Doc.

Title
Doc. No

Method Statement of Building

Works Structural Concrete Repair
CM MS BW -

TOA-TOYO JOINT VENTURE

Rev. No.

Date

July, 2012

Construction of Port Facilities and Buildings for Cai Mep International Container Terminal

CAI MEP INTERNATIONAL CONTAINER TERMINAL

METHOD STATEMENT
FOR
STRUCTURAL CONCRETE REPAIR WORKS

Page 1

Doc. Title

Method Statement of Building

Works Structural Concrete Repair

Doc. No

CM MS BW -

TOA-TOYO JOINT VENTURE

Rev. No.

Date

July, 2012

Construction of Port Facilities and Buildings for Cai Mep International Container Terminal

CONTENT
1.

Purpose

Page 3

2.

Scope of Work

Page 3

3.

Work Flow Chart Procedure

Page 3

4.

Safety Control

Page 6

Attachment 1

Page 2

Doc. Title

Method Statement of Building

Works Structural Concrete Repair

Doc. No

CM MS BW -

TOA-TOYO JOINT VENTURE

Rev. No.

Date

July, 2012

Construction of Port Facilities and Buildings for Cai Mep International Container Terminal

1. PURPOSE
The Main purpose of this Method Statement is to outline the repair procedure of structural
concrete works for all building works in compliance with all the required specifications,
standards, and proper construction procedures.

2. SCOPE OF WORK
This document covers the work for the repair of structural concrete as follows:
2.1

Repair of structural concrete surface due to honeycomb, tie rod holes and other
imperfections of concrete surface.(Sikatop 121)

2.2

Repair of structural concrete due to concrete surface cracking.( Sikadur 752/Sikadur

731)

2.3

Repair of structural concrete due to water leak.(Sika Top Seal 107)

3. WORK FLOW CHART

MAPPING

SURFACE
PREPARATION

DEFECT CATEGORY
IDENTIFICATION AND METHOD OF
TREATMENT

TREATMENT
APPLICATION

CURING

Page 3

Doc. Title

Method Statement of Building

Works Structural Concrete Repair

Doc. No

CM MS BW -

TOA-TOYO JOINT VENTURE

Rev. No.

Date

July, 2012

Construction of Port Facilities and Buildings for Cai Mep International Container Terminal

3.1 MAPPING
A sketch of the surface defect shall be prepared indicating the location as reflected in the
drawing. All surface defects shall be given ID number for easy reference.
3.2 SURFACE PREPARATION
Surface preparation shall be done in accordance with the materials manufacturers
recommendation as indicated in this method of statement, technical data sheet as per
attachment.
3.4 DEFECT CATEGORY IDENTIFICATION AND TREATMENT METHOD
After surface preparation of affected area, types of defects and classification of treatment shall
be established as follows:
Category

Surface Defect

Classifications
a. Surface

Illustration

Treatment

Material
Sika Top

defect up to

121

5mm

Bonding
Spalling ( Surface voids or
I

irregularities/HoneyComb/
Cone Holes

b. Srface
defect from

Coat: Sika
Patching

Top 121

5mm ~80mm

Repair

or up to rebar

Mortar:Sika

surface

Monotop
615 HB

Severe Voids and

Surface defect

Honeycomb

until exposed

Grout: Sika

rebars

Monotop R

II

Page 4

Grouting

Flowable

Method Statement of Building

Works Structural Concrete Repair

Doc. Title
Doc. No

CM MS BW -

TOA-TOYO JOINT VENTURE

Rev. No.

Date

July, 2012

Construction of Port Facilities and Buildings for Cai Mep International Container Terminal

a.Hairline/Shrinkage

No Repair

N/A

Cracks width up to
0.15mm
V-cut and
III

CRACKS

b.Crack width from

Sealing

Sikadur 731

0.15mm to 0.30mm
Sealing:
c.Crack with over
0.30mm

Pressure
Injection

Sikadur 731
Injection
:Sikadur
752

3.5 TREATMENT APPLICATION

Mixing,application and curing shall be done in accordance with the manufacturers
recommendation as indicated in this method of statement. technical data sheet as shown in
attachment 1.

Page 5

Doc. Title

Method Statement of Building

Works Structural Concrete Repair

Doc. No

CM MS BW -

TOA-TOYO JOINT VENTURE

Rev. No.

Date

July, 2012

Construction of Port Facilities and Buildings for Cai Mep International Container Terminal

3.6 EQUIPMENT TO BE USED

Category

Equipment
Concrete Cutter

Quantity

Hand Chipping or chisel and

Hammer
I & II

Grinder
Water Jet
Mixing paddle

Crack Scale
III b

Grinder

As Defined in actual site

Condition

Mixing paddle
Crack Scale
Grinder

III c

Mixing Paddle
Injection Machine

4. SAFETY CONTROL
Prior to commencement of the works, TTJV will ensure that technical specifications of each
product was carefully carried out to avoid any problem at site.
4.1

Personal Protective Equipment

All required PPE such as helmet and safety shoes shall be provided and
maintained for all workers doing the repair works.

Page 6

Doc. Title
Doc. No

Method Statement of Building

Works Structural Concrete Repair
CM MS BW -

TOA-TOYO JOINT VENTURE

Rev. No.

Date

July, 2012

Construction of Port Facilities and Buildings for Cai Mep International Container Terminal

For the porpose of protecting workers eye injury and flying particles, eye
protector such as safety glass,face shield and goggles shall be provided
engaged in the related work.
Mask and rubber gloves are required to workers involved in mixing and
application as per MSDS requirements.
4.2

Barricades,signs and Materials to be used

Safety and warning signboards in dual language shall be installed.
Barricades shall be erected to isolate the working area with suitable and
sufficient access.
Materials required for this work shall be properly stored and identified at areas
designated for this purpose.
All Scaffolding to be used, if any shall be inspected prior to use.

Page 7

Doc. Title
Doc. No

Method Statement of Building

Works Structural Concrete Repair
CM MS BW -

TOA-TOYO JOINT VENTURE

Rev. No.

Date

July, 2012

Construction of Port Facilities and Buildings for Cai Mep International Container Terminal

Attachment 1
SIKA PRODUCTS
Sika Monotop 615HB
Sika Monotop R
Sikadur 731
Sikadur 752
Sika seal 107

Page 8