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Article history:
Received 15 January 2008
Received in revised form 25 May 2009
Accepted 11 August 2009
Available online 20 August 2009
Keywords:
Oxygen enrichment
High altitude
UAVs
Diesel engine
Brake-specic fuel consumption
Response surface methodology
A single-cylinder, naturally aspirated, air-cooled, direct-injected diesel engine was used to study the
effects of oxygen enrichment of intake air on engine performance at simulated high altitude conditions.
Altitudes up to 5200 m (17,000 ft) were simulated by using a throttle valve to restrict the mass air ow to
the engine and reduce intake pressure to represent the atmospheric pressures observed at high altitudes.
This altitude ceiling is relevant to current technology UAVs used by the military, such as the RQ-7A/B
Shadow 200 and the MQ-1 Predator. The oxygen volume fraction in the combustion air was increased by
mixing pure oxygen from gas bottles into the intake air. The response surface methodology (RSM) was
used to determine the relationships between fuel injection timing (FIT), engine load, simulated altitude,
and oxygen volume fraction to parameters of engine performance, such as power output, brake-specic
fuel consumption and fuel conversion eciency. It was found that power output depended mainly on
engine load and was not improved by the use of oxygen-enriched air, but it did not decrease signicantly
for altitudes up to 2600 m (8500 ft). The use of oxygen-enriched air was also effective to prevent the
deterioration in brake-specic fuel consumption when increasing simulated altitude, an effect that was
observed on fuel conversion eciency, peak cylinder pressures and maximum rates of heat release. Peak
combustion temperatures were signicantly affected by simulated altitude and oxygen volume fraction,
but the effect of simulated altitude was of larger magnitude than the effect of oxygen volume fraction.
2009 Elsevier Masson SAS. All rights reserved.
1. Introduction
The development of unmanned aerial vehicles (UAV) has become an important area of research in the elds of aeronautics and
astronautics due to the numerous potential applications in which
they can be used: meteorological studies, crop dusting, military
intelligence operations, homeland security support, police surveillance, rescue operations, etc. [2,20]. UAVs can be used for long
periods of time because they are not restricted to the physiological
limitations of humans. Despite the potential advantages and applications, current UAV technologies exhibit higher life-cycle costs
than their manned counterparts [20]. The higher operating costs of
UAVs are related to replacement of engine and maintenance costs
due to prolonged operation (attrition), high power consumption of
specialized on-board equipment, and costs related to the infrastructure and personnel to keep them running [2].
The ideal UAV engine should be reliable, light-weight, fuelecient, low cooling/form drag, and multi-fuel capable. Although
the spark-ignited engines, which require high-octane fuels such as
aviation gasoline (Avgas) and methanol, have been the predominant choice among light aircraft, there is a growing trend to incorporate diesel engines in UAVs [19]. This movement has mainly
been forced by the reduced availability of Avgas, but is also related
to the search of higher reliability, better fuel eciency and lower
maintenance costs that can be obtained with diesel engines [19].
The implementation of heavy fuel requirements and standardization of fuel utilization among military vehicles have also accelerated the introduction of diesel fuel engines among UAVs [8,19].
Some diesel engines for aircraft applications have been certied for
operation and are already available in the market. Among these engines are the Wilksch WAM-12, the SMA SR-305, and the Thielert
TAE-125, but others, like the Delta Hawk, the Zoche ZO-01A and
the Airship A-Tech 100, are already in demonstration stage [19].
Even hybrid dieselelectric systems, like the Sci-Zone JT-2XL, are
being considered, which are promising to reduce fuel consumption
and increase engine durability [20].
Diesel engines also have the advantage that, unlike their gasoline counterparts, turbocharging is not knock-limited [8]. This
means that the power output can be kept constant at high altitudes by using much higher turbocharging boost pressures [8].
The turbochargers compensate for the decreased air density at
high altitudes, but have the disadvantage that the power output
is reduced at lower altitudes [19]. The use of turbochargers also
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P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
Table 1
Specications of diesel engine.
Parameters
Unit L70EE-DE
Type
Cooling system
Combustion system
Starting system
Bore stroke
Displacement
Output
Continuous
Maximum
Rated engine speed
Compression ratio
Fuel
Fuel injection
system
Fuel injection
Fuel injection
Fuel injection
Governor
mm
L
kW
kW
rpm
pump
timing deg
nozzle
pressure MPa
Table 2
Air properties according to the international standard atmosphere [24].
Altitude (m)
Temperature (K)
Pressure (MPa)
0
2600
5200
288.15
271.26
254.38
0.101
0.074
0.050
4686
2274*
975*
CF =
P std
Pm P v
Tm
1/2
T std
(1)
where P std and T std are the pressure and temperature at the chosen standard conditions, P m and T m are the measured pressure
and temperature at which the tests were performed and P v is the
measured water vapor partial pressure at the test conditions [10].
Table 2 shows the values for the temperature, pressure and air
density as a function of altitude for the International Standard Atmosphere [24]. If one neglects the correction due to water vapor
(which is low compared to the total pressure), it can be seen that
the power output decreases by 50% (0.05/0.10) at 5200 m, while
the gain in power due to the temperature reduction (increase in
density) is only about 6% [(288.15/254.38)0.5 ]. Thus, the effect of
pressure outweighs the effect of temperature.
The oxygen concentration was increased by injecting pure oxygen from gas bottles to the air intake system of the engine. The
effects of oxygen enrichment on engine performance were studied
using a Central Composite Design (CCD) with a total of 30 runs
(including replicates) with fuel injection timing, engine load, simulated altitude and oxygen volume fraction as variable factors. The
levels considered for each variable factor are shown in Table 3.
3. Results and discussions
The parameters to evaluate engine performance were: power
output, brake-specic fuel consumption, fuel conversion eciency
P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
85
Table 3
Levels for the central composite experimental design to study oxygen enrichment
at simulated altitude.
Table 4
Response surface regression for power output vs. fuel injection timing, load, altitude
and oxygen volume fraction.
Operational factors
Levels
Term
Coecients
Standard error
p-value
10.7 bTDC
8.4 bTDC
7.6 bTDC
0.11 MPa (25% max. load)
0.22 MPa (50% max. load)
0.33 MPa (75% max. load)
0.098 MPa (ground)
0.074 MPa (2600 m)
0.050 MPa (5200 m)
21.0% vol
22.0% vol
23.0% vol
Constant
FIT
MEP
ALT
O2
FITxFIT
O2xO2
FITxMEP
FITxALT
FITxO2
MEPxALT
MEPxO2
ALTxO2
1.17797
0.00104
0.61824
0.03861
0.00064
0.00203
0.01211
0.00058
0.00134
0.00070
0.03956
0.00110
0.00009
0.006924
0.001749
0.007805
0.00777
0.001702
0.008827
0.006269
0.001777
0.001858
0.001513
0.007805
0.001766
0.001848
0.000
0.559
0.000
0.000
0.712
0.821
0.068
0.749
0.481
0.647
0.000
0.540
0.961
Note: Engine speed was kept constant at 2100 RPM for all the experiments.
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P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
AFRstoich =
X O2
MW N2 )]
(1 + b4 ) [MW O2 + ( 1X O2
(12.011 + b)
(2)
Table 5
Response surface regression for brake-specic fuel consumption vs. fuel injection
timing, load, altitude and oxygen volume fraction.
Term
Coecients
Standard error
p-value
Constant
FIT
MEP
ALT
O2
FITxFIT
O2xO2
FITxMEP
FITxALT
FITxO2
MEPxALT
MEPxO2
ALTxO2
168.723
6.993
218.129
63.763
20.343
207.320
2.324
6.869
17.471
9.880
85.505
0.529
31.944
22.229
5.614
25.056
24.945
5.465
28.339
20.125
5.706
5.966
4.857
25.056
5.668
5.932
0.000
0.228
0.000
0.019
0.001
0.000
0.909
0.243
0.009
0.056
0.003
0.927
0.000
the magnitude of their effects were the engine load and the fuel
injection timing. The main effects plots in Fig. 3 indicate a minimum in BSCF at the middle level of the design, which seems to be
driven by a reduction in BSFC of 55% at the middle fuel injection
timing (8.4 bTDC). Response surfaces in Fig. 4 provide more evidence in this respect, where a minimum curvature was observed at
the middle injection timing that was of the same order of magnitude of the effect of engine load (compare coecients in Table 5).
The analysis of BSFC response surfaces also indicated that the
use of oxygen-enriched air (22% O2 ) prevented the deterioration in
BSFC (and actually improved it) when simulated altitude increased,
which did not occur with standard air (21% O2 ). Oxygen-enriched
air also prevented deterioration of BSFC at high altitudes during
operation at low-to-medium loads, typical of cruise ight. Overall,
BSFC was reduced by about 40% when using oxygen-enriched air
(22% O2 ) as compared to standard air (21% O2 ), which was one of
the effects to demonstrate in this study.
The increase in BSFC using standard air is consistent with
results reported in the literature. Laforgia reported a linear increase in BSFC with decreasing atmospheric pressure (as altitude
increased) for a turbocharged diesel engine [12]. He reported an
P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
87
Fig. 3. Main effects plots for brake-specic fuel consumption (2100 RPM).
Fig. 4. Response surface plots for brake-specic fuel consumption (2100 RPM).
Table 6
Response surface regression for fuel conversion eciency vs. fuel injection timing,
load, altitude and oxygen volume fraction.
Term
Coecients
Standard error
p-value
Constant
FIT
MEP
ALT
O2
FITxFIT
O2xO2
FITxMEP
FITxALT
FITxO2
MEPxALT
MEPxO2
ALTxO2
0.228163
0.000380
0.087187
0.020071
0.002592
0.002920
0.004241
0.001189
0.003556
0.001676
0.024472
0.001402
0.007004
0.005720
0.001445
0.006448
0.006419
0.001406
0.007292
0.005179
0.001468
0.001535
0.001250
0.006448
0.001459
0.001527
0.000
0.795
0.000
0.006
0.081
0.693
0.423
0.428
0.032
0.196
0.001
0.349
0.000
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P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
Fig. 5. Main effects plots for fuel conversion eciency (2100 RPM).
Fig. 6. Response surface plots for fuel conversion eciency (2100 RPM).
Table 7
Response surface regression for volumetric eciency vs. fuel injection timing, load,
altitude and oxygen volume fraction.
Term
Coecients
Standard error
p-value
Constant
FIT
MEP
ALT
O2
FITxFIT
O2xO2
FITxMEP
FITxALT
FITxO2
MEPxALT
MEPxO2
ALTxO2
0.717895
0.035901
0.008520
0.315787
0.014619
0.011994
0.019792
0.005202
0.030020
0.001423
0.016798
0.005985
0.011039
0.020830
0.011380
0.021260
0.020680
0.011440
0.029550
0.022250
0.012370
0.012330
0.010240
0.022310
0.012430
0.012430
0.000
0.004
0.692
0.000
0.212
0.688
0.382
0.677
0.022
0.891
0.458
0.634
0.382
P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
89
Although oxygen enrichment was not expected to improve volumetric eciency, it was of interest to determine the magnitude of the deterioration at high altitude. Table 7 indicates that
fuel injection timing and simulated altitude (and their interaction) were the statistically signicant factors in the model, but the
magnitude (coecient) of the effect of simulated altitude was 10
times higher than the effect of fuel injection timing. This is evident in the main effects plots in Fig. 7 and the surface response
plots in Fig. 8, which show that volumetric eciency dropped
from 100% to 35% when simulated altitude increased from 0 m
to 5200 m, which is a direct result of the restriction of the
mass air ow of air to the engine. As expected, oxygen enrichment did not affect the response of volumetric eciency in any
case.
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P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
Table 8
Response surface regression for peak cylinder pressure vs. fuel injection timing,
load, altitude and oxygen volume fraction.
Term
Coecients
Standard error
p-value
Constant
FIT
MEP
ALT
O2
FITxFIT
O2xO2
FITxMEP
FITxALT
FITxO2
MEPxALT
MEPxO2
ALTxO2
53.8965
1.8464
7.1286
12.0254
2.5885
1.1520
1.2453
0.7300
0.7408
0.1250
3.9147
0.3219
2.5824
0.3208
0.1984
0.3581
0.3639
0.2075
0.3987
0.3408
0.1754
0.2097
0.1752
0.3784
0.1761
0.2219
0.000
0.000
0.000
0.000
0.000
0.005
0.001
0.000
0.001
0.479
0.000
0.073
0.000
Table 8 shows that all the variable factors and most of the
interaction terms were statistically signicant. Fig. 9 shows that
the effects of simulated altitude and load are the most important,
while the effects of fuel injection timing and oxygen concentration
are modest.
The response surface plots presented in Fig. 10 indicate that
the effect of fuel injection timing and its interactions with the
other factors were not of importance, even though they were statistically signicant. The interaction between BMEP and altitude
showed an interesting dependence on oxygen volume fraction,
since oxygen enrichment attenuated the decrease in peak cylinder pressure that occurred at high altitudes. The higher the oxygen
volume fraction, the less the decrease in peak cylinder pressure
at xed load. In fact, by extrapolation of the model, it was estimated that no decrease in peak cylinder pressure with increasing
altitude would occur if oxygen volume fraction was 25% (at high
load). The response surface of peak cylinder pressure versus alti-
Fig. 9. Main effect plots for peak cylinder pressure (2100 RPM).
Fig. 10. Response surface plots for peak cylinder pressure (2100 RPM).
P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
Table 9
Response surface regression for peak combustion temperature vs. fuel injection timing, load, simulated altitude and oxygen volume fraction.
Term
Coecients
Standard error
p-value
Constant
FIT
MEP
ALT
O2
FITxFIT
O2xO2
FITxMEP
FITxALT
FITxO2
MEPxALT
MEPxO2
ALTxO2
1596.91
9.48
89.74
564.35
197.15
81.40
38.92
13.95
16.80
4.87
17.57
38.28
220.79
47.54
29.41
53.07
53.94
30.76
59.10
50.51
26.00
31.09
25.97
56.08
26.10
32.90
0.000
0.748
0.096
0.000
0.000
0.174
0.444
0.594
0.591
0.852
0.755
0.148
0.000
tude and oxygen volume fraction also showed that oxygen enrichment helped to increase peak cylinder pressures, especially at high
altitudes.
3.2.2. Peak combustion temperature
Oxygen-enriched diesel combustion occurs at higher temperatures than combustion with standard air, due to the shortening
of the ignition delay of the fuel-air mixture and the acceleration
of combustion rates [16]. Peak combustion temperatures must be
kept in control in order to avoid an increase in NOx emissions,
which are of concern in diesel engines. Table 9 indicates that peak
combustion temperatures were signicantly affected only by simulated altitude and oxygen volume fraction (and their interaction
term). From the coecients, it was observed that the effect of simulated altitude was of larger magnitude than the effect of oxygen
volume fraction.
Fig. 11 shows the large effect of simulated altitude to increase
combustion temperature, in contrast with the modest increase observed with oxygen enrichment. This is due to the increase of
the equivalence ratio that occurs when the mass air ow is restricted with the throttle valve in the air intake. The response
surface plots (Fig. 12) make clear the inuence of simulated altitude on peak combustion temperature. In reference to the effects
of oxygen enrichment, the response surface versus oxygen volume
fraction and simulated altitude as factors shows that increasing the
oxygen concentration at high altitude further increases combustion
temperatures, an effect that is not observed at ground level intake
91
Fig. 11. Main effect plots for peak combustion temperature (2100 RPM).
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P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
Fig. 12. Response surface plots for peak combustion temperature (2100 RPM).
Table 10
Response surface regression for maximum rate of heat release vs. fuel injection timing, load, simulated altitude and oxygen volume fraction.
Term
Coecients
Standard error
p-value
Constant
FIT
MEP
ALT
O2
FITxFIT
O2xO2
FITxMEP
FITxALT
FITxO2
MEPxALT
MEPxO2
ALTxO2
0.040694
0.003401
0.015144
0.007703
0.003745
0.001548
0.001356
0.001617
0.001028
0.000842
0.010626
0.001055
0.004455
0.000895
0.000554
0.000999
0.001016
0.000579
0.001113
0.000951
0.000490
0.000585
0.000489
0.001056
0.000491
0.000619
0.000
0.000
0.000
0.000
0.000
0.170
0.159
0.002
0.084
0.091
0.000
0.036
0.000
4. Conclusions
The use of oxygen enrichment on a diesel engine under simulated altitude conditions was studied using the response surface
methodology to determine the relationships between the variable
factors (fuel injection timing, engine load, simulated altitude, and
oxygen volume fraction) and parameters of engine performance,
such as power output, brake-specic fuel consumption and fuel
conversion eciency. The effect of the variable factors on peak
cylinder pressure, peak combustion temperature and maximum
rate of heat release was also assessed.
It was found that power output depended mainly on engine
load and was not improved by the use of oxygen-enriched air,
but it did not decrease signicantly for altitudes up to 2600 m,
which means that unmanned aircraft systems with ceiling below
this limit would not need turbocharging. Fuel injection timing was
Fig. 13. Main effect plots for maximum rate of heat release (2100 RPM).
P.L. Perez, A.L. Boehman / Aerospace Science and Technology 14 (2010) 8394
93
Fig. 14. Response surface plots for maximum rate of heat release (2100 RPM).
the most important factor to decrease brake-specic fuel consumption (BSFC) in 55% at the middle injection timing, while a more
modest effect was observed for oxygen enrichment, with a reduction of about 40% for an oxygen volume fraction of 22%. The use of
oxygen-enriched air prevented the deterioration in BSFC when increasing simulated altitude, which did not occur with standard air.
A similar effect was observed on fuel conversion eciency when
using oxygen-enriched air.
Oxygen enrichment was also effective to attenuate the decrease in peak cylinder pressure that occurred at high altitudes.
The higher the oxygen volume fraction, the lesser the decrease
in peak cylinder pressure at xed load. Peak combustion temperatures were signicantly affected only by simulated altitude and
oxygen volume fraction, but the effect of simulated altitude was of
larger magnitude than the effect of oxygen volume fraction. Engine
load and fuel injection timing were not signicant to combustion
temperature in these experiments.
In order to extract the maximum energy from fuel combustion,
fuel injection timing should not be retarded to less than 8.4 CA
bTDC and load should be at least 0.22 MPa (50%). When the simulated altitude increased to 5200 m, the maximum ROHR decreased
due to the lack of enough oxygen for complete combustion. The
slope of the increase in maximum ROHR with increasing altitude
was steeper as the oxygen concentration increased, which was consistent with the increase in peak cylinder pressure and combustion
temperatures.
Acknowledgements
This work was funded by eVionyx, Inc. and the Defense Advanced Research Projects Agency (DARPA) through the subcontract
OSP # 109298. The authors also wish to thank Dr. Sadeg Faris of
Reveo/eVionyx and Dr. William Coblentz of DARPA for their input
and technical support during this project.
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