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MINISTRY OF DEFENCE
JOINT SERVICES SPECIFICATION
ON
EXTINGUISHER, FIRE, TWIN, 6.5 kg, CARBON
DIOXIDE, PORTABLE, TROLLEY MOUNTED, Mk-2
(DS Cat No. 4210-000 228)
JSS 4210-10:2002
(Revision No. 2)
MANAKIKARAN NIDESHALAYA
RAKSHA UTPADAN TATHA POORTI VIBHAG
RAKSHA MANTRALAYA, 'H' BLOCK, DHQ PO
NEW DELHI - 110 011
DIRECTORATE OF STANDARDISATION
DEPARTMENT OF PRODUCTION & SUPPLIES
MINISTRY OF DEFENCE, 'H'- BLOCK, DHQ PO
NEW DELHI - 110 011
JSS 4210-10:2002
(Revision No. 2)
RAKSHA MANTRALAYA
MINISTRY OF DEFENCE
ON
MANAKIKARAN NIDESHALAYA
RAKSHA UTPADAN TATHA POORTI VIBHAG
RAKSHA MANTRALAYA, 'H' BLOCK, DHQ PO
NEW DELHI - 110 011
DIRECTORATE OF STANDARDISATION
DEPARTMENT OF PRODUCTION & SUPPLIES
MINISTRY OF DEFENCE, 'H'- BLOCK, DHQ PO
NEW DELHI - 110 011
JSS 4210-10:2002
(Revision No. 2)
LIST OF MEMBERS ASSOCIATED WITH FORMULATION OF THIS STANDARD
This Joint Services Specification has been approved by Rear Admiral AM Telang, VSM,
Chairman, Engineering Equipment Standardisation Sub Committee in the 25th Sub Committee
Meeting held on 04 April 2000/ by circulation.
2.
Sl. No.
Organisation
3. Col GP Krishnamurthy
5. Cdr S Chakravorty
7. Sqn Ldr Naik, ADMT (ASV) T - DMT, Air HQ, RK Puram, New Delhi-110 066
8. Lt Cdr A Rana, ADME
19.
ii
JSS 4210-10:2002
(Revision No. 2)
RECORD OF AMENDMENTS
Amendment Amendment pertains to : Authority
Sl. No./Para No./
No. Date
Column No.
iii
Amended by
Name & Appointment
(IN BLOCK LETTERS)
Signature
&
Date
JSS 4210-10:2002
(Revision No. 2)
CONTENTS
S.No.
Page No.
0. FOREWORD
1. SCOPE
2. RELATED SPECIFICATIONS
3. STANDARD PATTERN
4. TERMINOLOGY
5. MATERIALS
6. MANUFACTURE /CONSTRUCTION
7. LITERATURE
9
10
9. MARKING
10. PRE-INSPECTION OF STORES/ CONSIGNMENT
12
12
12. WARRANTY
13
13. PACKAGING
13
14
15
16
APPENDIX A
iv
JSS 4210-10:2002
(Revision No. 2)
0.
FOREWORD
0.1
This Joint Services Specification has been prepared by the Engineering Equipment
Standardisation Sub Committee on the authority of the Standardisation Committee, Ministry of
Defence.
0.2
This specification has been approved by the Ministry of Defence and is mandatory for
use by the Defence Services.
0.3
This specification is a revision of JSS 4210-10:1995 (Revision No. 1) and supersedes
the same.
0.4
This specification shall be used to guide manufacture, quality assurance and
procurement of Extinguisher, Fire, Twin, 6.5 kg, Carbon Dioxide, Portable, Trolley Mounted,
Mk-II having fully charged 2 kg, Dry Chemical Powder, Fire Extinguisher.
0.5
Quality Assurance Authority for the item covered by this specification is the
Controller, Controllerate of Quality Assurance (Fire Fighting Equipment), Aundh Camp, Pune 411 027 for Army, Navy and Air Force. Enquiries regarding this specification relating to any
contractual conditions should be addressed to the Quality Assurance Authority named in the
tender or contract. Other enquiries should be referred to: The Director,
Directorate of Standardisation,
Ministry of Defence,
`H' Block, DHQ PO,
New Delhi - 110 011
0.6
0.7
This specification holds good only for the supply order for which it is issued.
JSS 4210-10:2002
(Revision No. 2)
1.
SCOPE
1.1
This specification lays down the requirements of materials, construction, finish,
performance, marking, packing and is intended to guide inspection and procurement of
Extinguisher, Fire, Twin, 6.5 kg, Carbon Dioxide, Portable, Trolley Mounted, Mk-II against
Defence requirements only.
1.2
(b) Two numbers of charged Carbon dioxide cylinder 6.5 kg capacity with valves
and piercing sealing disc for discharging the Carbon dioxide gas.
(c) One number of Extinguisher, Fire, dry powder, 2 kg conforming to Specification
No. IND/ CQAFE/ PROV/ 0182-2003
(c) Manifold, which connects the valves of Carbon dioxide gas cylinders and has a
common outlet connection to receive the hose.
(e) A 9 metre long high-pressure hose with one end connected to the manifold and
the other end to T-connection of grip valve.
(d)
The grip valve, which controls the discharge of Carbon dioxide gas on fire.
(e) The applicator tube, which is connected to the outlet side of the grip valve. The
applicator comprises of three tubes, two of them of telescopic type.
(f) The applicator comprises/ shall comprise of three tubes, one of them being
telescopic type.
(j)
The deflector to the plate, which deflects the Carbon dioxide gas on seat of fire.
1.3
The equipment is outlined in Drg. No. FESK-0069 (obtainable from the Controller,
Controllerate of Quality Assurance (Fire Fighting Equipments), Aundh Camp, Pune-411 027 and
is used to extinguish Class B', C' and electrical fires.
1.3.1
Charged Carbon dioxide cylinders are used at aerodromes, all types of aircrafts and
big electrical installations.
1.3.2
Dry powder extinguisher is used for combating fires on small electrical installations
and vehicles.
JSS 4210-10:2002
(Revision No. 2)
2.
RELATED SPECIFICATIONS
2.1
IS 5:1994
(b)
IS 307:1966
Carbon dioxide
(second revision)
Reaffirmed 1996
(c)
IS 738:1994
(d)
IS 1363(Part
1): 1992
(e)
IS 1363(Part
2): 1992
(f)
IS 1363(Part
3): 1992
(g)
IS 1364 (Part
1): 1992
(h)
IS 1364(Part
2): 1992
(j)
IS 1364(Part
3): 1992
JSS 4210-10:2002
(Revision No. 2)
(k)
IS 1364(Part
4): 1992
(l)
IS 1364(Part
5): 1992
(m)
IS 1365:1978
(n)
IS1366: 1982
(o)
IS 1398:1982
(p)
IS 1572:1986
(q)
IS 1912:1984
(r)
IS 2062:1999
(s)
IS 2171:1999
(t)
IS 2633:1986
JSS 4210-10:2002
(Revision No. 2)
2.2
(u)
IS 2878:1986
(v)
IS 4308:1982
(w)
IS 4379:1981
(x)
IS 4947:1985
(y)
IS 5903:1970
(z)
IS 6735:1994
(aa) IS 7651:1997
(ab) IS 8149:1994
Copies of Indian Standards are obtainable on payment from: Bureau of Indian Standards,
Manak Bhawan,
9, Bahadur Shah Zafar Marg,
New Delhi - 110 002
or
their regional/ branch offices
JSS 4210-10:2002
(Revision No. 2)
3.
STANDARD PATTERN
3.1
The standard pattern if held by the purchaser or Quality Assurance Authority, may be
obtained and shall constitute a general guide only. The store shall conform to this specification
otherwise.
4.
TERMINOLOGY
4.1
4.1.1
A hand operated device designed to discharge Carbon dioxide gas upon a fire.
5.
MATERIALS
5.1
The material used for valve, grip valve, manifold, nozzle adopters, deflector plate,
discharge horn, washers, hose etc. shall conform to clause 3 of IS 8149.
5.2
5.3
5.4
Material for components of puncturing device shall conform to Drg. No. FESK-0068
obtainable from the Controller, Controllerate of Quality Assurance (Fire Fighting Equipments),
Aundh camp, Pune - 411 027.
5.5
Material for components of dry powder extinguisher shall conform to Specification No.
IND/ CQAFE/ PROV/ 0182-2003
6.
MANUFACTURE/CONSTRUCTION
6.1
Trolley: This shall be a mild steel mobile chassis of welded construction and shall
conform to Cause 4.5 of IS 8149 alongwith the following additions: (a)
(b)
6.2
Charged CO2 Cylinders: There shall be 2 numbers of charged CO2 cylinders, each
of capacity 6.5 kg with valves and piercing sealing disc for discharging the Carbon dioxide gas
and shall conform to the relevant text in clause 4.1 of IS 8149 alongwith the following additions:
(a)
(b)
JSS 4210-10:2002
(Revision No. 2)
(c)
6.3
Valve and Puncturing Device: These shall conform to clause 4.3 of IS 8149
alongwith the following additions :(a) The design of the valve shall be approved by the Chief Controller of Explosives,
Government of India, Nagpur.
(b) The puncturing device shall conform to Drg. No. FESK-0068 obtainable from the
Controller, Controllerate of Quality Assurance (Fire Fighting Equipments), Aundh
Camp, Pune- 411 027.
(c) Safety release nuts shall be painted red.
6.4
Manifold: The manifold connects the valves of Carbon dioxide gas cylinders and
has got a common outlet connection to receive the hose. This shall conform to clause 4.4 of IS
8149. However, dimension of union nuts shall be 30 mm across flats and manifold shall be
subjected to hydrostatic test pressure of 32 MPa without leakage, distortion or failure.
6.5
Water Manifold Discharge: This shall be suitable for fitting between the manifold
and the cylinder head fitting. It shall be flat, smooth and uniform thickness with no sharp edges
or burrs to provide a gas tight joint.
6.6
Adaptor (Manifold to Hose): One end shall be with hexagon form to the same size
across flats as the manifold union nuts, with end recessed to take sealing washer. The other end
shall be screwed externally threaded to suit the union ends of hose.
6.7
Washer, Adaptors: This shall be suitable for fitting between manifold and hose
adaptor. It shall be flat, smooth and of uniform thickness with no sharp edge or burrs to provide
gastight joint.
6.8
Hose: This shall be a high pressure hose with one end connected to the manifold and
the other end to T-connection of grip valve. The hose shall be high pressure type with 10 mm
nominal bore and 9 m length. It should withstand hydraulic pressure of 27 MPa for 5 minutes
6.9
Telescopic Applicator Tube and Grip Valve: The applicator tube shall be
connected to the outlet side of the grip valve. The applicator comprises/ shall comprise of three
tubes, one of them being telescopic type. The grip valve controls the discharge of the Carbon
dioxide gas on fire. These components shall conform to clause 4.2 of IS 8149 alongwith the
following additions/modifications:(a) The applicator tube assembly including tubes, elbow and nozzle shall be designed
to withstand the test pressure of 10.5 MPa.
(b) The deflector plate that deflects the Carbon dioxide gas on seat of fire, shall have
130 mm outside diameter and 1.5 mm thickness.
7
JSS 4210-10:2002
(Revision No. 2)
(c) The operating lever of grip valve shall be on the outlet side and its free end shall
be bent, away from the tube axis for better grips and reliable operation.
(d) The grip valve shall show no sign of leakage when subjected to hydrostatic
pressure of 32 MPa for a period of 5 minutes.
6.10
Nozzle: The nozzle to discharge the Carbon dioxide gas on to the seat of fire shall
conform to clause 4.6 of IS 8149.
6.1
Discharge Horn: The discharge horn to discharge the Carbon dioxide gas on to the
seat of fire shall conform to the following: (a)
It shall be fitted with a bush at the inlet and screwed fine thread to fit the outlet
on the deflector plate on the upper end of the applicator tube.
(b)
(c)
The threads of bush shall be fine and after fitment of horn, the locking of the
horn shall be ensured by provision of grub screws.
6.12
Safety Pin Assembly and Chain for Applicator: It shall consist of mild steel split pin,
5 cm long by 5 mm dia., 62 mm external diameter ring shall be passed through the eye of the
split pin and through the end link in a suitable length of chain. The ends of the wire forming the
ring shall be welded together to form a solid link. The other end of the chain shall have a fixing
ring secured to the trolley chassis. The assembly shall be suitably treated against erosion.
6.13
6.13.1
Extinguisher, Fire, Dry Powder, 2 kg shall conform to Specification No. IND/ CQAFE/
PROV/ 0182-200.
6.13.2
The chemical for charge, dry powder extinguisher, 2 kg, shall conform to Specification
No. IND/ CQAFE/ PROV/ 0174- 2002.
6.13.3
The CO2 gas cartridge 60 g for charge, dry powder extinguisher, 2 kg, shall conform to
Specification No. IND/ CQAFE/ PROV/ 0173- 2002 with Amendment No. 1
6.14
Operation
6.14.1
The Carbon dioxide cylinders are operated singly by piercing the sealing disc with the
help of piercing device, while the unit rests on the skid or the front rest. For this purpose, after
unwinding the hose and after removing the locking pin of piercing device, the lever of piercing
device is to be lifted upwards to pierce the sealing disc. With the piercing of sealing disc,
Carbon dioxide gas passes through manifold hose. Here the grip valve require operation to
control the discharge of Carbon dioxide gas through extended applicator tube and the discharge
horn.
6.14.2
Dry powder extinguisher is operated by striking the knob, thereby piercing the
Carbon dioxide gas cartridge which releases Carbon dioxide gas to expel the dry powder on the
seat of fire.
8
JSS 4210-10:2002
(Revision No. 2)
6.15
(b)
(c)
7.
LITERATURE
7.1
A set of the following literatures bound in durable waterproof cover duly approved
will be supplied alongwith the equipment, unless otherwise stated :(a) User Hand Book containing illustrations regarding inspection, normal
maintenance, storage, preservation and transportation.
(b) Illustrated parts list with price index.
(c) List of special maintenance tools, if any.
(d) Manufacturer's recommendations for spares for two years maintenance and spares
for one overhaul.
7.2
Three sets of above literature in the CQA (FE) formats which are obtainable from
them, shall be supplied to CQA (FE) for vetting purposes prior to final printing. After approval
of the above literature, four sets of printed literature will be supplied to the Quality Assurance
Authority.
7.3
In addition, the manufacturer/supplier shall submit manufacturing drawings,
specifications, technical data etc of any assemblies/sub-assemblies/components to CQA(FE) as
and when required for codification with regard to :(a) Physical characteristics.
(b) Performance characteristics.
(c) Standards to which items have been manufactured.
7.4
The drawings, technical data etc so provided will be used only for codification under
Defence Stores Codification System and returned to the manufacturer on completion.
8.
8.1
The workmanship of the equipment shall conform to best production standard of the
industry. External and other surfaces exposed to the operating personnel, shall be smooth and
edges rounded off.
9
JSS 4210-10:2002
(Revision No. 2)
8.2
Not withstanding the requirements listed in the preceding clauses, the supplier shall
ensure that whole of the equipment shall be complete with all fittings and accessories and any
other component/material though not sufficiently detailed in this specification for proper and
efficient operation of the equipment. The supplier shall not be liable for any extra
amount/charges in respect of such accessories/components required for efficient operation of the
equipment.
8.3
units.
The suppliers shall ensure that all the fasteners are of metric size and shall quote in SI
8.4
All fasteners/ hardware items used on the equipment shall conform to relevant IS
1363 (Part 1 to 3), IS 1364 (Part 1 to 5), IS 1365, IS 1366 and IS 6735 and shall be cadmium
plated/ galvanized as per IS 1572 and IS 2633 to prevent corrosion, unless otherwise specified.
8.5
Painting
8.5.1
Valves, applicator tube, manifold, union nuts and working parts shall not be painted.
The trolley shall be painted black. CO2 cylinders shall be painted with two coats of good quality
black paint with white or aluminium band as per IS 4379. Prior to painting, all surfaces shall be
thoroughly cleaned, free from rust, scale and grease, to have a smooth and even surface.
8.5.2
Extinguishers, Fire. Dry Powder, 2 kg shall be powder coated after phosphating/ zinc
plating as per Specification No. IND/ CQAFE/ PROV/ 0182-2003
9.
MARKING
9.1
9.1.1
Stamping on Cylinder Head: The following shall be stamped on the cylinder head
to facilitate filling and recharging:(a)
(b)
(c)
(d)
The date of the last hydraulic stretch test which may be indicated by the month
and year or by year with a symbol to denote the quarter of the year.
(e)
(f) The name or the chemical symbol of the gas to be filled in the cylinder.
(g)
(h)
JSS 4210-10:2002
(Revision No. 2)
(j)
(k)
(l)
9.1.2
Marking on Cylinder Body: The following information shall be provided on the
cylinder body in a sticker form: (a)
(b)
(c)
Capacity.
(d)
(e)
A declaration to the effect that the extinguisher has been approved by Chief
Controller of Explosives, Government of India, Nagpur.
(f)
The words 'RECHARGE AFTER USE'. Check the mass every year. If the
mass is less than 10% or more, send it for recharging.
(g)
Year of manufacture.
(h)
Tabulated space on the remainder of face of the label and on the reverse side
shall be provided for periodical weight recording.
9.1.3
The cylinders shall be marked with a 'BROAD ARROW', size 19 mm, by means of
stencil or transfer on the accepted stores.
9.1.4
Stamping on Valve
(a)
(b)
Declaration to the effect that it has been tested to suitable hydraulic pressure.
(c)
9.2
Marking of Dry Powder Extinguisher: This shall conform to Specification No. IND/
CQAFE/ PROV/ 0182-2003
9.3
Instruction Plate: An instruction plate with the following information shall be fixed
at a convenient and visible place on the trolley :(a)
(b)
JSS 4210-10:2002
(Revision No. 2)
10.
(c)
(d)
Instructions regarding operation of the extinguisher in clear and bold letters and
cautions.
(e)
(f)
Serial No.
PRE-INSPECTION OF STORES/CONSIGNMENT
10.1
Manufacturers/ suppliers shall satisfy themselves that the stores are in accordance
with the terms of the contract and fully conform to the required specification by carrying out a
thorough pre-inspection of each lot before actually tendering the same for inspection to the
Quality Assurance Officer nominated under the terms of the contract. A declaration by the
contractor that necessary pre-inspection has been carried out on the stores tendered, will be
submitted alongwith the challan. The declaration will also indicate the method followed in
carrying out pre-inspection showing the features checked/tested and will have the test certificate
attached to the challan/declaration.
10.2
If the Quality Assurance Officer finds that pre inspection of the consignment as
required above has not been carried out, the consignment is liable for rejection.
11.
QUALITY ASSURANCE
11.1
The contractor shall extend to the Quality Assurance Authority or his authorized
representative, free of charges, all reasonable facilities for inspection and testing of stores for
satisfying himself that the stores are manufactured in accordance with this specification and for
this purpose, the Quality Assurance Authority or his authorized representative, shall have free
access to the contractor's or sub-contractor's works at all times during the run of contract. The
contractor shall notify to the Quality Assurance Authority of all sub-contracts placed by him and
provide inspection facilities for all stores so sub-contracted.
11.2
No deviation shall be accepted from the governing specification without concurrence
in writing of the Quality Assurance Authority. The contractor shall remain responsible for
quality/quantity in any fabrication done by the sub contractors.
11.3
Advance Sample
11.3.1
After an order is placed, the firm shall submit two advance samples, complete in all
respect, alongwith draft literature (3 sets), to the Quality Assurance Authority viz. CQA (FE),
Aundh Camp, Pune - 411 027 for necessary tests, trial and approval. Bulk production shall
commence only on approval of the advance sample.
12
JSS 4210-10:2002
(Revision No. 2)
11.4
Bulk Supply
11.4.1
The bulk supply shall be inspected by the Quality Assurance Officer or his authorised
representative at the firms premises.
11.4.2
`B`.
The equipment shall be tested as per test schedules at Appendix `A` and Appendix
12.
WARRANTY
12.1
The equipment shall be supplied against warranty as per contractual documents. In
case of absence of such stipulation in the contract, the warranty as per clause 12.2 shall apply.
12.2
The stores supplied shall be deemed to bear a warranty of the contractor against
deterioration, defective material, workmanship and performance for a period of 12 months from
the date of receipt of the stores at consignee`s end. If, during this period, the stores supplied are
found by the consignee to be defective in performance or deteriorated, the same shall be replaced
immediately and in any case, not later than 30 days from the date of receipt of complaint from
the consignee, with the serviceable stores, free of any charges at site.
13.
PACKAGING
13.1
Conforming to
IS 1398.
IS 1912.
Method
13.2.1
13.2.2
13.2.3
The spanners and allen keys shall be wrapped with paper, wrapping, waterproof, plain
and tied to the clamp of extinguisher with twine jute.
13
JSS 4210-10:2002
(Revision No. 2)
13.2.4
Cushioning material of suitable thickness shall be provided around the body of
extinguishers in such a way so as to ensure that there is no chance of any damage, whatsoever,
occuring to the extinguisher during transit. The extinguisher shall then be sewn with cloth,
hessian. The wheels shall be free from any packing so as to enable the extinguisher to be easily
moved around as and when required.
13.2.5
Before sewing, each extinguisher shall be identified by a label, card board, 100 x 50
mm affixed by means of tie-on-tag on which shall be entered the Defence Stores Catalogue No.
and the description "Extinguisher, Fire, Twin, 6.5 kg, Carbon dioxide, Portable, Trolley
Mounted, Mk - 2.
13.2.6
13.3
Marking: Before despatch each package shall be legibly and indelibly marked with
the following information:(a)
Nomenclature of the store viz. Extinguisher, Fire, Twin, 6.5 kg, Carbon dioxide,
Portable, Trolley Mounted, MK - 2.
(b)
(c)
(d)
(e)
(f)
(g)
(h)
Note: Minimum requirements for packing are stipulated above. However, this shall
not absolve the contractor from his responsibility for the packages to
withstand the hazards of rail/road transit. This is a contractual requirement for
delivery of the store in good condition to the consignee. Any additional
safeguard considered necessary may be added by the contractor.
14.
14.1
14
JSS 4210-10:2002
(Revision No. 2)
15.
15.1
Any suggestion for improvement in this document may be forwarded to :The Director,
Directorate of Standardisation,
Ministry of Defence,
H' Block, DHQ PO,
New Delhi - 110 011
15
JSS 4210-10:2002
(Revision No. 2)
APPENDIX `A'
(Refer Clause 11.4)
TEST SCHEDULE
FOR
EXTINGUISHER, FIRE, TWIN, 6.5 kg, CARBON DIOXIDE, PORTABLE, TROLLEY,
Mk-2
Sl.No.
Item
Tests
Specification/requirement
Remarks
1.
Carbon
Dioxide
Cylinder 6.5
kg Capacity
with Valve
16
JSS 4210-10:2002
(Revision No. 2)
Sl.No.
Item
Tests
Specification/requirement
Remarks
2.
Extinguisher
Fire, Dry
powder, 2 kg
3.
Manifold,
Grip valve,
Adaptor and
High
pressure
Hose.
Hydraulic test
4.
Applicator
tube
assembly
Hydraulic pressure
test
5.
Complete
unit
(a) Functional
test
Minimum one
complete unit
from each lot
shall be
subjected to this
test. Failure in
test would call
for examination
and remedial
action for the lot
and re-testing of
fresh samples.
Failure in the retesting of
second sample
shall render the
lot rejected.
JSS 4210-10:2002
(Revision No. 2)
Sl.No.
Item
Tests
Specification/requirement
Remarks
Minimum one
unit from each
(i) Area of tray: 1.11 m2
lot shall be
selected at
(ii) Quantity of petrol used: 12 random and one
litres
CO2 cylinder
(extinguisher)
(iii) Pre-burn time: 30 seconds shall be
subjected to
(iv) Still air condition
performance
test. Failure in
After pressing the grip
test with the first
valve one of the Carbon
dioxide cylinders is punctured cylinder would
call for redirecting the gas to the fire.
testing with the
Following observations are
second CO2
noted: cylinder in the
unit. Failure in
the re-testing of
second CO2
cylinder shall
render the lot
rejected.
Time
(i) Time of continuous
discharge as per IS 2878. is 10 conditioning
to 30 seconds for one cylinder may be done at
ambient
atmospheric
temperature
prevailing at
firms premises.
18
JSS 4210-10:2002
(Revision No. 2)
Sl.No.
Item
Tests
Specification/requirement
Remarks
(c) Material
analysis/test
Note:
Recommended sampling plan for the tests for which no sampling
procedure is specified shall be as follow: No. of items in the lot
Sample Size
Upto 25
26 to 50
51 to 100
13
19