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DOI 10.1007/s12666-015-0515-y
TECHNICAL PAPER
TP 2907
Received: 22 November 2014 / Accepted: 13 January 2015 / Published online: 28 February 2015
The Indian Institute of Metals - IIM 2015
E. Cadrl (&)
Department of Physics, Faculty of Arts and Sciences,
Nigde University, Nigde, Turkey
e-mail: ecadirli@gmail.com
I. Ylmazer H. Kaya
Department of Science Education, Faculty of Education,
Erciyes University, Kayseri, Turkey
M. S ahin
Technical Vocational School of Sciences, Nigde University,
Nigde, Turkey
1 Introduction
Pure aluminum is soft and lacks strength, but alloyed with small
amounts of nickel, silicon, copper or other elements impart a
variety of useful properties [16]. These alloys are of vital
importance in the construction of modern aircraft and rockets.
Aluminumnickel alloy is one of the most important from these
alloys. Research initially focused on materials for high temperature structural applications, but it was soon broadened to
non-structural. These properties have also led to the association
of aluminum and its alloys with transportation, particularly with
aircraft and space vehicles, construction and building, containers and packaging and electrical transmission lines [1]. The
mechanical properties of directional solidified Al-based alloys,
which are important commercial materials, have been reported
in several investigations [15]. The temperature gradient (G),
growth velocity (V) and addition of the alloying elements (Co)
directly affect the microstructure of the alloy systems. Thus, the
microstructure plays crucial role on the mechanical, electrical
and thermal properties of the metallic alloys.
The effects of applied solidification parameters on
mechanical behavior have been studied intensively [620].
The investigations of mechanical, electrical and thermal
properties of AlCuCo ternary alloys are crucial for many
industrial applications. However, the effects of G and V on
the microstructure, mechanical, electrical and thermal
properties of the Al23.9% Cu1.2% Co (wt%) ternary
eutectic alloy have not been investigated in a systematic
manner. Therefore, the purposes of the present work was to
investigate the microstructural, mechanical, electrical and
thermal properties of Al23.9% Cu1.2% Co (wt%) ternary
eutectic alloy and to compare the results with the previous
experimental results for different alloy systems. For this
purpose, the dependency of eutectic spacing (k), microhardness (HV), compressive strength (rc) and electrical
123
818
HV; r; q ki G ; V ;
1
ke
1 ;
f
Table 1 The identification of elements from the WDXRF spectra, done by using a qualitative scanning mode
Compositions (wt%)
Error (wt%)
Al (74.60)
0.3
Cu (24.17)
Co (1.23)
123
0.1
0.05
Crystal
Line
Start at 2h
Finish at 2h
LiF220
Kb
14.0
18.6
PX10
Ka, Kb
11.6
19.0
LiF220
Lb
26.2
42.0
Ge111
Mb
92.0
146.0
LiF220
Ka, Kb
36.4
42.0
819
q qo
1 Dq
qo T To qo DT
where q is the resistivity at temperature T, qo is the resistivity at room temperature (300 K), and a is the temperature coefficient of resistivity.
2.4 Calculation of Thermal Conductivity
The thermal conductivity of a material describes its heat
conduction ability. Thermal conductivity depends on the
structure and the temperature of the material. The relationship between the thermal conductivity and the electrical conductivity is established by the WiedemannFranz
equation [22], which is based on the fact that heat and
electrical transport both involve free electrons in the metal,
and by the SmithPalmer equation [23], which is a modified form of the WiedemannFranz equation [22]:
K
LT
r
K 0:909LrT 10:5
dQ 1
dH
DH
dt m bo dT Tpeak
123
820
(a)
Al
Cu
Co
Total
66.37
33.63
0.0
100
(b)
45.59
54.41
0.0
100
Al
Cu
Co
Total
Elmt (at.%)
Elmt (wt.%)
68.76
22.03
9.21
100
48.85
36.85
14.30
100
Al7Cu2Co
-Al
(c)
79.50
20.02
0.48
100
(d)
Al2Cu
Elmt (at.%)
Al
Cu
Co
Total
69.28
30.53
0.19
100
Elmt (wt.%)
48.93
50.77
0.30
100
Fig. 1 The chemical composition analysis of the Al23.9% Cu1.2% Co (wt%) eutectic alloy a Dark bulk phase b Dark rod phase (Al7Cu2Co)
c Gray matrix phase (a-Al) d eutectic phase (Al2Cu)
123
821
123
822
Fig. 3 Micrographs of the directionally solidified Al23.9% Cu1.2% Co (wt%) eutectic alloy: a longitudinal section; b transverse section
(G = 1.23 K/mm, V = 8.3 lm/s); c longitudinal section; d transverse section (G = 5.66 K/mm, V = 8.3 lm/s); e longitudinal section; and
f transverse section (G = 5.66 K/mm, V = 166 lm/s)
123
823
250
Micohardness, HV (kg/mm2)
10
9
HVL
HVT
200
150
1
300
HVL
Microhardness, HV (kg/mm2)
4
3
HVT
250
200
1
150
6
10
30
50
70
100
300
10
30
50 60
100
300
123
824
Lapin and Marecek [39] for Ni-21.9Al-8.1Cr-4.2Ta0.9Mo-0.3Zr alloy (at%), and by Boyuk and Maras l [40]
for Sn-3.5Ag-0.9Cu (wt%) eutectic alloy, respectively. The
exponent value of V (0.05) is slightly lower than the values
of 0.11, 0.14, and 0.15 reported by Hu et al. [41] for Sn-1.0
wt% Cu, by Lapin et al. [42] for Ti-46Al-2W-0.5Si (at%)
alloy, and by Fan et al. [43] for Ti-46Al-0.5 W-0.5Si alloy
(at%), respectively.
The average exponent value of k (0.12) obtained in this
study as a function of the HV is lower than the values of
0.22, 0.24, 0.21, and 0.20 reported by Boyuk et al. [33] for
Al17.6 Cu42.2 Ag (wt%) eutectic alloy, by Engin et al.
[44] for Zn-5 wt% Al, by Hu et al. [41] for Sn-1.0 wt% Cu
alloy, and by Hu et al. [45] for Sn-40.5Pb-2.6Sb (wt%)
eutectic alloy, respectively. This situation may be due to
250
HVL
Micohardness, HV (kg/mm2)
HVT
200
Table 2 The ralationships between the eutectic spacing, the solidification parameter, and the physical properties (HV, rc, q)
Relationship
kL = k1G
-0.32
kT = k2G-0.43
kL = k3V
-0.46
Constant (k)
k1 = 0.736 (lm
r1 = -0.994
r2 = -0.998
k3 = 14.989(lm
0.54
-0.32
-0.46
r3 = -0.987
kT = k4V-0.44
k4 = 12.021(lm0.56 s-0.44)
r4 = -0.989
HVL = k5G0.07
r5 = 0.978
HVT = k6G0.07
r6 = 0.990
HVL = k7V0.05
r7 = 0.996
HVT = k8V0.05
r8 = 0.992
HVL = k9k-0.12
L
HVT = k10k-0.12
T
rc = k11G0.27
rc = k12V0.22
q = k13V0.09
r9 = 0.994
r10 = 0.995
r11 = 0.998
r12 = 0.998
r13 = 0.988
kL, HVL the values of the eutectic spacing and microhardness measured from the longitudinal section of the samples, respectively
kT, HVT the values of the eutectic spacing and microhardness measured from the transverse section of the samples, respectively
123
825
1e-6
300
250
Resistivity, (m)
200
1e-7
150
1e-8
1
10
6e-7
500
Resistivity, ( m)
300
50
70
100
200
600
400
20
4e-7
2e-7
200
300
8
10
20
30
40 50 60
80 100
200
400
500
600
Temperature (K)
123
826
4 Conclusions
120
V=166 m/s
G=5.66 K/mm
100
Weidemann-Franz
Smith-Palmer
80
60
(1)
40
20
(2)
0
300
400
500
600
Temperature, T (K)
(3)
5
-5
(4)
Tpeak=820.5 K
Area=1901.0 mJ
-1
H=204.8 J g
-1 -1
Cp=0.374 J g K
-10
(5)
-15
-20
200
400
600
800
1000
Temperature (K)
Acknowledgments This project was supported by the Nigde University Scientific Research Project Unit under contract No: FEB
2011/08. The authors are grateful for this financial support.
References
Km) obtained using the WiedemannFranz equation. Aksoz
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3.6 The DSC Analysis of the AlCuCo Ternary
Eutectic Alloy
The thermal properties of the Al23.9% Cu1.2% Co (wt%)
alloy were investigated using a heating rate of 10 K/min
in the range 330780 K with DSC analysis. The variation
of the heat flow with temperature is given in Fig. 14. A
sharp peak occurred during melting. The melting temperature of the Al23.9 % Cu1.2 % Co (wt%) alloy was
determined to be 820.5 K, and the melting enthalpy (DH)
and the specific heat (CP) were calculated as 204.8 J/g and
0.374 J/gK, respectively.
123
827
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