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National Highway
PMGSY
Gram Panchayat
State Highway
Real Estate
Parking Lots
Warehouse
Registered Office
808-809, E Block, International Trade Tower,
Nehru Place, New Delhi - 110 019
Tel: +91-11-26423911/12, 41608688, Fax: +91-11-26447486
Email: ippl-delhi@ippl.net.in,
ippl-gurgaon@ippl.net.in
Manufacturing Plant
No. 162, 164-165, Raipur Industrial Area,
Bhagwanpur, Roorkee-247 661,
Uttarakhand, India
Telefax: +91-1332-235292
Email: ippl-plant@ippl.net.in
www.ippl.net.in
India Polyroads Private Limited manufactures high quality polymer stabilization products for the road construction industry,
indigenously. Polymer Pavement personnel have been active in development of polymers for road stabilization for more than 5
years and has formed strategic development, testing & recognition alliance with leading National Govt. testing bodies of
Authority, in India over continuous up gradation and research for better roads.
Primary focus of IPPL is on research and development of industrial polymer based products for the Highway and other
infrastructure & construction industry. IPPL Design and Application Engineers will advise and assist partners & prospects in
site inspections, soil testing, alternate crust design, planning and the transfer of IPPL's product implementation methodology
knowledge. In order to consult engineers to familiarize themselves with the technology and alternate performance based
implemented far and wide in the country with varied soil types, thru customized alternate crust designs for durability, time
and cost saving proposition, yet meet the traffic & load stimulation and design life demands. Quality control is kept to the
highest standard with all products being manufactured to ISO 9001 and ISO 14001 standards & Certified by Nations'
Premier Research and Testing Authorities/Institutes:
BRO
01
WHAT IS A POLYMER
The word Polymer comes from the Greek word "poly"
means many, and "meros', means parts or units.
A polymer is a group of many units. You combine many
"monomers" (individual units) to create a polymer.
Mixing various monomers, results in a "copolymer"- such
is the IPPL SS-IX.
Polymeric materials are characterized by long chains of
repeated molecule units known as "mers'. These long
chains intertwine to form the bulk of the plastic. The nature
by which the chains intertwine determine the plastic's
macroscopic properties and binding strength.
IPPL POLYMER:
The use of high-tech polymer additives for road
stabilization, can bind waste materials that are normally
discarded materials into useful load bearing layers that can
be used in the road's base or sub-base road layers.
HEAT / COLD
IPPL SS-IX polymers contain (Poly/methyl metha crylate PMMA) are hydrophobic and do not dissolve in water. Water merely
acts as a transport mechanism in assisting the polymer in lubricating the soil particles. Once the water had dissipated the IPPL
SS-IX polymer performs throughout the ambient temperature.
02
Saves
Suggests
Alternate & IRC: 37 compliant, Crust Design over specific Soil & Design Life
Eliminates :
WMM | DBM / BM
Improves
Welcome
AASTHO
molecules are also polymeric. All plastics are polymers, but not all polymers are plastics.
BENEFITS
Polymer is often used as a synonym for plastic, but many biological and inorganic
Equivalent Single Axle Load (ESAL) based on AASHTO Road Test results, the most common
approach is to convert wheel loads of various magnitudes and repetitions ("mixed traffic") to
an equivalent number of "standard" or "equivalent" loads. The most commonly used
equivalent load in the world is the 80 kN (18,000 Ibs/ 8Tons) equivalent single axle load
(normally designated ESAL).
FHWA Class9 Five-Axle Tractor- Semitrailer (18 TyresTotal) A typical tyre load is 18.9
kN(4,250 Ibs/2 Tons- 8 Tons per single axle)with an inflation pressure of 689 kPa (100 psi.)
and a tyre footprint of 20cm x 50 cm.
03
IPPL SS-IX
POLYMER ROAD STABILIZER
PRODUCT OVERVIEW
ITEM PRODUCT
1.
DESCRIPTION
IPPL SS-IX
Polymer Soil
Stabilizer
2.
IPPL AT-X
COMPARISON:
TRADITIONAL DESIGNED ROAD CRUST
BITUMINOUS CONCRETE
BITUMINOUS CONCRETE
SAMI / Aggregate Interface Layer
3.
IPPL DT-II
Bonding: IPPL SS-IX Polymer mixed with water is sprayed into the soil to be stabilized using standard water
browser. On compaction the polymer molecules bind together with the soil increasingly with running traffic, the
polymer atoms bind tighter and tighter as water molecules evaporate and the road becomes tough and stronger.
Lab tests: Have consistently shown increased structural strengths over a period of time. Due to the flexible nature of
the polymers, the pavement surface allows a certain amount of flexibility on the road and does not become brittle.
The maintenance on IPPL SS-IX stabilized roads are dramatically reduced in comparison to traditional other
stabilized roads.
Structural Guarantee: All IPPL SS-IX applications are guaranteed to exceed the AASHTO structural load bearing
axle capacity. Road base/sub-base will be tested for its binding capacity and if necessary, will be modified to meet
the standards as per road design.
04
IPPL- STA
Construction Speed: Stabilize up to one kilometer per day using traditional equipments, see pictures. Alternatively
one can use soil stabilizing/pulverzing machines to stabilize up to three kilometers per day.
05
IPPL SS-IX
POLYMER & ESSENCE IN LIFE STYLE ...
1. Asphalt Roads: Ideal for stabilizing base & sub-base layers. In most instances, the in-situ soils in the area can be used for
stabilization. The stabilized road is opened to heavy traffic within 72 hours after construction, as the additional traffic on the
stabilized road actually assists in dissipating the water in the base and sub-base, thereby speeding up the polymer
binding process and the structural strength of the road. After checking the moisture content, prime coat applications
followed by bituminous wearing course is undertaken.
IPPL SS-IX
TEST REPORTS PRIOR TO DESIGN PROCESS
To guarantee that we will exceed AASHTO structural load bearing axle capacities, it is important to consider various
pertinent factors before applying IPPL SS-IX stabilization polymers, adequate representative soil samples should be
taken and tested for:
Geo-Technical Report (Gradation, F.S.I., L.L., P.I., MDD, O.M.C, Gradation & C.B.R.) of the
carriageway to be stabilized.
In case of formation; F.S.I., P.I, and C.B.R. of the soil to be used for the subgrade.
2. Rural Roads: IPPL SS-IX is ideal for providing a tough base layer. Cost effective aggregate seals can be applied as a
wearing course.
In some instances, due to economic reasons, the rural roads may be left unsealed- with no wearing course. In this instant,
a light clear polymer binder can be sprayed over the existing stabilized road as a cost effective interim measure. It may be
necessary to apply a diluted polymer spray over the stabilized area every 6 months pre monsoon.
3. Mine Haul Roads: IPPL SS-IX can be used over the specific crust designs for unsealed polymer stabilized layered roads
that will provide the structural load bearing capacity of these heavy haul vehicles.
4. Railway Embankment: IPPL SS-IX can stabilize Railway Embankment / base to its best requirement of load bearing
capacity of the tracks.
5. Shipping Yards, Container Depots, Helipads, Airstrips & Parking Lots: IPPL SS-IX with its flexible base and sub-base
layers provides excellent strength for stated applications, which thereafter can be paved as per requirement.
IPPL SS-IX
DESIGN PROCESS
A pavement design is formulated based on the following:
INSTITUTIONAL RECOGNITION
06
07
IPPL SS-IX
SOIL TESTING PRIOR TO CONSTRUCTION
CONSTRUCTION OVERVIEW
Establish plasticity Index of the Original ground / Material to be stabilized. Incase PI is more than
10%, modify the material by adding Non Plastic Material.
Establish Maximum Dry Density and O.M.C. of soil- to ensure optimum compaction.
PAVEMENT PREPARATION
Scarify the existing surface and remove tree roots, stumps and
vegetation.
Remove loose debris if any.
Dump & Spread the SSB Mix material over the Subgrade /GSB top
layers as required.
Remove loose debris if any.
SOIL PARAMETERS
08
Tipper / Dumper
09
ENVIRONMENT FRIENDLY
IPPL SS-IX as per the specific design requirements is added to water tanker
complying to the OMC requirements of the stabilizing pavement layer.
Water tanker evenly sprays the IPPL SS-IX & Water Admixture over the
stabilizing surface.
SMOKE
Through the awareness of the issue concerning global warming and its impacts
on the environment and society, India Polyroads Private Ltd is striving towards
reducing every possible impact on the environment through
their methods of road construction and is also preparing for
future low-carbon economics. Polymer Pavements has
shown a commitment to utilizing a carbon footprint
assessment towards resolving these issues.
FREE
After mixing IPPL SS-IX admixture into the approved soil, profile the formation
with a motor grader.
The auditing process in which Ergomax complies, which is set out according to the international
reporting framework of the World Resource Institute and the World Business Council for
Compact the treated surface with a vibrating roller (not less than 11 tons
capacity) to reach maximum Dry Density (MDD).
The rolling pattern must be 2 plain passes from low camber towards high
camber. Then compact the treated surface again from low camber in a low
vibration amplitude and in the reverse direction the compactor must be in a non
vibratory mode.
If surface cracks are visible, skim the formation surface with a grader at desired
O.M.C.
Polymer based soil stabilizer mixed with water is sprayed on the soil, is thoroughly mixed in the soil with the help of motor
grader followed by compaction by soil compactor. Resulting in formation of a comparatively (in comparison with conventional
method) stronger pavement. It reduces the total number of layers from minimum of three in conventional method to one layer
(varied from design to design) The concept of polymer based soil stabilizer is environment friendly across three levels.
After compaction, leave the pavement closed for minimum 72 hours and then
open to traffic. The pavement may be required to be closed for longer in case of
any rain.
10
ent
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PPL
Po
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Other
Stabilization
Onsite - Operations
I
BT Wearing Course
11
ENVIRONMENT FRIENDLY
It does not have any adverse impact on the surrounding flora, fauna and human life. The product is cold mix and it does not
involve any fumes and heat. The involvement of dust particles is minimal as it is in liquid form and it binds the soil particles
without any effect of the sub-soil water and includes formation of only one layer compared to three layers in conventional
method. It is based on the usage of in-situ soil for the construction pavement. It uses minimal aggregates if the soil conditions
are not suitable for the usage of the polymer. Consequently, it consumes 40% less amount of aggregate consumed in
conventional method. It requires just 3000 liters of water for 100m long road with 7 m width which is half of the water required
in conventional method.
The usage of polymer requires 100 liters of diesel for construction of pavement of dimensions mentioned above. It utilizes the
basic machinery of road construction like motor grader, water tanker and compactor. There is a substantial difference in the
usage of diesel from what it is in conventional method. The requirement of bitumen is reduced by 50 - 60% as the pavement
requires just one thin layer of wearing coarse (Depends on Volume of Traffic) as the pavement is 5 - 6 times stronger than the
conventional pavement and is water resistant as well.
Several studies done regarding carbon footprint involved in the process including manufacturing of the product to road
construction reveal that Carbon dioxide emission in case of polymer is 1211 tons compared to 50450 in other i.e. a 98% less
carbon emission.
WHY IPPL
Faster and cost saving road construction
Substantial reduction in natural & rare road
Construction materials
COMMERCIAL HIGHLIGHTS
Savings of Man , Machine & Material in Road Construction
12
MIX THROUGHLY
BT COATING