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SERVICE NOTES

Confidential

TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG
Corporation.

2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the
customers maintenance service of LEF-12.

3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this
Service Note to be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland
DG Corporation.

5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Copyright

2013 ROLAND DG CORPORATION


70174-14

Contents
1 Structure & Spare Parts
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9

COVERS................................................................................................................................................ 1-1
FRAME & X-axis.................................................................................................................................... 1-3
Y-axis & Z-axis .................................................................................................................................... 1-5
HEAD CARRIADGE ............................................................................................................................. 1-6
WIPER SYSTEM .................................................................................................................................. 1-11
CHASSIS .............................................................................................................................................. 1-12
PUMP SYSTEM ................................................................................................................................... 1-14
INK SYATEM...................................................................................................................................... 1-16
ACCESSORIES.................................................................................................................................... 1-18

2 Electrical Section
2-1
2-2
2-3
2-4
2-5
2-6

WIRING MAP......................................................................................................................................... 2-1


MAIN BOARD....................................................................................................................................... 2-3
SERVO BOARD ................................................................................................................................... 2-14
SUB BOARD......................................................................................................................................... 2-20
INK SYSTEM BOARD .......................................................................................................................... 2-29
MAINTENANCE PARTS LIST .............................................................................................................. 2-31

3 Replacement of Main Parts


3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20

HEAD REPLACEMENT ........................................................................................................................ 3-4


WIPER REPLACEMENT ...................................................................................................................... 3-11
CAP TOP REPLACEMENT ................................................................................................................... 3-13
CARRIAGE MOTOR REPLACEMENT ................................................................................................. 3-18
PUMP REPLACEMENT ........................................................................................................................ 3-24
CIRCULATING PUMP REPLACEMENT ............................................................................................... 3-30
INK TUBE REPLACEMENT .................................................................................................................. 3-35
RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT ...................................... 3-44
BOARDS REPLACEMENT ................................................................................................................... 3-54
BATTERY REPLACEMENT................................................................................................................... 3-67
CARRIAGE BELT REPLACEMENT ..................................................................................................... 3-70
ENCODER SCALE REPLACEMENT ................................................................................................... 3-77
ENCODER BOARD REPLACEMENT .................................................................................................. 3-80
UV LAMP REPLACEMENT .................................................................................................................. 3-87
INK DAMPER REPLACEMENT.............................................................................................................. 3-93
LASER POINTER REPLACEMENT ...................................................................................................... 3-97
HEAD GAP SENSOR REPLACEMENT ............................................................................................... 3-100
FEED MOTOR REPLACEMENT ......................................................................................................... 3-103
FEED BELT REPLACEMENT ............................................................................................................... 3-107
TABLE UNIT REPLACEMENT ............................................................................................................... 3-117

4 Adjustment
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18

SERVICE MODE .................................................................................................................................. 4-2


HOW TO UPGRADE / INSTALL FIRMWARE......................................................................................... 4-12
HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER.............................................. 4-19
HEAD ALIGNMENT............................................................................................................................... 4-21
LIMIT POSITION & CUT DOWN POSITION INITIALIZE ..................................................................... 4-28
LINEAR ENCODER SETUP ................................................................................................................. 4-30
FLUSHING POSITION ADJUSTMENT................................................................................................... 4-32
BELT TENSION ADJUSTMENT ........................................................................................................... 4-34
BELT POSITION ADJUSTMENT........................................................................................................... 4-37
UV LAMP CHECK ................................................................................................................................. 4-43
LASER POINTER POSITION ADJUSTMENT........................................................................................ 4-45
PRINT AREA ADJUSTMENT................................................................................................................... 4-47
TABLE HEIGHT ADJUSTMENT ............................................................................................................. 4-50
HEAD HEIGHT ADJUSTMENT ............................................................................................................. 4-55
UV LAMP HEIGHT ADJUSTMENT ........................................................................................................ 4-61
HEAD GAP SENSOR POSITION ADJUSTMENT ................................................................................. 4-67
GREASE UP MAINTENANCE ............................................................................................................... 4-72
FRONT COVER SENSOR ADJUSTMENT..............................................................................................4-76

5 Supplemental Information
5-1
5-2

SPECIAL TOOLS ................................................................................................................................. 5-1


SENSOR MAP....................................................................................................................................... 5-3

6 Troubleshooting
6-1
6-2
6-3
6-4
6-5
6-6

WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ... 6-1
PARTICULAR COLOR IS NOT PRINTED AT ALL ................................................................................ 6-2
SHIFTING IN PRINTING / MEDIA MISALIGNMENT ............................................................................ 6-3
INK DROPS ON THE MEDIA ............................................................................................................... 6-4
VERTICAL BANDING............................................................................................................................ 6-4
MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE
PRINTER UNUSED FOR A LONG TIME................................................................................................................ 6-4
6-7 WHITE/GLOSS INK HAIRLINE ............................................................................................................ 6-5
6-8 TABLE HEIGHT ERROR ...................................................................................................................... 6-5
6-9 MOTOR ERROR................................................................................................................................... 6-5
6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)........................................ 6-6
6-11 ERROR MESSAGE............................................................................................................................... 6-6
6-12 SERVICE CALL..................................................................................................................................... 6-7

7 Service Activities
7-1
7-2
7-3

INSTALLATION CHECK LIST .............................................................................................................. 7-1


MAINTENANCE CHECK LIST.............................................................................................................. 7-13
SPECIFICATIONS................................................................................................................................. 7-14

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Revision Record

Revision
No.

Date

Description of changes

Approval

Issured

2011.9.29

First Edition

Sawamura

Misako

2011.10.28

1-4 HEAD CARRIAGE, 1-6 CHASSIS, 3-6 CIRCULATING PUMP,


3-7 INK TUBE, 3-8 RIBBON CABLE, 3-14 UV LAMP,
4-9 BELT POSITION ADJUSTMENT,
4-15 UV LAMP HEIGHT ADJUSTMENT,
4-17 GREASE UP MAINTENANCE,
7-2 MAINTENANCE CHECK LIST ---Revised

Sawamura Umemoto

2011.11.15

3-4 CARRIAGE MOTOR, 3-5 PUMP,


3-9 SERVO BOARD ---Revised

Sawamura Umemoto

2011.12.7

1-4 HEAD CARRIAGE, 3-6 CIRCULATING PUMP,


3-7 INK TUBE, 3-8 RIBBON CABLE,
4-9 BELT POSITION ADJUSTMENT,
4-18 FRONT COVER SENSOR ADJUSTMENT ---Revised

Sawamura Umemoto

2011.12.27

1-2 FRAME & X-axis Parts name has been revised.

2012.3.1

1-8 INK SYSTEM Parts has been revised.

Sawamura Matsushita

2012.5.10

1-6 CHASSISParts has been revised.

Sawamura Umemoto

2012.6.25

1-1 COVER Parts has been revised.


4-1 SERVICE MODE has been revised.

Sawamura

Yuko

2012.7.10

3 Replacement of Main Parts


4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE
has been revised.

Sawamura

Yuko

2012.9.21

1-1 COVER Parts has been revised.

Sawamura

Yuko

10

2012.10.31

1-7 Pump System, 1-9 ACCESSORIES, 4-1 SERVICE MODE


has been revised.

Sawamura

Yuko

11

2012.12.17

1-4 HEAD CARRIAGE, 1-8 INK SYSTEM


3-18 FEED MOTOR REPLACEMENT 4-1 SERVICE MODE have been
revised.

Onoda

Yuko

12

2013.1.23

1-2 FRAME & X-axis Parts name has been revised.

Onoda

Yuko

13

2013.2.13

6-12 SERVICE CALL, 7-1 INSTALLATION CHECK LIST,


7-2 MAINTENANCE CHECK LIST have been revised.

Onoda

Wakana

14

2013.3.1

1-8 INK SYSTEM Parts has been revised.

Onoda

Yuko

Sawamura

Misako

To Ensure Safe Work


About

and

Notices.

Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols


The
symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means anger of electrocution

The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.

The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is inadicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.

In addition to the
shown below is also used.

and

Tips and advise before the adjustment.

symbols, the symbol

About the Labels Affixed to the Unit


These labels are affixed to the body of this product.
The following figure describes the location.

Caution: Ultraviolet Light


Never look directly from up close for a
prolonged period.
Caution: Pinching Hazard
Be careful not to allow the
fingers to become pinched
when closing covers.

Flammable
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a
wellventilated area.
Caution: High Temperature
It becomes hot. Exercise cautionto avoid
fire or burns.

1-1

32

34

S7
21

26

S7

S20

34

S7

19

34

18

S7
5

11

S7

31

18

S6

S1

S16
1

S5

S5

23
35

S5 24

S5

S6

13

S5

22

S10
S3
S5

12

S4
25

S18

S9

S5

10

S18

S4

15

S2
S13

8
S11 20 S12

36

41

S1

S11
S11

S19
38

1
S16

S9

40 S14
39

S12 S15

S7
S2 6
S13

34

37

S6

30

S9

S18

S6

16

22
S18

42

14

S8

S6

33

S4

S17

43

S4

17

S5

S4

S6

S4

28
27

29

S4

1-1 COVER

1 Structure & Spare Parts

1-1 COVER
PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

qt

Parts No.

11879107

ABSORBER TK-12

S1 31029802AS

BUSH SET,ROLL 3*3.5 3C 100PCS.

W701745050

ASSY,PANEL BOARD LEF-12


1
ASSY,SPRING GAS JWX-30 Revised 7
Revised 9 2
ASSY,SPRING GAS JWX-30_01

S2 31029804AS

BUSH SET,ROLL 3*5.5 3C 100PCS.

S3 31029106

BUSH,SQUARE SB-6025

S4 31289105AS

CUPSCREW SET, M3*6 3CBC 100 PCS

19

ASSY,SPRING GAS 30N


BRACKET,B L GAS SPRING LEF-12
BRACKET,B R GAS SPRING LEF-12
CABLE-ASSY,F-COVER SW LEF-12
CABLE-ASSY,JUNC PANEL LEF-12
CABLE-ASSY,M-COVER SW LEF-12
COVER,FRONT UNDER LEF-12
COVER,I/S LEF-12
COVER,INK CARTRIDGE LEF-12
COVER,PANEL BACK LEF-12
COVER,PANEL CABLE LEF-12
COVER,PANEL LEF-12
COVER,SIDE L LEF-12
COVER,SIDE R LEF-12
COVER,TOP R LEF-12
CUSHION,TM-96-6
FRAME,FRONT COVER LEF-12
FRAME,PANEL LEF-12

1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1

S5
S6
S7
S8
S9
S10
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20

CUPSCREW SET,M3*4 NI 100 PCS.


CUPSCREW SET,M3*6 NI 50 PCS.
NUT SET,HEXAGON M4 NI 100PCS
PLAPOINT,FE4*6 WH
SADDLE SET,LOCKING WIRE LES-1010 20P
CLAMP SET,PUSH MOUNT RT30SSF5 20P
SADDLE,LOCKING WIRE LWS-0711Z 20P
SCREW SET,BINDING M2.3*8 3CBC 100PCS
SCREW SET,CAP M3*12 BC+PW 20 PCS.
SCREW SET,CAP M3*6 3CBC 20 PCS
SCREW SET,CAP M3*6 NI+PW 20 PCS
SCREW SET,CAP M3*8 NI 50 PCS.
SCREW SET,CAP M4*8 3CBC+PW 20PCS
SCREW SET,FLAT M3*6 3CBC 100 PCS
SCREW SET,UREA M3*20 N-1 WH 50PCS
SCREW,PAN 5*10 3C

22
19
15
1
3
1
7
4
4
2
2
2
4
8
1
2

21 1000008299

HANDLE,UNFA-125-BK

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

HINGE,TH-TM-114
2
KEY TOP,CLEAR GX-24
3
KEY TOP,WHITE GX-24
11
LABEL, REFLECTION XC-540#LA1041 1
LABEL,CAUTION LEF-12#LA1287
1
LABEL,FLASH-LIGHTING NO.E-582
1
LABEL,MARK ECO#LA1014
1
LABEL,READ MANUAL #LA637
1
LABEL,UV LED LEC-300#LA1099
1
PLATE,COVER F LEF-12
1
PLATE,COVER UNDER LEF-12
1
PLATE,DUCT CLOSE LEC-300
1
PLATE,NUT COVER F LEF-12
4
SHEET,LCD VP-540
1
SHEET,PANEL LEF-12
1
SHIELD,UV PAD I/C LEF-12
1
SPRING,HEAD ADJUST 500 FJ-540
1
STAY,ADJST SW LEF-12
1
STAY,COVER SW LEF-12
1
SUPPORT,FRAME R LEF-12
1
COVER,RAIL B LEF-12 SV
1
PLATE,RAIL COVER B LEF-12
1

6700819030
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

6700819060
1000008269
1000008270
1000008330
1000008344
1000008331
1000008267
1000008241
1000008284
1000008260
1000008688
1000008261
1000008264
1000008263
1000008265
12239406
1000008271
1000008259
1000002384
22495102
22495101
1000004160
1000008689
31279121
1000003489
22535444
1000005297
1000008308
1000008309
1000005225
1000008268
1000003029
1000008312
1000008290
22175520
1000008274
1000008273
1000008266
1000008919
1000008920

31289109AS
31289102AS
31109802
31139103
31409702
31329501AS
31409801AS
31019149
31049155AS
31049105AS
31049154AS
31049170AS
31049169AS
31169103AS
31179908AS
3000000025

Parts Name

* qt. indicates the number of parts that is described in the figure.

1-2

qt

1-2 FRAME & X-axis


S9

S9
12

13
S18

35
S16

S18

S19 18

S18

S3

S28
33

63

S18

S4

62

23

S9

S4

21

36

S12
S9

17

15

25

24

28

S14 S7
S6

61
S7

S4

S5

S16
47
S26
S25
2

S20

45
S13

53
S9

27

37

26
S28
S13
S10

6
42

57
S9

S11
S24

48
S10
S22

51
S8

S21

31

S29

39

51
54

S9

S3

S26
S24

60
S9 S21
40
7
38

29

S26

20

S1

S4
2 22
S13

S9

34
10
S31 59
16
S8

56

S26

S10
14
58
4

S2

Revised 12

S8

52

11

30

S18 S2

S17

S2

S5

S17

1-3

S32

44

S15

S11

11

S9

49

S16

S21 S26
43
S23
32
8
50 46

S8
S30

S15

41

S3 S10
S27

S26 S5

S7
S18

S27

19
55

1-2 FRAME & X-axis


Parts List -Main PartsParts No.

Parts Name

qt.

Parts No.

Parts Name

qt.

1 W701745030

ASSY,INK JUNCTION BOARD LEF-12

50 22185101

SLIDER,LOCK CJ-70

2 6700469030

ASSY,PULLEY VP-540

51 1000008621

SPACER,Z LEVEL SENSOR LEF-12

3 6701409030

ASSY,SCAN MOTOR LEF-12

52 22175134

SPRING,A CJ-70

4 W701745040

ASSY,SENS JUNCTION BOARD LEF-12

53 22175122

SPRING,BACK UP PNC-960

5 11869103

BALL,4MM

54 1000008307

SPRING,BACK UP Z SENSOR LEF-12

6 1000008288

BELT,50S2M922LW-C

55 22175157

SPRING,C P-ROLLER CM-500

7 31029812

BUSH SET,ROLL 3*5.5 3C 100PCS.

56 1000008283

STAY,ADJUST SENSOR R LEF-12

8 1000008329

CABLE-ASSY,PRINT ORG SENS LEF-12

57 1000008286

STAY,COVER CARTRIDGE LEF-12

9 1000008341

CABLE-ASSY,SCAN MTR LEF-12

58 1000008285

COVER,SENS JUNCTION BOARD LEF-12

10 1000008325

CABLE-ASSY,Z HEIGHT SENS LEF-12

59 1000008277

STAY,Z SENSOR LEF-12

11 1000008359

CABLE-CARD,21P1 1100L BB HIGH-V

60 22135441

STOPPER,LINEAR SCALE FJ-540

12 1000008358

CABLE-CARD,29P1 600L BB HIGH-V

61 1000008687

SUPPORT,HOLDER CABLE LEF-12

13 1000008357

CABLE-CARD,36P1 1700L BB HIGH-V

62 1000008296

TUBE,INK BK 2.2FAI LINK7 LEF-12

14 21365103

CASE,LOCK CJ-70

63 1000008585

WASHER,PA6 3.4*10*0.8 LEF-12

15 1000008275

COVER,MIST R LEF-12

16

1000008281
1000010253

COVER,Z SENSOR LEF-12


COVER,Z SENSOR LEF-12

Revised 4

Revised 12

*Revised 12 : Refer to the service information LEF12-013

Parts List -Supplemental PartsParts Name

qt.

17 1000007789

FAN,9BAM24HA2+CN

S1 31029802AS

Parts No.

BUSH SET,ROLL 3*3.5 3C 100PCS.

18 1000008292

FILTER(M),MIST REAR LEF-12

S2 31029101

BUSH,NB-19

19 1000008258

FLANGE,MOTOR SCAN LEF-12

S3 31029901

BUSH,SQUARE SB-4025

20 1000008235

FRAME,MIDDLE LEF-12

S4 31029106

BUSH,SQUARE SB-6025

21 1000008254

FRAME,SUPPORT RAIL LEF-12

S5 31329501AS

CLAMP SET,PUSH MOUNT RT30SSF5 20P

22 1000001905

GEAR,H187S20(B8)

S6 3000000033

CLAMP,WIRE PLESS RFC-45VO

23 1000006514

GUIDE,TUBE 10 VS-640

11

S7 3000000030

CLAMP,WIRE PRESS RFC-33V0

24 1000008300

HOLDER,CABLE F LEF-12

S8 31289105AS

CUPSCREW SET, M3*6 3CBC 100 PCS

25 1000008295

HOLDER,CABLE LEF-12

S9 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

26

26 1000001555

HOLDER,IDLE PULLEY XC-540

S10 31289102AS

CUPSCREW SET,M3*6 NI 50 PCS.

11

27 21655131

HOLDER,LINEAR SCALE CJ-70

S11 31129102

PIPE SET,POLYCA 4*8*10 20PCS

28 1000008276

HOLDER,MIST R LEF-12

S12 31139103

PLAPOINT,FE4*6 WH

29 1000004914

LABEL,SET INK LEC-300#LA1071

S13 31149704AS

RING SET,E-RING ETW-6 SUS 100 PCS

30 1000004913

LABEL,USE UV LEC-300#LA1070

S14 31299102AS

RIVET SET,NYLON P2655B 20 PCS.

31 1000008294

L-BEARING,SSR15XW2GE+840L

S15 31159902AS

RIVET SET,NYLON P3055W 20 PCS.

32 1000008257

LOCK,STAY LEF-12

S16 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

33 1000003151

PAD,GUIDE TUBE VP-540

S17 31409811AS

SADDLE SET,LOCKING WIRE LWS-1211Z 20P

34 15229705

PHOTO INTERRUPTER GP1A71A1

S18 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20P

15

35 1000008255

PLATE,GUIDE TUBE LEF-12

S19 31019124

SCREW SET,BINDING M3*35 NI 50 PCS

36 1000008306

PLATE,HOLDER CABLE LEF-12

S20 31049155AS

SCREW SET,CAP M3*12 BC+PW 20 PCS.

37 22055316

PLATE,LINEAR SCALE CJ-70

S21 31049171AS

SCREW SET,CAP M3*12 NI 50 PCS.

38 1000008280

PLATE,SHUTTER Z SENSOR LEF-12

S22 31049170AS

SCREW SET,CAP M3*8 NI 50 PCS.

39 1000008279

PLATE,Z LEVEL LEF-12

S23 31049173AS

SCREW SET,CAP M4*10 NI 50 PCS.

40 1000008278

PLATE,Z LEVEL STAY LEF-12

S24 31049174AS

SCREW SET,CAP M4*15 NI 20 PCS.

41 1000008253

RAIL,GUIDE LEF-12

S25 31049137AS

SCREW SET,CAP M4*25 3CBC 20 PCS

42 1000008252

RAIL,LINEAR SCALE LEF-12

S26 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

15

43 1000006689

SENSOR-INTERRUPTER,EE-SX4009-P1

S27 3000000172

SCREW SET,CAP M4*8 NI WSH4*9*0.8 20P

44 1000001480

SHAFT,DRIVE PULLEY XC-540

S28 31169103AS

SCREW SET,FLAT M3*6 3CBC 100 PCS

45 1000001479

SHAFT,IDLE PULLEY XC-540

S29 31239103AS

SCREW SET,W-SEMS M3*8 NI+PW 50 PCS

46 22295117

SHAFT,LOCK CJ-70

S30 31239125AS

SCREW SET,W-SEMS M3*8 SUS 50 PCS.

47 1000003089

SHEET,FRAME SUPPORT RAIL VP-540

S31 31179106

SCREW,JACK UP SP-540V

48 1000008293

SHEET,LINEAR SCALE LEF-12

S32 31289111AS

CUPSCREW SET, M4*6 NI 100 PCS.

49 1000008584

SHEILD,SCAN MOTOR LEF-12

* qt. indicates the number of parts that is described in the figure.

1-4

S18

22

15

1-5

24

S14

S12

26

S13

18

28

29

S6

19

25

20

14

21

S7

S14

26
30

17

S16

S15

S5

S4

S5

S7

9
S11

10

S18

S2

S18

S11

27

S13

16

S9

12

11

23
24

S1

24

25

S10

S13

S3

S8

S17

S18

13

S11
S18

1-3 Y-axis & Z-axis

1-3 Y-axis & Z-axis


PARTS LIST -Main PartsParts No.

Parts Name

PARTS LIST -Supplemental Partsqt.

Parts No.

Parts Name

qt.

1 1000009089 ASSY,BASE UNIT SUB 2 LEF-12

S1 31029802AS BUSH SET,ROLL 3*3.5 3C 100PCS.

2 6701740370 ASSY,TABLE UNIT SUB 3 LEF-12

S2 31029101

3 22845196

BASE,TENTION TS-30

S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

4 11929121

BELT,1040P2M6-530

BUSH,NB-19

S4 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P

5 1000008349 CABLE-ASSY, JUNC Z SENS LEF-12

S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

6 1000008350 CABLE-ASSY, JUNC-ROTARY-A LEF-12

S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

7 1000008346 CABLE-ASSY,FEED MTR LEF-12

S7 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

8 1000008347 CABLE-ASSY,FEED ORG SENS LEF-12

S8 31109601

9 1000008348 CABLE-ASSY,JUNC Z MTR LEF-12

S9 31159902AS RIVET SET,NYLON P3055W 20 PCS.

10 1000008579 COVER,D-SUB J-DCES JST

S10 31409702

11 1000008234 COVER,ROTARY JOINT LEF-12

S11 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

12 1000008232 COVER,TABLE BASE A LEF-12

S12 31049105AS SCREW SET,CAP M3*6 3CBC 20 PCS

NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

SADDLE SET,LOCKING WIRE LES-1010 20P

13 1000008233 COVER,TABLE BASE B LEF-12

S13 31049154AS SCREW SET,CAP M3*6 NI+PW 20 PCS

14 1000001790 COVER,TKP0130-2B-R18-L23

S14 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.

15 1000008231 COVER,Y DRIVE LEF-12

S15 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

16 1000008287 COVER,Y MOTOR CABLE LEF-12

S16 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS

17 12569532

DAMPER DM-4025A

S17 1000008580 SCREW,D-SUB DDK 17L-003C3

18 21685141

GEAR,DRIVE-1 EGX-20

S18 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS

19 21685142

GEAR,DRIVE-2 EGX-20

20 1000002079 HOLDER,BELT MDX-40

21 1000005506 MOTOR,103-591-0621

22 1000008310 PLATE,TABLE LEF-12

23 21975143

PULLEY,T22P2S10B10

24 11889107

R-BEARING,D10S6(B3FL)

25 11519107

RING,O P4

* qt. indicates the number of parts that is described in the figure.

26 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1

27 22175308

SPRING,BELT TENSION EGX-20

28 22175306

SPRING,GEAR EGX-20

29 1000008230 STAY,BELT LEF-12

30 1000008620 STAY,Z ORIGIN SENS LEF-12

1-6

1-4 HEAD CARRIADGE (ZAI0160 and below)


*Refer to Service Information LEF12-003, LEF12-004.

18
S19

S10

51

49

S4

S4
26
9

16

10

2
28
4
29
3

2
28

29

29

36

S9

3
29
6

44
48

S4
5

S4

15

53

13

14
35
1

40

S3

S4

Revised 1

12

47
S4

45

S14

S7

S17

S4

23
50

43

38

S6

S12

27

S4

21
S21

17

S11

52

31

S8

S15
S10

22

S4

34

10
36 S20

S20

Revised 3

42

33

46

S2

39

S4
30

S4

S13

S5

32

S4

24

11

20

S4

S5
24

S16
S5

S15
S18

37

25
41

S1

1-7

19

1-4 HEAD CARRIADGE (ZAI0160 and below)


*Refer to Service Information LEF12-003, LEF12-004.

PARTS LIST -Main Parts-

PARTS LIST -Main Parts-

Parts No.

Parts Name

qt.

21905166

ADAPTER,HEAD FJ-540

42 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540

Parts No.

Parts Name

qt.
1

11909133

ADAPTER,SCREW 2FAI FJ-50

43 1000000417 STAY,ENCORDER SENSOR SP-540V

11909167

ADAPTER,SCREW 3FAI FJ-540

44 1000008591 STAY,HOLDER CARRIAGE LEF-12

1000001589

ADAPTER,TUBE 2-3FAI XC-540

45 1000008246 STAY,LAMP LEF-12

1000002201

ASSY,HEAD INKJET SOL XC-540

46 1000008248 STAY,LASER POINTER LEF-12

6085393800

ASSY,INK DAMPER L 3FAI 4 SJ-1000

47 1000008592 STAY,MIST LEF-12

6701681100

ASSY,LINEAR ENCODER BOARD BN-20

48 1000002643 SUPPORT,DAMPER VP-540

W701745060

ASSY,PRINT CARRIAGE BOARD LEF-12

49 1000008296 TUBE,INK BK 2.2FAI LINK7 LEF-12

1000008754

ASSY,TUBING BK 2.2FAI 300MM LEJ-640

50 1000008585 WASHER,PA6 3.4*10*0.8 LEF-12

3000000181

(TUBE,INK BK 2.2FAI (100m))

Revised 11

51

(TUBE,INK BK 2.2FAI (10m))


10

1000006439

ASSY,TUBING 3*350MM BK LEC-330

3000000113

TUBE,INK BK 3FAI

TUBE,SPIRAL SPP-08L 100M

1000009042 ADAPTER,LAMP LEF-12

*
1

53 1000009093 FILTER,FAN RX FIREFLY UV LAMP MINI 5 PCS. 1

12 1000008245

BASE,HOLDER CARRIAGE LEF-12

CABLE-ASSY,LAMP IF LEF-12

CABLE-ASSY,LAMP IF LEF-12_01

Revised 1

31258119
52

BASE,CARRIAGE AL LEF-12

13 1000009037

ASSY,SPIRAL TUBING 320MM FJ-540

11 1000008244

1000008342

22805487

Revised 1

*Refer to Service Information LEF12-006.

Revised 3

PARTS LIST -Supplemental Parts-

*Refer to Service Information LEF12-006.

Parts No.

Parts Name

qt.

SCREW SET,W-SEMS M3*4 C 100 PCS.

14 1000008343

CABLE-ASSY,L-ENCODER LEF-12

S1 31239119

15 23475206

CABLE-CARD 21P1 330L BB

S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

16 1000008311

CONNECTOR,TUBE VFY-206 BK

S3 31289116AS CUPSCREW SET,M3*14 NI 100 PCS.

17 22025646

COVER,BELT HOLDER EGX-600

S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

28

18 1000008305

COVER,CARRIAGE BOARD LEF-12

S5 31289102AS SCREW SET,W-SEMS M3*4 NI 50 PCS

19 1000008304

COVER,CARRIAGE LEF-12

S6 31139103

PLAPOINT,FE4*6 WH

20 1000002588

COVER,HEAD BOARD VP-540

S7 31659105

RUBBER,GROMMET MAKUTUKI MG-15

21 1000008025

FAN,109P0405M911

S8 31089117

SCREW SET,PAN 3*6 NI+PW 100 PCS.

22 1000001141

FILTER(E),TFT-102010N

S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

23 1000008291

FILTER,MIST CARRIAGE LEF-12

S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P

24 1000003076

GUIDE,CARRIAGE CAP VP-540

S11 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS

25 22135440

GUIDE,HEAD AL FJ-540

S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS

26 1000003293

GUIDE,TUBE TYPE3 VP-540

S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.

27 21655232

HOLDER,BELT EGX-600

S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

28 11659149

HOLDER,RING O 2FAI FJ-50

S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS

10

29 11659249

HOLDER,RING O 3FAI FJ-540

S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS

30 1000008247

HOLDER,SHEET MIST LEF-12

S17 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.

31 1000008297

LAMP,LED UV MIN

S18 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS

32 1000008298

LASER,E3Z-LT61-L

S19 31209118

33 21345105

LOCK,CJ-500

S20 3000000129 TAPE,AL 3M #425 19*55M

34 1000008590

PLATE,DAMPER LEF-12

S21 31049119

35 22055547

PLATE,GND FJ-540

Revised 1

36 1000006315

SHIELD,DAMPER LEC-330

37 1000008303

SHIELD,HEAD LEF-12

38 1000008302

SHIELD,HEAD REAR LEF-12

39 1000008301

SHIELD,HEAD SIDE LEF-12

40 22175520

SPRING,HEAD ADJUST 500 FJ-540

41 22175519

SPRING,HEAD PRESS 500 FJ-540

SPACER SET,WPCS-12S-4.0 20PCS

SCREW SET,CAP M3*4 NI 20PCS.

*Refer to Service Information LEF12-006.

* qt. indicates the number of parts that is described in the figure.

1-8

1-4 HEAD CARRIADGE (ZAI0161 and above)


*Refer to Service Information LEF12-003, LEF12-004.

18
S19

S10

51

49

S4
26

S20
16
9

S20

10

42
2
28
4
29
3

2
28

29

29

36

3
29
6

44
48

S4
5

S4
14

35
1

40
53

13

S8

S15

S10
S3

S4

34

15

Revised 3

8
S9

10
36 S20

S20

22

21

S4

S12

27

17

S4
31

12

47
S21

S4

45

S14

S6

S7

S17

38
S4

23
50

43

S11

52

Revised 1

S4

33

46

S2

39

S4
30

S4

S13

S5

32

S4

24

11

20

S4

S5
24

S16
S5

S15
S18

37

25
41

S1

1-9

19

1-4 HEAD CARRIADGE (ZAI0161 and above)


*Refer to Service Information LEF12-003, LEF12-004.

PARTS LIST -Main Parts-

PARTS LIST -Main Parts-

Parts No.

Parts Name

qt.

21905166

ADAPTER,HEAD FJ-540

42 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540

Parts No.

Parts Name

qt.
1

11909133

ADAPTER,SCREW 2FAI FJ-50

43 1000000417 STAY,ENCORDER SENSOR SP-540V

11909167

ADAPTER,SCREW 3FAI FJ-540

44 1000008591 STAY,HOLDER CARRIAGE LEF-12

1000001589

ADAPTER,TUBE 2-3FAI XC-540

45 1000008246 STAY,LAMP LEF-12

1000002201

ASSY,HEAD INKJET SOL XC-540

46 1000008248 STAY,LASER POINTER LEF-12

6085393800

ASSY,INK DAMPER L 3FAI 4 SJ-1000

47 1000008592 STAY,MIST LEF-12

6701681100

ASSY,LINEAR ENCODER BOARD BN-20

48 1000002643 SUPPORT,DAMPER VP-540

W701745060

ASSY,PRINT CARRIAGE BOARD LEF-12

49 1000008296 TUBE,INK BK 2.2FAI LINK7 LEF-12

1000008754

ASSY,TUBING BK 2.2FAI 300MM LEJ-640

50 1000008585 WASHER,PA6 3.4*10*0.8 LEF-12

3000000181

(TUBE,INK BK 2.2FAI (100m))

Revised 11

51

(TUBE,INK BK 2.2FAI (10m))


10

1000006439

ASSY,TUBING 3*350MM BK LEC-330

3000000113

TUBE,INK BK 3FAI

11 1000008244
12 1000008245
1000008342
13 1000009037

Revised 1

BASE,CARRIAGE AL LEF-12

22805487

ASSY,SPIRAL TUBING 320MM FJ-540

31258119

TUBE,SPIRAL SPP-08L 100M

1000009042 ADAPTER,LAMP LEF-12

52

53 1000009093 FILTER,FAN RX FIREFLY UV LAMP MINI 5 PCS.

BASE,HOLDER CARRIAGE LEF-12

CABLE-ASSY,LAMP IF LEF-12

Revised 1

*
1

*Refer to Service Information LEF12-006.


1

Revised 3

PARTS LIST -Supplemental Parts-

CABLE-ASSY,LAMP IF LEF-12_01

*Refer to Service Information LEF12-006.

Parts No.

Parts Name

qt.

SCREW SET,W-SEMS M3*4 C 100 PCS.

14 1000008343

CABLE-ASSY,L-ENCODER LEF-12

S1 31239119

15 23475206

CABLE-CARD 21P1 330L BB

S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

16 1000002095

FITTING,TUBE PP VFY206

S3 31289116AS CUPSCREW SET,M3*14 NI 100 PCS.

17 22025646

COVER,BELT HOLDER EGX-600

S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

28

18 1000008305

COVER,CARRIAGE BOARD LEF-12

S5 31289102AS SCREW SET,W-SEMS M3*4 NI 50 PCS

19 1000008304

COVER,CARRIAGE LEF-12

S6 31139103

PLAPOINT,FE4*6 WH

20 1000002588

COVER,HEAD BOARD VP-540

S7 31659105

RUBBER,GROMMET MAKUTUKI MG-15

21 1000008025

FAN,109P0405M911

S8 31089117

SCREW SET,PAN 3*6 NI+PW 100 PCS.

22 1000001141

FILTER(E),TFT-102010N

S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P

23 1000008291

FILTER,MIST CARRIAGE LEF-12

S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P

24 1000003076

GUIDE,CARRIAGE CAP VP-540

S11 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS

25 22135440

GUIDE,HEAD AL FJ-540

S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS

26 1000003293

GUIDE,TUBE TYPE3 VP-540

S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.

27 21655232

HOLDER,BELT EGX-600

S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS

28 11659149

HOLDER,RING O 2FAI FJ-50

S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS

10

29 11659249

HOLDER,RING O 3FAI FJ-540

S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS

30 1000008247

HOLDER,SHEET MIST LEF-12

S17 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.

31 1000008297

LAMP,LED UV MIN

S18 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS

32 1000008298

LASER,E3Z-LT61-L

S19 31209118

33 21345105

LOCK,CJ-500

S20 3000000129 TAPE,AL 3M #425 19*55M

S21 31049119

34 1000008590

PLATE,DAMPER LEF-12

35 22055547

PLATE,GND FJ-540

36 1000006315

SHIELD,DAMPER LEC-330

37 1000008303

SHIELD,HEAD LEF-12

38 1000008302

SHIELD,HEAD REAR LEF-12

39 1000008301

SHIELD,HEAD SIDE LEF-12

40 22175520

SPRING,HEAD ADJUST 500 FJ-540

41 22175519

SPRING,HEAD PRESS 500 FJ-540

Revised 1

SPACER SET,WPCS-12S-4.0 20PCS

SCREW SET,CAP M3*4 NI 20PCS.

*Refer to Service Information LEF12-006.

* qt. indicates the number of parts that is described in the figure.

1-10

1-5 Wiper System

S1
11
S2

23

6
22

20

S10

12

19

S8

16
S8

S1

21
18

9
S8

15

14

S4

10
S6

S7
S3

17
7

S1

1
S1
13

S9
S5
4

PARTS LIST -Main Parts1


2
3
4
5
6
7
8
9
10

Parts No.
1000002576
11929138
12159536
1000008328
1000008326
1000002573
1000008272
21995104
1000002574
21685144

Parts Name
BASE,WIPER MOTOR VP-540
BELT,408P2M4-530
BUSH,B-S6-17
CABLE-ASSY,WIPER MTR LEF-12
CABLE-ASSY,WIPER ORG SENS LEF-12
COVER,SCRAPER VP-540
COVER,WIPE LEF-12
FLANGE,PULLEY STX-7
FRAME,WIPER VP-540
GEAR,S53S5(B15) FJ-540

qt.
1
1
2
1
1
1
1
2
1
1

20
21
22
23

Parts No.
22155961
22175140
1000003390
1000001658

Parts Name
SHAFT,WIPER FJ-540
SPRING,TENSIONER STX-7
WIPER,HEAD FOR SOLINK
WIPER,SCRAPER XC-540

qt.
1
1
1
1

PARTS LIST -Supplemental PartsParts No.


Parts Name
S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

qt.
7
2
2

11 1000002571 HOLDER,SCRAPER VP-540

S4 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.

12
13
14
15
16
17
18
19

1
1
1
1
1
1
1
1

S5
S6
S7
S8

2
1
1
3
3

21655245
22435106
21545160
21975124
21975123
1000002575
1000006689
1000004034

HOLDER,WIPER FJ-540
MOTOR,103-593-1041
PAD,WIPER TRAY SJ-540
PULLEY,T14P2S4 + GEAR,S53
PULLEY,WD6.94S9
RAIL,GUIDE WIPER VP-540
SENSOR-INTERRUPTER,EE-SX4009-P1
SHAFT,WIPE PULLEY XC-540

31049170AS SCREW SET,CAP M3*8 NI 50 PCS.


31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
31249952
WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
31029820
BUSH SET,ROLL 3*2 3C 50PCS
S9
* Refer to the Service Information LEF12-005.

S10

31329601AS CLAMP SET,INSULOK T-18S 100PCS.


1
* ZAI0161 and above ---Refer to the Service Information LEF12-002.

* qt. indicates the number of parts that is described in the figure.

1-11

1-6 CHASSIS

S6

28

4
24

27

S6

10
7

S2
S1

S6
11
S8
12
8
25

S5

S6

S8
31

19

Revised 6 3

16

32
26

14

43
S4

S6

S9

39

34
40

S6

S6

41

S8

S9
29

S9

S6
15

S1
S6

S7

S9

S6
30

S5

18
38 23

20

13

S6

17
22

S2

S3

21
S6

35

Revised 1

33

36

37

1-12

S6

42

S5

1-6 CHASSIS
PARTS LIST -Main PartsParts No.

PARTS LIST -Main Parts-

Parts Name

qt.

1 W701745010 ASSY,AC JUNCTION BOARD LEF-12

2 W701745020 ASSY,DC JUNCTION BOARD LEF-12

6701409020 ASSY,MAIN BOARD VS-640


6701979010 ASSY,MAIN BOARD RE-640

Revised 6

Parts No.

Parts Name

37 1000008753 HOLDER,MIST DUCT CHASSIS LEF-12


38 13429702

INLET AC P01CF01 15A250V

qt.
1
1

39 1000002682 LABEL,LAN VP-540#LA964

40 22535117

LABEL,POWER CM-500 NO.893

POWER SW AJ7201B

4 6700241190 ASSY,SERVO BOARD LEC-300

41 13129170

5 W701745080 ASSY,SIGNAL JUNCTION BOARD LEF-12

42 1000006130 POWER UNIT,LEB150F-0536-XRLD A

6 15009101

BATTERY CR2032

43 1000008222 POWER UNIT,LFA100F-24-J1R2YD27

7 23475201

CABLE,CARD 6P1 255L BB FJ-540

8 23415268

CABLE-ASSY AC GROUND GREEN SP-540 1

PARTS LIST -Supplemental Parts-

9 1000008333 CABLE-ASSY,AMBIENT AD LEF-12

Parts No.

Parts Name

qt.

BUSH,SQUARE SB-4025

10 1000008335 CABLE-ASSY,FAN JUNC LEF-12

S1 31029901

11 1000002189 CABLE-ASSY,JUNBI A VP-540

S2 3000000033 CLAMP,WIRE PLESS RFC-45VO

12 1000002190 CABLE-ASSY,JUNBI B VP-540

13 1000008332 CABLE-ASSY,JUNC-SENS LEF-12

14 1000008353 CABLE-ASSY,POWER 27V LEF-12

S4 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS

15 1000008352 CABLE-ASSY,POWER 41V LEF-12

S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

S3

31019124

SCREW SET,BINDING M3*35 NI 50 PCS

3
2

Revised 1

16 1000008354 CABLE-ASSY,POWER AC LEF-12

S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

50

17 1000008355 CABLE-ASSY,POWER-DC-A LEF-12

S7 31279116

LABEL,EARTH MARK-1 NO.E-580

18 1000008340 CABLE-ASSY,POWER-DC-B LEF-12

S8 31409702

SADDLE SET,LOCKING WIRE LES-1010 20P

19 1000008338 CABLE-ASSY,POWER-MAIN-A LEF-12

20 1000008339 CABLE-ASSY,POWER-MAIN-B LEF-12

* qt. indicates the number of parts that is described in the figure.

21 1000008337 CABLE-ASSY,POWER-SERVO LEF-12

Revised 6 : Refer to Service Information LEF12-010.

22 1000008336 CABLE-ASSY,POWER-SIGNAL LEF-12

23 1000008356 CABLE-ASSY,SLEEP CONTROL LEF-12

24 1000008334 CABLE-ASSY,SUB SERIAL LEF-12

25 1000000619 CABLE-CARD 25P1 225L BB HIGH-V

26 1000008361 CABLE-CARD,24P1 90L BB HIGH-V

27 1000006946 CABLE-CARD,26P1 300L BB HIGH-V

28 1000000148 CABLE-CARD,28P1 100L BB HIGH-V

29 1000008249 CHASSIS,LEF-12

30 1000008250 CHASSIS,STAY MIDDLE LEF-12

31 1000008251 CHASSIS,STAY UPPER LEF-12

32 1000008587 COVER,INK GUARD LEF-12

33 1000008588 COVER,MIST DUCT CHASSIS LEF-12

34 1000008586 COVER,SERIAL PORT LEF-12

35 1000000551 FAN,4710KL05WB40

36 1000008292 FILTER(M),MIST REAR LEF-12

S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 12

1-13

1-7 Pump System

13
4
S3

28

23

S7

S7

23

10
28

24

S5
18 S7

12

26

10

10
10

S3

S3

25

30

S8
S11

10

15

S6
S1

10

23

S2

S8

28

10
10

S3

28

10

S11

14

S3

10

23
30

16

29

S8

S8

19
22 11
S3

31
(140mm)

S3

17
S9
5

1
S3

S3

S12

31
(115mm) Revised 10

27
31 (250mm)
S12
S3

22

S6

31
(190mm)

S4

S3

S9 17
5

31
(140mm)
1

S3
20

21
S10

1-14

S12

31
(190mm)

19

S3

1-7 Pump System


PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

qt.

Parts No.

Parts Name

qt.

1000002680

ADAPTER,JOINT VPI336

S1 31029901

BUSH,SQUARE SB-4025

1000002537

ARM,LINK UP VP-540

S2 31029106

BUSH,SQUARE SB-6025

7520501000

ASSY,CAP BOTTLE 2 FJ-52

S3 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

29

1000004546

ASSY,CAP-TOP 2 XC-540

S4 31289102AS

CUPSCREW SET,M3*6 NI 50 PCS.

6700319010

ASSY,PUMP SUB XC-540

S5 31109601

NUT SET,SQUARE M3*6*1.6 FE NI 100PCS

1000006234

BASE,CAP 2 VP-540I

S6 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20P

1000008237

BASE,CAP LEF-12

S7 31019116AS

SCREW SET,BINDING M3*6 3CBC 100 PCS

1000008240

BASE,PUMP LEF-12

S8 31049169AS

SCREW SET,CAP M4*8 3CBC+PW 20PCS

1000008239

BRACKET,INK CATCH TANK LEF-12

S9 31199701AS

SCREW SET,SET WP M3*3 NI 20 PCS

10 1000000796

BUSH,80F-0503

12

S10 31239125AS

SCREW SET,W-SEMS M3*8 SUS 50 PCS.

11 1000008327

CABLE-ASSY,PUMP MTR LEF-12

S11 31179106

SCREW,JACK UP SP-540V

12 21365121

CASE,CAP TOP FJ-540

S12 3000000129

TAPE,AL 3M #425 19*55M

13 22025671

COVER,CAP CASE FJ-540

14 12239406

CUSHION,TM-96-6

15 1000006241

FRAME,BACK-UP CAP 2 VP-540I

16 1000002580

FRAME,BASE CAP VP-540

17 21685122

GEAR,S10S20

18 22135616

GUIDE,CAP CASE FJ-540

19 22435106

MOTOR,103-593-1041

20 22155763

OILES BUSH 80F-0806

21 22055474

PLATE,INK CATCH TANK FJ-52

22 1000001585

PLATE,P-MOTOR XC-540

23 1000002539

SHAFT,CAP VP-540

24 22175334

SPRING,CAP HEAD FJ-540

25 1000002561

SPRING,CAP SWING VP-540

26 1000003033

STAY,GUIDE CAP-CASE VP-540

27 1000008238

STAY,PUMP LEF-12

28 22135349

STOPPER,PEN-HOLDER CM-24

29 1000002019

STOPPER,PUMP XC-540

30 1000002645

STOPPER,SHAFT CAP VP-540

31

1000002119

TUBE,EPDM ID2-OD4 310MM

3000000053

(TUBE,EPDM ID2-OD4 100M)

* qt. indicates the number of parts that is described in the figure.

1-15

1-8 INK SYSTEM


S6

23
17 1 17
1
17 1
20

17 1

171
7
S9

7
1
17

10
S3

14
S9

24
S7

S3

18

15

S8

17

S2

21

Revised 5
7

29
14

S3
8 (30mm)
S3

S2

17 1

26

22

S2

28

25

S4
S3

11

S1
S4
S3

19
5

S5

1-16

12
9
13

1-8 INK SYSTEM


PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

Parts Name

qt.

Parts No.

1 11909133

ADAPTER,SCREW 2FAI FJ-50

2 11909167

ADAPTER,SCREW 3FAI FJ-540

3 1000001589

ADAPTER,TUBE 2-3FAI XC-540

W700900130
4 W700311520

ASSY,CARTRIDGE IC BOARD XC-540


ASSY,CARTRIDGE IC BOARD LEC-300

W700311511

ASSY,INK TANK BOARD XC-540

5
6 1000008242
1000008754
7

qt.

S1 31329601AS

CLAMP SET,INSULOK T-18S 100 PCS.

S2 31289112AS

CUPSCREW SET,M3*10 NI 100 PCS.

26

S3 31289109AS

CUPSCREW SET,M3*4 NI 100 PCS.

23

S4 31409801AS

SADDLE,LOCKING WIRE LWS-0711Z 20P

S5 31019142AS

SCREW SET,BINDING M3*4 NI 100PCS.

S6 31019116AS

SCREW SET,BINDING M3*6 3CBC 100 PCS

S7 31199701AS

SCREW SET,SET WP M3*3 NI 20 PCS

S8 31019801

SCREW,BINDING S-TIGHT M3*6 3C 100PCS

S9 3000000129

TAPE,AL 3M #425 19*55M

ASSY,CARTRIDGE IC BOARD LEC-300

W700900130

W701210320

Parts Name

Revised 14

ASSY,INK TANK BOARD LEC-330


BASE,INK CARTRIDGE LEF-12

* qt. indicates the number of parts that is described in the figure.

ASSY,TUBING BK 2.2FAI 300MM LEJ-640


*

(TUBE,INK BK 2.2FAI (100m))


Revised 11

3000000181
(TUBE,INK BK 2.2FAI (10m))
1000006439

ASSY,TUBING 3*350MM BK LEC-330

3000000113

TUBE,INK BK 3FAI

9 23475201

CABLE,CARD 6P1 255L BB FJ-540

10 1000008345

CABLE-ASSY,CIRC MTR LEF-12

11 1000006305

CABLE-ASSY,INK CARTRIDGE LEC-330

12 1000001703

CABLE-ASSY,INK CARTRIDGE XC-540

13 1000008351

CABLE-ASSY,INK SERIAL LEF-12

*Refer to Service Information LEF12-004.


1000008311

CONNECTOR,TUBE VFY-206 BK

1000002095

FITTING,TUBE PP VFY206

14

15 21685122

GEAR,S10S20

16 11659218

HOLDER,IC SC-500

17 11659149

HOLDER,RING O 2FAI FJ-50

18 11659249

HOLDER,RING O 3FAI FJ-540

19 12399102

MAGNET CATCHER TL-105

20 22435106

MOTOR,103-593-1041

21 1000001473

PLATE,HOLDER I/C XC-540

22 1000001580

PLATE,INK CMCM XC-540

23 1000008243

PLATE,INK JOINT LEF-12

24 1000001585

PLATE,P-MOTOR XC-540

25 1000008289

SHEET,INKCARTRIDGE LEF-12

26 22625103

SPRING,PRESS CARTRIDGE SP-300

12

27 21435109

TUBE,SILICONE 3*5*8 FJ-540 Revised 5

28 6701219010

ASSY,CIRCULATING PUMP LEC-330

29 6700980300

ASSY,HOLDER I/C RS-540

Revised 5

Revised 5

1-17

1-9 ACCESSORIES
100/117V

21

21

32

230V

240VA
20
1

21

3
240VE

230V BR

38
2

7
21

17

18

29
30

31

16
24

13

14
12
35

22

23

37
15
10

19
25
11

27

26

33
28
S2
S1
36
S2

S1

34

1-18

S2

1-9 ACCESSORIES
PARTS LIST -Main Parts-

PARTS LIST -Main Parts-

Parts No.

Parts Name

qt.

23495124

AC CORD 3ASL100 240VA 10A SAA

28 1000008630 PAD,L LEF-12

13499111

AC CORD H05VV-F 240VE 10A S

29 1000008635 PAD,U LEFT B LEF-12

23495125

AC-CORD H05VV 230V 10A S

30 1000008636 PAD,U LEFT F LEF-12

13499209

ADAPTER PLUG (100V)

31 1000008637 PAD,U RIGHT B LEF-12

22565591

ADHESIVE SHEETS

32

1000005833

CABLE-AC,117V 15A 2.5M 3P

33 1000008256 STOPPER,CARRIAGE LEF-12

1000006571

CABLE-AC,3P 117/230V BR 2.5M

34 1000008236 STOPPER,TABLE LEF-12

1000008631

CARTON,SLEEVE LEF-12

35 21935130

1000008632

CARTON,SUPPORT BACK LEF-12

36 1000008629 TRAY,SKID LEF-12

10 1000008633

CARTON,SUPPORT LEFT LEF-12

37 12569656

11 1000008634

CARTON,SUPPORT RIGHT LEF-12

38 1000009033 SHIELD,UV REFLECTION LEF-12

12 1000008638

CARTON,SUPPORT TOP LEF-12

13 22605362

CARTON.VKIT PC-12

14 11369115

CASE,PP BOTTLE

Parts No.

15 ST-037

CLEAN STICK TX712A

60

16 1000008292

FILTER(M),MIST REAR LEF-12

17 1000008291

FILTER,MIST CARRIAGE LEF-12

18 1000005301

FLANGE,DUCT HOSE HOFM38

19 22085118

KIT,CLEANING(SL)

20

*1

LABEL,CARTON CARE #LA762

21

*1

LABEL,CARTON LEF-12#LA1286

22 1000008583

LABEL,DRAIN BOTTLE UV #LA1278

23 1000001099

LABEL,HARMFUL FIRE #LA915

24 1000002989

PAD,DUMMY CARTRIDGE SP-540V

1000008374

MANUAL,USE EN LEF-12

1000009894

MANUAL,USE EN LEF-12_03 ** Revised 10

1000008373

MANUAL,USE JP LEF-12

1000009893

MANUAL,USE JP LEF-12_03 **

1000007010

MANUAL,USE2 EN LEC-540

1000007009

MANUAL,USE2 JP LEC-540

1000008372

MANUAL,STA EN LEF-12

1000009892

MANUAL,STA EN LEF-12_03 ** Revised 10

1000008371

MANUAL,STA JP LEF-12

1000009891

MANUAL,STA JP LEF-12_02 ** Revised 10

Parts No.

STICKER,REP JP/EN LEF-12

TOOL,HEXAGON 3 ZN

TWEEZERS PTS-01

qt.

PARTS LIST -Supplemental PartsParts Name

qt.

S1 31279201

LABEL,REPACKAGE #LA16

S2 31799107

SCREW SET,CAP M4*6 NI 20PCS

* qt. indicates the number of parts that is described in the figure.

1
25
1
Revised 10

26

*1

Parts Name

1
27
1

** These parts are for the machine whose firmware is above Ver.1.80.

1-19

17

FEED ORG SENS

FEED MOTOR

CN1

FAN

CN2

CN3 CN2

36

INK JUNCTION BOARD

31

CN3

CN15

CN4

CN5

CN7

INK TANK BOARD


CN6

CARTRIDGE IC BOARD x6

16

45

44

44

Z MOTOR

CARTRIDGE UNIT x6

35

34

33

32

CIRCULATION PUMP
Z ORG SENS

CN5

18

CN110

CN111

CN17 CN14

CN100 CN103 CN105 CN106

SIGNAL JUNCTION BOARD

CN108

CN107

43

43

CN102
CN109
CN113 CN112 CN114 CN104

D-Sub

CN7

CN12 CN8

CN1

CN6

CN4

CN11

CN503
22

21

20

45

15

41

CN507

CN502
CN500

26

39

40

40

PANEL BOARD

10

CN8

13

12

46

DC JUNCTION BOARD

MIST ABSORB FAN

19

24

23

CN5

SW POWER UNIT
(LEB150F-0536)
+5VDC/+41VDC OUT

CN3

CN304

42
CN303
CN306
CN305
CN312

x6

CN300

CN14

41

CN15

41

CN308

37

AC JUNCTION
BOARD

MAIN BOARD

41

CN302

PRINT CARRIAGE BOARD

CN301

CN9 CN6 CN7 CN17

CN309

CN22 CN19

SW POWER UNIT
(LFA100F-24)
+27VDC OUT

SCAN MOTOR

38

MAINTENANCE COVER SENS

FRONT COVER SENS

Z HEIGHT SENS

CN214

CN11

11

CN210 CN203 CN209 CN208

14

CN16

SERVO BOARD

CN7 CN10 CN9

25

CN504

PRINT ORG SENS

SENS JUNCTION BOARD

CN501

27

CHASSIS COOLING FAN

28

29

WIPER ORG SENS

CN2
CN1
CN6

CN506

WIPER MOTOR

CN215 CN213

CN314
CN8

PUMP1

CN52 CN51

CN17
CN205

PUMP2

CN212

CN508
CN207 CN211

2-1

CN204

CN505
CN206

CN311
CN316
CN200

HEAD UNIT x3

POWER SW

UV LED

30

LASER POINTER

AC INLET

LINEAR ENCODER
BOARD

2 Electrical Section

2-1 WIRING MAP

CABLE LIST
Parts No.

Parts Name

Parts No.

1000002189

CABLE-ASSY,JUNBI A VP-540

31 1000008348

CABLE-ASSY,JUNC Z MTR LEF-12

1000002190

CABLE-ASSY,JUNBI B VP-540

32 1000008349

CABLE-ASSY, JUNC Z SENS LEF-12

23415268

CABLE-ASSY AC GROUND GREEN SP-540

33 1000008345

CABLE-ASSY,CIRC MTR LEF-12

1000008354

CABLE-ASSY,POWER AC LEF-12

34 1000008346

CABLE-ASSY,FEED MTR LEF-12

1000008353

CABLE-ASSY,POWER 27V LEF-12

35 1000008347

CABLE-ASSY,FEED ORG SENS LEF-12

1000008352

CABLE-ASSY,POWER 41V LEF-12

36 1000008350

CABLE-ASSY, JUNC-ROTARY-A LEF-12

1000008340

CABLE-ASSY,POWER-DC-B LEF-12

37 1000008342

CABLE-ASSY,LAMP IF LEF-12

1000008355

CABLE-ASSY,POWER-DC-A LEF-12

38 1000000619

CABLE-CARD 25P1 225L BB HIGH-V

1000008356

CABLE-ASSY,SLEEP CONTROL LEF-12

39 1000000148

CABLE-CARD,28P1 100L BB HIGH-V

10 1000008344

CABLE-ASSY,JUNC PANEL LEF-12

40 1000006946

CABLE-CARD,26P1 300L BB HIGH-V

11 1000008338

CABLE-ASSY,POWER-MAIN-A LEF-12

41 1000008357

CABLE-CARD,36P1 1700L BB HIGH-V

12 1000008339

CABLE-ASSY,POWER-MAIN-B LEF-12

42 23475206

CABLE-CARD 21P1 330L BB

13 1000008337

CABLE-ASSY,POWER-SERVO LEF-12

43 1000008359

CABLE-CARD,21P1 1100L BB HIGH-V

14 1000008336

CABLE-ASSY,POWER-SIGNAL LEF-12

44 1000008358

CABLE-CARD,29P1 600L BB HIGH-V

15 1000008332

CABLE-ASSY,JUNC-SENS LEF-12

45 23475201

CABLE,CARD 6P1 255L BB FJ-540

16 1000008351

CABLE-ASSY,INK SERIAL LEF-12

46 1000008361

CABLE-CARD,24P1 90L BB HIGH-V

17 1000001703

CABLE-ASSY,INK CARTRIDGE XC-540

18 1000006305

CABLE-ASSY,INK CARTRIDGE LEC-330

19 1000008341

CABLE-ASSY,SCAN MTR LEF-12

20 1000008334

CABLE-ASSY,SUB SERIAL LEF-12

21 1000008333

CABLE-ASSY,AMBIENT AD LEF-12

22 1000008335

CABLE-ASSY,FAN JUNC LEF-12

23 1000008331

CABLE-ASSY,M-COVER SW LEF-12

24 1000008330

CABLE-ASSY,F-COVER SW LEF-12

25 1000008325

CABLE-ASSY,Z HEIGHT SENS LEF-12

26 1000008329

CABLE-ASSY,PRINT ORG SENS LEF-12

27 1000008326

CABLE-ASSY,WIPER ORG SENS LEF-12

28 1000008328

CABLE-ASSY,WIPER MTR LEF-12

29 1000008327

CABLE-ASSY,PUMP MTR LEF-12

30 1000008343

CABLE-ASSY,L-ENCODER LEF-12

2-2

Parts Name

2-2 MAIN BOARD


MAIN BOARD_Arrangement Diagram(Component Side)
It indicates the version of the Board.

2-3

DIP SW
LEF-12

Bit 1
ON

Bit 2
OFF

Bit 3
OFF

Bit 4
OFF

MAIN BOARD_Arrangement Diagram (Soldering Side)

2-4

R3
2.2K

T17

10

R27

10

R28

10

R29

PC5

CE0.1u

CE0.1u

RA1

10K

10K

R1

CE0.1u

PC211

CE0.1u

PC118
CE0.1u

VCC3

CE0.1u

GND

Cd

CE0.1u

PC112

TP303

VCC3

R10
10K

R152
1.0K
IC39
RN5VD29AA-TR
2
1
VDD OUT

CE0.1u

VCC3

T14

VCC3

R21
10K

VDDQ
CTS2
TCLK
MD8/RTS2
VDDQ
VSSQ
MD7/TXD
SCK2/MRESET
VDD
VSS
A18
A19
VDDQ
VSSQ
A20
A21
A22
A23
VDDQ
VSSQ
A24
A25
MD3/CE2A
MD4/CE2B
VDDQ
VSSQ
MD5/RAS2
DACK0
DACK1
A0
VDDQ
VSSQ
A1
STATUS0
STATUS1
MD6/IOIS16
VDDQ
VSSQ
ASEBRK/BRKACK
TDO
VDD
VSS
TMS
TCK
TDI
TRST
CKIO2ENB
NC
VDD-PLL2
VSS-PLL2
VDD-PLL1
VSS-PLL1
VDD-CPG
VSS-CPG
XTAL
EXTAL
NC
NC
NC
NC
NC
NC
NC
NC

VCC3

CE0.1u

B17
C16
A17
B16
C15
D15
B15
A16
C14
D14
A15
B14
C13
D13
A14
B13
A13
B12
C12
D12
A12
B11
A11
A10
C11
D11
B10
A9
B9
C8
C10
D10
D8
A8
B8
A7
C9
D9
B7
A6
C7
D7
B6
A5
B5
C4
C3
C6
A4
D6
B4
D5
A3
B3
A2
A1
C5
D16
H17
H18
N3
N4
U4
V18

VCC1.55

PC219

VCC3

T4
T10
T15

PC227

VCC3

CE0.1u

T7

T11
T18

PC209
CE0.1u

A1

A0

A24
A25

A20
A21
A22
A23

A18
A19

PC220
CE0.1u

VCC3

PC226

VCC3

PC214

CE0.1u

VCC3

T12

PC212

VCC3

/RESET1

R5 10K

A1

T6

VCC1.55

CE0.1u

CE0.1u CE0.1u CE0.1u CE0.1u

A0

T5

Y1
FA-365 20.0MHz

R26

10u_16V

+ C3

+ C4
10u_16V

10u_16V

+ C5

STATUS0
STATUS1

T13

CE0.1u

PC225

PC207 PC201 PC210 PC221

/Cmd_HS_MtoS

A25
A24
A23
A22
A21
A20
A19
A18

CE0.1u

VCC3

CE0.1u

PC224

VCC3

CE0.1u

PC7

Cmd_MtoS

NoMount

T1

10K

R89

10K

R2

5
7
4
8
3
9
2
10

10K

R14

R6

T19 T2

R15

VCC3

CE9p

C8

CE9p

C6

PC6

VCC3

VCC3

STATUS0
STATUS1

DACK1

VCC3

R4
2.2K

T8

DACK0

R7

T16

10K

10K

R19

VCC3

2.2K

T20

R20

VCC3

/Cmd_HS_StoM

CE0.1u

CE0.1u

PC223

VCC3

PC229

VCC3

PC218

VCC3

PC216

VCC3

CE0.1u

VCC3

PC9

CE0.1u

VCC3

PC22

CE0.1u

VCC3

PC30

CE0.1u

VCC3

CE0.1u

CE0.1u

EXBA10E103J

PC38

VCC3

PC37

VCC3

PC39

VCC3

CE0.1u

CE0.1u

T3

R8
10K

VCC3

RRXD2

R49
47

/WR2

VCC3

VCC3

10K

10K

TXD2

R23

R22

T21

IC40B

R322
1.0K

VCC3

A[0..25]

SN74LVC14APWR

SN74LVC14APWRSN74LVC14APWR
IC40C

IC40A

T22

D47
D32

PC29

56

D46
D33

VCC3

/CS0

R12

/CCS0

33
56
75
56
75

R18
R25
R32
R33
R34

/CS1
/CS4
/CS5
/CS6
/BS

75

R35

/RD2

/WR2

TXD2
RA14
EXBA10E103J

VCC3

HD6417297BP267

IC7

56

R325

56

R327

R328
1.0K

VCC3

RA19
EXBA10E103J

/RESET1

TP302

RA28
EXBA10E103J

/RESET2

/RESET1

D15
D0
D14
D1

D62
D49
D45
D34
D44
D35

D35
D47
D44
D32
D34
D46
D45
D33

D43
D36
D42
D37
6

5
7
4
8
3
9
2
10
1

D41
D38
D40
D39

D39
D43
D40
D36
D38
D42
D41
D37
5
7
4
8
3
9
2
10
1

EXBA10E103J

RA24

D13
D2

/IRL3
/IRL2
/IRL1
/IRL0

RA36
EXBA10E103J

D12
D3

PC21

D11
D4
D10
D5

VCC3

EXBA10E103J

RA32

D29
D18
RA43
EXBA10E103J

EXBA10E103J

RA40

D25
DREQ1
DREQ0
RXD
D22
D24
D23
WE7/CAS7/DQM7/REG
VSSQ
VDDQ
WE6/CAS6/DQM6
WE3/CAS3/DQM3/ICIOWR
WE2/CAS2/DQM2/ICIORD
RD/WR
VSSQ
VDDQ
RD/CASS/FRAME
RAS
VSS
VDD
CS2
CS3
VSSQ
VDDQ
DRAK0
DRAK1
A2
A3
VSSQ
VDDQ
A4
A5
A6
CKIO2
VSSQ
VDDQ
CKIO
A7
A8
A9
VSSQ
VDDQ
A10
A11
A12
NC
VSSQ
VDDQ
A13
A14
VSS
VDD
A15
A16
VSSQ
VDDQ
A17
WE0/CAS0/DQM0
WE1/CAS1/DQM1
WE4/CAS4/DQM4
WE5/CAS5/DQM5
VSSQ
VDDQ
CKE

T25

W20
U18
U17
V17
Y20
W19
Y19
W18
U16
V16
Y18
W17
Y17
W16
U15
V15
Y16
W15
U14
V14
Y15
W14
U12
V13
U13
V12
Y14
W13
U11
V11
Y13
W12
Y12
W11
U10
V10
Y11
Y10
W10
Y9
U9
V9
W9
Y8
W8
V4
U8
V8
Y7
W7
U7
V7
Y6
W6
U6
V6
Y5
W5
Y4
W4
Y3
U5
V5
W3

T29

R60
10K

VCC3

T38

A17

A15
A16

A13
A14

A10
A11
A12

A7
A8
A9

A4
A5
A6

A2
A3

D22
D24
D23

D25

T43

R57
10K

VCC3

PC228 VCC3
CE0.1u

PC222
CE0.1u

VCC1.55

33

10
2
9
3
8
4
7
5

A10
A14
A11
A15
A12
A16
A13
A17

56
56
56
33
56

R72
R53
R71
R52
R70

GND
GND

S2
S1

REF

FBK

D[0..63]

CE0.1u

CE0.1u

R91
R79

R82
R83
R80
R39

CE0.1u

PC208
CE0.1u

PC213
CE0.1u

CE0.1u

VCC3

PC58
CE0.1u

VCC3

33
33

0
0
0
0

/CS0

PC57

VCC3

T52

/DREQ0

RA[0..25]

PC215

VCC3

6
7
10
11

2
3
14
15

VCC3

VCC3
PC217

PC202

RA18
RA19
RA20
RA21

RA15
RA16
RA17

A[0..25]

EXBV8V680JV

CLKB1
CLKB2
CLKB3
CLKB4

CE0.1u

VCC3

/WE1

CKE

DQM5

DQM4

DQM1

DQM0

VCC3

CY2308-2

/WE0

5
12

8
9

5
6
7
8

43
43
43

EXBV8V680JV
RA7
5
RA22
6
RA23
7
RA24
8
RA25

RA8

CLKA1
CLKA2
CLKA3
CLKA4

PC203

VCC3

10K
10K

56

16

VCC3 IC17
4
VDD
13
VDD

/CS3

/RAS

/RD

/WR

DQM2

DQM3

DQM6

10K

CE0.1u

VCC3

R69

DQM7

TP254

33

RRXD

RA[0..25]

4
3
2
1

4
3
2
1

R48
R47
R46

A[0..25]

A22
A23
A24
A25

A18
A19
A20
A21

A15
A16
A17

PC204

/WE1

75

CE0.1u

CKE

56

PC205

DQM4

DQM1

75

DQM5

DQM0

75

75

/WE0

75

R95
R94

R42

DRAK0

/CS2

/RAS

/RD

/WR

R65

/DREQ1

75

CE0.1u

VCC3

R187

R63

R43

R62

R44

R45

R64

RA51 VCC3
1

VCC3

RA52

PC206

10
2
9
3
8
4
7
5

75

R54

VCC3

75

R73

T50

75

R55

75

R74

T41

EXBV8V330JV

RA11
RA12
RA13
RA14

EXBV8V330JV
RA45
8
7
6
5

RA3
RA4
RA5
RA6

RA0
RA1
RA2

RA7
RA8
RA9
RA10

8
7
6
5

68
68
68

EXBV8V330JV
RA46
8
7
6
5

R85
NoMount

CLK120

A2
A6
A3
A7
A4
A8
A5
A9

T31

VCC3

R76

1
2
3
4

1
2
3
4

A7
A8
A9
A10
A11
A12
A13
A14

1
2
3
4

RA47

R31
R30
R51

A3
A4
A5
A6

A0
A1
A2

/RESET1

/RRD
/WWE0

R201
0

STATUS0
STATUS1

CLK60_1
CLK60_2

1
2

27
46

14
26
28
11
12

29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45

RA13
RA25
EXBV8V560JV RA20
EXBV8V560JV RA29
EXBV8V560JV
EXBV8V560JV

VSS
VSS

WP/ACC
CE
OE
WE
RESET

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15/A-1

IC2

VCC

NC
RY/BY
BYTE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20

37

13
15
47

25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
10

MA[0..25]

VCC3

RA33
RA41
RA10
RA22
RA44
RA39
EXBV8V330JV RA37
EXBV8V330JV RA49
EXBV8V560JV RA15
EXBV8V560JV RA27
EXBV8V330JV RA31
EXBV8V330JV RA35
EXBV8V330JV
EXBV8V330JV
EXBV8V560JV
EXBV8V560JV
EXBV8V330JV
EXBV8V330JV

21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
NoMount

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN2

DD[0..63]

470

R16

D1

VCC3

VCC3

MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18

MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9

DD[0..63]

KPT-2012SGC (GREEN)

PC3
CE0.1u

VCC3

VCC
MA25

PC4
CE0.1u

MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MA10
MA11
MA12
MA13
MA14
MA15
MA16
MA17
MA18
MA19
MA20
MA21

MA[0..25]

MBM29LV160BE90TN(MBM29LV320BE)

VCC

MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15

MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7

MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD8
MD9
MD10
MD11
MD12
MD13
MD14
MD15

SN74LVC1G32DCK

GND

A
B

IC1

MD[0..31]

VCC3

CLK120_1
CLK120_2
CLK120_3
CLK120_4

JP1
DSP03-003-432G
3

JUMP1
DSP01-002-430G-0

MD[0..31]

8
7
6
5
DD33
DD46
DD32
DD47

D3
D1
D12
D14
D2
D0
D13
D15
5
7
4
8
3
9
2
10

D9
D6

8
7
6
5
DD35
DD44
DD34
DD45

D63
D48

1
D59
D52
D58
D53

1
2
3
4
8
7
6
5
DD37
DD42
DD36
DD43

D7
D5
D6
D10
D8
D4
D9
D11
5
7
4
8
3
9
2
10

D8
D7
D35
D44
D34
D45
1
2
3
4

1
2
3
4
8
7
6
5
DD39
DD40
DD38
DD41

PC8

NC

D61
D50
D60
D51

10
2
9
3
8
4
7
5
D61
D63
D50
D49
D51
D62
D60
D48
D57
D54
D56
D55

1
D28
D19

10
2
9
3
8
4
7
5
D57
D53
D55
D58
D56
D59
D54
D52
D31
D16
D30
D17

10
2
9
3
8
4
7
5
D19
D31
D28
D16
D18
D30
D29
D17
D27
D20
D26
D21

C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
D33
D46
D32
D47
1
2
3
4

10
2
9
3
8
4
7
5
D23
D24
D22
D26
D25
D20
D21
D27

1
2
3
4
8
7
6
5
DD1
DD14
DD0
DD15

D37
D42
D36
D43

1
2
3
4
8
7
6
5
DD3
DD12
DD2
DD13

D39
D40
D38
D41

EXBA10E103J
EXBA10E103J

8
7
6
5
DD5
DD10
DD4
DD11

D1
D14
D0
D15

8
7
6
5
DD7
DD6
DD8
DD9

D3
D12
D2
D13

VSS
CA
VDD-RTC
VSS-RTC
EXTAL2
XTAL2
NMI
IRL3
IRL2
IRL1
IRL0
MD2/RXD2
MD1/TXD2
MD0/SCK
RD/WR2
VSSQ
VSSQ
VDDQ
D63
D48
VSS
VDD
D62
D49
VSSQ
VDDQ
D61
D50
D60
D51
VSSQ
VDDQ
D59
D52
D58
D53
VSSQ
VDDQ
D57
D54
D56
D55
VSSQ
VDDQ
D31
D16
D30
D17
VSSQ
VDDQ
D29
D18
VSS
VDD
D28
D19
VSSQ
VDDQ
D27
D20
D26
D21
VSSQ
VDDQ
1

D5
D10
D4
D11
1
2
3
4

RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
6

D7
D6
D8
D9
1
2
3
4

1
2
3
4
8
7
6
5
DD63
DD48
DD62
DD49

D63
D48
D62
D49

1
2
3
4
8
7
6
5
DD61
DD50
DD60
DD51

D61
D50
D60
D51

1
2
3
4
8
7
6
5
DD59
DD52
DD58
DD53

D57
D54
D56
D55
1
2
3
4
8
7
6
5
DD57
DD54
DD56
DD55

D25
D24
D22
D23
1
2
3
4
8
7
6
5
DD25
DD24
DD22
DD23

D31
D16
D30
D17
1
2
3
4
8
7
6
5
DD31
DD16
DD30
DD17

D27
D20
D26
D21
1
2
3
4
8
7
6
5
DD27
DD20
DD26
DD21

D59
D52
D58
D53

B2
B1
C2
C1
D4
D3
D2
D1
E4
E3
F3
F4
E2
E1
G3
G4
F2
F1
H3
H4
G2
G1
H2
H1
J3
J4
J2
J1
K2
K1
K3
K4
L1
L2
M1
M2
L3
L4
N1
N2
P1
P2
M3
M4
R1
R2
P3
P4
T1
T2
R3
R4
U1
U2
V1
V2
T3
T4
W1
Y1
U3
V3
W2
Y2
1

D29
D18
D28
D19
1
2
3
4
8
7
6
5

2-5

DD29
DD18
DD28
DD19

VCC3

MAIN BOARD_Circuit Diagram 1/9

/WR2

RA[0..25]

CE0.1u

PC63

VCC3

CE0.1u

PC50

VCC3

CE0.1u

PC41

VCC3

CE0.1u

PC36

VCC3

/WR2

CE0.1u

PC25

VCC3

CE0.1u

PC20

VCC3

CE0.1u

PC11

VCC3

CE0.1u

PC1

VCC3

/CS5
/RD2

/CS1

/WE1
/WE0

/WR2

RA22
RA23
RA24
RA25

RA20
RA21

RA18
RA19

RA16
RA17

RA14
RA15

RA12
RA13

RA10
RA11

RA6
RA7
RA8
RA9

RA4
RA5

RA2
RA3

RA0
RA1

DD30
DD31

DD28
DD29

DD26
DD27

DD22
DD23
DD24
DD25

DD20
DD21

DD18
DD19

DD16
DD17

DD14
DD15
/WR2

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

VCC3

VCC3

VCC3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

SN74LVCH16245ADGG

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA

IC15

SN74LVCH16245ADGG

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA

IC12

SN74LVCH16245ADGG

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA

IC9

SN74LVCH16245ADGG

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA

VCC3

VCC3

VCC3

VCC3

10K

R202

5
MA0
6
MA1
7
MA2
8
MA3
EXBV8V680JV
5
MA4
6
MA5
7
MA6
8
MA7
EXBV8V680JV
5
MA8
6
MA9
7
MA10
8
MA11

RA59

RA57

RA56

RA54

5
6
7
8

MA25

MA24

MA23

MA22

MA21

MA20

MA19

MA0

/CCS1

WWE1
TP269 /WWE0
TP244

5
MA16
6
MA17
7
MA18
8
MA19
EXBV8V560JV
5
MA20
6
MA21
7
MA22
8
MA23
EXBV8V560JV
5
MA24
6
MA25
7
TP266
8
TP268
EXBV8V560JV

EXBV8V680JV

EXBV8V680JV
RA50
5
MA12
6
MA13
7
MA14
8
MA15

RA48

RA42

RA38

EXBV8V560JV

MD28
MD29
MD30
MD31

5
MD20
6
MD21
7
MD22
8
MD23
EXBV8V560JV
5
MD24
6
MD25
7
MD26
8
MD27

5
MD16
6
MD17
7
MD18
8
MD19
EXBV8V560JV

EXBV8V560JV

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

RA30

RA26

RA21

EXBV8V560JV
RA34
5
4
3
6
2
7
1
8

4
3
2
1

4
3
2
1

4
3
2
1

/GATE1

EXBV8V330JV

MD12
MD13
MD14
MD15

5
MD0
6
MD1
7
MD2
8
MD3
EXBV8V330JV
5
MD4
6
MD5
7
MD6
8
MD7
EXBV8V330JV
5
MD8
6
MD9
7
MD10
8
MD11

EXBV8V330JV
RA18
5
6
7
8

RA11

RA9

VCC3

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

RA6

/CCS1

/WWE0
/WWR

/CCS5
/RRD

T9

TP265

TP264

TP263

TP262

TP260

TP258

R224

R222

R217

MD[0..31]

TP250

MD[0..31]

56

56

56
/RRD2

/USB_WE

/FPGA_WE

/RRD2

A[0..25]
DD[0..63]

A[0..25]
R205

R206

R207

R208

R204

CE0.1u

PC80

VCC3

CE0.1u

PC68

VCC3

CLK120_2

CKE
CLK120_1

/RAS
/RD
/WR
/CS3
DQM7
DQM6

A17

A16

A15

47

CKE

/RAS
/RD
/WR
/CS3
DQM7
DQM6

47

NoMount

47

NoMount

DD14
DD15

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

SN74LVCH16245ADGG

/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE

VCC3

1
14
27
3
9
43
49

10K

RA71

RA70

RA69

RA68

VCC3

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

C23
10u_16V

/GATE2

5
DB12
6
DB13
7
DB14
8
DB15
EXBV8V560JV

37
38

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15

VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ

NC

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

TP286
TP277
TP287
TP278
TP288
TP279
TP289
TP280
TP290
TP281
TP291
TP282
TP285
TP283
TP292
TP284

1
14
27
3
9
43
49

/CCS1
/USB_WE
/WWE0
/RRD2

/RESET1

/INTUSB_0

T156

R169
NoMount

VCC3

MA13
MA14
MA15
MA16
MA17
MA18

/RESET1

63

56
55
54
53
51

18
19
20
21
22
23

24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

DB[0..15]

MA[0..25]

VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ

NC

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

NoMount

RST

CS
WR1
WR0
RD
INT

A1
A2
A3
A4
A5
A6/ALE

D0
D1/AD1
D2/AD2
D3/AD3
D4/AD4
D5/AD5
D6/AD6
D7
D8
D9
D10
D11
D12
D13
D14
D15

IC47

PC55
CE0.1u

VCC3

1
14
27
3
9
43
49

R357
NoMount

10
11

17
16

62
60
61

57
59
58

4
43
44
45
46
47
48
49
50
52

5
3

C40
NoMount

R166
NoMount

XIN
XOUT

MPBUS
TEST

DEND1
DREQ1
DACK1/DSTB0

DREQ0
DEND0
DACK0

DP
SD0
SD1
SD2
SD3
SD4
SD5
SD6
SD7
SOF

VBUS
DM

CKE

NoMount

FL47
NoMount

NoMount

Y6

NoMount

R167

NoMount

R361

NoMount

R356

/INTUSB_1

C45
NoMount

NoMount

PC292

NoMount

PC289

VCC_1.5

NoMount

PC288

VCC_1.5

NoMount

PC126

VCC_1.5

NoMount

PC133

VCC3

NoMount

PC291

VCC3

NoMount

PC290

VCC3

NoMount

VCC3
PC125
NoMount

VCC3

VCC3

VCC
-Data
+Data
Ground
CASE1A
CASE1B

CN21

C29
10u_16V

PC86
CE0.1u

VCC3

PC85
CE0.1u

NoMount
R168
NoMount

1
2
3
4
5A
5B

1
14
27
3
9
43
49

+ C33

VCC3

DACK1

/DREQ1

C46
NoMount

PC73
CE0.1u

VCC3

PC74
CE0.1u

VCC3

DD0
DD1
DD2
DD3
DD4
DD5
DD6
DD7
DD8
DD9
DD10
DD11
DD12
DD13
DD14
DD15

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

VCC3

VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ

NC

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

MT48LC16M16A2P-7E

VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ

CKE
CLK

RAS
CAS
WE
CS
DQMH
DQML

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA1
BA0

IC24

PC75
CE0.1u

R355
VCC3
NoMount

9010%

FL46

NoMount

FL45

28
41
54
6
12
46
52

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3

PC76
CE0.1u

VCC3

DQM1
DQM0

/RAS
/RD
/WR

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

PC66
CE0.1u

VCC3

PC65
CE0.1u

VCC_1.5

PC52
CE0.1u

VCC3

DD16
DD17
DD18
DD19
DD20
DD21
DD22
DD23
DD24
DD25
DD26
DD27
DD28
DD29
DD30
DD31

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

VCC3

PC53
CE0.1u

VCC3

PC54
CE0.1u

VCC3

MT48LC16M16A2P-7E

VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ

CKE
CLK

RAS
CAS
WE
CS
DQMH
DQML

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA1
BA0

IC20

VCC3 VCC3

28
41
54
6
12
46
52

37
38

CKE

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15

C24
10u_16V

DQM3
DQM2

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

/RAS
/RD
/WR

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

/INTUSB_0

PC47
CE0.1u

VCC3

PC46
CE0.1u

VCC3

DB[0..15]

MA[0..25]

DD32
DD33
DD34
DD35
DD36
DD37
DD38
DD39
DD40
DD41
DD42
DD43
DD44
DD45
DD46
DD47

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

PC28
CE0.1u

VCC3

PC31
CE0.1u

VCC3

PC32
CE0.1u

VCC3

MT48LC16M16A2P-7E

VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ

CKE
CLK

RAS
CAS
WE
CS
DQMH
DQML

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA1
BA0

IC13

PC33
CE0.1u

28
41
54
6
12
46
52

CKE

VCC3 VCC3

DQM5
DQM4

18
17
16
19
39
15

/RAS
/RD
/WR

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

SDBK[0..2]

DD[0..63]

RA[0..25]

RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
RA11
RA12
RA13
RA14
SDBK0
SDBK1
SDBK2

5
DB0
6
DB1
7
DB2
8
DB3
EXBV8V330JV
5
DB4
6
DB5
7
DB6
8
DB7
EXBV8V330JV
5
DB8
6
DB9
7
DB10
8
DB11
EXBV8V560JV

PC24
CE0.1u

VCC3

PC23
CE0.1u

R251

PC12
CE0.1u

VCC3

PC13
CE0.1u

VCC3

DD48
DD49
DD50
DD51
DD52
DD53
DD54
DD55
DD56
DD57
DD58
DD59
DD60
DD61
DD62
DD63

VCC3

40

2
4
5
7
8
10
11
13
42
44
45
47
48
50
51
53

VCC3

VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ

NC

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

MT48LC16M16A2P-7E

VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ

CKE
CLK

RAS
CAS
WE
CS
DQMH
DQML

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
BA1
BA0

IC8

PC14
CE0.1u

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA

IC23

28
41
54
6
12
46
52

37
38

18
17
16
19
39
15

23
24
25
26
29
30
31
32
33
34
22
35
36
21
20

VCC3

PC15
CE0.1u

VCC3 VCC3

VCC3

C22
10u_16V

SDBK2

SDBK1

SDBK0

P
M

IC3

P
M

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

P
M

VCC3

VDD
AFED15V
AFEA15V
AFEA15G
AFED15G

15
42
64
2
12
VIF
VIF
VIF
AFED33V
AFEA33V
DGND
41

AFED33G
AFEA33G
1
9

40
13
6
REFRIN
8

P
M

2-6

7
14

P
M

DD[0..63]

MAIN BOARD_Circuit Diagram 2/9

PC94

CE0.1u

CE0.1u

CE0.1u

TP330
TP331
TP332

TP334

TMS

TDI

R359
10K

TCK

R360
10K

R358
10K

VCC3

RTC_WDATA
RTC_CLK
RTC_CE
AD_CK
/AD_CS
AD_IN
HEAD_SENS
/PS_SENS

RTC_DATA

/SW0
/SW1
/SW2
/LED
LCD_RW
LCD_RS
LCD_E
/LCD_CS

TDO

53398-10

1
2
3
4
5
6
7
8
9
10

CN16

CE0.1u

PC115

VCC3

PC114

VCC3

PC111

VCC3

CE0.1u

PC99

VCC3

CE0.1u

PC98

VCC3

CE0.1u

PC95

VCC3

CE0.1u

VCC3

PC93

VCC3

/SENSOR
/PANEL

4
3
2
1
T152

VCC3

VCC3

5
6
7
8

RA72
EXBV8V103JV

10K
R277
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO1
GNDIO
GNDINT
IO/GCLK0
VCCINT
IO/GCLK1
I/O
I/O
I/O
I/O
I/O
I/O
I/O
TMS
TDI
TCK
TDO

10K
R276

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

EXT_OUT3
EXT_OUT2
EXT_OUT1
EXT_OUT0
EXT_IN3

10K

/SRVBRD_RESET
/SERIAL_START
/MTRERR
CROP_ON
/INTDDA
T75
EPM240T100C5N

IC27

EXT_IN2
EXT_IN1
EXT_IN0
AD_OUT

/F0_INTREQ
/ALT_STATUS
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG

/WWE0
DB7
DB6

R171
/INTUSB_0
/GATE1
/GATE2
R156

CE100p

C28

CE100p

R136

150

75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51

P_POS

H_UD

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
GNDINT
IO/GCLK3
VCCINT
IO/GCLK2
I/O
GNDIO
VCCIO2
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

150

T87

C27

RB_NIRQ
RB_NRES
/CCS4
/CCS4
/CCS6
/CCS6
/CCS5
/CCS5
/CCS1
/CCS1

R134

DB5
DB4
DB3
DB2
DB1
DB0

MA21
MA22
MA23
MA24
MA25

33

DB[0..15]

MA[0..25]

/RESET1

CLK60_1

DB[0..15]

RA74
EXBA10E103J

VCC3
1

100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
GNDIO
I/O
I/O
IO/GNDINT
I/O
IO/VCCINT
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO2
GNDIO
I/O
I/O
I/O

I/O
I/O
I/O
I/O
I/O
VCCIO1
GNDIO
I/O
I/O
I/O
I/O
IO/GNDINT
I/O
IO/VCCINT
I/O
I/O
I/O
IO/DEV_OE
IO/DEV_CLRn
VCCIO1
GNDIO
I/O
I/O
I/O
I/O

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

2-7
/CCS0
/RRD2
RESERVE_PORT
41V_Control

6
MA[0..25]

/IRL0
/IRL1
/IRL2
/IRL3

10
2
9
3
8
4
7
5

VCC3

1
2
3
4
KHS42E

SW1
8
7
6
5

MAIN BOARD_Circuit Diagram 3/9

2-8

T44
T30
T32
T39

R210
10K

R209
10K

VCC1.2

VCC3

MA[0..25]

MD[0..31]

/ALT_STATUS
/ALT_DATA
/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG

R211
10K

VCC3

MA[0..25]

CLK60_2
MD[0..31]

/ALT_RESET
/RRD
/FPGA_WE
/CCS5

SA_/SOE

33

VCCINT
VCCINT
VCCINT
VCCINT
VCCIO1
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCIO4
VCCA_PLL1
VCCD_PLL1
VCCA_PLL2
VCCD_PLL2
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND_PLL1
GND_PLL1
GND_PLL2
GND_PLL2
GNDA_PLL1
GNDA_PLL2
nSTATUS
TCK
TMS
TDO
TDI
DATA0

R36

R41

T23

T24

SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15

SA_A[0..12]

/ALT_DCLK
/ALT_CONF_DONE
/ALT_CONFIG

G9
H7
H10
J7
B1
G3
K3
R1
A2
A15
C10
C7
E10
E7
B16
G14
K14
R16
M10
M7
P7
P10
T2
T15
M5
L6
E12
F11
A1
A16
B2
B15
C8
C9
E8
E9
G8
H3
H8
H9
H14
J3
J8
J9
J14
K9
M8
M9
P8
P9
R2
R15
T1
T16
L5
N5
D12
F12
M6
E11
M13
F2
G1
G2
H5
F1

SA_D[0..15]

R68

/RRD
/FPGA_WE
/CCS5

SA_/SWE

/ALT_STATUS
/ALT_DATA

T61
T60
T66
SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
SA_A10
SA_A11
SA_A12

J13
K12
H2
H1
J2
J1
H16
H15
J15
J16
P2
P1
N2
N1
M2
M1
L2
L1
P3
M4
M3
L4
L3

MSEL0
MSEL1
CLK0
CLK1
CLK2
CLK3
GND
CLK5
CLK6
CLK7
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

T51
T53
T55
T47

MD4
MD3
MD2
MD8
MD13
MD12
MD1
MD7
MD11

SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15

SA_/SWE
SA_/SOE

F6
F3
G6
K5
J4
K4
K1
K2
D6
E6
E5
D3
E4
E3
E2
E1
T3
R3
R6
P6
N7
N6
B4
A3
B3
D4
A6
B6
C2
A5
C5

EP2C5F256

IC16

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O CLKUSR
I/O
I/O

MA18
MA19

MD6
MD0
C11
D11
B5
C1
I/O
I/O
I/O
I/O

MD5
A4
I/O

DCLK
CONF_DONE
nCONFIG
nCE
I/O ASDO
I/O nCEO
I/O nCSO
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
NC
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O INIT_DONE
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O
I/O
I/O
I/O
I/O
I/O

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

VSS
VSS

VCC
VCC

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

CY7C1021CV33-12ZXC

BHE
BLE

OE

CE

WE

I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
I/O8
I/O9
I/O10
I/O11
I/O12
I/O13
I/O14
I/O15
I/O16

IC10

12
34

11
33

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

PC34
CE0.1u

VCC3

SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
SA_A10
SA_A11
SA_A12

SB_/SOE

SB_/SWE

R100

R112
T72

T73

SB_D0
SB_D1
SB_D2
SB_D3
SB_D4
SB_D5
SB_D6
SB_D7
SB_D8
SB_D9
SB_D10
SB_D11
SB_D12
SB_D13
SB_D14
SB_D15

40
39

41

17

7
8
9
10
13
14
15
16
29
30
31
32
35
36
37
38

VSS
VSS

VCC
VCC

NC
NC
NC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15

SB_D[0..15]

CY7C1021CV33-12ZXC

BHE
BLE

OE

CE

WE

I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
I/O8
I/O9
I/O10
I/O11
I/O12
I/O13
I/O14
I/O15
I/O16

IC28

DAC_A[0..9]

DACLAT[0..3]

SI_B[0..3]
SI_A[0..3]
SCK[0..3]

12
34

11
33

22
23
28

5
4
3
2
1
44
43
42
27
26
25
24
21
20
19
18

I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC

PC84
CE0.1u

VCC3

SB_A0
SB_A1
SB_A2
SB_A3
SB_A4
SB_A5
SB_A6
SB_A7
SB_A8
SB_A9
SB_A10
SB_A11
SB_A12

SB_A[0..12]

H4
L13
J5
G5
C3
T46
N14
T65
F4
T40
B8
T56
C15
T64
P4
DAC_A0
DAC_A1
R4
DAC_A2
T4
DAC_A3
P5
R5
DAC_A4
T5
DAC_A5
T6
DAC_A6
R7
DAC_A7
T7
DAC_A8
L7
DAC_A9
L8
DACLAT0
G7
DACLAT1
F10
DACLAT2
K10
DACLAT3
C16
T69
D1
T34
D2
T42
D7
T54
D9
T57
E13
T63
E15
T68
F5
T45
F13
T62
SCK0
N8
SCK1
N9
SCK2
N10
L10
SCK3
T8
SI_A0
R8
SI_A1
T9
SI_A2
R9
SI_A3
SI_B0
T10
SI_B1
R10
SI_B2
T11
SI_B3
R11
SB_A0
N12
SB_A1
N13
SB_A2
M14
SB_A3
L14
M12
SB_A4
SB_A5
L12
SB_A9
M16
M15
SB_A8
L15
SB_A6
SB_A10
N15
L16
SB_A7
N16
SB_A11
P16
SB_A12
E14
F9
ENC_PHB
ENC_PHA
F8
F7
D16
D15
E16

MD27

T37
T28
T33
T67

SB_D13
SB_D14
SB_D11
SB_D10
SB_D15
SB_D12
SB_D5
SB_D6
SB_D8
SB_D7
SB_D9
SB_D0
SB_D2
SB_D1
SB_D4
SB_D3
/DAC_RST

MD23
MD17
MD28
MD29
MD18
MD24
MD19
MD20
LLAT3
LLAT2
LLAT1
LLAT0

T27

MD21
MD16
MD22
T36
MA21
MA16
MD31
MD26

CCH3
CCH2
CCH1
CCH0
MD30
MD25

T26 T59

NNCHG3
NNCHG2
NNCHG1
NNCHG0
MA20
MA22
MA17

MD10
MD15
MD9
MD14

PC240
CE0.1u

CE0.1u

T35

PC234

PSAVE

DDA_MtoS
/F0_INTREQ

DDA_CLK

D5
B7
C4
C6
N4
P15
P14
P13
P12
C12
D13
D10
N3
K13
R13
T13
R12
T12
C14
B12
K8
B10
A7
A11
K7
C13
D8
D14
A13
K6
B13
B11
A8
A14
B14
A9
A12
B9
A10
L11
M11
N11
P11
J10
R14
T14
G15
F16
G13
H13
F15
G16
H11
G10
H12
G11
G12
K16
J12
K15
J11
K11
L9
J6
H6
G4
F14

R84
R86

DAC_A8
DAC_A9

CE0.1u

PC243

1.0K

CE0.1u

180
180

180

NNCHG[0..3]

DAC_LAT0
DAC_LAT1
DAC_LAT2
DAC_LAT3

DDA_CLK
DDA_MtoS
/F0_INTREQ

PC237

CE0.1u

PC247

CE0.1u

CE0.1u

PC64
CE0.1u

CE0.1u

33

C209
CE100p

R225

NoMount

R218

PC238

PC69

LLAT[0..3]

CE0.1u

PC246

CE0.1u

PC236

CE0.1u

PC48

CE0.1u

PC245

CE0.1u

PC232

CE0.1u

PC45

DDA_StoM

PC244
NoMount

VCC1.2

/DAC_RESET

CE0.1u

PC242

CE0.1u

PC231

CE0.1u

PC44

DDA_StoM

DAC[0..9]

DAC_LAT0
DAC_LAT1
DAC_LAT2
DAC_LAT3

DAC[0..9]

/DAC_RESET

PC233
NoMount

VCC1.2

PSAVE

5
6
7
8

DAC8
DAC9

DAC4
DAC5
DAC6
DAC7

DAC0
DAC1
DAC2
DAC3

EXBV8V181JV

RA58

CCH[0..3]

SB_/SOE
SB_/SWE

R216

4
3
2
1

R223

NoMount

R214

5
6
7
8

EXBV8V181JV

RA55

DACLAT0
DACLAT1
DACLAT2
DACLAT3

ENC_PHB
ENC_PHA

PC71

VCC1.2

4
3
2
1

DAC_A4
DAC_A5
DAC_A6
DAC_A7

5
6
7
8

EXBV8V181JV

4
3
2
1

DAC_A0
DAC_A1
DAC_A2
DAC_A3

RA53

CE0.1u

PC241

CE0.1u

PC72

CE0.1u

PC43

CE0.1u

PC239

CE0.1u

PC70

CE0.1u

PC42

VCC3
PC103
CE0.1u

SCK3

SI_A3

SI_B3

VCC3

100

R119

VCC3

R116

R118

R117

VCC3

100

100

100

VCC3

100

R121

VCC3

100

R120

PC105
CE0.1u

VCC3

100

100
R122

100
R124

R123

100
100
100
100
100
100

100
100
100
100
100
100

VCC3
PC106
CE0.1u

VCC3

100

100
R125

100
R127

R126

R143
R142
R141
R140
R139
R138

R149
R148
R147
R146
R145
R144
/RESET2
/PS_SENS

PC104
CE0.1u

SCK2

SI_A2

SI_B2

SCK1

SI_A1

SI_B1

SCK0

SI_A0

SI_B0

/RESET2
/PS_SENS

CCH2
CCH3
NNCHG0
NNCHG1
NNCHG2
NNCHG3

LLAT0
LLAT1
LLAT2
LLAT3
CCH0
CCH1

4
12

15

4
12

15

4
12

15

4
12

15

E1
E2

A1
A2
A3
A4
A5
A6
A7
A8

IC41

E1
E2

A1
A2
A3
A4
A5
A6
A7
A8

IC42
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8

Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8

4Y
4Z
VCC3
GND

3Y
3Z

2Y
2Z

4Y
4Z
VCC3
GND

3Y
3Z

2Y
2Z

1Y
1Z

4Y
4Z
VCC3
GND

3Y
3Z

2Y
2Z

1Y
1Z

4Y
4Z
VCC3
GND

3Y
3Z

2Y
2Z

1Y
1Z

HD151031FPEL ET

G
G

4A

3A

2A

1A

IC32

18
17
16
15
14
13
12
11

1Y
1Z

HD151031FPEL ET

G
G

4A

3A

2A

1A

IC33

VCC

R343
R342
R341
R340
R339
R338

VCC3

VCC3

VCC3

VCC3

14
13
16
8

10
11

6
5

2
3

14
13
16
8

10
11

6
5

2
3

14
13
16
8

10
11

6
5

2
3

14
13
16
8

10
11

6
5

2
3

100
100
100
100
100
100

PC119
CE0.1u

100
100
100
100
100
100

PC120
CE0.1u

VCC

R337
R336
R335
R334
R333
R332

TC74VHCT541AFT

VCC

HD151031FPEL ET

G
G

4A

3A

2A

1A

IC34

18
17
16
15
14
13
12
11

TC74VHCT541AFT

VCC

HD151031FPEL ET

G
G

4A

3A

2A

1A

IC35

1
19

2
3
4
5
6
7
8
9

1
19

2
3
4
5
6
7
8
9

20
VCC
GND
10
20
VCC
GND
10

/ALT_RESET

CE100p

10

R282

R281

R258

R257

R259

R260

R284

R283

R286

R285

R261

R262

R263

R264

R288

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

R289
R287

10

10

10

10

10

10

R290

R266

R265

R267

R268

R292

10

10
R291

10
R294

10

10

10

10

10

10

R293

R269

R270

R271

R272

R296

R295

CE100p CE100p CE100p


CE100p CE100p

C220
CE220p

C212
CE220p

C213
CE220p

C221
CE220p

C222
CE220p

C214
CE220p

C215
CE220p

C223
CE220p

C224
CE220p

C216
CE220p

C217
CE220p

C225
CE220p

C226
CE220p

C218
CE220p

C219
CE220p

C227
CE220p

CE100p

C235 C234 C233 C232 C231 C230

FL13
FL20
FL38
FL23
FL14
FL11

CE100p CE100p CE100p


CE100p CE100p

C241 C240 C239 C238 C237 C236

FL36
FL21
FL12
FL35
FL37
FL22
LAT0
LAT1
LAT2
LAT3
CH0
CH1

FL1
EXCML16A270U
TP297
FL6
EXCML16A270U
FL30
EXCML16A270U
TP320
FL40
EXCML16A270U
FL24
EXCML16A270U
TP314
FL15
EXCML16A270U
FL29
EXCML16A270U
TP319
FL39
EXCML16A270U

FL5
EXCML16A270U
TP301
FL10
EXCML16A270U
FL3
EXCML16A270U
TP299
FL8
EXCML16A270U
FL4
EXCML16A270U
TP300
FL9
EXCML16A270U
FL2
EXCML16A270U
TP298
FL7
EXCML16A270U

FL28
EXCML16A270U
TP318
FL19
EXCML16A270U
FL26
EXCML16A270U
TP316
FL17
EXCML16A270U
FL27
EXCML16A270U
TP317
FL18
EXCML16A270U
FL25
EXCML16A270U
TP315
FL16
EXCML16A270U

FL34
EXCML16A270U
TP324
FL44
EXCML16A270U
FL32
EXCML16A270U
TP322
FL42
EXCML16A270U
FL33
EXCML16A270U
TP323
FL43
EXCML16A270U
FL31
EXCML16A270U
TP321
FL41
EXCML16A270U

EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U

SCK3_ZA

TP336

SCK3_YA

SCK3_ZB

TP309

SCK3_YB

SI3_ZA

TP337

SI3_YA

SI3_ZB

TP304

SI3_YB

SCK2_ZA

TP305

SCK2_YA

SCK2_ZB

TP307

SCK2_YB

SI2_ZA

TP306

SI2_YA

SI2_ZB

TP308

SI2_YB

SCK1_ZA

TP310

SCK1_YA

SCK1_ZB

TP312

SCK1_YB

SI1_ZA

TP311

SI1_YA

SI1_ZB

TP313

SI1_YB

SCK0_ZA

TP338

SCK0_YA

SCK0_ZB

TP340

SCK0_YB

SI0_ZA

TP339

SI0_YA

SI0_ZB

TP341

SI0_YB

CH2
CH3
NCHG0
NCHG1
NCHG2
NCHG3

/HRESET
/P_SIDE_SENS

EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U
EXCML16A270U

SCK3_ZA

SCK3_YA

SCK3_ZB

SCK3_YB

SI3_ZA

SI3_YA

SI3_ZB

SI3_YB

SCK2_ZA

SCK2_YA

SCK2_ZB

SCK2_YB

SI2_ZA

SI2_YA

SI2_ZB

SI2_YB

SCK1_ZA

SCK1_YA

SCK1_ZB

SCK1_YB

SI1_ZA

SI1_YA

SI1_ZB

SI1_YB

SCK0_ZA

SCK0_YA

SCK0_ZB

SCK0_YB

SI0_ZA

SI0_YA

SI0_ZB

SI0_YB

CH2
CH3
NCHG0
NCHG1
NCHG2
NCHG3

/HRESET
/P_SIDE_SENS

LAT0
LAT1
LAT2
LAT3
CH0
CH1

MAIN BOARD_Circuit Diagram 4/9

/PANEL
/WWR
/HRESET

/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1

41V_SENSE

ENV_TH

33

R154

33

R137

33

R135

33

R133

/PANEL
/WWR
/HRESET

DBB7
DBB6
DBB5
DBB4
DBB3
DBB2
DBB1
DBB0

/SW2
LCD_RS
LCD_RW
LCD_E
/LCD_CS
/LED
/SW0
/SW1

33

2
3
4
5
6
7
8
9

1
19

R161

33

R158

R157 10K_1%

41V_SENSE

VCC

P_SIDE

HEAD_TH2

HEAD_TH1

DBB[0..7]

CROPMARK

P_SIDE

HEAD_TH2

HEAD_TH1

18
17
16
15
14
13
12
11

B0
B1
B2
B3
B4
B5
B6
B7

IC5

E1
E2

A1
A2
A3
A4
A5
A6
A7
A8

IC4

1SS355

1SS355
K

VCC3

E
DIR

19
1

2
3
4
5
6
7
8
9

R13

33

SN74LVC245APWR

A0
A1
A2
A3
A4
A5
A6
A7

PC17
CE0.1u

4
3
2
1
4
3
2
1

4
3
2
1

TC74VHCT541AFT

5
6
7
8

AD_CK
AD_IN

5
6
7
8

RA3
EXBV8V330JV

RA4
EXBV8V330JV
5
6
7
8
5
6
7
8

EXBV8V330JV

RA5

EXBV8V330JV

RA2

AD_CK
AD_IN

11

R59
10K

12
2
7

/AD_CS

CE0.1u

PC27

/AD_CS

4
3
2
1

Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8

PC16
CE0.1u

D3

D2
A

18
17
16
15
14
13
12
11

VCC

PC122
CE1.0u

PC117
CE1.0u

PC113
CE1.0u

PC110
CE1.0u

PC107
CE1.0u

PC101
CE1.0u

10K

VCC3

RTC_WDATA
RTC_CLK
RTC_CE

16
17
13

18

1
2
3
4
5
6
7
8
9

DO

TEST

NC
NC
NC
NC
NC

/INT
FOUT

1
4
8
9
14

10
3

13

TLC0838CPW

CLK
DI
SE

CS

CH0
CH1
CH2
CH3
CH4
CH5
CH6
CH7
COM

IC38

RX-4045SA

GND

VDD

DI
CLK
CE

IC11

19

10

12
11

14
15

TP209
TP216
TP210

TP208

TP207

TP201
TP211
TP202
TP220
TP203
TP212
TP221
TP213
TP204
TP214
TP205
TP215
TP206
TP222
TP223

VCC

NC

DGND

REF
AGND

DO
SARS

VCC

VCC
20

RTC_DATA

EXT_IN0
EXT_IN1
EXT_IN2
EXT_IN3
AD_OUT
P_POS
H_UD
RRXD2
R215
10K

IC209
18
Y1
17
Y2
16
Y3
15
Y4
14
Y5
13
Y6
12
Y7
11
Y8

VCC3

EXT_OUT0
EXT_OUT1
EXT_OUT2
EXT_OUT3

TXD2

RXD2

E1
E2

R203
10K

VCC

DB[0..15]

VCC
TP253
TP252
TP251
TP249
TP248

DB[0..15]

RXD2

1
19

2
3
4
5
6
7
8
9

PC293
CE0.1u

EXT_OUT0
EXT_OUT1
EXT_OUT2
EXT_OUT3

A1
A2
A3
A4
A5
A6
A7
A8

STATUS0
STATUS1

HD74LVC541AT

EXT_IN0
EXT_IN1
EXT_IN2
EXT_IN3
AD_OUT
P_POS
H_UD

To PANEL BOARD

00 6232 124 015 800+

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CN3

PC102
CE0.1u

RTC_DATA

1
19

2
3
4
5
6
7
8
9

18
17
16
15
14
13
12
11

5
6
7
8

DBB4
DBB5
DBB6
DBB7

DBB0
DBB1
DBB2
DBB3

5
6
7
8

1.0K

R17

C249

C254

C253

C250

C251

DDA_CLK

18
17
16
15
14
13
12
11
E1
E2

33

4
3
2
1

5
6
7
8

1
19

2
3
4
5
6
7
8
9

33

/SENSOR

C1
CE100p

IC48C

C208

IC48B
4

IC48D
8

IC48E
10

13
SN74LVC14APWR

11

PC137
CE0.1u

VCC3

VCC3

C207

C205

C206

5
6
7
8

5
6
7
8

EXBA10E103J

RA23

ENV_TH

EXBA10E103J

RA12

VCC3

/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM

DDA_StoM

RESERVE_PORT

DDA_CLK

C2
CE100p

R11

/Cmd_HS_MtoS
/Cmd_HS_StoM
Cmd_MtoS
Cmd_StoM
33

TP219

TP227
TP226
TP225
TP224

TP230
TP229
TP228

TP241
TP240
TP239
TP238
TP237
TP236
TP235
/INTDDA
DDA_MtoS
DDA_StoM

TP242

TP245

TP246

TP218

TP232

TP233

TP231

TP247

TP234

VCC

TP217

CROPMARK
CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR
MAINTENANCECOVER_L
RESERVE_PORT

EXBV8V330JV

RA17

EXBV8V330JV

RA16

VCC

NoMount
(MD-S6100-90)

1
2
3
4
5
6

CN11

MD-S8100-90

1
2
3
4
5
6
7
8

CN23

PINCHPOS

4
3
2
1

4
3
2
1

CROP_ON
/SERIAL_START
/SRVBRD_RESET
/MTRERR

SN74LVC14APWR

12

IC48F

SN74LVC14APWR SN74LVC14APWR

C204

VCC
R61
NoMount
(0)

TP1

CE100p CE100p CE100p CE100p

C201

SN74LVC14APWR SN74LVC14APWR

IC48A

C203

TP335
R371
NoMount

VCC

CE100p CE100p CE100p CE100p

C202

TP345
TP350
TP349
TP347

TP348
TP343

TP351
TP344

RA80
EXBV8V103JV

PRINT_CARRIAGE_ORG
MAINTENANCECOVER_L
FRONT_COVER
MAINTENANCE_COVER R
REAR_PAPER
FRONT_PAPER
CUTTING_CARRIAGE_ORG
PINCH_ROLL_U/D

PC18
CE0.1u

EXBV8V330JV

RA81

HD74LVC541AT

A1
A2
A3
A4
A5
A6
A7
A8

C7
CE100p

R9

R24

Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8

IC6

VCC3

HEAD_UD

PINCHPOS

DDA_MtoS

/INTDDA

DBB0
DBB1
DBB2
DBB3
DBB4
DBB5
DBB6
DBB7

VCC

C252

CE100p CE100p CE100p CE100p

C255

CE100p CE100p CE100p CE100p

C248

EXBV8V330JV

RA82

HEAD_UD

DBB[0..7]

EXBV8V560JV

RA202

EXBV8V560JV

RA201
5
6
7
8

150

R170
C49
CE100p

150

R172

4
3
2
1

To Monitor Serial

4
3
2
1

4
3
2
1

53398-05

1
2
3
4
5

CN10

DB4
DB5
DB6
DB7

DB0
DB1
DB2
DB3

Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8

TC74VHCT541AFT

C48
CE100p

E1
E2

A1
A2
A3
A4
A5
A6
A7
A8

IC45
VCC
GND
10

RTC_WDATA
RTC_CLK
RTC_CE

TP4
TP5
TP6
TP7
TP8

20
VCC
GND
10

20

VCC

20
VCC
GND
10

CR2032-RTC BACKUP
HOLDER BATTERY BCR20V4
R37
BT1 1 2

20

VCC

10

GND

20

VCC

GND

10

5
6
7
8
4
3
2
1
14

PC128
CE0.1u

10
2
9
3
8
4
7
5
1

2-9

10
2
9
3
8
4
7
5

VCC

TP243

To SERVO BOARD

CUT_ORG_Sensor

PAPER FRONT Sensor

PAPER REAR Sensor

Maintenance_Cover_SW

Reserve

PRINT ORG Sensor

Reserve

00 6232 125 015 800+

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CN8

53398-03

1
2
3

CN4

53398-06

1
2
3
4
5
6

CN7

53014-02

1
2

CN6

53014-03

1
2
3

CN9

53398-04

1
2
3
4

CN5

53398-02

1
2

CN1

MAIN BOARD_Circuit Diagram 5/9

PC51
CE0.1u

VCC3

B4P-VH

CE0.1u

GND

VCC

GND

VIN

FIN

FIN

TP267

10u_16V

+ C44

AIC1086PM

VOUT

1SS355

D5

BD12KA5FP

N.C.

OUT

1SS355

VCC

IC49

GND

D203

NoMount

N.C.

VCC

OUT

NoMount

D202

C11
CE0.01u

IC205

IC208

VCC3

VCC3

Cd

R81
1.0K

C13
CE0.33u

CE0.1u

220u_50V

PC130

VCC3

PC129

+ C43

IC14 RN5VD29AA-TR
2
1
VDD OUT

NC

VC

R366
270_1%

R369
120_1%

R370
120_1%

R367
120_1%

C47
220u_6.3V

TP12

PC294
CE0.1u

T158

PC284
NoMount

T155

VADJ

R212
1.0K_1%

R219
120_1%

PC123
CE0.1u

T146

R373
10K

VCC1.2

VHV1

VHV0

R163
10K

VCC3

C12
100u_25V

41V_Control

R220
120_1%

R331
NoMount

VCC_1.5

01543.15DR

F1

01543.15DR

F2

PQ070XZ1HZ
3
VO

TP27

1SS355

D4

C38
100u_25V

VIN

C34
NoMount

IC19

220u_50V

VCC

+ C42

GND

T58

T147

COM0
COM1
COM2
COM3

VCC

41V_SENSE

R87
10K

VCC1.55

COM0
COM1
COM2
COM3

VHV1 VHV0

R160
1.0K

53398-09

1
2
3
4
5
6
7
8
9

CN18

B04B-XASK-1

1
2
3
4

CN22

R164
22K

+41V

VCC

C18
C19
CE0.1u CE0.01u

Q1
DTD113EK

PC59
CE0.1u

41V_SENSE

TP11

C16
220u_16V

ADJ

+41V

10K

R221

C21
CE0.1u

VCC3

PSAVE

DAC_LAT3

DAC_LAT2

DAC_LAT1

DAC_LAT0
/DAC_RESET

DAC[0..9]

12

VCC3

DAC[0..9]

14
IC40F
SN74LVC14APWR
13

T70
8

23

5
6

DAC_LAT3
PSAVE

4
3
2
1
30
29
28
27
26
25

DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9

T71

5
6

DAC_LAT2
23

4
3
2
1
30
29
28
27
26
25

DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9

T48

5
6

DAC_LAT1
23

4
3
2
1
30
29
28
27
26
25

23

5
6

4
3
2
1
30
29
28
27
26
25

DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9

T49

DAC_LAT0
/DAC_RESET

DAC0
DAC1
DAC2
DAC3
DAC4
DAC5
DAC6
DAC7
DAC8
DAC9

ENC_PHA

IC,E09A54RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC25

IC,E09A54RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC26

IC,E09A54RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC21

IC,E09A54RA

DAOUT

TEST

LAT
RST

D0
D1
D2
D3
D4
D5
D6
D7
D8
D9

IC22

T139

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

9
11
12
13
15
17
19
21
7
10
14

24

20
18
16

22

ENC_PHA

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

DP
DP
DP
DP
DP
DP
DP
DP
GND5
GND45
VOUTGND

VCC5

NPNB
FB
PNPB

VCC45

100

R150

PC81
CE0.1u

VCC3

PC82
CE0.1u

VCC3

PC60
CE0.1u

VCC3

PC61
CE0.1u

VCC3

9
SN74LVC14APWR

IC40D
R323

ENC_PHB

T141
ENC_PHB

TR12
2SC2873

TR4
2SC2873

TR3
2SA1213

R56
43

R90
43

TR5
2SC2873

TR9
2SA1213

R101
43

R115
43

TR13
2SC2873

R107
43

R97
43

TR16
2SA1213

510

10

510

R99

R114

33
C228
CE1000p

R77
43

R199
43

TR8
2SA1213

510

R88

510

R128

1ohm

R102

10

R92

1ohm

R50

510

R58

R198

10

510

R38

1ohm

R78

510

10

R75

R98

510

R110

R96

1ohm

R106

100

R153

11
SN74LVC14APWR

IC40E

PC249
CE0.1u

HEAT-SINK

VCC

33
C229
CE1000p

R329

R330
1.0K

R324
1.0K

VCC

R176
0

VCC3

(10K)

SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

NCHG2

CH2

LAT2

NCHG3

CH3

LAT3

SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

NCHG1

CH1

LAT1

P_SIDE
HEAD_UD
/P_SIDE_SENS
HEAD_SENS
HEAD_TH2

PC121
CE0.1u

VHV1

SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

NCHG0

CH0

LAT0

HEAD_TH1

PC131
CE0.1u

VHV0

NoMount

PC136
CE0.1u

VCC3
R344

VCC

R177
NoMount

VHV1

VHV0

22u_50V

+ C26

HS3

C20
CE0.022u

R104
4.7

COM3

R67
4.7

COM2

10

TR11
2SC4131

TR15
2SA1746

C9
CE0.022u

R66
4.7

COM1

PC235
CE0.1u

HEAT-SINK

HS2

22u_50V

+ C25

C17
CE0.022u

R103
4.7

C10
CE0.022u

TR7
2SA1746

TR2
2SC4131

TR1
2SA1746

TR6
2SC4131

TR10
2SA1746

COM0

PC230
CE0.1u

PC257
CE0.1u
TR14
2SC4131

P
M

2
1
1
2
2
1
1
2
2

2
1

1
2
2
1
1

4
3
2
1

2
1
1
2

1
1
2
2
1
1
2

2
1

2
1

2-10

P
M

CN19

COM2
GND
COM2
GND
COM2
GND
COM2
GND
COM3
GND
COM3
GND
LAT3
GND
CH3
GND
NCHG3
GND
LAT2
GND
CH2
GND
NCHG2
GND
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN14

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN15

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN17

GND
COM1
GND
COM1
GND
COM1
GND
COM1
GND
COM3
GND
P_SIDE
HEAD_UD
/P_SIDE_SENS
HEAD_SENS
HEAD_TH2
GND
LAT1
GND
CH1
GND
NCHG1
VCC3
GND
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

COM0
GND
COM0
GND
COM0
GND
COM0
GND
COM3
GND
ENC_PH_A
VCC
ENC_PH_B
GND
HEAD_TH1
GND
LAT0
GND
CH0
GND
NCHG0
GND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

MAIN BOARD_Circuit Diagram 6/9

/WR

DD[0..63]

DD30
DD31

DD28
DD29

DD26
DD27

DD22
DD23
DD24
DD25

DD20
DD21

DD18
DD19

DD16
DD17

PC78
CE0.1u

DD14
DD15

DD12
DD13

DD10
DD11

DD6
DD7
DD8
DD9

DD4
DD5

DD2
DD3

DD0
DD1

PC2
CE0.1u

VCC3

VCC3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

SN74LVCH16245ADGG

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA

IC37

PC35
CE0.1u

SN74LVCH16245ADGG

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA

IC30

VCC3

VCC3

5
ND16
6
ND17
7
ND18
8
ND19
EXBV8V330JV
5
ND20
6
ND21
7
ND22
8
ND23
EXBV8V330JV
5
ND24
6
ND25
7
ND26
8
ND27
EXBV8V330JV

5
ND28
6
ND29
7
ND30
8
ND31
EXBV8V330JV

4
3
2
1
RA63
4
3
2
1
RA65
4
3
2
1
RA67

4
3
2
1
RA84

R180
10K

/CCS4

5
ND12
6
ND13
7
ND14
8
ND15
EXBV8V330JV

4
3
2
1
RA61

VCC3

5
ND0
6
ND1
7
ND2
8
ND3
EXBV8V330JV
5
ND4
6
ND5
7
ND6
8
ND7
EXBV8V330JV
5
ND8
6
ND9
7
ND10
8
ND11
EXBV8V330JV

4
3
2
1
RA60
4
3
2
1
RA64
4
3
2
1
RA73

PC19
CE0.1u

L4

ND[0..31]

L5

MMZ1608S800A

VCC3

MMZ1608S800A

VCC3

ND[0..31]

1
OUT
GND

BD12KA5FP

N.C.

VCC

IC52

A
1SS355

OUT
GND

BD25KA5FP

N.C.

VCC

1SS355

D11

2.5V Max500mA

IC53

1.2V Max500mA

D10

FIN

FIN

RA[0..25]

RA6
RA7
RA8
RA9

RA4
RA5

RA2
RA3

RA0
RA1

C15
220u_6.3V

C14
220u_6.3V

CLK120_3
/CS6

/BS
/CS4

Cmd_StoM

RA[0..25]

PC10
CE0.1u

P
M
P

2-11
M

DD[0..63]

VCC3

/LOE
LA0
LA1
GND
LA2
LA3
VCC
LA4
LA5
GND
LA6
LA7
HA0
HA1
GND
HA2
HA3
VCC
HA4
HA5
GND
HA6
HA7
/HOE

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25

CE0.1u

PC88

TP29

CE0.1u

PC87

T82

T81

R382
10K

VCC2.5

R381
10K

VCCC1.2

SN74LVCH16245ADGG

LAB/BA
LB0
LB1
GND
LB2
LB3
VCC
LB4
LB5
GND
LB6
LB7
HB0
HB1
GND
HB2
HB3
VCC
HB4
HB5
GND
HB6
HB7
HAB/BA

TP28

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

IC31

VCC3

R179

R132
R151
R162

4
3
2
1
RA62
4
3
2
1
RA66
R93
R129

PC26
CE0.1u

33

33
33
33

CB59
CE0.1u

VCC2.5

M12

N13
L12

E5

D4
F5

CB58
CE0.1u

E12

CE0.1u
VCC2.5

D13
F12

CB55

N4
L5

B2
B15
C5
C12
D7
D10
E4
E13
G4
G13
K4
K13
M4
M13
N7
N10
P5
P12
R2
R15
H7
H8
H9
H10
J7
J8
J9
J10
F6
F10
J11
K8
G11
K6
K12
L9
L10
L11

M5
VCC2.5

VCC2.5

VCCC1.2

/CCS6

RB_NBS
/CCS4
RB_CKIOB

R213
10K

VCC3

IC44F
Power Supply

GND
GND
GND
GND
IO
IO
IO
IO
IO
IO

GNDA_PLL4

VCCD_PLL4
VCCA_PLL4

GNDA_PLL3

VCCD_PLL3
VCCA_PLL3

GNDA_PLL2

VCCD_PLL2
VCCA_PLL2

GNDA_PLL1

IO

IO
IO

IO

3C5/3C10
IO
IO

IO
IO
IO
IO
IO
IO
IO
IO
IO
IO

3C5/
3C16 3C10

EP3C10F256N

IO
IO
IO
IO
IO
IO
IO
IO
IO
IO

3C5/
3C10

VCCIO8
VCCIO8
VCCIO8

VCCIO7
VCCIO7
VCCIO7

VCCIO6
VCCIO6

VCCIO5
VCCIO5

VCCIO4
VCCIO4
VCCIO4

VCCIO3
VCCIO3
VCCIO3

VCCIO2
VCCIO2

VCCIO1
VCCIO1

VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
3C16
VCCINT
VCCINT VCCINT
VCCINT VCCINT
VCCINT VCCINT
VCCINT VCCINT
VCCINT
IO
VCCINT
IO
VCCINT
IO
VCCINT
IO
VCCINT
IO
VCCINT
IO

all pin functions are common between


3C5, 3C10, 3C16, 3C25 unless otherwise noted

VCCD_PLL1
VCCA_PLL1

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND

RRXD

NA[0..25]

CE0.1u

CB50

/CCS4

NA0
5
6
NA1
7
NA2
8
NA3
EXBV8V680JV
5
NA4
6
NA5
7
NA6
8
NA7
EXBV8V680JV
68
NA8
68
NA9

NA[0..25]

G6
G7
G8
G9
G10
H6
H11
K7
F7
F11
J6
K11
M11
J12
L6
K9
K10
M9

A1
C4
C7

A16
C10
C13

E14
G14

K14
M14

P10
P13
T16

P4
P7
T1

K3
M3

E3
G3

VCCC1.2

VCC3

CB60
CE0.1u

CB56
CE22u

CB51
CE0.1u

CB46
CE0.1u

CB42
CE0.1u

CB35
CE0.1u

CB30
CE0.1u

CB28
CE0.1u

CB61
CE0.1u

CB57
CE22u

CB52
CE0.1u

CB47
CE0.1u

CB43
CE0.1u

CB36
CE0.1u

CB31
CE0.1u

CB62
CE0.1u

CB53
CE0.1u

CB48
CE0.1u

CB44
CE0.1u

CB37
CE0.1u

CB32
CE0.1u

CB29
CE22u

VCC3

CB39
CE0.1u

CB34
CE0.1u

CB40
CE22u

CB41
CE22u

Place on bottom side under FPGA

Place one on each side of FPGA as close as possible

Place one on each side of FPGA as close as possible

Place on bottom side under FPGA

CB63
CE0.1u

Place at FPGA side opposite to 1.2V regulator

CB54
CE0.1u

CB49
CE0.1u

CB45
CE0.1u

Place two capacitors at FPGA side oriented to SDRAM


Place one capacitor on each other side of FPGA

CB38
CE0.1u

CB33
CE0.1u

Place on bottom side under FPGA

MAIN BOARD_Circuit Diagram 7/9

Place one capacitor close to each VCCA pin

Bank 3+4

Bank 1+2

2-12

EP3C10F256N

IO
IO
VREF (3C16 only) IO
IO
IO
IO
IO
Bank 2
IO
IO
IO
IO
IO
IO

Bank 1

IO
IO
IO
IO
IO
IO
IO
VREF (3C16 only) IO

VREF B2N0 / IO

VREF B1N0 / IO

IC44B

EP3C10F256N

IO
IO
IO
IO
IO
IO
IO
IO
Bank 4
IO
IO
IO
IO
IO
IO
VREF (3C16 only) IO

IO
IO
IO
VREF (3C16 only) IO
IO
IO
IO
IO
IO
IO
Bank 3
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO

VREF B4N0 / IO

VREF B3N0 / IO

IC44C

B1
C2
D1
G5
F2
F1
G2
G1

xSDR_D1
xSDR_D3
xSDR_D2
xSDR_D5
xSDR_D4
xSDR_D9
xSDR_D8
xSDR_DQM0
xSDR_D7
xSDR_D6

xSDR_D0
xSDR_D10

xSDR_A11
xSDR_A10
xSDR_CAS
xSDR_CS
xSDR_D15
xSDR_D14
xSDR_D13

L3

J2
J1
K2
K1
L2
L1
N2
N1
K5
L4
R1
P2
P1

xSDR_BANK0

xSDR_BANK1

F3

xSDR_A2
xSDR_DQM2
xSDR_D17
xSDR_D16
xSDR_D26
xSDR_D18
xSDR_D22
xSDR_D19
xSDR_D21
xSDR_D28
xSDR_D27
xSDR_D20
xSDR_D23
xSDR_A1

N9
R10
T10
R11
T11
R12
T12
P9
R13
T13
M10
N11
T14
T15
N12

NA6

NA7

NA0

LED_0

NA1

xSDR_D12
xSDR_D11
xSDR_WE
LED_0
xSDR_A8
xSDR_DQM1
xSDR_RAS
xSDR_A9
xSDR_D24
xSDR_A4
xSDR_A7
xSDR_A6
xSDR_D30
xSDR_A5
xSDR_A0
xSDR_D31
xSDR_DQM3
xSDR_A3
xSDR_D29
xSDR_D25

P11

N3
P3
R3
T3
T2
N5
N6
M6
M7
R5
T5
R6
T6
L7
R7
T7
L8
M8
N8
P8

NA8

P6

NA[0..25]

CE22u

CB15

VCC3

SDR_CLK

CB17

SDR_CLK

CB18

CB19

CB20

CB21

CB22

xSDR_CKE
xSDR_DQM0
xSDR_DQM1
xSDR_DQM2
xSDR_DQM3

Place around SDRAM

1.2K

R196

CB23

1
15
29
43
3
9
35
41
49
55
75
81

14
30
57
69
70
73

68
67
16
71
28
59

17
18
19
20

22
23

xSDR_BANK0
xSDR_BANK1

CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

CB16

VCC3

xSDR_WE
xSDR_CAS
xSDR_RAS
xSDR_CS

25
26
27
60
61
62
63
64
65
66
24
21

xSDR_A0
xSDR_A1
xSDR_A2
xSDR_A3
xSDR_A4
xSDR_A5
xSDR_A6
xSDR_A7
xSDR_A8
xSDR_A9
xSDR_A10
xSDR_A11

NA[0..25]
GMII_RX_CLK
GMII_MTX_CLK

Bank 5

INTP

NMAXRES

CLK25_PHY

EP3C10F256N

Bank 6

VREF (3C16 only)

IO
IO
IO
IO
IO
IO
IO
IO

IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
MII_RXD2
GMII_RXD4
MII_COL
MII_RXDV
MII_RXER
GMII_RXD5
GMII_RXD6
GMII_RXD7

H16
H15
F13
B16
C15
D16
D15
C16

INTP

MII_TXD1
MII_TXD3
MII_TXD2
MII_TXD0
GMII_TXD6
GMII_TXD5
MII_TXEN
GMII_TXD7
MII_CRS
GMII_TXD4
MII_RXD0
MII_RXD1
MII_RXD3

MII_MDIO

MII_MDC

N14
P15
P16
R16
N16
N15
L13
L16
L15
K16
K15
J14
J13

L14
VREF B5N0 / IO
(3C16: VREF B5N1)
F14
VREF B6N0 / IO

VREF (3C16 only)

IC44D

xSDR_D24
xSDR_D25
xSDR_D26
xSDR_D27
xSDR_D28
xSDR_D29
xSDR_D30
xSDR_D31

45
47
48
50
51
53
54
56

44
58
72
86
6
12
32
38
46
52
78
84

xSDR_D16
xSDR_D17
xSDR_D18
xSDR_D19
xSDR_D20
xSDR_D21
xSDR_D22
xSDR_D23

xSDR_D8
xSDR_D9
xSDR_D10
xSDR_D11
xSDR_D12
xSDR_D13
xSDR_D14
xSDR_D15

74
76
77
79
80
82
83
85
31
33
34
36
37
39
40
42

xSDR_D0
xSDR_D1
xSDR_D2
xSDR_D3
xSDR_D4
xSDR_D5
xSDR_D6
xSDR_D7

2
4
5
7
8
10
11
13

Bank 5+6

VSS
VSS
VSS
VSS
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ

DQ24
DQ25
DQ26
DQ27
DQ28
DQ29
DQ30
DQ31

DQ16
DQ17
DQ18
DQ19
DQ20
DQ21
DQ22
DQ23

DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15

MT48LC4M32B2P-6

VDD
VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ

NC
NC
NC
NC
NC
NC

CLK
CKE
DQM0
DQM1
DQM2
DQM3

WE
CAS
RAS
CS

BA0
BA1

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7

SDRAM
IC50

VCC3

TP18
TP19
TP20

TP17

TP16

TP15

TP13
TP14

TP21

VCC3

MII_MDC
MII_MDIO

MII_COL
MII_CRS

R17310K

1
2
3
4

R113

R109

470

R131

CE100p

CB11

VCC3

EXBV8V101JV

1
2
3
4

R155 NoMount

8
7
6
5

MII_TXEN
MII_TXD3
MII_TXD2
MII_TXD1
MII_TXD0

MII_RXDVP
MII_RXCLKP
MII_RXERP

RA87

EXBV8V101JV

RA86

MII_RXD3
MII_RXD2
MII_RXD1
MII_RXD0

MII_RXDV
8
GMII_RX_CLK 7
6
MII_RXER
GMII_MTX_CLK5

R174
6.49K 1%

NMAXRES

CLK25_PHY

MII_MDCP

MII_COLP

MII_RXCLKP
MII_RXDVP
MII_RXD3P
MII_RXD2P
MII_RXD1P
MII_RXD0P
MII_RXERP

MII_TXCLKP

NLINK_LED

NWAYEN

KSZ8041NL

Paddle

INTRP

REXT

RST

XI/REFCLK
XO

MDC
MDIO

GND

VDDPLL_1.8

VDDA_3.3

VDDIO_3.3

LED1/SPEED

LED0/NWAYEN

COL/CONFIG0
CRS/CONFIG

RX+
RX-

17

CB14
CE0.1u

NACT_LED

31

CB13
CE22u

RDRS

TDRS

CB12
CE0.1u

TP3

TP2

CE0.1u

CB6

R111
49.9 1%

R108
49.9 1%

CE0.1u

CB1

VCC3

NLINK_LED

RD+
RD-

TD+
TD-

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

1.0K

30

5
4

7
6

R190

R189

R188

R40

RXC
RXDV/CRSDV/CONFIG2
RXD3/PHYAD0
RXD2/PHYAD1
RXD1/RXD[1]/PHYAD2
RXD0/RXH[0]/DUPLEX TX+
RXER/RX_ER/ISO
TX-

TXC
TXEN/TX_EN
TXD3
TXD2
TXD1/TXD[1]
TXD0/TXD[0]

IC46

MII_RXD0P

NACT_LED

MII_RXERP

DUPLEX

SPEED

ISO

R186

R185

R184

R183

R182

R181

for Strapping Options

MII-Transceiver

33

21

10

32

9
8

12
11

28
29

19
18
13
14
15
16
20

22
23
27
26
25
24

MII_CRS

CONFIG1
MII_COLP

MII_RXDVP

CONFIG0

MII_RXD3P

PHYAD0

MII_RXD2P

PHYAD1

CONFIG2

MII_RXD1P

PHYAD2

Power-up / reset setting

CB3

LED_0

LED_1

TD+

VCC3

CB9
CE22u

VCC3

RD+
RD-

TD-

L1

TP10

TP9

VTAP

330

330
R165

R159

CE0.1u

CB7

CE0.1u

CB5

MMZ1608S800A

10010%

CE0.1u CE0.1u

CB2

CB8
CE0.1u

VCC3

MMZ1608S800A

L2

CB10
CE22u

R130
49.9 1%

R105
49.9 1%

VCC3

VCC3

CE0.1u

CB4

L3

J1011F21PNL

A_LED_L FG
K_LED_L FG

A_LED_R
K_LED_R

TDCT
TD+

GND
GND

RDCT
RD+

CN12

MMZ1608S800A

12
11

9
10

2
3
1

4
5

8
6
7

13
14

MAIN BOARD_Circuit Diagram 8/9

IC44G

2-13

CLK2 / I
CLK3 / I

GND / I
CLK5 / I

CLK6 / I
CLK7 / I

CLK8 / I
CLK9 / I

CLK10 / I
CLK11 / I

CLK12 / I
CLK13 / I

CLK14 / I
CLK15 / I

PLL1_OUTp / IO
PLL1_OUTn / IO

PLL3_OUTp / IO
PLL3_OUTn / IO

PLL4_OUTp / IO
PLL4_OUTn / IO

PLL2_OUTp / IO
PLL2_OUTn / IO

CLK
CLK

CLK
CLK

CLK
CLK

I
I

I
I

I
I

I
I

PLL1
PLL1

IO
IO

IO
IO

PLL2
PLL2

Bank 2

Bank 6

Bank 5

Bank 7

Bank 8

Bank 4

Bank 3

Bank 3

Bank 8

Bank 4

Bank 7

EP3C10F256N

CLK0 / I
CLK1 / I

CLK
CLK

3C16, 3C25

J5
H3
H4
J4

G12
H12
H13

10K

R242
R243

RB_NIRQ

B14
A14

/WWR

GMII_GTX_CLK
CY2_RECONFIG

RB_NIRQ
/WWR

TP24

/CCS4
/DREQ0

SDR_CLK

10K
10K

DRAK0

10K

DACK0

R239

R241

10K
10K

NMRES

TP22

VCC

CY2_RECONFIG

1.5K

R232

NoMount

R226

NA[0..25]

8
7
6
5

1
2
3
4

VCC3

EXBV8V103JV

RA88

R227
1.5K

NMRES
DIAG5V
UART_TX
UART_RX
CY2_NCE

NMAXRES

FPGA Configuration Mode: Active serial via SPI


J41: 1-2 & J42: 2-3 => fast POR (3-9ms)
J41: 2-3 & J42: 1-2 => normal POR (50-200ms)

NMAXRES

VCC3

D9
RB481K

CY2_TMS
CY2_TDI
CY2_TCK
CY2_TDO

R236 10K
GMII_MTX_CLK
GMII_RX_CLK

R235 10K

NA[0..25]

INTP

R231 10K

1.5K
R230 10K

R240

R237
R238

SDR_CLK
RB_SPARE
TP23

UART_RX

INTP

VCC2.5

GMII_MTX_CLK
GMII_RX_CLK

CLK25_FPGA

NA9

CY2_TMS
CY2_TCK
CY2_TDI
CY2_TDO

SPI_CLK
SPI_Q
SPI_D
SPI_NCS

P14
R14

D3
C3

R4
T4

T8
R8

T9
R9

A8
B8

A9
B9

M15
M16

E15
E16

M2
M1

E2
E1

MSEL2
MSEL1

22
22
22
22

CY2_NSTATUS
CY2_CONF_DONE
LED_1
LED_1

F4
H14
G16
G15

H1 R175
H2 R228
C1 R178
D2 R273
F16

CY2_NCE
CY2_NCONFIG
RB_NRES
BUTTON
UART_TX

RB_NRES

R229
10K

VCC3

J3
H5
F15
J15
J16

Bank 1

3C5, 3C10

Clockports

EP3C10F256N

JTAG

TMS
TCK
TDI
TDO

MSEL2
MSEL1
MSEL0

DCLK
DATA0 / IO
DATA1, ASDO / IO
FL_nCE, nCSO / IO
nCEO / IO

nSTATUS
CONF_DONE
INIT_DONE / IO
CRC_ERROR / IO

nCE
nCONFIG
CLKUSR / IO
nDEV_CLR / IO
DEV_OE / IO

Configuration

IC44A

FPGA Configuration Interface

1
3
5
7
9
11
13
15

Brecis

Nios2
3.3V
/SE_HOLD
/MR
+5V
S_TX
S_RX
BOOTSRC
GND
JTAG_TDO
/SE_CS
SE_D
SE_Q
SE_CLK
JTAG_TDI
JTAG_TCK
JTAG_TMS

CLK120_4
RB_CKIOB

CY2_[TMS..TDI..TCK..TDO]

Brecis
SE_SW_CS
SE_BOOT_CS
SE_D
SE_Q
SE_CLK
NC
NC
NC

2
4
6
8
10
12
14
16

CY2_TDO
SPI_NCS
SPI_D
SPI_Q
SPI_CLK
CY2_TDI
CY2_TCK
CY2_TMS

EP3C10F256N

IO
IO
IO
IO
IO
IO
IO
IO
IO
Bank 8
IO
IO
IO
IO
IO
IO
VREF (3C16 only) IO
IO
IO
IO

IO
IO
IO
IO
VREF (3C16 only) IO
IO
IO
IO
IO
Bank 7
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO

VREF B8N0

VREF B7N0

IC44E
Bank 7+8

C8
D8
E8
F8
A7
B7
A6
B6
E7
E6
A5
B5
D6
A4
B4
A2
A3
D5
B3

C14
D14
D11
D12
A13
B13
E11
E10
A12
B12
A11
B11
A15
F9
A10
B10
C9
D9
E9

C6

C11

NA3
NA2
NA4
NA5

RB_NBS
RB_SENSE_B R244
TP26

RB_SENSE_A
RB_NRDY

ROBI interface at FPGA

signal names & derections relate to


header mounted on printserver PCB
PS-16PE-D4T1-B1E

3.3V
NC
MR
NC
S_TX
S_RX
BOOTSRC
GND

SPI_[CLK..Q..D..NCS]

VCC3

ST1

SERIALIZATION & DEBUG CONNECTOR

16
9
1

SPI_CLK

M25P32

NC
NC
NC
NC

SCLK
WP
HOLD

CS
D

IC51

INH
GND

VCC
OUT

4
3

ND30
ND16
ND31

ND23
ND24
ND22
ND25
ND21
ND26
ND20
ND27
ND19
ND28
ND18
ND29
ND17

TP25

ND13
ND2
ND12
ND3
ND11
ND4
ND10
ND5
ND9
ND6
ND8
ND7

ND15
ND0
ND14
ND1

11
12
13
14

49.9 1%

10K

10K
10K

R372
R376

NoMount
10K

RB_NBS

RB_NRES

DACK0
RB_NRDY

NoMount
10K
RB_NIRQ

R350

R318
R320

R278
R305

VCC3

CLK25_PHY

CB24
CE0.1u

VCC3

SPI_Q

CLK25_FPGA

CB26
CE0.1u

49.9 1%
R234

R233

CB25
CE0.1u

ND[0..31]

F25M

RB_NBS

ND[0..31]

NA[0..25]

SG-710ECK-25M-B

NA[0..25]

1
2

Y2

8
2
10

VCC3

NC
NC
NC
NC

VCC
VSS

SPI Serial Flash

Main 25 MHz Clock

3
4
5
6

7
15

SPI_NCS
SPI_D
VCC3

R200
10K

VCC3

/CCS4

RB_NRES

/DREQ0
RB_NIRQ

R362

R321
R347

R314

R280

DACK0

10K

10K
NoMount RB_NRES

10K

NoMount RB_NIRQ

Pull up/down to inactive levels

DACK0

DRAK0

/WWR

MAIN BOARD_Circuit Diagram 9/9

2-3 SERVO BOARD


SERVO BOARD_Arrangement Diagram (Component Side)

It indicates the version


of the Board.

2-14

SERVO BOARD_Arrangement Diagram (Soldering Side)

2-15

VCC3

C78
CE1000p

1
2
3
4
5

53398-0590
CN9

DDA_CLK
DDA_MtoS
DDA_StoM

47K

R156

R157 1.0K

RA14
EXBA10E103J

VCC

CE0.022u

RA2
EXBA10E103J

T32 T31 T35 T34

RA13
EXBA10E103J

CS

IC11
CY7C1399

VCC3

2.2K

1.0K

T24
T28

T19
T23

DDA_CLK
DDA_MtoS
DDA_StoM

R91

1.0K

VCC3

R90 10K

R92

C79
CE1000p

R93 10K

R158
1.0K

C71
CE1000p

CE0.022u

C95

CE0.022u

C99

SOL_CURNT
Y_CURNT
X_CURNT
VM
R145

R146 2.2K

monitor

R147 470

C67
CE1000p

C98

11
12
13
15
16
17
18
19

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15

VD8
VD9
VD10
VD11
VD12
VD13
VD14
VD15

10
2
9
3
8
4
7
5

WE

CE1000p

C72

VCC3

5
7
4
8
3
9
2
10

VD[0..15]

C97
CE0.1u

VA[0..15]

CE0.022u

C96

CE1000p

R143 470

5
7
4
8
3
9
2
10

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

OE

22

/VRD

20

/VCS1

27

/VHWR

R144 470

CE1000p

C76

CE1000p

C74

5
7
4
8
3
9
2
10

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

VA0
VA1
VA2
VA3
VA4
VA5
VA6
VA7
VA8
VA9
VA10
VA11
VA12
VA13
VA14

VA8
VA9
VA10
VA11
VA12
VA13
VA14
VA15

28

VCC3

GND

14

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

RA7
EXBA10E103J

C77

Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS

JP1
Pad

R138
10K
R137

VCC3

10K(NON)

Cmd_MtoS
Cmd_StoM
/Cmd_HS_StoM
/Cmd_HS_MtoS

R81
10K

R80
NON

VCC3

RA9
EXBA10E103J
VCC3

RA1
EXBA10E103J

R79
0

VFWE

PC20
CE0.1u

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

PC21
CE0.1u

R84 2.2K

5
7
4
8
3
9
2
10

CE18p
C69

F0out
F0in
/LESSTHANS
/LESSTHANF
/VCS1
Mode

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

8.0MHz

Y1

VCC3

6
RA3
EXBA10E103J

R139 10K

R140 10K

CPU ID:0001

VA[0..15]

R103
2.2K

/SRVBRD_RESET

Q2

3
1
/PWM_ENin
/MTRERR
G_CCW
G_CW
VD[0..15]

/XG_A
/XG_B
/RESET

PC26
CE1.0u

/X_A
/X_B
/XM_A
/XM_B

T30
T29

T27
T26
SolPWM

5
7
4
8
3
9
2
10

Y_PWM

13
14
15
16
17
18
19
20
21
22
23
24

SelPWMMode
Y_DIR
MtrPower

T37
/X_A
/X_B
XPWMXPWM+

/Y_B

/Y_A

VD4
VD5
VD6
VD7
VFWE

VD0
VD1
VD2
VD3

/H8S_RESET

PC10
CE0.1u

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC9
CE0.1u

VCC3

SEL6410E
DTC114EK

/VRD
/VHWR
/ENC_CHECK
/SerialStart

CE0.1u

C93

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

IC12
H8S/267X-QFP144

VA0
VA1
VA2
VA3
VA4
VA5

5
7
4
8
3
9
2
10

33

R141

1.8K

R83

C68
CE22p

SCLK

220
R136
C94
CE1.0u

VA6
VA7
VA8
VA9
VA10
VA11

VD12
VD13
VD14

1.0K

VA12
VA13
VA14
VA15

VD15

10
2
9
3
8
4
7
5

Test0 T46
Test1 T42

10
2
9
3
8
4
7
5
6

VCC3

Y_PWMMinus

INTDDA

T36

T33

VFWE

VCC3

R88
10K
R87
10K

I/O
I/O
I/O
I/O
VCC3
NC
GND
I/O
I/O
I/O
I/O
I/O

I/O
I/O
I/O
I/O
I/O
GND
NC
VCC3
I/O
I/O
I/O
I/O

33
M4A3-64/32-TQFP48

IC17

48
47
46
45
44
43
42
41
40
39
38
37

VCC3

YP_PWM
YP_DIR
/PWM_EN
YM_PWM
YM_DIR

FANPWM1

FANPWM2

1
19

2
3
4
5
6
7
8
9
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

18
17
16
15
14
13
12
11

PC12
CE1.0u

R175
R174
R172
R171
R170
VCC

Y_PWMMinus
T56
T57
T54

22
22
22
22
22

IC24
11
12
13
14
15
16
17
18
19
20

10K
R173

X_CURNT

C118
CE0.22u

PWM_EN

XPWM+
XPWM-

PC13
CE0.1u

100

100

100

G_CCW
G_CW
PWM_EN
Y_PWM
Mode

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC20

PWM_EN R184

XPWM+ R193
XPWMR183

C128
CE0.022u

3403A

VCC

R123

L6201PS

VCC

10

IC26C
9

100K 0.1%

GND
GND
NC
NC
IN2
IN1
BOOT2BOOT1
Vref
OUT1
SENSE
VS
ENABLEOUT2
NC
NC
NC
NC
GND
GND

10
9
8
7
6
5
4
3
2
1

4
10
16
5
9

15

12
14
13

11

4
10
16
5
9

15

12
14
13

11

IR2112S

N.C
N.C
N.C
N.C
N.C

VSS

HIN
LIN
SD

VDD

IC30

IR2112S

N.C
N.C
N.C
N.C
N.C

VSS

HIN
LIN
SD

VDD

IC31

VCC

R215

VD8
VD9
VD10
VD11
T39
T45
T41
T38
T44
T40

Test2
Test3
Test4
Test5
Test6
Test7

C86
CE0.022u

VB

COM

LO

VCC

VS

HO

VB

COM

LO

VCC

VS

HO

+15

+15 VM

C116
CE0.1u

R191 22

R205 22

CE0.22u/50V

C122

+15

C115
CE0.1u

R190 22

R204 22

C121

D79
DAN202K
7
CE0.22u/50V
8
6

IC22C
6

IC22D
/Y_B 8

/Y_A

/X_B

+15 VM

/Y_B

/Y_A

/XM_B

/XM_A

PC31
CE0.1u

11
74LVC14

Q6
FS30ASJ-2

Q9
FS30ASJ-2

VM

Q7
FS30ASJ-2

R206 470

R202 470

1.0K R207
C136
CE0.1u

PhB+

PhA+

VCC

53398-0890

1
2
3
4
5
6
7
8

CN15

1
2
3
4

/ENC_CHECK

8
7
6
5

Y_CURNT

14

EXBV8V102J

RA25 VCC3
4
5
4 5
3
6
3 6
2
7
2 7
1
8
1 8

VCC

12

IC26D
13

R122 100K 0.1%


3403A

5267-07A

1
2
3
4
5
6
7

CN18

VCC

5267-08A

1
2
3
4
5
6
7
8

CN17

To SCAN MOTOR

EXCML20A390
FL21

FL19
R120
0.1ohm/1W EXCML20A390

R121
0.1ohm/1W

8
7
6
5

EXBV8V470J

1
2
3
4

RA24

EXCML20A390
FL20

FL38
EXCML20A390

VCC

To FEED MOTOR

To GRIT ENCODER BOARD

IC22F
13
74LVC14

FS30ASJ-2
Q10

VM

VM

C130
CE1000p
C91
100u/63V

74LVC14
3

IC22E
9
74LVC14

5
74LVC14
10

12

CE0.22u/50V
CE0.22u/50V

1
74LVC14

IC22B
4

CE1000p
C133

IC22A
2
VCC3

/X_A

R208
0.1ohm/1W

/XG_B

D80
DAN202K

12K 0.1% R211


R216 4.7K 0.1%

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73

P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14

MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
SolPh
SolDecay
/SOL_EN

12K 0.1% R210


R209 4.7K 0.1%

LED2

SelPWMMode
T49
T48

CE1000p
C110

VCC3

C108

100K 0.1%
C124

10
3

CE1000p
C111

/H8S_RESET
R102

TMS

CE1000p
C109
C107

SCLK
TDO

CE0.1u
CE0.1u

10 R195
2
1

CE0.1u
C125
CE0.1u

R197
2
1
3

R198
15K
R196
15K

CE1000p
C112

C126
C127
D76
UDZS16B
C135 C134
CE0.22u/50V CE0.22u/50V
D75
UDZS16B
C132 C131
CE0.22u/50V CE0.22u/50V

1.0K R203
CE1000p
C113

/XG_A

100K 0.1%

YM_DIR
YM_PWM
YP_DIR
YP_PWM
TCK
T51

R213 12K 0.1%


R124 4.7K 0.1%

TDI_1 R161
Y_DIR
/PWM_EN
/PWM_ENin

12
11
10
9
8
7
6
5
4
3
2
1
I/O
I/O
I/O
I/O
TCK
GND
NC
CLK0/I0
TDI
I/O
I/O
I/O

I/O
I/O
I/O
TMS
CLK1/I1
NC
GND
TDO
I/O
I/O
I/O
I/O

25
26
27
28
29
30
31
32
33
34
35
36
T50
T53
T52
T55

R214

R212 12K 0.1%


4.7K 0.1%
R125

2-16

RA5
EXBA10E103J
RA8
EXBA10E103J

VCC
R131 220

SERVO BOARD_Circuit Diagram 1/4

C114

NON

NON

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

CN11
52808-2591

10K

NON

F0in

CropMark

/LESSTHANS
/LESSTHANF
/MTRERR
/SRVBRD_RESET
/SerialStart

DDA_StoM
DDA_MtoS
INTDDA

/Cmd_HS_StoM
/Cmd_HS_MtoS

DDA_CLK

+41

C89
100u/63V

R164

+27

100u/25V

VCC3

F0out

PC30

VCC3

3403A

+27

VCC

CE0.1u

D73
D1FS6

D81
D1FS6

VMTD

R155
2.2K/0.5W

GND

Cd

VI

@Sol_

D77

CE0.1u

C83

T8

TP134

R134

VO

1SS355

R135
0

100

R194
10K

VCC3

3403A

Q5
2SK2796S

UPA1759(NON)

Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2

C120
CE0.1u

+15

74LVC14

IC19B
4

VM

R177
47/1W

C105
CE470p

IC29

R165
100

T85

1
2
3
4

IC26A
3

8
7
6
5

R104
1.0K

VCC3

C88
CE0.1u

R110 NON

D71

D1FL20U(NON)
T2
TP124

Sol_+
Sol_-

TP3

1
2
3
4
5
6
7
8

33

TP137 TP133
TP136 TP135

R85

D[0..3]

A[1..4]

4
3
2
1

TDI

VCC3

Serial_LOAD
Serial_CLK

RA4
EXBV8V101J
5
4 5
6
3 6
7
2 7
8
1 8

TMS
TCK

/CS2
Mstep0A
Mstep0B
Mstep1A
Mstep1B
Mstep_Hold
T22
T25

A1
A2
A3
A4
D0
D1
D2
D3

R46
10K

R49
10K

Serial_IN
Serial_OUT

VCC3

TP80 TP79 TP77

PC18
CE1.0u

53398-0890

CN5

CropSens

@FanFA
@Fan0
@FANPWM1
@FANPWM2

TP100

+27
D52
D1FL20U(NON)

/RESET

CLK32

RX1
100K

NC

52808-1291

1
2
3
4
5
6
7
8
9
10
11
12

CN13

R119
100
C87
CE470p

TP169
TP166
VCC
TP167
TP160

R176
D72
PTZ43A 47/1W

CE0.1u

PC29

VCC3

74LVC14

C84
100u/25V

+27

FANPWM2

PinchPos
/Crop_ON
CropSens

EXCML20A390

IC19A

C85
C123
100u/25V CE0.1u

1SS355

IC25
TA7815

uPC2933T

GND

IN OUT

Q8

C129
CE0.1u

D78

RN5VD29A

R163
1.0K
T69

VCC3

TP168

EXCML20A390

D17
DE3L20U

FL18

FL17

Q4
Comment: 2SJ535

VMTD

DTC114EK

Q3

+41

CropMark

D74
R117
D1FS6 1.0ohm/1W

D82
D1FS6

R101
1K/0.5W

VDD OUT

IC21

MtrPower

VCC

100K 0.1%

R118

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

IC26B
7

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

/Crop_ON
PinchPos

Cmd_StoM
Cmd_MtoS

NON

CX1

SOL_CURNT

R189

10K

T83
T84

10K

R113

+ C90

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

R192 220

22

23
20
25

27
16

26
17
18

10K

R187

T82

T75
T76
T77
T78
T79
T80
T81

T68
T73
T74

T60
T61
T62
T67

T59

VCC

VCC

To MAIN BOARD

B6P-VH

1
2
3
4
5
6

CN16

SOL_CURNT

10K

R111

VCC3
TP162
R112 10K

R178

R179
NON

R180 0

R188

/SOL_EN

SolPWM

R181 NON

CE3900p

C117

RSA

R114

CE820p

C119

10K

R182
0(NON)

NC

13

RSB

10

SolDecay
SolPh

R199

1
14

R116

100K 0.1%

VMMA
VMMB

12K 0.1%

R200 4.7K 0.1%

VCC
ALM

R201

R115 4.7K 0.1%

IC23
MTD2005F

12K 0.1%

19
24

C82
1000u/63V

4
11

VCC3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

T63 T5 T6 T7

TCK

TMS

TDO
TDI

1
2
3
4

1
2
3
4

GND
TDI
I/O8 A1
I/O9 A3
I/O10 A5
I/O11 A7
I/O12 A9
I/O13 A11
I/O14 A13
I/O15 A15
I1/CLK0
VCC3
GND
I1/CLK1
I/O16 B15
I/O17 B13
I/O18 B11
I/O19 B9
I/O20 B7
I/O21 B5
I/O22 B3
I/O23 B1
TMS
TCK
GND

UPA1759

Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2

IC27

UPA1759

Source1 Drain1
Gate1 Drain1
Source2 Drain2
Gate2 Drain2

IC28

MtrC0_0_
MtrC0_1_

TP82
TP143 TP81

PC16
CE1.0u

8
7
6
5

8
7
6
5

MtrH_0_
MtrH_1_
/LWR

isp Down load

MtrC1_0_
MtrC1_1_

TP165 TP163
TP161 TP164

1.0K

R162

/StepDrvEnable
M4A3-64/64 TQFP100

IC10

GND
TDO
TRST
I/O55 D1
I/O54 D3
I/O53 D5
I/O52 D7
I/O51 D9
I/O50 D11
I/O49 D13
I/O48 D15
I4/CLK3
GND
VCC3
I3/CLK2
I/O47 C15
I/O46 C13
I/O45 C11
I/O44 C9
I/O43 C7
I/O42 C5
I/O41 C3
I/O40 C1
ENABLE
GND

C42
10u/100V

C58
10u/100V
L RCH895-181K

L4

L RCH895-181K
D69 D2FS6

L3

C53
10u/100V

L RCH895-181K
Therm
D70 D2FS6

L2

TP85 TP78

TP93 TP75

R60
1.2ohm/1W

TP94
TP88 TP105

+27

L RCH895-181K(NON)
D51 D2FS6

D2FS6(NON)

C37
10u/100V(NON)
L1

D42

PC17
CE1.0u

MtrI0_0_
MtrI0_1_

MtrI2_1_

MtrI3_1_
MtrI3_0_

MtrW_1_
MtrW_0_

PC19
CE1.0u

Serial_STORE

1
19

2
3
4
5
6
7
8
9
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

18
17
16
15
14
13
12
11

@/SensR0
@/SensR1

Ctrg_RXD

/SensCov

CE470p

C100

R97

100

R148 100

MtrWDcy
MtrI3Dcy
MtrI2Dcy
MtrI1Dcy
MtrI0Dcy
MtrHDcy
MtrC1Dcy
MtrC0Dcy

To FAN JUNCTION BOARD

CE470p

C80

C34

R38
10K

R82 100

CE0.1u

PC15 VCC

VCC

C70

CE470p

VCC3

RA6
EXBA10E102J

T20
T21

T9
T10
T12
T13
T15
T16

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC9

To HEAD BOARD

53398-0390

1
2
3

CN7

TDI_1
Ser500_IN

53398-0490

1
2
3
4

CN4

+FAN
-FAN

75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51

Ser500_CLK
Ser500_LOAD
Ser500_OUT

SerTU_CLK
SerTU_LOAD
SerTU_OUT
SerTU_IN
SerTU_STORE

C92
+ 100u/63V

VMTD

MtrI1_0_
MtrI1_1_

R150

R86
10K

VCC

C73
CE470p

R142
100

100

100

C101 CE470p

CE470p

R39

R89

RST
SEL2
SEL1
SEL

Mstep2A
Mstep2B

MtrADcy
MtrA_PA
MtrA_PB

Sol_Rush
Sol_Hold

100

TP69 TP65
TP71 TP66 TP62

C75
CE470p

/StepDrvEnable1

SerCtrg_CLK
SerCtrg_LOAD
SerCtrg_OUT
SerCtrg_IN

+41

Ctrg_TXD

VCC

VCC

+27

VCC3

TP138
TP152 TP153

TP145
TP144 TP146

VCC

fo r TU

53398-0690(NON)

1
2
3
4
5
6

CN10

Sensor(Reserve)

5267-09A

1
2
3
4
5
6
7
8
9

CN14

52808-2891

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

CN6

53398-0790

1
2
3
4
5
6
7

CN3

52808-0691

1
2
3
4
5
6

CN8

To INKTANK BOARD
TP142 TP140
TP141 TP139 VCC

TP89

/RD
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
GND
GND
I/O7 A14
I/O6 A12
I/O5 A10
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
VCC3
GND
GND
VCC3
I5
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
GND
GND

GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
MtrI2_0_

TP90

VCC

150
R99

6
10
2
9
3
8
4
7
5

TP125

TP95
TP101

TP96

10K

R186

GND

22K
R98

TP126
R151 150

TP92
TP129

TP91
TP97
TP102
TP130

TP98
TP106
TP131

TP99
TP107
TP132
R149 22K

2-17

R185

VCC3

SERVO BOARD_Circuit Diagram 2/4

VCC

VCC

R12
R11

TP2 TP1

RA22
EXBA10E103J

TP58
TP76

+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3
Sol_+
Sol_-

Therm
T72
T65
T71
T64
T70
/SensCov
Serial_IN

C7

52808-2691

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN2

VCC

TP74
TP73
TP68
TP64
TP57
TP53
TP40
TP39
TP38
TP37
TP36
TP34
TP29
TP26
TP23
TP18
TP27
TP30

TP19TP17TP8

+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H
+FAN
-FAN

R9
R10
R13

100
100
100

Monitor

CE470p

C6

CE470p

C5

CE470p

C9

11

74LVC14

IC19E

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

10

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC18

C106
CE1.0u

R159
10K

13

74LVC14

74LVC14
IC19F

IC19C

74LVC14

IC19D

CE0.1u

/SensWOrg

12

R109
R108

/SensC0
/SensC1
/SensCVOrg

PC14

VCC3

18
17
16
15
14
13
12
11

T18

SEL2
RST

T4 T14

VCC3

VCC3

T11

/CS1
/CS2

Q1
DTC114EK

SEL6410E

LED1

VCC

R130
220

10K(NON)

R160

Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
/Cmd_HS_MtoS

@/SensCVOrg
@/SensC1
@/SensHOrg

R169 10K

CE470p

C8

53398-0590

5
4
3
2
1

CN12

VCC

1
19

2
3
4
5
6
7
8
9

12K 0.1% R166

VCC3

@/SensWOrg
@/SensC0

RA23
EXBA10E103J

VCC3

CE470p

T66

100
100

To MOTSENS JUNCTION BOARD

@/SensC0
@/SensC1
@/SensCVOrg
@/SensWOrg
@/SensHOrg
@/SensR0
@/SensR1

52808-2691

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN1

To MOTSENS JUNCTION BOARD

10
2
9
3
8
4
7
5

10
2
9
3
8
4
7
5

JP2
Pad

CE0.1u

PC27

Ctrg_TXD

Ctrg_RXD

/SensHOrg

/SerialStart

10K
10K

SEL
SEL1

C104

VCC3

Y2
8.0MHz

R105
10K

R154

RA21
EXBA10E103J

CLK32

CE22p

C102

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

R106
NON

VCC3

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

CE0.1u

PC28

VCC3

LED
SEL
SEL1

TP156
TP158 TP159

R100
1.8K

CE18p

VCC3

R107
0

VCC3

T58

10K

/H8S_RESET

T17

220

/RD
/HWR
/LWR

A1
A2
A3
A4
A5

C103
CE0.1u

CPU ID:0010

FWE

RA20
EXBA10E103J

RA19
EXBA10E103J

VCC3

RA12
EXBA10E103J

/SensWOrg

RA17
EXBA10E102J

A[1..16]

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC23
CE0.1u

D0
D1
D2
D3
D4
D5
D6
D7

MtrC1_PB
MtrC1_PA
MtrC0_PB
MtrC0_PA
MtrA_PB
MtrA_PA

MtrI0_PB
MtrI0_PA

CE0.1u

10
2
9
3
8
4
7
5

T43
T47

RA11
EXBA10E103J

VCC3

Serial_LOAD

RA10
EXBV8V103J

Sol_Rush
Sol_Hold
Mstep_Hold

Mstep2B
Mstep2A
Mstep1B
Mstep1A
Mstep0B
Mstep0A

FWE

PC22

D4
D5
D6
D7

D15
D0
D1
D2
D3

VCC3

MtrW_PB
MtrW_PA
MtrH_PB
MtrH_PA

RA16
EXBV8V102J

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

H8S/267X-QFP144

IC15

A1
A2
A3
A4
A5
A6
A7
5
7
4
8
3
9
2
10
1

10K

TP147
TP157 TP155

R168

RA18
EXBV8V103J

A6
A7
A8
A9
A10
A11
A8
A9
A10
A11
A12
A13
A14
A15
5
7
4
8
3
9
2
10
1

10K
10K

10K

R133

A12
A13
A14
A15
A16
A16
10K

R152
R132

R167

33
R153

10
2
9
3
8
4
7
5

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4

8
7
6
5
1 8
2 7
3 6
4 5
1
2
3
4
1
D8
D9
D10
D11

R95
6

D8 10
D9
2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
D12
D13
D14

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
5
7
4
8
3
9
2
10
1

8
7
6
5
1 8
2 7
3 6
4 5
1
2
3
4

/StepDrvEnable

RA15
EXBA10E102J

5
7
4
8
3
9
2
10
6

2-18
1

VCC3

VCC3

MtrI2_PB
MtrI2_PA
MtrI1_PB
MtrI1_PA

MtrADcy

/RD

/CS1

/LWR

14

22

20

27

11
12
13
15
16
17
18
19

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC16

Serial_CLK
Serial_LOAD
Serial_OUT
Serial_STORE

MtrI3_PB
MtrI3_PA

D0
D1
D2
D3
D4
D5
D6
D7

A[1..16]

VCC3

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

PC25
CE0.1u

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

/StepDrvEnable

/HWR

FANPWM1
FANPWM2

1
19

2
3
4
5
6
7
8
9

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC3

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

18
17
16
15
14
13
12
11

CE0.1u

PC11

VCC

PC24
CE0.1u

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC14

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC13

TP154

14

22

20

27

11
12
13
15
16
17
18
19

D[0..15]
D8
D9
D10
D11
D12
D13
D14
D15

/StepDrvEnable1
/StepDrvEnable2
@Sol_
@Fan0
@FanFA
@FANPWM1
@FANPWM2

SERVO BOARD_Circuit Diagram 3/4

MtrI1_1_

MtrI1_0_

MtrI0_1_

MtrI0_0_

3.3K
R36
1.0K

TP52
R37

3.3K
R34
1.0K

TP55
R129

3.3K
R32
1.0K

TP46
R33

3.3K
R30
1.0K

TP54
R128

/StepDrvEnable1

VCC

C29
CE3900p

R35
CE0.047u 10K

C31

TP51

VCC

CE0.047u

C28

MtrI1_PA
MtrI1_PB
MtrI1Dcy

C22

TP47

TP49

CE820p

TP50

TP42

TP48

PC4
CE0.1u

C20

CE820p

C25

TP41

TP43

PC3
CE0.1u

CE3900p

R31
CE0.047u 10K

C27

CE0.047u TP45

C24

MtrI0_PA
MtrI0_PB
MtrI0Dcy

TP44

T1

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC3
MTD2005

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC4
MTD2005

220

PG

220

27

7
21
9
15
16
19

10
12
14
18

8
20

R28
0.68ohm/1W

R29

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R24
0.68ohm/1W

220

27

7
21
9
15
16
19

10
12
14
18

8
20

VMTD

R25

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

+ C81
1000u/63V

VMTD

R27
0.68ohm/1W

R26

2
26
4

6
22

5
23
24

25
3

VCC

R23
0.68ohm/1W

R22

2
26
4

6
22

5
23
24

25
3

VCC

RSA

11

RSA

11

RSB

17

RSB

13

PG

13

VCC

C26

C23
CE820p

D16
D1FS6

D14
D1FS6

D15
D1FS6

D13
D1FS6

CE0.22u/50V

C33

VMTD

D33 EXCML20A390
D1FS6

D31 EXCML20A390
D1FS6
TP56 FL9

TP60 FL10

D32 EXCML20A390
D1FS6

D30
D1FS6
TP61 FL11

FL12
TP70 EXCML20A390

D29 EXCML20A390
D1FS6

D27 EXCML20A390
D1FS6
TP67 FL13

D12
D1FS6

D26
D1FS6
TP59 FL15

FL16
TP63 EXCML20A390

D10
D1FS6

CE0.22u/50V

C30

CE820p

C21

VMTD

D28 EXCML20A390
D1FS6
TP72 FL14

D11
D1FS6

D9
D1FS6

CE0.22u/50V

C32

CE0.22u/50V

+A_I1
+B_I1
-A_I1
-B_I1

PUMP2

+A_I0
+B_I0
-A_I0
-B_I0

PUMP1

MtrC0_1_

MtrC0_0_

MtrI3_1_

MtrI3_0_

MtrI2_1_

MtrI2_0_

3.3K
R78
1.0K

TP128
R75

3.3K
R77
1.0K

TP122
R74

3.3K
R20
1.0K

TP16
R21

3.3K
R18
1.0K

TP22
R127

3.3K
R16
1.0K

TP12
R17

3.3K
R14
1.0K

TP21
R126

VCC

TP14

VCC

C64
CE3900p

R76
CE0.047u 10K

C66

TP5

C3

TP6

TP13

C59
CE820p

TP114

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC1
MTD2005

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC2
MTD2005

220

IC8
MTD2005F

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

PG

R67 0.68ohm/1W

R65

22

23
20
25

27
16

26
17
18

19
24

VCC

R6
0.68ohm/1W

R5

2
26
4

6
22

5
23
24

25
3

VCC

R2
0.68ohm/1W

2
26
4

6
22

5
23
24

25
3

VCC

R1

TP116

TP108

PC8
CE0.1u

TP7

PC2
CE0.1u

CE820p

CE0.047uTP115

C65

C1

TP4

CE820p

TP127
MtrC0_PA
MtrC0_PB
MtrC0Dcy

C15
CE3900p

R19
CE0.047u 10K

C17

VCC

CE0.047uTP15

C14

MtrI3_PA
MtrI3_PB
MtrI3Dcy

C11
CE3900p

R15
CE0.047u 10K

C13

CE0.047u TP11

C10

MtrI2_PA
MtrI2_PB
MtrI2Dcy

TP10

PC1
CE0.1u
TP9

RSA
5

17

RSA
11
RSA
11

13
PG

220

27

7
21
9
15
16
19

10
12
14
18

8
20

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

R68 0.68ohm/1W

R66 220

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R7
0.68ohm/1W

R8

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R3
0.68ohm/1W

220

27

7
21
9
15
16
19

10
12
14
18

8
20

VMTD

R4

VSB

LG A
LG B
NC
NC
NC
NC

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

RSB
17
RSB
17

C12

C60
CE820p

PUMP 3

EXCML20A390
D68
D1FS6

D67
D1FS6

FL36

FL37
EXCML20A390

D64
EXCML20A390
D1FS6
FL34

D62
D1FS6

+A_I3
+B_I3
-A_I3
-B_I3

+A_C0
+B_C0
-A_C0
-B_C0

MtrC1_1_

MtrC1_0_

MtrW_1_

MtrW_0_

MtrH_1_

MtrH_0_

T3

CAP UP/DOWN

D25 EXCML20A390
D1FS6

D23 EXCML20A390
D1FS6
TP20 FL1

TP24 FL2

D24 EXCML20A390
D1FS6

D22
D1FS6
TP25 FL3

+A_I2
+B_I2
-A_I2
-B_I2

PUMP4
FL4
TP31 EXCML20A390

D21 EXCML20A390
D1FS6

D19 EXCML20A390
D1FS6
TP33 FL5

D20 EXCML20A390
D1FS6
TP35 FL6

D18
D1FS6
TP28 FL7

FL8
TP32 EXCML20A390

D63
D1FS6

VMTD

VMTD

VMTD

D66 EXCML20A390
D1FS6
FL35

D65
D1FS6

D61
D1FS6

CE0.22u/50V

C54

CE0.22u/50V

C55

C4
CE820p

D8
D1FS6

D6
D1FS6

D7
D1FS6

D5
D1FS6

CE0.22u/50V

C19

CE0.22u/50V

C16

CE820p

C2

D1FS6

D4

D1FS6

D2

D1FS6

D3

D1
D1FS6

CE0.22u/50V

C18

CE0.22u/50V

/StepDrvEnable2

VCC

R94
1.0K

R59
1.0K

3.3K

TP121
R56

R58
1.0K

3.3K

TP113
R55

R73
1.0K

3.3K

TP118
R70

R72
1.0K

3.3K

TP110
R69

R54
1.0K

3.3K

TP119
R51

R53
1.0K

3.3K

TP112
R50

VCC

VCC

C48
CE3900p

R57
CE0.047u 10K

C50

TP86

C43
CE820p

CE0.047u TP87

C49

TP117

TP109

PC6
CE0.1u

C56
CE820p

TP123
MtrC1_PA
MtrC1_PB
MtrC1Dcy

C61
CE3900p

R71
CE0.047u 10K

C63

VCC

TP151

TP149

PC7
CE0.1u

CE0.047u TP104
TP103

C62

TP150

C40
CE820p

TP111
MtrW_PA
MtrW_PB
MtrWDcy

C45
CE3900p

R52
CE0.047u 10K

C47

CE0.047u TP84

C46
TP83

TP120
MtrH_PA
MtrH_PB
MtrHDcy

PC5
CE0.1u
TP148

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC5
MTD2005F

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

IC7
MTD2005F

220

VSA

VREFA
VREFB
CR

ENA A
ENA B

PHA
PHB
DECAY

VCC
ALM

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

VMTD

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

220

28
15
HS1
HS2
2
4
6
9
11
13
21

3
7
8
12

1
14

R48
1.0ohm/1W(NON)

R45

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R64 0.68ohm/1W

R62

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

VMTD

R43 1.0ohm/1W

R41

LG A
LG B
GND
GND
NC
NC
NC
NC
NC
NC
VSB

OUT1
OUT2
OUT3
OUT4

VMMA
VMMB

IC6
MTD2005F(NON)

R47
1.0ohm/1W(NON)

R44

22

23
20
25

27
16

26
17
18

19
24

VCC

R63 0.68ohm/1W

R61

22

23
20
25

27
16

26
17
18

19
24

VCC

R42 1.0ohm/1W

R40

22

23
20
25

27
16

26
17
18

19
24

VCC

RSB

RSB

13
NC
13

RSA
5

RSB
10

NC
13

RSA
5
5

RSA

10
RSB
10

NC
13
NC
13

2-19

10

R96
1.0K

C36

VMTD

VMTD

C44
CE820p

D1FS6(NON)

D49

D1FS6(NON)

D45

D1FS6(NON)

D47

D43
D1FS6(NON)

CE0.22u/50V

C38

CE0.22u/50V

C39

C57
CE820p

D59
D1FS6

D55
D1FS6

D57
D1FS6

D53
D1FS6

FL32

FL31

D50 EXCML20A390
D1FS6(NON)

D46 EXCML20A390
D1FS6(NON)
FL26

D48 EXCML20A390
D1FS6(NON)
FL27

FL29EXCML20A390
+A_C1
+B_C1
D44
-A_C1
D1FS6(NON)
FL28
-B_C1

D60 EXCML20A390
D1FS6

D56 EXCML20A390
D1FS6
FL30

+A_W
+B_W
-A_W
-B_W

WIPER

Rese rve

FL33
EXCML20A390

D58 EXCML20A390
D1FS6

D54
D1FS6

D41 EXCML20A390
D1FS6

D37 EXCML20A390
D1FS6
FL22
D40
D1FS6

CE0.22u/50V

C51

WIPER HEIGHT
FL25 EXCML20A390
+A_H
+B_H
D35
-A_H
D1FS6
FL24
-B_H
D39 EXCML20A390
D1FS6
FL23

CE0.22u/50V

C52

C41
CE820p

VMTD

D36
D1FS6

D38
D1FS6

D34
D1FS6

CE0.22u/50V

C35

CE0.22u/50V

SERVO BOARD_Circuit Diagram 4/4

2-4 SUB BOARD


SUB BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.

2-20

SUB BOARD_Arrangement Diagram (Soldering Side)

2-21

SUB BOARD_Circuit Diagram 1/7

INK JUNCTION BOARD


C1
CE0.1u

+5

CN1

CN2
FL1
FL2
FL3
FL4
FL5
FL6
FL7
FL8

C2
47u_16V IJGND
Z_+A
Z_-A
Z_-B
Z_+B

EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U

1
2
3
4
5
6
7
8

Z
ROTARY

53014-08

ROTARY_+A
ROTARY_-A
ROTARY_-B
ROTARY_+B

C15
22u_50V

UV_27

P
+5

TH1 103HT

to SIGNAL JUNC
CN108

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

C16
CE0.1u

T3

Z_ORG_sens

T4

Rotary_ORG_sens

IJGND

IJGND

+5
CN4

@INK_CLK

R3
R4
R15
R7

@INK_LOAD

0
0
0
0

INK_CLK
INK_LOAD
INK_OUT
@INK_IN

1
2
3
4
5
6

T7
T8
T9

@INK_OUT

52808-06

INK_IN
IJGND

52808-2971
IJGND
CN5
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

+FAN
-FAN

FL9
FL10
FL11
FL12

CIR_+A
CIR_-A
CIR_-B
CIR_+B

EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U

1
2
3
4

CIRCULATION PUMP

53014-04
CN8

FEED_+A
FEED_-A
FEED_-B
FEED_+B

FL13
FL14
FL15
FL16

EXCML20A390U
EXCML20A390U
EXCML20A390U
EXCML20A390U

1
2
3
4
5

+5_sleepB

FEED

53014-05
P

FEED_ORG_sens
/Rotary_connect

T10

to SIGNAL JUNC
CN107

MIST FAN (120)

5267-02
CN7

CN6

reserve_sens

C9
NoMount

C10
CE0.1u

@Serial_EN

+5

CN10

IJGND
R16

Sub_to_Servo

1
2
3

@Servo_to_Sub
C12
NoMount

Z_Sens

R10
NoMount

reserve

NoMount
(53398-03)
IJGND

52808-2971

IJGND

+5

CN11

IJGND
R12

0 Serial_En

T13

R13

0 Servo to Sub

T14

1
2
3
4
5
53398-05
IJGND

T1
R1

Z_ORG_sens

C8
CE470p

53014-09

CN401

IJGND

D4
1SS355

IJGND

C7
CE470p

+5

to ROTARY JUNC

100
100

C6
NoMount

R2
10K

1
2
3
4
5
6
7
8
9

D1 D2
1SS355 1SS355

C5
+5
CE0.1u

R5
R6

/Rotary_connect
Rotary_ORG_sens

IJGND

+5

T5 T6

IJGND
T2

R14
10K

Q1
DTB123EK
3

CN3

C3
CE0.1u

C4
CE470p

+5_sleepB

+5_sleepB

100

D5
1SS355

IJGND
IJGND

D3
D6
D7
UV_27 NoMount NoMount NoMount
A
K A
K A
K
(1SS355) (1SS355) (1SS355)
+5
T12

R17

NoMount

CN13
1
2
3

C14
CE0.1u

LED_LASER (reserve)

R8

FEED_ORG_Sens

NoMount
IJGND (5267-03)

+5_sleepB

T11
0

C11
NoMount

Z_sens

IJGND

C13
NoMount
IJGND

2-22

CN12
1
2
3
53014-03

IJGND

FEED_ORG_Sens

SUB BOARD_Circuit Diagram 2/7

DC JUNCTION BOARD
CN203

CN205
1
2
3
4
5
6
7

to LFA100-27

F201
01543.15DR

1
2
3
4
5
6

+27

to SERVO BOARD CN16

B6P-VH

B7P-VH
PJGND

PPJGND

PJGND

R208
0

CN207
1
2
3
4
5
6
7
8

to LEB150F-0536

+41

F200
NoMount

+5

B8P-VH
PPJGNDPJGND

CN208
1
2
3
4
5

PPJGND
T201
CN209

R200
1.0K_0.5W

PPJGND

1
2
3
4

/sleep
C201
4.7u/50V

Q200
2SJ553S
PJGND

Q201
DTC114EK

T202
Q202
+5
DTB123EK
3
1

PJGND

CN210

R202

HEAD_POWER_ON

C203
NoMount
+5
PJGND

R203
10K

to SWPS V-Control

1
2
3
4
5

R201
2.2K_0.5W

PJGND
2

1
Q203
DTC114EK

1
2
3
4
5
6
7
8
9
10

to SIGNAL JUNCTION BOARD CN100

53014-10

T203

R204
10K

53014-05

to MAIN BOARD CN22

53014-04

C202
4.7u/50V

CN211

to MAIN BOARD CN19

B5P-VH

C200
NoMount
(220u_50V)

T200

PJGND
R205
0

PJGND
PJGND
+27

LCD_E

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

/SW0
/SW1
/HRESET
DBB0
DBB1
DBB2
DBB3
DBB4
DBB5
DBB6
DBB7

D200
NoMount
(RB160M-60)
C204
NoMount
R207
(4.7u/50V) NoMount

PJGND

CN215
1
2
3
4
5
6
7
8
9
10
11
12
13
14

/LED
PJGND

to PANEL BOARD
CN51 , CN52

53014-14
PJGND

AC JUNCTION BOARD
1
2
3
B2P3-VH

IC200
1
2
3
4

S1
G1
S2
G2

+27

D1
D1
D2
D2

8
7
6
5

CN201
1
2
3

to LEB150F-0536

B2P3-VH
CN204
1
2
3

to LFA100F-24

B2P3-VH
CN206
1
2
3

reserve

NoMount
(B2P3-VH)

2-23

D201
RB160M-60 CN212
1
2

R209
NoMount
PJGND

/LCD_CS

CN200

R206
NoMount

C205
PJGND
NoMount
(10u_50V)

NoMount
PJGND (UPA1774)

53014-12
PJGND

52806-24

to POWER SW

1
2
3
4
5
6
7
8
9
10
11
12

LCD_RS
LCD_RW
+5

CN214

CN213

+5

5267-02

Cooling FAN

VCC

VCC

R12
R11

TP2 TP1

RA22
EXBA10E103J

TP58
TP76

+A_I0
+B_I0
-A_I0
-B_I0
+A_I1
+B_I1
-A_I1
-B_I1
+A_I2
+B_I2
-A_I2
-B_I2
+A_I3
+B_I3
-A_I3
-B_I3
Sol_+
Sol_-

Therm
T72
T65
T71
T64
T70
/SensCov
Serial_IN

C7

52808-2691

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN2

VCC

TP74
TP73
TP68
TP64
TP57
TP53
TP40
TP39
TP38
TP37
TP36
TP34
TP29
TP26
TP23
TP18
TP27
TP30

TP19TP17TP8

+A_C0
+B_C0
-A_C0
-B_C0
+A_W
+B_W
-A_W
-B_W
+A_C1
+B_C1
-A_C1
-B_C1
+A_H
+B_H
-A_H
-B_H
+FAN
-FAN

R9
R10
R13

100
100
100

Monitor

CE470p

C6

CE470p

C5

CE470p

C9

11

74LVC14

IC19E

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

10

74LVC541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC18

C106
CE1.0u

R159
10K

13

74LVC14

74LVC14
IC19F

IC19C

74LVC14

IC19D

CE0.1u

/SensWOrg

12

R109
R108

/SensC0
/SensC1
/SensCVOrg

PC14

VCC3

18
17
16
15
14
13
12
11

T18

SEL2
RST

T4 T14

VCC3

VCC3

T11

/CS1
/CS2

Q1
DTC114EK

SEL6410E

LED1

VCC

R130
220

10K(NON)

R160

Cmd_StoM
Cmd_MtoS
/Cmd_HS_StoM
/Cmd_HS_MtoS

@/SensCVOrg
@/SensC1
@/SensHOrg

R169 10K

CE470p

C8

53398-0590

5
4
3
2
1

CN12

VCC

1
19

2
3
4
5
6
7
8
9

12K 0.1% R166

VCC3

@/SensWOrg
@/SensC0

RA23
EXBA10E103J

VCC3

CE470p

T66

100
100

To MOTSENS JUNCTION BOARD

@/SensC0
@/SensC1
@/SensCVOrg
@/SensWOrg
@/SensHOrg
@/SensR0
@/SensR1

52808-2691

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN1

To MOTSENS JUNCTION BOARD

10
2
9
3
8
4
7
5

10
2
9
3
8
4
7
5

JP2
Pad

CE0.1u

PC27

Ctrg_TXD

Ctrg_RXD

/SensHOrg

/SerialStart

10K
10K

SEL
SEL1

VCC3

Y2
8.0MHz

R105
10K

R154

RA21
EXBA10E103J

CLK32

CE22p

VCC3

P52/SCK2/IRQ2
P53/ADTRG/IRQ3
PH2/CS6/(IRQ6)
PH3/CS7/OE/(IRQ7)
PG4/BREQO
PG5/BACK
PG6/BREQ
VCC3
P40/AN0
P41/AN1
P42/AN2
P43/AN3
VREF
AVCC
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P54/AN12/IRQ4
P55/AN13/IRQ5
P56/AN14/DA2/IRQ6
P57/AN15/DA3/IRQ7
AVSS
NC
P35/SCK1/(OE)
P34/SCK0
P33/RXD1
GND
P32/RXD0/IrRXD
P31/TXD1
P30/TXD0/IrTXD
P80/EDREQ2/(IRQ0)
P81/EDREQ3/(IRQ1)
P82/ETEND2/(IRQ2)
MD0
MD1

R106
NON

VCC3

109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144

CE0.1u

PC28

VCC3

LED
SEL
SEL1

TP156
TP158 TP159

R100
1.8K

CE18p

C102

R107
0

VCC3

T58

10K

/H8S_RESET

T17

220

/RD
/HWR
/LWR

A1
A2
A3
A4
A5

C103
CE0.1u

CPU ID:0010

FWE

RA20
EXBA10E103J

RA19
EXBA10E103J

VCC3

RA12
EXBA10E103J

/SensWOrg

RA17
EXBA10E102J

A[1..16]

72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37

PC23
CE0.1u

D0
D1
D2
D3
D4
D5
D6
D7

MtrC1_PB
MtrC1_PA
MtrC0_PB
MtrC0_PA
MtrA_PB
MtrA_PA

MtrI0_PB
MtrI0_PA

CE0.1u

10
2
9
3
8
4
7
5

T43
T47

RA11
EXBA10E103J

VCC3

Serial_LOAD

RA10
EXBV8V103J

Sol_Rush
Sol_Hold
Mstep_Hold

Mstep2B
Mstep2A
Mstep1B
Mstep1A
Mstep0B
Mstep0A

FWE

PC22

D4
D5
D6
D7

D15
D0
D1
D2
D3

VCC3

MtrW_PB
MtrW_PA
MtrH_PB
MtrH_PA

RA16
EXBV8V102J

PD7/D15
PE0/D0
PE1/D1
PE2/D2
PE3/D3
VCC3
PE4/D4
PE5/D5
PE6/D6
PE7/D7
FWE
P61/TMRI1/DREQ1/IRQ9
P60/TMRI0/DREQ0/IRQ8
P27/PO7/TIOCB5/EDRAK1/(IRQ15)
P26/PO6/TIOCA5/EDRAK0/(IRQ14)
P25/PO5/TIOCB4/(IRQ13)
P24/PO4/TIOCA4/(IRQ12)
P23/PO3/TIOCD3/(IRQ11)
P22/PO2/TIOCC3/(IRQ10)
P21/PO1/TIOCB3/(IRQ9)
P20/PO0/TIOCA3/(IRQ8)
P17/PO15/TIOCB2/TCLKD/EDRAK3
P16/PO14/TIOCA2/EDRAK2
P15/PO13/TIOCB1/TCLKC
P14/PO12/TIOCA1
GND
P13/PO11/TIOCD0/TCLKB
P12/PO10/TIOCC0/TCLKA
P11/PO9/TIOCB0
P10/PO8/TIOCA0
P75/EDACK1/(DACK1)
P74/EDACK0/(DACK0)
P73/ETEND1/(TEND1)
VCC3
NMI
WDTOVF

H8S/267X-QFP144

IC15

A1
A2
A3
A4
A5
A6
A7
5
7
4
8
3
9
2
10
1

C104

10K

RA18
EXBV8V103J

A6
A7
A8
A9
A10
A11
A8
A9
A10
A11
A12
A13
A14
A15
5
7
4
8
3
9
2
10
1

10K
R133
10K

R168

10K
R95

A12
A13
A14
A15
A16
A16
10K

R152
R132

TP147
TP157 TP155

R167

33
R153

10
2
9
3
8
4
7
5

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4

8
7
6
5
1 8
2 7
3 6
4 5
1
2
3
4
1
D8
D9
D10
D11

5
7
4
8
3
9
2
10
6

D8 10
D9
2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
D12
D13
D14

108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
P51/RXD2/IRQ1
P50/TXD2/IRQ0
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
STBY
GND
XTAL
EXTAL
VCC3
PF7/CLKOUT
PLLVCC
RES
PLLVSS
PF6/AS
PF5/RD
PF4/HWR
PF3/LWR
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
PF0/WAIT
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
PD0/D8
PD1/D9
PD2/D10
PD3/D11
GND
PD4/D12
PD5/D13
PD6/D14
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

8
7
6
5
8
7
6
5
1
2
3
4
1
2
3
4

/StepDrvEnable

RA15
EXBA10E102J

5
7
4
8
3
9
2
10
6

2-24
1

VCC3

VCC3

MtrI2_PB
MtrI2_PA
MtrI1_PB
MtrI1_PA

MtrADcy

/RD

/CS1

/LWR

14

22

20

27

11
12
13
15
16
17
18
19

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC16

Serial_CLK
Serial_LOAD
Serial_OUT
Serial_STORE

MtrI3_PB
MtrI3_PA

D0
D1
D2
D3
D4
D5
D6
D7

A[1..16]

VCC3

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

PC25
CE0.1u

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

/StepDrvEnable

/HWR

FANPWM1
FANPWM2

1
19

2
3
4
5
6
7
8
9

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
VCC3

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
VCC3

18
17
16
15
14
13
12
11

CE0.1u

PC11

VCC

PC24
CE0.1u

28

21
23
24
25
26
1
2
3
4
5
6
7
8
9
10

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

74VHCT541

E1
E2

D1
D2
D3
D4
D5
D6
D7
D8

IC14

CY7C1399

GND

OE

CS

WE

I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7

IC13

TP154

14

22

20

27

11
12
13
15
16
17
18
19

D[0..15]
D8
D9
D10
D11
D12
D13
D14
D15

/StepDrvEnable1
/StepDrvEnable2
@Sol_
@Fan0
@FanFA
@FANPWM1
@FANPWM2

SUB BOARD_Circuit Diagram 3/7

HGND
SCK3_ZB
SCK3_YB
SCK1_ZA
SCK1_YA
SI1_ZA
SI1_YA
SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

SCK3_ZB
SCK3_YB

ENC_PHASE_A

ENC_PHASE_B

R310
10K
(NON)

R318

HGND

+5

HGND

HGND

+5

HGND

53398-04

1
2
3
4

CN316

TP302 TP303 TP304

IC300B
TC74VHCT08

TP328 TP329 TP330

TP325

TP343 TP344 TP345 TP346

THERM_1

HGND

NoMount

C321

TP334 TP335 TP336 TP337

10

TP316 TP317 TP318 TP319

HGND

NoMount

C319

TP308 TP309 TP310 TP311

IC300C
TC74VHCT08

R319
10K

TP324

NoMount
(53261-05)

1
2
3
4
5

CN315

HEAD_UD
/P_SIDE_ON

TP342

0 (NON)

R314
0

Q300
DTC114EK

HGND

R327
1.0K
(NON)

+5

SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA

HEAD_TH1

ENC_PHASE_B

ENC_PHASE_A

HEAD_TH2

HEAD_UD

HGND

VHV0
VHV1
HGND
COM1
HGND
COM1
HGND
COM1
HGND
COM1
HGND
COM3
HGND
P_SIDE
HEAD_UD
/P_SIDE_ON
HEAD_CHECK
HEAD_TH2
HGND
LAT1
HGND
CH1
HGND
NCHG1

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN308

VHV0 VHV1

HGND

VHV0
VHV0
COM0
HGND
COM0
HGND
COM0
HGND
COM0
HGND
COM3
HGND
ENC_PHASE_A
+5
ENC_PHASE_B
HGND
HEAD_TH1
HGND
LAT0
HGND
CH0
HGND
NCHG0
HGND
SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA
SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA
SCK0_YB
SCK0_ZB
SI0_YB
SI0_ZB

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN300

+5

R315
10K

TP326

+5

R301
10K

+5

HGND

SCK1_YA
SCK1_ZA
SI1_YA
SI1_ZA

+5
HGND
NCHG1
HGND
LAT1
HGND
CH1

HGND
COM1
HGND
COM1
HGND
COM1
HGND
HGND

SCK1_ZB
SCK1_YB
SI1_ZB
SI1_YB

VHV1
HGND
COM1
HGND
COM1
HGND
COM1
HGND
CHECK1
+5
NCHG1
HGND
LAT1
HGND
CH1
HGND

VHV0

HGND

SCK0_YA
SCK0_ZA
SI0_YA
SI0_ZA

+5
HGND
NCHG0
HGND
LAT0
HGND
CH0

HGND
COM0
HGND
COM0
HGND
COM0
HGND
HGND

SCK0_ZB
SCK0_YB
SI0_ZB
SI0_YB

VHV0
HGND
COM3
HGND
COM3
HGND
COM3
HGND
CHECK0
+5
NCHG0
HGND
LAT0
HGND
CH0
HGND

VHV0

52808-21

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN312

52808-21

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN306

52808-21

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN304

52808-21

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN301

VHV1
VHV1
COM2
HGND
COM2
HGND
COM2
HGND
COM2
HGND
COM3
HGND
COM3
HGND
LAT3
HGND
CH3
HGND
NCHG3
HGND
LAT2
HGND
CH2
HGND
NCHG2
HGND
SI3_YB
SI3_ZB
SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA
SCK2_YB
SCK2_ZB
SI2_YB
SI2_ZB

HGND

HGND

NoMount

C322

SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA

TP347 TP348 TP349 TP350

SCK3_ZB
SCK3_YB
SI3_YB
SI3_ZB

TP338 TP339 TP340 TP341

NCHG3
LAT3
CH3

TP331 TP332 TP333

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN302

VHV1

R316
10K

TP327

+5

SI3_YB
SI3_ZB

NCHG3

CH3

LAT3

HGND

SCK3_YA
SCK3_ZA
SI3_YA
SI3_ZA

+5
HGND
NCHG3
HGND
LAT3
HGND
CH3

HGND
COM3
HGND
COM3
HGND
COM3
HGND
HGND

SCK3_ZB
SCK3_YB
SI3_ZB
SI3_YB

VHV1
HGND
COM3
HGND
COM3
HGND
COM3
HGND
CHECK3
+5
NCHG3
HGND
LAT3
HGND
CH3
HGND

VHV1

IC300A
TC74VHCT08

TP301

52808-21
(NON)

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN313

52808-21
(NON)

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN307

NoMount

UV27

R302
10K

+5

HGND

HGND

C317
C316
CE0.1u
47u_16V

HGND

+5

MIST_FAN_PWM

+27

C314
CE0.1u

C313
+5_sleepA
47u_16V

R317

HEAD_TH1

HGND

HGND

R324
10K

R322
33K

33

R325

HGND

+5

+5

R313
10K

HGND
+27 C323
P
M

D1
D1
D2
D2
UPA1774

S1
G1
S2
G2

+5_sleepA

1
2
3
4

IC303

22u_50V
8
7
6
5

HGND

5267-06

1
2
3
4
5
6

CN310

P
C302
10u_50V

THERM_1

D303
1SS355
A
K

RB160M-60

+5

5267-02

1
2

CN314

5267-03

1
2
3

13

12

HGND

CE0.1u
HGND

HGND

C306

SEL6410E

CN311

HGND

C315
100u_10V

D300
A

IC300D
TC74VHCT08

11

330

R300

HGND

D304
1SS355
A
K

+5

L300
RCH895NP-181K
2
3
1
4
D301

D302
1SS355
A
K

THERM_2

+5

+5

HGND

HGND

R309

10K_1%

R307

R305

10K_1%

R303

C305
CE0.1u

VHV1

HGND

C307
CE0.1u

C311
CE0.1u

R321 10K

R323
10K

IC301B
BA-10358F
HGND

C324
4.7u/50V

C312
22u_50V

UV27

+5

IC301A
BA-10358F

C301
10u_50V

HGND

Q301
DTC114EK

10K

Q304
DTC114EK

HGND

R312

Q303
DTC114EK

HGND

C310
CE470p

100

R308

R304

C304
CE0.1u

VHV0

HGND

C300
47u_16V

HEAD_TH2

C303
CE0.1u

P
M

Q302
DTA114EKA

+5

+5

HGND

C318
NON

R326
0

/P_SIDE_ON 2

52808-21

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN305

52808-21

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN303

C308
C309
22u_50V
CE0.1u

HGND

SCK2_YA
SCK2_ZA
SI2_YA
SI2_ZA

+5
HGND
NCHG2
HGND
LAT2
HGND
CH2

HGND
COM2
HGND
COM2
HGND
COM2
HGND
HGND

SCK2_ZB
SCK2_YB
SI2_ZB
SI2_YB

VHV1
HGND
COM2
HGND
COM2
HGND
COM2
HGND
CHECK2
+5
NCHG2
HGND
LAT2
HGND
CH2
HGND

VHV1

Lamp_Therm_Fault

Lamp_connect

Lamp_Enable

HGND

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN309

TP320 TP321 TP322 TP323

THERM_2

HGND

C320

TP312 TP313 TP314 TP315

TP305 TP306 TP307

TP300

P
M

3
1

P
M
8
4

VHV0

P
P

1
3

P
M

M
M

K
A

3
1
3
1

2-25

14
GND
VCC
7

PRINT CARRIAGE BOARD

SUB BOARD_Circuit Diagram 4/7

+5

NoMount
(52806-24)

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN53

53014-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14

CN52

53014-12

1
2
3
4
5
6
7
8
9
10
11
12

CN51

/HRESET

/SW1

/SW0

to DC JUNC
CN213 , CN215

+5

C53
47u_16V

C66
CE0.1u

R69
R70
R71
R72
R73
R74
R75
R76

100
100
100
100
100
100
100
100

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

/LED

/LCD_CS

/HRESET

/SW1

/SW0

LCD_E

LCD_RS
LCD_RW

C50
NoMount

R52
100

100

100

100

C65
NoMount

R68

100

C57
NoMount

R67

C56
NoMount

R66

C55
NoMount

R64

PD[0..7]

100

R55

100

R53

100

R50

PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

PD4
PD5
PD6
PD7
PD3
PD2
PD1
PD0

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

1
11

19
1

2
3
4
5
6
7
8
9

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

IC57

E
DIR

IC56
2
A0
3
A1
4
A2
5
A3
6
A4
7
A5
8
A6
9
A7

19
1

+5

+5

+5

19
1

+5

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

2
5
6
9
12
15
16
19

TC74VHCT245AFT

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

2
3
4
5
6
7
8
9

TC74VHC32FT

TC74VHC32FT

TC74VHC32FT

18
17
16
15
14
13
12
11

18
17
16
15
14
13
12
11

TC74VHCT245AFT

B0
B1
B2
B3
B4
B5
B6
B7

TC74VHCT245AFT

B0
B1
B2
B3
B4
B5
B6
B7

SN74HCT273APWR

10

IC53C
9

IC53B
4

19
18
17
16
15
14
13
12

+5

TC74VHCT574AFT

1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

TC74VHC32FT

OC
CLK

IC53A
1

CLK
CLR

IC55
3
D1
4
D2
7
D3
8
D4
13
D5
14
D6
17
D7
18
D8

11
1

IC52
2
1D
3
2D
4
3D
5
4D
6
5D
7
6D
8
7D
9
8D

IC54
18
B0
17
B1
16
B2
15
B3
14
B4
13
B5
12
B6
11
B7

C54
CE100p

C52
CE100p

C51
CE100p

PD0
PD1
PD2
PD3
PD4
PD5
PD6
PD7

TC74VHC14FT

14

+5

20 7

VCC

10

GND

IC51A
1

+5
2

1
2
3
4
5

1
2
3
4
5

10
9
8
7
6

R60
10K

10
9
8
7
6
EXBA10E103J

RA51

+5

+5

R54
10K

EXBA10E103J

RA50

DTD113EK

Q53

470

R58

+5

+5

R62

R61
10K
100

Q55
2SK2796S-TR

EVQ21305R
EVQ21305R
EVQ21305R
EVQ21305R

SW52
SW53
SW54

EVQ21305R
EVQ21305R
EVQ21305R

SW61
SW62

EVQ21305R

EVQ21305R
SW60

SW63

EVQ21305R
SW59

EVQ21305R

SW57

SW58

EVQ21305R

SW56

EVQ21305R

EVQ21305R

SW51

SW55

EW162G2GLY

LCD50

+X CURSOL
+Y CURSOL
-Y CURSOL
-X CURSOL
MENU
ENTER

FUNCTION
PAUSE
POWER
SETUP
+A CURSOR
-A CURSOR
+Z CURSOR
-Z CURSOR

To LCD

MDF7-16P-2.54DSA(55)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

CN50

SW50

VLED
VLSS

VSS
VDD
V0
RS
R/W
E

C68
CE0.1u

C67
+5
47u_16V
P
M

20

VCC

3
1

IC50A

3
1

DTD113EK

Q50

DTD113EK

Q58

DTD113EK

Q51

3
1

DTD113EK

Q52

3
Q54

+5

390

BUZZER

SEL6410E

LED55
330

R65

ROTARY

390

POWER R59

390

PAUSE R57

SLR343BC4T3F

LED53

330

R51

SETUP R56

SLR343BC4T3F

LED52

MMB-12C-5

BZ50

BUSY

SLR343BC4T3F

LED51

SEL6410E

LED50
K

Q57
DTD113EK

DTD113EK

NoMount

R63

GND

10

20

VCC

GND

10

20

VCC

GND

10

20

VCC

GND

10

3
1

3
1
3
1

C58
CE0.1u

+5

C59
CE0.1u

C60
CE0.1u

C61
CE0.1u

C62
CE0.1u

C63
CE0.1u

IC50B

+5

C64
CE0.1u

TC74VHC14FT

12

TC74VHC14FT

10

TC74VHC14FT
IC50E

TC74VHC14FT
IC50D

TC74VHC14FT
IC50C

IC50F

13

11

+5
14

2-26

PANEL BAORD

SUB BOARD_Circuit Diagram 5/7

to CARRIAGE
CN309

to SERVO
CN10

SIJGND

C107
47u_63V

C128
CE0.1u

R131

R129

T118

33

33

SIJGND

C140
CE0.1u

C141
47u_16V

SIJGND

C136
CE0.1u

@Mist_FAN_PWM
T125
+5

+27

SIJGND

C138
10u_16V

R130

+3.3

SIJGND

+5

SIJGND

1
2
3

HD74LV1G126A

OE VCC
A
GND Y

IC108

R110

C169
CE4.7u/25V

SIJGND

C104
CE0.1u

C131
CE0.1u

SIJGND

R137

C135
CE0.1u

R106
10K

C139
CE100p

R150
10K

+
C143
CE0.1u

SIJGND

SIJGND

C142
47u_16V

+5

Q102
DTC114EK

T114

D100
1SS355

T111

SIJGND

T107

Relay_HARD_ON

UPA1774

R123
10K

+5_sleepA

SIJGND
+5_sleepB

T105

IC102 SIJGND
1
8
S1 D1
2
7
G1 D1
3
6
S2 D2
4
5
G2 D2

@RELAY_soft_ON

+5

C105
NoMount
(10u_16V)
P
M

@Lamp_Therm_Fault

SIJGND

33

@Lamp_connect

33
Q100
DTC114EK

IC107
1
5
OE VCC
2
A
SIJGND
3
4
GND Y
SIJGND
HD74LV1G126A
T123
SIJGND
+3.3
R135
1.0K

T119

1.0K

C115
220u_50V

C118
CE0.1u
SIJGND

HD74LV1GT14A

NC VCC
A
GND Y

IC100

SIJGND

1
2
C106
3
220u_10V

+5

C108
CE0.1u
SIJGND
+27

C132
CE0.1u

@Lamp_Enable

C129
220u_50V
SIJGND

UV_27

T110 EOC

T108 DATA_OUT

Cooling_FAN

C113
CE0.1u

+41

C137 +5_sleepA
CE0.1u

SIJGND

36FMN-BTK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

CN104

53398-06
SIJGND

1
2
3
4
5
6

CN102

SIJGND

53014-10

to DC JUNC
CN210

HEAD_POWER_ON

K
A

3
1

T101

P
M

1
2
3
4
5
6
7
8
9
10

+27

OUT

UPC2933T

GND

IN

IC109

T128

R139
10K

+3.3

C133
CE470p

T121

SIJGND

R125
1.0K_0.5W

Q101
2SJ553S

+5_sleepB

+5_sleepA

T104

T103

SIJGND
C145
47u_16V
SIJGND

C144
CE0.1u

D101 1SS355
K
A

Q103
DTC114EK

C100
CE0.1u
SIJGND

T102

R120
1.0K_0.5W

T113

SIJGND

C122
CE0.1u

SIJGND

C117
CE0.1u

SIJGND

C111
CE0.1u

SIJGND

R140
10K_0.1%

R100
33

SIJGND
R127
10K 3

C127
CE1000p

R161
4.7 / 0.25W

AJVN5247F

COM
NO

Coil +
Coil 3
4

R116
1.2K

R114
10K

RELAY100

SIJGND

1
2

SIJGND

UV_27

R113
27K

R111
33K

SIJGND

+41

R108
1.2K

R103
10K

SIJGND

+27

Ambient_Th

CN100

P
M

2-27
C134
CE470p

100
100

SIJGND
T120
R133
R134

SIJGND

UV_27

SIJGND

Lamp_Power_ON
Lamp_Power_slow_ON

T116

0
0

SIJGND

C116
10u_16V

+5

T154
T155
T156
R105
R107
C109
100p

C103
CE0.1u

C102
CE0.1u

+ C101
10u_16V

C119
CE0.1u

SIJGND

10

15
17
18
19
16
13
14

20

+5

DATA_OUT
EOC

01543.15DR

Q104
DTC114EK
1

R122
10K

F100

TLC1543IDB

A0
VCC
A1
A2
/CS
A3
ADDRESS
A4
I/O_CLK
A5
EOC
A6 DATA_OUT
A7
VREF A8
VREF+
A9
A10
GND

IC101

SIJGND

T115

SIJGND

1
2
3
4
5
6
7
8
9
11
12

T100

P
M
P

+
M

SIGNAL JUNCTION BOARD 1/2

C114
100p

R101
R102
R104

SIJGND

C110
100p

+5

+3.3

+5

1.0K
1
2
3

1.0K

R128

1
2
3

1
2
3

1
2
3

1.0K
1
2
3

1.0K

R118

1
2
3

T117

T122

SIJGND

R154
33

SIJGND

T109

C123
CE100p

R117 33

R126
10K

R136
10K

T124

T126
T127

SIJGND

HEAD_POWER_ON
RELAY_soft_ON
@Lamp_Therm_Fault
@Lamp_connect
Lamp_Power_slow_ON

Z_Sens

Mist_FAN_PWM

SIJGND

SIJGND

R132
10K

C125
CE100p
SIJGND

SIJGND

R119 33

SIJGND
T112

Lamp_Power_ON

C120
CE100p

R112 33

SIJGND

SIJGND

C130
CE100p
SIJGND

T106

SIJGND

R124 33

HD74LV1G126A

VCC OE
A
Y GND

IC105

HD74LV1G126A

VCC OE
A
Y GND

IC104

R115

HD74LV1G126A

C160
CE100p

T153

HD74LV1G126A

VCC OE
A
Y GND

IC113

1.0K

R109

VCC OE
A
Y GND

IC103

SIJGND

HD74LV1G126A

VCC OE
A
Y GND

IC106

R121

SIJGND

C124
CE0.1u

+5

SIJGND

C121
CE0.1u

+5

SIJGND

C112
CE0.1u

HD74LV1GT14A
SIJGND
R162
10K

VCC NC
A
Y GND

IC112

SIJGND

@RELAY_soft_ON

SIJGND

C159
CE0.1u

SIJGND
@Mist_FAN_PWM

C161
CE0.1u

+5

SIJGND

C126
CE0.1u

@Lamp_Enable

33
33
33

1
2
3
4
5
6

CN101

SIJGND

R138
10K

52808-28
SIJGND

28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN103

NoMount
SIJGND (53398-06)

+5

to SERVO BOARD CN6

Reserve

SUB BOARD_Circuit Diagram 6/7

to MAIN BOARD

to SENS JUNCTION
CN503

to SERVO BOARD
CN1

+5

+5_sleepB

C154
CE0.1u

+5

SIJGND

53014-11

C168
NoMount

C167
NoMount

Z_Height_sens

Wipe_ORG_sens

T152

reserve_sens

T151 /Rotary_connect

T150 Mentenance_Cover_R

T149 Front_Cover

T148 Print_ORG_sens

SIJGND

SIJGND

CN114

1
2
3
4
5
6
7
8
9
10
11

R160

C166
NoMount

R159

SIJGND

52808-21

R158

Print_ORG_sens

52808-21

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

to SENS JUNCTION
CN506

CN111

PUMP2_+A
PUMP2_-A
PUMP2_-B
PUMP2_+B
+5

+5
P

T143

NoMount
(47u_16V)

SIJGND

53014-05

5
4
3
2
1

CN113

52808-06

6
5
4
3
2
1

CN112

T142

52808-2971

33

33

29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

Servo_to_Sub
Sub_to_Servo
Serial_EN

INK_CLK
INK_LOAD
INK_OUT
@INK_IN

INK_IN

R147

33
33
33

SIJGND

C156
CE100p

2
3
4
5
6
7
8
9
19
1

18
17
16
15
14
13
12
11

53398-03

HD74LV1G126A

OE VCC
A
GND Y

+3.3

SIJGND

C155
CE0.1u

SIJGND
@INK_CLK
@INK_LOAD
@INK_OUT
@Servo_to_Sub
@Serial_EN

CN1

IC110
RD74LVC541B

B0
B1
B2
B3
B4
B5
B6
B7

CE0.1u

C151

1.0K
IC111

R148
1
2
3

+5

SIJGND

E
DIR

A0
A1
A2
A3
A4
A5
A6
A7

SIJGND

T147

T145 T146

R149 33

33

33

T141

SIJGND

C164
NoMount

/Rotary_connect

FEED_ORG_sens

Cooling_FAN

1
2
3

CN109

to INK JUNCTION

C162
NoMount

+5_sleepB

T139 T140

@Servo_to_Sub

Sub_to_Servo

@Serial_EN

R145

R141
R142
R144

reserve_sens

Z_Sens

T135

T130

R156

R151

FEED_+A
FEED_-A
FEED_-B
FEED_+B

CIR_+A
CIR_-A
CIR_-B
CIR_+B

+FAN
-FAN

SIJGND

CN107

C150
47u_16V

C153
NoMount
SIJGND

SIJGND

R146

SIJGND

T144

+5

C152
NoMount

R143

C149
CE0.1u

SIJGND

SIJGND

+5

to INK JUNCTION
CN6

to SERVO BOARD
CN9

to SERVO BOARD
CN8

Mentenance_Cover_R

Relay_HARD_ON

+5_sleepB

SIJGND
FEED_ORG_sens
Rotary_ORG_sens
Z_Height_sens

Front_Cover

+5

WIPE_+A
WIPE_-A
WIPE_-B
WIPE_+B

T132
T133
T134

C147

ROTARY_+A
ROTARY_+B
ROTARY_-A
ROTARY_-B

Z_+A
Z_+B
Z_-A
Z_-B
WIPE_+A
WIPE_+B
WIPE_-A
WIPE_-B

SIJGND

52808-26

21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

PUMP1_+A
PUMP1_-A
PUMP1_-B
PUMP1_+B

T137 Wipe_ORG_sens
T138 Z_ORG_sens

SIJGND

C148
47u_16V

to SERVO BOARD
CN2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

CN106

CN110

UV_27

C146
CE0.1u

FEED_+A
FEED_+B
FEED_-A
FEED_-B
PUMP1_+A
PUMP1_+B
PUMP1_-A
PUMP1_-B
CIR_+A
CIR_+B
CIR_-A
CIR_-B
PUMP2_+A
PUMP2_+B
PUMP2_-A
PUMP2_-B

SIJGND

52808-26

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

P
M

CN105

20
VCC

2-28

GND

+
10

SIGNAL JUNCTION BOARD 2/2

T136

T131

T129

@INK_IN

R157

INK_IN

@INK_OUT

@INK_LOAD

@INK_CLK

R155

Ambient_Th

ROTARY_+A
ROTARY_-A
ROTARY_-B
ROTARY_+B

Z_+A
Z_-A
Z_-B
Z_+B

+5

SIJGND

52808-2971

29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

CN108

Rotary_ORG_sens

Z_ORG_sens

C163
NoMount
SIJGND
C165
NoMount

UV_27

SUB BOARD_Circuit Diagram 7/7

2-5 INK SYSTEM BOARD


INK SYSTEM BOARD_Arrangement Diagram (Component Side)

2-29

NoMount

2
1

CN1201

NoMount

2
1

CN1101

NoMount

2
1

CN1001

NoMount

2
1

CN901

NoMount

2
1

CN801

NoMount

2
1

CN701

5268-02

2
1

CN601

5268-02

2
1

CN501

5268-02

2
1

CN401

5268-02

2
1

CN301

5268-02

2
1

CN201

5268-02

3
4

NoMount

3
4

1
2

CN1203

CARTRIDGE IC BOARD

NoMount

3
4

1
2

CN1103

CARTRIDGE IC BOARD

NoMount

3
4

1
2

CN1003

CARTRIDGE IC BOARD

NoMount

3
4

1
2

CN903

CARTRIDGE IC BOARD

NoMount

3
4

1
2

CN803

CARTRIDGE IC BOARD

NoMount

3
4

1
2

CN703

CARTRIDGE IC BOARD

CN032-004-000

3
4

1
2

CN603

CARTRIDGE IC BOARD

CN032-004-000

3
4

1
2

C28
47u_16V

isp Writer

+5

53398-08

1
2
3
4
5
6
7
8

CN18

47u_16V

Serial_En
Sub_to_Servo
Servo_to_Sub

PC12
CE0.1u

SUB_DATA_in

PC8
CE0.1u

SUB_CLK_in
SUB_LOAD_in
SUB_DATA_out

PC1
CE0.1u

+ C22

+5

+5

CN503

53398-05

1
2
3
4
5

CN17

52808-06

6
5
4
3
2
1

CN14

+5

To SERVO BOARD

CARTRIDGE IC BOARD

CN032-004-000

3
4

1
2

CN403

CARTRIDGE IC BOARD

CN032-004-000

3
4

1
2

CN303

CARTRIDGE IC BOARD

CN032-004-000

3
4

1
2

CN203

CARTRIDGE IC BOARD

CN032-004-000

+3.3

100

R10

PC7
CE0.1u

TCK

TMS

TDO
TDI

R9

R2

C23

C17
C30

R12
NoMount

47u_16V

+5

R7
10K

+5

CE0.1u

PC17

+3.3

CE0.1u

PC18

+3.3
PC6

PC5

CE330p

C34

PC9

PC4

R11
NoMount

R8
10K

TP23

GND
1-W
NC
VDD

RXD
TXD
POL
VPP

IC4
GND
1-W
NC
VDD

1
2
3
4

TP39

TP35
TP36
TP37
TP38

TP32
TP26
TP33
TP27
TP34

TP29
TP30
TP31
TP25

19
1

2
3
4
5
6
7
8
9

PC13
NoMount

PC19
CE0.1u

DS2480B+T&R
+5

RXD
TXD
POL
VPP

IC7

TDO

CE0.1u

PC3

CE0.1u

NoMount
+5 (DS2480B+T&R)

8
7
6
5

E
DIR

1
2
3
4

A0
A1
A2
A3
A4
A5
A6
A7

TMS

PC2

TP16

8
7
6
5

TP24

TP17

CE0.1u CE0.1u CE0.1u

PC10

CE0.1u CE0.1u CE0.1u

PC11

CE330p CE330p CE330p

C29

+ C27

+3.3

CE330p

B0
B1
B2
B3
B4
B5
B6
B7

IC2
18
17
16
15
14
13
12
11

PC15
CE0.1u

INK TANK BOARD

UPC2933T

GND

IN

OUT

1SS355

IC3

100
100

R1
R5

C33
NoMount

100
100

R4
R3

D1

R14
10K

R13
10K

+3.3

TP13
TP6
TP4
TP1
TP14
TP18
TP22

C19
NoMount

+3.3

20
VCC
GND
10

1
2

GND
TMS
F0
F2
F4
F6
GND(Bank 1)
F8
F10
F12
F13
IN
VCCO(Bank 1)
G14
G12
G10
G8
GND(Bank 1)
G6
G5
G4
G2
IN
TDO
VCC

D2
NoMount

TP40

D3
UDZS 7.5B

TP15

TP28

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75

SN74LVC245APWR

R6
22K

2.2u_50V

+ C35

+3.3

D4
1SS355

@SUB_CLK_in
@SUB_LOAD_in
@SUB_DATA_out
@SUB_DATA_in
@Serial_En
@Sub_to_Servo
@Servo_to_Sub

TP21
TP20

K
A

P
M

2
1

TP19

LC4128V-75TN100C

IC1

RA11
NoMount
(EXBV8V103JV)

R15
NoMount

TP8
TP7

CN103

+5

8
7
6
5
+5

1
2
3
4
PC14
NoMount
(CE0.1u)

PC16
CE0.1u

+5

+5

RA10
EXBV8V103JV

+5

+5

VCC
TCK
IN
C2
C4
C5
C6
GND(Bank 0)
C8
C10
C12
C14
VCCO(Bank 0)
IN
B13
B12
B10
B8
GND(Bank 0)
B6
B4
B2
B0
TDI
GND

16
3
6
11
10
9
7
8

16
3
6
11
10
9
7
8

+3.3

0
1
2
3
4
5
6
7

13
14
15
12
1
5
2
4

NoMount

TP3

TP2

0
1
2
3
4
5
6
7

13
14
15
12
1
5
2
4

+5

TP9
TP12
TP10
TP11

RA12
EXBV8V222JV

NoMount

NoMount
(TC74HC4051AFT)

VCC
COM
INH
A
B
C
Vee
GND

IC6

R17

TC74HC4051AFT

VCC
COM
INH
A
B
C
Vee
GND

IC5

R16

TDI

25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

TCK

C31

C26

C25

C21

C20

C18

C2
C3

C4

C6

C7

C8

C11

C14

C15

C16

5
6
7
8

+5

RA13
NoMount
(EXBV8V222JV)

RA14
EXBV8V222JV

4
3
2
1

4
3
2
1

4
3
2
1

4
3
2
1

C12

R19
NoMount

R18
NoMount

EXBV8V101JV

RA6

4
3
2
1

EXBV8V101JV

RA5

EXBV8V101JV

RA4

EXBV8V101JV

RA3

EXBV8V101JV

RA7

CE470p CE470p CE470p CE470p

C13

C10

5
6
7
8

5
6
7
8

5
6
7
8

5
6
7
8

4
3
2
1

1
EXBV8V101JV

RA9

CE470p CE470p CE470p CE470p

C9

CE470p CE470p CE470p CE470p

C5

CE470p CE470p CE470p CE470p

C1

CE470p CE470p CE470p CE470p

C24

CE470p CE470p CE470p CE470p

C32

5
6
7
8

+3.3

RA8
EXBA10E103J

+3.3

RA1
EXBA10E103J

10
2
9
3
8
4
7
5
1
1

CARTRIDGE IC BOARD

P
M

K
A
K
A

TP5

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
E14
E12
E10
E8
GND(Bank 1)
VCCO(Bank 1)
E6
E4
E2
E0
VCC
CLK2/I
CLK1/I
D0
D2
D4
D6
VCCO(Bank 0)
GND(Bank 0)
D8
D10
D12
D13
IN
GND

GND
IN
H13
H12
H10
H8
GND(Bank 1)
VCCO(Bank 1)
H6
H4
H2
H0/GOE1
CLK3/I
CLK0/I
VCC
A0/GOE0
A2
A4
A6
VCCO(Bank 0)
GND(Bank 0)
A8
A10
A12
A14
8
7
6
5

8
7
6
5
1
2
3
4

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
1
2
3
4

8
7
6
5
1
2
3
4
8
7
6
5

2-30

1
2
3
4

6
+3.3

10
2
9
3
8
4
7
5
RA2
EXBA10E103J

10
2
9
3
8
4
7
5

CN101

NoMount

R26

NoMount

NoMount

R29
R30

NoMount

R28

NoMount

NoMount

NoMount

R23

NoMount

NoMount

R22

R24

NoMount

R21

R25

NoMount

R20

R27

1
2
3
4

CN13

1
2
3
4

CN12

1
2
3
4

CN11

1
2
3
4

CN10

1
2
3
4

CN9

1
2
3
4

CN8

1
2
3
4

CN6

1
2
3
4

CN5

1
2
3
4

CN4

1
2
3
4

CN3

1
2
3
4

CN2

1
2
3
4

CN1

NoMount

NoMount

NoMount

NoMount

NoMount

NoMount

292250-4

292250-4

292250-4

292250-4

292250-4

292250-4

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

CN16
NoMount
(5267-08)

CN7
5267-08

CN15
5267-08

To CARTRIDGE IC

To INK CARTRIDGE

Ink_Empty_11

Ink_Exist_11

Ink_Empty_10

Ink_Exist_10

Ink_Empty_9

Ink_Exist_9

Ink_Empty_8

Ink_Exist_8

Ink_Empty_7

Ink_Exist_7

Ink_Empty_6

Ink_Exist_6

Ink_Empty_5

Ink_Exist_5

Ink_Empty_4

Ink_Exist_4

Ink_Empty_3

Ink_Exist_3

Ink_Empty_2

Ink_Exist_2

Ink_Empty_1

Ink_Exist_1

Ink_Empty_0

Ink_Exist_0

INK SYSTEM BOARD_Circuit Diagram

2-6 MAINTENANCE PARTS LIST_Electrical Parts


MAIN BOARD
Parts No

Parts Name

15009101
BATTERY CR2032
1000000659 FUSE,01543.15DR

Description
BT1
F1,F2

Function
RTC backup BATTERY
DC Fuse for HEAD

DC JUNCTION BOARD
Parts No
1000000659

Parts Name
FUSE,01543.15DR

Description
F201

Function
DC Fuse for 27VDC

SIGNAL JUNCTION BOARD


Parts No
1000000659

Parts Name
FUSE,01543.15DR

Description
F100

Function
DC Fuse for UV Lamp

2-31

3 Replacement of Main Parts

To Ensure safe Work


Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is turned on may result in injury by unintended
operation of the machine.
< Rear View >
Unplug

AC INLET for the Printer Unit

Always use the UV protection sheet when the ink line is exposed to the light* during the
replacement, or ink will harden and clog in the ink line. And it will affect the condition of a machine.
* The light means the light which includes the ultraviolet light. The fluorescent light has the ultraviolet light. Therefore,
consider that most of the light includes the ultraviolet light.

UV protection sheet

Use rubber gloves to prevent direct contact with the skin.


Contact with the ink may cause skin irritation.
Use deodorizing mask with activated carbon when necessary.
When you carry the parts which are stained with ink such as head or damper, put these parts
into a bag (for example aluminum bag of ECO-UV INK) or container that has a sealing capability.
Otherwise, you might feel sick because of the evaporated ECO-UV INK.

Wear protective goggles when turning on the UV Lamp without covers and when replacing the
heads.
Static electricity can harm electronic devices. To prevent static damage, discharge static electricity
from your body before you touch any of electronic devices. You can do so by touching an
unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z

When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.

When transporting a sensitive device, first place it in an antistatic container or packaging.

Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
3-1

The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min. ( 1 Head )
1. THERMISTER CHECK
It can be checked in the SERVICE MENU > THERMISTOR CHK.

2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. FLUSHING POSITION ADJUSTMENT
Adj. Time : 60min
Total Time : 85min.

CAP TOP REPLACEMENT : 35 min. ( 6pcs. )


Total Time : 35min.

CARRIAGE MOTOR REPLACEMENT : 20 min


1. SERVO LOCK CHECK
It can be performed in the MOTOR MENU > SERVO LOCK > S.

2. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.

3. MOTOR HOURS CLEAR


Adj. Time : 5min
Total Time : 25min.

CARRIAGE BELT REPLACEMENT : 30min.


1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
Adj. Time : 15min
Total Time : 45min.

FEED MOTOR REPLACEMENT : 20 min 5


1. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.

2. MOTOR HOURS CLEAR


3. PRINT AREA ADJUSTMENT
Adj. Time : 5min
Total Time : 25min.

CARRIAGE BELT REPLACEMENT : 30min.


1. AGING
It can be performed in the MOTOR MENU > AGING > SCAN.

2. MOTOR HOURS CLEAR


3. PRINT AREA ADJUSTMENT
Adj. Time : 15min
Total Time : 45min.

TABLE UNIT REPLACEMENT : 30min.


1. TABLE UNIT HEIGHT ADJUSTMENT
2. HEAD HEIGHT ADJUSTMENT
3. UV LAMP HEIGHT ADJUSTMENT
4. HEAD GAP SENSOR POSITION ADJUSTMENT
3. PRINT AREA ADJUSTMENT
Adj. Time : 50min
Total Time : 80min.

PUMP REPLACEMENT : 20 min. ( 2 pcs. )


1. PUMP CHECK
2. PUMP TIMES CLEAR
Total Time : 22min.

CIRCULATING PUMP REPLACEMENT : 25 min. ( 2 pcs. )


1. PUMP TIMES CLEAR
Total Time : 25min.

MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 30 min.
1. BATTERY INSTALLATION
2. FIRMWARE INSTALLATION
3. SYSTEM PARAMETER INITIALIZE
4. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. * Set the [DATE] in order of the [Year / Month / Day].

5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.

6. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER


7. HEAD RANK SETTING
8. SERIAL NUMBER INPUT
9 INK TYPE SETTING
10. CAP & WIPER CHECK
It can be performed in the SERVICE MENU > I/S MENU > I/S CHECK.

11. SENSOR CHECK


It can be performed in the SERVICE MENU > SENSOR CHECK.

REVISED 8

12. LIMIT POSITION & CUT DOWN POSITION INITIALIZE


13. FLUSHING POSITION ADJUSTMENT
14. LINEAR ENCODER SETUP
15. HEAD ALIGNMENT

Only Horizontal Adjustments is required.


Adj. Time : 70min
Total Time : 100min.

3-2

MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 min
1. BATTERY INSTALLATION
2. FIRMWARE INSTALLATION
3. SYSTEM PARAMETER INITIALIZE
4. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.

5. PUT PARAMETER
6. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK.

* Set the [DATE] in order of the [Year / Month / Day].

7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER


8. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
Adj. Time : 20min
Total Time : 50min.

CARRIAGE BOARD REPLACEMENT : 15min.


1. THERMISTER CHECK
2. LINEAR ENCODER SETUP
Adj. Time : 5min
Total Time : 20min.

PANEL BOARD REPLACEMENT : 7min.


1. LCD/LED/BUZ CHECK
It can be performed in the SUB MENU > LCD/LED/BUZ CHK.

2. KEY CHECK
It can be performed in the SUB MENU > KEY CHECK.
Adj. Time : 3min
Total Time : 10min.

SERVO BOARD REPLACEMENT : 12min.


1. PINCH ROLLER SENSOR CHECK
2. AGING
It can be performed in the MOTOR MENU > AGING > BOTH.

3. TOOL PRESSURE ADJUSTMENT


4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 38min
Total Time : 50min.

ENCODER SCALE REPLACEMENT : 25min.


1. LINEAR ENCODER SETUP
Adj. Time : 3min
Total Time : 28min.

RIBBON CABLE REPLACEMENT : 40min.


1. LINEAR ENCODER SETUP
Adj. Time : 3min
Total Time : 43min.

BATTERY REPLACEMENT : 7min.


1. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK.
Adj. Time : 2min
Total Time : 9min.

* Set the [DATE] in order of the [Year / Month / Day].

UV LAMP REPLACEMENT : 13min. ( 1piece )


1. UV LAMP CHECK
It can be checked in the SERVICE MENU > UV LAMP MENU.

2. UV LAMP HEIGHT ADJUSTMENT


Adj. Time : 10min
Total Time : 20min.

3-3

3-1 HEAD REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Select [PRINT MENU] > [HEAD RANK], and select the


Head No. of the head that you are going to replace and
input the Head Rank written on the new head.
Input the Head Rank by selecting the digit with the Left
and Right keys, and changing the parameters with the
Up and Down keys.
Press the [ENTER] key to save the settings.
Revised

* The Head No. becomes [HEAD1], [HEAD2],


[HEAD3]... in order from the Head at the left end.

SERVICE MENU
PRINT MENU
[ ]

PRINT MENU
HEAD RANK
[ ]

HEAD RANK
HEAD 1
[ ]

HEAD RANK 1
1234567 (1/5)
ENTER

3-4

HEAD RANK
5CY2F2F

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

When replacing the Head, it is necessary to


turn off the Main Power SW. If not, the Head
or the Main Board could be broken. We recommend replacing the Head with the power
cord unplugged.

Open the Front Cover.


Move the Head Carriage to the left so that the Head
Carriage is located above the table.

Remove the 4 screws as shown in the figure to remove


the Carriage Cover.

Sub Power SW

Carriage Cover

Remove the Damper Plate.

Damper Plate

3-5

Pull the Head Shield to the front and remove it.

Head Shield

Remove the two Ink Dampers by pulling the Head


which will be replaced.

Be sure to remove the Ink Damper with the


Head Board Cover attached. It prevents the
ink from dripping on the Head Board. If the ink
drips on the Head Board, Head or Head Driving
IC will be broken.
Remove the Ink Damper with pulling the upper
end of the Damper Shield when removing the
Ink Damper.

Damper Shield

Head Board Cover

Move the Head Carriage to the Panel Cover side by


hand.

Do not lock the Head Carriage.

10 Close the Front Cover and remove the Panel Cover.


Remove the plate shown in the figure to replace [Head 3]

Screw

Screw
Plate

Panel Cover

3-6

11 Remove the Head Board Cover and disconnect the two


ribbon cables from the Head.

There is a tab on the left side of the Head


Board Cover.

Head Board Cover

Tab

Make sure that LED on the Carriage Board is


off when disconnecting the ribbon cables.

Ribbon Cable

12 Remove the Spring, and remove the 3 screws that se-

cure the Head as shown in the figure.


Then, pull the Head towards the front and pull it up to
remove it.

Spring

13 Remove the Head from the Head Adapter and attach


the new Head to the Head Adapter.

5CY2F2F

Make sure to attach the Head by pressing it to


the bottom left corner of the Adapter.
Use the 2kgfcm torque driver (ST-056) to fasten the screws.

Head Adapter

14 Install the Head to the Head Carriage with the 3 screws


temporarily. Then, attach the spring and fasten the 3
screws as shown in the figure.
Place the head so
Earth Terminal
that earth terminal
place under the
Head Sheild
Head Sheild.

Spring

Use the 2kgfcm torque driver (ST-056) to fasten the screws.


3-7

Head

15 Connect the two ribbon cables to the Head Board.


Be careful not to connect the wrong ribbon
cable.

Head Board Cover

When attaching the Head Board Cover,


hook the tab to the Carriage Base.
Carriage Base
Tab
Ribbon Cable

16 Attach the Ink Dampers to the Head.


Ink Damper

Be sure to attach the Ink Damper with the


Head Board Cover attached. It prevents the
ink from dripping on the Head Board. If the
ink drips on the Head Board, Head or Head
Driving IC will be broken.

Connect the Dampers to the Heads according


to the colors on the Ink Tubes.

Gl
Sky Blue

Y
C
K
M

17 Attach the Head Shield.


Insert the Head Shield between the board
and Head Adapter, and have the screw shown
from the hole.
< Cross-section >

Head Board

Head Board
Hole

Head Adapter

3-8

Head Shield

18 After turning on the Main Power SW, turn on the Sub


Power SW while pressing the Left, Right and Down
keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

[SERVICE MENU] > [MOTOR MENU] > [AXIS


19 Perform
MOVE] > [HEIGHT] and set the value to 102.0mm.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
HEIGHT
[ ]

AXIS MOVE
Z:102.0mm
[ ]

the Head Carriage to the left so that the Head


20 Move
Carriage is located above the table.

21 Confirm that the gap between head surface and table


top is 1mm.
If the head height is not around 1mm, perform [4-14
HEAD HEIGHT ADJUSTMENT].

1mm

3-9

22

Perform the Normal Cleaning for all the heads twice.


FUNCTION
CLEANING

FUNCTION

CLEANING
NORMAL

23

NORMAL
AB

Enter the Service Mode and perform the following adjustments.


1. THERMISTOR CHECK
It can be checked in the [SERVICE MODE] > [THERMISTOR CHK].
2. [4-4 HEAD ALIGNMENT]
3. HEAD INFORMATION CLEAR
4. [4-7 FLUSHING POSITION ADJUSTMENT]

HOW TO CLEAR THE HEAD INFORMATION


SERVICE MENU
HISTORY MENU

After THERMISTOR CHECK and HEAD ALIGNMENT,


clear the HEAD INFORMATION from the [SERVICE
MENU] > [HISTORY MENU] > [HEAD GROUP]. Select
the Head you replaced and press the [ENTER] key.

[ ]
HISTORY MENU
HEAD GROUP
[

] [

HEAD GROUP
CLEAR ALL
]

Revised

* The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3]...
from the Head at the left end in order.

[
HEAD GROUP
CLEAR H1

< Note for attaching the Carriage Cover >


Temporarily thread the 4 screws shown in the figure to hold
the Carriage Cover. And fasten them without distorting the
Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when


fastening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.

Screw

3-10

HEAD GROUP
CLEAR H3
]

3-2 WIPER REPLACEMENT


Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Select [SUB MENU] > [MAINTENANCE] > [REPLACE


WIPER] in the User's Menu, and press the [ENTER]
key.

MENU
SUB MENU

] [

] [

SUB MENU
MAINTENANCE

MAINTENANCE
REPLACE WIPER

The Head Carriage moves to a location allowing wiper


replacement, and then the screen shown in the figure
appears.
Open the Front Cover.

The screen shown in the figure appears.

OPEN FRONT
COVER

FINISHED?

3-11

Using by the tweezers, grasp the bottom portion of the


Wiper and take it off the hook.
Wiper Carriage

Scraper

Clean the Wiper Carriage and Scraper using the


Cleaning stick if they need to be cleaned.

Remove the Wiper and install the new one.

Make sure to place the wiper so that the rubber side faces the front.

Use the tweezers to press the area shown in the figure


and engage the Wiper on the hook.

Make sure to engage it on the hook. If the


Wiper is not hooked, it may fall off during its
use.

Close the Front Cover, and press [ENTER] key.


The Head Carriage moves back to the standby position
and the head cleaning starts automatically. When the
head cleaning finishes, the screen shown in the figure
appears.

MAINTENANCE
REPLACE WIPER

3-12

3-3 CAP TOP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [FEED] and set the value to 2.8mm to move
the Table Unit backward.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

3-13

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

Open the Front Cover and remove the screws that secure the I/S Cover.

I/S Cover

I/S Cover will be removed at the step 7 .


Screw

Close the Front Cover and remove the Panel Cover.


Screw

Panel Cover

Unlock the Head Carriage and move it to leftward by


hand.

3-14

Remove the screw as shown in the figure and release


the Panel Cable by the Saddle, then remove the I/S
cover.
I/S Cover
Saddle

Screw

Remove the tape that wraps the I-joint.


Disconnect the Cap Top Tube from the I-Tube-Joint.
Pump

Make sure to replace the Cap Top one by one.


If you disconnect the tubes connected to the
other pump at the same time, there is the risk
of connecting the wrong tube.

Hold the Cap Frame and unhook it. Then remove it


carefully.

Make sure to hold the Cap Frame. There is a


Spring under the Cap Top. The Cap Top will
jump out unless you hold the cap frame when
removing it.

I-joint

Cap Frame

Hook

10 Remove the Cap Top together with the tube.


Cap Top

3-15

11 Attach the new Cap Top. Make sure to attach it so that


the tube side faces the front.

Cap Top

Note the following contents.


1. Do not touch the tip of rubber.
2. The Spring is properly attached under the
Cap Top.
3. Do not bend the tubes.

12 Attach the Cap Frame.

Cap Frame

13 Connect the Cap Top Tube to the I-Tube-Joint, and


wrap the I-joint by tape.
Replace other Cap Tops in the same way.

Pump

Connect the tubes firmly.

14 Set the I/S Cover and fasten the screw shown in the
figure, then bundle the Panel Cable with the Saddle.
Be careful not get the
Ink Tubes stucked in
the I/S Cover.

I/S Cover
Saddle

<NG>

Screw

3-16

15 Move the Head Carriage by hand it to the lock position.

16 Attach the Panel Cover then open the Front Cover.


Screw

Panel Cover

17 Fasten the 2 screws shown in the figure to attach the I/


S Cover.

I/S Cover
Screw

18 Enter the Service Mode and perform the following adjustments.

1. [4-7 FLUSHING ADJUSTMENT]

3-17

3-4 CARRIAGE MOTOR REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the
Main Power SW.

Main Power SW

Sub Power SW

Remove the folllowing covers.


Right Top Cover

Right Side Cover


Panel Cover
Right Top Cover

Right Side Cover

Loosen the screws which secure the


backside of the Right Top Cover shown
in the figure.

3-18

Panel Cover
Screw

Position the Right Top Cover and the Panel Cover


temporarily.

Right Top Cover

Don't need to attach the screws.

Panel Cover

Open the Saddle and disconnect the the Motor Cable.


Saddle

Connector

<Right Side>

Remove the spring that is attached to the Flange.


Flange

Spring

Remove the 3 screws to remove the Motor together


with the Flange.

Screw
Screw

Flange

3-19

Remove the 3 screws to remove the Motor from the


Flange.
Attach the Motor Cable of a new Motor using a cable
tie without bending the cable root, and then attach the
new Motor to the Flange.

Flange

Be careful with the attaching direction of the


Flange.
Screw

Temporarily attach the 3 screws to hold the Flange.

Screw
Screw

Flange

Attach the spring.


Flange

Spring

10 Unlock the Head Carriage and move it leftward by


hand.

3-20

11 Turn the Drive Gear at least 1 revolution by moving the

Head Carriage left and right to check if the gears mesh


together.

Drive Gear

Motor Gear

< Top View >

12

Fasten the screws to attach the Flange in the order as


shown in the figure.

Revised 2

Screw

1
Screw

Flange

13 Turn

the Drive Gear by hand little by little and check


there is no backlash.

Drive Gear

Apply a proper amount of grease (P/# :


21675102 GREASE, FLOIL GE-676 BLACK
10ML) between Drive Gear and Motor Gear.

Motor Gear

14 Connect the Motor Cable and bundle it with the Saddle.


Saddle

Connector

3-21

15 Move the Head Carriag by hand to the lock position.

16

Remove the Right Top Cover and the Panel Cover


temporarily.

Right Top Cover

Panel Cover

17

Attach the folllowing covers.


Right Top Cover

Right Side Cover


Panel Cover
Right Top Cover

Right Side Cover

Panel Cover

18 Perform the SERVO LOCK CHECK.


After turning on the Main Power SW, turn on the Sub
Power SW while pressing the Left, Right and Down
keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

3-22

19

In [MOTOR MENU] > [SERVO LOCK] menu, select [S].


Move the Head Carriage left and right by hand and
make sure the value on the LCD changes depending
on the Head position.

SERVICE MENU
MOTOR MENU

[ ][ ]
MOTOR MENU
SERVO LOCK

[ ]
SERVO LOCK
S:

20

Press the [ENTER] key to activate the Motor.


Check that the Head Carriage can not be moved easily
by hand and the value on the LCD doesn't change.
SERVO LOCK
S:
1688
[ENTER]

SERVO LOCK
S: *
1688

21

Check AGING.
Go back to the MOTOR MENU, and select [AGING] >
[SCAN] > and press the [ENTER] key. Make sure that
the machine carries out AGING and finishes it.

Do not load the media when performing [AGING].

SERVICE MENU
MOTOR MENU

[ ]
MOTOR MENU
AGING

[ ]
AGING
SCAN

22 Clear the motor working hours.


Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] >
[CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.

SERVICE MENU
HISTORY MENU
[ ]

HISTORY MENU
MOTOR GROUP
[ ][ ]

MOTOR HOURS S
1653 hours
[ ]

MOTOR HOURS S
CLEAR
ENTER

3-23

3-5 PUMP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

CLEANING

CLEANING
MEDIUM

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [FEED] and set the value to 2.8mm to move
the Table Unit backward.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

3-24

Turn off the Sub Power SW, and then turn off the
Main Power SW.

Main Power SW

Sub Power SW

Remove the screws that secure the I/S Cover.

I/S Cover

I/S Cover will be removed at the step 7 .


Screw

Close the Front Cover and remove the Panel Cover.


Screw

Panel Cover

Unlock the Head Carriage and move it to leftward by


hand.

3-25

Remove the screw as shown in the figure and release


the Panel Cable by the Saddle, then remove the I/S
cover.
I/S Cover
Saddle

Screw

8 Disconnect the Pump Motor Cable for both Pumps.


Connector

Disconnect the all tubes from the Pump.


Pump A

Mark or put the label to the tubes to


identify which is connected to which adapters.

Pump B

10 Remove the 2 screws as shown in the figure to remove


the Pump Unit together with the Stay.

Pump A

3-26

Pump B

11 Remove the 2 screws as shown in the figure to remove


the Pump Unit.

Pump A

12 Remove the 3 screws shown in the

Pump B

figure to remove

the Motor from the Pump Unit.


Attach the new Pump Unit to the Motor.
Motor

Pump Unit

13 Attach the Pump Unit with the 2 screws as shown in


the figure.

Pump A

Pump B

Pump A

Pump B

14 Attach the Pump Unit together with the Stay with the 2
screws as shown in the figure.

3-27

15 Connect the all tubes to the Pumps.


Pump A

Connect the tubes of Cap Top side to the left


joint, and connect the tubes of Drain side to
the right joint.

Pump B

Attach the tubes firmly.


Make sure that the tubes at the Drain side
are inserted to the disposed ink.

16 Connect the Pump Motor Cables.


Connect the red cable to the Pump A, the orange cable to the Pump B.

Connector

Revised 2

17 After turning on the Main power SW, turn on the Sub


Power SW while pressing the Left, Right and Down
keys to enter the Service Mode.

+
MENU

MENU
SERVICE MENU

18

Clear the pump rotation times.


Go back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP]. And then, select the
pump you replaced.
Select [CLEAR] and press the [ENTER] key.

SERVICE MENU
HISTORY MENU
[

HISTORY MENU
MOTOR GROUP
[

MOTOR HOURS F
3 hours
[

PUMP TIMES A
9134 times

3-28

PUMP TIMES A
CLEAR

19 Select

[SERVICE MENU] > [I/S MENU] > [PUMP


CHECK], and perform [PUMP SUCTION] and [PUMP
RELEASE] for visually checking that the Pumps work
correctly.Select [SERVICE MENU] > [I/S MENU] >
[PUMP CHECK], perform [PUMP SUCTION] and
[PUMP RELEASE] for visually checking that the
Pumps work correctly.

SERVICE MENU
I/S MENU

[ ][ ]
I/S MENU
PUMP CHECK

[ ]
PUMP CHECK
PUMP SUCTION

[ ]
PUMP SUCTION
AB

20 Set the I/S Cover and fasten the screw shown in the
figure, then bundle the Panel Cable with the Saddle.
Becareful not get the
Ink Tubes stucked in
the I/S Cover.

I/S Cover

<NG>

Saddle

Screw

21 Attach the Panel Cover.


Screw

Panel Cover

22Open the Front Cover and fasten the 2 screws shown


in the figure to attach the I/S Cover.

I/S Cover
Screw

3-29

3-6 CIRCULATING PUMP REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

3-30

Remove the screws in the following steps to remove


the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that secure the Top Cover.

Remove the 7 screws shown in the figure that secure the Top cover.

Disconnect the Circulating Pump Motor Cable.

< Back View >

Disconnect the tubes from the Circulating Pumps.

< Back View >

3-31

Remove the 2 screws as shown in the figure to remove


the Pump Unit.

Pump Unit

< Back View >

Replace with the new pump.


Remove the setscrew as shown in the figure to remove
the gear and bearing from the Shaft.

Bearing
Setscrew

Shaft
Gear

Remove the 3 screws as shown in the figure to remove


the pump from the motor.

Motor

Attach the new pump to the motor.


Screw

Pump

Set the bearing and gear to the Shaft.


Bearing
Shaft

Be careful with the attaching direction of the


bearing and gear.

3-32

Gear

Attach the setscrew at the D-cut part by pushing the


gear against the bearing.

Setscrew

Setscrew

Gear

Gear

Bearing

D-cut part

10 Attach the Pump Unit with the 2 screws as shown in

Pump Unit

the figure.

< Back View >

11 Connect the tubes of the Ink Cartridge and the tubes of


the Head Carriage to the pumps.

Connect the tubes firmly.

< Back View >

Connect the tubes as shown in the right figure.


Wrongly connected tube does not circulate the
ink correctly.
As indicated in rear and top view, connect
the tube from the Head Carriage to the left
connector of the pump and the tube from the Y
Tube Joint to the right connector of the pump.

Head Carriage
Pump

< Rear view / From top >

Ink Cartridge

3-33

12

Connect the Circulating Pump Motor Cable.

< Back View >

13 After

turning on the Main power SW, turn on the Sub


Power SW while pressing the Left, Right and Down
keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

14 Select

[SERVICE MENU] > [I/S MENU] > [PUMP


CHECK] > [PUMP SUCTION] > [CIR-PUMP] and press
the [ENTER] key.
Check visually the Pumps work correctly.

SERVICE MENU
I/S MENU

[ ][ ]
I/S MENU
PUMP CHECK

[ ]
PUMP CHECK
PUMP SUCTION

[ ][ ]
PUMP SUCTION
CIR-PUMP

3-34

15 Attach the Front Cover together with the Top Cover in


the following steps. Revised 3

Attach the 7 screws shown in the figure.


Place the Front Cover and the Top Cover.

Do not forget to attach the Bush.

Bush

Attach the 2 screws to attach the Top Cover.


Be sure that the Gap between the Front Cover and the flame is parallel.

Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.
<NG>

<OK>

Front Cover Cusion

3-35

Front Cover Cusion

16

Revised 1
Confirm the position of the Front Cover Sensor.
Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3
Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover
and top edge of the Front Cover Cushions.
If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18
Front Cover Sensor Adjustment].
<OK>

<NG>
Under Cover

Front Cover Cushion

3-36

3-7 INK TUBE REPLACEMENT


When the replacement passes 20 minutes, perform the
Medium Cleaning for all the heads to prevent the ink
from hardening .

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Select [SERVICE MENU] > [SUB MENU] > [HEAD


WASH], and select the group of the target tube.

SERVICE MENU
SUB MENU
[ ][ ]

SUB MENU
HEAD WASH
[ ][ ]

HEAD WASH
AB

3-37

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

Remove the screws in the following steps to remove


the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that secure the Top Cover.

Remove the 7 screws shown in the figure that secure the Top cover.

Remove the Right Cover and Right Top Cover.


Right Top Cover

Panel Cover

3-38

Remove the 4 screws shown in the figure to remove


the Carriage Cover.

Carriage Cover

Remove the Damper Plate.

Damper Plate

Remove the Ink Tubes from the Damper Joints and Y


-Tube-Joint.
Put the tape at the tip of the Ink Tube to prevent the ink
from coming out.

Y-Tube-Joint

Damper-Joint

Remove the Spiral Tube as shown in the figure.

Spiral Tube

3-39

10

Open the Wire Saddles bundling the Ink Tubes

Wire Saddle

11

Disconnect the Ink Tubes (Ink Cartridge Side) from the Joint Adapters, the Y-Tube-Joint and the Circulating
Pump.
And, put the clear tape at the tip of the Ink Tube to prevent the ink from coming out.

Do not replace this Ink Tube.

Do not replace this Ink Tube.

12

Remove the Tube Guide attaching the Ink Tube, and


pull the Ink Tube from back side of the Support Rail
Frame to the front.

Support Rail Frame

Tube Guide
Pull the Ink Tube from the bush.

3-40

13

Remove the Tube Guide attaching the Ink Tube and


ribbon cable from the Head Carriage.

Head Carriage

Tube Guide

14 Remove the Ink Tubes with the Tube Guides from the
Holder Cable Plate and the Support Rail Frame.

Tube Guide

Tube Guide

When you move the Head Carriage to


the right of the machine, you can take out
the Ink Tubes easily.

<Right Side>

15 Remove the Tube Guides from the Ink Tubes and attach them to the new Ink Tubes.

Tube Guide

Mark or put the label to the Ink Tube to identify which is connected to the Ink Damper.
In this procedure, the Ink Tube is numbered
from top to bottom. (From No.1 to No.7)

<Number on the Ink Tube>


No.1
No.2
No.3
No.4
No.5
No.6
No.7

Tube Guide

3-41

16

Position the Ink Tubes with the Tube Guide on the Linear Rail.

Tube Guide

17

Attach the outmost Tube Guide of the Head Side to the


Head Carriage together with the Ink Tube.

Head Carriage

Tube Guide

18 Connect the Ink Tubes to the Damper Joints and Y


-Tube-Joint.
Check which number of the Ink Tube is connected to
which Damper Joints and Y-Tube-Joint by referring the
figure.

Y-Tube-Joint

Damper-Joint

When you connect the Ink Tubes, the Ink


Tubes may bend.
Do not use the bent Ink Tube.

Damper Sheild

Y Tube Joint

3-42

No.2

No.1

No.3
No.4

No.6

No.7

No.5

Damper Joint

19 Bundle the Ink Tubes with the three Wire Saddles

shown in the figure.


Check which number of the Ink Tube is bundled to
which Wire Saddles by referring the figure.
Bundle the Ink Tubes with the Wire Saddles while
pushing them backward so as not to locate the front of
the Head Carriage.

No.1~No.3

No.4~No.7

If you do not bundle the Ink Tubes as shown


in the figure, the Ink Tubes would pull up the
Head Carriage and the Head Carriage would
be tilted.

No.1~No.7

20 Attach the Ink Tubes with the Tube Guides to the Holder Cable Plate and the Support Rail Frame.

Tube Guide

Tube Guide

When you move the Head Carriage to


the right of the machine, you can take out
the Ink Tubes easily.

<Right Side>

21 Pass the Ink Tube backward of the Support Rail Frame

from front side. And, attach them with the Tube Guide
shown in the figure.

Support Rail Frame


Tube Guide

Put the Ink Tube through the bush.

22 Attach the Spiral Tube as shown in the figure.

Spiral Tube

3-43

23 Connect the Ink Tube to the Joint Adapters, Y Tube


Joints and the Circulating Pump.

When you connect the Ink Tubes, the Ink


Tubes may bend.
Do not use the bent Ink Tube.

Confirm the Ink Tubes are lined from the top to the bottom.
<Number on the Ink Tube>
No.1
No.2
No.3
No.4
No.5
No.6
No.7

Tube Guide

Check which number of the Ink Tube is connected to which Damper Joint and Y-Tube
-Joints by referring the figure.

No.2

No.1

No.3
No.4

No.6

No.7

No.5

Damper Sheild
Damper Joint

Y-Tube-Joints

3-44

24 Turn on the Sub power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

25 Select [SUB MENU] > [FILL INK], and select the group

which you want to fill INK of, and press the [ENTER]
key. It takes about 10 minutes.

SERVICE MENU
SUB MENU
[

] [

] [

SUB MENU
FILL INK
FILL INK
AB

26 Attach the Front Cover together with the Top Cover in


the following steps. Revised 3

Attach the 7 screws shown in the figure.


Place the Front Cover and the Top Cover.

Do not forget to attach the Bush.

Bush

Attach the 2 screws to attach the Top Cover.

3-45

Be sure that the Gap between the Front Cover and the flame is parallel.

Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.
<NG>

<OK>

Front Cover Cusion

27

Front Cover Cusion

Revised 1
Confirm the position of the Front Cover Sensor.
Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3
Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover
and top edge of the Front Cover Cushions.
If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18
Front Cover Sensor Adjustment].
<OK>

<NG>
Under Cover

Front Cover Cushion

3-46

3-8 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT

When the replacement passes 20 minutes, perform the


Medium Cleaning for all the heads to prevent the ink
from hardening .

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

You do not need to perform [PUMP UP].

Sub Power SW

3-47

Remove the screws in the following steps to remove


the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that secure the Top Cover.

Remove the 7 screws shown in the figure that secure the Top cover.

Remove the Right Cover and Right Top Cover.


Right Top Cover

Panel Cover

Remove the 4 screws shown in the figure to remove


the Carriage Cover.

Carriage Cover

3-48

Open the Wire Saddles bundling the Ink Tubes

Wire Saddle

Remove the Tube Guide attaching the Ink Tube and


ribbon cable as shown in the figure.

Head Carriage

Tube Guide

Remove the Tube Guides attaching the Ink Tube


shown in the figure.

Tube Guide

Remove the Ink Tube with the Tube Guides from the
Holder Cable Plate and the Support Rail Frame.

Tube Guide

Tube Guide

When you move the Head Carriage to


the right of the machine, you can take out
the Ink Tubes easily.

<Right Side>

3-49

Remove the Carriage Board Cover.

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

10

11

Remove the ribbon cables from the Carriage Board.


Ribbon Cable

Remove the ribbon cables from the Signal Junction


Board and Main Board.

SIGNAL JUNCTION BOARD


CN104

MAIN BOARD
CN14, CN15, CN18

12 Remove the three clamps bundling the ribbon cables.


Clamp

3-50

13

Take out the ribbon cables from the machine.


Ribbon Cable

Character
Side

Ferrite Core

Fold the new ribbon cable by referring the figure below. The

14 position to fold the ribbon cable is different depending on the


position to connect the ribbon cable to the Carriage Board.

4 3 2
1

There is no difference between left and right direction.

<No.1 Ribbon Cable>

Carriage Board

207 +/- 5mm


Character
side

Main Board

Plain side

Plain side

207 +/- 5mm

Carriage Board

<No.2 Ribbon Cable>


157 +/- 5mm
Main Board

Plain side

Character
side

Plain side

157 +/- 5mm

Carriage Board

<No.3 Ribbon Cable>


147 +/- 5mm
Character
side

Main Board

Plain side

Plain side

147 +/- 5mm

Carriage Board

<No.4 Ribbon Cable>


137 +/- 5mm
Character
side

Main Board

Plain side

Plain side

137 +/- 5mm

3-51

Locate the Ribbon Cables among the Cable Holders, the

15 Holder Cable Sheets and the Holder Cable Plate.

Ribbon Cable

Character
Side

16

Attach the Ink Tubes with the Tube Guides to the Holder Cable Plate and the Support Rail Frame.

Tube Guide

Tube Guide

When you move the Head Carriage to


the right of the machine, you can take out
the Ink Tubes easily.

17

Confirm that the Cables fit in the grooves of the Tube Guides.
Ink Tube

Cables

Tube Guide

3-52

< Cross Section >

Confirm the ribbon cables, the Cable Holders, the Holder Cable Plate to the Tube Guides by referring the following fig-

18 ures.

Cable Holder

Ribbon Cable x 4

Cable Holder

Holder Cable Plate

Tube Guide

19

Confirm that the attaching direction of the Holder Cable Plate is correct.

Holder Cable Sheet


Ribbon Cable

Ribbon Cable
Cable Holder
Holder Cable Plate

Cable Holder

Ink Tube

NG

< Cross Section >

Holder Cable Plate

OK

< Cross Section >

3-53

20

Attach Ink Tube with the Tube Guides shown in the figure.
Tube Guide

21

Pull out the ribbon cables from the bush and bundle
them with the clamp as shown in the figure.

Clamp

22

Bush

Connect the ribbon cables to the Main Board and Signal Junction Board.
Connect the Ribbon Cable from No.4 to No.1.

SIGNAL JUNCTION BOARD


CN104

4
MAIN BOARD
CN14, CN15, CN18

23

Bundle the ribbon cables with the 2 clamps as shown


in the figure.
Clamp

3-54

24

25

Connect the ribbon cables to the Carriage Board.

Ribbon Cable

Attach the outmost Tube Guide of the Head side to the


Head Carriage together with the Ink Tube.

Head Carriage

Tube Guide

26

Bundle the Ink Tubes with the three Wire Saddles


shown in the figure.
Check which number of the Ink Tube is bundled to
which Wire Saddles by referring the figure.
Bundle the Ink Tubes with the Wire Saddles while
pushing them backward so as not to locate the front of
the Head Carriage.
If you do not bundle the Ink Tubes as shown
in the figure, the Ink Tubes would pull up the
Head Carriage and the Head Carriage would
be tilted.

27

Attach the Carriage Board Cover.

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

3-55

No.1~No.3

No.4~No.7

No.1~No.7

Move the Head Carriage to the width of the machine manuto check that the Tube Guides make physical contact
with the Rail.

28 ally

Rail

When the Tube Guides make physical contact


with the Rail, remove the Ink Tubes with the Tube
Guides from the Cable Holder Plate and the Support Frame. Then, attach the Ink Tubes with the
Tube Guides again.

29 Attach the Front Cover together with the Top Cover in


the following steps. Revised 3

Attach the 7 screws shown in the figure.


Place the Front Cover and the Top Cover.

Do not forget to attach the Bush.

Bush

Attach the 2 screws to attach the Top Cover.

3-56

Be sure that the Gap between the Front Cover and the flame is parallel.

Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.
<NG>

<OK>

Front Cover Cusion

30

Front Cover Cusion

Revised 1
Confirm the position of the Front Cover Sensor.
Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3
Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover
and top edge of the Front Cover Cushions.
If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18
Front Cover Sensor Adjustment].
<OK>

<NG>
Under Cover

Front Cover Cushion

3-57

3-9 BOARDS REPLACEMENT (SERVO/ MAIN / SW POWER SUPPLY)

When the replacement passes 20 minutes, perform the


Medium Cleaning for all the heads to prevent the ink
from hardening .

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

You do not need to perform [PUMP UP].

Sub Power SW

Remove the folllowing covers.


Right Top Cover

Right Side Cover


Panel Cover
Right Top Cover

Right Side Cover

Loosen the screws which secure the


backside of the Right Top Cover shown
in the figure.

3-58

Panel Cover
Screw

Position the Right Top Cover and the Panel Cover


temporarily.

Right Top Cover

Don't need to clamp the screws.

Panel Cover

Remove the 6 screws to remove the Top Cover Plate.

Top Cover Plate

<Rear View>

Remove the 2 screws to remove the Chassis.

<Rear View>

3-59

Disconnect the cables shown in the figure.

SERVO BOARD
CN17

SIGNAL JUCTION BOARD


CN107, CN108

DC JUNCTION BOARD
CN213, CN215
SIGNAL JUNCTION BOARD
CN110, CN111, CN104

MAIN BOARD
CN14, CN15, CN18

Pull out the Chassis from the Side Cover side.

Board Layout (Top floor of the Chassis)

Servo Board

Signal Junction Board

3-60

To remove the Top floor of the Chassis.

Disconnect the four cables as shown in the figure.


CN16

Servo Board

CN11

CN114

Signal Junction Board


CN100

Remove the four screws as shown in the figure to remove the Board Stay.

Board Layout (Second floor of the Chassis)

DC Junction Board

Main Board

3-61

To remove the Second floor of the Chassis.

Open the Saddle and disconnect the four cables as shown in the figure.

CN207

Saddle
CN212

DC Junction Board
CN211

F201

Remove the four screws as shown in the figure to remove the Board Stay.

Board Layout (Bottom floor of the Chassis)

SW Power Supply

SW Power Supply

AC Junction Board

3-62

SERVO BOARD REPLACEMENT


SERVO BOARD CONNECTOR LAYOUT

CN2
CN10

CN8

CN7
CN1

CN18

CN17
CN11

CN6

Disconnect all the Cables which are connected to the Servo Board.

Remove the screws as shown in the figure that secure the Servo Board, and replace with the new Servo
Board.

3-63

Connect all the cables to the Servo Board.

1. I/S CHECK
It can be performed in the [I/S MENU] > [I/S CHECK].
2. IC CHECK
It can be performed in the [I/S MENU] > [CARTRIDGE] > [IC CHECK].
3. FAN CHECK
It can be performed in the [SUB MENU] > [MIST FAN] to check that there is a operation sound of the Rear Fan, and
check that the Front Fan is opearated correctly. Revised 2
4. PUMP CHECK
It can be performed in the [I/S MENU] > [PUMP CHECK] > [PUMP SUCTION] to check the pumps work correctly.
5. SENSOR CHECK
It can be performed in the [SENSOR CHECK].
8. AGING
It can be performed in the [MOTOR MENU] > [AGING > [SCAN], [FEED], [HEIGHT]. Revised 2

3-64

MAIN BOARD REPLACEMENT


MAIN BOARD CONNECTOR LAYOUT

CN3
CN6
CN9

CN7

CN19

CN5

CN22

Turn on the Main Power SW.

Main Power SW

< Rear view >

Start the Peck.

3-65

Perform [Get Report] and [Get Parameters], and save


them.

Turn off the Main Power SW and pull out the AC cord.

Main Power SW

< Rear view >

Disconnect all the cables which are connected to the Main Board.

3-66

Switch the DIP SW No.1 to ON on the new Main


Board.

DIP SW No.1

Remove the screws as shown in the figure that secure the head Board and Main Board, and replace with the
new Main Board.

Connect all the cables to the Main Board.

3-67

Perform the following operations after replacement.


1. BATTERY INSTALLATION
Attach the battery in reference to step 3 and 4 in [3-10 BATTERY REPLACEMENT].
2. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
3. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
5. PUT PARAMETER
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
6. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
8. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.

Perform the following operations if it is not possible to transfer the parameters by Peck.exe.
1. BATTERY INSTALLATION
Attach the battery in reference to step 3 and 4 in [3-9 BATTERY REPLACEMENT].
2. FIRMWARE INSTALLATION
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
3. SYSTEM PARAMETER INITIALIZE
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE]
4. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER
Refer to [4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
7. HEAD RANK SETTING
It can be set in the [PRINT MENU] > [HEAD RANK].
8. SERIAL NUMBER INPUT
It can be set in the [SUB MENU] > [SERIAL NO.].
9. INK TYPE SETTING
It can be set in the [SUB MENU] > [CHANGE INKTYPE].
10. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
11. SENSOR CHECK
It can be performed in the Sensor Check.
12. LIMIT POSITION& CUT DOWN POSITION INITIALIZE
Refer to [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
13. FLUSHING POSITION ADJUSTMENT
14. LINEAR ENCODER SETUP
Refer to [4-6 LINEAR ENCODER SETUP]
15. HEAD ALIGNMENT
Only Horizontal is required.
3-68

SW POWER SUPPLY REPLACEMENT (41V)


SW POWER SUPPLY CONNECTOR LAYOUT

Disconnect all the cables connected to the SW Power Supply.

Remove the 5 screws as shown in the figure and replace with the new SW Power Supply (41V).

Connect all the Cables.

3-69

SW POWER SUPPLY REPLACEMENT (5V)


SW POWER SUPPLY CONNECTOR LAYOUT

Disconnect all the cables which are connected to the SW Power Supply.

Remove the 4 screws as shown in the figure and replace the new SW Power Supply (5V).

Connect all the cables.

3-70

3-10 BATTERY REPLACEMENT

Do not recharge, short-circuit, disassembly the lithium battery, nor


put it into fire.
It may cause heat, explosion and fire.

Put tape around the lithium battery for insulation for disposal or
preservation.
It may cause heat, explosion and fire.

Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW

Sub Power SW

Remove the third Board Stay from the bottom


of the Chassis in reference to [3-9 BOARDS
REPLACEMENT] to access the Main Board which is
on the second Board Stay from the bottom.
DC Junction Board

Main Board

<Second Board Stay>

3-71

Remove the Battery on the Main Board by pushing it


down and tilting towards right.

Socket
1

Main Board

Replace the Battery with new one.


Socket

Be careful with the direction of the Battery.


Battery

Main Board

Turn on the Main Power SW and turn on the Sub Power SW while pressing the Left, Right and Down keys to
enter the Service Mode.

MENU

MENU
SERVICE MENU

Select [SUB MENU] > [CLOCK] > [TIME], and set the
time and press [ENTER] key.

SERVICE MENU
SUB MENU

SUB MENU
CLOCK

[ ][ ]
CLOCK
TIME

The display of [B], which shows a battery exhaustion, disappears by this step.

[ ]
TIME
00:00:59 B

[ ]
TIME
13:01:59 B

[ ENTER]
3-72

Select [SUB MENU] > [CLOCK] > [DATE], and set the
date and press the [ENTER] key.

SERVICE MENU
SUB MENU

SUB MENU
CLOCK

[ ][ ]
CLOCK
DATE

[ ]
DATE
00/00/00

[ ]
DATE
09/01/13

[ ENTER]

Turn off the Sub Power SW, and then turn off the Main
Power SW.
Main Power SW

Sub Power SW

Attach the third Board Stay from the bottom of the Chassis
in reference to [3-9 BOARDS REPLACEMENT].

Servo Board

Signal Junction board

<Third Board Stay>

10 Dispose the Battery.

3-73

3-11 CARRIAGE BELT REPLACEMENT

When the replacement passes 20 minutes, perform the


Medium Cleaning to prevent the ink from hardening.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

3-74

Remove the screws in the following steps to remove


the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that secure the Top Cover.

Remove the Left Side Cover.

Open the Front Cover and move the Head Carriage to


the left by hand so that the Head Carriage is located
above the table.

Remove the 7 screws shown in the figure that secure the Top cover.
Left Side Cover

3-75

Remove the 4 screws shown in the figure to remove


the Carriage Cover.

Carriage Cover

Remove the Carriage Board Cover.

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

Disconnect the ribbon cables and cables shown in the


figure from the Carriage Board.

Ribbon Cable

CN314

CN310

CN311 CN316

Remove the screws that secure the Carriage Board,


and turn it back in order to access the Carriage Board
Stay.

3-76

Carriage Board

Release the Ink Tubes and Cables from the saddles as


shown in the figure.
C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

10

Remove the screws that secure the Carriage Board


Stay, and slide it rightward in order to access the
screws which secure the Carriage Belt.

11 Loosen

the 2 Fixingscrews as shown in the figure located leftside of the Belt.


And loosen the Adjustment Screw.

Carriage Board Stay

< Top view - Leftside of the Belt >

Adjustment Screw

12 Loosen the 4 screws as shown in the figure to remove


the Carriage Belt, which is under the Carriage Board
Stay.

Carriage Belt

3-77

Fixingscrew

13 Remove the Carriage Belt from the plate, and connect


the new belt with the scotch tape.

Tape
New Carriage Belt
Cuurent Carriage Belt

14

Slowly pull the belt end which is not connected the new
belt until the new one reaches to the Belt Stay.
Belt Stay

Check that the belt is not twisted.

Apply adequate quantity of grease (P/# :


39008297 FLOIL G 902 14KG) to pulleys.

15 Fasten the screws shown in the figure to secure both


edges of the Carriage Belt to the Belt Holder.

< Cross-section diagram >

OK)
Screw
Plastic Plate

Plastic Plate
Metal Plate

When attaching the Carriage Belt, make sure


the end of the Belt are not overlapped.
Carriage Belt
Belt Holder

Be careful with attaching direction of the Plastic Plate and attaching order of the Plates.

NG)
Screw
Plastic Plate

< Cross-section diagram >

OK)

Screw

Plastic Plate
Metal Plate

Metal Plate

Carriage Belt

Plastic Plate

Screw
Plastic Plate
Carriage Belt

Belt Holder

Belt Holder
Plastic Plate

Metal Plate

Carriage Belt

3-78

Belt Holder

< Top view - Leftside of the Belt >

16

Fasten the Adjustment Screw to have tension on the


Belt. And fasten the 2 Fixingscrews as shown in the
figure.

Do not fasten the screws too hard.

Fixingscrew

Adjustment Screw

17 Confirm the belt is not touching the Flanges of Idle Pul-

< Top view - Rightside of the Belt >

ley and Drive Pulley.

< Top view - Leftside of the Belt >

Drive Pulley

Idle Pulley
Belt
Belt

Flange

Flange

18 Position the Carriage Board Stay and attach it with the


2 screws.
Carriage Board Stay

19 Attach the Ink Tubes with the 3 Wire Saddles shown in


the figure.
Check which color of the Ink Tube is bundled to which
Wire Saddles by referring the figure.
Bundle the Ink Tubes with the Wire Saddles while
pushing them backward so as not to locate the front of
the Head Carriage.
If you do not bundle the Ink Tubes as shown
in the figure, the Ink Tubes would pull up the
Head Carriage and the Head Carriage would
be tilted.
3-79

C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

20 Position the Carriage Board and attach it with 5


screws.

Carriage Board

21 Connect the ribbon cables and cables shown in the figure from the Carriage Board.

Ribbon Cable

CN314

CN310

CN311 CN316

22 Attach the Carriage Board Cover.

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

23 Perform the following adjustments and check.


1. [4-14 BELT TENSION ADJUSTMENT]
2. [4-15 BELT POSITION ADJUSTMENT]
3. [4-5 LIMIT POSITION & CUTTER DOWN POSITION INITIALIZE]

3-80

3-12 ENCODER SCALE REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

Open the Front Cover and move the Head Carriage to


leftward by hand so that the Head Carriage is located
above the table.

3-81

Remove the Panel Cover.

Panel Cover

Remove the Encoder Scale by removing the Plate


that secure the Encoder Scale at its right end and the
spring on its left end.

Spring

Encoder Scale

Plate

Remove the Spring Plate from the Encoder Scale and


attach it to the Encoder Scale where there is no black
dot written on it.
Spring Plate

Black Dot

Make sure not make scratches or put grease


on the Encoder Scale when attaching it.
Do not touch the surface of the Encoder
Scale.

Position the Encoder Scale in between the Encoder


Plate and the Guide Rail.

Encoder Scale
Guide Rail

Do not loosen or fasten the screws that secure the Encoder Plate.

3-82

Encoder Plate

7 Attach the right end with the Plate and hook up the
spring on the left end.
Make sure that the Encoder Scale fits in place.

Encoder Scale
Spring

Plate

Screw

Move the Head Carriage in entire width of the machine.


Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale
is inside the slit of the Encoder Module.

Perform the following setting.


[4-6 LINEAR ENCODER SETUP].

3-83

3-13 ENCODER BOARD REPLACEMENT


Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Be sure to use the UV protection sheet during this replacement, or ink will harden and clog inside
the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

Open the Front Cover and move the Head Carriage to

2 leftward by hand so that the Head Carriage is located


above the table.

3-84

3 Remove the 4 screws shown in the figure to remove


the Carriage Cover.

Carriage Cover

4 Remove the Damper Plate.


Damper Plate

5 Move the Head Carriage to the Panel Cover side by


hand.

Do not lock the Head Carriage.

6 Close the Front Cover and remove the Panel Cover


and Right Top Cover.

Right Top Cover

Panel Cover

3-85

7 Remove the Carriage Board Cover.

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

8 Disconnect the ribbon cables and cables shown in the


figure from the Carriage Board.

Ribbon Cable

CN314

CN310

CN311 CN316

9 Remove the screws that secure the Carriage Board,

and turn it back in order to access the Carriage Board


Stay.

Carriage Board

10 Release the Ink Tubes and Cables from the saddles as


shown in the figure.

C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

3-86

11 Remove the screw that secure the Encoder Board.


Encoder Board

Screw

12

Remove the screws that secure the Carriage Board


Stay, and slide it rightward in order to access the
screws which secure the Carriage Belt.

Carriage Board Stay

13 Remove the screws attaching the Carriage Board Stay,

and turn it back in order to access the screws that secure the Carriage Belt.

Encoder Board

14 Remove the 2 screws to remove the Linear Encoder


Board from the stay.
Attach the new Linear Encoder Board to the stay.

Screw

3-87

15 Attach the Linear Encoder Board together with the


stay.

Make sure that the Encoder Scale doesn't


make contact with the Encoder Module and
also Encoder Scale is between the slit of the
Encoder Module.
Screw

Module

Encoder Scale

16 Position the Carriage Board Stay and attach it with the


2 screws.
Carriage Board Stay

17 Bundle the Ink Tubes with the 3 Wire Saddles shown in


the figure.
Check which color of the Ink Tube is bundled to which
Wire Saddles by referring the figure.
Bundle the Ink Tubes with the Wire Saddles while
pushing them backward so as not to locate the front of
the Head Carriage.
If you do not bundle the Ink Tubes as shown
in the figure, the Ink Tubes would pull up the
Head Carriage and the Head Carriage would
be tilted.
3-88

C,M,Y

K,GL, W,W

C,M,Y,K,GL, W,W

18 Position the Carriage Board and attach it with the 4


screws.

Carriage Board

19 Connect the ribbon cables and cables shown in the figure from the Carriage Board.

Ribbon Cable

CN314

CN310

CN311 CN316

20 Attach the Carriage Board Cover.

Remove the Carriage


Board Cover by pushing
the part indicated by the
arrows because the top
part of the support is easy
to break.

the Front Cover and move the Head Carriage to


21 Open
leftward by hand so that the Head Carriage is located
above the table.

3-89

22 Attach the Damper Plate.


Damper Plate

23 Temporarily thread the 4 screws shown in the figure to


hold the Carriage Cover. And fasten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when


tightening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.
Screw

24 Move the Head Carriage in a whole width of the machine.

Make sure that the Encoder Scale doesn't make contact


with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module.
Carry out the [4-6 LINEAR ENCODER SETUP].

3-90

3-14 UV LAMP REPLACEMENT

Revised 1

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

the Front Cover and move the Head Carriage to


2 Open
the left so that the Head Carriage is located above the
table.

3-91

3 Remove the Filter shown in the figure.


Filter

4 Open the saddle and disconnect the UV Lamp cable as


shown in the figure.

Saddle

Conenctor

Open the saddle and disconnect the Mist Fan Cable


as shown in the figure.

CN314
Saddle

Carriage Board

Remove the screws to remove the UV Lamp together


with the UV Lamp Stay from the Head Carriage.

UV Lamp Stay

3-92

7 Remove the screw to remove the Mist Catcher.

Mist Catcher

Screw

8 Remove the 4 screws shown in the figure to remove


the right plate of the UV Lamp Stay from the left plate.

Right Plate

Screw
Screw

9 Remove the 2 screws shown in the figure to remove

the left plate of the UV Lamp Stay from the Lamp


Adapter.
UV Lamp
Screw

Lamp Adapter

Left Plate

10 Remove the UV Lamp from the Lamp Adapter.


Do not touch the Lightemitting face.

Lamp Adapter

Screw

light-emitting face

< Bottom view >

3-93

11 Attach the Lamp Adapter to the UV Lamp.


Lamp Adapter

Slotted hole places the


front side of the UVLamp.

Screw

12 Attach the left plate of the UV Lamp Stay to the Lamp


Adapter temporarily.

UV Lamp
Screw

Lamp Adapter

Left Plate

13 Set the UV Lamp with Lamp Adapter and left plate on


the Table, fasten the 2 screws while pushing the UV
Lamp and the left plate downward so that the lower
edge of them are same in height.

Set the UV Lamp inside of the Print Area.

14 Attach the right plate of the UV Lamp Stay to the left


plate.

Right Plate

Screw
Screw

3-94

15

Attach the Mist Catcher with the screw as shown in the


figure.

Screw

Mist Catcher

16 Attach the UV Lamp Stay to the Head Carriage with 2

UV Lamp Stay

screws temporarily.

Screw

17 Connect

the Mist Fan Cable shown in the figure and


bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes
with the saddle.

CN314
Saddle

Carriage Board

18 Connect the UV Lamp Cable and bundle the Mist Fan


Cable and UV Lamp Cable with the saddle as shown in
the figure.

Saddle

Connector

3-95

19 Bundle

the UV Lamp Cable and Mist Fan Cable with


the Filter.
Filter

20 Perform the following check.


1. [4-10 UV LAMP CHECK]
2. [4-15 UV LAMP HEIGHT ADJUSTMENT]

3-96

3-15 INK DAMPER REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW and Main Power SW.


Main Power SW

Sub Power SW

Open the Front Cover and move the Head Carriage


slowly leftwards so that it is located above the table.

3-97

Remove the 4 screws shown in the figure to remove


the Carriage Cover.

Carriage Cover

Remove the Damper Plate.

Damper Plate

Pull the Head Shield to the front and remove it.

Head Shield

Position the Head Board Cover temporarily, and remove the 2 Ink Dampers from the Head which will be
replaced.
Be sure to remove and attach the Ink Damper
with the Head Board Cover positioned. It
prevents the ink from dropping on the Head
Board. If the ink drops on the Head Board,
Head or Head Driving IC will be broken.
Remove the Ink Damper with pulling the upper end of the Damper Shield when removing
the Ink Damper.
3-98

Damper Shield

Head Board Cover

Pull out the Ink Damper from the Damper Shield and set the new Ink Damper to the Damper Shield.
< How to set the Damper Shield >
Ink Damper
Damper Shield

1. Put in the Ink Damper 2. Fold the cover part to 3. Fold the other side.
Cover part should be
to the Damper Shield.
wrap the Ink Damper.
outside.

4. Close the 2 gaps with


the tape (P/# : 3000000129
TAPE,AL 3M #425 19*55M).

Attach the Ink Damper to the Head.


Ink Damper

Do not hold both sides of the Ink Damper so


hard. It could break.
Be sure to remove and attach the Ink Damper with the Head Board Cover positioned. It
prevents the ink from dropping on the Head
Board. If the ink drops on the Head Board,
Head or Head Driving IC will be broken.

Connect the Dampers to the Heads according


to the colors on the Ink Tubes.

Gl
(Sky Blue)

Y
C
K
M

Remove the Head Board Cover and insert the Head


Shield.
Insert the Head Shield between the board
and Head Adapter, and have the screw shown
from the hole.
< Cross-section >
Head Board

Head Board
Hole

Head Adapter

3-99

Head Shield

10 Attach the Damper Plate.

Damper Plate

Make sure not to press it down to the Dampers. Dampers could break.
* Fasten the screws at the bottom of the Slotted hole.

11 Temporarily thread the 4 screws shown in the figure to


hold the Carriage Cover. And fasten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover when


tightening the 2 front screws.
The Carriage can be distorted and it may cause
the head position problem.
Screw

3-100

3-16 LASER POINTER REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

1 Turn off the Sub Power SW and Main Power SW.


Main Power SW

Sub Power SW

2 Move the Head Carriage slowly leftwards so that it is


not above the Capping Unit.

3-101

3 Remove the 4 screws shown in the figure to remove


the Carriage Cover.

Carriage Cover

4 Cut the insulock tie which bundle the Laser Pointer


Cable.

Insulock tie

Disconnect the Laser Pointer Cable from the Carriage


Board then pass the cable through the Grommet as
shown in the figure.

CN311
Connector

Grommet

Remove the screws to remove the Laser Pointer together with stay from the Head Carriage.

Laser Pointer

3-102

7 Remove the 2 screws to remove the Laser Pointer

from the stay.


Attach the new Laser Pointer to the stay with the 2
screws.

8 Attach the Laser Pointer together with the stay.

Laser Pointer

9 Pass the Laser Pointer Cable through the Grommet,


and connect it to the Carriage Board as shown in the
figure.

CN311

Connector

10 Bundle the Laser Pointer Cable with the new insulock


tie.

Insulock tie

11 Perform the following check.


1. [4-11 LASER POINTER POSITION ADJUSTMENT]
2. [4-17 PRINT AREA ADJUSTMENT]
3-103

Grommet

3-17 HEAD GAP SENSOR REPLACEMENT

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

[SERVICE MENU] > [MOTOR MENU] > [AXIS


2 Perform
MOVE] > [FEED] and set the value to 2.8mm to move the
table to the backward.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

3-104

3 Turn off the Sub Power SW and Main Power SW.


Main Power SW

Sub Power SW

4 Open the Front Cover and remove the 2 screws as


shown in the figure to remove the Head Gap Sensor
Cover.

Head Gap Sensor Cover

Disconnect the Head Gap Sensor Cable from the sensor.

Remove the Head Gap Sensor from the stay.


And attach the new Head Gap Sensor to the stay.

3-105

Head Gap Sensor

7 Connect the Head Gap Sensor Cable to the sensor.


Head Gap Sensor

8 Perform the following adjustment.


1. [4-16 HEAD GAP SENSOR POSITION ADJUSTMENT]

3-106

3-18 FEED MOTOR REPLACEMENT


Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [FEED] and set the value to 2.8mm to move
the table to the rear of the machine.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

3-107

3 Turn off the Sub Power SW and Main Power SW.


Main Power SW

Sub Power SW

Remove the 4 screws to remove the Rail Cover.

Rail Cover

Remove the Springs which attach the Double-Gear.

Spring

Double-Gear

Disconnect the Y Motor Cable and remove the Y Motor.


Screw

Put the hand through under the rail to remove


the motor and pull it out.
Motor

Connector

3-108

Attach the new Damper to the new Y Motor.

The motor and the damper should be


replaced together because the damper attached once cannot be removed.
Space out 1.50.5mm between the motor
and the damper.

Turn the Double-Gear by hand. When the holes of


the upper gear and the lower gear align, insert a 2mm
hexagonal wrench (or a 2mm pin) into one of the
holes.
Attach the Springs. Revised 11

Hole

Spring

Double-Gear

Attach the Y Motor and connect the Y Motor Cable.


Revised 11
Screw

Motor

Connector

Make sure the gears mesh properly. Then, pull out a

10 2mm hexagonal wrench (or 2mm pin) from the DoubleGear.


O ring

Make sure that there is no backlash when the


Y Motor is attached.
Double-Gear

3-109

11

Attach the Rail Cover.

Rail Cover

12

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Check AGING.

13 Go back to the MOTOR MENU, and select [AGING] >


[FEED] > and press the [ENTER] key. Make sure that
the machine carries out AGING and finishes it.

Do not load the media when performing [AGING].

SERVICE MENU
MOTOR MENU

[ ]
MOTOR MENU
AGING

[ ]
AGING
FEED

Clear the motor working hours.


back to the Service Menu, and select [HISTORY
MENU] > [MOTOR GROUP] > [MOTOR HOURS F] >
[CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.

14 Go

SERVICE MENU
HISTORY MENU
[ ]

HISTORY MENU
MOTOR GROUP
[ ][ ]

MOTOR HOURS F
1653 hours
[ ]

MOTOR HOURS F
CLEAR
ENTER

3-110

3-19 FEED BELT REPLACEMENT


Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [FEED] and set the value to 150.0mm to move the
table to the center of the machine.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:150.0mm
[ ]

3-111

the Front Cover and remove 4 screws to remove


3 Open
the Table Unit Front Cover.

Table Unit Front Cover

[SERVICE MENU] > [MOTOR MENU] > [AXIS


4 Perform
MOVE] > [HEIGHT] and set the value to 102.0mm and
move the Table to the front end by pressing the Down
Key.

Table Unit

Turn off the Sub Power SW and Main Power SW.


Main Power SW

Sub Power SW

Remove the 6 screws to remove the Top Cover Plate.

Top Cover Plate

<Back Side>

3-112

Remove the 3 screws to remove the Table Unit Front Cover.

Table Unit Rear Cover

< Rear view >

Open the Front Cover and remove the 4 screws to remove


the Table Plate.

[3000000188 SPACER,SHIM RING RF004010010]


is slipped between Table Plate and surface of the
Table Unit.
Remove them with tweezers. The RING SHIM will
be reused at step 32 .
Table Plate

Remove the 2 screws to remove the Table Unit Cable Cover.


Table Unit Cable Cover

10

Disconnect the Motor Cable.

Motor Cable

<Rear View>

3-113

Remove the 4 screws that secure the Table Unit with a

11 Phillips screwdriver with a length of 200mm or longer.

Table Unit

12

Release the Feed Cable from the Saddle.

Feed Cable

Remove the 2 screws to remove the Feed Cableveyor from

13 the Table Unit.

Cableveyor

14

Remove the Table Unit from the machine.

3-114

15

Remove the 4 screws to remove the Rail Cover.

Rail Cover

16

Remove the upper screw that secure the Belt Stopper


and loosen the lower screw.

Belt Stopper

17 Loosen the 2 screws shown in the figure for removing


the spring.
Then, remove the Belt.

Belt

Spring

18 Hook the Belt and attach the spring.


Move the Belt to fit it.
And fasten the 2 screws.

Belt

Spring

Do not pull the belt too much when fastening


the screw.

3-115

19

Move the Belt gently to check the Belt fits the pulleys
properly. And attach the Belt Stopper with the 2 screws
shown in the figure.
Pulley
Belt Stopper

Belt

20

Attach the Rail Cover.

Rail Cover

21 Position the Table Unit and attach the Feed Cableveyor


to the Table Unit with 2 screws.

Cableveyor

22

Bundle the Feed Cable with the saddle.

Feed Cable

3-116

Attach the Table Unit with 4 screws with a Phillips screwdriver

23 with a length of 200mm or longer.

Table Unit

24

Connect the Motor Cable.

Motor Cable

<Rear View>

25

Attach the Table Unit Cable Cover with 2 screws.


Table Unit Cable Cover

26

Attach the Table Unit Front Cover with 3 screws.

Table Unit Rear Cover

< Rear view >

3-117

27

Attach the Top Cover Plate with 6 screws.

Top Cover Plate

<Back Side>

28

Install the [31199905AS SCRW SET,SET CONE M3*16 NI


20 PCS] to the screw hole of the Table Unit and put the RING
SHIM into the setscrew.

Setscrew
SHIM
Table

29

Position the Table Plate by inserting to the setscrew.


Table

Thread the screw that secure the Table Plate where setscrew

30 is not installed.

Remove the setscrew and thread the Table Plate with all the
screws temporarily.

3-118

Screw

Setscrew

31

Attach the Table Plate with 4 screws in the order as shown in


the figure.
2

4
1

Put the RING SHIM removed at step 8 between


Table Plate and surface of the Table Unit.

Table Unit

<Slotted Hole>

32

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS

33 MOVE] > [FEED] and set the value to 150.0mm to move the
table to the center of the machine.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:150.0mm
[ ]

Open the Front Cover and attach the Table Unit Front Cover

34 with 4 screws.

Table Unit Front Cover

3-119

35

Check AGING.
Go back to the MOTOR MENU, and select [AGING] >
[FEED] > and press the [ENTER] key. Make sure that
the machine carries out AGING and finishes it.

Do not load the media when performing [AGING].

SERVICE MENU
MOTOR MENU

[ ]
MOTOR MENU
AGING

[ ]
AGING
FEED

36

Perform the following adjustment.


1. [4-12 PRINT AREA ADJUSTMENT]

3-120

3-20 TABLE UNIT REPLACEMENT


Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

In addition to the ordinary tools, a Phillips screwdriver with a length of 200mm or longer is necessary.

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

[SERVICE MENU] > [MOTOR MENU] > [AXIS


2 Perform
MOVE] > [FEED] and set the value to 150.0mm to move the
table to center of the machine.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:150.0mm
[ ]

3-121

Open the Front Cover and remove 4 screws to remove the


Table Unit Front Cover.

Table Unit Front Cover

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] and set the value to 102.0mm and move
the Table Unit to the front end by pressing the Down Key.

Table Unit

Turn off the Sub Power SW and Main Power SW.


Main Power SW

Sub Power SW

Remove the 6 screws to remove the Top Cover Plate.

Top Cover Plate

<Back Side>

3-122

Remove the 3 screws to remove the Table Unit Front Cover.

Table Unit Rear Cover

< Rear view >

Open the Front Cover and remove the 4 screws to remove


the Table Plate.

[3000000188 SPACER,SHIM RING RF004010010]


is slipped between Table Plate and surface of the
Table Unit.

Table Plate

Remove the RING SHIM on the Table Unit with tweezers .

The RING SHIM will be reused in [4-13 TABLE


HEIGHT ADJUSTMENT].

10

Remove the 2 screws to remove the Table Unit Cable Cover.


Table Unit Cable Cover

3-123

11

Disconnect the Motor Cable.

Motor Cable

<Rear View>
Remove the 4 screws that secure the Table Unit with a

12 Phillips screwdriver with a length of 200mm or longer.

Table Unit

13

Release the Feed Cable from the saddle.

Feed Cable

Remove the 2 screws to remove the Feed Cableveyor from

14 the Table Unit.

Cableveyor

3-124

15

Remove the Table Unit.


And attach the new Table Unit.

16 Position the Table Unit and attach the Feed Cableveyor


to the Table Unit with 2 screws.

Cableveyor

17

Bundle the Feed Cable with the saddle.

Feed Cable

18

Connect the Motor Cable.

Motor Cable

<Rear View>

3-125

19 Attach the Table Unit Cable Cover with 2 screws.


Table Unit Cable Cover

20 Turn

on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS

21 MOVE] > [HEIGHT] and set the value to 102.0mm and move
the Table to the front end by pressing the Down Key.

22

Attach the Table Unit with 4 screws with a Phillips screwdriver


with a length of 200mm or longer.
Table Unit

3-126

23

Attach the Table Unit Front Cover with 3 screws.

Table Unit Rear Cover

< Rear view >

24 Attach the Top Cover Plate with 6 screws.

Top Cover Plate

< Rear view >

the Table Plate


25 Attach
shown in the figure.

with 4 screws in the order as


2

4
1

<Slotted Hole>

Table Unit

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS

26 MOVE] > [FEED] and set the value to 150.0mm to move the
table to the center of the machine.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:150.0mm
[ ]

3-127

26

Attach the Table Unit Front Cover with 4 screws.

Table Unit Front Cover

27 Check AGING.

Go back to the MOTOR MENU, and select [AGING]


> [HEIGHT] > and press the [ENTER] key. Make sure
that the machine carries out AGING and finishes it.

Do not load the media when performing [AGING].

SERVICE MENU
MOTOR MENU

[ ]
MOTOR MENU
AGING

[ ]
AGING
HEIGHT

28 Clear the motor working hours.

Go back to the Service Menu, and select [HISTORY


MENU] > [MOTOR GROUP] > [MOTOR HOURS F] >
[CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.

SERVICE MENU
HISTORY MENU
[ ]

HISTORY MENU
MOTOR GROUP
[ ][ ]

MOTOR HOURS Z
1653 hours
[ ]

MOTOR HOURS Z
CLEAR
ENTER

29 Perform the following check.


1. [4-12 PRINT AREA ADJUSTMENT]
2. [4-14 HEAD HEIGHT ADJUSTMENT]
3. [4-4 HEAD ALIGHNMENT (HORIZONTAL ONLY)]
4. [4-15 UV LAMP HEIGHT ADJUSTMENT]
5. [4-16 HEAD GAP SENSOR ADJUSTMENT]
6. [4-12 PRINT AREA ADJUSTMENT]

3-128

4 Adjustment

To Ensure safe Work


Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine.
< Rear View >
Unplug

AC INLET for the Printer Unit

Always use the UV protection sheet when the ink line is exposed to the light* during the replacement,
or ink will harden and clog in the ink line. And it will affect the condition of a machine.
* The light means the light which includes the ultraviolet light. The fluorescent light has the ultraviolet light. Therefore,
consider that most of the light includes the ultraviolet light.

UV protection sheet

Use rubber gloves to prevent direct contact with the skin.


Contact with the ink may cause skin irritation.
Use deodorizing mask with activated carbon when necessary.
When you carry the parts which are stained with ink such as head or damper, put these parts
into a bag (for example aluminum bag of ECO-UV INK) or container that has a sealing capability.
Otherwise, you might feel sick because of the evaporated ECO-UV INK.
Wear protective goggles when turning on the UV Lamp without covers and when replacing the
heads.
Static electricity can harm electronic devices. To prevent static damage, discharge static electricity
from your body before you touch any of electronic devices. You can do so by touching an
unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z

When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.

When transporting a sensitive device, first place it in an antistatic container or packaging.

Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
4-1

4-1 SERVICE MODE


+ POWER ON

SERVICE MENU
PRINT MENU

[ MENU ] key

PRINT MENU
HEAD RANK

PRINT MENU
HEAD ADJUST

MENU
SERVICE MENU

HEAD RANK
HEAD 1

HEAD RANK 1
1234567 (1/5)

HEAD RANK
HEAD 3

HEAD RANK 3
1234567 (1/5)

HEAD ADJUST
BIAS/VERTICAL

BIAS
TEST PRINT

PERFORMING
TEST PRINT

HEAD ADJUST
HORIZONTAL

HORIZONTAL
TEST PRINT

PERFORMING
TEST PRINT

This menu is used for entering the HEAD RANK for each HEAD
with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
Warning sound goes off when the calculation for verification,
CHECK SUM, is not correct, in order to avoid input error.

HORIZONTAL
DT1, Low

H1
2

H2
1

H3
3

H5
2

H6
1

HORIZONTAL
DT3, Low

H1
2

H2
1

H3
3

H5
2

H6
1

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys.
The value being selected is marked with an under bar. It returns to the former menu by pressing [left]
key when the cursor is on the head of the left end. H1 is defined as the standard head in this case.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
Normal (beeps 1 time)

PRINT MENU
LINEAR ENCODER

NOW PROCESSING..
POS:
1361.00mm

LINEAR ENCODER
SETUP COMPLETED
Error (beeps 2 times)

LINEAR ENCODER
SETUP FAILED

Error is found on Linear


Encoder and Scale.

LINEAR ENCODER
HEADBOARD FAILED

Error is found on
Head Board.

This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-6 LINEAR ENCODER SETUP].

PRINT MENU
TEST PATTERN

PERFORMING
TEST PRINT

TEST PATTERN
HORIZONTAL

It is for checking the Head Alignment in Horizontal position.

PERFORMING
TEST PRINT

TEST PATTERN
FILL

It prints on the entire print range solid in single color by each head.
Print mode is fixed at 720 dps and 8 pass.

PERFORMING
TEST PRINT

TEST PATTERN
SLOPE CHECK

It prints the bidirectional pattern of entire scan range on the front side and back side of the table.
When the table is uneven, the printed test patteren will be different on the right side and left side.

PERFORMING
TEST PRINT

TEST PATTERN
CALIBRATE

It prints the 295mm line for scan line and 270mm line for feed line.

PRINT MENU
FLUSHING ADJ.

FLUSHING ADJ.
0.00mm>-0.40mm

NOW PROCESSING..

NOW PROCESSING..

This is for adjusting the flushing position.


As entering the menu, the Head Carriage moves to the current flushing position.
With [left] and [right] keys, move the Cap Tops and heads to the position where the Cap Case Guide makes contact
with the Carriage Cap Guide, and press [ENTER] key to save the position. As [ENTER] key is pressed,
the head is automatically capped and it backs out the menu. For backing out the menu without saving the position,
press [MENU] key without pressing [ENTER] key.

PRINT MENU
MARKER POS ADJ.

NOW PROCESSING..

S:****>+0.1mm
F:****>-0.3mm

NOW PROCESSING..

This is for adjusting the Laser Pointer position.


As entering the menu, the Head Carriage moves to above the test pattern after the test print.
When it shows [ **** ], it means that it has never been setup. With [left] and [right] keys, move the Head Carriage to the position
where the Laser Pointer points the centermost square of the test pattern and press [ENTER] key to save the position.
As [ENTER] key is pressed, the head is automatically capped and it backs out the menu.
For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.

4-2

PRINT MENU
PRINT AREA ADJ.

NOW PROCESSING..

NOW PROCESSING..

S:****>+0.1mm
F:****>-0.3mm

This is for adjusting the Printing Area and engraved line of the Table.
As entering the menu, the Head Carriage moves to above the table.
When it shows [ **** ], it means that it has never been setup. With [left] and [right] keys, move the Head Carriage to the position
where the Laser Pointer point lower right of the engraved line after of the test pattern and press [ENTER] key to save the positi
As [ENTER] key is pressed, the head is automatically capped and it backs out the menu.
For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.
Normal

SERVICE MENU
I/S MENU

I/S MENU
I/S CHECK

I/S CHECK
COMPLETED

NOW PROCESSING..

Error

Checking

I/S CHECK ERROR


CAP
This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. Otherwise, it may damage Head, Cap or Wiper Unit.
Error Displays

I/S MENU
PUMP CHECK

CAP: Error is found on Capping Motor or Capping Sensor.


WIPER: Error is found on Wiper Motor or Wiper Sensor.

PUMP CHECK
PUMP SUCTION

PUMP SUCTION
ABC

NOW PROCESSING..

PUMP SUCTION
CIR-PUMP

NOW PROCESSING..

PUMP RELEASE
ABC

NOW PROCESSING..

PUMP RELEASE
CIR-PUMP

NOW PROCESSING..

PUMP CHECK
PUMP RELEASE

This is for checking the pump motor.


The rotation for both ink suction and release can be checked.
All pump motors rotate for 5 seconds and stop.

I/S MENU
I/S CONTROL

I/S CONTROL
WIPER

WIPER
FRONT

WIPER: Move the wiper towards front and rear.


Option: FRONT/REAR Default: FRONT
**Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position
to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages,
especially the Head Carriage.

I/S MENU
WIPER AGING

WIPER AGING
COMPLETED

NOW PROCESSING..

Error (beeps 2 times)

WIPER AGING
FAILED !!

I/S MENU
CARTRIDGE

Remove all cartridges


before pressing ENTER

Set cartridge to SLOT1

CARTRIDGE
IC CHECK

IC CHECK
SLOT1

INSERT

Error

IC CHECK
SLOT1

IC CHECK
SYSTEM ERROR
ERROR

Normal

IC CHECK
SLOT1

OK

From SLOT1 to 6 in order


Set cartridge to SLOT6

IC CHECK
SLOT6
INSERT
Error

IC CHECK
SLOT6
ERROR
Normal

IC CHECK
SLOT6

OK

IC CHECK
COMPLETED

4-3

All cartridges must be removed before entering IC


CHECK menu.
It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
display indicates that error is found on driver.

Next, IC communication is checked individually by SLOT


When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC and checks it. Display
shows [OK], when the communication is done properly.
As cartridge is removed, the next cartridge SLOT numbe
to be inserted is displayed. Starting from SLOT1, it
continues to SLOT6 in order. When checking SLOT6 is
completed, the following message is displayed.

IC CHECK
COMPLETED
It returns to IC CHECK menu by pressing ENTER key.
When communication is failed, it displays as below.

IC CHECK
SLOT1
ERROR
It returns to IC CHECK menu by pressing ENTER key.
*Any cartridge can be used for this check as long as it
has IC chip on it.
*No information is written on IC chip during this check.
(Normally, the count of the cartridge installation is
written. However, the count of the installation in this
check is not written.)
*Before this IC check, make sure Cartridge Sensor is
working properly.

CARTRIDGE
SLOT 1

SL1 : SERIAL
1402A30C010000A5

Serial No. of the Ink Cartridge IC is displayed.

SL1 : INK TYPE


eUV K

Ink type of the Ink Cartridge IC is displayed.

SL1 : CAPACITY
200cc

Ink capacity of the Ink Cartridge IC is displayed.

SL1 : LOT NO.


40216A

Lot No. of the Ink Cartridge IC is displayed.

SL1 : CONSUM.
100.000cc

Ink consumption of the Ink Cartridge is displayed.

SL1 : TIME
0y000d00h00m00s

The used time of the Ink Cartridge is displayed.

SL1 : INSERT
1 times

The insert count of the Ink Cartridge is displayed.

SL1 : FLAG
000000000

The Flag information of the Ink Cartridge is displayed.

It reads the information written on the IC of each carriage.


Following messages are displayed when errors are found.

CARTRIDGE
SLOT 2

Ink cartridge is not inserted

SLOT1
NO CARTRIDGE
A cartridge with no IC is inserted, wire breakage or short circuit

CARTRIDGE
SLOT 6

SLOT1
NO IC CHIP
System error due to the damage of driver IC placed on INK TANK BOARD

SLOT1
SYSTEM ERROR
Data error

SLOT1
DATA ERROR

REVISED 11
I/S MENU
CIRCULATE INK

CIRCULATING INK

CIRCULATE INK
CIR-DISCHARGE

This menu is to circulate the white ink.


CIR-DISCHARGE : Circulate ink and discharge
the determinate quantity of ink.

SERVICE MENU
SENSOR CHECK

HCPwFLA
* ***

123456
***

This menu displays the real-time status of each sensor. It shows " " when the sensor is ON.
The first page shows the status of each sensor. Each letter of the alphabet stands for the following.
H: Head Origin Sensor
C: Cover Sensor
P: Panel Cover Sensor
w: Wiper Sensor

SERVICE MENU
THERMISTOR CHK

F: Feed Origin Sensor


L: Height Origin Sensor
A: Head Lock Sensor

The second page shows the status of each


Cartridge Sensor and Ink Empty Sensor.
Each color has 2 positions and the left side
on the display shows the left-side head.
Blank: Cartridge not inserted, Ink remains
C: Cartridge inserted, Ink remains
E: Cartridge not inserted, Ink empty
: Cartridge inserted, Ink empty

THERMISTOR CHK
HEAD:25 C/ 77 F

THERMISTOR CHK
AMB :25 C/ 77 F
This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the center head (HEAD).
The temperature on the left is in Celsius and the right is in Fahrenheit.
Revised 7
Display Range: [HEAD] From 0 to 46 in Celsius. [AMB] From 0 to 95 in Celsius.
Since the temperature of the device on the HeadwBoard may rise, [HEAD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely lo , such as 0 Celsius, or extremely high, such as 100 Celsius.
[AMB] indicates outside air temperature.

4-4

SERVICE MENU
SUB MENU

SERIAL NO.
ZS00000

SUB MENU
SERIAL NO.

This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.

CHANGE INKTYPE
EUV 6
EUV 6

SUB MENU
CHANGE INKTYPE

NOW PROCESSING..

To Setup View

BUSY LED flashes


Ink Type

This menu is to change Ink Type. Different from the process in the user menu,
operations such as Head Wash and Ink Fill are not included.
This menu is used as a correction purpose when a wrong type ink is selected.
When the ink type is changed, Ink System is initialized internally. Then, it exits
the menu and Setup is canceled.

FILL INK
A B C

SUB MENU
FILL INK

PIG cm
: Pigment LcLm
EUV 6
: ECO-UV CMYKGlW
UNKNOWN : Ink Type not specified

Fills Ink to each print head. A to C shown on the lower


LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to fill ink
for the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: Normally, FILL INK is to be performed on the
three groups together. Performing this on
individual head group should be for a
recovery only when PUMP UP or HEAD WASH
is performed individually.

CHECK
DRAIN BOTTLE

When ink is not filled

SELECT INK TYPE


ECO-UV CMYKGlW

INSTALL
DRAIN BOTTLE

SET CARTRIDGE
123456
Goes next, when cartridge is set

FILLING INK...

CHECK
DRAIN BOTTLE

Goes next, when completed

SUB MENU
PUMP UP

CHECK
DRAIN BOTTLE

PUMP UP
A B

REMOVE CARTRIDGE
123456

PUMPING-UP...

Goes next, when cartridge is removed

SUB MENU
HEAD REPLACE

Removes ink from each print head. The difference


from the user menu is that head group can be
selected.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, PUMP UP is
to be performed on the three groups together.
When it is necessary to perform it individually,
fill the same type of ink for recovery with FILL
INK menu immediately.

Goes next, when completed


Head wash and ink filling
after replacing head

REMOVE SOL CRT.


123456

CHECK
DRAIN BOTTLE

HEAD REPLACE
A B C

Goes next, when cartridge is removed

SET CL-LIQUID
123456

FILLING INK...

REMOVE CL-LIQUID
123456

Goes next,
when cleaning cartridge is removed

Goes next, when cleaning cartridge is set

CHECK
DRAIN BOTTLE

SET CARTRIDGE
123456

FILLING INK...

Goes next, when cartridge is set

SUB MENU
HEAD WASH

CHECK
DRAIN BOTTLE

HEAD WASH
A B

REMOVE CARTRIDGE
123456

SET CL-LIQUID
123456

Goes next,
when cartridge is removed

Goes next,
when cleaning cartridge is set

PERIODIC CL.
LIGHT
LIGHT

WASHING HEAD...

WASHING HEAD...

Goes next,
Goes next, when completed
when cleaning cartridge is removed
This menu is to select the type of periodic cleaning which is automatically performed during printing.
Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL

WIPE: Wiping and flushing only


LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel
Cleaning period can be set up in PERIODIC CL. menu of the user menu.

SUB MENU
MIST FAN CHECK

MIST FAN CHECK


FRONT FAN

CHECK
DRAIN BOTTLE

Washes print heads. A to B shown on the lower


LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to wash
the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, HEAD WASH
is to be performed on the three groups
together. When it is necessary to perform it
individually, fill the same type of ink for
recovery with FILL INK menu immediately.

REMOVE CL-LIQUID
123456

SUB MENU
PERIODIC CL.

FILLING INK...

This menu is to check FANs. Select a FAN type with [up] and [down] keys.
Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu.

MIST FAN CHECK


REAR FAN

4-5

DATE
05/09/10

CLOCK
DATE

SUB MENU
CLOCK

DATE
05/09/10

[Year/Month/Day]

[Year/Month/Day]

Display

TIME
01:01:59

CLOCK

TIME

Edit

TIME
01:01:59
Display

TIME
01:01:59

Edit

TIME
01:01:59

It shows [B], when


battery is dead.

This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. Be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.

SUB MENU
DIP SW CHECK

DIP SW CHECK
0110 0000
bit # [1 2 3 4

SUB MENU
KEY CHECK

5 6 7 8]
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower
LCD when any key has not been pressed. It shows the key name when some key is pressed. And
it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it
is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the
[left] key needs to be the last button to be pressed in order to check all keys. As long as the [left]
key is pressed at the last, the order of pressing other keys can be random. When it is left without
pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the
names of the keys that never been pressed are displayed with a buzzer. This means that if a
buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned
off with the sub power key while performing this menu.

KEY CHECK
NONE

SUB MENU
LCD/LED/BUZ CHK

Abbreviated
Returns when completed

SUB MENU
POINTER CHECK

This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
[0] is OFF and [1] is ON.

NOW PROCESSING...

This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs
the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast,
LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters
available on LCD. Confirm that all functions operate properly, visually and by the sound.

POINTER CHECK
LED:*

NOW PROCESSING...

Check that the Laser Pointer can be operated properly by turning ON/OFF the Pointer
by pressing [ENTER] key.
Waiting for incoming data

SUB MENU
PORT CHECK

DETECTING...
00:
0B
Receiving data from network

NETWORK
B3:1073741624B
SUB MENU
MAINTE. MSG.
SERVICE MENU
MOTOR MENU

MOTOR MENU
AGING

MOTOR MENU
AXIS MOVE

MAINTE. MSG.
NONE 100 hours

This menu is to confirm the data input from network. The check sum and input data byte are
shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the
right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER]
key is pressed. The input data byte overflows at 4GB(4294967296B) and resets to 0.
* When transffering from VersaWorks, send the data from [Send Native File].

This menu is to set up the timing to show the message for maintenance. It displays the message
suggesting to perform maintenance when the total print time reaches the specified hours.
Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE

AGING
SCAN

SCAN
NOW AGING

AGING
FEED

FEED
NOW AGING

SCAN : Aging for Scan Motor. The Head Carriage runs maximum
printing width in Scan direction.
FEED : Aging for Feed Motor. The Table Unit moves maximum
range in Feed direction.
HEIGHT : Aging for Height Motor. The Table Unit moves maximum
range in Height direction.
To stop Aging, press the [ENTER] key. The Head Carriage returns
back to the capping position, and it returns to the former menu
after the heads are capped. Make sure not to perform Aging for
excessive time when the heads are filled with ink, in order to
prevent the heads from being damaged by dried ink.
When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.

AGING
HEIGHT

HEIGHT
NOW AGING

NOW PROCESSING...

AXIS MOVE
HEIGHT

AXIS MOVE
Z: 102.0mm

AXIS MOVE
FEED

AXIS MOVE
Y: 373.1mm

As entering the menu, Origin point Intialize for all Stepping Motor is performed.
When you select HEIGHT/FEED/, the position of the Axis is displayed.

Servo Motor : LOCKED

MOTOR MENU
SERVO LOCK

SERVO LOCK
F:
0

SERVO LOCK
S:
100

Servo Motor : FREE

SERVO LOCK
F:
240

SERVO LOCK
F:
0

20

4-6

This menu is to check whether Servo Motor can be locked properly.


While in this menu, Servo Motor is free. When the Carriages are
moved by hands, the displayed values change as the feedback is
performed normally. Servo Motor can be locked by pressing
[ENTER] key. When it is locked while the motor is in pause,
the normal power control is performed. As for [F(Feed direction)],
the value displayed on the left changes by Grid Encoder,
and the right changes by Motor Encoder.

SERVICE MENU
SYSTEM SWITCH

SYSTEM SWITCH
PAGE1

This menu is to change the functions of the machine. Normally, it is not necessary to change.
Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
Press [ENTER] to save the settings. There are 16 pages for every 8 bits System Switch.

PAGE1
00000000
bit #[ 8 7 6 5 4 3 2 1 ]

SYSTEM SWITCH
PAGE16

Bit

Contents

Settings

Default

PAGE1:Bit1

Cover Sensor

PAGE16
00000000

With [1], the error does not occur even if the


Front Cover is open.

PAGE1:Bit4

Reflection to the test pattern


of the Full Width

[1] enables the settings of [FULL WIDTH S]


for all test patterns.

bit #[ 8 7 6 5 4 3 2 1 ]

PAGE1:Bit7

Periodic flushing that


takes place every 8 hours

Enables with [0], Disables with [1].

PAGE2:Bit6

Standard Head Menu

With [1], [STANDARD HEAD] menu is added to


the Service Menu.

PAGE16:Bit1

UV lamp position

Revised10

0 : Current UV lamp position


1 : New UV lamp position

* All the default settigs that are not shown here is "0".
CAUTION : The machine may make unexpected move when the other system switches that are not shown here are changed.

SERVICE MENU
HISTORY MENU

HISTORY MENU
MOTOR GROUP

SHOT COUNT 1
26103 KShot

In History Menu, the parameters are separated in groups


by categories. The parameters can be displayed or cleared
by entering the menu of each groups.

SHOT COUNT 1
CLEAR

CATEGORIES : MOTOR GROUP / HEAD GROUP /


MAINTE GROUP / WIPE GROUP /
PRINT GROUP / CUTTING GROUP /
INK GROUP / UVLAMP GROUP /
ERROR GROUP / SYSTEM GROUP

SERVICE MENU
REPORT

REPORT
SERIAL

SERVICE MENU
UV LAMP MENU

UV LAMP MENU
SVC.MODE LAMP

SVC.MODE LAMP
ON
OFF

UV LAMP MENU
CONNECT CHECK

CONNECT CHECK
NOT CONNECTED

The menu shown on the upper LCD can be changed with [up] and
[down] keys. The corresponding parameter is shown on the lower
LCD. Refer to the HISTORY MENU List on the following pages.
Press [right] key to enter [CLEAR] menu, and parameter can be
cleard by pressing [ENTER] key.

Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)

This is to set ON/OFF of the UV Lamp during the printing when the machine is started in the
Service Mode. This setting is initialized when turning off the sub power SW. Default : ON

UV Lamp : Not connected


This is to check whether the UV Lamp is connected properly.

UV Lamp : connected

CONNECT CHECK
CONNECTED
UV Lamp : ON

UV LAMP MENU
LAMP ON CHECK

NOW PROCESSING...

LANP ON CHECK
LEFT : * :[ ]

NOW PROCESSING...

This menu is to check the power, lighting/error and connection of the UV Lamps.
* Perform with the covers closed except for the power check. Refer to [4-18 UV LAMP CHECK].
Select the right or left Lamp by moving the cursor with [up] and [down] keys. And check that the selected Lamp can be operated properly by turning ON/OFF the Lamp by pressing [ENTER] key.
Error displays : E
Check that the UV Lamps can be operated properly by opening and closing the cover while the UV Lamps are turned on.

UV LAMP MENU
LAMP ON AGING

NOW PROCESSING...

4-7

LANP ON AGING
NOW AGING

HISTORY MENU

MOTOR GROUP
Item
MOTOR FEED

Contents

Unit

Total time that the Feed Motor has been rotated

Reference

hour

MOTOR SCAN

Total time that the Scan Motor has been rotated

hour

MOTOR HEIGHT

Total time that the Scan Motor has been rotated

hour

Life: 1500 hours

MOTOR ROTATE

Total time that the Scan Motor has been rotated

hour

PUMP TIMES A

Total time that the Pump Motor A has been rotated

times

PUMP TIMES B

Total time that the Pump Motor B has been rotated

times

Life: 200,000 times

PUMP TIMES C

Total time that the Pump Motor C has been rotated

times

Life: 200,000 times

CLEAR ALL

Clear all the value in the Motor Group

Life: 200,000 times

HEAD GROUP
Item

Contents

Unit

Shot Cnt. 1

Number of shots fired from the nozzle (H1 left)

Shots/1000

Shot Cnt. 2

Number of shots fired from the nozzle (H1 right)

Shots/1000

Shot Cnt. 3

Number of shots fired from the nozzle (H2 left)

Shots/1000

Shot Cnt. 4

Number of shots fired from the nozzle (H2 right)

Shots/1000

Shot Cnt. 5

Number of shots fired from the nozzle (H3 left)

Shots/1000

Shot Cnt. 6

Number of shots fired from the nozzle (H3 right)

Shots/1000

WIPE H1

Number of times the Wiping has been performed (H1)

times

WIPE H2

Number of times the Wiping has been performed (H2)

times

WIPE H3

Number of times the Wiping has been performed (H3)

times

RUB H1

Number of times the Rubbing has been performed (H1)

times

RUB H2

Number of times the Rubbing has been performed (H2)

times

RUB H3

Number of times the Rubbing has been performed (H3)

times

AUTO CL.H1

Number of times the Automatic Cleaning has been performed (H1)

times

AUTO CL.H2

Number of times the Automatic Cleaning has been performed (H2)

Reference
Life: 6 billion Shots/nozzle
Ink from SLOT1
Life: 6 billion Shots/nozzle
Ink from SLOT1
Life: 6 billion Shots/nozzle
Ink from SLOT2
Life: 6 billion Shots/nozzle
Ink from SLOT2
Life: 6 billion Shots/nozzle
Ink from SLOT3
Life: 6 billion Shots/nozzle
Ink from SLOT3

times

AUTO CL.H3

Number of times the Automatic Cleaning has been performed (H3)

times

NORMAL CL. H1

Number of times the Normal Cleaning has been performed (H1)

times

NORMAL CL. H2

Number of times the Normal Cleaning has been performed (H2)

times

NORMAL CL. H3

Number of times the Normal Cleaning has been performed (H3)

times

MEDIUM CL. H1

Number of times the Medium Cleaning has been performed (H1)

times

MEDIUM CL. H2

Number of times the Medium Cleaning has been performed (H2)

times

MEDIUM CL. H3

Number of times the Medium Cleaning has been performed (H3)

times

POWERFUL CL.H1

Number of times the Powerful Cleaning has been performed (H1)

times

POWERFUL CL.H2

Number of times the Powerful Cleaning has been performed (H2)

times

POWERFUL CL.H3

Number of times the Powerful Cleaning has been performed (H3)

times

INK RENEW H1

Number of times the ink has been upgraded (H1)

times

CMYKGlW Mode and White Ink Mode only

INK RENEW H2

Number of times the ink has been upgraded (H2)

times

CMYKGlW Mode and White Ink Mode only

INK RENEW H3

Number of times the ink has been upgraded (H3)

times

CMYKGlW Mode and White Ink Mode only

CLEAR H3

Clear all the value of the H3

CLEAR H2

Clear all the value of the H2

CLEAR H1

Clear all the value of the H1

CLEAR ALL

Clear all the value of all the Head

MAINTENANCE GROUP
Item

Contents

Unit

Reference

MAINTE. COUNT

Number of times the Head Maintenance has been performed

times

TOTAL TIME

Lapsed time from the last Head Maintenance

hour

This value is cleared automatically after carrying out the Head


Maintenance.

PRINTING TIME

Printing time from the last Head Maintenance

hour

This value is cleared automatically after carrying out the Head


Maintenance.

CLEAR ALL

Clear all the value in the MAINTENANCE GROUP

WIPE GROUP
Item

Contents

WIPING COUNT

Number of times the Wiping has been performed

RUBBING COUNT
WIPE REPLACE
CLEAR ALL

Clear all the value in the WIPE GROUP

Unit

Reference

times

This value is cleared automatically after replacing.

Number of times the Rubbing has been performed

times

This value is cleared automatically after replacing.

Number of times the wiper has been replaced

times

PRINT GROUP
Item

Contents

Unit

PRINTING TIME

Total time of printing performed

hour

PRINT PAGES

Number of pages printed

pages

FLUSHING CNT

Number of times the flushing has been performed.

times

CLEAR ALL

Clear all the value in the PRINT GROUP

4-8

Reference
Test print time is excluded.
Number of times of flushing at the flushing position.
( The flushing at the cap is excluded.)

INK GROUP
Item

Contents

Unit

Reference

CARTRIDGE 1

Number of times the Ink Cartridge 1 has been changed

times

CARTRIDGE 2

Number of times the Ink Cartridge 2 has been changed

times

CARTRIDGE 3

Number of times the Ink Cartridge 3 has been changed

times

CARTRIDGE 4

Number of times the Ink Cartridge 4 has been changed

times

CARTRIDGE 5

Number of times the Ink Cartridge 5 has been changed

times

CARTRIDGE 6

Number of times the Ink Cartridge 6 has been changed

times

CHANGE INK

Number of times the Ink has been changed

times

INK DISCHARGE 1

Number of times the Ink has been circulated and discharged ( small amount of dischage )

times

CMYKGlW Mode and White Ink Mode only

INK DISCHARGE 2

Number of times the Ink has been circulated and discharged ( medium amount of dischage )

times

CMYKGlW Mode and White Ink Mode only

INK DISCHARGE 3

Number of times the Ink has been circulated and discharged ( large amount of dischage )

times

CMYKGlW Mode and White Ink Mode only

CLEAR ALL

Clear all the value in the INK GROUP

ERROR GROUP
Item
SERVICE CALL

Contents

Unit

Number of times the Service Call has occurred

Reference

times

S-CALL HISTORY

Number of the last 5 Service Calls

MOTOR ERROR F

Number of times the Feed Motor Error has occurred

No.

MOTOR ERROR S

Number of times the Scan Motor Error has occurred

times

LOW TEMP.ERR.

Number of times the Low Temperature Error has occurred

times

HIGH TEMP.ERR.

Number of times the High Temperature Error has occurred

times

EMERG. CAPPING

Number of times the Emergency Capping Error has occurred

times

Number of times of forcible capping to prevent head from


drying that works when cap is left open for 3 minutes or more
due to cover open or other reasons.

START UNCAPPED

Number of times the machine has started uncapped

times

When cap is left open, it detects the error when machine is


started.

CLEAR ALL

Clear all the value in the ERROR GROUP

times

UV LAMP GROUP
Item
UV LAMP ON TIME

Contents

Unit

Total time of Right UV Lamp is turned on

hour

UV LAMP ON COUNT

Number of times Left UV Lamp is turned on

times

CLEAR ALL

Clear all the value in the UV LAMP GROUP

hour

Reference
Life: 10,000 hours
Life: 10,000 hours

SYSTEM GROUP
Item

Contents

Unit

POWER ON COUNT

Number of times Subpower has been turned on

times

POWER ON TIME

Total time of Subpower is turned on

hour

SLEEP TIME

Total time of the machine in Sleep Mode

hour

SHEETCUT COUNT

Number of times the Sheet Cut has been performed

times

CLEAR ALL

Clear all the value in the SYSTEM GROUP

Reference
SLEEP time is excluded.

It counts Auto Sheet Cut performed by both command and


panel.

MIST FAN GROUP


Item

Contents

Unit

FRONT MIST FAN TIME

Total time of Front Mist Fan is turned on

hour

REAR MIST FAN TIME

Total time of Rear Mist Fan is turned on

hour

FILTER REPLACE COUNT

Number of times the Mist Fan Filter has been replaced

times

CLEAR ALL

Clear all the value in the MIST FAN GROUP

4-9

Reference

Other Factory Mode

SYSTEM PARAMETER INITIALIZATION

ENTER

INITIALIZE ALL
SYS.PARAMETER
[ ]

SELECT MODEL
LEC-330
[ ]

INITIALIZATION
COMPLETED

All parameters will be initialized. Turn on the Sub Power SW


while pressing the Up, Down and [ENTER] keys to start the
machine in SYSTEM PARAMETER INITIALIZE mode.
Press the [ENTER] key to initialize the SYSTEM
PARAMETER or press the [POWER] key to cancel when
the confirmation message is displayed. The machine turns
off automatically when the initialization is completed. All the
parameters are reset to the default.
It is necessary to setup the LIMIT POSITION after the
initialization. The error message [SERVICE CALL 0101] is
displayed and the machine will not start before the LIMIT
POSITION is set up.

DISPLAYED LANGUAGE
MENU

Roland DG Corp.
LEC-330

MENU LANGUAGE
ENGLISH
[ ]

LENGTH UNIT
mm > INCH
[ ]

TEMP. UNIT
C > F

4-10

Key Combinations
Function for Service

Combination Key Selection

Service Mode

Upgrade F/W

Comments

Press [MENU] and [


Menu.

] to enter Service

[UPDATE FIRMWARE?] will be displayed.


Press [ENTER] to upgrade F/W.

Use this when the main board is replaced.

Installing F/W
(At Main Board Change)
ENTER

System Parameter
Initialize

ENTER

All parameters will be initialized.


Press [ENTER] to start initializing.

Limit/Cut Down Position

Service Report

Function for Users

Combination Key Selection

Language

MENU

[SUM-ERROR] will be displayed.


Press [ENTER] to upgrade F/W.

Press [ ] while aligning Carriage to cap


Heads, and press [ENTER].
Set up Cut Down Pos., and press [ENTER].

Service Report(Adjustment value) will be


printed.

Comments

Press[

4-11

] and [

] to select language.

4-2 HOW TO UPGRADE/INSTALL FIRMWARE


It is necessary to prepare the followings to upgrade/install the firmware.
1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck.exe
4.Network cable (A cross cable is required when you connect LEF-12 to PC directly.)

HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)

Check the IP address of the machine.


Turn on the Main Power SW and Sub Power SW, then
press the [MENU] key.
Select [IP ADDRESS] under [NETWORK] menu in
[SYSTEM INFO.].

MENU

[ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NETWORK
[ ]

NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

Confirm that Main Power of the printer is turned "ON"


and Sub Power of the printer is turned "OFF".
Main Power SW

Sub Power SW

4-12

Start the Peck on PC.


When [Peck] screen is displayed, click [Select Port]
button.

Select [Type 4] from [Product].


Also, select [Via Network] from [Select port] and input
the printer IP address.
Click [OK].

Click [Firmware Upgrade] button.

[OPEN] screen is displayed.


Select the firmware file and click [Open].
It starts to send the firmware to LEF-12.

4-13

The machine goes into the Firmware Upgrade mode


automatically.
When upgrade is completed, the Sub Power SW turns
off automatically.

FIRMWARE

V2.0 NG

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

HOW TO INSTALL FIRMWARE (Referential Time : 5 min)


This is required when a new Main Board without the firmware is installed.

Turn on the Main Power SW while pressing the Left, Up


and Down keys.

+
UPDATE FIRMWARE?

Press the [ENTER] key for the machine to be ready to


receive the firmware.

UPDATE FIRMWARE?
[ ]

WAITING
000.000.000.000

4-14

Press the [MENU] key, and set [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.].
Press the Left and Right keys for cursor movement,
and the Up and Down keys for selecting value. After
setting an address, press the [ENTER] key to go next
,to address setting.
When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware when the [ENTER]
key is pressed.

WAITING
000.000.000.000
MENU

IP ADDRESS
192.168.000.003
[ ]

The setting made here is only temporary for


the firmware installation and it is not saved.

SUBNET MASK
255.255.255.003
[ ]

GATEWAY ADDR.
000.000.000.000
[ ]

WAITING
192.168.000.003

Start the Peck on PC.


When [Peck] screen is displayed, click [Select Port]
button.

Select [Type 4] from [Product].


Also, Select [Via Network] from [Select port] and input
printer IP address.
Click [OK] button.

4-15

Click [Firmware Upgrade] button.

[OPEN] screen is displayed.


Select the firmware file and click [Open].
It starts to send the firmware to LEC-300.

It starts loading the firmware.


The firmware installation is done when [COMPLETE]
message is displayed.
Turn off the Sub Power SW when it is completed.

FIRMWARE

DATA ERROR

ERASING

NG

DEVICE ERROR

WRITING

NG

DEVICE ERROR

VERIFYING

NG

DEVICE ERROR

COMPLETE

4-16

V2.0 NG

Turn on the Sub Power SW while pressing the Up,


Down, and the [ENTER] keys to enter [INITIALIZE ALL
SYS.PARAMETER] menu.
Press the [ENTER] key to start initialization. The Sub
Power turns off automatically when it is completed.

ENTER

INITIALIZE ALL
SYS.PARAMETER
[ ]

SELECT MODEL
LEF-12
[ ]

INITIALIZATION
COMPLETED

10 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Enter the [NETWORK] menu and input [IP ADDRESS],

11 [SUBNET MASK] and [GATEWAY ADDR.].

Turn off the Sub Power SW when the network setting


is completed.

MENU
SERVICE MENU
[ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NEETWORK
[ ]
[ ]

NETWORK
IP ADDRESS

IP ADDRESS
192.168.000.003

[ ]

SUBNET MASK
255.255.255.003

[ ]

GATEWAY ADDR.
000.000.000.000

[ ]

[ ]

NETWORK
SUBNET MASK

[ ]

[ ]

NETWORK
GATEWAY ADDR.

4-17

[ ]

12 Start the Peck on PC.

When [Peck] screen is displayed, click [Put Parameters] button.

13 [OPEN] screen is displayed.

Select the System Parameter file that was saved before the main board replacement.
Click [Open]. It starts to send the System Parameter to
LEF-12.

14 Click [Get Report] button to import the System Report


file.
Confirm that the System Parameter is reloaded properly.
The addresses set at the step 11 are replaced with the addresses saved in the
System Parameter when [Put Parameter] is
executed.

4-18

4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER


( Referential Time : 5min.)

Turn on the Main Power SW and Sub Power SW.


Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the User's Menu and set the IP address.

MENU

[ ]

MENU
SYSTEM INFO.
[ ][ ]

SYSTEM INFO.
NETWORK

Cancel the RIP if the RIP is running.

[ ]

NETWORK
IP ADDRESS
[ ]

IP ADDRESS
192.168.000.003

Open a browser on the PC and enter the IP address


which was set at [1].
Current firmware version appears.

The Internet Explorer is recommended.

Click [Update].

Specify the target file for upgrade and click [Update].

4-19

The progress is shown in percentage while upgrading.

Do not turn off the power or press any keys


during the upgrade.

When upgrading is completed, the version of upgraded


firmware appears.
Turn off the Sub Power SW and Main Power SW once.

4-20

4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)


[About HEAD ALIGNMENT]
HEAD ALIGNMENT is necessary to obtain the good printing quality.
Be sure to operate the HEAD ALIGNMENT when the Head is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could
occur.
Please DO NOT use Take-Up devise for this alignment.
The media tension changes during test printing and the result of alignment is not reliable.
Necessary special tools :
- ST-056 TORQUE DRIVER NS
- 1000005463 TOOL,BIT PHILLIPS NO.1 L150MM ST-107
- Clear Film for Test Print

Finish the Head Alignment within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this alignment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Open the Front Cover and unlock the Head Carriage


and move it slowly leftwards.

4-21

Remove the 4 screws shown in the figure to remove


the Carriage Cover.
Carriage Cover

Remove the Damper Plate.

Move the Head Carriage slowly to the Panel Cover


side.

Damper Plate

Do not lock the Head Carriage.

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
Setup the Clear film on the machine.

Set the Table Height by auto-detection.

MENU

MENU
SERVICE MENU

4-22

Select the [BIAS/VERTICAL] > [TEST PRINT] menu


under the [HEAD ADJUST] menu and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BIAS/VERTICAL
[ ]

BIAS/VERTICAL
TEST PRINT
[ ]

The test pattern shown in the figure will be printed.

K W K M K W K M

Remove the Panel Cover.


Remove the plate shown in the figure to replace [Head 3]

Screw

Screw
Plate

Panel Cover

[BIAS ADJUSTMENT]
Loosen the 3 screws that secure the Head in order as
shown in the figure.

2
1

Loosen the screws that secure the Head approximately 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.
3

4-23

10 Insert the 1.5 mm Hexagonal Wrench through the hole

of the Head Carriage, then, turn the adjustment screw


to make the lines of each color in the test pattern
straight.
*Reference*
Position of the printing moves 1 line by turning
the screw approximately 3/4 turn.
Adjustment Screw

- When the upper lines are shifting towards the left of


the lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.

11

Fasten the screws that secure the Head in the reverse


order of loosening, using the TORQUE DRIVER (ST056).

2
3

Torque for fastening is 2kgf cm (20cNm).


Make sure not to fasten the screws firmly.

1
[VERTICAL ADJUSTMENT]
12 Loosen the 3 screws that secure the Head in the order
as shown in the figure.

2
1

Loosen the screws that secure the Head approximately 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.
3

4-24

13 Turn the Adjustment Screw to make the lines of each


color in the test pattern straight.

Position of the printing moves 1/2 line by


turning the screw 30 degrees.

Adjustment Screw

- When the lines other than K are above the K lines,


turn the Adjustment Screw CW.
- When the lines other than K are below the K lines,
turn the Adjustment Screw CCW.

Adjust the Head positions referring to the leftend K head as the base position. The position of K head on the left end does not need
to be adjusted.

14 Fasten the screws fixing the Head in the reverse order


of loosening, using the TORQUE DRIVER (ST-056).

2
3

Torque for fastening is 2kgf cm (20cNm).


Make sure not to fasten the screws firmly.

4-25

15 Position the Panel Cover temporarily to prevent the ink


from hardening.

Do not need to clamp the screws.

Panel Cover

Print the test pattern again.

16 If the result is not satisfactory, repeat

SERVICE MENU
PRINT MENU

6 to 15 .

[ ][ ]

If the VERTICAL test print result is satisfactory, select


[HEAD ADJUST] > [BIAS/VERTICAL] > [TEST PRINT],
and print the test pattern again.
If the BIAS/VERTICAL test print result is not satisfactory, repeat BIAS/VERTICAL ADJUSTMENT.

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
BIAS/VERTICAL
[ ]

The shifting of lines should be less than 1/2


dot.

BIAS/VERTICAL
TEST PRINT
[ ]

[ HORIZONTAL ADJUSTMENT ]
Select the [HORIZONTAL] > [TEST PRINT] in the
17 [HEAD ADJUST] menu and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
HORIZONTAL
[ ]

HORIZONTAL
TEST PRINT
[ ]

18

Following test pattern will be printed. Find the position where the line of each color matches the K line and
check the number. If it is difficult to select just one between two numbers, 1/2 is also available when setting
up the value. The number with
is the current setting.

H3
H1

Head Position :
Low

DT3.Low -20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

-6

-5

-4

-3

-2

-1

+1 +2 +3 +4 +5

+6

+20

H3
H1
DT1.Low -20

4-26

19

Select [DT1, Low], [DT3, Low], [DT1, High] and [DT3,


High] in the [HEAD ADJUST] menu and enter the parameters checked at 24 with the Up and Down keys.
Press the [ENTER] key to save the settings.

Parameters can be entered


with an increment of 1/2.

HORIZONTAL
TEST PRINT
HORIZONTAL
DT1, Low

H1
2

H2
1

H3
3

HORIZONTAL
DT3, Low

H1
2

H2
1

H3
3

20 Move the Head Carriage by hand slowly leftwards.

21 Attach the Damper Plate.

Damper Plate

Make sure not to press it down to the Dampers. Dampers could break.
* Attach the screws at the bottom of the slotted screw hole.

22

Temporarily thread the 4 screws shown in the figure to


hold the Carriage Cover. And fasten them without distorting the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover


when tightening the 2 front screws.
If the Carriage is distorted, then the Head position may shift.
Screw

4-27

4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Leftmost Position of the Head Carriage movement to the Limit Sensor after completing the adjustment.
When the Limit Position is not set correctly, it may cause some problems such as a head capping error.

Always use the UV protection sheet during this setting, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Remove the Panel Cover.

Panel Cover

Turn on the Sub Power SW while pressing [LEFT],


[UP] and [RIGHT] keys for LIMIT INITIALIZE mode.
+ SUB POWER ON

LIMIT INITIALIZE
MENU

MOVE TO CAP POS

4-28

Move the Head Carriage to lock it by hand to the lock


position.

<LIMIT POSITION INITIALIZE>


Confirm that the head is certainly capped, and press
[ENTER] key to start limit position initialize.
After the completion of the initialize, the message is
displayed as shown in the figure.

SETTING UP
THE LIMIT
[ ]

DETECTING..

REVISED 8

SETTING UP
MAX.SCAN WIDTH

<CUTTER DOWN POSITION INITIALIZE>


Move the Head Carriage by hand slowly to the leftmost
position of the Head Carriage movement.

Perform the Cut Down Position Initialize by pressing


[ENTER] key.
After the completion of the initialize, the message is
displayed as shown in the figure.

REVISED 8

SETTING UP
MAX.SCAN WIDTH
[ ]

DETECTING..

Perform the following adjustment.


[4-7 FLUSHING POSITION ADJUSTMENT]
INITIALIZATION
COMPLETED

4-29

4-6 LINEAR ENCODER SETUP (Referential Time : 10min.)


LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper,
and also to confirm that it properly reads and corrects the width of the scale, which is stretched or compressed due to the operation environment, by the software coordinates. This operation is required when
Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted.

Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Make sure to unload the media when it is set on the


machine.

Select the [LINEAR ENCODER] menu in the SERVICE


MENU and press the [ENTER] key.

SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
LINEAR ENCODER
[ ]

NOW PROCESSING
POS: 1361.00mm

4-30

One of the messages appears at the completion of the


set up. In case of "SETUP FAILED", check the followings.
1. Dirt/Scratch on the Encoder Scale.
2. Dirt/Scratch on the Encoder Module.
3. Encoder Scale is not between the Encoder Module.
4. Backlash of the Carriage Motor Gear and the Drive Gear.
5. Fixation between the Carriage and the Carriage Belt.
6. Bad connection of the cables.

In case of "HEADBOARD FAILED", the Head Board is


possibly defective.

4-31

LINEAR ENCODER
SETUP COMPLETED
LINEAR ENCODER
SETUP FAILED
LINEAR ENCODER
HEADBOARD FAILED

4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.)


This is to adjust the flushing position. This adjustment is NOT required when a Cap Top and a head
are removed or replaced. This adjustment is required after performing the Limit Position & Cut Down
Position Initialize. Without this adjustment, the Flushing may not be performed properly.

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Remove the Panel Cover.


Screw

Panel Cover

Make sure to unload the media when it is set on the


machine.
Then, turn on the Sub Power SW while pressing the
Left, Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

4-32

Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.]


menu in the SERVICE MENU.
SERVICE MENU
I/S MENU
[ ][ ]

I/S MENU
CAP ADJUST
[ ]

CAP ADJUST
ADJUST POS.

Move the Cap Tops and heads to the position where


the Cap Case Guide makes contact with the Carriage
Cap Guide by pressing the Right and Left keys. Then,
press [ENTER] key to update the flushing position.
When you press [MENU] key, the flushing position is
not updated and exiting the menu.

Guide

4-33

4-8 BELT TENSION ADJUSTMENT

(Referential Time : 20min.)

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes, perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Necessary special tools : ST-001 TENSION GAUGE 2000GF/2000CN

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

4-34

Remove the screws in the following steps to remove


the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that secure the Top Cover.

Measure the tension of the belt at the position [A]


shown in the figure using TENSION GAUGE(ST-001).
Press the upper belt downward with the gauge to make
slight contact with the Rail Guide. The tension is proper
when the measured value is 0.98kgf to 1.18kgf.
When the tension is not proper, move on to the next
step and adjust the belt tension.

Remove the 7 screws shown in the figure that secure the Top cover.
<Top View>

<Front side>

It is recommended to put the SOLENOID


CUSHION(P/N 22265241) on the top of the ST001 for easy measuring.

Upper Belt
Hold down the belt
with Tension Gauge
Rail Guide

Loosen the 2 fixing screws which is located on the left


end of the belt halfway round.

<Top View>

Left end of the belt

Be careful with the sharp edges around


the belt when loosening the screws. It may
cause injury.

Fixing Screw

4-35

Insert a wrench through the holes on the side frame


prepared for the adjustment, and loosen the two
screws to make a gap of 3mm between the tip of the
screw and Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)

Screw

3mm

Idle Pulley Holder

Turn the adjustment screw shown in the figure to adjust the value of the tension gauge to be around 1.05kgf
with the procedure of 5 .

Adjustment Screw

Turn the screw CW: Tension is increased


Turn the screw CCW: Tension is decreased

Fasten the 2 fixing screws shown in the figure, and


again confirm that the tension is within the proper value.

Fixing Screw

Fasten the 2 screws shown in the figure to slightly contact with Idle Pulley Holder.
Make sure not to fasten the screws too tight.
It may move the adjusted Idle Pulley Holder
accidentally.

Move on to [4-9 BELT POSITION ADJUSTMENT].

4-36

Screw

4-9 BELT POSITION ADJUSTMENT

(Referential Time : 30min.)

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges
excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension
Adjustment.
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes,
perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

4-37

Remove the screws in the following steps to remove


the Front Cover and Top Cover together.

Tape the bush in place as it will be


reused.

Bush

Remove the screws that secure the Front Cover Damper.

Remove the 2 screws shown in the figure that secure the Top Cover.

Confirm that the Belt Tension Adjustment is completed


and turn on the main power SW.

Make sure to unload the media when it is set on the


machine.
Then, turn on the Sub Power SW while pressing the
Left, Down and Right keys to enter the Service Mode.

Remove the 7 screws shown in the figure that secure the Top cover.

MENU

MENU
SERVICE MENU

Carry out the AGING test for the belt.


Select [MOTOR MENU] > [AGING] > [SCAN], and
press the [ENTER] key.

SERVICE MENU
MOTOR MENU
[ ]

MOTOR MENU
AGING
[ ]

AGING
SCAN
[ ]

4-38

Confirm the position of the belt.


The position is proper when the belt is not touching the
flanges excessively. When the position is proper, close
this BELT POSITION ADJUSTMENT. When it is not
proper, make adjustment as follows.

Belt partly touching the flange is acceptable.


[Right end of the belt]

[ Left end of the belt ]

Drive Pulley

Idle Pulley
Belt

Belt

<Top view>

Flange

Flange

Press the [ENTER] key to cancel AGING.

SCAN
NOW AGING
[ ]

Loosen the 2 fixing screws located at the left end of the


belt, eighth to quarter round.
When the screw is loosen more than necessary, it gives difficulty in adjusting the belt.
Also, you need to be cautious with the sharp
edges around it when turning the screws. It
may cause injury.

Insert a wrench through the holes on the side frame


prepared for the adjustment, and loosen the two
screws to make a gap of 3mm between the tip of the
screw and Idle Pulley Holder.

Fixing Screw

Screw

3mm

The gap between the screws and Idle Pulley can be seen from both front side and
rear side of the machine.

Idle Pulley Holder

10 Press the [ENTER] key to restart AGING.


AGING
SCAN
[ ]

4-39

11 Insert a wrench through the holes on the side frame


and adjust the belt position turning screw 1 and 2 as
follows.

Screw1

Screw1

12

Belt leans to the front side of the machine


-Turn the screw 1 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between screw
2 and Idle Pulley Holder when turning screw 1.

Screw1

Touching the flange


on the FRONT side of machine

13

Belt leans to the rear side of the machine


-Turn the screw 2 carefully in CW to press it to the
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
1 and Idle Pulley Holder when turning screw 2.

Screw2

Touching the flange


on the REAR side of machine

14 Fasten one of the screws that has no contact with the


Idle Pulley Holder to slightly touch the Idle Pulley Holder.

Make sure not to fasten the screws too tight.


It may move the Idle Pulley Holder accidentally.

4-40

Screw
(The one with no contact with Idle Pulley Holder.)

15 Fasten the 2 fixing screws shown in the figure.

Be cautious with the moving Carriages and


Cableveyor during this procedure, and also
with the sharp edges of the mechanical
parts around it.
Fixing Screw

16 Confirm that the belt is not touching the pulley flanges

Flange

excessively while the carriages are in the printing area.


When the belt is in improper position, adjust it again.
When it is proper, press the [ENTER] key to cancel
AGING.
Flange

SCAN
NOW AGING
[ ]

Attach the Front Cover together with the Top Cover in

17 the following steps.

Revised 3

Attach the 7 screws shown in the figure.


Place the Front Cover and the Top Cover.

Do not forget to attach the Bush.

Bush

Attach the 2 screws to attach the Top Cover.

4-41

Be sure that the Gap between the Front Cover and the flame is parallel.

Be sure that the Front Cover does not lie upon the upper surface of the Front Cover Cusions.
<NG>

<OK>

Front Cover Cusion

18

Front Cover Cusion

Revised 1
Confirm the position of the Front Cover Sensor.
Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3
Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the Under Cover
and top edge of the Front Cover Cushions.
If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, perform [4-18
Front Cover Sensor Adjustment].
<OK>

<NG>
Under Cover

Front Cover Cushion

4-42

4-10 UV LAMP CHECK (Referential Time : 5min.)


This is required when UV Lamp unit is installed.
This is to check whether UV Lamp Unit operates properly.

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes,
perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

Turn on the sub power while pressing the Left, Right


and Down keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Select [SERVICE MENU] > [UV LAMP MENU] > [CONNECT CHECK] and press the [ENTER] key.
Check that the screen shown in the figure appears.

SERVICE MENU
UV LAMP MENU
[ ][ ]

UV LAMP MENU
CONNECT CHECK
[ ]

CONNECT CHECK
CONNECTED

Check that the UV Lamps are connected properly if the


screen shown in the figure appears.

CONNECT CHECK
NOT CONNECTED

Connector

4-43

Go back to [UV LAMP MENU] and select [LAMP ON


CHECK], and press the Right key to enter the menu.

UV LAMP MENU
LAMP ON CHECK
[ ]

The Head Carriage moves to a location permitting UV


Lamp replacement, and then the screen shown in the
figure appears.

NOW PROCESSING...

LAMP ON CHECK
LEFT :
: [ ]

Check that the UV Lamp can be operated properly by


turning ON/OFF the UV Lamp by pressing the [ENTER]
key while the cover is closed.

LAMP ON CHECK
LEFT :
: [ ]
ENTER

< When the Lamp turns on >


LAMP ON CHECK
LEFT : *
: [ ]

Press the [ENTER] key to turn on the UV Lamp while


the cover is closed.
Check that the UV Lamps are turned ON/OFF when
opening and closing the cover.

< When the right Lamp


turns on >
LAMP ON CHECK
LEFT :
* :[ ]
< When the cover is closed >
UV Lamp / ON

< When the cover is opened >


UV Lamp / OFF

4-44

4-11 LASER POINTER POSITION ADJUSTMENT (Referential Time : 5min.)


LASER POINTER POSITION ADJUSTMENT is to adjust the position of the head and the laser pointer.
This adjustment is required when the laser pointer is removed or replaced.
Necessary special tools :
- Clear Film for Test Print

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes,
perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
Setup the Clear film on the machine.

Set the Table Height by auto-detection.

MENU

MENU
SERVICE MENU

Select [SERVICE MENU] > [PRINT MENU] > [MARKER


POS ADJ.] menu in the SERVICE MENU and press
the [ENTER] key.
Test Pattern will be printed.

SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
MARKER POS ADJ.
[ ]

PERFORMING
TEST PRINT

4-45

After the Test Print, the Head Carriage moves to above


the Test Pattern automatically.

S : * ** *
F : * ** *

>
>

When the Laser Pointer Position is not


adjusted, the value of the LCD will be displayed as [****].

Move the Head Carriage to the position where the Laser Pointer points the centermost square of the Test
Pattern by pressing the Up, Down, Right and Left keys.
Then, press [ENTER] key to update the Laser Pointer
Position.
When you press [MENU] key, the Laser Pointer
Position is not updated and exiting the menu.

Move on to [4-12 PRINT AREA ADJUSTMENT].

4-46

S : * ** *
F : * ** *

> + 0.3mm
> - 0.1mm
[ ]

4-12 PRINT AREA ADJUSTMENT (Referential Time : 10min.)


LASER POINTER POSITION ADJUSTMENT is to adjust the Print Area (=Engraved Line of the Table
Plate) and the laser pointer.
This adjustment is required when the Laser Pointer or Table Plate is removed or replaced.
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes,
perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Select [SERVICE MENU] > [PRINT MENU] > [PRINT


AREA ADJ.] menu in the SERVICE MENU and press
the [ENTER] key.
The Head Carriage moves to above the Table automatically.

SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
PRINT AREA ADJ.
[ ]

4-47

Move the Head Carriage to the position where the Laser Pointer points lower right of the engraved line (=Print
Area) by pressing the Up, Down, Right and Left keys.
Then, press [ENTER] key to update the lower right position of the Print Area.

S : * ** *
F : * ** *

> + 0.3mm
> - 0.1mm

Print Area

When you press [MENU] key, the lower right position


of the Print Area is not updated and exiting the menu.

Loosen the 3 screws that secure the Table Plate.


Do not loosen the screw that secure the lower right
screw hole of the Table Plate.

Screw

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] and set the Height to 100.8mm, then

SERVICE MENU
MOTOR MENU
[ ][ ]

unlock the Head Carriage and move it leftwards by hand.

MOTOR MENU
AXIS MOVE

Do not press [ENTER] key.

[ ]

AXIS MOVE
HEIGHT
[ ]

AXIS MOVE
Z:100.8mm

Move the table by pressing Up, Down keys for FEED AXIS,
and move the Head Carriage by hand for SCAN AXIS so that
the Laser Pointer points lower right position of the Print

Area.

4-48

While move the Head Carriage slowly by hand leftwards,


adjust the Table Plate position so that the Laser Pointer
points in keeping with engraved line when the Head Carriage
moves in scan direction.

Fasten the screws in the order as shown in the figure.

4-49

4-13 TABLE HEIGHT ADJUSTMENT (Referential Time : 20min.)


TABLE HEIGHT ADJUSTMENT is to adjust the Table Height parallel to LM Guide.
This adjustment is required when the Table Unit is replaced.
This adjustment is NOT required when you remove the Table Unit and replace the same one.
After this adjustment, following adjustments are required.
- HEAD HEIGHT ADJUSTMENT
- UV LAMP POSITION ADJUSTMENT
- HEAD GAP SENSOR ADJUSTMENT
- PRINT AREA ADJUSTMENT
Necessary special tools :
- 3000000188 SPACER,SHIM RING RF004010010
- 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
This adjustment need the parallelepiped block.

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes,
perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Open the Front Cover and remove the Head Gap Sensor Plate.
Head Gap Sensor Plate

4-50

Tape the Sensor plate shown in the figure in the place


so that desauthorize the Head Gap Sensor.

Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Measure the distance between LM Guide and tabletop


at the four corners of the Print Area.
Firstly, measure it at lower right hand corner of the
Print Area as shown in the figure refer to the followings.

Print Area

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] menu. Move the Table Unit by
pressing the Up and Down keys so that the front line
of the Engraved Line of the Table Plate (=Print Area) is
located under the LM Guide .
Set the block on the lower right hand coner of the
Engraved Line, and move up the Table by pressing the
Z height keys.

<Top View>

Move up the Table until the block touch the LM Guide,


then remove the block.
Move the Table up 0.1mm and insert the block on the
same place again.
Repeat this step until the space between LM Guide
and tabletop is not enough to insert the block.

LM Guide

Table Plate

Block

4-51

Measure the distance at the other 3 corners in the


same way as step 3 .

Open the Front Cover and remove the 4 screws to remove


the Table Plate.

[3000000188 SPACER,SHIM RING RF004010010]


is slipped between Table Plate and surface of the
Table Unit.
Remove it with tweezers .
The RING SHIM will be reused at the step 7 .
Table Plate

Confirm that how many RING SHIM is necessary at the


corners refer to the value measured at the step 3 4 .
The position which shows the lowest value (It means the
position is highest.) is the reference position.
For instance, if the values are as shown in the figure,
substract the each value of the 3 corners from the value of
the lower right hand corner.
Then calculate the required numbers of the RING SHIM to fill
the gap of the corners.

98.2-98.4=-0.2 (2 pc)
Z=98.4mm

98.2-98.5=-0.3 (3 pcs)
Z=98.5mm

98.2-98.3=-0.1 (1 pcs)
Z=98.3mm

Z=98.2mm

Install the [31199905AS SCRW SET,SET CONE M3*16 NI


20 PCS] to the screw hole of the Table Unit and put the RING
SHIM into the setscrew.

Setscrew
SHIM
Table

4-52

Position the Table Plate by inserting to the setscrew.


Table

Thread the screw that secure the Table Plate where setscrew

10 is not installed.

Remove the setscrew and thread the Table Plate with all the
screws temporarily.

Screw

Setscrew

11

Fasten the screws in the order as shown in the figure.

2
4

12 Perform the following check.


1. [4-14 HEAD HEIGHT ADJUSTMENT]
2. [4-15 UV LAMP HEIGHT ADJUSTMENT]
3. [4-16 HEAD GAP SENSOR POSITION ADJUSTMENT]
4. [4-12 PRINT AREA ADJUSTMENT]
5. [4-4 HEAD ALIGNMENT (HORIZONTAL only)]

4-53

3
1

When finishing the all adjustments, confirm the Test Pattern by referring to the following procedure.
Necessary special tools :
- Clear Film for Test Print

Turn on the Sub Power SW while pressing the Left,


Right and Down keys to enter the Service Mode.
Setup the Clear film on the machine.

Set the Table Height by auto-detection.

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [TEST PATTERN] > [SLOPE


CHECK] and press the [ENTER] key.
Test Pattern will be printed.

SERVICE MENU
TETS PATTERN
[ ] [ ]

TEST PATTERN
SLOPE CHECK
[ ]

PERFORMING
TEST PRINT

Confirm that the interval of the 2 lines are same in the Test
Pattern.

<OK>

When the interval is different, adjust it again.

The interval of 2 lines are same.


<NG>

The interval of the 2 lines are different.

2 lines are overlapped.

4-54

4-14 HEAD HEIGHT ADJUSTMENT

(Referential Time : 20min.)

Revised

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges
excessively. The belt position needs to be confirmed and adjusted if necessary after the Belt Tension
Adjustment.
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes,
perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this replacement, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
Power SW.
FUNCTION

MENU

FUNCTION
CLEANING

MENU
SUB MENU

CLEANING
NORMAL

MAINTENANCE
CLEANING

NORMAL
AB

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

4-55

Open the Front Cover.


Unlock the Head Carriage and move it slowly leftwards.

Open the saddle and the filter, then disconnect the UV


Lamp cable as shown in the figure.

Saddle
Filter

Connector

Open the saddle and disconnect the Mist Fan Cable as


shown in the figure.

CN314
Saddle

Carriage Board

Remove the screws to remove the UV Lamp together


with the plate from the Head Carriage.

UV Lamp Stay

Screw

4-56

Remove the 4 screws as shown in the figure to remove


the Carriage Cover.
Carriage Cover

Loosen 6 screws which secure the Head Carriage.


Push it upward and fasten the screws again.

Left Frame

Base Carriage

Right Frame

Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

4-57

10

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] to set the Height to 103.0mm and
move the Table to the position which Head Carriage is
placed inside of the print area by pressing the Up and
Down Key.

Print Area

Be sure that the Tablce Unit is in a position


anterior to Head Gap Sensor Plate.
When the Table Unit hits the Plate, the Table Unit
stops rising at 102mm, not rising to 103mm.

Table Unit

11 Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

6 screws fixing the Head Carriage again and


12 Loosen
push the Head Carrriage downward as shown in the
figure so that the head is placed on the table.

Be sure that the Head Carriage is inside of


the Print Area.

Right Frame
Left Frame

Base Carriage

Head

Table

4-58

13

Fix the 4 screws as shown in the figure while holding the


adjusted position.

Right Frame

Left Frame

Fix the 2 screws as shown in the figure while holding the

14 adjusted position.

Base Carriage

15 Fix the Carriage Cover with the 4 screws shown in the

figure temporarily. And tighten them without distorting


the Cover.

Carriage Cover

Be careful not to distort the Carriage Cover


when tightening the 2 front screws.
If the Carriage is distorted, then the Head position may shift.
Screw

16

Fix the UV Lamp Stay to the Head Carriage with 2


screws as shown in the figure.

UV Lamp Stay

Screw

4-59

17 Connect the Mist Fan

Cable shown in the figure and


bundle UV Lamp Cable, Mist Fan Cable, and Ink Tubes
with the saddle.

CN314
Saddle

Carriage Board

18

Connect the UV Lamp Cable and bundle the Mist Fan


Cable and UV Lamp Cable with the saddle as shown in
the figure.

Saddle

Connector

19

Bundle the UV Lamp Cable and Mist Fan Cable with


the Filter.
Filter

20

Perform the following check.


1. [4-15 UV LAMP HEIGHT ADJUSTMENT]
2. [4-4 HEAD ALIGNMENT (HORIZONTAL ONLY)]

4-60

4-15 UV LAMP HEIGHT ADJUSTMENT (Referential Time : 20min.)

Revised 1

UV LAMP HEIGHT ADJUSTMENT is to adjust the height of the UV Lamp.


This adjustment is required when Table Height Adjustment or Head Height Adjustment is performed.

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes,
perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn off the Sub Power SW, and then turn off the Main
Power SW.

Main Power SW

Sub Power SW

Unlock the Head Carriage and move it slowly leftwards.

4-61

Check the lower edge height of UV-Lamp and left plate of


the stay.
When the lower edge of UV-Lamp is same or lower
than the left plate, go to the 18 .
When it is not, go to the 4 to adjust the height.
NG

Left Plate
UV Lamp

OK

Remove the Filter shown in the figure.

Filter

Open the saddle and disconnect the UV Lamp cable as


shown in the figure.

Saddle

Conenctor

Open the saddle and disconnect the Mist Fan Cable


as shown in the figure.

CN314
Saddle

Carriage Board

4-62

Remove the screws to remove the UV Lamp together


with the UV Lamp Stay from the Head Carriage.

UV Lamp Stay

Remove the screw to remove the Mist Catcher.

Mist Catcher

Screw

Remove the 4 screws shown in the figure to remove


the right plate of the UV Lamp Stay from the left plate.
Right Plate

Screw
Screw

10 Loosen the 2 screws which attach the Lamp Adapter.

Screw

Left Plate

4-63

11 Set the UV Lamp with Lamp Adapter and left plate on


the Table, fasten the 2 screws while pushing the UV
Lamp and the left plate downward so that the lower
edge of them are same in height.

Set the UV Lamp inside of the Print Area.

12 Attach the right plate of the UV Lamp Stay to the left


plate.

Right Plate

Screw
Screw

13 Attach the Mist Catcher with the screw as shown in the


figure.

Mist Catcher

14 Attach the UV Lamp Stay to the Head Carriage with 2

Screw

UV Lamp Stay

screws temporarily.

Screw

4-64

15

Connect the Mist Fan Cable shown in the figure and


bundle UV Lamp Cable, Mist Fan Cable, and Ink
Tubes with the saddle.

CN314
Saddle

Carriage Board

16 Connect the UV Lamp Cable and bundle the Mist Fan


Cable and UV Lamp Cable with the saddle as shown in
the figure.

Saddle

Connector

17 Bundle

the UV Lamp Cable and Mist Fan Cable with


the Filter.
Filter

18 Loosen the screws shown in the figure and fix the UV


Lamp Stay while pushing it upwards.

UV Lamp Stay

4-65

19 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

20 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] to set the Height to 103.0mm and
move the Table to the position which UV Lamp Stay is
placed inside of the print area by pressing the Up and
Down Key.
Be sure that the Tablce Unit is in a position
anterior to Head Gap Sensor Plate.
When the Table Unit hits the Plate, the Table Unit
stops rising at 102mm, not rising to 103mm.
Move the Head Carriage to the right so that the
head surface doesn't hit the Table Plate.

21 Loosen the 2 screws and tighten them while pushing the UV


Lamp Stay downward so that the UV Lamp is placed on the
table as shown in the figure.

Be sure that the UV Lamp Stay is inside of


the Print Area.

22

Move the Head Carriage by hand slowly leftwards.

4-66

Print Area

Table Unit

4-16 HEAD GAP SENSOR POSITION ADJUSTMENT (Referential Time : 5min.)


HEAD GAP SENSOR POSITION ADJUSTMENT is to adjust the height of the Head Gap Sensor Plate
and position of the Head Gap Sensor.
This adjustment is required when the Head Gap Sensor is replaced ,or Table Height Adjustment or
Head Height Adjustment is performed.
Necessary special tools :
- 1000008256 STOPPER,CARRIAGE LEF-12

Finish the replacement within 20 minutes to prevent


the ink from hardening. When 20 minutes passes,
perform the Medium Cleaning.

FUNCTION
CLEANING

FUNCTION

CLEANING
MEDIUM

MEDIUM
AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

4-67

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [FEED] and set the Feed to 2.8mm to move the
table to the backward.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:2.8mm
[ ]

Open the Front Cover and remove the 2 screws as


shown in the figure to remove the Head Gap Sensor
Cover.

Head Gap Sensor Cover

Loosen the 2 screws fixing the Head Gap Sensor as


shown in the figure.

Head Gap Sensor

Perform [SERVICE MENU] > [SENSOR CHECK] and confirm


the status of sensor [A].
SERVICE MENU
SENSOR CHECK
[ ][ ]

HCPwFLRAT

4-68

***

Turn the adjustment screw CW until the status of sensor [A]


is OFF. When the sensor is OFF, [ * ] mark is not displayed.
The Head Gap Sensor moves frontward.

Turn the adjustment screw CCW 45 degrees repeatedly until


the status of sensor [A] is ON.
The Head Gap Sensor moves backward.

Turn the adjustment screw CCW 2 times and a half more.


Confirm that the plate of the Head Gap Sensor is center of
the Head Gap Sensor.

Fix the Head Gap Sensor with 2 screws as shown in the figure.

HCPwFLRAT

***

HCPwFLRAT

Plate

*** *

Sensor

Head Gap Sensor

4-69

Fix the Carriage Stopper with 4 screws as shown in the

10 figure.

Carriage Stopper

11 Loosen 2 screws which secure the Head Gap Sensor


Plate.
Push it upward and fasten the screws.

Head Gap Sensor Plate

12 Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [HEIGHT] and set the Height to 102.1mm and
move the Table to the center of the machine by pressing

the Up and Down Key.

Table Unit

Loosen the 2 screws and tighten them while pushing the

13 Head Gap Sensor Plate downward so that the Head Gap


Sensor Plate is placed on the table as shown in the figure.

4-70

14

Remove the Carriage Stopper.


Carriage Stopper

[SERVICE MENU] > [MOTOR MENU] > [AXIS


15 Perform
MOVE] > [HEIGHT] and confirm the value which the Head
Gap Sensor turns ON.
When the value of Table Height is 102.4mm or 102.5mm,
move on to the step 17 .

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
HEIGHT
[ ]

AXIS MOVE
Z:102.5mm
[ ]

When the value of Table Height is not 102.4mm or 102.5mm,

16 adjust the Height of Head Gap Sensor Plate again.

Calculate the acculate value of the Table Height when the


Head Gap Sensor Plate is fixed refer to the followings.

A) When the value which the Head Gap Sensor turns ON (Z)
is under 102.3mm.
The acculate value=102.1 + (102.4 - Z)
B) When the value which the Head Gap Sensor turns ON (Z)
is over 102.6mm.
The acculate value=102.1 - (Z - 102.4)

Fix the Head Gap Sensor Cover with 2 screws as shown in

17 the figure.

Head Gap Sensor Cover

4-71

4-17 GREASE UP MAINTENANCE (Referential Time : 10min.)

Revised 1

This maintenance is to grease the screws of the Table UP/DOWN and the plate which fix the Head Gap
Sensor Plate.
This maintenance is required in every 6 months.
Necessary Tool : 21675102 GREASE,FLOIL G-902Y 10ML
Finish the replacement within 20 minutes to prevent
the ink from hardening. When 20 minutes passes,
perform the Medium Cleaning.

FUNCTION

CLEANING
MEDIUM

FUNCTION
CLEANING

MEDIUM
AB

Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Grease the FLOIL G902 to the red-circled parts of the plate


supporting the Head Gap Sensor Plate.
It is the hole that the screw goes through.

Head Gap Sensor Plate

Use the wiry tool since the gaps between the


screws and the plate are small.
Loosen the screws shown in the figure
approximately 1/2 turn to make the gresing easier.

Screw
Screw

Move the Head Gap Sensor Plate back and forth to check
that the greased part moves smoothly.

4-72

Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

Perform [SERVICE MENU] > [MOTOR MENU] > [AXIS


MOVE] > [FEED] and set the Feed to 100.0mm.

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AXIS MOVE
[ ]

AXIS MOVE
FEED
[ ]

AXIS MOVE
Y:100.0mm
[ ]

Turn off the Sub Power SW and Main Power SW.


Main Power SW

Sub Power SW

Open the Front Cover and remove 4 screws to remove the


Table Unit Front Cover.

Table Unit Front Cover

4-73

Remove the 6 screws to remove the Top Cover Plate.

Top Cover Plate

<Back Side>

Remove the 3 screws to remove the Table Unit Front Cover.

Table Unit Rear Cover

< Rear view >

Grease the FLOIL G902 to the Table Unit UP/DOWN screws.

Screw

< Rear view >

Screw

10 Fix the Table Unit Front Cover with 4 screws.

Table Unit Front Cover

4-74

11

Fix the Table Unit Front Cover with 3 screws.

Table Unit Rear Cover

< Rear view >

12

Fix the Top Cover Plate with 6 screws.

Top Cover Plate

< Rear view >

13 Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

14 Perform [SERVICE MENU] > [MOTOR MENU] > [AGING] > [HEIGHT].

SERVICE MENU
MOTOR MENU
[ ][ ]

MOTOR MENU
AGING
[ ]

AGING
HEIGHT
[ ]

4-75

4-18 FRONT COVER SENSOR ADJUSTMENT (Referential Time : 15min.)


Always use the UV protection sheet during this adjustment, or ink will harden and clog inside the ink line.

UV protection sheet
Parts NO.: 1000005829
Parts Name : TOOL,VINYL YE UV RESISTANT ST-113

Revised 3

Confirm that the Front Cover is set in the right place by checking the following points.
If the Front Cover is not in the right place, adjust position of the Front Cover.
1) The Gap between the Front Cover and the flame is parallel.

2) The Front Cover does not lie upon the upper surface of the Front Cover Cusions.
<NG>

<OK>

Front Cover Cusion

Front Cover Cusion

Turn on the Sub Power SW while pressing the Left,


Down and Right keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

4-76

Perform [SERVICE MENU] > [SENSOR CHECK] and


confirm the status of sensor [C].
SERVICE MENU
SENSOR CHECK
[ ][ ]

HCPwFLRAT

* * ***

Remove the Panel Cover and the Right Top Cover.


Right Top Cover

Panel Cover

Unlock the Head Carriage and move it slowly leftwards.

Loosen the 2 screws fixing the Front Cover Sensor as


shown in the figure.

Front Cover Sensor

4-77

Fasten the adjustment screw until the status of sensor


[C] is ON. When the sensor is ON, [ * ] mark is displayed.

HCPwFLRAT

* * *** *

Adjustment Screw

Loosen the adjustment screw slowly until the status of


sensor [C] is OFF.
Stop loosing the screw when the [C] is OFF.

HCPwFLRAT

***

Loosen the adjustment screw a half more.

10 Fix the Front Cover Sensor with 2 screws as shown in


the figure.

Front Cover Sensor

4-78

Revised 1

11

Confirm the position of the Front Cover Sensor.


Open the Front Cover and confirm the position of the lower edge of the Front Cover when the Front Cover
Sensor clicks.
Then, close the Front Cover and comfirm the position again. Revised 3
Close this FRONT COVER SENSOR ADJUSTMENT when the both positions are between top edge of the
Under Cover and top edge of the Front Cover Cushions.
If any of these positions are higher than the Under Cover or lower than top edge of the Front Cover Cushions, adjust it again.

<OK>

<NG>

Under Cover

Front Cover Cushion

Change the degree of adjustment screw rotation depending on the position of the Front Cover
when the Front Cover Sensor clicks.
When the lower edge of Front Cover is higher than the Under Cover, loosen the adjustment screw
less than half.
When the lower edge of Front Cover is lower than top edge of the Front Cover Cushions, loosen
the adjustment screw more than a half.

4-79

5 Supplemental Information
5-1 SPECIAL TOOLS
Table shows a list of special tools recommended by Roland DG Corp.
Parts No.

ST-056

Parts Name

TORQUE DRIVER NS

Purpose

HEAD ALIGNMENT

Parts No.

1000005463

Parts Name

TOOL,BIT PHILLIPS NO.1 L150MM ST-107

Purpose

HEAD ALIGNMENT

Parts No.

ST-001

Parts Name

TENSION GAUGE 2000GF/2000CN

Purpose

BELT TENSION ADJUSTMENT

Parts No.

ST-037

Parts Name

CLEANING STICK TX712A

Purpose

HEAD CLEANING

Parts No.

21755107

Parts Name

CLEANING LIQUID(SL) 500ML

Purpose

HEAD CLEANING (SOL)

Parts No.

22085118

Parts Name

KIT, CLEANING(SL)

Purpose

HEAD CLEANING (SOL)


*Cleaning Liquid + Cleaning Sticks 10 pcs.

Parts No.

1000005467

Parts Name

TOOL,GLASSES UV COATING ST-111

Purpose

PROTECTIVE GOGGLES

Parts No.

1000006676

Parts Name

TOOL,DEODORANT MASK DPM-FM ST-116

Purpose

ACTIVATED CARBON MASK

5-1

Parts No.

1000005829

Parts Name

TOOL,VINYL YE UV RESISTANT ST-113

Purpose

REPLACEMENT WHEN THE INK LINE IS EXPOSED


TO THE OUTSIDE LIGHT

Parts No.

3000000188

Parts Name

SPACER,SHIM RING RF004010010

Purpose

TABLE FLAT ADJUSTMENT

5-2

5-2 SENSOR MAP


FRONT COVER SENSOR
AMBIENCE THERMISTOR
It measures the temperature of the
ambiente air.

It detects whether the Front Cover


is opened or closed.

HEAD LOCK SENSOR


It detects wheter the HEAD
CARRIAGE is at locking position
or not.

HEAD GAP SENSOR


Z AXIS ORIGIN SENSOR

It detects height of the material.

It detects the Z axis origin.

MAINTENANCE COVER SENSOR


It detects whether the Maintenance Cover
is set or not.

Y AXIS ORIGIN SENSOR


It detects the Y axis origin.

5-3

WIPER SENSOR
It detects the limit position of the Wiper
movement.

ENCODER MODULE
It detects the coordinates in the carriage moving
direction, and also generates the print signal.

THERMISTOR
It takes the temperature around
the Head.

INK CARTRIDGE IC SENSOR


It communicates with the IC chip of the InkCartridge.

INK EMPTY SENSOR


It detects whether the Ink Cartridge is
empty or not.

INK CARTRIDGE SENSOR


It detects whether the Ink Cartridge is installed
or not.

5-4

6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

Missing dot or
deflected-fired dot
appears on the test
pattern.

Yes
Perform Normal
Cleaning

Refer to 12 to 27

Refer to 1 to 11

CHECKING POINT
The printer is not
installed in an
appropriate location

Completed

Not Improved
*Several Normal Cleanings and a Powerful Cleaning
do not improve the printing result.

No

NO

Improved

ACTION
Install in a location that
is level and stable
offering good operating
conditions

REFERENCE

OUTLINE
Never install the printer in a location where it is tilted or where it
may wobble or experience vibration.

User's Manual
Check whether the Media is supported.
[Information on
Unsupported Media and Depending on the typeof media, height may not be set correctly
or ink cannot adhere.
Installing Dummy
Cartridge]

Inappropriate Media

Change the Media

The media is not set


up correctly

Load and set up the


media correctly at the
correct position

Remove the static


Static electricity of the
electricity with
media
utralization apparatus

Ink is not completely


cured

Re-curing Ink

[PERIODIC CL.]
setting

Set [PERIODIC CL.] to


User's Manual
[NONE] or [Page]

Head Rank is not


correct

Set Head Rank

[3-1 HEAD
REPLACEMENT]

Head Rank setting affects the amount of the fired Ink. If it is not
set properly, the ink dots are not fired in appropriate sizes.

Head is not adjusted

Head Alignment

[4-4 HEAD ALIGNMENT]

Check whether each [BIAS/VERTICAL] and [HORIZONTAL]


settings are correct.

Ink mist on UV lamp

Manual Cleaning

User's Manual

If the UV lamp is contaminated with ink mist, it cannot cure the


ink enough.

10

Broken UV lamp

UV lamp Replacement

[3-14 UV LAMP
REPLACEMENT]

Load and set up the


media correctly at the
correct position

Print quality is affected when media is tilted or tensioned


unevenly on the left and right. Set up the media correctly.
Ink does not land on the proper position when the clearance
between the media and head becomes too big.

User's Manual

If the media has static electricity, ink does not land on a proper
position and it causes uneven printing.
Perform [UV SCANNING] to cure the ink again when the ink is
not completely cured. This may improve printing quality.

User's Manual

When this is set to [5 min] to [990 min], self cleaning is


performed while a printing is paused. It may cause uneven
printing at the part before and after cleaning.

User's Manual
[Important points to
check before printing]

Ink is cured by ink mist and UV refelected light when the media
is not set up correctly.
Check the following 4 points refer to the [Important points to
check before printing].
1. Media which reflects light can not be used.
2. Print area must be minimum required size.
3. The media height difference must be 2mm or less.
4. Use the black sponge when the media height is 10mm or
more.

11

The media is not set


up correctly

12

The printer is near air- Move the printer away


conditioning or heating from air-conditioning or User's Manual
equipment
heating equipment

If air-conditioning or heating equipment is near the printer, it


cools or heats the ink inside the printer at small area, where the
ink viscosity increases and it clogs in the ink line.

13

The printer receives


direct sunlight

The problem of ink curing from the UV light can be avoided by


locating the printer away from direct sunlight.

Avoid direct sunlight

User's Manual

6-1

6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
NO

CHECKING POINT

ACTION

14

Storage condition of
Ink Cartridge

Ink Cartridge
Replacement

15

Expiry date of Ink


Cartridge

Ink Cartridge
Replacement

REFERENCE

OUTLINE
Store the Ink Cartridge between 5C to 40C. If they are stored
out of this range, the ink viscosity is increased. This viscosity no
longer reverts to the original state even in the appropriate
temperature because the ink characteristic is also changed.
Store them away from any direct sunlight.
* Do not store them for more than a month in the range of 35C
to 40C.
The expiry date of Ink Cartridge is 8 months after the production
date. Use up the Ink Cartridge within 8 months. The ink which
passes more than 8 months starts clogging the Ink Damper and
Head because its viscosity is increased and the characteristic is
changed, so that it no longer reverts to the original state even in
the appropriate temperature.
*Be aware of the production date of the ink cartridge.

16

Temperature of ink

Let it stay until the ink


reaches the room
temperature

If the room temperature changes quickly, the machine can


perform printing when the room temperature reaches the proper
temperature range of 20C to 32C, but the ink temperature
cannot reach it so quickly and it may still be out of the proper
range in high viscosity. Especially under 20C, the viscosity is
considerably high.

17

Head nozzle is
clogged

Clean the head surface


using the cleaning stick User's Manual
(Manual Cleaning)

Soak the cleaning stick in cleaning liquid fully, and then tap and
scrub the surface of Head with it.

18

Wiper wears out

Wiper Replacement

[3-2 WIPER
REPLACEMENT]

Wiping does not work effectively and foreign substances left on


the head surfaces cannot be removed completely.

19

[CARRIAGE FAN]
setting

Change the Setting of


[CARRIAGE FAN]

User's Manual

Under some printing conditions, a greater amount of ink mist is


produced when the rotation of the carriage fan for the Mist
Catcher is too high.

20

Mist Catcher Filter is


stained or wears out

Filter Replacement

User's Manual

Mist Catcher does not adjust scattering of ink mist when the
filter is stained or wears out.
If a used Ink Cartridge is not stored in the aluminum bag, the ink
around the spout of ink cartridge might be cured due to the UV
light. Also, if the Ink Cartridge is exposed under high
temperature for a long time, the ink might be cured. Once the ink
in the Ink Cartridge is cured, the head does not fire the ink
properly because the Ink Cartridge cannot supply the ink
smoothly.

21

Ink in the cartridge is


cured

Ink Cartridge
Replacement

22

Ink in Damper is cured Damper Replacement

[3-18 INK DAMPER


REPLACEMENT]

UV ink in the damper might be cured when it is irradiated with


UV. If it is cured, the head does not fire the ink properly because
the damper cannot supply the ink smoothly.

23

Defect of Cap Top

Cap Top Replacement

[3-3 CAP TOP


REPLACEMENT]

Cleaning does not work effectively and the nozzle condition


cannot be improved. Also, if the head is not capped correctly,
the head dries and it may cause the head nozzle clogging.

24

Head nozzle is
clogged

Clean the head surface


using the cleaning stick.
(Manual Cleaning)

Generally, it is not recommend to wipe the nozzle surface of


Head with a cleaning stick. However, it's worth trying before
replacing the Head. Soak the cleaning stick in cleaning liquid
fully, and then tap and scrub the surface of Head with it.

25

Broken Pump

Pump Replacement

Ink suction during cleaning does not work and the nozzle
condition cannot be improved.

26

Broken Head

Head Replacement

[3-1 HEAD
REPLACEMENT]

6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL


NO

CHECKING POINT

ACTION

Check remaining Ink /


Ink Cartridge is almost
Replace the Ink
empty
Cartridge

Ink in Ink Cartridge is


cured

Ink Cartridge
Replacement

Error of Ink Empty


detection

Replace the Ink


Cartridge / Sensor

REFERENCE
User's Manual

6-2

OUTLINE
When the printer keeps printing with Ink Cartridge almost empty,
the negative pressure delivered in the ink tube causes the
improper ink supplying and the head cannot fire the ink
correctly.
If a used Ink Cartridge is not stored in the aluminum bag, the ink
around the spout of Ink Cartridge might be cured due to the UV
light. Also, if the Ink Cartridge is exposed under high
temperature for a long time, the ink might be cured too.
If the cartridge tab does not come out when the cartridge is
empty, Ink Empty cannot be detected and printing continues
without firing ink. Also, if the sensor is not working, Ink Empty
cannot be detected even if the cartridge tab sticks out.

6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL


NO

CHECKING POINT

The media is not set


up correctly

ACTION

Load and set up the


media correctly at the
correct position

Bad contact/Broken
cable

Refix / Replace the


cable

Defect of Cap Top

Cap Top Replacement

Air bubbles in ink line

REFERENCE

User's Manual
[Important points to
check before printing]

OUTLINE
Ink is cured by ink mist and UV refelected light when the media
is not set up correctly.
Check the following 4 points refer to the [Important points to
check before printing].
1. Media which reflects light can not be used.
2. Print area must be minimum required size.
3. The media height difference must be 2mm or less.
4. Use the black sponge when the media height is 10mm or
more.
If there is a bad communication between the head and the Main
Board, the signal for driving head is not sent properly and results
in not printing properly. If the Flexible cable is fixed slanted, it
may cause the bad electrical contact or short-circuit. And, the
cable which has been connected and disconnected several
times may have a damaged terminal.

[3-3 CAP TOP


REPLACEMENT]

If the Head is not capped correctly, the Head dries and it may
cause the Head nozzle clogging.

Powerful Cleaning /
Remove air bubbles by
a syringe

When air bubbles come inside the ink line, the head may not fire
the Ink temporarily. Air bubbles tend to go into the Ink line if Ink
Cartridge is installed and uninstalled so many times. The air
bubbles inside the lines can be removed by performing the
powerful cleaning or using a syringe.

Eliminate the looseness


of the tube joint

If the tube has air due to the looseness of the tube joint, fix the
joint and remove the air.

Ink in Damper is cured Damper Replacement

[3-17 INK DAMPER


REPLACEMENT]

Broken Ink Tube

Ink Tube Replacement

[3-8 INK TUBE


REPLACEMENT]

10

Broken Fuse on the


Head Board

Replace the Fuse on


the Head Board

11

Broken Head

Head Replacement

[3-1 HEAD
REPLACEMENT]

12

Broken Main Board

Main Board
Replacement

[3-9 BOARDS
REPLACEMENT]

Ink in the damper might be cured when it is irradiated with UV


light. If it is cured, the head does not fire the ink properly
because the damper cannot supply the ink smoothly.

The F1 Fuses are for C, M, Y, and K and the F2 Fuses are for
GL and W. If the C, M, Y, and K Heads do not fire the Ink at all,
the F1 Fuse may be defective. If the GL and W Heads do not,
the F2 Fuse may be defective.

There might be a problem with the other devices on the Main


Board if the Fuses are not defective.

6-3 SHIFTING IN PRINTING / MEDIA MISALIGNMENT


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE
If media is not set straight, it comes loose on the Platen and it
wrinkles, and results in shifting. Set the media straight referring
to the User's Manual.

The media is set tilted Set the media correctly User's Manual

Encoder Scale is
dirty/broken

Clean or replace
Encoder Scale

Encoder Module is
dirty/broken

Clean or replace
Encoder Module

Laser Pointer is not


adjusted

Adjust Laser Pointer

[4-11 LASER POINTER


ADJUSTMENT]

When Laser Pointer is not adjusted, Print Area is not set


correctly.

Table Plate is tilted

Adjust Table Plate

[4-12 PRINT AREA


ADJUSTMENT]

When the laser Pointer and Table Plate is not dimensionally


adjusted, Print Area is not set correctly.

Head is out of
adjustment

Head Alignment

[4-4 HEAD ALIGNMENT]

If the Heads are not aligned or Horizontal adjustment is not


performed properly, the color shifting occurs.

Bad contact of Flexible Refix / Replace the


Cable
Flexible Cable

If the Flexible Cable is not fixed correctly, the Head moves


incorrectly and results in the shifting in printing.

Table Unit is not fixed


Refix the Table Unit
correctly

When the Table Unit is not fixed firmly, the print position can
shift together with Table Unit.

[3-12 ENCODER SCALE When Encoder Scale is not read correctly, printing position may
REPLACEMENT]
shift.
When Encoder Module is not read correctly, printing position
may shift.

6-3

6-4 INK DROPS ON THE MEDIA


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE
When foreign substances such as fiber dust are stuck on the
surface of the Head, the ink sometimes leaks from it. Wipe the
surface of Head with a cleaning stick.

Foreign substances

Manual Cleaning

User's Manual

Media strikes Head

Use the media clamps/


Replace with suitable
media

If media tends to curl or become bumpy due to the ink


absorption and/or the Heater temperature, the Head sometimes
strikes the media and it causes the ink dropping problem.

Static electricity of
the media

Perform [PERIODIC CL] User's Manual

If media produces electrostatic easily, the ink tends to remain on


the head surface while printing and results in ink dropping.
When this is set to [5 min] to [990 min], automatic cleaning is
performed while printing and it may prevent the ink dropping.
Also, connecting to ground or humidifying the room may reduce
the static electricity generated on the media.

[CARRIAGE FAN]
setting

Change the Setting of


[CARRIAGE FAN]

User's Manual

Under some printing conditions, a greater amount of ink mist is


produced when the rotation of the carriage fan for the Mist
Catcher is too high.

Mist Catcher Filter is


stained or wears out

Filter Replacement

User's Manual

Mist Catcher does not adjust scattering of ink mist when the
filter is stained or wears out.

Wiper wears out

Wiper Replacement

User's Manual

Cleaning does not work effectively with worn wiper. Therefore,


foreign substances stuck on the head surface cannot be
removed completely and the ink flows through it and results in
ink dropping.

Broken Ink Tube

Ink Tube Replacement

[3-7 INK TUBE


REPLACEMENT]

When the Ink Tube is broken, it is not possible to keep the ink
line air tight and results in ink dropping.

Broken Head

Head Replacement

[3-1 HEAD
REPLACEMENT]

When a head is broken mechanically such as a crack, it is not


possible to keep the ink line air tight and results in the ink
dropping.

6-5 VERTICAL BANDING


NO
1

CHECKING POINT

ACTION

Encoder Scale is dirty

Clean / Replace
Encoder Scale

When there is scratch or dirt on the Encoder Scale, the printing


[3-12 ENCODER SCALE
image could be affected and the vertical bandings could appear
REPLACEMENT]
at the position where there is scratch or dirt.

Clean LM Guide

When the sliding resistance in the motion of the Head Carriage


increases partly due to some dirt on the LM Guide, it may affect
the printing at the position where there is dirt and the vertical
banding may appear.

LM Guide is dirty

There is dirt in teeth of


Clean the gear
the gear

REFERENCE

OUTLINE

When there are foreign substances on the teeth of the gear, the
movement of the Head Carriage changes at the position where
there is dirt. And it results in the periodical vertical banding.

6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING
THE PRINTER UNUSED FOR A LONG TIME
NO

CHECKING POINT

ACTION

Check the main power Do not switch off the


switch
main power

The printer is not


installed in an
appropriate
temperature

REFERENCE

OUTLINE
When the main power is off, the maintenance flushing is not
performed and it may cause the Head nozzle clogging. Make
sure to power on/off with only the sub power switch for daily use.

User's Manual

If UV ink is exposed under high temperature for a long time, its


viscosity can increase and it may cause the head nozzle
clogging. Keeping the room temperature under 35C is
recommended.

Keep the room


temperature under 35C

6-4

6-7 WHITE/GLOSS INK HAIRLINE

NO
1

CHECKING POINT
The printer is not
installed in an
appropriate
temperature

ACTION

REFERENCE

Keep the room


temperature 25C or
above

OUTLINE
The hairlines are likely to appear under the temperature of 25C
or below. If the hairlines appear, perform the normal cleaning.
The hairlines should mostly disappear.

6-8 TABLE HEIGHT ERROR


NO

CHECKING POINT

ACTION

Inappropriate Media

Change the Media

The media is not set


up correctly

Load and set up the


media correctly at the
correct position

Firmware Version

Upgrade the firmware to


the latest version

REFERENCE
OUTLINE
User's Manual
Check whether the Media is supported.
[Information on
Unsupported Media and Depending on the typeof media, height may not be set correctly
or ink cannot adhere.
Installing Dummy
Cartridge]
Print quality is affected when media is tilted or tensioned
unevenly on the left and right. Set up the media correctly.
Ink does not land on the proper position when the clearance
between the media and head becomes too big.

User's Manual

Tabe Height is readjusted when the Head Gap Sensor hits the
media during printing with Ver.1.30 and above.
Check the revision record of the firmware version and upgrade it
if the error has been solved in the firmware.

6-9 MOTOR ERROR


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE
In using the media take-up system to perform output with
pullback movement, you have to select the [TU2] of the [SETUP
SHEET] menu.

Media Jamming

Remove cause of
Media Jam

Limit position is not


appropriate

Perform Limit Position & [4-5 LIMIT POSITION


When the Limit Position is not correctly set, it causes a Scan
Cut Down Position
&CUT DOWN POSITION
Motor Error.
Initialize
INITIALIZE]

There is a dirt in teeth


Clean Drive Gear
of Drive Gear

Life of the Motor /


Motor is broken

Motor replacement

Broken Servo Board

Servo Board
replacement

Broken Power Supply Replace Switching


for Motor
Power Supply

Never install the printer in a location where it is tilted or where it


may wobble or experience vibration.
[3-5 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot
REPLACEMENT]
follow the order from the CPU and it results in a Motor Error.
When the Motor Driver IC on the Servo Board is broken, the
Power Supply voltage for the motor is not supplied and the
motor cannot move. It results in the Motor Error.
[3-9 BOARDS
REPLACEMENT]

ERROR DESCRIPTION

SCAN MOTOR ERROR


CODE : 0000 0000
Error detected at first
Error detected as a result
6-5

When the Power Supply voltage for the Motor is not supplied,
the Motor cannot move and it results in the Motor Error.

6-9 MOTOR ERROR


NO
0001

0004

0008
000C
0005

MEANING
CAUSE
< External factors >
Feed Motor Deviation Error
(The order from the CPU does not match the 1. Media Jamming
2. Pull or Move the Carriage by hands.
feedback of the Feed Motor)
3. Carriage runs into a thing/hands.
Feed Motor Overcurrent Error 1
(Big load is put on the motor movement
< Printer factors >
instantaneously)
1. The grease lubrication of the motor gear is not enough.
Feed Motor Overcurrent Error 2
2. Motor is broken or comes to its end of life.
(A little load is put on the motor movement for 3. Servo Board is broken.
a long time)
4. Carriage fixation to the belt is loose.
5. The bearing inside the idle pulley is worn out.
0004 and 0008 occurred simultaneously
6. The carriage belt loses steps.
(The symptom may be improved when you grease the belt.)
0001 and 0004 occurred simultaneously

0009

0001 and 0008 occurred simultaneously

0010

Scan Motor Deviation Error


(The order from the CPU does not match the
feedback of the Scan Motor.)

0040

Scan Motor Overcurrent Error 1


(Big load is put on the motor movement
instantaneously.)

0080

Scan Motor Overcurrent Error 2


(A little load is put on the motor movement for
a long time.)

00C0

0040 and 0080 occurred simultaneously

0050

0010 and 0040 occurred simultaneously

0090

0010 and 0080 occurred simultaneously

00CC

0004, 0008, 0040 and 0080 occurred


simultaneously

6-10 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)


NO

CHECKING POINT

ACTION

REFERENCE

OUTLINE

Turn off the main


power and restart the
printer

It can be solved by restarting the printer with the main power.


Try it several times.

Refix the cable

It can be solved by refixing the network cable. Try it several


times.

Network problem

Connect them directly


with a crossover cable

Main board is
damaged

Replace the Main


board

The problem may be in the network when they are connected


through LAN. It can be identified whether the problem is on the
printer or the network, by connecting the PC and the printer
directly with a crossover cable.
Main board may be damaged if the problem is not solved by the
measures above.

6-11 ERROR MESSAGE


NO

CHECKING POINT

ACTION

REFERENCE

Restart the printer


1

Restart the printer and see if the same error occurs again.

service call
Refer to SERVICE
CALL below

OUTLINE

[6-14 SERVICE CALL]

Restart the printer

Never install the printer in a location where it is tilted or where it


may wobble or experience vibration.

Upgrade the firmware


to the latest version

Check the revision record of the firmware version and upgrade it


if the error has been solved in the firmware.

Internal Error

6-6

6-12 SERVICE CALL


CODE

CONTENTS

CAUSE

ACTION

0002

Check cable connection between Main Board and


Servo Board.
Disorder of communication with Sub CPU Servo Board does not work correctly.
Check the other cable connections of Servo Board.
Sub CPU does not work correctly.
There is a bad connection between Main Board and Servo Board replacement
This occurs when the Sub CPU is not
Main Board replacement
Servo Board.
detected after turning on the printer
Flexible cable replacement

0004

Sub CPU SRAM error

SRAM is broken.

Servo Board replacement

0005

An error occurs during downloading a


program for sub CPU.

Servo Board does not work correctly.


Sub CPU does not work correctly.
There is a bad connection between Main Board and
Servo Board.
A noise on a signal.

Check cable connection between Main Board and


Servo Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement

0006

A noise on a signal while sending a command.


An error occurs when communicating with Sub CPU was reset to default.
Tried to communicate when Sub CPU was reset to
sub CPU.
default.

Check cable connection between Main Board and


Servo Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement

0007

Servo Board does not work correctly.


Sub CPU does not work correctly.
There is a bad connection between Main Board and
An error occurs while sending a command.
Servo Board.
A noise on a signal while sending a command.
Sub CPU was reset while sending a command.

Check cable connection between Main Board and


Servo Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement

0008

There is a problem with synchronizing


serial communication to Sub CPU.

Servo Board does not work correctly.


Sub CPU does not work correctly.
There is a bad connection between Main Board and
Servo Board.
A noise on a signal.

Check cable connection between Main Board and


Servo Board.
Check the other cable connections of Servo Board.
Servo Board replacement
Main Board replacement
Flexible cable replacement

0010

Network I/F Initialize has not been


completed.

Network I/F does not work correctly.


Firmware for Network I/F is not installed.

Check if the firmware is installed into Network I/F.


Main Board replacement

0101

Limit Position Initialize in the Service


Mode has not been done.

Limit Position Initialize has not been done.


Limit Position Initialize is ended before it is
completed.

Complete Limit Position Initialize correctly.

0102

Head Lock Sensor is ON when it should


be OFF, or vice versa.

Head Lock Sensor replacement


Head Lock Sensor does not work correctly or is
Check the mechanical backlash or loose with the scan
broken.
Head Carriage is not located at the correct position. axis related parts.

0107

Linear Encoder Setup has not been done.


Linear Encoder Setup has not been done. Linear Encoder Setup is ended before it is
completed.

0109

Wiper unit does not work correctly.

Carry out Linear Encoder Setup in service menu

Wiper Motor error


Defect of Wiper Unit
Defect of Wiper Sensor
Cut-line or short-circuit of cable and Flexible cable

Wiper Motor Replacement


Wiper Unit Replacement
Wiper Sensor Replacement
Cable and Flexible Cable Replacement

0110

There is a problem in reading the Linear


Encoder.

Read error of Linear Encoder.


Read error of Encoder on Scan Motor side.
Belt is not fixed to Head Carriage firmly.

Confirm whether Encoder Scale is between the slit of


Encoder Module in a whole width of the printer.
Check cable connection between Linear Encoder Board
and
Head Board
Confirm connection between Belt and Carriage
Linear Encoder replacement
Scan Motor replacement
Servo Board replacement
Main Board replacement

0112

It is not possible to communicate with the


Cartridge IC driver.

Cartridge IC driver has a problem (not working).


The communication wire of Cartridge IC driver
cable has short circuited or cut-line.

Ink Cartridge IC sensor replacement

0148

There is a bad connection between Cyan Head and


Print Carriage Board (CN18).
There is a problem with the Thermistor on
There is a bad connection between Print Carriage
the Cyan Head.
Board (CN2) and Head Board (CN1).
Cyan Head is broken.

6-7

Check cable connection between Head and Print


Carriage Board (CN18).
Check cable connection between Print Carriage Board
(CN2) and Head Board (CN1).
Cyan Head replacement.

6-12 SERVICE CALL


CODE

0210

0211

CONTENTS

CAUSE

There is a bad connection between UV Lamp and


Print Carriage Board.
There is a bad connection between DC Junction
Board and Signal junction Board.
The UV Lamp is not connected / tuned on.
Print Carrtiage Board is broken.
DC Junction Board is broken.
Signal Junction Board is broken.
The UV Lamp is broken.

The UV Lamp is broken / There is a


problem with the UV Lamp.
The Thermistor in the UV Lamp is
extremely high.

There is a bad connection between UV Junction


Board and Signal Junction Board.
UV Junction Board is broken.
Signal Junction Board is broken.
The filter of the UV Lamp is clogged. Revised 13
The UV Lamp is broken.
*When the bad connections happen at the same
time, Service Call [0211] occurs as a high priority.

ACTION
Check cable connection between UV Lamp and Print
Carriage Board.
Check cable connection between DC Junction Board
and Signal Junction Board.
Print Carriage Board replacement
DC Junction Board replacement
Signal Junction Board replacement
UV Lamp replacement

Check cable connection between Print Carriage Board


and Signal Junction Board.
Print Carriage Board replacement
Signal Junction Board replacement
UV Lamp Filter replacement Revised 13
UV Lamp replacement

0230

Feed Origin Sensor does not work


corrrectly.

Feed Motor error


Defect of Feed Motor Gear
Defect of Feed Belt
Defect of Feed Origin Sensor
Cut-line or short-circuit of cable and Flexible cable

Feed Motor Replacement


Feed Motor Gear Replacement
Feed Belt Replacement
Feed Origin Sensor Replacement
Cable and Flexible Cable Replacement

0231

Table Motor error


Table Height Origin Sensor does not work Defect of Table Unit
corrrectly.
Defect of Table Height Origin Sensor
Cut-line or short-circuit of cable and Flexible cable

Table Unit Replacement


Cable and Flexible Cable Replacement
Grease Up Maintenance

Service Call 0210 and 0211 Cable Connection Diagram

A
B
C
D
E
F
G
H
I
J
K
L

1000000148
1000008357
1000008342
1000008339
1000008340
1000008356
1000008353
1000008332
1000008336
1000008359
1000008331
1000008330

CABLE-CARD,28P1 100L BB HIGH-V


CABLE-CARD,36P1 1700L BB HIGH-V
CABLE-ASSY,LAMP IF LEF-12
CABLE-ASSY,POWER-MAIN-B LEF-12
CABLE-ASSY,POWER-DC-B LEF-12
CABLE-ASSY,SLEEP CONTROL LEF-12
CABLE-ASSY,POWER 27V LEF-12
CABLE-ASSY,JUNC-SENS LEF-12
CABLE-ASSY,POWER-SIGNAL LEF-12
CABLE-CARD,21P1 1100L BB HIGH-V
CABLE-ASSY,M-COVER SW LEF-12
CABLE-ASSY,F-COVER SW LEF-12

When the Service Call 0210 occurs, check the cable connection C and I.
When the Service Call 0211 occurs, check the cable connection B.

6-8

7 Service Activities
7-1 INSTALLATION CHECK LIST
LEF-12 INSTALLATION CHECK LIST
Date
User

Serial Number

Unpacking
The following space is necessary for installing the machine.

850mm (34.3 in.)

1000 mm (40 in.)

Unit Space

1350mm (53.2 in.)

1500 mm (60 in.)

Work Space

Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total
weight of the machine may reach 90 kg (198.4 lb.) or more. Installation in an unsuitable location may cause a
major accident, including tipping over, falling, or collapsing.
The height of installation should be 0.6 m (23.7 in.) or higher above the work floor.
This machine is desktop type. Install in a location that allows easy access to areas such as the power switch
during operation.
Four or more persons should perform installation holding the four corners of the printer.

Front

Top

7-1

Unpacking

Accessories

Manuals, Software disks etc.

7-2

Checking the Accessories

Power cord : 1

SOL INK cleaning cartridges : 2

Dummy cartridges : 2

Mist filter - small : 2

Mist filter - large : 2

Cleaning sticks : 60

Cleaning liquid : 2

Adhesive sheets : 2

Tweezers : 1

Replacement wipers
:6

INKJET PRINTER
MAINTENANCE
GUIDE : 1

Software RIP : 1

First Step Guide : 1

Master Guide : 1

White and Gloss Ink


Guide : 1

Connection adapter : 1

5 mm Hex wrench : 1

Drain bottle : 1

7-3

Installation and Preparation

Set up following items in reference to the First Step Guide from [STEP 3: Remove the Packing Materials] to [STEP 7:
Network Settings].

Remove the Retainers

Retainer A

Retainer B

Store the Retainers

Retainer B
Retainer A

Connect the Cables


Make the Initial Settings
Install the Ink Cartridges
Make the Network Settings

IP address of PC
IP address of LEF-12

7-4

Installing the Ventilating Equipment


Install the Ventilating Devices at this point in reference to [STEP 8: Installation of Ventilating Equipment] of the First
Step Guide.
Vacuum noise could be loud depending on the type of hose connecting the ventilating device to the unit.

Upgrading the Firmware


Upgrade the firmware to the latest version.

Installing Roland VersaWorks


Install Roland VersaWorks in reference to the Quick Start Guide.
System requirements for installing the software

Operating system (OS)

Windows 7 Professional/Ultimate (32-bit edition)


Windows Vista Business/Ultimate Service Pack 1 (32-bit edition)
Windows Vista Business/Ultimate (32-bit edition)
Windows XP Professional Service Pack 2 or later
Windows 2000 Service Pack 4

Processor

2.0-GHz or faster Pentium 4


(2.0-GHz or faster Core 2 Duo recommended)

Memory (RAM)

512 MB of RAM (1 GB or more recommended)


( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )

Video card and monitor

A resolution of 1,280 x 1,024 or more recommended

Free hard-disk space required


as a working space

40 GB or more recommended
NTFS format

Optical drive

DVD-ROM drive

Other requirements

For network connection: Ethernet port


For USB connection: USB port
For AppleTalk connection: Windows 2000 Service Pack 4 as the
operating system, with AppleTalk protocol installed
To use Roland@NET and VersaWorks Online: Internet connection and web browser

For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com/)

Make the setting for Roland@NET


Select the check box [Download Updates Automatically and Notify] if the customer agrees with it.
Power-saving setting on PC
Disable the PC's power-saving function which makes the PC go standby or sleep. It may interrupt a job being
printed.

7-5

Installing Roland OnSupport

Download Roland OnSupport and install it.


System Requirements

Operating system (OS)

Windows 7 Professional/Ultimate (32-bit edition)


Windows Vista Business/Ultimate Service Pack 1 (32-bit edition)
Windows Vista Business/Ultimate (32-bit edition)
Windows XP Professional Service Pack 2 or later

Processor

2.0 GHz or faster Pentium 4


(2.0-GHz or faster Core 2 Duo recommended)

Memory (RAM)

512 MB of RAM (1 GB or more recommended)


( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )

Video card and monitor

A resolution of 1,280 x 1,024 or more recommended

Free hard-disk space required as a working space

40 GB or more recommended
NTFS format

Optical drive

CD-ROM drive

Other requirements

Ethernet port
Internet connection and web browser
Communication environment where you can send e-mails

* For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com).

Basic Operations
- How to display OnSupport Help
Environmental Settings (Language/Network)
- Checking the Network Connection
To fully utilize OnSupport, you need to connect your computer to our OnSupport server via the Internet. If your
computer is linked to the Internet, you will enable its connection to our OnSupport server only by installing
OnSupport.
- Setting the E-mail Server
- What is OnSupport Mail?
Registering/Loging in/Updating the Account
- Registering the Roland DG Account if the customer accepts it.
When you register the Roland DG Account (Roland DG ID), you will be able to use OnSupport more effectively.
You are to communicate with our OnSupport server in registering your account.
E-mail address is required.
- How to update OnSupport

Connecting and Managing the Devices

When you make the management settings, you will be able to use OnSupport Mail function and the Device
Firmware Update function. To update the firmware, you need to log in OnSupport with the computer which you
made the management settings.

7-6

Preliminary note (to the user)


Explain the following items before operating the unit.
Interlock Function
!! IMPORTANT !!
The safety against the UV light is assured for users having the UV light shielding measures in the
apertural area and the interlock feature that cuts off the UV light when the front cover is opened.
Never disable the front cover sensor.

Front Cover
!! IMPORTANT !!
Always keep the front cover closed except when necessary, such as when loading media.
The front cover prevents direct sunlight or illumination. If the ink receives direct sunlight, the ink is
solidified to cause some clogging problems.

Preliminary note (to the Service Technician)

The influence of UV light from the UV lamp on the eye.


!! IMPORTANT !!
Looking directly at the UV light may result in a serious eye injury such as "UV keratitis", "pterygium" or
"cataract". Be sure to wear the UV-proof goggles to protect the eyes when performing the maintenance
operations of the machine.

The influence of the volatilized UV ink on the eye, nose, and throat.
!! IMPORTANT !!
The volatilized UV ink may stimulate the eye, nose, and throat. Be sure to wear the UV-proof goggles
and antibromic mask if you replace the head under the light shielding curtain. It is recommended to wear
the goggles and antibromic mask, because the symptoms vary between individuals and work hours.

The influence of UV ink on the skin.


!! IMPORTANT !!
It is recommended to wear the gloves when performing the maintenance operations of the machine. In
the event of contacting with the eyes, immediately flush with water for at least 15 minutes. If eye irritation
continues, seek treatment by a physician.

7-7

Protection against the light* during the Service Activity


!! IMPORTANT !!
Be sure to use the UV-proof sheet when the
ink line is exposed to the light during the
replacement, or ink will harden and clog the
ink line. And it results in a serious influence to
the machine.

* The light means the light which includes


the ultraviolet. Consider that most of the

UV-proof sheet

light including fluorescent light includes the


ultraviolet.

Basic Operation

Explain following items in reference to the First Step Guide [First Time Printing].
Each day, before starting the day's operations, be sure to remove the white ink cartridges and shake them
gently, then reinsert them.
The ingredients in white ink tend to settle.
Prepare the Media
- Type of Media
- Usable Media

There is a limit to the unevenness on the print surface. Explain it in reference to Height Settings When the
Print Surface is Uneven" in the Master Guide.

Switch On / Off

Front cover
!! IMPORTANT !!
Leave the main power on at all times. Maintenance operation is automatically carried out every 8 hours
while the machine is not in use. Use the sub power switch for the daily power-on/off.

Loading Media

7-8

Specifying Print Area


- Set Height Position of Media (automatic / Manual)
- Specify the Print Area using a Laser Pointer
Test Print and Normal Cleaning

!! IMPORTANT !!
Check for missing dots by performing printing tests before and after daily operations. Carry out printing
tests periodically during daily operations also to make sure no missing dots occur. If missing dots appear,
perform cleaning (normal cleaning). Leaving the missing dots untreated may be less able to recover the
print head. Please make sure to check each day after operation.

Job outputting from Roland


VersaWorks
Explain the following procedure for a job outputting from Roland VersaWorks.
Printing

Maintenance
Explain the following items in reference to the Master Guide [Chapter 3 Maintenance].
Checking for Remaining Ink and Replacing Cartridges
- Checking for Remaining Ink
- How to Replace Ink Cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-UV ink cartridge.
- Be sure to replace with the same type of ink. Never mix different type of ink.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
- Store the ink cartridge without opening it under 5 to 35 degrees C temperature, 20 to 80 % humidity.
- When you remove an ink cartridge from the machine, be sure to put it in the original aluminum bag
immediately. Even short time exposure to the room light can cause the ink around the connection part
of the ink cartridge to harden.
- Always keep the front cover closed except when necessary, such as when loading media. The front
cover prevents direct sunlight or illumination. If the ink is exposed to direct sunlight, the ink is solidified
to cause some clogging problems.

7-9

Automatic Maintenance Feature


Maintenance that Should Be Performed Daily
- Maintenance of Ink Cartridges
- Disposing of Discharged Ink
[CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid is collected in the
bottle.
!! IMPORTANT !!
- Never mix the discharged ink of ECO-UV with other types of ink (ex. ECO-SOL MAX)
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] >[SUB
MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK
DRAIN BOTTLE" message appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as
a metal can or polyethylene tank, and cap it tightly.
- When temporarily storing discharged fluid in the included drain bottle, keep the drain bottle out of direct
sunlight. Otherwise the discharged fluid may harden, making the drain bottle unusable.
- Dispose of discharged fluid properly, in accordance with your local laws.
- Cleaning of Flat Table
!! IMPORTANT !!
Never use gasoline, alcohol, thinner, or any other flammable materials.
Maintenance that Should Be Performed Daily
- About Care and Maintenance of Print Head
About Each Cleaning Method
- Normal / Medium / Powerful / Manual
Maintenance that Should Be Performed More Than Once a Month
- When Manual-Cleaning Becomes Necessary
- Performing Manual Cleaning
!! IMPORTANT !!
- It is a very important work to maintain the heads/UV lamps in good condition and must be done
periodically. If the LED lamps are contaminated with ink, the ink fired on the media is not cured
appropriately.
- Use the included cleaning liquid for cleaning the head and the commercially available glass cleaner for
the UV lamps. Never use the cleaning liquid and glass cleaner the other way around.
- Never use the cleaning stick that has already been used to clean the head for cleaning the UV lamps
and vice versa.
- To prevent the print heads from drying out, finish the cleaning in 10 minutes or less.

When the Missing Dots of White Ink Cannot be Cleared


- White Ink Replacement
Ink Renewal
When the precipitation of the white ink hardens, perform the [INK RENEWAL] in the Users Menu. This
maintenance requires two cleaning cartridges.
Ink Circulation and Ink Discharge
The ingredients in white ink tend to settle. Therefore, when the machine is left more than eight hours
without any operation and receives a white ink job, the machine executes the ink discharge and drains the
ink of B Group (White and Gloss) automatically. The white and the gloss ink are comsumed 8.64cc each.

7-10

Replacing Consumable Parts


- Replacing the Wiper
- Replacing the Filter
When Not in Use for a Prolonged Period
- Keep Performing Maintenance
- Alarm Feature
- Important Note on Draining Ink
Temperature and humidity
Specified temperature and humidity must be maintained even if the machine is not in use (essential
condition).
When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low,
frozen ink may damage the print heads.
In use: Temperature 20 to 32 degrees C, Humidity 35 to 80% (Non-condensing)
Not in use: Temperature 5 to 40 degrees C, Humidity 20 to 80% (Non-condensing)

Others
Compatibility of ECO-UV ink to the media
ECO-UV ink can come off easily on the PET film media. We recommend performing a trial printing to check
for the compatibility of media before you carry out the actual printing.
The dust becomes noticeable on the gloss ink due to the characteristics of the gloss ink. Make sure to
prevent the accumulation of dust on the media.
The gloss ink may bleed depending on the media used.
- The embossed-finish printing may solve this symptom when you use GlossVarnish(v) + PASS mode and set
the number of Overprint.
- When you use the bi-directional printing, bi-directional printing adjusmtemt may solve this symptom.
- Using another media may solve this symptom.
Guide them to refer to the User's Manual when an error message is displayed. And also, explain to restart
the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it
occasionally solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the Master Guide [Chapter 4 Appendix Read
this chapter whenever you face a problem. (FAQ) The Print Heads Do Not Move]. When the print carriage
does not return to the standby position, capping needs to be done manually by user.

7-11

Consumable Parts and


Replacement Cycle

Description

Life Expectancy

UV lamp

10,000 hours

Print Head

6 billion shots / nozzle (6,000,000K shots)


6 months, Wiping 3000 times or Rubbing 100 times

Wiper

The message appears when the number of Wiping and Rubbing come to 3,000 times.

Scan Motor

3,000 hours

Cap Top

6 months

Ink Tube

3,000 hours

Sponge for Mist Catcher (Small)


Sponge for Mist Catcher (Large)

500 hours
The message appears when the printing hours comes to 500 hours.

500 hours
The message appears when the printing hours comes to 500 hours.

Lithium Battery
UV Lamp Filter

24months
Replace it when it is clogged.

Revised 13

7-12

7-2 Maintenance Check List

Revised 1

LEF-12 MAINTENANCE CHECK LIST


Date :
Serial Number

User
Check Items

Operation Points

Check

Interview the customer

Ask the customer if there is something that he/she is concerned about.

Done

Output / Get report before maintenance

Get report with [Get Report] of the Peck, or print print [ALL] in Service Menu.

Done

Check drain bottle

If large amount of ink is discharged in the drain bottle, dispose of it and give an
explanation to the customer. Make sure to reset the discharged-ink count.

Good

Upgrade the firmware to the latest version

UV LED Lamps

Head

Scan Motor

Check
Consumable
Parts

Cleaning Wiper

Cap Top

Upgrade the firmware if the installed firmware is not the latest version.
Check if the UV lenses are contaminated with dust or ink. If a cleaning is needed,
apply commercially available glass cleaner to a new cleaning stick and perform a
manual cleaning.

Cleaning Done
Good

Perform a manual cleaning by using cleaning sticks and cleaning liquid.

Cleaning Done

Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR.
DEFAULT to check the error, and perform adjustment if necessary.

Good

Determine if it should be replaced based on the deformation or the time period


from the last replacement. If replacement is unnecessary, clean them manually
using the Roland cleaning stick and cleaning liquid.
Replacement Cycle : 6 months or Wiping count
Determine if it should be replaced based on the performance of the cleaning or the
time period from the last replacement.
If replacement is unnecessary, clean them manually using the Roland cleaning
stick and cleaning liquid.
Replacement Cycle : 6 months

Sponge under Wipers

Determine if it should be replaced based on its appearance


or the time period from the last replacement.
Replacement Cycle : 12 months

Wiper Scraper

Clean it manually using the Roland cleaning sticks and cleaning liquid.
Replace it if necessary.

Unnecessary
Ver.

Upgrade Done

Determine if they should be replaced based on the SHOT COUNT in the History
Report, the test print result and the customer's interview.
Replacement Cycle : 6 billion shots/nozzle

Determine if it should be replaced based on MOTOR ERROR and MOTOR


HOURS S in the History Report, the motor sound heard while printing the report
and the customer's interview. Put some grease (FLOIL GE-676 BLACK) on the
gear if you replace the motor.
Replacement Cycle : 3,000 hours

Reset

Disposed

Replacement Done

Reset

Adjustment Done
Good
Replacement Done
Reset
Cleaning Done
Replacement Done
Good
Cleaning Done
Replacement Done
Good
Replacement Done
Cleaning Done
Replacement Done

Determine if it should be replaced based on its appearance


or the time period from the last replacement.
Replacement Cycle : 500 hours

Replacement Done

Z-axis Shaft / Head Gap


Sensor

Lubrication cycle : 6 months

Good

Lubrication Done

Lithium Battery

Replacement Cycle : 24 months

Good

Replacement Done

UV Lamp Filter

Replace it when it is clogged.

Good

Replacement Done

Carriage Belt

Check if the carriage belt doesn't touch the flanges of the drive pulley and idle
pulley when the head carriage moves in the full width.
Adjust the belt position, if necessary.

Sponge for Mist Catcher

Check
Mechanical

Revised 13

Good

Good
Adjustment Done

Check the belt tension and adjust it if necessary.

Good

Adjustment Done

Y-axis Belt

Check if there is no dirt or scratches.

Good

Replacement Done

Drive Gear

Check if there is no dirt or scratches.

Done

Check printing

Check that there is no problem with the printing operation and printing result.

Done

Output / Get report after maintenance

Get report with [Get Report] of the Peck, or print [ALL] in Service Menu.

Done

7-13

7-3 Specifications
Main Unit Specification

LEF-12
Printing method
Acceptable media

Width
Length
Thickness
Weight
Maximum printing width/printing
length
Ink cartridges
Types
Colors
Ink-curing unit
Print Resolution (dpi)
Distance accuracy (when printing)
(*1)
Connectivity
Power-saving function
Power requirements
Power consumpDuring operation
tion
Sleep mode
Acoustic noise
During operalevel
tion
During standby
Outer dimensions
Weight
Environment

During operation (*2)


Not operating

Accessories

Piezo ink-jet method


Maximum 335 mm (13.2 in.)
Maximum 310 mm (12.2 in.)
Maximum 100 mm (3.94 in.)
Maximum 5 Kg (11lbs.)
Maximum 305 (width) x 280 (length) mm (12 x 11 in)
ECO-UV 220 cc cartridge
Six colors (cyan, magenta, yellow, black, white, and gloss)
Built-in UV-LED Lamp
Maximum 1440 dpi
Error of less than 0.3 % distance 0.3 mm, whichever is
greater
Ethernet (10BASE-T/100BASE-TX, automatic switching)
Automatic sleep feature
AC 100 to 240 V 10%, 1.8 A, 50/60 Hz
156 W
16.7 W
60 dB (A) or less
49 dB (A) or less
999 (width) x 862 (depth) x 549 (height) mm (39.3 x 33.9 x 21.6
in)
85 Kg(187.4 lbs.)
Temperature: 20 to 32C (68 to 90F) (22C/72F or higher is
recommended)
Humidity: 35 to 80% RH (no condensation)
Temperature: 5 to 40C (41 to 104F), Humidity: 20 to 80% RH
(no condensation)
Power cord, adhesive sheet, software RIP (Roland VersaWorks),
user documentation, etc.

(*1)
Temperature: 25C (77F), humidity: 50%
(*2)
Operating environment

Use in an operating environment


within this range.

7-14

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