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this paper are the effects of specimen preparation method and equipment type on the fatigue response of asphalt-aggregate mixes. Physical improvements in the fatigue test module and the use of a servohydraulic mechanism significantly increased test reliability and
substantially reduced testing time. Consequently, a method has been
developed so that fatigue response of an asphalt-aggregate mix can
be reliably characterized in as little as 24 hr, thereby enabling a number of mixes to be evaluated in a relatively short period.
90
FIGURE 1
system.
within the SHRP Shear Test Equipment. Specific goals for improvements were targeted to increase the ease, simplicity, and reliability
of the fatigue test. Figures 3 and 4 show the new fatigue module and
an example of a stand-alone fatigue test system, respectively.
Specimen Size
The size of the test beam was increased from a 38.1- 3 38.1-mm
cross section to a rectangular cross section 50.8 mm high and
63.5 mm wide. This was the largest cross section that could be
accommodated given space restrictions within the SHRP Shear Test
Equipment. These restrictions also limited the beam length to
381 mm. However, the beam spanthe length between the reaction
pointswas increased from 305 to 356 mm to minimize shear
deformations in the beam.
Test Equipment
Specific changes in the test equipment included the following:
1. The test equipment was redesigned to simplify and reduce the
setup time. This was achieved by mechanizing specimen clamping
through the use of precision torque motors, reducing the original
setup time from 30 to 45 min to less than 5 min.
FIGURE 3
Tayebali et al.
91
Specimen Compaction
Two types of compaction equipment were used for preparing
the flexural beam specimens. For the 2 3 2 and modified asphalt
mix test programs, specimens were sawed from 76.2- 3 76.2- 3
381-mm slabs compacted using a California kneading compactor.
For the 8 3 2 study, specimens were sawed from 610- 3 610- 3
76.2-mm slabs fabricated using a rolling wheel compactor.
Materials
The asphalts and aggregates were obtained from the SHRP Materials Reference Library (MRL). A total of eight asphalts and four
aggregates were used. Table 1 briefly identifies the binders and
aggregates used in the various studies, and Table 2 presents the target aggregate gradation for all mixes.
(1)
where
CV 5 coefficient of variation,
MSE 5 mean square error resulting from ANOVA (natural log
transformed data), and
e 5 base of natural logarithm.
Table 5 gives results of the general linear modeling for stiffness,
fatigue life, and total dissipated energy. These results show a
marked improvement in the 8 3 2 test data: coefficient of variation
of 41 percent compared with 93 percent for the 2 3 2 data for both
fatigue life and total dissipated energy. This improvement in test
reliability is attributed to the combined effects of improved control
of induced deformation, use of the larger test specimens, and use of
rolling wheel compaction, which minimizes aggregate fracture
when compared with kneading compaction.
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TABLE 1
TABLE 2
Aggregate Gradation
equipment, test procedure, strain levels, loading pattern, frequency, and temperature.
Because specimens were tested with full replication at each strain
level for both test programs, it was possible to evaluate repeatability in test results directly from sample variance estimates obtained
by pooling variances between replicate tests using the following
relationship:
2
1
(2)
Tayebali et al.
TABLE 3
93
where
s 5 sample variance of ln cycles to failure associated with
fatigue testing,
Nrep1 5 fatigue life of first replicate,
Nrep2 5 fatigue life of second replicate, and
# Obs 5 number of replicate pairs.
2
Repeatability in test results was evaluated by computing coefficients of variation using Equation 1 with the MSE replaced by the
sample variance as calculated using Equation 2. Table 6 gives coefficients of variation for the stiffness, fatigue life, and total dissipated
energy for both test programs. The coefficient of variation for the
kneading compacted specimens is approximately 54 percent for
fatigue life, compared with 41 percent for rolling wheelcompacted
specimens, a difference of almost 33 percent. Because of a higher
incidence of aggregate fracture, more variance is expected in the
fatigue life of kneading-compacted specimens than in the fatigue life
of rolling wheelcompacted specimens. However, it should be noted
that the differences in coefficients of variation could also be affected
by the mix differences (modified versus unmodified binders) in
addition to compaction methods.
94
Feature
400,000 to 500,000 cycles. This test will take 13 to 15 hr.This long test
can be scheduled to begin at the end of the workday (or earlier if the
other three tests have been completed) and to continue overnight. The
specimen will have reached its fatigue life the next morning.
Figure 5 shows the results of fatigue tests for two typical densegraded mixes evaluated using the methodology just described. Testing for both mixes was done at strain levels of 700, 400, 300, and
200 microstrain. As indicated in Table 7, coefficients of determination (R2) for the log strainversuslog life relationships for the two
mixes are .99 and .97, respectively. Using the regression line, an
extrapolation is often required to estimate the fatigue life at a smaller
strain level, one expected under real traffic loading in situ. The variability associated in predicting the life at the smaller strain level and
the effect of testing replicate specimens are briefly explored in the
following section.
Tayebali et al.
95
where
( X x )2
1
Var{Y } = s 2 1 + +
n q( x p x )2
FIGURE 5
(3)
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SUMMARY
This paper presents some aspects of the development of an
improved dynamic flexural beam fatigue test system during the
SHRP A-003A research program. The new fatigue equipment operates under hydraulic pressure control, resulting in better response
and more precise control of induced load and deformation. Results
of this research effort indicate that precision of the test results is
greatly influenced by the type of test equipment as well as the
method of specimen preparation. A servohydraulic-controlled
dynamic flexural fatigue test module exhibits superior precision and
repeatability in test results compared with its predecessor (an electropneumatic system), as indicated by a coefficient of variation of
41 percent in fatigue life as compared with 93 percent. Due to lower
variability, fewer test specimens are required to determine the
fatigue life relationship without sacrificing precision. Consequently,
a short fatigue test procedure has been developed that facilitates
determination of the fatigue relationship for a given mix and temperature in as few as 24 hr.
Results of this study also indicate that the specimen compaction
method influences the precision of the predicted fatigue life. A 33
percent difference was observed in coefficient of variation between
rolling wheelcompacted specimens and kneading-compacted
specimens. Consequently, twice as many specimens are required to
achieve a given level of precision in in situ predicted fatigue life if
kneading compaction is used instead of rolling wheel compaction.
Similarly, if a pneumatic system and associated test procedure are
used, approximately 12 times as many specimens would be
required to achieve similar precision in predicted fatigue life compared with the new servohydraulic fatigue test system.
TABLE 8 Effect of Compaction Method and Replicate Specimens on Variance of Predicted ln(Fatigue Life),
Hydraulic Test System
Tayebali et al.
97
TABLE 9 Effect of Replicate Specimens on Variance of Predicted ln(Fatigue Life), Pneumatic Test System
ACKNOWLEDGMENTS
The research reported herein was conducted as part of the SHRP
project Performance-Related Testing and Measuring of AsphaltAggregate Interactions and Mixtures, which was conducted principally by the Institute of Transportation Studies of UCB. SHRP was
a unit of the National Research Council authorized by Section 128 of
the Surface Transportation and Uniform Relocation Assistance Act
of 1987.
REFERENCES
1. Deacon, J. A. Fatigue of Asphalt Concrete. Graduate report. Institute
of Transportation and Traffic Engineering, University of California,
Berkeley, 1965.
2. Epps, J. A. Influence of Mixture Variables on the Flexural Fatigue and
Tensile Properties of Asphalt Concrete. Doctor of Engineering thesis.
University of California, Berkeley, 1969.