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RIELLO ELETTRONICA
SAFETY MATS
PRESSURE SENSITIVE EDGES
PRESSURE SENSITIVE BUMPERS
TABLE OF CONTENTS
Page 03
Page 08
Page 13
Page 17
Page 21
Page 25
Page 31
Page 36
Page 42
1) Tank
Colour: grey
Capacity: 27 lt.
Adjustable support feet
Min and max level gauge
Cover with filter and inspection/fillercap
1 pump for oil transfer to rollers assembly
Pumps available:
Centrifugal pump suitable for chemical waters and
evaporating oils
Pneumatic pump suitable for any type of lubricant (also
high viscosity lubricants)
Upright assembly
Tank assembly
3) Basing assembly
Colour: grey
Roller housing basin with pipe fittings and pipe to return oil in excess to tank.
Steel rollers with felted nylon covering, 47 mm
Spiral spring in traction to ensure optimum pressure of rollers when the strip is let
through.
Micro-metric adjustment cocks for oil inlet on roller heads.
Plate guard to prevent hands from reaching hazardous zones
Floating rollers mounted on sealed ball bearings to ensure smooth operation
Optional extras
Other colours upon request
Wood felts
Pump control electric unit complete with switching valve (cyclic valve)
Manual roller regulator
Air operated roller regulator
Electric level gauge
Separate zone lubrication
OVERALL DIMENSIONS
TANK AND UPRIGHT
MAX EIGHT
MIN. EIGHT
ROLLER CENTRE
OVERALL DIMENSIONS
ROLLER ASSEMBLY
Lubricating
rollers
Lubricant inlet
Drainage into tank
Rated width
Useful width
150
200
300
400
500
600
700
800
160
210
310
410
510
610
710
810
268
318
418
518
618
718
818
918
207
257
357
457
557
657
757
857
6
TECHNICAL DATA
Tank
Capacity 27 lt. Welded plate with removable cover.
140W centrifugal pump. Power supply: 220/380V 50Hz
Pneumatic pump: air inlet 6 bar, consumption: 0.40 l/pumping cycle
Lubricating rollers
Steel core
Floating rollers to match the plate movement, mounted on sealed ball bearings
Double expansion chamber to ensure optimum and uniform lubrication
Outer felt: 47 mm
Standard width: 50/100/150/200/300/400/500/600/700/800 mm (special sizes
available upon request).
SUPPLIES/USE
Supply
The lubricator may be supplied as a complete unit or as sub-units or individual spare
parts.
Use
The lubricator can be used complete with its upright if installed before the feeder, or
without the upright with the roller assembly fastened directly to the machine.
GENERAL FEATURES
Basing assembly
Upright assembly
Tank
assembly
2)Upright assembly
Colour: grey
Tubular bar iron detachable from the tank.
Consists of two telescopic parts with quick lockin system. Adjustable range 350 mm (approx.)
3)Basing assembly
Colour: grey
Roller housing basin with pipe fittings and
pipe to return oil in excess to tank.
Steel rollers covered with felted nylon, O
/ 47mm
Spiral spring in traction to ensure optimum pressure of rollers when the strip is let
through. Adjustment cocks.
Plate guard to prevent hands from reaching hazardous zones
Floating rollers mounted on sealed ball bearings to ensure smooth operation.
Oil supply to rollers via compressed air.
Optional extras
Other colours upon request
Wood felts
Electric switchboard (in enclosure) for oil delivery control
Timer (in enclosure) for oil quantity regulation
Manual roller height regulator
Air operated roller height regulator
Facility to install standard heads, 50 to 800 mm length
MAX EIGHT
MIN HEIGHT
10
Lubricating rollers
Useful width
Roller centre
Overturning cover
Dist.
Oil drainage to tank
W= rated
mm 50
60
66
116
135
155
mm 100
110
116
166
185
205
mm 150
160
166
216
235
255
11
TECHNICAL DATA
Tank
Capacity: 8 lt. Welded plate complete with safety valve (valve rated 2.5 bar)
Pressure regulator to adjust oil quantity
Oil drain plug
Cock for air supply and oil transfer from pre-tank to main tank
Oil is fed to roller assembly by means of a pressurized tank
Lubricating rollers
Steel core
Floating rollers to match plate motion. Rollers are mounted on bearings
Double expansion chamber to ensure optimum and uniform lubrication
Standard width 50/100/150 mm
Oil scraper at strip outlet and inlet
SUPPLIES/USE
Supply
The lubricator may be supplied as a complete unit or as sub-units or
individual spare parts.
Use
The lubricator can be used complete with its upright if installed before the
feeder, or without the upright with the roller assembly fastened directly to
the machine.
12
13
MAIN FEATURES
The lubricator consists of the following components:
1) Tank
Colour: grey
Capacity: 14 lt
Coupling for filling the lubricant
Support feet for floor mounting
Sliding cock for air inlet and blowdown
Air pressure regulator and overpressure valve
ROLLER ASSEMBLY
UPRIGHT ASSEMBLY
FILLER COCK
TANK
2) Upright assembly
Colour: grey
Tubular bar iron detachable from tank.
Consists of two telescopic parts with quick
lock-in system.
Adjustment range: 350 mm (approx.)
3) Basing assembly
Colour: grey
Roller housing basin with pipe fittings and pipe to drain oil in excess into a container.
Steel rollers with felted nylon covering, O
/ 47 mm
Spiral spring in traction to ensure roller pressure when the strip is being let through
Micro-metric regulation cocks for oil inlet on roller heads
Plate guard to prevent hands from reaching hazardous zones
Floating rollers mounted on sealed ball bearings to ensure smooth operation
Oil is fed to rollers by means of compressed air.
Optional Extras
Other colours available upon request
Wood felts
Electric switchboard (in enclosure) for oil delivery control
Timer (in enclosure) fitted with shut off valve to regulate oil quantity
Manual roller height regulator
Air operated roller height regulator
Facility to install standard heads with length from 50 to 800 mm
14
360
MIN. EIGHT
MAX EIGHT
350
15
TECHNICAL DATA
Tank
Capacity: 14 lt. Round type made of welded plate, complete with safety valve
(valve rated 2.5 bar).
Pressure regulator to adjust oil quantity
Oil drain plug
Air supply cock
Oil is fed to roller assembly by means of a pressurized tank
Lubricating rollers
Steel core
Floating rollers to match the plate motion. Rollers are mounted on bearings
Standard width: 50/100/150 mm
Oil scraper at strip outlet and inlet
SUPPLIES AND USE
Supply
The lubricator may be supplied as a complete unit, as sub-units or as individual
spare parts.
Use
The lubricator can be used complete with its upright if installed before the
feeder, or without the upright and with the roller assembly fastened directly to
the machine.
16
17
MAIN FEATURES
1) Tank
Lubrificating rollers
Colour: grey
Capacity: 60 lt
Adjustable support feet
Minimum level electric gauge
Visual level gauge
2 covers complete with filters and
inspection/fillercap
2 pumps to deliver lubricant to roller assembly
Pumps available:
Centrifugal pump suitable for chemical waters or
Adjustable
upright
evaporating oils
Pneumatic pump suitable for any type of
lubricant, also high viscosity lubricants.
N.B.: All pumps are interchangeable
2) Upright assembly (adjustable)
Colour: grey. Consists of two telescopic parts
with quick lock-in system. Adjustment range:
300 mm (approx.)
3) Basing and rollers assembly
Colour: grey
Basin with pipe fittings and pipe to return oil in
excess to the tank.
Steel, felted rollers for oil distribution
Air cylinders for rollers opening while inserting
the plate
Micro-metric adjustment cocks for oil inlet
Polycarbonate guard to prevent hands from
reaching hazardous zones
Tank
Optional extras
Other colours available upon request
Wool felts
Electric switchboard (in enclosure) for pump control complete with shut off valve
Timer for oil quantity regulation
Differentiated opening of rollers
Idler to support plate during the incoming and outgoing phase
Separate zone lubrication
Min and Max electric gauge
18
DIMENSIONS
L
MAX EIGHT
MIN. EIGHT
useful width
Rated width
Useful width
500
540
640
1000
1040
1140
1500
1540
1640
TECHNICAL DATA
Tank
Capacity: 60 lt. Welded plate with removable cover
Minimum level electric gauge with exchange contact: 4A 250V
One-phase, centrifugal pump: 140W, power supply 220/380v 50Hz
Pneumatic pump: supply 6 bar, power consumption: n/0.40 l each cycle
Lubricating rollers
Steel core
Rotation on sealed ball bearings
Outer felt made from felted nylon, 8 mm thick (approx.). Maximum ease of
replacement.
Outer diameter: 65 mm
Floating rollers
Width upon request, max 2000
Roller opening operated by 4 pneumatic cylinders controlled by a 5-way, bi-stable
manual valve and a pressure regulator to change rollers pressure on the plate.
Roller opening stroke: 10 mm (approx.)
Double expansion chamber to ensure optimum and more uniform lubrication
Supply
The lubricator may be supplied as a complete unit, as sub-units or individual
spare parts.
Use
The lubricator can be used complete with its upright if installed before the feeder,
or without the upright and with the roller assembly fastened directly to the
machine.
20
21
MAIN FEATURES
Basing assembly
Gruppo
vaschetta
1) Tank
Roller
Rullieraplate
Colour: grey
Adjustable upright
Capacity: 27 lt
Adjustable support feet
Min./Max level gauge (visual type)
1 cover complete with filter and
inspection/fillercap
1 pump for feeding lubricant to rollers
Pumps available:
Centrifugal pump : suitable for chemical waters
and evaporating oils.
Pneumatic pump: suitable for any type of
lubricant, also high viscosity lubricants
N.B.: All pumps are interchangeable.
2) Upright assembly (adjustable)
Colour: grey. Consists of two telescopic parts
with quick lock-in system. Adjustment range:
300 mm (approx.).
Colour: grey.
Tank
Pump
22
DIMENSIONS
MAX EIGHT
MIN HEIGHT
Useful width
Rated width
Useful width
500
510
720
800
810
1020
23
TECHNICAL DATA
Tank
Capacity: 27 lt. Welded plate with removable cover
Minimum level electric gauge with exchange contact 4A 250V
Single-phase centrifugal pump: 140W; supply 220/380V 50Hz
Pneumatic pump: 6 bar, power consumption n/0.40 l/cycle
Lubricating rollers
Steel core
Rotation on sealed ball bearings
Outer felt 46 mm (approx.) made from felted wool featuring ease of
replacement. Thickness 8 mm (approx.)
Lower, fixed motorised roller
Upper, floating idler
Standard width 500/800 (intermediate sizes available upon request)
Roller opening: 10 mm by means of screw knobs with compression spring for
upper idler
Transfer speed. 13 m/min
Roller motor: 3ph 220/380V 50HzHP0,12
Ratio reduction gear: 1%15
Double expansion chamber to ensure optimum and more uniform lubrication
24
Variable delivery
PRESSURE INJECTOR
25
MAIN FEATURES
TECHNICAL DATA
Compression ratio 1:4
Total capacity (max): 7.6 cc
Adjustment range: 0 to 7.6 cc
Control pressure: 4 to 8 bar
Max pressure of tank: 0 to 1.5 bar
Drip-preventer (valve): 2.7 bar
26
DIMENSIONS
Flow regolatin knob
140
75
70
80
12
160
180
70
=
80
B ritorno
O7
Air (l)
90
A andata
0,60
Stroke 30 mm
0,50
Stroke 25 mm
0,40
Stroke 20 mm
0,30
Stroke 15 mm
0,20
Stroke 10 mm
0,10
Stroke 5 mm
5
bar
27
07
01
02
03
04
05
06
07
LEGEND
01
05
Spray nozzle
02
Extension 1/8
06
Sleeve
03
Body 1/8
07
04
Unidirectional valve
Fastening half-collar,
O 13 - 14
28
STANDARD NOZZLES
Spray a
ID
Number
Jet
shape
Orifice
O
Type of lubricant
recommended
110
T.P. 11001
Fan
0.66
110
T.P. 11002
Fan
0.91
Thick oil
65
T.P. 650017
Fan
0.28
Fluid oil
65
T.P. 650025
Fan
0.33
Fluid oil
65
T.P. 650050
Fan
0.46
65
T.P. 6501
Fan
0.66
65
T.P. 6502
Fan
0.91
Thick oil
63
T.G. 03
Cone shape
0.51
Fluid oil
63
T.G. 05
Cone shape
0.61
80
22624-1-80
Cone shape*
0.41
80
22624-2-80
Cone shape*
0.69
T.P. 000009
Straight
0.20
Fluid oil
T.P. 000019
Straight
0.30
T.P. 000050
Straight
0.51
Thick oil
N.B. All nozzles give optimum results with chemical waters and fluid oils.
The injector is equipped with the nozzles shown in figure.
*
Mist type spray ideal to humidify parts without soaking them excessively.
29
OPTIONAL EXTRAS
With Gamma System Microtymer timing device.
With automatic, pulse generating valve
With F.R.L. assembly
With one or more nozzles
With different shape nozzle tips (the various shapes may give different results
depending on the oil density).
With 14 l, low pressure tank to ease pump priming and give more thrust to
lubricant
With temperature-controlled heating tank
With temperature-controlled heated nozzles
30
Small and compact, the SLIM takes advantage of the inertial force to generate
the horizontal motion suitable to remove scraps or blanks.
Thanks to the interchangeability of the rail and the facility for the user to build
rails by himself, the SLIM is the ideal tool to meet any requirements; specially
useful for those applications where traditional belt conveyors cannot be used
because of reduced space or duration problems.
WORKING PRINCIPLE
The inertial force generated by the SLIM device causes an horizontal move
on the rail, such to move the scraps or blanks.
The air operated system installed on the SLIM guarantees working safety
and ease of installation.
Where special requirements are to be met, the interchangeable rails of the system
can be manufactured by the user.
GAMMA SYSTEM offers standard, off-the-shelf rails complete with a
deadening base. Antioil version available upon request (rail fitted with a brush and
oil flowing on bottom of rail).
31
MAIN FEATURES
32
changed
May be
55
10 25
48
VARIABLE
150
200
VARIABILE
245
161
60
May be
30
changed
58
Variable
24
260
200
10
230
Variable
Variable
Variable
198
252
33
TECHNICAL DATA
Front mounting
34
Kg 15
Kg 12
Kg 9
ali
W
R
10
W
ail
Ra
0
=
il W
Rail W
Scanning at 1
Kg 6
75
50
Kg 3
= 25
100
120
140
3 Bar
3,5 Bar
4 Bar
Scanning at 1'
140
Consumption in l/ 1'
15.8
130
120
110
100
14,7
13,5
12,4
11,3
140
13.8
130
120
110
100
12,8
11,8
10,8
9,8
140
11,8
130
120
110
100
11,0
10,1
9,3
8,5
35
SILENCED NOZZLES
MINIMUM CONSUMPTION/ MAXIMUM EFFICIENCY
DRAWING
DIMENSIONS
DESCRIPTION
SILEN-MET 3/8
95
3/8
30
SILEN-MET 1/4
87
1/4
24
SILEN-MET 1/8
82
1/8
14
47
1/8
14
SILEN-PLAST /4
80
1/4
21
EXTENSION ROD1/4
130
1/4
EXTENSION 1/8
130
1/4
36
Surface
of test
object
Thrust
force
gr 210
102 dBA
86 dBA
SILEN-PLAST
cm 40
cm2 80
SILEN-MET 3/8
cm 40
cm 80
> gr 260
106 dBA
88 dBA
SILEN-MET 1/4
cm 40
cm2 80
gr 170
> 98 dBA
83 dBA
SILEN-MET 1/8
cm 40
cm2 80
> gr 70
> 90 dBA
80 dBA
NOTE
Charts on next page clearly show the highly positive characteristics offered by the
nozzles of Series Silen, namely:
Reduced air consumption
Greater thrust force due to the facility to direct the jet parallelly.
Extremely low noise level
Charts facilitate the selection of the nozzle that mostly suits your needs. This results
in significant energy savings.
37
TECHNICAL DATA
GAMMA SYSTEM "Silen Met, 1/8 nozzle (see charts below)
0,5
Consumption: m3/1
O 2,2
SILEN MET 1/8
0
BAR
BAR
THRUST FORCE
7
6
5
4
3
2
1
O 2,2
SILEN MET 1/8
gr
14
28
42
56
70
NOISE LEVEL
Db - A
100
90
O 2,2
SILEN MET 1/8
80
70
BAR 2
Comparison made with a standard nozzle of section equal to "Silen Met 1/8"type.
38
TECHNICAL DATA
GAMMA SYSTEM "Silen Met, 1/4 nozzle (see charts below)
Consumption: m3/1
O 4,2
SILEN MET 1/4
0,5
BAR
BAR
THRUST FORCE
7
6
5
4
3
2
1
O 4,2
SILEN MET 1/4
gr
34
68
102
136
170
NOISE LEVEL
100
Db - A
O 4,2
90
SILEN MET 1/4
80
70
BAR 2
Comparison made with a standard nozzle of section equal to "Silen Met, 1/4" type.
39
TECHNICAL DATA
GAMMA SYSTEM "Silen Met, 3/8 nozzle (see charts below)
Consumption: m3/1'
O6
0,5
BAR
BAR
THRUST FORCE
7
6
5
4
3
2
1
O6
SILEN MET 3/8
gr
60
110
160
210
260
NOISE LEVEL
Db - A
100
O6
90
80
70
BAR 2
Comparison made wit a standard nozzle of section equal to"Silen Met, 3/8 type.
40
TECHNICAL DATA
GAMMA SYSTEM "Silen Plast"nozzle (see charts below)
Consumption: m3/1'
O 4,4
SILEN PLAST
0,5
BAR
BAR
THRUST FORCE
7
6
5
4
3
2
1
O 4,4
SILEN PLAST
gr
42
84
126
168
210
NOISE LEVEL
100
Db - A
O 4,4
90
SILEN PLAST
80
70
BAR 2
Comparison made with a standard nozzle of section equal to "Silen Plast" type.
41
MICROTYMER
Mod. 1
1 operationel way available
MICROTYMER
Mod. 2
3 operational ways available
42
MAIN FEATURES
Cycle start timer
Cycle duration timer
Power supply 110V 50Hz
(other voltages upon request)
Side or front mounting (front mounting for Mod. 2 only)
GAMMA SYSTEM devices find broad application in the
shearing processing. They allow:
- easily ejecting sheared parts by P.M.S. in that air jet may be
generated even with machine stopped (see figure aside);
- proportioning air volume to any type of part with minimum
consumption;
- controlling any type of ejection device, drawers, movable
references, scrap cutters or feeders because two opposite air
outputs and one output for air jet are available.
Cycle duration
timer
Cycle
start timer
mod. 1
OFF ON
OFF ON
mod. 2
OFF ON
OFF ON
43
Projecting
LH
mounting
Recessed
RH
mounting
Vibration dampers
Projecting
RH
mounting
Vibration dampers
170
145
195
160
OFF ON
OFF ON
MOD. 2
MOD. 1
VARIANTS
The devices are built with a solenoid valve and a timer, 0-1 110VAC
Available on request:
24V AC equipment
Different times
Multi-range timer
NOTE: The dual timing device is a completion of a whole series of Gamma
System's products used to facilitate part ejection and eliminate problems tied
in with the use of compressed air during manual cycles in machining processes
(but not limited to these). The device exhibits all of the characteristics of a true
system.
44
Gamma System reserves the right to modify the characteristics of its products, without any prior notice, in
order to improve their operation.
45
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