Professional Documents
Culture Documents
System Automation
X12I
Operators Manual
Before installing or starting this unit for the first time, this
manual should be studied carefully to obtain a working
knowledge of the unit and/or the duties to be performed
while operating and maintaining the unit.
RETAIN THIS MANUAL WITH UNIT. This Technical
manual contains IMPORTANT SAFETY DATA and
should be kept with the unit at all times.
C.C.N. :
REV.
DATE
80445075
A
DECEMBER 2008
TABLE OF CONTENTS
SECTION8SYSTEMCONFIGURATION...................40
TABLEOFCONTENTS..................................................2
SECTION1INTRODUCTION....................................3
SECTION2SAFETYPRECAUTIONS...........................3
INSTALLATION.................................................................3
OPERATION....................................................................3
SERVICEMAINTENANCEANDREPAIR...................................4
SECTION3COMPRESSORCONNECTIONAND
CONTROL...................................................................5
COMPRESSORCONNECTION..............................................5
STANDARDCONNECTIONMETHODS...................................5
OPTIONALCONNECTIONMETHODS....................................6
PRESSUREDETECTIONANDCONTROL.................................10
X12IMAINDISPLAYOVERVIEW.........................................11
X12ISYSTEMOVERVIEW.................................................12
X12IINSTALLATIONOVERVIEW.........................................13
SECTION4INSTALLATION....................................14
UNITLOCATION............................................................14
POWERSUPPLY.............................................................14
PRESSURESENSORLOCATION..........................................15
PRESSURESENSORCONNECTION......................................15
IR485ANDIRV485GATEWAYMODULE.........................16
IR485COMMUNICATIONPROTOCOL.................................16
RS485NETWORK.........................................................16
COMPRESSORINTERFACEIRPCB.....................................18
IRPCBEXPBOX(OPTION).............................................18
ONBOARDI/OOPTIONS..................................................19
SECTION5CONTROLFEATURESANDFUNCTIONS.21
PRESSURECONTROL.......................................................21
ANTICYCLINGCONTROL..........................................21
TOLERANCE..............................................................22
DAMPING.................................................................22
SYSTEMVOLUME......................................................23
SEQUENCECONTROLSTRATEGIES.....................................24
STANDARDCONTROLFEATURESANDFUNCTIONALITY..........24
ALTERNATECONTROLSTRATEGIES.....................................28
ADDITIONALCONTROLFEATURESANDFUNCTIONALITY..........29
SECTION6DISPLAYANDMENUOPERATION........31
USERMENU.................................................................33
INFORMATIONDISPLAYS.................................................34
INDICATORLEDS..........................................................36
COMPRESSORIDENTIFICATION.........................................37
X12ICONTROLKEYPADFUNCTIONS.................................37
DISPLAYITEMSTRUCTURE................................................40
ACCESSINGTHEX12ICONFIGURATIONSCREENS....................40
USERLEVELMENUS.......................................................42
SERVICELEVELMENUS(0021)........................................43
HIGHLEVELMENUS(0032)............................................44
X12ICONFIGURATIONSCREENS.........................................45
X12ICOMPRESSORCONNECTIVITYANDFUNCTIONALSETTINGS
..................................................................................56
SECTION9VIRTUALRELAYAUTOMATION..............59
VIRTUALRELAYCONFIGURATION......................................62
FUNCTIONLISTS.............................................................67
VIRTUALRELAYAUTOMATIONEXAMPLES...........................71
SECTION10DIAGNOSTICS....................................73
SECTION11X12IFAULTINDICATIONS..................77
ERRORLOG...................................................................77
FAULTCODES.................................................................78
INTERNALCONTROLLERFAULTECODES.............................79
SECTION12PARTSLIST........................................80
SECTION13TECHNICALDATA..............................80
SECTION14WIRINGDIAGRAM............................81
X12ISCHEMATIC...........................................................81
X12IXPMAI4&XPMDI8R4......................................82
X12ITERMINALPCB.....................................................83
XPMTAC24...............................................................84
SECTION15COMMISSIONINGFORM...................85
NOTES.....................................................................91
SECTION7COMMISSIONING................................39
PHYSICALCHECKS..........................................................39
PRESSUREDISPLAY........................................................39
X12IQUICKSETUPCONFIGURATION...............................39
OPTIONALFEATURESANDFUNCTIONS...............................39
SECTION 1 INTRODUCTION
The X12I is an advanced system controller designed to
provide safe, reliable, and energy-efficient management
of your compressed air system. The X12I is capable of
controlling up to twelve (12) positive displacement air
compressors. The compressors may be fixed speed,
variable speed or multi-step and have electro-pneumatic
or microprocessor based controls.
INSTALLATION
Installation work must only be carried out by a competent
person under qualified supervision.
A fused isolation switch must be fitted between the main
power supply and the product.
The product should be mounted in such a location as to
allow operational and maintenance access without
obstruction or hazard and to allow clear visibility of
indicators at all times.
If raised platforms are required to provide access to the
product they must not interfere with normal operation or
obstruct access. Platforms and stairs should be of grid or
plate construction with safety rails on all open sides.
OPERATION
Load/Unload
3-Step
5-Step
Poppet Valve
Modulation Valve
Spiral Valve
Variable Speed Inverter Drive
8
5
6
Digital Inputs
Analog Inputs
Relay Outputs
DX Box Manual
10
102
PSI
c
17:30 #1
a
b
CAP
a
b
c
b
g
f
h
11
12
SPECIFICATIONS
13.4 x 9.45 x 6.0
340mm x 241mm x 152mm
Weight
16.5lb (7.5kg)
Mounting
Wall, 4 x screw fixings
Enclosure
IP54, NEMA 12
Supply
230Vac +/- 10%, 50 Hz
115Vac +/- 10%, 60 Hz
Power
100VA
Temperature 32F to 115F
(0C to 46C)
Humidity
0% to 95% RH
(non-condensing)
Dimensions
On/Off
Switch
Supply
Voltage
Cable
Power Cable
3 conductor (N, L, E)
(Sized in accordance with local
electrical and safety regulations).
Pressure Transducer
Cable
PT CONNECTOR
+VDC Pin #3
Signal Pin #1
ir-PCB
To Plant Air
System
RECEIVER
PRESSURE TRANSDUCER THREADS
BPT G1/4 DIN3852,
Form E, Inox 1, 4305 STainless
Equivalent of NPT.
DRIP LEG
From Air
Compressors
Ingersoll
Rand
ir-485
irV-485
ir-PCB
To VSD Pressure
Transducer Input
13
SECTION 4 INSTALLATION
It is recommended that installation and
commissioning be carried out by an authorized and
trained product supplier.
UNIT LOCATION
The X12I can be mounted on a wall using conventional
bolts. The X12I can be located remotely from the
compressors as long as it is within 330 feet (100 meters)
of cable length when connecting compressors directly
with an ir-PCB. When connecting the X12I over the
RS485 communication network the distance is up to
4000 feet (1219 meters) The X12I must be located within
330 feet (100 meters) of the system pressure transducer.
POWER SUPPLY
A fused switching isolator must be installed to the main
incoming power supply, external to the X12I. The isolator
must be fitted with a fuse of the correct rating to provide
adequate protection to the power supply cable used (in
accordance with local electrical and safety regulations).
X04
VOLTAGE SELECT
230Vac
1
A
C
A) Push the DIN Rail mount button located at the bottom
of the DC Power supply unit. This action can be
achieved by hand; no tooling is required.
B) Remove the DC power supply unit from the DIN Rail
and carefully maneuver to the left. There is no need
to disconnect any wiring.
C) Click the DC power supply unit back in place when
voltage select link adjustment is complete.
XPM-TAC24
1
DC
X04
VOLTAGE SELECT
115Vac
14
X05
26
25
+
4-20mA
2
Pressure Sensor Located Before Cleanup Equipment
Dry side pressure will be lower than the system
pressure due to pressure differential losses across air
treatment equipment. The nominal system pressure will
reduce as the air treatment differential pressure
increases.
2
Pressure Sensor Located After Shared Cleanup
Equipment
1
P
2
Pressure Sensor Located After Individual Cleanup
Equipment
15
RS485 NETWORK
The X12I is equipped with an RS485 network
communications capability using the ir485 protocol. This
facility can be used for remote connectivity to optional
networked units and modules with ir485 communications
capabilities or compressor controllers equipped with the
ir485 capability.
X06
L2
L1
30
29
28
27
L2
L1
RS485
irV- 485
ir-485 Gateway
irV-485 Gateway
The cable used between the X12I and the ir-485 and irV485 Gateways is Belden 9841 (or equivalent). It should
be run in grounded conduit and should not be greater
than 4000 feet (1219 meters) in length.
The cable used between the ir-485 Gateway and irV-485
Gateways and the Intellisys Controller is included with
the Installation Kit
ir-485
16
17
C01
C02
C04
i-PCB
#1
C03
V
2 3
C05
LED 1 LED 2
C: 5 - 8
V
X01
V1
1 2
18
X07
32
Di1
31
XPM-Ai4
X03
0VDC
Ai4
Di2
XPM-Di8R4
X03
Di1
Di2
Di3
1
2
3
4
5
6
Di4
7
8
Di5
9
10
Di6
11
12
Di7
13
14
Di8
15
16
Di3
Di4
Di5
Di6
Di7
Di8
Di9
Di10
19
P2
DP
P1
X08
36
35
34
R1
33
R2:
R3:
R4:
R5:
XPM-Di8R4
X03
1
R2
R1
2
R3
R2
4
5
R4
R3
6
7
R5
R4
8
P1
P2
20
PH
PT
PL
PH
PT
PL
ANTI-CYCLING CONTROL
The most efficient way to utilize most air compressors is
either fully loaded or off, with the exception of variable
speed compressors which can operate efficiently at
reduced loading. Compressor cycling (start-load-unloadstop, etc.) is essential to maintain pressure control.
Excessive cycling, however, can result in poor
compressor efficiency as well as increased maintenance.
Anti-cycling control is incorporated to help ensure that
only the compressors that are actually required are
started and operating while all others are kept off. Anticycling control includes a pressure tolerance range or
band, defined by the user, which is outside of the primary
pressure band. Inside the tolerance band, an active
control algorithm continually analyzes pressure dynamics
to determine the last possible second to add or cycle
another compressor into the system. This control is
further enhanced by the ability to fine tune the tolerance
band settings and algorithm processing time (Damping).
21
TOLERANCE
DAMPING
PH + TO
TO
PH
PT
PL
TO
PL - TO
22
SYSTEM VOLUME
Storage Calculations:
The following formula determines the recommended
minimum storage volume for a compressed air system:
23
20%
0%
0%
100%
1: Demand
2: Supply
PRIORITY SETTINGS
The sequence assignment pattern can be modified
by using the priority settings.
Priority settings can be used to modify the rotation
sequence assignments. Compressors can be assigned a
priority of 1 to 12, where 1 is the highest priority. Any
compressor can be assigned any priority and any number
of compressors can share the same priority.
Priorities allow you to set up rotation groups. All
compressors that have the same priority number will
rotate inside their own group. The group with the highest
priority will always be in the front of the sequence.
For example, in a four compressor system including one
variable speed compressor in the compressor 1 position
you may want the variable speed compressor to always
be in the Lead position. By assigning compressor 1 a
priority of 1 and the other three compressors a priority of
2, the variable speed compressor will always remain at
the front of the sequence:
1
#1
#2
#3
#4
24
#1
#2
#3
#4
#1
#2
#3
#4
#1
#2
#3
#4
-------------
01 Compressor 1 Priority
to
12 Compressor 12 Priority
25
S01 04.01
RP
PC
#1
P01 01.0#
01
# -
--:--
0# =
01
02
04
S01 04.02
RP
#t
--03
18:00
12:00
2
26
PREFILL
The Prefill feature provides a controlled and energy
efficient method of increasing pressure to normal
operating levels at system start. This feature avoids the
inefficient potential for all available system compressors
to start and load before pressure reaches the normal
operating level.
CAP
! X
Standard Mode: If one or more of the predefined prefill compressors experiences a shutdown, or is
stopped, the prefill function is cancelled and normal
operation begins.
CAP
27
#1
#2
#3
#4
28
rP1
P
rP2
1
3
29
START FUNCTION:
The Start function enables auxiliary equipment to be
pre-started prior to utilization of any compressors. The
function also monitors the auxiliary equipment during
normal running operation.
30
102
17:30
PSI
c
#1
a
b
CAP
a
b
c
b
g
f
h
31
1
2
3
4
32
MAIN MENU
102
psi
USER MENU
101
17:30
#1
psi
A: 100%
Compressor 1
A (Duty) sequence assignment
100% percentage load
Status Symbol:
Standby
Running, Offload
3 psi
The differential pressure between the Primary and 2nd
Pressure sensor inputs.
Only displayed if the 2nd Pressure sensor function is
enabled and selected for air treatment pressure
differential monitoring.
Running, Loaded
33
INFORMATION DISPLAYS
102
psi
P00
2
#1
18:30
T2
100
psi
Items 2 and 3 show the day and time that the unit
will change to use the Table shown in item 4.
COMPRESSOR STATUS:
P00
3
00:00
#1
1
2
1:
2:
3:
4:
5:
6:
7:
IRV-485
100 %
20 %
30 %
Compressor Number
Priority Setting
Zone Allocation Setting
Compressor/Connection Type
Maximum Capacity % Setting
Minimum Capacity % Setting
Minimum Efficiency % Setting
34
P00
P00
1:
2:
3:
4:
102 psi
98
psi
80
psi
B02
Active Table
Upper (Unload) Pressure Set Point
Lower (Load) Pressure Set Point
Minimum Pressure Alarm (Warning)
1:
DIFFERENTIAL PRESSURE:
P00
1:
2:
3:
3 psi
30 sec
P2(SYS)
SEQUENCE ROTATION:
P00
#4
18:00
18 / 05 / 2006
ABCD
P00
B01
35
INDICATOR LEDS
The X12I Indicator LEDs are as follows.
Off
On
Intermittent:
Each compressor in the system has a set of dedicated
status indicators. The indicators will continuously show
the status of each compressor at all times.
1sec
a) Load Status
Slow Flash:
1sec
Fast Flash:
1sec
UNIT INDICATORS
ON Active, Running
36
a
b
CAP
COMPRESSOR IDENTIFICATION
Each compressor connected to the X12I will have a
unique assigned compressor identification number;
starting at compressor 1 increasing sequentially to the
number of compressors connected to the X12I.
A: 85%
Tables
STOP:
To stop the X12I press Stop.
The X12I will respond dependant on the setup of item
CF in menu S02:
Pressure regulation control is automatically
transferred back to each compressor. The compressor(s)
will continue to operate using the pressure settings
programmed or set in the individual compressor
controller(s).
37
FAILURE MODE
38
SECTION 7 COMMISSIONING
When commissioning the X12I, carry out the following
procedures before attempting to start.
It is recommended that an authorized and trained
product supplier carry out commissioning.
PHYSICAL CHECKS
Before applying power to the X12I ensure that the power
supply connections are correct and secure and that the
operating voltage selector is set correctly for the power
supply voltage in use; 115Vac or 230Vac (+-10%),
50/60Hz.
Open the front panel of the X12I and check the location
of the link(s) connected to the Voltage Selection
terminals of the power supply PCB. If necessary, change
the link wire locations to those illustrated for the voltage
in use.
Installation
Switch on the power supply to the X12I.
The control program identification will be displayed for a
short period followed by the normal operational User
display.
PRESSURE DISPLAY
Check the displayed system pressure. If the pressure is
incorrect, or inaccurate, check the type and range of the
sensor and carry out the pressure sensor commissioning
and calibration procedure. If the display shows an error,
this will need to be corrected before continuing.
Menu Navigation
Menus and Menu Items
S04 1O
S04 1R
39
0000
Use UP(plus) or DOWN(minus) to adjust the value of the
first code character then press ENTER. The next code
character will flash; use UP or DOWN to adjust then
press ENTER. Repeat for all four code characters.
If the code number is less than 1000 then the first code
character will be 0(zero). To return to a previous code
character press ESCAPE. When all four code characters
have been set to an authorized code number press
ENTER. An invalid code will return the display to normal
operational mode; page P00.
P00
To select a menu page press UP or DOWN. To enter
the highlighted menu page press ENTER; the first item
of the menu page will be highlighted. Press UP or
DOWN to scroll though the selected menu page items.
40
Page 1
Page 2
Item 1
Item 2
Item 3
Item 4
Item 5
Item 6
Value
Value
Value
Value
Value
Value
Page 3
Item 1
Item 2
Item 3
Item 4
Item 5
Page 4
Page 5
Value
Value
Value
Value
Value
Page 0
Page 2
Item 1
Item 2
Item 3
Item 4
Item 5
Item 6
Value
Value
Value
Value
Value
Value
Page 3
Page 4
Page 5
Item
Item
Item
Item
Item
b
P01 01.02
c
AB
1
2
3
4
5
Value
Value
Value
Value
Value
41
1
T01
01
02
03
04
05
to
16
User Configuration
TABLE #1
PH
PL
Pm
SQ
01
12
S01
01
02
03
04
05
06
Ct
PS
AR
RP
TS
BL
Pressure Schedule
C01
01 01
to
12 12
P01
01 01
to
28 28
Schedule Setting #1
Schedule Setting #28
Prefill
Compressor Maintenance
C02
01 01
to
12 12
Compressor #1 Maintenance
Compressor #12 Maintenance
P02
01
02
03
04
to
15
PF
PT
PP
01
Prefill Function
Prefill Time
Prefill Pressure
Compressor #1
12
Compressor #12
Fault Log
E01
01 01
to
15 15
42
Configuration
S05
S02
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
P>
F>
T>
NC
PM
CF
TO
DA
ST
SF
PC
P2
DP
DD
CA
MA
D1
ER
Pressure Units
Air Flow Units
Dewpoint Temperature Units
Number Of Compressors
Maximum Pressure Alarm
Stop Control Function
Tolerance
Damping
Start Delay Time
Start Function
Pressure Change Time
Second Pressure Function
DP Setting
DP Delay Time
CAP Alarm Inhibit
Max Cap Restricted Alarm Inhibit
Digital Input #1 Function
Error Log Reset
01
02
03
04
05
06
07
08
09
10
11
Compressor Configuration
C03
01 01
to
12 12
Compressor #1 Configuration
Compressor #12 Configuration
S03
Compressor Zone
01 01
To
12 12
13 BT
C04
01 01
To
12 12
Sensor Calibration
S04
01
02
03
04
05
06
07
08
1O
1R
2O
2R
FO
FR
DO
DR
Pressure Offset
Pressure Range
Pressure 2 Offset
Pressure 2 Range
Flow Offset
Flow Range
Dewpoint Offset
Dewpoint Range
43
Relay Functions
R01
01 01
02 02
to
16 16
D03
Relay #1 Function
Virtual Relay #02 Function
Virtual Relay #16 Function
01
to
08
09
to
12
D1
D8
R1
R4
R02
01
02
03
04
05
06
07
08
09
T1
T2
P1
P2
P3
P4
AF
RF
LF
D04
Timer Relay #1
Timer Relay #2
Pulse Relay #1
Pulse Relay #2
Pulse Relay #3
Pulse Relay #4
Compressor Available Relay
Compressor Run Relay
Compressor Load Relay
D04
Diagnostic menu D04 has no standard function and is
not shown.
D05
D05: XPM Expansion Module C:5-8
only available when applicable XPM Expansion
Module fitted and registered.
Diagnostic Menu 1
D06
D01
01
to
08
09
to
14
15
16
17
18
D1
D8
R1
R6
A1
A2
A3
Ao
Diagnostic Menu 2
D02
01 SI
02 LT
Diagnostic Menu 7
XPM-Ai4
D07
01
02
03
04
A1
A2
A3
A4
Screen Invert
LED Panel Test
44
T01
16
01
02
03
04
12
PH
PL
Pm
P1
1
102
98
0
90
psi
psi
psi
psi
T0# - Pm
Minimum Pressure Alarm
The minimum pressure Warning or Alarm level that will
be used when the Table is active. The default setting
for this parameter is 80 PSI. The values for this
parameter are:
The lowest Minimum Pressure Alarm Setpoint = The
minimum range of the pressure transducer used.
The highest Minimum Pressure Alarm Setpoint = The
value from the Table PL Low Pressure Setpoint minus
2 times TO Tolerance
If PL in Table 1 (T01) is set for 100 PSI and TO is set for
3.0 PSI, then the highest Minimum Pressure Setpoint
would be 94 PSI.
Tables
# = Table T01 to T06
T0# PH
High Pressure Set Point
The upper or unload pressure set point that will be
used when the Table is active. The default setting for
this parameter is 102 PSI. The values for this parameter
are:
The highest value for the High Pressure Setpoint = PM
Maximum Pressure Alarm minus 2 times TO
Tolerance.
T0# - SQ
Sequence Strategy
The sequence control strategy mode that will be used
when the table is active. The default setting for this
parameter is ENER.
The values for this parameter are:
ENER Energy Control Mode. The Rotation and
Control functionality of the ENER mode is to achieve
and maintain demand matched to optimum system
efficiency.
FILO First In Last Out. The Rotation and Control
functionality of the FILO mode is the first compressor
loaded is the last compressor to be unloaded
If PM is set for 145 PSI and TO is set for 3.0 PSI, then
the highest value for the High Pressure Setpoint would
be 139 PSI.
To
Priority Settings:
: compressor(s) can be inhibited from use while a table
is active by selecting X priority. The compressor will be
held offload and will not be utilized under any
circumstances.
If Pm is set for 80 PSI and TO is set for 3.0 PSI, then the
lowest value for the Low Pressure Setpoint would be 86
PSI...
45
P02
P01
28
01
02
03
04
28
01
02
03
04
.
.
.
.
.
--:---:---:---:---:--
-----------
11
01
02
03
04
Pressure Schedule
P01 01 to 28
The Pressure Schedule items 01 to 28. The Pressure
Schedule consists of 28 individual settings that instruct
the X12I to change from one Table to another, or put the
system into Standby mode, dependant on time of day
and day of the week. The default setting for this
parameter is -. --:-- - - - . (Represents the Pressure
Schedule is disabled) The values for this parameter are:
(from left to right)
Day of the Week. The values for this parameter are:
1 for Monday to 7 for Sunday (a specific day
of the week)
8 for every working day of the week (every
day, Monday through Friday, excluding
Saturday and Sunday)
9 for every working day of the week (every
day, Monday through Sunday)
represents the Pressure Schedule is
disabled.
Hours (Military Time). The values for this parameter
are:
00 to 23 the hours in a day
- represents the Pressure Schedule is
disabled.
Minutes. The values for this parameter are:
0 to 59. the minutes in the hour
- represents the Pressure Schedule is
disabled.
Table / Standby mode selection. This instructs the
system to change from one Table to another, or put
the system in to Standby mode for the Pressure
Schedule. The values for this parameter are:
T01, T02, T03 or T04 for the 4 different
Tables
08
PF
PT
PP
01
X
X
- MIN
0 psi
X
Prefill
P02 - PF Prefill Function
Determines the Prefill strategy or function that will be
used at system startup. The default setting for this
! X
46
P02 - PP
Prefill Pressure
The Pressure Setpoint used by the X12I to determine if
the Pre-fill Function is required at start up. If pressure is
at, or above, this setting at system startup, the prefill
function will be abandoned immediately and normal
pressure control and sequence strategy will be
implemented. This setting is intended to inhibit Prefill
operation if pressure is already at an acceptable level at
system startup. The default setting for this parameter is
0 PS. The values for this parameter are:
0 to 232 (or the maximum scaled pressure value
used by the X12I if a different Pressure
Transducer range is used) the PSI value for the
Pre-fill Pressure
P02 01 to n Compressor 1 to n
n = number of compressors in the system. 12 is the
maximum number of compressors for the X12I
This parameter set the function of compressor 1 to n
during the Prefill period. The default for this parameter
is . (Represents this compressor is not used by the
Prefill Function) The values for this parameter are:
for this compressor will not be used by the Prefill Function
for this compressor will be used as a primary
compressor by the Pre-fill Function
! for this compressor will be used as an emergency
Backup compressor by the Pre-fill Function
These settings are applicable to Prefill Standard
and Prefill - Back-up modes only. In Automatic mode the
system management unit dynamically utilizes
compressors as required.
Press and hold Start for 5 seconds to manually
skip Prefill mode at start up.
47
S01
06
01
02
03
04
BL
Ct
PS
AR
RP
5
1 . 18:00
X
1 . 00:00
S01 - PS
Pressure Schedule Enable
This parameter enables or disables the Pressure
Schedule function in the X12I. The default setting for this
. (Represents the Pressure Schedule is
parameter is
disabled) The values for this parameter are:
= inhibit Pressure Schedule
= enable Pressure Schedule
S01 - AR
Auto Restart Enable
This parameter enables or disables X12I restart function
after a power loss. When enabled, after a power
disruption or failure, the X12I will automatically restart
when power is restored if the X12I was in an operational
Started state when the power loss or disruption
occurred. The X12I will not automatically restart if the
X12I was in a Stopped state when the power disruption
or failure occurred. The default setting for this parameter
is . (Represents the Auto Restart is enabled) The
values for this parameter are:
= inhibit Power Failure Auto Restart
= enable Power Failure Auto Restart
S01 - RP
Rotation Interval
The X12I provides a Timed rotation event that can be
automatically triggered on a routine basis using a predetermined interval, a pre-determined time each day, or a
pre-determined day and time each week. The default
setting for this parameter is 1 00:00. (Represents a
rotation at Monday (1) at 00:00 hours)
00 to 23 the Hour
0 to 59 the Minutes
the Rotation Interval is disabled.
to
48
S02
18
01
02
03
04
ER
P>
F>
T>
NC
X
psi
cfm
o
F
3
S02 PM:
Maximum Pressure Alarm
This parameter sets the High pressure Fault level. This
value remains active at all times and is the same for all
Tables. It should be set just below system pressure
relief value(s) and below the maximum system pressure
rating of all air system components. The default setting
for this parameter is 145. The values for this parameter
are:
PSI
BAR
kPA
S02 - F> AirFlow Units
This parameter selects the display and operating AirFlow
units: The default setting for this parameter is CFM. The
values for this parameter are:
Cfm
m3/min
S02 - T> Temperature Units
This parameter selects the display and operating
Temperature units: The default setting for this parameter
o
S02 - CF
Stop Control Function
This parameter determines if the X12I maintains control
of the compressors when the X12I is stopped. The
default setting for this parameter is . (Represents the
Stop Control Function is disabled) The values for this
parameter are:
= Stop: return pressure control to the
compressors.
= Standby: maintain control and continuously
hold compressors off load.
S02 - NC
Number of Compressors
This parameter sets the number of compressors
connected to, and controlled by, the X12I. This value
must be set to match the system at commissioning. The
default setting for this parameter is 4. The values for this
parameter are:
1 for 1 compressor
2 for 2 compressors
3 for 3 compressors
4 for 4 compressors
To
12 for 12 compressors
S02 - TO
Tolerance
This parameter sets the pressure control Tolerance
band setting. The Tolerance Band setting is a pressure
band above and below the Load and Unload pressure
band. This accommodates for an instance of abrupt
and/or significant increase or decrease in demand
without compromise to optimal energy efficient control.
The X12I incorporates a Rate of Change algorithm in the
Tolerance Band to determine when a compressor should
be Loaded or Unloaded. The default setting for this
parameter is 3.0 PSI (.2 Bar) The values for this
parameter are:
1.4 PSI (.1 Bar) for the minimum Tolerance Band
29.0 PSI (2 Bar) for the maximum Tolerance Band
49
S02 - DA
Damping
This parameter sets the pressure control Damping
setting. Changing this parameter adjusts the time before
an additional compressor is loaded in accordance with
the urgency of the situation to increase air system
capacity further. The X12I has a dynamic reaction
algorithm that is pre-set by default to accommodate for
the majority of installation characteristics. If an increase
or decrease in the Tolerance band is insufficient, the
reaction response can be influenced by increasing or
decreasing the Damping factor. The default setting for
this parameter is 1.0. The values for this parameter are:
.1 TO 10
.1, the fastest Damping reaction time (10 times
faster than the default of 1.0)
10.0, the slowest Damping reaction time (10 times
slower than the default of 1.0).
Start Time
Start Time
Sets the period of time, at system start, that the
management unit will wait for ancillary equipment to
start/respond before loading any compressor.
S02 SF
Start Function
Determines the function of the Start Time feature and the
reaction of the management unit to a failure of ancillary
equipment to respond within the Start Time.
50
S02 P2
P2=X:
Second pressure sensor function inhibit; no
sensor connected.
P1<>P2:
The system management unit will automatically
utilize the second pressure sensor (P2) in the
event of a primary pressure sensor (P1) failure.
The primary and secondary pressure
sensors must be installed to monitor the same
pressure at the same location.
P2=>DP:
The management unit will monitor and display the
differential pressure (DP) between the primary (P1)
and secondary (P2) pressure sensors.
S02 MA
Restricted Cap. Alarm Enable
This parameter sets the functionality of the Restricted
Capacity Alarm. The default setting for this parameter is
. (Represents the Restricted Capacity Alarm is
enabled) The values for this parameter are:
= inhibit Restricted Capacity Alarm
= enable Restricted Capacity Alarm
When inhibited the Restricted Capacity Alarm panel
indication will still function; alarm code generation and
remote alarm indications are inhibited.
S02 D1
S02 12.01
01:D1
01:DI
S02 DD
DD Alarm Delay
Differential pressure Alarm delay time (seconds) when
P2 set for P=>DP mode.
The set differential pressure must exceed, and remain
above, the differential pressure Alarm level for the delay
time.
DP and DD must be set to a value greater than
0(zero) to enable the Differential Alarm function. Set DP
and DD to 0(zero) to inhibit the function.
S02 CA
Capacity Alarm Enable
This parameter sets the functionality of the Capacity
Alarm. The default setting for this parameter is .
(Represents the Capacity Alarm is enabled) The values
for this parameter are:
= inhibit Capacity Alarm
= enable Capacity Alarm
When inhibited the Capacity Alarm panel indication
will still function; alarm code generation and remote
alarm indications are inhibited.
D1
NO
S02 DP
DP Alarm Level
Differential pressure Alarm level when P2 set for
P=>DP mode.
DP and DD must be set to a value greater than
0(zero) to enable the Differential Alarm function. Set DP
and DD to 0(zero) to inhibit the function.
02:AA
03:AR
04:TA
05:TR
06:SI
NO (Normally Open)
The selected function is activated when the input is
closed circuit (input terminals are connected together by
remote volt-free contacts)
NC (Normally Closed)
The selected function is activated when the input is open
circuit (input terminals are open circuit)
S02 - ER
Error Log Reset
This parameter clears and resets the Error Log. The
default setting for this parameter is
Error Log Reset is disabled)
The values for this parameter are:
. (Represents the
51
S03
13
01
02
03
04
BT
01
02
03
04
S04
60 sec
X
X
X
X
08
01
02
03
04
232
0
232
0
232
DR
1O
1R
2O
2R
psi
psi
psi
psi
psi
S03 01/12
I/O Box Monitoring
This parameter determines if the X12I will monitor the
selected I/O Box and display any Fault detected on the
I/O Box inputs; dependant on I/O Box set-up. The default
S04 - 1O
Pressure Sensor Offset
S04 - 2O
Pressure Sensor #2 Offset
This parameter will be the minimum value of the pressure
transducer, 0 PSI, 0 BAR, or 0 kPA. It can also be used
to create an Offset if there is a difference in the zero
value being displayed. The default setting for this
parameter is 0 PSI. The values for this parameter are:
= Disabled
= Enabled
Refer to I/O Box manual for details.
S03 BT
Communications Timeout
This parameter determines the Communication
Broadcast Timeout between the X12I and the I/O box. If
the I/O Box fails to communicate on the RS485 network
within the set Communications Broadcast Timeout (BT),
the X12I will display an I/O Box RS485 communications
Error. The default setting for this parameter is 60
seconds. The values for this parameter are:
10 to 300 the number of seconds
The general operation of the selected I/O Box is also
monitored. . If the I/O Box fails to communicate on the
RS485 network within the set Communications
Broadcast Timeout (BT) the X12I will display an I/O Box
RS485 communications Error.
1) Commissioning
52
S04 - DO
Dewpoint Sensor Offset
S04 - DR
Dewpoint Sensor Range
Dewpoint Sensor Calibration Procedure:
1) Commissioning
Set the Offset (minimum) to match the sensor
temperature scale at 4mA signal level and the Range
(maximum) to the temperature value for the sensor at
20mA signal level.
For example: if the dewpoint sensor is 68oF at 4mA and 112oF at 20mA, set the offset to 68 and the range to 112.
2) Calibration
It is typically impractical to be able to expose a dewpoint
sensor to minimum and maximum scale temperatures at
installation site. Calibration will be dependent on data
quoted on the sensor calibration certificate for 4mA and
20mA signal output levels. Adjust the offset and range
settings to suit if necessary.
The detected temperature is displayed with the
calibration menu item and will change to match the new
calibration setting as the setting is adjusted.
To disable the dewpoint sensor monitoring feature
set the offset and range to 0(zero).
1) Commissioning
Initially set the Offset (minimum) to 0(zero) and the
Range(maximum) to the flow value for the sensor at full
scale (20mA).
Execute the calibration procedure.
2) Calibration Procedure
a) Offset: Ensure no air flow is being detected by the
sensor and adjust the offset setting (if necessary) until
the detected flow display shows 0(zero) flow.
b) Range: Subject the sensor to an accurately know flow
rate and adjust the Range setting until the detected flow
display matches the known flow rate.
The detected flow rate is displayed with the
calibration menu item and will change to match the new
calibration setting as the setting is adjusted.
To disable the air flow sensor monitoring feature set
the offset and range to 0(zero).
53
S05
11
01
02
03
04
2R
AF
P1
P2
D1
232 psi
------0 psi
rP1
rP2
S05 D2
S05 AF
For example:
If D1 is set for 3 psi, and the first remote pressure is 4
psi above or below the primary pressure, the first remote
pressure is ignored and not used in balanced control
pressure calculations.
Compressor 1 to 12
I/O Box 1 to 12
no first remote pressure
S05 P2
Compressor 1 to 12
I/O Box 1 to 12
no second remote pressure
S05 D1
For example:
If D+ is set for 2 psi, the resulting calculated balanced
pressure (in accordance with the set function) is
prevented from exceeding more than 2psi above the
detected primary pressure.
S05 D- Max (minus) Aux Pressure Deviation
Sets a limit that the calculated balanced pressure can
deviate below the primary detected pressure. The
calculated balanced pressure is restricted from
exceeding this limit.
For example:
If D- is set for 2 psi, the resulting calculated balanced
pressure (in accordance with the set function) is
prevented from exceeding more than 2 psi below the
detected primary pressure.
S05 1O
54
C01
12
01
02
03
04
12
01
02
03
04
0
0
0
0
0
hrs
hrs
hrs
hrs
hrs
Run Hours
C02
12
01
02
03
04
12
01
02
03
04
C02 01 to C02 n
Compressor Maintenance
n = number of compressors in the system. 12 is the
maximum number of compressors for the X12I
This parameter is set for a compressor(s) that is
unavailable for use for a prolonged period for time due to
maintenance or repair. The compressor will not be
utilized under any circumstances; any Alarm (Warning) or
Trip (shutdown) fault will be ignored. The default setting
for this parameter is . (Represents the compressor is
available) The values for this parameter are:
= Remove compressor from operation
= Compressor can be utilized
55
Compressor Connectivity:
ir-PCB
Fixed speed, load/unload; connected to
X12I using ir-PCB module using 6-wire method.
(0/100%) 0% or 100% regulation
IR-PCB:
01
C03 01.01
1
1
IR-PCB
10 s
100 %
+V=!
C03 01.01
01
100 %
IRV-PCB
+V=!
10 s
10 s
IR-485:
C03 01.01
1
1
IR-485
10 s
01
100 %
IRV-485:
C03 01.01
IR-485
Fixed speed, load/unload; connected to
X12I on RS485 network.
(0/100%) 0% or 100% regulation
IRV-PCB:
IRV-PCB
Variable Speed; connected to
X12I using ir-PCB module using the 7-wire V terminal
method.
(Variable speed regulation)
01
100 %
IRV-485
50 %
10 s
60 %
56
+V=!
An Alarm (Warning) condition is generated if the
ir-PCB Alarm input detects a voltage between 12250Vac/dc (default).
0V=!
An Alarm (Warning) condition is generated if the
ir-PCB Alarm input detects no voltage.
5
For example 1:
For a variable speed compressor that has been assigned
a maximum capacity output percentage of 100%, and is
able to reduce speed to 30% of maximum speed:
Minimum Output Capacity = 30% (related to the largest
capacity)
Example Compressor 1 is a VSD
Max CFM = 700
Max Output Capacity 700/700 = 100%
Min CFM = 210 (30% or 700 x .30)
100%
100%
60%
60 %
50%
25%
57
C04
% Minimum Efficiency
12
01
02
03
04
12
01
02
03
04
1
1
1
1
1
Zone Control
C04 01 to C04 n
n = number of compressors in the system. 12 is the
maximum number of compressors for the X12I
Each compressor in a system can be assigned to
one of three zones.
This parameter is set to select which Zone each of the
compressors will be assigned to. The default setting for
this parameter is 1. The values for this parameter are:
1 to 3 for 3 different Zones
To inhibit zone control, set all compressors to zone
1.
58
Rn
Rn
Rn = 0
Rn = 1
Rn
R1
Rn = 0
Rn
R1
Rn = 1
Logic Function:
Virtual relays have the capability to accept two input
functions and apply logic to determine the appropriate
output response:
1)
2)
3)
Fn #2
0
1
0
1
0
0
1
1
Fn #1
Fn #2
0
1
0
1
0
0
1
1
Fn #2
0
1
0
1
0
0
1
1
Defining a Function:
The input function for a virtual relay is defined by a 7
alphanumeric character selection that consists of four
parts:
Fn = A - - -
L
R
Fn = - - - - C - -
Function Type:
Dependant on the selected unit, a number of input
function types or categories will be available. Each
category contains a number of relevant input functions. A
single alpha character indicates function type or
category:
Fn = A BBB C DD
A
T
A)
B)
C)
D)
S
R
F
Local or Remote
System Unit
Function Type
Function Definition
- - - Local or Remote
Fn = - - - - - DD Function Definition:
Defines a specific input function.
Function Lists
60
61
ST:
Virtual Relays 01 to 16
R01 01.01
F1: F2: CF: 0
ST: 0
01
--- --- Fu: - On:
Of :
F1:
Input Function #1
F2:
Input Function #2
---
NO
0s
0s
CF:
NC
On Delay
On:
When the input logic changes to True the output
will not change state until the input has
remained True for the set on delay time
(seconds).
Logic Function
_F1
AND
OR
XOR
Of:
Off Delay
Of:
When the input logic changes to False the
output will not change state until the input has
remained False for the set off delay time
(seconds).
62
R02 01.01
F1: F2: CF: 0
SS: 0
Input Function #1
F2:
Input Function #2
CF:
---
SS: 0
0s
0s
SS:
T1
F1:
Fu:
SS: 1
On Time
Determines the ON time of the cycling timer
relay (seconds).
Of:
Off Time
Determines the OFF time of the cycling timer
relay (seconds).
63
R02 01.01
F1: F2: -
F1:
Input Function #1
F2:
Input Function #2
FS:
Function Selection:
0
OFF, no pulse.
--0m
On:
Logic Function
_F1
AND
OR
XOR
CF:
P1
CF: 0
FS: 0
Fu:
On:
Determines the pulse duration.
Pulse relays P1 and P2 have adjustable pulse times
in minutes. The maximum adjustable time is 3600
seconds (1 hour).
P3 and P4 are set in seconds. The maximum adjustable
time is 3600 minutes (60 hour).
64
Function LF
Function RF
The virtual Running relay is a specialised function that
monitors for running conditions from selected
compressor(s). The virtual running relay has no
association with any real physical output. The output
state of the virtual running relay can be used as an input
function for any virtual relay.
R02 08.01
C01:
C02:
C03:
RF
C04:
2
AND C05:
C06:
1
1
1
1
0
0
RF
C07: 0
C08: 0
C09: C10: C11: C12: -
R02 09.01
C01:
C02:
C03:
LF
C04:
2
C05:
OR
C06:
1
1
1
1
0
0
LF
C07: 0
C08: 0
C09: C10: C11: C12: -
The Inputs for the virtual running relay are the selected
compressors.
The Inputs for the virtual load relay are the selected
compressors.
1) Compressors
1) Compressors
0
1
2) Logic Function
0
1
2) Logic Function
AND
AND
OR
logical OR function
If any one, or more, of the selected
compressor(s) are running switch on.
Only switch off if none of the selected
compressor(s) are running.
OR
logical OR function
If any one, or more, of the selected
compressor(s) are loaded switch on.
Only switch off if none of the selected
compressor(s) are loaded.
65
Function AF
The virtual Availability relay is a specialised function that
monitors for availability of compressor(s) to the system
management unit. A compressor becomes unavailable in
the event of a trip (shutdown) condition or if the
compressor is stopped. The virtual available relay has no
association with any real physical output. The output
state of the virtual available relay can be used as an input
function for any other virtual relay.
R02 07.01
C01:
C02:
C03:
AF
C04:
2
C05:
AND
C06:
1
1
1
1
0
0
AF
C07: 0
C08: 0
C09: C10: C11: C12: -
2) Logic Function
AND
OR
logical OR function
If any selected compressor(s) are OK
and available switch off. If all selected
compressor(s) become unavailable
switch on.
66
FUNCTION LISTS
X12I System Management Unit - Functions
EH:
PB:
ON:
PS:
RU:
AE:
AO:
SR:
TC:
_1:
SQ:
L SYS F - SA:
ST:
SF:
CA:
CT:
CF:
BA:
BT:
BF:
L SYS S - -
BS:
D1:
LP:
D2:
HP:
D3:
IC:
RC:
T1:
Table #1 Active
T2:
Table #2 Active
T3:
Table #3 Active
T4:
Table #4 Active
T5:
Table #5 Active
T6:
Table #6 Active
PF:
Prefill Active
AX:
ZO:
EC:
TM:
67
L SYS R - R1:
R2:
R3:
Compressor - Functions
Rn:
Running
R4:
Ld:
Loaded
R5:
AL:
R6:
Tr:
R7:
Se:
R8:
R9:
GF:
10:
Group Fault
Any Alarm (Warning) or Trip (Shutdown) fault
11:
Ma:
12:
Maintenance
The compressor has been selected as out-ofservice for long term maintenance in the
management unit maintenance menu.
13:
NW:
14:
15:
16:
T1:
T2:
P1:
P2:
P3:
P4:
RF:
LF:
AF:
68
D1:
D2:
D3:
D4:
D5:
D6:
D7:
D8:
D1:
D2:
D3:
D4:
D5:
D6:
D7:
D8:
69
AT:
AS:
AF:
DA:
DT:
DS:
DF:
GA:
GT:
GS:
GF:
NW:
70
R01 01.01
01
F1: L SYS F Ru
F2: - - - - - - Fu: _F1
CF: 0
On:
0s
ST: 0
Of :
0s
When the system management unit is running and
utilising compressors the air dryer unit is activated. When
the system management unit is stopped, or enters
standby mode using the real time clock pressure
schedule facility, the air dryer unit will stop.
Example 2:
Virtual Relay #1 of the system management unit is
configured to respond to the local LP (low pressure
alarm) function. Virtual relay #1 is associated with output
relay R1 of the unit. The contacts of R1 are used to
operate a zone value to isolate a non-critical part of the
air system. Virtual Relay #1 is also configured to monitor
digital input #2 of I/O Box #1, located remotely. The
digital input is connected to a manual zone isolation
switch in a remote control room.
R01 01.01
01
F1: L SYS F LP
F2: R B01 S D2
Fu: OR
CF: 0
On:
0s
ST: 0
Of :
0s
If a low-pressure alarm occurs, or the remote manual
zone isolation switch is activated, the zone valve is
energised and the air system zone isolated.
R1
I/O Box 1
R1
D2
71
Example 3:
Virtual Relay #1 of the system management unit is
configured to respond to the local virtual timer relay T1.
Virtual relay #1 is associated with output relay R1 of the
unit. The contacts of R1 are used to operate a number of
condensate drain values in the air system.
R01 01.01
01
F1: L SYS R T1
F2: - - - - - - Fu: _F1
CF: 0
On:
0s
ST: 0
Of :
0s
Virtual Timer Relay T1 is configured to respond to the
local Ru (unit running) function and will switch on for 5
seconds, every 2 minutes, when the Ru input function is
True.
R02 01.01
T1
F1: L SYS F Ru
F2: - - - - - - Fu: _F1
CF: 0
On:
5s
SS: 0
Of :
115 s
When the system management unit is running the
condensate drains will open periodically in accordance
with the on time and interval time (off time) configured
for virtual timer relay T1. When the system management
unit is stopped, or enters standby mode using the real
time clock pressure schedule facility, the condensate
drains will not operate.
R1
Example 4:
An installation consists to four compressors.
Compressors 1 and 2 are located in an area adjacent to
the system management unit. Compressors 3 and 4 are
located in a remote area and connected to the
management unit using RS485 communications.
Compressors 1 and 2 are water cooled; if one or both of
the compressors are utilised a water cooling pump must
be operated.
Virtual Relay #1 of the system management unit is set-up
to respond to the RF (selected compressor(s) running
virtual relay).
R01 01.01
01
F1: L SYS F RF
F2: - - - - - - Fu: _F1
CF: 0
On:
0s
30 s
ST: 0
Of :
Virtual relay #1 is also set-up to run the water cooling
pump for a further 30 seconds cooling down period after
compressor 1 and/or 2 stop running.
The RF virtual relay is set-up to detect when
compressor 1 and/or 2 is running. Compressor(s) 3 and 4
are ignored.
R02 08.01
C01:
C02:
C03:
RF
C04:
C05:
OR
C06:
1
1
0
0
-
RF
C07: C08: C09: C10: C11: C12: -
72
SECTION 10 DIAGNOSTICS
The X12I is equipped with comprehensive diagnostic
functions. Each input can be examined individually and
each output can be manually activated or manipulated
individually.
Relay Outputs:
Each relay output can be energized and de-energized
manually by selecting the item. Use Up(plus) and
Down(minus) to adjust and Enter.
D01
Analog Inputs:
The item will alternate between the detected value and
the electrical measurement on the controller input
terminals. An independent measuring device can be used
to check the displayed electrical measurement.
Diagnostics - Controller
D01
18
01
02
03
04
Ao
D1
D2
D3
D4
4.00 mA
0
0
1
2
A1:
A2:
A3:
Digital Inputs:
OFF (open circuit)
ON (closed circuit)
Pulsing
The pulse signal from an ir-PCB is 0V to 24VDC at
50/60Hz. A typical DC voltage meter, or multimeter, will
detect this as 12VDC +-4V.
73
D02
D03
D02
01 SI
02 LT
SI:
LT:
Screen Invert
LED Panel Test
0 = on test
1 = all on
2 = control test
D03
00
0
12
01
02
03
04
R4
D1
D2
D3
D4
0
0
0
1
2
------------------------------------------------------------Digital Inputs:
OFF (open circuit)
ON (closed circuit)
Pulsing
The pulse signal from an ir-PCB is 0V to 24VDC at
50/60Hz. A typical DC voltage meter, or multimeter, will
detect this as 12VDC +-4V.
Relay Outputs:
Each relay output can be energized and de-energized
manually by selecting the item. Use Up(plus) and
Down(minus) to adjust and Enter.
D04
Diagnostic menu D04 has no standard function and is not
shown.
74
D05
Diagnostics:
XPM Expansion Module C:5-8
D06
Diagnostics:
XPM Expansion Module C:9-12
D05
15
01
02
03
04
Ao
D1
D2
D3
D4
D06
4.00 mA
0
0
1
2
15
01
02
03
04
Ao
D1
D2
D3
D4
4.00 mA
0
0
1
2
D1
Digital Input 1
D2
Digital Input 2
ON
D3
Digital Input 3
D4
Digital Input 4
OFF
D5
Digital Input 5
D6
Digital Input 6
Pulsing
D7
Digital Input 7
D8
Digital Input 8
------------------------------------------------------------R1
Relay Output 1
R2
Relay Output 2
OFF
R3
Relay Output 3
R4
Relay Output 4
R5
Relay Output 5
ON
R6
Relay Output 6
------------------------------------------------------------Ao
Analog Output
0.0 to 20.0mA
D1
Digital Input 1
D2
Digital Input 2
ON
D3
Digital Input 3
D4
Digital Input 4
OFF
D5
Digital Input 5
D6
Digital Input 6
Pulsing
D7
Digital Input 7
D8
Digital Input 8
------------------------------------------------------------R1
Relay Output 1
R2
Relay Output 2
OFF
R3
Relay Output 3
R4
Relay Output 4
R5
Relay Output 5
ON
R6
Relay Output 6
------------------------------------------------------------Ao
Analog Output
0.0 to 20.0mA
Digital Inputs:
Digital Inputs:
ON (closed circuit)
ON (closed circuit)
Pulsing
Pulsing
Relay Outputs:
Each relay output can be energized and de-energized
manually by selecting the item. Use Up(plus) and
Down(minus) to adjust and Enter.
Relay Outputs:
Each relay output can be energized and de-energized
manually by selecting the item. Use Up(plus) and
Down(minus) to adjust and Enter.
4.0mA
7.0mA
11.0mA
15.0mA
19.0mA
4.0mA
7.0mA
11.0mA
15.0mA
19.0mA
75
D07
D07
01
02
03
04
A1
A2
A3
A4
4.00
4.00
4.00
4.00
mA
mA
mA
mA
Analog Inputs:
The item will alternate between the detected value and
the electrical measurement on the controller input
terminals. An independent measuring device can be used
to check the displayed electrical measurement.
A1:
A2:
A3:
A4:
4-20mA
Air Flow Sensor
4-20mA
2nd Pressure Sensor
4-20mA
Dewpoint Sensor
Switching Contact Input (Di2)
<0.5VDC
>20.0VDC
0000
Access Code Screen
Enter the access code 9750 but do not press the
ENTER button when the last access code character 0 is
flashing.
When the flashing cursor is highlighting the last 0, press
and hold the STOP button for 10 seconds. After 10
seconds, the controller will reset and re-initialize.
All parameters, values and options will be reset to
default and the internal permanent memory will be
cleared and reset.
76
ERROR LOG
E01
-: --- .
E : ERR .
-:--- .
-:--- .
-:--- .
15
01
02
03
04
-01
----
E01 01 to 15
The error log is presented in chronological order. Entry
01 is the most recent, whereas entry 15 is the oldest.
Each error log item will show the error code. To view
details for the selected error log item, press the ENTER
button.
E01 01.01
E: ERR.01
16/05/2006
14:25
1sec
1
The Fault LED will slow flash to indicate an Alarm
(Warning) condition. An Alarm (Warning) indicates that
the X12I is continuing with normal operation but user
attention is required. All Alarm (Warning) conditions are
registered in the X12I Error Log. All Alarm (Warning)
conditions must be manually reset.
Trip (Shutdown)
1sec
E01 01.01
1
77
FAULT CODES
ERR.16
XPM-Ai4 Module
Data communications with the internal XPM-Ai4 (analog
inputs) module have been disrupted or lost.
ERR.17
XPM-Ai4 Module
Short circuit condition detected on internal XPM-Ai4
(analog inputs) module.
ERR.19
Dewpoint Sensor Fault
The signal from the airflow sensor is out-of-range
(<3.5mA or >21.8mA).
SYS.01
Excess Pressure (PM)
Pressure has exceeded the set Maximum Pressure Limit.
Min Pressure (Pm)
SYS.02
Pressure has fallen below the set Minimum Pressure
Limit (see Tables)
SYS.03
SYS.04
ERR.06
Real Time Clock Error
The Real Time Clock device, internal to the units
controller, has failed.
ERR.07
XPM-LED Module Error
Data communications with the internal XPM-LED (Status
LED Display) module have been disrupted or lost.
ERR.08
XPM-Di8R4 Module
Data communications with the internal XPM-Di8R4
module have been disrupted or lost.
ERR.09
XPM-Ai4 Module
Short circuit condition detected on internal XPM-Di8R4
module digital input common.
ERR.13
Ir-PCB EXP Box C5-8
Short Circuit condition detected on external Ir-PCB EXP
Box C:5-8.
ERR.14
Ir-PCB EXP Box C9-12
Data communications with the external Ir-PCB EXP Box
C:9-12 have been disrupted or lost.
ERR.12
Ir-PCB EXP Box C5-8
Data communications with the external Ir-PCB EXP Box
C:5-8 have been disrupted or lost.
ERR.15
Ir-PCB EXP Box C9-12
Short Circuit condition detected on external Ir-PCB EXP
Box C:9-12.
78
79
Description
42659292
23242167
22194773
80444086
80445067
80444490
42659300
23242274
42659474
42659318
39265913
39265905
42659276
38036703
39265939
X12I, Kit
Unit, X12I
Kit, XI Install
Manual, User CD
Guide, Quick Setup
Manual Reference Insert
Unit, Controller
Unit, XPM-Ai4-3333
Unit, XPM-Di8R4
Unit, 24V DC, 80W
Unit, XPM-TAC24
PCB, Terminal
Unit, XPM-LED
Gland, Set - Pg13.5
Sensor, Pressure
4-20mA, 232psi (16bar)
20mm
IEC
5mm
Qty
Part No.
Description
10
10
10
39265962
39265970
39265988
Dimensions
Weight
Mounting
Enclosure
Supply
Power
Temperature
Humidity
286mm
27mm
188mm
8mm
80
X12I (1 of 2)
C010
C09
C026
C027
SEQ
C012
C04
C013
C03
C014
C019
C015
X02
C01/3
C01/4
X07
L2 L1 RS485#1
R6
10k
R-SEQ
24Vac
C016
C012
C034
C06
C024
150k
C018
150k
C019
C012
24Vac
C020
SEQ
C021
R3
C016
C026
C027
C027
C018
C028
C017
C030
C018
C033
10k
C034
C022
C032
24Vac
R-V4
24Vac
10k
R-V3
C028
C029
R-V2
C021
C025
R-V1
V1 1
C015
X01
X03
0Vac
V2 7
4-20mA
+
0Vac - earthed
C016
C031
X01
XPM-TAC24
X02
2
E
E
C026
2 3 4
X01
24Vac
1
R4
X03
C015
G ND
C014
C023
X02
10k
C025
R2
X03
C024
8 9 10 11 12
R1
V3 13 14 15 16 17 18
C023
C013
0VDC
X08
C022
C029
N
L
X07
25 26
C025
C011
C024
C023
X06
C021
C022
X04
X08
L2 L1
C09
C017
Multi485
C08
C07
C010
C020
R5
C010
C08
SEQ
GND
C019
C011
C09
C06
C07
X05
C08
X04
Ai3
C+
1
2
3
4
5
6
7
8
33 34 35 36
C05
31 32
C04
C07
27 28 29 30
C06
V4 19 20 21 22 23 24
Ai2
+VDC
RS485#2
XPM485
L1
L2
(2/2)
C01
C03
4
C05
+VDC
Terminal PCB
Ao
C04
C032
C03
Ai1
G ND
A-GND
+VDC
X09
C031
X05
X06
4-20mA
T1-46-321-R6-DiC-CG
E N L E
N L
100-240Vac
X03
X01
N L E
230Vac 10%
115Vac 10%
XPM-LED
1 L1
2 L2
3
X02
1
2
L1 1
L2 2
+24VDC
+24VDC
XPM485
- + - +
24V DC
+ -
(2/2)
(2/2)
L1
L2
(2/2)
81
X12I (2 of 2)
330ft (100m) max
4-20mA
+
1
2
3
4-20mA
+
Pressure #2
330ft (100m) max
X02
X03
L2 L1
0VDC
Ai3
0VDC
Ai4
2
1
X04
2
L1
L2
XPM485
4
(1/2)
24VDC
0VDC
Ai1
0VDC
Ai2
- +
1
(1/2)
Flow
0VDC
4-20mA
L2 L1
Di2
Dewpoint
X01
XPM485
XPM-Ai4 #1
Sequence Change
(3331)
250V CE
115V UL
4A max
L2 L1
R4
R5
Relay Output 5
R4
Relay Output 4
R3
Relay Output 3
R2
Relay Output 2
X04
XPM-Di8R4
X02
R3
R2
Di2
0VDC
- +
6
7
X01
X03
Di6
Di7
X05
L2 L1
L1
L2
3
(1/2)
XPM485
Di5
Di8
Di4
16 15 14 13 12 11 10
24VDC
(1/2)
Di3
Di1
R1
+C
Di3
+C
Di4
+C
Di5
+C
Di6
+C
Di7
+C
Di8
+C
Di9
+C
Di10
Remote Start/Stop
Standby
Table #1
Table #2
Table #3
Table #4
Table #5
Table #6
330ft (100m) max
82
V1 1
i-PCB 1
X01
2 3 4 5
i-PCB 2
X02
V2 7 8 9 10 11 12
i-PCB 3
X03
V3 13 14 15 16 17 18
i-PCB 4
X04
V4 19 20 21 22 23 24
X05
25 26
X06
27 28 29 30
X07
31 32
X08
33 34 35 36
83
XPM-TAC24
BLUE
BLACK
ORANGE
BROWN
RED
WHITE
GREEN
VIOLET
T3.15A T1.6A
T1.6A
T1.0A
FH3
FH2
FH4
FH5
X04
1
VOLTAGE SELECT
230V +-10%
230V
115V
115V +-10%
IEC
5x20mm
T1.0A
X03
2
X02
X01
N L
24Vac/2
earthed
24Vac/1
isolated
FH1
NL E
X01
FH2
X02
FH3
T1
2
#1
FH4
24V
X04
1
115V
115v
230v
FH5
3
2
#2
24V
115V
1
X03
FH1
2
3
4
L
E
E
84
Contac t
Phone
Internal Ref:
Ins tallation/Site
Software
Comp #1 Manufacturer
Comp #1 Model/Type
Comp #1 Working Pressure
Comp #1 Full Load Capacity
psi/bar
cfm
Comp #2 Manufacturer
Comp #2 Model/Type
Comp #2 Working Pressure
Comp #2 Full Load Capacity
psi/bar
cfm
#1
psi
cfm
kW VA Hz
#2
psi
cfm
kW VA Hz
#3
psi
cfm
kW VA Hz
Comp #3 Manufacturer
Comp #3 Model/Type
Comp #3 Working Pressure
Comp #3 Full Load Capacity
psi/bar
cfm
#4
psi
cfm
kW VA Hz
Comp #4 Manufacturer
Comp #4 Model/Type
Comp #4 Working Pressure
Comp #4 Full Load Capacity
psi/bar
cfm
Comp #5 Manufacturer
Comp #5 Model/Type
Comp #5 Working Pressure
Comp #5 Full Load Capacity
psi/bar
cfm
Comp #6 Manufacturer
Comp #6 Model/Type
Comp #6 Working Pressure
Comp #6 Full Load Capacity
psi/bar
cfm
#5
psi
cfm
kW VA Hz
#6
psi cfm
kW VA Hz
#7
psi cfm
kW VA Hz
Comp #7 Manufacturer
Comp #7 Model/Type
Comp #7 Working Pressure
Comp #7 Full Load Capacity
psi/bar
cfm
#8
psi
cfm
kW VA Hz
Comp #8 Manufacturer
Comp #8 Model/Type
Comp #8 Working Pressure
Comp #8 Full Load Capacity
psi/bar
cfm
85
Comp #9 Manufacturer
Comp #9 Model/Type
Comp #9 Working Pressure
Comp #9 Full Load Capacity
psi/bar
cfm
psi/bar
cfm
#9
psi
cfm
kW VA Hz
#10
psi
cfm
kW VA Hz
#11
psi
cfm
kW VA Hz
psi/bar
cfm
#12
psi
cfm
kW VA Hz
psi/bar
cfm
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
PH
PL
Pm
SQ
01
02
03
04
05
06
07
08
09
10
11
12
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
PH
PL
Pm
SQ
01
02
03
04
05
06
07
08
09
10
11
12
T03
T03
T03
T03
T03
T03
T03
PH
PL
Pm
SQ
01
02
03
psi/bar
psi/bar
psi/bar
EHR
FILO
ENER
psi/bar
psi/bar
psi/bar
EHR
FILO
ENER
psi/bar
psi/bar
psi/bar
EHR
FILO
ENER
86
T03
T03
T03
T03
T03
T03
T03
T03
T03
04
05
06
07
08
09
10
11
12
Comp #4 Priority
Comp #5 Priority
Comp #6 Priority
Comp #7 Priority
Comp #8 Priority
Comp #9 Priority
Comp #10 Priority
Comp #11 Priority
Comp #12 Priority
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
PH
PL
Pm
SQ
01
02
03
04
05
06
07
08
09
10
11
12
T05
T05
T05
T05
T05
T05
T05
T05
T05
T05
T05
T05
T05
T05
T05
T05
PH
PL
Pm
SQ
01
02
03
04
05
06
07
08
09
10
11
12
T06
T06
T06
T06
T06
T06
T06
T06
T06
T06
T06
T06
T06
T06
T06
T06
PH
PL
Pm
SQ
01
02
03
04
05
06
07
08
09
10
11
12
psi/bar
psi/bar
psi/bar
EHR
FILO
ENER
psi/bar
psi/bar
psi/bar
EHR
FILO
ENER
psi/bar
psi/bar
psi/bar
EHR
FILO
ENER
87
P02
P02
P02
P02
P02
PF
PT
PP
-
Prefill Function
Prefill Time
Prefill Pressure
Primary Compressors
Backup Compressors
1
1
2
2
3
3
4
4
5
5
6
6
S01
S01
S01
S01
PS
AR
RP
TS
Pressure Schedule
Auto Restart
Rotation Interval
Default Table Select
S02
S02
S02
S02
S02
S02
S02
S02
S02
S02
S02
S02
S02
S02
NC
PM
CF
TO
DA
ST
SF
PC
P2
DP
DD
CA
MA
D1
Number of Compressors
Max Pressure Alarm
Stop Control Function
Tolerance
Damping
Start Delay Time
Start Function
Pressure Change Time
2nd Presure Sensor
DP Alarm Level
DP Delay Time
Capacity Alarm
Capacity Restricted Alarm
Digital Input 1 Function
S03
S03
BT
S04
S04
1o
1r
Pressure Offset
Pressure Range
psi/bar
psi/bar
S04
S04
S04
S04
S04
S04
2o
2r
Fo
Fr
Do
Dr
psi/bar
psi/bar
cfm
cfm
o o
F/ C
o o
F/ C
S05
S05
S05
S05
S05
S05
S05
S05
S05
S05
S05
AF
P1
P2
D1
D2
D+
D1o
1r
2o
2r
Pressure Function
Pressure #1 Source
Pressure #2 Source
Pressure #1 Deviation Limit
Pressure #2 Deviation Limit
Max Pressure Diviation
Min Pressure Diviation
Pressure #1 Offset
Pressure #1 Range
Pressure #2 Offset
Pressure #2 Range
C01
C01
C01
C01
C01
C01
C01
C01
C01
C01
C01
C01
01
02
03
04
05
06
07
08
09
10
11
12
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
#1 Hours
#2 Hours
#3 Hours
#4 Hours
#5 Hours
#6 Hours
#7 Hours
#8 Hours
#9 Hours
#10 Hours
#11 Hours
#12 Hours
!>X
A^^
sec
psi/bar
7
7
8
8
9
9
10
10
10
11
11
12
12
11
12
psi/bar
sec
min
P1<>P2
P2+=DP
mBar
sec
10
11
12
sec
min
av .
max
psi/bar
psi/bar
psi/bar
psi/bar
psi/bar
psi/bar
psi/bar
psi/bar
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
88
C03
C03
C03
C03
C03
01
-
Compressor #1 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
C03
C03
C03
C03
C03
02
-
Compressor #2 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
C03
C03
C03
C03
C03
03
-
Compressor #3 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
C03
C03
C03
C03
C03
04
-
Compressor #4 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
C03
C03
C03
C03
C03
05
-
Compressor #5 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
C03
C03
C03
C03
C03
06
-
Compressor #6 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
C03
C03
C03
C03
C03
07
-
Compressor #6 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
C03
C03
C03
C03
C03
08
-
Compressor #6 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
C03
C03
C03
C03
C03
09
-
Compressor #6 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
C03
C03
C03
C03
C03
10
-
Compressor #6 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
IR-PCB
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
89
C03
C03
C03
C03
C03
11
-
IR-PCB
C03
C03
C03
C03
C03
12
-
IR-PCB
C04
C04
C04
C04
C04
C04
C04
C04
C04
C04
C04
C04
01
02
03
04
05
06
07
08
09
10
11
12
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
Compressor
1
1
1
1
1
1
1
1
1
1
1
1
#1 Zone
#2 Zone
#3 Zone
#4 Zone
#5 Zone
#6 Zone
#7 Zone
#8 Zone
#9 Zone
#10 Zone
#11 Zone
#12 Zone
IRV-PCB
IR-485
IRV-485
sec
%
%
%
IRV-PCB
IR-485
IRV-485
sec
%
%
%
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
90
NOTES
91