Professional Documents
Culture Documents
1.0 INTRODUCTION
1.1 Educational Background
In partial fulfillments of the award of the OND certificate, the project that I
handled was Construction of a 250W Loudspeaker. The objective of the project
was
to
apply
the
basic
theoretical
knowledge
of
electronics
and
My final year project was on Design and Construction of 200W Wind Generator.
The aim of the project was to produce a prototype energy-conversion system to
demonstrate how wind energy could be converted into electrical energy. The
project involved: the construction of wind blades, design of inverter and autoreversal polarity system and battery.
1
The project that I handled for my Masters Degree programme was on solar cell
manufacturing and the topic was Passivation of Crystalline Silicon Solar Cells by
Thin Amorphous Layer. The objective of the project was to: simulate the silicon
solar cell, make deposition of the thin amorphous layer by sputtering technique at
different gas and bias power and measure the level of passivation by QSS
photoconductance method. The overall aim was to improve the performance of
the solar cell by increasing the lifetime of the electron-hole carriers.
1.3 INDUSTRIAL TRAINING
I had a number of industrial training or attachments in different technical
establishments. Described below are the places where I had the training and the
skills acquired.
1.3.1 Gafot Engineering & Construction Limited (Apr-Jul 2001)
After the N.D 1 of my Electrical and Electronic Engineering programme in Osun
State Polytechnic, I had my compulsory four month Students Work Industrial
Experience Scheme (S.I.W.E.S) at Gafot Engineering and Construction Limited,
Surulere, Lagos. This organization specializes in electrical services in buildings. The
project handled during the training programme was the refurbishment of New
World hotel, Allen Avenue, Ikeja. I learnt how piping and wiring in a conduit
system are done. Also, I acquired skills in cabling for lighting and power circuit.
1.3.2 Chidi Intl Technical Co. (Apr-July 2002)
1 Flowstation. I learnt the skills of cabling, layout and installation for 16 units of
500W halogen lamps for the perimeter of the flowstation. Moreso, I was involved
in providing earthing system for the installation and how photocell is applied to
control the switching of the lamps.
1.3.2 Adewale Electrical Services (Aug 2002 Feb 2003)
After graduation, I was first posted to ASK Electrical Limited, Ikeja where I served
as a Technical Trainee during the execution of Street Lighting project at Pinnock
Estate, Lekki, Lagos. My role was to assist the site Engineer in the coordination of
day-to-day activities on the construction site and also in the preparation of
progress report on the project. I was involved in the laying and termination of
armoured cables for the feeder pillars and the (290) street lighting fittings.
Hydride (a-Si:H) on crystalline silicon substrate, and to simulate the solar cell by a
solar technology software called Pc1D. I participated in the deposition of the
amorphous hydride layer (order of micron) on the silicon wafer and its
characterization. Other activity that I engaged in was the measurement of
reflectance and tranmittance on the solar cell by using spectrophotometer. The
measurement of thickness of the wafer was also carried out by using Ellipsometry
Spectroscopy.
1.5.3 Akinconsult Energy Limited (Jan-Apr 2011)
Design and Installation of 170W Solar PV System for 36W LED Security
Lighting at Broadway Plaza, Prince and Princess Estate, Abuja in
(February 2012)
(iv)
(vii)
Design and Production of a-42 Solar Cell (184W) Solar Panel (July 2012)
CHAPTER TWO
2.0 SOLAR PHOTOVOLTAIC SYSTEMS DESIGN & INSTALLATION
Solar Photovoltaic (PV) system or Solar Power system is one of renewable energy
systems which uses PV modules to convert sunlight into electricity. The electricity
generated can be stored or used directly, fed back into grid line or combined with
one or more other electricity generators or more renewable energy source. Solar
PV system is very reliable and clean source of electricity that can suit a wide range
of applications such as residence, industry, agriculture, livestock, etc. Therefore,
the primary essence of Solar Photovoltaic (PV) system installation is to provide
alternative power for loads, be it domestic, office or industrial.
2.1 MAJOR SYSTEM COMPONENT
Solar PV system includes different components that should be selected according
to the system type, site location and applications. The major components for solar
PV system are solar charge controller, inverter, battery bank, and loads
(appliances).
(i)
(ii)
Solar Charge controller- regulates the current coming from the solar
panels going to the battery and prevents the battery from being
overcharged and prolongs the battery life.
(iii)
Inverter- converts d.c output of PV panels into a.c output for appliances
(v)
This project was designed for the residential building of Dr. Femi Adeola at
Igbogbo/Baiyeku, Ikorodu Lagos and undertaken between February and March
2011. The objective of the solar PV system was to provide alternative power for
some loads in a two (2) bedroom flat to address the issue of erratic power supply
from the utility (PHCN) in that area.
The design was done in such a way as to minimize cost, ensure quality and
reliable power delivery. In order to reduce the load capacity and minimize cost of
installation, the client was advised to use energy-efficient appliances in the
installation. These appliances include CFL bulbs, LEDs and DC fridge.
2.2.2 Important Considerations
The following considerations were made during the project design and
installation:
(i)
(iii)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
(viii)
2.3
DESIGN
The design considers the following appliances shown below. The total load
requirement and the energy demand of the installation are also presented in the
table.
S/No.
Appliance
Unit
Rating
Total
(W)
Load(W)
Hours/day
Demand(W-h)
1.
Lighting
16
64
384
2.
Laptop
70
70
420
3.
LCD
150
150
900
4.
Fan
65
130
780
5.
DC Fridge
65
65
390
479
Total
2874
The system design calculations were done in compliance with the following
standards: Institution of Engineering and Technology (IET), International Electrotechnical Commission (IEC), Standard Organisation of Nigeria (SON) and
Illumination Engineering Society.
(1) Solar PV sizing: The first step in designing the solar PV system was to find out
the total power and energy consumption of all loads that need to be supplied by
the solar PV system as follows:
(i)
(ii)
The total Watt-hours per day for the appliances was multiplied by
1.2 to get the total Watt-hours per day which must be provided by
the solar panels. The 20% is to cater for the energy lost in the
system. This is 1.2 * 2874 = 3448.8 W-hours.
Different size of PV modules will produce different amount of power. To find out
the sizing of PV module, the total peak watt produced needs to be calculated. The
peak watt (Wp) produced depends on:
(a) Size of the PV module
(b) Climate of site location
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The panel generation factor which is otherwise referred to as Peak Sun hours
differs from site location to another. For Lagos and other South-Western part of
Nigeria, the panel generation factor is 5. This meteorological information was
obtained from the Energy Commission of Nigeria (ECN) and RETscreen.
Therefore, in sizing the solar panel the following calculations were made:
Watt- peak required from PV = Total Watt-hours required from the PV modules
Peak Sun Hours
= 3448.8 W-hours
5
= 689.76 W-p
For best practice and ensuring that the solar panel is providing adequate charging
current to the battery, the 689.76 W-p is multiplied by 2. Therefore, the total size
of the PV = 2*689.76 = 1379.52 W-p. The installation required Sixteen (16) units
of 85W solar panel.
(2) Inverter sizing: The inverter had the same nominal voltage with the battery
(12V). For stand-alone systems such as this project, the inverter size was designed
to be 25% bigger than the total Watts of appliances. Because fan is part of the
appliances and it is an inductive load, its power was multiplied by 3 and then
added to all other loads to get the inverter size.
The inverter size is 1.25 *[(64W + 70W + 150W + 65W) + (3*130W)] = 1045VA
0.8
The size of the inverter used for the installation was 1kVA.
(3)
Battery sizing: The battery type used for the installation was deep cycle
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day for years. The battery bank was large enough to store sufficient energy to
operate the load whenever it is required. The battery was sized as follows:
(i)
2874*2.0
0.85*0.6*12
939 Ah
The total Ampere-hours required was 939. Therefore, 10 units of 12V 100Ah
battery were designed for the systems to supply power (6 hours per day) for two
(2) days without sun.
(4)
Solar Charge Controller sizing: The open circuit voltage (Voc) of the selected
solar panel was 21.6. The total watt-peak of the solar panel was 1360.
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The maximum current (Imax) from the solar panels = 1.3 * Total watt- peak
Open circuit voltage
The 30% is added in case of over-current (surge) from the panel. Therefore,
Imax = 1.3*1360
21.6
= 84.25A
The system required two (2) units of 45A @ 12V controllers. The system voltage is
12V.
2.3.2 Other Accessories
(1) Cable: For DC cable sizing, the following standard formula was applied:
2.87mm2
A 4mm2 cable (2- core) was used to connect the solar panel to the charge
controller and then to the battery terminals.
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(2) Distribution board: The DB used was 4-way 32A: 15A MCB for lighting and fan;
15A MCB LCD and laptops. The incoming to the DB was from the inverter output
and a 4mm2, 3-core cable was used. The earthing was done with 10mm2 cable.
(3) Circuit Breakers: Three d.c breakers were used; two units of 40A between solar
panels and charge controllers and one unit of 10A to control the DC fridge. Four
switches were used: two between charge controllers and batteries and then two
between batteries and inverter.
(4) PV hanger & battery box: The PV hanger was constructed to accommodate all
the sixteen (16) solar panels at a tilt angle of 15 in a south facing position. The
dimension of each solar panel was 120cm by 52 cm. The batteries were arranged
in a rack constructed in such a way as to permit ventilation.
2.4 STANDARDS
2.4.1 Illumination level
The recommended IES illumination level for sitting room, bedroom, dinning and
kitchen are: 100, 100, 150 and 300 Lux respectively. The standard in conjunction
with the lumen values of lamps informed the choice of the lighting fittings for the
installation.
2.4.2 Orientation of the solar module
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S/No.
Item
Qty
Unit Cost
Total Cost
1400W-p
N450/Watt
N630,000
1.
Solar panel
2.
Inverter
N35,000
N35,000
3.
Battery
10
N50,000
N500,000
4.
Charge controller
N30, 000
N60, 000
5.
Lot
N50, 000
N50, 000
concrete work
6.
Installation cables
Lot
N10, 000
N10, 000
Branch connectors
Lot
N350
N 2, 800
8.
Earth cable
10m
N5, 000
N5, 000
9.
N20, 000
10.
Distribution Board
N3, 500
N3, 500
11.
Installation cost
N 50, 000
Contingencies (10%)
N136, 630
Sub- total
VAT (5%)
N75, 146.5
Total
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CHAPTER THREE
3.0 SOLAR PV MANUFACTURING
The National Agency for Science and Engineering Infrastructure has established a
7.5MW Solar Panel Manufacturing Plant at Karshi, FCT, Abuja, with the objective
of capacity building and ceding of technology. The plant commenced operation in
the year 2011. The first solar panel was produced in 11th September, 2011 and
since then production has continued with greater success.
Apart from designs and arrangement of solar cells on tempered- glass, I was in
charge of quality control, which involves ensuring that the solar panels that are
being rolled out are of quality by checking for cracks on the cells before
lamination and ascertaining that the output characteristics after sun simulation
meets the required design standard. Solar panels are rolled out in different sizes
such as 175W, 180W, 190W and 200W depending on the cell arrangements and
the wattage of each cell.
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42 cell solar panel which gave an output of 184W. The output parameter of the
new panel is shown below:
Parameters Pm (W)
42 cells
184
Isc (A)
8.822
Voc (V)
26.111
Ipm (A)
8.225
Vpm (V)
22.388
Eff. (%)
14.388
FF (%)
0.799
to ascertain their characteristics. The cells are sorted according to their electrical
properties i.e. short circuit current in order to interconnect similar cells.
Soldering: This involved soldering with ribbon to create the positive and
negative terminals and also to produce the required voltage by stringing the cells.
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Fig.2: Soldering
(3)
Glass Washing: This involved washing of the tempered glass before the
EVA/TPT and the cells are laid on it. Impurity can degrade the solar panel and that
is why washing is necessary.
(4) EVA/TPT cutting: This involved cutting of the Ethyl Vinyl Acetate (EVA) and the
laminator.
20
Fig. 5: Framing
(8)
Sun Simulation: The solar panel was tested with sun simulator to ascertain
Fig. 6: The solar panel positioned to face sun simulator for testing
21
All the processes are done in compliance with the convention (STC) which dictates
that the temperature is 25C, under Air Mass (AM) 1.5 and Irradiance of 1000W
per square meters.
3.2.2 Safety
Safety generally in Engineering is a watch word. The safety of all workers in the
plant was being ensured. Coveralls and Personal Protective Equipment (PPEs)
such as nose mask, gloves and face shield were used.
3.2.3 Durability & Reliability
The solar panel is produced with the assurance of an average life of 20 25 years.
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CHAPTER FOUR
4.0
CONCLUSION
The role of practical experience in building a pragmatic Engineer cannot be overemphasized. With practical exposure, a University graduate who has had a formal
Engineering education can prove his worth in handling a particular practical
problem and proffering solution to it.
The 1.36kW Solar PV system was installed with best practice to provide adequate
charging current for the battery to power the appliances in Dr. Femi Adeolas
house when there is demand (when there is no sun). The Photovoltaic system
provides power for the appliances for six (6) hours per day. The solar panel was
also arranged and produced under the STC.
In a developed country such as UK, designs of electrical service are done using
software. Also, it is true that an engineer should find the best and easiest ways of
getting things done but it is still necessary to always understand the basic
principles in design calculations such as the use of formula and equations applied
in this report. Haven gone through the stages of the design work one step after
the other, the project work offered me the intellectual and professional skills that
prepared me for future challenges in the field of engineering- solar energy
technology.
4.0 RECOMMENDATION
I wish to recommend that electrical design and installation should be
incorporated in the undergraduate curricular so that the engineering graduate
would appreciate it before the real work situation.
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REFERENCES
[1] http://www.solardirect.com/pv/batteries/batteries.htm
[2] http://www.leonics.com/support/article2_12j/articles2_12j_en.php
[3] Centre for Renewable Energy Systems Technology (CREST), Postgraduate
note on Photovoltaic Engineering
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