Professional Documents
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Indian Standard
SPECIFICATION
PART
(
II
TARRED
VARIETIES
Second Reoision )
TDC 14
Representing
SHRI P. K. SUR
The Ganges
Rope
Company
Limited,
Howrah
Members
SHRI P. K. GUPTA ( Alternafe to
Shri P. K. Sur )
LT-COL ASHOK COOMAR
Ministry of Defence ( DGI )
SHRI S. P. CHAKRABORTY( Alternate )
SHRI A. T. BASAK
Directorate
General
of Supplies
& Disposals
( Inspection Wing ), New Delhi
SHRI A. BISWAS
Rail India Technical & Economic
Services Ltd.
New Delhi
SHRI K. K. CHATTERJEE
Office of the Jute Commissioner, Calcutta
DEPUTY C H I E P MECHANICAL Railway Board, Ministry of Railways, New Delhi
ENGINEER ( MARINE ), NORTH
EASTERNRAILWAY, PATNA
SHRI R. N. GHOSAL
Calcutta Port Trust, Calcutta
SHRI S. K. MUKHERJEE( Alternate )
SHRI A. GHOSH
National Test House, Calcutta
SHRI S~KHAR GUHA
Eskaps ( India) Pvt Limited, Calcutta
SHRI N. B. SENGUPTA( Alternate )
SHRI A. C. MATHUR
Ministry of Defence ( R & D )
SHRI R. GHOSH ( Alternate )
SHRI G. V. MEDHI
Garware Nylons Ltd, Bombay
SHRI R. D. OBEROI
Naval Headquarters,
Ministry of Defence, New
Delhi
SHRI S. L. NAITHANI ( Alternate )
SHRI G. N. PRABHU
Coir Board, Ernakulam
SHRI V. ABDUL MAJEED ( Alternare )
CAPT B. R. RAO
The Scindia Steam Navigation Co Ltd, Bombay
SHRI VIJAY SATKALMI
Neomar Limited, Vadodara
( Contifzued on page 2 )
0
INDIAN
Copyright
STANDARDS
1983
INSTITUTION
Representing
( Alternate )
SHRI J. M. WASDEV
Ministry
SHRI V. P. CHANDNA( Alternate )
SHRI S. M. CHAKRABORTY,
Director
Director ( Tex )
of Defence
General,
( DPIN )
Secretary
SHRI A. R. BANEREE
Deputy Director ( Tex ), IS1
Indian Standard
SPECIFICATION
PART
II
TARRED
( Second
0.
Revision)
FOREWORD
0.1 This Indian Standard was adopted by the Indian Standards Institution
on 26 November 1982, after the draft finalized by the Cordage Sectional
Committee had been approved by the Textile Division Council.
0.2 The present revision has been taken up to make it up-to-date in the
light of the experience gained since its first revision in 1970 and also to
cover tarred varieties of sisal ropes. Part I of this standard covers untarred
varieties of sisal ropes which are in common use. Part II covers tarred
varieties of sisal ropes which are mainly used by the Ministry of Defence.
0.3 In the preparation of this standard,
derived from the following publications:
considerable
IND/TC/2144(J)
Rope, sisal hawser-laid issued by Ministry of
Defence, Government of India.
BS 2052: 1977 Ropes made from sisal, hemp, cotton
British Standards Institution.
and coir.
0.4 The optimum use of any rope in sling form depends upon the safe
working load derived from the breaking load of the rope, mode factor for
the type of the sling and the basic rope safety factor. For sisal ropes
employed in lifting purposes, the safe working loads have been recommended in IS : 9944-1981*.
0.5 The details regarding storage and handling
IS :4145-19677 and IS: 4575-1973s.
0.6 This standard con1:ains clauses 5.3, 7.1, 10.3 and 11.1 which call for
agreement between the buyer and the seller for permitting the buyer to use
his option for selection to suit his requirement.
*Recommendations
on safe working loads for natural
slings.
tCode of practice for storage of ropes.
$Code for handling of fibre ropes ( first revision ).
and man-made
fibre rope
1. SCOPE
1.1 This standard
prescribes
the requirements
tarred ropes:
a) Hawser-laid ( three-strand ) tarred sisal ropes of dia 8 to 129 mm
and with a linear density from 64 to 14 100 kilotex.
b) Cable-laid ( nine-strand ) tarred sisal ropes of dia 48 to 145 mm
and with a linear density from 1 859 to 16 909 kilotex.
2. TERMINOLOGY
2.1 For the purpose of this standard, the definitions as given in IS : 38711966t shall apply.
3. ATMOSPHERIC
CONDITIONS
FOR CONDITIONING
AND
TESTING
3.1 The tests shall normally
4.1 Sisal Fibre - The fibre used in the manufacture of ropes shall be sisal,
*Rules for rounding off numerical values ( revised ).
tGlossary of terms relating to libre ropes and cordage.
SSpecification for atmospheric conditions for testing ( revised ).
4
The ropes shall be well laid and free from defects and each
continuous throughout its length and shall not contain loose
or joints in the strands or in the rope. The number of strands
and the lay of rope, unless otherwise specified, shall be as
Type of Rope
No. of Strands
Lay of Rope
9 ( with 3 primary
ropes
twisted
together )
4.5 Tarring Treatment - The rope shall be tarred with crude coal tar as
per IS:212-1961*.
The tar content shall not be less than 20 percent of the
mass of the rope and shall not be more than 25 percent of the mass of the
rope. The tar content shall be tested as per A-3 of IS : 1857-1972t.
5. REQUIREMENTS
5.1 Mass of Coil - The net mass of any coil when tested as per clause
3.2 of IS: 7071 ( Part II )-1974: shall not difer by more than f 7.5 percent
from the mass of 220 m rope as calculated from the linear density given in
Tables 1 and 2.
*Crude coal tar for general use ( revised ).
tTarred hemp marline, two-ply ( first revision ).
*Methods of physical test for ropes and cordage:
density.
Part II Mass,
Type of Rope
where
D is the diameter of the rope concerned.
5.3 Length of Coils- The length of each coil shall be 220 m unless otherwise agreed to between the buyer and the seller and the length of
the coil shall be determined by the method given in clause 4.2 of
IS : 7071 ( Part II )-1974t.
5.4 Other Requirements - The hawser-laid and cable-laid tarred sisal ropes
shall conform to the requirements of Tables 1 and 2 respectively.
5.5 The diameter of the rope as specified in Tables 1 and 2 shall not be
less than that specified and shall not exceed it by more than the following
tolerance:
Diameter
( mm )
Tolerance (mm)
Under 24
24 and under 48
48 and under 56
56 and under 64
64 and under 96
96 and above
6. FINISH
6.1 Except tar, no weighting or loading material shall be used.
shall be securely whipped or marled.
All ends
7. IDENTIFICATION
7.1 If the agreement between the buyer and the seller so provides, sisal
rope whether hawser-laid or cable-laid, shall have, for the purpose of
identification, a red yarn in one of the primary strands.
*Methods
and lay.
tMethods
density.
circumference
8. PACKING
8.1 Unless otherwise
requirements
to the
9. MARKING
9.1 Each coil shall have at both ends labels securely attached
on which
10. SAMPLING
10.1 Lot - A quantity of coils of the same linear density, same type, same
dimensions, manufactured under similar conditions and delivered to a
buyer against a despatch note shall constitute a lot.
10.2 The conformity
( first revision).
Sample
Up to 10 coils
Any remainder
Size
10.4 For evaluating the length, linear density, breaking load and pitch, the
number of coils selected according to 10.3, shall constitute the test sample.
10.4.1 For evaluating the gross mass of the lot, all the coils in the lot
shall constitute the test sample.
10.5 Criteria for Conformity - The lot shall be declared conforming
this standard if the conditions given below are satisfied:
to
a) The length of each coil is not less than the specified length; and
b) The average values of the test results in respect of other requirements conform to the requirements specified in the standard.
11. INDEPENDENT TESTS
11.1 Should any doubt arise concerning the compliance of any rope with
the requirements of this standard, either party shall be at liberty to arrange
for tests to be undertaken in accordance with the provisions of this
standard.
The choice of the independent testing authority and the
acceptance of that bodys test results is the final decision of compliance or
otherwise the requirements of this standard shall be the subject of agreement between the purchaser and the supplier.
APPENDIX
( Tables 1 and 2
A
)
_...
A-1.2.2 With Bollard Grips - Small size ropes may be tested on testing
machine with bollard grips. In such cases, mount the test specimen with
an initial length of not less than 250 mm between the bollards of the
testing machine ensuring that rate of traverse of the straining head for
constant-rate-of-traverse
machine is as near as possible numerically equal in
mm per minute to the length of the specimen. Apply gradually and
continuously increasing load until the specimen breaks. If fracture occurs
at or near the grips at less than the specified breaking load, disregard the
test and take a further test. Accept the test results corresponding to any
specimen that fractures through causes attributable to grip damage as
meeting the requirements of this specification provided that the load
recorded is not less than 95 percent of the minimum specified breaking
load.
A-1.2.3 Eye-Spliced Rope Test - Ropes with the ends eye-spliced may
be used for the purpose of testing the tensile strength of the rope. The
diameter of testing bollards should not be less than 100 mm when testing
ropes up to and including 40 mm nominal diameter and not less than
150 mm diameter for ropes larger than 40 mm diameter. In order to obtain
a true value of rope strength, it is desirable that there be as great a length
of rope as possible between the splices. When tested eye-spliced, the rope
shall be deemed to conform to the requirements of this specification
provided the breaking load obtained from the specimen is not less than
90 percent of the breaking load given in Tables 1 and 2 and provided that
the fracture occurs at the splice.
_~
____s_7-
.___
__.____-*.
.-_ccI
___:
-.
TABLE
REQUIREMENT
OF SISAL
( 3 STRAND
) -
ROPE
HAWSER-LAID
TARRED
(Clauses4.1,4.3,5.1,5.4and5.5)
Angle of Lay : 37
NO.OP YARNS
DIAMETER
PERi%AND
*LINEARDENSITY
IN kTEX( OR
NET MASS PER
BREAKINO
Lzf
METRE1~ g )
(3)
(2)
(1)
(4)
KN
mm
5
5
8
1:
12
ii
130
164
214
264
345
414
495
660
863
1 105
1 323
1 663
i 984
2 695
3 530
4 464
5 511
6 664
7 935
9 304
10 797
12 396
14 100
14
16
24
:t
z
::
100
136
178
225
278
336
400
469
2:
13
80
;7
105
113
121
129
see 5.5
Tolerance
MEW;
22
712
&5 percent
OF IS:707l(PARTIII)--
IS : 707 1(PARTII)
1974::
1974t
3.93
500
8.00
10.95
14.45
17.95
22.43
26.91
31.90
40.35
52.81
66.75
82.20
99.64
131.20
152.00
198.3
241.9
298.9
361.5
430.4
505.2
586.5
6725
765.2
APPENDIXA
IN=0.102
kgf approximately.
10
TABLE
REQUIREMENTS
OF SISAL ROPE
( 9 STRAND
) - TARRED
CABLE-LAID
( Clauses4.1,4.3,5.1,5.4and5.5)
Angle af Lay : 37
DIAMETER
No. OF YARNS
PER STRAND
*LINEAR DENSITY
IN k tex (OR NET
Min
(1)
mm
BREAKING
LOAD
Min
(2)
(3)
(4)
KN
48
26
1 859
12.0
56
36
2 568
96.6
64
46
3 284
127.4
13
59
4 216
161.4
80
73
5 216
199.3
88
88
6 289
241.2
91
104
7 434
277.0
105
123
8 789
336.0
113
142
10 148
389.5
121
163
11 645
448.3
129
186
13 289
510.1
137
210
15 004
578.0
145
235
16 909
631.0
Tolerance
see 5.5
&5 percent
IS:7071 (PART 11)1974::
APPENDIX A
of physical
IN=0.102
and linear
APPENDIX
( Clause 0.7 )
RECOMMENDED
SL
No.
SI UNITS
CHARACTERISTIC
Unit(s)
1.
(2)
Length
3.
4.
5.
Width
Thickness
Linear density
Diameter
APPLICATION
Abbreviation(s)
(3)
(5)
(4)
mm
Fibre
mm, cm
Metre
Yarns, ropes,
age, fabrics
Millimetre
mm
Narrow fabrics
Centimetre
cm
Other fabrics
Millimetre
Millimetre,
2.
TEXTILES
SI UNIT
.
(1)
FOR
centimetre
cord-
Millimetre,
centimetre
mm, cm
Centimetre,
metre
cm, m
Carpets,
druggets,
D URRIES
(as
appropriate )
Micrometre
( micron )
pm
Delicate fabrics
Millimetre
mm
Tex
tex
Yarns
Millitex
mtex
Fibres
Decitex
dtex
Filaments,
yarns
filament
Kilotex
ktex
Slivers,
cordage
ropes,
Micrometre
(micron)
Fibres
Yarns,
cordage
Millimetre
12
ropes,
CHARACTERISTIC
Unit(s)
(1)
Abbrevi- ation
(3)
(2)
Circumference
7.
Threads in fabric:
b) Widthwise
8.
y;;pmthreads
in
9.
bj Widthwise
Ropes, cordage
mm
Woven fabrics
appropriate )
Number
a) Lengthwise
(5)
(4)
Millimetre
6.
APPLICATION
per centimetre
ends/cm
ends/dm
picks/cm
Number
picks/dm
per decimetre
ends/cm
( as
Reeds
Knitted fabrics
appropriate )
(as
courses/cm
courses/dm
wales/cm
wales/dm
Millimetre
mm
Knitted f a b r i c s,
made-up items
10.
Stitch length
11.
Mass
area
per
unit
g/m
Fabrics
12.
Mass per
length
unit
g/m
Fabrics
13.
Twist
turns/cm
turns/m
Millimetre,
mm, cm
14.
Test or
length
gauge
centimetre
13
Fibre,
y a r n and
f a b r i c specimens
( as appropriate )
IS : 1321(Part II ) - 1982
SL
CHARACTERISTIC
Abbrevi-
ation
Unit(s)
(2)
(1)
15.
Breaking load
APPLICATION
SI UNIT
No.
(5)
(4)
(3)
Millinewton
mN
Newton
km
16.
Breaking length
Kilometre
17.
Tenacity
Millinewton
18.
Twist factor or
twist multiplier
turn*m
l/tex
tuins/mx
-i
Z/tex
19.
Bursting strength
Newton
per
centimetre
20.
Tear strength
Millinewton,
21.
Pile height
22.
23.
mN/tex
per tex
square
X1
Yarns ( as
priate )
N/cm%
Fabrics
mN,N
Fabrics
priate)
Millimetre
mm
Carpets
Pile density
g/m* /mm
pile height
Pile carpets
Elastic modulus
mN/tex/unit
deformation
F i b r e s,
strands
newton
14
(as
appro-
appro-
yarns,