PACE 3000 Service Manual PDF

1.
Preface, safety regulations
2. System
description
SPACE 3000
Service Manual
3.
2.1 Overview
2.2 Functions
2.3 Components
2.4 Terminal
2.5
2.6
Delivery settings
4. Troubleshooting
4.1 Troubleshooting methods
8
9
Repairs
5. Periodical
inspections
6. Connecting
accessories
Settings
7.
4.2 Troubleshooting SPACE
10
4.3
11
4.4 Repairs
12
4.5
13
5.1 Service
14
5.2
15
6.1 Connecting accessories
16
6.2 Settings
17
6.3
18
6.4
19
SPACE information
20
SPACE 3000, Service manual
1 Preface, safety regulations

Contents
Preface......................................................................................... 3
Safety regulations ......................................................................... 4
Read this for your safety .................................................... 4
Excluded personnel ........................................................... 4
Extract from EN12999:2000 ............................................... 5
Extract from EN12644-1 .................................................... 6
2000-12-20
2000-12-20
PREF
ACE
PREFACE
This service manual describes the microprocessor
controlled electronic safety system, which is used to
control the various functions on a HIAB crane.
The information in this manual is divided into seven
different main sections. Some of the sections are
divided into subsections.
The new structure of the binder will make it easier for
you, the service engineer in the HIAB organisation, to
find the information you are looking for.
If for example a customer wants to have a winch
mounted on his crane, all information regarding electrical connection and changing of settings will be found
under section 6.1 Connecting accessories.
If you want to learn more about how the system works
all information regarding function and components will
be found under section 2 System description.
We hope that you will like the improved layout of the
manual.
If there is something regarding the information or
structure in the manual that you think could be improved please let us know. Your information will be of
great value to us and will be used when updating the
manual.
HIAB AB,
Product support dept.,
Technical documentation
2000-12-20
SAFETY REGULA
TIONS
REGULATIONS
Read this for your safety
The HIAB Cargo Handling Equipment can be hazardous if it is not operated correctly. Make sure you read
and understand the general safety information given in
this chapter.
The equipment must be operated in accordance with
the instructions given in the relevant Operators
Manual. Using the equipment in any other way or for
any other purpose is prohibited.
Warnings, cautions, notes and tips are given in this
manual. Their meanings are as follows:
WARNING
A Warning is given where wrong action could result in
death or injury to the operator and nearby personnel.
Warnings must always be adhered to, and given
precedence over written and verbal instructions as well
as Cautions.
CAUTION
A Caution is given where wrong action could result in
damage to the equipment. Cautions must always be
adhered to, and given precedence over Notes, and
written and verbal instructions.
NOTE!
A note emphasises an important piece of information or
an instruction.
Warnings and Cautions that apply to the general
operation of the HIAB Cargo Handling
Equipment are given in the relevant Operators Manual.
TIP!
Tip to make work easy to carry out.
Excluded personnel
Untrained personnel must not operate or carry out
repairs to the Cargo Handling Equipment.
2000-12-20
Extract from EN12999:2000

7.2.4
Maintenance manual
7.2.4.1
The manual shall contain information and

instructions to ensure that maintenance can
be carried out safely, and foreseen hazards
which may occur shall be noted.
Information and drawings for the identification
of parts which may need replacement during
maintenance shall be shown.
The manual shall include information for the
in-service inspections and tests that are
required to be carried out by a competent
person to ensure that the crane is safe to
use. The instructions shall detail the
necessary periodic checks and tests
procedures for the crane and the limiting and
indicating devices. Specific time period and/
or monitoring procedures may be listed.
The manual shall contain instructions on
examinations and tests which shall be
carried out after alterations or repairs to a
crane before putting back into use.
7.2.4.2
The manufacturer shall provide advice how to

disconnect tubing and lines when pressure
may be retained in the hydraulic lines when
the power supply has been switched off.
7.2.4.3
The manual shall include information on

materials and parts requiring specialized
repairing techniques (e.g. welding at low
temperature).
2000-12-20
Extract from EN12644-1

5.5
Maintenance instructions (preventative

and corrective)
This section shall include:
a) drawings and parts lists as appropriate
b) preventative maintenance tasks and
intervals
c) safety precautions during maintenance
d) maintenance parameters (pressure
settings, torque values, rope discard
criteria, tolerances, etc.)
e) checklists, test values and associated
schematic diagrams
f) reference to specialist repair processes
g) reference to special tools
h) checks, inspections, examinations and
tests, which are needed in accordance
with the design of the crane, including the
safe conditions for carrying them out, with
advice for the recording of all defects and
incidents
NOTE!
Guidance for periodical checks,
inspections, examinations and tests is
given in ISO 12480-1.
i) criteria and, if appropriate, adequate
records to enable determination of the
approach to the design constraints of the
cranes components. If specific indicating
or recording devices are used to achieve
this, instructions for use and maintenance
are to be given
NOTE!
Futher guidance is given in ISO 12482-1.
2000-12-20
j) precautions required to maintain the crane

for significant periods of non-use (on site
or dismantled)
k) where appropriate, the examination and
test programme after a significant period
of non-use, the necessary action before
using the orane (such as lubricating,
cleaning components, check of electric
wiring etc.). The same, or a specific
programme, shall apply following severe
weather condition
NOTE!
Further guidance is given in ISO 12480-1.
l) repair conditions or reference to the
manufacturer for advice. The instruction
handbook shall draw attention to and wam
against servicing of the crane by nonspecialised personnel, and to replacement
parts which are not guaranteed in
accordance with the manufacturers
specification
NOTE!
Guidance for the content of spare parts
manual is given in ISO 10973.
m) conditions which are allowed to repair the
elements of the crane instead of replacing
them. ln this situation the manufacturer
needs to consider if the original fitness for
purpose result can still be valid after
certain repairs. Those components which
are needed for preventative maintenance
shall be listed in the handbook. Any
necessary reference and source of
supply, together with replacement
procedures and tools that are needed
shall also be given.
Before first use of any crane it shall be
verified by a visual assessment that
instruction handbook(s) have been
provided in accordance with this
standard.
2000-12-20
2000-12-20
SPACE 3000, Service Manual
2.1 Overview
2.1 Overview
Contents
General......................................................................................... 3
SPACE ......................................................................................... 4
CAN-Communication ......................................................... 4
Standard box (SPACE box) ................................................ 4
User interface .................................................................... 5
Column box ........................................................................ 5
Sensors ............................................................................. 5
Indicators ........................................................................... 5
Dump valve ........................................................................ 6
Signalling components ....................................................... 6
Function ....................................................................................... 7
SPACE Operating Principles ............................................. 7
Switch on ................................................................ 7
Beginning Operation ............................................... 8
During Operation .................................................... 8
SPACE, system overview .................................................. 9
2000-12-20
2.1 Overview
2000-12-20
2.1 Overview
GENERAL
SPACE 3000 is a microprocessor controlled electronic
safety system used to control the various functions on
a HIAB crane (Fig. 1).
SPACE stands for:
S = Speed
P = Payload
A = Accessories
C = Certificate
E = Electronics
SPACE 3000 contains a microprocessor that is the
system's "brain". On the crane there are various
sensors and indicators which send signals to the
microprocessor regarding the crane's load, position
and movements.
This then decides how the crane can be operated and
stops or reduces unpermitted movements and speeds.
SPACE 3000
1070-328
To utilise all the functions in SPACE 3000 a control

valve type 91 is required, however the 50 type control
valves can be used with reduced SPACE functions.
ADC
Fig. 1
2000-12-20
2.1 Overview
SP
ACE
SPACE
(Fig. 2)
A CL/DUO system consists of e.g.:
1
1
Standard box (microprocessor)

2
User interface
Empty box
Column box
Pressure sensors
4
Indicators
Dump valve
Spool sensors.
5
ADC
A Space 3000 PRO system also include:

Extended box
SPACE 3000
MSC valve
The modules are connected in a star-shaped pattern
with the Standard box in its centre.
1070-327
CAN-Communication
The Standard box, the User interfaces and other
components such as Cabin warning are with 7-wire
shielded cables. The modules use a CAN-bus for
communication. It was developed for the automotive
industry with high demands on reliability and suppression of disturbances. The CAN-bus uses two wires, but
will still function if one of them is interrupted or shorted
to a permanent voltage.
1. Tilt indicators
2. Pressure sensors
3. Column box
4. Slewing sector indicators
5. Standard box
6. Dump valve
7. Spool sensors
Fig. 2
Standard box
The Standard box is the heart of the system. The
microprocessor monitors crane operation.
Main power supply is connected to the Standard box.
2000-12-20
2.1 Overview
User interface
(Fig. 3)
The User interface is the communication centre of the
SPACE 3000. It gives information about the system
and is also where the user controls the system.
The User interface is located on the Standard box and
on an empty box. It can also be located on an
Extended box (if present). Maximum four User
interfaces can be fitted on a crane.
The information from pressure sensors, tilt indicators

etc. on the boom system is assembled in the Column
box on the loader body. The Column box is connected
to the Standard box with a 9-conductor cable.
SPACE 3000
1070-316
Column box
ADC
Fig. 3
Indicators
An indicator gives an on/off signal, which correspond to
e.g. the position of outer boom.
The inner boom and outer boom indicators (option on
certain cranes) give the position of the inner boom and
outer boom. The slewing sector indicators (option on
certain cranes) give information of slewing position of
the crane.
Sensors
A sensor gives an analogue signal, which correspond
to e.g. the pressure in the inner boom cylinder.
The pressure sensors register the pressures in the
inner boom and outer boom cylinders.
The spool sensors gives information of the position of
the spools.
2000-12-20
2.1 Overview
Dump valve
(Fig. 4)
The dump valve controls the oil flow:
When active, oil goes to the control valve
When inactive, i.e. without power, this flow stops and
all crane functions stop.
Signalling components
Fig. 4
It is possible to connect additional warning lamps and

sounders to the HIAB cranes. The Cabin warning is a
popular factory fitted option, giving a warning to the
operator both from the truck cab and externally, that the
boom system is pointing upwards and should be
lowered before moving the truck.
Many of the additional warning systems are installed by
the equipment installers and designed to exact
customer requirements.
2000-12-20
2.1 Overview
FUNCTION
SP
ACE Operating
SPACE
Principles
The purpose of this section is to give a brief overview of
the basic principles employed in the operation of the
SPACE system. It is not intended to be an accurate
description of a particular system, but a familiarisation
section for the engineer who has not worked with
SPACE before or one who has maybe not been in
contact with a full SPACE system for sometime.
Switch on
(Fig. 5)
SPACE is switched on by pressing the ON/OFF button
on the User interface.
If the button is pressed for more then 2 s when system
is switched on the lamp test is activated, as long as
the button is pressed all red LEDs light, when
released all red LEDs continue to light for 3 s then all
green LEDs light for 3 s.
ADC
10
70
-3
31
SPACE 3000
Fig. 5
2000-12-20
2.1 Overview
Beginning operation
(Fig. 6)
When operation begins with the movement of a control
valve lever, the spool sensor for the relevant spool
sends a signal to the Standard box. A signal is then
sent from the Standard box to the dump valve which
will open, allowing oil to enter the valve and the
hydraulic function to begin.
SPACE 3000
1070-325
ADC
Fig. 6
During operation
100%
90%
1070-314
(Fig. 7)
Whilst the crane is operating SPACE monitors signals
sent from the spool sensors, tilt indicators and pressure sensors. In the event of any of the signals moving
outside the pre-determined parameters set in SPACE,
a warning is given that the crane has reached 90% of
it's capacity the red LEDs 1-3 on the User interface
will flash. If operation continues to increase the loading
of the crane the signal to the dump valve will be
switched off and crane operation will cease. The red
LEDs 1-4 will be lit constantly. SPACE will now wait
for an operation command that will reduce the loading
on the crane and operation will restart automatically.
SPACE will not accept any command that will increase the loading of the crane once OLP has been
activated.
Fig. 7
2000-12-20
2.1 Overview
SP
ACE, system overview
SPACE,
This table shows the possible connections between
the four different crane types and control systems,
valves and remote controls.
Control System
Crane type
V50
V50 RD
CL
SPACE 3000
SPACE
DUO
SPACE 3000
SPACE
PRO
HI PRO
2000-12-20
V91
V91 CD 5000
SPACE 3000
SPACE 5000
2.2 Functions
2.2 Functions
Contents
General......................................................................................... 3
Functions ..................................................................................... 4
Overload protection (OLP) ................................................. 4
OLP Basic crane .................................................... 4
OLP Winch ............................................................. 5
OLP Manual extensions .......................................... 5
OLP Disconnection ................................................ 5
Automatic Duty Control (ADC) ................................ 6
Manual Speed Control (MSC) ................................. 6
Automatic Dumping of Oil (ADO) ............................ 7
Stability ............................................................................... 8
Slewing Sector ........................................................ 8
Fixed platform ......................................................... 9
Cabin warning ......................................................... 9
Automatic damping on slewing (ADS) .................... 9
2000-12-20
2.2 Functions
2000-12-20
2.2 Functions
GENERAL
This section contains functions that SPACE 3000 is
equipped with as a standard for the majority of cranes.
This section also describes a number of functions that
can be obtained with the accessories supplied by
HIAB and options that are only program possibilities in
SPACE 3000. HIAB has no standard solutions how to
apply sensors e.g.
Please contact HIAB for information of supply sources
of these components.
2000-12-20
2.2 Functions
FUNCTIONS
Overload protection (OLP)
OLP Basic crane
100%
90%
1070-314
LEDs on the User interface (Fig. 1) show the increased

load in the inner or outer boom cylinders. At 100% load
OLP cuts in, stopping moment increasing movements.
The LEDs have a steady red light until the overload
situation is over .
Boom movements that increase the cranes load
moment to 100% are stopped as set out in Fig. 2
and 3.
Fig. 1
When the outer boom is directed upwards (Fig. 2):

inner boom downwards
outer boom downwards
extension outwards
inner boom upwards (if OLP-pressure in the inner
boom cylinder).
Fig. 2
When the outer boom is directed downwards

(Fig. 3):
inner boom upwards
outer boom upwards
extension outwards
inner boom downwards. Applies only if:
crane has mechanical link
OLP-pressure in inner boom cylinder
Fig. 3
inner boom angle more than 25.
2000-12-20
2.2 Functions
OLP Winch
When winch reaches 90% of permitted load the winch
LED on the User interface starts flashing. At 100%
load OLP cuts in, stopping load increasing movements. The LED has a steady red light until the
overload situation is over.
When the wire is almost completely unwound (three
turns left on drum) winch lowering is stopped. Operator
has to winch in to reverse situation.
OLP Manual extensions

(Fig. 4)
When using manual extensions the button shall be
pressed and the LED will have a steady green light.
NOTE!
For information how to change OLP-settings
for manual extensions, see section 6.2
Settings.
ADC
-3
31
SPACE 3000
70
In certain OLP-situations the crane boom can be

locked. It is possible to disconnect the OLP for approx
5 seconds.
Press the "RELEASE" button (Fig. 5), while moving
one control lever (time starts to "count" when you
move the lever). The red LED will flash.
During this period it is possible to operate a suitable
crane function to correct the overload situation. Only
one unallowed function at a time can be operated.
Extension out can't be operated.
There is a waiting time of 30 seconds before the
release operation can be activated again.
Fig. 4
10
OLP Disconnection
Fig. 5
2000-12-20
2.2 Functions
Automatic Duty Control (ADC)
ADC
ADC
SPACE 3000
1070-335
(Fig. 6)
Automatic Duty Control (ADC) is a patent pending
function in SPACE 3000/5000.
The purpose of ADC is that the crane knows in which
type of lifting mode it is.
SPACE will automatically calculate the maximum
lifting capacity in each lifting mode so that the crane
will be used in an optimised way without any risk of
overloading the crane structure.
ADC is sensed by the spool sensor on the sixth lever
or if function winch is used.
If sixth lever or winch is used ADC will automatically be
chosen again after 60 seconds inactivity in these
functions.
ADC is automatically chosen at start up, which is
indicated by a LED on the user interface.
ADC increases the lifting capacity without any
reduction in lifting speed. In winch mode the lifting
capacity is increased.
Fig. 6
1070
Manual Speed Control (MSC) is a function in SPACE

3000, which is protected by patent.
When the capacity of the crane is calculated the
speed of the crane is an essential factor. If the speed
is reduced, the capacity can be increased without any
risk of overloading the crane structure.
On cranes with Manual Speed Control (MSC) SPACE
3000 continuously receives signals from pressure
sensors on inner and outer boom cylinders. When the
load is above approx. 90 % of the maximum allowed
load, SPACE activates MSC by opening a hydraulic
valve. The speed of the function is reduced to 25% in
one step.
MSC will be automatically switched off when the load
in cylinder decreases.
When MSC is activated the maximum stroke in the
spool is hydraulically reduced in both directions. The
operator will notice that the lever movement will be
reduced.
MSC increases the lifting capacity depending on type
of crane.
-337
Manual Speed Control (MSC)
Fig. 7
MSC is only available on cranes fitted a 91-valve and

an Extended box.
2000-12-20
2.2 Functions
Automatic Dumping of Oil

(ADO)
To prevent high pressure and thereby unnecessary
heating of the oil there is an automatic dumping
function. When no lever movement has been made for
3 seconds SPACE opens the dump valve and the oil is
returned directly to the hydraulic tank. As soon as the
operator moves a lever the valve closes.
2000-12-20
2.2 Functions
Stability
Slewing Sector
When the truck has insufficient stability in a certain
sector, e. g. in front of the cabin indicators can be
fitted defining this sector (Fig. 8). The system is
programmed to allow only reduced load in the indicated sector. For load sensing inner boom cylinder
pressure is used.
This function is optional on certain cranes.
If you slew the crane into a reduced sector with too

much load the OLP will cut in and slewing stops.
You may now slew the crane back or operate according to normal OLP logic.
If you lift a load in a reduced sector and OLP cuts in, it
is possible to use normal OLP logic, but possible to
slew out of the sector only on the side where you
came into the sector.
1070-043
It is possible to define two different slewing sectors,

each with different load capacity. In addition there is
the normal sector with 100% capacity.
Fig. 8
NOTE!
For information how to set parameters
when using a special slewing sector
sector,, see
section 6.2 Settings.
2000-12-20
2.2 Functions
Fixed platform
(Fig. 9)
Fixed platform is known in some countries as Stand up
platform.
It is possible to connect this function to SPACE. It will
prevent the operator from slewing the boom into the
fixed platform or themselves.
Slewing sector, inner boom and outer boom angle
indicators are used to define permitted lifting areas
when operating the crane from fixed platform.
This function is only available on cranes fitted with an

Extended box.
NOTE!
For information how to set parameters, see
section 6.2. Settings.
Fig. 9
Cabin warning
Signal in the cabin (normally a lamp) is possible if one
of following conditions is fulfilled:
the system is ON and the stop button is pulled out
the system is ON and tilt indicator indicates "UP"
the system is OFF and the tilt indicator indicated
"UP" when powering off (provided there is current to
the lamp kit).
Even if the truck battery has been disconnected when
the inner boom was positioned to high the system will
remember that and the lamp in the cabin will light up
when the driver start the truck again.
Automatic damping on slewing

(ADS)
On crane with extended box it is possible to connect
ADS to the system. ADS is a system that
automatically reduces the oscillations in the slewing
function of cranes with many extensions.
ADS consists of two pressure sensors and one valve
which make it possible to move oil between piston side
and piston rod side of slewing cylinder.
2000-12-20
10
2.2 Functions
2000-12-20
2.3 Components
2.3 Components
Contents
General......................................................................................... 3
Boxes and sensors ...................................................................... 4
Connection plinths ............................................................. 4
Grease ............................................................................... 4
Bar code signs ................................................................... 4
Connection diagram ........................................................... 5
CL/DUO crane ........................................................ 5
PRO crane ............................................................. 6
Standard box ...................................................................... 7
Function .................................................................. 7
Connection plinths .................................................. 8
Jumpers ................................................................ 10
User interface ................................................................... 11
Function ................................................................. 11
Buttons .................................................................. 11
Indicator LEDs ..................................................... 12
Connection plinths ................................................ 14
Jumpers ................................................................ 15
Column box ...................................................................... 16
Function ................................................................ 16
Extended box ................................................................... 18
Function ................................................................ 18
Operation ................................................................................... 20
Jumper settings ............................................................... 20
Channels and connection plinths ..................................... 21
Slewing sector indicators ................................................. 22
Function ................................................................ 22
2000-12-20
2.3 Components
Spool sensor .................................................................... 22

Winch box ........................................................................ 23
Function ................................................................ 23
Logic operation................................................................. 24
Plug ....................................................................... 24
2000-12-20
2.3 Components
GENERAL
This section contains components that SPACE 3000
is equipped with as a standard and also describes a
number of accessories supplied by HIAB for the
majority of cranes.
2000-12-20
2.3 Components
BOXES AND SENSORS

Boxes and sensors are moulded in with plastics.
The size of cable inlets are PG9 or PG 13.5.
Connection plinths
The connection boxes in SPACE 3000 consist of a
case with several cable inlets and a cover that is
mounted with screws. Under the cover there are
different types of connection plinths depending on the
box type.
The connections are marked with e.g. P2.1, P2.2,
P2.3 in pictures and wiring diagrams (Fig 1).
P2 is the connection plinth.
.1 is plinth number 1 which normally is the first from
left seen from the cable side.
Grease
Fig. 1
All the boxes, plinths and connections should be

greased. Use grease of type Statoil SG32W Grease
way or SHELL GREASE 1398 Si2, a white oil with a
non-organic additive for thickening.
Bar code signs

Almost all SPACE 3000 components are marked with
bar code signs (Fig. 2). All the boxes have two signs,
one inside and one outside the box. On the sign there
is one bar code and figures for sub supplier, one bar
code and figures for serial number of the component or
box and one bar code and figures for the part number
of the component. The components name or an
abbreviation is written in English.
Fig. 2
2000-12-20
2.3 Components
Connection diagram
The connection diagrams is show example of a CL/
DUO crane (Fig. 3) and a PRO crane (Fig. 4).
Below the diagrams are component lists.
CL/DUO crane
1. Tilt indicator, inner boom

2. Pressure sensor, inner boom
3. Tilt indicator, outer boom (option on certain cranes)
4. Pressure sensor, outer boom
5. Column box
6. Fixed platform angle indicator, inner boom (option on certain cranes)
7. Fixed platform angle indicator, outer boom (option on certain cranes)
8. Winch indicators (winch box) (option on certain cranes)
9. User interface 1
10. Standard box
11. Dump valve
12. Horn (option on cranes with outreach below 12 m)
13. Slewing sector indicators (option on certain cranes)
14. Terminal connection
15. On platform indicator (option on certain cranes)
16. Spool sensor (2 spools)
18. Empty box
19. User interface 2
Fig. 3
2000-12-20
2.3 Components
PRO crane
4
6
5
2
8
1
23
22
24
25
21
10
26
24 V 11
17
16
12
1070-321
20
19
15
14
13
18
1. Tilt indicator, inner boom

2. Pressure sensor, inner boom
3. Tilt indicator, outer boom (option on certain cranes)
4. Pressure sensor, outer boom
5. Column box
6. Fixed platform angle indicator, inner boom (option on certain cranes)
7. Fixed platform angle indicator, outer boom (option on certain cranes)
8. Winch indicators (winch box) (option on certain cranes)
9. User interface 3
10. Empty box
11. Dump valve
12. Horn (Option on cranes with outreach below 12 m)
13. Slewing sector indicators (option on certain cranes)

16. Dump valve 91M (option on certain cranes)
17. MSC valve 91M (option on certain cranes)
18. Cabin warning (option on certain cranes)
19. Pressure sensor ADS (option on certain cranes)
20. Valve ADS (option on certain cranes)
21. Extended box
22. User interface 2
23. User interface 1 (option on certain cranes)
24. Standard box
25. Terminal connection
26. On platform indicator (option on certain cranes)
Fig. 4
2000-12-20
2.3 Components
Standard box
Function
(Fig. 5)
The Standard box is the central unit of the system. It
supplies power to all the other units in the system. It
consists of two parts, a connection terminal board and
a display.
The Standard box distributes power to all the other
modules of the system. Nominal supply is 24 V DC,
but the system will be fully operational between
16V32V.
There is two a digit indicator (A) in the box which

displays a number if an error should occur in the
system and the number of errors.
Example: The digit 4 and a dot, followed by 03 without
a dot indicates that there are four errors and the lowest
number of these is no. 03.
If there are no errors the number 0 flashes.
The Standard box is aquipped with several automatic
fuses and one 7.5 A automotive fuse (B).
Fig. 5
2000-12-20
2.3 Components
Connection plinths
(Fig. 5)
Plinth
Description
P1
From Spool sensors 1-4
P3
Communication with terminal
P1.1
Ground
P3.1
Ground
P1.2
24 V
P3.2
24 V
P1.3
Signal from spool sensor 1 (0-5 V)
P3.3
Data out
P1.4
P3.4
Data in
P1.5
P1.6
P4
From on platform indicator/manual

extension in indicator
P2
From Spool sensors 5-6
P4.1
Ground
P2.1
Ground
P4.2
24 V
P2.2
24 V
P4.3
Signal from on platform indicator
P2.3
P2.4
Fig. 5
2000-12-20
P5
From Column box
P8
To horn
P5.1
Ground
P8.1
Ground
P5.2
24 V
P8.2
24 V ( 2 A)
P5.3
Signal from inner boom pressure sensor

(4-20 mA)
P9
To dump valve
P9.1
Ground
P9.2
24V
P10
Power in
P10.1
Ground to truck
P10.2
24 V from truck, 10A
P5.4
Signal from outer boom pressure sensor

(4-20 mA)
P5.5
Signal from outer boom tilt indicator

(10 or 19 mA)
P5.6
Signal from inner boom tilt indicator

(10 or 19 mA)
P5.7
Signal from winch indicator (4-20 mA)
P5.8
Signal from second inner boom tilt indicator

or inner & outer boom fixed platform angle
indicator (0/24 V)
Signal from hydraulic extension in indicator
or second tilt indicator (0/24 V)
P5.9
P6
From slewing sector 1/2
P6.1
Ground
P6.2
24 V
P6.3
Signal from indicator 1, positive (0/24 V)
P6.4
Signal from indicator 1, negative (0/24 V)
P6.5
Signal from indicator 2, positive (0/24 V)
P6.6
Signal from indicator 2, negative (0/24 V)
P7
CAN (From/to user interface 1)
P7.1
Ground
P7.2
24 V
P7.3
CAN +
P7.4
CAN -
P7.5
Emergency stop out
P7.6
Emergency stop in
P7.7
On/off
2000-12-20
2.3 Components
NOTE!
Only plinth P10 shows the 24 V supply from
truck.
All other plinths show lower voltage
depending on a filtering unit between them
and P10.
2.3 Components
Jumpers
(Fig. 6)
In the Standard box the jumpers are located in the
lower centre of the box. There is one row with five
jumpers.
The four jumpers to the right (B1-4) represent the

number of User interface in the system.
If all four jumpers are strapped, four interfaces are
connected.
The fifth jumper (I) is only for internal use, and

strapping it has no effect.
Fig. 6
10
2000-12-20
2.3 Components
User interface
Function
(Fig. 7)
The User interface is the communication centre of the
SPACE 3000. It gives information about the system
and is also where the user controls the system.
The User interface is mounted on the Standard box
and the extended box (if present). It can also be
mounted on an Empty box. Maximum four User
interfaces can be fitted on a crane.
Buttons
(Fig. 7)
1. Power On
Enables power to SPACE. If button is pressed for
more then 2 s when system is on the LED test is
activated, as long as the button is pressed all red
LED`s light, when released all red LED`s continue to
light for 3 s then all green LED`s light for 3 s.
Fig. 7
2. Release
Enables power to:
- OLP release if crane has OLP
- Dump valve/valves if not OLP, if Extended box
present also dump valve 2 (switched off after 10
minutes and when a crane function is used
dump valve 2 is always switched off).
3. Emergency stop
In danger the emergency stop button is pressed.
Power to the dump valve is cut and the crane stops.
The emergency stop button is to be turned
clockwise to reset.
4. Horn
Enables power to the horn if present.
5. Manual extension
Enables power to manual extension logic.
2000-12-20
11
2.3 Components
Indicator LEDs
4
5
6
There are also two groups of LED`s in the inner boom

and outer boom. Each group contain four LED`s. Two
are two-coloured, green/red, and two are red. The
purpose of the LED`s is to show the pressure in the
cylinders. For detailed information, see table below.
10
ADC
1070-339
(Fig. 8)
The display consists of eight LED`s which indicates
button positions, errors, stability sector, winch etc.
For detailed information, see table below.
SPACE 3000
9 8
7
1. Power On, green
2. Stab sector, green
3. Service/error, green/red
4. Inner boom pressure, green/red
5. Winch, red
6. ADC, green
7. Manual extension, green
8. Release, red
9. Release, green
10. Outer boom pressure, green/red
Fig. 8
12
2000-12-20
2.3 Components
LED
State
Meaning
1. Power On, green
On
Flash
System is on.
An emergency stop button is depressed, dump power to
space is interrupted or no jumper is strapped in user
interface.
2. Stab sector, green
On
Crane is in sector and capacity is lowered.
3. Service
Error
Green, on
Red, on
Red, flashing
Time for service of the crane.

Error detected in the system.
CAN communication error.
4. Inner boom pressure
All LED`s off
< 50 % of OLP pressure
Green LED 1 on
50 - 69 % of OLP pressure
Green LED`s 1-2 on
Red LED`s 1-3 flashes 90 - 99 % of OLP pressure

Red LED`s 1-4 on
100 % of OLP pressure
5. Winch, red
Flashing
On
Flashing fast
The outer boom is over a given angle when the system is
switched off.
6. ADC, green
On
Crane is working with hook (added) capacity.
7. Manual extension, green On
Manual extension logic on.
8. Release, red
On
Flashing
OLP.
Release button pushed and allowed to run crane
(OLP case).
9. Release, green
On
Dump valve on.
10.Outer boom pressure
All LED`s off
< 50 % of OLP pressure
Green LED 1 on
Green LED`s 1-2 on
Red LED`s 1-3 flashes 90 - 99 % of OLP pressure

Red LED`s 1-4 on
2000-12-20
13
2.3 Components
Connection plinths
(Fig. 9)
Plinth
Description
P1
CAN (From/to Standard box)
P1.1
Ground
P1.2
24 V
P1.3
CAN +
P1.4
CAN -
P1.5
Emergency stop out
P1.6
Emergency stop in
P1.7
On/off
P2
CAN (From/to Cover 2, Extended box)
P2.1
Ground
P2.2
24 V
P2.3
CAN +
P2.4
CAN -
P2.5
Emergency stop out
P2.6
Emergency stop in
P2.7
On/off
Fig. 9
14
2000-12-20
2.3 Components
Jumpers
(Fig. 10)
The jumpers are located in the higher right side of the
User interface. There is one row with five jumpers.
The four jumpers to the right (B1-4) tell the Standard

box which address the current User interface has.
Only one jumper should be strapped and each User
interface must have unique strapping.
The fifth jumper (I) is only for internal use, and

strapping it has no effect.
Fig. 10
2000-12-20
15
2.3 Components
Column box
Function
(Fig. 11)
This connection box is fitted to the crane column. All
the signals from the pressure sensors and indicators
(max. 7) on the boom system are collected in the box.
The Column box is connected to the SPACE box using
a 9-conductor cable.
Connection plinths
(Fig. 11)
P1
To Standard box
P1.1
Ground
P1.2
24 V
P1.3

(4-20 mA)
P1.4

(4-20 mA)
P1.5

(10 or 19 mA)
P1.6

(10 or 19 mA)
P1.7
Signal from winch indicator (4-20 mA)
P1.8
Signal from second tilt indicator or inner &

outer boom fixed platform angle indicator
(0/24 V)
P1.9
Signal from hydaulic extension in indicator

or second tilt indicator (0/24 V)
Fig. 11
16
2000-12-20
P2
From winch/manual extension in

indicator
P2.1
Ground
P2.2
24 V to winch indicators
P2.3
2.3 Components
P4
From pressure sensors/tilt indicators
P4.1
24 V to inner boom pressure sensor
P4.2

(4-20 mA)
Signal from winch indicators (4-20 mA)
P4.3
24 V to outer boom pressure sensor
P2.4
Ground
P4.4
P2.5
24 V to outer boom fixed platform angle

indicator or hydraulic extension in indicator

(4-20 mA)
P4.5
24 V to outer boom tilt indicator
P4.6

(4-20 mA)
P4.7
24 V to inner boom tilt indicator
P4.8

(4-20 mA)
P2.6
Connection to outer boom fixed platform

angle indicator (0/24 V) or hydraulic
NOTE!
Outer boom fixed platform angle indicator
should be connected to P2.46 if no hydraulic extension in indicator is present in
system. If hydraulic extension in indicator is
present, outer boom fixed platform angle
indicator should be connected to P3.46
instead.
P3
From fixed platform angle indicators
P3.1
Ground
P3.2
24 V to inner boom fixed platform angle

indicator
P3.3
Signal from inner boom fixed platform angle

indicator (0/24 V)
P3.4
Ground
P3.5
Signal from P3.3, inner boom fixed platform

angle indicator (0/24 V)
P3.6
Signal from P3.3, inner boom fixed platform

angle indicator (0/24 V, if there is a jumper
between P3.5 and P3.6) or signal from outer
boom fixed platform angle indicator (0/24 V)
NOTE!
P3.3 and P3.5 are connected in series.
2000-12-20
17
2.3 Components
Extended box
Function
(Fig. 12)
The Extended box is present if Space 3000 is
equipped with MSC, ADS or external dump.
There is a digit indicator (A) in the box which display a
number if an error should occur in the system and the
number of errors. To interpret these numbers there is
an error list.
Example: The digit 4 and a dot, followed by 03 without
a dot indicates that there are four errors and the
lowest number of these is no. 03.
If there are no errors the number 0 flashes.
There is a row with five jumpers in the Extended box.
NOTE
The jumpers are only for internal use and
should under no circumstances be
strapped.
Fig.12
18
2000-12-20
2.3 Components
Connection plinths
P1
To ADS valve
P7
CAN (From/to extra boxes)
P1.1
Ground, not same potential as other ground.
P7.1
Ground
P1.2
24 V (1 A)
P7.2
24 V
P7.3
CAN +
P2
From ADS pressure 1
P7.4
CAN -
P2.1
24 V
P7.5
Emergency stop out
P2.2
Signal from pressure sensor (4-20 mA)
P7.6
Emergency stop in
P3
From ADS pressure 2
P3.1
24 V
P8
To dump 2 valve (V91M)
P3.2
Signal from pressure sensor (4-20 mA)
P8.1
Ground
P8.2
24 V (2 A)
P9
To MSC valve (V91M)
P9.1
Ground
P9.2
24 V (2 A)
P10
Extra sensor input
P10.1
Ground
P10.2
24 V
P10.3
Signal from extra Indicator (0/24 V)
P1
1
P11
To extra dump valve
P11.1
Ground
P11.2
24 V
P4
Extra sensor input
P4.1
Ground
P4.2
24 V
P4.3
Signal from extra indicator (0/24 V)
P5
From spool sensors 7-8
P5.1
Ground
P5.2
24 V
P5.3
P5.4
P6
CAN (From/to User interface 2)
P6.1
Ground
P6.2
24 V
P6.3
CAN +
P6.4
CAN -
P6.5
Emergency stop out
P6.6
Emergency stop in
2000-12-20
19
2.3 Components
OPERA
TION
OPERATION
Jumper settings
The Standard box and the different User interfaces
must be configured in the correct way otherwise the
system will not function.
The Standard box must know how many User faces

there are in the system.
Each User interface must have a unique address.

This example shows a system with two User interface.
(Fig. 13)
In the Standard box B1 and B2 are strapped

informing SPACE that two User interfaces are in the
system.
Fig.13
In User interface 1 (Fig. 14) B1 is strapped and in

User interface 2 B2 is strapped.
Fig.14
20
2000-12-20
2.3 Components
Channels and connection

plinths
This connection diagram shows the connection
between an input channel and its connection plinth in
Standard box (A) or Extended box (B).
E.g. C12=P5.4 in Standard box.
C 13
C 20
C 12
C 11
C 10
C 19
C9
C8
C 14
C 15
C 21 C 22
A
C5
C4
C3
C2
C1
C0
C 17 C 6
C7
1070-332
C 18
Fig.15
2000-12-20
21
2.3 Components
Slewing sector indicators

Function
The indicators are positioned on the crane to define a
slewing sector with insufficient stability. To define one
slewing sector two slewing sector indicators are
needed. On a crane it can be one or two slewing
sectors with different restricted load capacity. The
indicators are fitted on the crane column, above the
sector plates (Fig. 16).
The system is programmed to limit loads within these
sectors. The indicators are of the proximity type and
should be activated in the safe sectors (the plate
should be over the sensor). If the cable breaks SPACE
interprets this as if the crane is in the limited sector.
The indicators for slewing sector 1 and 2 are
connected to the Standard box (P6).
Fig.16
NOTE!
For information and settings, see section
Connecting accessories 6.1.
Spool sensor
1070
-342
(Fig. 17)
The spool sensors give information of the position of
the spools. There are two different spool sensors, one
for two spools and one for four spools. The sensors are
fitted directly on the valves.
NOTE!
For information and settings, see section
Settings 6.2.
22
Fig.17
2000-12-20
2.3 Components
Winch box
Function
The winch can be positioned on the loader body, inner
boom, outer boom, outer end of the crane, jib or the
outer end of the jib. OLP-logic is dependent on where
the winch is positioned.
The winch can have four indicators connected to a
special Winch box (Fig. 18) according to:
WTOP
Possible top block switch connected to

the screw terminal P2.
WEND
The switch three turns remaining is

connected to the screw terminal P3.
WLOAD
Torque switch is connected to the screw

terminal P4.
WDIS
Indicator wire completely wound in is

connected to screw terminal P5.
Indicators gives 24 V signal when not activated.

Plugs (A) may not be removed unless a winch
indicator is to be connected.
NOTE!
These plugs are different from the plugs in
the Column box.
The Winch box is connected to the SPACE system via
the Column box using a three-conductor cable
connected to the screw terminal P1.
Fig. 18
2000-12-20
23
2.3 Components
Logic operation
The 2-tonne winch has a torque indicator, WLOAD (1)
and a switch for three turns remaining WEND (2) as
standard (Fig. 19).
Winches can also be equipped with a WTOP indicator
(hook near the boom) and a WDIS indicator (cable fully
wound in).
If the indicator WLOAD is active it is not possible to
wind the winch in.
If the indicator WTOP is active it is only possible to
wind the winch out.
If the indicator WEND is active it is only possible to
wind the winch in.
If the indicator WDIS is active you can only operate the
winch by pressing the emergency override button. This
will allow you to run the winch for about 20 seconds.
Press the button again to continue. Waiting time does
not apply as it does with normal override operation.
Normally the winch is controlled from the 5th valve
function. If the winch is to be controlled from another
function, parameter changes are demanded.
Fig. 19
NOTE!
For information and settings, see section 6.1
Connecting accessories.
Plug
If you disconnect the winch and instead connect a tool
to the winchs valve function you must connect a plug
in the contact on the cable which runs between the
SPACE system and the winch box. This plug tells
SPACE that the winch is disconnected and that the
function should be regarded as a tool (Fig. 20).
Fig. 20
24
2000-12-20
2.3 Components
Connection plinths
(Fig. 21)
To Column box
P1
P1.1
Ground
P1.2
24 V
P1.3
Signal (4-20 mA, in steps) from winch

indicators
P2 - P5 From winch indicators

Px.1
Ground
Px.2
24 V
Px.3
Signal from winch indicator (0-24 V)
Fig. 21
2000-12-20
25
26
2.3 Components
2000-12-20
2.4 Terminal
2.4 Terminal
Contents
Handheld PC ................................................................................ 3
Equipment needed for HIAB terminal ................................. 4
New Users .............................................................. 4
HP95/200 Users ..................................................... 4
Things to be aware of when using a handheld PC ............. 5
Battery Power ......................................................... 5
Time Bug ................................................................ 5
Memory Cards ........................................................ 5
Installation of HIAB Windows CE terminal programs ......... 6
What is needed? ..................................................... 6
Installation ............................................................... 6
Windows CE terminal functions ................................................... 7
Login .................................................................................. 7
Main menu ......................................................................... 7
Init ...................................................................................... 7
Init System Overview .............................................. 8
Init Auto ................................................................... 8
Init Type .................................................................. 11
Init Levers .............................................................. 11
Calibrate ................................................................ 11
Variables .......................................................................... 12
Detailed ................................................................. 13
User Interface ....................................................... 13
Extended ............................................................... 14
Errors ............................................................................... 15
Error Counters ...................................................... 15
Parameters ...................................................................... 16
Change Par Value ................................................. 16
2000-12-20
2.4 Terminal
File ................................................................................... 16
Counters .......................................................................... 17
Service log ............................................................ 17
Reset Counters .................................................... 17
Dos terminal ............................................................................... 18
General ............................................................................ 18
Init Auto ................................................................. 18
Variable list ....................................................................... 22
Variables ..................................................................................... 22
OLP ................................................................................. 24
MSC ................................................................................. 24
Analogue inputs................................................................ 25
Levers .............................................................................. 25
Pressure sensors ............................................................ 26
Digital inputs .................................................................... 26
Stability ............................................................................. 28
Various ............................................................................. 28
Timers ........................................................................................ 29
Timer list .......................................................................... 29
Parameters ................................................................................ 30
Parameter list .................................................................. 30
OLP ................................................................................. 32
MSC ................................................................................. 33
Pressure sensors ............................................................ 33
Digital inputs .................................................................... 34
Stability ............................................................................. 35
Service ............................................................................. 36
Various ............................................................................. 37
2000-12-20
2.4 Terminal
HANDHELD PC
A Handheld PC is a small computer that has Windows
CE as its operating system.
The Handheld PCs has a lot of advantages:
1. Easy to use. If you know Windows, then you are
already familiar with Windows CE.
2. Cheaper than a Laptop.
3. Communication with a PC through serial cable.
Files can be copied to the PC and stored there.
Update of the HIAB terminal program versions will
be easier.
Fig. 1
4. Instead of a mouse there is a stylus pen used for

clicking directly onto the screen.
5. Handheld PCs have the Pocket Office version of the
ordinary Office package. If you write anything in for
example Pocket Word you can send that file to the
PC and read it in Word.
6. Its small size (approx the same size as a HP95)
and therefore easy to pack in a bag, compared to
the bulky Laptop.
HIAB will not produce any hardware for a specific
Handheld PC, this means that there will not be any
sort of special protection made for them.
2000-12-20
2.4 Terminal
Equipment needed for

HIAB terminal
New Users
PC System
PC, using Windows. With a 1,44 Mb Floppy drive.
PC Interface 365 0766 from HIAB. Includes
Interface, diskette with programs and instructions.
Handheld System
Handheld PC. Currently we support only Hewlett
Packard HP 680/690. Do not buy anything else but
these computers, since the programs depend very
much on the hardware of the Handheld PC,
especially the processor.
Handheld Interface 370 9426 from HIAB. Includes
Interface, diskette with Windows CE programs and
instructions.
HP95/200 Users
HIAB will continue to update the DOS programs to
work with the latest versions of Space boxes.
HP Interfaces 361 0888 and 367 3103 will remain as
spare parts.
2000-12-20
2.4 Terminal
Things to be aware of
when using a handheld PC
Battery Power
The Handheld PC does not get any power whatsoever
from the SPACE system, so it needs to have fully
charged batteries at all time.
The Handhelds have a feature that turns off the power
after between 15 minutes when on battery power. The
battery of a HP 690 lasts for 7-8 hours of continuous
use. If the battery is fully charged when starting a job
the battery power should not be a problem.
Charge the battery for the Handheld PC at all times
when it is not used, because if the battery is drained
all information is lost on the Handheld PC, and the
terminal programs must be reinstalled.
Battery is drained even if the Handheld PCs power is
switched off.
Fig. 2
Time Bug
Currently there is a time bug in Windows CE, when the
date is asked for in the programs the returned date
from Windows CE is incorrect.
Symptom:
S3000 CE.exe will not start due to an illegal year.
Wrong year in the file headers from files saved using
the HIAB terminal programs.
Solution:
Chose a city within USA when selecting Home City,
this cures the time problem. But set the date and time
to your date and time.
Memory Cards
HIAB will not sell memory cards for Handheld
systems. This is because the programs come on a PC
Diskette.
Handheld systems support the RAM cards that were
used for HP 95/200. An even better and cheaper
memory card is CompactFlash cards which have a
much higher storage capacity than RAM cards.
It is a good idea to put a backup of the terminal
programs onto a CompactFlash card so you dont
need to reinstall the HIAB terminal programs if the
battery is completely drained. Do also remember to
take backups of Crane.dat and Crane.s3d.
2000-12-20
2.4 Terminal
Installation of HIAB
Windows CE terminal
programs
What is needed?
A PC with Windows 95 or later.
A Handheld PC recommended from HIAB.
Installation programs. This comes with the Handheld
Interface as a PC Diskette.
Installation
This installation assumes that the program to install is
Space CE. Use the same procedure for the other
terminal programs.
1. Establish a connection between the PC and the
Handheld PC. Refer to the Handheld PC
manufacturers users guide for information regarding
this.
2. Insert the diskette labeled Handheld Installation
into the PC.
3. Copy Space CE.exe to a temporary folder on the
PCs hard drive.
4. Start the Space CE.exe that is now on the hard
drive. This will extract the installation files.
5. Start the newly extracted Setup.exe. Follow the
instructions on the screen.
6. When asked Install using default directory, answer
Yes.
7. Wait for the files to be installed on the Handheld
PC, this takes some time without any indication on
the screen, so be patient.
8. Ignore the error message saying that Space CE
was not installed successfully, remove it using add/
remove programs. This error message is wrong,
the installation is successful.
9. Space CE is now installed in the HIAB folder.
2000-12-20
2.4 Terminal
WINDOWS CE
TERMINAL FUNCTIONS
Login
(Fig. 3)
Type in your User ID and Password then
click on button OK.
Main menu
(Fig. 4)
At the top is the program version of the
Space 3000, and the program serial
number.
Below that, there is the crane serial
number and further down we have the
Crane Type.
Top right is your Access level, and below
is your Display level.
From access level Service its possible
to chose diplay level Diagnostic.
Fig. 3
Fig. 4
Init
(Fig. 5)
Here are all the Init Menus:
System Overview, Auto, Type, Levers and
Prog SerNo.
Fig. 5
2000-12-20
2.4 Terminal
Init System Overview

Sub menu 1
(Fig. 6)
Shows an overview of how the system is
set up. You can see if the system has
ADC, MSC etc. You can also see where
the different indicators are connected.
Init Auto
Fig. 6
Sub menu 1
Automatic Parameter Initialization
Slew Sector 1
Sector Type:
Platf 1 Low
Cap (%)
Slew Sector 2
Sector Type:
Cap (%)
Yes
No
OLP
60
Winch
60
ADS
Yes
No
Ext In Indicator
Yes
Manual Extension
Cap (%)
50
75
No
Pressure Settings (bar)
Height Warn
Yes
No
Cancel
IB
+2%
265
OB
+1%
273
OK
1070-365
Slew Sector 1 and 2

(Fig. 7)
Here you set which slewing sectors are
present is the system. You can choose
from:
- No Sector
- OLP
- Stop
- Platf 0 Low
- Platf 1 Low
- Platf 2 Low
- Platf 2S Low
Fig. 7
No sector:
No slewing sector sensor is present in
system.
OLP:
Is used when the crane has a stability
sector.
Stop:
Stops the crane when entering the
slewing sector.
2000-12-20
Slew Sector 1
Sector Type:
Platf 0 Low:
No tilt indicators for the Fixed Platform.
Platf 1 Low
Cap (%)
Slew Sector 2
Sector Type:
Cap (%)
Yes
No
OLP
60
Winch
60
ADS
Yes
No
Platf 1 Low:
One tilt indicator on the inner boom.
Platf 2 Low:
Tilt indicators for the Fixed Platform on
both inner and outer boom. The
indicators are not connected in series.
Ext In Indicator
Yes
Manual Extension
Cap (%)
50
75
No
Height Warn
Yes
No
Cancel
IB
+2%
265
OB
+1%
273
OK
1070-365
Platf is for Fixed Platform and the

number tell how many tilt indicators are
used for the Fixed Platform.
2.4 Terminal
Fig. 7
Platf 2S Low:
Tilt indicators connected in series for the
Fixed Platform on both inner and outer
boom.
This setting is only used when both
platform indicators are connected to
plinth P3 in Column box.
Cap (%):
Only used if the sector is set as OLP,
and sets the capacity of the inner boom
pressure when crane is in the slew
sector.
Winch
(Fig. 7)
Yes & No. Tells SPACE 3000 if Winch is
mounted or not.
Ext In Indicator
(Fig. 7)
Yes & No. Tells SPACE 3000 if a
hydraulic extension in indicator is
mounted or not.
ADS
(Fig. 7)
Yes & No. Tells SPACE 3000 if ADS is
mounted or not.
2000-12-20
Slew Sector 1
Sector Type:
Platf 1 Low
Cap (%)
Slew Sector 2
Sector Type:
Cap (%)
Yes
No
OLP
60
Winch
60
ADS
Yes
No
Ext In Indicator
Yes
Manual Extension
Cap (%)
50
75
No
Height Warn
Yes
No
Cancel
IB
+2%
265
OB
+1%
273
OK
1070-365
Height Warn
(Fig. 7)
If the crane has a tilt indicator on the
inner boom this option will be set to Yes,
whether you have a Height Warning kit or
not. The program checks if the crane is
equipped with an M-Link, which needs an
inner boom tilt indicator. Which means
that if you have selected the correct
Crane Type in InitType, then the program
will not remove the inner boom setting if
you selected No and have an M-Link.
2.4 Terminal
Fig. 7
Pressure settings (bar)

(Fig. 7)
Sets ib_p_lim_corr and ob_p_lim_corr.
The display shows inner and outer boom
pressure. Select correction values by
clicking on the arrows.
Manual Extension
(Fig. 7)
Sets the capacity when Manual
extension is selected on the User
Interface. The first value (should be the
lowest value) is used when the hydraulic
extensions are fully in or if no ext_in
sensor is connected and the second
value (higher) when the hydraulic
extensions are out.
10
2000-12-20
2.4 Terminal
Init Type
Sub menu 1
(Fig. 8)
Sets parameters for the selected crane
type. Click select to set the parameters.
Button File is only used if more than one
Crane.dat file is used
.
Fig. 8
Init Levers
Sub menu 1
(Fig. 9)
This menu can be used for three things;
Firstly to check if the calibration of the
levers was good or not. Move the lever on
the valve and see that the sliders on the
screen will move appropriately. Secondly
you can also see if the correct function is
connected to this lever, the name of the
function is above the slider. Third, see if
the correct functions are used for this
crane. The Terminal checks parameter
lev_ad_chan to see what functions are
used, and then only shows those functions on the screen. To calibrate the
levers press button Calibrate.
Fig. 9
Calibrate
Sub menu 2
(Fig. 10)
Follow the instructions on the screen
when calibrating the levers. To skip a
Tool lever press button Skip Lever. To
abort calibration press Back. You dont
have to press any key during calibration
just follow the commands on the screen.
As opposed from the DOS version where
you have to press Enter after every
command.
2000-12-20
Fig. 10
11
2.4 Terminal
Variables
(Fig. 11)
This display is called the Summary display.
Here you can read off several variables simultaneously.
Here you can do a lot of troubleshooting by viewing the information from the variables.
Slew
Inner Boom
Outer Boom
Extension
Winch
Tool 1
Tool 2
Tool 3
Pressure
Lim
%
26
104
109
0
100
0
MPa
t0 l0 e0 d0
Lev %
0
-43
0
100
0
0
0
0
0
0
Max +
100
0
0
100
100
100
100
100
100
100
Max 0
50
50
100
100
100
100
100
100
100
Tilt
up
Sect
-1,0
down
Platform
in
up
down
off
Extended
Detailed
User Interface
Back
Fig. 11
1 Winch
Shows which winch indicators are connected to the system.

t = top, l = load, e = end, d = disable
0 = non active, 1 = active ? = not connected
(wtop, wload, wend and wdis)
Winch variables is only shown if winch is chosen in Init Auto menu.
2 Pressure MPa Shows current working pressure in inner and outer boom in MPa (ib_p_mom and ob_p_mom).
%
Shows current working pressure in inner and outer boom in % of maximum pressure (ib_p_filt
and ob_p_filt).
Lim Shows maximum permitted working pressure in inner and outer boom in %.
The value is normally 100 but can be higher if ADC and/or MSC is activated. If manual
extension or an OLP slewing sector indicator is activated the value is lower than 100.
(ib_olp_lim and ob_olp_lim).
3 Lev %
Shows signals from spool sensors. Maximum is +/- 100 (lever).
4 Max +
Max -
Shows maximum permitted spool stroke in % of full stroke for each function and
direction. 0 means that the movement is stopped (max_speed_p and max_speed_n).
5 Tilt
Shows signals from inner and outer boom tilt indicator.

up = up
down = down
? = not connected
(ib_tilt and ob_tilt)
12
2000-12-20
6 Sect
2.4 Terminal
Sect shows one sector value if only one slewing sector is set for this crane, otherwise it will show
both sector values. (stab_sects)
7 Platform Platform is the indicators for the Fixed Platform. From the top of this box and down we have:
In or Out of the Fixed Platform slewing sector.
Inner boom Fixed Platform tilt indicator up or down.
Outer boom Fixed Platform titl indicator up or down.
On, if there is a person on the Fixed Platform, otherwise Off.
(stand_ib_low, stand_ob_low and stand_on)
Detailed
Sub menu 1
(Fig. 12)
Select variable class and then select
variable. The variable value will now be
shown in the variable value box.
Fig. 12
User Interface
Sub menu 1
(Fig. 13)
Translates the variable cov_stat file to
plain text. Here you can see the status
of the User Interfaces of the system.
Only the UIs that are connected are
shown. The status is shown with simple
Yes/No answers.
Fig. 13
2000-12-20
13
2.4 Terminal
Extended
Sub menu 1
(Fig. 14)
Translates the variable ext_stat file to
plain text. Here you can see the status
of the Space 3000 Extended box, if one
is connected to the system. The following text strings can be shown:
- Input from Extended Slewing Sector
positive
- Input from Extended Slewing Sector
negative
Fig. 14
- Incoming Emergency Stop voltage OK

- Outgoing Emergency Stop voltage OK
- ADS output on
- Dump 2 connected
- MSC connected
- ADS connected
- Dump 2 output faulty
- MSC output faulty
- ADS output faulty
- The +24V fuse has tripped
- The lever 7 input: XX. Where XX is the
lever input value.
- The lever 8 input: XX. Where XX is the
lever input value.
- The On Platform input: XX. Where XX is
the On platform input value.
- The Extra Sensor input: XX. Where XX
is the Extra Sensor input value.
- ADS pressure 1 input byte: XX. Where
XX is the ADS input value.
- ADS pressure 2 input byte: XX. Where
XX is the ADS input value.
14
2000-12-20
2.4 Terminal
Errors
(Fig. 15)
Shows current Errors in Space. The
errors are continuously updated from
Space. Button Clear Errors is used to
tell Space to clear the errors manually. If
the error still persists then it is not
cleared, otherwise it is cleared. Most
errors are cleared when the reason for
the error disappears.
Button Error Count will take you to error
counters.
Fig. 15
Error Counters
Sub menu 1
(Fig. 16)
Shows a count of all errors in this Space
box since it was produced. Press button
Reset to reset the right column of the
error counters. This can be used to
check what kind of errors that have
occurred since the last time the crane
was in a workshop.
Fig. 16
2000-12-20
15
2.4 Terminal
Parameters
(Fig. 17)
This is where you can check and set
parameter values. Select parameter
class and then a Parameter. When a
parameter is selected its value will be
shown in the Parameter Value box. To
change a parameter click button
Change Par Value or double click on
the parameter name.
Fig. 17
Change Par Value

Sub menu 1
(Fig. 18)
Change the parameter value in the New
Value box.
Click OK and the submenu will appear to
confirm successful parameter change.
Click OK and new values are set.
Fig. 18
File
(Fig. 19)
Load, loads a coded parameter file (.sav)
that was saved with the Save button.
Save As Text saves parameters,
counters, diary and error counters to a
file as text. This file can be opened later
with any text editor (Word, Notepad
etc.). Save As Code saves all data from
this Space box to a coded file. This file
cannot be viewed with a text editor. The
purpose of this coded file is to get a
complete picture of what this crane has
been doing and its settings. Can only be
viewed by certain personnel at HIAB.
16
Fig. 19
2000-12-20
2.4 Terminal
Counters
(Fig. 20)
Shows counter and timer values. This
menu is continuously updated from
Space, so if a timer has a new value it is
automatically updated.
Fig. 20
Service log
Sub menu 1
(Fig. 21)
In access level Diagnostic it is possible
to view the Service log by clicking on
Yes.
This question will not appear in access
level Service.
Timers and Counters

dump_time
lift_ctr
srvc_tot_time_left
srvc_use_time_left
tot_time
use_time
23:31
40
1950:12
986:45
56:52
14:23
Back
1070-367
Service
Fig. 21
Reset Counters
Sub menu 2
(Fig. 22)
Click on Yes to reset Service counters.
NOTE!
For more information about
timer and counter settings, see
section 5.1 Service.
Timers and Counters

dump_time
lift_ctr
srvc_tot_time_left
srvc_use_time_left
tot_time
use_time
23:31
40
1950:12
986:45
56:52
14:23
Back
1070-366
Service
Fig. 22
2000-12-20
17
2.4 Terminal
DOS TERMINAL
General
This section only describes the Init Auto menu in DOS.
The Init Auto menu is the menu that differs most from
Windows CE.
For more information about the DOS terminal and the
different menus, see SPACE service manual.
Init Auto
Sub menu 1
Navigation in menu:
%, & = Move between parameters.
ENTER = Change between values.
Inner or Outer Boom Pressure Limits
Sets ib_p_lim_corr and ob_p_lim_corr.
The display shows inner and outer boom
pressure. Type correction values if needed
and press ENTER to update values.
Slewing Sectors
(Fig. 23)
Here you set which slewing sectors that are
present in the system. It is possible to have
two slewing sectors.
You can choose from:
- NO
- OLP
- STOP
- PLATF0
- PLATF1
- PLATF2
- PLATF2S
Fig. 23
18
2000-12-20
2.4 Terminal
NO:
No slewing sector sensor is present in system.
OLP:
Is used when the crane has a stability sector. If OLP is
chosen the capacity (%) of the inner boom pressure
when crane is in the slewing sector should be set in
line below OLP.
STOP:
Stops the crane when entering the slewing sector.
PLATF is for Fixed Platform and the number tells how
many tilt indicators are used for the Fixed Platform.
PLATF0:
No tilt indicators for the Fixed Platform.
PLATF1:
One tilt indicator on the inner boom.
PLATF2:
Tilt indicators for the Fixed Platform on both inner and
outer boom. The indicators are not connected in
series.
PLATF2S:
Series connected tilt indicators for the Fixed Platform
on both inner and outer boom.
This setting is only used when both platform indicators
are connected to plinth P3 in Column box.
2000-12-20
19
2.4 Terminal
Inner Boom Tilt ind.

(Fig. 24)
If the crane has a tilt indicator on the
inner boom this option will be set to
YES, whether you have a Height
Warning kit or not. The program checks
if the crane is equipped with an M-Link,
which needs an inner boom tilt indicator.
Which means that if you have selected
correct Crane Type in InitType, then the
program will not remove the inner boom
setting if you selected No and have an
M-Link.
Winch
(Fig. 24)
YES & NO. Tells SPACE 3000 if a winch
is mounted or not.
Fig. 24
ADS
(Fig. 24)
YES & NO. Tells SPACE 3000 if ADS is
mounted or not.
20
2000-12-20
2.4 Terminal
Man Ext Capacity

(Fig. 25, 26)
Sets the capacity when Manual
Extension is selected on the User
Interface. The first value (should be the
lowest value) is used when the hydraulic
extensions are fully in or if no ext_in
indicator is connected (ext_in_chan = -1)
and the second value (higher) when the
hydraulic extensions are out.
Type new value if needed and press
ENTER to update value.
Fig. 25
Fig. 26
2000-12-20
21
2.4 Terminal
VARIABLES
Variable list
S=Service
D=Diagnostic
NOTE!
Display
Variable name
Description of variables
?b_olp_lim
OLP
olp_rel_w_ctr
These variables show the present OLP activating pressure for the inner or
outer boom (in % of the working pressure ib_p_lim and ob_p_lim).
This variable shows the number of seconds that remains until the OLP
release mode can be activated again.
MSC
D
D
D
?b_msc_on
mm_active
mm_off_?cnt
These variables show if the MSC is active or not.

This variable shows in which Multi Mode the crane currently is.
These variables show how many lifts or how many seconds remain until
the Multi Mode returns to hook mode.
anin
st_anin
These variables contain the raw data from the analogue inputs.
A value of 0 corresponds to a input voltage of 0 V or a current of 0 mA.
The full scale value is 255 and corresponds to a input voltage of +5 V or
current of 22.7 mA.
This is a special version of the analogue inputs variable. This variable
contains all the Standard Box physical analogue inputs.
Levers
lever
This variable shows the lever position [%]. Should correspond to the
amount of oil that flows trough the valve.
Pressures
sensors
In this manual all variables are written in

Italic style.
?b_p_filt
These variables show the filtrated relative pressure [%].
?b_p_mom
This variable shows the actual momentary pressure in bars.
?b_tilt
These variables show the actual state of the inner or outer boom tilt
indicator (0 = down, 1 = up, -1 = not connected).
digin
This variable shows the state of the eight voltage supervision signals.
ext_in_inp
This variable shows the actual state of the crane hydraulic extensions in
input.
(0 = extension in, 1 = extension out, -1 = not in use)
Digital inputs
Analogue
inputs
Class
22
2000-12-20
Various
Stability
Digital inputs
Class
2.4 Terminal
Display
Variable name
Description of variables
lo_load_inp
This variable shows the actual state of the crane capacity reducing input
(0 = off, 1 = on, -1 = not connected).
man_ext_sel
This variable shows whether manual extensions are selected or not

(selected with the manual extension switch on the User Interface).
stand_?b_low
These variables show the actual state of the stand platforms inner or
outer boom too low indicator
(0 = low, 1 = high, -1 = not connected).
stand_on
This variable shows the actual state of the person on platform indicator
voltin
This variable shows the state of the eight digital input pins.
wdis
This variable shows the actual state of the winch disabled signal
wend
This variable shows the actual state of the winch 3 coils left indicator
wload
This variable shows the actual state of the winch overload indicator
wtop
This variable shows the actual state of the winch top position indicator
stab_?
These variables show the current status of the slewing sector indicators
(negative and positive for three different sectors).
stab_sect
This variable shows the combined (worst case) status of the slewing
sectors.
stab_sects
This variable shows the status of the slewing sectors.
apo_ctr
This variable shows the time (minutes) left to the Automatic Power Off.
max_speed_?
These variables show the actual maximum permitted speed [%] for each
function in both directions (negative and positive).
2000-12-20
23
2.4 Terminal
OLP
ib_olp_lim
ob_olp_lim
display: S
These variables show the present OLP activating pressure for the inner or outer boom (in % of
the working pressure ib_p_lim and ob_p_lim).
This value is normally 100, but changes according to MSC status, Multi -Mode, stability
conditions and so on.
olp_rel_w_ctr
display: S
This variable shows the number of seconds that remains until the OLP release mode can be
activated again.
MSC
ib_msc_on
ob_msc_on
display: D
These variables show if the MSC is active or not.
mm_active
display: D
This variable shows in which Multi Mode the crane currently is.
The modes are:
0
Tool Mode (Basic capacity)
1
Hook Mode (mm_?b_olp_add[0] capacity used, typically +10%)
2
Winch Mode (mm_?b_olp_add[1] capacity used, typically +5%)
mm_off_lcnt
mm_off_tcnt
display: D
These variables show how many lifts (mm_off_lcnt) or how many seconds (mm_off_tcnt)
remain until the Multi Mode returns to hook mode.
24
2000-12-20
2.4 Terminal
Analogue inputs
anin
display: S
These variables contain the raw data from the analogue inputs.
A value of 0 corresponds to a input voltage of 0 V or a current of 0 mA.
The full scale value is 255 and corresponds to a input voltage of +5 V or current of 22.7 mA.
st_anin
display: D
This is a special version of the analogue inputs variable. This variable contains all the
Standard Box physical analogue inputs (not even channel number related).
Levers
lever
display: D
This variable shows the lever position [%]. Should correspond to the amount of oil that flows
through the valve.
2000-12-20
25
2.4 Terminal
Pressure sensors
ib_p_filt
ob_p_filt
display: S
These variables show the filtrated relative pressure [%].
?b_p_mom
display: S
This variable shows the actual momentan pressure in bars.
Digital inputs
ib_tilt
ob_tilt
display: S
These variables show the actual state of the inner or outer boom tilt indicator
(0 = down, 1 = up, -1 = not connected).
digin
display: D
This variable shows the state of the eight voltage supervision signals:
Bit
0
1
2
3
4
5
6
7
Dec
1
2
4
8
16
32
64
128
Name
DIGIN_0
DIGIN_1
DIGIN_2
DIGIN_3
STRAP_0
STRAP_1
STRAP_2
STRAP_3
Terminal
P5:9
P4:3
P6:5
P6:6
P11:5
P11:4
P11:3
P11:2
Normally used for

Extensions out indicator
Manual Extension / On Platform indicator
Slewing sector 1 Positive Indicator
Slewing sector 1 Negative Indicator
ext_in_inp
display: S
This variable shows the actual state of the crane hydraulic extensions in input
(0 = extension in, 1 = extension out, -1 = not in use)
lo_load_inp
display: S
This variable shows the actual state of the crane capacity reducing input
man_ext_sel
display: S
This variable shows whether manual extensions are selected or not (selected with the manual
extension switch on the User Interface).
If a Hydraulic extension in indicator is connected, this variable can also get the value 2 which
means that manual extension are selected, but the crane extensions are out (ext_in_inp = 0)
which means use the higher man_ext_load[1].
26
2000-12-20
stand_ib_low
stand_ob_low
2.4 Terminal
display: D
These variables show the actual state of the stand platforms inner or outer boom too low
indicator
(0 = low, 1 = high, -1 = not connected).
stand_on
display: D
This variable shows the actual state of the person on platform indicator
voltin
display: D
This variable shows the state of the eight digital input pins:
Bit
Dec
Name Terminal
0
1
1
2
VBHORN
V24TERM
2
3
4
5
6
7
4
8
16
32
64
128
Used for
P8:2 The voltage on the Horn output (relay supervision)

P3:2 The voltage supply to the terminal connection
(fuse supervision)
V5VCAN
The voltage supply to the CAN interface
VON_OFF (P7:7) Input from the On/Off switch
VSTOP_IN P7:6 Input from the Emergency Stop chain
V24VCOL P5:2 The voltage supply to the Column box (Fuse supervision)
V24VIO
P1:2 The voltage supply to other I/O (Fuse supervision)
DMP_VEN Input from the Watchdog circuit for the Dump valve output
wdis
display: S
This variable shows the actual state of the winch disabled signal
(wdis is activated when the inputs for both wend and wtop are activated at the same time).
wend
display: S
This variable shows the actual state of the winch 3 coils left indicator
wload
display: S
This variable shows the actual state of the winch overload indicator
wtop
display: S
This variable shows the actual state of the winch top position indicator
2000-12-20
27
2.4 Terminal
Stability
stab_n
stab_p
display: S
These variables show the current status of the slewing sector indicators (negative
and positive for three different sectors).
stab_sect
display: S
This variable shows the combined (worst case) status of the slewing sectors. A zero
means that the crane is not in any sector. -1 means that the crane has entered a restricted
sector in the negative direction and +1 that the sector is entered in the positive direction. 2
means that the entering direction is unknown or that two conflicting sectors are active.
stab_sects
display: S
This variable shows the status of the slewing sectors. A zero means that the crane is
out of the restricted sector. -1 means that the sector has been entered in the negative
direction and +1 that the sector is entered in the positive direction. 2 means that the entering
direction is unknown (indicator error or conflict with the valve position)
Various
apo_ctr
max_speed_n
max_speed_p
28
display: D
This variable shows the time (minutes) left to the Automatic Power Off.
display: D
These variables show the actual maximum permitted speed [%] for each function in both
directions (negative resp positive). These values reflects the status of the MSC, the different
OLPs and the LO_SPEED errors.
2000-12-20
2.4 Terminal
TIMERS
Timer list
NOTE!
In this manual all timers are written in plain
style.
S=Service
D=Diagnostic
Diplay
Timer name
Description of timer
dump_time
This timer counts how many minutes the dump valve output has been on.
ib_OLP_ctr
ob_OLP_ctr
These timers counts how many times an inner boom or outer boom OLPsituation has occurred in the system.
ib_prewarn_ctr
This timer counts how many times the inner boom pre-warning pressure
level has been reached.
lift_ctr
This timer counts how many lifts have been done with the crane.
man_ext_ctr
This timer counts how many time the Manual Extension or lo_load logic
is activated.
man_ext_time
This timer counts how many minutes the crane has been used with
Manual Extensions selected at the User interface or with the lo_load_inp
active.
OLP_rel_ctr
This timer counts how many times the OLP release function has been
used.
srvc_lifts_left
This timer counts down how many lifts are left until the next service.
srvc_tot_time_left
This timer counts how many tot_time minutes are left until the next
service.
srvc_use_time_left
This timer counts how many use_time minutes are left until the next
service.
stab_OLP_ctr
This timer counts how many times an inner boom OLP situation has
occurred because of some slewing sector limitation.
tot_time
This timer counts how many minutes the power has been on to the
Standard box.
use_time
This timer counts how many minutes the crane has been used (lever not
centred and oil not dumped).
wi_OLP_ctr
This timer counts how many times the winch overload indicator (wload)
has been activated.
2000-12-20
29
30
on platform
indicator
P1.5
P5.6
Ext-P10.3
extra sensor
C3
C18
tilt
indicator (ib)
B3
C10
spool sensor 3
A3
C2
P1.6
P5.5
not currently
used
C4
tilt
indicator (ob)
B4
C11
spool sensor 4
A4
C3
P2.3
P5.4
not currently
used
C5
pressure
sensor (ob)
B5
C12
spool sensor 5
A5
C4
P2.4
P5.3
240
240
not currently
used
C6
pressure
sensor (ib)
B6
C13
spool sensor 6
A6
C5
Ext-P5.3
P6.3
B8
C15
P6.4
A8
C7 Ext-P5.4
spool sensor 8
16
0
240
255
not currently
used
C7
16
0
240
255
not currently
used
C8
slewing sector 0 slewing sector 0

positive indicator negative indicator
B7
C14
spool sensor 7
A7
C6
Note: On program versions 1.1---1.22 values may be displayed in boxes C4 and C6. Ignore these values they have no relevance to anin [19].
Minimum permitted values are:

16
16
16
16
16
16
0
16
16
16
16
16
0
0
0
If any of these values are not met the equivalent input is regarded as being broken or short circuited to 0 V.
Maximum permitted values are:

240
240
240
240
240
255
240
240
240
240
255
255
255
If any of these values are exceeded the equivalent input is regarded as short circuited to 24 V.
hydraulic
extension in
indicator
Ext-P4.3
C2
C17
C1
C16
P5.9
Winch indicators
P5.7
Second tilt
indicator (ib)
platform logic
P5.8
B2
C9
P1.4
B1
C8
A2
C1
spool sensor 2
P1.3
spool sensor 1
A1
C0
Analogue inputs: Explaining the menu

C=channel P=plinths in SPACE box Ext=Extended box

2.4 Terminal
Analogue inputs
2000-12-20
2000-12-20
2.4 Terminal
31
2.4 Terminal
PARAMETERS
Parameter list
In this manual all parameters are written in

bold style.
Access
Display
S=Service
D=Diagnostic
mlink_mode
This parameter sets if the crane has a mechanical link or not
olp_lim
This parameter sets the default OLP limit pressure for inner and
outer boom OLP systems
prew_horn_on
This parameter sets how many times the horn should beep
when the crane load reaches the pre-warning level.
prew_horn_time
This parameter sets how long the pre-warning horn beeps

should be.
w_top_?
These parameters describe which functions should be stopped

in the negative (w_top_n) or positive (w_top_p) directions
when the winch top switch indicator is activated.
msc_act_mode
This parameter describes how the MSC is activated:

0: Auto
The MSC is automatically activated always
when the pressure reaches the MSC limit.
1: Non-limiting
The MSC is automatically activated only if no
lever needs to be forced back.
2: Zero-pos
The MSC is activated only when all levers are
centred
msc_rel_mode
This parameter activates the MSC system.
?b_p_lim_corr
These parameters adjust the ib_p_lim or ob_p_lim values.
stop_tool_?_load
When the inner boom pressure (ib_p_filt) is higher than this

level, the positive direction of TOOL_1 or TOOL_2 is stopped
ext_in_chan
This parameter sets the channel number for the crane

ib_tilt_chan
This parameter sets the channel number for the inner boom tilt
indicator.
lo_load_inp_chan
This parameter is a digital input with which the crane capacity

can be reduced.
Parameter name
Digital inputs
Pressure
sensors
MSC
OLP
Class
32
NOTE!
Description of parameters
2000-12-20
Display
Stability
Digital inputs
Class
lo_load_inp_load
The inner boom capacity is limited to this value [%] when the
lo_load_inp_chan is set and the lo_load_inp variable is off.
man_ext_load
The inner boom capacity is limited to this value [%] when the
manual extension mode is selected on User interface.
stand_?b_low_chan
These parameters set the channel number for the inner and
outer boom tilt indicators for the fixed platform.
stand_on_chan
This parameter sets the channel number for the person on

platform indicator.
stab_?_chan
These parameters set the channel number for the two slewing
sector indicators negative or positive side.
stab_olp
This parameter sets the level (in %) to which the inner boom
OLP pressure limit will reduce when the slewing is inside an
OLP_SECT restriction sector.
stab_sect_type
This parameter sets the type of the three different slewing

sectors.
Parameter name
Description of parameters
Service
0 OLP_SECT
2 STND_SECT
Various
2.4 Terminal
Access
normal capacity reducing stability sector

sector for stand platform .
srvc_lifts
This parameter sets the number of lifts (lift_ctr) in a service

interval.
srvc_tot_hours
This parameter sets the number of total hours (tot_time) in a

service interval.
srvc_use_hours
This parameter sets the number of crane in use hours

(use_time) in a service interval.
ads_mode
This parameter activates the ADS system.
apo_time
This parameter sets the Automatic Power Off time in minutes.
dump_time
This parameter sets the number of seconds the dump valve

should remain active after all levers have been centred.
password
To be able to change any of the password protected parameters

(msc_mode, multi_mode, serial_no), this password semiparameter must first be set to the correct value.
(Contact HIAB AB for password)
2000-12-20
33
2.4 Terminal
OLP
mlink_mode
access: D display: D limits: 0..1

default:0
This parameter tells if the crane has a mechanical link (mlink_mode = 1) or not
(mlink_mode = 0).
Note that the ib_tilt_chan-parameter also has to be set for the mechanical link logics to
work. If ib_tilt_chan is set, but mlink_mode = 0, the ib_tilt signal is used for high inner
boom warning only.
olp_lim
access: S display: S limits: 50..150

default: 100
This parameter sets the default OLP limit pressure (in % of the working pressure ??_p_lim)
for the two different OLP systems (Inner Boom and Outer Boom). The final OLP limit pressure
will vary depending on MSC, MultiMode, errors, cabin area and so on.
Note! This parameter will always default to 100 % when the power is switched on.
prew_horn_on

default: 1
This parameter tells how many times (1 second apart) the horn should sound when the crane
(inner or outer boom) load reaches the pre-warning level.
prew_horn_time access: S display: S limits: 0..255

default: 30
This parameter tells how long the pre-warning horn beeps should be.
w_top_n
w_top_p
access: D
display: D
limits: 0..255
default: 22
These parameters contains a bit pattern that describes which functions will be stopped in the
negative (w_top_n) or positive (w_top_p) directions when the winch top switch indicator is
activated.
34
2000-12-20
2.4 Terminal
MSC
msc_act_mode
msc_rel_mode

default: 1
This parameter describes how the MSC is activated:
0: Auto
The MSC is automatically activated when the inner or outer boom

pressures reach the MSC limit. Levers that are deflected more than the
MSC limit, are hydraulically forced back to the MSC limit.
1: Non-limiting
The MSC is automatically activated only if no lever needs to be forced

back (no functions are being driven too fast). Otherwise the MSC is not
activated until all levers are centred.
2: Zero-pos.
The MSC is activated only when all levers are centred. This means that
when the crane load increases, you will first get an OLP at the crane
nominal capacity (100%). When you center the levers, the MSC will be
activated (also limiting the valve spool strokes) and the crane capacity will
increase with ??_msc_olp_add %.
Password protected parameter

no default
This parameter activates the MSC system. A zero means that the crane does not have MSC
and 1 that the crane has MSC. Note that the Extended bottom and a MSC valve also must be
present.
Pressure sensors
ib_p_lim_corr
ob_p_lim_corr
access: S display: S limits: -20..+3

default: 0
These parameters adjust the ib_p_lim or ob_p_lim values.
stop_tool_1_load access: S display: S limits: 0..255

default: 200
stop_tool_2_load
When the inner boom pressure (ib_p_filt) is higher than this level, the positive direction of
TOOL_1 or TOOL_2 is stopped.
This parameter is intended to be used on cranes with the support legs on the TOOL_1 or
TOOL_2 functions.
2000-12-20
35
2.4 Terminal
Digital inputs
ext_in_chan
access: D
display: D limits: -1..24
default: -1
This parameter sets the channel number (usually 19) for the crane hydraulic extension in
indicator (used to give a higher manual extension load when the crane extensions are out).
ib_tilt_chan
access: S
display: S limits: -1..18
default: -1
This parameter sets the channel number for the inner boom tilt indicator.
lo_load_inp_chan
access: D
default: -1
This parameter is a digital input with which the crane capacity can be reduced.
lo_load_inp_load
access: D
display: D limits: 0..100
default: 50
The inner boom capacity is limited to this value [%] when the lo_load_inp_chan is set
(? 1) and the lo_load_inp variable is off (? 1).
man_ext_load
access: D
display: D limits: 0..100
default: 50, 75
The inner boom capacity is limited to this value [%] when the manual extension mode is
selected on User interface. The first value (should be lower) is used when the crane
hydraulic extensions are in (ext_in_inp = 1) or no ext_in indicator is connected
(ext_in_chan = -1) and the second value (higher) when the crane extensions are out
(ext_in_inp = 0).
stand_ib_low_chan access: D
display: D limits :-1..24
default: -1
stand_ob_low_chan
These parameters set the channel number for the inner or outer boom angle indicators for
the stand platform.
stand_on_chan
36
access: D
default: -1
This parameter sets the channel number for the person on platform indicator.
2000-12-20
2.4 Terminal
Stability
stab_n_chan
stab_p_chan
access: D
display: D
limits: -1..24
default: -1, -1, -1
These parameters set the channel number for the two slewing sector indicators, negative
or positive side.
stab_olp

default: 60, 100, 100
This parameter sets the level (in %) to which the inner boom OLP pressure limit shall reduce
when the slewing is inside an OLP_SECT restriction sector.
stab_sect_type

default: 0, 0, 0
This parameter tells the type of the three different slewing sectors
0
OLP_SECT normal capacity reducing stability sector
2
STND_SECT sector for fixed platform.
2000-12-20
37
2.4 Terminal
Service
srvc_lifts

default: 10000
This parameter sets the number of lifts (lift_ctr) in a service interval (Set 0 to disable the
function).
srvc_tot_hours

default: 2000
This parameter sets the number of total hours (tot_time) in a service interval (Set 0 to disable
the function).
srvc_use_hours

default: 1000
This parameter sets the number of crane in use hours (use_time) in a service interval (Set 0
to disable the function).
38
2000-12-20
2.4 Terminal
Various
ads_mode

default: 0
This parameter activates the ADS system. A zero means that the crane does not have ADS
and 1 that the crane has ADS.
Note that the Extended box, the two ADS pressure sensors and a ADS valve also must be
present.
apo_time

default: 30
This parameter sets the Automatic Power Off time in minutes (set to zero to disable
Automatic Power Off). The system will automatically switch off the power if the crane has not
been used (all levers centred) for this time.
dump_time

default: 3
This parameter sets the number of seconds the dump valve should remain active after all
levers has been centred. This automatic dumping function can be disabled by setting
dump_time = 255.
password
access: S display: S limits: n/a

default: n/a
To be able to change any of the password protected parameters (msc_mode, multi_mode,
serial_no), this password semi-parameter must first be set to the correct value. This value is
dependent of the serial number of the box (serial_no parameter). The password is
automatically reset to zero every time the power is switched off.
2000-12-20
39
40
2.4 Terminal
2000-12-20
3 Delivery settings
3 Delivery settings
Contents
Connection of a 24 V power supply to SPACE 3000 .................... 3
Connection of a oil cooler................................................................3
Initiation of the system ................................................................. 4
Load and Stability tests ................................................................ 5
Adjustments for load and stability testing ........................... 5
Raising the OLP limit ......................................................... 5
Windows CE terminal ............................................. 6
DOS terminal .......................................................... 7
2000-12-20
3 Delivery settings
2000-12-20
3 Delivery settings
CONNECTION OF A
24 V POWER SUPPLY
All new cranes are supplied with an 8-metre power
supply cable connected to the SPACE 3000 standard
box.
Connect this cable to a 15 A power output provided by
the truck manufacturer.
If the cable needs to be replaced with a longer cable
the minimum cable area is 2.25 mm.
CONNECTION OF A OIL
COOLER
With SPACE 3000 it is not possible to connect an oil
cooler to the control system power supply as a MPCB
box is not used.
The oil cooler power supply must be connected
directly to the truck electrical system using a suitable
fused 15amp-connection point. All connections at the
oil cooler are made at the factory and the connection
cable is attached to the crane for transport.
Before starting the crane, make sure that the transport
protection plate is removed from the oil cooler. It is
secured by 4 plastic ties. Rapid Overheating of the oil
will occur if this plate is not removed.
2000-12-20
3 Delivery settings
INITIATION OF THE
SYSTEM
All the basic settings in SPACE 3000 are made at the
factory and no further adjustments are necessary.
NOTE!
If accessories have been fitted to the crane
during installation refer to section 6.1
Connecting accessories for connection and
setting details.
2000-12-20
3 Delivery settings
LOAD AND STABILITY

TESTS
Carry out all load and stability tests in accordance with
the procedures in Crane Info 7.
Adjustments for load and

stability testing
It is no longer possible to make adjustments to the
parameters ?b_p_lim. It is possible to make small
adjustments to the cylinder pressures using the
?b_lim_corr parameters. These provide an adjustment
range between -20 % and +3 %.
To access these parameters from the main menu
select Parameters, Pressures and select the boom
cylinder you wish to adjust.
Any attempt to try and set a new value higher than 3
% or lower than -20 % will be ignored and the previously entered value will be reset.
Raising the OLP limit

Normally, the crane stops when the 100 % capacity is
reached, therefore, the OLP limit must be temporarily
increased during the test.
To temporarily increase the OLP limit, the parameter
olp_lim must be changed.
Set the value to 130 % to make sure that the OLP
system will not interfere during the stability test.
2000-12-20
3 Delivery settings
Windows CE terminal
1. Connect a HP Jornada terminal to
SPACE.
2. Type User Name and Password, click
on OK and the Main menu is displayed.
3. Select Parameters from Main menu.
4. Select OLP in the Class window.
5. Select Olp_lim in the Parameter
window (Fig. 1).
6. Click on Change Par Value.
7. Type in 130, click on OK and the
display returns to previous display
(Fig. 2).
Fig. 1
8. Click on Back and the display returns

to the Main menu.
100
9. Carry out load and stability tests in

accordance with the procedures in
Crane Info 7.
olp_lim
150
Service
The temporary value is now set and will

remain set until SPACE is switched off.
When SPACE is switched on again the
Olp_lim parameter will automatically
reset to 100 %.
50
1070-382
130
Fig. 2
The power saving feature or accidentally

switching off of the HP Journada
handheld PC's will not affect the
temporary settings.
2000-12-20
3 Delivery settings
DOS terminal
1. Connect a HP 95 terminal or a 200
model of Handheld PC to SPACE.
SPACE-3000 v1.20/Nov 20 2000/n:125
3. Press F3 - PARS from Main menu.

4. Highlight OLP using the arrow keys
and press ENTER.
5. Highlight olp_lim using the arrow
keys and press ENTER (Fig. 3).
Crane s/n: Default

Crane Type: Default
Customize parameters
Class: OLP
olp_horn_on
olp_lim
prew_horn_time
olp_horn_time
prew_horn_on
SELECT
1070-383
2. Type User Name and press ENTER.

Type Password, press ENTER and the
Main menu is displayed.
6. In the new value window type in 130

(Fig. 4).
Fig. 3
7. Press ENTER and then F10 - EXIT

twice to return to the Main menu.
The temporary value is now set and will

remain set until SPACE is switched off.
When SPACE is switched on again the
Olp_lim parameter will automatically
reset to 100 %.
SPACE-3000 v1.20/Nov 20 2000/n:125

Crane s/n: Default
Crane Type: Default
Customize parameters
Class: OLP
Parameter: olp_lim
Access: Service
current value:
100
new value:
130_
SELECT
Min: 50
Max: 150
1070-384
8. Carry out load and stability tests in

accordance with the procedures in
Crane Info 7.
Fig. 4
2000-12-20
3 Delivery settings
2000-12-20

Contents
General......................................................................................... 3
Troubleshooting organization ............................................. 4
Reading out errors on Standard box ....................... 5
2000-12-20
2000-12-20
GENERAL
1070-340
This section covers SPACE system troubleshooting. It

gives information how the troubleshooting is carried out
and what measures are to be taken before the crane is
returned to the customer.
2000-12-20
Troubleshooting
organization
5. Customer comes back and no

error code is stored in SP
ACE:
SPACE:
To determine in which of the systems the error lies:
Select ERRS/Errors on main menu.
1. Checking of error codes
Select COUNT/Error Count. Check in the right

column what kind of errors that has occurred since
last time this crane was in a workshop. The error -s
are now inactive.
Perform troubleshooting according to given error
code.
Connect the terminal/handheld PC to the Standard

box.
Are any error codes stored in SPACE?
Yes: Perform troubleshooting according to given error
code. Continue with final crane check.
No: Proceed to step 2.
NOTE!
All troubleshooting is to be carried out with
SP
ACE active.
SPACE
Most of the errors are reset automatically when the
faulty condition disappears, but some errors require to
be reset manually.
A manual reset can be done by selecting CLEAR/
Clear Errors on terminal/handheld PC or by switching
the SPACE power off and on.
Check especially:
connectors for bad contact, contact resistance and
oxidation
cables to sensors, indicators and boxes for damage.
6. Final check of crane

After a crane is repaired, it shall be tested before
delivery to the customer.
Connect the terminal/handheld PC to the Standard
box.
2. Hydraulic system check

Try to operate the crane by using the levers on valve
unit.
Does the crane work?
Yes: Proceed to step 3.
No: Check the crane hydraulic system according to
the relevant Crane Info manual.
Select COUNT/Error Count.

Reset error counter by selecting RESET/Reset
RESET/Reset.
Check that current crane function works perfectly
Select COUNT/Error Count. Check in the right
column that no error has occurred during the test run
of crane.
Deliver crane to customer.
3. Intermittent error check

Operate all crane functions to end position. At the
same time, check if the red error LED on User
interface is on.
Is the error LED on?
Yes: Perform troubleshooting according to given error
code. Continue with step 6.
No: Proceed to step 4.
4. No error is found
Select COUNT/Error Count. Reset error counter in
right column by selecting RESET/Reset
RESET/Reset.
Ask the customer to come back if the error symptom
occurs again.
2000-12-20
Reading out errors on

Standard box
NOTE!
If more than one error code is stored in
SP
ACE the code with the lowest number
SPACE
will be displayed first.
When the fault creating the first error code
is repaired SP
ACE displays the next error
SPACE
code.
1
Unscrew the cover. The two digit indicator (A)

show, in turn, the number and type of error.
Example: The digit 4 and a dot, followed by 03
without a dot indicates that there are four errors
and the lowest number of these is no. 03.
Look in the error list to identify the error.
Fig. 1
Perform troubleshooting according to given error

code.
If more than one error code is displayed,

continue troubleshooting procedures.
Continue with Final check of crane.
2000-12-20
2000-12-20
4.2 Troubleshooting
4.2 Troubleshooting
Contents
How to use troubleshooting .......................................................... 4
E0: Supply voltage to Standard box too low ................................. 6
E1: Voltage feed to sensors too low ............................................. 8
E2: Voltage feed to dump valve too low ...................................... 12
E3: Emergency button pushed in ............................................... 14
E4: Error in dump valve circuit ................................................... 18
E5: Error in emergency chain .................................................... 20
E6: Supply voltage to Column box too low ................................. 24
E7: Supply voltage to terminal too low ........................................ 36
E8: Supply voltage to CAN-bus too low ...................................... 38
E9: Voltage feed to horn too low ................................................. 44
E10: Extended box error ............................................................ 46
E11, E20, E27, E28, E29, E30: Internal error ............................. 50
E12, E13, E14, E15: Spool sensor signal too low or to high ...... 52
E16, E17: Spool sensor signal too low or too high ..................... 54
E18, E19: Spool sensor signal too low or too high ..................... 56
E20: Inner boom fixed platform angle indicator,
signal too low or too high .................................................... 58
E21: Winch box, signal too low or too high ................................ 62
E22: Inner boom tilt indicator, signal too low or too high ............. 66
E23: Outer boom tilt indicator, signal too low or too high............ 70
E23: Outer boom tilt indicator, signal too low or too high............ 72
E24: Outer boom pressure sensor, signal too low or too high ... 74
E25: Inner boom pressure sensor, signal too low or too high .... 78
E31: Slewing sector 1, faulty signal ........................................... 82
E34: Winch, indicator error ........................................................ 88
2000-12-20
4.2 Troubleshooting
E35: Standard box, parameter error ........................................... 90

E36: Levers not centered at start up .......................................... 92
E37: Inner boom pressure sensor, faulty signal ......................... 94
E38: Outer boom pressure sensor, faulty signal ........................ 96
E39: User interface 1, error ........................................................ 98
E40: User interface 2, error ...................................................... 104
E41: User interface 3, error ....................................................... 110
E42: User interface 4, error ....................................................... 116
E43: ADS valve error ................................................................ 122
E44: ADS pressure sensor 1 error ........................................... 124
E45: ADS pressure sensor 2 error ........................................... 130
E46: MSC valve error ............................................................... 134
E47: Dump 2 valve error .......................................................... 138
E48: Program stop ................................................................... 140
E49: Service ............................................................................. 142
2000-12-20
2000-12-20
4.2 Troubleshooting
4.2 Troubleshooting
HOW TO USE TROUBLESHOOTING CHARTS

1
E3: Emergency button pushed in

2
Condition:
E3 is set when the Standard box records that there is no voltage on connection P7.6 in Standard box.
Error reasons:
- Stop button pushed in
- Emergency stop chain is broken or shorted to ground
- Defective User interface
- Contact resistance in connections
4
Make sure that stop buttons are
not pushed in
8
6
7
9
User interface 1
Disconnect wire from P2.5.
Test for min. 15,0 V between P2.5
and P2.6
Connect wire to P2.5
Voltage is below 15,0 V.

Check and replace defective
cable to Standard box.
Replace User interface 1 if no
error is found
User interface 2
Disconnect wire/strapping from
P2.5
and P2.6.
Connect wire/strapping to P2.5

cable to User interface 1.
error is found
To be continued on next page
10
Finish
2000-12-20
4.2 Troubleshooting
Description of troubleshooting
charts
1. Error code headline
Gives information about error code number, component and signal status
2. Condition
Gives information under which conditions that
SPACE sets an error code.
3. Error reasons
Gives information about possible error reasons. The
most likely is placed first.
4. Rectangle
A rectangle gives information about what to check,
disconnect, measure etc.
5. C
ircle with a number
Circle
A picture on the opposite page with the same
number shows exactly where to measure in boxes
etc.
6. Thick arrow
A thick arrow shows the flow if measuring values etc.
are correct in the square.
Some troubleshootings will be continued on next
page.
7. Broken line arrow
A broken line arrow shows the flow if measuring
values etc. are incorrect in the square.
8. Rectangle with rounded corners
A rectangle with rounded corners gives information
about what action that has to be taken.
9. Thin arrow
A thin arrow shows the flow when an action has been
taken and the error is corrected.
10. H
exagon
Hexagon
The hexagon is the end of the troubleshooting.
Check crane according to 6 Final check of crane in
section 4.1 Troubleshooting organization.
2000-12-20
4.2 Troubleshooting
E0: Supply voltage to Standard box too low

Condition:
E0 is set when the Standard box records a supply voltage below 16,0 V.
Error reasons:
- Vehicle battery voltage too low
- Contact resistance in connections or fuse holder
Standard box
Test for min. 16,0 V between
P10.1 and P10.2

Rectify power supply problem on
truck
Standard box
Remove fuse.
Test for min. 16,0 V in fuse holder
Replace fuse

Check fuse holder for oxidation
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P10.1
P10.2
2000-12-20
4.2 Troubleshooting
E1: V
oltage feed to sensors too low
Voltage
Condition:
E1 is set when the Standard box records that voltage to sensors (connection P1, P2, P4 or P6 ) is below 15,0 V.
Error reasons:
- Voltage wire to a sensor shorted to ground
- Defective spool sensor
- Defective indicator on control platform
- Defective slewing sector indicator
Standard box
Clear errors.
Check if E1 is still active.
Standard box
Clear errors
E2 is not active
Replace spool sensor no.
1-4 (P1)
E2 is not active
Replace spool sensor no.
5-6 (P2)
Finish
2000-12-20
4.2 Troubleshooting
Location
1
P2.2
P1.2
2000-12-20
4.2 Troubleshooting
E1: V
oltage feed to sensors too low
Voltage
Standard box
Clear errors
Disconnect slewing sector indicators one by one from connection

box.
Clear errors before disconnecting
the next sensor.
Check if E1 is active.
Connect cables to connecton box
E1 is not active.
Disconnect control platform
sensor.
Clear errors.
Replace cable if E1 is active.
Replace sensor if E1 is not
active
E1 is not active.
Replace defective slewing
sector sensor.
Replace cable between
Standard box P6 and slewing
sensors if E1 is still active
when all slewing sectors are
disconnected
Finish
10
2000-12-20
4.2 Troubleshooting
Location
3
4
P4.2
2000-12-20
11
4.2 Troubleshooting
E2: V
oltage feed to dump valve too low
Voltage
Condition:
E2 is set when the Standard box records that voltage to dump valve is below 15,0 V.
Error reasons:
- Voltage wire to dump valve shorted to ground
- Defective dump valve
E2 is not active.
Replace dump valve.
Disconnect dump valve.

Connect dump valve
E2 is active.
Check if P9.2 in Standard box is
shorted to ground.
Replace cable to dump valve if
no eror is found
Finish
12
2000-12-20
4.2 Troubleshooting
Location
1
P 9.2
2000-12-20
13
4.2 Troubleshooting

Condition:
E3 is set when the Standard box records that there is no voltage on connection P7.6 in Standard box.
Error reasons:
- Stop button pushed in
- Emergency stop chain is broken or shorted to ground
Make sure that stop buttons are

not pushed in
User interface 1
and P2.6

error is found
User interface 2
P2.5
and P2.6.

error is found
14
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P2.6
P2.6
P2.5
2000-12-20
P2.5
15
4.2 Troubleshooting
User interface 3 (if present)

P2.5.
and P2.6.

error is found
Extended box (if present)

Disconnect strapping from P7.5.
and P7.6.
Connect strapping to P7.5

cable to User interface 3
Replace Extended box if no
error is found
Finish
16
2000-12-20
4.2 Troubleshooting
Location
3
4
P2.6
P7.6
P2.5
P7.5
2000-12-20
17
4.2 Troubleshooting
E4: Error in dump valve circuit

Condition:
E4 is set when the Standard box records dump valve to be disconnected or active when it should not be.
Error reasons:
- Interruption in ground cable and/or voltage cable between Standard box and dump valve
- Defective dump valve
- Dump valve relay in Standard box is jammed
Disconnect dump valve.

Mesure resistance in dump valve.
Should be 20-100 .
Connect dump valve
Resistance is incorrect.
Replace dump valve
Standard box
Measure resistance between the
wire and P9.1
Should be 20-100 .
Connect wire to P9.2.
Replace cable to dump valve
Finish
18
2000-12-20
4.2 Troubleshooting
Location
1
2
9.2
P9.1
2000-12-20
19
4.2 Troubleshooting
E5: Error in emergency chain

Condition:
E5 is set when the Standard box records that one of the emergency buttons is pushed in and there still is voltage
on connection P7.6 in Standard box.
Error reasons:
- Emergency stop chain is shorted to voltage
User interface 1
Push in the emergency stop.
Test for max. 1,0 V between P1.1
and P1.6
Pull out the emergency stop
Voltage is above 1,0 V.

error is found
User interface 2
P2.6
and P1.6.
Connect wire/strapping to P2.6.

error is found
20
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P2.6
2000-12-20
P1.6
P1.1
P2.6
P1.6
P1.1
21
4.2 Troubleshooting
E5: Error in emergency chain

P2.6.
and P1.6.
Connect wire/strapping to P2.6.

error is found

Push in one emergency stop.
Disconnect strapping from P7.5.
and P7.6.
Connect strapping to P7.5

Check and repalce defective
cable to User interface.
Replace E xtended box if no
error is found
Finish
22
2000-12-20
4.2 Troubleshooting
Location
3
4
P2.6
P1.6
P1.1
P7.6
P7.5
2000-12-20
23
4.2 Troubleshooting
E6: Supply voltage to Column box too low

Condition:
E6 is set when the Standard box records voltage to Column box being below 15,0 V.
Error reasons:
- Voltage cable to a boom sensor shorted to ground
- Defective pressure sensor
- Defective tilt indicator
- Defective winch sensor
- Defective hydraulic in indicator
- Defective fixed platform angle sensor
- Defective connection box
Column box
Clear errors.
E6 is active.
shorted to ground.
Replace cable to Column box if
no error is found
Column box
Clear errors.
E6 is not active.
Disconnect pressure sensor,
inner boom.
Clear errors.
active
24
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P1.2
P4.1
2000-12-20
25
4.2 Troubleshooting
Column box
Clear errors
E6 is not active.
Disconnect pressure sensor,
outer boom.
Clear errors.
active
Column box
Clear errors.
E6 is not active.
Disconnect tilt indicator, outer
boom.
Clear errors.
Replace indicator if E6 is not
active
26
Finish
2000-12-20
4.2 Troubleshooting
Location
3
4
P4.3
2000-12-20
P4.5
27
4.2 Troubleshooting
Column box
Clear errors.
28
E6 is not active.
Disconnect tilt indicator, inner
boom.
Clear errors.
Replace tilt indicator if E6 is
not active
Finish
2000-12-20
4.2 Troubleshooting
Location
Location
5
P4.7
2000-12-20
29
4.2 Troubleshooting
Column box
Clear errors.
E6 is not active.
Disconnect wire from P1.2 in
winch box.
Clear errors.
E6 is still active.
Replace cable betwen winch
box and Column box
E6 is not active.
Disconnect voltage supply
from P2.2 and winch indicators
one by one form P2.2, 3.2, 4.2
and 5.2 in winch box.
Clear errors before
disconnecting next indicator.
E6 is not active.
Error cables to (Rotzler)
connection box, connection box or
indicator.
Troubleshoot according to
Crane Info 15.
E6 is still active.
Replace winch box
Finish
30
2000-12-20
4.2 Troubleshooting
Location
Location
6
P2.2
2000-12-20
31
4.2 Troubleshooting
Column box
Clear errors.
Column box
Clear errors.
32
E6 is not active.
Disconnect outer boom fixed
platform angle indicator.
Clear errors.
active
E6 is not active.
Disconnect inner boom fixed
platform angle indicator.
Clear errors.
active
Finish
2000-12-20
4.2 Troubleshooting
Location
Location
7
P3.2
P2.5
2000-12-20
33
4.2 Troubleshooting
Column box
Clear errors.
E6 is not active.
Disconnect hydraulic extension
in indicator..
Clear errors.
active
Finish
34
2000-12-20
4.2 Troubleshooting
Location
Location
9
P3.5
2000-12-20
35
4.2 Troubleshooting
E7: Supply voltage to terminal too low

Condition:
E7 is set when the Standard box records voltage to the terminal being below 15,0 V.
Error reasons:
- Voltage cable to terminal shorted to ground
- Error in terminal/handheld computer, interface or in connection cables
Disconnect terminal/handheld
computer.
Switch system off and on again
Check if E7 is still active by
looking at the display in standard
box
E7 is active.
Check that wires connected to
P3 are properly fixed and that
there is no dirt in terminal
connector.
Replace cable if no error is
found
Connect terminal/handheld
computer.
Switch system off and on again
Check if E7 is still active by
looking at the display in standard
box
E7 is active.
Error is in terminal/handheld
computer, interface or in
connection cables.
Finish
36
2000-12-20
2000-12-20
4.2 Troubleshooting
37
4.2 Troubleshooting
E8: Supply voltage to CAN-bus too low

Condition:
E8 is set when the Standard box records voltage in CAN-bus being below 4,0 V.
Error reasons:
- Defective CAN-cable.
- Defective User interface, Standard box or Extended box
Standard box
Disconnect wire from P7.3 and
P7.4.
Clear errors.
Connect wires to P7.3 and P7.4
E8 is active.
Replace Standard box
User interface 1
P1.4.
Clear errors.
E8 is active.
Replace cable to Standard box
User interface 1
P2.4.
Clear errors.
E8 is active.
Replace User interface 1
38
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P1.4
P7.4
P1.3
P7.3
3
P2.4
P2.3
2000-12-20
39
4.2 Troubleshooting
User interface 2
P1.4.
Clear errors.
E8 is active.
Replace cable to User interface
1
User interface 2
P2.4.
Clear errors.
E8 is active.

P1.4.
Clear errors.
E8 is active.
2
40
Finish
2000-12-20
4.2 Troubleshooting
Location
4
5
P1.4
P2.4
P1.3
P2.3
6
P1.4
P1.3
2000-12-20
41
4.2 Troubleshooting

P2.4.
Clear errors.
E8 is active.

P6.4.
Clear errors.
E8 is active.
Replace cable to User interface.
E8 is not active.
Replace Extended box
Finish
42
2000-12-20
4.2 Troubleshooting
Location
7
8
P2.4
P6.3
P2.3
P6.4
2000-12-20
43
4.2 Troubleshooting
E9: V
oltage feed to horn too low
Voltage
Condition:
E9 is set when the Standard box records that voltage to horn is below 15,0 V.
Error reasons:
- Voltage cable to horn shorted to ground
- Defective horn
Standard box
P10.1 and P10.2

Check voltage supply from
vehicle to Standard box
according to E0
E9 is not active.
Replace horn.
Disconnect horn.
Connect horn.
E9 is active.
shorted to ground.
Replace cable to horn if no error
is found
Finish
44
2000-12-20
4.2 Troubleshooting
Location
1
2
P10.1
P8.2
P10.2
2000-12-20
45
4.2 Troubleshooting
E10: Extended box error

Condition:
E10 is set when channel 6, 7, 17, 18, 23 or 24 are set but the Standard box does not receive any CAN protocol
from the Extended box.
Error reasons:
- Wrong channel parameter settings (channel 6, 7, 17, 18, 23 or 24 is expected from Extended box)
- Interruption in CAN, voltage or ground wires between Extended box and User interface 2
- Defective Extended box
Should Extended box be present in

the system?
No.
Set parameters correctly
Extended box
Check that wires connected to P6
are properly fixed
Wires are not fixed.

Connect wires
User interface 2
Check that wires connected to P2
are properly fixed

Connect wires
46
Finish
2000-12-20
4.2 Troubleshooting
Location
1
P6
P2
2000-12-20
47
4.2 Troubleshooting
E10: Extended box error
Check if cable between P6 in

Extended box and P2 in User
interface 2 is broken.
Disconnect connections at both
ends of the cable and measure
resistance in all wires
Resistance should be approx. 0
Replace cable between
Extended box and User
interface 2.
Resistance is correct.
Replace Extended box
Finish
48
2000-12-20
2000-12-20
4.2 Troubleshooting
49
4.2 Troubleshooting
E1
1, E20, E27, E28, E29, E30: Internal error
E11,
Condition:
E11, E20, E27, E28, E29 or E30 is set when the Standard box records an internal problem in processor or
programme.
Error reason:
- Error in processor or programme
Turn off system and start again
Clear errors.
Run system
Errors will not clear.

Finish
50
2000-12-20
2000-12-20
4.2 Troubleshooting
51
4.2 Troubleshooting
E12, E13, E14, E15: Spool sensor signal too low or

too high
Condition:
E12, E13, E14 or E15 is set when the Standard box records a signal from one of the spool sensors which is
below 0,3 V or above 4,7 V.
Error reasons:
- Interruption in signal, ground or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective sensor
Standard box
P1.1, 1.2, 1.3, 1.4, 1.5 and 1.6 are
properly fixed

Connect wires
Clear errors.
Run system

Replace spool sensor
Finish
52
2000-12-20
4.2 Troubleshooting
Location
1
P1.6
P1.5
P1.4
P1.3
P1.2
P1.1
2000-12-20
53
4.2 Troubleshooting
E16, E17: Spool sensor signal too low or too high

Condition:
E16 or E17 is set when the Standard box records a signal from one of the spool sensors which is below 0,3 V or
above 4,7 V.
E16: Spool sensor 5 (P2.3)
E17: Spool sensor 6 (P2.4)
Error reasons:
- Defective sensor
Standard box
P2.1, 2.2, 2.3 and 2.4 are properly
fixed

Connect wires
Clear errors.
Run system

Finish
54
2000-12-20
4.2 Troubleshooting
Location
1
P2.4
P2.3
P2.2
P2.1
2000-12-20
55
4.2 Troubleshooting
E18, E19: Spool sensor signal too low or too high

Condition:
E18 or E19 is set when the Standard box records a signal from one of the spool sensors which is below 0,3 V
or above 4,7 V.
E18: Spool sensor 7 (P5.3 in extension box)
E19: Spool sensor 8 (P5.4 in extension box)
Error reasons:
- Defective sensor
Extended box
fixed

Connect wires
Clear errors.
Run system

Finish
56
2000-12-20
4.2 Troubleshooting
Location
1
P5.2
P5.1
P5.4
P5.3
2000-12-20
57
4.2 Troubleshooting
E20: Inner boom fixed platform angle indicator

indicator,,
signal too low or too high
Condition:
E20 is set when the Standard box records a signal from inner boom fixed platform angle indicator, which is
below 0,3 V or above 4,7 V.
Error reasons:
- Interruption in signal or voltage wire
- Defective indicator
Check if E6 is set
E6 is set.
Check voltage supply to Column
box according to E6
Disconnect angle indicator.

Test for min. 14,5 V.
Connect tilt indicator
Voltage is min. 14,5 V. Replace

angle indicator
Column box
P3.2 and P3.3.
Connect cable to P3.2

cable to tilt indicator
58
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P3.3
P3.2
2000-12-20
59
4.2 Troubleshooting
E20: Inner boom fixed platform angle indicator

indicator,,
signal too low or too high
Column box
the wire and P1.8.

Column box
Standard box
P5.2 and P5.8.

cable to Column box
Finish
60
2000-12-20
4.2 Troubleshooting
Location
3
4
P1.2
P5.2
P5.8
P1.8
2000-12-20
61
4.2 Troubleshooting
E21: Winch box, signal too low or too high

Condition:
E21 is set when the Standard box records a signal from a winch box which is below 0,3 V or above 4,7 V.
Error reasons:
Check if E6 is set
E6 is set.
Check voltage supply to
Column box according to E6
Winch box
the wire and P1.3.
Voltage is min. 14,5 V

V..
Replace winch box
Column box
Disconnect wire from P2.2
P2.2 and 2.3.
Voltage is min. 14,5 V.

Replace cable to winch box
62
Finish
2000-12-20
4.2 Troubleshooting
Location
Location
1
1.2
P2.3
P2.2
P1.3
2000-12-20
63
4.2 Troubleshooting
E21: Winch box, signal too low or too high
Column box
the wire and P1.7.

Replace Column box
Standard box
P5.2 and P5.7.

Replace cable to Column box
Finish
64
2000-12-20
4.2 Troubleshooting
Location
Location
3
4
P5.2
1.2
P5.7
P1.7
2000-12-20
65
4.2 Troubleshooting
E22: Inner boom tilt indicator

indicator,, signal too low or
too high
Condition:
E22 is set when the Standard box records a signal from tilt indicator, inner boom which is below 0,3 V or above
4,7 V.
Error reasons:
Check if E6 is set
E6 is set.
box according to E6
Disconnect tilt indicator.


tilt indicator
Column box
P4.7 and 4.8.

66
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P4.8
P4.7
2000-12-20
67
4.2 Troubleshooting
E22: Inner boom tilt indicator

too high
Column box
Disconnect cable from P1.2.
the wire and P1.6.

Column box
Standard box
P5.2 and P5.6.

cable to Column box
Finish
68
2000-12-20
4.2 Troubleshooting
Location
3
1.2
4
P5.2
P5.8
P1.8
2000-12-20
69
4.2 Troubleshooting
E23: Outer boom tilt indicator

too high
Condition:
E23 is set when the Standard box records a signal from outer boom tilt indicator which is below 0,3 V or above
4,7 V.
Error reasons:
Check if E6 is set
E6 is set.
box according to E6
Disconnect tilt indicator.


tilt indicator
Column box
P4.5 and P4.6.

70
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P4.6
P4.5
2000-12-20
71
4.2 Troubleshooting
E23: Outer boom tilt indicator

too high
Column box
the wire and P1.5.

Column box
Standard box
P5.2 and P5.5.

cable to Column box
Finish
72
2000-12-20
4.2 Troubleshooting
Location
3
1.2
4
P5.2
P1.5
P5.5
2000-12-20
73
4.2 Troubleshooting
E24: Outer boom pressure sensor

sensor,, signal too low
or too high
Condition:
E24 is set when the Standard box records a signal from outer boom pressure sensor which is below 0,3 V or
above 4,7 V.
Error reasons:
- Defective sensor
Check if E6 is set
E6 is set.
box according to E6
Disconnect pressure sensor.

Connect pressure sensor

pressure sensor
Column box
P4.3 and P4.4.
74

cable to pressure sensor
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P4.3
P4.4
2000-12-20
75
4.2 Troubleshooting

or too high
Column box
the wire and P1.4.

Column box
Standard box
P5.2 and P5.4.

cable to Column box
Finish
76
2000-12-20
4.2 Troubleshooting
Location
3
1.2
4
P5.2
P1.4
P5.4
2000-12-20
77
4.2 Troubleshooting
E25: Inner boom pressure sensor

or too high
Condition:
E25 is set when the Standard box records a signal from inner boom pressure sensor which is below 0,3 V or
above 4,7 V.
Error reasons:
- Defective sensor
Check if E6 is set
E6 is set.
box according to E6
Disconnect pressure sensor.

Connect pressure sensor

pressure sensor
Column box
P4.1 and P4.2.

cable to pressure sensor
78
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2
P4.1
P4.2
2000-12-20
79
4.2 Troubleshooting

or too high
Column box
the wire and P1.3.

Column box
Standard box
P5.2 and P5.3.

cable to Column box
Finish
80
2000-12-20
4.2 Troubleshooting
Location
3
4
1.2
P5.2
P1.3
P5.3
2000-12-20
81
4.2 Troubleshooting
E31: Slewing sector 1, faulty signal

Condition:
E31 is set when the Standard box records that the signals from the two sensors in slewing sector 1 stop at the
same time. The Standard box will not know from which direction the crane moves into the slewing sector.
Error reasons:
- Defective or loose sector plates
- Interruption in signal, ground or voltage wires to both slewing sensors
- Signal wires from slewing sensors shorted to each other
Check that sector plate is not

defective or loose
Sector plate is defective/loose.

Adjust/replace sector plate
Standard box
fixed

Connect wires
Clear errors.
Run system

Replace slewing sensors
Finish
82
2000-12-20
4.2 Troubleshooting
Location
1
P6.2
P6.1
2000-12-20
P6.4
P6.3
83
4.2 Troubleshooting

Condition:
Error reasons:

defective or loose

Standard box
fixed

Connect wires
Clear errors.
Run system

Finish
84
2000-12-20
4.2 Troubleshooting
Location
1
P6.2
P6.1
2000-12-20
P6.6
P6.5
85
4.2 Troubleshooting

Condition:
Sensors for slewing sector 3 are connected to undefined plinths in Extended box.
Error reasons:

defective or loose

Extended box
Check that wires to slewing
sensors are properly fixed

Connect wires
Clear errors.
Run system

Finish
86
2000-12-20
2000-12-20
4.2 Troubleshooting
87
4.2 Troubleshooting
E34: Winch, indicator error

Condition:
E34 is set when the Standard box receives signals implying that both indicator WTOP (hook at top position) and
indicator WEND (three turns left) are active.
Error reasons:
- Interruption in voltage or signal wire
The error is probably in the circuit

for the indicator which is not
mechanically activated. Make sure
that indicator is correctly
fitted/adjusted
Adjust indicator according to

Crane Info 15
Winch box
Disconnect not indicator
activated indicator
from P3.3 or P4.3
Connect indicator
E34 is not active.

Error in cables to (Rotzler)
connection box, connection box
or indicator.
Troubleshoot according to
Crane Info 15
Winch box
Check if E34 is still active
E34 is not active.

Replace winch box
Finish
88
2000-12-20
4.2 Troubleshooting
Location
Location
1
P1.3
P3.3
2000-12-20
P4.3
89
4.2 Troubleshooting
E35: Standard box, parameter error

Condition:
E35 is set when the Standard box records incorrect parameter values.
Error reasons:
- Incorrect parameter values have been programmed
- Voltage was turned off during setting of parameters
- Parameters have not been initialised (e.g. new Standard box has been mounted)
- Defective Standard box
Turn system off and on again.

Clear errors.
Run system.
Check if E35 is active
E35 is active.
If message is
Checksum" the error may
appear if voltage to standard
box is broken during setting of
a parameter.
Try again to initialise the same
parameters as when the error
occured
E35 is active.
Read error message on
terminal, at top of main menu.
Initialize system if message is
Uninitialized
E35 is active.
Change current parameter if
message is Out of range.
Turn system off and on again.
Clear errors.
Run system.
Replace Standard box if E35
is still active
Finish
90
2000-12-20
2000-12-20
4.2 Troubleshooting
91
4.2 Troubleshooting
E36: Levers not centered at start up

Condition:
E36 is set when the Standard box records a lever not centered when the system is switched ON or when the a
stop button is pulled out.
Error reason:
- Something is acting on the control levers
- Control levers stick and do not return to neutral
- Spool sensors incorrectly calibrated
Make sure that levers are correct

adjusted, run smoothly and return
to neutral
Levers are correct adjusted.

Calibrate spool sensors
according to section Terminal
Finish
92
2000-12-20
2000-12-20
4.2 Troubleshooting
93
4.2 Troubleshooting

sensor,, faulty signal
Condition:
E37 is set when the Standard box records no change in signal from inner boom pressure sensor after 30 minutes
seconds of inner boom operation at a speed above 50%.
Error reason:
- Defective sensor
Replace pressure sensor
Finish
94
2000-12-20
2000-12-20
4.2 Troubleshooting
95
4.2 Troubleshooting

sensor,, faulty signal
Condition:
E38 is set when the Standard box records no change in signal from outer boom pressure sensor after 30 minutes
of outer boom operation at speed above 50%.
Error reason:
- Defective sensor
Replace pressure sensor
Finish
96
2000-12-20
2000-12-20
4.2 Troubleshooting
97
4.2 Troubleshooting
E39: User interface 1, error

Condition:
E39 is set when the Standard box is strapped so that User interface 1 should be present in the system, but the
Standard box does not receive any CAN-protocols from that User interface.
E39 is also set when voltage supply to User interface 1 is below 12,0 V or if there is a conflict in the emergency
stop chain.
User interface 1 is normally the cover on Standard box.
Error reasons:
- User interface 1 is incorrectly strapped
- CAN or voltage wires between Standard box and User interface 1 are broken
- Wires to emergency stop on User interface 1 are incorrectly connected
- Defective User interface 1
Check if E0 is set
E0 is set
Troubleshoot according to E0
Identify User interface 1.

Check that jumper B1 is strapped
Jumper B1 is not strapped.

Strap jumper B1
98
Finish
2000-12-20
2000-12-20
4.2 Troubleshooting
99
4.2 Troubleshooting
User interface 1
Disconnect P2.2
Wait min 15 sec.
and P1.2

Replace cable to Standard box
User interface 1
P2.1 and P2.2.
Connect P2.2

User interface 1
Push in emergency stop.
and P2.5
Pull out emergency stop

100
Finish
2000-12-20
4.2 Troubleshooting
Location
1
P2.2
P1.1
P1.2
P2.1
P2.2
P2.1
P2.5
2000-12-20
101
4.2 Troubleshooting
Check if cable between P1 in user

interface 1 and P7 in Standard box
is broken.
Disconnect connectors at both
Replace cable between User
interface 1 and Standard box
Finish
102
2000-12-20
2000-12-20
4.2 Troubleshooting
103
4.2 Troubleshooting

Condition:
stop chain.
Error reasons:
- CAN- or voltage wires between Standard box and User interface 2 is broken
Check if E0 or E39 is set
E0 or E39 is set
Troubleshoot according to E0 or
E39.
rface 2.
Identify User interface
Check if jumper B2 is strapped

Strap jumper B2
104
Finish
2000-12-20
2000-12-20
4.2 Troubleshooting
105
4.2 Troubleshooting
User interface 2
Disconnect P2.2
Wait min 15 sec.
and P1.2

1
User interface 2
P2.1 and P2.2.
Connect P2.2
Voltage is not min. 12,0 V.

User interface 2
and P2.5

106
Finish
2000-12-20
4.2 Troubleshooting
Location
1
P2.2
P1.1
P1.2
P2.1
P2.2
P2.1
P2.5
2000-12-20
107
4.2 Troubleshooting
Check if cable between P1 in User

interface 2 and P2 in User interface
1 is broken.
Replace cable between user
interface 1 and 2
Finish
108
2000-12-20
2000-12-20
4.2 Troubleshooting
109
4.2 Troubleshooting

Condition:
stop chain.
Error reasons:
- Standard box is incorrectly strapped
- CAN- or voltage wires between Standard box and User interface 3 are broken
Check if E0, E39 or E40 is set


Strap jumper B3
Standard box
Should it be three User interfaces
in the system?
User interface 3 should not be

present in system
Unstrap jumper B3
110
E0, E39 or E40 is set

Troubleshoot according to E0,
E39 or E40
Finish
2000-12-20
2000-12-20
4.2 Troubleshooting
111
4.2 Troubleshooting
User interface 3
Disconnect P2.2
Wait min 15 sec.
and P1.2

2
User interface 3
P2.1 and P2.2.
Connect P2.2

User interface 3
and P2.5

112
Finish
2000-12-20
4.2 Troubleshooting
Location
1
P2.2
P1.1
P1.2
P2.1
P2.2
P2.1
P2.5
2000-12-20
113
4.2 Troubleshooting

2 is broken.
resistance in all wires.
interface 2 and 3
Finish
114
2000-12-20
2000-12-20
4.2 Troubleshooting
115
4.2 Troubleshooting

Condition:
stop chain.
Error reasons:
- Standard box is incorrectly strapped
- CAN- or voltage wires between Standard box and User interface 4 are broken
Check if E0, E39, E40 or E41 is

set
E0, E39, E40 or E41 is set.

Troubleshoot according to E0,
E39, E40 or E41


Strap jumper B4
Standard box
Should it be four User interfaces in
the system?
User interface 4 should not be

present in system
Unstrap jumper B4
116
Finish
2000-12-20
2000-12-20
4.2 Troubleshooting
117
4.2 Troubleshooting
User interface 4
Disconnect P2.2
Wait min 15 sec.
and P1.2

3
User interface 4
P2.1 and P2.2.
Connect P2.2

User interface 4
and P2.5

118
Finish
2000-12-20
4.2 Troubleshooting
Location
1
P2.2
P1.1
P1.2
P2.1
P2.2
P2.1
P2.5
2000-12-20
119
4.2 Troubleshooting

3 is broken.
interface 3 and 4
Finish
120
2000-12-20
2000-12-20
4.2 Troubleshooting
121
4.2 Troubleshooting
E43: ADS valve error

Condition:
E43 is set when the ads_mode parameter is set but the Standard box does not receive any signal from
the ADS valve.
Error reasons:
- Wrong channel parameter setting
- Interruption in ground cable and/or voltage cable between Extended box and ADS valve
- Defective ADS valve
Check if E10 is set
E10 is set.
Check error in Extended box
according to E10
Should ADS be present in the

system?
No.
Disconnect ADS valve. Measure

resistance in ADS valve.
Should be 15-100 .
Connect ADS valve
122
Replace ADS valve
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2000-12-20
123
4.2 Troubleshooting
E43: ADS valve error
Extended box
wire and P1.1
Should be 20-100 .
Replace ADS valve
Finish
124
2000-12-20
4.2 Troubleshooting
Location
2
1.2
P1.1
2000-12-20
125
4.2 Troubleshooting
E44: ADS pressure sensor 1 error

Condition:
the ADS pressure sensor 1.
Error reasons:
- Defective ADS pressure sensor 1
Check if E10 is set
E10 is set.
according to E10

system?
No.
Disconnect pressure sensor 1.

Connect pressure sensor 1
126

pressure sensor 1
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2000-12-20
127
4.2 Troubleshooting
Extended box
P2.1 and P2.2.

cable to pressure sensor 1
Finish
128
2000-12-20
4.2 Troubleshooting
Location
2
P2.2
P2.1
2000-12-20
129
4.2 Troubleshooting

Condition:
the ADS pressure sensor 2.
Error reasons:
- Defective ADS pressure sensor 2
Check if E10 is set
E10 is set.
according to E10

system?
No.
Disconnect pressure sensor 2.

Connect pressure sensor 2

pressure sensor 2
130
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2000-12-20
131
4.2 Troubleshooting
Extended box
P3.1 and P3.2.

cable to pressure sensor 2
Finish
132
2000-12-20
4.2 Troubleshooting
Location
2
P3.2
P3.1
2000-12-20
133
4.2 Troubleshooting
E46: MSC valve error

Condition:
E46 is set when the msc_mode parameter is set but the Standard box does not receive any signal from
the MSC valve.
Error reasons:
- Interruption in ground cable and/or voltage cable between Extended box and MSC valve
- Defective MSC valve
Check if E10 is set
E10 is set.
according to E10
Should MSC be present in the

system?
No.
Disconnect MSC valve. Measure

resistance in MSC valve.
Should be 20-100 .
connect MSC valve
Replace MSC valve
134
Finish
2000-12-20
4.2 Troubleshooting
Location
1
2000-12-20
135
4.2 Troubleshooting
E46: MSC valve error
Extended box
wire and P9.1
Should be 20-100 .
Replace cable to MSC valve
Finish
136
2000-12-20
4.2 Troubleshooting
Location
2
9.2
2000-12-20
P9.1
137
4.2 Troubleshooting
E47: Dump 2 valve error

Condition:
E47 is set when the Standard box records dump 2 valve to be disconnected.
Error reasons:
- Interruption in ground cable and/or voltage cable between Extended box and dump 2 valve
- Defective dump 2 valve
Disconnect dump 2 valve.

Measure resistance in dump 2
valve.
Should be 20-100 .
Connect dump 2 valve
Replace dump 2 valve
Extended box
wire and P8.1
Should be 20-100 .
Replace cable to dump 2 valve
Finish
138
2000-12-20
4.2 Troubleshooting
Location
1
8.2
2000-12-20
P8.1
139
4.2 Troubleshooting
E48: Program stop

Condition:
E48 is set when the Standard box records the supply voltage being too low or a parameter error at start up.
Program could also be stopped by the terminal program (initiating spool sensors or writing parameters)
Error reasons:
- Contact resistance in connections or fuse holder
- Incorrect parameter values have been programmed
- Voltage was turned off during setting of parameters
- Parameters have not been initialized (e.g. new Standard box has been mounted)
- Defective Standard box
Check if E0 or E35 is active
140
E0 or E35 is active
Troubleshoot according to E0 or
E35
Finish
2000-12-20
4.2 Troubleshooting
E48: Program stop
Is terminal connected to standard

box when E48 is active?
Terminal is connected.
Disconnect terminal.
Turn off system and start
again.
Clear errors.
Replace Standard box if E48 is
active.
Check terminal communication
if E48 is not active
Turn off system and start again
Clear errors.
Run system

Finish
2000-12-20
141
4.2 Troubleshooting
E49: Service
Condition:
E49 is set when the Standard box records that one of the service counters (total time, use time or number of lifts)
is full.
Error reasons:
-
Perform periodical inspection

according to Delivery and periodic
instructions book
Reset counters with terminal

according section Terminal
Finish
142
2000-12-20
4.4 Repairs
4.4 Repairs
Contents
Replacing Standard box ............................................................... 3
Settings, Windows CE terminal ......................................... 5
Settings, DOS terminal ...................................................... 6
2000-12-20
4.4 Repairs
2000-12-20
4.4 Repairs
REPLACING
ST
ANDARD BOX
STANDARD
1. Unscrew the 4-socket head screws in the front of
the User interface. It is not necessary to completely
remove these screws they are designed to be
retained in the cover, only unscrew until no further
resistance is felt.
2. Carefully remove the User interface. It maybe
necessary to ease the User interface from the
Standard box by placing a screwdriver in the joint
between the two components. Take care not to
damage this joint, it is part of the water protection
seal.
NOTE!
Do not allow the User interface to hang on
wires, always support it while the wiring is
connected.
3. Disconnect all connections from plinth P7 in the
Standard box.
4. Disconnect all connections from plinth P2 on the
User Interface and place in a safe area.
5. Mark up cables in Standard box. Disconnect all
connections to Standard box plinths.
6. Release all clips from cable inlets and carefully
withdraw cables.
7. Remove the 4-socket head mounting screws from
rear of the mounting plate and lift the Standard box
away.
2000-12-20
4.4 Repairs
8. On the new Standard box all cable inlets are sealed.

Using a suitable tool remove sealing from the
number of cable inlets, you require.
9. Mount and reconnect in reverse order of removal.
NOTE!
Take care that no wires become trapped in
the sealing joint when refitting User
interface to Standard Box.
NOTE!
All Standard boxes are supplied as a spare
part with the Classic program, if you are
fitting to a Duo or Pro crane refer to section
6.2 for the setting procedure.
2000-12-20
4.4 Repairs
Settings, Windows
CE terminal
SPACE.
on OK and the Main menu is
displayed.
3. If you have only a Service level
password select Diagnostic in the
display box.
4. Select Init from Main menu.
5. Select Type in Parameter Initialization
screen.
6. Highlight the crane class and type you
require and click on Select (fig. 1).
The required channels and parameters
are now set. Select Back
ack.
7. Select Levers in Parameter
Initialization screen.
8. Select Calibrate and follow screen
instructions (fig. 2).
9. Make any adjustments to the basic
settings by selecting Init followed by
Auto (fig. 3). Settings for winch etc.
can be made here.
NOTE!
Fig. 1
For information about setting

accessories refer to section 6.1.
10. Disconnect terminal.
11. Carry out full function test on crane.
Fig. 2
Sector Type:
Platf 1 Low
Cap (%)
Slew Sector 2
Sector Type:
Cap (%)
Yes
No
OLP
60
Winch
60
ADS
Yes
No
Ext In Indicator
Yes
Manual Extension
Cap (%)
50
75
No
Height Warn
Yes
No
Cancel
IB
+2%
265
OB
+1%
273
OK
1070-365
Slew Sector 1
Fig. 3
2000-12-20
4.4 Repairs
Settings, DOS terminal

1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER
ENTER. Type
Password, press ENTER and the Main menu is
displayed.
3. If you have only a Service level password highlight
with the cursor bar Diagnostic
Diagnostic.
4. Press F2 - INIT from Main menu.
5. Press F1- TYPE from INIT menu.
6. Highlight the crane class and press ENTER
ENTER.
7. Highlight the crane type and press ENTER
ENTER.
8. Type Y at the cursor point if you are satisfied with
the crane shown in the selection line and press
ENTER
ENTER.
Type N if you have made a mistake, press ENTER
and you will return to the crane class window to
make a new choice.
9. This screen asks if you want to start from Defaults.
Unless you have a special reason to use this facility
type N and press ENTER
ENTER.
10. Type in the serial number of the crane and press
ENTER
ENTER.
11. Press F3 - LEVERS and follow the on screen
instructions.
12. Make any adjustments to the basic settings by
selecting F2 - INIT followed by F5 - AUTO
AUTO.
Settings for winch etc. can be made here.
NOTE!
For information about setting accessories
refer to section 6.1.
14. Carry out full function test on crane.
2000-12-20
5.1 Service
5.1 Service
Contents
Service requirements ................................................................... 3
General checks .................................................................. 3
OLP check ......................................................................... 4
Stickers / manuals ............................................................. 4
Functional test ................................................................... 4
Resetting counters, Windows CE terminal ........................ 5
Resetting counters, DOS terminal ..................................... 6
2000-12-20
5.1 Service
2000-12-20
5.1 Service
SERVICE
REQUIREMENTS
General checks
Check all cables for wear, damage, corrosion or
tightness
Check all sensors, indicators and connectors for wear,
damage or corrosion
- pressure sensor, inner boom cylinder
- pressure sensor, outer boom cylinder
- tilt indicator, inner boom
- tilt indicator, outer boom
- fixed platform angle indicators
- slewing sector indicators
- spool sensors
- Cannon connector, winch
- etc.
Check all boxes and cable connections for damage or
corrosion
- Standard box
- Extended box
- Empty box
- Column box
- Winch box
- Cable reel box
- etc.
2000-12-20
5.1 Service
OLP check
Check the function of OLP by moving the first and
second boom cylinders to end position.
Stickers / manuals
Check that Operators manual and Service manuals
are with truck.
Check that warning plates, load plates, symbol plates
etc. are unbroken.
For information about type and numbers of stickers
see Operators manual.
Functional test
Check:
- operation of all User interface buttons and warning
LEDs
- crane movements to/from folded/unfolded position
and end positions
By means of a HP terminal, check for any error
messages in F6 - ERRS
ERRS.
Reset after corrective measures.
2000-12-20
5.1 Service
Resetting counters,
Windows CE terminal
After completing all service operations as
per the HIAB service documentation, it is
necessary to reset the counters in
SPACE 3000.
SPACE.
displayed.
3. Select Counters from Main menu.
4. Select Service from counters menu.
6. Click on Back
Back.
Timers and Counters

dump_time
lift_ctr
srvc_tot_time_left
srvc_use_time_left
tot_time
use_time
23:31
40
1950:12
986:45
56:52
14:23
Service
Back
1070-366
5. On message window Reset Service

counters Click on Yes (fig 1).
Fig. 1
2000-12-20
5.1 Service
Resetting counters,
DOS terminal
After completing all service operations as per the HIAB
service documentation, it is necessary to reset the
counters in SPACE 3000.
ENTER. Type
displayed.
3. Press F9 - COUNT from Main menu.
4. Press F8 - SERVICE from count menu.
5. Enter the letter Y at the flashing cursor, press
ENTER
ENTER.
2000-12-20

Contents
Connecting a winch ...................................................................... 3
General .............................................................................. 3
Settings, Windows CE terminal ......................................... 4
Settings, DOS terminal ...................................................... 5
Connecting a fixed platform .......................................................... 6
Description ......................................................................... 6
Connection of indicators to Column box ............................ 8
Connection if no hydraulic extension in indicator
is present ................................................................ 8
Plinth Description .................................................... 8
Connection if a hydraulic extension in indicator
is present ................................................................ 9
Plinth Description .................................................... 9
Connection of indicators to Standard box ........................ 10
Plinth Description ................................................... 11
Setting fixed platform ....................................................... 12
Settings, Windows CE terminal ............................ 12
Settings, DOS terminal ......................................... 14
Connecting ADS ......................................................................... 16
General ............................................................................ 16
Settings, Windows CE terminal ....................................... 17
Settings, DOS terminal .................................................... 18
Connecting a hydraulic extension in indicator ............................ 19
Description ....................................................................... 19
Connection of indicator to Column box ............................ 20
Plinth Description .................................................. 20
Settings, Windows CE terminal ....................................... 21
Settings, DOS terminal) ................................................... 22
2000-10-31
2000-10-31
CONNECTING A WINCH
General
NOTE!
The following instructions relate only to the
electrical connections and adjustments to
SP
ACE 3000 that are required when
SPACE
connecting a winch. For all other
information you must refer to Crane Info 15
or the relevant winch manufacturers
installation instructions.
2. Make the wiring connections as shown in the

connection diagram (Fig. 1).
NOTE!
Wire B (red) and E (brown) are not used and
must be isolated.
NOTE!
The diagram shows the connections to the
winch box for the Rotzler Picargo winches.
Reference must be made to the relevant
manufacturers instructions for any other
make of winch.
1. As with previous SPACE systems you must mount

a HIAB winch box on the crane.
A. White (Signal, WLOAD)

C. Black (24 V, WLOAD)
D. Gray (Signal, WEND)
F. Blue (24 V, WEND)
(+). Red (24 V to Rotzler Picargo connection box)
(-). Brown (Ground from Rotzler Picargo connection box)
1. Rotzler Picargo connection box

2. Column box
3. Winch box
4. 24 V/ground cable to Rotzler Picargo connection box
5. Signal cable to Winch box
6. Signal cable to Column box
B. Red (not used)

E. Brown (not used)
Fig. 1
2000-10-31
Settings, Windows
CE terminal
Sector Type:

displayed.
Platf 1 Low
Cap (%)
Slew Sector 2
Sector Type:
Yes
No
OLP
60
Winch
60
Cap (%)
ADS
Yes
No
Ext In Indicator
Yes
50
75

Height Warn
Yes
No
IB
+2%
265
OB
+1%
273
Cancel
4. Select Auto in Automatic Parameter

OK
Fig. 2
5. Select Yes in selection box Winch

and click on OK (Fig. 2).
7. Click on Back once.
Cap (%)
No
6. A message window The parameters

were successfully set! will be
displayed (Fig 3).
Click on OK and SPACE 3000 will
automatically set the required
parameters and channel.
Manual Extension
1070-365
Slew Sector 1
OK
Ready
Slew Sector 1
Sector Type:
Platf 1 Low
Cap (%)
The
set
Ext In Indicator
Winch were successfully
Slew Sector
2 parameters
Sector Type:
OLP
60
Cap (%)
60
Yes
Yes
No
No
ADS
Yes
No
Manual Extension
Cap (%)
50
75
Height Warn
Yes
No
Cancel
IB
+2%
265
OB
+1%
273
OK
1070-369

SPACE.
Fig. 3
8. Select Levers.
9. Select Calibrate (Fig. 4) and follow
the on screen instructions.
10. When calibration is completed click
on OK in message box (Fig. 5) and
check functions
11. Click on Back twice to return to main
menu.
Fig. 4
12. Carry out full function and load test

according to Crane Info 7.
Fig. 5
2000-10-31

2. Type User Name and press ENTER. Type
displayed.
4. Press F5- AUTO from INIT menu.
5. Using arrow keys scroll the cursor bar down to the
Winch line in Automatic Parameter Initialization
menu.
6.Press ENTER and the display will change to YES.
7. Press F10- Exit once.
8. Press F3-Levs and follow the on screen
instructions.
9. When the programme returns to the Parameter
intialization screen Press F10-Exit. The main menu
is displayed. The winch function is now set.
11. Carry out full functon and load testing according to
Crane Info 7.
2000-10-31
CONNECTING A FIXED
PLATFORM
NOTE!
These instructions do not include mounting
details for the mechanical components of a
fixed platform.
Description
When a crane is fitted with a fixed platform, it is
necessary to stop crane operation when there is a
possibility the operator may be struck by the boom
assembly.
To facilitate this HIAB have introduced logic into
SPACE 3000 system that will not permit the crane to
operate in the area over the platform.
The logic for the fixed platform is controlled by:
an indicator mounted under the platform to inform
SPACE if an operator is on the platform
indicators mounted at the base of the column
indicating the slew position
additional angle indicators that can be mounted on
both the inner and outer booms to provide the means
to stop the crane depending on boom position, in
addition to the slewing position.
2000-10-31
Proximity switches are used as indicators. In table

below you can see the number of indicators that are
needed for each function and what signal the indicator
gives in normal mode.
Function
Number
Type
On platform indicator
Normally closed
Slewing sector indicator
Normally open
Inner boom fixed platform angle indicator
Normally open
Outer boom fixed platform angle indicator
Normally open
When fitting the fixed platform to a crane fitted with

cross controls and you wish to retain these controls, it
will be necessary to fit an additional Empty box and
User interface by the control levers with an additional
empty box and user interface fitted to the platform
control panel. (Empty box may not be required if
Extended box is already present)
2000-10-31
Connection of indicators to
Column box
The inner and outer boom indicators should be connected to the Column box.
The connection in the Column box has to be done in
two different ways depending on if a hydraulic extension in indicator is mounted or not.
Connection if no hydraulic
extension in indicator is
present
If no hydraulic extension in indicator is mounted, the
fixed platform indicators should be connected to the
Column box as shown in fig. 6, which is the most
common connection.
P3
65
Plinth Description
P2.4-6
Outer boom fixed platform angle

indicator
P2.4
Ground (brown)
P2.5
24 V (red)
P2.6
Signal (orange, 0/24 V)
P3.1-3
Inner boom fixed platform angle

indicator
P3.1
Ground (brown)
P3.2
24 V (red)
P3.3
321
6
5
4
P4
P2
1
P1
1070-374
NOTE!
A jumper must always be fitted between
plinth P3.5 and P3.6.
Fig. 6
2000-10-31
Connection if a hydraulic
extension in indicator is
present
If a hydraulic extension in indicator is mounted, the
fixed platform indicators should be connected to the
Column box as shown in fig. 7.
The hydraulic extension in indicator has to be
connected to plinth P2.4-6.
If an outer boom angle indicator is used it has to be
connected to P3.4-6 instead.
P3
Plinth Description
P2.4-6
Hydraulic extension in indicator
P3.1-3
Inner boom fixed platform angle

indicator
P3.1
Ground (brown)
P3.2
24 V (red)
P3.3
P3.4-6
Outer boom fixed platform angle

indicator
P3.4
Ground (brown)
P3.5
24 V (red)
P3.6
NOTE!
654321
1
P2
P4
1
1
P1
1070-375
A jumper must always be fitted between

plinth P3.5 and P3.6 when only a inner
boom angle indicator is connected to plinth
P3.
Remove jumper when connecting an outer
boom indicator.
Fig. 7
2000-10-31
Connection of indicators to
Standard box
(Fig. 8)
The On platform indicator and slewing sector indicators
should to be connected to the Standard box.
NOTE!
Only connections for On platform indicator
and slewing sector indicators used for fixed
platform are illustrated. All other component connections have been removed for
clarity.
NOTE!
Ensure that there is a jumper placed in the
User interface 3 between plinth P2.5 and
P2.6.
5
1.
2.
3.
4.
5.
6.
7.
8.
1070-373
User interface 2
User interface 1
User interface 3
Empty box (placed on platform)
Slewing sector indicators
Standard box
Extended box or Empty box (placed on tank side)
Fig. 8
10
2000-10-31
(Fig. 9)
P4
P4.1
Ground (brown)
P4.2
24 V (red)
P4.3
P6.1-4
Slewing sector indicator
P6.1
Ground (brown)
P6.2
24 V (red)
P6.3
Signal from indicator 1,

positive (orange, 0/24 V)
P6.4
Signal from indicator 1,

negative (orange, 0/24 V)
1070-378
Plinth Description
Fig. 9
HIAB AB, Control Systems recommend that the User

Interfaces are located in the following positions:
User interface
Position
By the main hydraulic control valve
On opposite side of the crane by

the cross control levers or
On the fixed platform above the

control levers
For use by additional control valve

levers
2000-10-31
11
Setting fixed platform

The table below shows the different indicator combinations for the different fixed platform settings.
The Slewing sector indicators and On platform
indicator are present in all options.
NOTE!
Never fit just the outer boom indicator on
its own, it must be fitted together with an
inner boom indicator.
Inner boom
fixed platform
angle indicator
Outer boom
fixed platform
angle indicator
Slewing
sector
indicators
On
platform
indicator
Platf 0
Platf 1
Platf 2
Platf 2S
Hydraulic
extension
in indicator
Settings, Windows CE terminal

1. Connect a HP Jornada terminal to SPACE.
2. Type User Name and Password, click on OK and
the Main menu is displayed.
4. Select Auto in Automatic Parameter Initialization
screen.
5. The fixed platform slewing sector indicators should
always be set in the Slew Sector 1 menu box. The
Slew sector 1 window displays information relating
to plinths P6.3 and P6.4 in the Standard box.
Always ensure that the signal wires from the
indicators are connected to these plinths.
If the crane is equipped with stability slewing sector
indicators they should be set in the Slew Sector 2
menu box.
12
2000-10-31
Platf 0 Low:
No tilt indicators fitted to the boom
system.
Slew Sector 1
Sector Type:
Platf 1 Low
Cap (%)
Slew Sector 2
Sector Type:
Yes
No
OLP
60
Winch
60
Cap (%)
ADS
Yes
No
Ext In Indicator
Yes
Manual Extension
Cap (%)
50
75
No
Height Warn
Yes
No
IB
+2%
265
OB
+1%
273
Cancel
OK
1070-365
6. Click on the drop down menu box

arrow and select the correct sector
type for your installation and click on
OK (Fig. 10).
Fig. 10
Platf 1 Low:
One tilt indicator fitted on the inner
boom.
Platf 2 Low:
Tilt indicators fitted to both inner and
outer booms with the inner boom
indicator connected to plinth P3 and
outer boom indicator connected to plinth
P2.
Platf 2S Low:
Tilt indicators fitted to both inner and
outer boom and both connected to plinth
P3 in the column box.
OK
Ready
Slew Sector 1
Sector Type:
Platf 1 Low
Cap (%)
The
set
Ext In Indicator
Slew Sector
2 parameters
Sector Type:
OLP
60
Cap (%)
60
Yes
Yes
No
No
ADS
Yes
No
8. Click on Back twice.
Manual Extension
Cap (%)
50
75

Height Warn
Yes
No
Cancel
IB
+2%
265
OB
+1%
273
OK
1070-369

displayed (Fig. 11).
parameters and channels.
Fig. 11
10. Carry out function test of fixed

platform functions. Make any final
adjustments to boom angle indicator
settings that may be required.
2000-10-31
13

displayed.
5. Using the arrow keys scroll the cursor bar down to
the Slewing Sectors line in Automatic Parameter
Initialization menu.
6. The fixed platform slewing sector indicators should
always be set in the left column, which displays
information relating to plinths P6.3 and P6.4 in the
Standard box. Always ensure that the signal wires
from the indicators are connected to these plinths.
If the crane is equipped with stability slewing sector
indicators they should be set in the right column.
7. Press ENTER until the connection option you want
appears.
The options will scroll through in the following order:
OLP (not used in this application)

STOP (not used in this application)
PLATF0:
No tilt indicators fitted to the boom system.
PLATF1:
One tilt Indicator fitted on the inner boom.
PLATF2S:
Tilt indicators fitted to both inner and outer boom and
both connected to plinth P3 in the Column box.
PLATF2:
Tilt indicators fitted to both inner and outer booms with
the inner boom indicator connected to plinth P3 and
outer boom indicator connected to plinth P2.
14
2000-10-31
8. Press F10 - EXIT twice and the Main menu will be

displayed.
Fixed platform function is now set.
10. Carry out function test of fixed platform functions.
Make any final adjustments to boom angle
indicator settings that may be required.
2000-10-31
15
CONNECTING ADS
General
NOTE!
NOTE!
The illustration shows only basic

connection details for ADS, all other
component connections have been
removed for clarity.
Refer to separate instruction sheet for

installation of hydraulic components.
To install ADS it is necessary (if not already installed)
to fit an Extended box to the SPACE 3000 system.
Remove existing Empty box from User interface 2
position and mount Extended box. Mount all components in the ADS kit of parts using separate instructions supplied with kit. Make wiring connections as
shown in Fig.12.
NOTE!
When replacing an Empty box with
Extended box, ensure that there is a jumper
placed in the Extended box between plinth
P7.5 and P7.6.
1070-376
4
1. User interface 2
2. User interface 1
3. Standard box
4. Pressure sensor ADS
5. Valve ADS
6. Extended box
Fig. 12
16
2000-10-31
Settings, Windows
CE terminal
1. Connect a suitable terminal to SPACE
and enter the main menu.
displayed.
5. Select Yes in selection box ADS box

and click on OK (Fig. 13).
Platf 1 Low
Cap (%)
60
9. Carry out function test of the ADS

function.
NOTE!
Yes
60
Cap (%)
ADS
Yes
No
Ext In Indicator
Yes
Manual Extension
Cap (%)
50
75
No
Height Warn
Yes
No
IB
+2%
265
OB
+1%
273
Cancel
OK
Fig. 13
OK
Ready
Slew Sector 1
Winch
No
OLP

displayed (Fig 14).
parameters and channel.
Sector Type:
Sector Type:
Platf 1 Low
Cap (%)
The
set
Ext In Indicator
Slew Sector
2 parameters
Sector Type:
OLP
60
Cap (%)
60
Yes
Yes
No
No
ADS
Yes
No
Manual Extension
Cap (%)
50
75

Height Warn
Yes
No
Cancel
IB
+2%
265
OB
+1%
273
OK
1070-369

Sector Type:
Slew Sector 2
1070-365
Slew Sector 1
Fig. 14
If you wish to confirm that an

item is recognised by SPACE,
select System Overview from
the Parameter Initilization
menu and view the item status
in this window.
2000-10-31
17

displayed.
ADS line in Automatic Parameter Initialization
menu.
6. Press ENTER and the display will change to YES.
displayed.
The ADS function is now set.
9. Carry out function test of the ADS function.
18
2000-10-31
CONNECTING A
HYDRAULIC
EXTENSION IN
INDICATOR
Description
The hydraulic extension in indicator makes it possible
to control the lifting capacity of a crane when using
manual extensions. By using a signal from a suitable
indicator mounted approximately at the centre position
along the length of the outer boom, SPACE 3000
reduces the inner boom lifting capacity to pre-set limits
depending on the position of the hydraulic extension.
The logic for this facility is activated when the manual
extension button is pressed on the User interface.
NOTE!
HIAB do not supply any indicator kit for this
function.
2000-10-31
19
Connection of indicator to
Column box
A normally open type proximity switch must be used
as the indicator for this function.
It should be connected to plinth P2.4-6 in Column box
as shown in fig. 15.
P3
NOTE!
If the crane is fitted with a fixed platform

with angle indicators on the inner and outer
booms, refer to Connecting fixed platform
in this section before proceeding with
connection.
6
5
4
P4
Plinth Description
Hydraulic extension in indicator
P2.4
Ground (blue)
P2.5
24 V (brown)
P2.6
Signal (black, 0/24 V)
1
P1
1070-377
P2.4-6
P2
Fig. 15
20
2000-10-31
Settings, Windows
CE terminal
SPACE.
displayed.
Sector Type:
6. In Manual Extension box enter the

figure that you want to reduce the
crane capacity by in percentage in
and click OK.
NOTE!
Platf 1 Low
Cap (%)
Slew Sector 2
Sector Type:
60
Cap (%)
ADS
Yes
No
Manual Extension
Cap (%)
50
75
No
Height Warn
Yes
No
IB
+2%
265
OB
+1%
273
OK
Fig. 16
OK
Ready
Slew Sector 1
Sector Type:
Platf 1 Low
Cap (%)
The
set
Ext In Indicator
Slew Sector
2 parameters
Sector Type:
OLP
60
Cap (%)
60
Yes
Yes
No
No
ADS
Yes
No
Manual Extension
Cap (%)
50
75

Height Warn
Yes
No
Cancel

Ext In Indicator
Yes
Cancel
The figure entered in the lefthand box must always be

lower than the figure in the
right-hand box. The default
figures of 50% and 75% are
recommended.
displayed (Fig 17).
parameters and channel
Yes
No
OLP
60
Winch
1070-365
Slew Sector 1
IB
+2%
265
OB
+1%
273
OK
1070-369
5. Select Yes in selection box Ext In

Indicator and click on OK (Fig. 16).
Fig. 17
10. Carry out function test of The

hydraulic extension-in function.
Make any final adjustments to
hydraulic extension in indicator that
may be required.
2000-10-31
21

displayed.
Ext-In Indicator line in Automatic Parameter
Initialization menu.
6. Press ENTER and the display will change to YES.
7. The Man Ext Capacity above will now display 50%
and 75%.
If you want to change these values, using the arrow
keys move the cursor bar to the value you want to
change and type in a new value.
NOTE!
The lower value must always appear in the
left-hand column. Under no circumstances
attempt to enter a higher value in this
column than is shown in the right-hand
column.
displayed.
The hydraulic extension-in function is now set.
10. Carry out function test of The hydraulic extensionin function.
Make any final adjustments to hydraulic extension
in indicator that may be required.
22
2000-10-31
6.2 Settings
6.2 Settings
Contents
Settings introduction ..................................................................... 3
Operating systems ............................................................ 3
Conventions used .............................................................. 4
Setting ADC function .................................................................... 5
Windows CE terminal ........................................................ 5
DOS terminal ..................................................................... 7
Setting MSC function .................................................................... 8
Windows CE terminal ........................................................ 8
DOS terminal ................................................................... 10
2000-12-20
6.2 Settings
2000-12-20
6.2 Settings
SETTINGS
INTRODUCTION
We understand that not all service engineers work with
our products everyday, and this can make it difficult to
remember exactly which display to use or which
button to press when presented with a specific task,
when using one of the terminal units that are available.
With the introduction also of the new Windows CE
based programs the choices and options have
increased.
The purpose of this section is to provide the service
engineer with a step by step guide, to making changes
to the basic settings of the SPACE 3000 system.
Following the introduction of the new HP Jornada range
of handheld PC's into the list of suitable terminal units,
for use with the SPACE control systems, we have
provided instructions for both types of operating
systems now available.
Operating systems
Desktop and laptop PC's in conjunction with the PC
interface use the DOS based program.
HP 95 and 200 handheld PC's use the DOS based
programs.
HP 680/690 and 720 handheld PC's use the Windows
CE based program.
2000-12-20
6.2 Settings
Conventions used
(Fig. 1) Throughout the instructions you
will find different types of text used, the
meanings are listed below, please take a
few minutes to read these it will help you
to understand the instructions more
clearly.
All windows within the main display are
discussed in plain text (1).
1
Parameter
Parameter Value
1070-372
Where text is written in bold (2), this

represents the text you will find on the
command or option buttons on the
Windows CE display.
The texts on the buttons will always
display in normal text; bold is used
only as a guide to help you find the
command button quickly.
Where the instructions tell you to
check an option button, simply touch
the screen with your pointer on the
button the centre will turn Black or
White depending on its status. Option
buttons with a black dot mean that the
function described at the side of the
button is selected.
Change Par Value
Fig. 1
When text is written in bold Italics (3),

this is to indicate that you will find the
text in one of the windows.
2000-12-20
6.2 Settings
SETTING ADC
FUNCTION
When a new SPACE 3000 Standard box
is supplied as a spare part, only the
Classic crane program is present. If you
have a DUO or PRO crane, you must
enable the logic in SPACE. To carry out
this operation it is necessary for your
service responsible to obtain a special
password from product support
department at HIAB AB.
Windows CE
terminal
SPACE.
displayed.
display box.
5. Select Various In the Class window.
6. Select password In the Parameter
window (Fig. 2).
Parameter
Parameter Value
8. In the New Value window type in the

special password obtained from HIAB
AB.
9. Click on OK and the display will return
to the previous screen.
2000-12-20
Change Par Value
1070-371
alue
7. Click on Change Par V
Value
alue.
Fig. 2
6.2 Settings
10. Select ADC in the Class window.

11. Select multi_mode In the Parameter
window and click on Change Par
Value
alue.
12. In the New Value window, type 1,
click on OK and the display returns
to previous display.
13. Click on Back and the display
returns to the Main menu window
and the ADC function is now active.
If you would like to confirm the function

has been activated before starting the
crane follow the operations below.
1. Select Init from the Main menu.
2. Click on System Overview
Overview.
3. If function is acitve Yes will be present
in info column opposite ADC (Fig 3).
6. Carry out full crane function test.
Fig. 3
2000-12-20
6.2 Settings
DOS terminal
ENTER. Type
displayed.
Diagnostic.
ARS from Main menu.
4. Press F3 - P
PARS
5. Highlight Various using the arrow keys and press
ENTER
ENTER.
6. Highlight password using the arrow keys and
press ENTER
ENTER.
7. In the New Value window type in the special
password obtained from HIAB AB.
8. Press ENTER and then F10 - EXIT and the display
will return to the previous screen.
9. Select ADC using the arrow keys and press
ENTER
ENTER.
10. Highlight multi_mode using the arrow keys and
press ENTER.
11. Type 1 under New Value, press ENTER and the
display returns to previous display.
12. Press F10 - EXIT twice and the display returns to
the Main menu window and the ADC function is
now active.
2000-12-20
6.2 Settings
SETTING MSC
FUNCTION
When a new SPACE 3000 Standard box
is supplied as a spare part, only the
Classic crane program is present. If you
have a crane fitted with the MSC function,
you must enable the logic in SPACE. To
carry out this operation it is necessary for
your service responsible to obtain a
special password from product support at
HIAB AB.
Windows CE
terminal
SPACE.
displayed.
display box.
5. Select Various In the Class window.
6. Select password In the Parameter
window (Fig. 4).
Parameter
Parameter Value
7. Click on Change Par Value.
Change Par Value
9. Click on OK and the display will return

to the previous screen.
1070-371
8. In the New Value window type in the

special password obtained from HIAB
AB.
Fig. 4
2000-12-20
6.2 Settings
10. Select MSC in the Class window.

11. Select msc_mode in the Parameter
window and click on Change Par
Value.
12. In the New Value window, type 1,
click on OK and the display returns
to previous display.
13. Click on Back and the display
returns to the Main menu window
and the MSC function is now active.
If you would like to confirm the function

has been activated before starting the
crane follow the operations below.
1. Select Init from the Main menu.
2. Click on System Overview.
3. If function is acitve Yes will be present
in info column opposite ADC (Fig 5).
2000-12-20
Fig. 5
6.2 Settings
DOS terminal
ENTER. Type
displayed.
Diagnostic.
ARS from Main menu.
4. Press F3 - P
PARS
5. Highlight Various using the arrow keys and press
ENTER
ENTER.
6. Highlight password using the arrow keys and press
ENTER
ENTER.
7. In the New Value window type in the special
password obtained from HIAB AB.
8. Press ENTER and then F10 - EXIT and the display
will return to the previous screen.
9. Select MSC using the arrow keys and press
ENTER
ENTER.
10. Highlight msc_mode using arrow keys and press
ENTER
ENTER.
11. Type 1 under New Value, press ENTER and the
display returns to previous display.
12. Press F10 - EXIT twice and the display returns to
the Main menu window and the MSC function is
now active.
10
2000-12-20
6.3 Special applications (PLC)
6.3 Special applications (PLC)

Contents
2000-10-31

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1.

Preface, safety regulations

4.1 Troubleshooting methods

4.2 Troubleshooting SPACE

6.1 Connecting accessories

SPACE 3000, Service manual

1 Preface, safety regulations

1 Preface, safety regulations

SPACE 3000, Service manual

1 Preface, safety regulations

SPACE 3000, Service manual

1 Preface, safety regulations

SPACE 3000, Service manual

1 Preface, safety regulations

SPACE 3000, Service manual

1 Preface, safety regulations

Extract from EN12999:2000

The manual shall contain information and

The manufacturer shall provide advice how to

The manual shall include information on

SPACE 3000, Service manual

1 Preface, safety regulations

Extract from EN12644-1

Maintenance instructions (preventative

SPACE 3000, Service manual

1 Preface, safety regulations

j) precautions required to maintain the crane

SPACE 3000, Service manual

1 Preface, safety regulations

SPACE 3000, Service Manual

SPACE 3000, Service Manual

SPACE 3000, Service Manual

To utilise all the functions in SPACE 3000 a control

SPACE 3000, Service Manual

Standard box (microprocessor)

A Space 3000 PRO system also include:

SPACE 3000, Service Manual

The information from pressure sensors, tilt indicators

SPACE 3000, Service Manual

It is possible to connect additional warning lamps and

SPACE 3000, Service Manual

SPACE 3000, Service Manual

SPACE 3000, Service Manual

SPACE 3000, Service Manual

SPACE 3000, Service Manual

SPACE 3000, Service Manual

SPACE 3000, Service Manual

LEDs on the User interface (Fig. 1) show the increased

When the outer boom is directed upwards (Fig. 2):

When the outer boom is directed downwards

inner boom angle more than 25.

SPACE 3000, Service Manual

OLP Manual extensions

In certain OLP-situations the crane boom can be

SPACE 3000, Service Manual

Automatic Duty Control (ADC)

Manual Speed Control (MSC) is a function in SPACE

Manual Speed Control (MSC)

MSC is only available on cranes fitted a 91-valve and

SPACE 3000, Service Manual

Automatic Dumping of Oil

SPACE 3000, Service Manual

This function is optional on certain cranes.