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Composites Part B
journal homepage: www.elsevier.com/locate/compositesb
Department of Architectural Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon 305-764, Republic of Korea
Department of Civil and Environmental Engineering, Rutgers University, Piscataway, NJ 08855-0909, USA
c
Structure Engineering Research Center, Tokyo Institute of Technology, 4259 Nagatsuta, Midori, Yokohama 226-8503, Japan
d
Technology Resrearch Lab., Kolon Global Corp., 46 Jeondae-ro 16-Gil, Pogok-Eup, Cheoin-gu, Yongin-si, Gyeonggi 449-815, Republic of Korea
b
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 27 November 2014
Received in revised form
6 April 2015
Accepted 8 April 2015
Available online 17 April 2015
This study compares the ber/matrix bonding strength and exural properties of bundle-type polyamide
bers to those of hooked-end steel bers. Their fracture behavior upon impact with a high-velocity
projectile is also assessed in terms of penetration depth, crater diameter and rear-side scabbing. The
results obtained demonstrate that the bundle-type polyamide bers undergo fracture without ber
pullout because of the increased interber gap and specic surface area for bonding, but exhibit poorer
exural fracture behavior with a lower exural strength and fracture energy when compared to hookedend steel bers. Yet despite this, concrete reinforced with bundle-type bers is shown to more effectively
suppress scabbing during high-velocity impact, which is attributed to a more efcacious dispersion of
shock stress due to the increased number of individual bers.
2015 Elsevier Ltd. All rights reserved.
Keywords:
A. Fibres
B. Mechanical properties
B. Fracture toughness
B. Fibre/matrix bond
B. Impact behaviour
1. Introduction
The reinforcing of concrete with short bers is designed to
improve its dynamic loading, impact resistance and explosion
resistance by increasing the tensile strength and toughness, as well
as inhibiting crack formation and growth through the bridging of
the bers. Past studies have conrmed the safety advantages
offered by ber-reinforced concrete, in that it helps to prevent
brittle fracture induced by impact or explosion. In the literature
pertaining to the fracture mechanism of concrete structures, it is
compressive strength (stiffness) that has generally been associated
with projectile penetration, while exural tensile toughness is
related to scabbing.
The use of ber-reinforced concrete in construction and repair/
retrotting applications requires a combination of high exural
toughness, tensile strength, shear strength, crack control and
impact resistance. Performance therefore varies widely depending
on the effectiveness of the ber used, with Fig. 1 providing a
schematic diagram of loadedisplacement relationship for when a
ber is pulled out of the matrix [1]. The high exural tensile
strength and crack resistance offered by steel reinforcing bers
* Corresponding author.
E-mail address: gyuyongkim@cnu.ac.kr (G. Kim).
http://dx.doi.org/10.1016/j.compositesb.2015.04.011
1359-8368/ 2015 Elsevier Ltd. All rights reserved.
432
increase the area of ber/matrix bonding interface, as manufactured by KOLON Co. of Korea. The polyamide ber was 30 mm in
length, 0.5 mm in diameter, with an aspect ratio of 60, tensile
strength of 594 MPa, and density of 1.14 g/cm3. Fig. 2(b) and (c)
shows a schematic diagram and the air nozzle for producing
polyamide bers. The production mechanism is air interlacing of
multi-laments consisting of core yarns and effect yarns under high
pressure. The yarn structure of the effect yarns forming a loop
around the core yarns offers the advantages of less elongation,
resistance against the tension-induced swelling reduction, and
improved ber/matrix bonding strength. As shown in the magnied image of polyamide bers in Fig. 2(d), the interber gaps keep
the bers from intermingling during mixing with concrete, thus
increasing the likelihood of improving the ber/matrix interface
bonding. Fig. 3 shows the improve owability by surface coating of
Fig. 1. Schematic diagram of loadedisplacement relationship for ber pulled out of the
matrix.
tmax
2.2. Concrete mix and used materials
Table 1 gives the mix proportions used to evaluate the performance of polyamide ber reinforced concrete and hooked-end
steel ber reinforced concrete. Ordinary Portland cement and yash were used in the study. Crushed aggregate (maximum size of
20 mm) was used for the coarse aggregate, and river sand
(maximum size of 5 mm, specic gravity of 2.61 g/cm3) was used
for the ne aggregate, as shown in Table 2.
433
Pmax
pDL
(1)
Pmax $l
bh2
fr
where fr is exural strength (MPa), Pmax is the load (N), l is the span
length (mm), b is average width of the specimen at the fracture, as
oriented for testing (mm), and h is the height of the fractured crosssection (mm). The equivalent exural strength (MPa) was determined using formula (3).
fr0
Ab $l
dtb bh2
(2)
(3)
where fr0 is the equivalent exural strength (MPa), dtb is 1/150 span
deection (mm), Ab is the area of the load-deection curve to dtb , l
is the span (mm), b is the breadth of the fractured cross-section
(mm), and h is the height of the fractured section (mm).
The exural properties of the notched beam were performed
according to RILEM 50-FMC Draft Recommendation [26] to determine the facture energy of the ber reinforced concrete. Specimen
had notch, with 50 mm depth at the center of beam, which were cut
by using a circular diamond concrete saw. The fracture energy was
determined using formula (4).
434
Table 1
Mix proportions.
W/B Slump (mm) Air (%) S/a (%) Unit weight (kg/m3)
Cement Water Fly-ash Sand Gravel
0.4
120 30
41
55
405
180
45
888
758
Table 2
Mechanical properties of the used materials.
Materials
Mechanical properties
Cement
Fly-ash
Sand
Gravel
Super plasticizer
Table 3
Details of concrete mixes.
Mix no.
1
2
3
4
5
6
7
ID.
Plain
PA-0.50
PA-0.75
PA-1.00
SF-0.50
SF-0.75
SF-1.00
Details of ber
Type
e
Polyamide ber
Polyamide ber
Polyamide ber
Hooked steel ber
Hooked steel ber
Hooked steel ber
0
0.50
0.75
1.00
0.50
0.75
1.00
Fig. 6. Pullout test set up.
Table 4
Fresh properties and compressive strength.
ID.
Slump (mm)
Air (%)
Plain
PA-0.50
PA-0.75
PA-1.00
SF-0.50
SF-0.75
SF-1.00
135
130
125
125
135
135
120
3.9
4.3
4.2
3.0
4.6
4.8
3.4
56.6
55.4
50.2
50.4
51.5
54.5
52.3
.
GF W0 mgd0 Alig
(4)
435
cutoff instead ber pullout. In the case of the hooked-end steel ber, after the maximum load, the pullout stress did not decrease
rapidly because the hooked part at the end of ber resisted the
pullout load during the bond test. As such, the ber/matrix interfacial bonding and pullout behavior are associated with the surface
morphology and mechanical properties of bers.
3.2. Flexural properties of ber-reinforced concrete
Fig. 9 shows the exural load-deection curve of unnotched
beam at various volume fraction of ber. The plain concrete specimen exhibited brittle failure at the peak load. The polyamide berreinforced concrete exhibited that exural load was decreased at
the initial crack due to the elongation of ber. But its load increased
again because of the bonding of ber and matrix. In the case of the
ber volume fraction of 1.0%, the load at the second peak load by
bonding of ber and matrix was higher than at the rst peak load.
The maximum exural load of the hooked-end steel berreinforced concrete was higher than that of the polyamide ber-
436
Table 5
Flexural test result (standard deviation).
ID.
Plain
PA-0.50
PA-0.75
PA-1.00
SF-0.50
SF-0.75
SF-1.00
fr [MPa]
fr0 [MPa]
fr =fr0
5.44
6.18
7.42
8.32
8.45
10.22
11.52
e
3.11
4.50
5.84
6.93
9.27
10.31
e
0.50
0.60
0.70
0.82
0.91
0.89
(0.71)
(0.22)
(0.46)
(0.94)
(0.56)
(0.23)
(1.58)
(0.78)
(1.06)
(1.90)
(0.95)
(0.36)
(1.71)
(0.11)
(0.12)
(0.19)
(0.07)
(0.02)
(0.06)
fe [MPa]
Gf [N$m/m2]
8.24
10.41
11.55
11.25
11.33
12.67
15.76
857.45
2704.86
3796.83
6907.52
5597.48
8223.37
14641.56
(0.52)
(0.80)
(0.29)
(0.47)
(1.01)
(0.97)
(3.82)
(202.31)
(119.68)
(93.83)
(329.70)
(792.22)
(990.73)
(6261.13)
fr : Flexural strength of unnotched beam (MPa), fr0 : Equivalent exural strength (MPa), fr =fr0 : Equivalent exural strength ratio, fe : Flexural strength of notched beam (MPa), Gf :
Fracture energy (N$m/m2).
strength and equivalent exural strength of polyamide ber reinforced concrete was lower than hooked-end steel ber reinforced
concrete. Likewise, the fracture energy, which was calculated by the
area below the load-CMOD curve, was observed to be higher in the
hooked-end steel ber-reinforced concrete. This is ascribed to the
higher post-crack stress and residual stress of the hooked-end steel
ber-reinforced concrete, given that fracture energy greatly depends on the stress-sustaining capacity along with the maximum
exural stress.
Fig. 10 shows the degree of ber dispersion in a specimen with a
1.0% ber volume fraction as determined by visual assessment of
the exural fracture cross-section. The polyamide ber-reinforced
concrete specimens exhibited a regular distribution of bers on
the cross-section, while the hooked-end steel bers tended to
exhibit uneven distribution.
Fig. 11 shows the fracture shape of ber on the exural fracture
cross-section. The polyamide bers were found to be bonded to the
inter-bundle gaps and broken instead of being pulled out from the
matrix. Polyamide bers consist of bundle-type short bers, the
bundled bers are assumed to play the role of holding the concrete
matrix, thus demonstrating a high bonding performance in the
concrete as shown in the image. In the case of the hooked-end steel
ber, which are metal bers, showed a fracture mode of ber being
pulled out from the matrix at the moment of reaching the yield
point and the hooked parts was unfolded.
The ber fracture pattern associated with exural fracture
properties of ber-reinforced concrete is found to be very similar to
the fracture behavior by the ber pullout test. The bonding and
pullout properties of bers have a great inuence in improving
exural and tensile properties of concrete. In the exural fracture
behavior, the maximum exural strength was highly affected by the
ber/matrix bonding strength and the number of bers, the strainsoftening and hardening are substantially affected by the pullout of
ber behavior when bers are pulled out from the matrix.
In this study, even if the number of polyamide bers was 2.46
times higher than that of hooked steel bers, the bonding strength
was 3.35 times smaller than hooked steel bers. Therefore it was
considered that the maximum exural strength of hooked steel
ber reinforced concrete is greater than the polyamide ber reinforced concrete.
Fig. 10. The degree of ber dispersion in the exural fracture cross-section (Vf 1.0%).
437
projectile was propelled at 170 m/s and 300 m/s by controlling the
pressure of nitrogen gas. The carrier was detached right before
impact. As shown in Fig. 14, the specimens were fastened to the four
sides by the steel frame. The failure mode of each specimen was
analyzed by visual assessment of the outer morphology of the
specimen impacted by a high-velocity projectile. For the assessment of local damages on the concrete after impact, penetration
depth and crater diameter on the front side, scabbing depth and
crater diameter on the rear side and scabbing limit thickness were
evaluated, as shown in Figs. 15 and 16. The penetration depth and
scabbing limit thickness was estimated by using the modied NDRC
(National Defense Research Committee) formula (5) and (6).
NM V0 1:8
Gx=D 3:813 105 p
D fc D
x 2 x
Gx=D
: 2
2D
D
x
x
Gx=D 1 : 2
D
D
(5)
x
x 2 x
s
7:91
5:06
< 0:65
D
D
D
D
x
s
x
2:12 1:36
0:65 < 11:75
D
D
D
(6)
Table 6
Design of impact test.
Impact condition
Specimen condition
Velocity (m/s)
Size (mm)
Thickness (mm)
10
10
25
300
170
170
200 200 (W H)
30, 40
50, 60, 70
438
439
improved with the increase in the ber volume fraction. The 40mm-thickness all specimens were observed rear crack on the rear
side.
Fig. 18 shows the failure modes of the specimens after impact
with a 25-mm-diameter projectile (66.4 g) at the impact velocity of
Fig. 17. Failure mode after impact test (Projectile diameter 10 mm, Impact velocity 300 m/s).
440
Fig. 18. Failure mode after impact test (Projectile diameter 25 mm, Impact velocity 170 m/s).
170 m/s. The impact energy (mv2 =2) generated at the moment of
striking against the specimen amounted to 959.48 J, 5 to 16 times
greater than the impact energy generated by a steel ball with
10 mm diameter at the impact velocities of 170 m/s and 300 m/s
(58.81 J and 183.15 J, respectively). Accordingly, all 50-mm-thickness specimens were perforated regardless of the ber reinforcement. In the 60-mm-thickness specimens, scabbing on the rear side
was occurred in plain, SF-0.5 and PA-0.5, whereas SF-0.75, SF-1.0,
PA-0.75 and PA-1.0 were observed big radial cracks from the center
of the rear side without the scabbing. In the case of the 70-mmthickness specimens, plain specimen was occurred scabbing on the
rear side. However, all the ber-reinforced concrete specimen were
occurred radial cracks from the center of the rear side and the rear
cracks were decreased with the increase in ber volume fraction.
The improvement in exural tensile performance by ber reinforcement contributed to reducing the external damages of concrete. The crater diameter on the rear side of the polyamide ber
reinforced concrete is less than that of hooked steel ber reinforced
concrete and the scabbing did not occur in lower ber volume
fraction.
The results of the specimens tested using a 10-mm-diameter
projectile and the impact velocity of 170 m/s are not presented in
this paper. Because they were formed penetration and crater on the
front side without scabbing damage on the rear side.
4.4. Compressive strength and penetration depth
Fig. 19 shows the relationship between the penetration depth
and compressive strength. In the gure, the penetration depth
estimated by the modied NDRC formula is also shown. Estimated
penetration depths by the modied NDRC formula are consistent
with the test results. In the case of same spherical shape projectile,
the penetration depth also increased as the mass, diameter of the
projectile and impact velocity increased. The compressive strength
of the ber-reinforced concrete in this study ranged from 50 to
57 MPa, regardless of the type and volume fraction of the bers. No
noticeable improvement in the compressive strength through ber
reinforcement was observed. The penetration depth yielded similar
depth in the same impact conditions and the effect of exural
tensile performance improvement by ber reinforcement was not
determined.
441
Fig. 19. Relationship between the penetration depth and the compressive strength.
Fig. 20. Relationship between the penetration depth and the crater diameter on the
front side.
442
Fig. 21. Scabbing depth and crater diameter on the rear side.
and crater diameter on the rear side were decreased because due to
the improvement of exural tensile performance induced by ber
reinforcement. The improved exural tensile performance exerts a
greater inuence on scabbing inhibition than on the inhibition of
penetration and spalling on the front side. In the case of the polyamide ber-reinforced concrete, the scabbing depth and crater
diameter on the rear side under the same impact conditions were
smaller compared to those in the case of the hooked-end steel
ber-reinforced concrete. This suggests that the degree of
improvement of exural performance is less than that the hookedend steel ber-reinforced concrete, but in terms of impact-related
scabbing inhibition, its impact resistance is as good as, or superior, to that of the hooked-end steel ber-reinforced concrete.
4.7. Scabbing limit thickness
Fig. 22 shows the scabbing limit thickness for different impact
conditions. In this study, the scabbing limit thickness were dened
as the minimum specimen thickness for which concrete scabbing
does not occur despite cracks on the rear side. Under the impact of
the 10-mm-diameter projectile at the velocity of 300 m/s, the
scabbing limit thickness of the plain concrete, PA-0.5, SF-0.5 and
SF-0.75 were exhibited 40 mm. Whereas, the scabbing limit
thickness of PA-0.75, PA-1.0 and SF-1.0 were determined to be
30 mm. Under the impact of the 25-mm-diameter projectile at the
velocity of 170 m/s, even though the impact velocity was lower,
443
Fig. 24. Relationship between the number of bers and scabbing depth on the rear
side.
Fig. 23. Relationship between the exural properties and scabbing depth on the rear
side.
Table 7
Comparison of ber number and volume fraction.
Volume fraction (Vf.%)
0.50
0.75
1.00
1,899,998
2,849,997
3,799,996
780,000
1,170,000
1,560,000
444
445
Fig. 26. Fracture shape of ber on the rear side after impact test.
2) The exural strength and fracture energy of bundle-type polyamide reinforced concrete are less than those of hooked-end
steel ber-reinforced concrete; however a post-peak deection-hardening behavior is observed with polyamide ber that
likely occurs as a result of the strong bonding between the micro
gaps of the bers and the concrete matrix.
3) Although bundle-type polyamide ber-reinforced concrete has
a lower exural strength and toughness, its resistance to scabbing during high-velocity impact is equal or superior to that of
hooked-end steel ber-reinforced concrete. This can be attributed to the greater number of bers, which facilitate a more
effective dispersion of impact stress.
4) Polyamide ber-reinforced concrete exhibits an even distribution of cracks following high-velocity impact, as the bers help
to absorb and mitigate the shockwaves generated. In contrast,
the lower of bers in hooked-end steel ber-reinforced concrete
causes an irregular distribution of wide cracks that in extreme
cases leads to scabbing.
5) Polyamide bers in the side opposite the point of impact tend to
fracture rather than pull out, whereas hooked-end steel bers in
the same location experience pullout-induced spalling fracture
on scabbing.
6) Although the resistance of ber-reinforced concrete to impact
load has generally been considered to increase with an
improvement in exural and tensile performance through
increasing ber/matrix bonding, the results of the present study
lead us to believe that the number of reinforcing bers also
446
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