Professional Documents
Culture Documents
CALIBRAT'ION
. A TECHNICIAN'S GUIDE
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CALIBRA TION,
A TECHNICIAN'S. GUIDE
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MikeCable
ISA TECHNICIANSERIES
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Copyright 2005 by
ISA
67 Alexander Drive
P.O. Box 12277
No part of this work may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise,
without the prior written permission of the publisher.
Notice
The information presented in this publication is for the general education of the
reader. Because neither the author nor the publisher has "anycontrol over the use of the
information by the reader, both the author and the publisher disclaim any and all liability
of any kind arising out of such use. The reader is expected to exercise sound professional
judgment in using any of the information presented in a particular application.
Additionally, neither the author nor the publisher have investigated or considered the
effect of any patents on the ability of the reader to use any of the information in a particular
application. The reader is responsible for reviewing any possible patents that may affect
any particular use of the information presented.
Any references to commercial products in the work are cited as examples only.
Neither the author nor the publisher endorses any referenced commercial product. Any
trademarks or tradenames referenced belong to the respective owner of the mark or name.
Neither the author nor the publisher makes any representation regarding the availability of
any referenced commercial product at any time. The manufacturer's instructions on use of
any commercial product must be followed at all times, even if inconflict with the
information in this publication.
Library of Congress Cataloging-in-Publication Data inprocess.
TABLE OF CONTENTS
About the Author . . . . . . . . . . . . . . . ..' . . . , , , , , , , , , . . . ix
Acknowledgements, . , . , .. : , .. , .. , ....
Introduction ...
Chapter 1
, . , . , ...
" , , , , , , , . , , , . , , xi
, , . , , . , .. , , .. , , , , . , , , , , , , , : xiii
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1.2
1.3
1.4
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1.5
1.6
1.}
1.8
Classiflcatlon of Instruments
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Chapter ?ummary
Review.Questions
Chapter 2
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'.' . 13
-.. . . . . . . . . ..
14
Documentation . . . , , . . . . . . , , . , . . , , , . . . , .,
17
2,1
19
2.2
2.3
, , , , . ..
, . , 21
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Table of Contents
vi
2.5
2.6
Project Specifications
27
2.7
Manufacturer's Specifications
27
2.8
Calibration Intervals
28
2.9
Safety Considerations
29
33
3.1
What is Temperature?
33
3.2
Temperature Sensors
34
3.3
Signal Conversion
35
Review Questions . . . . . . . . . . . . . . . . . . . . . . . . 44
Chapter 4
Chapter 5
49
4.2
50
4.3
4.4
55
4.5
55
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52
Review Questions
56
61
5.1
61
5.2
64
5.3
67
5.4
71
5.5
72
Review Questions . . . . . . . . . . . . . . . . . . . . . . . . 74
Chapter 6
. . . . 77
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vii
Calibration
6.2
Calibration of Flowmeters
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6.3
83,
6.4
84
6.5
6.6
Review Questions . . . . . . . . . . . . . . . . . . . . . . . . 88
Chapter 7
Calibration of a ValvePositioner
7.3
'. . 95
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Review Questions
Chapter 8,
pH Calibration Procedure
8.2
8.3
Measuring Conductivity
8.4
109
Review Questions . . . . . . . . . . . . . . . . . . . . . ..
111
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''107
" . . . . . . . . . ..
113
117
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8.1
Bibliography .......................
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: . . . . . . . . . . . . . . . . . . . 119
123
,
'. . . 145
227
229
~ 245
'. . . . 249
271
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ACKNOWLEDGEMENTS
.
I'd like to thank Tom Stevens for running a company where people are
allowed to pursue their interests, but more importantly because of the
support and encouragement he has given me over the years. I'd also like
to thank those professionals that I have worked with over the years who
have contributed in so many ways to my development and the
development of those throughout industry. I need to thank those that
helped me early on with performing calibrations in an industrial '
environment: Billand Randy at the Eli Lilly (Greenfield) Instrument Shop.
Also to my last supervisor in the Navy, Master Chief Lane Phillips, who
taught me many things technically; but most importantly, character. I alsO" .
appreciate Chip Lee and the staff at ISAwho have been very patient,
gently nudging me along, as I struggled through this project. .
xi
INTRODUCTION
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CALIBRATION
PRINCIPLES
.meimsined.
Describe characteristics of a good control system technician.
Describe differences between bench calibration and field
calibration. List the advantages and disadvantages of each.
Describe the differences between Ioop calibration .end-r-:
individual instrument calibration. List the advantages and
disadvantages of each.
List the advantages and disadvantages of classifying
instruments according to process.importance -"-for example, ,
'critical, non-crittoel, reference only, OSHA, EPA, etc.
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1.1
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WHAT IS CALIBRATION?
Calibration Principles
upper range values. The limits are defined by the zero and span values.
The zero value is the lower end of the range. Span is defined as the
algebraic difference between the upper and lower range values. The
calibration range may differ from the instrument range, which refers to the
capability of the instrument. For example, an electronic pressure
transmitter may have a nameplate instrument range of 0-750 pounds per
square inch, gauge (psig) and output of 4-to-20 milliamps (rnA). However,
the engineer has determined the instrument will be calibrated for 0-to-300
psig = 4-to-20 rnA. Therefore, the calibration range would be specified as
O-to-300 psig 4-to-20 rnA. In this example, the zero input value is 0 psig
~nd zero output value is 4 rnA. The input span is 300 psig and the output
span is 16 mAo
Different terms may be used at your facility. Just be careful not to
confuse the range the instrument is capable of with the range for which
the instrument has been calibrated.
II
Accuracu: The ratio of the error to the full scale output or the ratio of the
error to the output, expressed in percent span or percent reading,
respectively.
As you can see from the definitions, there are subtle differences
between the terms. It is recommended that the tolerance, specified in
measurement units, is used for the calibration requirements performed at
your facility. By specifying an actual value, mistakes caused by calculating
percentages of span or reading are eliminated. Also; tolerances should be
specified in the units measured for the calibration.
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Calibration
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Calibration Principles
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Calibration'
National
Measurement
Standard
(e.g, NIST)
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Primary Standards
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Secondary Standards
Working Standards
("norma'" shop instruments)
Process Instrument
Calibration
Principles
J(calibrator 1 errol)
+ (calibrator2 erroj
+ (etc. erroj 2
1.3
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SPAN ERRORS
5o
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"/0 INPUT
Calibration
FIGURE 1-3.
Zero Error
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% INPUT
FIGURE 1-4.
Combined Zero and Span Error
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Calibration Principles
FIGURE 1-5.
Linearization Error
100%
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0..
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% INPUT
Zero and span errors are corrected by performing a calibration. Most
instruments are provided with a means of adjusting the zero and span of
the instrument along with instructions for performing this adjustment.
The zero adjustment is used to produce a parallel shift of the input-output
curve. The span adjustment is used to change the slope of the input-output
curve. Linearization error may be corrected if the instrument has a
linearization adjustment. If the magnitude of the nonlinear error is
unacceptable and it cannot be adjusted, the instrument must be replaced.
To detect and correct instrument error, periodic calibrations are
performed. Even if a periodic calibration reveals the instrument is perfect
and no adjustment is required, we would not have known that unless we
performed the calibration. And even if adjustments are not required for
several consecutive calibrations, we will still perform the calibration check
at the next scheduled due date. Periodic calibrations to specified
tolerances using approved procedures are an important element of any
quality system.
Calibration
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1.5 CHARACTERISTICS OF A CONTROL SYSTEM
TECHNICIAN ..
Honesty and Integrity: A CSTmust possess honesty and integrity above all
else. Most technicians work independently much of the time. Calibrations. __ :,
must be performed in accordance with procedures and must be properly
documented. Additionally, the calibr~tion department may-be
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understaffed and production schedules.may demand unrealistic
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completion requirements. These factors can have a real impact on proper' ..
performance and documentation of calibrations: Remember: Nobody-can
take away your integrity; only you can give it away.
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.' . Attention to Detail: Calibrations should be performed ~ accordance with
detailed instructions. Each different make/model instrument is adjusted
differently. Each instrument is installed in a different physical and loop
configuration. Because of these and many other differences, attention to
detail is very important. The minute a technician is not paying attention to
detail, safety and proper performance are jeopardized ..
Excellent Documentation Practices: In many facilities, the impression of
quality is, determined by the 'content and appearance of documentation.
,Many technicians complain the paperwork is 90% of the work. In today's
world of 1509000, cGMPs,A2LA and other quality standards,
documentation is essential. If it isn't documented; it wasn't done.
Calibration Data Sheets must be neat, complete, signed and, if required,
~eviewed in a timely manner. When changes occur, all related
.
documentation, such as drawings, manuals, specifications and databases
_must also be updated.
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Calibration
Principles
ADVANTAGES OF INDIVIDUAL
CALIBRATION
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Calibration
DISADVANTAGES OF LOOP
CALIBRATION
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Calibration
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Principles
1 .8
ADVANTAGES OF FIELD
CALIBRATION
1. May save time
2. May identify and allow troubleshooting of installation problems
3. Performed in actual ambient
environment
CLASSIFICATION OF INSTRUMENTS
Calibration
13
Calibration of the flow totalizer for the wastewater treatment system may
be required by EPA.
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CHAPTER SUMMARY
In this chapter we covered the What, Why, Who, and How as an
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Calibration Principles
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REVIEW QUESTIONS
1.
Match the term on the left with the definition on the right.
Calibration
value
upper and lower values specified for
facility
algebraic difference between the upper
and lower range value
adjustment used to produce a parallel
shift of the input-output curve
comparison of instrument to a known
value
percent error
Instrument Range B.
Calibration Range C.
Accuracy
D.
Tolerance
E.
Traceability
F.
Zero
_Span
_
2.
Uncertainty
3.
B. Attention to detail?
C. Excellent documentation practices?
D. Understanding of processes?
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Calibration
4.
5.
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A. Priinary Standards
B. Working'Standards
C. Process Instrument
D. NIST (or recognized national standard)
E. Secondary Standards
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DOCUMENT ATION
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Documentation
DISADVANTAGES
DISADVANTAGES
Calibration
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TABLE 2-3.
Specific Calibration Procedures
ADVANTAGES
DISADVANTAGES
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Documentation
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Calibration
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2.2
A-4)
You may refer to this as something else, put.what we're talking about
here is the form where the as-found and as-left calibration data is recorded
when a calibration is performed. As of now, most calibration data sheets
.are still hardcopy, usually printed out from a calibration software
package ..Some are still totally manual with no pre-pri.l;ted information,
and that's OK, it works.Weare seeing increased use of paperless
calibrations where the datais either automatically collected by a
documenting calibrator or manually entered into a handheld device as an
electronic record, In any case, the following information should be
included as part of a calibration data sheet:
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Documentation
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Calibration
.[
As-found data and As-left data: Relates the test points specified with
the corresponding test standard value. If all as-found data is
. within tolerance and no adjustments are made, the as-left data
would be N / A or the same as the as-found data. Note: Everyeffort
should be made to record as-found data for failed instruments
prior to making any adjustments, in order to provide the most data
for evaluation.
Test Standards: Record the unique identification of any test
standards used to perform the calibration and, if required by . '..
procedure, record the calibration due' date of the standardfsj.It .
would be best to record this prior to beginning the calibration to
ensure each standard is within its calibration
periodicity (butt.of..':.
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. course you checked this when you obtained the standard froru'the- .
shop). The most important reason for documenting the test. '~.
standards is for reverse traceability in.case a 'standard is foundito
, be out of tolerance. If a test standard is found out of tolerance on its
next calibration, it is critical that any calibration performed using
that standard since its last calibration is known and evaluated-to
determine a course of action.
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P&IDs
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Documentation
Calibration
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Documentation
2.5
A-3)
27
Calibration
2.6
PROJECT SPECIFICATIONS
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MANUFACTURER'S S'PECIFICATIONS
Documentation
28
this can mean the difference between 0.25 psig and 0.05 psig. In addition,
the specified accuracy is usually different at different ranges of the
instrument, varying ambient conditions, and may not even be referred to
as accuracy. The lesson is, if you're not sure, ask a technical resource from
the manufacturer what the specification means.
2.8
CALIBRATION INTERVALS
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Calibration
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to base your calibration intervals on. Of course not all instruments fit into
the same category. Some instruments, particularly analytical
instrumentation, are calibrated more frequently, even to the point that the
user performs a calibration check prior toeach use. On the other hand,
some instruments may have an interval of two years or more.
Calibration intervals may be adjusted over time. Once several
calibrations have been performed, the calibration history of the device
may be used to adjust the calibration interval, If the as-found calibration
data of a particular instrument does not meet the calibration tolerance, the ,
calibration interval may be shortened. If several instruments with a
particular manufacturer / model number are always well within the
calibration tolerance, the interval is increased.
2.9
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SAFETY CONSIDERATIONS
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Documentation
(insulated floor mat, rubber electrical safety gloves, roped off area,
safety man outside the area with a rope tied around you).
Ensure electrical power cords are properly insulated. Ensure
equipment is properly grounded.
2.10
--------------------
Cal Due: ---------------Technician: -------------Other amplifying information may be included on the label or a
separate label. Examples include:
Customized labels with company name and color coded for
classification as described in Chapter l.
Limited Calibration Label for instruments that are not calibrated
throughout the range of the indication. An example of this would
be a compound gauge that is not calibrated for the vacuum range
because the process does not operate under a vacuum at any time.
Another example would be an instrument that does not meet
tolerance requirements at the extremes, but the process would
never operate at these extremes.
Other labels such as "Do Not Use" or "Calibration Not Required"
can be used, if applicable.
Sometimes tamper-proof seals are used to cover e:;_<posed
adjustments so that any unauthorized adjustments are detected.
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Calibration
REVIEW QUESTIONS
1.
B.
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4.
5.
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Documentation
6.
7.
8.
9.
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13. What criteria must be met for test equipment to be used for
calibration?
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lEMPERATURE INSTRU'MENT
CALIBRATION
After completing this chapter, you should be eble to:
Describe the different types' of temperature sensors, including
important advantages and disar;!vantagesof each. '
Calibrate the following temperature-instrument types (to ISA
standards, where applicable) and determine acceptability:
Glass and Dial Thermometers
Temperaturesensors.(RTDs,thermocouples, and.
thermistors)
Temperaturetransmitters
Digital temperature indicators and controllers
. Temperatureswitches
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3.1
WHAT IS TEMPERATURE?
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3.2
lEMPERATURE SENSORS
Detectors
(RTDs)
RTDs are most commonly made from platinum, due to its stability
and linearity throughout the range of use. However, RTDs exhibit a
slower response time to temperature changes than thermocouples. All
RTDs have a positive temperature coefficient, which means the resistance
increases as temperature increases. The most widely accepted type of RTD
conforms to DIN 43760.This RTD has a resistance of 100 ohms at OCwith
a temperature coefficient (n) of 0.00385(spoken as three-eighty-five
alpha).
The alpha coefficient is determined from the slope of the line between
o degrees C and 100degrees C and also the resistance of the RID at 0
degrees C. The alpha is expressed in units of ohms per ohm per degree C
where the second "ohms" refers to the resistance at 0 degrees C. For the
DIN 43760RTD, the ohms for a degrees C is 100 and the ohms for 100
Calibration
35
'3.3
SIGNAL CONVERSION'
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#1 - Calibration
of a Dial
37
Calibration
temperature indication, if provided, since this is not our standard and has
no bearing on the calibration; Obtain the "as-found" readings for the
thermometer and the standard at 50Cbath setpoint; then 75C setpoint
and finally 100Csetpoint.
Now that the "as-found data has been collected, let's evaluate the
data. The table below shows our as-found results.
AS-FOUND DATA
TEST POINT
TEST
STANDARD
READING
UNIT UNDER'
TEST READING
DOC
25C
50C
75"C
100C
0.12C
25.08"C
50. 17C
74.99"C
100.02C
1C
26C
51.5C
76.5C
102C
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ERROR
+ 0.88
t.
+ 0.92
+ 1.33
+ 1.51
+ . 1.98. '''::'.ii~~~
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AS-LEFT DATA
AS-FOUND DATA
lEST POINT
OC
26e
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76C
100C
TEST
STANDARD
READING
UNIT UNDER
TEST
READING
ERROR
TEST
STANDARD
READING
UNIT UNDER
lEST
READING
ERROR
1C
26C
+ 0.88
zs.os-c
OO.17C
74.SSoC
100.02C
76.5C
102C
O.10C
25.05e
50. 13C
74.91C
99.97e
- 0.5C
24.5 C
50C
75C
100.5C
-0.60
- 0.55
- 0.13
+ 0.09
+ 0.53
O.12C
si.s-c
0.92
+ 1.33
+ 1.51
+ 1.98
2.
3.
39
Calibration
Por this example,let's say we need to check the RTD at five points,
from soap to 250 P. Just like the thermometer in example #1, we'll need a
temperature bath capable of achieving the desired range of soep to 250oP, a
temperature standard, and a test instrument capable of reading resistance
(such as a multimeter or multi-function calibrator). Will we need a
refrigerated "bath(or an ice bath) like we needed for the thermometer
calibration in example #1? Yes,since the' minimum test point of Soop is
below normal ambient temperature, we will need a refrigerated bath.
We'll also need the correct RTD table to determine our expected
resistance at 50oP, 100F,150oP,200oP, and 250F.Typically, we would use
the applicable RID table. However it is not unusual for the manufacturer
to provide an RTD table specific to an individual RTO; If the manufacturer
provides a specific RID table, it should be added to the documentation file
for this device, used for the calibration check of this RTD, and used for the
: calibration of any device connected to this RID. Par our example, we will
use the standard RID table for our RTD, whlchis a 100 ohm, platinum, :
385 alpha RTD. (Refer to the correct RTD table in Appendix A-6.) .
To perform the calibration check, place the temperature standard-and .
RTDin the temperature bath. Adjust the bath temperature to each of
test points. Record the temperature standard reading and RID resistance ..
at each ~estpoint. Fill in the expected resistance readings for the five-point .
calibration check from the applicable table in Appendix A-6. If you h'i_ve
difficulty, an explanation follows the table.
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(OF)
TEMPERATURE
STANDARD
READING (OF)
50
50.0
103.88
100
100.0
114.70
lEST
POINT
,.
CONVERSION
TO C
~XPECTED RTD
RESISTANCE
(OHMS)
ACTUAL ATD
RESISTANCE
(OHMS)
ERROR
(OHMS)
150
150.0
125.40
200
200.0
136.00
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250
250.0
'146.50
40
Calibration
41
DMM
TRANSMITTER
POWER
SUPPLY
READOUT RESISTOR
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LEAD'~/MULAT/ON RESISTORS' .
. TEMPERATURE
STANDARD
ACTUAL
lRANSMITTER
OUTPUT
CONVERTED
TEMPERATURE
70C
70. 12C
11.35 mA
68.90C
TEST
POINT
10%
EXPECTED
SIMULATED
INPUT
TEMPERATURE RESISTANCE lRANSMITTER
(OC)
(OHMS)
OUTPUT (mA)
15.0
'.
105.85
5.60
ERROR
-1.22C
ACTUAL
"TRANSMITTER
OUTPUT (rnA)
ERROR
5.50
-0.10 mA
50%
75.0
128.98
12.00
11.88
-0.12 rnA
90%
135.0
157.31
18.40
18.27
-0.13 rnA
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#4 - Temperature Controller
loop
A temperature controller can be a stand-alone device or a function of
the computer control system, such as a programmable logic controller
(PLC) or distributed control system (DeS). Ifthe temperature controller is
a function of a computer control system, it is typically not calibrated
because it is not really a device subject to going out of calibration. A standalone controller usually has many capabilities such as multi-function
configuration, alarm setpoints, analog and on/ off outputs. For our
example, we'll assume we have a Moore 352controller configured for
4-20 rnA input with a corresponding display do to 100C.The controller
is also configured for a low alarm of 30Cand a high alarm of 40C. The
4-20 rnA output is supplied to an l/P (current-to-pneumatic) transducer
for control of a steam valve.
For our calibration we only need to concern ourselves with the
controller itself. The temperature transmitter that supplies the rnA input is
calibrated separately. The I/P transducer is also calibrated separately. It's
a good idea to have the calibration of all loop components scheduled
together. You could also perform a calibration for the entire loop as
previously discussed, if desired. However, to start with it is very
important that the control system technician understands how the
controller interfaces with the process. First of all, the system must be in a
state which will allow the safe performance of the calibration. The system
controlled by this controller should be shut down and the controller
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Calibration
STEAM
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#5 - Temperature Switch
A temperature switch is a device that senses temperature and
changes state at the programmed or adjusted setpoint. A temperature
switch usually has at least one set of normally open (NO) and one set of
normally closed (NC) contacts, but may have only a NC contact, a NO
contact, or more than one set of each. NO and NC refer to the state of that
contact with the switch de-energized. The tricky part of calibrating a
temperature switch is to know whether the switch should "trip" with
increasing or decreasing temperature. Typically, a high temperature
switch would "trip" with increasing temperature, and vice versa.
Basically the calibration of the switch is checked by placing the sensor
in a bath and measuring across the applicable contact with a multimeter.
The bath temperature is increased/decreased to the setpoint. The
multimeter will read the change of voltage or resistance when the switch
changes stqte. In other words, the multimeter will read 0 volts with the
switch closed and supply voltage with the switch open. If the contact is a
"dry" contact (no voltage), the multimeter will read close to 0 ohms with
the contact closed and infinite ohms with the switch open. (Hint: You may
want to disconnect and electrically insulate the leads to check the switch
by itself. This removes any parallel resistances and external circuits from
interfering. As an alternative, use the remote indication as confirmation of
proper switch operation. Be cautious of circuit and display time delays.)
Example Temperature Calibration
REVIEW QUESTIONS
Situation for Questions 1-10:TT-300is installed in a process tank, which
is currently in production. This is the first calibration after initial startup.
Use the references in Appendix-A to answer the following questions.
1.
2.
Select the correct procedure(s) that could be used for this calibration
of TT-300?(Appendix A-4)
3.
45
Calibration
4.
5.
what are the correct resistance values to input for 10%,50%, and
90%? (refer to the correct RTD table in Appendix A-6)
6.
What are the expected transmitter output values for the resistance
inputs from step 5? '
7,
Meter (mA)
Decade Box.
oilier
Resistance
Simulator
'
ill
",
6"J~
(if
Temperalure--Transmitter
IT-300
.j~'
8.
.'1:.
,
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. I
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rnA OUTPUT
10%
5.70
15.9
50%
12.10
75.9
90%
18.50
.. 135'.9
46
9,
lEMPERATURE
MILLIVOLTS
0%
25%
50%
75%
100%
12. What are the expected transmitter outputs for the following
simulated inputs?
% INPUT
0%
25%
50%
75%
100%
OUTPUT (rnA)
47
Calibration
13. Indicate the correct test equipment hookup for calibration of TI-200.
Meter (mA)
Thermocouple
Simullltof
Temperature Transmitter
moo
24VDC
Power
Supply
!.
OUTPUT (rnA)
0%
4.00
25%'
7.98
I
....
50%
11.96
75%
15.94
100%
19.92
JI
..
I
15. Following adjustment(all"as-Ieft" data is within tolerance. What
steps remain to complete the bench calibration?
48
19. The thermometer has one external adjustment. With the results
indicated, what must be done to bring the instrument to within
tolerance?
% INPUT
THERMOMETER INDICATION
(OF)
0%
25%
34
50%
66
75%
99
100%
>130
:1
20. What would you do if the thermometer was out of tolerance and the
thermometer does not have an adjustment available?
Reset
PRESSURE .INSTR.UMENT
CALIBRATION
"
4. 1
WHAT IS PRESSURE?
Air pressure is the force exerted on you by the weight of tiny particles
of air (air molecules). Although air molecules are invisible, they still have
weight and. take up space. Atmospheric presstITeis approximately 14.7
pounds per square inch (psi) at sea leveL This means that if we could put .
one square inch of air from the ground to the 1.1pperatmosphere on a scale,
it would weigh 14.7pounds. We do not feel this pressure because it also
acts internally and is thus balanc~d. Since there's a lot of "empty" space
between air molecules, air can be compressed to fit in a smaller volume.
When it's compressed, air is said to be "under high pressure."
There are two ways to look at pressure: (1) the small-scale action of .
Individualair molecules, or (2)the large-scale action of a large number of
'I
50
51
Calibration
II
provide the gauge with a reference to absolute zero pressure. So, if you
calibrate a gauge and it reads about 15psi with no pressure applied, take it
from me, the gauge reading is probably in psia, not psig. Know the unit of
measure for the device you are calibrating!
Another challenge with pressure calibrations is having the correct
fittings to connect the pressure source, pressure standard, and the unit
under test. Even with a few drawers full of fittings in the shop and access
to more adapters in the mechanical shop and spare parts stock, we never
seem to have the right fittings. To minimize this problem, enter the fittings
needed in the calibration notes that print out with the calibration data
sheet or work order. The important thing is to minimize the number of
connections in the test setup in order to minimize the potential for
leakage.
Leakage is another problem we have to deal with.when performing
pressure calibrations. This problem is amplified when Weuse a hand
pump as our pressure/vacuum source. Small leaks in the test setup can be
compensated for by using a constant pressure source such as a N2 bottle, a
spare plan~air connection, or vacuum pump. However, leakage should be
eliminated or minimized for allpressure calibrations even when using a
constant pressure source. Even the smallest leak is frustrating when using
a hand pump, so those connections have to be minimized and tight.
Hysteresis is the measure of the difference in response of a device as
the input signal increases from minimum value to a maximum value, and,
subsequently decreases from maximum to minimum over the same range.
Hysteresis is expressed in percent of full scale (% FS).)nstruments with
mechanical movements such as pressure gauges and current-topneumatic (l/P) transducers develop hysteresis error. Often this is caused
by friction and wear of the mechanical components.There is no way to
adjust for hysteresis error during calibration. Hysteresis can be evaluated
. by-obtaining calibration data with the input applied in both the increasing
and decreasing direction as illustrated below. '
i
I
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II
1
. I
l
i
r
. APPLIED INPUT
[PSIG)
AS-FOUND
VALUES (1)
AS-FOUNQ
VALUES
(il
HYSTERESIS
(%FS)
10
10
1%
25
24
25
1%
50
49
51
2%
75
74
76
2%
90
90
91
1%
I
I
I
52
Pressure Instrument
Calibration
Power
Supply
(if needed)
Input
Standard
Pressure/
Vacuum
Source*
Unit
Under
Test
Output
Standard
(if needed)
4.3
Calibration
53
FIGURE 4-2.
Bourdon Pressure Gauge
I,
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~,
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54
TEST
UNIT
STANDARD UNDER
READING
lEST
(PSIG)
READING
Ii PSIG)
ERROR
{il
(PSIG)
UNIT UNDER
lEST
READING (!)
(PSIG)
ERROR HYSTERESIS
(!I
ERROR
(PSIG)
(Ll
10%
20.0
19
-1.
19
-1
0%
25%
50.0
49
-1
50
0.5%
50%
100.0
99
-1
100
0.5%
75%
150.0
149
-1
151
+1
1%
90%
180.0
179
-1
180
0.5%
The test results are then checked against the allowable tolerance. If
the results are outside the allowable tolerance, determine the type of
errors present (linearity, zero, span, and hysteresis), and adjust per the
manufacturer's instructions or use the general instructions, as applicable,
that follow.
On most motion balance instruments, adjust linearity first. The
movement of the elastic element in a pressure gauge causes a proportional
movement in the linkage. On a properly calibrated gauge, the linkage
angle will be exactly 90 when the input to the gauge is at 50% of total
range. Therefore, apply 50%input and use a template to check the 90
angle.
With linearity adjusted, position the pointer so the gauge reads midscale. You may need to remove the pointer and reposition it on the shaft. If
removing the pointer is necessary, be sure to use the proper tool. Now
lower the input to 10%and adjust the zero so the gauge reading equals the
applied input.
0,
Calibration
55
Now correct the span error. Increase the-input pressure to 90% and
adjust the gauge to read the input value. For span adjustments, loosen the
screws and rotate the entire adjustment mechanism.
Repeat the zero and span adjustment until the readings at 10% and
90% are accurate. Zero and span interact in the mechanical device, so
rechecking them is necessary. When zero and span require no further
adjustments, rech~ck the linearity to make sure it is still properly adjusted.
There are no adjustments for hysteresis. After adjusting linearity, zero and
span, perform another full scale check and record.as-Ieft calibration data.
,.
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4.4
4.5'
.~:~;1
.,.;oj
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56
(SPOT)pressure switch has one set of normally open (NO) and one set of
normally dosed (NC) contacts. A double pole double throw pressure
switch is furnished with two SPDT switches. NO and NC refer to the state
of that contact with the switch de-energized. The tricky part of calibrating
a pressure switch is to know whether the switch should "trip" with
increasing or decreasing pressure and which contact is used for the circuit.
Typically a high pressure switch would "trip" with increasing pressure,
and would use the NO contact. This means at normal pressure the switch
would be dosed and would open when the high pressure setpoint is
reached. Using the NO contact provides a fail-safe condition if the circuit
failed (power failure or broken wire). However the requirements of the
alarm circuit must be considered.
The calibration setup of a pressure switch is similar to a pressure
gauge and pressure transmitter, except a multimeter set to measure
voltage or resistance, as applicable, is connected to the applicable set of
contacts (such as the common and NO terminals). The applied input
pressure is increased to the setpoint. The multimeter will read the change
of voltage or resistance when the switch changes state. In other words, the
multimeter will read 0 volts with the switch closed and supply voltage
with the switch open. If the contact is a "dry" contact (no voltage), the
multimeter will read close to 0 ohms with the contact closed and infinite
ohms with the switch open. (Hint: You may want to disconnect and
electrically insulate the leads to check the switch by itself. This removes
any parallel resistances and external circuits from interfering. As an
alternative, use the remote indication as confirmation of proper switch
operation. Be cautious of circuit and display time delays.)
REVIEW QUESTIONS
Use the information in Chapter 4 and the references in Appendix A to
answer the following questions.
1.
A.
B.
C.
D.
E.
F.
---'-I
_,_
14.7psia
14,7psig
500 millitorr
30 "Hg
500 "H20
500mmHG
57
Calibration
2.
3.
Select the correct procedure to be used for this calibration of PIT -303.
4.
specified
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5.
.~1~
.;l~
~i
~
:;.:
:["
6.
OO~
.,~
'-::J
~~~,
~~
.~~
'.~.,~
.1
.~.,
'-1
7.
,What are the expected transmitter output values for the pressures
applied in the previous step?
58
8.
PressureInstrument Calibration
9.
Unit
Under
Test
rnA OUTPUT
PIC-303 INDICATION
10%
5.50
5.0
50%
11.90
25.0
90%
18.30
45.0
,I
Calibration
59
15.
17. What are the specified trip points of PDIS-405? Is the output of the
switch connected to the normally open or-normally closed contacts?
I
.1
I
I
5
LEVEL INSTRUMENT
CALIBRATION.
After completing this chapter, you should be able to:
Calibrate the following levelinstrument types (to ISA
standards, where applicable)and determine acceptability:
Differential pressure
Capacitanceprobe
Ultrasonic
. Select the proper calibration procedure and calibration.dets .
sheet.
Select appropriatecertified test equipment.
Properly set up/connect test equipment to device under test
(DUT) for calibration.
Properly isolate level devices and/or remove from service for
field calibration.
5.1
Pressure
62
FIGURE 5-1.
Differential Pressure Sensor
HIGH PRESSURE
LOW PRESSURE
II
bottom portion of the vessel and, therefore, senses the pressure exerted by
the weight of the process fluid in the vessel plus the tank pressure (if
pressurized). The low pressure side is usually connected to the vapor
space at the top of a pressurized vessel or is open to atmosphere if the
vessel is vented or open to atmosphere. The low pressure side only senses
the vessel pressure (or atmospheric pressure) and not the weight of the
process fluid. Differential pressure (dip) measurement is based on the
principle that the difference between the two pressures is equal to the
height of liquid, multiplied by the specific gravity of the fluid.
Capacitance/Radio Frequency (RF)
63
Calibration.
other plate. If the tank wall is not metallic, a reference electrode is used.
Referring to Figure 5-2,you can see that, as the liquid level rises; the air or
gas around the electrode is displaced by the process material, which has a
different dielectric constant. Therefore, there is a corresponding change in
capacitance between the probe and the vessel wall. The measured
capacitance is proportional to liquid level. The unit of capacitance is the .
farad. Capacitance level probes typically measure in the pico-farad range
(10-12farads).
FIGURE 5-2.
Capacitance Probe
r----
PROBE:
ONE PLATE
OF CAPACITOR
METAl.: WALL:
OTHER PLATE
OF CAPACITOR
II
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Ultrasonic
64
FIGURE 5~3.
Ultrasonic Measurement
GENERATOR AND
TRANSMITIER ~---I
TIMING
GENERATOR
1-----.1
lOGIC AND
DISPLAY
'------.----'
n
\.U
I I I 10
WAVE
SHAPING
__fI
TRANSMITTED BURST
RECEIVED BURST (ECHO)
ELAPSED TIME PROPORTIONAL
TO DISTANCE
Zero
Calibration
65
FIGURE 5-4.
Liquid Head Measurement
WEIGHS.62.4 LBS.
DENS)TY'" 62.4 LBS.lCU.
FT.i
-~
1 SO. INCH
PRESSUREAT BOTTOM
'.
=m
=
AREA
62.4tes.
144SQ. INCH
= 0433
PSI PER 12' WATERCOLUMN
.
;-'
.:
,H
~.
..
'
-,
FIGURE 5-5.
Effect of Specific Gravity on Liquid Head Measurement
"
-.-SPECIFIC
GRAVITY =?
-_
.--r
"h" (INCHES)
_l
,-
66
NOMINAL
(IN. H2O)
ACTUAL lEST
PRESSURE
(IN. H2O)
NOM. x 0.88
EXPECTED
OUTPUT
(MA)
10
8.8
5.60
25
22.0
8.00
50
44.0
12.00
75
66.0
16.00
100
88.0
20.00
I!
Dry and Wet Legs
For differential pressure measurements, the pressure of the vapor
space in pressurized vessels is connected to the low pressure side of the
dip cell. When process vapors are non-condensing, non-corrosive, and
non-plugging, the leg external to the vessel that is connected to the dip
cell is a dry leg. If any condensate accumulates in this leg, significant error
would result in the level indication. Can you see why? If there is
condensate in the dry leg, the weight of the condensate adds pressure to
the low pressure side of the dip cell. This would reduce the dip sensed
and result in a level indication or output that is lower than the actual level.
On the other hand, if the process vapors condense, the reference leg
can be filled to form a wet leg. The specific gravity and height of the
reference column must be accurately determined and accounted for in any
calibration of the dip cell.
Interface
For purposes of level instrumentation, "interface" typically refers to
the point at which two non-mixable fluids meet, such as oil and water.
Special considerations must be made to accurately measure the level of
each fluid and/or the level of the interface.
.!
67
Calibration
B.
PROCESS.
SIMULATOR
INCHESH20
>0.1% ACCURACY
OR BElTER
O'.250" Hp
DIFFERENTIAL
PRESSURE
TRANSMllTER
mAREADOUT
:I: 0.1% ACCURACY
OR BElTER
SERIES RESISTANCE
REQUIREDWITH
SOME TRANSMITTERS
r----l~..:.:.....J......::_j
24VDC
POWERSUPPLY
VENT TO
ATMOSPHERE
>20 PSIG
AIRS!JPPLY
JI
120VAC
j~
68
TABLE 5-1.
Calibration Data Table for 0-250 in. H20 DIP Transmitter
% SPAN
ACTUAL
INPUT
("H2O)
IDEAL
OUTPUT
(rnA)
0%
0.0
4.00
25%
62.5
8.00
50%
125.0
12.00
75%
187.5
16.00
100%
250.0
20.00
AS
FOUND
OUTPUT
(rnA)
%
DEVIATION
(ERROR)
AS-LEFT
OUTPUT
(rnA)
%
DEVIATION
(ERROR)
Once the test setup is established, adjust the input values to the
required test points and record lias-found values for the milliamp output.
Typically, it is not necessary to check a transmitter in both the upscale and
downscale directions. Once the lias-found" data has been recorded,
evaluate the error against the acceptable tolerance to determine if
adjustment is required. The following "as-found" values were obtained.
The error is calculated by [(Actual Output-Ideal Output) ..;.(Ideal Output)]
II
x 100%.
11
TABLE 5-2.
Calibration Data Table for 0-250 in. H20 = 4-20 mA DIP Transmitter
(Note: The % error is calculated based on the reading and not % span
in this case)
% SPAN
ACTUAL
INPUT
(NH2O)
IDEAL
OUTPUT
(MA)
ASFOUND
OUTPUT
(MA)
% RDG
DEVIATION
(ERROR)
0%
0.0
4.00
4.01
0.25%
25%
62.5
8.00
8.02
0.25%
50%
125.0
12.00
12.03
0.25%
75%
187.5
16.00
16.05
0.3125%
100%
250.0
20.00
20.08
0.40%
AS-LE'FT
OUTPUT
(MA)
% RDG
DEVIATION
(ERROR)
69
Calibration
ACTUAL
INPUT
("H2O)
0%
0.0
25%
62.5
50%
. 125.0
IDEAL
OUTPUT
(rnA)
ASFOUND
OUTPUT
(rnA)
%
DEVIATION
(ERROR)
4.00
4.01
0.25%
4.00
8.00
8.02
0.25%
8.01
12.00
12.03
0.25%
12.00
0.0%
0.06%
75%
187.5 .
16.00
16.05
0.31%
16.01
100%
250.0
20.00
20.08
0.40%
20.00
0.0%
0.13:%;:
....
.0.0%
.:
How would this calibration change if the process material has a
. specific gravity of 1.17If we installed the above dip transmitter to .,"
measure the tank level of a material with specific gravity of 1.1,what
would the indicated level be at an actual level of 100"7Since the process
material is denser than water by a factor of 1.1~it will exert a pressure of
1.1times water at the same height. Therefore the indicated level would be
110"at an actual level of 100".
.' For an accurate level indication, the input press:ure must be adjusted
to compensate for the specific gravity of the process material. This
compensation is calculated by multiplying the input pressure in inches of
H20 times the specific gravity. This calculated input pressure is then
applied at the corresponding % span using the same ideal output rnA
values as before..The Calibration Data Table compensated .fora specific
gravity of 1,.1is illustrated below.
... j
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I
I
70
TABLE 5-4.
Calibration Data Table for 0-250 in. DIP Transmitter @ Specific
Gravity = 1. 1
% SPAN
ACTUAL
INPUT
("H2O)
IDEAL
OUTPUT
(rnA)
0%
0.0
4.00
25%
68.75
8.00
50%
137.5
12.00
75%
206.25
16.00
100%
275.0
20.00
ASFOUND
OUTPUT
(rnA)
%
DEVIATION
(ERROR)
AS LEFT
OUTPUT
(rnA)
%
DEVIATION
(ERROR)
How would this calibration change if it were done in the field? There
is no change in the calibration principles. However, some of the
considerations that must be made are listed below:
Before doing anything, the process conditions must be evaluated.
This is also true if the instrument is removed from service for a
bench calibration. Is the system shutdown with the tank drained?
Is the process operating in automatic level control? If so, the
system must be placed in manual control and an alternate means
of manual level control employed.
Can the dip cell be isolated from the system? If not, the system
must be shutdown and drained. If so, isolate the dip cell properly
before making test connections. If equipped, the bypass valve is
always opened first and closed last to prevent damage to the dip
cell.
Is the process material hazardous? If so, take appropriate
precautions.
The test pressure input is connected to the high pressure side, and
the low pressure side is disconnected, if necessary, and vented to
atmosphere.
Most likely, the rnA output will only need to be measured, without
the need for providing a power source. The output signal circuit
usually provides the power source.
Record the remote display(s) if required by procedure for a loop
calibration. If the remote indication(s) does not go below the 0"
II
71
Calibration
value or above the 100% value, check the instrument at 10% and
. 90% instead of 0% and 100%. All other test points remain the same.
.j
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72
2.
Determine the test point distances. Realize the distance from the test
surface is simulating the distance from the top of the liquid level and
take into account the distance determined in step 1 above. For
example, if the distance from the transducer face to the 100%level is
12 inches and the tank level indication is 0-100inches, the following
test points would be used.
3.
% SPAN
DESIREDLEVEL
INDICATION
DISTANCE FROM
lEST SURFACE
0%
0"
112"
25%
25"
87"
50%
50"
62"
75%
75"
37"
100%
100"
12"
Calibration
73
4.
5.
Use a tape measure to mark off the distances from the test surface at
each desired test point determined in step 2 above.
6.
.Place the instrument at a distance equal to the first test point from the
wall or floor that will be used to bounce the signal back (the test
surface simulates the top of the liquid level).
7.
8.
Move to the next distance and record the level reading. Repeat until .
all "as..-found" readings have been obtained.
..
.j
9.
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Method 2:
1.
2.
.,.'
"
.)
I'
3.
iI
4.
5.
74
REVIEW QUESTIONS
Use the information in Chapter 5 and the references in Appendix A to
answer the following questions.
1.
What is the correct calibration range and the specified accuracy for
LIT-202?
2.
Select the correct procedure(s) that could be used for this calibration
ofLIT-202.
3.
4.
What are the expected transmitter output values for the pressure
inputs of step 3?
5.
Pressure
Standard
HP
LP
Meier (mA)
~
HP
LP
pressure
Source
6.
24VDC
Power
Supply
1i
75
Calibration
7.
If-a tank located on the roof has a DIP level transmitter installed
100feet below the zero reference level, what would the applied
pressures be in step S? (s.g. = 1.0)
8.
I
9.
I
10. Describe the basic method fpr initial calibration of LT-305.
I
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12. What two basic methods can be used to perform a calibration ohm
ultrasonic type level sensor?
6
FLOW INSTRUMENT
CALIBRA TION
After completing this chapter- you should be able to:
Explain the principles of operation for the fol/owing tlowmeter
types:
Differentia! pressJire
Magnetic
Vortex-shedding
Turbine"
Coriolis
.Calibrate the following flow instrument types (toISA
standards, where eppticeblel and determine acceptability:
Flow rate meters
. Flow totalizers
Select proper calibration procedure and calibration data sheet.:
Select appropriate certified test equipment.
Properly set up and connect test equipment to device under
.
test (DUT) for calibration ..
Properly isolate flow devices and/or remove from service for
field calibration.
Return equipment to service following calibration.
Complete and properly maintain calibration documentation .
.. v
6.1.
!
I
78
Pressure
FIGURE 6-1.
Differential Pressure Flowmeters
'-------'~
Upstream tap
High pressure
------l~-----.J
Downstream tap
Low pressure
8 pipe diameters
upstream
5 pipe diameters
downstream
Calibration
79
(The dip cell was described in Chapter 5.) The square root is accounted
Jar in the transmitter signal processing or by the use of square root
'extractor springs of the dip cell. However, some older models utilize a
.separate square root extractor installed in the output signal loop. In this
case the installed square root extractor must also be calibrated for the loop
to perform within specification.
Magnetic
Flowmeter
FIGURE 6-2.
Magnetic Flowmeter
I
f
EICTRIC FIELD. E
FIELD
COILS
.[
_. j
MAGNETIC FIELD
.'
80
Vortex-shedding
Flowmeter
FIGURE 6-3.
Vortex Shedding Phenomenon
/"
..
Alternate ~
Vortices
Meter
Bore
Shear
Layer
11
81
Calibration
Turbine Flowmeter
FIGURE 6-4.
Turbine Flowmeter
PICK-UP COIL
I
" I
,I
ROTOR
I!
...".
A mass flowmeter measures flow rate in weight per unit time rather
than volume. This measurement compensates for temperature and,
pressure changes. Fluid moving through a vibrating tube is force? to
accelerate as it moves toward the point of peak amplitude of vibration.
The fluid decelerates as it moves away from the point of peakamplitude .
The acceleration and deceleration cause twisting forces on the flowtube
which are proportional to the ~ass flow.
82
FIGURE 6-5.
Coriolis Mass Flowmeter
FLUID
FORCE
,
FLOW
FLUID
FORCE
VIBRATING FLOW TUBE
~l...,-0~~i~
TWIST \
ANGLE ~
6.2
CALIBRATION OF FlOWMETERS
All meters with moving parts require periodic testing because wear
over time will reduce the flowmeter performance. Calibration can be
performed either in the lab or in situ (in its original place) using a prover,
also called a master meter, or by weighing the flow output. There are
several methodologies for flowmeter calibration. Anyone of them, and
.others, may be acceptable depending on the process system configuration,
compatibility, availability of test standards, and accuracy requirements.
It is sometimes difficult or impossible to remove a flowmeter from
service for calibration. Therefore, field-mounted and inline provers have
been developed. Depending on the application and system configuration,
other methods can also be developed to check the accuracy of flowmeters.
Weighing the flowmeter output collected over a specified time is a
common alternative .
. The calibration of the signal-processing portion for most flowmeter
instruments can be checked by simulating the Signal from the flowmeter.
These me~hods do not check the sensor itself. No one generic method
works for all flowmeters. Tests must be performed in accordance with the
specific manufacturer's instructions. However a few of these methods are
discussed below.
Calibration
GENERAL METHODOLOGY
.i
.'
WHEN TO USE
6.3
;.
83
DIP lRANSMITTER
CALIBRATION
The principles and methods discussed in Chapter 5 for the level dip
transmitter also apply here. The only difference is that you mU:stknow
how the square root is obtained. Remember that flow rate is proportional
to the square root of the differential pressure. As mentioned earlier in this
chapter, the square root is usually accounted for in the transmitter signal
processing or by the use' of a separate square root extractor installed in the
output signal loop. Sometimes, but rarely, some models utilize square root
extractor springs as partof the dip cell.
To calibrate the square root extractor in a 4-20 rnA transmitter output
loop, a milliamp source is '~onnected to the input. A milliammeter is
connected in series tothe output with a power supply, if necessary. The
manufacturer's instructions specify the input values and expected
outputs.'
Note that this does not check the actual flow sensor. It may be desired.
or required to check the flow sensor.for wear, damage, or obstruction.
Later in this chapter we will discuss methods for calibrating the flow
sensor in situ .
I
I
I
I
I
J
.:
84
Determine the maximum flow rate that will be checked. This is the
100%value.
2.
Obtain the mV calibration factor and the phase band factor from the
instrument data plate.
3.
4.
5.
Magnetic Callbralor
Percent-Output
Swllch
Input Powor
Indloa\ol1
Input Power
80leolor 8'W11oh
6.
85
Callbration
.,I
(
I'
I
7.
Set the calibrator range knob to select the maximum output signal.
For example, with a calculated maximum input signal of 8.32mV, the
range knob would be set to 10mV.
8.
Set the maximum input signai value on the dial. For this example, the
dial would be set to 8.32(outer dial set at 8, inner dial set at 0.32).
9.
'.
Note that this does not check'the actual flow sensor. It may be desired
or required to check the flow sensor for wear or damage, The next section
of this chapter will discuss methods for calibrating the flow sensor in situ.
The calibration of a vortex-shedding or turbine flowmeter would use
the same principles as the magnetic flowmeter above. However, the input '
standard would be a frequency generator. Again, you must use the
specific dllibration instructions provided by the manufacturer. '
Once the calibration of the signal-processing portion of the flowmeter
has been checked, a check of the flowmeter in situ is performed. Note that
some industries require that all as-found readings be obtained prior to any
adjustments. Therefore you may need to evaluate whether you would
adjust the electronics prior to checking the actual flowmeter in situ. So far
we have only mentioned flow rate meters. Some flowmeters are used as
flow totalizers. Some flowmeters are used to obtain both flow rate and
flow total. We will have to consider how the flowmeter is used when
,i
:~j
.~~
I
86
= 3.785 liters
Llb
Calibration
87
I'
.~
II
I
I.,
I
88
REVIEW QUESTIONS
Use the information from this chapter and the references in Appendix
A to answer the following questions:
1.
2.
3.
What are the two basic calibration methods for checking flowmeters?
4.
What methods are used for incorporating the square root of the dip
for venturi-type flow devices?
5.
6.
7.
7
FINAL CONTROL DEVICES
CALI.BRATION
After completing this chapter, you should be able to:
Celibrete the following instrument types (to ISA standards,
where applicable) and determine acceptability:
r
-I
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, I
, J
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, 1
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::::
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89 ,
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90
FIGURE 7-1.
Current Practice - Field Devices
3-15 PSI (70.7 -103.4 kPa)
TRANSMIITER
LOOP
4-20 rnA
PROCESS INPUT
INSTRUMENT
AIR 20 PSI
(137.9 kPa)
SET POINT
Calibration
91
FIGURE 7-2.
Final Control Element
Disturbances
Controller
1
J
""'___ I
Process
Measurement
-~.~;;., .'~
..
..;--,
:'..!
':
. .:~
92
FIGURE 7-3.
IfP Transducer
Oulpul- ..
GAS
Input
"~~I~~~~
Rebalanclnp _ ..
Bellows
Nozzle
Beam
93
Calibration
FIGURE 7-4.
Typical Motion-Balance Positioner
LINKAGE
I.I
nozzle. The nozzle pressure increases and causes the relay assembly.to
increase output pressure to the actuator. With direct-acting actuator, the
increased pressure moves the actuator stem downward. The positioner is
mechanically connected to the stern of the valve. Stem movement is,fed
back to the beam by means ot"a f~edback lever and range spring, which
causes the flapper to pivot slightly away from the nozzle to prevent
further increase in relay output pressure. Note that some positioners
accept a milliamp input and include' an integral liP transducer.
The last component in the final control subsystem is the final control
element. We are only going to discuss control valves. (Other final control,
elements include servo valves, heaters, conveyors, auger feeds, and
hopper gates.) There are many different types, sizes, and applications for
control valves. Selecting the correct control valve for a specific application
is crucial to 'proper system performance. Und-ersizingand oversizing are
common problems. Valve selection is not within the scope of this book,
but many valuable resources are available to assist with proper selection,
for example,
a good control valve sales engineer.
Let's look at a typical
control valve.
:-;'1
-~--;;~.,
~I
I
94
FIGURE7-S.
Control Valve with Actllato1'
SIGNAL FROM
CONTROLLER
DIAPHRAGM
ACTUATOR _..
,
.... ....
-,
" -,
The pneumatic signal from the positioner (or liP if a positioner is not
used) is applied directly to the actuator. For this control valve, the air is
supplied above the diaphragm and pushes against spring pressure to
close the valve. The valve is fully closed when the plug is foullyseated
against the seat ring. Notice that as air pressure is-decreased, the spring
pressure causes the diaphragm, stem, and plug to move upward, opening
the valve. This means that a loss of pressure would cause the valve to
open. Therefore this is known as a fail-open valve, Different
configurations of air inlet, spring location, and valve seat arrangement
result in different fail positions and determine whether the valve is director reverse-acting. For example, the same valve pictured above, with the
plug below the seat ring (reverse-seated), would open with increased air
pressure and would fail closed on loss of air pressure ..
As can be seen from the discussion above, all components in the final
control subsystem must be configured correctly for the system to work
properly. The fail-safe positions must be correct for the application and
the action must produce the desired results. These configurations must be
properly documented and utilized during calibration, loop checks, or
troubleshooting,
Calibration
7. 1
95
FIGURE 7-6.
Ill? TransducerCalibration
i
-,I
I
The figure above illustrates the setup for a bench calibration of an IIP
transducer. The air supply connected to the input must be in accordance
with manufacturer's specification (typically 20-100psig). The pressure
standard is connected to the air outlet, and a rnA simulator is connected to
the current input: It is important for the L/P transducer to be oriented the
same way as the installed position in the field.A change inorientation will
introduce error in most liP transducers,
If the calibration is performedin the field, the existing supply air
would be used. It is convenient to tee into the air outlet so the control,
valve position can be checked at the same time. Of course, you need to
ensure the system is in a safe condition before you open and close the
valve.
Once the setup is established, apply the rnA inputs for each desired
test point, such as 4.0, 8.0, 12.0,16.0, and 20.0 mAo Record the
corresponding outlet pressure at each test point. For a 4-20rnA input
3-15psig.output L/P, the corresponding outputs would be 3.0, 6.0,9.0, 12.0
and 15.0psig. Some facilities adjust the 0% test point so a slightly higher
rnA input results in the 0% output For example,4.10 mA may result in a
3.0 psig output. This ensures that the valve is closed with a controller
output of 4.0mAo
Once the as-found readings are obtained, evaluate the results against
the required specification. If required, perform zero and span adjustments
96
7.2
'I
197
Calibration
7.3
;1
~I
I
"
I,.
.
(:
REVIEW QUESTIONS
Use the information from this chapter and the references in Appendix Aas
necessary to answer the following questions:
1.
A. 0-20 psig
.,_
,,
'.
From the list below, what is the likely calibration range for TY-300? "
B. 3~25psig = 4-20 rnA
C. 4-20 rnA = 3-15 psig
D. 20SCFM
'.
+!,
.'
4"0_
..
:~~
..
....
2.
Refer to the P&ID inAppendix A-I. If the calibration ranges ofFY301 and PY-301 are the same as TY-300, what if any difference i~there
between the three IIP transducers?
3.
4.
5..
What are the expected output values for the inputs applied from
question 3?
.'
98'
6.
300?
Pressure
Stnndartl
HI'
3.00
LP
lIP Transducer
iYJOO
rnA
simulator
Output
30 psig
Supply
Pressure
Source
7.
OUTPUT (PSIG)
VALVE POSITION
3.2
2%
50
9.5
54%
100
15.8
100%
8.
9.
10.
fl
I.
Calibration
99
1f.
i
I;
I'
,.
8
PROCESS A.NAl YTICAL
INSTRUMENT CALIBRATION
After completing this cbepter. you should be able to:
Calibrate the following analytical instrument types (to ISA
standards, where applicable)and determine acceptability:
pH
Conductivity
ResistiVity
Select the proper calibrationprocedure and calibratiofJ;c/,?ra
'"sheet.
Select appropriate certified test equipment.
!I
0
I'
I
I
I
,
101
I
1
102
DECIMAL
pH
NOMINAL
VOLTAGE
OUTPUT @ 25C
(mV)
ACIDIC
10
10-1
10-2
10-3
10-4
10-6
10-6
1.0
0.1
0,01
0.001
0.0001
0.00001
0.000001
10-7
0.0000001
a
1
2
3
4
5
6
414.12
354.96
295.8
236.64
177.48
118.32
59.16
0.0
8
9
10
11
12
13
14
-59.16
-118.32
-177.48
-236.64
-295.8
-354.96
-414.12
NEUTRAL
BASIC
10-8
10-9
10.10
10-11
10.12
10.13
10-14
0.00000001
0.000000001
O.0000000001
0.00000000001
0.000000000001
0.0000000000001
0.00000000000001
Calibration'
103
pH.
I
I
.i
i
104
pH Eloclrodo Output
mV
600,--------------------------,
600
300- - - - - - -
. - -
200
100
pH
567
-100
--------------------------------200 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
-<400
500
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
~ooL---------------------------~
pH electrodes must be properly stored when not in use. If not
properly stored, the electrode will dry out and this will impair
performance or possibly destroy the electrode. The probe should be stored
in a 4.0 pH buffer solution or 3.8MKCLsolution. There are special storage
bottles for long-term secure storage to prevent damage and dehydration.
Do not store in deionized water. Prior to returning a pH meter to service
after storage, the probe should be thoroughly cleaned with deionized
water and calibrated.
'I
I:
Calibration
8.1
105
pH CALIBRATION PROCEDURE
1.
Rinse the electrode thoroughly with deioniied water and gently blot
the electrode on a soft tissue.
2.
II
;:
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i.
;:1
. ::1
3.
Remove the pH electrode from the buffer solution and repeat step
4.
Repeat step 2, except use a 4.01pH buffer solution and adjust the
slope/ span contr~l for a pH reading of 4.01.
. . .
5.
6.
:.1
"'r
",'
.. ~
,
',j
106
8.2
1.
2.
Connect a shorting plug to the input on the pH meter and adjust the
standardize/zero
control on the pH meter for a reading of 0.0 mY.
3.
Disconnect the shorting plug and connect the pH electrode that will
be tested.
.
4.
Rinse the electrode thoroughly with deionized water and gently blot
the electrode on a soft tissue
5.
6.
Remove the pH electrode from the buffer solution and repeat step 4.
7.
Repeat step 5, except use a 4.01 pH buffer solution and record the mV
reading.
8.
9.
.'
107
Calibration
8.3
MEASURING CONDUCTIVITY
~::.
108
CONDUCTIVITY
RESISTIVITY
Ultrapure Water
Distilled Water
0.055 I1S/cm
18.2 MQ
1 I1S/em
80 I.lS/cm
Deionized Water
0.05% NaCI
1000l1S/em
50,000 I.lS/em
1,000,000 I.lS/cm
Seawater
30% H2SO4
1 MQ
12,500 ohm-em
1000 ohm-em
20ohmem
1 ohm-em
= 4 - 20 rnA output.
Cell Constant = 1 (the actual cell constant for this range would
likely be 0.1, but we will assume 1 for ease of explanation).
,
Calibration
109
2.
3.
Place the probe ill a standard conductivity solution within the range
of the instrument or a sample with a calibrated analytical
conductivity meter. Record the lias-found" conductivity reading.
(This is to record the "as found" condition of the conductivity
system, probe and meter, prior to any adjustments. It is difficult to
find standard conductivity solutions in this very low conductivity
range. Therefore, it may be necessary to use purified water and ::.
compare the indication of.the. instrument under. test to. another.
: ',i,\
calibrated conductivity instrument.) .
4.
II
5.
6.
I
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an
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to
7.
8.
Set the decade box to 1 Mohm to .simulate 1.0 j.lS/ em. Record the
conductivity reading and rnA output. (i .;-1.0. x 1O-~:::;:
1,00.0,00.0.The
1
!
T.
.11
....
110
Set the decade box to 100 Kohm to simulate 10 J.1S1 cm. Record the
conductivity reading and
output. (1 -i- 10.0 x 10-6 ;; 100,000. The
expected rnA output would be 20.0 mA.)
rr0
10.
11.
12.
Calibration
111
REVIEW QUESTIONS
Use the reference section, as necessary, to answer the following questions:
1.
What are the ideal amV input values for a pH meter at 4, 7, and 10
pH at 25C?
2.
3.
4.
5.
6.
.u,
7.
8.
9.
BIBLIOGRAPHY
ANSI/ISA-51.1-1979(R1993).Process Instrumentation Terminology. IsA
1995..
.
1
)
114
Bibliography
Calibration.
115
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Appendix
A-1
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:..:. ~;
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117
118
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A- 2
- LOOP DIAGRAMS
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119
Loop Diagrams
120
IT-300
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Calibration
121
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Loop Diagrams
122
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Appendix
A-3
INSTRUMENT SPECIFICATIONS
;
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123
124
Instrument Specifications
RESPONSIBLE ORGANIZAnON
2131-
~I11
12
59
RoII!!<!L
I.
6D
01
~Irl<llll!lP_
13~
10
10
17
10
10
20
21
atlsn IT\."Ilnrlnl
End rOt
nlla mnlorl31
FlOWTlJj
dlnrMl(W
24
ASSEMBLY
26
26
27
28
20
il~'Vf)n
DO
Ioc:lUonlt
07
mnlQrlai
DO
DO
luhn!l
1121nd1
311JLSST
~ltlr~
tv
63
M
6l SST
parnIcl_ctlNnd
70
PERFORMANce CHARACTERISTICS
'ADX:JJr.os." at dotdQl'llflmP
AI
72
Ff.Dwrille
"~
rnr.n
neta-t:t .
73
74
CONNECTION
10u,10
30 ....
31
32
75
10
77
EhD
~'I"d'rd
I<L,.
IlUon~o
sa
78
70
80
A
1~:ty_eo..'lndnl~
lModnl
34
61
82
83
TRANS
....Dusln I
~gr-
onsMfnmont
mOOMo11oo
Iyo.
41
42
.3
44
ERORCOMP
ER
NEMA.,
oRdosuro
85
84~
88
81
88
89
90
don5lty
nnal
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ne ondoSUfft
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ceSSORlES
CUstom tao
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00
reference
PI-/YSICALOATA
'..,.
-_.
Sf Ie
dWQ
81111!ii!!ii!i!iI~"lIl''iil''-I1i1l1'1II
~
~
110
111
112
113
11~
115
116
117
118
119
120
121
122
123
124
125
128
127
128
129
130
131
132
133
. Rev
73
74
~
~
CALIBRATIONSANDTESr-:
TAG NO/FUNCTIONALIDENT MEASISIGNAUTEST'
Tr-200
Temp-AnaklQ output 1
'. INPUTORSETPOINT.
LRV"
.. URV .'
32.o-F
212.0F
. -.'
AcnON
dired
IE
Tempsetoolnl
Temp
Temp
Temo
".""J"','"
-'Ce"
r . COMPONENTlYPE'
Date
1-0utpUt
2-Outaul
3-QuIa:wt
4-Oulpltt
",)/".".
,"'"'COMPONENfiDENTIACATIONS
'. MANUFACTURER"
"
.",
..: RevisIol1DeSCriDtiot,-.'
......".
MODEL NUMBER ." .. , ,., ,:. "- -;',
'!"
;,",',:"REMARKS:-
",
*':
Form: 20T2221 Rev 0
2001ISA
142
Instrument Specifications
Calibration
143
ABC Company
Instrument Specification Data Form
ired:
INSTRUMENT DATA
Manufacturer:
Model Number:
Equipment/System:
Serial Number:
Tag Number:
*Instrument Range:
Description:
Calibration Standard: DYES
Per manufacturer's specification
PROCESS DATA
DNa
..* Calibration tolerance cannot be more stringent than the manufacturer's tolerance.
If
tighter tolerance is necessary, the instrument must be re-evaluated for the application .
J.
-.1
-v-
._.
"",~"",,,,,~~;-;:'>;-;:
.. ;7:,"';;."'~,;""\\""'."i"',r"';;,""TIi=lis""''''q;.''''e'''a''',:i''o")~l!''')-:::b''''m"'o"-::11'-~"'ea"';-:.by""7'"::ih7"ll'>'~C.r.Q:;lt;;'6"'ra".i"..iiJ".'n
.... D::,.,f!jjQ'7""'7i,"'.'(J-::ii-::~."'t.,,"..,::~~;"';::,,.,,;""'"::.~',,-?:.'o-"
Calibration Frequency:
0 YES
0 NO
0 YES
0 NO
0 YES
0 NO
Date:
Date:
Date:
months
._1
.: .. 1
I
I
A-4
Appendix
CALIBRATION
PROCEDURES
i
-I
Pressure
SOP
TITLE
NUMBER
SOP-CAL-01
SOP-CAL-02
Calibration/Calibration
Indicator
Calibration/Calibration
'Irahsmitter
SOP-CAL-03
SOP-CAL-04
Calibration/Calibration
SOP-CAL-OS
Calibration/Calibration
Temperature
SOP
TITLE
NUMBER
SOP-CAL~06
Calibration/Calibration
SOP-CAL-O?
Calibration/Calibration
SOP-CAL-OB
Calibration/Caiibration
Transmitters
SOP-CAL-09
145
.>
Calibration Procedures
146
SOP
TITLE
NUMBER
SOP-CAL-02
Calibration/Calibration
Transmitter
SOP-CAL-03
SOP-CAL-l0
Calibration/Calibration
Transmitter
SOP
TITLE
NUMBER
SOP-CAL-l1
Calibration/Calibration
SOP
TITLE
NUMBER
SOP-CAL-12
SOP
TITLE
NUMBER
SOP-CAL-13
147
Calibration
,
i
Instrument ill:
Manufacturer:
Model:
Serial Number:
Description:
Calibration Range:
Calibration Interval:
System ID:
Location:
Classification:
Owner:
Calibration SOP:
Calibration Tolerance:
Calibration Due Date:
!
1
% Input
Standard
Calibration Data
As-Found
Deviation
As-Left
i
I
.!
Service:
Status Change.' ( ) NI A
( ) In tolerance
' ( )New
( ) Out of Tolerance
( ) Active
( ) Adj. to within tolerance ( ) Out of service
( ) Cal by vendor,
( ) Tolerance
( ) Repaired
( ) Classification
( ) Work Order
( ) Interval
Standard(s) Used
ID'
Attachments: ( ) N/A
( ) Data
( ) Chart
( ) Test Report
( ) Certificate
( ) Mfg specifications
( ) Other:
Cal Due Date
I Calibration Date:
Comments:
Performed By:
Date:
Reviewed By:
Date:
I
I
!
148
Calibration
Procedures
Location:
Owner/User:
Calibration Range:
Calibration Tolerance:
Calibration SOP:
Calibration Interval:
Calibration Due Date:
Calibration Data
Measured Data (DUT / Standard)
{circle one)
As-Found
Calibration Dale:
Test Standard(s) Information:
Srandardts) Used
Deviation
As-Left
Deviation
Technician's comments:
Check One:
o Found In Tolerance
o Found Our ofTolcrance
o Left in Tolerance
o Left Out of Tolerance
[] Found Damaged
Performed By:
Dale:
Reviewed By:
Date:
"
149
Calibration
ABC Company
Calibration/Calibration Check of
Electronic Pressure
Transmltter/Indication
Work Instruction
Purpose
SOP-CAL-OI Rev 0
Effective Date: 3/24/03
Page 1 of4
Attach.: 1.
Equipmcnt!
materials
nceded
Prerequisites
.~"
Initial
conditions
~-1
J
I!
150
I SOP-CAL-OI
Procedural
steps
Calibration
Rev 0
Procedures
Page 2 of4
Action
Ex.ercise the transmitter from zero to full scale and back to zero.
4#
Adjust the pressure (vacuum) source to 10, 50, and 90% of the
calibration range and record tbe following at each data point:
Digital pressure standard reading
Current output
Remote indication (if applicable)
5#
151
Calibration
I SOP-CAL-Or Rev 0
Page 3 of4
Step
6#
If...
Then ...
&#
I
.;.if
I
I
.I
.*~
Disconnect the test equipment from the unit under test and
reinstall, if necessary.
Complete the calibration' form and apply the appropriate
calibration label.
.
If all checks are within tolerance, restore the instruments to
operational condition and notify appropriate personnel of work
performed.
.
.'..,
152
I SOP-CAL-OI
Acceptance
criteria
Calibration
Procedures
Page 4 of4
Rev 0
Attachments
No.
A
Title'
Pages
References
Manunl No.
N/A
Approvals/
author
Manual TiUe
Applicable manufacturer's technical manual
Datc
Date
153
Calibration
I SOP-CAL-Ol Rev 0
Attachment
CALIBRATION/CALIBRATION
CHECK OF ELECTRONIC
TRANSMITTER/INDICATION
DATA SHEET
Step#'
4,6
4,6
4,6
4,6
4,6
Parameter
As-Found
Data
Reguired
Page 1 of 2
PRESSURE
As-Left
Data
NA
5.60:1:
rnA DC __
-rnA __
rnA
__
rnA
:I:
NA
12.00
rnA DC __
mA
-~.I'
4,6
,I
:I:
-!~~
4,6
4,6
18.4O
4,6
5,6
NA
-.
mADC
rnA
__
--,
rnA
~~
~~
--
.:';:~
.~;
--
5,6
5,6
Continued on nextpage
154
Calibration
I SOP-CAL-Ol
Standards
Rev 0
Used:
Description
Digital pressure gauge
Procedures
to.
-~---.------
Milliammeter
3
4
Remarks:
Performed By:
Reviewed By:
Date:
Date:
r-
155
Calibration
ABC Company
Calibration/Calibration Check
of Electronic Diffential Pressure
Transmitter
Work Instruction
Purpose
Equipment!
materials
needed
Prerequisites
SOP-CAL-02 Rev 0
Effective Date: DRAFT
Attach.: 1
Page 1 of3
I
I
I
I
I
....
I
II
-.
:t:
.~
Ii
;.
Procedural
steps
-'i
jf
...
<'
,d
:"',
CALIBRATION CHECK
Step
Action
'."-:;:
156
I SOPCAL-02
Calibration Procedures
Rev 0
Page 2 of3
CALlBRA nONI
CHECK (cont.)
Action
Exercise the transmitter from zero to full scale and back to zero.
4#
511
If ...
Then ..
If transmitter output is not Calibrate the transmitter in accordwithin 112 the specified
ance with the applicable manufactolerance
turers technical manual and repeat
step 4.
6
Disconnect the test equipment from the unit under test and
reinstall, if necessary.
7#
'I
157
Calibration
I SOP-CAL-02
Acceptance
criteria
Rev Q
Page 3 of3
.Attachments
Title
Pages'
1
~..
..
References
.Manual No.
N/A.
Manual Title
Applicable manufacturer's technical manual
-......
.,.
Approvals!
author
Date
I
I
Calibration Procedures
158
I SOP-CAL02
Attachment A Page 1 of I
Rev 0
Step II
Required
Parameter
4,5
Output current at 0%
4.00 0.16 mA
4,5
4,5
12.00 0.16 mA
4,5
Output current
4,5
at
75%
As-Found
Data
As-Left
Datll
Standards Used:
Description
Milliammeter
Remarks:
Performed By:
Reviewed By:
Date:
D;ttc:
Calibration
ABC Company
Document No.:
SOP-CAL-03
159
~~vision No.:
Sta'ndard Operating
Effective Date:
Title:
Proeedure
Page 1 of4
Author Signature:
Date:
Date:
Table of Contents
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
PURPOSE
SCOPE
:
1
~
DEFINITIONS
REFERENCES/ATTACHMENTS
MATERIALSIREAGENTS/EQUIPMENT
SAFETY
PROCEDURE
DOCUMENT REVISION
...:
:.2
3
4,
. fl
-,
~.
For Reference Only
Calibration Procedures
160
ABC Company
NO.:]
DocumentNo.:
loROeviSion EffectiveDate:
SOP-CAL-03
1
Tille: Cnllbratlen of Dlfferentlnl Pressure Transmitters
1.0
4.0
6.0
DEFINlTIONS
3.1
3.2
3.3
REFERENCES/ATTACHMENTS
4.1
5.0
SCOPE
2. I
3.0
Page 2 of 4
PURPOSE
I. I
2.0
MATERIALSfREAGENTS/EQUIPMENT
5.1
5.2
5.3
Pressure Source
5.4
Calibration Labels
SAFETY
6.1
All procedures will be performed in accordance with and under the constraints of
ABC Company safety procedures and applicable Federal, State, and Local safety
rules and regulations.
For Reference Only
161
Calibration
ABC Company
IEffe~tive
I Page 3 of 4
DocumentNo.:
l&ooeVisionNo.:
Date:
SOP-CAL-03
Title: Calibration of Differential Pressure Transmitters
7.0
PROCEDURE
7.1
Visually inspect the UUT for damage. Notify the user group and repair or replace as
directed.
.
Note: Always attempt to obtain "As Found" data prior to repair, replacement, or
adjustments.
.
7.2
7.3
. 7.4
.!
7.4.2
t!
7.4.3
Connect the pressure source and NIST traceable pressure calibrator to the high
pressure port of the UUT.
':;",
ro.
7.4.4 Apply pressute to the high pressure side of the transmitter. Approach thetest
point as indicated by the pressure standard. Record the transmitter output'
current reading and the remote indication, if applicable, on Calibration Data
Sbeet#2.
Note: Test points must be reached within +1- 5% of targeted test point.
7.4.5
Compare the "As Found" data to the tolerance specified on the Calibration
Data Sheet.
162
Calibration
ABC Company
DocumentNo.:
ROOevision
No.: EffectiveDate:
SOP-CAL-03
Title: Cnllbratlon of Differential Pressure Transmitters
7.6
7.7
8.0
Page 4 of 4 .
7.5.2
7.5.3
7.5.4
If all of the "As Found" data is within the specified tolerance, proceed to
section 7.7.
Adjustments
7.6.1
7.6.2
If'the UUT can not be adjusted to specification, remove the device from
service
7.6.3
No Adjustment Necessary
7.7.1
7.8
Procedures
Complete and process the Calibration Data Sheet per the Calibration System
Description SOP.
7.8.2
Complete and affix the appropriate calibration labels per the Calibration
System Description SOP.
DOCUMENT REVISION
/'
Calibration
163
ABC Company
Calibration/Calibration Check of
Pressure (Vacuum) Gauges
Work Instruction
I
,I
',1
SOP-CAL-04 Rev 0
Effective Date: 3124/03
Page 1 of3
Attach.: 1
Purpose
Equipment!
materials
needed
Prerequisites
Initial
conditions
Procedure,
'
fl
Procedural
steps
;[
"
'/
'I
Step
~J
Action
Clean as neces~ary.
'
Conlinlledon nextpage
Calibration Procedures
164
I SOP CAL-04
Procedural
Page 2 of3
Rev 0
steps (cont.)
Step
Action
511
6#
711
lfthe gauge under test indicates values greater than 1/2 the
specified tolerance and the gauge is calibratablc, adjust the
gauge until indications are less than 1/2 the specified
tolerance,
If adjustments are made, repeat steps 5 - 6 and record final
values.
Disconnect the test equipment from the gauge under test and
reinstall, if necessary.
9#
Calibration
I SOP CAL-04
165
. Page 3 of3
Rev 0
Acceptance
'~riteria
Step
Action
10
,..
-, ...~....Attacbments
.....
No.
A
Title
Calibration/Calibration
Gauges DataSheet
Pages
;',':-;'
References
Manual No.
N/A
Approvals!
author
Manual Title
App'licable manufacturer's technical manual
Date
Date
167
Calibration
I SOP-CAL-04
Rev 0 .
Step #
Parameter
Reguired
5,7
0% Increasing pressure
(vacuum)
+1-
5,7
+1-
5,7
+/-
5,7
+1-
.5,7
+/-
6,7
+/-
6,7
+/-
6,7
+/-
6,7
0% Decreasing pressure
(vacuum)
+/-
..~
As-Found
Data
As-Left
Data
168
Calibration
I SOP-CAL-04
Rev 0
Procedures
Standurds Used:
Description
Digital pressure/vacuum
gauge
2
Remarks:
PcrfurmcdBy:
Reviewed By:
Date:
Date:
169
Calibration
ABC Company
Calibration/Calibration Check of
a Pressure Switch
. Work Instruction
11
SOP-CAL-05 Rev 0
Effective Date: 3124/03
Page 1 of4
Attach.: I
Purpose
Equipment!
materials
nee4ed
Prerequlsltes
Initial
condltlons
. Procedural
steps
';
~1I
next page
Calibration Procedures
170
I SOP-CALOSRev 0
Page 2 of4
Action
Caution:
Cnutlon:
4#
5#
7#
171
Calibration
I SOP-CAL-05
Page 3 of4
Rev 0
Action
8#
9#
10
I
J
11#
Complete the calibration form and affix the applicable calibra.t!p!i. '.
label.'
.
."".'
12
~..
''.J:1
...
....i
Acceptance
criteria
...
"
For Reference Only
:. I,
172
I SOP-CAL-OS
Attachments
Calibration
Rev 0
Procedures
Page4of4
Title
Calibration/Calibration
Sheet
Pages
References
Manual No.
N/A
Approvnlsl
!luthor
Manual Title
Applicable manufacturer's technicul manual
Date
Date
,;
Calibration
173
I SOP-CAL-05
Rev 0
CALIBRATION/CALIBRATION
Step #
Parameter
Attachment A Page 1 of I
CHECK OF A PRESSURE SWITCH DATA SHEET
As-Found
Data
Reguired'
4,9
+/-
5,9
+/-
7,9
+/-
8,9
+/-
As-Left
Data
--
--
Standards Used:
. Description
Multimeter
. Remarks;
PcrfurmedBy:
Reviewed By:
~--
__
Date:
Date:
i:'
"
175
Calibration
ABC ,Company
Calibration/Calibration Check of
Temperature IndicatorlRecorder
Work Instruction
Page 1 of4
Attach.: ,I
Purpose
Equipment!
materials
. needed
Procedural
.steps
If...
Performing onlythe temperature indicator/
recorder operational check (temperature sensor
not accessible)
,,~
SOP-CAL-06 Rev 0
Effective Date: 3/24/03
,;
1-3
and 7 -8.
4- 8.
"
Continued on nextpage.
..
176
I SOPCAL06
Calibration Procedures
Page 20f4
Rev 0
Action
2#
311
If the indicator under test indicates values greater than 1/2 the
specified tolerance, perform steps I and 2 at 10% and 90% of
full range.
Adjust the indicator until the correct reading is obtained and
repeat steps 1 - 3.
Go to step 7.
PERFO~NGTEMPERATUREINDICATOR1JRECORDER
CALIBRATION CHECK
Step
4
Action
5#
6#
177 ,
Calibration
I SOP-CAL-06 Rev 0
Page 3 of4
Preceduralsteps (cont.)
COMPLETION
Acceptance
criteria
Step
Action
7#
be
Attachments
-Title
Pages
,I
I
,,'
~.
o
-e-.
178
I SOP-CAL-06
Calibration
Rev 0
Procedures
Page 4 of4
References
Manual No.
N/A
Approvalsl
nuthor
Manual Title
Applicable manufacturer's technical manual
Date
Date
179
Calibration
I SOP-CAL-06
Attachment A Page 1 of 1
Rev 0
Normal Operating
Temperature
--
10% Range
(if required)
--
90% Range
(if required)
--
5,6
5,6
5,6
As-Left
Reauired
Temperature
(ice point)
Temperature
-(process)
Temperature
(additional point if desired)
--
--
orNA
-orNA
L
I
Standards Used:
Description
I
Serial number or other I.D.
I
J
J--
Reference thermometer
2
Bath/block
Remarks:
.;.-
PerrormedBy:
Reviewed By:
,'<;
Date:
Date:
I
I
Calibration
181
ABC Company
.Calibration/Calibration Check of
Dial Thermometers
Work Instruction
SOP-CAL-07 Rev 0
Effective Date: 3124/03
Page 1of4
Attach.: 1
Purpose
Equipment!
materials
needed
Prerequisites
Procedural
steps
If...
Performing only the thermometer
operational check
Performing thermometer calibration check
<
::
.: !,
A~~.
;fl
'1
and 7 - 8.
4 - 8.
I
I
I
For Reference Only
182
I SOP-CAL-07
Calibration Procedures
Page 2 of4
Rev 0
Action
III
2#
3#
PERFORMING THERMOMETER
Step
4
5#
Action
Calibration
I SOP-CAL-07
183
Page 3 of4
Rev 0
Action
COMPLETION
Step
Action
7#
I.
J
,.'
.";c.
Acceptance
crlterla
.'
For Reference Only
184
I SOP-CAL-07
Attachmcnts
Calibration
Rev 0
Procedures
Page 4 of4
No.
A
Title
Calibration/Calibration
Data Sheet
Pages
References
Manual No.
N/A
Approvals/
author
Manunl Title
Applicable manufacturer's technical manuul
Date
Date
"-:
185
Calibration
I SOP-CAL-07 Rev
CALIBRATION/CALmRATlON
CHECK OF
DIAL THERMOMETER DATA SHEET .
. r
Step #
:,,
'.
As-Found
Data
Reguired
As-Left
Data
1,2,3
1,2,3
5,6
5,6
Reference thermometer
reading __
5,6
Reference thermometer
reading __
5,9
5,6
5,6
Parameter
NA
NA
NA
._--
NA
.-:";
Reference thermometer
reading, _.__
186
Calibration Procedures
I SOP-CAL07
Attachment A Page 2 of 2
Rev 0
Standards Used:
D~scrlption
Reference thermometer
2
Bath/block
Thermocouple reference
(if required)
Remarks:
Performed By:
Reviewed By:
Date:
Date:
18i
Calibration
ABC Company
Calibration/Calibration
Check
ofRTD Input Electronic
Temperature Controller
Work Instruction
SOP-CAL-08 Rev 0
Effective Date: 3/24/03
Page Iof7
Attach.:
Purpose
Equipment!
materials
needed
.1
..,
':e..
:.:.',,,,.,~
Prerequisites
.-
.J
,"'.
Continued on nextpage
'j.
.<;"
I
I
I
Calibration Procedures
188
I SOP-CAL-08
Initial
condltlens
Procedural
steps
Rev 0
Page 2 of7
Ensure temperature and humidity conditions in the area being recorded are
stable
Then ...
If...
The temperature control loop
performs control function which
could produce undesirable operating
results while simulating test signals
(for example, temperature signal
provides input for control steam to
heat exchanger)
RTD is in a well
OR
disable controller output
OR
shutdown the system being
controlled (coordinate with
user area).
For
perform ..
steps ...
Loop check
I - 4,
(method A)
Loop Check,
5 -7,
13,and
Completion
14 - 15
Electronic check
(method B)
Electronic Check,
8 - 12,
13, and
Completion
14-15
1 - 4,
Continued on nextpage
For Reference Only
,'
189
Calibration
Page 3 of7
Procedural steps (cont.)
PRELIMINARY OPERATING POINT CHECK (METHOD A AND B)
Step
Action
Place RTD and reference thermometer in temperature reference
bathlblock _at or within the process setpoint,
,I
',1!
-".
.a
I,
:,.1
4#
Step'
5#
Action
Adjust the bathlblock temperature to 10,50, and 90% of the
transmitter span and allow temperature to stabilize for 5 minutes
at each data point.
Record the following at each data point:
Bath/block Temperature
Transmitter output current
,.
Continued on nextpage
For Reference Only
:oJ
!.
I
:; .
C.
',!!
Calibration Procedures
190
I SOP-CAL-08
Rev 0
Page 4 of7
Step
6#
7#
If ...
Theil ...
Action
191
Calibration
I SOP-CAL-08
Page 50f7
Rev 0
'.
CHECK (METHOD
9#
8) (cont.)
Action
Step.
Set the RTD simulator to 10, 50, 90% ofthe transmitter span.
Record the following at each data point:
Simulated Temperature
'. Transmitter output current
Remote display(s), if applicable
10#
11#
If...
Then ...
..
,; .
12
Continued on
II(!XI
page
:-"
.:..!
192
I SOP-CAl-OS
Calibration Procedures
Rev 0
Page 6 of7
Step
13#
A AND B)
Action
COMPLETION
Step
Acceptance
criteria
Action
1411
15
193
Calibration
I SOP-CAL-08
Rev 0
Page 7 of7
I
I'
!~
Attachments
Pages
Title
No.
: :
.I
References
Manual No.
N!A
Approvals!
author
Manual Title
Applicable manufacturer's technical manual
Date
Date
.,
I
f
;1
'.'
For Reference Only
I
'1
.i95
Calibration
I SOP-CAL-OS
Rev 0
Reguired
Parameter
+/+/-
Reference Themometer
XMTR Output Current
As-Found
As-Left
Data
Data
rnA .
rnA
I
I
(corresponding to
reference thermometer)
4,13
Converted Temperature
Reference thermometer
4,13
Remote Display
reading +.1- .
Reference thermometer
5,7
10% Temperature
(9, 1i)
5, 7
(9, 11)
5, 7
(~, 1I)
5, 7
50% Temperature
I'
reading +/-
inA
5.60 +/-
rnA
Li
rnA
+/-
(9, 1I)
5, 7
(9, 11)
5,7
12.00 +/rnA
rnA
rnA
rnA
rnA
(9, 1I)
S, 7
90% Temperature
+/-
(9, 11)
5, 7
9OO/O
Output Current
5,7
e-
18.40 +/-
rnA
(9, 11)
90% Remote Display
+/- _--
(9, 11)
Continued on nextpage
Calibration
196
I SOP-CAl-OS
Rev 0
Procedures
Attachment A Page 2 of 2
As-Found
Parameter
Alarm or control output
Required
6, 7
+/-
(10, II)
6, 7
+/-
SteD #
6, 7
As-Found
+/-
(10, II)
(10,11 )
Standards Used:
Description
RTD simulator
2
Referencethermometer
Milliammeter
BathIBlock
'f
I"
Remarks:
Performed
By:
__
Date:
__
Date:
Calibration
ABC Compariy
Document No.:
SOP-CAL-09
197
~~viSion No.:
Page 1 of4
Effective Date:
Tille:
Author Signature:
Date:
Date:
Table of Contents
1.0
2.0
3.0
4.0
5.0'
6.0
7.0
8.0
PURPOSE
SCOPE
,
DEFINITIONS
REFERENCESIATTACHMENTS
, ~
:
,
MATERIALSIREAGENTSIEQUIPMENT
SAFETY
:
PROCEDURE
DOCUMENT REVISION
~
;
~ .. : 2
"".2
2
2.
,;.~:;.; 2
:
3
;
,
3
4
-~
: I
For Reference
Only
Calibration Procedures
198
ABC Company
Document No.:
ROOeVision
No.: Effective Date:
SOP-CAL-09
Title: Calibration of Digital and Glass Thermometers
1.0
PURPOSE
1.1
2.0
4.0
DEFINITIONS
3.1
3.2
3.3
REFERENCES/ATTACHMENTS
4.1
5.0
SCOPE
2.1
3.0
MATERIALSIREAGENTSIEQUIPMENT
5.1
5.2
5.3
Ice
5.4
Calibration Labels
Calibration
199
ABC Company
Document No.:
ROOeViSio.
n No.: I Effective Date:
SOP-CAL-09
L
Title: Calibration of Digital and Glass Thermometers
Page 3 of4
6.0 SAFETY
6.1
7.0
All procedures will be performed In accordance with and under the constraints of
ABC Company safety procedures and applicable Federal, State, and Local safety
rules and regulations.
PROCEDURE
7.1
7.2
Visually inspect the UUT for damage. If damage is found, notify the user group and
repair or replace as directed.
.j
Note: Always attempt to obtain "As Found" data prior to repair, replacement, or
adjustment.
s-
7.4.1 Place a NIST traceable temperature indicator in appropriate bath. Run the
bath to the test point as indicated on the test standard. Both the standard'and
the UUT must be placed at the same depth in the bath. If the UUT is a partial
immersion thermometer insert the thermometer in the bath at a depth equal to
the immersion line.
704.2 After test point is achieved, record the "as found" readings from the test
standard and UUT on the Calibration Data Sheet.
7.43 . Repeat steps 7.4.1 and 7.4.2 for the remaining test points:
7.4.4 Proceed to section 7.5, "As Found" Data Interpretation.
I.j
I
I
200
Calibration
ABC Company
1 Page 4 of 4
DocumentNo.:
ROOevision
No.: EffectiveDate:
SOP-CAL-09
Title: Calibration of Digital and Glass Thermometers
7.5
7.6
Procedures
Compare the "As Found" data to the tolerance specified on the Calibration
Data Sheet.
7.5.2
7.5.3
Ifall of the "As Found" data is within the specified tolerance, proceed to
section 7.7.
Adjustments
7.6. I
7.6.2
If the UlIT can not be adjusted to specification, remove the device from
service.
No Adjustment Necessary
7.7.1 Return UUT to service.
7.8
8.0
Complete and process the calibration data sheet per the Calibration System
Description SOP.
7.8.2
Complete and affix the appropriate calibration labels per the Calibration
System Description SOP.
DOCUMENT REVISION
201
Calibration
ABC Company.
Calibration/Calibration
Check of
a Capacitance Probe Level
Transmitter
Work Instruction
,!
Page lof5
Attach.: 1
Equipment!
materials
needed
Prerequisites
Procedural
steps
.".
Rev 0
Purpose
I
'1
SOP-CAL-IO
./
, J
t~:
,f
~.
I~
I
I
202
I SOP-CAL-tO
Calibration Procedures
Rev 0
Page 2 of5
If...
Using actual tank volume (method
A)
and 15 - 16
1 -7
Capacitance/frequency simulation
(method B)
and 15-16
8 - 14
Action
Drain the associated tank and
2#
3#
4#
5#
6#
IF_.
. The instrument under test
indicates values greater than
112 the specified tolerance.
THEN...
Then calibrate in accordance
with the manufacturers
technical manual until
indications are less than )/2
the specified tolerance and
repeat steps I - 4.
203
Calibration
ISOP-CAL-IO
Page 3.ofS
Rev 0
Action
Ifnecessary, drain tank and refill with proper fluid.
CAPACITANCEIFREQUENCY
Step
SIMULATION (METHOD B)
A~tion
9#
:;:
.:.,.-:
__
. ,.,
10#
Simulate a capacitance or frequency signal equivalent to 50%#,:(:level for the probe that was disconnected. Record the current
output from the transmitter and remote indication.
ll#
.-.
"
.~,
:.:
-i-
.,.
12#
13#
IF....
The instrument under test
indicates values greaterthan
1/2 the specified tolerance.
...
THEN ...
Then calibrate in accordance
with the manufacturers
technical manual until
indications are less than 1/2
the specified tolerance and
repeat steps 9 - 11.
.~
':r
,
~._'
204
Calibration Procedures
I SOP-CAl-to
Procedural
Rev 0
Page4of5
steps (cont.)
CAPACITANCEIFREQUENCY
SIMULATION (METHOD B)
Step
Action
14
COMPLETION
Acceptance
criteria
Step
15#
16
Action
Attachments
Title
Pages
Calibration
I SOP-CAL-IO
205
Page 5 of5
Rev 0
References
Manual No.
N/A
Approvalsl
author.
Manual Title
Applicable manufacturer's technical manual
Date
Date
I
I
.-. __JL
.,
!
-,J-
I
-j
-I
I
For Reference Only
207
Calibration
I SOP-CAL-IO RevO
Step #
Parameter
2,6
(9, 13)
2,6
1Q%Remote Display
Required
5.60 +/-
As-Found
As-Left
Data
Data
rnA
rnA
rnA
+/-
(9, 13)
2,6
(9, 13)
3,6
10% Frequency 1
Capacitance
50% Output Current
'"
. 12.00 +1- -~
rnA
rnA
--
. inA
(10, 13)
3,6
+/.
(10, 13)
3,6
50% Frequency /
Capacitance
(I0, 13)
,~.
4,6
"I
i8.40 +/-
rnA
rnA
rnA
:!
(11, 13)
4,6
+/-
',1
---"
(11, 13)
4,6
90% Frequency
(11, 13)
Step #
Parameter
Required
+/-
+/-
+/-
As-Found
As-Found
Data
Data
(12)
f!
I
(12)
5
;;;-
(12)
Continued On next page
For Reference
Only
.1
208
Calibration Procedures
I SOP-CAL-IO
Rev 0
Page 2 of2
Milliammeter
2
Capacitance Meter
Frequency Counter
Function Generator
Remarks:
PerfunnedBy:
Reviewed By:
__
Date:
Date:
209
Calibration
Calibration/Calibration
Check of Flow
SOP-CAL-Il Rev 0
Totalizers/Transmitters
ABC Company
Work Instruction
Attach.: 1
Purpose
Equipment/
materials
needed
I
Prerequisites
I
I
[
Procedural
steps
.i
.'
']
-\,
;
"'I"
.)
"
.;~
,__
-r , '
Step
1
Action
Place the container on the scale and zero (tare) the scale.
If a large amount of fluid will be weighed, it may be desirable
, to place the container on a cart. In this case, ensure the cart is
'.
on the scale when tared.
If possible, reset the totalizer indication to zero.
If not possible, note the initial indication.
'1
,'.,
Calibration Procedures
210
I SOP-CAL-II
Page 2 of3
Rev 0
4#
Action
Direct all output from the flow totalizer into the container.
5#
= 2.2 lb
211
Calibration
ISOP-CAL-I I
Acceptance
criteria
Page 3 of3
Rev 0
supervision.
Final volumes agree within the tolerance specified on the
calibration work order form.
If any readings are found to be out of tolerance or if any step cannot be
performed:
.
Notify the appropriate personnel for resolution.
Record name of person contacted in comments section of work
order form.
Attachments
I,
,,, .
I,
I
I
I
I
Pages
Title
References
Manual No.
N/A
Approvals!
Author
Manual Title
Applicable manufacturer's technical manual.
I
I
I
I
Date
Date
I
I
I
!
I
1
Calibration
I SOP-CAL-l!
213
Rev 0
Attachment A Page I of 1
II
Parameter
Required
As-Left
As-Found
Data
Step#
4,6
Weight of amount
dispensed
4, 6
Totalizer Indication
--- +/----
4, 6
Remote Indication
(if applicable)
----+~---,
-------
Data
"
NA
Standards Used:
Description
Digital SC,aIe
2
3
4
Remarks:
PerfurmedBy:
"{.-"
Reviewed By:
Date:
Date:
__
215
Calibration
ABC Company
Document No.:
SOP-CAL-12
Title:
Calibration
of Current
~~viSion No.:
to Pressure
Transducers
Effective Date:
Page 1 of4
Author Signature:
Date:
Date:
Table of Contents
i
J
.!
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
PURPOSE
SCOPE
1:.
2
;.:
DEFINITIONS
REFERENCES/ATTACHMENTS
:.2
;.2
:2
MATERlALSJREAGENTSIEQUIPMENT
SAFETY
~~~~~REViSioN::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::j::::.:.
.. ;ti-c:
.~~
J.~
"!,,~l
,~';!
I.
.: i
,-'I
I
~.
For Reference
Only
216
Calibration
ABC Company
Document No.:
SOP-CAL-12
Title: Cnllbratlon of Current
1.0
4.0
6.0
Page 2 of 4
to Pressure Transducers
DEFINITIONS
3.1
3.2
3.3
REFERENCES/A IT ACHMENTS
4.1
5.0
SCOPE
2.1
3.0
RooeviSion
N0':lEfTective Date:
PURPOSE
1.1
2.0
Procedures
MATERIALSIREAGENTSIEQUIPMENT
5. I
5.2
5.3
5.4
Calibration Labels
SAFETY
6.1
All procedures will be performed in accordance with and under the constraints of
ABC Company safety procedures and applicable Federal, State, and Local safety
rules and regulations.
For Reference Only
/.
i
.217
Calibration
ABC Company
Document No,:
IROOeviSiOn
No.: Effective Date:
SOP-CAL-12
1
Title: Calibration of Current to Pressure Transducers
Page 3 of 4
7.0 PROCEDURE
7.1
Visually inspect the UUT for damage. Notify the user group and repair or replace as
directed.
Note: Always attempt to obtain "As Found" data prior to repair, replacement, or
adjustments.
I.
7.2
7.3
7.4
Apply the appropriate air supply pressure to the UUT. Measure and document
the supply pressure in the comment section of the calibration Data Sheet: s~l'
7.4.2
7.4.3
7.4.4
~,.i
~.'
~'.
7.4.5
Repeat step 7,4.4 for input values of 12.0 rnA and 20.0mA.
7.4.6
'ff,
I
.' .....1
;~--
::~
.~
j
't
,-!-i
Compare the "As Found" data to the tolerance specified on the Calibration
Data Sheet.
.
7.5.2
$
.i..':
218
Calibration Procedures
ABC Company
DocumentNo.:
ROOCYision
No.: ~tTcctiveDate:
SOP-CAL-12
Title: Cnllbrntlon of Current to Pressure Transducers
7.5.4
7.6
Page 4 of 4
If nil of the "As Found" data is within the specified tolerance, proceed to
section 7.7.
Adjustments
7.6. I Adjust and repair transducer according to manufacturers suggested repair
guidelines, If guidelines arc unavailable, replace the transducer.
7.7
7.6.2
If thc UUT can not be adjusted to specification, remove the device from
service
7.6.3
No Adjustment Necessary
7.7.1
7.8
8.0
RetumUUTtoservice.
Complete and process the Calibration Data Sheet per the Calibration System
Description SOP.
7.8.2
Complete and affix the appropriate calibration labels per the Calibration
System Description SOP.
DOCUMENT REVISION
219
Calibration
. ABC Company
Calibration/Calibration Check of
Leads & Northrup 7082
Conductivity Analyzers
Work Instruetlon
SOP-CAL-13 Rev 0
Effective Date: Draft
Page 1 of5
Attach.: 1
Purpose
Equipment/
materials
needed
Prerequisites
Initial
conditions
Procedural
steps
220
I SOI'-CAL-13
Calibration Procedures
Rev 0
Page 2 of5
Step
I
311
5#
6#
7#
Note: This step will remove all stored alarm setpoints and cell
constant will default.
Usc the up and down arrows to change the cell calibration factor
to 1.000 and~NTER.
9#
221
Calibration
I SOP-CAL-13
Rev 0
Page 3 of5
Action
10#
If...
If the indicator under test
indicates values greater
than 112the specified
tolerance
Then ...
Calibratethe indicator in
accordance with the manufacturer's
technical manual until indications
are less than 112the specified
tolerance.
-.-.
..
II
,.. .'
12
13
14.
._.
..
.,
15#
16#
~.
Continued 011 nextpage
Calibration Procedures
222
I SOP-CAL-13
Rev O
..:..P,:;)ag"'e:_4.:__0::..:f:...:5'--l
Action
Step
Acceptance
crlterln
1711
1811
Step
Action
1911
20
Attachments
Pages
Title
Calibration/Calibration Check of Lends & Northrup
7082 Conductivity Analyzers Data Sheet
223
Calibration
I SOP-CAL-13
Rev 0
Page 5 of5
References
Manual No. '
N/A
Manual Title
Applicable manufacturers. technical manual
;1"
Approvalsl
author
.1
Date
,
.:
Date
------------------------------------------~-t-..
;:;;-
",J
"
:: I
'\., ..
.f
225
Calibration
I SOP-CAL-13 .RevO
As-Left
Tal
Required
Parameter
3, 10
Conductivity in DI water
5, 16
Alarm I Setpoint
NA
NA
5, 16
Alarm 2 Setpoint
NA
NA
6, 17
Cell Constant
NA
NA
7, 15
NA
NA
9,10
Conductivity at 10 Mohm
9, 10
9, 10
18
Conductivity at 1 Mohm
Alarm/Control Functions
uMho/cm
uMbo/em
uMho/cm
Sat! Unsat
NA I Sat
(circle one)
(circle one)
Satisfactory
Standards Used:
Description
II
.j
3
Continued on next page
.~
Calibration Procedures
226
I SOP-CAL-13
RcvO
Date:
Reviewed By:
Date:
A- 5
Appendix
TEST EQUIPMENT
Note: This list is for example purpose~ only and is not recommending a
I
'j
EQUIPMENT 1YPE
Digital multimeter
Analog multimeter
Simpson 560
Multi-function
calibrator
Decade box
Thermocouple
calibrator
Temperature bath
.'
Temperature block
Hart 9103
Precision RTD
Hart 1521
HART communicator
Rosemount 275
Mettler-Toledo
Floor scale
Hand pressure/vacuum Heise TP-l
pump
Dead weight tester
Ashcroft 1305D.
,.
SIMPLIFIED
'SPECIFICATIONS
EXAMPLE
MUltiple
0.05%
reading
NA
0.1% reading + 1 digit
N/A
/'
0.1 % of reading
0.1 % FS
0.035% span
227
Appendix
A-6
VB.
J Thermocouple
Reference Tables
Type T Thermocouple
Reference Tables
Type K Thermocouple
Reference Tables
Type
II
.-,oj
-,
.1
229
230
RTD Temperature
vs. Resistan'ce Table
For European Curve, Alpha::: .00385,ITS-90
c Oh'III DU~ 'C Ohm. 0111. -c Ol&ml PUI. c
200
100
190
197
100
rasa
0 . 4
0.43
0.43
0.43
ms
6.43
194
0.43
103
0.43
102
0.43
101
0043
100
0.43
2320 0.43
180 23.G9 0.43
107 24.12 9.43
100 24,55 0.43
IDS 2~.97 0.42
164 25_39 OA2
103 26.62 0.43
182 20.:tfl 0.03
161 20.07 0.42
160 27.10 0."3
170 27.62 0,42
170 27.55 0.03
177 28.37 0..2
170 20.80 0.43
178 20.22 0.42
17.
20.65 0.43
173 30.07 0.42
172 30.49 0.42
171 30.92 0.03
170 31.~
0.42
169 31.10 0.42
108 32.16 0.42
1fIT 32.61 0.43
IGO 33.03 0.42
165 33.45 0.42
1114 33.00 0.41
0.42
103 ~.28
162 34.70 0.42
161 35.12 0.42
lGO 35.64 0.42
159 35.99 0.~2
160 30.38 0.42
157 30.60 0.42
158 37.22 O.4~
155 37.63 0.41
164 36.05 0.42
163 3B. 7 0.42
152 36.89 0.42
151 39.31 0,42
160 39.72 0.41
140 40.14 0.42
140 40.56 0.42
1~7 40.97 0.41
140 41.39 0.42
145 41.110 0.41
144 42.22 0.42
143 42.(14 0,42
142 43.05 0041
141 43.411 0.41
lao
10.00
19.39
19.82
20.2$
20.GO
21.11
21.64
21.D7
22.40
22.53
1~0
139
138
137
138
135
134
133
132
131
100
129
120
127
120
125
124
123
122
121
120
110
110
117
116
liS
114
113
112
111
110
109
108
lfIT
106
105
104
103
102
101
100
00
00
07
99
os
901
93
02
91
90
00
B8
07
86
05
64
03
62
61
03'u
4420
".71
4512
45.5:1
45.05
40.3~
40.70
~7.18
47.69
48.00
40.41
46.02
40.23
40.o-r
50.00
60.47
60.88
5129
5'.70
52.11
52.62
52.92
53.33
53.74
54.15
54.56
54.97
55.36
55.78
56.'9
55.60
57.00
57.41
57.82
58.22
58.63
6O.o-r
59.44
59.85
0020
00.67
01.07
OUO
OUl7
62.20
02.69
63.10
03.50
6391
04.30
04.70
GS.II
65.51
05.91
66.3'
66.72
67.12
67.52
67.02
0.~2
0.41
0.42
0.41
0.~1
0.42
OAO
0.41
0.42
0.~1
0,41
0.41
041
0.41
0.41
0.42
0.4'
0.41
0,41
0.41
0.41
0.41
0.40
0.41
0.41
0.41
0.41
0.41
0.41
0.40
0.41
0.41
0.40
0.41
0.41
0,40
0.41
0.41
0.40
0.41
0.41
0.41
0.40
0.41
0.41
0.42
0.40
0.41
0.40
0.41
0.39
0.40
0,41
0.'0
0.40
0.40
0.41
0.40
0.40
0.40
-00
70
70
77
70
75
74
73
72
71
70
ro
80
fIT
00
55
64
03
02
6'
60
59
58
57
58
55
54
53
52
51
50
49
48
47
48
45
0\4
43
42
41
40
30
38
37
30
35
34
33
32
3'
30
29
20
27
20
25
2'
23
22
21
!l8.33
GO.73
00.13
69.63
69.03
70.33
70.73
71.13
71.53
71.03
72.33
72.73
73.13
73.63
73.03
7. 33
74.73
75.13
75.63
75.03
76.33
76.73
77.13
77.52
77.02
7B.32
7B.72
79.11
79.51
79.91
80.31
00.70
81.10
61.50
61.89
82.29
62.60
03.!l8
83.48
83.60
84.27
64.07
1lS.00
05.46
05.05
00,25
00.04
87.o-r
87.43
87.03
00.22
00.02
B9.01
69.40
60.80
00.19
90.59
90.96
9'.37
91.77
0. '
O,otO
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
0.40
OAO
0.39
0.40
0.40
0.40
0.39
0.40
0.40
0.40
0.39
D.40
0.40
0.39
0.40
040
0.39
0.'0
OAO
0.39
0.40
0.30
0.40
0.39
0.40
0.30
0,40
0.39
0.40
0.39
0.40
0.39
0.39
0.40
0.30
0.40
0.39
0.39
0.40
1 Celsius Increments
Ohms
PIff.
Ohms
Dill.
'C
20
10
19
17
10
15
14
13
12
02.16
02.55
02.05
03.34
03.73
94.12
04.62
04.01
95.00
00
+1
2
3
4
5
8
7
8
OS.OO
10
9
00.09
100.00
100.39
100.78
101.17
101.so
101.95
102.34
102.73
103.12
103.61
103.00
104.20
104.80
105.07
105.40
105.05
10024
100.03
107.02
107.~0
lfIT.7e
108.18
108.57
100.00
109.35
109.73
110.12
110.51
110.90
111.26
111.67
112J)6
112.45
112.83
113.22
113.61
113.99
114.38
114.77
115.16
116.64
116.03
118.31
110.70
117.06
117.47
117.05
116.24
110.02
110.01
110.40
110.78
120.16
120.55
120.03
121.32
121.70
122.09
122.47
122.86
0.39
0.39
0.39
0.39
0.39
0.39
0.30
0.39
0.30
0.39
0.30
0.39
0.39
0.30
0.39
O.:JD
0.39
0.39
0.39
0.36
0.39
0.39
0.39
0.39
0.39
0.38
-so
II
0.39
0.39
0.40
0.39
0.39
0.39
0040
0.30
0.39
0.39
0.40
0.39
0.39
0.30
0.30
0.30
0.40
0.39
0.30
0.39
7
0
5
4
3
2
1
00.40
06.67
97.20
07.05
08.Q4
00.44
08.03
60.22
99.61
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
21l
27
28
29
30
31
32
as
34
35
36
37
38
39
40
41
42
43
0\4
45
40
47
48
49
50
61
52
53
54
SS
56
57
58
59
Q.39
0.39
0.39
0.38
0.39
0.39
0.39
0.38
0.39
0.39
0.38
0.39
0.39
0.38
0.39
0.30
0.36
0.39
0.30
0.39
0.38
0.30
0.38
0.39
0.30
0.38
0.30
0.39
0.36
0.39
0.36
0.39
0.36
0.39
61
62
63
a.I
65
66
fIT
sa
60
70
71
72
73
74
76
78
77
70
79
80
81
82
83
84
65
88
87
88
89
90
91
92
93
04
05
06
97
99
00
100
101
102
103
104
109
100
107
100
100
11,0
111
112
113
II,
116
110
117
118
119
Ohms
0111.
123.2~
12:1.62
124.01
124.39
124.77
125.17
125.55
125.93
1:tfl.32
12!l.70
127.00
127.40
127.85
121l.23
128.01
12D.OD
121l.30
129.76
'38.14
1:n52
130.90
131.26
131.67
1:!2.05
132.43
132.81
133.19
1:1357
1:13.95
134.33
134.71
135.09
135.47
135.65
13623
136.61
138.09
137.37
137.75
130.13
138.51
138.89
130.27
139.05
140.03
140.30
140.77
141.15
141.63
141.91
1422B
142.66
'43.04
143.42
".3.00
IM.16
144.so
1"".94
145.32
\45.69
0.38
0.38
0.39
0.38
0.38
0.40
038
0.38
0.39
0.38
038
0.38
0.39
0.38
030
0~6
0.39
0.36
0.38
0.36
0.38
0.36
0.39
0.33
0.36
0.36
0.36
0.36
0.38
0.38
0.36
0.38
0.39
0.38
0.36
0.38
0.38
0.36
0.38
0.36
0.38
0.36
0,38
0.30
0.36
0.38
0,39
0.38
0.38
0.38
0.36
0.37
0.38
Q,JB
0.38
0.36
0.38
0.36
0.36
0.37
lOIN 4:1760)
Z252
I.
231
Calibration
RTD Temperature
vs. Resistance Table
For European Curve, Alpha = .00385,ITS-go
c Ohms Dfff. 'C Ohms DIn. c Ohms DIn.
ft12Q
121
122
123
124
125
126
127
128
0129
130
131
132
133
134
135
136
137
136
139
140
141
142
i43
144.
145
146
147
148
;49
..150
151
152
--i53
'154
155
,lM
151
.i58
i59
160
i61
'162
'163
164
.1.65
166
IIi!
'166
169
170
ii)
..172
17:i
174
fii;
176
rTf
178
'ii9
146.07
146.45
146.82
147.20
147.58
147.95
148.33
146.71
149.08
149.46
149.83
150.21
150.58
150.96
151.34
151.71
152.09
152.46
152.84
153.21
153.58
153.95
154.32'
154.71
155.08
155.46
155.63
156.21
156.58
156.96
157.33
157.71
15a.oS
158.45
158.83
159.20
159.56
159.94
160.31
180.68
161.05
161.43
161.80
162.17
162.54
162.91
163.28
163.66
164.03
164.40
164.77
165.14
165.51
185.88
166.25
165.62
167.00
167.37
167.74
168.11
Nota. Ar 100C,
0.38
0.38
0.37
0.38
0.38
0.37
0.38
0.38
0.37
0.38
0.37
0.36
0.37
0.38
0.38
0.37
0.38
0.37
0.38
0.37
0.37
0.37
0.37
0.39
0.37
0.36
0.37
0.38
0.37
0.38
0.37
0.36
0.37
0.37
0.36
0.37
0.36
0.38
0.37
0.37
0.37
0.38
0.37
0.37
0.37
0.37
0.37
0.38
0.37
0.37
0.37
0.37
0.37
0.37
0.37
0.37
.0.38
0.37
0.37
0.37
168.48
168.85
169.22
169.59
169.96
170.33
170.69
171.06
171.43
171.80
190 172.17
191 172.54
'192 172.91
193 173.27
.194 173.64
195 174.01
195 174.39
197 174.75
'.199 175.12
,199 175.49
175.85
'201 176.23
202 176.59
203 176.96
177.33
'205 In.70
206 178.06
178.43
'206 176.80
179.16
'209
210 179.53
211 179.90
212 18!J.26
'213 180.63
180.99
'214
"215 181.36
181.73
'2i"7 182.09
0218 182.46
219 182.62
2~O 183.19
221 183.55
183.92
'223 184.2Il
22.( 184.65
' 225 185.01
'226 185.38
.185.74
228 186.fl
229 166.47
186.84
187.20
:,23
187.56
'232
' 233 187.93
188.29
235 188.55
236 189.02
237 189.38
236 189.74
190.11
+180
181
182
183
184
185
.1~
187
.1118
189
.200
204
ir:n
;i16
7~
;2;;?
';2:lO:
1
;234'
239
0.37
0.37
0.37
0.37
0.37
0.37
0.36
0.37
0.37
0.37
0.37
0.37
0.37
0.36
0.37
0.37
0.38
0.36
0.37
0.37
0.37
0.37
0.36
0.37
0.37
0.37
0.36
0.37
0.37
0.36
0.37
0.37
0.36
0.37
0.36
0.37
0.37
0.36
0.37
0.36
0.37
0.36
0.37
0:36
0.37
0.36
0.37
0.36
0.37
0.38
0.37
0.36
0.36
0.37
0.36
0.36
0.37
0.36
0.36
0.37
.+240
241
'242'
.. 243
.,244
245
246
247.
246
249
250
'.251
252
253
254
2S5
255
.257
258
;~~..
261:
.262
'.263:
':264
'"285
::266:
.,.257.;
'.268.
,:269
::270
~~271
"272'
'i!73
'0274
.'.
'275
:"216,
:277':
190.47
190.83
191.20
191.56
191.92
192.28
192.66
193.02
193.38
193.74
194.10
194.47
194.83
195.19
195.55
195.90
196.28
196.62
196.98
197.35
197.71
198.07
198.43
198.79
199.15
199.51
199.87
200.23
200.59
200.95
201.31
201.67
202.03
202.36
202.74
20310
203.46
203.62
204.18
204.54
204.90
205.25
205.61
205.97
;.~:
;2800.
;jJij:
,282
283.
'2&\ 206.33
'285. 206.70
. '2eii' 207.05
207.41
':'~~,207.71
;~:
208.13
'208.48
208.84
209.20
..~:
;2~
209.55
'294 209.91
;295;
210.27
296 210.62
'29j 210.98
..298 211.34
0299. 211.69
0.36
0.36
0.37
0.36
0.36
0.30
0.38
1 Celsius Increments
0
'C
Ohms
212.05
301
212.40
212.76
.302
303 213.12
3Ii4 213.47
305 213.83
aOO 214.19
307
214.55
,306. 214.90
215.26
..
310 215.61
215.97
311
312 216.32
313 216.68
314 217.03
315 217.39
316 217.73
218.OS
.317
218.44
'318
319 218.79
;320 219.15
'321'
219.50
'322 219.85
220.21
324. 220.56
220.91
'325
;326 221.27
221.62
:.328,. 221.97
329.- 222.32
0.36
0.36
0.36
0.36
0.S7
0.36
0.36
0.36
0.35
0.36
0.36
0.36
0.37
0.S8
0.36
0.36
0.36
0.36
0.36
0.36
0.36
0.36
0.36
0.36
0.36
0.36
. ':;33.:
0.35
0.36
0.36 '335'
0.36
0.36
0.36
0.36 .:3:39'
0.36
0.35 :34F
0.36
0.36
0.36
0.37
345.:
0.35 S'is
0.36
0.36 :'348
0.36
0.35
0.36
0.36
0.35
~.
0.36
0.36 ' 365
0.35 '356.
0.36
0
0.36
0.35
'.323
.:3'4.
::;: azasa
.-,'332:
.334
223.03
223.38
223.73
224.09
224.45
224.60
225.15
225.50
22S.SS
226.21
226.56
226.91
227.26
227.61
227.96
226.31
228.66
229.01
229.36
229.72
230.07
230,42
230.n
231.12
231.47
231.81
232.16
232.51
232.66
.~:'
'340'
342
,,34:1'"
34<l.
<'34.r;;
Diff.
0.36 +36Q
0.35
361
0.36
362
363
0.36
364
0.35
0.36
366
0.36 .366
0.35 367
0.35 ..368
0.36 .)69
370
0.35
371
0.36
0.35
0.36
0.35 '314'
375
0.36
0.34 :~6
0.35 377
0.38 . 37S
0.35 1:379"
-ii2
373
0.36 ,390
0.35
0.35
0.38
0.35
0.35
0.36
0.35
0.35
0.35
0.38
0.35
0.35
0.35
0.36
0.36
0.35
0.35
0.35
0.35
0.36
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.34
0.35
0.35
0.35
0.35
0.35
0.36
0.35
0.35
0.36
.~~:
~'.~'
..
351
358
.3?9
381
:.382
'383
:'384.
0385
'386
'387
'-308'
0'389
':390'
~.391:'
::392
:300
,~.
385f386
\311!'
;j9(
"399
''#
J~',403'
40F
'm,
;;106:
,'407
'408
".jO!{
~;'tl0
411
<412
413
'4;4
.415
416
417
::418
::41~
Ohms
0111.
'C
Ohms
0111.
23321
23356
233.91
234.26
234.60
234.95
235.30
235.65
236.00
236.35
236.70
237.05
237.40
237.75
238.09
238.44
238.79
239.14
239.48
239.83
240.18
240.52
240.87
241.22
241.56
241.91
242.25
242.60
242.95
243.29
243064
243.98
244.33
244.67
245.02
245.36
245.71
246.05
246.40
246.74
247.09
247.43
247.78
248.12
246.46
248.81
249.15
249.50
249.84
250.18
250.53
250.69
251.21
251.55
251.90
252.24
252.59
252.94
253.28
253.62
0.35
0.35
0.35
0.35
0.36
0.35
0.35.
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.34
0.35
0.35
0.35
0.34
0.35
0.35
0.34
0.35
0.35
0.34
0.35
0.34
0.35
0.35
0.34
0.35
0.34
0.35
0.34
0.35
0.34
0.35
0.34
0.35
0.34
0.35
0.34
0.35
0.34
0.34
0.35
0.34
0.35
0.34
0.34
0.35
0.34
0.34
0.34
0.35
0.34
0.35
0.35
0.34
0.34
+420
421
422
423
424
425
426
427
428
429
4sq
. 431
253.96
254.30
254.65
254.99
255.3J
255.67
256.01
256.35
256.70
0.34
0.34
0.35
0.34
0.34
0.34
0.34
0.34
0.35
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34'
0.34
0.34
0.34
432
"433
434
435
435.
437
436
;439
"440
441
,"443
444'
'.445
'446
.0441.
.!I48.
"+19
257.04
257.38
257.72
258.06
258.40
258.74
259.08
259.42
259.76
260.10
260.44
260.78
261.12
261.46
261.80
262.14
262.48
262.63
263.17
283.50
263.64
.~50'
2&1.18
264.52
264.80
265.20
465.54 .
265.67
':455
266.21
: 457. 266.55
;458' 266.89
267.22
267.!i6
:'~61,. 267.90
:462, 268.24
'463 268.57
268.91
465 269.25
269.58
269.92
0:468'- 270.26
270.59
27Q.93
470'
271.27
271.60
4"73 271.94
272.27
'475 272.61
272.95
273.28
476 273.62
273.95
45"
452
453
:~iS;f;
,~
~:4s9',
.~:;
':1~,
.-'406
;~si;
:46"9
:~~:
47....
:o:~
479
O&l
o~
0.34
0.34
0.:J5..
031:
0.33
0.34
0.34
0.34
0.34
0.34
0.34
0.33
0.34
0:34
ri.34
0.33
0.34
0.34
0.34
0.33
0.34
0.34
0.33
0.34
Q.34
0.33
0.34
0.34
0.33
0.34
0.33
0.34
0.34
0.33
0.34
0.33
lOIN 43 760)
Z-2S3
.i
232
RTD Temperature
vs. Resistance Table
.
For European Curve, Alpha = .00385,ITS-gO
c 01.... ow. c Oh .... Dill. -c orun. Dill. c
0.34 +542 294.87 0,33 .004
0,33 543 295.20 0.33 005
0.34 044 295,63 0,33 000
0.33 04~ 205,65 0,32 007
484
0.34 G40 200.18 0.33 000
485
0.33 641 200.51 0.33 GOO
0,34
4SO
640 290.84 0.33 010
0,33 649 201.18 0.32 011
407
400
0.33 ~50 267.40 0,33 012
400 2n,31 0.34 551 207.82 0,33 013
400 ~n.64 0,33 Ci52 200,14 0,32 014
491 2n.OO 0.34 653 208.47 0.33 016
492 276.31 0,33 634 208.eo 0.33 DID
493 278,64 0.33 65!i 290.12 0.32 817
404 271I.SO 0.34 650 200.4~ 0.33 010
409 270.31 0,33 657 =.70
0.33 OlD
~OO 270.1>1 0,33 056 300.10 0.32 o:!O
407 270,00 0,3" 6$0 300,43 0.33 621
400 200.31 0,33 fiOO 300.75 0.32 022
400 2BO.64 0,33 501 301M 0.33 023
000 280.80 0.34 662 301.41 0.33 G2iI
501 281,31 0.33 G03 301.73 0.32 625
002 261.04 0.33 664 302.06 0.33 626
503 201.07 0.33 565 302.38 0.32 627
0D4 202.31 0,34 GOD 302.71 0.33 628
OO~ 202,64 0,33 507 393.03 0,32 829
GOO 262.07 0.33 6GQ 303.36 0.33 830
607 203.30 0.33 6G9 303.68 0.32 631
600 203.83 0.33 570 304.01 0.33 632
609 2D3.97 0,34 671 304.33 0.32 633
610 21l4.30 0,33 572 304.66 0.33 G34
611 21101.630,33 573 304.98 0.32 ..835
512 204.00 0,33 574 305.30 0.32 . 636
013 205.29 0.33 575 305.63 0.33 037
514 2OS.li2 0.33 578 305.95 0.32 '836
616 20$.05 0.33 srr, 3J6.29 0.33 839
610 290,30 0.35 578 :D6.60 0.32 '640
517 286.63 0.33 1;79 300.92 0.32 841.
518 200.00 0,33 580. 307.25 0.33' 842
519 207.20 0,33 5~1 307.57 0,32 843
520 207.62 0,33 582 307.89 0.32 844
308.22 0.33 645
521 207.05 0.33
822 206.28 0.33 584 308.54 0.32 840
523 208.61 0.33 5B5 3OB.BB 0.32 847
624 208.94 0,33 588 309.10 0.33 &18
625 209.27 0.33 567 309.61 0.32 849
626 269.00 0,33 588 309.63 0.32 GOO
627 2lI!l,03 0,33 589 310,16 0,32 651
626 290.26 0.33 500 310,48 0.33 652
620 200.59 0,33 591 310.00 0.32 853
530 200,92 0,33 692 311.12 0.32
654
631 291.25 0.33 593 311.45 0.33 655
532 291.56 0,33 ~04 311.78 0.33 656
657
533 201.00 0,32 595 312.10 0.32
534 202.23 0,33 500 312,43 0,33 658
535 202."56 0.33 697 312,75 0.32 659
536 202.00 0.34 698 313.07 0.32 660
537 203ZJ 0.33 599 313.39 0.32 681
630 293.56 0,33 eoo 313.71 0.32 6B2
639 293.09 0,33 601 314.D4 0,33 B63
840 294.21 0.32 602 314.30 0.32 664
841 294.64 0,33 eo:! 314.68 0.32 66S
Nolo: At tOOC./oSlslance Is 138.50 ohms.
1-400
401
402
403
274.29
274,t;:!
27~,OO
275.20
276.63
275.00
270.31
276.0.1
270.07
315.00
316.32
316.64
315.06
316.28
310.00
31M2
317.24
317,6(1
317,00
310,20
3'8.52
31M!;
310.17
319.49
319.61
320.12
320,~4
320.70
321.00
321.~O
321.72
322.03
322.34
322.68
322,98
323.30
323.61
323.93
324.25
324.57
324.88
325.21
0.32 +61;8
0,32 667
0.32 668
0,32 GQ9
0.32 070
0.32
671
0,32 072
0.32 073
0.32 074
0.32 676
0.32 670
0.32 on
0,33 G7a
0.32 070
0.32 Gao
0.32 DOl
0,31 0D2
0.32 D03
0.32 0D4
0.32 00!i
0.32 DOD
0.32 Ba7
0.31
6118
0.31 609
0.32 699
0.32 691
0.32 692
0.31 893
0.32 694
Q.32
326.18
0.32
0.31
0.33
0.32
0.32
0.31
326.48
326.79
0.32
0,31
327,11
327,43
327.74
328.00
329.30
329.89
329.01
320.32
320,04
320.06
330,27
330.8
330.00
331.21
331.53
331.84
332,18
332.47
332.79
333.10
333.41
333.73
334,84
334.36
0.32
0.32
0.31
0.32
0.32
0.31
0.32
0.31
0.32
0,31
0.32
0,31
325.53
325.85
0.32
0.31
0.32
0.31
0,32
0,31
0111.
'C
Ohm>
DIll.
331,68
334.09
335,31
335,62
335.93
33025
0.32
+728
729
353.91
33O,G(l
0.31
0.30 +790
0.31 791
0.31 792
0.30 793
0.31 794
0.30 195
796
0.31
0,31 797
0.31 7!lO
0.31 799
0.30 eoo
0.31 801
0.30 802
0.31 603
0.30 804
0.31 1!05
0.30 BOO
0.31 B07
0.30 IlOO
0.30 8C9
0.31 610
0.30 811
0.31 812
0.30 613
0.30 814
0.31
815
0.30 816
0.30 817
0.31 618
0.30 819
0.30 1l2o
0.30 621
0.31 822
0.30 823
0.30 824
0.30 B25
0.31 e2s
0.31
0,32
0.31
0.31
0.32
330.07 0,31
337,18 0,31
337.60 0.32
337.01 0.31
330.12 0,31
330.43 0.31
330,76 0.32
339.00 0,31
339.37 0.31
339,GO 0.31
330,90 0.31
340,30 0,31
340,G2 0.32
340.94 0.32
341.25 0.31
341.55 0,30
341.87 0,32
342.18 0,31
342.49 0.31
342.00 0.31
343.11 0.31
343.42 0.31
695 343.73 0.31
696 344.04 0.31
344.35 0.31
698
344,66
699
700
344.97
345.28
345.59
3-15.90
346.21
346.S2
346,03
340,16
347.~0
347.70
340,07
348.38
3'.8.69
340,00
349.31
g,fg,OI
340,02
350.23
701
702
703
704
705
708
707
700
700
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
0.32
0,31
0.31
0.32
0.31
126
0.32
727
725
Z-254
1 Celsius Increments
Ohms
350.54
$0,85
0.31
0.31
0.31
0.31
0.31
0.31
0,31
0.31
0.32
0,31
0.30
0.31
0.31
0,31
0,31
0,31
0.30
0.31
0.31
0.31
0,31
351.15 0.30
351.40 0,31
351.n
0.31
352.07 0,30
352.38 0,31
352.69 0.31
352.99 0.30
353.30 0.31
353.6\ 0.31
354.22
730 354.53
731 354.63
732 355.14
733 355.44
?34 355.75
735 356.06
738 356.37
737 356.68
738 350,98
739 357,29
740 357,59
741 357,00
742 358.20
743 358.61
7014 350.01
748 359,12
740 350,42
747 359.72
740 300,03
749 3GO.33
760 300.04
751 360,04
752 301.24
753 361,55
754 361,85
755 362.15
756 362.48
1ST 362.76
758 363.flIi
7SS 363.36
7t1l 363.67
761' 363.97
782 364.27
763 364.57
784 364.88
765 365,18
766 365,49
767 365,79
700 300.09
789 368.40
no 3GO.70
n1 307,00
rn 307.30
173 307.60
n4
387.00
300.20
n5
no 300.60
m 308.01
no 389,11
369,41
n9
780 369.71
781 370.01
782 370.31
783 370,61
784 370.91
785 371.21
766 311.52
787 311.92
78B 372.12
789 372.41
uso
0.31
0.30
0,30
0.31
0.30
0.30
0.30
0,30
0.30
0.30
0,30
0.31
0.30
0.30
0,30
0,30
0.30
0.30
0.30
0.""
0.31
0.30
0.30
0.29
"C
Ohms
DIIt.
0.30
0.30
0.30
0.30
0.3D
374.21 0.30
374.51 o.aa
374.80 0.29
374.10 0.30
375.40 0.30
375.70 030
376.00 0.30
376.29 0.29
378,59 0.30
376.09 O.W
0.30
3n.IO
0,30
3n.49
0.30
m.70
370.09 0,30
378.39 0.30
370,08 0.29
378,98 0,30
379.28 0.30
370,57 0.20
379.87 0.30
380.17 0.30
:180.48 0.29
380,76 0.30
331.05 0.29
381.35 0.30
381.65 0.30
381.94 0.29
382.24 0.30
382,53 0.29
332.63 0.30
363.12 0.29
383.42 0.30
B27 383.71 ().29
e2e 384.01 0.""
829 384.30 0.29
830 :184.60 0.30
031 384.89 0.29
832 :185.18 0.29
833 385.46 0.30
B34
835
D30
372.71
373.G1
373.31
373.61
373.91
385.n
380.07
306,37
037 300,00
D3D 306.08
838 387.25
S40 307.55
641 387.64
042 388.13
843 338.42
044 360.72
045 38Ml
648 380.31
847 38o.el
B4D 389.90
849 390.19
Ii50 390.46
0.29
0.30
0.30
0,29
0,30
0.29
0.""
Q.29
0.29
0.29
0.30
0.29
0,30
0,30
0.29
0.29
0.29
(DIN43 760)
. 233
Calibration
RTD Temperature
vs. Resistance Table
For American Curve, Alpha
-c
0hntS
.59.57 -38
59.S8 $
'-99
60.39 "36
.-96
60.80 -35
97
61.21 -34
-96
.-95 61.63 -.
62.04 ~
.g.j
62.45'-31
93 62.86 -30
-92
63.27 ~
-91
63.65 .28
64.09 -'B
,-89
:26
-sa 64.SO
64.91 .25
-37 65.32 ',24.
-86
65.73 ,23
-35.
. 22
'-3; 66.14
66.55 .21.
-83 66.96 -20
-82
-100
:!!,
-so
-61'
-<10
,79
-78
-71
76
75
-74
-73
, -72.
-71
-70
~.
-68
-lI4
.~
-<11
.~
,59'
~:sa
;-w.
..56.
_::.:
<ss
'52
'5'-
..'SO
-49'
48'
':-'47:
-46
'-45
:~
-43
'42
41
:-40
3g
BUD
24
85.20
25
85.80 ':!6
86.01
27
86.41
2B
85J!1 ,29
87.21
30
87.61
31
saOI
32
88.42 '33
88.82
34
89.22
35
89.62
36
90.02 '37
90A2
38
90.82'
33
91.22 40
91.62 "41'
92.02 '42
1 Celsius Increments
= .00392
ot'wH
'c
109.51
109.90
110.30
110.69
111.09
111.48
111.88
112.27'
112.66
113.06
113AS
113.84
114.24
114.63
115.02
115.42
115.81
116.20
115.59
sa
Ohms
Ohms
C
210
211
212
'213
21~
.215
216
217
218
i!19
220
221
222
'223
224
225
226
227
~
Ohms
-c
180.86 212.
181.23 273
181.111 274"
181.98 215
182.35 276
182.72 277:
198.09 278
198.47 279
198.84 280
184.21 281
184.58 282
184.95 283
185.32 :i84
186.70 285
186.07 288
188.44
185.81 '2S8
187.18 21\9
187.55 290
2Irt
Ohms
'C
Ohms
'C
203.14 334
204.11 '335
21)4.47 .. 3:36
204.84 331
226.17
396
Ohms
248.16
24851
226.89 39B' 248.86
227.25398
249.21
205.20 338 227.61 400 24956
21l5.57 339 227,96 401 249.91
2<lS.93 340 22!1.32 402 2SO.26
206.30' 341 228.68 403 250.61
2lI6.66 342' 229.04 404 250.96
2<17.02' 343' 229.39 405 251.31
2<17.39 344 229.75 406 251.66
207.75' 34S 230.11 4Q7 252.01
2lJ8.12 346 230.46 408 252.36
208.48 347 ZlO.82 409 252.71"
2Il8.85 3M! 231.18 410 253.06'
209.21 3:'19 231.53. 411 259.41
209.57.350
231.89 .412 253.76~
209.94 '351. 232.25.413.
254.11 ",
210.30 .352' 232.60' 414 254.46';'
226.53 397
., ,7
-16
::-15
"14'
-1j
".-12,
93.22
93.62'
4S
117.71
118.16
118.56
94.42 .48
118.95
94.B2 :49.119.34
95.22 .'50
119.73
48
94.02 .;:47
107
.108.
109
110
Iii
141.86,169
H2.24 '''170
142.e:! :~17i;
143.01 '172.
143.39 173':
143.78 174
h:i
165.48 231
165.86 :232
166.24:=
166.62 .~
166.99 '235
167.37
':236
"298'
233.67 ,.i7
234.03 '-418:
234.38 :419
234.74 420
235.09 421
235.45 422c'
255.50
2~.!j5
2~20'.
2s'ii35
256.89
s,
257.2~
~:~::~
~~ ":~
::~~::r :::~':i:
:::~~:.~~::~
~. ~:~::.;:
;:~~ :~:
:;:.
;;,,:9'
':,53.,
"'rr7
.':'Z23s4'
'301',
:'363;
425
71.404
1i6.42
::.-<1 96.81 :'54.'
".-7
97.21: 55'
72.66 ''--6, g7.61 .56"
73.07
98.01 ';57.,:
73.48'::4'
98.41 '.':58.
73.68
~~. 98.81 .~59
74.29 .,.~'
99.20' 60.
71.85
72.26
.~.
-68
..65.
Ohms
.;:.5.,
~~:~g
.:J:~::
12Ml
121.30
121.89
122116
122.47
122.86
123.25
123.64
':1)5
.115
'''7
144.93
145.31
145.70.;.179:
'118 146.08 :ISO:'
",9. 146.47 :'i8(.
:120::,146.85 '.182'
121' 147.23 "183.
122 147,61' 184
:;.HiI..
t,ti: :~::~~
.:~!:':::]:
,'I!8.li068.88
01'99"
..6299
214.29
235.51 -,
214.55' 364 238.87.428
169.25 '24L 192.36 303' 215.01 :.365,231.22
'427'
lse.83 '~.
19273
212155.3.7~
366 237.58.428
170.00 .C2q 193.09
'.,,3fi!' 237.93
170.38 ';244' 193.46 3il6. 216.10.~.
~~~~ '~.I.
170.76 :'245 193.83 307 216.45 ~~
~
171.13 ;'2460 ::::~.
~
216.82' 37Q 236.99 :'43:!'
'30539'\~
.'429.
:~:!!~~~~..3;~,
194Jl4
217.18 .371.
239.35 .~.
258.29.
2S8.63
2sa.$8
259.33.
25S,61'
26002
:::~
7153.fa
102.38 ::68:'.126.76.130:
7134 .;;:7.
102.78 .:f,!9:. 127.15.131::
78.34 ....8 103.16',70
127.54: -,13?~
78.75 ., .. 9.103.57:.71",.127.93
.133
79.15 .;:~10.. 103.97 .;-'72,.' 128.32 1:J4,
79.56 -. 11 104.37,.73:
128.71 "35',.
150.67 ".:1#
151.06 ')93.'
151.401 '194
151.82 .. 195
152.20 ,;19!(:
152.58 :'197;
;;:~ f..;
7998
::.11!8
',)2. 104.76,7:4'
129.09
81.17 )1!(
81.58 :;.16'
81.96
82.38 .\18.
105.95 ~'77"
105.35 . "78
106.74 '179"
107.14 :'80
83.59
108.32
'83
s4
174.13 ',:'~.'
174.51
174.88 :.258
175.26.'257
175.63 :'~.
176.01'.259'
'2.15'
~::~~
;:!: =:;-:
,19977'5141'
33'1'67'.'"
219.71 '378' 241.82 '440.
220.07 ~~9, 242.17 :'441
197.sa 3i8 220.43 ':lSO" 2(2.53 :442
198.25 '3is. 220.79
242.88
198.61
!121.15 ':.3!!2., 243.23 :;.444
lsaM' 321 221.51 .:'363 243.58' 445'
.)iji(
263.49
263.83
264.18
'~43:.264.S2
;:38".
264.87
265.21
'1~:::;~::~;::':~:~~~~~
::~~'i~: ~~~,::'. ~!!~:
:tf ~:
=~
136: 153.73'200
130.26
154.11 ~'~1'
130.65 1~0.: 154.49 . 202
131.04
'154.87 )03:
131.42 ;I~?. 155.25 -: 2Q4.
14'(
In:5ii ,.'?,63
'.:+J:(
';451:'
::~~!~,
:~:~.':1' :~:~ ':!! :~~:~~
'::. :~~;.:! ~~ ~: ~!:;:.~:-~:~~
i~ :~~
':193
84.40
21
23'109.11"~
~:
260.37
~.7J'
268.66
289.00
269,35
2;-255
cr 06907
234
Thermocouple
Grade
Revised Thermocouple
Reference Tables
o 10750C
Extension Grade
32 10392'F
010200"<:
LIMITS OF ERROR
Iron
VS.
~:~~:~!:'2q~~.75%
Copper-Nickel
Specfat: 1.1Cor0.4%
COMMENTS, BARE WIRE ENVIRONMENT:
Reducing. Vacuum. 'nett; Umlted Use In
OxidizIng at High Temperatures;
Not Rocommended fOi tow Temperalu:res
TEMPERATURE DEGREES 'C
REFERENCEJUNC7l0N AT O'C
~~
Extomlon
GrGdo
10
~ :t:~1:i~t~
:11~:f:Fl :~i1~
:~:H~
:i~~
:f~ :t-m :~
:~o :&:g~:l:~~
:~~:..arr
173: :!{~
~.gg:&m
:&~ ~.as
o.m
.(I.m
oO.m
o
,.
'OjOl
-O,4'SI .Q.~OI
0Il00
D.Osa 0 10'
rnT
D.Sse
o.(JfJ
-0.301
Il!~' o~
O. GO lUll
~ ~~~~
}~n1:M1H~
l.t1I tilt
-CO
Yl
2.2tll
2..2M
-0.201
.0.101
5~}~:
~~:~~
~Htl
~~l=~U~~Ul~
~::3~
g~t
~,~~~~~~~
t~ jg m g~~A
31.<4G1
:l1.rn
8.fIOO
I~~l:n~ ::;
2.322
1.<121
2..31.4
t= ~ ~
:ro
(I
0
\0
J8
0(0
un
10(1 Ur.'l
110 lUI'
un
'_(,'11 1.7H
!.~2l lolll
!.6G1I 1.8n
1062
ll1$
50
t.~~:
t.:
Ug h~~~Jll;~~ ~~~t.~~~
~ t~:t1t
1110 10124 1Q.21! 10.335 lQ.390 1a..t46 1o.~1
US2
8.5&1 6.562
9.005 9.00:1 9.115
,!:i:; t~~1:
t~~
lo.s51IG.S'2 10..668 to.m
I~
10119
:m!l.!.139.443 1950..Sll~ca
no m,l
"'.34( ~2.4Ga 41.412 4U3G
1fjQ CUt9 4U&a 41041 UHt
41.115
43.5SS 4:1624 43.618 ~U52 .cUll
4.203 4(.257 4U32 HJ96 (USI
l!O 44MS 401.91344.911 ~5.Gt2 (S.IO'7
no
no ..
4S.41-t
41.Iet
41iJ48
A1.m
..lOr
.S5~
46.205
48.851
U.4n5.
LI~
390m 3'1.65139.7S5
100
m :==~J~ :A~~~~
850 48.11S41.7111 ellAl 4lOO1
u.a .(!L3SJ 4'J.4U ellAlI 4~4
I'JO
IiUS1 IUJIC
~2.S99 42.6&:141.721
~1239 43.31J34USI
UBIC 43.945 44.010
~U2S 44.5;0 44.655
4un
45.tJ6 4$.lO1
4Z.l9l
.3.~31
~:l014
'(oUts
-t5.l65
1SO
761)
~2.a5S 420919
43.495 43.559
44.139 44.~OJ
~1&4 H.I4I
45.430 45.~!H
13.711 11833
:~m
3QO: lun
310 lUll
!it.:!n
lt~ II.GSO~1~
su~ 6UI5 sun
&1
.3t !l1.50:t!l1li65n~l
I"!~
n.4.'
,,,,&1
OJ.
JIg
".
n.~
ZUIO zUt.5
211G4 2.5.220
2S.no U.m
2UII) 2UJ2
2W4 2U"
24.1G12un
24.121
2S.21S
15 a]1
10l~1
'laoiS
24.va lUll
2tnO
24.832
2i3IO'
2S.1I!0 U.!N2
2G.H3 2d.499
21.0:1121.057
2i.m
3
14.81'
2S.(U
21~8
:Z05SS
21.IIJ
24m
's.no
'25"
6
1190
:ro f~ :lfo~
:}.m 63.104 ~~nI~UQ7tl~H1J~nm U~
;~~ m
53,111
~.o":~::s~
~UJ3
02'0 53.119
Ola W~
IUD t4J41
6.J.2U
6:usa
!.l,41'l UJSQ
Ull5
1m
'un
1I.f,1G4
54m 14.2aGH~I tI30
DotJI3 liun i4.e3' 6U'lS S4.0541 g'D
,,.
.ro
"'"
=~
780
7S0
~~~tl1~Q:}~:Il:mll:ill U:illl:~~
Il~~
Itm U~ ;~m1::ff: ~~
IH:~gill
~~:g~i~l~ lH~I~{ ~~ID:~~J~
I~~r,
13.666
711)
::
tOO
39.2.56 3UI!
10
lun
19
m Ii~!rt~~
Iii l~!li~~
!~mU~itm H~:
ii:m m
,t.ae9 U:~;
250 13555 !oIl
MO 31JM lUtS
31..((18
31.521 l1.10 31~1 31Jr2
31..&$ 31.8110 lUO
Ii8D 31m& 37.958 3&.019 31.OU 31.H2 ~a.2!14311.265 311.321 3all!l Mono 34,.'12 GI
G90 )I.Slt 31.574 l!.63G 38.G'lB 3IIJGG lUZ2 311.M4 311.904539.1lm1 J'J.o1O 19IJl
G?O
2!CIJ
810
820
alII
~Q
u: ::: ~~ ~:~rg~
-c
'"
0:"
,,.m
5!I.a.
c.o.m
1000
1010
t020
1030
lo-tr:l
c.s.ooo
11S0
IIQJ
11m
1160
615.J31
G1.31l
G1.888
A.41iJ
1i&.1!l4 CoU52
!i7.310 01.471
57.9.(11 GlJlO!
5152:1 68.5JI
woe GaJGS
1D
IlOU
tlill
1120
1tlCt
1'4D
U$D
!tEO
11111
1UiD
1190
C
Z203
235
Calibration
Thermocouple
Grade
Iron
UIIlTS OF ERROR
(whlthe_1s !l<eali,)
Standatd: 2.2"C or a.7S~
~peclal: 1.1CO.4%
COMMENTS, BARE WIRE ENVIRONMENT:
Reducing. Vacuum. Inert Umi'led' Use In
O"kii2:ing at H'9h Tempefatures;
Not Recommanded fOI Low TemperatUl"es
TEMPERATURE IN OeGREES 'F
REFERENCE JUNCTION AT 32'F
VS,
copper-~NiCkel
'"F
-am.
-1.-
:D
lit
-1.
".Pl4
-6.."
.usa
-a.rm
.u&J 8.645 UV
-6.591
un
Jl!I
Hi
-lID
4.SSl
.16iG
-~
-5.SJ2
5.511 5.60
-s.m
-un
..utI
-U.'oo\ro
.f_
-tJ0I
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COMMENTS,BARE WJAEENV1RONMENT:
Thermocouple
Gracie
Revised Thermocouple
Reference Tables
TYPE
Nlckel-Chromium
VS.
Referenco
Tablos
N.I.S.T.
Monograph 176
RevIsed to
0'
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Nickel-Aluminum
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24tO 51.14453.W 53.113 i1202 SU21 W.m sur;; 5l.21!l' S3.l96 53.311 S3.S35 2.f1.
242t SlJ3iE 5U55 S1.lJS ~
SU'l 53."!! Sl.4SI .5l.00 SlA!IO 53JClt'SU28 2m
5tflO
fG
Mel
2150 .7.983 41.OOJGlAn4 4U44 4U6S 4lGSS n.w 41.18 41S.t4SU,1f7 ... ,,7 mo
2150 'I.ta7 "1.201 .elm "U4I .1269 41Z&;'(UUI 4&.330.... 350 .... 371 (!lSI 2160
2nD .Utl
"1.411 41.432 '48AS2.."'13 4:lU3 "Btl
2180 4UiS 4UIS 41.535 '8.1$6 .t,Ii1. 41.696WJ1
1191) .f8Jta ..... 11 4UJI 4U" .,.,13 4US9 WI'
2
5CI..Ni
W4li
5Il.f45
5!l.544
5O.an
,,!O
.uss ,.
:!~a 45.287 ~s
11
'"f
"
10
.,
j
J
I
I
;.
Z-220
Appendix
A-7
CONVERSION TABLES
, Temperature Conversion Chart (Courtesy Omega)
psi = mm of Hg x (0.0193368)
psi
= Pa x (1.4503 x 10-4)
psi
= millitorrx
(1.93368 x ,10-5)
,-.0
245
Conversion Tables
246
c--;:p
-,----
From
10C
-u;e
-272.22
271.11
27000
.200 C~
207.70
'200.07
"O~,DO
-4GD
.. 94
-4,.
..j'D
..,
..
-4'0
-4'4
"'.2
""0
..(01
..(08
-4:)4
..(O~
..(00
-42B
..no
-2."4
"'02
-400
.:JUD
.:Jas
3Q4
.:J12
-310
.:J5D
380
-314
-382
.:J80
-378
-370
-374
.:J72
.:J70
-308
.3UO
-304
.:J02
.:JGO
358
.:JOO
3:1<1
.:J52
.:JSO
-31.
3"0
-3~4
-342
-340
338
.:J30
.:J34
-332
330
-320
.:J28
32.
-322
-320
-310
318
-314
312
-310
-243.33
2412.22
-241.11
-240.00
23119
237.78
236.67
'235.50
234."4
233.33
232.22
231.11
230.00
22o.e9
227.78
220.07
226.50
-224.""
2.23.33
2222
221.11
'220.00
2,0.00
-.'1.78
'210 . 7
'2'6.50
2'4.44
-2'3.33
--2'2.22
'211.11
'2'0.00
200.80
207.78
200.07
-205,5<;
204
203.33
202.22
-201,11
200.00
108.80
"07.78
-106.07
'05.50
'0
103.33
'02.22
181.11
'00.00
-Me
,04
.:J02
.:JDO
.90
200
.D.
20.
200
2M
288
.14
215.15D
"00
F,om
-000
203,"
2.222
2Ot 11
-200 00
-2SO~0
-2!l.78
2SO.07
""0
-4'0
-414
"'2
-110
0400
-4..
."
2G4.111
21l-'-"
253.33
-252.22
251.11
25D.00
-240.09
-247.70
-246.87
-2'S.56
-424
-422
-420
467.6
45<.0
..,,,0.8
"'50.4
~43.2
-439.6
-436.0
-432.'
.428.8
-425.2
"""21.6
-4.8.0
-4'4.'
"'0.8
407.2
"03.6
-400.0
-396.4
-JIIUI
-389.2
-385.6
-382.0
-370.'
-374.0
-371.2
-307.0
-304.0
-3(i0.4
~SG.O
-asaz
~o .
~O.O
-342..
-330.8
3JS-Z
331.6
-32G.O
-324,11
-320.0
3'1.2
-3J3.0
oJ1D.Q
.3011.'
-302.8
299.2
-295.&
-2920
-289.4
284.8
-281.2
-277.6
-274.0
-270.4
266.8
263.2
-259.8
-256.0
TABLE EXAMPLE:
To Convort 1000C to -F, look up rooo and read leU
To Convert 1000F 10 DC,lookup 1000 and rood righl
F.~C ..32
Ronklno A F + 459.67
212
~IO
270
270
274
272
-27D
200
-266
264
..2.62
-250
-258
058
254
-252
....,
..248
-246
444'
242
240
236
-238
234
232
-230
226
226
22.
222
220
'2'.
211
214
212
210
2111
208
--204
-202
200
-109
190
104
182
100
1118
168
-184
-11ll
180
-178
17&
-17.
172
~-170
'66
166
184
162
-166
10'C
180,09
107.70
'0e.G7
"05,00
184.",(
183.33
"02.,
101.1'
,'00.00
170.00
m.7.
,'70.07
-11a.GO
174,.. 4
17:1,33
172.22
-171.'1
'70.00
,'88.09
-'87.78
-108.87
'05.66
'64.~'
-16J.3J
-'-161.11
62.22
,'60.00
-'5&.89
-157.78
,'50.67
155.56
-154.44
'153.33
"52.22
-151.11
'50.00
-148.89
-147.78
-148-67
145.56
-144.....
,..'3.33
"'2.22
-1~I,U
,"0.00
'36.00
,'37.70
130.07
,'35.60
134.""
.133.33
"32.22
131.11
,'30.00
"20.89
'27.1.
,20.07
-'26.60
-124.4~
-123.33
-122.22
-121.11
,'20.00
-118.89
117.78
'118.07
115.56
..1\4.of4
'113.33
-112.22
-111.11
-110.00
-,GO.89
107.78
106.67
'oop
Film,
to"C
.. "I'
I~.'
.I!11l
150
1114
152
150
-res.sa
-+17.6
2.0.2
2.5.2
'.<1.6
.30.0
23..
,,30.2
'227.2
223.0
220.0
2115."
2'2.0
.2(1).2
205.8
.202.0
1DS.4
-'04.2
-191.'2
-187.6
'8>1.0
-'BO.'
176.8
'73.2
-'69.6
165.0
1S2.4
-'58.8
'55.2
-rst.e
-'''8.0
-144.4
-140.8
-131.2
-133.6
-'30.0
-1245,4
.,22.2
-119.2
-115.6
112.0
-108.4
-'04.8
-101.2
-07.8
0'.0
00.'
-00.8
-03.2
70.8
70.0
-7M
-e3.1l
~.2
01.6
Ga.O
'~."
66.0
"'7.2
-43.0
"0.0
-38.4
-32.8
''19.2
-25.6
-22.0
-18.4
14.8
-11.2
-1.6
-4.0
-0.'
-13.2
-.6.8
...10.
+1. 0
14.
14.
144
142
140
1:10
-130
'34
132
130
12'
12B
-'24
'22
120
118
-118
-114
112
110
108
108
.,04
tll1
...
-tilO
86
-94
-92
-90
-08
-86
...
-02
-80
78
16
.7<
72
70
..,.-G.
-G.
-Il2
-IlO
58
.~
52
5f
-4.
-40
-4'
-4.
..,0
38
.".
.:J4
-32
.:JO
28
-26
24
....
-2.
-18
-18
1'
-12
-1.
104...4
103.33
102.22
'101.11
'100.00
00.90
-07.78
00.67
'00.50
'04,"4
-03.33
02.22
01.11
00.00
-OU!!
87.70
... .67
-05.50
-&4./14
-83.33
-82.22
-0'.11
-80.00
-78.89
-77.70
-76.S7
-75.56
-74.~
73.33
72.22
71.11
-70.00
68.69
87.78
66.87
-65.so
-04_44
-03.33
-62.22
61.1'
80.00
58.00
57.78
G0.07
G5.50
-04.'4
03.33
62.22
51.11
50.00
"8$
.. 7.7.
.. O.ll7
-4S.66
--1".44
...3.33
"'2.22
...,1.11
...0.00
-38.89
-37.7a
36.67
-asss
-34."4
-33.33
"2.22
-ai.n
-30.00
28.89
27.78
-26.67
-25.56
2".44
-23..33
+21.2
..24.8
+28.4
+-32.0
ill.6
+30.2
"'2.0
...
OA
+50.0
053.0
+31.2
+60.0
+04.4
+<18.0
+71.G
.78.2
.78.8
~
_.0
..
.aO.O
+93.2
+96.8
..100.4
+104.0
107.6
111.2
,,4.2
118.4
122.0
125.6
129.2
13Z-S
136.4
'40.0
'43.6
147.2
,50.8
154."
,58.0
181.6
165.2
'88.8
172-4
176.0
'79.0
'032
'80.8
10D.4
104.0
107.8
20'.2
204.8
20D.4
2'2.0
2'6.0
2102
222.8
228.4
230.0
233.a
237.2
2.0.2
24. '
248.0
251.6
255.2
256.8
262.4
266.0
269.6
273.2
276.8
28tJ.'
284.0
From
-0
....
-4
0
2
0
0
10
12
1.
10
'8
20
22
24
28
26
30
32
3.
38
38
.0
42
..
4&
48
59
52
54
58
58
'0
..
62
14
68
70
72
14
78
78
00
82
84
08
80
110
82
94
89
a8
100
102
104
to.
100
110
112
114
,,1
118
120
122
124
128
128
'3.
132
134
,38
131
140
'o'C
.. OF
F.om
U,22
21.\1
-20,00
287.6
291.2
2tH.8
2!lO.4
302.0
3OS.0
3O!l2
3'2.8
310.4
142
,.4
1<0
1<0
160
152
164
lG.
150
180
102
104
.,11.01)
17.78
'6.07
"0.66
1.,44
13.33
"2.22
11.11
,,0.00
0.e 0
7.70
-6.07
5.SO
.... 44
.:J.J3
2.22
-1.11
0.00
1.11
2.22
3.33
4.44
5sa
8.67
7.70
8.89
'0.00
3~O.O
323.0
327.2
330.0
334,'
=0
341.5
34,.2
348JI
352.4
35M
359.8
363.2
366.8
310.4
374.0
377.6
381.2
384.8
saa.'
392.0
~~
".It
399.2
'2.22
13.a~
14.4'
15.56
'6.87
17.78
18.89
2O.DO
21.11
22.22
23.33
24....
2UO
20.67
27.70
20.88
30.00
31.11
32.22
33.33
3.....
35.IiG
39.07
37.70
38.ao
40.00
".11
42.22
43.33
".4'
."50
40.07
47.78
48.s!)
50.00
51.11
52.22
53.33
54.44
55.56
56.67
57.78
58.89
GO.OO
402.8
408.4
410.0
413.0
417.2
420.8
42-4.4
_0
431.6
"352
438.8
442.4
440.0
'40.0
453,2
460.0
'00.4
4601.0
467.0
471.2
474.8
478.4
-W.O
'85.6
'09.2
492.0
400.4
600.0
603.8
507.2
6'0.8
5" .
518.0
52'.8
525.2
528.8
532.4
5:]8.0
539.6
543.2
548.8
SSM
... .0
..
"8
170
172
17'
178
178
110
'.2
184
118
188
190
. 192
104
'96
Il1B
200
202
2.4
2.,
206
210
212
214
21.
218
220
222
22.
22.
22'
230
232
234
230
230
240
242
244
240
2'0
2S6
262
254
",0
258
2.0
202
2M
"5
2'"
270
272
274
278
278
280
282
284
2
288
te-e
61-1 t
G=
G:llJ
&4.44
BS.5G
60.67
07_76
00.69
70.00
11.11
72_22
7333
7.... "
7$_!.G
16.07
77.10
78.89
00.00
81.11
82..22
83.33
84.44
85.~
80.87
87.78
88. ..
90-00
91.11
92.22
93.33
94.4"
95.56
96.61
97.78
98.89
100.00
lQI.11
'02.22
,03.33
104.""
105.66
100.07
107.7.
10~.OO
110.00
111.11
112.22
113.33
114.404
115.56
116.67
117.70
118.89
'20.00
121.11
122.22
123.33
'24.44
125.58
120.61
127.78
128.89
fSO.CO
'3\.11
132.22
'33.33
134.....
135.56
136.67
137.78
136,89
140.00
141."
'''2.22
' .. 3.33
..-:
247
Calibration
tc 'f'
557.8
561.2
564.8
558.
572.0
57515
5792
Sll2.8
5I!6.4
590.0
59315
597.2
.600.8
604.4
608.0
310
.312
314
31'
31.
320
su.e
.22
6152
618.8
622.'
628.D
6<9.6
633.2
636.8
840.'
544.0
847.6
651.2
854.8.
.... 4
662.0
665.6
669.2
572.8
616,4
680.0
683.6
681.2
690.8
694.4
698.0
701.6
705.2
708.8
712:4
716.0
719,8
723.2
728.8
730.4
734.0
737.6
741.2
744.8
748-4
752.0
755.6
7592
762.8
765.4
170.0
773.G
,
"
rna
780.8
784.4
788.0
7n6
7952
79B.B
802.'
ao&.o
809.6
B'3.~
~.
From
2.2
294
296
290
300
302
304
8H5.8
820.4
824.0
827.6
831.2
834 .
838A
842.0
8115.6
8'9,2
652.2
856.4
660.0
853.6
8872
~
3CI8
324
826
328
.30
33i
334
336
338
340
342
344
.."
348
350 '
352'
.54
356
358'
'!""
362
384
358'
, 366
'370.
,.3tf
to"
1414.44
US.58
146.67
147.78
'oIS.89
150.00
16t.l1
152.22
153.33
164.44
155.56
156.67
157.78
155.89
'60.00
161.11
162.22
163.33
184.44
165.56
, ... 61
167.78
168.a9
170.00
171.11
172.22
173.33
174.44
175.58
t76.67
177.78
17$.89
180.00
lSI. 1,
10222
183.33
184.44
""'m
870.8
81<4.4
878.0
881.&
885.2
686.8
892.4
896.0
893.6
903.2
906.8
910.4
91 .0
S17.6
921.2
466
458
470
472
47'
47S
471
481
412
48'
488
488
924.8
928.4
932.0
935.6
9392
942.8
940.4
950.0
953.6
9572
4"
SOli
9CSO.8
964.4
95:0.0
971.6
9752
978.8
982,4
986.0
989.6
9932
996.8
1000A
18li.,56
1004.0
186.67 1007.6
187.78 1011.2
18&89 1014.8
190.00 1018.4
191,1t 1022.0
192.22 1040.0
193.33 1058.0
490
492
...
494
502.'
S04
500
501
510
51'
514 '
...
51',
520
52.
524
528
528
530
532
534
536
5'0
640'
'542
~.:
241.11
242.22
243.33
244.44
245.56
246.67
247.18
248.89
250,00
251.11
25222
.253.33
254.44
255.56
256.&7
257.18
256.89
260.00
261.1t
262.22
263.33
264.44
265.56
268.67
267.78
268.89
270.00
271.11
272.22
273.33
274.44
276.58
27".~7
277.78.
273.89'
280.00
281.11
282.22
283.33
284.44
285.56
286.67
287.7B
293.33
298.89
~:~.
,~~f
371 .
5&0:',
560
~~~:
304.44
500
t~A'
1078.0
310.00
195.56 1094.0 .' 5SO,
315.5&
196.&1
1112.0 ,600;,
321.11
388 ' 197.78 1130.0
326.67
890;'
198.89 1148.0
332.22
200.00 (168.0
337.78
'394'
20'.11
ttM.Il
343.33
202.22 1202.0
348,89
203.33 1220.0
354.44
400,'
204.44 1238.0
3UO.00
402,
205.68 1256.0
36S.5<I
.690'
206.67
1274,0
.' 404'
'100:' '. 371,11
: 406 . 207.78 1292.0
376,67
710
208.89 1310.0
",408
382.22
210.00 1329.0 , 720
410,'
,.
387.78
21(11
1346.0
'412 '
'.~.:
393.33
: 414 .. ' 212.22 1364.0
.
750"
398.89
213.33 1382.0
416
, 418 ': 2'4.44 1400.0 ':760\': 404.44
. no" 410.00
420'' ~15.S8 141B.o
415.58
4:n( 218.151 1436.0
421.11
'424 ;. 217.78 1454.0
, aoo', 426.67
, 426';':' 2 18.69 1472.0
.32.22
220.00 1490.0 -.810'
437.78
820.'
221.11 1508.0
443.33
,'432':, 222..22 1526,0
4 .. a,et
~434'
223.33 1544.0
464,44
. BSD:,
224.44 1562.0
....'436.
460.00
86.
; 43.,
225.58 1580.0
_.5<1
- 970.
22S.!i1 1598.0
'44(
471.11
227.78 1816.0
476.67
890
" 444:,
228.89 1S:M.O
900 . -482.22
230.00 1652.0
.46
487.78
.- 910 '
448,
231.'1 t 1870.0
'450
232.22 I '"
8~.:: 493.:13
498.89
" ~52'-' 233.33 1706.~
930
504.44
940
23<1.44 1724.0
'454'
510.00
950 .
23$.56 1742.0
455
515.6G
!160
458.
236.67 17.60.0
521.11
970
237.76 m8.o
460
.9BD
526.67
238.89 1798.0
482
99D'
532.22
240.00 18111.0
'464 :
'380
's'si'
'~;
:'agL,.
i~;:'.
: '442'
,_
'''"
1'"
2372.0
2390.0
2408.0
2426.0
2+14.0
2462.0
2490.0
2496.0
2516.0
2534.0
2552.0
2570.0
2568.0
1300 ..
. 1310
1320
I_,...,
''''
,_
From
1810
339aO
3416.0
3434.0
3452.D
3470,0 1910
3489.0
35()6.0
1930
1940
3524.0
1950
3542.0
1960
3560.0
S93..33
3578.0
1910
1980
5S8.89 3596,0
19'5lD
604.44 ~14.0
2000
610.00 3632.0
2010
815.56 3650..0
2020:
621.11 3568.0
2<130'
626.67 3S86.o
2040
632,22 3704.0
2050
637.78 3722.0
2050
643.33 3740.0
2!l7D.
648.tIS 3758,0
2081)
654.44 3776.0
2000
660.00 3794.0
2100
66S.56 3812.0
2110
611.11 3830.0
678.67 3848.0 2120
2.1:30
682.22 3886.0
2140
887.78 3U4.0
2150
693.33
3902.0
216ti"
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704.44 3938.0 2170',
.2180 .
710.00 3956.0
2190'
715.58 3974.0
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721.11 3992.0
72ti.tn 4010.0
221'
732.22 4028.0
737.78 4046.0
4064.0
743.3.
748.851 4002.0
15<t.44 4100.0
160.00 41t8.0
7SS.58 4136.0
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4154.0
176.67 4172.0
182.22 4190.0
537.78
543.33
548.89
554.44
560.00
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3290.0
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1126.7
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15322
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4964.0
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5018.0
5036.0
5054.0
5072.0
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5108.0
5126.0
5144.0
5162.0
5190.0
5198.0
5216.0
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=0
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5342.0
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5550
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3065.6
:1093.3
Appendix
ANSWERS TO CHAPTER
REVIEW QUESTIONS
Match the term on the left with the definition on the right.
i
_E_ Calibration
value
_H_ Instrument Range B. upper and lower values specifie&_fpr
facility
.a, Calibration Range C. algebraic differencebetween the
upper and lower range value
_E_ Accuracy
D. adjustment used to produce a parallel
shift of the input-output curve
E. comparison of instrument to a known
....A_ Tolerance
value
_1_ Traceability
F. percent error
..J2_ Zero
G. characterizes the dispersion of the
values that could reasonably be
attributed to the measurand
H. upper and lower values specified by
.J:..... Span
manufacturer
_G_ Uncertainty
1. measurement related to standards
through an unbroken chain of
comparisons
!
..
..
2.
249
I
I
I
I
1
250
3.
Answers
B. Attention to detail?
The minute a technician is not paying attention to detail, safety
and proper performance nre jeopardized.
C. Excellentdocumentation practices?
If it isn't documented, it wasn't done. The impression of qllalih) is
determined by the content and appearance of documentation.
D. Understanding of processes?
Understanding processes, particularly how the instrument
monitors and controls the process, will enable the technician to
more efficiently calibrate process instrumentation without
disrupting the process. Also, the technician is more capable of
identifying and troubleshooting the cause of process problems.
4.
DISADVANTAGES OF FIELD
CALIBRATION
1. Availability of instrument for
cleaning and inspection is limited
2_ Difficult (and sometimes
impossible) work environment
3. Utilities (electrical, air, vacuum)
may not be available
251
Calibration
5.
ADVANTAGES OF BENCH
CALIBRATION
DISADVANTAGES OF BENCH
CALIBRATION
,
1. Removed, cleaned, inspected
2. Better work environment
3. Fixed calibration setup and utilities
(electrical, air, vacuum) available
.~
"
,I
J
II,
6.
7.
DISADVANTAGES OF LOO~~
CALI BRATION
...1. Wrong instrument may be adjusted
to bring the loop within calibration
2. Not as compatible with
multifunction calibrators used f9r
"paperless" data collection
.::
ADVANTAGES OF INDIVIDUAL
CALIBRATION
DISADVANTAGES OF
INDIVIDUAL CALIBRATION
"
..;:
"
252
8.
9.
Calibration
2.
253
-.,:
".
-r-:
6.
For a new facility, what is the most likely resource for determining
initial calibration frequency?
Past experience.
7.
8.
, >
-,
~I
254
9.
.c,
P&ID
10.
Loop diagram
_A_
Project specifications
.JL
Manufacturer's
Specifications
What is theminimum
label?
For instruments that are not calibrated throughout the range of the
indication.
13. What criteria must be met for test equipment to be used for
calibra tion?
Calibration
255
2.
:ft'
Select the correct procedure(s) that could be used for this calibr~tion
. of 1T-300? (Appendix A4)
;::::
SOP-CAL-08, Calibration/Calibration Check 0/ RTD Input Electronic
Temperature Transmitters. .
~.
3.
.~
.,
. r
Indication on TIC-300 (the components in the loop are the RTD (TE300),
transmitter (TT300), Indication controller. (TIC-300), lIP (TY-300) and the
control valve (TV300). The only indication in the loop is the TIC.
4.
'~'
I
t
256
What are the correct resistance values to input for 10%,50%, and
90%? (refer to the correct RTDTable in App A-6)
From the Instrument Specification for TE-300, row 25 specifies 0.00385
ohm/ohmiC. Therefore:
10% = 15.0C ::;:;
105.85 ohms
50% = 7S.0C = 128.99 ohms
90% ::;:;
13S.0C ::;:;
151.71 ohms
6.
What are the expected transmitter output values for the resistance
inputs from step 5?
10% output = 5.60 rnA
50% ouipui > 12.00 rnA
90% output::;:;18.40 rnA
The transmitter output is 4.00 to 20.00 rnA (span of16 rnA). 10% of 16m A
is 1.60 mA. The 1.60 mA must be added to the zero value of 4.00 mA. The
result is an expected output of 5.60 mAJor the 10% value. Fifty percent of
16mA is B.OOmA, and B.OOrnAadded to 4.00 mA results in 12.00 mA at the
50% value. Ninety percent of 16mA is 14.40mA, added to 4 mA results in
1B.40 mA at the 90% value.
7.
Deeede D ox
or other
Reslstenee
Slmulntcr
Temperature Transmitter
Tf-JOO
(polarity
does not
moUer for
resistance
input)
\
\
.:;;
"
Calibration
8.
257
9.
% INPUT
TIC-300 INDICATION
1Q%
5.70
15.9
50%
12.10
75,9
90% '
18.50
135.9
10. Following adjustment, all as-left data is within tolerance. What must
be performed to place the instrument loop back in service?
'j
I
lEMPERATURE
MILLIVOLTS
32.0OC
. 1.279 rnv
77.0oC
122.0oC
3.222 mv
.5.325 mv
7.566 mv
167.0C
212.0oC
9.930 [l1v
.1:
258
12.
13.
OUTPUT (rnA)
0%
4.00
25%
8.00
50%
12.00
75%
16.00
100%
20.00
24VDC
Pewee
Supply
14.
OUTPUT (rnA)
0%
4.00
25%
7.98
50%
11.96
75%
15.94
100%
19.92
15. Following adjustment, all as-left data is within tolerance. What steps
remain to complete the bench calibration?
Disconnect test equipment and restore transmitter to original condition.
267
Calibration
4.
5.
What are the expected output values for the inputs applied from
question 4?
3.0 psig, 9.0 psig, and 15.0 psig, respectively (assume direct acting IfP).
6.
UP Transducer
3.00
rv-soo
LP
rnA
Output
simulator
Supply'
L.3iJ
30 psig
Pressure
Source
7.
With the results indicated what instrument irt the loop requires
adjustment?
lIP
8.
.% INPUT
OUTPUT (PSIG)
VALVE POSITION
3.2
2%
50
9.5
54%
100
15.8
100%
. !,
268
9.
Bench set of the control valve spring is not matched with the output of the
liP.
10.
Increase or decrease the air pressure from the liP to assure proper
positioning and finer control of the control valve.
11.
Yes.
12.
Apply pressure for the desired test points to the input of the positioner and
record corresponding valve position. This can be combined with the liP
calibration by teeing in the pressure standard and leaving the positioner
connected to the output loop.
13.
Apply pressure for the desired test points to the input of the control valve
and record corresponding valve position. This can be combined with the lIP
calibration by teeing in the pressure standard and leaving the control valve
connected to the output loop.
What are the ideal t1m V input values for a pH meter at 4,7, and 10
pH at 25C?
a pH meter?
Calibration
3.
269
4.
5.
6.
..;".:~. ',-'
.._," .."
.~:s.?
~:;;;"?.
"2~~:
:"'1
if AP
7.
':~J:-:::~
. 1':
,I
9.
:~":'-:F
8.
:~'1'" .
= 1T conductivity).
270
INDEX
acceptance criteria 21
accuracy 2
ratio 3
actuator 94
air pressure 49
as-found data 23, 54,68,,69
as-left data 23,69
atmospheric pressure 49
bench calibration 11 Bourdon pressure gauge 53.
"
~~
"
..".
calibration 1
bench 11
control valve 97
dip transmitter 83.
data sheets 21
equipment combined accuracy 6
field 11
flowmeter 82
liP transducer 95
individual instrument 10
intervals 28
loop 11
pH 105
. procedure number 22
procedures, specific 19
range 1, 22
seal 38
status labels 30
tolerance 2, 22
valve positioner 96
capacitance 62
level instrument 71
probe 63
capacitor 62
.1
I
.~,
~:
Index
272
turbine 81
vortex-shedding
pH 102, 108
80
generic procedure 18
gJ'avimetl'icmethod 87
gravity, specific 64
hysteresis 51
lIP transducer 91, 92
calibration 95
individual instrument calibration 10
instrument
identification number 21
range 2
specification forms 26
tag number 21
instrumentation
accuracy and reliability 17
interface 66
leakage 51
level instruments 61
linearization error 8
liquid head measurement 65
loop
calibration 11
diagrams 25
magnetic flowmeter 79
calibration 84
manufacturer's specifications 27
master meter 86
measurement by weight 87
motion-balance positioner 93
nameplate data 22
Nationallnstitute of Standards and Technology (NIST) 4
non-critical 12
normally closed (NC) 44
normally open (NO) 44
OSHA 13
out-of-tolerance standard 4
P&IDs23
calibration 105
electrode output 104
pneumatic signal 94
preliminary operating point check 41
pressure 49
air 49
atmospheric 49
calibrating 50
gauge, Bourdon 53
gauges 52
switch, calibrating 55
transmitter, calibrating 55
process instrument combined accuracy 6
programmable logic controller (PLC) 42
project specifications 27
prover 86
radio frequency (RF) 62
reference only 12
resistance temperature detectors (RTDs)34
resistivity 107
RID calibration check 38
safety 20, 29
considerations 52
signal conversion 35
span 2
error 6
standardize 103
suppressed zero 64
technical manual procedure 18
r .
273
Calibration
turbine flowmeter 81
ultrasonic 63, 64
level transmitter 72
.uncertainty 5
unit of measure 50
valve positioner
calibration 96
vapor 66
vortex-shedding flowmeter 80
wet legs 66
zero error 7
zero point 103
.J
s:
,
.~.
;