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DAC Series
High
In compliance with diversification of diecasting technology, variety of steel grades is prepared in order to
best fit for each individual application.
YXR33
For insert pins
Advanced Die Steel
DAC-MAGIC
DAC10
High strength at Improve both of
elevated temperature die life and
productivity
DAC55
Strength and toughness
Isotropy
FDAC
SKD61
Prehardened Steel
DAC
DAC-S
HI-PM7
HI-PM MAGIC
Prehardened Steel
Toughness
High
YSS Grade
DAC, DAC-S
equivalent to JIS SKD61 Good machinability and less deformation after heat treatment
0.4C-5.2Cr-1.3Mo-V
DAC-MAGIC
Original steel
DAC55
5.2Cr-2.2Mo-V-Ni
DAC10
5.2Cr-2.7Mo-V
YXR33
Matrix HSS
Excellent erosion resistance
4.2Cr-1.6W-2.0Mo-1.2V
FDAC
Die for small lot production,
low cost die
Features
5.2Cr-1.3Mo-V-S
HI-PM7
HI-PM MAGIC
P20 modified
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
Appearance
Cross Section
0.1mm
0.1mm
Precision/Hi-Si Al-alloy
Diecast
On the edge of dies
Crack opening
Temperature of molten material
760
0.1mm
5mm
Diecast in SQ use
At the corner of dies
Stress concentration
Temperature of molten material
720
0.4mm
Test procedure: repeated induction heating and cooling by spray water on end face
DAC
43
DAC
47
cycle
1000
heat crack
generation
DAC
51
DAC55
50
2000
3000
Observation of
heat crack
0.5mm
0.5mm
DAC55
53
0.5mm
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
Mechanical Properties
Tensile Strength at elevated temperature
MPakgf/mm2
1,800
1,700
Quenching1,02030min
50HRC
170
1,600
160
1,500
Oil Cooling
44HRC
Tensile Strength
150
1,400
140
1,300
Tensile Strength
Tempering Hardness
180
130
1,200
120
1,100
110
1,000
100
900
90
800
80
700
70
600
60
500
50
400
40
300
30
40HRC
20
100
200
300
400
500
600
700
Testing Temperature10min
500
Heating650
450
DAC10
400
DAC55
DAC-MAGIC
350
DAC
300
250
200
42
44
46
48
50
60
DAC-MAGIC
40
DAC
DAC55
DAC10
20
0
42
44
46
48
50
HardnessHRC
HardnessHRC
Physical Properties
YSS Grade
Thermal conductivity
W/mK
Young
s modulus
GPa
200
400
600
20
200
400
600
DAC
11.3
12.2
12.8
24.6
29.1
31.0
32.6
210
DAC-MAGIC
11.3
12.3
13.1
25.7
30.9
34.8
35.8
210
DAC55
11.3
12.1
12.8
26.2
29.8
32.7
34.1
210
DAC10
11.2
12.0
12.7
26.1
31.1
33.0
34.5
210
YXR33
11.3
12.2
12.9
25.0
32.4
34.8
35.5
210
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
50
HardnessHRC
DAC
Quenching 1,020 HTT 30min
40
30
Features
20
10
as quenched 400
500
550
600
650
700
Tempering Temperature
Hardend hardness
*45-48HRC general size dies
*43-46HRC big size dies
Quench cooling speed and Microstructure400
J/cm2kgfm/cm
80
8
70
Quenching: 1020
Oil cool
60
50
40
30
20
10
15min
30min
45min
60min
40
44
48
HardnessHRC
52
Oil cool
Applications
L
1
T
L
0.5
Isotropy DAC
SKD61
Hardness47HRC
LLongitudinal direction
TTransverse direction
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
DAC-MAGIC
50
HardnessHRC
40
Features
Quenching temperature1,030
Oil Cooling
Half Temperature Time 40 min
30
25
300
400
500
600
700
Tempering Temperature
Applications
1,000
StressMPa
900
SKD61
800
DAC55
Hardness45HRC
Recommended hardness
*45-52HRC small/medium size dies
*42-46HRC large size dies
700
10,000
50,000
100,000
HRC
DAC-MAGIC
45
DAC55
45
SKD61
45
1000
2000
3000 (cycle)
Specimen: 80 mm
Test procedure: repeated induction heating and cooling by spray water on
end face
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
DAC55
Quenching temperature
1040
55
1020
Features
*Good heat crack resistance
*Higher service hardness of 50-53HRC
*Higher resistant to crack propagation
*Higher strength at elevated temperature
*Good hardenability
Applications
HardnessHRC
50
1000
45
40
35
30
25
as quenched 400
Oil cool
550
600
650
700
Recommended hardness
Hardness
HRC
Application
Small Die, Squeeze Die
Anti-Heat Crack
50 - 53
500
Tempering Temperature
46 - 50
43 - 46
Large DiePriority:Toughness
Quenching Temperature
1020
6
5
DAC55
40
DAC
2
1
0
46
Hardness
44HRC
48
50
HardnessHRC
20
J/cm2
kgfm/cm2
52
J/cm2
T-Direction
50
40
DAC55
50HRC
30
20
DAC
45HRC
10
10
20
30
40
50
Half Temperature Timemin
1,020520 Cooling Time
60
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
Features
*Higher strength at elevated temperature and excellent
heat crack resistance
*Good erosion resistance
Applications
*Small / Medium size dies of which O-ring grooves
require heat crack resistance
*Medium dies for products like headcover which
requires good appearance
*Small dies for OA components which require erosion
resistance
50
HardnessHRC
DAC10
40
30
20
Quenching 1,020 HTT 15min
10
400
as quenched
600
650
700
550
Tempering Temperature
70
500
60
50
1,020 Quenching
Oil cool
15min
40
30
20
10
30min
45min
60min
40
44
48
HardnessHRC
52
J/cm2
kgfm/cm2
80
8
70
60
50
40
30
20
10
1,020 Quenching
40HRC
44HRC
48HRC
52HRC
Oil cool 15
30
45
Half Temperature Time (min)
60
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
DAC-S
Features
*Higher toughness than general-purpose diecasting die steel
DAC
*DAC-S meets a minimum Charpy impact value specification
of the NADCA 207 - 2003 Superior.
*DAC contributes to the stability of die life
700
DAC-S
43HRC
600
500
400
DAC
300
200
SKD61
100
0
100
200
300
Test temperature
*Normalizing DAC as to 100
Applications
*Large and medium dies for die casting
45HRC
1,200
1,000
800
DAC-S
600
DAC
400
200
0 3
10
104
105
106
107
108
YXR33
YXR33 is a HSS with higher toughness which solved
breakage problem often existed in SKH51. Fitted for insert
pin or other inserts exposed to critical wear due to erosion.
Features
*Highest strength at elevated temperature among HSS and
Alloy Tool Steel.
*Toughness is more than 5 times as big as SKH51
*Excellent nitridability
Weight loss
46.8
DAC48HRC
14.8
0.8
Applications
*Erosion resistant insert pin
Heater
Molten Al-Alloy 700
90mm
10mm
10mm
Specimen
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
DAC44HRC
HI-PM732HRC
2,000 Shots
5,016 Shots
Features
*Good machinability
*As delivered prehardened, farther heat treatment
is necessary
Possible to reduce manufacturing time and total cost
Mechanical PropertiesReference
YSS Grade Hardness 0.2% Yielding Tensile Elongation Reduction
Strength
of Area
Strength
HRC
MPa MPa
DAC
40
1,070
1,250
12
58
FDAC
40
1,060
1,240
11
20
HI-PM7
32
860
980
20
55
HI-PM MAGIC
40
1,020
1,200
18
45
Applications
Die for small lot production, low cost die, holding block
FDAC: priority heat resistance
HI-PM7 and HI-PM MAGIC: high toughness and good
machinability
YSS Grade
Transverse direction
HRC
J/cm2
J/cm2
DAC
40
58
39
FDAC
40
19
10
HI-PM7
32
65
40
HI-PM MAGIC
40
60
35
Machinability of FDAC
Cutting condition
Drilling
Face milling
Cutter
Drilling
Insert
Face milling
FDA39HRC
DAC38HRC
0
63
Tool
HSS Co 4
Coated cemented
carbide
Cutting speed
20m/min
Feed
0.1mm/rev
Number of inserts 1
Depth
40mm Blind
Cutting speed
130m/min
Coolant
Water-Soluble
Feed
0.15mm/Tooth
Depth
0.5mm
Coolant
Dry
Life
VB=0.3mm
Life
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
10
Actual Performance
Diecast Products
YSS Grade
Autoparts surface
priority
Die Clamping
Force
(die size mm)
Effect
Current
Application
DAC
44HRC
DAC
48HRC
800 ton
120210300 Primary heat crack at 37K shots Primary heat crack at 50K shots
Autoparts DAC-MAGIC
2,500 ton
Insert
DAC
43HRC
heat cracks
DAC-MAGIC
44HRC
Autoparts DAC-MAGIC
1,250 ton
WJ Insert
DAC-MAGIC
46HRC
Autoparts DAC-MAGIC
1,600 ton
DAC-MAGIC
47-48HRC
Autoparts surface
priority DAC55
2,000 ton
DAC
47HRC
Heat crack at 60K shots
DAC55
50HRC
DAC
DAC55
n.a.
DAC
OA Components
(precision die) DAC10
250 ton
80200300
OA Components
(precision die) DAC10
650 ton
90215380
Autoparts YXR33
Insert Pin
Insert Pin
YXR33
DAC
Primary bite at 1K shots,
scrap at 30K shots
DAC
Meltdown and galling at 3K
shots
SKH51
60HRC
Breakage at 2K shots
1.35 times
More than
1.5 times
About
2 times
More than
2.1 times
More than
1.6 times
2 times
DAC10
Primary heat crack at 24K shots, More than
no griding repair,
1.6 times
scrap at 120K shots
DAC10
No bite at 10K shots
YXR33
Still on service after 10K shot
YXR33
54HRC
TiN
Meltdown at 20K shots
More than
3 times
3 times
10 times
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
11
Machinability
Comparison of machinability by High feed
radius milling (annealed)
Comparison of machinability by
Ball end milling (45HRC)
100
100
Cutting speed
80
180m/min
90m/min
Macinability index
Macinability index
80
Cutting speed200m/min
60
40
20
60
40
20
DAC
DAC-MAGIC
DAC10
DAC55
DAC
<Cutting conditions>
63 High feed radius mill
Cutting speed = 90,180m/min
Feed = 2.0mm/tooth
Cutting depth = 1.0mm
Cutting width = 42mm
DAC-MAGIC
DAC10
DAC55
<Cutting conditions>
6-R3
Coated carbide ball end mill
Cutting speed = 200m/min
Feed = 0.1mm/tooth
Cutting depth = 0.6mm
Cutting width = 0.6mm
Cutting chips
DAC-MAGIC
Cutting conditions
Tool: ASR4050-4 (Hitachi Tool Engineering)
TB6045 (50-4 teeth)
Protrusion = 200mm
Cutting speed = 96m/min
Feed =1mm/tooth
Cutting depth = 0.7mm
Rotation = 610min-1
Feeding speed =
2440mm/min
Cut width = 36mm
Air blow
Work = Annealed
condition
Wear width0.13 mm
DAC55
Wear width0.25 mm
DAC-MAGIC
DAC55
State of
tool wear
Wear width0.03 mm
Cutting conditions
Tool: EPBT2100 (Hitachi Tool Engineering)
TH coated (10-R5)
Protrusion = 200mm
Cutting speed = 110m/min
Feed = 0.15mm/tooth Cutting depth = 0.5mm
-1
Rotation: 3500min
Feeding speed =
1050mm/min
Cut width = 0.5mm
Air blow
Work = Heat treated condition
(45HRC)
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
12
Repair Welding
Followings show standard repair welding method in build-up welding due to design change or repair
welding due to heat crack.
Material involved : DAC, DAC-MAGIC, DAC55, DAC10, FDAC.
State of Die
Welding
Welding
Method
Welding
Condition
Welding
Annealed State
DAC
or
same steel
bar
1.6 - 4.0
Annealing
350 400
300 400
Welding
Temp. between
weld layers
680 - 730
After-heating
Pre-heating
Furnance
Cooling or
Ash Cooling
250 Above
100-150
Anneal 2 times in case of Large block.
TIG
Current
80 - 200A
Flux of Ar gas
8 - 15/min
Hardened State
YAG
Below Tempering
Temperature of Die
Welding
300 400
350 400
250 Above
Air Cooling
After-heating
Pre-heating
100 150
RT
- 100
Remarks
1. YAG is a brand name of Hitachi Maraging Steel used for various applications including high
grade welding rod. Using YAG welding rod remarkably decreases such welding defects as "bead
crack" or "pin holes".
2. TIG Welding Method (Tangsten Inert Gas Welding Method) is to make arc between tangsten
electrode covered by argon gas and objects to be welded, and then wire is inserted into the heat
pool generated by the arc.
3. Use lower current and finer welding wire in order to get better efficiency of welding metal.
In order to prevent crater cracks, avoid an overlap of the crater of backward pass on the crater
of foregoing pass.
To avoid an overheat of mother material, conduct an interrupted welding with short bead.
4. Keeping time of Temper and Anneal after welding should be 1h/25mm in thickness.
5. A careful attention is to be paid of crack during grinding.
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
13
Heat Treatment
Standard Heat Treatment Process
Quenching
Tempering
1,000 -1,050
750 - 800
Holding time
500 - 550
550- 680
Holding time
300- 350
Refer to
the table
First
Second
Pre-heating Pre-heating
Refer to
the table
Room Temperature
100 -150
To Tempering
Furnace
Quenching
Pre-heating
15
Tempering
Air Cooling
25
50
75
100
125
150
200
300
25
40
50
60
65
70
80
100
1.5
Longitudinal direction
200
150
100
50
0
Air
Method 1 Method 2
Quenching method
Nitriding
Properties and characteristics
of the nitrided layer vary
depending on nitriding methods
and conditions. Please choose
the type of nitriding according
to the right figure.
Longitudinal direction
30
Air
Method 1
Method 2
Oil
25
20
15
10
Oil
5
0
0.05
0.10
0.15
TYPE B
TYPE C
TYPE D
No compound layer
0.2mm
1000HV
Flaking resistance
of the nitrided layer
Melting Resistance
General nitriding
Deep nitriding
Shallow nitriding
Type of Nitriding
0.2mm
1000HV
0.05 - 0.1mm
600 - 800HV
<Attention> The characteristics, photos, charts, rankings and evaluations of this catalog are representative value by our test data,
it does not guarantee the quality of the product. This catalog and its contents are subject to change without notice.
14
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