MED

COOL

LOW

POWER

FAN

TEMP +

TEMP -

For other parts 2. Holder, 3. Control Board (Box), 4. Wire Cable will be the same as KRC 47-2.
(P0007)

FDBG-A Series

ED41-015B

5.1.5

Optional Accessories

Internal Wiring Diagram

KRC47-1

ELECTRONIC
CONTROL

TEMPERATURE
CONTROL

CONTROL BOARD

When select the high ESP,


connect the wire as shown
below.

OFF

ON

P1

P2

P3

P4

P5

P6

(ON/OFF)
L

P2

P3

P4

FDBG-AVE

Comp.
(THERMOSTAT)

FAN

(P0008)

KRC47-2

REMOTE CONTROLLER

THERMISTOR

CONTROL BOARD
P8

P9

When select the high ESP,


connect the wire as shown
below.

FDBG-AVE

P4

P3

P2

P1

P7

L
(ON/OFF)

Comp.
(THERMOSTAT)

FAN
FDBG-A Series

P3

P2

P1

(P0009)

Optional Accessories

ED41-015B

KRC47-4

REMOTE CONTROLLER

THERMISTOR

CONTROL BOARD
P8

P9

When select the high ESP,


connect the wire as shown
below.

FDBG-AVE

P4

P3

P2

P1

P7

L
(ON/OFF)

FAN

Comp.
(THERMOSTAT)

P6

P3

P2

P1

DUCT HEATER
(FIELD SUPPLIED)

(P0010)

10

FDBG-A Series

ED41-015B

Dimensions

6. Dimensions
6.1

Indoor Unit

FDBG-A Series

C : 3D024661A

Unit (mm)

FDBG25AVE

11

Dimensions

ED41-015B

12

C : 3D024662A

Unit (mm)

FDBG35AVE

FDBG-A Series

ED41-015B

Dimensions

FDBG-A Series

C : 3D024663A

Unit (mm)

FDBG50AVE

13

Dimensions

ED41-015B

14

C : 3D024664A

Unit (mm)

FDBG60AVE

FDBG-A Series

ED41-015B

Dimensions

FDBG-A Series

C : 3D024665A

Unit (mm)

FDBG71AVE

15

Dimensions

6.2

ED41-015B

Outdoor Unit

R25JV1
R35JV1
Unit (mm)

3D028041A

R50GV1

Unit (mm)

3D004855D

16

FDBG-A Series

ED41-015B

Dimensions

R60GV1
R60GV1K

Unit (mm)

3D004856G

R71FUV1
R71FUY1

396

Unit (mm)

C : 3D001674A

FDBG-A Series

17

Dimensions

6.3

ED41-015B

Installation Service Space for R71FU

3D001951A-1

18

FDBG-A Series

ED41-015B

Dimensions

3D001951A-2

FDBG-A Series

19

Piping Diagrams

ED41-015B

7. Piping Diagrams
7.1

Indoor Unit + Outdoor Unit

FDBG25AVE + R25JV1
INDOOR HEAT EXCHANGER

OUTDOOR UNIT

FILTER

INDOOR UNIT

C : 3D020878D

FDBG35AVE + R35JV1
INDOOR HEAT EXCHANGER

OUTDOOR UNIT

FILTER

INDOOR UNIT

C : 3D020877C

20

FDBG-A Series

ED41-015B

Piping Diagrams

FDBG50AVE + R50GV1
FDBG60AVE + R60GV1

FDBG60AVE + R60GV1K

FDBG-A Series

21

Piping Diagrams

ED41-015B

FDBG71AVE + R71FUV1
FDBG71AVE + R71FUY1

C : 3D001310A

22

FDBG-A Series

ED41-015B

Wiring Diagrams

8. Wiring Diagrams
8.1

Indoor Unit

FDBG25AVE
FDBG35AVE
FDBG50AVE
FDBG60AVE
FDBG71AVE

C : 3D023740C

FDBG-A Series

23

Wiring Diagrams

8.2

ED41-015B

Outdoor Unit

R25JV1

3D024713B

R35JV1

3D024714B

24

FDBG-A Series

ED41-015B

Wiring Diagrams

R50GV1
RED

RED

WHT

BLU

RED

TO INDOOR UNIT

X1M

YLW
6

RED

RED

C11R
3.15A
BLK

BLK

BLK

14

13

BLK

BLK
RED

ORG

RED
BLK

POWER SUPPLY

A2

A1

BLK

RED

M1C

M
1~

X11A

F1U

M
1~

WHT
M1F

C12R

K1M

Q1L
F1S
F2S

C11R,C12R
F1U
F1S
F2S
K1M
L
M1C

M1F :FAN MOTOR


N
:NEUTRAL
Q1L :OVERLOAD PROTECTOR
X11A :CONNECTOR
X1M :TERMINAL STRIP

:RUNNING CAPACITOR
:FUSE
:SURGE ARRESTER
:SURGE ARRESTER
:COMPRESSOR RELAY
:LIVE
:COMPRESSOR MOTOR

NOTES
1. REFER TO THE NAMEPLATE FOR
THE POWER REQUIREMENTS.

3D005285A

R60GV1
R60GV1K
RED

X1M
TO INDOOR UNIT

RED

BLU
C
C11R

YLW
2

WHT

RED

RED

RED
L

H
3.15A
BLK

BLK
BLK

13

14

WHT

BLK
RED

BLK

POWER SUPPLY

BLK
ORG

M
1~

RED
A1

A2
K1M

M1C

S1T

F1U

M
1~

WHT

RED
C12R

X11A

M1F

F1S
F2S

C11R,C12R
F1S
F2S
F1U
K1M
L
M1C

:RUNNING CAPACITOR
:SURGE ARRESTER
:SURGE ARRESTER
:FUSE
:COMPRESSOR RELAY
:LIVE
:COMPRESSOR MOTOR

M1F :FAN MOTOR


N
:NEUTRAL
S1T :THERMOSTAT
X11A :CONNECTOR
X1M :TERMINAL STRIP

NOTES
1. REFER TO THE NAMEPLATE FOR
THE POWER REQUIREMENTS.

3D004030A

FDBG-A Series

25

Wiring Diagrams

ED41-015B

R71FUV1

3D010789A

R71FUY1

3D000995C

26

FDBG-A Series

ED41-015B

8.3

Wiring Diagrams

Field Wiring
Note:

1.
2.
3.
4.
5.
6.
7.
8.
9.

FDBG-A Series

Line voltage wiring


Control circuit wiring
All wiring, components and materials to be procured on the site must comply with the applicable local
and national codes.
Use copper conductor only.
As for details see wiring diagrams.
Install fuse and main switch for safety.
All field wiring and components must be provided by a licensed electrician.
Unit shall be grounded in compliance with the applicable local and national codes.
Wiring shown are general points-of-connection guides only and are not intended for or to include all
details for a specific installation.
Never share a common power source with other equipment.

27

Capacity Table

ED41-015B

9. Capacity Table
9.1

Capacity Table

FDBG25AVE + R25JV1

FDBG

C : 3D008374B

FDBG35AVE + R35JV1

FDBG

C : 3D024206A

28

FDBG-A Series

ED41-015B

Capacity Table

FDBG50AVE + R50GV1

FDBG

C : 3D024207A

FDBG60AVE + R60GV1(K)

7.04
7.22
7.38
7.47
7.51
7.72
7.80

4.46
4.50
4.53
4.56
4.57
4.61
4.63

6.88
7.05
7.22
7.30
7.35
7.55
7.64

4.38
4.43
4.46
4.48
4.49
4.53
4.56

6.65
6.82
6.99
7.07
7.12
7.32
7.41

4.28
4.32
4.35
4.37
4.38
4.43
4.45

6.55
6.73
6.89
6.97
7.03
7.23
7.31

4.23
4.27
4.31
4.33
4.34
4.38
4.40

6.39
6.56
6.73
6.81
6.86
7.06
7.15

4.15
4.20
4.23
4.25
4.26
4.31
4.33

6.19
6.37
6.53
6.62
6.66
6.87
6.95

4.07
4.10
4.14
4.15
4.16
4.22
4.23

FDBG

C : 3D024208A

FDBG-A Series

29

Capacity Table

ED41-015B

FDBG71AVE + R71FUV1
FDBG71AVE + R71FUY1

FDBG

C : 3D024209A

30

FDBG-A Series

ED41-015B

9.2
9.2.1

Capacity Table

Capacity Correction Factor by the Length of Refrigerant Piping (Reference)


R25J 35J 50G 60G (Max. Allowable Piping Length : R25 35J : 25m, R50 60G : 30m)
The cooling capacity of the unit has to be corrected in accordance with the length of refrigerant piping.
(The distance between the indoor unit and the outdoor unit)
Split System
Cooling Capacity

Note:

9.2.2

1.

line: For the indoor unit with capacity of 3.2 kW or less.


line: For the indoor unit with capacity of 4.0 kW or more.
2. The capacity in the range of the refrigerant additional charge shows when the additional refrigerant is
charged properly.

R71FU (Max. Allowable Piping Length: 50m for FU Series)


All Models for Pair System

Cooling capacity correction factor

100

(%)

95

90

85
71
80
0

10

15
20
25
30
35
Length of refrigerant piping (Total length)

40

45

50 (m)
(P0015)

Note:

FDBG-A Series

1.
line: Correction factor for cooling capacity
2. The correction ratio remains the same whether the outdoor unit is to be installed above or below the
indoor unit.

31

Fan Performance

ED41-015B

10. Fan Performance


10.1

Fan Performance

FDBG25AVE
FDBG35AVE

Note:

32

Unit has three taps of HH, H and L.


Select HH-H to high ESP and H-L to standard ESP.
It can select by connecting to the terminal strip of unit.
(Show wiring diagram when connect.)

FDBG-A Series

ED41-015B

Fan Performance

FDBG50AVE

Note:

FDBG-A Series

Unit has three taps of HH, H and L.


Select HH-H to high ESP and H-L to standard ESP.
It can select by connecting to the terminal strip of unit.
(Show wiring diagram when connect.)

33

Fan Performance

ED41-015B

FDBG60AVE
FDBG71AVE

Note:

34

Unit has three taps of HH, H and L.


Select HH-H to high ESP and H-L to standard ESP.
It can select by connecting to the terminal strip of unit.
(Show wiring diagram when connect.)

FDBG-A Series

ED41-015B

Operation Limit

11. Operation Limit


11.1

Operation Limit

R25JV1
R35JV1
R60GV1

R50GV1
R60GV1K

R71FUV1
R71FUY1

FDBG-A Series

35

Sound Level

ED41-015B

12. Sound Level


12.1

Sound Level

12.1.1 Overall Sound Level


Indoor Unit
dB(A)
50Hz
Model

Note :

220V

240V

Measuring Location

FDBG25AVE

41

38

43

40

FDBG35AVE

41

38

43

40

FDBG50AVE

41

38

43

40

FDBG60AVE

42

39

45

42

FDBG71AVE

42

39

45

42

FDBG-A
2
DUCT

DUCT

AIR
(SUCTION SIDE)

Microphone
(P1022)

Sound level will be raised more than 5dB, if a suction grille is put exactly under the fan.

Outdoor Unit
dB(A)
Model

220V

240V

R25JV1

46

48

R35JV1

48

49

R50GV1

49

50

R60GV1
R60GV1K

54
54

55
55

R71FUV1

52

380V

415V

52

R71FUY1

Note:

36

50Hz

Measuring Location
R25 35J
R50 60G

R71FU

4D002309

Operation sound is measured in an anechoic chamber.

FDBG-A Series

ED41-015B

Sound Level

12.1.2 Octave Band Level


Indoor Unit
FDBG25AVE
FDBG35AVE
FDBG50AVE

FDBG60AVE
FDBG71AVE

C : 4D024214

C : 4D024213

Outdoor Unit
R25JV1

R35JV1

4D029157A

R60GV1
R60GV1K

4D000697C

R71FUV1
R71FUY1

DW527-217F

FDBG-A Series

R50GV1

DW525-597E

: 220V, 380V
: 240V, 415V

4D002309

37

Electric Characteristics

ED41-015B

13. Electric Characteristics


13.1

Cooling Only
Unit Combination

Indoor

Outdoor

Power Supply
Hz - Volts

Voltage Range

Compressor

MCA

TOCA

R25JV1

9.05

17.5
(2)

IFM

LRA

RLA

kW

FLA

kW

FLA

15

19.0
20.0
21.0

3.46
3.64
3.82

0.025

0.27

0.045

0.5

(1)

FDBG25AVE

OFM

MFA

6.7
13.9

15

26.0
27.0
28.0

4.90
5.45
5.99

0.025

0.27

0.045

0.5

13.6

20

42
44
46

9.0
9.1
9.1

0.045

0.3

0.045

0.5

R60GV1
R60GV1K

14.5

25

55
58
60

11.9
12.0
12.1

0.053

0.6

0.060

0.7

FDBG71AVE

R71FUV1

16.5

22.1

25

78

12.4

0.050

0.6

0.060

0.7

FDBG71AVE

R71FUY1

6.2

8.1

15

35

4.2

0.050

0.6

0.060

0.7

FDBG35AVE

R35JV1

FDBG50AVE

R50GV1

FDBG60AVE

50 - 220
50 - 230
50 - 240

50 - 380/220
50 - 400/230
50 - 415/240

Max.50Hz 264V
Min.50Hz 198V

Max.50Hz
456/264V
Min.50Hz
342/198V

C : 3D024204

38

FDBG-A Series

ED41-015B

Field Piping

14. Field Piping


14.1

Field piping

14.1.1 Maximum Allowable Piping Length and Level Difference


R25 35J

R50 60G

Max. Allowable Piping Length

25 m

30 m

50 m (Equivalent Length 70 m)

Max. Allowable Level Difference

15 m

15 m

30 m

R71FU

14.1.2 Additional Refrigerant Charge


y This unit requires additional charging of refrigerant according to the length of pipe connected at the site.
The range where no charging is required. (R25J 35J 50G : 10 m or less, R60G 71FU : 5 m or less.)
Take the following steps for proper charging.
When Connected to Indoor Unit

y Select the amount of refrigerant which matches a length which exceeds the charge-less length from
Table 1 and 2, and add it.
Write down the amount of extra refrigerant added in accordance with the precaution plate on the rear
surface of the front plate, as this is necessary for after-sales service.
R25J 35J 50G
Table 1

<Unit : g>

Additional Charge

R25J 35J 50G

R60G

20g/m (Exceeding 10 m)

20g/m (Exceeding 5 m)

R71FU
Table 2 (The maximum allowable pipe length is 50 meters.)

<unit : kg>

Length of Pipe Connected (L)

5m

10m

15m

20m

25m

30m

35m

40m

45m

50m

Additional Charging Amount

0.13

0.25

0.38

0.50

0.63

0.75

0.88

1.00

1.13

14.1.3 Recharging Refrigerant


R71FU
When the entire refrigerant pipe length is within 5 meters, charge the refrigerant in accordance with the
amount mentioned on the nameplate, and when the pipe length exceeds 5 meters, the charging amount is
an addition of the amount stated on the nameplate and the additional charging amount.
C : 1PN01324A-1

FDBG-A Series

39

Field Piping

ED41-015B

14.1.4 Pump Down Operation method


R71FU
Take the following steps to perform the pumping-down operation.
Procedure

Precautions

1. Connect a pressure gauge to the service port of the


stop valve.

Carry out an air purge of the charge hose.

2. Perform fan operation by the remote controller.

Make sure that the liquid-side and gas-side stop valves


are fully open.

3. Perform cooling operation by the remote controller.

Check that the compressor and outdoor fan are


operation.

4. Run the unit for one minute until the operation


stabilizes.

5. Close the liquid-side stop valve fully. (Refer to Fig.1) If the valve is not fully closed it could cause burn-out of
the compressor.
6. After the pressure gauge indication has dropped to 0
kgf/cm2G, close the gas stop valve fully and press the
Stop button on the remote controller.

This is the end of pumping-down operation.


After pumping-down operation, the remote controller
shows U4 even when ON button on the remote controller
is pressed, and it will not operate. Although the remote
controller may or may not indicate U4 according to
circumstances at this time, it is normal. When the remote
controller indicates U4, the indoor unit fan may operate
(for about max 30 minutes). Turn off the main power
supply switch and turn it on again in need of operation.

Necessity of a trap
Since there is fear of the oil held inside the riser piping
flowing back into the compressor when stopped and
causing liquid compression phenomenon, or cases of
deterioration of oil return, it will be necessary to provide a
trap at an appropriate place in the riser gas piping.

Trap installation spacing

Indoor unit
Oil trap

Gas piping
Liquid piping

Outdoor unit

Note:

A trap is not necessary when the outdoor unit is installed in a higher position than the indoor unit.
Caution to be taken when brazing refrigerant piping
Do not use flux when brazing copper-to-copper refrigerant piping. (Particularly for the HFC refrigerant
piping) Therefore, use the phosphor copper brazing filler metal (BCuP) which does not require flux.
(Flux has extremely harmful influence on refrigerant piping systems. For instance, if the chlorine based
flux is used, it will cause pipe corrosion or, in particular, if the flux contains fluorine, it will damage the
refrigerant oil. The use of flux is strictly forbidden since the cleaning on site is impossible.)
(Remark) Keep in mind that if the phosphor copper brazing filler metal is used and the brazing
temperature and the heating time exceed a certain point, the phoshor changes into the gaseous state
(e.g . BCuP -1 to 5 : between 700 and 800C) which causes pin holes and results in refrigerant leakage.
C : 1PN01324A-2

40

FDBG-A Series

ED41-015B

Installation

15. Installation
15.1

FDBG-A Series

INSTALLING THE INDOOR UNIT


1

Selecting the Location

Select an installation site that fulfills the following conditions and meets the customers approval.

Units: mm

Optimum air distribution is ensured.


The air passage is not blocked.
Condensate can drain properly.
The ceiling is strong enough to bear the weight of the indoor unit.
A false ceiling does not seem to be at an incline.
300 or more
Sufficient clearance for maintenance and servicing is ensured.
Piping between the indoor and outdoor units is within the allowable
(Service space)
limits. (Refer to the installation manual for the outdoor unit.)
The indoor unit, outdoor unit, power supply wiring and transmission
Ceiling
wiring is at least 1 meter away from televisions and radios. This
NOTES) Above H* is the minimum size of the indoor unit.
prevents image interference and noise in electrical appliances.
Extra 20-30 mm is necessary to connect gas pipes.
(Noise may be generated depending on the conditions under which
Determine size H* based on 1/100 of the required
the electric wave is generated, even if a one-meter allowance is
downward inclination indicated in DRAIN PIPING
maintained.)
WORK.
Ambient air of the indoor unit is not so dusty.
Drain piping may be clogged with dust and may result in water leakage and property damage.
(When obliged to install the indoor unit in a dusty place, install the
optional Dust Cover which prevent dust from falling into drainpan.)
10 or more

H* 270 (Min.)

When exposing the body of this unit, install the unit where
the bottom is move than 2.5 m high so that the user can not
touch.
Use suspension bolts to install the unit. Check whether or
not the ceiling is strong enough to support the weight of
the unit. If there is a risk that the ceiling is not strong
enough, reinforce the ceiling before installing the unit.

400 or more

Gas pipe

Wiring port

Liquid pipe

In case of
bottom
suction

Drain pipe

Preparations Before Installation

Relation of the unit to the suspension bolt positions

Units: mm
55

Model

FDBG60 71AVE

755

900

1 155

1300

580

FDBG25 35 50AVE

Suspension bolt (M10x4)

(Suspension bolt pitch)


500

Units: mm

126

(Suspension bolt pitch)


A
B

(Installation example)

Install the suspension bolts.


(Use M10-size bolts for the suspension bolts.)
In order to reinforce the ceiling bearing the weight of the unit, use anchors
when installing onto an existing ceiling or use sunken inserts, sunken
anchors or other commercially available parts when installing onto a new
ceiling.

Ceiling slab
Anchor
Long nut or turn-buckle
Suspension bolt
Indoor unit

NOTE) All of the above parts are commercially available.


C : 1PN04069-1A-1

FDBG-A Series

41

Installation

ED41-015B

Indoor Unit Installation

While installing unit, Take care that dust etc. should not drop into the
drainpan.

Nut (commercially available)


Washer 6

Temporarily install the indoor unit.


Attach the hanger brackets to the suspension bolts. Be sure to use nuts and
washers both above and below the hanger brackets to secure them.
Tighten
(two nuts)

Use a water level or water-filled vinyl tubes to check that the unit is
level at all four corners as shown in the drawing.
Tighten the top nuts.
Water level
Vinyl tubes

INSTALLING THE OUTDOOR UNIT


Applicable models: 25 to 60
For models 71, see the installation manual attached to the outdoor unit.

Selecting the Location

Select an installation site that fulfills the following conditions and meets the customers approval.

It is well-ventilated.
It is safe and can withstand the units weight and vibration. The unit can be installed on a level surface.
The unit does not bother next-door neighbors.
There is no possibility of a flammable gas leak.
The water draining from the outdoor unit will not damage anything.
Sufficient clearance for servicing is ensured.
(Three sides facing three walls)

R25 R35 R50 R60


(One side facing one wall)
50 mm
or more

R25 R35

100 mm
or more
50 mm
or more

(Two sides facing two walls)

R50 R60
150mm
or more

150 mm
or more

100 mm
or more

150 mm
or more
300 mm
or more

A mm
or more

50 mm
or more
50 mm
or more

50 mm
or more

H: The height of the


wall on the side that
air is discharged.

H = 1000 mm or less

Units: mm
Dimension A
300

H = 1000 mm or more

600

C : 1PN04069-1A-2

42

FDBG-A Series

ED41-015B

Installation

Installation
If the unit drains badly, place
it on concrete blocks.

Leave sufficient space for piping and


electric wiring, or at least enough space to
unscrew and remove the terminal cover.
Over
250
Use a turnbuckle (on the
side of the
suction grille).

C
B

(Anchor bolt
hole pitch)

Units: mm
C

R25 35

288

470

115

R50
R60

290
330

530
540

100
130

If the outdoor unit


vibrates too much,
adjust the angles of
the legs.

Units: mm

If it seems that the unit may


tilt or fall, stabilize it by
fastening the block band to
the hook or by using a turnbuckle.

Refrigerant Piping Work


For models 71, see the installation manual attached to the outdoor unit.
The outdoor unit is charged with refrigerant.

Put a cap over the open end of the pipe to protect


against dust and moisture.

Be sure to cover with


a cap.

Avoid bending the pipe as much as possible. If the


pipe must be bent, bend it gently with a radius of
more than 30 to 40 mm.
Selection of copper pipes and heat-insulating materials
When using commercial copper pipes and fittings, observe the following:
Gas pipe

Insulation dimensions
Gas pipe insulation
Thickness
I.D.
R25 12 to 15 mm
10 mm
R35 14 to 16 mm
minimum
R50 60 16 to 20 mm

Inter-unit wiring

O.D.
Thickness
R25
9.5 mm 0.8 mm
R35
12.7 mm 0.8 mm
R50 60 15.9 mm 1.0 mm

Gas pipe

Liquid pipe

Liquid pipe
O.D. ........... 6.4 mm
Thickness .. 0.8 mm

Finishing tape

Liquid pipe insulation


I.D. ............ 8 to 10 mm
Thickness .. 10 mm minimum

Drain hose

Insulation material
Polyethylene foam
Heat transfer rate:
0.035 to 0.045 kcal/m hC
Insulate connecting piping
completely.
The highest temperature of
gas piping became 120C.
Use the insulator that the
highest temperature can be
resisted.

NOTE) Be sure that both the gas and liquid pipes are insulated according to the above insulation dimensions.

Flaring the pipe end


Use a pipe cutter to
cut the pipe end.

Remove burrs.

To the indoor unit.

Put the flare nut on


the pipe.
(Outdoor unit side only)

(Cut at exact
right angles.)

Do not allow chips


to enter the pipe.

Flare.

(Attach at the
exact position
shown below.)

Check.

Dimension
above the die
Die

Rigid Imperial
0.5 mm 1.0 mm

The pipe end


must be evenly
flared in a
perfect circle.
Make sure that
the flare nut fits
correctly.

Refer to Table 1 for the flare dimensions.


C : 1PN04069-1A-3

FDBG-A Series

43

Installation

ED41-015B

Providing the connecting piping between the indoor unit and the outdoor unit
Table 1

Clamp 5
(x4)

Flare shape

8.3 to 8.7
12.0 to 12.4
15.4 to 15.8

1420 to 1720Ncm
(144 to 176kgfcm)
3270 to 3990Ncm
9.5
(333 to 407kgfcm)
4950 to 6030Ncm
12.7
(504 to 616kgfcm)
6180 to 7540Ncm
15.9
(630 to 770kgfcm)
6.4

Flare dimension
B (mm)

R0.4 to 0.8

45

Pipe
gauge Tightening torque

Be sure to use both a spanner


and a torque wrench together,
as shown in the drawing, when
Spanner connecting pipes to or
disconnecting them from the
unit.
When connecting the flare nut,
Piping union
coat both the inside and
outside with refrigerent
Flare nut
machine oil. Then, tighten it 3
or 4 turns by hand before
tightening it firmly.
Refer to Table 1 to determine
Coat here with
the power tightening torque.
refrigerating
(Overtightening may damage
machine oil.
the flare and cause leaks.)
Check the pipe connections for
gas leaks.

90 0.5

Torque wrench

18.6 to 19.0

Sealing pad 4
(Wrap the piping union with the sealing pad.)
Insulation for fitting 2 (for gas piping)
Pipe fixing plate
Insulation for fitting 3 (for liquid piping)

Liquid piping(with insulation)


Gas piping(with insulation)
Install the insulation as shown in the drawing above.
(Install the insulation for the fittings attached to the pipe fixing plate.)
Wrap the sealing pad 4 around only the union of the gas piping (over the
insulation for fitting 2 ).
For flare nut connections
- First, remove the smaller flare nut from the liquid pipe. Connect the
pipes, then fully tighten the flare nut as shown.
- Next, remove the larger flare nut from the gas pipe. Connect the pipes,
then fully tighten the flare nut as shown.

Air-purging and checking for leakage


Using the vacuum pump

(1)
(2)
(3)
(4)
(5)

(6)
(7)

Use a hexagonal wrench (width across corners: 4 mm).


Connect the gauge manifold and the vacuum pump as illustrated.
Actuate the vacuum pump.
Check that the gauge pointer stabilizes and reads a constant level, close the
gauge manifold, and then stop the vacuum pump.
Open the gas stop valve for about 3 seconds, then quickly close it.
Check the connections marked by
for gas leaks. To do this, apply soapsuds
to the connections and check carefully.
After checking, completely wipe off the soapsuds.
After checking for gas leaks, completely open the liquid and gas stop valves.
Disconnect the gauge manifold and the vacuum pump.

Gauge manifold
Open

Liquid stop
valve

Gas stop
valve

Service port
Vacuum pump
C : 1PN04069-1A-4

44

FDBG-A Series

ED41-015B

Installation

Drain Piping Work

Connect the drain pipe as described below.

It is necessary to clean the drainpan.


The drain pipe outlet can be either on the right or left side.
After making the connection, wrap the drain pipes completely with insulation.
When connecting the drain pipe to the outlet on the left side, remove the rubber plug and attach it to the outlet on the right side.
Do not raise.
Drain pipe (3/4 B)
Do not bend.

Rubber plug
Nominal diameter 26

Completely insulate.

Completely insulate.

Do not leave
in water.

Units: mm

Pour some water into the drain pan to check that the water drains smoothly.

Make sure that water does not leak from the drain piping,
connecting parts and the drain plug.

Watering can

C : 1PN04069-1A-5

FDBG-A Series

45

Installation

ED41-015B

Wiring
For models 71, see the installation manual attached to the outdoor unit.

CAUTION
Ground the air conditioner.
When grounding the air conditioner, use a ground wire of 100 or less.

Field wiring connection method


For details, follow the local applicable laws and regulations concerning electrical installations.
NOTE) A commercially available remote controller can be used if its specifications are compatible with those shown in the wiring
diagram and technical materials.

CAUTION

Field wiring Select the correct fan speed according to


the external static pressure.
External static pressure
0 to 2 mm H2O

Fan speed
H, L
HH, H

2 to 7 mm H2O

When using a commercially available two speed remote


controller, refer to the following.

Be sure to use a 3-minute delay timer when starting the compressor,


otherwise the compressor may not start.

NOTE)Refer to the wiring diagram and to the installation manual of the remote controller.

For an external static pressure of 0 to 2 mm H20


Do not use A.
Fan speed control

Line

1 2 3
Earth
terminal

Neutral

Comp.

A B C D E F

Apply clamp 5 to wiring


so as not to slide
even if wiring is pulled.

Surely fasten wiring


by clamp 5 .
Indoor unit
To remote controller

To outdoor unit

Ground

Securely fasten each wire clamp with a screw.

Remote controller

For an external static pressure of 2 to 7 mm H20


Do not use C.

Fan speed
control

Line

Neutral

Comp.

A B C D E F

1 2 3

The indoor unit has the


Fuse (5A).
Select the interconnection cable size with the
Fuse (5A).

Earth
terminal

: Optional accessory

Power supply
V1-1PH : 50 Hz, 220 to 240 V
The Fuse for interconnection cable is
not built into outdoor unit.
Select the interconnection cable size
with Field fuse. (See right table.)

Indoor unit
To remote controller

Ground

To outdoor unit

Securely fasten each wire clamp with a screw.

Securely fasten the wire plates


with screws.

1 2 3

Ground
leakage
breaker

Safety breaker
R25 35JV1 : 15A
R50GV1
: 20A
R60GV1
: 25A

L N

Outdoor unit

C : 1PN04069-1A-6

46

FDBG-A Series

ED41-015B

Installation

NOTE) When using the optional KRC47-1 or the KRC47-2


remote controllers, the air flow volume of
Medium and High fan speed settings become
the same.

When using the optional KRC47-1 or the KRC47-2 remote controllers, which have three fan speed settings, refer to the
following.

Remote Controller

Neutral F

Line E

Low B

Comp. D

Neutral F

Line E

Low C

High

MediumB

Comp. D

To indoor unit

High

For an external static pressure of 2 to 7 mm H20


MediumA

For an external static pressure of 0 to 2 mm H20

To indoor unit

Remote Controller

Use ring type terminals for connections to the power supply


terminal block.
Where they can not be used, refer to the following.
Observe the notes mentioned below while connecting wire to the
power supply terminal board.
Do not connect wires of different gauges to the same power
supply terminal.
(Looseness in the connection may cause overheating.)
When connecting wires of the same gauge, connect them
according to the figure on the right.

Indoor unit

Wire
Ring type terminal
Connect wires
of the same
gauge on both
sides.

Do not connect
wires of the same
gauge to only one
side.

Do not connect
wires of different
gauges.

Outdoor unit
Terminal block
Terminal block

Earth terminal
Wire clamp

Wire plate
Ground
screw

Service
cover

C : 1PN04069-1A-7

FDBG-A Series

47

Installation

ED41-015B

Finishing the Piping Connections


After applying paste, attach the surface
cover (commercially available).
Paste. (Fill the gaps in the wall hole with
the paste supplied with the piping kit.)
Wind the finishing tape around the
piping from the bottom to the top.

Fasten the pipes with retainers at


intervals of 1.5 or 2 m.

Cut the heat-insulating tube to the required


length and wrap it with the finishing tape to
eliminate the gap between the heatinsulating tube and the pipes.

Thermal insulation should also be provided


for the outdoor unit connections.

C : 1PN04069-1A-8

48

FDBG-A Series

The air conditioners manufactured


by Daikin Industries have received
ISO 9000 series certification for
quality assurance.

All Daikin Industries locations and


subsidiaries in Japan have
received environmental
management system standard
ISO 14001 certification.

Certificate Number.

Daikin Industries, Ltd.


Domestic Group

(ISO9001) JMI-0107 (ISO9002) JQA-1452


JQA-0495

Certificate Number. EC99J2044

About ISO 14001


ISO 14001 is the standard defined by the International
Organization for Standardization (ISO) relating to
environmental management systems. Our group has
been acknowledged by an internationally accredited
compliance organisation as having an appropriate
programme of environmental protection procedures
and activities to meet the requirements of ISO 14001.

Dealer
Head Office:
Umeda Center Bldg., 4-12, Nakazaki-Nishi
2-chome, Kita-ku, Osaka, 530-8323 Japan
Tokyo Office:
JR Shinagawa East Bldg., 18-1, Konan
2-chome, Minato-ku, Tokyo, 108-0075 Japan

http://www.daikin.com/global/
c All rights reserved

The specifications, designs, and information in this brochure are subject to change without notice.

This book is made of recycled paper.

ED 41-015B
Printed in Japan 05/2005 FS

You might also like