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Owr_er's Manual

(RAFTSMRNo
19.5 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE

LAWN TRACTOR
Model No.
917.270812

Safety
Assembly
Operation
Maintenance

Repair Parts

CAUTION:

For answers to your questions


about this product, Call:

Read and follow all


Safety Rules and Instructions
before operating this equipment.

1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179


Visit our Craftsman

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website:

www.sears.com/craftsman

Maintenance .........................................
18
Service and Adjustments ...................... 22
Storage .................................................
28
Troubleshooting
....................................
29
Repair Parts .........................................
34
Parts Ordering ....................... Back Cover

Warranty ...........................
:..................... 2
Safety Rules ..................... :..................... 2
Product Specifications
...........................
5
Assembly ..........................
...................... 8
Operation ..............................................
12
Maintenance
Schedule ......................... 18

LIMITED

TWO YEAR'WARRANTY

ON CRAFTSMAN

RIDING

EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts,;etc.
Tire replacement
or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
Riding equipment
LIMITED

used for commercial

90 DAY WARRANTY

or rental purposes.

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship
and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears,

Roebuck

GENERAL

and Co., D/817 WA, Hoffman

OPERATION

IL 60179

Nevercarry passengem.
Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.

Read, understand, and follow all instructions in the manual and on the machine
before starting.
Only allow responsible
adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2

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Estates,

Turn off bladeswhen not mowing.


Stop enginebeforeremovinggrass
catcheror uncloggingchute.
Mow onlyin daylightor good artificial
light.
Do not operatethe machinewhileunder
the influenceof alcoholor drugs.
Watchfor trafficwhen operatingnearor
crossingroadways.
Use extracare when loadingor unloadingthe machineinto a traileror truck.
3LOPE OPERATION

Do nottry to stabilize the machine by


putting your foot on:the ground.
Do not use grass catcher on steep
slopes.

Slopes are a major factor related to Ioss_f-control and tipover accidents, which
;an result in severe injury or death. All
slopes require extra caution. If you ca_nnot
_ack up the slope or if you feel uneasy on
it,J:lo not mow. it.
DO:

responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.

CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another

Never carry children. They may fall off


and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.

Mow up and down slopes, not across.


Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall

Use extra care when approaching


blind
corners, shrubs, trees, or other objects
that may obscure vision.

grass can hide obstacles.


Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's
recommen-

SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
cont_.iner inside where there is an

dations for wheel weights or counterweights to improve stability.


Use extra care with grass catchers or
other attachments.
These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:

open flame, such as a water heater.


Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.

Do not turn on slopes unless necessary,


and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments.
The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
3

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Never make adjustments

or repairs with

the engine running.


Grass catcher components
are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components
and replace with

Be sure the area is clear of other people


before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible
adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
,_Look
for this symbol to point out important safety precautions.
It means CAU-IION!!! BECOME AWARE!t! YOUR SAFETY IS INVOLVED.
,_.CAUTION:
In order to prevent accidental starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where
it cannot contact spark plug.

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"

manufacturer's
recommended
parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them
Check brake operation frequently.
Adjust and service as required.

Mow up and down slopes (15 Max), n


across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Unew
terrain could overturn the machine. Ta_
grass can hide obstacles.
Use slow speed. Choose a low gear s(
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. I
tires lose traction, disengage the blad_
and proceed slowly straight down the
slope.
Do not turn on slopes unless necessal
and then, turn slowly and gradually
downhill, if possible.
_,WARNING:
The engine exhaust from
this product contains chemicals known t_
the State o1 California to cause cancer,
birth defects, or other reproductive harm.

PRODUCT

SPECIFICATIONS

Should you expenence any problem you


cannot easily remedy, please contact you_
nearest Se&rs Authorized Service Center.

GASOLINE
CAPACITY
AND TYPE'

3.5 GALLONS
UNLEADED
REGULAR

'OIL TYPE

SAE 30 (above 32F)

API-SF/SG/SH):

SAE 5W-30
(below 32F)

instructions wdl enable you to assemble


and maintam your tractor properly. Always
observe the "SAFETY RULES".

OIL CAPACITY:

3.0 PINTS

SPARK PLUG:
GAP: .030")

Champton
J19LM

VALVE
CLEARANCE:

INTAKE:
.004"-.006"
EXHAUST: .007"-.009"

GROUND

FORWARD:
1ST

SPEED

(MPH):

RJ19LM OR

2ND

3RD
4TM
5TM
6TM
REVERSE:

MAINTENANCE

CUSTOMER

FRONT:
REAR:

CHARGING
SYSTEM.

3 AMPS BATTERY
5 AMPS HEADLIGHTS

BA'I-IERY:

AMP/HR:
30
MIN. CCA.
240
CASE SIZE: UIR

RESPONSIBILITIES

Read and observe the safety rules.


Follow a regular schedule in maintamIng, caring for and using your tractor.
Follow the instructions under "Maintenance" and "Storage"
owner's manual.
,AWARNING:

14 PSI
10 PSI

sections of this

This tractor is equipped

w=th an internal combustion engine and


should not be used on or near any unimproved forest-covered,
brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
attester meeting apphcable local or state
laws (if any). If a spark arrester is used, it
should be mamtained in effective working
order by the operator.
In the state of California the above is

27-35 FT. LBS.

ITORQUE:

required by law (Section 4442 of the


California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).

CONGRATULATIONS
on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.

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AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your nearest


Sears store for details.

1.2
1.5
2.3
3.5
4.8
5.4
1.5

TIRE PRESSURE:

BLADE BOLT

We have competent, well-trained technicians and the proper tools to service or


repmr this tractor.
Please read and retain this manual. The

PARTS BAG CONTENTS

SHOWN FULL SIZE

(1) Large Flat Washer

(1) Hex Bolt


3/8-16 x 1

(1) Lockwasher
3/8

(1) Hex Bolt


5/16-18x 1-1/4

(1) Locknut
5/16-18

(1) Shoulder Bolt


5/16-18

(1) Washer
17/32 x 1-3/16 x 12 Gauge

(1) Knob

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PARTS BAG CONTENTS

SHOWN FULL SIZE

#10x5/8

Washers # t 0
(2) Lock

(2) Screws

(2) Weld Nuts

#10

(2) Washers
3/16 x 314 x "_6Gauge

Parts packet separately in carton

Parts Bag contents not shown full size


Steering
Wheel Adapter

N;

Seat

Steering
Wheel Insert

Video
Cassette
f--"_.

Mulcher
Plate

Steering Wheel

(2) Latch Hook


Assemblies

Steering
Extension

"_
Shaft
Parts Bag
(2) Keys

,,

Manual

',

Slope Sheet

Steering
Boot

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Yournewtractorhas beenassembledat the factorywith exceptionof thoseparts left


unassembledfor shippingpurposes.Toensuresafe andproperoperationof your tractor
all partsand hardwareyou assemblemustbe tightenedsecurely.Usethe correcttools
as necessaryto insure propertightness.Reviewthe video cassettebeforeyou begin.
TOOLS
REQUIRED
ASSEMBLY

FOR

A socket wrench set will make assembly


easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench
(1) Phillips Screwdriver
(1) Utility knife
(1) 3/4" socket with
drive ratchet

(2) 1/2" wrench


(1) Pliers
(1) Tire pressure
gauge

Position steering wheel so cross bars


are horizontal (left to right) and slide
inside boot and onto adapter.
Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten securely.
Snap steering wheel insert into center
of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT:
Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.

When right or left hand is mentioned in


this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE
CARTON

TRACTOR

Insert

-_,F
3/8 Hex
Bolt
_3/8
Lockwasher
"_-,---___ Large Flat
:;_ __..Washer

FROM

UNPACK CARTON
Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
Check for any additional loose parts or
boxes and remove.

Stee

Wheel
Extension
Shaft

BEFORE ROLLING TRACTOR OFF


SKID
ATTACH

STEERING

ASSEMBLE
BOOT

rin g

Steering

_ ''_"_ _Tab
_Boot

5/16 Locknut ----..__.

_"

Adapter

,_

5/16 Hex
Bolt

WHEEL

EXTENSION

Lower Steering _

SHAFT AND

"-":'-- - -,,

Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs. torque.
Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL
Position

STEERING

TO ROLL TRACTOR OFF SKID (See


Operation section for location and
function of controls)
Press lift lever plunger and raise attachment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
Remove banding holding discharge
guard up against tractor.

WHEEL

front wheels of the tractor

so

they are pointing straight forward.


Slide steering wheel adapter onto steering shaft extension.

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HOW TO SET UP YOUR

TRACTOR

CONNECT BATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in
MAINTENANCE
section of this manual
for charging

.-..

instructions).

:*

*'5"

:....
........I

INSTALL

/Label

INSTALL MULCHER
PLATE
Install two latch hooks to mulcher

plate

using screw, washer, lock washer, and


weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
Tighten hardware securely.
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
,_CAUTION:
Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.

Weld Nut From


The Top

Hook Points
Down

SEAT

Adjust seat before tightening adjustment


knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted

Weld

Lock
Washer

Latch

Latch

I Nut
Lock Washer

Washer

Washer
Mulcher
Plate

'_...iScrew

Deflector
Shield

position.
Raise seat and tighten adjustment knob
securely.

_"/:,

Seat
Seat Pan
Shoulder
Bolt

/"

Latch
Hooks

Flat Washer

Adjustment Knob

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TO CONVERTTO BAGGINGOR
DISCHARGING
Simplyremove mulcher plate and store

in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also,
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
=PRODUCT SPECIFICATIONS"
section
of this manual,
CHECK

PLEASE REVIEW
CHECKLIST:

Service and Adjustments


manual.
CHECK FOR PROPER
ALL BELTS

section of this
POSITION

All assembly instructions


completed.

,/
,/

No remaining loose parts in carton.


Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
Seat is adjusted comfortably
and
tightened securely.
All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).

,/
/

BRAKE

,/

,I

cutting results. (Tires must be properly


inflated for leveling).
Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
Check wiring. See that all connections
are still secure and wires are properly
clamped.

WHILE LEARNING HOW TO USE YOUR


TRACTOR,
PAY EXTRA ATTENTION TO
THE FOLLOWING
IMPORTANT
ITEMS:
,I
#'
/

SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.

,/

10

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have been

J" Be sure mower deck is properly leveled


side-to-side/front-to-rear
for best

OF

See the figures that are shown for replacing motion and mower blade drive belts in
the Service and Adjustments
section of
this manual. Verify that the belts are routed correctly.

THE FOLLOWING

,/

DECK LEVELNESS

For best cutting results, mower housing


should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the

CHECK

,/CHECKLIST

Engine oil is at proper level.


Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
Become familiar with all controls - their
location and function. Operate them
before you start the engine.
Be sure brake system is in safe
operating condition.

Thesesymbolsmay appearon yourtractoror in literaturesuppliedwith the product.


Learnand understand their meaning.

BATTERY _

CAUTION OR
WARNING

REVERSE

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

OVER TEMP
LIGHT

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE
LOCKED

UNLOCKED

R N
ATTACHMENT
CLUTCH ENGAGED

IGNITION

REVERSE

NEUTRAL

A'I-rACHM ENT
CLUTCH DISENGAGED

FORWARD

FAST

HIGH

LOW

KEEP AREA CLEAR

SLOW

'_

!
MOWER LIFT

PARKING BRAKE

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL
DANGER, KEEP HANDS AND FEET AWAY

(Automatic

11

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Models only)

KNOW

YOUR TRACTOR

READ THIS OWNER'S


TRACTOR

MANUAL

AND SAFETY

RULES

BEFORE

OPERATING

YOUR

Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments.
Save this manual for future reference.
Light

Attachment
Clutch Lever

Ammeter

Switch
Choke Contr

..-

oI_

Ignition

Throffie
Control _
Clutch/Brakepedal

(_

Lift Lever
Plunger

Attachment Lift
Lever

Parking Brake

Height
Adjustment
Knob

Gearshift
Lever

Our tractors conform to the safety standards of the American


National Standards Institute.
ATTACHMENT

CLUTCH LEVER:

Used to

engage the mower blades, or other attachments mounted to your tractor.


LIGHT SWITCH:
and off.

Turns the headlights on

THROTTLE CONTROL:
Used for starting
and controlling engine speed.
CHOKE CONTROL:
Used when starting a
cold engine.
CLUTCH/BRAKE
PEDAL: Used for
declutching and braking the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal
into the brake position.

HEIGHT ADJUSTMENT KNOB: Used to


adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
ATTACHMENT

Used to raise,

lower, and adjust the mower deck or other


attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH:

Used for starting and

stopping the engine.


AMMETER: Indicates battery charging (+)
or discharging (-).

112

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LIFT LEVER:

The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.
HOW

TO USE

YOUR

TRACTOR

Your tractor is equipped with an operator


presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full
"BRAKE" position and hold.
Place parking brake lever in
=ENGAGED" position and release pressure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold tractor secure.
Choke Control

Attachment Clutch Lever


"Engaged" Position

Throttle

"Disengaged"
Position
Parking Brake

Pedal "Drive"
Position'

"Disengag
Position

Position

"Brake" Gearshift
Adjustment Position Lever
Knob

STOPPING

MOWER BLADES To stop mower blades, move attachment clutch lever to "DISENGAGED"
position.
GROUND DRIVE To stop ground drive, depress
clutch/brake pedal into full =BRAKE"
position.
Move gearshift lever to neutral (N) position.

before stopping may cause engine to


"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.

Never use choke to stop engine.


IMPORTANT:
Leaving the ignition switch
in any position other than =OFF" will cause
the battery to be discharged, (dead).
NOTE:

A CAUTION:
Always stop tractor completely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT:
Bdng tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life

ENGINE Move throttle control to slow position,


NOTE: Failure to move throttle control to
slow position and allowing engine to idle

of your transaxle.

13

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Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas

TO AI_'JUST MOWER CUTTING HEIGHT


The cL]tting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (G) to raise cutting
height.
Turn knob counterclockwise
(O)to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are approximate and may vary depending upon
soil conditions,
height of grass and types
of grass being mowed.
The average lawn should be cut to
approximately
2-1/2 inches during the
cool season and to over 3 inches during
hot months.
For healthier and better
looking lawns, mow often and after
moderate growth.
For best cutting performance,
grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired
TO ADJUST GAUGE WHEELS

Bracket

1_

..I_
_
_

Your tractor is equipped with an operator


presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disen_gage attachment clutch control.
CAUTION:
Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the discharge guard in place.
Attachment Clutch

Gauge Wheel _'_-'"

_-_'_,
__

Position

_Low
Position

_,_

"Guard

OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15 and do
not drive across any slope. A slope guide
at the back of your manual is provided for
your use.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.

- Shoulder
Bolt
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Attachment Lift Lever


_Position

ooknut "pl
3/8 WasherS;

MOWER

height.

Gauge wheels are properly adjusted


when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
Adjust gauge wheels with tractor on a
flat level surface.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT' in the Operation section of
this manual).
With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/816 Iocknut and tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
,./__
_
Mounting
_.3j__ ,.%?_

TO OPERATE

ADD GASOLINE

TO TRANSPORT
Raise attachn_ent lift to highest
with attachment lift control.

position

When pushing or towing your tractor, be


sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).

TOWING CARTS AND OTHER


ATTACHMENTS
Tow only the attachments
that are recommended by and comply with specifications
of the manufacturer
of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.

BEFORE
CHECK

STARTING
ENGINE

THE ENGINE

OIL LEVEL

The engine in your tractor has been


shipped, from the factory, already filled
with summer weight oil.
Check engine oil with tractor on level
ground.
Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary,
add oil until "FULL" mark on dipstick is
reached. Do not overfill.

,_ Fill fuel tank. Use fresh, clean, regular


unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32F(0C), use fresh, clean
winter grade gasoline to help insure good
Zd weather starting.
WARNING:
Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season.
See Storage Instructions for additional
information. Never use engine or carburetor cleaner products in the fuel tank or
p_rmanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.

For cold weather operation you should


change oil for easier starting (See "OIL
VISCOSITY
CHART" in the Maintenance section of this manual).
To change engine oil, see the Maintenance section in this manual.

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TO START ENGINE
;
When starting the engine!for the first time

COLD WEATHER
BELOW) "

or if the engine has run out of fuel, it will


take extra cranking time to move fuel from
the tank to the engine.
Sit on seat in operating:position,
depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutral (N)
position.
Move attachment clutch to "DISEN-

When engine starts, slowly push choke


control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.

GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
WARM WEATHER
AND ABOVE)

STARTING

(50 F AND

NOTE: A high altitude (above 3000 feet)


or in cold temperatures
(below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR"
in the
Service and Adjustments
manual.

(50 F

When engine starts, slowly push choke


control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue
to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.

16

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STARTING

section

of this

MOWING TIPS
Tire chains cannot be used v_hen the
mower housing is attached t6 tractor.
Mower should be properly leveled for
best mowing performance.
See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments
section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the machine.
This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rbunds,
mow in the opposite direction making
left hand turns until finished
If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.

MULCHING
MOWING TIPS
IMPORTANT:
For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
,onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular
to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.

17

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CUSTOMER

RESPONSIBILITIES

MAINTENANCE

SCHEDULE

_'_'__

AS
*OU
COMPLETE
REOO
LASE
RV,CE

._o_

__'/

"

ion
T
R

Check Operator
Presence
Interlock Systems
Check

for Loose

Fasteners

Sharpen/Replace
Lubrication Chart

Check

Battery

Clean

Battery

tl_7

Blades

_4
V p

and Terminals

Adjust Blade
Motion

Check

Engine

V'

Tension

Drive Belt(s)

V's
Tension

V'5

Oil Level

Engine

V'

If

Oil

_.3

Clean

Air Filter

Vw2

Clean

Air Screen

V'2

v"

Inspect Muffler/Spark
Arrester
Replace Oil Filter (If equipped)
N

V'

Cooling

Belt(s)

Adjust

Change

Mower

Level

Check Transaxle

E
N

and

Clean

Engine

Cooling

Replace

Spark

Replace

Air Filter Paper

Replace

Vw2

Plug

if
Cartridge

if

V'2

Fuel Filter

1 - Change

more

o f'_e n when

2 - Service

more

often

3 * If equipped

ll_l,_

Fins

with

GENERAL

oil

operating

when
filter,

operating
chang==

under
in dirty
oil evlry

a hea W
of dusty
50

load

Or In high

ambient

system.
with
tcolt

maintenance-free

to 35

ft.-Ibs,

batte_

maximum.

Zerk
Front

O Front Wheel

Wheel
Bearing
Zerk

Bearing Zerk

O Engine
@ Attachment I 'I
Clutch
_ '
Pivot(s)
,

spark plug and clean air filter assure


proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE

for loose

pivot

OS

Once a year you should replace the


spark plug, clean or replace air filter, and
check blades and belts for wear. A new

Check

axle

Zerk

All adjustments in the Service and


Adjustments
section of this manual should
be checked at least once each season.

adjustable

if equipped

front

LUBRICATION CHART

Some adjustments will need to be made


periodically to properly maintain your tractor.

Check engine oil level.


Check brake operation.
Checktire pressure.
Check operator presence and interlock
systems for proper operation.

With

required

7 - Tighten

RECOMMENDATIONS

5 - If equipped
6 * Not

The warranty on this tractor does not cover


items that have been subjected to operator
abuse or negligence.
To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.

: @ Gearshift
..' Pivots

O SAE 30 or 10w30 Motor OIL


O General Purpose Grease
_) Refer to Maintenance "Engine" Section
IMPORTANT:
Do not oil or grease the
pivot points which have special nylon bearings. Viscous lubricants will attract dust
and dirt that will shorten the life of the selflubricating bearings. If you feel they must
be lubricated, use only a dry, powdered
graphite type lubricant sparingly.

fasteners.

18

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temperatures.

conditions.

hours.

TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments

section

of this manual).

TIRES

IMPORTAI_T: To ensure proper assembly,


center h_le isn blade must align with
star on mandrel assembly.
Reassemble hex bolt, lock washer and;
flat washer in exact order as shown.
Tighten _olt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is Grade 8 heat
treated.
Trailing Edge Up

Mandrel Assembly
Blade Center

Maintain proper air pressure in all tires


(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.

_/

,,_T_

Hole

_=_)

"Star

Avoid stumps, stones, deep ruts, sharp


objects and other hazards that may
cause tire damage.

*A Grade 8 heat treated bolt can be identified by six


lines on the bolt head.

NOTE: To seal tire punctures and prevent


flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

NOTE: We do not recommend sharpening


blade, but if you do, be sure the blade is
balanced.

OPERATOR

PRESENCE

SYSTEM

Be sure that operator presence and inter*


lock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
The engine should not start unless the
clutch/brake
pedal is fully depressed
and attachment clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp.
blades.

TO SHARPEN

Care should be taken to keep the blade


balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with balancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blad_
moves downward, sharpen the heavy
end until the blade is balanced.

5/8" Bolt

Replace bent or damaged

orPin

BLADE REMOVAL
Raise mower to highest position to allow
access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
Install new or resharpen.ed blade with
trailing edge up towards deck as shown.

*_

"'"---._../'_'_"'-._
Center Hole

"_-2;

_1o,4_

.....
-,

BATTERY
Your tractor has a battery charging systen
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
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BLADE

Keep battery and terminals clean.


Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN

BATTERY

AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"
power.
Remove terminal guard.
Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
Rinse the battery with plain water and
dry.
Clean terminals and battery cable ends
with wire brush until bright.
Coat terminals with grease or petroleum
jelly.
Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this manual).
V-BELTS
Check V-belts for deterioration and wear

level more frequently t_ avoid possible


engine damage from running ow on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil
level.
TO CHANGE

OIL

Determine temperature
range expected
before oil change. All oil must meet API
service classification
SF, SG or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick.
Be careful
not to allow dirt to erffer the engine
when changing oil.
Remove drain plug.
After oil has drained completely, replace
oil drain plug and tighten securely.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate
capacity see "PRODUCT SPECIFICATIONS"
section of this
manual.

after 100 hours of operation and replace if


necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.

ENGINE

Use gauge on oil fill cap/dipstick for


checking level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at "FULL" line on dipstick.
Air Screen
Oil Drain_L_<

j-

ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil's SAE viscosity grade
according to your expected operating temperature,
SAE VISCOSITY

Plug

Oil Fill Cap/Dipstick"

AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.

GRADES

TEMPERATURERANGE-ANTICIPATED
BEFORENEXTOILCHANGE

Service air cleaner more often under dusty


conditions.

NOTE: Although multi-viscosity oils


(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32F, Check your engine oil

Remove knob(s) and cover.


TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
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__

Saturate it in engine oil. Wrap it in


clean, absorbent cloth and squeeze
remove excess oil.

If very dirty or damaged,


cleaner.

replace

to

Remove wing nuts and cartridge plate.


Carefully remove cartridge to prevent
debris from entering carburetor.
Clean cartridge by tapping gently on flat
surface.
If very dirty or damaged,
replace cartridge.
Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s).
IMPORTANT:
Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge.
They may cause deterioration of the cartridge.
Do not oil cartridge.
Do not use pressurized
air to clean or dry
cartridge.
Cover
Knob
Canddge

Fo_m
Pre-Cleaner

Air Guide
Cover
_"
(Both
Sides)
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
With engine cool, remove filter and plug
fuel line sections.

clamps are propedy positioned.


Immediately wipe up any spilled gasoline.

AIR SCREEN

Air screen must be kept free of dirt and


chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubbom
dried gum fibers.
ENGINE COOLING FINS

Clamp

Remove any dust, dirt or oil from engine


cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See "TO REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and Ad-

CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water
in engine can result in a shortened engine
life.

justments section of this manual).

21

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""
q

Place new fuel filter in position in fuel


line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and

Air Scre_

CLEAN

Engine Cooling
Fins

pre-

Reinstall pre-cleaner over cartridge.


Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE

Wing Nut

Top Air Gui_..

_,CAUTION: Beforeperformingany serviceor adjustments:

Depress clutch/brake
pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED"
position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.

TRACTOR

Disconnect front links from deck by


removing retainer springs.
Raise lift lever to raise suspension
arms. Slide mower out from under tractor.
iMPORTANT:
If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER

TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
Place attachment clutch in "DISENGAGED" position.
Move attachment lift lever forward to
lower mower to its lowest position.
Roll belt off engine pulley.
Disconnect clutch rod from clutch lever

Raise attachment lift lever to its highest


position.
Slide mower under tractor with dis-

by removing retainer spring.


Disconnect anti-swaybar
from chassis
bracket by removing retainer spring.
Disconnect suspension arms from rear
deck brackets by removing retainer
springs.

charge guard to right side of tractor.


Lower lift lever to its lowest position.
Install mower in reverse order of
removal instructions.

Retainer

Suspension
Arms

line Pulley
Front
Link

Retainer Springs
(Both Sides)
wings
(Both Sides)
Retainer
Spring
Anti-Swaybar

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TO LEVEL MOWER HOUSING


Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS"
section of this

equal in length. Both links should be


approximately
10-3/8".
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"

manual).
If tires are over or underinflated, you will not properly adjust your
mower.

on both front links an equal number of


turns.
When distance "D" is 1/8" to 1/2" lower

SIDE-TO-SIDE

at front than rear, tighten nuts "F"


against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.

ADJUSTMENT

Raise mower to its highest position.


At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements
after adjusting.
Bottom Edge
_
of Mower to {'__(_

Bottom Edge
of Mower to

Ground "k_

I,_

(_k

1_)

Tighten nut =E" on both front links an


equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck

side-to-side

adjustment.
Mandrel

Both Front Links Should be Equal in Length

Ground

Suspension

Nut "F*

Trunnion -_
FRONT-TO-BACK
IMPORTANT:
side.
ment
front
level

_/

ADJUSTMENT

Deck must be level side-to-

If the following front-to-back


adjustis necessary, be sure to adjust both
links equally so mower will stay
side-to-side.

To obtain the best cutting results, the


mower housing should be adjusted so that
the front is approximately
1/8" to 1/2"
lower than the rear when the mower is in

Front Links
TO REPLACE

BLADE

DRIVE

BELT (See Illustration Next Page)


The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL

Remove mower from tractor (See "TO


REMOVE MOWER" in this section of

its highest position.


Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjustments, check that both front links are

this manual).
Work belt off both mandrel pulleys
idler pulleys.
Pull belt away from mower.
23

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MOWER

and

BELTINSTALLATION Installnewbelt in reverseorderof


removal.
Makesure belt is in all pulleygrooves
and insideall beltguides.
Installmowerin reverseorderof
removalinstructions.
Mandrel
Pulle_

TO REPLACE

MOTION

DRIVE

BELT

Park the tractor on level surface. Engage


parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)
Remove belt from stationary idler and
clutching idler.
Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
Pull belt toward front of tractor and

Idler Pulleys

Pulley

remove downwards from around engine


pulley.
Install new belt by reversing above procedure.

TO ADJUST

Engine
Pulley

BRAKE

Clutching
Idler

Your tractor is equipped with an adjustable


brake system which is mounted on the
right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
Depress clutch/brake pedal and engage
parking brake.
Measure distance between brake operating arm and nut "A" on brake rod.
If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest authorized service center/department.

7-=

Stationary i
Idler
Transaxle

Pulley

___:

TRANSAXLE
GEAR SHIFT LEVER
ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at
the factory; however, if adjustment is
needed, proceed as follows:
Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels
move freely, the transaxle is in neutral.
Loosen adjustment bolt in front of the
right rear wheel.
Position the gear shift lever in the neutral (N) position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed

With Parking Brake


"Engaged"
Nut "A"

am Nut

to get to adjustment bolt, move mower


deck height to the lowest position.
_Operating

Arm

24

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Gearshift Lever

Neutral
Lock Gate

,;_

Adjustment
Bolt

TO ADJUST
MENT

STEERING

WHEEL

ALIGN-

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center/department.
TO REMOVE WHEEL FOR REPAIRS
Block up axle securely.
Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
Repair tire and reassemble.
On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
Replace washers and snap retaining
ring securely in axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.

TO START ENGINE WITH A WEAK


BATTERY
,CAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See
"BATTERY" in the MAINTANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT:
Your tractor Is equipped
with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER
Connect

CABLES

each end of the RED cable to

the POSITIVE (+) terminal of each battery, taking care not to short against
chassis
Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery
Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery
TO REMOVE
ORDER-

CABLES,

REVERSE

BLACK cable first from chassis and then


from the fully charged battery.
RED cable last from both batteries.

=Positive" (+)

"Negative" (-)

LpHnelBo_

Washers
Retaining
Ring

Axle Cover

Square Key
(Rear Wheel Only)
25

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REPLACING

BATTERY

TO REPLACE

FUSE

Replace with 30 amp automotive-type


plug-in fuse. The fuse holder is located
behind the dash.

,&,CAUTION:
Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch

TO REMOVE HOOD AND GRILL


ASSEMBLY
Raise hood.

bands,rings,etc.
Positive terminal must be connected first

Unsnap headlight wire connector.


Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.

to prevent sparking from accidental


grounding.
Lift hood to raised position.
Remove terminal guard.
Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
Install new battery with terminals in
same position as old battery.
Reinstall terminal guard.
First connect RED battery cable to positive (+) battery terminal with hex bolt
and keps nut as shown. Tighten securely.
Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely.
Close terminal access doors.
Close hood.

To replace, reverse above procedures.

-. j.
i

Hood
Headlight
Wire Connector

ENGINE

Maintenance, repair, or replacement of the


emission control devices and systems,
which are being done at the customers
expense, may be performed by any nonroad engine repair establishment
or indiKeps Nuk
vidual. Warranty repairs must be per" I
. 'xxf
_
Hex
ermlna :;::_' ....'":;"/_
I-_ _l_Bolt
formed by an authorized engine manufacAccess ..-"
-j
turer's service outlet.
Door "_L_- -.::"
:" ___,
PositiveTO ADJUST THROTTLE CONTROL
." _
____________,____(Red) CABLE

.:

"

Terminal
Guard

Ca ,e

"-'-- Negative
,_

(Black) Cable

TO REPLACE HEADLIGHT
BULB
Raise hood.
Pull bulb holder out of the hole in the
backside of the grill.
Replace bulb in holder and push bulb
holder securely back into the hole in the
backside of the grill.
Close hood.
INTERLOCKS

The throttle control has been preset at the


factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable, if adjustment is necessary, proceed as follows:
With engine not running, move throttle
control lever to fast position.
Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle. Tighten
cable clamp screw securely.
TO ADJUST CHOKE CONTROL

AND RELAYS

The choke control has been preset at the


factory and adjustment should not be necessary. Check adjustment
as described
below before loosening cable. If adjustment is necessary, proceed as follows:
With engine not running, move choke
control (located on dash panel) to full
choke position.

Loose or damaged wiring may cause your


tractor to run poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.

26

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Removeair

cleaner cover, filter and cartridge plate to expose carburetor choke


(see "AIR FILTER" in the Maintenance
section of this manual).
Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw securely.
Reassemble air cleaner.
Clamp Screw_

Quarter_=_.._,_._
_Circle _ _

*_>_

_ __'l'_._""--

Swive I

Choke

FINAL SETTING

Start engine and allow to warm for five


minutes. Make final adjustments with
engine running and shift/motion
control
lever in neutral (N) position.
With throttle control lever in slow position, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.
While still holding throttle lever against
idle speed screw, turn idle mixture
screw in (clockwise)
until engine begins
to die and then turn out (counterclockwise) until engine runs rough. Turn
screw to a point midway between those
two positions.
Continue to hold throttle lever against
idle speed screw and adjust idle speed
screw to obtain 900 to 1200 RPM. Release throttle lever.
ACCELERATION

TEST -

Move throttle control


Casing
Clamp,,
Screw

TO ADJUST

fast position. If engine hesitates or dies,


turn idle mixture screw out (counterclockwise)
1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted.
Do
not adjust - damage may result.
IMPORTANT:
Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding
the
engine above the factory high speed setting can be dangerous.
If you think the
engine-governed
high speed needs
adjusting, contact your nearest authorized
service center/department,
which has
proper equipment and experience to make
any necessary adjustments.

Lever

CARBURETOR

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment
may be
required to compensate for differences
in
fuel, temperature,
altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning the mixture screw in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
Turning the mixture screw out (counterclockwise) increases the supply of fuel to
the engine giving a richer fuel/air mixture.
IMPORTANT:
Damage to the needles and
the seats in carburetor may result if screw
is turned in too tight,
PRELIMINARY

SETTING

ldle Speed
Few
Idle Mixture
Screw
_Throttle

Be sure you have a clean air filter, and


the throttle control cable and choke are

Lever

Idle Speed

adjusted properly (see above).


With engine off turn idle mixture screw
in (clockwise)
closing it finger tight and
then turn out (counterclockwise)
1-1/4
to 1-1/2 turns.

Screw __
",d. _-------J_.l
Thr_l e_MicXteUwr

27

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lever from slow to

Idle
e

Immediatelyprepareyourtractorfor storage at the endof the seasonor if-thetractor_willnot be usedfor 30 daysor more.
_,CAUTION: Neverstorethe tractorwith
gasolinein the tank insidea building
wherefumes mayreachan openflameor
spark.Allowthe engineto coolbeforestoring in any enclosure.
TRACTOR
Remove

mower from tractor for winter

storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves,
etc. Store in a clean, dry area.
Clean entire tractor (See "CLEANING"
in
the Maintenance
section of this manual).
Inspect and replace belts, if necessary
(See belt replacement instructions in the
Service and Adjustments section of this
manual).
Lubricate as shown in the Maintenance
section of this manual.
Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS"
in
the Maintenance
section of this manual).
After cleaning, leave cables disconnected and place cables where they cannot
come in contact with battery terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.

ENGINE
FUEL SYSTEM
IMPORTANT:
It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel filter,
fuel hose, or tank during storage. Also,
experience indicates that alcohol blended

fuels (called gasohol or using ethanol or


methanol) can attract moisture which
leads to separation and formation of acids
during storage. Acidic gas can damage the
fuel system of an engine while in storage.
Drain the fuel tank.
Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE

Drain oil (with engine warm) and replace


with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
Turn ignition key to "START" position for
a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
* Do not store gasoline from one season
to another.
, Replace your gasoline can if it starts to
rust. Rust and/or dirt in your gasoline
will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot
breathe, which allows condensation to
form and cause your tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.

28

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OIL

CHART

TROUBLESHOOTING
i

PROBLEM

CAUSE

Will not start

Outoffuel.

CORRECTION
_

Engine not"CHOKED"
properly.
Engine flooded.

Bad spark plug.

Loose or damaged wiring.


Carburetor out of adjustment.

Engine valves out of


adjustment.

over

Clutch/brake pedal not


depressed.
Attachment clutch is
engaged.
Weak or dead battery.
Blown fuse.
Corroded battery terminals.

Depress clutch/brake pedal.


Disengage
clutch.

attachment

Recharge or replace battery.


Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace
ignition
switch.

Faulty solenoid

Check/replace
solenoid or
starter.
Contact an authorized service center.

or starter.

Weak or dead battery.


Corroded battery terminals.
29

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Clean/replace
air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Check all wiring.
See "To Adjust Carburetor"
in Service and Adjustments
section.
Contact an authorized service center.

Loose or damaged wiring.


Faulty ignition switch.

Faulty operator presence


switchIes ).
Engine clicks but
will not start

before

Engine valves out of


adjustment.

Dirty air filter.


Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.

in

attempting to start.
Replace spark plug.
Clean/replace
air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.

Check all wiring.


See "To Adjust Carburetor"
in Service and Adjustments
section.
Contact an authorized service center.

Loose or damaged wiring.


Carburetor out of adjustment.

Engine will not turn

Operation section.
Wait several minutes

Dirty air filter.


Dirty fuel filter.
Water in fuel.

Hard to start

Fill fuel tank,


See "TO START ENGINE"

Recharge or replace battery.


Clean battery terminals.

TROUBLESHOOTII
PROBLEM
Engine clicks but
will not start (coni'd)
Loss of power

_G CHART
CAUSE

'CORRECTION

Loose or damaged wiring.


Faulty solenoid or starter.

Check all wiring.


Check]replace
solenoid
starter.

Cutting too much


grass/too fast.
Throttle in "CHOKE"
tion.

Set in "Higher Cut" position/reduce speed.


Adjust throttle control.

posi-

Build-up of grass, leaves


and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.

I " Check oil level/change


oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Drain fuel tank and carbure-

Spark plug wire loose.

tor, refill tank with fresh gasoline and replace fuel filter.
Connect and tighten spark
plug wire.
Clean engine air screen/fins.

Dirty/clogged
muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

Engine valves OLrtof


adjustment.

Engine continues to
run when operator
leaves seat with attachment clutch

I Clean underside of mower


housing.
Clean/replace
air filter.

Water in fuel.

Dirty engine air


screen/fins.

Excessive vibration

or

Clean/replace
muffler.
Check all wiring.
See "To Adjust Carburetor" in
Service and Adjustments
section.
Contact an authorized service center.

Worn, bent or loose blade.

Replace
bolt.

blade. Tighten blade

Bent blade mandrel.


Loose/damaged part(s).

Replace blade mandrel.


Tighten loose part(s).
Replace damaged parts.

Faulty operator-safety
presence control system.

Check wiring, switches and


connections. If not
corrected, contact an authorized service center.

engaged
Poor cut - uneven

Worn, bent or loose blade.


Mower

deck net level.

Buildup of grass, leaves,


and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildup of

3O

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Replace blade. Tighten blade


bolt.
Level mower deck.
I Clean underside of mower
housing.
Replace blade mandrel.
Clean around mandrels to
open vent holes.

tROUBLESHOOTINGCHART
(_AUSE

PROBLEM
Poor cut - uneven

grass, leaves, and trash


around mandrels.

(cont'd)
Mower blades
not rotate

will

CORRECTION

Obstruction
mechanism.

in clutch

Worn/damaged
drive belt.

Poor grass discharge

mower

Remove

obstruction.

Replace

mower drive belt.

Frozen idler pulley.


Frozen blade mandrel.

Replace idler pulley.


Replace blade mandrel.

Engine speed too slow.

Place throttle control in

Travel speed too fast.


Wet grass.
Mower deck not level.
; Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves
and trash under mower.
Mower drive belt worn.
Blades improperly
installed.
I.

Improper

I-

blades

used.

Clogged mower deck vent


holes from buildup of
grass, leaves, and trash
around mandrels.

"FAST" position.
Shift to slower speed.
Allow grass to dry before
mowing.
Level mower deck.
Check tires for proper air
pressure.
Replace/sharpen
blade.
Tighten blade bolt.
Clean underside of mower
housing.
Replace mower drive belt.
Reinstall blades sharp edge
down.
Replace with blades listed in
this manual.
Clean around mandrels to
open vent holes.

Headlight(s)
not
working (if so
equipped)

Switch is "OFF'.

Turn switch "ON".

Battery will not


charge

Bad battery cell(s).


Poor cable connections.
Faulty regulator (if so
equipped).
Faulty alternator.

Replace battery.
Check/clean all connections,
Replace regulator.

Engine throttle
set at "SLOW"

Move throttle

Engine "backfires"
when turning
engine "OFF"

Bulb(s)
Faulty
Loose
Blown

burned out.
light switch.
or damaged wiring.
fuse.

control not

position for 30 seconds


before stopping engine.

31

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Replace bulb(s).
Check/replace
light switch.
Check wiring and connections.
Replace fuse.

Replace

alternator.

control to

"SLOW" position and allow


to idle for 30 seconds before
stopping

engine.

32

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TRACTOR - - MODI L NUMBER 917.270812


SCHEMATIC

BATI'ERY

RED

FUSE 30 AMP.

AMME'RER
{OPTIONAL)

STARTER
BLACK

W_TE

L .......

LI
Y

-[

CLUTCH / BRAKE
(PEDAL UP)

RED

A
SEAT SWWCH
_IOTOCCUPIED)

8L_K

mACK

(CLUTCH OFF)

GROUNDING
CONNECTOR

(OPTIONAL)
_CK

(_

IGNITIONuNIT _1
I

SPARK
F_ PLUGGAP
(2 PLUGS ON
]_/VIN CYL, ENGINES)

RED

ORANQE

L'_l'rnNQ

SYSTEM

OUTPUT

DIODE

tALTERNATOR
I

IGNITION
POSITION

OFF

14 VOLTS AC MIN, Q NO0 RPM (LIGNTS OFF)


NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
_o_
THE LIGHTS ARE NOT
CONNECTED TO THE
BA3-FERY,BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
HEADUGHTS
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
O
WILL DIM, AS THE ENGINE IS
NON-REMOVABLE
REMOVABLE
SPEEDED UP, THE LIGHTS
CONNECTIONS
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.

SWITCH

I CIRcurr

O+M+L

RUN/tJGHTI B+L
RUN
B+L
START
B+ LS

I -MAKI

*'

NONE
A+Y
NONE
NONE

I
!

WIRING INSULATED CLIPS


NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.

33

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TRACTOR

- - MODEL

NUMBER

91:1.270812

ELECTRICAL

i
I_

i
i
I
i

34

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TRACTOR -- MODEL NUMBER 917.2708"_2


ELECTRICAL
KEY

PART

NO.

NO.

1
2
8
10
11
12
16
19
20
21
22
24
25
26
27
28
29
30
31
32
33
40
41
42
43
44
45
52
55
70
NOTE:

163465
74760412
7603J
145211
150109
145769
153664
Std551125
73350400
166182
4152J
4799J
146148
166180
73510400
145491
121305X
140301
124211X
141226
109310X
166145
71110408
131563
145673
73640400
121433X
141940
17490508
166658

DESCRIPTION
Battery 12 VOLT 28 AMP
BoltHex Hd 1/4-20unc x 3/4
Case Battery
Bolt, Btr Front 1/4-20 x 7-1/2
Holddown Battery FrontMount
Nut, Push Nylon BatteryFront 1/4
Switch, InterlockPush-in
Washer Lock 1/4
Nut Jam Hex 1/4-20 Unc
Harness Light Socket (W/4152j)
Bulb Light#1156
Cable Battery
Cable Battery
Fuse 15 Amp
Nut Keps Hex 1/4-20 Unc
Cable Ground
Switch Seat
Switch Ign 4 Position
Nut Ignition
Cover IgnitionSwitch
Key Molded Craftsman
Hamess Ign
Bolt BIk. Fin Hex 114-20 Unc x 1/2
Cover Terminal
Solenoid
Nut Keps BlkHex 1/4-20 Unc
Ammeter Rectangular6 Amp
ProtectionWire Loop
Screw Thdrol 5/16-15 x 1/2
Harness Engine B&S

All componentdimensionsgive in U.S. inches


1 inch = 25.4 mm

35

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TRACTOR

- - MODEL

NUMBER

917.270812

CHASSIS AND ENCLOSURES

28

58

12
Z

53
31

55

14

23

4
14

54

14

38_

39

36

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TRACTOR

- - MODEL

NUMBER

917.270812

CHASSIS AND ENCLOSURES

KEY

PART

NO.

NO.

1
2
3
4
5
9
10
11
12
13
14
17
18
20
23
25
26
28
29
30
31
37
38
39
51
52
53
54
55
57
58
60
64
74
114
115
116
140
142
143
144
145
NOTE:

166819
140356
17490612
STD551025
155272
161917X013
STD533710
155927
145660
155936
17490608
144983X558
126938X
156437
124028X
19131312
STD541437
145198X558
155217X599
151287X558
139976
17490508
139866
139887
73800400
19091416
145201
161464
145202
STD522507
140547
STD533707
154798
STD541437
158112
17490620
19131614
158416
165867
154966
154207
156524

DESCRIPTION
Chassis Assembly
Drawbar
Screw, Thd. Roll. 3/8-16 x 1
Washer 13/32 x 3/4 x 16 Gauge
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, LH.
Clip Tinnerman Gdlio P/L
Panel, Dash, R.H.
ScrewThdml 3/8-16 x 1/2
Hood Assembly
Bumper Hood
Plate Mtg Batten/Fuel Tank
Bushing,Snap, Nylon, Fuel Une
Washer 13/32 x 13/16 x 12 Gauge
Locknut,Hex, with Insert 3/8-t6 Unc
Gdlle w,,_:lipsMS-558
Lens, Grille
Fend/Ftrast
Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2
Pivot BracketAssembly,L.H.
Pivot BracketAssembly,R.H.
Nut Lockw/Insert 1/4-20 UNC
Washer 9/32 x 7/8 x 16 Ga.
Bracket Gdlle PickoffLH
Screw Hex Wshd 8-18 x 7/8
BracketGdlle PickoffRH
Bolt, Fin Hex 114-20 UNC x .75
Air Duct P/L 18HP B&S Opp. Twin
BoltRdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STILT
Nut Crownlock 3/8-16 UNC
Keeper Belt Rear Lh Stl
Scraw Thn:lol3/8-16 x 1-1/4
Washer 13/32 x I x 14 Ga.
Bracket SuspensionFront
Plate ReinforcementSTLT
Bracket Swaybar Chassis
BracketPnt Footrest STLT
Rod PivotChassis/Hood

Allcomponent dimensionsgive in U.S. inches


1 inch= 25.4 mm

37

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TRACTOR

- - MODEL

NUMBER

GROUND DRIVE

34

38

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917.270812

TRACTOR

- - MODEL

NUMBER

917.270812

GROUND DRIVE

KEY
NO.
1

PART
NO.
........

2
3
4
5
6
8
10
11
13
14
18

146682
123666X
12000028
121520X
17490512
165866
STD561210
106701X
74550412
STD551125
STD523710

19
21
22
24
26
26
27
28
29
30
31
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
57
58
59
61
62

STD541437
106933X
130804
STD541237
106888X
STD551037
STD561210
145204
124236X
130807
127275X
BTD623107
155071
120183X
BTD651062
STD571810
131494
STD523727
4470J
165838
19131312
127783
154407
123205X
STD523715
STD541437
STD541431
105710X
105709X
STD523712
130801
127274X
140312
17490612
8883R

DESCRIPTION

KEY
NO.

PART
NO.

63
64

140186
71170764

65
66

STD551143
154778

70
72
74
75
76
77
78

134683
19132012
137057
121749X
STD581075
123583X
121748X

79
60
81
82
63
84
85
69
90
96
112
113
116
145
150
151
156
158
159
160
161
162
163

STD580025
145090
165592
165711
19171216
166231
150360
158391X428
124346X
STD624003
19091210
127285X
72110610
74490540
165850
19133210
166002
165589
165494
19292016
72140406
73680400
74780416

164
165
166
168
169

19091010
165623
166880
165492
165580

Transaxle (See Breakdown)


Peerless 206-545C
Spring, Return, Brake
Pulley, Transaxle
Ring, Retainer
Strap, Torque
Scraw, Thd., Roll. 5/16-18 x 3/4
Red Shifter Fender STLT
Pin, Cotter 1/8 x 1
Washer, Shift Plate
Bolt 1/4-28 UNF W/Patch Gr. 8
Washer Lock 1/4
Bolt Fin Hex 3/8-16 UNC x 1.
Gr5
Nut Lock Hex W/Ins.3/8-16
Knob
Red, Brake
Nut Hex Jam 3/8-16
Spdng, Brake Red
Washer 13/32 x 13/16 x 16 Ga.
Pin Cotter 1/8 x 3/4
Red, ParkingBrake
Cap, ParkingBrake, Red
Bracket,Transaxle
Keeper, Belt, LH.
Bolt Hex Hd. 5/16-18 x 3/4
Sheft Assembly, Foot Pedal
Bearing, Nylon
Washer 21132x 1 x 16 Ga.
Roll Pin 3/16 x 1"
Pulley, Idler, Rat
Bolt Fin Hex 3/18-16 x 2-3/4
Spacer, Split .395 x .59
Keeper, Belt, Idler
Washer 13/32 x 13/16 x 12 Ga.
Pulley,Idler, V-Groove, Plastic
Bellcrank Clutch Grnd Dry Sit
Retainer,Belt
Bolt Hex Hd. 3/8-18 x 1-1/2
Nut Crown Lock 3/8-16 UNC
Nut Crown Lock 5/16-18 UNC
Link,Clutch
Spring,Clutch Retum
Bolt Fin Hex 3/8-16 x 1-1/4
V-Belt, Ground Drive
Keeper, Belt, R.H.
Keeper, Belt, Center Span
Screw, Thd., Roll. 3/8-16 x 3/4
Cover, Pedal

NOTE:

39

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DESCRIPTION
Pulley,Engine
Bolt, Hex Head, Fin.
7/16-20 x 4 Grade 5
Washer Lock7116
Keeper, Belt, Engine, FoolProof
Guide, Mower Drive Belt,R.H.
Washer 13/32 x 1-1/4 x 12 Ga.
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square 2.0x.1845/.1865
Washer 25/32 x 1-5/8 x 16
Gauge
Key Woodruff
Arm, Shift
Shaft Assembly
Spdng, Torsion
Washer 17/32 x 3/4 x 16 Ga.
Transaxla Link
Nut, Nylock
Console, Shift, STLT
Nut, Self-Thding, Wsh Hd 1/4
Retainer Spring 1"
Washer 9/32 x3/4 x lOGauge
Strap Torque 90 Degrees
Bolt Rdhd Sqneck 3/8-16 x 1.25
Bolt, Hex Flghd 5/16-18 Gr. 5
Bushing Bellerank
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161D x 1.125
BracketShift Mount
Hub tapered Flange Shift
Washer 29/32 x I-1/4 x 16 ga.
Bolt 1/4-20 3/4 gr.5
Nut Crownlock 1/4-20 Unc
BoltHex Fin 1/4-20
Unox 1 Gr5
Washer 5i8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Cross

All component dimensionsgive in U.S.


inches 1 inch-- 25.4 mm

S_ _ltiG _SSP.t_SI'_

'

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TRACTOR

- - MODEL

NUMBER

917.270812

STEERING ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
22
23
25
26
27
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68
79
80

PART
NO.
139768
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
STD551137
154779
73901000
156546
57079
160395
155857
165851
154406
126847X
136874
19131416
17490612
STD561210
130465
155099
152927
139769
19133808
STD541537
100711L
145054
121749X
153720
121232X
6855M
STD541431
74780520
167902
STD523710
154780
154404
74781044
154429
19132012
74950612

DESCRIPTION
Steering Wheel
Axle AssemblySTMP Dropped STL
SpindleAssembly, LH.
SpindleAssembly, R.H.
Beadng, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, SteeringColumn
Dreglink Extended Stamped
Washer, Lock 3/8
Beadng Axle STLT/GT
Nut, Lock, Range 5/8-11 UNC
Shaft Assembly,Steedng
Washer, Thrust .515 x .750 x .033
Support, Shaft
Screw Hex Wsh. Hd Torx
Pittman Shaft Assembly
Bracket, Steedng
Bushing,Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge
Screw, Thd., Roll. 3/8-16 x 3/4
Pin Cotter 1/8 x 3/4
Rod, Tie
Bushing,Steedng
Screw
Insert, Steadng Wheel
Washer 13/32 x 2-3_ x 8 Gauge
Nut Lock Center 3/8-24
Adaptor, SteadngWheel
Boot,Steering Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
ExtensionShaft Staedng LR.LT
Cap, Spindle
Fitting,Grease
Nut Lock Hex w/Ins. 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Kit Steedng Asm Service
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer Axle
BeadngArm Pittman
Bolt, Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace
Washer 13/32 x 1 1/4 x 12 Ga.
Bolt Hex Nylon3/8-16 x 3/4

NOTE: Allcomponent dimensionsgiven in U.S. inches


1 inch = 25.4 mm

41

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TRACTOR -- MODEL NUMBER 917.270812

ENGINE

32

34

31

/
x_

.I

J_

.1

39

29

OPTIONAL

EQUIPMENT
35

Spark Arrester

42

Downloaded from www.Manualslib.com manuals search engine

TRACTOR

-- MODEL

NUMBER

917.270812

ENGINE

KEY
NO.

PART
NO.

1
2

162152
17720410

.....

4
5
6
7
8
10
11
12
13
14
15
16
17
23
25
26
27
29
31
32
33
34
35
37

149723
144069
144068
138129
150176
145552
STD551125
STD57.2507
165287
13280336
13200300
STD551237
17490624
159880
145996
73920600
152927
137180
157103
161696
123487X
106082X
17490512
8543R

38

.......

39
81

109227X
128861

DESCRIPTION
Control,Throt Paddle 32 22
Screw, Hex Thd Cut 1/4-20 x 5/8
Engine, B&S, (See Breakdown) No. 42E707-2631-E1
Muffler Exhaust
Exhaust Asm. Left
ExhaostAsm. Right
Clamp Tube Double Engine
Bolt5/16-18unc x 3/4 W/Sems
Heat Shield Lt
Washer Lock I-Ivy.Helical 1/4
Bolt Fin Hex 1/4-20Unc x .75
Gasket, Muffler
Nipple, Pipe 4-1/2
Elbow, Standard 90% 3/8-16 NPT
Washer Lock Ext Tooth3/8
Screw Thdrol 3/8-16x1-1/2 Tytt
Shield, BrWDbrGuard
ControlChoke
Nut Keps 3/8-24 Unf
Screw n #10-32 x 5 x 3/6 Flange
Arrestor,Spark
Tank, Fuel
Cap Fuel Guage
Clamp, Hose
Spacer Pad
Screw Thdrol 5/16-18 x 3-4 Tyt
Une, Fuel
Plug, Oil Drain (Order From Engine Manufacturer)
Pad Idler
Nut Range 1/4-20 Starter Nut

NOTE: All component dimensionsgiven in U.S. inchos


1 inch= 25.4 mm

43

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SEAT ASSEMBLY TRACTOR

. . MODEL

NUMBER

917.270812

21
i

[
I

12

KEY
NO.
!
2
3
4
5
6
7
8
9
10
11
12

PART
NO.
140123
14O551
S'rD623710
19131610
145OO6
STD541437
124181X
17490616
19131614
155925
166369

166396

DESCRIPTION

KEY

PART

Seat 3350 B/k,b/kCraftsman

NO.
13
14
15

NO.
121248X
72050412
134300

BracketPnt PivotSeal (b/k)


B_ Rn Hex 3/6`16unc X 1
Washer13/32 X 3/4 X lO G.a
Clip Push _nHirzged
Nut Hex L_k w/Ins 3/8-16 Unc
Spdng Seat Cprsn2 250 BIk2/
SCrewThdn:_3/6`16 X 1Ty.tt
Washer 13/32 X 1 X 14 Ga
Pan PrdSeat (bfk)
KnobSeat Adj. W'_Jnut
BracketPnt MountingSw_tch

44

Downloaded from www.Manualslib.com manuals search engine

16
17
21
22
24

121250X
123976X
153236
STD541431
19171912

25

127018)(

DESCRIPTION

BushingSnapB_ Nyf 50 Id
BoltR(_xI Sht Nk 1/4-20xl-'J/2
Spacer Sp_lt28 X S6 ZJnc
SpringCprsn 1 27 B[kPnt
Nut L(_,,E1/4 LgeRg Gr 5 Zinc
BoltShoulder5/16-18 Unc.2A
Nut Hex Lock vd/ns5/16-18
Washer 17/32 X 1-3/16 X 12 Ga
BoltShoulder5/16-18 X 62

NOTE; Af/component dimensions gwea


'
esl
In U.S. inch.
inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.270812


DECALS

4
11

13
5

15

KEY
NO.

PART
NO.

1
2
3

156439
165392
163200

4
5

163202
163207

6
7

133644
163259

8
9
11

167180
163204
156368

WHEELS

2/__.8

KEY
NO.

DESCRIPTION
Decal, Fender Danger Sears
Decal, Engine B&S
Decal, Hood, R.H. Craftsman
Decal, Hood, L.H. Craftsman
Decal, Fender SD. Wht.
Radi6Sp 42"
Decal, Maintenance
Decal, Panel Dash B&S 19.5
Turbo
Decal Replacement SRS
Decal, Fender, Craftsman Gold
Decal, Fender STLT Oper Inst

& TIRES

4,10
J

PART
NO.

13
15
19
20
22
-*----

146046
160396
138047
166887
149516
138311
154515
168779
168779
168780

KEY
NO.

PART
NO.

1
2
3
4

59192
65139
106222X
59904

5
6

106732X427
278H

8
7
9

106108X427
9040H
122082X

3,9

(_.__

10

7152J

11
-*

104757X
144334

DESCRIPTION
E/S
Decal, V-Belt Dr Sch Tractor
Decal, Mower Drive Schematic
Decal, Battery Diehard Sears
Decal, Deck Mower EZ3
Decal, Battery
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owners Manual, English
OwneCs Manual, Spanish

DESCRIPTION
Valve Cap, Tim
Stem, Valve
Tire, Front
Tube, Front"13re
(Not Provided,Service Item
Only)
Rim, Front
Fitting,Grease (Front Wheel
Only)
Bearing, Range (Front Wheel
Only)
Rim, Rear
Tire, Rear
Tube, Rear "13re
(Not Provided, Service Item
Only)
Cap, Axle
Sealant, "13re10 oz.

NOTE: All component dimensions given in U.S. inches


1 inch = 25.4 mm

45

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TRACTOR

- - MODEL

NUMBER

917.270812

LIFT ASSEMBLY

49

30
3

26

4
6

6
5

13

20

19

46

Downloaded from www.Manualslib.com manuals search engine

20

TRACTOR

_-- MODEL

NUMBER

917.270812

LIFT ASSEMBLY

KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
49
50

PART
NO.
159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
STD624008
127218
73350800
130171
73680800
139868
163552
110807X
19131016
2876H
76020308
126971X
73350600
138057
150233
140302
73540600
145212
110452X

DESCRIPTION
Lftt Lever Inner Wire Assembiy
Shaft Assembly,Lift
Pin, Groove
E-Ring
Washer 21/32 x I x 21 Gauge
Bearing, Nyton
Gdp, Handle, Fluted
Button, Plunger,Red
Link, Lift,LH.
Link, Lift, R.H.
Retainer Spring
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
Nut Lock 1/2-13 UNC
Arm, Suspension,Rear
Retainer Spring
Nut, Special
Washer 13/32 x 5/8 x 16 Gauge
Spdng
Pin, Cotter 3/32 x 1/2
Rod, Adjust, Uft
Nut, Hex, Jam 3/8-16 UNC
Knob, Inf. 3/8o16
Trunnion,Inf Height
Beadng, Pvt, LiftSpecial
Nut, Crownlock 3/8-24
Nut Flange Lock
Nut Push Phos & Oil

NOTE: Allcomponent dimensionsgiven in U.S. inches


1 inch = 25A mm

47

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TRACTOR - - MO_)EL NUMBER


MOWER

DECK

71

81

17

118

\
$

21

Downloaded from www.Manualslib.com manuals search engine

917.270812

TRACTOR - - MODEL NUI BER


MOWER
KEY
NO.

917.270812

DECK
PART
NO.

1
2
3

164961
STD533107
138017

4
5
6
8

138440
STD624008
130832
850857

9
10
11
12
13

STD551137
140296
134149
129895
137645

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

128774
110485X
140329
72110610
72140505
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016

29
3O
31
32
33
34
35
36
37

131491
157722
129963
153535
137266
STD533717
133835
131494
STD551037

40
41
43

STD541437
133551
140083

44
45
46
48
49
50
51
52
53
54
55

140088
STD624003
137729
133944
155066
131340
STD541410
139888
131845
133943
155046

DESCRIPTION
Mower Deck Assembly,42'
Bolt Rdhd 5/16-18 x 3/4
BracketAssembly,Sway Bar,
Front
BracketAssembly,Sway Bar
Retainer Spdng
Arm, Suspension,Rear
Bolt, Hex 3/8-24 x 1.25
Grade 8
Washer, Lock 3/8
Washer, Hardened
Blade, Mulching
Beadng, Boll
Shaft Assembly, Mandrel,
Vented (includesKey
Number 12)
Housing, Mandrel, Vented
Beadng, Ball, Mandrel
Stripper,Vented Mower Deck
Bolt, Carriage 3/8-16 x 1-1/4
Bolt' Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut Crownleek 5/16-18 UNC
StiffenerBracket
Bracket, Deflector
Cap, Sleeve
Spdng, Torsion,Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16
Gauge
Red, Hinge
Screw "nxIml Washor Head
Washer, Spacer
Pulley, Mandrel
Nut' Teplock,Flanged
Bolt Rdhd 3/8-16 x t-3/4
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16
Gauge
Nut Crownlock 3/8-16 UNC
Rod, Pivot,with Nibs
Red, Clutch, Secondary, with
Nibs
Guard, Mandrel, L.H.
Retainer Spdngl"
Screw, TIxI. RoU 1/4-20 x 5/8
Washer, Hardened
Roller Assembly,Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut #10-24
Bolt' Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler

KEY
NO.'-

PART
NO.

56
58
59
67
68
71
72
73
74

122052X
140086
141043
162113
144200
142427
131870
127847
121748X

75
76

12000029
128903

77
78

127845
160570

Keeper, Spring
LeverAsm. Clutch Pd PIm
STLT

79 .
80
81
82
83
84
85
92
101
102
103
104
105
106
111
112
113
114
115
116
117
118
119
121
128
129
130

127498
153701
73350600
142028
120958X
156084
72140620
STD541437
136420
71161010
19061216
STD551110
160793
2029J
155197
155198
17490512
STD541431
72110504
4898H
165746
73930600
STD551037
143723
153390
19131312
STD523710

131

STD533710

132

19132203

141
--

6266H
130794

o-

164963

Bushing,Large, Brass
Spdng, Mower Clutch
Nut, HexJam 3/8-16 Unc
Trunnion,Adj.
Washer Sintered
Keeper Belt Idler
BoltCardage 3/8-16 x 2-1/2
Nut Lock 3/8-16
Mulcher Cover
Screw
Washer #10
Washer, Lock #10
Latch Assembly,Bagger
Nut, Weld
Bracket, Gauge, Wheel LH.
Bracket,Gauge, Wheel R.H.
Screw Thdrol 5/16-18 x 3/4
Nut, Hex, Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Centedock 3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC x 1
Gr. 5
Bolt, RDHD SQNK 3/8-16
UNC x 1
Spacer Washer 13/32 I.D. x 13/80.D. x 1/4
Washer Thrust .75 x 1.230
Mandrel Assembly (Includes
Key Numbers 8-10, 12-15, 31
and 32)
Mower Deck, Complete
(Standard Deck, Order
Separately Mulcher Plate and
Gauge Wheel Components,
Key Nos. 101-106 and 111-121)

DESCRIPTION
Spacer, Retainer
Spring,TorsionBrakes
Guard, TUV Idler
KnobCustom Oval
V-Belt
Red, Clutch, Pdmary, with Nibs
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16
Gauge
Ring, Klip
Bolt, Shoulder 3/8-16 UNC x
1.44

NOTE: All componentdimensionsgiven in U.S.inches


1 inch= 25.4 mm

49

Downloaded from www.Manualslib.com manuals search engine

TRACTOR
PEERLESS

TRANSAXLE-MODEL

- - MODEL

NUMBER

NUMBER

206-545C

3SA

8
7O 6A
157

47

5O

Downloaded from www.Manualslib.com manuals search engine

917.2701B12

TRACTOR

- - MODEL

PEERLESS TRANSAXLE-MODEL

REF

PART

NO.

NO.

NUMBER

917.270812

NUMBER 206-545C

REF

PART

DESCRIPTION

NO.

NO.

772147

Traneaxle Cover

41A

790079

2
3
4
5
6
6A
7
8
8A
9
10
11
12
13

780086A
770128
776395
776409
778364
778369
778330
792180
792047
784352
784378
778334
778309
778368

14

778368

15
17
18
20
21
22
25
25A
26
27
28
29
29A
29B
29C
30
31

778370
786188
786102
792077A
792078
792079
792073A
792177
792125
792035
788040
780072
780160
780051
780199
780108
780001

42
42A
43
44
45
46
47
48
49
50
51
52
53
54
56
57
58
59
60
61
65
66
67
69
70
71
71B
76
77
79
82

792073A
792085A
792075
790025
786066
786086
774690
774691
778356
778338
778354
778352
778350
778346
778355
778337
778353
778351
778349
778345
780189
776422
776396
792170
786187
788069
788092
780090
788078A
792144
778333

31A
32
34
35
35A
36
37
38
39
40

780195
788083
780194
780193
780197
790075
790007
799021
786026
792076A

Needle Bearing 5/8"


Transaxle Case
Countershaft
Output Shaft
Spur Gear (38 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Shift Key
Woodruff Key #9
Shift Collar
Shift Red & Fork
Bevel Gear (30 teeth)
InputBevel Pinion(13 teeth)
Bevel Gear (13 teeth) (Include.
14)
Bevel Pinion (13 teeth)
(Include. 13)
Ring Gear (43 teeth)
Drive Pin
Spacer 1.130 X .695
Ball 5/16" dia
Set Screw 3i8 - 16 x 3/8_
Spring .310 OD x .625 L
Screw 1/4 - 20 x 1-1/4"
Screw 1/4-20 x 1-3/8"
Retaining Ring (pkg of 2)
Retaining Ring
Retaining Ring
Thrust Washer .627 ID x .031W
Thrust Washer .762 ID x .031W
Thrust Washer .762 ID x .031W
Anti-RotationWasher .632
Cup Washer 1.127 ID x .032W
Flat Washer .750 ID x .056W
(Use As Neadsd)
Flat Washer .750 ID x .062W
Oil Seal 5/8"
Bushing .563
Flanged Bushing 5 / 8" ID
Flanged Bushing .751
Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2)
Dowel Pin
Flat Washer .312 ID x ,059W

83
85
87
150
157
180
900

778338
792154
78808gA
788093A
788088A
730229A
794712

Brake Lever
Screw 1/4 - 20 x 1-1 14"
Screw 1/4 - 20 x 2 1/4"
Locknut5 / 16 - 24
Brake Pad Holder
Spacer .2625 x 1.0
Brake Lever Bracket
Axle (11-15 / 16"Long)
Axle (16- 1 / 2_long)
Spur Gear (29 teeth)
Spur Gear (27 teeth)
Spur Gear (23 teeth)
Spur Gear (19 teeth)
Spur Gear (16 teeth)
Spur Gear (15 teeth) :
Spur Gear (11 teeth)
Spur Gear (13 teeth)
Spur Gear (17 teeth)
Spur Gear (21 teeth)
Spur Gear (24 teeth)
Spur Gear (25 teeth)
Flat Washer .563 ID x .062W
Input Shaft
Shifter & BrakeShaft
RetainingRing
Spacer .890
Square Cut Ring
"(3" Ring
Flat Washer 1.128 ID x .058W
Inverted RetainingRing
Spring.430 OD x .5000 L
Bevel & Spur Gear (30 & 13
teeth)
Spur Gear (27 teeth)
Oil Fill Plug
Oil Seal 9 / 16"
Liquid Gasket RTV Silicone
Oil Seal 3/4"
Gear Oil 80W90
Replacement MST - 206-545C
Transaxte

NOTE: All component dimensionsgivenin U.S. inches


1 inch = 25.4 mm

51

Downloaded from www.Manualslib.com manuals search engine

DESCRIPTION

TRACTOR

- - MODEL

BRIGGS & STRATTON ENGINE-MODEL

_]24

634A_
552A

NUMBER

NUMBER 42E707, TYPE NUMBER 2631-E1

868_b

_,40

42 _ _

_::::::::_

41 36

615 q_
552
615 q_
220 _

917.270812

35

_45

819

cz_:::::_J
34
v
33

41

21 .
12

230
534

642
165
643

32
523

535

422

284A
525

601

524

l- _

S37

52

Downloaded from www.Manualslib.com manuals search engine

TRACTOR

- - MODEL

BRIGGS & STRATTON ENGINE-MODEL

NUMBER

917.270812

NUMBER 42E707, TYPE NUMBER 2631-E1

1358 GASKET SET I

51

ls61PUMP REPAIR KI11


1121 CARBURETOR KrrJ

51A
51

52
205
634

202 _03
257

334
468
_332

75
188

337

383

53

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TRACTOR

- - MODEL

BRIGGS & STRATTON ENGINE-MODEL

NUMBER

917.270812

NUMBER 42E707, TYPE NUMBER 2631-E1

801
783

615A

802

653

209A

209

3O7

54

Downloaded from www.Manualslib.com manuals search engine

TRACTOR

- - MODEL

BRIGGS & STRATTON ENGINE-MODEL

NUMBER

917.270812

NUMBER 42E707, TYPE NUMBER 2631-E

_22

5
881
244
5A

572
10A

13

10

1019 LABEL KITI


ltr REQUIRES SPECIAL TOOLS
TO IHSTALL. SEE REPAZR
INSTRUCTION MANUAL.

305
305

3114

"__

573

307

308
306

306A_
307

55

Downloaded from www.Manualslib.com manuals search engine

_ 305

TRACTOR

- - MODEL

BRIGGS & STR,_TTON ENGINE-MODEL

KEY
NO.

PART
NO.

1
2
3
4
5
5A
7
7A
8
8A

497074
399265
391086
493304
493457
493458
271867
271868
495754
222892

9
10
10A
11
12

27803
94382
94830
280225
273208
271188
271189
94565
94239
394028
94196
399264
291675
94724
491180
222698
498584
498585

13
15
16
19
20
22
23
24
25

498586
498587
26

27
28
29

394959
394960
394961
394962
263129
498319
391286
394306
397158

Cylinder Assembly
Bushing
* Seal, Oil
Sump, Engine
Head, Cylinder #1
Head, Cylinder #2
* Gasket, CylinderHead #1
* Gasket, CylinderHead #2
Breather Assembly#1
Cover, Breather Cylinder #2
(Used Only on Key #572,
Air Baffle with Holes for
Mounting)
* Gasket, Breather
Screw, Sems
Screw, Seres
Tube, Breather
* Gasket, Crankcase, .015"Thick
* Gasket, Crankcase, .005"Thick
* Gasket, Crankcase, .009"Thick
Screw, Cylinder Head
Plug,Oil Drain
Crankshaft
T_mingGear Key
Bushing
" Seal, Oil
Screw, Seres
Flywheel
Key, Rywheel
PistonAssembly,Standard Size
PistonAssembly,.010"
Oversize
PistonAssembly,.020"
Oversize
PistonAssembly,.030"
Oversize
Ring Set, Standard Size
Ring Set' .010_Oversize
Ring Set, .020" Oversize
Ring Set, .030" Oversize
Lock, PistonPin
Pin, Piston,Standard Size
Pin, Piston, .005" Oversize
Rod, Connecting,Standard
Size
Rod, Connecting,.020"
Undersize
Screw, Connecting ROd

94671

33
34

390420
261528

Valve, Exhaust
Valve, Intake

35
36

65906
26828

Spring,Valve, Intake
Spring,Valve, Exhaust

40
41
42

221596
292260
494553

Retainer, Valve, Intake


Retainer,Valve, Exhaust
Keeper,Valve

45
46
50

261368
214484
213290

Tappet, Valve
Gear, Cam
Manifold, Intake

51
51A

271412
281412

....

Gasket, CarburetorMounting
Spacer, Carburetor

917.270812

NUMBER 42E707, TYPE NUMBER 2631-E1

DESCRIPTION

32

Downloaded from www.Manualslib.com manuals search engine

NUMBER

KEY
NO.

PART
NO.

52

270884

53

93970

54
75
78
91
95
96
97
98
99
102
103
104
105
107
108
109
116
117

93208
222511
95039
499281
93499
221939
499172
91920
26157
271607
298514
231435
394682
499655
225373
392673
280474
232018
232022

119
121
125
127
147
161
165
187

94152
491539
19306
223472
497684
496599
94289
299146

188
201
202
203
205
206
207
209
209A
219
219A
220
222
224

94627
262683
262684
280997
93971
94298
262337
262352
261563
394348
393415
222773
491282
94297

DESCRIPTION
* Gasket, Intake Manilold
Moun_ng
Screw, Hex Head,
Carburetor to Manifold
Screw, Phillips
Washer, Spring
Screw, Hex
Body Assembly,Upper
Screw, Seres
Valve, Throttle
Shaft, Throttle
Screw, FillisterHead
Spring,Throttle Adjust
"* Gasket, Carburetor Body
Roat' Carburetor
"" Pin, Float Hinge
** Valve, Needle
BodyAssembly, Lower
Valve, Choke
Shaft,Choke
* O-Ring
Jet, Needle Valve, Fixed
Jet, Needle Valve, Fixed,
High Altitude
Screw, HexHead
CarburetorKit
Carburetor
** Plug, Welch
Jet, Pilot
Base, Air Cleaner
Nut, Wing
Line, Fuel, 28" Long (Cut to
Suit)
Screw
Link
Link
Crank, Bell
Screw, Hex Head
Nut
Spring, Control, Rod
Spring, Governor
Spring,Governor Idle
Gear, Governor
Oil Slinger
Washer, Thrust
Bracket,Control
Screw, Torx-

Included in Gasket Set (495868)


**

Included in CarburetorKit (491539)

***

Includedin CarburetorKit (491539),


and Pump Repair Kit (393397)

....

56

Included in Gasket Set (495868),


and Carburetor Kit (491539)

NOTE: All componentdimensionsgiven in U.S. inches


1 inch = 25.4 mm

TRACTOR

- - MODEL

BRIGGS & STRATTON ENGINE-MODEL

KEY
NO.

PART
NO.

DESCRIPTION

227
229
230
235
240
244
257
284
284A
304
305
306
306A
307
308
308A
309
310
311
332
333
334
337
356
358
363
383
391
392
394
414
422
432
434
435
445
468
474
482
510
523
524
525

491297
62199
223882
224995
394358
230318
93897
94674
94882
495469
94786
222946
223734
94930
224774
224775
497596
94003
497608
230674
394891
94731
802892
494705
495868
19203
89838
280197
261395
272638
220680
222875
221377
223688
93829
394019
497908
393474
93621
497606
494947
271157
495348

Lever Assembly,Governor
Washer
Washer, Governor Crank, Inside
Shield, Fuel Spray
Filter, Fuel
Connector,Fuel Line
Screw, Seres
Screw, Hex Head
Screw, Hex Head
Housing, Stower, Red
Screw, Seres
Shiek:l,CylirKJer
Shield, Cylinder
Screw, Serf-Tapping
Cover, Air Guide
Cover, Air Guide
Motor, Starter
Bolt, Thru
Brush Set
Nut, Hex
Armature,Magneto
Screw, Sems
P[ug, Spark
Wire, Stop
Gasket Set
Flywheel Puller
Wrench, Spark Plug
Body,Pump
"** Spring, Diaphragm
*** Diaphragm, Carburetor
Washer
Bracket, Oil F'dl
"** Cap, Spdng
Cover, Diaphragm
Screw, Diaphragm Cover
Filter,Air
Screen, Rotating
Alternator
Screw,
Drive, Starter
Cap, OiLFdL
* Seal, FillTube
Tube, Oil Fill(Includes Seals

528
534
535
537
544
552
552A
556
562
567

393815
94823
272490
271411
497603
262332
262331
93585
93853
94811

569

272645

NUMBER

NUMBER 42E707, TYPE NUMBER 2631-

KEY
NO.

PART
NO.

572
573
592
601
615
615A
618
634
634A
635
642
643
653
726

224816
491304
92278
93053
94296
263080
491530
271013
491287
66538
225008
496700
93585
391362

DESCRIPTION

Baffle,Air, Cylinder #2
Plate, Back
Nut, Hex.
Clamp, Hose
Retainer,E-Ring
Retainer
Crank, Govemor
"* Washer, "rhmttleShaft
* Seal, Govemor Shaft
Boot, Spark Plug
Cover, Air Cleaner
Plate,Air Cleaner
Screw, Hex Head
Gear, Ring
(Includes Mounting Parts)
741 262989
Gear, Timing
783 280104
Gear, Starter
501 394860
Cap, Ddve
802 497607
Cap, End
803 497604
Housing,Starter
819 94675
Screw, Hex Head
842 270920
* Seal, Cap
947 495715
Tube Assembly,Oil
851 493880
Terminal,Cable
858 270989
*** Diaphragm, Carburetor
859 271025
"* Gasket, Pump
860 261359
*** Spdng, Diaphragm
861 393397
Repair Kit, Pump
868 497212
Seal, Valve
669 261463
Seat, Valve, tntake
870 213316
Seat, Valve, Exhaust
871 261961
Bushing,Guide (Exhaust On
231218
Bushing,Guide (Intake, Brad
877 393456
Wire, Alternator
881 495901
Plate, Cover
955 397882
Plug and Seal, Solenoid
1005
281053
Fan, Rywhsel
1006 224901
Retainer,Fan
1019
496726
Lapel Kit
1090 97605
Retainer,Brush
25(30 42E707-2631 Replacement Engine
- . 498543
Replacement Shortblock

Hose, Vacuum
Screw, Air Cleaner
Filter,Air
**** Gasket, AirCleaner
Armature, Starter
Lower Bushing,Governor
Upper Bushing, GovmT_r
Screw, Hex Head
Bolt, Governor Lever
Screw, Hex Head,
Back Plate to Cylinder
* Gasket, Base

Includedin Gasket Set (495868)


**

Included in Carburetor Kit(491539)

***

Included in CarburetorKit (491539),


and Pump Repair Kit (393397)

....

Included in Gasket Set (495868),


and Carburetor Kit (491539)

NOTE: Allcomponent dimensionsgiven in U.S. inch


1 inch= 25.4 mm

57

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917.270812

58

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SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

"
SIGHTING
GUIDE

_"

ONLY RIDE UP AND DOWN HILL,


NOT ACROSS HILL

Ln
(O

!
Operate your Tractor up and down the face of elopes (not I
greater than 15), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.

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For in-home major brand repair service:


Call 24 hoursa day, 7 days a week
1-800-4-MY-HOM
E s" (1-800-469-4663)
Para pedir servicio de reparaci6n a domicilio
1-800-676-5811
In Canada for all your service and parts needs call
Au Canada pour tout le service ou les pi_ces
1-800-665-4455
For the repair or replacement parts you need:
Call 6 am-11pm CST, 7 days a week

PartsDirect sM
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domicilio
1-800-659-7084
For the location of a Sears Parts and Repair Center
in your area:
Call 24 Hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance
Agreement or to inquire about an existing Agreement:
Call 9 am-5 pro, Monday - Saturday
1-800-827-6655

HomeCentral
168779

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02.23.99

RH

Printed in U.S.A.

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