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This article describes the main requirements for Pressure Testing of Well Control Equipment.
After Installation
Newly installed casing strings shall be pressure tested to pressures as given in the Drilling Programme. The test pressures will depend on the reservoir
and the well location (onshore/offshore). Ideally, this should be performed immediately once the cement slurry is in place (i.e. immediately after
bumping the top plug) to prevent the formation of a micro-annuli.
The test pressure shall be limited by the internal yield (burst) pressure of the casing (or coupling, if lower) and/or the maximum collapse pressure of the
cementing plugs. The effects of differential pressure resulting from a difference in the fluid level and/or a difference in mud density in the casing and
annulus shall be considered when establishing the internal test pressure.
In the case of liners, the test pressure immediately after bump should not exceed 1500 psi unless specifically authorised in the drilling programme.
Note: The acceptance criteria for the test shall be a stable pressure (i.e. straight line on the pressure recorder) for a minimum of 10 minutes.
Casing test pressures are predetermined due to drilling in known reservoirs.
In general the following equations may be used for casing pressure tests.
For Production Casing the maximum expected surface pressure shall consider closed in pressure arising from complete evacuation of the string to
hydrocarbon gas from the deepest TD:
Surface Pressuremax = Po - HHgas
Where:
Po = Reservoir Pore Pressure @ deepest section TD as per well proposal (psi)
HHgas = (TVD of Section TD) x (Expected Gas Gradient) (psi)
For Intermediate Casing the intermediate casing string shall be tested to the maximum expected surface pressure as defined in its design criteria which
shall be clearly identified in the Drilling Programme.
In general the maximum surface pressure shall be the lesser of:
a. Closed in casing head pressure arising from the casing being completely evacuated to hydrocarbon gas from the casing shoe using the formation
strength gradient criteria
Surface Pressuremax = Maximum Pressure at Shoe - HHgas
Where:
Max Pressure at Shoe = Max expected formation strength gradient at shoe x Shoe depth (psi)
b. Closed in casing head pressure arising from the casing being completely evacuated to hydrocarbon gas from deepest section TD using the pore
pressure gradient criteria.
Surface Pressuremax = Po - HHgas
Where:
Po= Reservoir Pore Pressure @ deepest section TD as per well proposal (psi)
HHgas = TVD of Section TD x expected gas gradient (psi)