Professional Documents
Culture Documents
Appendix
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Appendix
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Before 1948 (with the exception of a few gasoline powered rail drills and saws, electric
or pneumatic powered hand held tampers, locomotive cranes and ballast discers), the
only machine help for trackmen came from:
Ledgerwood and plows for unloading ballast and gravel from HART cars
An air powered crane mounted on the end of a flat car for loading rails
Dr. Elmer A. Sperry, a noted inventor and founder of various Sperry enterprises,
provided the first major breakthrough in technology. In 1927, he contracted with the
Association of American Railroads (AAR) to build a rail flaw detector car and to supply
a rail flaw detection service for the railways. The "SPERRY CAR" became a
household name in the railway industry and saved the railways millions of dollars by
detecting rail flaws before the rails fractured under trains. The detector cars provided
the railways with data that enabled them to identify bad rail rollings and enabled the rail
producer to identify problems in the manufacture of the rail. Sperry Rail Service Inc.
produced rail defect manuals and has made them available to foremen, roadmasters
and track engineers. This has made it easier for foremen and track inspectors to find
flawed rails in the track by visual inspection. The book has given track maintenance
personnel a better overall knowledge about rail and its manufacture and history.
Prior to mechanization, the organization for maintaining the track, even though it had
some faults, was reasonably well structured. A typical track section was 5 to 10 miles
long and under the supervision of a section foreman. He had 3 to 5 section men
working for him in the summer and 1 to 3 in winter.
In the summer, the section gang's main activities were:
Tie renewals
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Gauging of track
The planning and execution of the work was the responsibility of the section foreman
and the roadmaster, and was dictated by visual inspections, the Sperry car, the
Maintenance of Way Rule Book and uniform code of safety rules. A typical
roadmaster's territory was usually a subdivision of track approximately 100 to 130 miles
in length.
On most of the major railways, the section foreman reported to the roadmaster, who
in turn reported to the division engineer and/or the Division Superintendent. The
division engineer reported to the Division Superintendent (and to the District
Engineer). The District Engineer reported to the general superintendent and/or the
Engineer Maintenance of Way. The Engineer Maintenance of Way reported to the
Operating Vice President and/or the Chief Engineer. The Chief Engineer reported to
the System Vice President of Operations and Maintenance.
The planning, scheduling and execution of work for major rail, ballasting and tie
renewal programs was the joint responsibility of the roadmasters, the division
engineers, the District Engineers and the Engineer Maintenance of Way, with the
approval and cooperation of the operating people, i.e. the Division Superintendents,
the General Superintendents and the Vice President Operation and Maintenance. The
Chief Engineer was seldom involved in the planning and execution of the work, but
approved the overall program. He also looked after Track Standards, Standard Plans,
Special Plans, specifications for rail, fastenings, special track work, ballast and ties and
also the scheduling of the Sperry car. The Chief Engineer had similar responsibilities
for bridges, structures, buildings and signals, and overall budgeting of money.
The organization had many flaws even though it was fairly well structured. Almost
every engineering officer from roadmaster up reported to two people. Quite often, he
ended up reporting to the officer who had the strongest personality, or who he liked
the best or could do the most for him in terms of more money, materials, etc., for the
track under his jurisdiction. There was also duplication and overlapping of authority
and not enough cooperation and communication between departments, i.e.
Engineering, Purchasing, Mechanical, Transportation, Marketing and Sales.
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The duplication of reporting lines of authority, along with work methods that were
very labor intensive, a deteriorating track structure, increased traffic volumes, larger
cars and increased wheel loadings, opened the doors for new technology, machines and
work methods, and also for organizational changes. The leaders in all of these changes
and improvements, as far as track, bridges and structures were concerned, were the
railway civil engineers. Many of these engineers had field experience by working as
Roadmasters or B&B Masters as part of their training. A few railway civil engineers
even went on to become a vice president or president of the railway. From an
organizational point of view, the first layer of the bureaucracy to be eliminated was the
district. This occurred in the mid 50`s. Organizational changes have been an ongoing
thing ever since. The changes were required to eliminate duplication of effort, to
promote teamwork, encourage better communication between departments and to
achieve overall corporate objectives, particularly when traffic and other conditions
change.
In order to reduce hand labor, the first machines that were adopted universally were
the small relatively inexpensive machines like rail drills, rail saws and bolting machines.
The use of Burro Cranes, locomotive cranes and speed swings became more common
because they could be used for many jobs, such as handling rails, track and bridge ties,
bridge girders and short bridge spans to name a few.
Rail renewal gangs were, and still are, a major expense for railways. They were the first
gangs to be mechanized. Gasoline powered rail drills, rail saws, bolting machines, spike
pullers, spike drivers and small caterpillar mounted rail lifting cranes were purchased
and introduced into the gangs. Mechanization reduced the number of men on the
gangs, gave a good return on the investment and reduced injuries. Shortly after the
mechanization of the rail renewal gangs, came mechanization of the ballast renewal
gangs.
Hand tamping and power tampers and liners could now do lining, formerly done by
tamping and lining bars, and track trowels. Ballast profiling and regulating, formerly
done by rock forks and shovels, could now be done by mechanized ballast regulators.
The first models of the self-propelled track tampers required the track to be lifted by
hand jacks. In the early 1960`s, these machines were replaced by self propelled
tampers that had the capability of lifting the track to a pre-determined grade and cross
elevation, and at the same time tamping ballast under the track. By 1963, these
machines were improved so that they could automatically line the track while the track
was being lifted. These machines are continually being refined and upgraded, not only
for improved speed and production, but also for quality of work.
In order to reduce the possibility of buckled track, ballast compactors or track
stabilizers now follow behind the ballast regulator in these gangs. Ballast compactors
have been replaced by dynamic track stabilizers, which have the capability of producing
a very stable track condition and at the same time maintaining the line and surface
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established by the tamper liner. Considerable research has been carried out by the
AAR and also in Europe, regarding economics and selection of tamping methods and
practices, including the advantages and savings that are gained by using dynamic track
stabilizers. Summaries of this research has been written up in Railway Track &
Structures," March 1995, January 1998 and February 1999 issues.
In the 1960`s, most major railways mechanized their tie renewal gangs. For economy,
these gangs work over a territory every 5 to 7 years instead of annually (when the ties
were renewed by the section gangs). The negative side of this change is that pockets of
defective ties can develop, which can cause gauge widening under load and possible
derailments.
In the 1970`s, the utilization of track undercutters and ballast cleaners became quite
common. These machines have the capability of removing all of the ballast from the
ballast cribs and shoulders and from under the ties, then shaking out the dirt and fines
that are not wanted and retrieving the good ballast. The good ballast is returned to the
ballast section, and the rejected materials are placed on the railway embankments or
loaded into air dumps or material conveyor cars for disposal at selected locations.
Over the years, these machines have been improved in terms of reliability, production
and quality of work.
Probably the most important change for track improvement and reduction of
maintenance costs evolved from the introduction in the early 1960`s of continuous
welded rail. Initially, the new rails were delivered to the rail welding plants in 39-foot
lengths and welded into 1440-foot lengths. Later on, the steel mills rolled the rails in
80-foot lengths, which cut the welding at the rail plants in half, with similar reductions
in the possibility of weld failures. After laying the 1440-foot lengths in the track, the
joints at the ends of the long rails are welded with thermite welds.
The released rails recovered from the new rail programs are classified. The salvable
rails are then cropped of their drilled ends and welded into a variety of lengths up to
1600-foot strings for use on other main track or secondary lines and yards, depending
on the rail wear exhibited.
In the 1950`s, Centralized Traffic Control was implemented on selected subdivisions
on many railways. This system included power operated switches, which created a
need for switch heaters to remove snow and ice. The railways, with the cooperation of
the supply industry, designed and built switch heaters to facilitate operation of the
switches in winter. There is still a need for more reliable and more efficient switch
heaters or snow blowers to remove snow and ice from switches.
In the 1930`s, rail lubricators were introduced to reduce rail flange wear in curved
territories. Since the time they were originally introduced, there have been many
improvements in the design of the lubricators, the quality of the lubrication and
identifying better locations for the lubricators.
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In the late 1960`s and early 1970`s, increased volumes of traffic and increased wheel
loadings caused extensive corrugations on the rail surface. The supply industry
responded to the problem by developing and manufacturing rail grinding trains, which
removed the corrugations and extended the life of the rail. Since then, preventative rail
grinding programs have been developed, which has resulted in a further extension of
rail life.
Another important development was the introduction of track evaluation cars in the
1960`s. These cars have the capability of finding wide gauge, lateral kinks and poor line
and surface, and measuring and prioritizing these deficiencies. By overlaying charts
from previous runs, track maintenance officers can see adverse trends that are
developing. Proper action will ensure that a small defect will not develop into a large
defect, or that priority defects will not re-occur at the same location. Curve reports
point out required changes in curve geometry to reduce rail wear. Rail curve wear
measurements by these cars reduces the need to perform time consuming manual
measurements when setting priorities for curve patching rail and rail transposal. The
information provided by these cars gives all engineering officers and foremen an
additional important tool for setting priorities and planning track maintenance.
Over the years, there has been constant improvement in the quality of rail, fastenings,
turnouts and special track work. These improvements have been accelerated by
competition from the Japanese steel mills. There has also been a steady increase in the
weight of rail. In the 1940`s, the rail of choice was 100 lb./yard on main lines (130 lb.
at a few selected locations) and 85 lb., 72 lb. and 65 lb. on branch lines. The rail of
choice is now 133 lb. or 136 lb. on main lines and 115 lb., 100 lb. or 90 lb. on
secondary and branch lines. The rail of the future will likely be the new AREMA 141
lb. for heavy haul main lines.
Track improvements have also been achieved by better quality and better specifications
for track and switch ties, and increasing the length of track ties from 8 ft. to 8.5 or 9 ft.
on primary main lines and secondary main lines that have high tonnage and heavy
wheel loadings. Success has been achieved with concrete ties, although there have
been problems at some locations. Steel ties have been used with success where
overhead clearance is a problem. Rolled tie plates spiked to ties with screw spikes and
designed to hold the rail with elastic fasteners, are used on curves of 8 degrees or more.
Since 1988, the railways have or are adopting the following improvements:
Cleaner head hardening of steel, which goes deeper into the head of rails. Super
pearlite and hypereutechtiod steels are under development.
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Tamping machines that will give a better distribution of ballast under the full width
of the tie from the tie ends to 16 inside the rail. This will create longer cycles
between tamping work, extend tie life and retard tie splitting.
Enough cannot be said about the ingenuity and cooperation of the supply industry.
Without them, most of these improvements would not have been possible. The North
American Railway organizations, i.e. AREMA (and prior to its organization, the
AREA) and the AAR, performed work, which has enabled North American railroads
to maintain a track structure that will carry current and projected volumes of traffic,
and wheel loadings at time table listed speeds. An example of the work of the AREA
is a "Handbook of Instructions for Care and Operation of Maintenance of Way
Equipment," published in 1957. The book contains many good basic instructions,
which are still applicable today.
Mechanization, changes in work methods, and the fact that many of the activities
formerly performed by section gangs are now being done by specialized gangs, has
resulted in substantial reductions in section forces and lengthening of track sections. A
typical track section is now 30 or more miles in length instead of 5 to 7. The typical
section gang is composed of a foreman and 3 men. The gang may be equipped with a
5-ton hy-rail truck with a 5-man crew cab, a 6-ton crane for changing rails and turnout
components, and a hydraulic power system capable of running any 2 of the following
machines at the same time:
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Bolting machine
Power wrench
The truck body is designed to carry a normal complement of track tools and supplies.
The Track Supervisor (his title was formerly Roadmaster) is assigned a 10-ton hy-rail
truck equipped with a 14-ton crane, a 2-man welding gang, a shared production
tamper/liner and a shared Burro Crane. The section foreman has access to these
machines on request from the Track Supervisor. The 10-ton truck is used for
delivering track materials and supplies, and changing rails and turnout components.
The truck is also equipped with a tank and pump for filling rail lubricators.
An activity that received major benefits from mechanization, new technology and work
methods, is material handling and distribution. The utilization of machines for
handling track materials has resulted in reductions in:
Injuries
Cost
Train delays
Prior to the mid 1940`s, rail was received on flat cars and unloaded by turning and
prying the rail off the side of the car on to the ballast shoulder with a hand tool called a
rail fork. A work train was required for the operation. When locomotive, Burro and
other rail cranes became available; they were used for unloading rails. This reduced rail
damage, reduced labor costs, reduced injuries and eliminated the necessity for a work
train.
Before crawler cranes, the released rails were loaded onto flat cars using numerous
laborers to lift each rail or by an air powered crane mounted on the front of a flat car.
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When crawler cranes became available, the crane was loaded on the second car of a
train of empty open top cars. The crane then loaded the car between it and the
locomotive, and then backed on to the third car behind the locomotive and loaded the
second car. This procedure was repeated until the entire train was loaded with rails.
Crawler cranes could be used in a similar manner for unloading rails. Locomotive
cranes, Burro and Bert Pike cranes, later, were used to load released rails as an
alternative to the crawler cranes on open top cars. These cranes eliminated the
necessity of a work train.
The introduction of continuous welded rail made it necessary to design special trains of
cars with special rail carrying racks. CWR trains made it possible to unload the long
welded rails at the exact location where the rail is to be laid by using an anchoring and
cable winch operation. The rail is literally pulled or pushed out by moving the cars out
from under the rail. The procedure is repeated until the entire train is unloaded. The
released rails can be loaded onto the same rail train.
Prior to mechanization, track ties were received in box cars, cattle cars or gondola cars.
The ties were unloaded from these cars by pulling and pushing the ties out of the car
doors with the help of tie hooks and tie tongs. The ties were unloaded out of gondola
cars by lifting the ties over the sides of the gondola cars. A work train was required for
the operation. If a work train was not available, the ties were unloaded at the nearest
siding or spur to where they were to be installed and moved to the work site by a push
car towed by a track motor car. The ties were installed with hand tools and the
released ties were piled and burned.
A special crane (jimbo tie unloader), that has the capability of moving over the tops of
the cars on wheels that travel on the top of the sidewalls, is now one of the modern
methods used to unload the ties. Mechanized gangs install the new ties and the
released ties are picked up and loaded into open top cars using self propelled cranes.
An alternative is a work train with drop end open top cars. Crawler cranes that can
travel through the cars load the ties. The loaded gondola cars are moved to the nearest
siding for sale to landscape gardeners or for shipment to a disposal site.
Many of the larger railroads under contract with equipment manufacturer's, such as
Plasser American Corporation, are currently using fully mechanized tie handling and
track surfacing systems for high production tie renewals and high speed track surfacing,
lining and stabilization. This gang is capable of:
Picking up and loading the released ties into open top cars
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Taking the released materials to the nearest siding or spur for disposal
Among other advantages, this gang eliminates the need for a work train to distribute
ties and fastenings ahead of the gang, and a work train or self-propelled cranes for
picking up released ties and fastenings behind the gang.
Mechanization brought the use of cranes equipped with magnets, which greatly
facilitated the unloading, distribution and pick-up of tie plates and fastenings.
Turnout materials were formerly unloaded from flat cars by using lining bars to pry the
materials off the side of the car at the siding or spur, or at the location where the
material was to be installed. The released switch points and frogs were then loaded
onto flat cars using lining bars and skids. Today, cranes (rail and hy-rail equipped)
handle the job of turnout component material handling.
Over the last 60 years, there have been many examples of railway construction projects
that have involved new technology, new work methods and new materials. One such
undertaking was Canadian Pacific Railway's four grade reductions and double tracking
project (19771988) between Lake Louise and Chase.
In the early 1970`s, four major bottlenecks were identified on the Calgary Vancouver
main line. At each bottleneck, grades of more than 1% necessitated smaller trains or
pusher locomotives to assist westward trains over these heavy grade sections. By the
end of 1979, the 11.2-mile diversion at Salmon Arm, and the 4.1-mile diversion at
Revelstoke had been completed. The 6.8-mile diversion at Lake Louise was completed
in 1981. In each case, a second main line track was constructed to a maximum grade
of 1%. The existing track continues to be used primarily by eastbound trains and the
heavy westbound traffic moves on the new track.
The more difficult Rogers Pass project was left to last. Construction of the almost 11
miles of surface route leading up to the tunnels was as much an engineering feat as the
construction of the 9 mile tunnel. Six bridges, having a total length of 5,491 feet, and
four major culverts were constructed. The largest bridge, the John Fox Bridge (named
after the Engineer in charge of the overall Rogers Pass project) is a 4,032 long structure
crossing an area of extremely steep slopes. The elevated structure was selected over
"cut and fill" methods for both environmental and economic reasons.
Between 1972 and 1982, numerous geology, engineering and environmental studies
were done on the route. State-of-the-art computer technology was used to capture
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and present geology and survey data, perform complex roadbed design and assess the
visual aspect of the project. Five routes were studied before the present route was
selected. The new surface route begins at Rogers siding, where as many as six
locomotives were kept to push westbound trains up the 2% grade to Stoney Creek.
The surface route continues up to the east portal of the short tunnel. There is a short
piece of surface route (4500 feet) between the 1-mile tunnel and the long 9-mile tunnel.
To construct the surface route, more than 1.5 million cubic yards of overburden and
520,000 cubic yards of rock had to be excavated.
Both new tunnels were constructed to accommodate future electrification. The
finished interior is 17 feet wide on tangent track and 18 feet wide on curves with an
overall height of 25 feet-10 inches above top of rail. The track in the tunnels is
constructed on reinforced concrete slab rather than on conventional ballast and track
ties. Concrete ties were used on the surface route. The entire length of the long tunnel
is concrete lined and is illuminated.
One of the more complicated aspects of the long tunnel was the ventilation system.
The ventilation system is important because exhaust fumes from one train must be
purged from the tunnel before the next train enters. If the ventilation system is too
slow, fewer trains will be able to use the tunnel. This creates a capacity problem that
the project was designed to solve. A mid-tunnel ventilation shaft was required that
allows twice the train frequency that could be achieved by having the ventilation system
at the ends of the tunnel. The ventilation system was designed to be able to run a train
through the tunnel every half hour.
The overall project was under the supervision of John Fox who was promoted from
Chief Engineer to Vice President of Special projects to oversee the work. The
planning, design and execution of the work was done by Canadian Pacific engineers,
with specialized consultants brought in when required. The Rogers Pass work was
completed on schedule and under budget and it opened up the last of the four
bottlenecks between Calgary and Vancouver.
Similar, smaller and larger projects have been carried out throughout the world. They
present opportunities to develop better and newer technology, better materials and
new work methods; all of which can be used elsewhere in the railway industry.
Traditionally, railway engineers have always done an excellent job in designing a track
structure capable of carrying current traffic volumes and wheel loadings, but also for
the foreseeable future. This is evident in the fact that we still have the same basic track
structure that we had 60 years ago. The railways have achieved this by strengthening
and improving the basic parts of the track structure, i.e. rail, fastenings, ties, ballast,
turnouts and special trackwork. Improved technology, modern machines and more
efficient work methods, combined with fixed plant improvements like grade
reductions, double tracking and better signaling and communications, has further
assisted railways in carrying heavier wheel loadings and larger volumes of traffic at
increased speeds.
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Sixty years ago, more attention was paid to the care and appearance of the right of way
than that given today. Cash prizes were given to the station agent with the cleanest
and the best looking station and station grounds on the district; the section foreman
whose territory was the best maintained and had the best looking track and right of
way on the district. Even though the same attention is not being given to the
appearance of the railway right of way, most railways have been industry leaders as far
as environmental and safety responsibilities are concerned. Many railways have one or
more environmental engineers on their staff or hire environmental engineering
consultants when required. And for more than 60 years, safety has been the number
ONE responsibility of every railway employee.
Final Thoughts
By the year 1988, almost all track and bridge work was being performed with the
assistance of machines. Virtually every major railroad in North America had Track
Geometry cars and/or Track Evaluation cars. Gauge Restraint technology and tools
for measuring rail wear were being added to these cars. Personal computers and cell
phones have become important tools for communicating. Computers have asserted
their role as an important tool for bridge design, planning and the solving of other
problems.
With all of the above, there has been constant pressure from railway management to
reduce capital and maintenance expenses. Naturally, everyone wants to see all the
machines and new technology purchased being fully utilized. New records for high
production and low cost have become the norm. This combination of events has
caused some North American railways to get away from some basic Engineering timeworn rules and methods of doing work. The number one concern is the sometimes
lack of quality of work performed. A representative sampling of other concerns
include:
1. Turnouts, road crossings at grade and track at the ends of open deck bridges,
are relative weak points in the track structure and expensive and difficult to
maintain. In many circumstances, it is not economical to use high production
gangs for rail renewals, tie renewals, ballast renewals and lining and surfacing
work at these locations. As a result, this work is quite often skipped. When
these areas are skipped, plans should be in place to use smaller specialized
gangs to do the work, preferably when the large gang has been given a work
block in the area. Tie renewals, ballast cleaning, drainage requirements, and
lining and surfacing in these difficult areas cannot be ignored.
2. The technology built into the Track Geometry and Track Evaluation cars has
not yet reached the point where it can completely replace historical records,
visual inspections and field measurements for rail and tie renewals, ballasting
and locations for lining and surfacing. All too often, requests from Track
Maintenance Supervisors for this work are ignored in favor of recordings from
the track evaluation car. Track Maintenance Supervisors still want to have
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Keep abreast of new research and practices by AREMA, the AAR, the supply
industry, and the European and other foreign railways.
Good management and leadership qualities to make sure that you and all of the
people under your jurisdiction are working in the best interest of the railway. You
will be expected to be part of a team that will build and maintain a fixed plant that
will respond to every need of the railway.
Surround yourself with good people. Be able to recognize their capabilities and
give them every opportunity to work to their full potential.
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The above material is extracted from the text Route Surveying, Chapter 8, Pickels & Wiley, 1947.
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Fig. 1
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The offset from the gage line of the main track rail to the gage line of the turnout curve
at its quarter point is then:
y1 = e + (R + g) vers (s + (F s)
For the middle point:
y2 = e + (R + g) vers (s + (F s)
And for the three-quarters point:
y3 = e + (R + g) vers (s + (F s)
Turnouts from Curved Track
It can be shown that the lead of a turnout from a curved track is practically the
same as the lead of a turnout from a straight track with the same frog number.
Also, the degree of the turnout curve is equal to the degree of curve of the turnout
from a straight track increased or diminished by the degree of the main track
curve, depending on whether the turnout is on the inside or on the outside of the
main track curve. A turnout from a curved track, therefore, is staked out with the
same dimensions as one with the same frog number from a straight track.
Since in jointed rail, it is undesirable do use short pieces or odd lengths of rails; it
is the universal practice to modify the theoretical leads so as to use more
convenient lengths of lead rails. The difference between the theoretical lead and
the practical lead is never very great, and the turnout is located as previously
explained except for this modification in the lead. Changing the lead has the
effect of changing the degree of the turnout curve.
Connections
Connections are the tracks used to connect a turnout from a main track with (1) a
diverging track, (2) a parallel siding, or (3) a turnout on another track.
Diverging Tracks
From Straight Track
The solution of this problem requires that I, N, R, K and P be known. I is the
intersection angle between the diverging track and the straight main track. It is
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measured in the field after the point of intersection, A, has been determined. The
angle should be measured to the nearest one-half minute.
N is the frog number chosen for the turnout.
The value of N is determined by the standard practice of the individual railroad.
R is the radius chosen for the connecting curve. The factors that affect the choice of R
and D are (1) the degree of the turnout curve, (2) the topography, and (3) special space
limitations. Of these factors, the first is generally the one that determines the value of
R. In general, an even value of D is chosen, which is slightly less than the degree of the
turnout curve. The degrees of the turnout curves for the various frogs can be found in
the AREMA Manual for Railway Engineering.
K is the frog tangent, or the length of tangent between the actual point of frog and the
T.C. of the connecting curve.
The minimum value of K is the distance from the actual point, to the heel of the frog.
Generally, values of K from 20 to 40 ft. are chosen, the larger values being adapted to
the sharper curves.
Fig. 2
P is the distance from the actual to the theoretical point of frog. It is equal to the width
of the blunt point of the frog multiplied by the frog number. This width is usually
in.
The solution of this problem requires the computation of the data necessary to locate
(1) the P.F., (2) the T.C., and (3) the C.T. In triangle 1, Fig. 2, all the angles and the
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side, m = gN + P + K + R tan 2(I - F), are known, whence the sides n and j can be
computed.
The point B and the C.T. of the connecting curve are located from point A by the
distances n and j + R tan 2 (I - F), respectively. The P.F. is located from B by the
coordinates gN + P and 2g. The T.C. of the connecting curve is located from B by the
angle F and the distance gN + P + K. For standard gage, g = 4.708 ft.
The frog, as located in the preceding paragraph, will rarely fit the rail joints of an
existing track and will have to be moved either forward or backward until one end does
meet a rail joint. This involves a change in the location of the point B and the C.T.,
and a change in the length of the frog tangent K . The amount of movement is found
in the field by locating the P . F . with the computed dimensions and then with the
known dimensions of the frog, measuring the distance from either end of the frog to
the nearest rail joint.
Obviously triangle 1 could be recomputed using the revised value of the side n , but it
is simpler to determine the corrections to all dimensions by using a correction triangle.
Fig. 3
In Fig. 3, n is the distance the frog must be moved, j is the amount the C.T. must be
shifted, and m is the change of length of the frog tangent K. All of these will be
negative if the frog is moved forward and positive if it is moved backward.
This triangle may be solved trigonometrically, but it is often easier to solve it by simple
proportion since:
j' : j :: n' : n and m' : m :: n' : n
The corrections, j, m and n, are then applied to the computed dimensions, j , m and
n, with the proper sign and the points located in the field as previously outlined. The
connecting curve is then run in. It is good practice to back it in from the C.T., since a
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longer backsight for orienting the transit can be obtained at this point than at the T.C.
and it saves a set-up.
Turnout from the Inside of a Curved Main Track
Fig. 4
In triangle 4, the hypotenuse 001, is known from triangle 2, and the side 01J can be
found by arithmetic. Solve the triangle for the side OJ and the angle b.
Then
x = a - b + (90 - I) - (90 - F)
=a -b-I-F
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y=a-b
The point H opposite the theoretical point of frog is located from point A by
measuring along the centerline the distance AH (in feet) = (x/D)100. The C.T. is
located from point A by the distance AE = AG - EG = AG - JO.
The T.C. is best located as follows: set-up over H; back-sight on A; turn off 1/2x to get
on tangent; locate M for a temporary back-sight; plunge telescope and set point B a
distance gN from H; set-up at B and back-sight on M; turn off the frog angle and
locate the T.C. on this line a distance gN + P + K from B; set point Q for a temporary
back-sight; set-up at the T.C., back-sight on Q, and run in the connecting curve to
point E.
It is to be especially noted that when R cos. I is less than R1, the line OJ, Fig. 4, falls on
the other side of the line 001, and the sign of the angle b where:
x = a b I - F and y = a b, becomes plus.
The frog, as located opposite H in Fig. 4, will rarely come at an existing rail joint in the
main track, and it must be moved forward or backward until it does. This involves a
change in the location of the point B and of the C.T., and a change in the length of the
frog tangent K. The solution is as follows:
In Fig. 5, the points A, H, B, T.C., and C.T. have the same positions as in Fig. 4. It is
necessary to move the P.F. forward, as shown, a measured distance d to a point
opposite H. The angle z through which the frog is moved is found from the equation,
z (in minutes) = 0.6dD
The moving of the P.F. makes the following changes in the track layout.
1. The direction of the frog tangent is changed an amount equal to the angle z.
2. The length and the position of the frog tangent are changed.
3. The central angle y of the connecting curve is decreased by the angle z, thereby
decreasing the length of the connecting curve.
4. The entire connecting curve is moved parallel to the tangent AE.
It is required to find the length of the new frog tangent and the distance the C.T. is
shifted.
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Fig. 5
K+P=n+s-e
And
The change in the C.T. = f
If the frog is moved backward, another figure is required for an accurate solution.
Although this figure will have a somewhat different appearance, the four triangles
necessary for the solution are constructed in the same manner as those shown in Fig. 5.
For example, triangle 1 is constructed with a hypotenuse equal to d and with a base and
altitude formed by dropping a perpendicular from the old P.F. to a line through the
new frog point parallel to the old frog tangent. The angle at H, however, now
becomes F + 1/2z instead of F 1/2z. The change in the length of the frog tangent
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and the change in the position of the C.T., however, are approximately the same as
when the frog is moved forward, but with opposite sign.
The solution of this problem, as given in Figs. 4 and 5, is based on the assumption that
the alignment of the main track is perfect. In many instances, however, the main line
curve will be found to be more or less out of correct alignment. In these cases, the
problem is best solved as follows:
1. Solve the triangles in Fig. 4. Measure from A the computed distance AH, and
locate point H.
2. Locate the point of frog so that the heel or the toe of the frog will come at the rail
joint nearest to the point H.
3. Set-up the transit in the center of the track opposite the selected point of frog, and
establish the tangent to the curve at this point by sighting at a point in the center of
the track 100 ft. ahead of the instrument, plunging the telescope, measuring the
deflection angle to a point in the center of the track 100 ft. back of the instrument,
and bisecting this deflection angle.
4. Measure back along the tangent thus established the distance gN, and locate a
point which corresponds to point B in Fig. 4.
5. Set-up at point B, turn off the frog angle from the tangent BH, and produce this
line to an intersection with the tangent, of the diverging track.
6. Set-up at this point of intersection and measure the intersection angle, which is the
central angle of the connecting curve.
7. From the P.I. established in step 5, lay off the tangent, distances for an R1 curve,
and locate the T.C. and the C.T. of the connecting curve.
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Fig. 6
Triangles 1, 2 and 3 are exactly the same as in Fig. 4 and are solved in the same manner.
In triangle 4, Fig. 6, the hypotenuse AA' and the angles are known. Solve the triangle
for the base e and the altitude f.
In triangle 5, which corresponds to triangle 4 in Fig. 4, the hypotenuse OO1 is known
from triangle 2 and the side O1J is equal to R1 - OG' - EE', all of which are known. If
O1J comes out a minus quantity, then J falls on the left of 01, as shown in Fig. 4.
Solve the triangle for the side OJ and the angle b.
Then:
x = a + b* - I + F
y = a + b*
AH = AA' + A'H = AA' + (x/D)100
AE = A'G' - EG - A'L
* Angle b is minus when OG' is greater than O1E'.
If the C.T. of the main track curve is not monumented, it will be impossible to locate it
by inspection closer than about 10 ft.
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Point A on tangent and point H on curve with the main track curve spiraled
In Fig. 7, triangles 1, 2 and 3 are the same as in Fig. 6.
Fig. 7
In triangle 4, the angles and the altitude, o = spiral offset, are known. Solve the triangle
for the base m and the hypotenuse n. In triangle 5, the angles and the hypotenuse, A
A' = t + d + m, are known. Solve the triangle for the base e and the altitude f.
In triangle 6, the hypotenuse OO1, is known from triangle 2, and the side O1J = R1 - R
cos. I - e. Solve the triangle for the side OJ and the angle b. The points H and E are
established as in the preceding problem.
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is I - , which is known, the triangle can be solved for the base n and the hypotenuse
m.
Fig. 8
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Fig. 9
In triangle 2, the base is equal to (R + 1/2g) sin F + K + P, and the altitude is equal to
(R + 1/2g) cos F + 1/2g + R1. Solve the triangle for the hypotenuse OO1 and the
angle a.
In triangle 3, the hypotenuse is R and the angle at O is I. Solve the triangle for the
other two sides, as shown in the figure.
In triangle 4, the hypotenuse OO1 is known from triangle 2, and the base is R cos I +
R1. Solve for the altitude and the angle b. Then:
x = (90 - F) - (90 - I) - (a - b)
= b +I a - F
And
y=a-b
AH = (x/D)100 (in feet)
AE = OJ - R sin I
Fig. 9 and the solution outlined above are correct up to a value of I = 90. As I
approaches 90, J approaches E and G approaches O. When I = 900, J and E coincide
and also G and O. That is, triangle 3 becomes a line. When I is greater than 90, J falls
between E and O1, and G falls on the other side of O. When I is greater than 90,
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however, the connecting track should be located on the other side of the diverging
tangent, thus using a value of I less than 90.
The field work in this problem is the same as explained for the corresponding problem
under a "Turnout from the Inside of a Curved Main Track."
The point of frog as located opposite H in Fig. 9 will rarely be such that the heel or the
toe of the frog will come at an existing rail joint, and the frog must be moved until it
does. This involves a change in the location of the point B and of the C.T. and a
change in the length of the frog tangent. Fig. 10 shows the solution of this problem
when the frog is moved forward through the measured distance d.
In triangle 1, d is the hypotenuse and the angle at H is F + 1/2z.
The angle z is equal to 0.64D. Solve the triangle for the base r and the altitude t.
In triangle 2, the angle z and the base n = K + P - r are known. Solve the triangle for
the altitude m and the hypotenuse q.
In triangle 3, the angle z is known and the hypotenuse u is equal to:
R1 + 1/2g + t + m.
Solve the triangle for v and s.
In triangle 4, one side equals v - R1 - 1/2g and one angle equals y + z. Solve the
triangle for the hypotenuse f and the other side e. Then:
New K + P = q - s - e
And
Change in C.T. = f
The solution of this problem as given in Figs. 9 and 10 is based on the assumption that
the alignment of the main track is perfect. In most instances this curve will be found
to be more or less out of correct alignment.
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Fig. 10
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Fig. 11
Triangles 1, 2 and 3 are exactly the same as in Fig. 9 and are solved in the same manner.
In triangle 4, Fig. 11, the hypotenuse AA' and the angles are known. Solve the triangle
for the base AL and the altitude A'L.
In triangle 5, which corresponds to triangle 4 in Fig. 9, the hypotenuse is known from
triangle 2, and the side O1J = R1 - EE' + OG', all of which are known. If I is greater
than 90, J falls on the radius between O and E', and OlJ = R1 - EE' - OG'. Solve
triangle 5 for the side OJ and the angle b.
Angles x and y and distances AH and AE are computed when points A & H are on the
circular curve (Page B-13).
If the C.T. of the main track curve is not monumented, it will be impossible to locate it
by inspection closer than about 10 ft.
Point A on tangent and point H on curve except that the main track curve is spiraled.
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No new figure is necessary for the solution of this case. Triangles 1, 2 and 3 are exactly
the same as in Figs. 9 and 11. Triangle 4 is the same as in Fig. 7. In triangle 5, Fig. 7,
the hypotenuse now becomes t + d - m, instead of t + d + m, and the sides e and f are
computed. These two sides correspond to AL and A'L in triangle 5, Fig. 11.
Then
x=b+I-A-F
And
y=a-b
A'H = x/D 100 (in feet)
AH = A'H + t + d
AE =OJ - R sin I - f - n
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Fig. 12
and x1 = y1 cot F gN P
and x3 = x1 + R(sin F)
From surveying texts or railway track standards, one can find the values of x and y for
various track centers and for various frog numbers.
Sometimes the connecting curve is begun at the heel of the frog or a fixed distance
beyond it. In this case x1 and y are known, and the radius of the connecting curve
must be computed. The other dimensions are then computed as before. Although
this method flattens the connecting curve, it increases the distance from the P.F. to the
T.C. There is nothing gained by making the connecting curve flatter than that of the
turnout itself, and also the greater length of tangent is advantageous.
Sometimes the connection is made in the form of a reversed curve with radii about the
same as the radius of the turnout curve under the mistaken idea that this saves distance
between the P.F. and the T.C. The actual difference in x3 for such a connection, and
for one of the form first given for a No. 10 turnout, is only about 1.1 ft., which is an
inappreciable amount when the relative riding qualities of the two layouts are
considered.
Parallel Tracks - Curved Tracks
The coordinates referenced from tables specifying the track center distances and the
frog numbers may stake out a turnout and a connection to a parallel track on a curve.
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Track
Centers
p = y3
X1
X2
X3
Y1
y2
13.0
13.5
14.0
15.0
16.0
17.0
18.0
30.28
33.76
37. 2 4
44.21
31.15
55.15
65.12
57.42
60.90
134.38
71.35
78.32
85.29
92.26
81.70
88.18
91.66
98.63
105.60
112.57
119.54
9.12
9.62
10.12
11.12
12.12
43.12
14.12
12.03
12.53
13.03
14.03
45.03
16.03
17.03
1500'
8 10' 16 "
13.0
13.5
14.0
15.0
16.0
17.0
18.0
33.31
37.29
41.28
49.25
57.22
65.19
73.16
65.71
69.69
73.68
81.65
89.62
97.59
105.56
98.24
102.22
106.21
114.18
122.15
130.12
138.09
8,94
9.44
9.94
10.94
11.94
12.94
13.94
11.98
12.48
12.98
13.98
14.98
15.98
16.98
11 00'
709'10"
13.0
13.5
14.0
15.0
16.0
17.0
18.0
38.55
43.03
47.51
56.47
65.43
74.39
83.35
73.83
78.31
82.79
91.75
100.71
109.67
118.63
109.22
113.70
118.18
127.14
136.10
145.06
154.02
9.07
9.57
10.07
11.07
12.07
13.07
14.07
12.02
12.52
13.02
14.02
15.02
16.02
17.02
900'
621'35"
10
13.0
13.5
14.0
15.0
16.0
17.0
18.0
41.49
46.17
51.15
61.11
71.07
81.03
91.00
82.04
87.02
92.00
101.96
111.92
121.88
131.84
123.00
127.98
132.96
142.92
152.88
162.84
172.80
8.90
9.40
9.90
10.90
11.90
12.90
13.90
11.98
12.48
12.98
13.98
14.98
15.98
16.98
7'00'
543'29"
11
13.0
13.5
14.0
15.0
16.0
17.0
18. 0
47.16
52.65
58.14
69.12
80.09
91.07
102.05
90.46
95.95
101.44
112.42
123.39
134.37
145.3.5
133.83
139.32
144.81
155.79
166.76
177.74
188.72
9.05
9.55
10.05
11.05
12.05
13.05
14. 0.5
12.01
12.54
13.01
14.01
15.01
16.01
17.01
6' 00'
512'18"
Connecting
Curve D
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Frog
Angle
F
Fig. 13
In Fig. 13
OA = (R + 1/2g) cos. F
AB = (R + 1/2g) sin F
AC = AB + P + K = O1H
OO1 = R + p - R1
OH = OA - (R1 - 1/2g)
In triangle 2,
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sin a = AC /OO1
Since the central angle a and the radius R1 are now known, the length of the connecting
curve can be computed.
The curve may be staked out either by deflection angles from either end or by offsets
from the main track. The latter method is the more rapid and convenient.
Since the connecting curve and the siding curve has a common tangent at E and since
the angles are small, the offset between them at any point is equal to the difference of
their tangent offsets. Then the offset from the centerline of the main track to the
centerline of the connecting curve at any point is:
p 7/8 n2(D1 - Ds)
where D1 and Ds are the degrees of curve of the connecting track and the siding,
respectively, and n is the distance in stations along the connecting curve from the point
where it joins the siding. These offsets should be measured radially to the main curve
and the distances should be measured along the connecting curve.
Fig. 14a
Fig. 14b
OA = (R - 1/2g) cos F
AB = (R 1/2g) sin F
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Fig. 14c
AC =AB K P = OH
OO1 = R1 + p - R
O1H = R1 + 1/2g - OA
In triangle 2,
(OO1)2 = (OH)2 + (01H)2
(R1 + p - R)2 = (AC)2 + (R1 + 1/2g - OA)2
Expanding and reducing,
R1 = (AC)2/[2(OA - 1/2g - R +p)] + (OA - 1/2g + R - p)/2
Then
sin a = AC / OO1
If R1 yields a positive value, the layout is as shown in Fig. 14a.
If a negative value of R1 is obtained, the layout is as shown in Fig. 14b and the value of
R1 is numerically correct.
If (OA - 1/2g) = R - p, then R1 = infinity, and the frog tangent produced is tangent to
the siding as shown in Fig. 14c.
These connections can be staked out by offsets as explained under Page 22. It is to be
noted, however, that if the layout is as shown in Fig. 14b, the sum of the tangent
offsets must be used.
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Fig. 15
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Fig. 16
In Fig. 16, F, F1, p, g and K1 are known. R is chosen to agree with the turnout curve of
F. (From the example Table on Page B-19)
In triangle 1, the hypotenuse and angle F1 are known. Solve for the sides d1 and m.
In triangle 2, the altitude n = p - m and the angle F are known. Solve for the sides d
and j.
Then
K = j - gN - R tan 1/2 (F-Fl)-P
The distance along the main tracks between frog points is
x = (d + d1) - (gN + P + gN1 + P1)
Crossovers - Curved Tracks
It can be shown that, if a crossover is located between curved tracks with the same frog
numbers and a simple curve tangent to the heels of the frogs, the distance along the
main tracks between frog points is practically the same as for a straight crossover
between straight tracks; and also that the degree of curve of the connection is
practically the same as that of the main tracks.
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Ladder Tracks
The series of parallel tracks in a railroad terminal yard upon which freight or passenger
cars are temporarily stored are called "body tracks." At one or both ends of the body
tracks there is a diagonal track, called a "ladder track," which connects the body tracks
to the main track, or running track. Fig. 17 shows a main track, a ladder track and four
body tracks.
Fig. 17
The angle between the ladder track and the main track is generally equal to the frog
angle used for the turnouts from the main track and the body tracks, as shown in
(Fig.17). Sometimes, however, the ladder track makes a slightly larger angle than the
frog angle. This necessitates a short curve, beyond the frog of the main track turnout
and a curve at the beginning of each body track. This condition is illustrated in Fig. 18.
Again, the angle, which the ladder track makes with the main track, may be twice the
frog angle. In this case, only alternate body tracks are connected to the ladder track
and the other body tracks are connected to the preceding body track.
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should be used between the frog point of one turnout and the switch point of the
succeeding turnout is about 13 ft., hence AC must be equal to or greater than the lead
of the turnout plus 13 ft. The distance p between body tracks must be large enough to
satisfy this condition.
The ladder track and body tracks are staked as follows: the approximate location of the
frog in the main track is known, being determined by the location of other tracks and
connections not shown in the figure. Locate the frog so that it will abut the end of a
rail. Measure the distance gN from the theoretical point of frog and locate point A.
Set-up at A and turn off the frog angle F. The line of sight is now along the line AH.
On this line locate the points C, D and E, which are the distance AC apart. Measure
forward from each of these points the distance gN and locate the successive frog
points. The body tracks are best located by perpendicular offsets from the main track.
Fig. 18
In this problem F, F1, a, h, K, K1, P, P1, R and R1 are known. In triangle 1, Fig. 18, all
of the angles are known and the longest side is equal to gN + K + P + R tan a/2.
Solve for the other two sides.
Triangle 2 is solved in the same manner. If the angles F and F1 are equal and the radii
R and R1 are equal, triangle 2 is identical to triangle 1.
In triangle 3, the angles and the altitude p are known. Solve for the hypotenuse BH.
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In the field, point A is located as in the preceding problem. The distance AB locates
point B. Generally B will fall between A and the P.F. Set-up at B and turn off the
angle F + a. The line of sight is now along the ladder track. The point of frog of the
turnout to body track No. 1 is located from point B by the distance B H - G H +
g N . The other body tracks, not shown in the figure, are located in the same
way. In this case, as in the preceding one, the clearance between the frog point of
one turnout and the switch point of the next turnout should be at least 13.0 ft.
If F + a in Fig. 18 equals F1, as frequently happens, no curve is necessary to connect
the body tracks to the ladder track, and the solution given in Fig. 17 is used to
determine the distances between the frog points of the turnouts to the body tracks.
Sometimes it is considered desirable to group the body tracks in pairs and to use a
greater distance between groups than between the two tracks in each group. This
involves the solution of two triangles in Figs. 17 and 18 instead of one, using p as the
altitude of one triangle and p' as the altitude of the other.
Intersecting Tracks
Intersecting Tracks - Both Tracks Straight
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Fig. 19
In triangle 1, the angles are known and one side, n, is readily obtainable. Solve for r
and m.
In triangle 2, one side, j + r, and the angles are, now known, whence k and l can be
computed.
Then
A = k - gN1 - P1
B = l + m - gN - P
When the distances A and B are measured off in the field, it will generally be found
that the frog points thus located will not be such that the heel or the toe of the frog will
come at rail joints. The points, therefore, will have to be moved a short distance
forward, or backward, until the frogs will abut rail joints. This will change the lengths
of both frog tangents; and before the connecting track can be located, the new frog
tangents, must be computed. The solution for the case where both frogs are moved
forward is shown in Fig. 20.
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Fig. 20
In triangle 1, the hypotenuse c is the measured distance the N1 frog is moved, and the
small angle is F1. Solve the triangle for the sides a and b.
In triangle 2, the hypotenuse d is the measured distance the N frog is moved, and the
small angle is F. Solve the triangle for the sides e and f.
In triangle 3, the altitude b and the angle, I - F F1, are known. Solve the triangle for h
and q.
In triangle 4, the altitude e and the angle, I - F F1, are known. Solve the triangle for a
and v.
Then
New K1 = old K1 - a - q + u
New K = old K - f + h - v
When both frogs are moved backward, the new frog tangents become:
New K1 = old K1 + a + q - u
New K = old K + f - h + v
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When the N1 frog is moved forward and the N frog is moved backward, the new frog
tangents become:
New K1 = old K1 - a - q - u
New K = old K + f + h + v
Fig. 21
In triangle 1 (CDB), CD and angle F are given. Solve for CB and DB, whence AB and
OB can be found.
In triangle 2 (ABE), AB and the angles are known. Solve for BE and AE.
In triangle 3 (OEG), OE and the angles are known. Solve for OG and GE.
In triangle 4 (LHQ), LH and the angles are known. Solve for HQ and LQ = JM.
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In triangle 5 (HJO1) HO1, and the angle F1 are known. Solve for O1J and HJ.
In triangle 6 (O1OS), O1O = R + R1 and O1S = O1J + JM + GO are known. Solve for
angles c and d, whence angles a and b are readily determined.
T1 = AE + EG - OS - LM + gN1 + P1
x = T - AL cos I - gN1 - P1
If T1 instead of T is known, the plan of solution is the same, but another figure is
necessary, in which triangle 1 comes at the other frog. If the same letters are used to
designate corresponding points, the solution as outlined above for Fig. 21 can be used.
If the tracks do not run to an intersection or if it is inadvisable to run out the tangents
and determine I, locate the point D, set-up and turn off 90 from the frog tangent, and
measure DE. Then set-up at E and measure DEL. With these data the problem can
be solved in the same manner as before.
Intersecting Tracks - One Straight and One Curved Track
From Fig. 22:
In triangle 1, the hypotenuse and the angle F are known. Solve for the two sides.
In triangle 2, the two sides can be obtained by arithmetic. Solve for the hypotenuse
and the angle a.
In triangle 3, the hypotenuse and the angle I are known. Solve for the two sides.
In triangle 4, the altitude, R1 + 2g, and the angle F1 are known. Solve for the
hypotenuse and the base.
In triangle 5, the hypotenuse and the angle F1 are known. Solve for the sides l and m.
In triangle 6, the altitude is found by arithmetic and the hypotenuse is known from
triangle 2. Solve for the angle b.
Then
x = a - b + (90- I)-(900 - F)
=a-b-I+F
And
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Fig. 22
The P.F.1 is set at a distance AC - P, from A. The central angle of the connecting curve
is:
y = I + x - F1 - F
Obviously a connecting track can be placed in any of the four quadrants formed by the
intersection of the two main tracks, but the plan of solution for any quadrant is
identical with that given above; and if the same letters are used to designate the
corresponding points and the triangles are constructed in the same manner, no
difficulty should arise in the solution of the other three cases. When the frog points H
and C are located in the field, it will be found generally that the frogs as thus located
will not abut existing rail joints. In jointed rail, both frogs will therefore have to
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be moved a short distance backward or forward until they do abut existing rail
joints. Both frog tangents will thus be changed in length, and the direction of
the frog tangent from the curved main track will be changed by an amount equal
to the angle z. Angle z, in minutes, equals 0.6dD, where d is the distance the N
frog is moved and D the degree of the main track curve. The solution for the case
where both frogs are moved toward A is as follows:
t = d sin (F-1/2z)
n=(K+P- r) sec z
u = R1 + 1/2g + t - m
s = u sin z
v = u cos. z
w = v - (R1 + 1/2g)
b = w cos (y - z)
c = w sin (y - z)
e = d' cos F1
f = d' sin P1
h= f-b
i = h/[sin (I + x F F1 z)]
j = h cot (I + x + - F F1 z)
Then
New Frog Tangent,
K' = n + s + i
And
New Frog Tangent,
K'1 = K1 + P1 - e + c - j
B-33
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2003 AREMA
For main line curves badly out of alignment due to the fact that the main line curve
may be somewhat out of alignment, it may be best to solve this problem in another
way. First, solve for AH and AC, Fig. 22, approximately only. Then measure these
approximate distances and locate the frogs at the nearest rail joints. Set-up, in turn, at
the frog points thus established, get on tangent and measure back toward the switch
points the distances gN + P and gN1 + P1, respectively, to locate points corresponding
to point B in Fig. 22. Set-up the instrument at these points and turn off the respective
frog angles, thus obtaining the tangents for the connecting curve. Produce these
tangents to an intersection and measure the intersection angle, which is also the central
angle of the connecting curve. For this angle and for the degree of the connecting
curve, compute the tangent distances. By lying off these tangent distances from the
P.I. of the frog tangents produced, the T.C. and the C.T. of the connecting curve are
established.
Intersecting Tracks - Both Tracks Curved
Fig. 23
B-34
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2003 AREMA
In triangle 2 (OO2G), the two sides can now be found by arithmetic. Solve for the
angle a and the side 002.
In triangle 3 (AOO1), the two sides, R and R1, and the included angle I are known.
Solve for the side OO1 and the angles b and c.
In triangle 4 (O1CM), the hypotenuse and the angle F1 are known. Solve for the sides
CM and O1M.
In triangle 5 (0102J), the base and the altitude can now be found by arithmetic. Solve
for the hypotenuse O1O2 and the angle d.
In triangle 6 (OO1O2), the three sides are now known. Solve for the angles e and f.
Then
x = a + b - f - (90 - F)
= a + b + F - f -90
And
z = c + d - e + F1 - 90
Arc AH = (x/D)100 (in feet)
Arc AC =(x/D1)100 (in feet)
Wye Tracks
A wye is an arrangement of tracks in the shape of the letter "Y," connected to a main
track to make it possible to turn an engine or cars so that they will head in the opposite
direction. A wye performs the same function as a turntable. Fig. 24 shows a wye
connected to a straight main track, and Fig. 25 shows a wye for a curved main track
with the wye on the outside of the curve. The third case, where the wye is inside of a
curved main track, is not solved, but its general method of solution is the same as that
where the wye is on the outside of the curved main track, although a new figure with all
the centers of curves on the same side of the main track is required.
B-35
35
2003 AREMA
Fig. 24
In triangle 1, the angles and the base are known. Solve for altitude m and hypotenuse l.
In triangle 2, the angles and the hypotenuse, R1 + m, are known. Solve for the altitude
n and the base p.
In triangle 3, the angles and the base are known. Solve for the altitude q and the
hypotenuse r.
In triangle 4, the angles and the hypotenuse, R2 + q are known. Solve for the altitude t
and the bases.
In triangle 5, two sides and the included angle are known, as shown in the figure. Solve
for the third side O1O2 and for the angles a and b.
In triangle 6, the hypotenuse O1O2 and the altitude n - t are known. Solve for the base
v and the angles c and d.
Then
x = 90 - (F1 + a + e)
y =180- (F2 + b + d)
B-3
36
2003 AREMA
L = (l - p) + v + (r - s)
Distance between frog points = L - gN1 - gN2.
Wye Track - Curved Main Track
In Fig. 25, R, R1, R2, F1, F2, F3, K1, K2, K3, P1, P2 and Ps are given. It is required to find
angles x, y and z and the distance along the train line track between frog points.
Fig. 25
In triangle 1, the angles and the base K1 + P1 are known. Solve for the altitude m and
the hypotenuse l.
In triangle 2, two sides and the included angle F1 are known. Solve for the other side
OO1 and the angles a and b.
In triangle 3, the angles and the altitude K2 + P2 are known. Solve for the base q and
the hypotenuse p.
B-37
37
2003 AREMA
In triangle 4, two sides and the included angle F2 are known. Solve for the third side
OO2 and the angles c and d.
In triangle 5, two sides and the included angle F3 are known. Solve for the third side
O1O2 and the angles e and f.
In triangle 6, OO1O2, the three sides are known. Solve for the angles A, B and C.
Then
x = B - (b + e)
y = C - (d +f)
z = A - (a + c)
The distance between frog points on main track is equal to (z/D)100. In the two cases
illustrated in Figs. 24 and 25, the wye tracks beyond the N3 frog are not shown. Of
course it is necessary to continue one of the tracks until it is long enough to contain a
full train. As far as the solution for the locations of the three frogs is concerned, it is
immaterial what arrangement of tracks is used beyond the N3 frog. For example, either
branch of the wye can be considered as the primary branch and continued as far as
desired either as a curved track or as a straight track, and the other branch connected to
it with an N3 turnout. Another arrangement is to give equal importance to the two
branches and use the "diamond" turnout as explained in the following section.
Diamond Turnouts
When both tracks through a turnout are of equal importance, as where a single track
changes to double track or where two branches of a wye unite, it is often desirable to
insert the turnout shown in Fig. 26. This is termed a diamond turnout.
Fig. 26
B-38
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2003 AREMA
The switch is so installed that the points deflect one-half the switch angle ( s) to each
side instead of the full angles to one side as in the normal turnout. The frog is placed
with its axis coinciding with the centerline of the approach track. The lead L is
unchanged by this arrangement but the radius of the lead rails becomes twice the radius
in a normal turnout, and the total deflection of the train at the frog point is only F.
It is therefore evident that the diamond turnout subjects both track and rolling stock to
less shock as a train passes through it and consequently trains can be operated faster if
desired. This is the especial point of merit of the diamond turnout.
If the approach track is on a curve the turnout is installed in the same way with respect
to the centerline as on straight track. The relative positions of the parts are unchanged
but the radii of the lead rails are different as explained on Page B-3.
Crossings
A crossing is a device used at the intersection of two tracks. It consists of four frogs
and the necessary connecting rails. Any one of the frogs is a crossing frog. The
crossing angle is the angle between the centerlines of the tracks at their point of
intersection.
Crossings are designated as single curve, double curve or straight, according to whether
one, both or neither of the tracks is curved. Crossings are usually made of rolled rails
fitted together. When the crossing angle is greater than about 25, the various pieces
are cut to fit against each other and are united by filling blocks and heavy straps well
bolted. This is frequently termed solid construction. For angles under about 25,
regular frog point construction is used, and such crossings are termed frog crossings.
Distinguish between frog crossing and crossing frog.
The end frogs of a frog crossing are similar to a standard rigid frog in that there is a
single point on which the wheels run. The middle frogs, however, have two running
points and are therefore frequently termed "double-pointed frogs.
When "slip switches" are used, the crossing is made to a standard frog number, and if
located at an interlocking plant the middle frogs are frequently made with movable
points. That is, with movable points joined in pairs and moving together similar to a
split switch in such a way that the wheels have a solid bearing and no flangeway to
jump.
A "slip switch" or "combination crossing" is a combination of a small angle crossing
with a pair of connecting tracks placed entirely within the limits of the crossing. They
are used in large yards and terminals and are usually made to some standard frog
number. A double slip switch is illustrated in Fig. 27.
B-39
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2003 AREMA
Crossing Data
The field engineer is rarely called on to compute the dimensions of a crossing. It is far
more important that the manufacturer has all the data, and the field engineer is
frequently required to furnish the data. The information required is:
1. The crossing angle.
2. The gage of each track.
3. The curvature - degree of curve, radii or the equivalent.
4. The direction of curvature.
5. The length along each gage line from one gage line intersection (theoretical P.F.) to
the nearest rail joint.
6. Length over all along each gage line.
7. The height, weight and style of rail of which the crossing is to be made.
8. The height, weight and style of rail in intersecting track if offset splices are to be
furnished.
9. The spacing and size of holes for splice bars.
10. The type of crossing, etc., unless covered by general specifications.
This information can best be given by means of a small sketch. Field dimensions
should be taken to the nearest 1/8 in. (0.01 ft.). Occasionally the field engineer is called
on to compute the dimensions of a crossing. The values required are the frog angles,
F1, F2, F3, F4, the length of sides along the gage lines, and the two diagonals. The
computations should be made with sufficient accuracy to give results that are correct to
the nearest 1/16 in., which is the working limit of the manufacturers.
B-40
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2003 AREMA
Fig. 28
Unequal Gages
In Fig. 28, g1, g2 and I are given, and the sides and diagonals are required.
In triangle 1, the altitude g1 and the angle I are known. Solve for s1, and b1.
Similarly, solve for s2 and b2 in triangle 2.
In triangle 3, the altitude g1 and the base s2 + b1 are known. Solve for the hypotenuse,
which is the long diagonal of the crossing.
In triangle 4, the altitude g2 and the base s1 - b2 are known. Solve for the hypotenuse,
which is the short diagonal of the crossing.
Equal Gages
In this case, triangles 1 and 2 are identical and all four sides are equal. The angle
between the hypotenuse and the base of triangle 3 becomes I, and of triangle 4
becomes 90 - I, which simplifies the solution.
B-41
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2003 AREMA
Single-Curve Crossings
Given in Fig. 29, g1, g2 and I to find the frog angles, length of sides and both diagonals.
Fig. 29
Project the radius on a perpendicular to the straight track. Then OB = R cos I, whence
OE and OC are known.
In triangle F1CO, the base and hypotenuse are known. Solve for F1C and the angle F1.
Similarly solve for F2 and F2C, F3 and F3E, and F4 and F4E from corresponding
triangles. Then the straight sides F1F2 and F3F4 can be found by subtraction. The
curved sides F1F4 and F2F3 can be determined since their radii are known and their
central angles can be found by subtraction.
The long diagonal is the hypotenuse of a triangle whose altitude is g1 and whose base is
F3E - F1C, and the short diagonal is the hypotenuse of a triangle whose altitude is g1
and whose base is F2C - F4E.
Double-Curve Crossings
In Fig. 30, R1, R2, g1, g2 and I are given, and it is required to find the frog angles, length
of sides, and both diagonals.
B-42
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2003 AREMA
Fig. 30
In triangle AO1O2, two sides and the included angle are known. Solve for the distance
between centers, O1O2.
Then in the four triangles formed on O1O2 by the radii from F1, F2, F3, F4, the three
sides of each are known, and the angles can be computed. From the angles at O1 and
O2 determine the central angles of the arcs, F1F2, F2F3, F3F4 and F4F1, from which the
lengths of the arcs can be computed since their radii are known. The long diagonal is
found from the triangles F1O1F3 or F1O2F3 and the short diagonal from the triangles
F2O1F4 or F2O2F4.
Seven-place tables should be used when I is less than about 30 and when D is less
than about 15.
B-43
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2003 AREMA
Required:
Curve radius = R
Solution:
PROBLEM 2.
Given:
Required:
Solution:
PROBLEM 3.
Given:
Required:
Curve radius = Rm
Solution:
C-1
1
2003 AREMA
PROBLEM 4.
Given:
Required:
Solution:
PROBLEM 5.
Given:
Required:
Solution:
C-2
2
2003 AREMA
PROBLEM 6.
Given:
Required:
Solution:
I = l + 2 = 20 30 + 15 15 = 35 45
T1 = R1 (tan l/2)= 750 ft. (tan 15 15)= 135.62 ft.
T2 = R2 (tan 2/2)= 500 ft. (tan 7 37.5)= 66.94 ft.
c = T1 + T2 = 135.62 + 66.94 = 202.56 ft.
a/sin 2) = (b/ sin l) = (c/ sin I) = 202.56/sin 35 45
= 346.701
a = 346.701 sin 2 = 346.701 sin 15 15 = 91.19 ft.
b = 346.701 sin 1 = 346.701 sin 20 30 = 121.42 ft.
C-3
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2003 AREMA
Required:
C-4
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2003 AREMA
Solution:
Superelevation:
e = 0.0007DV2 = equilibrium superelevation
e = 0.007(3)(50 mph) = 5.25 in.
eact =5.25 3 (unbalance) = 2.25 in.
= superelevation with 3 in. unbalance
Length of spiral:
LS = 1.63EU Vmph = 1.63 (3)(50mph) = 244.5 ft. per AREMA
= 250 ft. (round up) = 2.5 stations
Spiral characteristics:
D = a L, a = D/L = 3/2.5 = 1.2
S = (1/2) DL = 0.5(3)(2.5 stations) = 3.75 = 3 45'
y = 0.291 aL3 - 0.0000000027 a4L3 =
0.291(1.2)(2.5)3 - 0.0000000027(1.2)4(2.5)3
= 5.46 ft. - 0.00000008748 = 5.46 ft.
x = 100 L - 0.000752 a2L5
= 100 (2.5) - 0.000752 1.2)2(2.5)5 = 250 - 0.10575
= 249.89 ft.
= (1/3) = (1/3)(3.75) = 1.25 = 1 15'
o = 0.0727 a(L S ) 3 =0.0727(1.2)(2.5) 3 = 1.36 ft.
t = 50 L S - 0.000127a 2 L 5
= 50(2.5) - 0.000127 (1.2) 2 (2.5) 5
= 125 - 0.018 = 124.082 ft. = 125 ft.
R = 50/(sin D/2) = 50 (sin 1 30')
= 1910.08 ft.
C-5
5
2003 AREMA
C-6
6
2003 AREMA
SC = CC = ES 2+50.00
CS = CCS = ES 7+33.33
ST = EC = ES 9+83.33
C-7
7
2003 AREMA
PROBLEM 8.
C-8
8
2003 AREMA
PROBLEM 9.
C-9
9
2003 AREMA
C-10
10
2003 AREMA
C-11
11
2003 AREMA
C-12
12
2003 AREMA
PROBLEM 10.
C-13
13
2003 AREMA
C-14
14
2003 AREMA
C-15
15
2003 AREMA
C-16
16
2003 AREMA
C-17
17
2003 AREMA
PROBLEM 11.
C-18
18
2003 AREMA
C-19
19
2003 AREMA
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
A T S F
ATSF
D-1
1
2003 AREMA
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-2
2
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-3
3
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-4
4
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-5
5
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-6
6
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-7
7
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-8
8
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-9
9
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-10
10
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-11
11
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-12
12
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-13
13
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-14
14
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-15
15
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-16
16
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-17
17
2003 AREMA
A T S F
A P P E N D I X
S P I R A L
P R O B L E M S
&
S O L U T I O N S
D-18
18
2003 AREMA
A T S F
A P P E N D I X
D E T E R M I N I N G
D E G R E E
O F
C U R V A T U R E
E-1
1
2003 AREMA
A P P E N D I X
D E T E R M I N I N G
D E G R E E
O F
C U R V A T U R E
Number
of
Rails
Degree
of
Curvature
33 Ft.
39 Ft.
3
3-1/4
3-1/2
3-3/4
4
4-1/2
5
5-1/2
6
6-1/2
7
22.1
19.0
16.3
14.1
12.5
10.0
7.9
6.5
5.5
4.7
4.1
15.8
13.5
11.6
10.1
8.9
7.1
5.7
4.7
3.9
3.3
2.9
7-1/2
3.6
2.5
Number
of
Rails
Degree
of
Curvature
33 Ft.
39 Ft.
8
8-1/2
9
9-1/2
10
11
12
13
14
15
16
3.1
2.7
2.4
2.2
1.95
1.65
1.40
1.18
1.00
0.89
0.77
2.2
1.95
1.75
1.60
1.44
1.18
0.98
0.84
0.73
0.63
0.55
17
0.68
0.50
E-2
2
2003 AREMA
A P P E N D I X
S T R I N G
L I N I N G
C U R V E S
F-1
1
2003 AREMA
A P P E N D I X
S T R I N G
L I N I N G
C U R V E S
F-2
2
2003 AREMA
A P P E N D I X
S T R I N G L I N I N G
O F
R A I L R O A D
C U R V E S
In this age of automatic tampers, computers, geometry cars, and, of course, reduced
forces, why bother teaching the traditional methods of stringlining? The answer to that
question is that the traditional methods of stringlining will allow the practitioner to
rapidly field determine curvature and, if necessary, line track with low-tech hardware.
Railroad track is a dynamic structure, and there are many causes of its movement from
design alignment to one of irregular alignment, particularly on curves. Train operations
impart forces to the track structure, which, over time, tend to change the alignment.
Our predecessors who discovered that as speeds increased, the alignment entering and
leaving simple curves became distorted recognized this early, which in turn lead to the
development of transition curves between the tangents and simple curves and spirals.
However, even with perfectly designed curves with the correct superelevation and
spiral length for the associated curvature and track speed, lateral forces will still occur as
not every train will be operating at design speed. Running traffic at an unbalanced
condition is a compensation for this, but lateral forces will still be imparted to the track
related to directional tonnage, grades and current of traffic operation.
Therefore, alignment should be expected to change or deteriorate as time goes by
through normal operations, eventually requiring surfacing and lining. Compounding
the above, there exist locations not blessed with perfectly designed or constructed
subgrades, which for various reasons, poor original location, poorly constructed fill,
slides or high water, the alignment changes.
Another type of track instability relates to thermal expansion and contraction, primarily
the dreaded sun-kink, which can make the alignment most irregular, possibly leading to
catastrophic results. Less dramatic changes in alignment will occur also, as I am sure
most of you have seen curves gradually shift in and out during the different seasons,
especially where insufficient ballast exists.
Another cause of irregular curve alignment, or at least alignment different from what
was originally designed, is previous lining. Years of smoothing and surfacing without
staking will result in a curve that while perhaps not particularly bad looking or poor
riding might be off alignment. Likewise, normal maintenance operations, such as tie
G-1
1
2003 AREMA
A P P E N D I X
S T R I N G L I N I N G
O F
R A I L R O A D
C U R V E S
gangs, might shift the alignment, especially without staking curves when surfacing
behind.
Deferred maintenance is included, as a catch-all phrase, to remind us that railway track
without the appropriate maintenance cycles for its particular territory, will deteriorate,
alignment being only one of a number of interrelated characteristics. Obviously, poor
tie conditions or mud holes can contribute to alignment problems if not corrected.
Irregular alignment affects our customers directly by reducing ride quality and
schedules. Poor alignment can cause damaged lading and for passengers, an
uncomfortable ride. A slow order, while one corrective solution, would increase transit
time, eventually resulting in loss of business.
Furthermore, poor alignment affects us internally by increasing the pressure on our
maintenance budget through premature curve wear, abnormal tie wear and accelerated
deterioration of surface and line. Once the track is out of line, it won't get better by
itself, and maintenance dollars better spent elsewhere must be diverted to correct the
situation.
In order to stringline, it is useful to be familiar with curve geometry; although the
beauty of stringlining is that it can be performed without a thorough knowledge of
geometry or civil engineering.
By definition, curvature, that is the degree of curvature, is the angle in degrees subtended by a 100-foot chord. This is simply an arbitrary label, as other ways of defining
curvature exist, such as by radius. How can curvature be measured in the field without
a survey? After all, it would be most impossible to measure the radius of a curve in the
field, unless the curve was super sharp.
There is a property of the curve called the mid-ordinate which is the distance from the
midpoint of the chord to the midpoint of the arc subtended by that same chord (By
calculation, it can be shown that the mid-ordinate equals curvature squared divided by
eight times the radius, but this still leaves the guy in the field saying, "so what?").
G-2
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2003 AREMA
A P P E N D I X
S T R I N G L I N I N G
O F
R A I L R O A D
C U R V E S
Well, if a 62-foot chord is used instead of the 100-foot chord, it just so happens that
the mid-ordinate measured in inches is approximately equal to the curvature in degrees.
In other words, if the mid-ordinate is three inches, the curvature is three degrees and so
forth. If you want to check this out for yourself, refer to the right triangle formed by
the radius (hypotenuse), the half-chord (31') and the radius minus the mid-ordinate,
which forms the adjacent side. Remembering from your geometry that the adjacent
and opposite sides of a right triangle squared and added to each other equal the
hypotenuse squared. In the case of a one-degree curve with a radius of 5730', the
mid-ordinate works out to be 1.006", which is close enough for railroad work.
G-3
3
2003 AREMA
A P P E N D I X
S T R I N G L I N I N G
O F
R A I L R O A D
C U R V E S
So now we have a quick and easy way to field check curvature. All that is needed is
something to form a 62-foot chord, something to measure the mid-ordinate, and a way
to fasten both ends of that chord, such as a couple of stout lads.
G-4
4
2003 AREMA
A P P E N D I X
S T R I N G L I N I N G
O F
R A I L R O A D
C U R V E S
A steel tape, in order to measure the half chords, which will be the stations.
G-5
5
2003 AREMA
A P P E N D I X
S T R I N G L I N I N G
O F
R A I L R O A D
C U R V E S
Paddles can be used to which the string ends are affixed, for reasons that will become
apparent shortly.
Observe the schematic of a curve. It should be apparent that if the entire chord were
on tangent, the mid-ordinate would be zero. It should also be apparent that as the
chord moves off the tangent and onto the spiral, the mid-ordinate would increase until
the entire stringline is within the full body of a curve. Within the full body of the curve,
theoretically, the mid-ordinates should all be equal. As the stringline passes from full
body to spiral to tangent, the mid-ordinate of the chord will decrease back to zero.
G-6
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2003 AREMA
A P P E N D I X
S T R I N G L I N I N G
O F
R A I L R O A D
C U R V E S
In real life, however, some curves have doglegs, with a slight reversing curve coming
out of the spiral onto tangent. As the chord is to be measured on the high rail as
reference, areas of reversing curvature might not be captured if the string ends are not
offset. The use of paddles, where the string ends are attached an even one inch away
from the rail, at a distance the traditional 5/8" down the head of the rail, will keep the
string from simply lying against the rail in the dogleg areas. In this situation, the
measurement of less than the one-inch offset, for example, a measurement of 3/4", is
recorded as a negative 1/4" (subtracted from the offset).
The most direct way to illustrate what has been said is graphically. Here are the
recommended steps in field measurement of curvature:
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ordinate is the same at every station and the chord length remains the same throughout
the entire operation.
Interpretation of the points of spiral and simple curve is slightly different. Obviously,
these machines have the ability to rapidly plot the curve, but if one or three people
were willing to spend the time and effort stringlining a curve manually, measuring the
mid-ordinates every few inches rather than just at 31-foot stations, the plot would be
just as accurate. Such an example is the curve plot taken off the track geometry car,
where the chord can be as short as the distance between the wheels on the same truck
set, and the measurement continuous.
In the days before automatic tampers, when lining was performed by hand, the
mid-ordinates derived by stringlining were used in various methods to arithmetically
line curves to a "best fit" condition, with minimal throws. These methods, such as the
Bracket and Bartlett methods, are almost an art, trial and error systems, and the limiting
factor was the size of the acceptable throw to attain the revised mid-ordinates.
The systems are based on the following fundamental principles:
Lining a curve out defines a positive throw; lining a curve in defines a negative
throw; throw is the distance the curve is moved at a particular station.
The Bartlett method starts with the assumption that the sum of the mid-ordinates of all
the stations must remain the same after lining. This should be instinctive, assuming
that no rail is to be added or taken out of the curve, and for a best fit with what is on
the ground, the throws should balance each other out.
The end throws at the beginning and ending stations must be zero. If this doesn't
occur, then the station immediately ahead of the first one or immediately following the
last one will have one half of that first or last throw added or subtracted to its
mid-ordinate, if one was to be measured. This would be a dogleg.
In the Bartlett method, a revised set of mid-ordinates is chosen, in a way similar to
setting the new ordinates after running through a curve with a tamper, plotting the
ordinates, then drawing the new curve. The algebraic difference between the original
mid-ordinate and the new one selected is called the "error." As an example, if the
original mid-ordinate is 17 and the new mid-ordinate is 23, the error is 17 - 23 or -6.
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This is all set up as a spread sheet, with columns labeled, from left to right, STATION,
MID-ORDINATES, REVISED MID-ORDINATES, ERROR, SUM OF ERRORS,
HALF-THROW and THROW.
Two ways to check your progress are as follows. Add the original and revised
mid-ordinates. If the sums are not equal, revise the revised mid-ordinates again in
order to make it so. Also, the sum of the errors should be zero.
The column labeled "sum of errors" will have as its entry a running total of the errors
up to that station. In other words, if the error at station 1 is 0, station 2 is -1 and
station 3 is 0, the sum of error entry at station 3 should be 0 + (-1) + 0 or a -1. As said
in the preceding paragraph, the final entry in the "sum of errors" column should be
zero.
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The column labeled "half throw" is the algebraic sum of the errors up to the preceding
station and the half-throw of the preceding station. This takes into account the
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relationship between the errors and the throws. As example, if the sum of errors at
station 25 is -3, and the half-throw at station 25 is 40, the half-throw at station 26 is
now -3 + 40, or 37.
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If the final half-throw is not zero, another try must be made. There is no sense in
calculating the throw, which is double the half-throw, if the operation must be
performed again. The recommended way to revise the revised mid-ordinates is to
select two stations, the same number of stations apart as the remaining half-throw.
Example, if the remaining half-throw at the last station is 10, select two stations 10
stations apart, such as 5 and 15. If the remaining half-throw is positive, reduce the
revised mid-ordinate at the higher station number and increase the revised
mid-ordinate at the lower station by the same amount. If the remaining half-throw is
negative, increase the revised mid-ordinate at the higher station and subtract the same
amount to the station with the lower number. If there aren't enough stations in the
curve to use one pair, either use two pairs of stations or change the revised
mid-ordinates by more than one. As you can see by the following examples, when the
final sum of errors is off by only small numbers, the pair of stations to be revised again
might only be adjacent.
If the mid-ordinates describe eighths on an inch, then the largest throw in this example,
38, or 38/8", equals a throw of 4-3/4".
It should be obvious from the example that this system lends itself readily to the personal computer.
After an agreeable solution is found, stakes are set at the stations according to the new
mid-ordinates chosen, and the manual lining takes place. Undoubtedly, it is for this
reason, as well as for the fact that automatic tampers with curve lining programs do
these types of calculations quickly, that almost all the respondents on this committee
stated that the major value of stringlining these days is for the rapid determination of
curvature in the field, without the expense of a survey, when other methods, such as
plotting with a tamper or geometry car, are not readily available. This could be of
critical importance in derailment investigations and does not afford a way to line track
when no references or surveyors are available. An example of this would be during
derailment restoration where the panels could be lined according to the stringlining
prior to dumping ballast.
It cannot be stressed enough that when lining track, keep in mind your organization's
instructions on disturbed track, and consider clearances, where a best fit solution to a
curve lining problem could impair the clearance on an adjacent track, signal or other
structure.
Bibliography
Bartlett, Charles, H., Stringlining Railroad Curves.
Cabrera, A., Hand Measurement Techniques: Stringlining. Symposium on Track Lining
Techniques, AREA Committee 2, Track Measuring Systems, Chicago, IL.
Hay, W.W., Railroad Engineering, J. Wiley & Sons.
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P R O C E S S E S
Maintenance Processes4
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B A L L A S T
Ballast Unloading
Process:
The following process description considers unloading ballast from railcars. Various
unloading requirements (i.e. shoulders, centers, one side) are considered.
I - Plan to Unload Ballast
There are three general levels of planning to be considered to complete a ballast
unloading project.
1. Pre-project planning (done weeks/months prior to job)
2. Pre-job planning (done day(s) ahead of job)
3. Pre-block planning (done hour(s) before job)
II - Preparation
Prior to unloading ballast, a series of preparation tasks must be performed to ensure
that the safety of employees is considered, S&C or other installations are not damaged,
ballast is not unloaded where it is not required (wasted) and all employees involved
including the train crew are familiar with the locations and unloading procedures.
Ensure unloading employees are provided with proper breathing
apparatus.
2. Provide train crew with list of unloading sites (should be pre-marked in the
field).
3. Ensure there is enough ballast on hand to complete proposed work.
1.
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If ...
not enough ballast is available
Then...
prioritize where unloading will
be done
4. Job briefing by the unloading foreman, including:
Locations and how much ballast will be unloaded at each location
Obstructions
Direction of unloading
Whether there will be unloading centers, shoulders or both
Speed of unloading
Signals for shaking cars
Site where employees will clear for trains
Note: This should be done at each unloading site.
5. Job briefing by train crew, including:
The time available to unload ballast
Where trains will be cleared
How track gradients may affect unloading process
Note: This should be done at every unloading site.
III - Unload Ballast
The following is a general outline to follow when unloading ballast from railcars:
1. Ensure proper unloading bars/cranks available for old/new cars
2. Crack doors on Morrison-Knudsen or similar type door ballast cars
3. Move ballast train into position, ensuring that train is blocked so that:
Same car types are blocked together (should be done prior to obtaining
work block)
Only loaded cars will move over ballast flooded track
Spreader (if equipped) is next to locomotive and train is pushed during
unloading (where possible)
Unloading is in the direction away from obstructions (where possible)
4. Unload ballast, ensuring train travels at walking speed for unloading
employees.
Unload:
Between rails first
On shoulder only after centers have been unloaded if applicable
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If ...
Then...
it is necessary to unload toward stop unloading a few car lengths
obstructions
before
the
obstruction,
unloading heavier near the
end (allow regulator to move
excess closer to obstruction).
unloading to strengthen weak use 6-10 cars per mile, unloaded
shoulders
on the shoulders approximately
3-4 inches higher than the ties.
unloading for spot surfacing
unload light amounts of ballast
on the shoulders (often 3-5 cars
per mile is sufficient).
unloading
for
out-of-face unload through center doors ((3surfacing
4 inch) ridge above the ties for
minimum surface lift). A light
unloading on the shoulders may
also be required.
more ballast is required on one unload in several passes, and
side than on the other
shake the cars periodically to
ensure ballast does not sit on
one side of car. Never have two
doors open on one side without
having at least one door open on
the opposite side. It creates a
derailment risk.
Note: Unloading to fill empty cribs on short spots is not recommended since it may
be too difficult to control the flow of ballast. Allowances should be made to dump on
shoulder and regulate into center.
5. Level ballast to top of rail
Use spreader nose or
Minimum (9) ties under loaded car
6. Shake ballast cars on track that has not yet been unloaded upon. Do not
shake cars on:
Ballast flooded track
Open deck bridges
Turnouts, especially in switch area
Road crossings
Skeletonized track
7. When finished unloading, close ballast car doors
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If ...
using older enterprise type cars
Then...
clean all ballast off center doors
and close them. Then clean side
doors prior to closing.
using Morrison-Knudsen type close chute and engage locking
cars
lever.
Note: Always close and lock doors after car has been unloaded.
Clean any switches, crossings, flange ways, etc., that may be affected by ballast.
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W O O D A N D C O N C R E T E T I E S
P R O C E S S E S
G A U G I N G
O N
Track geometry defects, such as wide gauge, worsen at a progressive rate when left
unattended and will cause other related defects such as variation in gauge, uneven rail
wear and corrugation.
The purpose of a gauging program is to produce track that is to proper gauge, not only
under static conditions, but also when track is under load. Often both rails must be
respiked when gauging to eliminate incidents of rails moving from dynamic gauge. To
that extent, the guiding principle of re-spiking both rails on curves or tangents is the
same.
When gauging, the gauge rail is always moved to standard gauge relative to the line rail;
therefore, the line rail must always be checked for any indication of movement under
load (dynamic gauge). If the line rail or plates indicate signs of movement under load,
the line rail must be refastened prior to moving the other rail to gauge.
On tangent track, either rail may be used as the line rail but the same rail must be used
throughout the tangent. The other rail will be the gauge rail. On curves, the high
(outside) rail shall be used as the line rail. The low (inside) rail will be the gauge rail.
Whenever gauging on wood ties, it is essential that gauge at the outer limits of the
gauging location is run out or feathered so as not to cause variation in gauge due to the
abrupt change of gauge within a short distance.
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G A U G I N G
O N
Gauging on wood ties is often completed as part of a rail relay, tie replacement or
sledding operation, but may also be done as a separate activity. The same applies on
concrete ties, however, when the combination of high lateral loads and worn
components such as cast shoulders, tie pads and insulators contribute to accelerated rail
wear, immediate action must be taken to restore the gauge to within acceptable limits.
When not part of a tie gang, gauging on wood ties is usually performed ahead of the tie
gang. This eliminates the need to pull spikes from and plug new ties (reduces spike
killing of ties).
Process:
The following general procedures consider gauging on wood and concrete ties as
separate processes. Stages, which are shaded, may be performed at the discretion of
the Division Engineer.
I - Plan for Gauging
There are three general levels of planning to be considered to complete a gauging
project.
1. Pre-project planning (done week(s) prior to job)
2. Pre-job planning (done day(s) ahead of job)
3. Pre-block planning (done hour(s) before job)
1. Pre-project planning for:
Emergencies
Work environment
Material requirements
Specialized equipment requirements
Location details
Project impediments
2. Pre-job planning for:
Emergencies
Work environment
Material requirements
Production impediments
Jump start possibilities
Protection requirements
3. Pre-block planning for:
Conducting job briefing
Distributing material
Jump starting gang
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P R O C E S S E S
G A U G I N G
O N
Then...
pull spikes on line rail
throughout area being gauged
plug all spike holes
re-spike line rail to standard
Then...
remove spikes on the low rail of
the curve
remove spikes on rail opposite
the line rail
gauging on tangent
4.
5.
6.
7.
8.
9.
10.
11.
12.
Then...
distribute new spikes
distribute anchors
distribute plates (and clips if
required)
If ...
on a curve
on a tangent
13. If installing tie screws, pre-drill remaining ties
14. Fasten remaining ties on gauge rail to standard
15. Reinstall/tighten anchors
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Then...
gauge every 3rd tie
gauge every 4th tie
A P P E N D I X H M A I N T E N A N C E
W O O D A N D C O N C R E T E T I E S
P R O C E S S E S
G A U G I N G
O N
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S U R F A C I N G O F T R A C K
P R O C E S S E S
M E C H A N I C A L
Process:
Final Surfacing lifts may be performed to extend track life and improve rideability. On
many gangs, such as tie gangs and rail gangs, it may only be necessary to perform a final
surfacing lift. However, depending on the amount of lift necessary to bring the track
to proper surface elevation, the surfacing gang may be required to unload ballast and
perform ballast lift(s) in addition to the final surfacing lift. The following process
describes both a ballast lift and a final surfacing lift, as would be performed in
operations such as the under cutter or track sled.
Shaded areas in the following process outline represent additional steps that would be
performed if a ballast lift were required.
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M E C H A N I C A L
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4.
5.
6.
7.
P R O C E S S E S
M E C H A N I C A L
If ...
Then...
surfacing through crossing
remove crossing surface
Protect C&S installations
C&S to mark or disconnect ALL potential obstructions (bootlegs, track
leads, buried cable, etc.)
Obtain up-to-date curve list for territory
Required length of spirals & curves
Transition points (if field survey has been performed)
Required super elevation
Examine track ahead
Determine surfacing limits
Check for fixed points requiring run-in/run-out or lining to
Graph curves ahead of gang & mark curve transition points
Check ballast conditions to determine whether required amount of ballast is
available prior to surfacing
If
Not enough ballast is available
Then
Do not attempt to lift the location.
Perform stage III Ballast Track before
surfacing
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If ...
dynamic stabilizer is used
3.
4.
5.
6.
7.
Then...
increase speed to suit track
conditions
stabilizer is not used
apply railway designated speed
restrictions for designated period
of time and/or number of trains
Unload and regulate additional ballast as required. Repeat steps
1 & 2 if more lift is required (such as undercutter or sledding operations,
where 12 ballast required under ties)
Perform final ballast lift (where required)
Normally one pass with 50-75 mm (2-3) lift and line
Top of rail should be with 25 mm (1) of design
Emphasis on getting tangents in place (use laser)
Perform final surfacing
Normally one pass with 25-50 mm (1-2) lift and line
Emphasis on cross-level and alignment of spirals and curves
If ...
Then...
Dynamic stabilizer is used
Remove TSO and resume track
speed
Dynamic stabilizer is not used
Apply railway designated speed
restrictions for designated period
of time and/or number of trains
Unload additional ballast and regulate as required
Broom track
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If ...
Dynamic stabilizer is used
5.
6.
7.
8.
9.
Then...
Remove TSO and resume track
speed
Dynamic stabilizer is not used
Apply railway designated speed
restrictions for designated period
of time and/or number of trains
Hand tamp at locations where tamping tools cannot reach
Ties on each side of switch rods
Ties that support heel castings, toe of frog and heel of frog
Under frogs (especially if frog is sitting on a base plate)
Regulate ballast and add additional ballast if necessary
Check track geometry prior to releasing track to service
Surface, alignment and cross-level
Warp and twist behind frog on turnout side
Broom track
Apply temporary slow orders as necessary
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M E C H A N I C A L
VI - Destressing
If rail conditions indicate, or if alignment of track is significantly altered, destressing
should be performed behind the final lift of the surfacing operation.
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Y A R D A N D
R E N E W A L
H M A I N T E N A N C E P R O C E S S E S S W I T C H T I E ,
S I D I N G T I E S P R O G R A M M E D M A I N T E N A N C E T I E
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A P P E N D I X
Y A R D A N D
R E N E W A L
H M A I N T E N A N C E P R O C E S S E S S W I T C H T I E ,
S I D I N G T I E S P R O G R A M M E D M A I N T E N A N C E T I E
2.
3.
4.
5.
Then...
remove the spikes on every
second tie only (i.e. make two
passes)
using machinery that cannot pull spikes by hand with claw
reach spikes in turnout area
bar
using machinery capable of leave rail anchors on
removing ties with rail anchors
on
using machinery incapable of remove rail anchors
removing ties with anchors on
Pick-up spikes/clips and rail anchors (Reuse/Recycle)
Remove defective ties
Pick-up tie plates, tie pads and insulators (Reuse/Recycle)
If ...
Then...
plates are still on old ties
remove and set in convenient
location for reuse
Stockpile old ties
Then...
spread or remove rail anchors
before tie insertion
requires clean/scarify, disturbing the
roadbed as little as possible
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A P P E N D I X
Y A R D A N D
R E N E W A L
H M A I N T E N A N C E P R O C E S S E S S W I T C H T I E ,
S I D I N G T I E S P R O G R A M M E D M A I N T E N A N C E T I E
Then...
refer to Gauging, Stage IV of
this Recommended Method
Then...
repeat Stage II & Stage III
IV - Gauging
While gauging is shown in this stage of the tie gang consist, it is not often performed
by this type of gang (other than gauging on the actual tie as it is installed). A separate
gang normally performs gauging on concrete ties. However, if the tie gang is also
gauging, the general procedure on wood ties is:
1. Remove spikes on gauge rail
If ...
gauging curves
Then...
remove spikes on the low
(inside) rail
remove spikes on rail opposite
line rail
gauging on tangent
2.
3.
4.
5.
6.
7.
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Y A R D A N D
R E N E W A L
H M A I N T E N A N C E P R O C E S S E S S W I T C H T I E ,
S I D I N G T I E S P R O G R A M M E D M A I N T E N A N C E T I E
If ...
Then...
on a curve
gauge spike every 3rd tie
on a tangent
gauge spike every 4th tie
8. Re-spike remaining ties on gauge rail to standard
9. Eliminate dynamic gauge
If ...
Then...
on the line rail spikes are seen to pull spikes on line rail
be loose or high, or if tie plates throughout area being gauged
show signs of moving under plug all spike holes
load
re-spike line rail to standard
10. Install and adjust all anchors throughout gauged area
V - Completing Quality Control
Quality Control of the tie renewals must be completed to ensure that the entire
operation meets criteria established for the gang, as well as safety standards.
1. Straighten ties
Ties may be skewed
2. Check that rail is properly seated in plates
Rail is not sitting on shoulder of plate
Ties are tamped tight to rail base
3. Check tie plates, pads and insulators
Plates centered on ties
Pads not shifted
Insulators seated
4. Check spikes
None missing, high or bent
Driven properly in standard pattern
5. Install and/or properly adjust all anchors/clips
None missing; properly driven or adjusted
6. Pick-up and pile all unused or recyclable materials
Keep piles of scrap and reusable materials separate
7. Fill cribs and trim ballast section to standard
8. Reinstall all road crossings and wayside appliances
Install planks
Place slow signs if required
9. Inspect track for signs of overstress
Kinky rail; inadequate ballast; realigned track
10. Place Temporary Slow Order to protect track as required
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Y A R D A N D
R E N E W A L
H M A I N T E N A N C E P R O C E S S E S S W I T C H T I E ,
S I D I N G T I E S P R O G R A M M E D M A I N T E N A N C E T I E
VI - Line/Surface
Tie gangs generally perform lining and surfacing operations as part of the program
because of the extreme disturbance that tie change out causes to the ballast section and
track geometry. In addition, ballast compaction is uneven and therefore must be
corrected to ensure even settlement.
1. Regulate ballast up from shoulder for tamping
Transfer ballast if necessary
Ensure enough ballast covers ties for required lift
2. Line and surface track
Use laser to align tangents
Use curve list to ensure spirals/curves lifted/lined to design
3. Check line and surface
Verify cross-level with level board
Ensure proper superelevation throughout spirals and on curves
Ensure proper alignment throughout spirals and curves
4. Spot dump additional ballast
Ensure cribs are full
Ensure shoulders are to standard
5. Trim shoulders to proper ballast section
Regulate shoulders to even out shoulder width
6. Broom track
7. Complete final Quality Control for job
Check alignment, surface and cross-level
Check for damaged or tipped ties
8. Place slow order as required (not to exceed allowable TSO for track condition)
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A P P E N D I X H
R A I L P I C K U P
M A I N T E N A N C E
P R O C E S S E S
R A I L
T R A I N
There are three general levels of planning to be considered to complete a rail pickup
project.
1. Pre-project planning: done weeks/months prior to job
2. Pre-job planning: done day(s) ahead of job
3. Pre-block planning: done hour(s) before job
1. Pre-project planning for:
Budget preparation
Emergencies
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A P P E N D I X H
R A I L P I C K U P
M A I N T E N A N C E
P R O C E S S E S
R A I L
T R A I N
Work environment
Material and equipment requirements
Project impediments
Access, clearing, tie-up locations
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2003 AREMA
A P P E N D I X H
R A I L P I C K U P
M A I N T E N A N C E
P R O C E S S E S
R A I L
T R A I N
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2003 AREMA
A P P E N D I X H
R A I L P I C K U P
M A I N T E N A N C E
P R O C E S S E S
R A I L
T R A I N
1. Spot the end of the first rollers on the threader car in position so that the rail
on the ground is approximately 0.3m (1) short of the threader box
2. Thread winch cables through RPU and threader car to allow rail to be pulled
through threader car and RPU
3. Use the hydraulic crane on the threader car to lift the rail
4. Install the rail shoe to be used for the first string of rail and attach winch
cables. Note: The rail shoe used on the first string(s) loaded on each tier is
different from the shoe used on subsequent strings on the same tier.
5. Adjust the first set of hydraulic roller boxes to the proper height and winch the
rail, threading it through the rollers on the threader car and the power rollers
on the RPU
Note: Rollers on RPU must be properly adjusted for size of rail
6. Once the rail is threaded through the RPU, the power rollers on the RPU are
clamped down on the rail
7. Adjust the roller rack on the rail train to match the level of racks that the rail
will be loaded on
IV - Load Rail on Rail Train
Loading full strings is the most economical approach in terms of utilizing the full
capacity of the rail train. However, in situations where shorter strings are loaded, the
rail ends must overhang the rack by at least 3.8m (15) and must be at least the same
distance from the next rack. At the ends of the rail train the rail ends must be kept at
least 2m (6) from the doors. This will ensure that rail ends do not fall off the rack or
bind on the racks or end doors due to slack action of the train when transporting the
rail.
When transporting, all rails on the train must be anchored with at least 6 rail anchors
on each side (total 12 per rail) on the anchor car, which is located at the center of the
train plus the bolted tie downs must be in place. This means that each rail loaded must
be at least half the length of the rail train or approximately 190m (750). If the rail being
loaded is not that long, it must be adjoined to another piece. These details should be
worked out before the work train arrives, so that unexpected problems are not
encountered in the field.
The first rails loaded are placed in the center of the bottom rack. Subsequent rails are
loaded, filling the bottom tier first by working from the center of the rack outward,
then moving to the next tier and filling it in the same manner.
A rail shoe of a different design from the shoe used to load the first rail(s) on each tier
is used to load the second and subsequent rails. This rail shoe is equipped with a
sliding clamp bracket which slides along the head of the adjacent rail.
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2003 AREMA
A P P E N D I X H
R A I L P I C K U P
M A I N T E N A N C E
P R O C E S S E S
R A I L
T R A I N
It is always advantageous to leave rail threaded through the RPU as this simplifies the
procedure and stabilizes any partially loaded rail when changing loading locations.
However, care must be taken to ensure that the adjustable threader boxes on the
leading end of the threader car will not contact any obstruction when the consist is
moved.
1. Instruct the locomotive engineer to provide full break application and start
the RPU rollers, which will pull the rail from the ground onto the train.
The height of the guide boxes on the RPU may need
adjustment
A point man must monitor the progress of each rail
while loading
If ...
the rail does not move
Then...
instruct the engineer to release
the train breaks and let the
power rollers pull the consist
along as the rail is loaded
2. Remove the rail shoe at lead end once the RPU has loaded the string
Leave at least 2m (6) clearance to rail train end
doors
Place six anchors on each side of each rail at anchor
car
Replace hold down clamps
3. Disconnect rail being loaded at RPU end of rail train
Train must be stopped while breaking connection
Salvage nuts/bolts/washers and joint bars
Install a guide shoe (for second and subsequent rails
on the same tier) on rail extending from RPU
Start loading each rail in new position with RPU
4. Repeat the above steps for each tier until the rail train is filled
Note: Ensure that all employees remain clear of the rail being loaded.
Only those employees so authorized may be situated on the threader and RPU cars.
V - Complete Paperwork
The final step in completing the rail pickup project is to complete all the necessary
paperwork, including recording a list of rail picked up, mileage etc., as well as
completing any way billing as required.
H-2
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2003 AREMA
A P P E N D I X
R E L A Y O N
H M A I N T E N A N C E P R O C E S S E S
W O O D O R C O N C R E T E T I E S
C W R
R A I L
Process:
The following process describes a Rail Relay crew changing out one or more string(s)
while also renewing tie plates, rail anchors and destressing.
If-Then tables are used in the various stages of the process outline to describe tasks
which may or may not be included in any particular gang consist. (i.e. concrete tie rail relay,
tie plate change out, or additional tasks that would otherwise not be required in every relay)
Shaded tables indicate steps that are optional to the basic rail relay procedure.
I - Planning for Rail Relay
There are three general levels of planning to be considered to complete a rail relay
project.
1.
2.
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2003 AREMA
A P P E N D I X
R E L A Y O N
H M A I N T E N A N C E P R O C E S S E S
W O O D O R C O N C R E T E T I E S
Material requirements
Production impediments
Jump start possibilities
Protection requirements
3.
C W R
R A I L
3.
4.
5.
Then...
distribute new spikes
distribute new plates
distribute anchors
distribute pads, insulators and
clips as required
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2003 AREMA
A P P E N D I X
R E L A Y O N
H M A I N T E N A N C E P R O C E S S E S
W O O D O R C O N C R E T E T I E S
C W R
R A I L
If ...
CWR is to be scrapped
Then...
Cut through head of rail at
approximately 40 intervals
Jointed rail is to be picked up in Unbolt the rail while it is still
pieces
standing in track
4. Remove anchors/clips on string to be removed
5. Pull spikes on wood ties
If ...
Then...
changing tie plates
pull all spikes
not changing tie plates
pull only necessary spikes
6. Pick up used spikes, anchors, clips and insulators for reuse/recycling
7. Remove old rail
IV - Preparing for New Rail
If tie plates are being changed, or if rail is to be gauged, the ties must be adzed and in
some cases the tie plates pre-gauged. On concrete ties, often the tie pads and insulators
are changed as part of the relay.
1. Remove tie plates/pads
If...
changing tie plates
changing tie pads
2. Plug spike holes in wood ties
3. Install new plates/pads
Then...
remove and pile old plates
remove and pile old pads
If...
changing tie plates
Then...
Crib ballast from tie cribs
Adze ties and preserve cut
surfaces as required
Place new tie plates
Pre-gauge plates if equipment
available
Clean tie seat
Inspect for rail seat abrasion
Place new tie pads
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2003 AREMA
A P P E N D I X
R E L A Y O N
H M A I N T E N A N C E P R O C E S S E S
W O O D O R C O N C R E T E T I E S
C W R
R A I L
Destressing, when necessary, is best performed when new rail is laid (CWR). Field
welds should be made immediately when relaying CWR. However, if welders are not
immediately available, rail joints should be laid tight to prevent rail end (joint) batter.
1. Set new rail into position
2. Join rail at starting end
3. Seat rail
If...
on wood ties
Then...
seat in tie plates ensuring plates
are properly situated on ties
install and seat insulators
on concrete ties
4. Gauge new rail
If...
Then...
rail laid on tangent
gauge every 4th tie
rail laid on a curve
gauge every 3rd tie
5. Determine whether destressing is required
If...
Then...
rail temperature is below the spike at least every fourth tie
PRLTR
and destress rail
rail temperature is above the plan to destress later when the
PRLTR
rail cools to within the PRLTR,
or below the PRLT
6. Complete closure connection
If...
Then...
welding immediately
leave 25mm (1) gap and dont
drill bolt holes
not welding immediately
leave no joint gap and drill only
outer 4 holes of 6 hole joint
7. Complete fastening of new rails
If...
Then...
on wood ties
finish spiking and anchoring or
clipping to standard
on concrete ties
apply remaining clips
VI - Completing Quality Control
Quality Control of the relay must be completed to ensure that the entire rail relay
operation meets established criteria.
1.
2.
3.
4.
5.
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2003 AREMA
A P P E N D I X
R E L A Y O N
6.
7.
8.
9.
10.
11.
H M A I N T E N A N C E P R O C E S S E S
W O O D O R C O N C R E T E T I E S
H-3
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2003 AREMA
C W R
R A I L
A P P E N D I X H
T I E R E N E W A L
M A I N T E N A N C E
P R O C E S S E S
M E C H A N I C A L
H-3
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2003 AREMA
A P P E N D I X H
T I E R E N E W A L
M A I N T E N A N C E
P R O C E S S E S
M E C H A N I C A L
Material requirements
Production impediments
Jump start possibilities
Protection requirements
H-3
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2003 AREMA
Then...
spread or remove rail anchors
before tie insertion
clean/scarify, disturbing the
roadbed as little as possible
A P P E N D I X H
T I E R E N E W A L
M A I N T E N A N C E
P R O C E S S E S
M E C H A N I C A L
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2003 AREMA
A P P E N D I X H
T I E R E N E W A L
M A I N T E N A N C E
P R O C E S S E S
M E C H A N I C A L
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2003 AREMA
A P P E N D I X H
T I E R E N E W A L
M A I N T E N A N C E
P R O C E S S E S
M E C H A N I C A L
H-35
2003 AREMA
A P P E N D I X H M A I N T E N A N C E
A B A N D O N M E N T
P R O C E S S E S
T R A C K
Track Abandonment
Overview:
When profitability is not achievable and a once profitable rail line is deemed redundant
to the companys needs, the rail line may be considered for conveyance or
abandonment. If short line operators show no interest in the line, the line may be
decommissioned. When performed efficiently, decommissioning of the rail line will
often generate enough funds to pay for the abandonment. It may also generate
second-hand material that is of value in other locations.
Depending on the scope of abandonment, a rail sled, rail pick-up unit, and rail train
may be used in the abandonment process. Otherwise on-track locomotive cranes and
off-track hoisting equipment are used to load salvageable rail, plates and OTM (Other
Track Material).
Process
Track abandonment may consist of picking up a short stub track or unused siding, or
may involve the dismantling and pick-up of an entire subdivision. Depending on the
extent of abandonment, different equipment or techniques may be employed to
dismantle and dispose of materials. Often scrap or unusable material is sold on-site to
reduce handling and shipping costs. If classified as reusable, rail may be loaded in long
lengths utilizing a rail sled, rail pick-up unit, and rail train for cascading to another
location.
Below are the work stages for a typical track abandonment operation using a rail sled.
I - Plan Abandonment Project
Along with recognized best practices, the following essential planning will help
maintain a safe work environment and ensure gang productivity:
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
A B A N D O N M E N T
P R O C E S S E S
T R A C K
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
A B A N D O N M E N T
P R O C E S S E S
T R A C K
H-38
2003 AREMA
A P P E N D I X H M A I N T E N A N C E
A B A N D O N M E N T
P R O C E S S E S
T R A C K
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
A B A N D O N M E N T
P R O C E S S E S
T R A C K
11.
12.
13.
14.
The RPU continues to load rail while the work train sleds
It may be necessary to stop sledding when loading rail on sharp curves,
especially when in rock cut area
Remove the rail shoe at lead end once the RPU has loaded each string
Leave at least 2m (6) clearance to rail train end doors
Place six anchors on each side of each rail at anchor car
Replace hold down clamps
Disconnect rail being loaded at RPU end of rail train
Train must be stopped while breaking connection
Salvage nuts/bolts/washers and joint bars
Install a guide shoe on rail extending from RPU
Start loading each rail in new position with RPU
Disconnect the in-track rail behind sled and connect to the length of rail
extending from the RPU
Install rail spreader behind rail sled
Repeat steps 10 - 13 until rail train filled
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
A B A N D O N M E N T
4.
5.
6.
7.
8.
9.
P R O C E S S E S
T R A C K
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
A B A N D O N M E N T
P R O C E S S E S
T R A C K
H-42
2003 AREMA
A P P E N D I X
S L E D D I N G
M A I N T E N A N C E
P R O C E S S E S
T R A C K
Track Sledding
Overview:
Ballast is used to obtain:
a) Resistance against lateral, longitudinal and vertical movement of the track.
b) Distribution of tie loads uniformly over the subgrade.
c) Rapid and effective drainage to provide proper roadbed conditions and reduce
frost heaving.
Water trapped in the roadway material is the most common cause of rapid degradation
of the overall track structure. Ballast, which has broken down to the extent that there
is excessive fine material, or that has become fouled through external sources, must be
replaced. Fouled ballast will interfere with drainage, causing problems in maintaining
surface, line and cross-level.
In locations where the ballast is severely fouled and the percentage of ballast, which
could be reclaimed by undercutting, is not sufficient to justify the expense of
undercutting, and where an increase in the final elevation of the track is not a
constraint, sledding of the track is a cost effective alternative.
Sledding may also be performed where the ballast is severely fouled and the width of
the roadbed at the top of the sub-ballast is not sufficient to accommodate an increased
height of track (effectively using the fouled ballast as bank widening material).
Sledding gangs may vary in consist depending on a variety of factors such as, sledding
on concrete or wood ties and the extent of tie renewal taking place. The general
procedure, however, is consistent with the following outline.
Process:
Sledding involves raising the track and plowing and leveling the fouled ballast from
between the cribs and under the ties, onto the top and shoulders of the roadbed.
The old ballast section, when leveled, forms the top of the sub-ballast on the new
roadbed. Defective ties are changed and spaced as part of the operation. Additional
clean, large voided, free-draining ballast is placed and the track is given a major ballast
lift, and then lined to design alignment and appropriate cross-level applied. If
destressing is deemed necessary, it is completed following final surfacing.
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2003 AREMA
A P P E N D I X
S L E D D I N G
M A I N T E N A N C E
P R O C E S S E S
T R A C K
Below are the work stages for a typical track sled operation with tie change out within
the consist and destressing following the gang. Stages in the process, which may not
be included in any one particular gang, are shaded in the following process outline.
I - Plan to Sled Track
There are three general levels of planning to be considered to complete a Track
Sledding project.
1.
2.
3.
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A P P E N D I X
S L E D D I N G
M A I N T E N A N C E
P R O C E S S E S
T R A C K
3.
4.
5.
6.
7.
Move any pieces of rail, scrap ties, OTM, etc., out of the way for sled and
regulators
Mark locations that sled might damage or bury, i.e. culvert inlets, signal
apparatus, rail lubricators, etc.
Prepare road crossings
Erect signage
Assign flagmen as required
If ...
Then...
undercutting through gravel road remove crossing surface
crossings
Protect C&S installations
C&S to mark or disconnect ALL potential obstructions (bootlegs, track
leads, fiber optic or other buried cable, etc.)
Install lift/line or offset stakes (usually done with/by surveyors)
Curve point transitions should be identified
Pre-mark tie spacing on the base of rail
Cut shoulder off existing grade using spreader or hydraulic regulator
14.
At cut-in location, set-up auto sled to raise track and set-up plows
Begin sledding by winching or pulling the sled
Manually pick up any down ties which may fall ahead of plow
Operator of liner on sled lowers track back to lining stakes
Operator of hammer on sled knocks off all marked defective ties
Any defective ties missed by operator must be knocked off manually and
removed from under the rail
Reclaim tie plates (from defective ties)
Remove and recycle all anchors
Space all ties remaining in the track (to the nearest tie spacing mark on the rail)
Spot the appropriate number of reclaimed tie plates on ends of ties which are
still in track
Pick-up and pile scrap ties
Distribute and spot new ties for tie inserter
Install new ties
Set tie plates
Clean off tie
Raise rail
Insert tie plates
Spike rail to proper pattern
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2003 AREMA
A P P E N D I X
S L E D D I N G
M A I N T E N A N C E
P R O C E S S E S
T R A C K
H-46
2003 AREMA
Then...
increase speed up to 30 mph
(Note:
Check individual
railways policy on appropriate
speed restriction.)
ensure appropriate temporary
slow order in place
A P P E N D I X
S L E D D I N G
M A I N T E N A N C E
P R O C E S S E S
T R A C K
H-47
2003 AREMA
A P P E N D I X
S L E D D I N G
M A I N T E N A N C E
P R O C E S S E S
T R A C K
H-48
2003 AREMA
A P P E N D I X H M A I N T E N A N C E
O F P A N E L I Z E D T U R N O U T S
P R O C E S S E S
I N S T A L L A T I O N
H-49
2003 AREMA
A P P E N D I X H M A I N T E N A N C E
O F P A N E L I Z E D T U R N O U T S
P R O C E S S E S
I N S T A L L A T I O N
Material requirements
Production impediments
Jump start possibilities
Protection requirements
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
O F P A N E L I Z E D T U R N O U T S
P R O C E S S E S
I N S T A L L A T I O N
IV - Exchange Panels
Turnouts may be changed out in panels under traffic or built as one large panel and slid
into place. It is best if the panels being removed are a little longer on the frog end than
the new panels being set in to reduce problems in placing the new panels. Closure rails
can be cut for the final closure.
After removing a panel, the roadbed must be dug out and leveled for the new, slightly
shorter panel.
1. Disassemble joints or make cut(s) at end(s) of panel
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
O F P A N E L I Z E D T U R N O U T S
P R O C E S S E S
I N S T A L L A T I O N
2.
3.
4.
5.
6.
7.
Then...
together lay panels tight
cut 25mm (1) gap
complete field welding
not welding panels immediately join panels with splice bars and
at least 4 track bolts.
Pre-raise track using sandbags
Pre-line track
Complete final closures
Concentrate on mainline closure first
Straighten or reattach any skewed or fallen ties
Pre-ballast track
Assist C&S with initial adjustment of switch
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
O F P A N E L I Z E D T U R N O U T S
P R O C E S S E S
I N S T A L L A T I O N
VI - Unload Ballast
Ballast must be placed to ensure adequate depth of clean material below the ties as part
of the turnout installation project. At times, dumping stockpiled material into the track
with loaders or hi-rail dump trucks completes all ballasting. In most instances, ballast
cars are used to dump the bulk of the ballast on panelized installations. The following
is a general outline for unloading ballast from ballast cars:
1. Crack all doors on ballast cars
Ensure proper unloading bars/cranks available for old/new cars
2. Move cars into position
Ensure that only loaded cars will move over ballast flooded track
3. Flood track with ballast
Unload between rails first
Unload shoulder ballast
4. Level ballast to top of rail
Use ties under loaded car
5. Shake ballast cars outside of unloading limits
Do not shake cars on ballast flooded track
6. Close ballast car doors
7. Do not operate at speeds in excess of 5 mph until track is tamped
VII - Surface and Line Turnout
Surfacing and lining is a major component of a panelized turnout installation. Typically
surfacing/lining operations take place in stages. The following is a general outline for
surfacing and lining panelized turnout installations:
1. Regulate flooded track for tamper
2. Perform surfacing lift on mainline and turnout sides
Lift so that top of rail is within 25mm (1) of design
Complete run-outs on mainline and turnout side before releasing track to
service
3. Unload additional ballast and regulate as required
4. Perform final surfacing on mainline and turnout sides
Normally one pass with 25-50mm (1-2) lift and line
Complete run-outs on mainline and turnout side before releasing track to
service
If ...
Then...
Dynamic stabilizer is used
Remove temporary slow order
and resume track speed
Dynamic stabilizer is not used
Apply railways established slow
orders for designated period
and/or number of trains
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
O F P A N E L I Z E D T U R N O U T S
P R O C E S S E S
I N S T A L L A T I O N
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
O F P A N E L I Z E D T U R N O U T S
P R O C E S S E S
I N S T A L L A T I O N
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
C O N T I N U O U S W E L D E D R A I L
P R O C E S S E S
U N L O A D I N G
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
C O N T I N U O U S W E L D E D R A I L
P R O C E S S E S
U N L O A D I N G
Project impediments
Access
o Job briefing with the entire unloading gang, including the work train
crew
o Ensuring all unloading equipment is on hand and in good shape.
Note: The following items may or may not be used with the rail train
provided. Railways will differ in their approach on how they connect
the winch cable to the rail string, how succeeding strings are connected
and how the first string is anchored on the ground.
o Rail shoe (for rail being unloaded)
o Winch cables (for threading rail through threader boxes)
o Rail grip (for anchoring strings on train to rail in track)
o Short cables, clevises and turnbuckles (for rail grip)
o Pigtails (for unloading more than one consecutive string)
Ensuring all location details are known, including:
o List of unloading locations
o Limits (staked out in the field)
o Obstructions in the unloading area (crossings, bridges, turnouts, etc.)
o Exact length of rail required at each location and side of track it is to
be unloaded on
o Single, double or multi-track territory
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A P P E N D I X H M A I N T E N A N C E
C O N T I N U O U S W E L D E D R A I L
P R O C E S S E S
U N L O A D I N G
Then...
Begin at Stage IV - Anchor rail
to be unloaded
Perform
the
following
procedure for the rail on each
side
1. Spot end of threader car at stake (or other mark) that indicates beginning of
unloading limits
2. Attach rail shoe to the leading end of the rail to be unloaded
3. Thread winch cable(s) through threader boxes, over movable table and
connect to rail shoe on string to be unloaded
4. Remove rail tie down on anchor car at middle of rail train, on string to be
unloaded
5. Winch rail over movable table and through first set of threader boxes
6. Hook head puller assembly onto rail and winch rail through end threader
boxes. Head puller assembly may have to be reset. (This assembly allows winching
of the rail through the last set of threader boxes which are located beside the winch at the front
of the threader car.)
Note: In order to reduce the risk of personal injury, unloading personnel must not be
allowed to occupy a position on the deck of the unloading cars or in the vicinity of the
winch cables while rail is being threaded.
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A P P E N D I X H M A I N T E N A N C E
C O N T I N U O U S W E L D E D R A I L
P R O C E S S E S
U N L O A D I N G
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2003 AREMA
A P P E N D I X H M A I N T E N A N C E
C O N T I N U O U S W E L D E D R A I L
P R O C E S S E S
U N L O A D I N G
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2003 AREMA
G L O S S A R Y
GLOSSARY
GENERAL RAILWAY DEFINITIONS
AND COMMON RAILWAY TERMS
A End:
In a railway freight car, the end that does not
have the brake handle; opposite to the B end
SEE B End.
AAR:
See Association of American Railroads
Adjacent Track:
In relation to excepted track and for the purposes
of the Track Safety Standards, any track or tracks
next to a track that is designated as an excepted
track. Any tracks or tracks with centerlines that
are 30 feet or closer to the excepted track in
question are considered as adjacent and speeds on
those tracks must not exceed 10 m.p.h.
Adjustment, Rail:
A process whereby the neutral temperature of
continuous welded rail (CWR) is raised or
lowered through the removing or adding of rail.
Administrator:
The chief officer of the Federal Railroad
Administration. That person has the authority to
issue safety regulations and other emergency
directives.
Advanced Signal:
A fixed signal used in connection with one or
more signals to govern the approach of a train or
engine to such signal.
Advanced Train Control System: (ATCS)
Term referring to the next generation of train
control. Aspects of control include accurate train
location, train and locomotive monitoring and
reporting, computerized analysis and track orders,
and automatic order enforcement.
Adzing Machine:
Portable power-operated machine designed to adz
(smooth) the rail seat on ties to provide proper
bearing for rail or tie plates.
AEI:
See Automatic Equipment Identification System
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Apron Track:
A railway track along the apron of a pier or dock
used for the direct transfer of cargo between
railways and ships.
AREMA:
American Railway Engineering and Maintenance
Association. North American body for
determination of railway engineering standards.
Articulated Car:
Articulated cars are multi platform cars, which
share a set of inboard trucks.
Two permanently connected rail cars, which for
car accounting purposes are, considered as a
single car each having the same car number. Car
hire charges are assessed as though both cars are a
single unit.
Asbestos:
The name used to describe a group of natural
fibers that are known for their strength and fireresistant properties. Inhaling asbestos fibers
increases the chances of developing lung cancer,
mesothelinoma and asbestosis.
Back Track:
Is a track which is adjacent to a siding, secondary
track or even another backtrack.
Back-up Valve:
A device, either portable or permanently
connected to the brake pipe, for the purpose of
controlling brakes from the rear end of the train
during back-up movements.
Authority:
An authority is permission to occupy or foul a
track. It is granted in three ways:
signal indication in CTC, ABS, Interlocking
in writing
verbally
Balance Speed:
The velocity through a curve whereby the
elevation (superelevation) fully counteracts the
centrifugal force in the train. This may also be
expressed as balancing the forces to equal
amounts on the outside and inside rails of a
curve.
Ballast:
Rock, gravel or other granular material placed on
a road bed to support cross ties and rails and to
aid in holding the desired track geometry.
Ballast Car:
Hopper car equipped with special doors designed
to control the unloading of ballast onto the field
side or gauge side.
Ballast Cleaner:
Any tool used to remove foreign material from
the track.
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Ballast Compactor:
Machine designed to compact loose ballast.
Ballast Curb:
A longitudinal timber placed along the outer edge
of the floor on ballast deck bridges to retain the
ballast.
Ballast Regulator:
Production machine used to smooth and shape
the ballast section.
Ballast Scarifier:
Production machine that removes and loosens
ballast to facilitate the installation of new ties
where old ties have been removed.
Ballast Spreader:
Production machine used to spread ballast evenly
on both sides of the track.
Batter:
Batter occurs when the rail ends at joints are not
secure. As a train passes, the rail ends are
alternately pushed down and then up. When the
rails touch, the ends can become chipped or
cracked.
The deformation of the surface of the head of the
rail in the immediate vicinity of the end.
B End of Car:
In a railway freight car, the end on which the
hand brake is located or toward which the brake
cylinder piston moves when the brakes are
applied.
Best Management Practices (BMP):
Polices, practices, procedures or structures
implemented to mitigate the direct and indirect
degradation of surface water quality from an
activity.
Big Hole:
Emergency application of brakes.
Block:
A length of track of defined limits, the use of
which by a train or engine is governed by block
signals, cab signals, or both, indicating whether or
not the block ahead is occupied.
In signaling terminology, a physical length of
track, the use of which by a train or an engine is
governed by block signals, cab signals, or both.
Also rail cars in a train, grouped together for
movement to the same destination or terminal.
Block Signal:
A block signal is a fixed signal at the entrance to a
block to govern trains and engines entering and
using that block. Block signals prevent a train
from ramming the train or crew ahead by dividing
the main line into segments or blocks and
allowing only one train in the block at a time.
Signals can be set by hand, by remote operation,
or by the passing train itself.
Blocking:
The manner of placing cars in a train to form a
Block.
Blocking Device:
A blocking device is a device that prevents a
controlled signal from being changed to show an
indication less restrictive than stop or prevents
the movements of a controlled switch. It is a
means of sectioning off, or protecting, a segment
of track for a specific purpose such as to protect
maintenance of way personnel, or to route traffic
around an accident.
Block Signaling:
Dividing track into section or blocks and
improving train safety by allowing only one train
at a time within each section. Wayside or cab
signals indicate train-operating messages.
Blue Signal Protection (or Blue Flag
Protection):
Protection provided to protect people working
on, under, or between rolling equipment, in yards,
main lines, or servicing areas, typically through
the use of a clearly distinguishable blue light or
blue flag, and/or the lining and locking of
switches to prevent access to the equipment. The
only person allowed to remove a blue flag is the
person who put it there in the first place.
Bogie:
An assembly of two or more axles and wheel
units, which can be removed from trailers or
containers.
Bolted Track:
Bolted track comes in length usually 39 feet in
length. Bolts and plates to the adjacent sections
fasten it. Rail joints are staggered to reduce the
bounce of cars as they pass over. Bolted rails do
not touch each other to prevent binding as trains
pass over.
Bottom Dumps:
Trailers or rail cars that can be unloaded through
bottom chutes or gates.
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Buffing:
Slack between the couplers running in and
causing compressive (buff) forces in the cars.
Bull Switch:
A yard switch that divides lead tracks.
Bumping Post:
Braced block placed at the end of a track to
prevent equipment from running off the track.
Also called a car stop.
Burro Crane:
A self-propelled crane on railway wheels. The
crane equipped with drawbars can be moved in a
train or can move one or two flat or dump cars
under its own power. The crane can be equipped
with dragline, shovel, rail hooks, or electromagnet.
Burrs:
The rough edges left at the end of a rail when
sawed; or on the side of the web when drilling
bolt holes.
Bus Bar:
A termination point for multiple electrical
conductors.
C
Cab Signal:
A signal located in the locomotive engineers
compartment or cab, indicating a condition
affecting the movement of a train or engine and
used in conjunction with interlocking signals and
in conjunction with or in lieu of block signals.
Special instructions are issued to govern the
operation of cab signals where in use.
Camp Cars:
Cars used to house Maintenance of Way and
Structures (MW&S) employees on line of road
near work sites.
Canadian Rail Operating Rules (CROR):
This is the operating rule book that governs
Canadian railroads.
Cant:
The inward inclination of a rail, affected by the
use of inclined: surface tie plates, usually
expressed as a rate of inclination, such as 1 in 40,
etc.
Cant Deficiency:
The difference between the actual superelevation
and calculated equilibrium superelevation. See
Balance Speed.
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Classification:
The act of switching rail cars for sorting,
segregating or grouping according to their kind,
contents or destination.
Classification Yard:
A set of tracks where rail cars are sorted,
segregated or grouped according to their kind,
contents or destination. (classification)
Clearance:
An authority issued to permit trains to operate
outside of yard limits, cautionary limits or
switching zones. The time table may require a
clearance to operate in yard limits, cautionary
limits, or switching zones.
Clearance Limits:
The dimensions beyond which the size of, or
projections of a shipment may not extend in
order to clear such things as switch stands,
platforms, tunnels, low bridges, etc.
Clear a Track:
Is a term used to describe a train/engine or other
movement, which has moved off the main track
or out of the way (e.g. of a siding, backtrack).
Clear Block:
A block not occupied. Sometimes used to denote
a clear signal indication.
Closure Rails:
The rails between the parts of any special
trackwork layout, as the rails between the switch
and the frog in a turnout (sometimes called the
Lead Rails or Connecting Rails); also the rails
connecting the frogs of a crossing or of adjacent
crossings, but not forming parts thereof.
Coach Yard:
A set of tracks where rail passenger cars are
stored, cleaned, generally maintained and
assembled into trains.
Collective Bargaining Agreements:
The labor contracts between the Company and its
trade unions.
Compromise Joint:
A joint for uniting the abutting ends of
contiguous rails of different rail weights, or of
rails of the same rail weights but of different
drillings.
Concrete Ties:
Ties made of concrete are gaining wider use as
the demand and cost of wood increases. For
large-scale projects, the cost for concrete ties is
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Crossing (Track):
A structure, used where one track crosses another
at grade, and consisting of four connected frogs.
(Rail Crossing, Diamond)
Bolted rail: A crossing in which all the
running surfaces are of rolled rail, the
parts being held together with bolts.
Manganese steel insert: A crossing in
which a manganese steel casting is
inserted at each of the four intersections,
being fitted into rolled rails and forming
the points and wings of the crossing
frogs.
Solid manganese steel: A crossing in
which the frogs are of the solid
manganese steel type.
Movable point: A crossing of small angle
in which each of the two center frogs
consists essentially of a knuckle rail and
two opposed movable center points with
the necessary fixtures.
Single-rail: A crossing in which the
connections between the end frogs and
the center frogs consist of running rails
only.
Two-rail: A crossing in which the
connections between the end frogs and
the center frogs consist of running rails
and guard rails.
Three-rail: A crossing in which the
connections between the end frogs and
the center frogs consist of running rails,
guard rails, and easer rails.
Crossing plates: Plates interposed
between a crossing and the ties or other
timbers to protect the ties and to better
support the crossing by distributing the
loads over larger areas.
Center frogs: The two frogs at the
opposite ends of the short diagonal of a
crossing.
End frogs: The two frogs at the opposite
ends of the long diagonal of a crossing.
Knuckle rail: A bend rail, or equivalent
structure, forming the obtuse point
against which the movable center points,
of a movable point crossing or slip switch,
rest when set for traffic.
Movable center point: One of the
movable tapered rails of a movable point
crossing or slip switch.
Running rail: The rail or surface on
which the tread of the wheel bears.
Crosslevel:
The relationship in altitude that the two rails of a
track has in relation to each other. Where both
rail treads are of equal altitude, the track is
considered as having zero crosslevel at that point.
See Level.
Crossover:
Two turnouts with the track between the frogs
arranged to form a continuous passage between
two nearby and generally parallel tracks.
Double: Two crossovers in which a
movement may cross from the first to the
second track in either direction or from
the second track to the first track in either
direction.
Cross-spans:
Catenary wire system, which permits continual
contact with the energized conductor at street or
other trolley crossings.
CTC:
See Centralized Traffic Control.
Cultural Resource:
Any phenomenon associated with prehistoric or
historical events, themes or individuals. They are
in most cases unique, fragile and non-renewable.
Section 106 of the National Historic Preservation
Act requires all Federal Agency undertakings to
take into account their effect on historic
properties.
Current of Traffic:
The movement of trains on a main track, in one
direction, specified by the rules.
Curved Lead:
The distance between the actual point of switch
and the half-inch point of the frog measured on
the outside gage line of the turnout.
Curved Track:
Curved track is measured by degrees, with most
main track curves falling between 1 and 5 degrees.
The degree of curvature is the angle subtended at
the center of a simple curve by a 100_foot chord.
Curves require more power from locomotives,
and the forces present while a train negotiates a
curve increases rail and car wear. Stronger track,
ties and additional spikes are used in curves in
order to take the added loads.
Cut:
String of cars.
Cut Spikes:
Cut spikes are driven into the wooden ties and
help to keep the rail upright. For tangent
(straight) track, generally only two spikes per rail
per tie are used. On curved or graded track,
additional spikes are necessary.
CWR:
Continuous Welded Rail
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Designated Switch:
A main track switch, at the station at either end of
a subdivision, which is marked by a sign
displaying the symbol and indicated in the time
table by location.
Desired Rail Installation Temperature:
The optimum temperature that continuous
welded rail (CWR) should be installed or adjusted
and anchored based on the local temperature
range. Such a temperature will keep the axial
(compression and tension) forces within
acceptable limits during the extreme temperatures
throughout the calendar year. It is possible to
obtain this temperature by artificially heating the
rail or by physically stretching the rail with
hydraulic rail pullers.
Deviation:
A geometric measurement or physical attribute of
the track that is beyond the minimum specified
regulatory requirement.
Diamond:
A place where two railway tracks cross each
other.
Difference in Crosslevel:
The change in crosslevel between any two points
less than 62 ft apart.
Direct Train Control:
Dispatcher-directed authority issued to permit
track usage not contained in the operating rules
using specified blocks to identify the limits of
track authorization.
Dispatcher:
See Rail Traffic Controller.
Distant Signal:
A fixed signal outside of a block system, used to
govern the approach to a block signal,
interlocking signal or switch point indicator. It
will not convey information as to conditions
affecting the use of the track between the distant
signal and block signal, interlocking signal or
switch point indicator to which approach is
governed. A specific sign on the signal mast
identifies it.
Disturbed Track:
Track that has been shifted or loosened from the
ballast thereby reducing the ability of the track to
maintain required geometry during thermal or
dynamic forces.
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Ditch Lights:
Lights on a locomotive that shine off to the sides
of the path in front, instead of directly in front
like a headlight.
Division:
A portion of the railroad designated by time table.
Double-heading:
The use of two or more locomotives to pull a
train.
Doublestack:
A SPINE CAR that can accommodate containers
placed one on top of the other, maximum two
containers high.
Some doublestacks are articulated and exceed two
hundred feet in length.
Double Track:
Two main tracks, on one of which the current of
traffic may be in a specified direction and on the
other in the opposite direction. In CTC, trains
generally may operate in either direction on either
track.
Downed Tie:
When the track is jacked up, a tie that does not
come up with the rail.
Draft Gear:
Draft gear act as shock absorbers between
railroad cars.
Dynamic Braking:
A method of train braking where the kinetic
energy from the train movement generates
current at the locomotive traction motors and is
dissipated in a resistor grid on the locomotive.
Drag:
Slow freight train.
Dynamite:
Emergency application of brakes.
Drawbar:
The part of a railway car that connects the car to
the coupler. Its usually not fastened directly to
the car frame, but connects to the car through a
spring-loaded draft gear that allows the coupler to
move in or out slightly, cushioning the impact of
sudden starts and stops.
Drift Bolt:
A piece of round or square metal, with or without
head or point and of specified length, driven into
timber to secure a connection between members
such as caps and stringers.
Drill Track:
See Track: Drill
Drop or Running Switch:
When a car being pulled by an engine in a facing
point movement toward a switch is cut off in
motion and allowed to proceed under its own
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Endangered Species:
Any animal or plant species that is in danger of
extinction. Regulations regarding endangered
species vary from Country to Country.
End Hardening:
Heat treatment of the top portion of the heads of
rails at the ends to minimize rail batter.
End of Train Device (EOT):
A device, which enables the operation of a train
without a manned caboose. This device serves as
a marker and provides information regarding the
train line air pressure to the engineer.
End Overflow:
A projection of metal into the joint gap at the top
or side of the head of a rail.
Engine (Eng):
A unit propelled by any form of energy, or a
combination of such units operated from a single
control, used in train or yard service.
Engine Burns:
See Rail Defects: Engine Burn Fracture
Equilateral Turnout:
See Turnout: Equilateral.
Event Recorder:
A device that records operator activities such as
throttle position, dynamic brake position, horn
and bell operation as well as train parameters
(speed, air pressures, relative location).
Excepted Track:
Low speed track exempted from meeting certain
requirements of the Track Safety Standards.
Exemption or Waiver:
A procedure by which a railroad may not be
obligated to comply with a specific regulation
based on special circumstances. The FRA may
grant a waiver when a railroad submits a petition
that demonstrates that the regulation in question
is burdensome and compliance will not affect
safety.
F
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Flangeway:
The space between a running rail and an active
guard rail, which provides a passageway for wheel
flanges.
Depth: The depth of the wheel flange
passageway, or the vertical distance from
the top of the tread surface to the top of
the filler or separator introduced between
the tread portion and the guard portion of
a track structure.
Flare: A tapered widening of the
flangeway at the end of the guard line of a
track structure, as at the end of a guard
rail or at the end of a frog or crossing
wing rail.
Opening: The distance between the gage
line and the guard line of a track structure
at the wider end of the flare.
Width: The distance between the gage
line and the guard line of a track structure,
which provides a passageway for wheel
flanges.
Flat Spot:
Loss of roundness of the tread of a wheel, caused
by wheel-sliding.
Flat Yard:
A yard where car switching is dependent on
locomotive power with little assistance from
gravity.
Foot Guard:
A filler for the space between converging rails to
prevent the feet of persons from becoming
accidentally wedged between the rails.
Foreign Car:
A car on the rails of a carrier by which it is not
owned.
Foreign Line Foreign Carrier:
A term used by a carrier in making reference to all
other rail companies, collectively.
Foul a Track:
Obstruction of the train profile envelope by men
and equipment on or about a track. Under
Roadway Worker Protection Regulations,
encroachment closer than 4 feet of the field side
of the rail.
Fouling Point:
Location on the turnout back of the frog at which
insulated joints or derails are placed at or beyond
a clearance point.
Foul Time:
Means of establishing On-Track Safety inside the
limits of a controlled interlocking
Frog:
A track structure used at the intersection of two
running rails to provide support for wheels and
passageways for their flanges, thus permitting
wheels on either rail to cross the other.
Bolted rigid frog: A frog built essentially
of rolled rails, with fillers between the
rails, and held together with bolts.
Clamp: A frog built essentially of rolled
rails, with fillers between the rails, and
held together with clamps.
Moveable Point Frog: A frog with
movable rails at a shallow angle, which
form a continuous path. The movable
point frog is used in track crossings and
slip switches
Railbound manganese steel frog: A
frog consisting essentially of a manganese
steel body casting fitted into and between
rolled rails and held together with bolts.
Rigid Frog: A frog made of tee rails
milled and fitted to form an assembly held
together with frog bolts and filler blocks.
Self-guarded (flange frog): A frog
provided with guides or flanges, above its
running surface, which contact the tread
rims of wheels for the purpose of safely
guiding their flanges past the point of the
frog. Used only in low speed areas such as
yards and industry tracks.
Spring-rail frog: A frog without fillers
between the frog point and one wing rail
and with springs holding the wing rail up
against the frog point. Traffic on the
main track side of the frog has an
uninterrupted surface for the passage of
wheels. The diverging traffic opens the
spring wing rail when each wheel passes.
Spring frogs are right and left-hand
depending on which track requires the
unbroken path.
Spring-rail frog, right hand and left
hand: Standing at the toe end of a springrail frog and looking toward its point, a
right-hand frog has the movable wing rail
located on the right-hand side, and a lefthand frog has the movable wing rail
located on the left-hand side.
Angle: The angle formed by the
intersecting gage lines of a frog.
Half-inch: A point located at a
distance from the theoretical point
toward the heel equal in inches to
one-half the frog number, and at
which the spread between the
gage lines is inch. It is the
origin from which measurements
are usually made.
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Frost Heaves:
Frost heaves occur when cold weather expands
the water trapped in the ballast. Frost heaves can
promote deterioration of the ballast or might
even throw track out of alignment.
Fusees:
Red flares used to signal approaching trains.
Operating rules govern the use of fusees.
G
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Harmonics:
The side-to-side motion of rolling stock that
occurs due to repeated crosslevel changes that are
spaced in such a manner that the speed of the
movement, truck spacing and the track
irregularities are synchronized.
Hazardous Materials:
Cargo that poses a risk to individuals and/or the
environment, the movement of which is governed
by the Department of Transportation
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Idler Car:
Usually a flat car used in the transportation of an
article or shipment, the length of which extends
beyond the limits of the car carrying the
shipment. The shipment extends over but does
not rest on the idler car.
In the Clear:
When equipment or train is clear of main line.
Incident:
Any event involving the movement of railroad
on-track equipment that results in a death, a
reportable injury, or a reportable illness, but in
which railway property damage does not exceed
the reporting threshold.
Inclined Catenary:
Main messenger wire in a catenary system that is
offset to the field side of the contact wire
supported by the main messenger.
Independent Brakes:
Independent brakes are the brake controls in the
locomotive that apply the brakes on the
locomotives only.
Initial Station:
For a regular train, it is the station at which its
schedule is first time on each subdivision.
Initial Terminal:
Where train is originally made up.
Initials, Car:
Initials, which signify the name of the railway car
owner.
Job Briefing:
When two or more employees meet to discuss the
task to be performed, including work plans,
awareness of safety issues, etc.
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Joint Authority:
Two or more parties involved in train operations
or track maintenance who must work together
and ensure protection against each other.
Joint Facility:
Two or more railways jointly operating on the
same segment of tracks, covered by agreement
between the affected railroads.
Joint Gap:
The distance between the ends of contiguous rails
in track, measured at a point 5/8 inch below the
top of the rail on the outside of the head.
Joint, Rail:
Joint Bar, also know as an Angle Bar A
fastening design to unite the abutting ends of
rails.
Ladder Track:
A multiply branched track allowing train
movements from one track to one of many
tracks. Frequently found at the ends of yards or at
both sides of large passenger stations. A series of
turnouts providing access to any of several
parallel yard tracks.
Lading:
That which constitutes a load. The freight in a
car, vessel, or truck.
Lap (RR):
A surface defect on metal appearing as a seam
caused from folding over hot metal, fins, or sharp
corners and then rolling or forging, but not
welding them to the surface.
Joint Stagger:
Conventional track with bolted joints placed in
such a manner that the joints are placed in an
alternating position. In a staggered configuration,
each joint will be positioned in the center two
thirds of its opposite rail.
Lateral Mis-alignment:
A departure in the desired horizontal alignment
of a track.
Journal:
The bearing in which an axle turns.
Lead:
The distance between the actual point of the
switch and the half-inch point of the frog.
Actual: The length between the actual
point of the switch and the half-inch
point of the frog measured on the line of
the parent track.
Curved: The distance between the actual
point of the switch and the half-inch
point of the frog, measured on the outside
gage line of the turnout.
Theoretical: The distance from the
theoretical point of a uniform turnout
curve to the theoretical point of the frog,
measured on the line of the parent track.
Journal Box:
The metal housing on a plain bearing truck that
encloses the journal bearing, and the wedge. It
also holds the oil and lubricating device.
K
Kick:
When a car being pushed by an engine is cut off
in motion and allowed to move under its own
momentum while the engine stops or slows.
Kicker:
A common expression for an emergency brake
application, which occurs when a service brake
application is intended, or when no application is
intended.
Kinky Rail Condition:
A series of short departures in the desired
alignment of the track, usually an indication of
thermal stress.
Knuckle:
The Knuckle is the opening and locking
mechanism of the coupler. With the Knuckle
open, on-coming cars will couple and lock
automatically. To release, pressure on the
Knuckle is removed and the lock pin is removed.
Lateral Turnout:
See Turnout: Lateral.
Lead Curve:
The curve in a turnout interposed between the
switch and the frog.
Level:
The condition of the track in which the elevation
of the two rails transversely is the same.
(Crosslevel)
Light Engine:
A locomotive proceeding under its own power,
not pulling a train. Two or more locomotives may
be coupled together and still be referred to as a
light engine.
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Limits:
A segment of track that can be controlled by
signals or other identifiable means.
Locotrol:
A system that enables a Locomotive Engineer to
control locomotives mid-train.
Line:
The condition of the track in regard to uniformity
in direction over short distances on tangents, or
uniformity in variation in direction over short
distances on curves.
Longitudinal:
A conceptual reference to a force that occurs
along the length of the track.
Line Capacity:
The maximum possible number of trains capable
of being operated over a line in one direction.
Usually expressed as trains per hour, it will
depend on all trains running at the same speed,
having equal braking capacity and on how the
signaling is arranged.
Line Wires:
Wire supported by poles or other overhead
supporting structure, which convey signal and
communication circuits.
Lining Track:
Shifting the track laterally to conform to the
established alignment
Lipping:
Lipping occurs when the weight of the cars
pushes some of the steel in the rails toward the
ends, causing the metal to be higher. Lipping is
more likely to occur when trains consistently
travel in one direction more than in the other.
Load Limit:
See Marked Capacity.
Local Train:
A train, which stops at all, stations, as required,
on its route.
Location:
The established position of the centerline and
grade line of a railroad preparatory to its
construction.
Locomotive:
A unit propelled by any energy form, or a
combination of such units, operated from a single
control, as defined in the railroads Operating
Rules (an engine).
Locomotive Engineer (Engineer):
The person in charge of the engines and in charge
of the train handling. S/he is the person that runs
the train, i.e. permits the train to move to track
speed, apply the brakes whenever or wherever
needed, blows whistles at crossings and so on.
Also known as "hoghead" or "hogger".
Long Ton:
2,240 pounds. Same as Metric Ton.
Lost motion:
Excessive motion, usually due to worn
components, which can reduce the effectiveness
of a device. This concept is used in relation the
movable components of a switch.
M
Main Line:
A main line track is the principal line of a given
railroad companys rail network. Main lines
consist of either single, double or multiple track
lines extending between major stations. Trains are
operated by time table, train order, or governed
by block signals.
A track extending through yards and between
stations, upon which trains or engines are
authorized and operated by time table or train
order, or both, or the use of which is governed by
block signals by one or more methods of control.
May not be occupied without proper authority or
protection.
Main Track:
For the purposes of the Track Safety Standards, a
track other than an auxiliary track extending
through yards and between stations.
Maintenance of Way (M.O.W.):
On-track maintenance of repairing, testing, and
inspecting track, including ties, ballast, and rail.
M.O.W. work is usually conducted by the
Engineering Department of a railway.
Mandatory Time Off Duty: See Hours of
Service
Manifest Train:
Manifest traffic refers to the freight trains that
carry the bulk of the freight along regularly
scheduled runs. Manifest traffic routes are
advertised as regularly occurring, yet the actual
composition of the train will vary from day to day
based upon the specific commodities being
shipped. Regularly scheduled mixed freight trains
can be referred to as manifest trains.
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Mid-offset:
The distance between a chord and the gage line at
the center of the chord in tangent track.
Mile Post:
Post along a railroad right of way, which indicates
the distance, in miles, to, or from a given point.
Milling Rail:
The cutting of the ends of rails with a milling hob
to eliminate roughness and inaccuracies of
sawing.
Million Gross Tons Of Traffic (MGT):
The total amount of traffic on a track based on
the sum of the weight of all trains that operate
over the track over a period of one year.
Momentum Grade:
A grade that is not long enough to actually impact
the normal operation of the typical train.
Mother:
A locomotive that produces electricity to power
an attached slug.
Motive Power:
Railway Locomotives.
Motor Car:
A small self-propelled flanged wheel vehicle for
used for inspection and maintenance of track.
The size may range from 2000 pounds with a 30
hp engine to one weighing 750 pounds with a
four to six hp engine. The small car is capable of
being handled on or off the track by two men.
Moveable Bridge Lift Rail Assembly:
The special trackwork assembly that spans
between the fixed and movable span of a bridge.
Multi-platform Cars:
Any intermodal car with two or more platforms
which share a set of in-board trucks or which are
connected by solid drawbars.
Multiple Unit (MU):
Two or more locomotive units coupled in such a
manner that control is from a single control
point.
N
Narrow Gauge:
The distance between the rails of a railway track
that is less than Standard Gauge. See Standard
Gauge.
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Out:
In radio communications a term meaning
"transmission is ended and no response is
expected."
Out-of-Face (Referring to Track Work):
Work that proceeds completely and continuously
over a given piece of track as distinguished from
work at disconnected points only.
Over:
In radio communications a term meaning
"transmission is ended and a response is
expected."
Overbalance Speed:
Traveling through a curve slower than balance
speed. This may also be expressed as the curve
being over elevated for the speed.
Overspeed:
A speed greater than the maximum authorized
speed for the locomotive, cars, track or
components; often associated with an overspeed
penalty brake application (locomotive overspeed).
Off Line:
A car on a foreign line.
Oiler:
A rail lubricator mounted on the track.
On Company Service:
Carloads, moving on non-revenue waybills,
containing company materials for movement over
company owned lines. Also includes the
distribution of mail/stationery using a companys
internal facilities.
On Duty Time:
Means the total elapsed time from when an
employee is required to report for duty until the
time when an employee goes off-duty.
On-track Equipment:
A machine that operates on a railway track and is
used in connection with construction or work on,
or inspection of, a railway track.
Operating Employee:
Means on board train employees directly involved
in operating or assisting in the operation of the
train, including those employees who are trainee
candidates for such positions.
PPE:
Personal Protective Equipment such as hard hat,
safety glasses, safety toed boots, hearing
protection, etc.
Paired Track:
Paired tracks result when two or more rail
companies own duplicate track. An agreement is
reached whereby each railroad can use the others
track. Traffic flowing in one direction uses one
set of tracks, and the other set of tracks is used
for the opposite direction. Each railroad retains
ownership of its own tracks and its responsible
for all maintenance costs.
Pandrol Clip:
Where used, a G shaped piece of metal used to
attaching the rail to the crosstie with a specific
type of tie plate.
Panel Track:
Sometimes when new track is needed, the track is
assembled on ties at another location and
transported to the work site. The panel pieces are
then set into place and bolted together. Turnouts
are almost always pre-constructed because of the
complexity of parts in the turnout.
Opposing Movements:
An engine or train moving in the opposite
direction of another engine or train.
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Pantograph:
Collector bar extending up from the locomotive
to make contact with the overheads catenary
wires to receive electrical current.
Points:
The movable rail that moves when lining a
switch.
Person In Charge:
A person appointed by the company to ensure
the safe conduct of an operation or they work of
employees, and who is certified or qualified
according to the appropriate Transport Canada or
Federal Railroad Administration rules and
regulations.
Private Siding:
A track built for the exclusive use of a shipper,
and not to be used by the railroad for its own
general purposes.
Profile:
A line representing the ground surface or an
established grade line, or both, in relation to the
horizontal.
The top of rail geometric position of a track
expressed over its length.
Proper Authority:
Term used to mean the Rail Traffic Controller or
the Roadway Worker in Charge.
Protection:
A means specified in the Operating Rules to
prevent collisions between personnel, equipment,
and trains.
Pull:
Picking up loaded cars and moving them to
switching districts or yards where they will be
classified according to destination.
Pull-offs:
Insulated horizontal guy wire used to center
catenary system main messenger wire in a curve.
Pull Apart:
The unintentional opening between rails ends
caused by broken parts of a bolted rail joint or a
broken rail. Pull aparts are also attributed to cold
temperatures and rail creep caused by moving
trains.
Pusher:
A locomotive(s) used to assist a train over an
ascending grade.
Q
Qualified Person:
A person who has the knowledge, training and
demonstrated experience to perform a specific
duty safely and properly.
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Rail (Track):
A rolled steel shape, commonly a T-section,
designed to be laid end to end in two parallel lines
on crossties or other suitable supports to form a
track for railway rolling stock. It has three main
parts:
1. The head that comes into contact
with car wheels.
2. The web, which is the thinner,
middle part of the rail; and
3. The base.
Rail Anchors:
Rail anchors are fastening devices that put contact
pressure on the rail to keep it stationary. Rail
anchors are used with CWR to prevent
longitudinal movement due to thermal expansion
or train movement.
Rail Clips:
Rail clips perform the same function as cut and
screw spikes. Clips have the added advantage of
easy attachment and removal. Re-attachment of
rail clips does not arm ties as do cut or screw
spikes. Clips require the use of rail plates. They
are always used for concrete and steel ties.
Rail Defects:
Broken Base: Any break in the base of a
rail.
Compound Fissure: A progressive
fracture originating in a horizontal split
head which turns up or down in the head
of the rail as a smooth, bright or dark
surface, progressing until substantially at a
right angle to the length of the rail.
Compound fissures require examination
of both faces of the fracture to locate the
horizontal split head from which they
originate.
Detail Fracture: A progressive fracture
originating at or near the surface of the
rail head. These fractures should not be
confused with transverse fissures,
compound fissures, or other defects,
which have internal origins. Derail
fractures usually have their origins in the
following types of defects, and progress
crosswise into the head of the rail.
Head checks: Usually at or close
to the gage corner where
movement or flow of surface
metal is sufficient to start a
hairline crack.
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Roadway Sign:
Any marker displaced on or near the right-of-way
for instruction or information of employees or
others.
Roadway Worker in Charge (RWIC):
Roadway Worker means any employee of a
railroad or of a contractor to a railroad engaged in
inspection, construction, maintenance, or repair
of railroad track, bridges, roadway, signal and
communications systems, electric traction
systems, roadway facilities fouling a track or
capable of fouling a track. The RWIC is the
roadway worker that obtains the authority from
the rail traffic controller/dispatcher to occupy
or foul the track and is responsible for the ontrack safety of other roadway workers under
his/her charge.
Roll Angle:
The geometrical relationship between the position
of a rail car and the track it is on. Roll angle will
show as a rail car leaning to one side when acted
upon by the lateral forces encountered in a curve.
Rotary Couplers:
Rotary Couplers allow a car to be rotated to
dump its contents. Rotary couplers lock vertically
and are used mostly with unit trains carrying bulk
commodities.
Roundhouse:
A building used to house locomotives while being
serviced or stored.
Running Rail:
The rail on which the tread of the wheel bears.
Rail that is inadequately anchored and is moving
through the plates.
Run-off (Superelevation):
A gradual transition from zero crosslevel to full
superelevation in an area usually encompassing a
spiral.
Run-off (Surface):
A section of track between an undisturbed
portion of track and a track that was raised during
a surfacing operation that can be described as a
ramp.
S
Safety Control:
A device or devices, which will cause an
automatic brake application to be initiated when
the locomotive engineer becomes incapacitated.
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Sanded Rails:
Rails on which sand has been applied by the
locomotive to increase traction between the
locomotive wheels and rail.
Short Spiral:
A spiral of a length less than standard dimension
due to a limiting physical characteristics such as a
bridge, building, etc.
Schedule:
Information pertaining to the movement and
times of a passenger train. A schedule does not
convey operating authority.
Short Ton:
2,000 pounds.
Shoulder of Track:
The outside portion of the track comprised of the
ballast. The width of the shoulder is usually
expressed as the level top portion of the ballast
up to the point where is begins to slope down.
Shoulder (RR):
That portion of the ballast between the end of the
tie and the toe of the ballast slope.
Shunt:
In signaled track, to make an electrical connection
across both rails of the track
Side Track:
An auxiliary track which is used to perform a
variety of different functions, such as to allow the
set off of cars, change crews, etc.
Siding:
A track auxiliary to the main track, for meeting
and passing trains, which is so designated in
Timetable, General Bulletin Order, or
Dispatchers Operations Bulletin.
Siding Agreement:
Contract between a railroad and a shipper
establishing rights as to the use and operation of
an industrial track.
Signal:
Visual indication passed to the locomotive
engineer to advise the speed, direction or route of
the train. There are almost as many types of
signals as there are railways. Some are:
Engine whistle signals, Display of
headlights,
Markers,
Blue
signal
protection, Signals imperfectly displayed,
and emergency protection
Signal Aspect:
The appearance of a fixed signal conveying an
indication as viewed from the direction of an
approaching train; or the appearance of a cab
signal conveying an indication as viewed by an
observer in the cab.
Signal Block:
A mechanism applied to prevent clearing a signal.
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Signal Indication:
The information conveyed by the aspect of a
fixed signal or cab signal.
Signaled Siding:
A siding, which is controlled by manual or
automatic signals.
Signaled Turnout:
A turnout that is controlled by signals.
Single Track:
One main track upon which trains are operated in
both directions.
Sink Hole:
Where a section of track has sunk below the
normal level.
Skeleton Trailer Cars:
These are specialized trailer cars tripped of all but
the essentials. A center beam supports the weight
of the trailer on the wheels and secures the trailer
with a built-in hitch.
Skeleton Track:
See Track: Skeleton
Skidded Wheel:
A wheel that has flat spots.
Slab Track:
Track constructed without ties with the rail
attached to a concrete base by means of a resilient
rail fastening system.
Slack:
Unrestrained free movement between cars in a
train, created by movement in the coupler
assemblies.
Slack Action:
The slack between drawbars on cars, which
bunches and/or stretches while running.
Slip-out:
(Canadian Term) When a track has moved out
sideways, leaving the track out of line.
Slow Order:
Is a term sometimes used for train speed
restriction order.
Slug:
A locomotive that has no diesel engine or electric
generator but only traction motors powered by
the electricity produced by another locomotive.
Sometimes known as a booster unit
Speed:
Note speed definitions may vary from one
railroad to another and from one country to
another.
Caution Speed: Used within cautionary
limits. A speed that will permit stopping
within one-half the range of vision of
equipment or a track unit.
Limited Speed: A speed not exceeding
45 miles per hour.
Maximum Authorized Speed: The
fastest speed that trains are permitted to
operate over a track as designated in a
railroad timetable or special instruction.
Medium Speed: A speed not exceeding
thirty miles per hour.
Reduced Speed: A speed that permits
complying with flagging signals and
stopping short of train or obstruction.
Restricted Speed: A speed that will
permit stopping within one-half the range
of vision of equipment, also prepared to
stop short of a switch not properly lined
and in no case exceeding SLOW SPEED.
At restricted speed, the engineer should
be on the lookout for broken rails.
Slow Speed: A speed not exceeding
fifteen miles per hour.
Yard Speed: A speed that permits
stopping within one-half the range of
vision.
Special Control Systems (SCS):
A method of control usually supervised by the
RTC, governed by special instructions.
Special Control Zone (SCZ):
A designated length of track in which all
movements are coordinated by the site
supervisor.
Special Inspection:
An inspection of the track that is required after
any significant storm that could damage or
obstruct the track.
Special Instructions:
Instructions locate in a time table or other
publication that modify railroad operating rules
and procedures.
Special Track Unit Track Occupancy Permit:
A TOP that authorizes occupancy of a track by
one-track unit.
Special Trackwork:
Special components such as RR crossings, frogs,
switch points, guard rails, and special related
plates, fastenings, and other components.
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Speed Restriction:
An imposed speed restriction of a train to below
the maximum speed for the railroad, division, or
subdivision, caused by track, signal, train
equipment, or environmental conditions.
Seeder:
A small, low rail vehicle with gasoline engine used
to transport work crews; sometimes called a
jigger.
Sperry Car:
A unit owned and operated by a private company,
Sperry Rail Service, for non-destructive rail
testing for flaws by electronic or ultrasonic means
while in motion.
Spike:
Square steel rods, with a tapered end and off-set
head, used for attaching the rail to the crosstie.
Spine Car:
251-foot car capably of handling 10 x 20 foot
containers; 5 x 40 foot containers or 5 x 48 foot
domestic containers. Unlike double stack cars,
spine cars can only accommodate one container
high.
Spiral (When used with respect to track):
A form of easement curve in which the change of
degree is uniform throughout its length.
Ten chord: An approximate spiral
measured in 10 equal chords and whose
change of degree of curve is directly
proportional to the length measured
along the spiral by such chords.
Spot Board:
A sighting board placed above and across the
track at the proposed height to indicate the new
surface and insure its uniformity.
Spotting (Car):
Placing of cars by a railroad where they are
required for loading or unloading.
Spreader:
Maintenance equipment used to spread snow or
ballast away from the rail.
Spring Washer:
A member designed to prevent backward
movement of the nut and looseness in the bolted
members of a rail joint due to wear, stretch, rust,
or other deterioration.
Spur Track:
See Stub Track
Stamping:
The figures and letters indented after hot sawing
in the center of the rail web, parallel with the
direction of rolling, indicating the serial heat
number, the ingot number as cast or rolled, and
one letter designating the position of each rail
with reference to the top of the ingot.
Stand Alone Cars:
These are multi platform cars that do not share a
set of in-board trucks but are connected by solid
drawbars.
Standby:
In radio communications a term meaning,
"monitor this channel for my next transmission.
Standard Gauge:
The distance between the rails of railway track.
Standard gauge in North America is four feet
eight and one-half inches (56-1/2 inches).
Station:
A location designated in the time table by name.
Steel Ties:
Another alternative to wooden ties are ties made
of steel. Stronger than wood and reportedly less
susceptible to damage than concrete, steel ties
have not undergone widespread testing. Steel ties
are thinner and often are used in tunnels and
other locations where height is a concern. They
are also used in turnouts where they help to
maintain the track gage.
Stock Guard:
A barrier of wood, metal, or other material placed
between and alongside of track rails to prevent
the passage of livestock on or along the railroad
track or tracks.
Stock Rail:
A running rail against which the switch rail (point)
operates.
Stock Rail Bend:
The bend or set, which must be given the stock
rail at the vertex of a switch to allow it to follow
the gage line of the turnout.
Structurally Supported:
Track constructed on an initial structural
component other than ballast. Examples include
slab track and open deck bridges.
Stub Track:
Same as Spur Track Side track that is connected
at one end only to a running track. Some form of
bumping post or other solid obstruction usually
protects the other end.
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Subballast:
Any material of a superior character, which is
spread on the finished subgrade of the roadbed
and below the top ballast, to provide better
drainage, prevent upheaval by frost, and better
distribute the load over the roadbed.
Subdrain:
A covered drain, below the roadbed or ground
surface, receiving water along its length through
perforations or joints.
Subgrade:
The finished surface of the roadbed below the
ballast and track.
Sun Kinks:
Continuous Welded Rail is especially sensitive to
weather changes. Warmer weather causes the
track to expand. In places where the track is
unable to expand longitudinally and the resulting
compression is not adequately constrained by the
use of rail anchors, strong and properly tamped
ties, and sufficient ballast section, buckling or
kinking can result.
Superelevation:
As a train goes around a curve, the cars tend to
tip towards the outside of the curve, especially
with tall and top-heavy loads. To compensate, the
outside rail is raised or superelevated to force the
load back toward the inside of the curve. The
amount of superelevation is determined by the
degree of the curve and the intended train speed.
Surface (Track):
The condition of the track as to vertical evenness
or smoothness. Track surface may need to be
measured while under load, since some setting of
the track can occur.
Surface, running (tread):
The top part of track structures on which the
treads of the wheels bear.
Surface Transportation Board:
An organization in the United Sates Department
of Transportation that regulates certain business
elements of ground transportation.
Sweep, Rail:
Two flexible parts attached to the front of a track
car in such a location as to brush from the rail any
easily removable obstruction on the top of the
rail, as the car moves forward.
Switch:
A track structure used to divert rolling stock from
one track to another.
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Switching:
The physical movement of rail cars from one
place to another within the limits of a yard,
terminal or station. (as opposed to Line Haul)
T
Tail Room:
In yard operations, the track space available to
pull out of one track and then switch over to
another. Desirable tail room is as long as the
longest yard track.
Talker System:
A system located at the hot box detector location,
which automatically transmits by train radio a
recorded voice message of alarm data.
Tamper:
Production machine that tamps the ballast under
ties.
Tamping:
After the track has settled, special machines go up
and down the track tamping or compacting the
ballast around and beneath the track.
Tare Weight:
The weight of a railcar, trailer or container when
empty.
Temperature Range:
The preferred temperature of a rail during
installation or adjustment that is between an
upper and lower of limit to keep the axial force
within acceptable limits throughout the calendar
year.
Terminal Area:
A location that includes one or more yards
together with the tracks connecting the yard or
yards and the industries within that area.
Threatened Species:
Any animal or plant species that is likely to
become endangered in the near future.
Regulations regarding threatened species vary
from Country to Country.
Tie Plate:
A plate interposed between a rail or other track
structure and a tie.
Tie, Adzed:
A tie, which has had the plate-bearing areas of its
top, made plane and smooth by passage through a
machine designed for the purpose. Generally
done when laying new rail or larger tie plates on
existing ties.
Tie, Bored:
A tie which has had holes for spikes provided by
passage through a machine designed for the
purpose.
Tie, Cross:
The transverse member of the track structure to
which the rails are spiked or otherwise fastened to
provide proper gage and to cushion, distribute,
and transmit the stresses of traffic through the
ballast to the roadbed.
Tie, Grooved:
A crosstie which has had machine-gouged
depressions across its top into which ribs on the
bottom of a tie plate may fit.
Tie, Heart:
A tie with sapwood no wider than one-fourth the
width of the top of the tie between 20 and 40
inches from the middle of the tie.
Tie, Incised:
A tie which has machine-made indentions across
its top to facilitate penetration of preservatives
and reduce the width and depth of checks (small
cracks) that develop during seasoning.
Tie, Sap:
A tie with sapwood wider than one-fourth the
width of the top of the tie between 20 and 40
inches from the middle of the tie.
Tie, Slabbed:
A tie sawed on top and bottom only. (Known
also as "pole" tie and "round" tie.)
Tie, Substitute:
A tie of any material other than wood or of wood
in combination with any other material.
Tie, Switch:
The transverse member of the track structure,
which is longer than but functions as does the
crosstie and in addition supports a crossover or
turnout.
Time Table:
The document, which contains subdivision
information footnotes and special instructions
relating to movements of trains, engines and track
units.
Time Windows:
Prearranged blocks of time in which all trains are
held for the performance of track or bridge work.
Tongue and Mate:
See Switch: Tongue.
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Tonne:
See Metric Ton.
Top Ballast:
Any material of a superior character spread over a
subballast to support the track structure,
distribute the load to the subballast, and provide a
good initial drainage.
Track:
An assembly of rails, ties, and fastenings over
which cars, locomotives, and trains are moved.
Bad Order: Track on which bad order cars
are placed for either light running repairs or
for subsequent movement to allow track
repair.
Body: Each of the parallel tracks of a yard
upon which cars are placed or stored.
Classification: One of the body tracks in a
classification yard, or a track used for
classification purposes.
Connecting: Two turnouts with the
track between the frogs arranged to
form a continuous passage between
one track and another intersecting or
oblique track or another remote parallel
track.
Crossover: Two turnouts with track
between, connecting two nearby and
usually parallel tracks.
Departure: Tracks where rail cars are
classified and assembled into trains for
line-haul movement.
Drill: A track connecting with the
ladder track, over which locomotives
and cars move back and forth in
switching.
Hold: One of the body tracks in a hold
yard or a track used for hold purposes.
House: A track alongside of, or
entering a freight house, and used for
cars receiving or delivering freight at
the house.
Interchange: A track on which cars
are delivered or received, as between
railways.
Ladder:
A
track
connecting
successively the body tracks of a yard.
Lead: An extended track connecting
either end of a yard with the main
track.
Main Track: For the purposes of the
Track Safety Standards, a track other
than an auxiliary track extending
through yards and between stations.
Make-up Tracks: Railway tracks
where trains are assembled.
Passing: A track auxiliary to the main
track for meeting or passing trains.
called
track
Track Bolt:
A bolt with a button head and oval, or elliptical,
neck and a threaded nut designed to fasten
together rails and joint bars.
Track Block:
A track block is planned track work that is
authorized for larger work gangs. When a track
block is issued, it will completely close the track
line segment where the work is being performed.
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Track Circuit:
An electrical circuit carried in the rails for the
purpose of sensing the presence of a train in
signaled territory or for highway grade crossing
signals.
Track Gage:
Measured at right angles, the distance between
running rails of a track at the gauge lines, which
are 5/8" below top of rail.
Track Geometry Car:
A type of equipment handled as occupied
passenger equipment and is used to measure the
geometry of track.
Track Occupancy Permit (TOP):
Permit(s) issued for the protection of track units
and track work.
Track Owner:
The corporation holding title to the track in
question. A corporate entity that leases a track
and maintains such a track may be held
accountable for the track safety standards in the
same manner as a track owner.
Track Panels:
Short, pre-assembled sections of track complete
with rails and ties. Used for temporary repairs or
shooflys.
Track Patrol:
Is a term used to describe a track maintenance
employees inspection of the track. Track patrols
include the inspection of rail, ties, spikes and the
surrounding environment in order to ensure that
movements in the area are safe and in keeping
with company standards and governmental
regulations.
Track Release:
Is a term used to describe the release of a portion
of track by a train crew. A track release is given
when a train has cleared a section of track, in
order for that portion to be used for other
purposes (e.g. another train movement or a Track
Occupancy Permit)
Track Unit (TU): See On-Track Equipment
Track Work:
Any work that may, during the course of work,
render the track unsafe for engine or train
movements at normal speed and any work on or
near the track that necessitates protection of
employees or machines.
Tractive Effort:
See Tractive Force.
Tractive Force:
The amount of force at the wheels available for
pulling a train. Tractive force varies with
locomotive weight and adhesion values
Traction Motor:
An electrical motor on a diesel locomotive. The
diesel engine drives a generator, which produces
electrical power to drive traction motors. There is
usually one traction motor on each axle.
Trailing Movement:
A movement toward or over a switch in which
the movement trails through the switch points.
Trailer on Flat Care (TOFC):
Today's term for piggyback service.
Trailing Tonnage:
The total weight of the contents and tare
excluding the weight(s) of the locomotive(s).
Train:
An engine or more than one engine coupled, with
or without cars, or a track unit(s) so designated by
its operating authority, displaying a marker(s).
Transport Canada:
Regulates Canadian Railways in matters of Safety.
Trolley Shoe:
The shoe that picks up the electrical current from
third rail electrically powered systems.
Truck or Trucks:
An assembly that contains the wheels, bearings,
springs, and connecting frames that supports the
car on the rail.
Turnout:
An arrangement of a switch and a frog with
closure rails, by means of which rolling stock may
be diverted from one track to another.
Equilateral: A turnout in which the
diversion due to the angle of the turnout is
divided equally between the two tracks.
Lateral: A turnout in which the diversion
due to the angle of the turnout is entirely on
one side of the track from which the turnout
is made.
Turnout Number:
The number corresponding to the frog number of
the frog used in the turnout. SeeFrog: Number.
Turns:
Runs, which go out to a designated point, turn,
and come back.
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Unbalanced:
The superelevation in a curve that is less than a
calculated value that will otherwise equally
distribute onto both rails the dynamic force of
trains that are traveling at the maximum
authorized speed.
Unbalance Speed:
Traveling through a curve faster than balance
speed. This may also be expressed as the curve
being under elevated for the speed. The amount
of reduction in elevation from balanced can be as
much as 3 inches for conventional equipment.
Wetlands:
The transitional land between the terrestrial and
aquatic environment where the water table is
usually at or near the surface, or the land is
covered by shallow water.
Undercutter:
Production machine that removes the ballast
from the track in one continuous operation.
Under balanced:
See unbalanced.
Uniform Code of Operating Rules:
An operating rules book formerly used in the
U.S.A.
Unit Train:
A freight train consisting of carloads of the same
commodity moving from origin to one
destination, on one day from one shipper to one
consignee on one bill of lading.
V
V-max:
The maximum speed, based on a mathematical
formula, permitted on a curve based on the
average curvature and average superelevation.
Variation (Crosslevel):
The change in crosslevel between two points
exactly 31 feet apart in a short spiral. [see
definition of short spiral]
W
Waivers:
See exemption.
Waters of the U.S.:
Regulated by the U.S. Army Corps of Engineers
and sometimes state and local authorities they
include: (1) Waters used for interstate or foreign
commerce, (2) all other waters including lakes,
rivers, streams, mudflats, sandflats, wetlands,
sloughs, prairie potholes, wet meadows, playa
takes, or natural ponds, (3) impoundments,
(4) tributaries of waters of the U.S., (5) the
Wig Wag:
A reference to the motion of lights on railway,
vehicle-crossing signals.
Willful Violation:
To intentionally circumvent or ignore a regulatory
safety requirement.
Wing Rail:
See Frog: Wing Rail.
Wing Wheel Riser:
See Frog: Wing Wheel Riser.
Wood Trestle:
A wood structure composed of bents supporting
stringers, the whole forming a support for loads
applied to the stringers through the deck.
Work Train:
A train engaged in railway maintenance or repair
work.
Written Authorization:
The formal procedure where a person is
designated in a document generated by a railroad
to conduct certain safety related functions such as
track inspection or maintenance of track under
traffic conditions.
Wye Track:
See Track: Wye.
Y
Yard:
A system of tracks within defined limits provided
for making up trains, storing cars, and other
purposes, over which movements not authorized
by time table or by train-order may be made,
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