Design Calculation For Eqpt (1) - No. 511-C-001

HPCL!
MITTAL ENERGY LIMITED

GGSR PROJECT
Hydrogen Generation Unit
At Bhatinda (Punjab) Refinery
Larsen & Toubro Limited

E&C Division
Doc No:
Title:
6922!LT!LTC!EQ!PLS!CL!0005
Design Calculation
Rev:
Date:
0
30!Mar!09
MAIN INDEX
OWNER
: HPCL MITTAL ENERGY LIMITED, BATHINDA.
PROJECT
: GURU GOBIND SINGH REFINERY PROJECT.
PMC
: ENGINEERS INDIA LIMITED
DEC
: L&T CHIYODA LIMITED
UNIT
: HYDROGEN GENERATION UNIT
EQUIPMENT
: H2S STRIPPER (EQPT. NO. 511!C!001)
4. Main Calculations (PV Elite Output)
PR NO.
: 6922!LT!LTC!EQ!PR!0006 REV. 0 DTD. 17.02.09
5. APPENDIX A: Lifting from 0 to 90 degrees/ Lifting Lug/ Tailing Lug Calculations
VENDOR
: PHILS HEAVY ENGINEERING PVT. LTD.
6. APPENDIX B: Nozzle Local Loads (PV Elite Output)
Cover Sheet
1. Main Index (This Page)
2. Design Philosophy
3. Design Data
13/04/2009
DOCUMENT
REVIEW STATUS
EIL
SUBMISSION STATUS L&T
(1) REVIEWED ! NO COMMENTS
DOC. CATEGORY: (USE TICK MARK)

A
(2) REVIEWED, AS COMMENTED,

BUT REVISED DRAWING REQUIRED
ISSUED FOR
INFORMATION
APPROVAL
(3) NOT MEETING SPECIFICATION, RESUBMIT
ORDER
ENQUIRY
(4) RETAINED FOR INFORMATION / RECORDS
REVIEW
CONSTRUCTION
NAME
Issued for Approval
Rev.
Vendor Doc No:
Description
S.J.
Prepared By
6922!LT!LTC!EQ!PLS!CL!0005
DISCIPLINE
S.J.
Reviewed By
Reviewed By
S.J.
Approved
By
SIGN.
DATE
30!Mar!09
Approved
By
Approved
Date
Page 1 of 1
L&T-CHIYODA LIMITED ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T CHIYODA LIMITED (LTC) AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY
PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF LTC
Design Philosophy for H2S Stripper Equipment No. 511 C 001 Rev. 0
1. Design code ASME Section VIII Div. 1, 2007 Edition. Local load analysis carried out as
per WRC 107 for nozzles on dished ends and as per WRC297 for the nozzles on the
cylindrical shell.
2. PV Elite Software Version 2008 used for the calculations. Other calculations not covered in
PV Elite carried out using Excel as per Good engineering Practice.
3. Nozzle local load analysis carried out for all process nozzles. The loads applied as per
Piping Loads Document No. 6922-7-12-0038 Rev. 1. The allowable stresses are found
within the limit i.e. 3Sm limit. Sm value taken as allowable stress value from ASME Section
VIII Div. 1 ( 1202.27kg/cm2). For nozzle loads without pressure and loads 50% of the table
loads, the allowable condition of 1.5 times of allowable is also satisfied.
2. Design Philosophy
DESIGN DATA:
H2S Stripper Equipment No. 511 C 001
3. Design Data
Design Code
ASME SEC VIII Div 1, 2007
Wind Specification
IS875(P3)-1987, Vb=47m/s, K1=1.0, K2 for Class B & Category 3,

K3=1.0 as per EDB 6812-00-16-46-DB-01 Rev.0 Cl. 2.8
Seismic Specification
IS 1893(4)-2005, Site Spectra as in 6812-9-2554-0138 Rev.0 used

Damping selected as 2% for DBE & 4% for MCE as per the design
data.as per EDB 6812-00-16-46-DB-01 Rev.0 Cl. 2.9 Also, see
note 2
Int. Design Pressure
kg/cm2g
Design Temp
Ext. Design Pressure
Design Temperature for Ext. Pressure
Operating Pressure (top/ bottom)
Operating Temperature (top/ bottom)
kg/cm2g
o
kg/cm2g
o
12.5 (Ref note 1)

220 (Ref note 1)
FV
220
9.0/ 9.5
Use Gust effective method for

wind analysis.
Table 33 of IS875 will give
value of K2 for terrain category
3.
95/ 201
Hydrotest Pressure (Vertical/ Horizontal)
kg/cm2g
16.25/ 18.32
Pneumatic Test Pressure
kg/cm2g
NA
- Shell
Full / 1.0
- Head
Full / 1.0
mm
Shell /Head - 3.0, Skirt 1.0
Radiography / Joint Efficiency
Corrosion Allowance
Postweld Heat Treatment (PWHT)
YES
Process Fluid
Naphtha + Gas/ H2S
Process Fluid Specific Gravity

Minimum Design Metal Temperature
0.618
o
-10.0
Insulation (By Others)

- Type
HOT
- Thickness
mm
65
- Density
kg/m3
140.0
- Thickness (Refer Note 3)
mm
40 inside/ 40 outside
- Density
kg/m3
800.0
Fireproofing
Trays (By Others)
18 Nos. & 1 No. Chimney Tray
Lethal Service ?
No
Sour Service ?
YES
Support Type
Skirt
Assumptions / Notes:
1) Steam out condition for the equipment is 0.5kg/cm2g at 170oC. The design condtion for internal press
covers the steam out condition, hence, no separate calculations are required for steam out condition.
And the design is safe.
2) Response Spectra method in PV Elite selected (Note: if we use IS1893 RSM method in PV Elite with
site spectra gives eratic results). The response spectra values used are further multiplied by
Importance Factor =2, divided by Response Reduction Factor =3 & in case of MCE values doubled
as required. Hence, in the PVE analysis other factors used as unity. For the calculated values, Refer
Annexure A to this Design Data.
3) As fire proofing inside cannot be modeled in PVE, we have modeled the same using internal lining
Page 1 of 1
Calculations of Ah for DBE
Annexure A to Design Data for Seismic Factor Calculations:

IS 1893(4)-2005, Site Spectra as in 6812-9-2554-0138 Rev.0 used.
Damping selected as 2% for DBE & 4% for MCE as per the design data.as
per EDB 6812-00-16-46-DB-01 Rev.0 Cl. 2.9
Ah= (Z/2) * I * (Sa/g) / R

where,
Z/2 =1.0 as per 6812-9-2554-0138 Rev.0 Note 4
Calculations of Ah for MCE

I = Importance Factor =2.0 for refinery vessels
Ah= (Z/2) * I * (Sa/g) / R
2 as per table 9 of IS 1893(Part 4):2005

( Page no:17 of 24)
R = Response reduction factor =3.0 as per 6812-9-2554-0138 Rev.0 Note 3
where,
Z/2 =1.0 as per 6812-9-2554-0138 Rev.0 Note 4
I = Importance Factor =2.0 for refinery vessels
2 as per table 9 of IS 1893(Part 4):2005

( Page no:17 of 24)
T(sec)
Importance Response Factor for Final

Spectra
Reduction DBE
Value for 2% Factor (I)
Value of
Factor (R)
Critical
Ah
Damp. (Sa/g)
R = Response reduction factor =3.0 as per 6812-9-2554-0138 Rev.0 Note 3

Ah value to be doubled as per 6812-9-2554-0138 Rev.0 Note 1
T(sec)
0.000
0.050
0.100
0.130
0.200
0.270
0.300
0.400
0.500
0.600
0.800
1.000
1.200
1.400
1.600
1.800
2.000
2.400
2.800
3.000
Importance Response Factor for Final

Spectra
Reduction MCE
Value of
Value for 4% Factor (I)
Factor (R)
Ah
Critical
Damp. (Sa/g)
0.081
0.184
0.207
0.215
0.217
0.217
0.216
0.202
0.181
0.164
0.136
0.115
0.096
0.084
0.073
0.064
0.059
0.050
0.044
0.041
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
0.108
0.245
0.276
0.287
0.289
0.289
0.288
0.269
0.241
0.219
0.181
0.153
0.128
0.112
0.097
0.085
0.079
0.067
0.059
0.055
0.000
0.050
0.100
0.130
0.200
0.270
0.300
0.400
0.500
0.600
0.800
1.000
1.200
1.400
1.600
1.800
2.000
2.400
2.800
3.000
0.081
0.210
0.248
0.263
0.268
0.267
0.267
0.252
0.233
0.215
0.170
0.139
0.115
0.100
0.086
0.076
0.071
0.057
0.053
0.048
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
0.054
0.140
0.165
0.175
0.179
0.178
0.178
0.168
0.155
0.143
0.113
0.093
0.077
0.067
0.057
0.051
0.047
0.038
0.035
0.032
Note : The value of Ah calculated as above for DBE are lower than corresponding values that
for MCE, hence, PVE analysis is carried out with MCE values. Also, the allowable can be
increased for MCE as per 6812-00-16-46-DB-01 Rev. 0, however, we have not increased these
but without the allowable increase the design is safe.
Note : The value of Ah calculated as above is used in PVE Response Spectra Analysis
with other factors as unity
Page 1 of 2
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Page 2 of 2
Table of Contents
4. Main Calculations (PV Elite Output)
Input Echo
XY Coordinate Calculations
Internal Pressure Calculations
External Pressure Calculations
Element and Detail Weights
Nozzle Flange MAWP
Natural Frequency Calculation
Wind Load Calculation
Earthquake Load Calculation
Wind/Earthquake Shear, Bending
Wind Deflection
Longitudinal Stress Constants
Longitudinal Allowable Stresses
Longitudinal Stresses Due to . . .
Stress due to Combined Loads
Center of Gravity Calculation
Basering Calculations
Nozzle Calcs. B3
Nozzle Calcs. L2
Nozzle Calcs. L4
Nozzle Calcs. SP2
Nozzle Calcs. A1
Nozzle Calcs. M4
Nozzle Calcs. U
Nozzle Calcs. A4
Nozzle Calcs. A3
Nozzle Calcs. L1
Nozzle Calcs. L3
Nozzle Calcs. SP1
Nozzle Calcs. B2
Nozzle Calcs. P2
Nozzle Calcs. M3
Nozzle Calcs. T3
Nozzle Calcs. T2
Nozzle Calcs. T1
Nozzle Calcs. A2
Nozzle Calcs. M2
Nozzle Calcs. M1
Nozzle Calcs. B1
Nozzle Calcs. P1
Nozzle Calcs. V
Nozzle Calcs. V
Vessel Design Summary
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1
17
18
21
25
28
29
30
34
37
38
39
40
41
43
48
50
57
63
66
69
72
75
81
84
90
96
99
102
105
111
114
120
123
126
129
135
141
147
153
156
159
162
PV Elite 2008 Licensee: PHILS HEAVY ENGG PVT LTD

FileName : 511C001
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FileName : 511C001
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PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)
Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Use Hydrotest Allowable Unmodified
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Wind Design Code

Basic Wind Speed for IS-875
Wind Zone Number
Base Elevation
Percent Wind for Hydrotest
Risk Factor
Terrain Category
12.500
220
UG99-b Note [34]
Vertical
150.00
260.00
-10
Welded
None
RT 1
10.
Y
N
N
N
N
Y
Y
Y
No
0.0000
0.0000
0.0000
NP+EW+WI+FW+BW
NP+EW+EQ+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+OW
IP+VF+CW
IS-875
169.20
4
500.00
33.
1.
1
kg/cm
C
Equipment Class
Topography Factor
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code
Importance Factor
Table Value Fa
Table Value Fv
Short Period Acceleration value Ss
Long Period Acceleration Value Sl
Force Modification Factor R
Seismic Coefficient Cd
Range Type
Ordinate Type
Include Missing Mass Components
Shock Scale Factor X Direction
Shock Scale Factor Y Direction
Zero Period Acceleration ZPA
Combination Method
Spectrum Name
mm.
mm.
C
1
1.
0.0100
0.0000
0.0000
Spectrum
1.000
0.0000
0.0000
1.0000
0.4000
3.000
0.0000
Period
Acceleration
Yes
1.0000
0.6600
1.0000
SRSS
User Defined
User Defined Spectrum Data Points:

kg/cm
kg/cm
kg/cm
Use gust effective factor

method. Find the
attached reference sheet
Acceleration
0.1080
0.2450
0.2760
0.2870
0.2890
0.2890
0.2880
0.2690
0.2410
0.2190
0.1810
0.1530
0.1280
0.1120
0.0970
0.0850
0.0790
0.0670
0.0590
0.0550
Period
0.0010
0.0500
0.1000
0.1300
0.2000
0.2700
0.3000
0.4000
0.5000
0.6000
0.8000
1.0000
1.2000
1.4000
1.6000
1.8000
2.0000
2.4000
2.8000
3.0000
Km/hr
300
mm.
Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Consider Code Case 2168 for Nozzle Des.
Y
N
Y
N
Use G-loading Method

(Find attached
reference sheet to
calculate gx , gy, gz. for
MCE)

FileName : 511C001
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Material Database Year
Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details:

Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Skirt Outside Diameter
Diameter of Skirt at Base
Skirt Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Temperature Internal Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Class / Thickness / Grade
Product Form
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam
10
20
Skirt Sup.
5200.0
1477.2
2014.0
10.000
1.0000
10.000
0.0000
220
220
1.2
IS2062 GRB
1194.5
1194.5
2294.4
7850.0
31.750
2549.3
B
CS-2
mm.
mm.
mm.
mm.
mm.
mm.
mm.
2010 C (Operating Temp.)
C
C
kg/cm
kg/cm
kg/cm
kg/m
mm.
kg/cm
1.39 [(1350+2 x 12+300

+168.27+65)/(1350+2x12)]
0.7
0.7
Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density
10
Insulation
FIRE PROOFING
0.0000
5200.0
40.000
800.00
mm.
mm.
mm.
kg/m
Element From Node

Detail Type
Detail ID
Height/Length of Lining
Thickness of Lining
Density
10
Lining
FIRE PROOF INSI
0.0000
5200.0
40.000
800.00
mm.
mm.
mm.
kg/m
Element From Node

Element To Node
Element Type
Description
20
30
Skirt Sup.

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Skirt Outside Diameter
Diameter of Skirt at Base
Skirt Thickness
Nominal Thickness
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Head-to-Skirt or Circ. Seam
1000.0
1374.0
1477.2
10.000
1.0000
10.000
0.0000
220
220
1.2
SA-516 60
1202.3
1202.3
2024.9
7833.4
31.750
1895.8
Impact Tested
CS-2
K02100
Plate
0.7
0.5
mm.
mm.
mm.
mm.
mm.
mm.
mm.
2010 C (Operating Temp.)
C
C
kg/cm
kg/cm
kg/cm
kg/m
mm.
kg/cm
1.39
0.7
Element From Node
Detail Type
Detail ID
Platform Start Angle (degrees)
Platform End Angle
(degrees)
Platform Wind Area
Platform Weight
Platform Railing Weight
Platform Grating Weight
Platform Width
Platform Height
Platform Clearance or End Offset
Platform Force Coefficient
Ladder Layout Angle
Ladder Start Elevation
Ladder End Elevation
Unit Weight of Ladder
Platform Length (top head platform)
20
Platform
PLAT1
750.00
0.
360.
24000.
2497.2
0.03100
0.01700
1200.0
1000.0
115.00
1.
0.
0.0000
5950.0
0.03700
0.0000
Element From Node

Detail Type
Detail ID
Density
20
Insulation
FIRE PROOFING
0.0000
1000.0
40.000
800.00
Element From Node
20
mm.
cm
Kgf
Kgf/mm.
Kgs/cm
mm.
mm.
mm.
100, Max(85, Insul.+35)

mm.
mm.
Kgf/mm.
mm.
mm.
mm.
mm.
kg/m

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Detail Type
Detail ID
Height/Length of Lining
Thickness of Lining
Density
Element From Node
Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Design Internal Pressure
Design External Pressure
Material Name
Efficiency, Circumferential Seam
Elliptical Head Factor
Lining
FIRE PROOF INSI
0.0000
1000.0
40.000
800.00
mm.
mm.
mm.
kg/m
30
40
Elliptical
50.000
1350.0
12.000
3.0000
16.000
0.0000
12.500
220
1.0550
220
1.2
SA-516 60
1.
1.
2.
mm.
mm.
mm.
mm.
mm.
mm.
kg/cm
C
kg/cm
C
Element From Node

Detail Type
Detail ID
Height/Length of Liquid
Density of Liquid
30
Liquid
LIQ
-337.50
387.50
618.00
mm.
mm.
kg/m
Element From Node

Detail Type
Detail ID
Density
30
Insulation
INSULATION
-337.50
387.50
65.000
140.00
mm.
mm.
mm.
kg/m
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
30
Nozzle
B3
0.0000
4.
120
150
0.
N
0.0000
GR 1.1
mm.
in.
Kgf

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Nozzle Matl
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
L2
400.00
2.
160
150
0.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
L4
400.00
2.
160
150
90.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
SP2
400.00
2.
160
150
180.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
mm.
in.
Kgf
mm.
in.
Kgf
mm.
in.
Kgf
40
70
Cylinder
19900.
1350.0
12.000
3.0000
12.000
0.0000
12.500
220
mm.
mm.
mm.
mm.
mm.
mm.
kg/cm
C

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Material Name
1.0550
220
1.2
SA-516 60
1.
1.
Element From Node

Detail Type
Detail ID
Platform End Angle
(degrees)
Platform Wind Area
Platform Weight
Platform Width
Platform Height
Ladder Layout Angle
40
Platform
PLAT2
3450.0
0.
180.
24000.
1307.1
0.03100
0.01700
1200.0
1000.0
115.00
1.
180.
5950.0
9700.0
0.03700
0.0000
Element From Node

Detail Type
Detail ID
Platform End Angle
(degrees)
Platform Wind Area
Platform Weight
Platform Width
Platform Height
Ladder Layout Angle
40
Platform
PLAT3
7050.0
180.
360.
24000.
1301.6
0.03100
0.01700
1200.0
1000.0
115.00
1.
0.
9700.0
13300.
0.03700
0.0000
Element From Node

Detail Type
Detail ID
Platform End Angle
(degrees)
40
Platform
PLAT4
12050.
0.
180.
kg/cm
C
1.39
mm.
cm
Kgf
Kgf/mm.
Kgs/cm
mm.
mm.
mm.
100
mm.
mm.
Kgf/mm.
mm.
mm.
cm
Kgf
Kgf/mm.
Kgs/cm
mm.
mm.
mm.
mm.
mm.
Kgf/mm.
mm.
mm.
Platform Wind Area

Platform Weight
Platform Width
Platform Height
Ladder Layout Angle
24000.
1353.4
0.03100
0.01700
1200.0
1000.0
115.00
1.
180.
13300.
18300.
0.03700
0.0000
Element From Node

Detail Type
Detail ID
Platform End Angle
(degrees)
Platform Wind Area
Platform Weight
Platform Width
Platform Height
Ladder Layout Angle
40
Platform
PLAT:[4 OF 4]
17050.
180.
360.
24000.
1353.4
0.03100
0.01700
1200.0
1000.0
115.00
1.
0.
18300.
23300.
0.03700
0.0000
Element From Node

Detail Type
Detail ID
Platform End Angle
(degrees)
Platform Wind Area
Platform Weight
Platform Width
Platform Height
Ladder Layout Angle
40
Platform
PLAT:[5 OF 5]
18300.
0.
180.
24000.
1214.6
0.03100
0.01700
1200.0
1000.0
115.00
1.
180.
23300.
24550.
0.03700
0.0000
cm
Kgf
Kgf/mm.
Kgs/cm
mm.
mm.
mm. 100
mm.
mm.
Kgf/mm.
mm.
mm.
cm
Kgf
Kgf/mm.
Kgs/cm
mm.
mm.
mm.
100
mm.
mm.
Kgf/mm.
mm.
mm.
cm
Kgf
Kgf/mm.
Kgs/cm
mm.
mm.
mm. 100
mm.
mm.
Kgf/mm.
mm.

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Element From Node
Detail Type
Detail ID
Height/Length of Liquid
Density of Liquid
40
Liquid
LIQ
0.0000
4450.0
618.02
Element From Node

Detail Type
Detail ID
Density
40
Insulation
INSULATION
0.0000
19900.
65.000
140.00
Element From Node

Detail Type
Detail ID
Inside Diameter of Ring
Thickness of Ring
Outside Diameter of Ring
Material Name
Height of Section Ring
Using Custom Stiffener Section
40
Ring
Ring:[1 of 1]
6720.0
1374.0
12.000
1534.0
SA-516 60
0.0000
No
Element From Node

Detail Type
Detail ID
Inside Diameter of Ring
Thickness of Ring
Outside Diameter of Ring
Material Name
Height of Section Ring
Using Custom Stiffener Section
40
Ring
Ring:[2 of 2]
13290.
1374.0
12.000
1534.0
SA-516 60
0.0000
No
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
A1
19150.
1.5
None
150
0.
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
40
Nozzle
mm.
mm.
kg/m
mm.
mm.
mm.
kg/m
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
in.
Kgf
Use 'T' type

stiffner with Max.
projection 65 mm
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
M4
700.00
24.
None
150
0.
Y
0.0000
GR 1.1
SA-516 60
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
U
150.00
2.
160
150
45.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
A4
590.00
8.
80
150
180.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
A3
0.0000
8.
80
150
90.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
40
Nozzle
L1
mm.
in.
Kgf
mm.
in.
Kgf
mm.
in.
Kgf
6450
mm.
in.
Kgf

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Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
6450.0
2.
160
150
90.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
L3
6450.0
2.
160
150
180.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
SP1
6450.0
2.
160
150
270.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
B2
7240.0
8.
80
150
90.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
40
Nozzle
P2
7250.0
mm.
in.
5050
Kgf
mm.
in.
5050
Kgf
mm.
in.
Kgf
mm.
in.
Kgf
mm.
5050
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
2.
160
150
180.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
M3
8050.0
24.
None
150
0.
Y
0.0000
GR 1.1
SA-516 60
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
T3
10750.
2.
160
300
0.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
T2
17070.
2.
160
300
0.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
40
Nozzle
T1
18580.
2.
in.
Kgf
mm.
in.
Kgf
mm.
in.
Kgf
mm.
in.
Kgf
mm.
in.

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Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
160
300
0.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
A2
0.0000
6.
80
150
180.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
M2
18050.
24.
None
150
180.
Y
0.0000
GR 1.1
SA-516 60
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
M1
19300.
24.
None
150
90.
Y
0.0000
GR 1.1
SA-516 60
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
40
Nozzle
B1
19700.
4.
120
Kgf
17850
mm.
in.
Kgf
mm.
in.

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Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
150
180.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
40
Nozzle
P1
19700.
2.
160
150
270.
N
0.0000
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Tray Spacing
Number of Trays
Tray Weight per Unit Area
Height of Liquid on Tray
Density of Liquid on Tray
Support Ring and Bolting Bar Weight
40
Tray
CHIM TRAY
7450.0
0.0000
1
0.008900
50.000
618.00
32.500
Element From Node

Detail Type
Detail ID
Tray Spacing
Number of Trays
40
Tray
TRAY SET 1
8450.0
610.00
16
0.008900
50.000
618.00
32.500
Element From Node

Detail Type
Detail ID
Tray Spacing
Number of Trays
40
Tray
TRAY SET 2
18500.
610.00
2
0.008900
50.000
618.00
32.500
Kgf
mm.
in.
Kgf
mm.
mm.
Kgs/cm
mm.
kg/m
Kgf
Kgf
mm.
in.
Kgf
mm.
in.
mm.
mm.
Kgs/cm
mm.
kg/m
Kgf
mm.
mm.
450
Kgs/cm
mm.
kg/m
Kgf

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Element From Node
Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
Elliptical Head Factor
70
80
Elliptical
50.000
1350.0
12.000
3.0000
16.000
0.0000
12.500
220
1.0550
220
1.2
SA-516 60
1.
1.
2.
Element From Node

Detail Type
Detail ID
Platform End Angle
(degrees)
Platform Wind Area
Platform Weight
Platform Width
Platform Height
Ladder Layout Angle
70
Platform
TOP PLAT
0.0000
0.
360.
24000.
2323.4
0.03100
0.01700
1200.0
1000.0
115.00
1.
0.
24550.
26200.
0.03700
0.0000
Element From Node

Detail Type
Detail ID
Density
70
Insulation
INSULATION
0.0000
387.50
65.000
140.00
Element From Node

Detail Type
Detail ID
Nozzle Diameter
70
Nozzle
V
0.0000
2.
mm.
mm.
mm.
mm.
mm.
mm.
kg/cm
C
kg/cm
C
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
PV Elite 2008 1993-2008 by COADE Engineering Software
mm.
cm
Kgf
Kgf/mm.
Kgs/cm
mm.
mm.
mm.
100
mm.
mm.
Kgf/mm.
mm.
mm.
mm.
mm.
kg/m
mm.
in.
160
150
0.
N
0.0000
GR 1.1
SA-106 B
70
Nozzle
V
300.00
2.
None
300
0.
N
0.0000
GR 1.1
SA-105
Kgf
mm.
in.
Kgf
Repeate

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Element Thickness, Pressure, Diameter and Allowable Stress :
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 70|
70| 80|
|
X (Horiz.)|
mm.
|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
Y (Vert.)
mm.
5200.00
6200.00
6250.00
26150.0
26200.0
|
|DX
|
|
|
|
|
|
|
(Horiz.)| DY (Vert.)
mm.
|
mm.
0.00000 |
5200.00
0.00000 |
1000.00
0.00000 |
50.0000
0.00000 |
19900.0
0.00000 |
50.0000
|
|
|
|
|
|
|
|
|
| Int. Press
From| To | + Liq. Hd
|
|
kg/cm
10| 20|
0.00000
20| 30|
0.00000
30| 40|
12.7990
40| 70|
12.7750
70| 80|
12.5000
|
|
|
|
|
|
|
|
Nominal
Thickness
mm.
10.0000
10.0000
16.0000
12.0000
16.0000
| Total Corr|
| Allowance |
|
mm.
|
|
1.00000 |
|
1.00000 |
|
3.00000 |
|
3.00000 |
|
3.00000 |
Element
Diameter
mm.
1477.23
1374.00
1350.00
1350.00
1350.00
|
|
|
|
|
|
|
|
Allowable |
Stress(SE)|
kg/cm
|
0.00000 |
0.00000 |
1202.27 |
1202.27 |
1202.27 |
Element Required Thickness and MAWP :

|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 70|
70| 80|
Minimum
Design
Pressure
kg/cm
0.00000
0.00000
12.5000
12.5000
12.5000
|
|
|
|
|
|
|
|
M.A.W.P.
Corroded
kg/cm
No Calc
No Calc
15.6392
15.5582
15.9382
13.157
|
M.A.P.
| New & Cold
|
kg/cm
|
No Calc
|
No Calc
|
21.3358
|
21.1481
|
21.3358
20.038
|
|
|
|
|
|
|
|
Actual
Thickness
mm.
10.0000
10.0000
12.0000
12.0000
12.0000
|
|
|
|
|
|
|
|
Required
Thickness
mm.
No Calc
No Calc
10.2255
10.2505
10.0565
Note : The M.A.W.P is Governed by an ANSI Flange !

Flange MAWP including Static Pressure: 13.157 = 13.472 - 0.315 kg/cm
Note : The M.A.P.(NC) is Governed by a Flange !
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007
Elliptical Head From 30 To 40 SA-516 60 at 220 C
Thickness Due to Internal Pressure [Tr]:
= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (12.799*1356.0000*3.00)/(2*1202.27*1.00-0.2*12.799)
= 7.2255 + 3.0000 = 10.2255 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.299 kg/cm
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1202.27*1.00*9.0000)/(1.00*1356.0000+0.2*9.0000)
= 15.938 - 0.299 = 15.639 kg/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*1202.27*1.00*12.0000)/(1.00*1350.0000+0.2*12.0000)
= 21.336 kg/cm
Actual stress at given pressure and thickness, corroded [Sact]:
|
|
|
|
|
|
|
|

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= (P*(K*D+0.2*t))/(2*E*t)
= (12.799*(1.00*1356.0000+0.2*9.0000))/(2*1.00*9.0000)
= 965.469 kg/cm

= (P*(K*D+0.2*t))/(2*E*t)
= (12.500*(1.00*1356.0000+0.2*9.0000))/(2*1.00*9.0000)
= 942.917 kg/cm
Required Thickness of Straight Flange = 10.264 mm.

Percent Elongation per UCS-79
(75*tnom/Rf)*(1-Rf/Ro)

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5.168 %
Required Thickness of Straight Flange = 10.093 mm.
Note: This Material was specified as being Impact Tested!
Cylindrical Shell From 40 To 70 SA-516 60 at 220 C

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.775*678.0000)/(1202.27*1.00-0.6*12.775)
= 7.2505 + 3.0000 = 10.2505 mm.
MINIMUM METAL DESIGN TEMPERATURE RESULTS :

Minimum Metal Temp. w/o impact per UCS-66
Minimum Metal Temp. at Required thickness
Minimum Design Metal Temperature ( Entered by User )

Less Operating Hydrostatic Head Pressure of 0.275 kg/cm
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1202.27*1.00*9.0000)/(678.0000+0.6*9.0000)
= 15.833 - 0.275 = 15.558 kg/cm
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1202.27*1.00*12.0000)/(675.0000+0.6*12.0000)
= 21.148 kg/cm
= (P*(R+0.6*t))/(E*t)
= (12.775*(678.0000+0.6*9.0000))/(1.00*9.0000)
= 970.050 kg/cm
5.168 %
-48.
-48.
-10.
C
C
C
Hydrostatic Test Pressure Results:

Pressure
Pressure
Pressure
Pressure
per
per
per
per
UG99b
UG99b[34]
UG99c
UG100
=
=
=
=
1.3
1.3
1.3
1.1
*
*
*
*
M.A.W.P. * Sa/S
Design Pres * Sa/S
M.A.P. - Head(Hyd)
M.A.W.P. * Sa/S
17.104
16.250
26.034
14.472
kg/cm
kg/cm
kg/cm
kg/cm
UG-99(b) Note 34, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 12.500 * 1.000
= 16.250 kg/cm
Vertical Hydrotest performed in accordance with: UG-99b (Note 34)
Stresses on Elements due to Hydrostatic Test Pressure:
0.881 %

Elliptical Head From 70 To 80 SA-516 60 at 220 C
= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (12.500*1356.0000*3.00)/(2*1202.27*1.00-0.2*12.500)
= 7.0565 + 3.0000 = 10.0565 mm.
= (2*1202.27*1.00*9.0000)/(1.00*1356.0000+0.2*9.0000)
= 15.938 kg/cm
= (2*1202.27*1.00*12.0000)/(1.00*1350.0000+0.2*12.0000)
= 21.336 kg/cm
From
30
40
70
To
40
70
80
Stress
1381.7
1387.9
1228.7
Allowable
2024.9
2024.9
2024.9
Ratio
0.682
0.685
0.607
Elements Suitable for Internal Pressure.

Pressure
18.32
18.28
16.29

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External Pressure Calculation Results :
Tca
OD
SLEN
D/t
L/D
Factor A
B
9.000
1374.00
7688.32
152.67
5.5956 0.0001240
120.81
EMAP = (4*B)/(3*(D/t)) = (4*120.8069 )/(3*152.6667 ) = 1.0551 kg/cm
ASME Code, Section VIII, Division 1, 2007

Cylindrical Shell From Ring:[2 of 2] to 70 Ext. Chart: CS-2 at 220 C
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 220 C
Elastic Modulus from Chart: CS-2 at 220 C :
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
B
9.000
1374.00
152.67
0.0009098
741.25
EMAP = B/(K0*D/t) = 741.2549 /(0.9000 *152.6667 ) = 5.3949 kg/cm
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
3.639
1374.00
377.54
0.0003679
358.49
EMAP = B/(K0*D/t) = 358.4919 /(0.9000 *377.5388 ) = 1.0551 kg/cm
Cylindrical Shell From 40 to Ring:[1 of 1] Ext. Chart: CS-2 at 220 C
0.19490E+07 kg/cm

Tca
OD
SLEN
D/t
L/D
Factor A
B
9.000
1374.00
6882.50
152.67
5.0091 0.0001386
135.05
EMAP = (4*B)/(3*(D/t)) = (4*135.0548 )/(3*152.6667 ) = 1.1795 kg/cm
Tca
OD
SLEN
D/t
L/D
Factor A
B
8.608
1374.00
6882.50
159.62
5.0091 0.0001296
126.31
EMAP = (4*B)/(3*(D/t)) = (4*126.3053 )/(3*159.6209 ) = 1.0550 kg/cm
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
9.000
1374.00
7688.50
152.67
5.5957 0.0001240
120.80
EMAP = (4*B)/(3*(D/t)) = (4*120.8040 )/(3*152.6667 ) = 1.0551 kg/cm
Cylindrical Shell From Ring:[1 of 1] to Ring:[2 of 2] Ext. Chart: CS-2 a
0.19490E+07 kg/cm

Tca
OD
SLEN
D/t
L/D
Factor A
B
9.000
1374.00
6570.00
152.67
4.7817 0.0001452
141.53
EMAP = (4*B)/(3*(D/t)) = (4*141.5279 )/(3*152.6667 ) = 1.2361 kg/cm
Tca
OD
SLEN
D/t
L/D
Factor A
B
8.449
1374.00
6570.00
162.63
4.7817 0.0001321
128.69
EMAP = (4*B)/(3*(D/t)) = (4*128.6901 )/(3*162.6321 ) = 1.0551 kg/cm
0.19490E+07 kg/cm
0.19490E+07 kg/cm
Tca
OD
SLEN
D/t
L/D
Factor A
B
9.000
1374.00
6772.50
152.67
4.9290 0.0001409
137.26
EMAP = (4*B)/(3*(D/t)) = (4*137.2647 )/(3*152.6667 ) = 1.1988 kg/cm
Tca
OD
SLEN
D/t
L/D
Factor A
B
8.552
1374.00
6772.50
160.66
4.9290 0.0001305
127.13
EMAP = (4*B)/(3*(D/t)) = (4*127.1271 )/(3*160.6586 ) = 1.0550 kg/cm
Tca
OD
SLEN
D/t
L/D
Factor A
B
9.000
1374.00
7688.44
152.67
5.5957 0.0001240
120.80
EMAP = (4*B)/(3*(D/t)) = (4*120.8050 )/(3*152.6667 ) = 1.0551 kg/cm
Elliptical Head From 70 to 80 Ext. Chart: CS-2 at 220 C
0.19490E+07 kg/cm

Tca
OD
D/t
Factor A
B
9.000
1374.00
152.67
0.0009098
741.25
EMAP = B/(K0*D/t) = 741.2549 /(0.9000 *152.6667 ) = 5.3949 kg/cm
Tca
OD
D/t
Factor A
B
3.639
1374.00
377.54
0.0003679
358.49
EMAP = B/(K0*D/t) = 358.4919 /(0.9000 *377.5388 ) = 1.0551 kg/cm
Stiffening Ring Calculations for : Ring:[1 of 1], SA-516 60
Effective Length of Shell
122.32
Area (cm
) Distance (mm.)
Area*Dist
Shell:
11.009
4.5000
49.541
Ring :
9.600
49.0000
470.400
Total:
20.609
519.941
Centroid of Ring plus Shell
=
25.229
Inertia
Distance
A*Dist
Shell:
7431.102
20.7288
4730.387
Ring :
511999.719
-23.7712
5424.692
Total:
519430.781
10155.079
Available Moment of Inertia, Ring plus Shell
1534937.750
Required Stress in Ring plus Shell
Required Strain in Ring plus Shell
BREQ
AREQ
118.91
0.0001220
mm.
mm.
mm**4
kg/cm

FileName : 511C001
--------------------------------------- Page 23
Step:
4
4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 24
Step:
4
4:36p Mar 15,2009
Required Moment of Inertia, Ring plus Shell

= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (1374.0000*6726.2500*(9.0000+9.6000/6726.2500)*0.0001220)/10.9
= 1299436.7500 mm**4
Stiffening Ring Calculations for : Ring:[2 of 2], SA-516 60

Effective Length of Shell
122.32
Area (cm
) Distance (mm.)
Area*Dist
Shell:
11.009
4.5000
49.541
Ring :
9.600
49.0000
470.400
Total:
20.609
519.941
Centroid of Ring plus Shell
=
25.229
Inertia
Distance
A*Dist
Shell:
7431.102
20.7288
4730.387
Ring :
511999.719
-23.7712
5424.692
Total:
519430.781
10155.079
Available Moment of Inertia, Ring plus Shell
1534937.750
Required Stress in Ring plus Shell
Required Strain in Ring plus Shell
BREQ
AREQ
118.90
0.0001220
|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm.
|
mm.
|
mm**4
|
mm**4
|
10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
40|Ring|
6882.50 |
7688.50 |
No Calc |
No Calc |
Ring|Ring|
6570.00 |
7688.32 |
1.299E+06 |
1.535E+06 |
Ring| 70|
6772.50 |
7688.44 |
1.289E+06 |
1.535E+06 |
70| 80|
No Calc |
No Calc |
No Calc |
No Calc |
mm.
mm.
Elements Suitable for External Pressure.

mm**4
kg/cm
Required Moment of Inertia, Ring plus Shell

= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (1374.0000*6671.2510*(9.0000+9.6000/6671.2510)*0.0001220)/10.9
= 1288977.5000 mm**4
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40|Ring|
Ring|Ring|
Ring| 70|
70| 80|
Section
Length
mm.
No Calc
No Calc
No Calc
6882.50
6570.00
6772.50
No Calc
|
|
|
|
|
|
|
|
|
|
Outside
Diameter
mm.
0.00000
0.00000
1374.00
1374.00
1374.00
1374.00
1374.00
| Corroded |
Factor |
| Thickness |
A
|
|
mm.
|
|
|
0.00000 |
No Calc |
|
0.00000 |
No Calc |
|
9.00000 | 0.00090975 |
|
9.00000 | 0.00013859 |
|
9.00000 | 0.00014523 |
|
9.00000 | 0.00014086 |
|
9.00000 | 0.00090975 |
Factor
B
kg/cm
No Calc
No Calc
741.255
135.055
141.528
137.265
741.255

|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40|Ring|
Ring|Ring|
Ring| 70|
70| 80|
Minimum
External
Actual T.
mm.
0.00000
0.00000
12.0000
12.0000
12.0000
12.0000
12.0000
|
External | External
| Required T.|Des. Press.
|
mm.
|
kg/cm
|
No Calc |
0.00000
|
No Calc |
0.00000
|
6.63936 |
1.05500
|
11.6079 |
1.05500
|
11.4485 |
1.05500
|
11.5523 |
1.05500
|
6.63936 |
1.05500
|
|
|
|
|
|
|
|
|
|
External
M.A.W.P.
kg/cm
No Calc
No Calc
5.39487
1.17952
1.23605
1.19882
5.39487
1.180
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|

FileName : 511C001
--------------------------------------- Page 25
Step:
5
4:36p Mar 15,2009
|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kg.
|
Cm.
|
kg.
|
Cm.
|
kg.
|
10| 20|
3265.31 |
0.00000 |
3148.74 |
0.00000 |
326.531 |
20| 30|
348.840 |
0.00000 |
331.301 |
0.00000 |
34.8840 |
30| 40|
306.805 |
393702. |
249.279 |
398654. |
30.6805 |
40| 70|
8004.23 | 28.49E+06 |
6016.39 | 28.74E+06 |
800.423 |
70| 80|
306.805 |
393702. |
249.279 |
398654. |
30.6805 |
--------------------------------------------------------------------------Total
12231
29277136
9994
29540846
1223
Weight of
Detail
kg.
793.157
740.879
2746.95
142.152
132.099
243.245
31.3805
17.8877
6.32315
6.32315
6.32315
1437.82
1431.72
1488.70
1488.70
1336.07
3936.68
818.686
37.7865
37.7865
4.81717
434.262
5.23879
41.2341
41.2341
4.81631
4.81631
4.81631
41.2341
4.81631
434.262
6.28890
6.28890
6.28890
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Tray|
40|Tray|
40|Tray|
70|Plat|
70|Insl|
70|Nozl|
70|Nozl|
26.1026
434.262
434.262
15.2737
4.81631
220.186
3522.98
440.372
2555.70
31.3805
4.77406
8.40064
|
|
|
|
|
|
|
|
|
|
|
|
751.200
979.800
979.800
725.800
700.400
0.00000
0.00000
0.00000
-0.00002
0.00000
0.00000
0.00000
|
|
|
|
|
|
|
|
|
|
|
|
0.00000
18050.0
19300.0
19700.0
19700.0
7450.00
13025.0
18805.0
0.00000
193.750
28.1250
28.1250
|
|
|
|
|
|
|
|
|
|
|
|
A2
M2
M1
B1
P1
CHIM TRAY
TRAY SET 1
TRAY SET 2
TOP PLAT
INSULATION
V
V
Note: The individual tray liquid weights are listed below, but
these weights are included in the tray weights above.
Weight of Details
|
|
From|Type|
|
|
10|Insl|
10|Lini|
20|Plat|
20|Insl|
20|Lini|
30|Liqd|
30|Insl|
30|Nozl|
30|Nozl|
30|Nozl|
30|Nozl|
40|Plat|
40|Plat|
40|Plat|
40|Plat|
40|Plat|
40|Liqd|
40|Insl|
40|Ring|
40|Ring|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|
40|Nozl|

FileName : 511C001
--------------------------------------- Page 26
Step:
5
4:36p Mar 15,2009
| X Offset,
| Dtl. Cent.
|
mm.
|
0.00000
|
0.00000
|
-0.00002
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
348.812
|
348.812
|
348.812
|
348.812
|
348.812
|
0.00000
|
0.00000
|
0.00000
|
0.00000
|
694.050
|
979.800
|
700.400
|
776.600
|
776.600
|
700.400
|
700.400
|
700.400
|
776.600
|
700.400
|
979.800
|
700.400
|
700.400
|
700.400
| Y Offset,
|Dtl. Cent.
|
mm.
|
2600.00
|
2600.00
|
750.000
|
500.000
|
500.000
| -168.750
| -143.750
|
28.1250
|
28.1250
|
28.1250
|
28.1250
|
3450.00
|
7050.00
|
12050.0
|
17050.0
|
18300.0
|
2225.00
|
9950.00
|
6720.00
|
13290.0
|
19150.0
|
700.000
|
150.000
|
590.000
|
0.00000
|
6450.00
|
6450.00
|
6450.00
|
7240.00
|
7250.00
|
8050.00
|
10750.0
|
17070.0
|
18580.0
|
| Description
|
|
FIRE PROOFING
|
FIRE PROOF INSI
|
PLAT1
|
FIRE PROOFING
|
FIRE PROOF INSI
|
LIQ
|
INSULATION
|
B3
|
L2
|
L4
|
SP2
|
PLAT2
|
PLAT3
|
PLAT4
|
PLAT:[4 OF 4]
|
PLAT:[5 OF 5]
|
LIQ
|
INSULATION
|
Ring:[1 of 1]
|
Ring:[2 of 2]
|
A1
|
M4
|
U
|
A4
|
A3
|
L1
|
L3
|
SP1
|
B2
|
P2
|
M3
|
T3
|
T2
|
T1
40|Tliq|
40|Tliq|
40|Tliq|
44.23 |
707.70 |
88.46 |
0.00000 | 7450.00000 |
0.00000 |13025.00000 |
0.00000 |18805.00000 |
Total Weight of Each Detail Type

Total Weight of Platforms
12485.6
Total Weight of Liquid
4179.9
Total Weight of Insulation
1816.8
Total Weight of Lining
873.0
Total Weight of Stiffeners
75.6
Total Weight of Nozzles
2005.2
Total Weight of Trays
2663.9
Total Weight of Tray Bolting Weight
679.3
Total Weight of Trayliquid
840.4
--------------------------------------------------------------Sum of the Detail Weights
25619.6 kg.
Add pipe davit wt. ,

piping & platforms
cleats wt.
Vortex breaker wt. ,
lifting lug & tailing lug
wt .
Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt. + Operating Liquid (No CA)
Empty Weight + Water (Full)
1/3 of the Vertical Vessel
Outside Surface Areas of Elements

|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
Surface
Area
cm
241320.
43164.7
22874.1
|
|
|
|
|
|
16215.2
45474.4
16215.2
34054.5
34054.5
39074.8
61116.6
14239.1
kg.
kg.
kg.
kg.
kg.
kg.
kg.
kg.

FileName : 511C001
--------------------------------------- Page 28
Nozzle Flange MAWP
Step:
6
4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 27
Step:
5
4:36p Mar 15,2009
40| 70|
858993. |
70| 80|
22874.1 |
----------------------------Total
1189226.375 cm
Nozzle Flange MAWP Results :

Flange Rating

| To |
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 70|
70| 80|
Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt.

Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid
kg.
|
kg.
|
kg.
|
Kg-m.
|
kg.
3591.84 |
5125.88 |
4997.65 |
0.00000 |
5125.88
383.724 |
3404.93 |
3385.63 |
0.00004 |
3404.93
374.343 |
648.968 |
740.855 |
0.00000 |
405.723
10835.4 |
26957.2 |
48719.6 |
4371.41 |
22180.2
350.660 |
2937.74 |
3272.87 |
0.00004 |
2937.74
|
|
|
|
|
|
|
|
Operating
Ambient
Temperature
Class
Grade|Group
kg/cm
kg/cm
C
---------------------------------------------------------------------------13.472
20.038
220
150
GR 1.1
44.056
52.028
220
300
GR 1.1
---------------------------------------------------------------------------Minimum Rating
13.472
20.038 kg/cm
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition
Cumulative Vessel Weight

|
| Cumulative Ope
From| To | Wgt. No Liquid
|
|
kg.
10| 20|
34054.4
20| 30|
28928.6
30| 40|
25523.6
40| 70|
25117.9
70| 80|
2937.74
| Cumulative | Cumulative
| Oper. Wgt. | Hydro. Wgt.
|
kg.
|
kg.
|
39074.8 |
61116.6
|
33948.9 |
56118.9
|
30544.0 |
52733.3
|
29895.0 |
51992.4
|
2937.74 |
3272.87
|
|
|
|
|
|
|
|
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
Kg-m.
|
Kg-m.
|
Kg-m.
|
10| 20|
4371.41 |
4371.41 |
4371.41 |
20| 30|
4371.41 |
4371.41 |
4371.41 |
30| 40|
4371.41 |
4371.41 |
4371.41 |
40| 70|
4371.41 |
4371.41 |
4371.41 |
70| 80|
0.00004 |
0.00004 |
0.00004 |

FileName : 511C001
--------------------------------------- Page 29
Natural Frequency Calculation
Step:
7
4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 30
Step:
8
4:36p Mar 15,2009
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
Wind Load Calculations per India Standard IS-875
The Natural Frequency for the Vessel (Empty.) is 0.82838 Hz.

The Natural Frequency for the Vessel (Ope...) is 0.76578 Hz.
The Natural Frequency for the Vessel (Filled) is 0.60576 Hz.
The computation of the Gust Response factor G is not required

because the height to diameter ratio is less than 5 and the
natural frequency is greater than 1.0 hertz, or the user may
have opted not to use the Gust Factor at all.
From
fo`
FO
E
S
G(ope)
G(emp)
G(tst)
-----------------------------------------------------------------10
27.08
6.04
0.0572
0.3294
1.0000
1.0000
1.0000
20
26.15
5.84
0.0585
0.3398
1.0000
1.0000
1.0000
30
26.00
5.80
0.0587
0.3417
1.0000
1.0000
1.0000
40
23.61
5.27
0.0626
0.3719
1.0000
1.0000
1.0000
70
22.51
5.03
0.0646
0.3858
1.0000
1.0000
1.0000
Design Wind Speed (Vz):
= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz
Element Wind Load :
= Wind Area * Cf * Height Factor
From
k1
k2
k3
Vz
Cf
m/sec
--------------------------------------------------10
1.0000
1.0548
1.0000
49.57
1.0000
20
1.0000
1.0548
1.0000
49.57
1.0000
30
1.0000
1.0548
1.0000
49.57
1.0000
40
1.0000
1.1002
1.0000
51.70
1.0000
70
1.0000
1.1421
1.0000
53.68
1.0000
Note: Vortex shedding loads have been applied at the users
request, even though the vessel was determined to be
stable and not susceptible to vortex shedding.
Vortex Shedding Loads, per NBC 1990 Supplement, pages 149-150
Compute the critical wind speed using the weighted average
diameter of the top one-third of the vessel [Vh(ope)]
= Fn(ope) * Davg / 0.2 * 0.6818
= 0.7658 * 4.4488 / 0.2 * 0.6818
= 11.614 mile/hr ; 18.691 Km/hr
Compute the aspect ratio (gamma) for the entire structure [Gamma]
= (Total Height) / Sum of the Wind Area
= 26200.00 / 414930 = 16.5435
Determine the Velocity Pressure Qh(ope) (English Units only)
= 0.5 * 0.0668 * Rho * Vh(ope)

FileName : 511C001
--------------------------------------- Page 32
Step:
8
4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 31
Step:
8
4:36p Mar 15,2009
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30
= 0.5 * 0.0668 * 0.0749 * 11.614 = 0.338 psf ; 1.6490 Kgs/m

Compute the equivalent force per unit area which will act on the top
one-third of the vessel [F/area]:
= (qh(ope)*C1)/[(Gamma)*(Beta(ope)-(C2*Rho*Davg/M3))]
=(0.338*6.0)/[(16.54)*(0.0100-(1.20*0.0749*113.0000/1.6))]
= 26.5789 Kgs/m
Platform Load Calculations
ID
Wind Area
Elevation
Pressure
Force
Cf
cm
mm.
Kgs/m
Kgf
------------------------------------------------------------------------PLAT1
24000.00
6450.00
0.00
0.00
1.00
PLAT2
24000.00
10200.00
0.00
0.00
1.00
PLAT3
24000.00
13800.00
0.00
0.00
1.00
PLAT4
24000.00
18800.00
26.58
63.79
1.00
PLAT:[4 OF 4]
24000.00
23800.00
26.58
63.79
1.00
PLAT:[5 OF 5]
24000.00
25050.00
26.58
63.79
1.00
TOP PLAT
24000.00
26650.00
26.58
63.79
1.00
Damping Factor < 0.75 Unstable, > 0.95 Stable

Average internal diameter of top half of vessel mm.
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm.
Total length of conical section(s) of vessel mm.
Uncorroded plate thickness at bottom of vessel mm.
Design Wind Speed provided by user Km/hr
Critical wind velocity Km/hr
Maximum wind speed at top of structure Km/hr
Total corroded weight of structure Kgf
Cor. vessel weight excl. weight of parts which do not effect stiff. Kgf
Maximum amplitude of vibration at top of vessel mm.
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.320E-06 (High); 0.320E-06 < 0.400E-06 (Probable)
wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000 / 26200.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 5.14 / 85.96 ) * 10^(4) = 6.962
Wind Loads on Masses/Equipment/Piping

Wind Area
Elevation
Pressure
Force
cm
mm.
Kgs/m
Kgf
-------------------------------------------------------------------------
Compute the vibration possibility. If Vp > 0.400E-06 no chance. [Vp]:

= W / ( L * Dr)
= 36614 / ( 26200.00 * 1356.000 )
= 0.000
The following table contains results for Vortex Shedding Case (Ope).
Since Vp is > 0.400E-06 no further vibration analysis is required !
ID

Platform Load Calculations
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 70|
70| 80|
Wind
Height
mm.
2965.21
6193.88
6725.00
16700.0
26849.2
|
|
|
|
|
|
|
|
Wind
Diameter
mm.
2190.71
1806.71
1804.80
1804.80
1804.80
|
|
|
|
|
|
|
|
Wind
Area
cm
113917.
18067.1
902.400
359155.
6777.88
|
|
|
|
|
|
|
|
Height
Factor
Kgs/m
0.00000
0.00000
0.00000
0.00000
26.5789
|
|
|
|
|
|
|
|
Element
Wind Load
Kgf
0.00000
0.00000
0.00000
258.404
81.3311
End of Vortex Shedding Calculations
|
|
|
|
|
|
|
|
ID
Wind Area
Elevation
Pressure
Force
Cf
cm
mm.
Kgs/m
Kgf
------------------------------------------------------------------------PLAT1
24000.00
6450.00
150.42
361.01
1.00
PLAT2
24000.00
10200.00
155.02
372.05
1.00
PLAT3
24000.00
13800.00
159.79
383.50
1.00
PLAT4
24000.00
18800.00
166.26
399.03
1.00
PLAT:[4 OF 4]
24000.00
23800.00
172.53
414.08
1.00
PLAT:[5 OF 5]
24000.00
25050.00
174.10
417.84
1.00
TOP PLAT
24000.00
26650.00
176.11
422.66
1.00
Wind Vibration Calculations

Wind Loads on Masses/Equipment/Piping
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
ID
Nomenclature
Cf
D
- Correction factor for natural frequency

- Average internal diameter of vessel mm.
Wind Area
Elevation
Pressure
Force
cm
mm.
Kgs/m
Kgf
------------------------------------------------------------------------The Natural Frequency for the Vessel (Ope...) is 0.76578 Hz.

FileName : 511C001
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4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 34
Step:
9
4:36p Mar 15,2009
Computed Natural Frequencies (OPE): 6

Mode
Freq (Hz)
Freq (Rad/Sec)
Period (Sec)
--------------------------------------------------------------1
0.7658
4.8115
1.3059
2
8.5065
53.4478
0.1176
3
20.6582
129.7993
0.0484
4
51.2444
321.9780
0.0195
5
93.5079
587.5274
0.0107
6
266.5165
1674.5723
0.0038
|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40| 70|
70| 80|
Wind
Height
mm.
2965.21
6193.88
6725.00
16700.0
26849.2
|
|
|
|
|
|
|
|
Wind
Diameter
mm.
2190.71
1806.71
1804.80
1804.80
1804.80
|
|
|
|
|
|
|
|
Wind
Area
cm
113917.
18067.1
902.400
359155.
6777.88
|
|
|
|
|
|
|
|
Height
Factor
Kgs/m
150.420
150.420
150.420
163.630
176.356
|
|
|
|
|
|
|
|
Element
Wind Load
Kgf
1712.92
647.605
13.5691
8084.97
539.009
|
|
|
|
|
|
|
|
Mass Participation Factors: 6

Mode
X
Y
-------------------------------------------1
20.45305166
0.00000000
2
0.38114652
0.00000000
3
0.00000000
0.04375626
4
0.00000000
0.00305884
5
-0.00014191
0.00000000
6
0.00000000
0.00000766
Computed EigenVectors, Mass Normalized: 6
Node
Dx
Dy
Rz
--------------------------------------------------------------Mode # 1
Freq (HZ) =
0.7658
10
0.000000
0.000000
0.000000
20
0.003857
0.000000
-0.000035
30
0.005482
0.000000
-0.000046
40
0.005574
0.000000
-0.000046
70
0.103098
0.000000
-0.000162
80
0.103418
0.000000
-0.000162
Mode # 2
10
20
30
40
70
80
Freq (HZ) =
0.000000
0.077295
0.097244
0.098173
-0.005690
-0.006467
Mode # 3
10
20
30
40
70
80
Mode # 4
10
20
30
40
8.5065
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
-0.000451
-0.000409
-0.000405
0.000394
0.000394
Freq (HZ) =
20.6582
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
0.019854
0.024369
0.024597
0.099980
0.099997
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
Freq (HZ) =
51.2444
0.000000
0.000000
0.000000
0.000000
0.000001
0.079121
0.093716
0.094339
0.000000
0.000000
0.000000
0.000000

FileName : 511C001
--------------------------------------- Page 35
Step:
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4:36p Mar 15,2009
70
80
0.000000
0.000000
-0.025919
-0.025946
0.000000
0.000000
Mode # 5
10
20
30
40
70
80
Freq (HZ) =
93.5079
0.000000
-0.201729
0.027416
0.039111
0.000007
-0.002692
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
-0.001488
-0.002622
-0.002605
0.001347
0.001347
Mode # 6
10
20
30
40
70
80
Freq (HZ) = 266.5165

0.000000
0.000000
0.000000
0.000000
0.000000
0.000003
0.000002
0.200099
-0.030261
-0.041036
0.000329
0.000339
0.000000
0.000000
0.000000
0.000000
0.000000
0.000000
Mass Percentages:
Included(X)
Included(Y)
Added(X)
Added(Y)
--------------------------------------------------------------94.62
94.62
5.38
5.38
NOTE: In the following reports, "Max Contrib" displays the contribution of
the Mode/Load combination having the maximum impact on the total (and names
that Mode/Load combination).

FileName : 511C001
--------------------------------------- Page 36
Step:
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4:36p Mar 15,2009
30
Max
Contrib
40
Max
Contrib
4165.6
3554.7
2 (X)
4165.6
3554.7
2 (X)
3850.2
3782.1
3 (Y)
3850.2
3782.1
3 (Y)
41751.8
41435.4
1 (X)
41666.4
41326.9
1 (X)
40
Max
Contrib
70
Max
Contrib
2093.3
2076.2
1 (X)
2093.3
2076.2
1 (X)
3153.3
3133.9
3 (Y)
3153.3
3133.9
3 (Y)
41666.4
41326.9
1 (X)
9.4
9.3
1 (X)
70
Max
Contrib
80
Max
Contrib
188.2
186.3
1 (X)
188.2
186.3
1 (X)
282.2
280.5
3 (Y)
282.2
280.5
3 (Y)
9.4
9.3
1 (X)
0.0
0.0
Displacements:
Node
Dx(mm.)
Dy(mm.)
Rz(Deg)
--------------------------------------------------------------10
0.0000
0.0000
0.0000
Max
0.0000
0.0000
0.0000
Contrib
2 (X)
3 (Y)
1 (X)
Restraint Loads:
Node
Fx(Kgf)
Fy(Kgf)
Mz(Kg-m. )
--------------------------------------------------------------10
5402.2
4174.5
60316.1
Max
4927.4
4018.5
55070.0
Contrib
2 (X)
3 (Y)
1 (X)
20
Max
Contrib
2.1390
2.0039
1 (X)
0.0229
0.0221
3 (Y)
0.0423
0.0412
1 (X)
30
Max
Contrib
2.9995
2.8480
1 (X)
0.0280
0.0271
3 (Y)
0.0545
0.0538
1 (X)
Element Forces and Moments:

Node
Fx(Kgf)
Fy(Kgf)
Mz(Kg-m. )
--------------------------------------------------------------10
5397.0
4171.5
60316.1
Max
4927.4
4018.5
55070.0
Contrib
2 (X)
3 (Y)
1 (X)
20
5397.0
4171.5
43631.6
Max
4927.4
4018.5
43619.7
Contrib
2 (X)
3 (Y)
1 (X)
40
Max
Contrib
3.0479
2.8959
1 (X)
0.0283
0.0273
3 (Y)
0.0552
0.0544
1 (X)
70
Max
Contrib
53.5601
53.5600
1 (X)
0.1111
0.1111
3 (Y)
0.1906
0.1904
1 (X)
80
Max
Contrib
53.7263
53.7262
1 (X)
0.1112
0.1111
3 (Y)
0.1906
0.1904
1 (X)
20
Max
Contrib
30
Max
Contrib
4655.5
4110.6
2 (X)
4655.5
4110.6
2 (X)
3974.4
3876.5
3 (Y)
3974.4
3876.5
3 (Y)
43631.6
43619.7
1 (X)
41751.8
41435.4
1 (X)

FileName : 511C001
--------------------------------------- Page 37
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4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 38
Wind Deflection
Step:
11
4:36p Mar 15,2009
The following table is for the Operating Case + Vortex Shedding.
Wind Deflection Calculations:

The following table is for the Operating Case + Vortex Shedding.
|
| Distance to| Cummulative|Earthquake |
From| To |
Support| Wind Shear|
Shear |
|
|
mm.
|
Kgf
|
Kgf
|
10| 20|
2600.00 |
10998.1 |
5397.03 |
20| 30|
5700.00 |
9285.16 |
4655.47 |
30| 40|
6225.00 |
8637.55 |
4165.61 |
40| 70|
16200.0 |
8623.98 |
2093.27 |
70| 80|
26175.0 |
539.009 |
188.213 |
Wind
Bending
Kg-m.
6329.28
4562.62
4222.88
4205.89
16.1988
| Earthquake |
|
Bending |
|
Kg-m.
|
|
60316.1 |
|
43631.6 |
|
41751.8 |
|
41666.4 |
|
9.41086 |
Wind
Bending
Kg-m.
153411.
100674.
91712.5
91280.9
107.355
| Earthquake |
|
Bending |
|
Kg-m.
|
|
60316.1 |
|
43631.6 |
|
41751.8 |
|
41666.4 |
|
9.41086 |
The following table is for the Operating Case.
Wind Deflection
|
| Cumulative |
Centroid | Elem. End
From| To | Wind Shear | Deflection |Deflection
|
|
Kgf
|
mm.
|
mm.
10| 20|
339.735 |
0.051451 |
0.19576
20| 30|
339.735 |
0.23409 |
0.27753
30| 40|
339.735 |
0.27983 |
0.28215
40| 70|
339.735 |
2.07147 |
4.71586
70| 80|
81.3311 |
4.72277 |
4.72968
| Elem. Ang.
| Rotation
|
|
0.00007
|
0.00009
|
0.00009
| 0.00027641
| 0.00027641
|
|
|
|
|
|
|
|

|
From| To |
Shear |
|
|
mm.
|
Kgf
|
Kgf
|
10| 20|
2600.00 |
10998.1 |
5397.03 |
20| 30|
5700.00 |
9285.16 |
4655.47 |
30| 40|
6225.00 |
8637.55 |
4165.61 |
40| 70|
16200.0 |
8623.98 |
2093.27 |
70| 80|
26175.0 |
539.009 |
188.213 |
Allowable deflection at the Tower Top (Emp)( 6.000"/100ft. Criteria)

Allowable deflection : 131.000
Actual Deflection : 4.730 mm.
The following table is for the Operating Case.
Wind Deflection
|
| Cumulative |
Centroid | Elem. End
From| To | Wind Shear | Deflection |Deflection
|
|
Kgf
|
mm.
|
mm.
10| 20|
10998.1 |
1.22824 |
4.60693
20| 30|
9285.16 |
5.49282 |
6.49040
30| 40|
8637.55 |
6.54315 |
6.59620
40| 70|
8623.98 |
45.6788 |
100.475
70| 80|
539.009 |
100.617 |
100.758
| Elem. Ang.
| Rotation
|
| 0.0016566
| 0.0021034
| 0.0021285
| 0.0056479
| 0.0056479
|
|
|
|
|
|
|
|
Critical Wind Velocity for Tower Vibration

|
| 1st Crit.
From| To | Wind Speed
|
|
Km/hr
10| 20|
30.1154
20| 30|
24.8366
30| 40|
24.8104
40| 70|
24.8104
70| 80|
24.8104
| 2nd Crit.
| Wind Speed
|
Km/hr
|
188.221
|
155.229
|
155.065
|
155.065
|
155.065
|
|
|
|
|
|
|
|
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 131.000
Actual Deflection : 100.758 mm.

FileName : 511C001
--------------------------------------- Page 39
Step:
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4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 40
Step:
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4:36p Mar 15,2009
|
| Metal Area | Metal Area
From| To | New & Cold |
Corroded
|
|
cm
|
cm
10| 20|
461.552 |
415.680
20| 30|
429.079 |
386.454
30| 40|
513.462 |
385.944
40| 70|
513.462 |
385.944
70| 80|
513.462 |
385.944
|New & Cold

|Sect. Mod.
|
mm.
| 16.82E+06
| 14.53E+06
| 17.33E+06
| 17.33E+06
| 17.33E+06
| Corroded
| Sect. Mod.
|
mm.
| 15.17E+06
| 13.10E+06
| 13.08E+06
| 13.08E+06
| 13.08E+06
|
|
|
|
|
|
|
|
|
| All. Str.
From| To | Long. Ten.
|
|
kg/cm
10| 20|
1003.40
20| 30|
721.362
30| 40|
1442.72
40| 70|
1442.72
70| 80|
1442.72
| All. Str.
| Hydr. Ten.
|
kg/cm
|
1927.26
|
1214.92
|
2429.84
|
2429.84
|
2429.84
| All. Str.
|Long. Com.
| kg/cm
| -1015.44
| -1031.96
| -1031.96
| -1031.96
| -1031.96
| All. Str.
| Hyr. Comp.
|
kg/cm
|
-1486.48
|
-1514.53
|
-1514.53
|
-1514.53
|
-1514.53
|
|
|
|
|
|
|
|

FileName : 511C001
--------------------------------------- Page 41
Step:
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4:36p Mar 15,2009
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
|
| Long. Str.
From| To | Int. Pres.
|
|
kg/cm
10| 20|
0.00000
20| 30|
0.00000
30| 40|
468.333
40| 70|
468.333
70| 80|
468.333
| Long. Str.
| Ext. Pres.
|
kg/cm
|
0.00000
|
0.00000
|
-40.5314
|
-40.5314
|
-40.5314
| Wght. Str.
| Operating
|
kg/cm
|
-81.6705
|
-79.0363
|
-68.3104
|
-77.4592
|
-7.61181
| Long. Str.
| Y ForceS S
|
kg/cm
|
-10.0354
|
-10.2842
|
-9.97603
|
-8.17037
|
-0.73117
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long. Stresses due to User Forces and Moments
|Wght. Str.
|Hydrotest
| kg/cm
| -135.005
| -136.454
| -66.1329
| -65.0816
| -7.61181
| Wght. Str. | Wght. Str. |

| Emp. Mom. | Opr. Mom. |
|
kg/cm
|
kg/cm
|
|
28.8246 |
28.8246 |
|
33.3645 |
33.3645 |
|
33.4080 |
33.4080 |
|
33.4080 |
33.4080 |
|
0.00000 |
0.00000 |
|
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
| Corroded
| No Corr. |
No Corr. |
|
|
kg/cm
|
kg/cm
| kg/cm
|
kg/cm
|
10| 20|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
20| 30|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
30| 40|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
40| 70|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
70| 80|
0.00000 |
0.00000 |
0.00000 |
0.00000 |

|
| Wght. Str. | Bend. Str. |Bend. Str.
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ.
|
|
kg/cm
|
kg/cm
| kg/cm
10| 20|
28.8246 |
663.834 |
287.702
20| 30|
33.3645 |
699.989 |
318.668
30| 40|
33.4080 |
700.901 |
319.083
40| 70|
33.4080 |
697.603 |
318.430
70| 80|
0.00000 |
0.82045 | 0.071921
| Bend. Str.
| Hyd. Wind
|
kg/cm
|
219.065
|
230.996
|
231.297
|
230.209
|
0.27075
| Bend. Str. |
| Hyd. Equ. |
|
kg/cm
|
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |
|
0.00000 |

|
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|
Empty |
|
|
kg/cm
|
kg/cm
| kg/cm
|
kg/cm
|
10| 20|
30.0854 |
0.00000 |
0.00000 |
207.439 |
20| 30|
32.2308 |
0.00000 |
0.00000 |
182.821 |
30| 40|
32.2728 |
0.00000 |
0.00000 |
174.373 |
40| 70|
32.1430 |
0.00000 |
0.00000 |
173.956 |
70| 80|
0.12380 |
0.00000 |
0.00000 |
0.013335 |
|
| Long. Str.
From| To | Y Forces W
|
|
kg/cm
10| 20|
0.00000
20| 30|
0.00000
30| 40|
0.00000
40| 70|
0.00000
70| 80|
0.00000
|Long. Str.
|Hyd. Pres.
| kg/cm
|
0.00000
|
0.00000
|
608.833
|
608.833
|
608.833

|
| Wght. Str.
From| To |
Empty
|
|
kg/cm
10| 20|
-69.5932
20| 30|
-66.0456
30| 40|
-66.1329
40| 70|
-65.0816
70| 80|
-7.61181

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4:36p Mar 15,2009
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Longitudinal Stress due to Internal Pressure

Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Corroded condition.

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Step:
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4:36p Mar 15,2009
From
Node
10
20
30
40
70
Tensile
Stress
236.90
275.70
276.38
278.59
All. Tens.
Stress
1003.40
721.36
1442.72
1442.72
1442.72
Comp.
Stress
-396.16
-428.36
-428.60
-425.09
-8.41
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.2361
0.3822
0.1916
0.1931
Comp.
Ratio
0.3901
0.4151
0.4153
0.4119
0.0082
Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
610.99
1003.40
-774.33
20
654.32
721.36
-812.39
30
666.00
1442.72
-802.62
40
653.55
1442.72
-808.47
70
1442.72
-8.43
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.6089
0.9071
0.4616
0.4530
Comp.
Ratio
0.7626
0.7872
0.7778
0.7834
0.0082
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
224.82
1003.40
-408.23
20
262.71
721.36
-441.35
30
274.20
1442.72
-430.78
40
266.21
1442.72
-437.47
70
1442.72
-8.41
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.2241
0.3642
0.1901
0.1845
Comp.
Ratio
0.4020
0.4277
0.4174
0.4239
0.0082
Analysis of Load Case 5 : NP+HW+HI

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
112.88
1003.40
-382.89
20
127.91
721.36
-400.81
30
198.57
1442.72
-330.84
40
198.54
1442.72
-328.70
70
1442.72
-7.88
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.1125
0.1773
0.1376
0.1376
Comp.
Ratio
0.3771
0.3884
0.3206
0.3185
0.0076
Analysis of Load Case 6 : NP+HW+HE

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1003.40
-163.83
20
721.36
-169.82
30
1442.72
-99.54
40
1442.72
-98.49
70
1442.72
-7.61
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
Comp.
Ratio
0.1613
0.1646
0.0965
0.0954
0.0074
Analysis
From
Node
10
20
30
40
70
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.6089
0.9071
0.7862
0.7776
0.3199
Comp.
Ratio
0.7626
0.7872
0.3239
0.3296
Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
623.07
1003.40
-762.25
20
667.31
721.36
-799.40
30
668.18
1442.72
-800.44
40
665.93
1442.72
-796.09
70
1442.72
-8.43
Analysis of Load Case 2 : NP+EW+EQ+FS+BS
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.6210
0.9251
0.4631
0.4616
Comp.
Ratio
0.7507
0.7746
0.7757
0.7714
0.0082
of Load Case 7 : IP+OW+WI+FW+BW

Tensile
All. Tens.
Comp.
Stress
Stress
Stress
610.99
1003.40
-774.33
654.32
721.36
-812.39
1134.33
1442.72
-334.29
1121.89
1442.72
-340.14
461.54
1442.72

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Analysis of Load Case 8 : IP+OW+EQ+FS+BS
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
224.82
1003.40
-408.23
20
262.71
721.36
-441.35
30
742.54
1442.72
40
734.54
1442.72
70
460.06
1442.72
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.2241
0.3642
0.5147
0.5091
0.3189
Comp.
Ratio
0.4020
0.4277
Analysis of Load Case 9 : EP+OW+WI+FW+BW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
610.99
1003.40
-774.33
20
654.32
721.36
-812.39
30
625.47
1442.72
-843.15
40
613.02
1442.72
-849.00
70
1442.72
-48.96
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.6089
0.9071
0.4335
0.4249
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
224.82
1003.40
-408.23
20
262.71
721.36
-441.35
30
233.67
1442.72
-471.31
40
225.68
1442.72
-478.00
70
1442.72
-48.95
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Analysis of Load Case 11 : HP+HW+HI

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
112.88
1927.26
-382.89
20
127.91
1214.92
-400.81
30
807.41
2429.84
40
807.37
2429.84
70
601.49
2429.84
Analysis of Load Case 12 : HP+HW+HE
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1927.26
-163.83
20
1214.92
-169.82
30
576.11
2429.84
40
577.16
2429.84
70
601.22
2429.84

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4:36p Mar 15,2009
Analysis of Load Case 14 : IP+WF+CW
From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1003.40
-73.55
20
721.36
-71.18
30
416.99
1442.72
40
410.11
1442.72
70
462.61
1442.72
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Comp.
Ratio
0.7626
0.7872
0.8170
0.8227
0.0474
Analysis of Load Case 15 : IP+VO+OW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1003.40
-140.58
20
721.36
-144.63
30
465.70
1442.72
40
456.43
1442.72
70
460.85
1442.72
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.2241
0.3642
0.1620
0.1564
Comp.
Ratio
0.4020
0.4277
0.4567
0.4632
0.0474
Analysis of Load Case 16 : IP+VE+OW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1003.40
-110.50
20
721.36
-112.40
30
433.43
1442.72
40
424.28
1442.72
70
460.72
1442.72
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
All. Comp.
Stress
-1486.48
-1514.53
-1514.53
-1514.53
-1514.53
Tens.
Ratio
0.0586
0.1053
0.3323
0.3323
0.2475
Comp.
Ratio
0.2576
0.2646
Analysis of Load Case 17 : IP+VF+CW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1927.26
-73.55
20
1214.92
-71.18
30
416.99
2429.84
40
410.11
2429.84
70
462.61
2429.84
All. Comp.
Stress
-1486.48
-1514.53
-1514.53
-1514.53
-1514.53
All. Comp.
Stress
-1486.48
-1514.53
-1514.53
-1514.53
-1514.53
Tens.
Ratio
Comp.
Ratio
0.1102
0.1121
0.2371
0.2375
0.2474
Absolute Maximum of the all of the Stress Ratio's
All. Comp.
Stress
-1015.44
-1031.96
-1031.96
-1031.96
-1031.96
Tens.
Ratio
0.3019
0.3027
0.3193
Comp.
Ratio
0.0724
0.0690
0.2890
0.2843
0.3207
Tens.
Ratio
Comp.
Ratio
0.1384
0.1402
0.3228
0.3164
0.3194
Tens.
Ratio
Comp.
Ratio
0.1088
0.1089
0.3004
0.2941
0.3193
Tens.
Ratio
Comp.
Ratio
0.0495
0.0470
0.1716
0.1688
0.1904
0.9251
Element From : 20 to : 30
Governing Load Case 1 : NP+EW+WI+FW+BW
Fatigue Stress Calculations due to Wind Induced Vortex Shedding Loads
From
Analysis of Load Case 13 : IP+WE+EW

From
Tensile
All. Tens.
Comp.
Node
Stress
Stress
Stress
10
1003.40
-98.42
20
721.36
-99.41
30
435.61
1442.72
40
436.66
1442.72
70
460.72
1442.72
Tens.
Ratio
Comp.
Ratio
0.0969
0.0963
Elevation
Alternating Sif
Number of
Hours of
Stress
Cycles
Total Vibration
--------------------------------------------------------------------10
5200.00
65.80
2.0
1000000
362.74
20
6200.00
105.74
3.0
1000000
362.74
30
6250.00
70.59
2.0
1000000
362.74
40 26150.00
70.30
2.0
1000000
362.74
70 26200.00
0.27
2.0
1000000
362.74

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FileName : 511C001
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4:36p Mar 15,2009
Cycle Life Determination based on ASME Div. II, Table 5-110.1

Shop/Field Installation Options :
Platform(s) installed in the
Trays are installed in the
Insulation is installed in the
Lining is installed in the
Field.
Field.
Field.
Field.
Note : The CG is computed from the first Element From Node

Center
Center
Center
Center
Center
Center
Center
of
of
of
of
of
of
of
Gravity
Gravity
Gravity
Gravity
Gravity
Gravity
Gravity
of
of
of
of
of
of
of
Platforms
Liquid
Insulation
Lining
Stiffening Rings
Nozzles
Trays
16891.0
8332.8
9441.0
3069.1
16255.0
16978.7
19590.0
mm.
mm.
mm.
mm.
mm.
mm.
mm.
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
12235.1 mm.
11526.1 mm.
Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
13915.7 mm.
12866.9 mm.
Warning: Lifting Lug it Higher than top of vessel !

Rigging Analysis Results:
Total Effective Length of Vessel for this analysis
Total vessel weight (No Liquid)
Twt
Impact weight multiplication factor
Imp
Design lifting weight, DWT = Imp * Twt
Elevation of the Tailing Lug (bottom)
Elevation of the Lifting Lug (top
)
Design Reaction force at the tailing lug
Design Reaction force at the lifting lug
26200.00
15535.92
1.70
26411.07
226.00
26540.00
14147.60
12263.46
mm.
Kgf
CG Distance from the Datum (Base) for the Lift

CG Distance from Tailing Lug
CG Distance from the Nearer Lifting Lug
12444.39 mm.
12218.39 mm.
12218.39 mm.
Kgf
mm.
mm.
Kgf
Kgf
Critical Values:
Max Stress
Elevation
Allowables
kg/cm
mm.
kg/cm
-----------|-----------|---------------|-----------------------Bending
|
-467.07 |
14210.00
|
1077.67
(UG-23)
Shear
|
-23.88 |
26160.00
|
841.59
(0.7*S)
-----------|-----------|---------------|-----------------------Forces and Moments at selected elevations (not all analysis points shown):

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Distance
Bending Moment
Bending Stress
Shear Force
Shear Stress
mm.
Kg-m.
kg/cm
Kgf
kg/cm
-----------------------------------------------------------------------------0.00
0.0
0.0
-1087.5
-1.7
4160.00
-42652.5
-220.1
8024.1
16.2
5800.00
-55438.4
-359.5
6556.9
14.8
10230.00
-77048.2
-444.5
2542.7
5.0
26150.00
-4694.1
-27.1
-12193.3
-23.7
Skirt
Skirt
Skirt
Skirt
Skirt
Skirt
Data :
Outside Diameter at Base
Thickness
Material
Basering Input:
Unity Check (Actual Stress / Allowable Stress):
Max Unity Check is 0.4334 at elevation 14210.0020 mm. - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...---PV Elite 2008 1993-2008 by COADE Engineering Software
SOD
STHK
SCA
2013.9733
10.0000
1.0000
0.0000
IS2062 GRB
mm.
mm.
mm.
mm.
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
Design Temperature of the Basering
Basering Matl
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Bolt Corrosion Allowance
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle
Ultimate Comp. Strength of Concrete
Allowable Comp. Strength of Concrete
Modular ratio Steel/Concrete
TBA
BASOPE
DI
DOU
BND
BCA
SA
NGIV
DC
40.0000
30.00
IS2062
1194.52
2447.32
1794.0000
2314.0000
mm.
C
48.0000
0.0000
IS1376CL4.6
1223.66
16
2180.0000
mm.
mm.
kg/cm
kg/cm
mm.
mm.
kg/cm
mm.
FPC
FC
210.9
84.4
9.833
kg/cm
kg/cm
Thickness of Gusset Plates

TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG
14.0000
181.0000
150.0000
2034610.0
2447.3
372.0000
120.0000
60.0000
2
mm.
mm.
mm.
kg/cm
kg/cm
mm.
mm.
mm.
Thickness of Top Plate or Ring

Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate
Dead Weight of Vessel
Operating Weight of Vessel
Test Weight of Vessel
Earthquake Moment on Basering
Wind Moment on Basering
Vortex Shedding Moment on Basering
Test Moment on Basering
Percent Bolt Preload
TTA
TOPWTH
BHOLE
32.0000
181.0000
60.0000
mm.
mm.
mm.
CA
1.0000
mm.
DW
ROW
TW
EQMOM
WIMOM
Vormom
TM
ppl
34054.5
39074.8
61116.6
60316.1
153411.5
6329.3
50625.8
100.0
158
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
Kg-m.

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Use AISC A5.2 Increase in Fc and Bolt Stress
Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables
Fact
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 246 / ( 1791 * 133.0000 )) + 1.0000
T = 25.9124 mm.
No
No
1.0000
Results for Basering Analysis : Analyze Option

Calculation of Load per Bolt [W/Bolt], Wind + Dead Weight Condition:
W = DW
M = WIMOM + UWIMOM
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3
= (( 4 * 153411 / 2180.000 ) - 34054 ) / 16
= 15464.3066 Kgf
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Approximate Analysis
Allowable Bolt Stress 1223.7 [Fact]
12.6377 cm
13.4296 cm
214.8734 cm
1151.5 kg/cm
1223.660 kg/cm
Concrete Contact Area of Base Ring

CCA
16777.36
Concrete Contact Section Modulus of Base Ring
776970880.00

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4:36p Mar 15,2009
cm
mm.
Calculation of Concrete Load, Wind in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (214.8734 *1223 +39074 )/16777.36 ) + 153411 /.77697E+09
= 37.75 kg/cm
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:
Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2314.000 -2014.000 )/2, Rw2 = (1993.973 -1794.000 + 2*1.000 )/2
Rw1 = 150.000 , Rw2 = 100.987 mm.
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress 1.5 Basope = 1791.780 kg/cm
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(150.0000 ,100.9866 ) * ( 3 * 37.745 / 1791.780 ) + 1.0000
= 38.7086 mm.
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 37.745 * ( Max[150.000 , 100.987 ]/(40.000 - 1.000 ) )
= 1675.085 , must be less than 1791.780 kg/cm
Required Thickness of Continuous Top Ring per Moss:

a = ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
P = Sa*Abss
Bolt Allowable Stress * Area
l = Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb =
Allowable Bending Stress
Mo
Tc
Tc
Tc
=
=
=
=
P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term

( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 54 / 1791 ) + 1.000
27.8316 mm.
Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
92.0446
Factor Cc Per E2-1
128.1032
Allowable Buckling Str. per E2-1
960.76
Actual Buckling Str. at Given Thickness
354.62
kg/cm
kg/cm
Required Gusset thickness, + CA
mm.
2. Allowed Compression at Calculated Thickness:

Factor Kl/r Per E2-1
Factor Cc Per E2-1
Allowable Buckling Str. per E2-2
Act. Buckling Str. at Calculated Thickness
10.2559
139.2224
128.1032
540.53
536.39
kg/cm
kg/cm
Summary of Basering Thickness Calculations:

Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user
38.7086
40.0000
mm.
mm.
Required Top Ring/Plate Thickness as a Fixed Beam

Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user
25.9124
27.8316
32.0000
mm.
mm.
mm.
Required Gusset thickness, + CA

Actual Gusset Thickness as entered by user
10.2559
14.0000
mm.
mm.
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Required Thickness of Top Plate in Tension:
(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb
Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section
Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )
= 774.329 * ( 10.000 - 1.000 )
= 69.69 Kgf/mm.
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.4 * Yield ) * 2 * 0.707]

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= 69 / [( 0.4 * 2447 ) * 2 * 0.707]
= 5.035 mm.
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 16433.3 / ( 148.000 + 2 * ( 372.000 + 32.000 ) )
= 17.190 Kgf/mm.
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 16433.3 * 83.000 /(148.000 * (404.000 ) + 0.6667 * (404.000 ) )
= 8.090 Kgf/mm.
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 17.19 + 8.09)
= 18.998 Kgf/mm.
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 19.00 / [( 0.4 * 2447 ) * 2 * 0.707]
= 1.372 mm.

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Required
Required
Required
Required
Basering to Skirt Double Fillet Weld Size

Gusset to Skirt Double Fillet Weld Size
Top Plate to Skirt Weld Size
Gusset to Top Plate Double Fillet Weld Size
5.0346
6.3500
6.3500
3.3481
mm.
mm.
mm.
mm.
Tailing Lug Stress Calculation Results :

Tail Lug Type:
Tail lug yield stress
Tail lug allowable stress
Tail lug thickness
Pin hole diameter
Fillet weld size
Tail lug load
Decay Length Along the Skirt (e):
= 0.5 * SQRT(DS/2 * Ts)
= 0.5 * SQRT( 2013.97 /2 * 10.00 )
= 50.17 mm.
Single
Syt
Sat
TTL
DPH
WS
TLOAD
2447.32
1194.52
32.0000
60.0000
12.0000
14147
kg/cm
kg/cm
mm.
mm.
mm.
Kgf
Use erection weight & check

for stiffner beam requirement
Skirt Effective Length :

= HG + TTA + e
= 372.00 + 32.00 + 50.17
= 454.17 mm.
Results for Computed Minimum Gusset to Top Plate Weld Size

Section
Weld Load [Wv]
= Bolt Load / ( 2 * TopWth )
= 16433.3 / ( 2 * 181.000 )
= 45.396 Kgf/mm.
Weld Load [Wh]
= Bolt Load * e / ( 2 * Hgt * TopWth )
= 16433.3 * 83.00 / ( 2 * 404.000 * 181.000 )
= 9.326 Kgf/mm.
Resultant Weld Load [Wr]
= ( Wv + Wh)
= ( 45.40 + 9.33)
= 46.344 Kgf/mm.
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 46.34 / [( 0.4 * 2447 ) * 2 * 0.707]
= 3.348 mm.
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:
|
CG (Y) | Width (H)|
Area (A) | Moment Area |
|
mm.
|
mm.
|
cm
|
mm.
|
----------------|----------|----------|-------------|-------------|
Top plate, t
|
200.49|
181.00|
57.92|
1161218.25|
Skirt, s
|
104.99|
454.17|
45.42|
476822.22|
Bottom plate, b |
130.00|
260.00|
104.00|
1352000.00|
----------------|----------|----------|-------------|-------------|
TOTAL |
207.34|
2990040.50|
Calculated Overall CG (Y):
= Mtotal / Atotal
= 2990040 / 207.34
= 144.21 mm.
Calculated Moment of Inertia (I):
= (At * Yt + TOPWTH * TTA / 12 + As * Ys +
Hs * Ts / 12 + Ab * Yb + Hb * Tb / 12) Mtotal / Atotal
= (57.92 * 200.49 + 181.00 * 32.00 / 12 + 45.42 * 104.99 +
454.17 * 10.00 / 12 + 104.00 * 130.00 + 260.00 * 40.00 / 12 ) 2990040 / 207.34
= 101868016.00 mm**4
Required Section Modulus (Zr) - per Roark's Table 17 ref 20
= TLOAD * (DI/2 + Y) * (K2 + 0.5) / (0.66 * Sy * 2 * pi)
=14147.6*(1794.00/2+144.21)*(1.0+0.5)/(0.66*2447.3*2*3.142)
= 217719.61 mm.

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Calculated Section Modulus (Zc):

= I / Y
= .10187E+09 / 144.21
= 706380.75 mm.
Allowable Shear at the Pin Hole (Ssa):
= 0.4 * Syt
= 0.4 * 2447.3
= 978.93 kg/cm
Tail
=
=
=
Lug Radius (R):

(TBA + HG + TTA) / 2.0
(40.0000 + 372.0000 + 32.0000 ) / 2.0
222.00 mm.
Calculated Shear at the Pin Hole (Ssc):

= TLOAD / ( 2 * TTL * (R - DPH / 2))
= 14147.6 * (2 * 32.000 * (222.000 - 60.000 / 2 ))
= 115.13 kg/cm
Allowable Bearing Stress at the Pin Hole (Sba):
= 0.75 * Syt
= 0.75 * 2447.3
= 1835.49 kg/cm
Calculated Bearing Stress at the Pin Hole (Sbc):
= TLOAD / (DPH * TTL)
= 14147.6 * (60.000 * 32.000 )
= 736.85 kg/cm
Weld
=
=
=
Length (LW):
2 * (TOPWTH + TBA + TTA + HG + (DOU - DS) / 2)
2 * (181.00 + 40.000 + 32.000 + 372.00 + (2314.00 - 2013.97 ) / 2)
1549.40 mm.
Allowable Weld Stress (Swa):

= 0.49 * Sat
= 0.49 * 1194.5
= 585.31 kg/cm
Calculated Weld Stress (Swc):
= TLOAD / (0.707 * WS * LW)
= 14147.6 / ( 0.707 * 12.000 * 1549.400 )
= 107.63 kg/cm
Tailing Lug Results Summary:
Section Modulus
Shear Stress
Bearing Stress
Weld Stress
( mm.
( kg/cm
( kg/cm
( kg/cm
):
):
):
):
Actual
706380.75
115.13
736.85
107.63
Allowable
217719.61
978.93
1835.49
585.31
Pass/Fail
Passed
Passed
Passed
Passed

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Nozzle Calcs. B3
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INPUT VALUES,
Reinforcing Pad Width

ASME Code Weld Type per UW-16
Nozzle Description: B3
From :
Pressure for Nozzle Reinforcement Calculations P

Temperature for Internal Pressure
Temp
Pext
Temperature for External Pressure
Tempex
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
Inside Diameter of Elliptical Head
Aspect Ratio of Elliptical Head
Head Actual Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
S
Sa
12.799
220
1.05
220
30
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
D
Ar
T
Cas
Caext
1350.0000
2.00
12.0000
3.0000
0.0000
mm.
L1
0.0000
mm.
-10.00
Distance from Head Centerline
mm.
mm.
mm.
60.0000
None
Class of attached Flange

Grade of attached Flange
mm.
150
GR 1.1
The Pressure Design option was Design Pressure + static head

Nozzle Sketch
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
User Entered Minimum Design Metal Temperature
NOZZLE CALCULATION, Description: B3

Nozzle Material
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
Sn
Sna
Nozzle Diameter Basis (for tr calc only)

Layout Angle
Nozzle Diameter
Inbase
Nozzle Size and Thickness Basis

Nominal Thickness of Nozzle
Idbn
Thknom
Dia
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
0.00
4.0000
ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45

Actual Nozzle Inside Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation
deg
in.
Nominal
120
3.624
0.438
in.
in.
Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (12.80*0.90*1356.0000)/(2 *1202.27*1.00-0.2*12.80)
= 6.5029 mm.
Nozzle Flange Material

Nozzle Flange Type
SA-105
Weld Neck Flange
Nozzle Corrosion Allowance

Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
Can
Es
En
3.0000
1.00
1.00
mm.
Nozzle Outside Projection

Ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Nozzle Inside Projection
H
Weld leg size, Inside Nozzle to Shell
Wi
260.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Required Nozzle thickness under External Pressure per UG-28 : 0.5209
Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
SA-516 60
1202.27
1202.27
234.3000
12.0000
10.0000
12.0000
kg/cm
kg/cm
mm.
mm.
mm.
mm.
Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .
Sp
Spa
Dp
Tp
Wp
Wgpn
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.80*49.02)/(1202*1.00-0.6*12.80)
= 0.5253 mm.
UG-40, Thickness and Diameter Limit Results : [Int. Press]

Effective material diameter limit,
Dl
196.0992
Effective material thickness limit, no pad
Tlnp
20.3130
Effective material thickness limit, pad side Tlwp
22.5000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5
Design External
Area Required
Ar
6.376
1.784
Mapnc
NA
mm.
mm.
mm.
cm
mm.

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Nozzle Calcs. B3
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Area in Shell
Area in Nozzle Wall
Area in Inward Nozzle
Area in Welds
Area in Pad
TOTAL AREA AVAILABLE
Wall
Wall
Wall
Wall
Wall
Std.
Wall
A1
A2
A3
A4
A5
Atot
2.448
3.420
0.000
1.000
9.816
16.684
5.256
3.422
0.000
1.000
9.816
19.494
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
Thickness
Thickness
Thickness
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
per
per
per
UG45(a),
tra
UG16(b),
tr16b
UG45(b)(1), trb1
UG45(b)(2), trb2
UG45(b)(3), trb3
UG45(b)(4), trb4
UG45(b),
trb
=
=
=
=
=
=
=
3.5253 mm.
4.5875 mm.
10.2255 mm.
3.5950 mm.
Max(trb1, trb2, tr16b) = 10.2255 mm.
8.2673 mm.
Min(trb3, trb4) = 8.2673 mm.
The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations
90.00
Degs.
The area available without a pad is Sufficient.

The area available with the given pad is Sufficient.
Reinforcement Area Required for Nozzle [Ar]:
= (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c)
= (98.0496*6.5029+2*(11.1252-3.0000)*6.5029*(1-1.0000))
= 6.376 cm
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:
Area Available in Shell [A1]:
= (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)
= (196.099-98.050)*(1.00*(12.0000-3.000)-6.503)-2*(11.125-3.000)
*(1.00*(12.0000-3.0000)-6.5029)*(1-1.0000)
= 2.448 cm
Area Available in Nozzle Wall, no Pad [A2np]:
= ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2
= ( 2 * min(20.31 ,260.00 ) ) * ( 11.13 - 3.00 - 0.53 ) * 1.0000 )
= 3.088 cm
Area Available in Nozzle Wall, with Pad [A2wp]:
= ( 2 * min(Tlwp, ho) )*( Thk - Can - Trn )* fr2
= ( 2 * min(22.50 ,260.00 ) ) * ( 11.13 - 3.00 - 0.53 ) * 1.0000 )
= 3.420 cm
Area Available in Welds, no Pad [A4np]:
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm
Area Available in Welds, with Pad [A4wp]:
= Wo*fr3+(Wi-Can/0.707)*Fr2+Wp*Fr4
= 10.0000 *1.00 + (0.0000 ) *1.00 + 0.0000 * 1.00
= 1.000 cm
Area Available in Pad [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(Tp,Tlwp,Te))*fr4
= ( 196.0992 - 114.3000 ) * 12.0000 * 1.0000
= 9.816 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Final Required Thickness,

tr45 = Max(tra, trb) = 8.2673 mm.
Available Nozzle Neck Thickness
= .875 * 11.1252 = 9.7345 mm. --> OK
M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location
Approximate M.A.W.P. for given geometry
15.639 kg/cm
Nozzle is O.K. for the External Pressure
1.055 kg/cm
Note: The MAWP of this junction was limited by the shell (minus static head).
Minimum
Minimum
Minimum
Minimum
Design Metal Temperature Results:

Temp. w/o impact per UCS-66
Temp. at required thickness
Temp. w/o impact per UG-20(f)
Nozzle
-46
-104
NA
Pad
-48
-48
NA
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te),

Minimum Temp. w/o impact per UCS-66
-46 C
Minimum Temp. at required thickness
-104 C
Minimum Temp. w/o impact per UG-20(f)
-29 C
C
C
C
Curve:
ANSI Flange MDMT including temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
-29
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b)
-48
Where the Temperature Reduction per UCS-66(b)(1)(b) is:
Stress ratio, P / Ambient Rating = 182.04 / 285.00 = 0.639
Weld Size Calculations, Description: B3
Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad
8.1252
12.0000
mm.
mm.
Results Per UW-16.1:

Nozzle Weld
Pad Weld
Required Thickness
5.6876 = 0.7 * TMIN
6.0000 = 0.5*TminPad
Actual Thickness
7.0700 = 0.7 * Wo mm.
7.0700 = 0.7 * Wp mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (Ar-A1+2*(Thk-can)*Ffr1*(E1(T-Cas)-Tr))*S
= (6.3761 - 2.4484 + 2 * ( 11.1252 - 3.0000 ) * 1.0000 *
(1.00 * ( 12.0000 - 3.0000 ) - 6.5029 ) ) * 1202
= 5210.02 Kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
C
C

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Nozzle Calcs. B3
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= ( 3.4200 + 9.8159 + 1.0000 - 0.0000 * 1.00 ) * 1202
= 17115.40 Kgf
Weld Load [W2]:
= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 3.4200 + 0.0000 + 1.0000 + 1.4625 ) * 1202
= 7072.38 Kgf
Weld Load [W3]:
= ((A2+A6)+A3+A4+A5+(2*(Thk-Can)*(T-Ca)*Fr1))*S
= ( 3.4200 + 0.0000 + 1.0000 + 9.8159 + 1.4625 ) * 1202
= 18873.77 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 10.0000 * 0.49 * 1202
= 10577. Kgf
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 234.3000 * 10.0000 * 0.49 * 1202
= 21682. Kgf
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 53.0874 ) * ( 11.1252 - 3.0000 ) * 0.7 * 1202
= 11404. Kgf
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 114.3000 * 12.0000 * 0.74 * 1202
= 19168. Kgf
Tension, Nozzle Groove Weld [Tngw]:
= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 114.3000 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 14376. Kgf
Strength of Failure Paths:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =
SPEW + SNW ) = ( 21681 + 11404 ) = 33086 Kgf

Sonw + Tpgw + Tngw + Sinw )
10577 + 19168 + 14376 + 0 ) = 44121 Kgf
Spew + Tngw + Sinw )
21681 + 14376 + 0 ) = 36057 Kgf
Failure Path Calculations:
33086 Kgf, must exceed W = 5210 Kgf or W1 = 17115 Kgf

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The Drop for this Nozzle is : 1.3342 mm.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 273.3343 mm.

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Nozzle Calcs. L2
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INPUT VALUES,
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Nozzle Description: L2
From :

Temp
Pext
Tempex
Shell Material
S
Sa
12.795
220
1.05
220
30
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
Insert Nozzle No Pad, no Inside projection
D
Ar
T
Cas
Caext
1350.0000
2.00
12.0000
3.0000
0.0000
mm.
NOZZLE CALCULATION, Description: L2
mm.
mm.
mm.
L1
400.0000
mm.

1.687
0.344
in.
in.

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
0.00
2.0000
deg
in.
Nominal
160

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (12.79*0.90*1356.0000)/(2 *1202.27*1.00-0.2*12.79)
= 6.5008 mm.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.79*24.42)/(1202*1.00-0.6*12.79)
= 0.2616 mm.
Dl
97.6996
Tlnp
14.3440

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
260.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

Nozzle Sketch
150
GR 1.1
mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for L2

.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. It may
be necessary to force the program to print the areas per UG-37.
UG-45 Minimum Nozzle Neck Thickness
Wall Thickness per UG45(a),
tra
Wall Thickness per UG16(b),
tr16b
Wall Thickness per UG45(b)(1), trb1
Std. Wall Pipe per UG45(b)(4), trb4
trb

mm.
Requirement: [Int. Press.]

= 3.3557 mm.
= 4.5875 mm.
= 10.2232 mm.
= 3.5950 mm.
= Max(trb1, trb2, tr16b) = 10.2232 mm.
= 6.4227 mm.
= Min(trb3, trb4) = 6.4227 mm.
tr45 = Max(tra, trb) = 6.4227 mm.

FileName : 511C001
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Nozzle Calcs. L4
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FileName : 511C001
--------------------------------------- Page 65
Nozzle Calcs. L2
Nozl:
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= .875 * 8.7376 = 7.6454 mm. --> OK

INPUT VALUES,
Minimum Design Metal Temperature (Nozzle Neck),

Curve:
-46 C
-104 C

-46 C
-104 C
-29 C
Curve:

Temp
Pext
Tempex
Shell Material

-29
-48

Weld Size Calculations, Description: L2
Tmin
5.7376
mm.

Nozzle Weld
Required Thickness
4.0163 = 0.7 * TMIN
From :
30
Actual Thickness
7.0700 = 0.7 * Wo mm.
C
C
S
Sa
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
D
Ar
T
Cas
Caext
1350.0000
2.00
12.0000
3.0000
0.0000
mm.
L1
400.0000
mm.

Nozzle Material
12.795
220
1.05
220
Sn
Sna
-10.00
mm.
mm.
mm.
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Layout Angle
Nozzle Diameter
Inbase


Idbn
Thknom

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
260.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

Dia
ID
90.00
2.0000
Nominal
160
150
GR 1.1

Nozzle Sketch
deg
in.

FileName : 511C001
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Nozzle Calcs. L4
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FileName : 511C001
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Nozzle Calcs. L4
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| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
= .875 * 8.7376 = 7.6454 mm. --> OK

Curve:
-46 C
-104 C

-46 C
-104 C
-29 C
Curve:

-29
-48

1.687
0.344

in.
in.

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (12.79*0.90*1356.0000)/(2 *1202.27*1.00-0.2*12.79)
= 6.5008 mm.
Nozzle Weld

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.79*24.42)/(1202*1.00-0.6*12.79)
= 0.2616 mm.
mm.
Required Thickness
4.0163 = 0.7 * TMIN
mm.
Actual Thickness
7.0700 = 0.7 * Wo mm.

mm.
mm.

.
tra
tr16b
trb
5.7376


Dl
97.6996
Tlnp
14.3440
Tmin

= 3.3557 mm.
= 4.5875 mm.
= 10.2232 mm.
= 3.5950 mm.
= Max(trb1, trb2, tr16b) = 10.2232 mm.
= 6.4227 mm.
= Min(trb3, trb4) = 6.4227 mm.
tr45 = Max(tra, trb) = 6.4227 mm.
C
C

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Nozzle Calcs. SP2
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FileName : 511C001
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Nozzle Calcs. SP2
Nozl:
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INPUT VALUES,
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Nozzle Description: SP2
From :

Temp
Pext
Tempex
Shell Material
S
Sa
12.795
220
1.05
220
30
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
D
Ar
T
Cas
Caext
1350.0000
2.00
12.0000
3.0000
0.0000
mm.
NOZZLE CALCULATION, Description: SP2
mm.
mm.
mm.
L1
400.0000
mm.

1.687
0.344
in.
in.

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
180.00
2.0000
deg
in.
Nominal
160

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (12.79*0.90*1356.0000)/(2 *1202.27*1.00-0.2*12.79)
= 6.5008 mm.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.79*24.42)/(1202*1.00-0.6*12.79)
= 0.2616 mm.
Dl
97.6996
Tlnp
14.3440

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
260.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

Nozzle Sketch
150
GR 1.1
mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for SP2

.
tra
tr16b
trb

mm.

= 3.3557 mm.
= 4.5875 mm.
= 10.2232 mm.
= 3.5950 mm.
= Max(trb1, trb2, tr16b) = 10.2232 mm.
= 6.4227 mm.
= Min(trb3, trb4) = 6.4227 mm.
tr45 = Max(tra, trb) = 6.4227 mm.

FileName : 511C001
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Nozzle Calcs. A1
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FileName : 511C001
--------------------------------------- Page 71
Nozzle Calcs. SP2
Nozl:
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= .875 * 8.7376 = 7.6454 mm. --> OK

INPUT VALUES,

Curve:
-46 C
-104 C
Nozzle Description: A1

-46 C
-104 C
-29 C
Curve:

Temp
Pext
Tempex
Shell Material

-29
-48
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Actual Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
Weld Size Calculations, Description: SP2
Distance from Bottom/Left Tangent
Tmin
5.7376
mm.

Nozzle Weld
Required Thickness
4.0163 = 0.7 * TMIN
From :
40
Actual Thickness
7.0700 = 0.7 * Wo mm.
C
C
S
Sa
D
L
T
Cas
Caext

Nozzle Material


Layout Angle
Nozzle Diameter


Actual Thickness of Nozzle

Nozzle Flange Type
12.500
220
1.05
220
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6772.5015
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
19200.0000
mm.
-10.00
Sn
Sna
Inbase
Dia
Idbn
Thk
kg/cm
C
kg/cm
C
SA-105
1398.30 kg/cm
1406.16 kg/cm
ID
0.00
1.5000
deg
in.
Actual
14.2240 mm.
SA-105
Long Weld Neck
Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
153.0000
12.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

150
GR 1.1

Nozzle Sketch

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Nozzle Calcs. A1
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FileName : 511C001
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Nozzle Calcs. A1
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Wall
Wall
Std.
Wall
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 10.0934 mm.
UG45(b)(4), trb4 = 7.5117 mm.
UG45(b),
trb = Min(trb3, trb4) = 7.5117 mm.

tr45 = Max(tra, trb) = 7.5117 mm.
= 14.2240 mm. --> OK
Curve:
-52 C
-104 C

-56 C
-104 C
-39 C
NOZZLE CALCULATION, Description: A1

1.500
0.560
in.
in.
Curve:

-29
-48

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

The Longitudinal Stress Governs over the Hoop Stress on the shell
course where this nozzle is located. The Maximum stress ratio times
the Shell thickness will be used in the calculation of the Area required.
The Stress Ratio is 0.8227 and the shell thk. is 12.0000 mm.
Nozzle Weld
Reqd thk per App. 1 of Nozzle Wall, Trn

= Ro * ( Z - 1 ) per Appendix 1-2 (a)(1)
= 22.050*(1.0180-1)
= 0.1980 mm.

Weld Size Calculations, Description: A1
[Int. Press]

Dl
88.2000
Tlnp
22.5000
mm.
9.0000

= 3.3046 mm.
= 4.5875 mm.
= 10.0934 mm.
mm.

Required Thickness
6.3000 = 0.7 * TMIN
Actual Thickness
8.4840 = 0.7 * Wo mm.

mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for A1

.
tra
tr16b
Tmin
C
C

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Nozzle Calcs. M4
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FileName : 511C001
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Nozzle Calcs. M4
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INPUT VALUES,
40

This is a Manway or Access Opening.
kg/cm
C
kg/cm
C

Nozzle Description: M4
From :

Temp
Pext
Tempex
12.732
220
1.05
220
250.0000
None
mm.
150
GR 1.1

Shell Material
S
Sa
D
L
T
Cas
Caext

Nozzle Material
Layout Angle
Nozzle Diameter
Sn
Sna
Inbase
Dia
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
Nozzle Sketch
1350.0000
6882.4990
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
749.9998
mm.
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
-10.00
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
OD
0.00
24.0000
deg
in.
NOZZLE CALCULATION, Description: M4

Actual Nozzle Outside Diameter Used in Calculation
24.000
0.472
in.
in.

Idbn
Thk
Actual
12.0000 mm.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.73*678.0000)/(1202*1.00-0.6*12.73)
= 7.2258 mm.

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
253.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
kg/cm
kg/cm
mm.
mm.
mm.
mm.
Pad Material
Thickness of Pad
Sp
Spa
Dp
Tp
Wp
Wgpn
SA-516 60
1202.27
1202.27
1109.6000
12.0000
10.0000
12.0000

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (12.73*304.8000)/(1202*1.00+0.4*12.73)
= 3.2141 mm.

Dl 1183.2000
Tlnp
22.5000
22.5000
mm.
mm.
mm.
mm.

FileName : 511C001
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Nozzle Calcs. M4
Nozl:
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= 10.0000 *1.00 + (0.0000 ) *1.00 + 10.0000 * 1.00

= 2.000 cm

Design External
Area Required
Ar
43.804
25.462
Area in Shell
A1
9.440
2.320
Area in Nozzle Wall
A2
2.604
3.427
A3
0.000
0.000
Area in Welds
A4
2.000
2.000
Area in Pad
A5
60.000
60.000
Atot
74.043
67.747
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm

= ( 1109.6000 - 609.6000 ) * 12.0000 * 1.0000
= 60.000 cm
90.00
Degs.

Dl
887.4000
Tlnp
22.5000
22.5000

The area available without a pad is Insufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Diameter
Based on given Pad Thickness:
860.4250
Based on given Pad Diameter:
1109.6000
Based on Shell or Nozzle Thickness:
844.5500

FileName : 511C001
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Nozzle Calcs. M4
Nozl:
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Thickness
12.0000 mm.
6.3500 mm.
12.7000 mm.

= (591.6000*7.4044+2*(12.0000-3.0000)*7.4044*(1-1.0000))
= 43.804 cm
= (1183.200-591.600)*(1.00*(12.0000-3.000)-7.404)-2*(12.000-3.000)
*(1.00*(12.0000-3.0000)-7.4044)*(1-1.0000)
= 9.440 cm
= ( 2 * min(22.50 ,253.00 ) ) * ( 12.00 - 3.00 - 3.21 ) * 1.0000 )
= 2.604 cm
Minimum
Minimum
Minimum
Minimum

Nozzle
-48
-48
NA
Pad
-48
-48
NA
C
C
C
mm.
mm.
mm.
Summary of Reinforcement Areas for Large Nozzle (Per Appendix 1-7(a)):
AREA REQUIRED
[Internal Pressure]
Area Available in Shell
Area Available in Nozzle Wall
Area Available in Inward Nozzle
Area Available in Welds
Area Available in Pad
Area Available in Hub
A1
A2
A3
A4
A5
A6
Atot
AR
29.204
cm
No Pad
4.720
2.604
0.000
1.000
0.000
0.000
8.323
With Pad
4.720
2.604
0.000
1.000
33.336
0.000
41.659
cm
cm
cm
cm
cm
cm
cm

Note: The Nozzle does not fall within the scope of the diameter requirements
of App. 1-7(b). Therefore, the Membrane and Bending stress checks
are not required.

= ( 2 * min(22.50 ,253.00 ) ) * ( 12.00 - 3.00 - 3.21 ) * 1.0000 )
= 2.604 cm
Weld Size Calculations, Description: M4

= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

Weld Load [W]:

Tmin
TminPad
Nozzle Weld
Pad Weld
Required Thickness
6.3000 = 0.7 * TMIN
4.5000 = 0.5*TminPad
9.0000
9.0000
mm.
mm.
Actual Thickness
7.0700 = 0.7 * Wo mm.
7.0700 = 0.7 * Wp mm.

FileName : 511C001
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Nozzle Calcs. M4
Nozl:
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= (43.8043 - 9.4397 + 2 * ( 12.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 12.0000 - 3.0000 ) - 7.4044 ) ) * 1202
= 41660.88 Kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 2.6036 + 60.0000 + 2.0000 - 0.0000 * 1.00 ) * 1202
= 77671.16 Kgf
Weld Load [W2]:
= ( 2.6036 + 0.0000 + 1.0000 + 1.6200 ) * 1202
= 6280.23 Kgf
Weld Load [W3]:
= ( 2.6036 + 0.0000 + 2.0000 + 60.0000 + 1.6200 ) * 1202
= 79618.84 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1202
= 56411. Kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 1109.6000 * 10.0000 * 0.49 * 1202
= 102680. Kgf
= (3.1416 * 300.3000 ) * ( 12.0000 - 3.0000 ) * 0.7 * 1202
= 71458. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 12.0000 * 0.74 * 1202
= 102231. Kgf
= ( 3.1416 / 2.0 ) * 609.6000 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 76673. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
SPEW + SNW ) = ( 102679 + 71457 ) = 174137 Kgf

56411 + 102230 + 76672 + 0 ) = 235314 Kgf

FileName : 511C001
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Nozzle Calcs. M4
Nozl:
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= ( 102679 + 76672 + 0 ) = 179352 Kgf
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =



FileName : 511C001
--------------------------------------- Page 81
Nozzle Calcs. U
Nozl:
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FileName : 511C001
--------------------------------------- Page 82
Nozzle Calcs. U
Nozl:
7
4:36p Mar 15,2009
INPUT VALUES,
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Nozzle Description: U
From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext
12.766
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6882.4990
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
199.9998
mm.

NOZZLE CALCULATION, Description: U
1.687
0.344
in.
in.

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
45.00
2.0000
deg
in.
Nominal
160
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
183.0000
12.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.
Nozzle Sketch
150
GR 1.1

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.77*24.42)/(1202*1.00-0.6*12.77)
= 0.2610 mm.

Nozzle Flange Type


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.77*678.0000)/(1202*1.00-0.6*12.77)
= 7.2452 mm.

Dl
97.6996
Tlnp
14.3440
mm.
mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for U

.
tra
tr16b

= 3.3088 mm.
= 4.5875 mm.
= 10.2452 mm.

FileName : 511C001
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Nozzle Calcs. A4
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FileName : 511C001
--------------------------------------- Page 83
Nozzle Calcs. U
Nozl:
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Wall
Wall
Std.
Wall
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(4), trb4 = 6.4227 mm.
UG45(b),
INPUT VALUES,
From :

tr45 = Max(tra, trb) = 6.4227 mm.
= .875 * 8.7376 = 7.6454 mm. --> OK

Temp
Pext
Tempex

Curve:
-46 C
-104 C
Shell Material

-46 C
-104 C
-29 C
Curve:

-29
-48
C
C

S
Sa
D
L
T
Cas
Caext


Nozzle Material
Weld Size Calculations, Description: U

Tmin
5.7376
mm.

Nozzle Weld
Required Thickness
4.0163 = 0.7 * TMIN
Actual Thickness
8.4840 = 0.7 * Wo mm.

Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
12.739
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6882.4990
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
639.9999
mm.
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
180.00
8.0000
deg
in.
Nominal
80

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
203.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
Thickness of Pad
SA-516 60
1202.27
1202.27
439.0750
12.0000
10.0000
12.0000
kg/cm
kg/cm
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn

FileName : 511C001
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Nozzle Calcs. A4
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FileName : 511C001
--------------------------------------- Page 86
Nozzle Calcs. A4
Nozl:
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110.0000
None

mm.

Design External
Area Required
Ar
14.785
8.594
Area in Shell
A1
3.186
0.783
Area in Nozzle Wall
A2
3.886
4.053
A3
0.000
0.000
Area in Welds
A4
1.000
1.000
Area in Pad
A5
21.633
21.633
Atot
29.705
27.469
150
GR 1.1

Nozzle Sketch
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.



7.625
0.500
in.
in.
Thickness
12.0000 mm.
4.7625 mm.
12.7000 mm.

= (199.6750*7.4044+2*(12.7000-3.0000)*7.4044*(1-1.0000))
= 14.785 cm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.74*678.0000)/(1202*1.00-0.6*12.74)
= 7.2297 mm.

= (399.350-199.675)*(1.00*(12.0000-3.000)-7.404)-2*(12.700-3.000)
*(1.00*(12.0000-3.0000)-7.4044)*(1-1.0000)
= 3.186 cm
= ( 2 * min(22.50 ,203.00 ) ) * ( 12.70 - 3.00 - 1.06 ) * 1.0000 )
= 3.886 cm
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.74*99.84)/(1202*1.00-0.6*12.74)
= 1.0646 mm.
Dl
399.3500
Tlnp
22.5000
22.5000
Diameter
276.2250
439.0750
273.0500
mm.
mm.
mm.
mm.

= ( 2 * min(22.50 ,203.00 ) ) * ( 12.70 - 3.00 - 1.06 ) * 1.0000 )
= 3.886 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

FileName : 511C001
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FileName : 511C001
--------------------------------------- Page 87
Nozzle Calcs. A4
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(1.00 * ( 12.0000 - 3.0000 ) - 7.4044 ) ) * 1202

= 14316.87 Kgf

= 10.0000 *1.00 + (0.0000 ) *1.00 + 0.0000 * 1.00
= 1.000 cm
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 3.8859 + 21.6330 + 1.0000 - 0.0000 * 1.00 ) * 1202
= 31882.98 Kgf

= ( 399.3500 - 219.0750 ) * 12.0000 * 1.0000
= 21.633 cm
tra
tr16b
trb

= 4.0646 mm.
= 4.5875 mm.
= 10.2297 mm.
= 3.5953 mm.
= Max(trb1, trb2, tr16b) = 10.2297 mm.
= 10.1564 mm.
= Min(trb3, trb4) = 10.1564 mm.
Weld Load [W2]:

= ( 3.8859 + 0.0000 + 1.0000 + 1.7460 ) * 1202
= 7973.39 Kgf
Weld Load [W3]:
= ( 3.8859 + 0.0000 + 1.0000 + 21.6330 + 1.7460 ) * 1202
= 33982.15 Kgf

tr45 = Max(tra, trb) = 10.1564 mm.
= .875 * 12.7000 = 11.1125 mm. --> OK
Minimum
Minimum
Minimum
Minimum

Nozzle
-58
-104
NA
Pad
-48
-48
NA

-58 C
-104 C
-41 C
C
C
C
Curve:

-29
-48
C
C

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 219.0750 * 10.0000 * 0.49 * 1202
= 20273. Kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 439.0750 * 10.0000 * 0.49 * 1202
= 40631. Kgf
= (3.1416 * 104.6875 ) * ( 12.7000 - 3.0000 ) * 0.7 * 1202
= 26848. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 219.0750 * 12.0000 * 0.74 * 1202
= 36739. Kgf

Tmin
TminPad
9.7000
9.0000
mm.
mm.

= ( 3.1416 / 2.0 ) * 219.0750 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 27554. Kgf

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.3500 = Min per Code 7.0700 = 0.7 * Wo mm.
4.5000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm.
Weld Load [W]:
= (14.7847 - 3.1861 + 2 * ( 12.7000 - 3.0000 ) * 1.0000 *

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 40631 + 26848 ) = 67479 Kgf

20272 + 36739 + 27554 + 0 ) = 84566 Kgf
40631 + 27554 + 0 ) = 68185 Kgf

FileName : 511C001
--------------------------------------- Page 89
Nozzle Calcs. A4
Nozl:
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Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =



FileName : 511C001
--------------------------------------- Page 90
Nozzle Calcs. A3
Nozl:
9
4:36p Mar 15,2009
INPUT VALUES,
From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
12.775
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6882.4990
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
49.9999
mm.
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
90.00
8.0000
deg
in.
Nominal
80

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
203.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
Thickness of Pad
SA-516 60
1202.27
1202.27
439.0750
12.0000
10.0000
12.0000
kg/cm
kg/cm
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn

FileName : 511C001
--------------------------------------- Page 91
Nozzle Calcs. A3
Nozl:
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FileName : 511C001
--------------------------------------- Page 92
Nozzle Calcs. A3
Nozl:
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4:36p Mar 15,2009

110.0000
None

mm.

Design External
Area Required
Ar
14.785
8.594
Area in Shell
A1
3.186
0.783
Area in Nozzle Wall
A2
3.885
4.053
A3
0.000
0.000
Area in Welds
A4
1.000
1.000
Area in Pad
A5
21.633
21.633
Atot
29.704
27.469
150
GR 1.1

Nozzle Sketch
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.



7.625
0.500
in.
in.
Thickness
12.0000 mm.
4.7625 mm.
12.7000 mm.

= (199.6750*7.4044+2*(12.7000-3.0000)*7.4044*(1-1.0000))
= 14.785 cm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.78*678.0000)/(1202*1.00-0.6*12.78)
= 7.2505 mm.

= (399.350-199.675)*(1.00*(12.0000-3.000)-7.404)-2*(12.700-3.000)
*(1.00*(12.0000-3.0000)-7.4044)*(1-1.0000)
= 3.186 cm
= ( 2 * min(22.50 ,203.00 ) ) * ( 12.70 - 3.00 - 1.07 ) * 1.0000 )
= 3.885 cm
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.78*99.84)/(1202*1.00-0.6*12.78)
= 1.0677 mm.
Dl
399.3500
Tlnp
22.5000
22.5000
Diameter
276.2250
439.0750
273.0500
mm.
mm.
mm.
mm.

= ( 2 * min(22.50 ,203.00 ) ) * ( 12.70 - 3.00 - 1.07 ) * 1.0000 )
= 3.885 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

FileName : 511C001
--------------------------------------- Page 94
Nozzle Calcs. A3
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FileName : 511C001
--------------------------------------- Page 93
Nozzle Calcs. A3
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(1.00 * ( 12.0000 - 3.0000 ) - 7.4044 ) ) * 1202

= 14316.87 Kgf

= 10.0000 *1.00 + (0.0000 ) *1.00 + 0.0000 * 1.00
= 1.000 cm
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 3.8846 + 21.6330 + 1.0000 - 0.0000 * 1.00 ) * 1202
= 31881.32 Kgf

= ( 399.3500 - 219.0750 ) * 12.0000 * 1.0000
= 21.633 cm
tra
tr16b
trb

= 4.0677 mm.
= 4.5875 mm.
= 10.2505 mm.
= 3.5953 mm.
= Max(trb1, trb2, tr16b) = 10.2505 mm.
= 10.1564 mm.
= Min(trb3, trb4) = 10.1564 mm.
Weld Load [W2]:

= ( 3.8846 + 0.0000 + 1.0000 + 1.7460 ) * 1202
= 7971.73 Kgf
Weld Load [W3]:
= ( 3.8846 + 0.0000 + 1.0000 + 21.6330 + 1.7460 ) * 1202
= 33980.49 Kgf

tr45 = Max(tra, trb) = 10.1564 mm.
= .875 * 12.7000 = 11.1125 mm. --> OK
Minimum
Minimum
Minimum
Minimum

Nozzle
-58
-104
NA
Pad
-48
-48
NA

-58 C
-104 C
-41 C
C
C
C
Curve:

-29
-48
C
C

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 219.0750 * 10.0000 * 0.49 * 1202
= 20273. Kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 439.0750 * 10.0000 * 0.49 * 1202
= 40631. Kgf
= (3.1416 * 104.6875 ) * ( 12.7000 - 3.0000 ) * 0.7 * 1202
= 26848. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 219.0750 * 12.0000 * 0.74 * 1202
= 36739. Kgf

Tmin
TminPad
9.7000
9.0000
mm.
mm.

= ( 3.1416 / 2.0 ) * 219.0750 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 27554. Kgf

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.3500 = Min per Code 7.0700 = 0.7 * Wo mm.
4.5000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm.
Weld Load [W]:
= (14.7847 - 3.1861 + 2 * ( 12.7000 - 3.0000 ) * 1.0000 *

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 40631 + 26848 ) = 67479 Kgf

20272 + 36739 + 27554 + 0 ) = 84566 Kgf
40631 + 27554 + 0 ) = 68185 Kgf

FileName : 511C001
--------------------------------------- Page 95
Nozzle Calcs. A3
Nozl:
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4:36p Mar 15,2009
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =



FileName : 511C001
--------------------------------------- Page 96
Nozzle Calcs. L1
Nozl:
10
4:36p Mar 15,2009
INPUT VALUES,
From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6882.4990
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
6500.0000
mm.
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
90.00
2.0000
deg
in.
Nominal
160

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
153.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

150
GR 1.1

Nozzle Sketch

FileName : 511C001
--------------------------------------- Page 98
Nozzle Calcs. L1
Nozl:
10
4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 97
Nozzle Calcs. L1
Nozl:
10
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Wall
Wall
Std.
Wall
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(4), trb4 = 6.4227 mm.
UG45(b),

tr45 = Max(tra, trb) = 6.4227 mm.
= .875 * 8.7376 = 7.6454 mm. --> OK
Curve:
-46 C
-104 C


-46 C
-104 C
-29 C

1.687
0.344
in.
in.
Curve:

-29
-48

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Nozzle Weld

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*24.42)/(1202*1.00-0.6*12.50)
= 0.2555 mm.


Dl
97.6996
Tlnp
14.3440
mm.
5.7376

= 3.2873 mm.
= 4.5875 mm.
= 10.0934 mm.
mm.

Required Thickness
4.0163 = 0.7 * TMIN
Actual Thickness
7.0700 = 0.7 * Wo mm.

mm.
mm.

.
tra
tr16b
Tmin
C
C

FileName : 511C001
--------------------------------------- Page 99
Nozzle Calcs. L3
Nozl:
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FileName : 511C001
--------------------------------------- Page 100
Nozzle Calcs. L3
Nozl:
11
4:36p Mar 15,2009
INPUT VALUES,
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6882.4990
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
6500.0000
mm.

1.687
0.344
in.
in.

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
180.00
2.0000
deg
in.
Nominal
160
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
153.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.
Nozzle Sketch
150
GR 1.1

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*24.42)/(1202*1.00-0.6*12.50)
= 0.2555 mm.

Nozzle Flange Type


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Dl
97.6996
Tlnp
14.3440
mm.
mm.
mm.

.
tra
tr16b

= 3.2873 mm.
= 4.5875 mm.
= 10.0934 mm.

FileName : 511C001
--------------------------------------- Page 102
Nozzle Calcs. SP1
Nozl:
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FileName : 511C001
--------------------------------------- Page 101
Nozzle Calcs. L3
Nozl:
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Wall
Wall
Std.
Wall
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(4), trb4 = 6.4227 mm.
UG45(b),
INPUT VALUES,
Nozzle Description: SP1
From :

tr45 = Max(tra, trb) = 6.4227 mm.
= .875 * 8.7376 = 7.6454 mm. --> OK

Temp
Pext
Tempex

Curve:
-46 C
-104 C
Shell Material

-46 C
-104 C
-29 C
Curve:

-29
-48
C
C

S
Sa
D
L
T
Cas
Caext


Nozzle Material

Tmin
5.7376
mm.

Nozzle Weld
Required Thickness
4.0163 = 0.7 * TMIN
Actual Thickness
7.0700 = 0.7 * Wo mm.

Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6882.4990
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
6500.0000
mm.
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
270.00
2.0000
deg
in.
Nominal
160

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
153.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

150
GR 1.1

Nozzle Sketch

FileName : 511C001
--------------------------------------- Page 103
Nozzle Calcs. SP1
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FileName : 511C001
--------------------------------------- Page 104
Nozzle Calcs. SP1
Nozl:
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Wall
Wall
Std.
Wall
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(4), trb4 = 6.4227 mm.
UG45(b),

tr45 = Max(tra, trb) = 6.4227 mm.
= .875 * 8.7376 = 7.6454 mm. --> OK
Curve:
-46 C
-104 C

NOZZLE CALCULATION, Description: SP1

-46 C
-104 C
-29 C

1.687
0.344
in.
in.
Curve:

-29
-48

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Nozzle Weld

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*24.42)/(1202*1.00-0.6*12.50)
= 0.2555 mm.

Weld Size Calculations, Description: SP1

Dl
97.6996
Tlnp
14.3440
mm.
5.7376

= 3.2873 mm.
= 4.5875 mm.
= 10.0934 mm.
mm.

Required Thickness
4.0163 = 0.7 * TMIN
Actual Thickness
7.0700 = 0.7 * Wo mm.

mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for SP1

.
tra
tr16b
Tmin
C
C

FileName : 511C001
--------------------------------------- Page 105
Nozzle Calcs. B2
Nozl:
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FileName : 511C001
--------------------------------------- Page 106
Nozzle Calcs. B2
Nozl:
13
4:36p Mar 15,2009
INPUT VALUES,

From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6570.0005
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
7290.0000
mm.
110.0000
None

mm.
150
GR 1.1

Nozzle Sketch
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
-10.00
C
Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
90.00
8.0000

deg
in.
Nominal
80

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
203.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
Thickness of Pad
SA-516 60
1202.27
1202.27
439.0750
12.0000
10.0000
12.0000
kg/cm
kg/cm
mm.
mm.
mm.
mm.
7.625
0.500
in.
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.
Sp
Spa
Dp
Tp
Wp
Wgpn

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*99.84)/(1202*1.00-0.6*12.50)
= 1.0445 mm.
Dl
399.3500
Tlnp
22.5000
22.5000
mm.
mm.
mm.
mm.

FileName : 511C001
--------------------------------------- Page 107
Nozzle Calcs. B2
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FileName : 511C001
--------------------------------------- Page 108
Nozzle Calcs. B2
Nozl:
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4:36p Mar 15,2009

= 10.0000 *1.00 + (0.0000 ) *1.00 + 0.0000 * 1.00
= 1.000 cm

Design External
Area Required
Ar
14.785
8.435
Area in Shell
A1
3.186
1.101
Area in Nozzle Wall
A2
3.895
4.053
A3
0.000
0.000
Area in Welds
A4
1.000
1.000
Area in Pad
A5
21.633
21.633
Atot
29.714
27.787
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

Diameter
276.2250
439.0750
273.0500
Thickness
12.0000 mm.
4.7625 mm.
12.7000 mm.

= (199.6750*7.4044+2*(12.7000-3.0000)*7.4044*(1-1.0000))
= 14.785 cm
= (399.350-199.675)*(1.00*(12.0000-3.000)-7.404)-2*(12.700-3.000)
*(1.00*(12.0000-3.0000)-7.4044)*(1-1.0000)
= 3.186 cm
= ( 2 * min(22.50 ,203.00 ) ) * ( 12.70 - 3.00 - 1.04 ) * 1.0000 )
= 3.895 cm
= ( 2 * min(22.50 ,203.00 ) ) * ( 12.70 - 3.00 - 1.04 ) * 1.0000 )
= 3.895 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

= ( 399.3500 - 219.0750 ) * 12.0000 * 1.0000
= 21.633 cm
tra
tr16b
trb

= 4.0445 mm.
= 4.5875 mm.
= 10.0934 mm.
= 3.5953 mm.
= Max(trb1, trb2, tr16b) = 10.0934 mm.
= 10.1564 mm.
= Min(trb3, trb4) = 10.0934 mm.

tr45 = Max(tra, trb) = 10.0934 mm.
= .875 * 12.7000 = 11.1125 mm. --> OK
Minimum
Minimum
Minimum
Minimum

Nozzle
-58
-104
NA
Pad
-48
-48
NA

-58 C
-104 C
-41 C
C
C
C
Curve:

-29
-48
Tmin
TminPad
9.7000
9.0000
mm.
mm.

Nozzle Weld
Pad Weld
Required Thickness
Actual Thickness
6.3500 = Min per Code 7.0700 = 0.7 * Wo mm.
4.5000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm.
Weld Load [W]:
= (14.7847 - 3.1861 + 2 * ( 12.7000 - 3.0000 ) * 1.0000 *
C
C

FileName : 511C001
--------------------------------------- Page 109
Nozzle Calcs. B2
Nozl:
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4:36p Mar 15,2009
(1.00 * ( 12.0000 - 3.0000 ) - 7.4044 ) ) * 1202
= 14316.87 Kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 3.8950 + 21.6330 + 1.0000 - 0.0000 * 1.00 ) * 1202
= 31893.84 Kgf
Weld Load [W2]:
= ( 3.8950 + 0.0000 + 1.0000 + 1.7460 ) * 1202
= 7984.25 Kgf
Weld Load [W3]:
= ( 3.8950 + 0.0000 + 1.0000 + 21.6330 + 1.7460 ) * 1202
= 33993.00 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 219.0750 * 10.0000 * 0.49 * 1202
= 20273. Kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 439.0750 * 10.0000 * 0.49 * 1202
= 40631. Kgf
= (3.1416 * 104.6875 ) * ( 12.7000 - 3.0000 ) * 0.7 * 1202
= 26848. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 219.0750 * 12.0000 * 0.74 * 1202
= 36739. Kgf
= ( 3.1416 / 2.0 ) * 219.0750 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 27554. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 40631 + 26848 ) = 67479 Kgf

20272 + 36739 + 27554 + 0 ) = 84566 Kgf
40631 + 27554 + 0 ) = 68185 Kgf

FileName : 511C001
--------------------------------------- Page 110
Nozzle Calcs. B2
Nozl:
13
4:36p Mar 15,2009
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =



FileName : 511C001
--------------------------------------- Page 111
Nozzle Calcs. P2
Nozl:
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FileName : 511C001
--------------------------------------- Page 112
Nozzle Calcs. P2
Nozl:
14
4:36p Mar 15,2009
INPUT VALUES,
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Nozzle Description: P2
From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6570.0005
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
7300.0000
mm.

NOZZLE CALCULATION, Description: P2
1.687
0.344
in.
in.

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
180.00
2.0000
deg
in.
Nominal
160
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
153.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.
Nozzle Sketch
150
GR 1.1

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*24.42)/(1202*1.00-0.6*12.50)
= 0.2555 mm.

Nozzle Flange Type


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Dl
97.6996
Tlnp
14.3440
mm.
mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for P2

.
tra
tr16b

= 3.2873 mm.
= 4.5875 mm.
= 10.0934 mm.

FileName : 511C001
--------------------------------------- Page 114
Nozzle Calcs. M3
Nozl:
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FileName : 511C001
--------------------------------------- Page 113
Nozzle Calcs. P2
Nozl:
14
4:36p Mar 15,2009
Wall
Wall
Std.
Wall
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(4), trb4 = 6.4227 mm.
UG45(b),
INPUT VALUES,
From :

tr45 = Max(tra, trb) = 6.4227 mm.
= .875 * 8.7376 = 7.6454 mm. --> OK

Temp
Pext
Tempex

Curve:
-46 C
-104 C
Shell Material

-46 C
-104 C
-29 C
Curve:

-29
-48
C
C

S
Sa
D
L
T
Cas
Caext


Nozzle Material
Weld Size Calculations, Description: P2

Tmin
5.7376
mm.

Nozzle Weld
Required Thickness
4.0163 = 0.7 * TMIN
Actual Thickness
7.0700 = 0.7 * Wo mm.


Layout Angle
Nozzle Diameter
Sn
Sna
Inbase
Dia
Idbn
Thk
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6570.0005
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
8100.0000
mm.
-10.00
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
OD
0.00
24.0000
deg
in.
Actual
12.0000 mm.

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
253.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
Thickness of Pad
Sp
Spa
Dp
Tp
Wp
Wgpn
SA-516 60
1202.27
1202.27
1109.6000
12.0000
10.0000
12.0000
kg/cm
kg/cm
mm.
mm.
mm.
mm.

FileName : 511C001
--------------------------------------- Page 115
Nozzle Calcs. M3
Nozl:
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250.0000
None


FileName : 511C001
--------------------------------------- Page 116
Nozzle Calcs. M3
Nozl:
15
4:36p Mar 15,2009
mm.
Design External
Area Required
Ar
43.804
24.991
Area in Shell
A1
9.440
3.263
Area in Nozzle Wall
A2
2.630
3.427
A3
0.000
0.000
Area in Welds
A4
2.000
2.000
Area in Pad
A5
60.000
60.000
Atot
74.070
68.690
150
GR 1.1

Nozzle Sketch
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

Diameter
860.4250
1109.6000
844.5500
Thickness
12.0000 mm.
6.3500 mm.
12.7000 mm.

= (591.6000*7.4044+2*(12.0000-3.0000)*7.4044*(1-1.0000))
= 43.804 cm

24.000
0.472
in.
in.
= (1183.200-591.600)*(1.00*(12.0000-3.000)-7.404)-2*(12.000-3.000)
*(1.00*(12.0000-3.0000)-7.4044)*(1-1.0000)
= 9.440 cm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

= ( 2 * min(22.50 ,253.00 ) ) * ( 12.00 - 3.00 - 3.16 ) * 1.0000 )
= 2.630 cm
= ( 2 * min(22.50 ,253.00 ) ) * ( 12.00 - 3.00 - 3.16 ) * 1.0000 )
= 2.630 cm

= (12.50*304.8000)/(1202*1.00+0.4*12.50)
= 3.1559 mm.
Dl 1183.2000
Tlnp
22.5000
22.5000
mm.
mm.
mm.
mm.

= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

FileName : 511C001
--------------------------------------- Page 117
Nozzle Calcs. M3
Nozl:
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= (43.8043 - 9.4397 + 2 * ( 12.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 12.0000 - 3.0000 ) - 7.4044 ) ) * 1202
= 41660.88 Kgf
= 10.0000 *1.00 + (0.0000 ) *1.00 + 10.0000 * 1.00

= 2.000 cm
= ( 1109.6000 - 609.6000 ) * 12.0000 * 1.0000
= 60.000 cm
Minimum
Minimum
Minimum
Minimum

Nozzle
-48
-48
NA

FileName : 511C001
--------------------------------------- Page 118
Nozzle Calcs. M3
Nozl:
15
4:36p Mar 15,2009
Pad
-48
-48
NA

Dl
887.4000
Tlnp
22.5000
22.5000
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 2.6299 + 60.0000 + 2.0000 - 0.0000 * 1.00 ) * 1202
= 77702.70 Kgf
C
C
C
mm.
mm.
mm.
Weld Load [W2]:

= ( 2.6299 + 0.0000 + 1.0000 + 1.6200 ) * 1202
= 6311.75 Kgf
Weld Load [W3]:
= ( 2.6299 + 0.0000 + 2.0000 + 60.0000 + 1.6200 ) * 1202
= 79650.38 Kgf

AREA REQUIRED
[Internal Pressure]
A1
A2
A3
A4
A5
A6
Atot
AR
29.204
cm
No Pad
4.720
2.630
0.000
1.000
0.000
0.000
8.350
With Pad
4.720
2.630
0.000
1.000
33.336
0.000
41.686
cm
cm
cm
cm
cm
cm
cm

are not required.

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1202
= 56411. Kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 1109.6000 * 10.0000 * 0.49 * 1202
= 102680. Kgf
= (3.1416 * 300.3000 ) * ( 12.0000 - 3.0000 ) * 0.7 * 1202
= 71458. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 12.0000 * 0.74 * 1202
= 102231. Kgf

Tmin
TminPad
9.0000
9.0000
mm.
mm.

= ( 3.1416 / 2.0 ) * 609.6000 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 76673. Kgf

Nozzle Weld
Pad Weld
Required Thickness
6.3000 = 0.7 * TMIN
4.5000 = 0.5*TminPad
Actual Thickness
7.0700 = 0.7 * Wo mm.
7.0700 = 0.7 * Wp mm.
Weld Load [W]:

PATH11 = (
PATH22 = (
= (
PATH33 = (
SPEW + SNW ) = ( 102679 + 71457 ) = 174137 Kgf

56411 + 102230 + 76672 + 0 ) = 235314 Kgf

FileName : 511C001
--------------------------------------- Page 119
Nozzle Calcs. M3
Nozl:
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FileName : 511C001
--------------------------------------- Page 120
Nozzle Calcs. T3
Nozl:
16
4:36p Mar 15,2009
= ( 102679 + 76672 + 0 ) = 179352 Kgf

INPUT VALUES,
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =


Nozzle Description: T3
From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6570.0005
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
10800.0010
mm.
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
0.00
2.0000
deg
in.
Nominal
160

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
183.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

300
GR 1.1

Nozzle Sketch

FileName : 511C001
--------------------------------------- Page 121
Nozzle Calcs. T3
Nozl:
16
4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 122
Nozzle Calcs. T3
Nozl:
16
4:36p Mar 15,2009
Wall
Wall
Std.
Wall
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(4), trb4 = 6.4227 mm.
UG45(b),

tr45 = Max(tra, trb) = 6.4227 mm.
= .875 * 8.7376 = 7.6454 mm. --> OK
Curve:
-46 C
-104 C

NOZZLE CALCULATION, Description: T3

-46 C
-104 C
-29 C

1.687
0.344
in.
in.
Curve:

-29
-104

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Nozzle Weld

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*24.42)/(1202*1.00-0.6*12.50)
= 0.2555 mm.

Weld Size Calculations, Description: T3

Dl
97.6996
Tlnp
14.3440
mm.
5.7376

= 3.3088 mm.
= 4.5875 mm.
= 10.0934 mm.
mm.

Required Thickness
4.0163 = 0.7 * TMIN
Actual Thickness
7.0700 = 0.7 * Wo mm.

mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for T3

.
tra
tr16b
Tmin
C
C

FileName : 511C001
--------------------------------------- Page 123
Nozzle Calcs. T2
Nozl:
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4:36p Mar 15,2009

FileName : 511C001
--------------------------------------- Page 124
Nozzle Calcs. T2
Nozl:
17
4:36p Mar 15,2009
INPUT VALUES,
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6772.5015
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
17120.0000
mm.

1.687
0.344
in.
in.

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
0.00
2.0000
deg
in.
Nominal
160
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
183.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.
Nozzle Sketch
300
GR 1.1

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*24.42)/(1202*1.00-0.6*12.50)
= 0.2555 mm.

Nozzle Flange Type


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Dl
97.6996
Tlnp
14.3440
mm.
mm.
mm.

.
tra
tr16b

= 3.3088 mm.
= 4.5875 mm.
= 10.0934 mm.

FileName : 511C001
--------------------------------------- Page 126
Nozzle Calcs. T1
Nozl:
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FileName : 511C001
--------------------------------------- Page 125
Nozzle Calcs. T2
Nozl:
17
4:36p Mar 15,2009
Wall
Wall
Std.
Wall
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(4), trb4 = 6.4227 mm.
UG45(b),
INPUT VALUES,
From :

tr45 = Max(tra, trb) = 6.4227 mm.
= .875 * 8.7376 = 7.6454 mm. --> OK

Temp
Pext
Tempex

Curve:
-46 C
-104 C
Shell Material

-46 C
-104 C
-29 C
Curve:

-29
-104
C
C

S
Sa
D
L
T
Cas
Caext


Nozzle Material

Tmin
5.7376
mm.

Nozzle Weld
Required Thickness
4.0163 = 0.7 * TMIN
Actual Thickness
7.0700 = 0.7 * Wo mm.

Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6772.5015
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
18630.0000
mm.
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
0.00
2.0000
deg
in.
Nominal
160

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
183.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

300
GR 1.1

Nozzle Sketch

FileName : 511C001
--------------------------------------- Page 127
Nozzle Calcs. T1
Nozl:
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FileName : 511C001
--------------------------------------- Page 128
Nozzle Calcs. T1
Nozl:
18
4:36p Mar 15,2009
Wall
Wall
Std.
Wall
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(4), trb4 = 6.4227 mm.
UG45(b),

tr45 = Max(tra, trb) = 6.4227 mm.
= .875 * 8.7376 = 7.6454 mm. --> OK
Curve:
-46 C
-104 C


-46 C
-104 C
-29 C

1.687
0.344
in.
in.
Curve:

-29
-104

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Nozzle Weld

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*24.42)/(1202*1.00-0.6*12.50)
= 0.2555 mm.


Dl
97.6996
Tlnp
14.3440
mm.
5.7376

= 3.3088 mm.
= 4.5875 mm.
= 10.0934 mm.
mm.

Required Thickness
4.0163 = 0.7 * TMIN
Actual Thickness
7.0700 = 0.7 * Wo mm.

mm.
mm.

.
tra
tr16b
Tmin
C
C

FileName : 511C001
--------------------------------------- Page 129
Nozzle Calcs. A2
Nozl:
19
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FileName : 511C001
--------------------------------------- Page 130
Nozzle Calcs. A2
Nozl:
19
4:36p Mar 15,2009
INPUT VALUES,

From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext
12.775
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6882.4990
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
49.9999
mm.
85.0000
None

mm.
150
GR 1.1

Nozzle Sketch
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
-10.00
C
Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
180.00
6.0000

deg
in.
Nominal
80

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
203.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
Thickness of Pad
SA-516 60
1202.27
1202.27
338.2750
12.0000
10.0000
12.0000
kg/cm
kg/cm
mm.
mm.
mm.
mm.
5.761
0.432
in.
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.78*678.0000)/(1202*1.00-0.6*12.78)
= 7.2505 mm.
Sp
Spa
Dp
Tp
Wp
Wgpn

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.78*76.16)/(1202*1.00-0.6*12.78)
= 0.8145 mm.
Dl
304.6588
Tlnp
19.9320
22.5000
mm.
mm.
mm.
mm.

FileName : 511C001
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FileName : 511C001
--------------------------------------- Page 132
Nozzle Calcs. A2
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4:36p Mar 15,2009

= 10.0000 *1.00 + (0.0000 ) *1.00 + 0.0000 * 1.00
= 1.000 cm

Design External
Area Required
Ar
11.279
6.556
Area in Shell
A1
2.431
0.597
Area in Nozzle Wall
A2
3.221
3.321
A3
0.000
0.000
Area in Welds
A4
1.000
1.000
Area in Pad
A5
16.366
16.366
Atot
23.018
21.284
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

Diameter
209.5500
338.2750
211.1375
Thickness
12.0000 mm.
4.7625 mm.
11.1125 mm.

= (152.3294*7.4044+2*(10.9728-3.0000)*7.4044*(1-1.0000))
= 11.279 cm
= (304.659-152.329)*(1.00*(12.0000-3.000)-7.404)-2*(10.973-3.000)
*(1.00*(12.0000-3.0000)-7.4044)*(1-1.0000)
= 2.431 cm
= ( 2 * min(19.93 ,203.00 ) ) * ( 10.97 - 3.00 - 0.81 ) * 1.0000 )
= 2.854 cm
= ( 2 * min(22.50 ,203.00 ) ) * ( 10.97 - 3.00 - 0.81 ) * 1.0000 )
= 3.221 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

= ( 304.6588 - 168.2750 ) * 12.0000 * 1.0000
= 16.366 cm
tra
tr16b
trb

= 3.8145 mm.
= 4.5875 mm.
= 10.2505 mm.
= 3.5953 mm.
= Max(trb1, trb2, tr16b) = 10.2505 mm.
= 9.2230 mm.
= Min(trb3, trb4) = 9.2230 mm.

tr45 = Max(tra, trb) = 9.2230 mm.
= .875 * 10.9728 = 9.6012 mm. --> OK
Minimum
Minimum
Minimum
Minimum

Nozzle
-62
-104
NA
Pad
-48
-48
NA

-62 C
-104 C
-45 C
C
C
C
Curve:

-29
-48
Tmin
TminPad
7.9728
9.0000
mm.
mm.

Nozzle Weld
Pad Weld
Required Thickness
5.5810 = 0.7 * TMIN
4.5000 = 0.5*TminPad
Actual Thickness
7.0700 = 0.7 * Wo mm.
7.0700 = 0.7 * Wp mm.
Weld Load [W]:
= (11.2790 - 2.4306 + 2 * ( 10.9728 - 3.0000 ) * 1.0000 *
C
C

FileName : 511C001
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Nozzle Calcs. A2
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(1.00 * ( 12.0000 - 3.0000 ) - 7.4044 ) ) * 1202
= 10944.13 Kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 3.2212 + 16.3661 + 1.0000 - 0.0000 * 1.00 ) * 1202
= 24751.53 Kgf
Weld Load [W2]:
= ( 3.2212 + 0.0000 + 1.0000 + 1.4351 ) * 1202
= 6800.46 Kgf
Weld Load [W3]:
= ( 3.2212 + 0.0000 + 1.0000 + 16.3661 + 1.4351 ) * 1202
= 26476.92 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 168.2750 * 10.0000 * 0.49 * 1202
= 15572. Kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 338.2750 * 10.0000 * 0.49 * 1202
= 31303. Kgf
= (3.1416 * 80.1511 ) * ( 10.9728 - 3.0000 ) * 0.7 * 1202
= 16896. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 168.2750 * 12.0000 * 0.74 * 1202
= 28220. Kgf
= ( 3.1416 / 2.0 ) * 168.2750 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 21165. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 31303 + 16895 ) = 48198 Kgf

15571 + 28219 + 21164 + 0 ) = 64956 Kgf
31303 + 21164 + 0 ) = 52468 Kgf

FileName : 511C001
--------------------------------------- Page 134
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Nozl:
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Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =



FileName : 511C001
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Nozzle Calcs. M2
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FileName : 511C001
--------------------------------------- Page 136
Nozzle Calcs. M2
Nozl:
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4:36p Mar 15,2009
INPUT VALUES,
40

kg/cm
C
kg/cm
C

From :

Temp
Pext
Tempex
12.500
220
1.05
220
250.0000
None
mm.
150
GR 1.1

Shell Material
S
Sa
D
L
T
Cas
Caext

Nozzle Material
Layout Angle
Nozzle Diameter
Sn
Sna
Inbase
Dia
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
Nozzle Sketch
1350.0000
6772.5015
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
18100.0000
mm.
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
-10.00
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
OD
180.00
24.0000
deg
in.

24.000
0.472
in.
in.

Idbn
Thk
Actual
12.0000 mm.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
253.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
kg/cm
kg/cm
mm.
mm.
mm.
mm.
Pad Material
Thickness of Pad
Sp
Spa
Dp
Tp
Wp
Wgpn
SA-516 60
1202.27
1202.27
1109.6000
12.0000
10.0000
12.0000

= (12.50*304.8000)/(1202*1.00+0.4*12.50)
= 3.1559 mm.

Dl 1183.2000
Tlnp
22.5000
22.5000
mm.
mm.
mm.
mm.

FileName : 511C001
--------------------------------------- Page 137
Nozzle Calcs. M2
Nozl:
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4:36p Mar 15,2009
= 10.0000 *1.00 + (0.0000 ) *1.00 + 10.0000 * 1.00

= 2.000 cm

Design External
Area Required
Ar
43.804
25.298
Area in Shell
A1
9.440
2.649
Area in Nozzle Wall
A2
2.630
3.427
A3
0.000
0.000
Area in Welds
A4
2.000
2.000
Area in Pad
A5
60.000
60.000
Atot
74.070
68.076
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm

= ( 1109.6000 - 609.6000 ) * 12.0000 * 1.0000
= 60.000 cm
90.00
Degs.

Dl
887.4000
Tlnp
22.5000
22.5000

Diameter
860.4250
1109.6000
844.5500

FileName : 511C001
--------------------------------------- Page 138
Nozzle Calcs. M2
Nozl:
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Thickness
12.0000 mm.
6.3500 mm.
12.7000 mm.

= (591.6000*7.4044+2*(12.0000-3.0000)*7.4044*(1-1.0000))
= 43.804 cm
= (1183.200-591.600)*(1.00*(12.0000-3.000)-7.404)-2*(12.000-3.000)
*(1.00*(12.0000-3.0000)-7.4044)*(1-1.0000)
= 9.440 cm
= ( 2 * min(22.50 ,253.00 ) ) * ( 12.00 - 3.00 - 3.16 ) * 1.0000 )
= 2.630 cm
Minimum
Minimum
Minimum
Minimum

Nozzle
-48
-48
NA
Pad
-48
-48
NA
C
C
C
mm.
mm.
mm.
AREA REQUIRED
[Internal Pressure]
A1
A2
A3
A4
A5
A6
Atot
AR
29.204
cm
No Pad
4.720
2.630
0.000
1.000
0.000
0.000
8.350
With Pad
4.720
2.630
0.000
1.000
33.336
0.000
41.686
cm
cm
cm
cm
cm
cm
cm

are not required.

= ( 2 * min(22.50 ,253.00 ) ) * ( 12.00 - 3.00 - 3.16 ) * 1.0000 )
= 2.630 cm

= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

Weld Load [W]:

Tmin
TminPad
Nozzle Weld
Pad Weld
Required Thickness
6.3000 = 0.7 * TMIN
4.5000 = 0.5*TminPad
9.0000
9.0000
mm.
mm.
Actual Thickness
7.0700 = 0.7 * Wo mm.
7.0700 = 0.7 * Wp mm.

FileName : 511C001
--------------------------------------- Page 139
Nozzle Calcs. M2
Nozl:
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= (43.8043 - 9.4397 + 2 * ( 12.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 12.0000 - 3.0000 ) - 7.4044 ) ) * 1202
= 41660.88 Kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 2.6299 + 60.0000 + 2.0000 - 0.0000 * 1.00 ) * 1202
= 77702.70 Kgf
Weld Load [W2]:
= ( 2.6299 + 0.0000 + 1.0000 + 1.6200 ) * 1202
= 6311.75 Kgf
Weld Load [W3]:
= ( 2.6299 + 0.0000 + 2.0000 + 60.0000 + 1.6200 ) * 1202
= 79650.38 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1202
= 56411. Kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 1109.6000 * 10.0000 * 0.49 * 1202
= 102680. Kgf
= (3.1416 * 300.3000 ) * ( 12.0000 - 3.0000 ) * 0.7 * 1202
= 71458. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 12.0000 * 0.74 * 1202
= 102231. Kgf
= ( 3.1416 / 2.0 ) * 609.6000 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 76673. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
SPEW + SNW ) = ( 102679 + 71457 ) = 174137 Kgf

56411 + 102230 + 76672 + 0 ) = 235314 Kgf

FileName : 511C001
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Nozzle Calcs. M2
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= ( 102679 + 76672 + 0 ) = 179352 Kgf
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =



FileName : 511C001
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Nozzle Calcs. M1
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FileName : 511C001
--------------------------------------- Page 142
Nozzle Calcs. M1
Nozl:
21
4:36p Mar 15,2009
INPUT VALUES,
40

kg/cm
C
kg/cm
C

From :

Temp
Pext
Tempex
12.500
220
1.05
220
250.0000
None
mm.
150
GR 1.1

Shell Material
S
Sa
D
L
T
Cas
Caext

Nozzle Material
Layout Angle
Nozzle Diameter
Sn
Sna
Inbase
Dia
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
Nozzle Sketch
1350.0000
6772.5015
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
19350.0000
mm.
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
-10.00
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
OD
90.00
24.0000
deg
in.

24.000
0.472
in.
in.

Idbn
Thk
Actual
12.0000 mm.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
253.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
kg/cm
kg/cm
mm.
mm.
mm.
mm.
Pad Material
Thickness of Pad
Sp
Spa
Dp
Tp
Wp
Wgpn
SA-516 60
1202.27
1202.27
1109.6000
12.0000
10.0000
12.0000

= (12.50*304.8000)/(1202*1.00+0.4*12.50)
= 3.1559 mm.

Dl 1183.2000
Tlnp
22.5000
22.5000
mm.
mm.
mm.
mm.

FileName : 511C001
--------------------------------------- Page 143
Nozzle Calcs. M1
Nozl:
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4:36p Mar 15,2009
= 10.0000 *1.00 + (0.0000 ) *1.00 + 10.0000 * 1.00

= 2.000 cm

Design External
Area Required
Ar
43.804
25.298
Area in Shell
A1
9.440
2.649
Area in Nozzle Wall
A2
2.630
3.427
A3
0.000
0.000
Area in Welds
A4
2.000
2.000
Area in Pad
A5
60.000
60.000
Atot
74.070
68.076
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm

= ( 1109.6000 - 609.6000 ) * 12.0000 * 1.0000
= 60.000 cm
90.00
Degs.

Dl
887.4000
Tlnp
22.5000
22.5000

Diameter
860.4250
1109.6000
844.5500

FileName : 511C001
--------------------------------------- Page 144
Nozzle Calcs. M1
Nozl:
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4:36p Mar 15,2009
Thickness
12.0000 mm.
6.3500 mm.
12.7000 mm.

= (591.6000*7.4044+2*(12.0000-3.0000)*7.4044*(1-1.0000))
= 43.804 cm
= (1183.200-591.600)*(1.00*(12.0000-3.000)-7.404)-2*(12.000-3.000)
*(1.00*(12.0000-3.0000)-7.4044)*(1-1.0000)
= 9.440 cm
= ( 2 * min(22.50 ,253.00 ) ) * ( 12.00 - 3.00 - 3.16 ) * 1.0000 )
= 2.630 cm
Minimum
Minimum
Minimum
Minimum

Nozzle
-48
-48
NA
Pad
-48
-48
NA
C
C
C
mm.
mm.
mm.
AREA REQUIRED
[Internal Pressure]
A1
A2
A3
A4
A5
A6
Atot
AR
29.204
cm
No Pad
4.720
2.630
0.000
1.000
0.000
0.000
8.350
With Pad
4.720
2.630
0.000
1.000
33.336
0.000
41.686
cm
cm
cm
cm
cm
cm
cm

are not required.

= ( 2 * min(22.50 ,253.00 ) ) * ( 12.00 - 3.00 - 3.16 ) * 1.0000 )
= 2.630 cm

= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

Weld Load [W]:

Tmin
TminPad
Nozzle Weld
Pad Weld
Required Thickness
6.3000 = 0.7 * TMIN
4.5000 = 0.5*TminPad
9.0000
9.0000
mm.
mm.
Actual Thickness
7.0700 = 0.7 * Wo mm.
7.0700 = 0.7 * Wp mm.

FileName : 511C001
--------------------------------------- Page 145
Nozzle Calcs. M1
Nozl:
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4:36p Mar 15,2009
= (43.8043 - 9.4397 + 2 * ( 12.0000 - 3.0000 ) * 1.0000 *
(1.00 * ( 12.0000 - 3.0000 ) - 7.4044 ) ) * 1202
= 41660.88 Kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 2.6299 + 60.0000 + 2.0000 - 0.0000 * 1.00 ) * 1202
= 77702.70 Kgf
Weld Load [W2]:
= ( 2.6299 + 0.0000 + 1.0000 + 1.6200 ) * 1202
= 6311.75 Kgf
Weld Load [W3]:
= ( 2.6299 + 0.0000 + 2.0000 + 60.0000 + 1.6200 ) * 1202
= 79650.38 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1202
= 56411. Kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 1109.6000 * 10.0000 * 0.49 * 1202
= 102680. Kgf
= (3.1416 * 300.3000 ) * ( 12.0000 - 3.0000 ) * 0.7 * 1202
= 71458. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 609.6000 * 12.0000 * 0.74 * 1202
= 102231. Kgf
= ( 3.1416 / 2.0 ) * 609.6000 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 76673. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
SPEW + SNW ) = ( 102679 + 71457 ) = 174137 Kgf

56411 + 102230 + 76672 + 0 ) = 235314 Kgf

FileName : 511C001
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Nozzle Calcs. M1
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= ( 102679 + 76672 + 0 ) = 179352 Kgf
Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =



FileName : 511C001
--------------------------------------- Page 147
Nozzle Calcs. B1
Nozl:
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FileName : 511C001
--------------------------------------- Page 148
Nozzle Calcs. B1
Nozl:
22
4:36p Mar 15,2009
INPUT VALUES,

From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6772.5015
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
19749.9980
mm.
60.0000
None

mm.
150
GR 1.1

Nozzle Sketch
| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
-10.00
C
Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
180.00
4.0000

deg
in.
Nominal
120

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
183.0000
10.0000
12.0000
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
Pad Material
Thickness of Pad
SA-516 60
1202.27
1202.27
234.3000
12.0000
10.0000
12.0000
kg/cm
kg/cm
mm.
mm.
mm.
mm.
3.624
0.438
in.
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.
Sp
Spa
Dp
Tp
Wp
Wgpn

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*49.02)/(1202*1.00-0.6*12.50)
= 0.5129 mm.
Dl
196.0992
Tlnp
20.3130
22.5000
mm.
mm.
mm.
mm.

FileName : 511C001
--------------------------------------- Page 149
Nozzle Calcs. B1
Nozl:
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FileName : 511C001
--------------------------------------- Page 150
Nozzle Calcs. B1
Nozl:
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4:36p Mar 15,2009

= 10.0000 *1.00 + (0.0000 ) *1.00 + 0.0000 * 1.00
= 1.000 cm

Design External
Area Required
Ar
7.260
4.193
Area in Shell
A1
1.565
0.439
Area in Nozzle Wall
A2
3.426
3.453
A3
0.000
0.000
Area in Welds
A4
1.000
1.000
Area in Pad
A5
9.816
9.816
Atot
15.806
14.708
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

Diameter
127.0000
234.3000
127.0000
Thickness
12.0000 mm.
1.5875 mm.
11.1125 mm.

= (98.0496*7.4044+2*(11.1252-3.0000)*7.4044*(1-1.0000))
= 7.260 cm
= (196.099-98.050)*(1.00*(12.0000-3.000)-7.404)-2*(11.125-3.000)
*(1.00*(12.0000-3.0000)-7.4044)*(1-1.0000)
= 1.565 cm
= ( 2 * min(20.31 ,183.00 ) ) * ( 11.13 - 3.00 - 0.51 ) * 1.0000 )
= 3.093 cm
= ( 2 * min(22.50 ,183.00 ) ) * ( 11.13 - 3.00 - 0.51 ) * 1.0000 )
= 3.426 cm
= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 10.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.000 cm

= ( 196.0992 - 114.3000 ) * 12.0000 * 1.0000
= 9.816 cm
tra
tr16b
trb

= 3.5129 mm.
= 4.5875 mm.
= 10.0934 mm.
= 3.5953 mm.
= Max(trb1, trb2, tr16b) = 10.0934 mm.
= 8.2673 mm.
= Min(trb3, trb4) = 8.2673 mm.

tr45 = Max(tra, trb) = 8.2673 mm.
= .875 * 11.1252 = 9.7345 mm. --> OK
Minimum
Minimum
Minimum
Minimum

Nozzle
-46
-104
NA
Pad
-48
-48
NA

-46 C
-104 C
-29 C
C
C
C
Curve:

-29
-48
Tmin
TminPad
8.1252
9.0000
mm.
mm.

Nozzle Weld
Pad Weld
Required Thickness
5.6876 = 0.7 * TMIN
4.5000 = 0.5*TminPad
Actual Thickness
7.0700 = 0.7 * Wo mm.
7.0700 = 0.7 * Wp mm.
Weld Load [W]:
= (7.2600 - 1.5645 + 2 * ( 11.1252 - 3.0000 ) * 1.0000 *
C
C

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Nozzle Calcs. B1
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(1.00 * ( 12.0000 - 3.0000 ) - 7.4044 ) ) * 1202
= 7159.23 Kgf
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*Ffr2)*S
= ( 3.4255 + 9.8159 + 1.0000 - 0.0000 * 1.00 ) * 1202
= 17122.08 Kgf
Weld Load [W2]:
= ( 3.4255 + 0.0000 + 1.0000 + 1.4625 ) * 1202
= 7079.06 Kgf
Weld Load [W3]:
= ( 3.4255 + 0.0000 + 1.0000 + 9.8159 + 1.4625 ) * 1202
= 18880.45 Kgf
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 10.0000 * 0.49 * 1202
= 10577. Kgf
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 234.3000 * 10.0000 * 0.49 * 1202
= 21682. Kgf
= (3.1416 * 53.0874 ) * ( 11.1252 - 3.0000 ) * 0.7 * 1202
= 11404. Kgf
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2 ) * 114.3000 * 12.0000 * 0.74 * 1202
= 19168. Kgf
= ( 3.1416 / 2.0 ) * 114.3000 * ( 12.0000 - 3.0000 ) * 0.74 * 1202
= 14376. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 21681 + 11404 ) = 33086 Kgf

10577 + 19168 + 14376 + 0 ) = 44121 Kgf
21681 + 14376 + 0 ) = 36057 Kgf

FileName : 511C001
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Nozzle Calcs. B1
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Summary of
Path 1-1 =
Path 2-2 =
Path 3-3 =



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Nozzle Calcs. P1
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Nozzle Calcs. P1
Nozl:
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INPUT VALUES,
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Nozzle Description: P1
From :

Temp
Pext
Tempex
Shell Material
S
Sa
D
L
T
Cas
Caext
12.500
220
1.05
220
40
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
6772.5015
12.0000
3.0000
0.0000
mm.
mm.
mm.
mm.
mm.
19749.9980
mm.

NOZZLE CALCULATION, Description: P1
1.687
0.344
in.
in.

Nozzle Material
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
-10.00
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
270.00
2.0000
deg
in.
Nominal
160
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
153.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.
Nozzle Sketch
150
GR 1.1

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*24.42)/(1202*1.00-0.6*12.50)
= 0.2555 mm.

Nozzle Flange Type


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*678.0000)/(1202*1.00-0.6*12.50)
= 7.0934 mm.

Dl
97.6996
Tlnp
14.3440
mm.
mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for P1

.
tra
tr16b

= 3.2873 mm.
= 4.5875 mm.
= 10.0934 mm.

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Nozzle Calcs. V
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Nozzle Calcs. P1
Nozl:
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Wall
Wall
Std.
Wall
Thickness
Thickness
Wall Pipe
Thickness
per
per
per
per
UG45(b)(2), trb2 = 3.5953 mm.

UG45(b)(4), trb4 = 6.4227 mm.
UG45(b),
INPUT VALUES,
Nozzle Description: V
From :

tr45 = Max(tra, trb) = 6.4227 mm.
= .875 * 8.7376 = 7.6454 mm. --> OK

Temp
Pext
Tempex

Curve:
-46 C
-104 C
Shell Material

-46 C
-104 C
-29 C
Curve:

-29
-48
C
C

S
Sa
Weld Size Calculations, Description: P1

Tmin
5.7376
mm.

Nozzle Weld
Required Thickness
4.0163 = 0.7 * TMIN
Actual Thickness
7.0700 = 0.7 * Wo mm.

SA-516 60
1202.27 kg/cm
1202.27 kg/cm
1350.0000
2.00
12.0000
3.0000
0.0000
mm.
L1
0.0000
mm.
-10.00
Nozzle Material
kg/cm
C
kg/cm
C
D
Ar
T
Cas
Caext

12.500
220
1.05
220
70
Sn
Sna

Layout Angle
Nozzle Diameter
Inbase

Idbn
Thknom
Dia
mm.
mm.
mm.
SA-106 B
1202.27 kg/cm
1202.27 kg/cm
ID
0.00
2.0000
deg
in.
Nominal
160

Nozzle Flange Type
SA-105
Weld Neck Flange

Can
Es
En
3.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
150.0000
10.0000
12.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

150
GR 1.1

Nozzle Sketch

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Nozzle Calcs. V
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FileName : 511C001
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Nozzle Calcs. V
Nozl:
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| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
= .875 * 8.7376 = 7.6454 mm. --> OK

Curve:
-46 C
-104 C

-46 C
-104 C
-29 C
Curve:

-29
-48
NOZZLE CALCULATION, Description: V

1.687
0.344

in.
in.
Weld Size Calculations, Description: V

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (12.50*0.90*1356.0000)/(2 *1202.27*1.00-0.2*12.50)
= 6.3509 mm.
Nozzle Weld

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*24.42)/(1202*1.00-0.6*12.50)
= 0.2555 mm.
mm.
Required Thickness
4.0163 = 0.7 * TMIN
mm.
Actual Thickness
7.0700 = 0.7 * Wo mm.

mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for V

.
tra
tr16b
trb
5.7376


Dl
97.6996
Tlnp
14.3440
Tmin

= 3.2850 mm.
= 4.5875 mm.
= 10.0565 mm.
= 3.5950 mm.
= Max(trb1, trb2, tr16b) = 10.0565 mm.
= 6.4227 mm.
= Min(trb3, trb4) = 6.4227 mm.
tr45 = Max(tra, trb) = 6.4227 mm.
C
C

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Nozzle Calcs. V
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FileName : 511C001
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Nozzle Calcs. V
Nozl:
25
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INPUT VALUES,
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Nozzle Description: V
From :

Temp
Pext
Tempex
Shell Material
S
Sa
12.500
220
1.05
220
70
kg/cm
C
kg/cm
C
SA-516 60
1202.27 kg/cm
1202.27 kg/cm
D
Ar
T
Cas
Caext
1350.0000
2.00
12.0000
3.0000
0.0000
mm.
NOZZLE CALCULATION, Description: V
mm.
mm.
mm.
L1
300.0000
mm.

2.000
0.656
in.
in.

Nozzle Material
Layout Angle
Nozzle Diameter
Nozzle Flange Type
-10.00
Sn
Sna
Inbase
Dia
Idbn
Thk
SA-105
1398.30 kg/cm
1406.16 kg/cm
ID
0.00
2.0000
deg
in.
Actual
16.6700 mm.

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (12.50*0.90*1356.0000)/(2 *1202.27*1.00-0.2*12.50)
= 6.3509 mm.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.50*31.40)/(1398*1.00-0.6*12.50)
= 0.2822 mm.
Dl
125.6000
Tlnp
22.5000
SA-105
Long Weld Neck
Can
Es
En
6.0000
1.00
1.00
mm.

Ho
Wo
H
Wi
154.0000
12.0000
16.0000
0.0000
0.0000
None
mm.
mm.
mm.
mm.
mm.

Nozzle Sketch
300
GR 1.1
mm.
mm.
Note: Taking a UG-36(c)(3)(a) exemption for V

.
tra
tr16b
trb

mm.

= 6.3511 mm.
= 7.5875 mm.
= 10.0565 mm.
= 3.5950 mm.
= Max(trb1, trb2, tr16b) = 10.0565 mm.
= 10.8006 mm.
= Min(trb3, trb4) = 10.0565 mm.
tr45 = Max(tra, trb) = 10.0565 mm.

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Nozzle Calcs. V
Nozl:
25
4:36p Mar 15,2009
Design Code: ASME Code Section VIII Division 1, 2007
= 16.6700 mm. --> OK

Curve:
-48 C
-104 C
Diameter Spec : 1350.000 mm. ID

Vessel Design Length, Tangent to Tangent

-56 C
-104 C
-39 C
Curve:

-29
-104
Weld Size Calculations, Description: V
Tmin
10.6700
mm.
C
C
Distance of Bottom Tangent above Grade

Distance of Base above Grade
Specified Datum Line Distance
20000.00
mm.
6700.00
500.00
6200.00
mm.
mm.
mm.
Skirt Material
Shell/Head Matl
Stiff Ring Matl
Nozzle Material
Nozzle Material
Nozzle Material
Re-Pad Material
SA-516 60
SA-516 60
SA-516 60
SA-106 B
SA-105
SA-516 60
SA-516 60
Internal Design Temperature

Internal Design Pressure
220
12.50
C
kg/cm
External Design Temperature

External Design Pressure
220
1.05
C
kg/cm
13.16
1.18
16.25
kg/cm
kg/cm
kg/cm

Nozzle Weld
Required Thickness
Actual Thickness
6.3500 = Min per Code 8.4840 = 0.7 * Wo mm.
Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure

Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature

Wind Design Code

Earthquake Design Code
Element Pressures and MAWP: kg/cm

Element Desc
Ellipse
Cylinder
Ellipse
Liquid Level: 4837.50 mm.
-10
-48
C
C
IS-875
Response Spectrum
Internal
12.799
12.775
12.500
External
1.055
1.055
1.055
Dens.: 618.017 kg/m
M.A.W.P
15.639
15.558
15.938
Corr. All.
3.0000
3.0000
3.0000
Sp. Gr.: 0.618
Stiffener Ring Specifications:

Elevation mm.
Selected Type
6770.00
Bar 80.0 x 12.
13340.00
Bar 80.0 x 12.
User Description
Ring:[1 of 1]
Ring:[2 of 2]
Element
Type
Skirt
Skirt
Ellipse
Cylinder
R e q d T h k
Int.
Ext.
No Cal ------No Cal ------10.2
------10.3
-------
"To" Elev Length

mm.
mm.
-1000.0
5200.0
0.0
1000.0
50.0
50.0
19950.0
19900.0
Element Thk
mm.
10.0
10.0
16.0
12.0
Joint Eff
Long Circ
0.70 0.70
0.70 0.50
1.00 1.00
1.00 1.00

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Ellipse
Average Width of Gusset Plates

Height of Gussets
Distance between Gussets
Thickness of Top Plate or Ring
Circumferential Width of the Top Plate
Radial Width of the Top Plate
20000.0
50.0
16.0
10.1
-------
1.00
1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum

|
|
From| To |
|
|
10| 20|
20| 30|
30| 40|
40|Ring|
Ring|Ring|
Ring| 70|
70| 80|
External
Actual T.
mm.
0.00000
0.00000
12.0000
12.0000
12.0000
12.0000
12.0000
|
External | External
| Required T.|Des. Press.
|
mm.
|
kg/cm
|
No Calc |
0.00000
|
No Calc |
0.00000
|
6.63936 |
1.05500
|
11.6079 |
1.05500
|
11.4485 |
1.05500
|
11.5523 |
1.05500
|
6.63936 |
1.05500
|
|
|
|
|
|
|
|
|
|
External
M.A.W.P.
kg/cm
No Calc
No Calc
5.39487
1.17952
1.23605
1.19882
5.39487
|
|
|
|
|
|
|
|
|
|

|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm.
|
mm.
|
mm**4
|
mm**4
|
10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
40|Ring|
6882.50 |
7688.50 |
No Calc |
No Calc |
Ring|Ring|
6570.00 |
7688.32 |
1.299E+06 |
1.535E+06 |
Ring| 70|
6772.50 |
7688.44 |
1.289E+06 |
1.535E+06 |
70| 80|
No Calc |
No Calc |
No Calc |
No Calc |
Wind Moment on Support

Wind Shear on Support
Earthquake Moment on Support
Earthquake Shear on Support
150.0000
372.0000
120.0000
32.0000
210.0000
181.0000
153411.
10998.
60316.
5397.
|
From| To |
Shear |
|
|
mm.
|
Kgf
|
Kgf
|
10| 20|
2600.00 |
10998.1 |
5397.03 |
20| 30|
5700.00 |
9285.16 |
4655.47 |
30| 40|
6225.00 |
8637.55 |
4165.61 |
40| 70|
16200.0 |
8623.98 |
2093.27 |
70| 80|
26175.0 |
539.009 |
188.213 |
Wind
Bending
Kg-m.
153411.
100674.
91712.5
91280.9
107.355
| Earthquake |
|
Bending |
|
Kg-m.
|
|
60316.1 |
|
43631.6 |
|
41751.8 |
|
41666.4 |
|
9.41086 |
Abs Max of the all of the Stress Ratio's : 0.9251

Basering Data : Continuous Top Ring W/Gussets
Thickness of Basering
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Diameter of Bolt Circle
Number of Bolts
Thickness of Gusset Plates
40.0000
1794.0000
2314.0000
48.0000
2180.0000
16
mm.
mm.
mm.
mm.
mm.
14.0000
mm.
Kg-m.
Kgf
Kg-m.
Kgf
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)
16215.2
45474.4
16215.2
34054.5
34054.5
39074.8
61116.6

mm.
mm.
mm.
mm.
mm.
mm.
kg.
kg.
kg.
kg.
kg.
kg.
kg.
H2S Stripper 511 C 001
Use erection weight of the equipment
Loads on Lifting & Tailing Lugs :
W
I
: Erection Weight
16250 kg
1.7 (Refer HTAS Spec. No. 41361/E, Rev.8, Cl. 5.12.2)
: Impact Factor
W1 : Maximum Load inclu. Impact factor

= W*I
5. APPENDIX A: Lifting from 0 to 90 degrees/ Lifting

Lug/ Tailing Lug Calculations
27625 kg
X : Distance between CG and Lifting Lug Hole CL
14005.61 mm
Y : Distance between CG and Tailing Lug Hole CL
12218.39 mm
R : Distance between equipment CL and Tailing Lug Hole CL
1157.00 mm
: Angle of the equipment CL with Ground during Lifting in degrees

Forces in the tailing lug & Lifting Lugs :
LL =
W1 * ( Y*cos
( X + Y) * cos
+ R*sin )
+ R*sin !
LV =
LL * cos !
LH =
LL * sin !
TL =
W 1 * X*cos !!!!!!!!
( X + Y) * cos + R*sin !
TV =
TL * cos !
TH =
TL * sin !
Page 1 of 1
2 as per Cl 2.9 of EIL spec.: Job

Specification for static equipment
(page 7 of 22).
& Cl. 2.21 of EIL design basis of static
equipment (page 23 of 59)
Revise as per latest calculation.
Revise considering erection weight

H2S Stripper 511 C 001
Allowable shear stress for fillet weld,

"#$%&'() S
Use erection weight of the equipment
TOP LIFTING LUG CALCULATIONS :(Lifting Lug as per 7-12-0024 Rev 6

for 25 Ton capacity except thickness increased to 32mm)
MATERIAL : SA 516 GR 60 (Note: Calculations based on Good Engg. Practise)
1102.43 kg/cm 2
Required throat size of weld, s =W1/l*"#
0.15 cm
Provided weld size

W
: Erection Weight
: Number of lugs
2.0 cm
16250 kg
Provided weld size is safe.
2
CALCUATION FOR VERTICAL CONDITION:
W1 : Maximum Load when column is vertical inclu. Impact factor

o
per lug = from previous sheet for =90
13812.5 kg
W2 : Maximum load per lug including impact factor when

the column is being lifted fro horizontal position
= Max. of LV fro previous sheet
6436 kg
: Moment arm
14.00 cm
: Width of the lug
23.00 cm
: Thickness of lifting lug
1)
W1h = Horizontal component of load

(Angle of rope with vertical taken as 15 degrees)
= W1*tan 15
S =
3701.05 kg
1320.01 kg/cm
W1h * a
2
(w * t /6)
ACTUAL STRESS LESS THAN ALLOWABLE, THE DESIGN IS SAFE
dp
3.20 cm
: Diameter at pin hole
2) Calculate for tensile stress on lifting lug W2 / (W x t)

3) Calculation for Combined Stress. [ 1) + 2) ]
7.50 cm
!y : Yield stress
2249.9 kg/cm
1484.91 kg/cm
319.35 kg/cm
(0.6 Sy)
(<0.9 Sy )
TAILING CALCULATIONS : (as per LTC-DOA-016 Rev.0, 25T capacity except thk increased to 32mm)
MATERIAL : IS2062 GR B
S : Allowable stress = 0.66 * yield stress

S =
W2 * a
2
(t * w /6)
W1 : Maximum load on tailing lug including impact factor when

= max value of TV for tailing lug from previous sheet
14754 kg
W2 : Maximum horizontal force per lug including impact factor

= max value of TH for tailing lug from previous sheet
12236 kg

a
: Moment arm
15.00 cm
: Width of the lug
37.20 cm
: Thickness of tailing lug
3.20 cm
: Diameter at pin hole
6.00 cm
Shear Stress at Pin Hole

Ss : Shear stress at the pin hole = W2/(t*(w-d p))
129.75 kg/cm
Ssa : Allowable shear stress = 0.4 * yield stress
899.944 kg/cm
dp

!y : Yield stress
2447.3 kg/cm
1615.22 kg/cm
248.69 kg/cm
122.56 kg/cm
Bearing Stress at Pin Hole

S : Allowable stress = 0.66 * yield stress
Sb : Bearing stress at the pin hole = W1/(t*dp)
575.52 kg/cm
1687.40 kg/cm
S =
Sba : Allowable bearing stress = 0.75 * yield stress
W2 * a
2
(t * w /6)

Weld size :
Shear Stress at Pin Hole
Total weld length , l (Min specified for design to be conservative side)
85.70 cm
Ss : Shear stress at the pin hole = W2/(t*(w-d p))
4) Axial stress on lifting lug. [W1 h / (Wxt)]

Page 1 of 3
Calculate for tensile stress at pinhole {W2/[(W-dp)xt] }
Page 2 of 3
(allowable limit 0.6Sy )
Provide lifting lug weld calculation on LH & LV.(lug to pad weld)
(<0.6 Sy)
Values of above forces tabulated as below at various angles:

978.92 kg/cm
Ssa : Allowable shear stress = 0.4 * yield stress

Bearing Stress at Pin Hole
Sb : Bearing stress at the pin hole = W1/(t*dp)
Sba : Allowable bearing stress = 0.75 * yield stress
768.43 kg/cm
1835.475 kg/cm
!!
0
15
30
45
60
75
90
Max. Value
LL
12871
13044
13238
13495
13919
14957
27625
27625
LV
12871
12599
11464
9542
6959
3871
0
12871
LH
0
3376
6619
9542
12054
14447
27625
27625
TL
14754
14581
14387
14130
13706
12668
0
14754
TV
14754
14085
12460
9992
6853
3279
0
14754
TH
0
3774
7194
9992
11870
12236
2.05E-11
12236
Note: These values are used in the further calculations for trunion & tailing lug
Weld size :
Total weld length , l (Min specified for design to be conservative side)
Allowable shear stress for fillet weld,
"#$%&'() S
74.40 cm
1199.18 kg/cm
Required throat size of weld, s =W1/l*"#
0.17 cm
Provided weld size
1.2 cm
Provided weld size is safe.
Calculate for tensile stress in tailing lug = {W1/[(W-dp)xt] }
(allowable limit 0.6Sy )
Design of base block under erection condition & check stiffner beam requirement
Arrange pages properly
Page 3 of 3
0
0.261799
0.523599
0.785398
1.047198
1.308997
1.570796
Page 1 of 1
Table of Contents
6. APPENDIX B: Nozzle Local Loads

(PV Elite Output)
WRC107
WRC107
WRC107
WRC297
WRC297
WRC297
WRC297
WRC297
WRC297
WRC297
WRC297
WRC297
Vessel
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Analysis
Results
:
:
:
:
:
:
:
:
:
:
:
:
B3 w/Pr, F -ve
B3 w/FV, F +ve
B3 w/FV, F +ve
A2 w/ P & F -ve
A2 w/ FV, F +ve
A2 P=0, 50%
A3/4,B2 Pr,F A3/4,B2 FV,F +
A3/4,B2 P0,50%
B1 w/ P, F -ve
B1 w/ FV, F +ve
B1 P=0, 50%
Summary
.........
.........
.........
.........
.........
.........
.........
.........
.........
.........
.........
.........
.........
1
6
11
16
24
32
40
48
56
64
72
80
88

FileName : 511C001WRC
------------------------------------ Page 1
WRC107 Analysis : B3 w/Pr, F -ve
Item:
1
5:09p Mar 15,2009

------------------------------------ Page 2
Item:
1
5:09p Mar 15,2009
Input Echo, WRC107 Item
Dimensionless Parameters: U =
1,
Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Description: B3 w/Pr, F -ve

Vbasis
Cylsph
Cas
Dv
Tv
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
ID
Spherical
3.0000 mm.
2430.000 mm.
12.000 mm.
Smc
Smh
220.00
SA-516 60
1202.27
1202.27
Attachment Type
WRC107 Attachment Classification
Type
Holsol
Round
Hollow
Diameter Basis for Nozzle

Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Nbasis
Can
Dn
Tn
SNmc
SNmh
ID
3.0000
92.050
11.125
SA-106 B
1202.27
1202.27
Tpad
Dpad
12.000
234.300
Dp
12.500
No
kg/cm
-270.0
400.0
400.0
120.0
160.0
200.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
Thickness of Reinforcing Pad

Diameter of Reinforcing Pad
Include Pressure Thrust
External Forces and Moments in WRC 107 Convention:

Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
Circumferential Shear
(SUS)
(Vc) V2
Circumferential Moment (SUS)
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt
Use Interactive Control
WRC107 Version
Version
Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
WRC 107 Stress Calculation for SUStained loads:
Radial Load
P
(VC) V2
Longitudinal Shear
(VL) V1
Circumferential Moment
(MC) M1
Longitudinal Moment
(ML) M2
Torsional Moment
MT
No
March
C
kg/cm
kg/cm
mm.
mm.
mm.
mm.
mm.
No
No
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
6.53 RHO =
2.58
Dimensionless Loads for Spherical Shells at Attachment Junction:

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 3
0.08749
(A,B,C,D)
M(x)
/ P
SP 3
0.05602
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 3
0.23313
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 3
0.16443
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 3
0.23313
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 3
0.16443
(A,B,C,D)
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SP
SP
SM
SM
SM
SM
3
3
3
3
3
3
Stress Concentration Factors Kn = 1.00,

kg/cm
kg/cm
1979
-270.0
400.0
400.0
120.0
160.0
200.0
0.36 TAU =
0.25530
0.08282
0.15277
0.32582
0.15277
0.32582
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kg/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
5
5
5
5
5
5
5
5
Rad. Bend. P |
20
-20
20
-20
20
-20
20
-20
Rad. Memb. MC |
0
0
0
0
-39
-39
39
39
Rad. Bend. MC |
0
0
0
0
-167
167
167
-167
Rad. Memb. ML |
-52
-52
52
52
0
0
0
0
Rad. Bend. ML |
-222
222
222
-222
0
0
0
0
|
Tot. Rad. Str.| -249.6 155.0 301.4 -185.4 -180.7 112.4 232.6 -142.9
-----------------------------------------------------------------------Tang. Memb. P |
15
15
15
15
15
15
15
15
Tang. Bend. P |
30
-30
30
-30
30
-30
30
-30
Tang. Memb. MC |
0
0
0
0
-25
-25
25
25
Tang. Bend. MC |
0
0
0
0
-331
331
331
-331
Tang. Memb. ML |
-34
-34
34
34
0
0
0
0
Tang. Bend. ML |
-441
441
441
-441
0
0
0
0
|
Tot. Tang. Str.| -430.0 392.3 522.1 -421.9 -311.0 290.5 403.1 -320.1
-----------------------------------------------------------------------Shear VC |
10
10
-10
-10
0
0
0
0
Shear VL |
0
0
0
0
-10
-10
10
10
Shear MT |
46
46
46
46
46
46
46
46
|
Tot. Shear|
57.0
57.0
35.8
35.8
35.8
35.8
57.0
57.0

------------------------------------ Page 3
Item:
1
5:09p Mar 15,2009

------------------------------------ Page 4
Item:
1
5:09p Mar 15,2009
-----------------------------------------------------------------------Str. Int. | 446.53 405.26 527.80 427.17 320.20 297.44 420.42 336.85
------------------------------------------------------------------------
Shear MT |
25
25
25
25
25
25
25
25
|
Tot. Shear|
37.8
37.8
13.7
13.7
13.7
13.7
37.8
37.8
-----------------------------------------------------------------------Str. Int. | 688.99 483.78 842.13 559.77 495.58 350.46 653.97 434.16
------------------------------------------------------------------------
Unitless Prm: U =
1.12 TAU =
0.00 ( 13.92) RHO =
0.00 (
1.11)
Dimensionless Loads for Spherical Shells at Pad edge:

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SR 2
0.05703
(A,B,C,D)
M(x)
/ P
SR 2
0.02944
(A,B,C,D)
SR 3
0.06492
(A,B,C,D)
M(x)
SR 3
0.05679
(A,B,C,D)
SR 3
0.06492
(A,B,C,D)
M(x)
SR 3
0.05679
(A,B,C,D)
N(y) * T / P
M(y)
/ P
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SR
SR
SR
SR
SR
SR
2
2
3
3
3
3
0.01728
0.00900
0.01928
0.01724
0.01928
0.01724
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kg/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
19
19
19
19
19
19
19
19
Rad. Bend. P |
58
-58
58
-58
58
-58
58
-58
Rad. Memb. MC |
0
0
0
0
-91
-91
91
91
Rad. Bend. MC |
0
0
0
0
-481
481
481
-481
Rad. Memb. ML |
-122
-122
122
122
0
0
0
0
Rad. Bend. ML |
-641
641
641
-641
0
0
0
0
|
Tot. Rad. Str.| -686.0 479.5 841.8 -559.3 -495.0 349.7 650.8 -429.4
-----------------------------------------------------------------------Tang. Memb. P |
5
5
5
5
5
5
5
5
Tang. Bend. P |
18
-18
18
-18
18
-18
18
-18
Tang. Memb. MC |
0
0
0
0
-27
-27
27
27
Tang. Bend. MC |
0
0
0
0
-146
146
146
-146
Tang. Memb. ML |
-36
-36
36
36
0
0
0
0
Tang. Bend. ML |
-194
194
194
-194
0
0
0
0
|
Tot. Tang. Str.| -207.3 146.3 254.9 -170.7 -149.6 106.6 197.1 -131.1
-----------------------------------------------------------------------Shear VC |
12
12
-12
-12
0
0
0
0
Shear VL |
0
0
0
0
-12
-12
12
12
WRC 107 Stress Summations:

Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kg/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
362
362
362
362
362
362
362
362
Rad. Pl (SUS) |
-47
-47
58
58
-34
-34
44
44
Rad. Q (SUS) |
-202
202
243
-243
-146
146
187
-187
-----------------------------------------------------------------------Long. Pm (SUS) |
362
362
362
362
362
362
362
362
Long. Pl (SUS) |
-18
-18
50
50
-10
-10
41
41
Long. Q (SUS) |
-411
411
472
-472
-300
300
361
-361
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
10
10
-10
-10
-10
-10
10
10
Shear Q (SUS) |
46
46
46
46
46
46
46
46
-----------------------------------------------------------------------Pm (SUS)
| 362.6 362.6 362.6 362.6 362.6 362.6 362.6 362.6
-----------------------------------------------------------------------Pm+Pl (SUS)
| 347.2 347.2 428.0 428.0 356.4 356.4 416.5 416.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 213.5 767.8 890.4 247.1 191.1 660.0 783.0 236.5
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kg/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
362.57
1202.27
|
Passed
Pm+Pl (SUS)
|
427.97
1803.40
|
Passed
Pm+Pl+Q (TOTAL)|
890.37
3606.80
|
Passed
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kg/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|--------------------------------------------------------

------------------------------------ Page 5
Item:
1
5:09p Mar 15,2009
Rad. Pm (SUS) |
845
845
845
845
845
845
845
845
Rad. Pl (SUS) |
-103
-103
141
141
-72
-72
110
110
Rad. Q (SUS) |
-582
582
700
-700
-422
422
540
-540
-----------------------------------------------------------------------Long. Pm (SUS) |
845
845
845
845
845
845
845
845
Long. Pl (SUS) |
-30
-30
42
42
-21
-21
32
32
Long. Q (SUS) |
-176
176
212
-212
-128
128
164
-164
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
12
12
-12
-12
-12
-12
12
12
Shear Q (SUS) |
25
25
25
25
25
25
25
25
-----------------------------------------------------------------------Pm (SUS)
| 845.9 845.9 845.9 845.9 845.9 845.9 845.9 845.9
-----------------------------------------------------------------------Pm+Pl (SUS)
| 817.3 817.3 988.6 988.6 827.1 827.1 958.4 958.4
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
641
1329
1687
675
696
1196
1499
719
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kg/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
845.86
1202.27
|
Passed
Pm+Pl (SUS)
|
988.57
1803.40
|
Passed
Pm+Pl+Q (TOTAL)|
1687.99
3606.80
|
Passed
-----------------------------------------------------------------------PV Elite 2008 1993-2008 by COADE Engineering Software

------------------------------------ Page 6
WRC107 Analysis : B3 w/FV, F +ve
Item:
2
5:09p Mar 15,2009
2,

Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Description: B3 w/FV, F +ve

Vbasis
Cylsph
Cas
Dv
Tv
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
ID
Spherical
3.0000 mm.
2430.000 mm.
12.000 mm.
Smc
Smh
220.00
SA-516 60
1202.27
1202.27
Attachment Type
Type
Holsol
Round
Hollow

Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nbasis
Can
Dn
Tn
SNmc
SNmh
ID
3.0000
92.050
11.125
SA-106 B
1202.27
1202.27
Tpad
Dpad
12.000
234.300
Dp
-1.055
No


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
(SUS)
(Vc) V2
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt
WRC107 Version
Version

Radial Load
P
(VC) V2
Longitudinal Shear
(VL) V1
(MC) M1
Longitudinal Moment
(ML) M2
Torsional Moment
MT
No
March
270.0
400.0
400.0
120.0
160.0
200.0
C
kg/cm
kg/cm
mm.
mm.
mm.
kg/cm
kg/cm
mm.
mm.
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
1979
No
No
270.0
400.0
400.0
120.0
160.0
200.0
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

------------------------------------ Page 7
Item:
2
5:09p Mar 15,2009

------------------------------------ Page 8
Item:
2
5:09p Mar 15,2009
-----------------------------------------------------------------------Str. Int. | 536.00 434.89 436.87 397.56 410.33 327.05 332.43 307.20
------------------------------------------------------------------------
0.36 TAU =
6.53 RHO =
2.58

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 3
0.08749
(A,B,C,D)
M(x)
/ P
SP 3
0.05602
(A,B,C,D)
SM 3
0.23313
(A,B,C,D)
M(x)
SM 3
0.16443
(A,B,C,D)
SM 3
0.23313
(A,B,C,D)
M(x)
SM 3
0.16443
(A,B,C,D)
N(y) * T / P
M(y)
/ P
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SP
SP
SM
SM
SM
SM
3
3
3
3
3
3
0.25530
0.08282
0.15277
0.32582
0.15277
0.32582
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kg/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
-5
-5
-5
-5
-5
-5
-5
-5
Rad. Bend. P |
-20
20
-20
20
-20
20
-20
20
Rad. Memb. MC |
0
0
0
0
-39
-39
39
39
Rad. Bend. MC |
0
0
0
0
-167
167
167
-167
Rad. Memb. ML |
-52
-52
52
52
0
0
0
0
Rad. Bend. ML |
-222
222
222
-222
0
0
0
0
|
Tot. Rad. Str.| -301.4 185.4 249.6 -155.0 -232.6 142.9 180.7 -112.4
-----------------------------------------------------------------------Tang. Memb. P |
-15
-15
-15
-15
-15
-15
-15
-15
Tang. Bend. P |
-30
30
-30
30
-30
30
-30
30
Tang. Memb. MC |
0
0
0
0
-25
-25
25
25
Tang. Bend. MC |
0
0
0
0
-331
331
331
-331
Tang. Memb. ML |
-34
-34
34
34
0
0
0
0
Tang. Bend. ML |
-441
441
441
-441
0
0
0
0
|
Tot. Tang. Str.| -522.1 421.9 430.0 -392.3 -403.1 320.1 311.0 -290.5
-----------------------------------------------------------------------Shear VC |
10
10
-10
-10
0
0
0
0
Shear VL |
0
0
0
0
-10
-10
10
10
Shear MT |
46
46
46
46
46
46
46
46
|
Tot. Shear|
57.0
57.0
35.8
35.8
35.8
35.8
57.0
57.0
Unitless Prm: U =
1.12 TAU =
0.00 ( 13.92) RHO =
0.00 (
1.11)

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SR 2
0.05703
(A,B,C,D)
M(x)
/ P
SR 2
0.02944
(A,B,C,D)
SR 3
0.06492
(A,B,C,D)
M(x)
SR 3
0.05679
(A,B,C,D)
SR 3
0.06492
(A,B,C,D)
M(x)
SR 3
0.05679
(A,B,C,D)
N(y) * T / P
M(y)
/ P
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SR
SR
SR
SR
SR
SR
2
2
3
3
3
3
0.01728
0.00900
0.01928
0.01724
0.01928
0.01724
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kg/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
-19
-19
-19
-19
-19
-19
-19
-19
Rad. Bend. P |
-58
58
-58
58
-58
58
-58
58
Rad. Memb. MC |
0
0
0
0
-91
-91
91
91
Rad. Bend. MC |
0
0
0
0
-481
481
481
-481
Rad. Memb. ML |
-122
-122
122
122
0
0
0
0
Rad. Bend. ML |
-641
641
641
-641
0
0
0
0
|
Tot. Rad. Str.| -841.8 559.3 686.0 -479.5 -650.8 429.4 495.0 -349.7
-----------------------------------------------------------------------Tang. Memb. P |
-5
-5
-5
-5
-5
-5
-5
-5
Tang. Bend. P |
-18
18
-18
18
-18
18
-18
18
Tang. Memb. MC |
0
0
0
0
-27
-27
27
27
Tang. Bend. MC |
0
0
0
0
-146
146
146
-146
Tang. Memb. ML |
-36
-36
36
36
0
0
0
0
Tang. Bend. ML |
-194
194
194
-194
0
0
0
0
|
Tot. Tang. Str.| -254.9 170.7 207.3 -146.3 -197.1 131.1 149.6 -106.6
-----------------------------------------------------------------------Shear VC |
12
12
-12
-12
0
0
0
0
Shear VL |
0
0
0
0
-12
-12
12
12

------------------------------------ Page 9
Item:
2
5:09p Mar 15,2009

------------------------------------ Page 10
Item:
2
5:09p Mar 15,2009
Shear MT |
25
25
25
25
25
25
25
25
|
Tot. Shear|
37.8
37.8
13.7
13.7
13.7
13.7
37.8
37.8
-----------------------------------------------------------------------Str. Int. | 844.24 562.94 686.41 480.10 651.25 430.07 499.14 355.44
------------------------------------------------------------------------
Rad. Pm (SUS) |
-71
-71
-71
-71
-71
-71
-71
-71
Rad. Pl (SUS) |
-141
-141
103
103
-110
-110
72
72
Rad. Q (SUS) |
-700
700
582
-582
-540
540
422
-422
-----------------------------------------------------------------------Long. Pm (SUS) |
-71
-71
-71
-71
-71
-71
-71
-71
Long. Pl (SUS) |
-42
-42
30
30
-32
-32
21
21
Long. Q (SUS) |
-212
212
176
-176
-164
164
128
-128
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
12
12
-12
-12
-12
-12
12
12
Shear Q (SUS) |
25
25
25
25
25
25
25
25
-----------------------------------------------------------------------Pm (SUS)
|
71.4
71.4
71.4
71.4
71.4
71.4
71.4
71.4
-----------------------------------------------------------------------Pm+Pl (SUS)
| 214.1 214.1
76.6
76.6 183.9 183.9
56.6
56.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 915.6 491.6 615.0 551.5 722.6 358.7 427.7 426.8
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kg/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
-30
-30
-30
-30
-30
-30
-30
-30
Rad. Pl (SUS) |
-58
-58
47
47
-44
-44
34
34
Rad. Q (SUS) |
-243
243
202
-202
-187
187
146
-146
-----------------------------------------------------------------------Long. Pm (SUS) |
-30
-30
-30
-30
-30
-30
-30
-30
Long. Pl (SUS) |
-50
-50
18
18
-41
-41
10
10
Long. Q (SUS) |
-472
472
411
-411
-361
361
300
-300
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
10
10
-10
-10
-10
-10
10
10
Shear Q (SUS) |
46
46
46
46
46
46
46
46
-----------------------------------------------------------------------Pm (SUS)
|
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
-----------------------------------------------------------------------Pm+Pl (SUS)
|
96.0
96.0
35.5
35.5
84.5
84.5
32.0
32.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 566.6 404.3 406.3 428.2 440.9 296.5 301.8 337.8
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kg/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
30.60
1202.27
|
Passed
Pm+Pl (SUS)
|
95.99
1803.40
|
Passed
Pm+Pl+Q (TOTAL)|
566.60
3606.80
|
Passed
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kg/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|--------------------------------------------------------
-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kg/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
71.39
1202.27
|
Passed
Pm+Pl (SUS)
|
214.10
1803.40
|
Passed
Pm+Pl+Q (TOTAL)|
915.63
3606.80
|
Passed

------------------------------------ Page 11
Item:
3
5:09p Mar 15,2009

------------------------------------ Page 12
Item:
3
5:09p Mar 15,2009
3,

Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Description: B3 w/FV, F +ve

Vbasis
Cylsph
Cas
Dv
Tv
Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable
ID
Spherical
3.0000 mm.
2430.000 mm.
12.000 mm.
Smc
Smh
220.00
SA-516 60
1202.27
1202.27
Attachment Type
Type
Holsol
Round
Hollow

Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nbasis
Can
Dn
Tn
SNmc
SNmh
ID
3.0000
92.050
11.125
SA-106 B
1202.27
1202.27
Tpad
Dpad
12.000
234.300
Dp
0.000
No


Radial Load
(SUS)
P
Longitudinal Shear
(SUS)
(Vl) V1
(SUS)
(Vc) V2
(Mc) M1
Longitudinal Moment
(SUS)
(Ml) M2
Torsional Moment
(SUS)
Mt
WRC107 Version
Version

Radial Load
P
(VC) V2
Longitudinal Shear
(VL) V1
(MC) M1
Longitudinal Moment
(ML) M2
Torsional Moment
MT
-135.0
200.0
200.0
60.0
80.0
100.0
No
March
C
kg/cm
kg/cm
mm.
mm.
mm.
mm.
mm.
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
No
No
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
6.53 RHO =
2.58

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 3
0.08749
(A,B,C,D)
M(x)
/ P
SP 3
0.05602
(A,B,C,D)
SM 3
0.23313
(A,B,C,D)
M(x)
SM 3
0.16443
(A,B,C,D)
SM 3
0.23313
(A,B,C,D)
M(x)
SM 3
0.16443
(A,B,C,D)
N(y) * T / P
M(y)
/ P
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SP
SP
SM
SM
SM
SM
3
3
3
3
3
3

kg/cm
kg/cm
1979
-135.0
200.0
200.0
60.0
80.0
100.0
0.36 TAU =
0.25530
0.08282
0.15277
0.32582
0.15277
0.32582
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kg/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
2
2
2
2
2
2
2
2
Rad. Bend. P |
10
-10
10
-10
10
-10
10
-10
Rad. Memb. MC |
0
0
0
0
-19
-19
19
19
Rad. Bend. MC |
0
0
0
0
-83
83
83
-83
Rad. Memb. ML |
-26
-26
26
26
0
0
0
0
Rad. Bend. ML |
-111
111
111
-111
0
0
0
0
|
Tot. Rad. Str.| -124.8
77.5 150.7 -92.7 -90.3
56.2 116.3 -71.4
-----------------------------------------------------------------------Tang. Memb. P |
7
7
7
7
7
7
7
7
Tang. Bend. P |
15
-15
15
-15
15
-15
15
-15
Tang. Memb. MC |
0
0
0
0
-12
-12
12
12
Tang. Bend. MC |
0
0
0
0
-165
165
165
-165
Tang. Memb. ML |
-17
-17
17
17
0
0
0
0
Tang. Bend. ML |
-220
220
220
-220
0
0
0
0
|
Tot. Tang. Str.| -215.0 196.1 261.1 -210.9 -155.5 145.3 201.6 -160.0
-----------------------------------------------------------------------Shear VC |
5
5
-5
-5
0
0
0
0
Shear VL |
0
0
0
0
-5
-5
5
5
Shear MT |
23
23
23
23
23
23
23
23
|
Tot. Shear|
28.5
28.5
17.9
17.9
17.9
17.9
28.5
28.5

------------------------------------ Page 13
Item:
3
5:09p Mar 15,2009

------------------------------------ Page 14
Item:
3
5:09p Mar 15,2009
-----------------------------------------------------------------------Str. Int. | 223.27 202.63 263.90 213.58 160.10 148.72 210.21 168.43
------------------------------------------------------------------------
Shear MT |
12
12
12
12
12
12
12
12
|
Tot. Shear|
18.9
18.9
6.8
6.8
6.8
6.8
18.9
18.9
-----------------------------------------------------------------------Str. Int. | 344.50 241.89 421.07 279.89 247.79 175.23 326.98 217.08
------------------------------------------------------------------------
Unitless Prm: U =
1.12 TAU =
0.00 ( 13.92) RHO =
0.00 (
1.11)

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SR 2
0.05703
(A,B,C,D)
M(x)
/ P
SR 2
0.02944
(A,B,C,D)
SR 3
0.06492
(A,B,C,D)
M(x)
SR 3
0.05679
(A,B,C,D)
SR 3
0.06492
(A,B,C,D)
M(x)
SR 3
0.05679
(A,B,C,D)
N(y) * T / P
M(y)
/ P
M(y)
* SQRT(Rm *
M(y)
* SQRT(Rm *
T
T
T
T
)
)
)
)
/
/
/
/
MC
MC
ML
ML
SR
SR
SR
SR
SR
SR
2
2
3
3
3
3
0.01728
0.00900
0.01928
0.01724
0.01928
0.01724
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(kg/cm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
9
9
9
9
9
9
9
9
Rad. Bend. P |
29
-29
29
-29
29
-29
29
-29
Rad. Memb. MC |
0
0
0
0
-45
-45
45
45
Rad. Bend. MC |
0
0
0
0
-240
240
240
-240
Rad. Memb. ML |
-61
-61
61
61
0
0
0
0
Rad. Bend. ML |
-320
320
320
-320
0
0
0
0
|
Tot. Rad. Str.| -343.0 239.8 420.9 -279.6 -247.5 174.8 325.4 -214.7
-----------------------------------------------------------------------Tang. Memb. P |
2
2
2
2
2
2
2
2
Tang. Bend. P |
9
-9
9
-9
9
-9
9
-9
Tang. Memb. MC |
0
0
0
0
-13
-13
13
13
Tang. Bend. MC |
0
0
0
0
-73
73
73
-73
Tang. Memb. ML |
-18
-18
18
18
0
0
0
0
Tang. Bend. ML |
-97
97
97
-97
0
0
0
0
|
Tot. Tang. Str.| -103.7
73.1 127.4 -85.4 -74.8
53.3
98.5 -65.6
-----------------------------------------------------------------------Shear VC |
6
6
-6
-6
0
0
0
0
Shear VL |
0
0
0
0
-6
-6
6
6

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kg/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) |
0
0
0
0
0
0
0
0
Rad. Pl (SUS) |
-23
-23
29
29
-17
-17
22
22
Rad. Q (SUS) |
-101
101
121
-121
-73
73
93
-93
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-9
-9
25
25
-5
-5
20
20
Long. Q (SUS) |
-205
205
236
-236
-150
150
180
-180
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
5
5
-5
-5
-5
-5
5
5
Shear Q (SUS) |
23
23
23
23
23
23
23
23
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
25.4
25.4
32.7
32.7
19.1
19.1
27.0
27.0
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 223.3 202.6 263.9 213.6 160.1 148.7 210.2 168.4
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kg/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
1202.27
|
Passed
Pm+Pl (SUS)
|
32.70
1803.40
|
Passed
Pm+Pl+Q (TOTAL)|
263.90
3606.80
|
Passed
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(kg/cm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|--------------------------------------------------------

------------------------------------ Page 15
Item:
3
5:09p Mar 15,2009
Rad. Pm (SUS) |
0
0
0
0
0
0
0
0
Rad. Pl (SUS) |
-51
-51
70
70
-36
-36
55
55
Rad. Q (SUS) |
-291
291
350
-350
-211
211
270
-270
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-15
-15
21
21
-10
-10
16
16
Long. Q (SUS) |
-88
88
106
-106
-64
64
82
-82
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
6
6
-6
-6
-6
-6
6
6
Shear Q (SUS) |
12
12
12
12
12
12
12
12
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
52.6
52.6
71.4
71.4
37.7
37.7
56.3
56.3
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 344.5 241.9 421.1 279.9 247.8 175.2 327.0 217.1
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
kg/cm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
1202.27
|
Passed
Pm+Pl (SUS)
|
71.35
1803.40
|
Passed
Pm+Pl+Q (TOTAL)|
421.07
3606.80
|
Passed

------------------------------------ Page 16
WRC297 Analysis : A2 w/ P & F -ve
Item:
1
5:09p Mar 15,2009
1,
Description: A2 w/ P & F -ve
Diameter Basis for Cylindrical Shell

Corrosion Allowance for Shell
Shell Diameter
Shell Thickness
Shell Stress Concentration Factor
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
1350.000
12.0000
1.000
mm.
mm.
mm.

Nozzle Diameter
Nozzle Thickness
Nozzle Stress Concentration Factor
Nbasis
Can
Dn
Tn
Scfv
ID
3.0000
146.329
10.9728
1.000
mm.
mm.
mm.
Dpad
Tpad
338.275
12.0000
mm.
mm.
12.50
-405.00
600.00
600.00
450.00
270.00
360.00
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.


Dp
Radial Load
P
Vc
Longitudinal Shear
Vl
Torsional Moment
Mt
Mc
Longitudinal Moment
Ml
Include Axial Pressure Thrust
Warning - The ratio, Dn/Tn (15.336) is < 20
check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle
--------------------------------------------WRC 297 Curve Access Parameters:
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
0.099
0.115
0.093
0.198
0.190
0.141
0.179
(D)
(d)
(T)
(t)
1377.000 mm
168.275 mm
21.000 **4
7.973 **4
2.634
21.106
0.990
No
No

------------------------------------ Page 17
Item:
1
5:09p Mar 15,2009

------------------------------------ Page 18
Item:
1
5:09p Mar 15,2009
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
VESSEL Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
=
=
=
=
=
0.098
0.152
0.119
0.138
0.232
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
Outplane Membrane (P )
18
18
18
18
Outplane Bending (P )
51
-51
51
-51
Outplane Membrane (Mc)
0
0
0
0
Outplane Bending (Mc)
0
0
0
0
Outplane Membrane (ML)
-112
-112
112
112
Outplane Bending (ML)
-402
402
402
-402
Normal Pressure Stress
397
409
397
409
----------------------- -------- -------- -------- -------Outplane Stress Summary
-48
666
982
86
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
Inplane Membrane (P )
9
9
9
9
Inplane Bending (P )
63
-63
63
-63
Inplane Membrane (Mc)
0
0
0
0
Inplane Bending (Mc)
0
0
0
0
Inplane Membrane (ML)
-57
-57
57
57
Inplane Bending (ML)
-443
443
443
-443
Inplane Pressure Stress
198
198
198
198
----------------------- -------- -------- -------- -------Inplane Stress Summary
-230
530
772
-241
VESSEL Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
Outplane Shear (Vc)
10
10
-10
-10
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
48
48
48
48
----------------------- -------- -------- -------- -------Shear Stress Summary
58
58
37
37
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Two * Max Shear Stress
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
18
18
18
18
51
-51
51
-51
-35
-35
35
35
-390
390
390
-390
0
0
0
0
0
0
0
0
198
198
198
198
-157
519
694
-189
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
9
9
9
9
63
-63
63
-63
-51
-51
51
51
-414
414
414
-414
0
0
0
0
0
0
0
0
397
409
397
409
3
719
935
-7
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-10
-10
10
10
Torsional Shear (Mt)
48
48
48
48
37
37
58
58
VESSEL Stresses
(Stress Intensities
Au
Al
Top
Top
Outside
Inside
-----------(
247
688
Bu
Bottom
Outside
Bl
Bottom
Inside
988
335
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Left
Left
Outside
Inside
-----------(
177
726
Au
Top
Outside
Al
Top
Inside
Du
Right
Outside
Dl
Right
Inside
949
216
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------------------ Page 19
Item:
1
5:09p Mar 15,2009

------------------------------------ Page 20
Item:
1
5:09p Mar 15,2009
-----------(
Hoop Membrane (P )
18
18
18
18
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-112
-112
112
112
Hoop Bending (ML)
0
0
0
0
Hoop Pressure Stress
136
151
136
151
----------------------- -------- -------- -------- -------Hoop Stress Summary
41
56
266
281

136
151
136
151
118
133
189
204
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
Axial Membrane (P )
10
10
10
10
Axial Bending (P )
249
-249
249
-249
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-234
-234
234
234
Axial Bending (ML)
-1872
1872
1872
-1872
Axial Pressure Stress
68
68
68
68
----------------------- -------- -------- -------- -------Axial Stress Summary
-1778
1466
2434
-1809
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
Shear due to (Vc)
28
28
-28
-28
Shear due to (Vl)
0
0
0
0
Shear due to Torsion
126
126
126
126
155
155
98
98
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Outside
Inside
-----------(
1846
1483
Cu
Cl
Left
Left
Outside
Inside
-----------(
18
18
0
0
-35
-35
0
0
0
0
0
0
Bu
Outside
Bl
Inside
2438
2100
NOZZLE Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
Axial Membrane (P )
10
10
10
10
Axial Bending (P )
249
-249
249
-249
Axial Membrane (Mc)
-175
-175
175
175
Axial Bending (Mc)
-1810
1810
1810
-1810
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
68
68
68
68
-1658
1463
2314
-1806
NOZZLE Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-28
-28
28
28
126
126
126
126
98
98
155
155
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(
1788
1470
Du
Outside
Dl
Inside
2325
2035
Stress Computations at the Edge of the Reinforcing Pad

-----------------------------------------------------WRC 297 Curve Access Parameters:
Du
Right
Outside
Dl
Right
Inside
18
0
35
0
0
0
18
0
35
0
0
0
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
0.063
0.106
0.031
0.040
(D)
(d)
(T)
(t)
1365.000 mm
338.275 mm
9.000 **4
92.973 **4
0.097
10.000
3.052

------------------------------------ Page 21
Item:
1
5:09p Mar 15,2009
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
0.267
0.111
0.080
0.062
0.078
0.082
0.023
0.051
Outside
Inside
-----------(
800
995
Outside
Inside
1542
1088
VESSEL Stresses
(Stresses Normal to
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
20
20
20
20
91
-91
91
-91
0
0
0
0
0
0
0
0
-67
-67
67
67
-181
181
181
-181
935
947
935
947
798
990
1296
761
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
31
31
31
31
317
-317
317
-317
0
0
0
0
0
0
0
0
-108
-108
108
108
-616
616
616
-616
467
467
467
467
91
689
1541
-326
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
Outplane Shear (Vc)
12
12
-12
-12
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
27
27
27
27
40
40
15
15
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 22
Item:
1
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
20
20
20
20
91
-91
91
-91
-60
-60
60
60
-474
474
474
-474
0
0
0
0
0
0
0
0
467
467
467
467
44
809
1114
-17
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
31
31
31
31
317
-317
317
-317
-109
-109
109
109
-1581
1581
1581
-1581
0
0
0
0
0
0
0
0
935
947
935
947
-405
2134
2975
-810
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-12
-12
12
12
27
27
27
27
15
15
40
40
VESSEL Stresses
(Stress Intensities
Au
Top
Al
Top
Bu
Bottom
Bl
Bottom
Cu
Cl
Left
Left
Outside
Inside
-----------(
451
2134
Du
Right
Outside
Dl
Right
Inside
2975
812

------------------------------------ Page 23
Item:
1
5:09p Mar 15,2009

------------------------------------ Page 24
WRC297 Analysis : A2 w/ FV, F +ve
Item:
2
5:09p Mar 15,2009

2,
Description: A2 w/ FV, F +ve

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
1350.000
12.0000
1.000
mm.
mm.
mm.

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
ID
3.0000
146.329
10.9728
1.000
mm.
mm.
mm.
Dpad
Tpad
338.275
12.0000
mm.
mm.


Dp
Radial Load
P
Vc
Longitudinal Shear
Vl
Torsional Moment
Mt
Mc
Longitudinal Moment
Ml
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
0.099
0.115
0.093
0.198
0.190
0.141
0.179
(D)
(d)
(T)
(t)
1377.000 mm
168.275 mm
21.000 **4
7.973 **4
2.634
21.106
0.990
-1.05
405.00
600.00
600.00
450.00
270.00
360.00
No
No
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

------------------------------------ Page 25
Item:
2
5:09p Mar 15,2009

------------------------------------ Page 26
Item:
2
5:09p Mar 15,2009
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
VESSEL Stresses
(Stresses Normal to
=
=
=
=
=
0.098
0.152
0.119
0.138
0.232
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-18
-18
-18
-18
-51
51
-51
51
0
0
0
0
0
0
0
0
-112
-112
112
112
-402
402
402
-402
-33
-34
-33
-34
-618
288
412
-291
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-9
-9
-9
-9
-63
63
-63
63
0
0
0
0
0
0
0
0
-57
-57
57
57
-443
443
443
-443
-16
-16
-16
-16
-590
423
412
-348
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
Outplane Shear (Vc)
10
10
-10
-10
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
48
48
48
48
58
58
37
37
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-18
-18
-18
-18
-51
51
-51
51
-35
-35
35
35
-390
390
390
-390
0
0
0
0
0
0
0
0
-16
-16
-16
-16
-512
371
339
-337
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-9
-9
-9
-9
-63
63
-63
63
-51
-51
51
51
-414
414
414
-414
0
0
0
0
0
0
0
0
-33
-34
-33
-34
-571
383
360
-344
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-10
-10
10
10
48
48
48
48
37
37
58
58
VESSEL Stresses
(Stress Intensities
Au
Al
Top
Top
Outside
Inside
-----------(
664
445
Bu
Bottom
Outside
Bl
Bottom
Inside
449
366
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Left
Left
Outside
Inside
-----------(
589
414
Au
Top
Outside
Al
Top
Inside
Du
Right
Outside
Dl
Right
Inside
409
399
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------------------ Page 27
Item:
2
5:09p Mar 15,2009

------------------------------------ Page 28
Item:
2
5:09p Mar 15,2009
-----------(
Hoop Membrane (P )
-18
-18
-18
-18
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-112
-112
112
112
Hoop Bending (ML)
0
0
0
0
-11
-12
-11
-12
-142
-143
82
81

-11
-12
-11
-12
-65
-66
6
4
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
Axial Membrane (P )
-10
-10
-10
-10
Axial Bending (P )
-249
249
-249
249
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-234
-234
234
234
Axial Bending (ML)
-1872
1872
1872
-1872
-5
-5
-5
-5
-2372
1872
1841
-1404
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
Shear due to (Vc)
28
28
-28
-28
Shear due to (Vl)
0
0
0
0
126
126
126
126
155
155
98
98
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Outside
Inside
-----------(
2382
2039
Cu
Cl
Left
Left
Outside
Inside
-----------(
-18
-18
0
0
-35
-35
0
0
0
0
0
0
Bu
Outside
Bl
Inside
1846
1498
NOZZLE Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
Axial Membrane (P )
-10
-10
-10
-10
Axial Bending (P )
-249
249
-249
249
Axial Membrane (Mc)
-175
-175
175
175
Axial Bending (Mc)
-1810
1810
1810
-1810
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
-5
-5
-5
-5
-2252
1869
1721
-1401
NOZZLE Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
Shear due to (Vc)
0
0
0
0
Shear due to (Vl)
-28
-28
28
28
126
126
126
126
98
98
155
155
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Outside
Inside
-----------(
2256
1945
Du
Outside
Dl
Inside
1743
1439

Du
Right
Outside
Dl
Right
Inside
-18
0
35
0
0
0
-18
0
35
0
0
0
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
0.063
0.106
0.031
0.040
(D)
(d)
(T)
(t)
1365.000 mm
338.275 mm
9.000 **4
92.973 **4
0.097
10.000
3.052

------------------------------------ Page 29
Item:
2
5:09p Mar 15,2009
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
0.267
0.111
0.080
0.062
0.078
0.082
0.023
0.051
Outside
Inside
-----------(
1115
757
Outside
Inside
337
263
VESSEL Stresses
(Stresses Normal to
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-20
-20
-20
-20
-91
91
-91
91
0
0
0
0
0
0
0
0
-67
-67
67
67
-181
181
181
-181
-78
-79
-78
-79
-439
106
58
-122
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-31
-31
-31
-31
-317
317
-317
317
0
0
0
0
0
0
0
0
-108
-108
108
108
-616
616
616
-616
-39
-39
-39
-39
-1113
754
336
-261
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
Outplane Shear (Vc)
12
12
-12
-12
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
27
27
27
27
40
40
15
15
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 30
Item:
2
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-20
-20
-20
-20
-91
91
-91
91
-60
-60
60
60
-474
474
474
-474
0
0
0
0
0
0
0
0
-39
-39
-39
-39
-686
445
383
-380
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-31
-31
-31
-31
-317
317
-317
317
-109
-109
109
109
-1581
1581
1581
-1581
0
0
0
0
0
0
0
0
-78
-79
-78
-79
-2118
1678
1262
-1266
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
Outplane Shear (Vc)
0
0
0
0
Outplane Shear (Vl)
-12
-12
12
12
27
27
27
27
15
15
40
40
VESSEL Stresses
(Stress Intensities
Au
Top
Al
Top
Bu
Bottom
Bl
Bottom
Cu
Cl
Left
Left
Outside
Inside
-----------(
2118
1678
Du
Right
Outside
Dl
Right
Inside
1264
1267

------------------------------------ Page 31
Item:
2
5:09p Mar 15,2009

------------------------------------ Page 32
WRC297 Analysis : A2 P=0, 50%
Item:
3
5:09p Mar 15,2009

3,
Description: A2 P=0, 50%

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
1350.000
12.0000
1.000
mm.
mm.
mm.

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
ID
3.0000
146.329
10.9728
1.000
mm.
mm.
mm.
Dpad
Tpad
338.275
12.0000
mm.
mm.
0.00
-202.50
300.00
300.00
225.00
135.00
180.00
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.


Dp
Radial Load
P
Vc
Longitudinal Shear
Vl
Torsional Moment
Mt
Mc
Longitudinal Moment
Ml
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
0.099
0.115
0.093
0.198
0.190
0.141
0.179
(D)
(d)
(T)
(t)
1377.000 mm
168.275 mm
21.000 **4
7.973 **4
2.634
21.106
0.990
No
No

------------------------------------ Page 33
Item:
3
5:09p Mar 15,2009

------------------------------------ Page 34
Item:
3
5:09p Mar 15,2009
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
VESSEL Stresses
(Stresses Normal to
=
=
=
=
=
0.098
0.152
0.119
0.138
0.232
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------Outplane Membrane (P )
9
9
9
9
25
-25
25
-25
0
0
0
0
0
0
0
0
-56
-56
56
56
-201
201
201
-201
0
0
0
0
-222
128
292
-161
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------Inplane Membrane (P )
4
4
4
4
31
-31
31
-31
0
0
0
0
0
0
0
0
-28
-28
28
28
-221
221
221
-221
0
0
0
0
-214
165
286
-219
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------Outplane Shear (Vc)
5
5
-5
-5
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
24
24
24
24
29
29
18
18
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
9
9
9
9
25
-25
25
-25
-17
-17
17
17
-195
195
195
-195
0
0
0
0
0
0
0
0
0
0
0
0
-178
160
247
-193
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
4
4
4
4
31
-31
31
-31
-25
-25
25
25
-207
207
207
-207
0
0
0
0
0
0
0
0
0
0
0
0
-196
154
269
-208
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-5
-5
5
5
24
24
24
24
18
18
29
29
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------248
181
308
225
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------208
176
289
231
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------------------ Page 35
Item:
3
5:09p Mar 15,2009

------------------------------------ Page 36
Item:
3
5:09p Mar 15,2009
-----------(
mm.K)-----------Hoop Membrane (P )
9
9
9
9
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-56
-56
56
56
Hoop Bending (ML)
0
0
0
0
0
0
0
0
-47
-47
65
65

0
0
0
0
-8
-8
26
26
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------Axial Membrane (P )
4
4
4
4
Axial Bending (P )
124
-124
124
-124
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-117
-117
117
117
Axial Bending (ML)
-936
936
936
-936
0
0
0
0
-923
699
1183
-938
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------Shear due to (Vc)
14
14
-14
-14
Shear due to (Vl)
0
0
0
0
63
63
63
63
77
77
49
49
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------930
762
1185
1009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------9
9
9
9
0
0
0
0
-17
-17
17
17
0
0
0
0
0
0
0
0
0
0
0
0
NOZZLE Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
4
4
4
4
Axial Bending (P )
124
-124
124
-124
Axial Membrane (Mc)
-87
-87
87
87
Axial Bending (Mc)
-905
905
905
-905
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
0
0
0
0
-863
697
1123
-937
NOZZLE Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Shear due to (Vl)
-14
-14
14
14
63
63
63
63
49
49
77
77
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------866
713
1128
976

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
0.063
0.106
0.031
0.040
(D)
(d)
(T)
(t)
1365.000 mm
338.275 mm
9.000 **4
92.973 **4
0.097
10.000
3.052

------------------------------------ Page 37
Item:
3
5:09p Mar 15,2009
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
0.267
0.111
0.080
0.062
0.078
0.082
0.023
0.051
Outside
Inside Outside
Inside
-----------(
mm.K)-----------191
115
537
397
VESSEL Stresses
(Stresses Normal to
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
10
10
10
10
45
-45
45
-45
0
0
0
0
0
0
0
0
-33
-33
33
33
-90
90
90
-90
0
0
0
0
-68
21
180
-93
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
15
15
15
15
158
-158
158
-158
0
0
0
0
0
0
0
0
-54
-54
54
54
-308
308
308
-308
0
0
0
0
-187
111
537
-397
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
6
6
-6
-6
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
13
13
13
13
20
20
7
7
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 38
Item:
3
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
10
10
10
10
45
-45
45
-45
-30
-30
30
30
-237
237
237
-237
0
0
0
0
0
0
0
0
0
0
0
0
-211
170
323
-242
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
15
15
15
15
158
-158
158
-158
-54
-54
54
54
-790
790
790
-790
0
0
0
0
0
0
0
0
0
0
0
0
-670
593
1019
-879
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-6
-6
6
6
13
13
13
13
7
7
20
20
VESSEL Stresses
(Stress Intensities
Au
Top
Al
Top
Bu
Bottom
Bl
Bottom
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------670
593
1020
879

------------------------------------ Page 39
Item:
3
5:09p Mar 15,2009

------------------------------------ Page 40
WRC297 Analysis : A3/4,B2 Pr,F Item:
4
5:09p Mar 15,2009

4,
Description: A3/4,B2
Pr,F -

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
1350.000
12.0000
1.000
mm.
mm.
mm.

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
ID
3.0000
193.675
12.7000
1.000
mm.
mm.
mm.
Dpad
Tpad
439.075
12.0000
mm.
mm.
12.50
-540.00
800.00
800.00
800.00
480.00
640.00
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.


Dp
Radial Load
P
Vc
Longitudinal Shear
Vl
Torsional Moment
Mt
Mc
Longitudinal Moment
Ml
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
0.088
0.105
0.069
0.164
0.202
0.136
0.152
(D)
(d)
(T)
(t)
1377.000 mm
219.075 mm
21.000 **4
9.700 **4
2.165
22.585
1.288
No
No

------------------------------------ Page 41
4
5:09p Mar 15,2009

------------------------------------ Page 42
4
5:09p Mar 15,2009
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
VESSEL Stresses
(Stresses Normal to
=
=
=
=
=
0.132
0.147
0.102
0.105
0.255
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
20
20
20
20
50
-50
50
-50
0
0
0
0
0
0
0
0
-168
-168
168
168
-416
416
416
-416
397
409
397
409
-116
627
1053
131
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
10
10
10
10
77
-77
77
-77
0
0
0
0
0
0
0
0
-67
-67
67
67
-585
585
585
-585
198
198
198
198
-366
650
940
-385
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
11
11
-11
-11
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
50
50
50
50
61
61
39
39
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
20
20
20
20
50
-50
50
-50
-65
-65
65
65
-452
452
452
-452
0
0
0
0
0
0
0
0
198
198
198
198
-247
554
787
-218
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
10
10
10
10
77
-77
77
-77
-67
-67
67
67
-600
600
600
-600
0
0
0
0
0
0
0
0
397
409
397
409
-182
876
1153
-189
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-11
-11
11
11
50
50
50
50
39
39
61
61
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------381
701
1065
523
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------266
881
1163
267
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------------------ Page 43
4
5:09p Mar 15,2009

------------------------------------ Page 44
4
5:09p Mar 15,2009
-----------(
20
20
20
20
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-168
-168
168
168
Hoop Bending (ML)
0
0
0
0
147
162
147
162
-1
13
335
350

147
162
147
162
101
116
232
247
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
8
8
8
8
Axial Bending (P )
210
-210
210
-210
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-200
-200
200
200
Axial Bending (ML)
-1793
1793
1793
-1793
73
73
73
73
-1701
1465
2285
-1721
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
23
23
-23
-23
Shear due to (Vl)
0
0
0
0
109
109
109
109
133
133
85
85
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------1720
1477
2289
2079
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------20
20
20
20
0
0
0
0
-65
-65
65
65
0
0
0
0
0
0
0
0
0
0
0
0
NOZZLE Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
8
8
8
8
Axial Bending (P )
210
-210
210
-210
Axial Membrane (Mc)
-150
-150
150
150
Axial Bending (Mc)
-1864
1864
1864
-1864
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
73
73
73
73
-1722
1586
2306
-1842
NOZZLE Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Shear due to (Vl)
-23
-23
23
23
109
109
109
109
85
85
133
133
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------1831
1591
2315
2107

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
0.053
0.085
0.024
0.030
(D)
(d)
(T)
(t)
1365.000 mm
439.075 mm
9.000 **4
119.700 **4
0.075
10.000
3.961

------------------------------------ Page 45
4
5:09p Mar 15,2009
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
0.253
0.108
0.076
0.055
0.060
0.064
0.018
0.035
Outside
Inside Outside
Inside
-----------(
mm.K)-----------793
1014
1609
1111
VESSEL Stresses
(Stresses Normal to
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
20
20
20
20
95
-95
95
-95
0
0
0
0
0
0
0
0
-62
-62
62
62
-197
197
197
-197
935
947
935
947
790
1008
1310
737
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
35
35
35
35
339
-339
339
-339
0
0
0
0
0
0
0
0
-114
-114
114
114
-652
652
652
-652
467
467
467
467
75
701
1609
-373
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
12
12
-12
-12
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
29
29
29
29
42
42
16
16
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 46
4
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
20
20
20
20
95
-95
95
-95
-73
-73
73
73
-611
611
611
-611
0
0
0
0
0
0
0
0
467
467
467
467
-102
930
1268
-145
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
35
35
35
35
339
-339
339
-339
-145
-145
145
145
-2047
2047
2047
-2047
0
0
0
0
0
0
0
0
935
947
935
947
-882
2546
3502
-1257
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-12
-12
12
12
29
29
29
29
16
16
42
42
VESSEL Stresses
(Stress Intensities
Au
Top
Al
Top
Bu
Bottom
Bl
Bottom
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------883
2546
3503
1259

------------------------------------ Page 47
4
5:09p Mar 15,2009

------------------------------------ Page 48
WRC297 Analysis : A3/4,B2 FV,F +
Item:
5
5:09p Mar 15,2009

5,
FV,F +

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
1350.000
12.0000
1.000
mm.
mm.
mm.

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
ID
3.0000
193.675
12.7000
1.000
mm.
mm.
mm.
Dpad
Tpad
439.075
12.0000
mm.
mm.


Dp
Radial Load
P
Vc
Longitudinal Shear
Vl
Torsional Moment
Mt
Mc
Longitudinal Moment
Ml
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
0.088
0.105
0.069
0.164
0.202
0.136
0.152
(D)
(d)
(T)
(t)
1377.000 mm
219.075 mm
21.000 **4
9.700 **4
2.165
22.585
1.288
-1.05
540.00
800.00
800.00
800.00
480.00
640.00
No
No
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

------------------------------------ Page 49
Item:
5
5:09p Mar 15,2009

------------------------------------ Page 50
Item:
5
5:09p Mar 15,2009
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
VESSEL Stresses
(Stresses Normal to
=
=
=
=
=
0.132
0.147
0.102
0.105
0.255
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-20
-20
-20
-20
-50
50
-50
50
0
0
0
0
0
0
0
0
-168
-168
168
168
-416
416
416
-416
-33
-34
-33
-34
-689
243
480
-251
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-10
-10
-10
-10
-77
77
-77
77
0
0
0
0
0
0
0
0
-67
-67
67
67
-585
585
585
-585
-16
-16
-16
-16
-758
567
548
-468
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
11
11
-11
-11
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
50
50
50
50
61
61
39
39
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-20
-20
-20
-20
-50
50
-50
50
-65
-65
65
65
-452
452
452
-452
0
0
0
0
0
0
0
0
-16
-16
-16
-16
-605
400
429
-372
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-10
-10
-10
-10
-77
77
-77
77
-67
-67
67
67
-600
600
600
-600
0
0
0
0
0
0
0
0
-33
-34
-33
-34
-789
564
546
-501
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-11
-11
11
11
50
50
50
50
39
39
61
61
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------794
579
566
475
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------797
573
573
525
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------------------ Page 51
Item:
5
5:09p Mar 15,2009

------------------------------------ Page 52
Item:
5
5:09p Mar 15,2009
-----------(
-20
-20
-20
-20
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-168
-168
168
168
Hoop Bending (ML)
0
0
0
0
-12
-13
-12
-13
-201
-202
136
134

-12
-13
-12
-13
-97
-99
32
31
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-8
-8
-8
-8
Axial Bending (P )
-210
210
-210
210
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-200
-200
200
200
Axial Bending (ML)
-1793
1793
1793
-1793
-6
-6
-6
-6
-2218
1789
1768
-1397
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
23
23
-23
-23
Shear due to (Vl)
0
0
0
0
109
109
109
109
133
133
85
85
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------2227
2009
1773
1542
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)------------20
-20
-20
-20
0
0
0
0
-65
-65
65
65
0
0
0
0
0
0
0
0
0
0
0
0
NOZZLE Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-8
-8
-8
-8
Axial Bending (P )
-210
210
-210
210
Axial Membrane (Mc)
-150
-150
150
150
Axial Bending (Mc)
-1864
1864
1864
-1864
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
-6
-6
-6
-6
-2239
1910
1789
-1518
NOZZLE Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Shear due to (Vl)
-23
-23
23
23
109
109
109
109
85
85
133
133
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------2242
2016
1799
1573

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
0.053
0.085
0.024
0.030
(D)
(d)
(T)
(t)
1365.000 mm
439.075 mm
9.000 **4
119.700 **4
0.075
10.000
3.961

------------------------------------ Page 53
Item:
5
5:09p Mar 15,2009
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
0.253
0.108
0.076
0.055
0.060
0.064
0.018
0.035
Outside
Inside Outside
Inside
-----------(
mm.K)-----------1183
804
354
274
VESSEL Stresses
(Stresses Normal to
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-20
-20
-20
-20
-95
95
-95
95
0
0
0
0
0
0
0
0
-62
-62
62
62
-197
197
197
-197
-78
-79
-78
-79
-453
130
65
-140
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-35
-35
-35
-35
-339
339
-339
339
0
0
0
0
0
0
0
0
-114
-114
114
114
-652
652
652
-652
-39
-39
-39
-39
-1180
801
353
-272
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
12
12
-12
-12
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
29
29
29
29
42
42
16
16
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 54
Item:
5
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-20
-20
-20
-20
-95
95
-95
95
-73
-73
73
73
-611
611
611
-611
0
0
0
0
0
0
0
0
-39
-39
-39
-39
-840
573
531
-502
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-35
-35
-35
-35
-339
339
-339
339
-145
-145
145
145
-2047
2047
2047
-2047
0
0
0
0
0
0
0
0
-78
-79
-78
-79
-2646
2125
1739
-1678
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-12
-12
12
12
29
29
29
29
16
16
42
42
VESSEL Stresses
(Stress Intensities
Au
Top
Al
Top
Bu
Bottom
Bl
Bottom
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------2646
2126
1740
1679

------------------------------------ Page 55
Item:
5
5:09p Mar 15,2009

------------------------------------ Page 56
WRC297 Analysis : A3/4,B2 P0,50%
Item:
6
5:09p Mar 15,2009

6,
P0,50%

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
1350.000
12.0000
1.000
mm.
mm.
mm.

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
ID
3.0000
193.675
12.7000
1.000
mm.
mm.
mm.
Dpad
Tpad
439.075
12.0000
mm.
mm.
0.00
-270.00
400.00
400.00
400.00
240.00
320.00
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.


Dp
Radial Load
P
Vc
Longitudinal Shear
Vl
Torsional Moment
Mt
Mc
Longitudinal Moment
Ml
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
0.088
0.105
0.069
0.164
0.202
0.136
0.152
(D)
(d)
(T)
(t)
1377.000 mm
219.075 mm
21.000 **4
9.700 **4
2.165
22.585
1.288
No
No

------------------------------------ Page 57
Item:
6
5:09p Mar 15,2009

------------------------------------ Page 58
Item:
6
5:09p Mar 15,2009
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
VESSEL Stresses
(Stresses Normal to
=
=
=
=
=
0.132
0.147
0.102
0.105
0.255
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
10
10
10
10
25
-25
25
-25
0
0
0
0
0
0
0
0
-84
-84
84
84
-208
208
208
-208
0
0
0
0
-257
108
327
-139
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
5
5
5
5
38
-38
38
-38
0
0
0
0
0
0
0
0
-33
-33
33
33
-292
292
292
-292
0
0
0
0
-282
225
370
-292
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
5
5
-5
-5
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
25
25
25
25
30
30
19
19
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
10
10
10
10
25
-25
25
-25
-32
-32
32
32
-225
225
225
-225
0
0
0
0
0
0
0
0
0
0
0
0
-223
177
294
-208
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
5
5
5
5
38
-38
38
-38
-33
-33
33
33
-300
300
300
-300
0
0
0
0
0
0
0
0
0
0
0
0
-290
233
377
-299
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-5
-5
5
5
25
25
25
25
19
19
30
30
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------303
233
378
294
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------295
239
387
309
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------------------ Page 59
Item:
6
5:09p Mar 15,2009

------------------------------------ Page 60
Item:
6
5:09p Mar 15,2009
-----------(
10
10
10
10
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-84
-84
84
84
Hoop Bending (ML)
0
0
0
0
0
0
0
0
-74
-74
94
94

0
0
0
0
-22
-22
42
42
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
4
4
4
4
Axial Bending (P )
105
-105
105
-105
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-99
-99
99
99
Axial Bending (ML)
-896
896
896
-896
0
0
0
0
-887
695
1106
-897
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
11
11
-11
-11
Shear due to (Vl)
0
0
0
0
54
54
54
54
66
66
42
42
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------892
781
1107
995
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------10
10
10
10
0
0
0
0
-32
-32
32
32
0
0
0
0
0
0
0
0
0
0
0
0
NOZZLE Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
4
4
4
4
Axial Bending (P )
105
-105
105
-105
Axial Membrane (Mc)
-75
-75
75
75
Axial Bending (Mc)
-932
932
932
-932
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
0
0
0
0
-897
756
1116
-958
NOZZLE Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Shear due to (Vl)
-11
-11
11
11
54
54
54
54
42
42
66
66
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------899
783
1120
1009

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
0.053
0.085
0.024
0.030
(D)
(d)
(T)
(t)
1365.000 mm
439.075 mm
9.000 **4
119.700 **4
0.075
10.000
3.961

------------------------------------ Page 61
Item:
6
5:09p Mar 15,2009
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
0.253
0.108
0.076
0.055
0.060
0.064
0.018
0.035
Outside
Inside Outside
Inside
-----------(
mm.K)-----------199
121
570
420
VESSEL Stresses
(Stresses Normal to
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
10
10
10
10
47
-47
47
-47
0
0
0
0
0
0
0
0
-31
-31
31
31
-98
98
98
-98
0
0
0
0
-72
30
187
-105
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
17
17
17
17
169
-169
169
-169
0
0
0
0
0
0
0
0
-57
-57
57
57
-326
326
326
-326
0
0
0
0
-196
116
570
-420
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
6
6
-6
-6
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
14
14
14
14
21
21
8
8
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 62
Item:
6
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
10
10
10
10
47
-47
47
-47
-36
-36
36
36
-305
305
305
-305
0
0
0
0
0
0
0
0
0
0
0
0
-285
231
400
-306
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
17
17
17
17
169
-169
169
-169
-72
-72
72
72
-1023
1023
1023
-1023
0
0
0
0
0
0
0
0
0
0
0
0
-909
799
1283
-1102
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-6
-6
6
6
14
14
14
14
8
8
21
21
VESSEL Stresses
(Stress Intensities
Au
Top
Al
Top
Bu
Bottom
Bl
Bottom
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------909
799
1283
1103

------------------------------------ Page 63
Item:
6
5:09p Mar 15,2009

------------------------------------ Page 64
WRC297 Analysis : B1 w/ P, F -ve
Item:
7
5:09p Mar 15,2009

7,
Description: B1 w/ P, F -ve

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
1350.000
12.0000
1.000
mm.
mm.
mm.

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
ID
3.0000
92.050
11.1252
1.000
mm.
mm.
mm.
Dpad
Tpad
234.300
12.0000
mm.
mm.
12.50
-270.00
400.00
400.00
200.00
120.00
160.00
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.


Dp
Radial Load
P
Vc
Longitudinal Shear
Vl
Torsional Moment
Mt
Mc
Longitudinal Moment
Ml
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
0.154
0.148
0.122
0.194
0.201
0.172
0.190
(D)
(d)
(T)
(t)
1377.000 mm
114.300 mm
21.000 **4
8.125 **4
2.585
14.067
0.672
No
No

------------------------------------ Page 65
Item:
7
5:09p Mar 15,2009

------------------------------------ Page 66
Item:
7
5:09p Mar 15,2009
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
VESSEL Stresses
(Stresses Normal to
=
=
=
=
=
0.124
0.178
0.158
0.168
0.112
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
11
11
11
11
44
-44
44
-44
0
0
0
0
0
0
0
0
-35
-35
35
35
-319
319
319
-319
397
409
397
409
99
660
808
93
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
9
9
9
9
54
-54
54
-54
0
0
0
0
0
0
0
0
-50
-50
50
50
-338
338
338
-338
198
198
198
198
-125
441
650
-134
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
10
10
-10
-10
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
46
46
46
46
56
56
35
35
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
11
11
11
11
44
-44
44
-44
-29
-29
29
29
-272
272
272
-272
0
0
0
0
0
0
0
0
198
198
198
198
-46
408
556
-76
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
9
9
9
9
54
-54
54
-54
-40
-40
40
40
-287
287
287
-287
0
0
0
0
0
0
0
0
397
409
397
409
133
610
789
118
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-10
-10
10
10
46
46
46
46
35
35
56
56
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------251
674
816
238
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------193
617
802
226
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------------------ Page 67
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7
5:09p Mar 15,2009

------------------------------------ Page 68
Item:
7
5:09p Mar 15,2009
-----------(
11
11
11
11
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-35
-35
35
35
Hoop Bending (ML)
0
0
0
0
83
98
83
98
59
74
131
146

83
98
83
98
65
80
124
139
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
9
9
9
9
Axial Bending (P )
175
-175
175
-175
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-237
-237
237
237
Axial Bending (ML)
-1253
1253
1253
-1253
41
41
41
41
-1264
891
1718
-1138
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
27
27
-27
-27
Shear due to (Vl)
0
0
0
0
119
119
119
119
147
147
92
92
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------1356
917
1723
1298
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------11
11
11
11
0
0
0
0
-29
-29
29
29
0
0
0
0
0
0
0
0
0
0
0
0
NOZZLE Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
9
9
9
9
Axial Bending (P )
175
-175
175
-175
Axial Membrane (Mc)
-178
-178
178
178
Axial Bending (Mc)
-1094
1094
1094
-1094
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
41
41
41
41
-1046
792
1500
-1039
NOZZLE Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Shear due to (Vl)
-27
-27
27
27
119
119
119
119
92
92
147
147
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------1127
804
1515
1216

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
0.078
0.141
0.041
0.059
(D)
(d)
(T)
(t)
1365.000 mm
234.300 mm
9.000 **4
68.125 **4
0.132
10.000
2.114

------------------------------------ Page 69
Item:
7
5:09p Mar 15,2009
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
0.287
0.105
0.088
0.067
0.106
0.102
0.032
0.079
Outside
Inside Outside
Inside
-----------(
mm.K)-----------810
985
1397
1026
VESSEL Stresses
(Stresses Normal to
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
19
19
19
19
82
-82
82
-82
0
0
0
0
0
0
0
0
-66
-66
66
66
-162
162
162
-162
935
947
935
947
808
980
1267
788
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
25
25
25
25
281
-281
281
-281
0
0
0
0
0
0
0
0
-85
-85
85
85
-535
535
535
-535
467
467
467
467
153
662
1395
-237
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
12
12
-12
-12
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
25
25
25
25
37
37
13
13
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 70
Item:
7
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
19
19
19
19
82
-82
82
-82
-42
-42
42
42
-333
333
333
-333
0
0
0
0
0
0
0
0
467
467
467
467
194
695
945
113
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
25
25
25
25
281
-281
281
-281
-66
-66
66
66
-1090
1090
1090
-1090
0
0
0
0
0
0
0
0
935
947
935
947
85
1716
2399
-331
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-12
-12
12
12
25
25
25
25
13
13
37
37
VESSEL Stresses
(Stress Intensities
Au
Top
Al
Top
Bu
Bottom
Bl
Bottom
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------196
1716
2400
451

------------------------------------ Page 71
Item:
7
5:09p Mar 15,2009

------------------------------------ Page 72
WRC297 Analysis : B1 w/ FV, F +ve
Item:
8
5:09p Mar 15,2009

8,
Description: B1 w/ FV, F +ve

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
1350.000
12.0000
1.000
mm.
mm.
mm.

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
ID
3.0000
92.050
11.1252
1.000
mm.
mm.
mm.
Dpad
Tpad
234.300
12.0000
mm.
mm.


Dp
Radial Load
P
Vc
Longitudinal Shear
Vl
Torsional Moment
Mt
Mc
Longitudinal Moment
Ml
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
0.154
0.148
0.122
0.194
0.201
0.172
0.190
(D)
(d)
(T)
(t)
1377.000 mm
114.300 mm
21.000 **4
8.125 **4
2.585
14.067
0.672
-1.05
270.00
400.00
400.00
200.00
120.00
160.00
No
No
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

------------------------------------ Page 73
Item:
8
5:09p Mar 15,2009

------------------------------------ Page 74
Item:
8
5:09p Mar 15,2009
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
VESSEL Stresses
(Stresses Normal to
=
=
=
=
=
0.124
0.178
0.158
0.168
0.112
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-11
-11
-11
-11
-44
44
-44
44
0
0
0
0
0
0
0
0
-35
-35
35
35
-319
319
319
-319
-33
-34
-33
-34
-444
281
264
-285
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-9
-9
-9
-9
-54
54
-54
54
0
0
0
0
0
0
0
0
-50
-50
50
50
-338
338
338
-338
-16
-16
-16
-16
-468
316
307
-259
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
10
10
-10
-10
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
46
46
46
46
56
56
35
35
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-11
-11
-11
-11
-44
44
-44
44
-29
-29
29
29
-272
272
272
-272
0
0
0
0
0
0
0
0
-16
-16
-16
-16
-374
258
228
-226
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-9
-9
-9
-9
-54
54
-54
54
-40
-40
40
40
-287
287
287
-287
0
0
0
0
0
0
0
0
-33
-34
-33
-34
-425
256
230
-235
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-10
-10
10
10
46
46
46
46
35
35
56
56
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------515
358
327
310
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------444
293
286
288
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------------------ Page 75
Item:
8
5:09p Mar 15,2009

------------------------------------ Page 76
Item:
8
5:09p Mar 15,2009
-----------(
-11
-11
-11
-11
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-35
-35
35
35
Hoop Bending (ML)
0
0
0
0
-7
-8
-7
-8
-54
-55
16
15

-7
-8
-7
-8
-48
-49
10
9
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-9
-9
-9
-9
Axial Bending (P )
-175
175
-175
175
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-237
-237
237
237
Axial Bending (ML)
-1253
1253
1253
-1253
-3
-3
-3
-3
-1680
1177
1302
-853
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
27
27
-27
-27
Shear due to (Vl)
0
0
0
0
119
119
119
119
147
147
92
92
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------1693
1267
1309
888
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)------------11
-11
-11
-11
0
0
0
0
-29
-29
29
29
0
0
0
0
0
0
0
0
0
0
0
0
NOZZLE Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-9
-9
-9
-9
Axial Bending (P )
-175
175
-175
175
Axial Membrane (Mc)
-178
-178
178
178
Axial Bending (Mc)
-1094
1094
1094
-1094
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
-3
-3
-3
-3
-1462
1078
1084
-754
NOZZLE Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Shear due to (Vl)
-27
-27
27
27
119
119
119
119
92
92
147
147
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------1468
1142
1113
818

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
0.078
0.141
0.041
0.059
(D)
(d)
(T)
(t)
1365.000 mm
234.300 mm
9.000 **4
68.125 **4
0.132
10.000
2.114

------------------------------------ Page 77
Item:
8
5:09p Mar 15,2009
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
0.287
0.105
0.088
0.067
0.106
0.102
0.032
0.079
Outside
Inside Outside
Inside
-----------(
mm.K)-----------970
668
275
235
VESSEL Stresses
(Stresses Normal to
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-19
-19
-19
-19
-82
82
-82
82
0
0
0
0
0
0
0
0
-66
-66
66
66
-162
162
162
-162
-78
-79
-78
-79
-410
79
47
-112
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
-25
-25
-25
-25
-281
281
-281
281
0
0
0
0
0
0
0
0
-85
-85
85
85
-535
535
535
-535
-39
-39
-39
-39
-967
665
274
-234
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
12
12
-12
-12
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
25
25
25
25
37
37
13
13
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 78
Item:
8
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-19
-19
-19
-19
-82
82
-82
82
-42
-42
42
42
-333
333
333
-333
0
0
0
0
0
0
0
0
-39
-39
-39
-39
-517
314
233
-267
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
-25
-25
-25
-25
-281
281
-281
281
-66
-66
66
66
-1090
1090
1090
-1090
0
0
0
0
0
0
0
0
-78
-79
-78
-79
-1543
1199
771
-848
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-12
-12
12
12
25
25
25
25
13
13
37
37
VESSEL Stresses
(Stress Intensities
Au
Top
Al
Top
Bu
Bottom
Bl
Bottom
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------1543
1199
773
851

------------------------------------ Page 79
Item:
8
5:09p Mar 15,2009

------------------------------------ Page 80
WRC297 Analysis : B1 P=0, 50%
Item:
9
5:09p Mar 15,2009

9,
Description: B1 P=0, 50%

Shell Diameter
Shell Thickness
Vbasis
Cas
Dv
Tv
Scfn
ID
3.0000
1350.000
12.0000
1.000
mm.
mm.
mm.

Nozzle Diameter
Nozzle Thickness
Nbasis
Can
Dn
Tn
Scfv
ID
3.0000
92.050
11.1252
1.000
mm.
mm.
mm.
Dpad
Tpad
234.300
12.0000
mm.
mm.
0.00
-135.00
200.00
200.00
100.00
60.00
80.00
kg/cm
Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.


Dp
Radial Load
P
Vc
Longitudinal Shear
Vl
Torsional Moment
Mt
Mc
Longitudinal Moment
Ml
Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
MrD/Mc
NrDL/Mc
M0d/Mc
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
=
=
=
0.154
0.148
0.122
0.194
0.201
0.172
0.190
(D)
(d)
(T)
(t)
1377.000 mm
114.300 mm
21.000 **4
8.125 **4
2.585
14.067
0.672
No
No

------------------------------------ Page 81
Item:
9
5:09p Mar 15,2009

------------------------------------ Page 82
Item:
9
5:09p Mar 15,2009
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
VESSEL Stresses
(Stresses Normal to
=
=
=
=
=
0.124
0.178
0.158
0.168
0.112
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
5
5
5
5
22
-22
22
-22
0
0
0
0
0
0
0
0
-17
-17
17
17
-159
159
159
-159
0
0
0
0
-149
125
205
-158
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
4
4
4
4
27
-27
27
-27
0
0
0
0
0
0
0
0
-25
-25
25
25
-169
169
169
-169
0
0
0
0
-162
121
226
-166
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
5
5
-5
-5
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
23
23
23
23
28
28
17
17
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
5
5
5
5
22
-22
22
-22
-14
-14
14
14
-135
135
135
-135
0
0
0
0
0
0
0
0
0
0
0
0
-122
104
178
-137
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
4
4
4
4
27
-27
27
-27
-20
-20
20
20
-143
143
143
-143
0
0
0
0
0
0
0
0
0
0
0
0
-132
100
195
-145
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-5
-5
5
5
23
23
23
23
17
17
28
28
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
mm.K)-----------184
152
236
180
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------145
120
217
170
Au
Top
Outside
Al
Top
Inside
Bu
Bottom
Outside
Bl
Bottom
Inside

------------------------------------ Page 83
Item:
9
5:09p Mar 15,2009

------------------------------------ Page 84
Item:
9
5:09p Mar 15,2009
-----------(
5
5
5
5
Hoop Bending (P )
0
0
0
0
Hoop Membrane (Mc)
0
0
0
0
Hoop Bending (Mc)
0
0
0
0
Hoop Membrane (ML)
-17
-17
17
17
Hoop Bending (ML)
0
0
0
0
0
0
0
0
-11
-11
23
23

0
0
0
0
-8
-8
20
20
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses Normal to
pipe cross-section)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
4
4
4
4
Axial Bending (P )
87
-87
87
-87
Axial Membrane (Mc)
0
0
0
0
Axial Bending (Mc)
0
0
0
0
Axial Membrane (ML)
-118
-118
118
118
Axial Bending (ML)
-626
626
626
-626
0
0
0
0
-653
425
838
-590
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
13
13
-13
-13
Shear due to (Vl)
0
0
0
0
59
59
59
59
73
73
46
46
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stresses in the
hoop direction)
Hoop
Hoop
Hoop
Hoop
Hoop
Hoop
Membrane
Bending
Membrane
Bending
Membrane
Bending
(P )
(P )
(Mc)
(Mc)
(ML)
(ML)
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------661
460
840
620
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------5
5
5
5
0
0
0
0
-14
-14
14
14
0
0
0
0
0
0
0
0
0
0
0
0
NOZZLE Stresses
(Stresses Normal to
pipe cross-section)
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
4
4
4
4
Axial Bending (P )
87
-87
87
-87
Axial Membrane (Mc)
-89
-89
89
89
Axial Bending (Mc)
-547
547
547
-547
Axial Membrane (ML)
0
0
0
0
Axial Bending (ML)
0
0
0
0
0
0
0
0
-544
375
729
-540
NOZZLE Stresses
(Shear stress)
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Shear due to (Vl)
-13
-13
13
13
59
59
59
59
46
46
73
73
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(
mm.K)-----------548
395
736
580

Vessel
Nozzle
Vessel
Nozzle
T / t
d / t
Lambda
Nr/P
Mr/P
M0/P
N0/P
Mean Diameter
Outside Diameter
Thickness used
Thickness used
=
=
=
=
=
=
= [(d/D)* (D/T)^(1/2)] =
=
=
=
=
0.078
0.141
0.041
0.059
(D)
(d)
(T)
(t)
1365.000 mm
234.300 mm
9.000 **4
68.125 **4
0.132
10.000
2.114

------------------------------------ Page 85
Item:
9
5:09p Mar 15,2009
MrD/Mc
NrDL/Mc
M0d/Mc
N0DL/Mc
MrD/Ml
NrDL/Ml
M0D/Ml
N0DL/Ml
=
=
=
=
=
=
=
=
0.287
0.105
0.088
0.067
0.106
0.102
0.032
0.079
Outside
Inside Outside
Inside
-----------(
mm.K)-----------160
101
464
352
VESSEL Stresses
(Stresses Normal to
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses Normal to
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
9
9
9
9
41
-41
41
-41
0
0
0
0
0
0
0
0
-33
-33
33
33
-81
81
81
-81
0
0
0
0
-63
16
165
-79
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
12
12
12
12
140
-140
140
-140
0
0
0
0
0
0
0
0
-42
-42
42
42
-267
267
267
-267
0
0
0
0
-156
97
463
-352
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(
5
5
-5
-5
Outplane Shear (Vl)
0
0
0
0
Outplane Shear (Mt)
12
12
12
12
18
18
6
6
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 86
Item:
9
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
9
9
9
9
41
-41
41
-41
-21
-21
21
21
-166
166
166
-166
0
0
0
0
0
0
0
0
0
0
0
0
-136
113
238
-177
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
12
12
12
12
140
-140
140
-140
-33
-33
33
33
-545
545
545
-545
0
0
0
0
0
0
0
0
0
0
0
0
-425
384
732
-639
VESSEL Stresses
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
0
0
0
0
Outplane Shear (Vl)
-5
-5
5
5
12
12
12
12
6
6
18
18
VESSEL Stresses
(Stress Intensities
Au
Top
Al
Top
Bu
Bottom
Bl
Bottom
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(
mm.K)-----------425
384
732
640

------------------------------------ Page 87
Item:
9
5:09p Mar 15,2009

------------------------------------ Page 88
Vessel Results Summary
Item:
1
5:09p Mar 15,2009

WRC107 Results Summary for Item 1 : B3 w/Pr, F -ve
Vessel Stress Summation @ Attachment Junction:
Passed
Vessel Stress Summation @ Edge of Reinforcing Pad:
Passed
WRC107 Results Summary for Item 2 : B3 w/FV, F +ve
Passed
Passed
WRC107 Results Summary for Item 3 : B3 w/FV, F +ve
Passed
Passed
WRC297 Stress Computations at the Edge of the Nozzle : A2 w/ P & F -ve
---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------247
688
988
335
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------177
726
949
216
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1846
1483
2438
2100
Cu
Cl
Du
Dl

------------------------------------ Page 89
Item:
1
5:09p Mar 15,2009
(Stress Intensities
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1788
1470
2325
2035
WRC297 Stress Computations at the Edge of the Reinforcing Pad : A2 w/ P & F -v

--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities

VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities

NOZZLE Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------800
995
1542
1088
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------451
2134
2975
812
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------40
25
95
110
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------33
25
88
105
WRC297 Stress Computations at the Edge of the Nozzle : A2 w/ FV, F +ve

---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 90
Item:
1
5:09p Mar 15,2009
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------589
414
409
399
Au
Outside
Al
Inside
Bu
Outside
Bl
Inside
)-----------1846
1498
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------2256
1945
1743
1439
WRC297 Stress Computations at the Edge of the Reinforcing Pad : A2 w/ FV, F +v

--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------664
445
449
366
-----------(kg/cm
2382
2039
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1115
757
337
263
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------2118
1678
1264
1267
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------88
89
46
45
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------81
88
40
42
WRC297 Stress Computations at the Edge of the Nozzle : A2 P=0, 50%

---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------248
181
308
225
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)------------

------------------------------------ Page 91
Item:
1
5:09p Mar 15,2009

------------------------------------ Page 92
Item:
1
5:09p Mar 15,2009
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
208
176
289
231
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------930
762
1185
1009

NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------866
713
1128
976
WRC297 Stress Computations at the Edge of the Reinforcing Pad : A2 P=0, 50%
--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities

Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------191
115
537
397
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------23
23
43
43

NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------20
21
40
43

Pr,F -
NOZZLE Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------381
701
1065
523
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1720
1477
2289
2079
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1831
1591
2315
2107
WRC297 Stress Computations at the Edge of the Reinforcing Pad : A3/4,B2

---------------------------------------------------------------
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------670
593
1020
879
WRC297 Stress Computations at the Edge of the Nozzle : A3/4,B2

---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------266
881
1163
267
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------793
1014
1609
1111
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------883
2546
3503
1259
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------34
19
90
105
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------45
37
101
117

---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
FV,F +
Pr,F

------------------------------------ Page 93
Item:
1
5:09p Mar 15,2009

------------------------------------ Page 94
Item:
1
5:09p Mar 15,2009
(Stress Intensities

----------------------------------------------------

VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------794
579
566
475
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------797
573
573
525

VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities

VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------2227
2009
1773
1542

NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------2242
2016
1799
1573

--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

FV,F
NOZZLE Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1183
804
354
274
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------2646
2126
1740
1679
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------83
84
41
40
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------94
99
53
54
P0,50%
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------303
233
378
294
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------295
239
387
309
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------892
781
1107
995
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------899
783
1120
1009

--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------199
121
570
420
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------909
799
1283
1103
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------21
21
41
41
P0,50

------------------------------------ Page 95
Item:
1
5:09p Mar 15,2009

------------------------------------ Page 96
Item:
1
5:09p Mar 15,2009
(Stress Intensities
(Stress Intensities
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------26
27
46
49
WRC297 Stress Computations at the Edge of the Nozzle : B1 w/ P, F -ve

---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities

VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
NOZZLE Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------251
674
816
238
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------193
617
802
226
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1356
917
1723
1298
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1127
804
1515
1216
WRC297 Stress Computations at the Edge of the Reinforcing Pad : B1 w/ P, F -ve

--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------196
1716
2400
451
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------19
8
68
89
WRC297 Stress Computations at the Edge of the Nozzle : B1 w/ FV, F +ve

---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------810
985
1397
1026
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------41
26
92
107
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------515
358
327
310
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------444
293
286
288
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1693
1267
1309
888
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------1468
1142
1113
818
WRC297 Stress Computations at the Edge of the Reinforcing Pad : B1 w/ FV, F +v

--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------970
668
275
235
Cu
Left
Outside
Cl
Left
Inside
Du
Right
Outside
Dl
Right
Inside

------------------------------------ Page 97
Item:
1
5:09p Mar 15,2009
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
-----------(kg/cm
1543
1199
)-----------773
851
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------87
88
46
45
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------62
72
26
25
WRC297 Stress Computations at the Edge of the Nozzle : B1 P=0, 50%

---------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
VESSEL Stresses
(Stress Intensities
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
NOZZLE Stresses
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------184
152
236
180
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------145
120
217
170
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------661
460
840
620
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------548
395
736
580
WRC297 Stress Computations at the Edge of the Reinforcing Pad : B1 P=0, 50%
--------------------------------------------------------------VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities

------------------------------------ Page 98
Item:
1
5:09p Mar 15,2009
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------160
101
464
352
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------425
384
732
640
Au
Al
Bu
Bl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------23
23
43
43
Cu
Cl
Du
Dl
Outside
Inside Outside
Inside
-----------(kg/cm
)-----------11
12
31
35
Following attached pages are only for reference purpose
Gust Effectve factor method_wind analysis

Project
Item
1 of 4
GGSR
511-C-001
Gust Factor (G) Calculations as per IS 875 :

Column Height(m)
gfr ( Fig 8)
L(h) (Fig 8)
Cy
Cz
Column Diameter at Top
Cz*h / L(h)
Background Factor (Fig 9)
Hourly mean wind speed at top (m/s)

Natural Frequency
Fo
Size Reduction Factor (Fig 10 )
fo*L(h) / Vz
Gust Energy Factor (Fig 11)
Damping coefficient (Table 34)
S*E /
Gust Factor
b
= Cy * b / (Cz * h)
B
gfr *(B) /4[0 for category 2]
Vz
fo
= Cz * fo * h / Vz
S
1/2
=1+gfr ( B(1+)2)+(SE/))0.5
OPERATING
FRABRICATED
HYDROTEST
26.538
1.900
1000
10
12
1.504
0.047
0.318
0.8
26.538
1.90
1000
10
12
1.374
0.043
0.318
0.78
26.538
1.90
1000
10
12
1.374
0.043
0.318
0.78
0.4249
30.08
1.006
10.7
0.22
33.4
0.039
0.050
0.17
0.4195
30.08
1.42
15.0
0.15
47.2
0.04
0.01
0.60
0.4195
30.08
0.77
8.1
0.21
25.6
0.075
0.01
1.58
3.55
3.80
4.37
Only for reference

2 of 4
Project
Item
GGSR
511-C-001
Wind Force Calculations for Dynamic Analysis as per Clause 8 of IS 875 : Hydro_test case
Element Section Height Cumulative

Height
No.
(mm)
(m)
1
2
3
4
5
6
10000
15000
20000
30000
50000
100000
1.5
6.5
11.5
21.5
41.5
91.5
Vb
k1
k2
k3
(m/s)
47
47
47
47
47
47
1
1
1
1
1
1
0.5
0.55
0.59
0.64
0.7
0.79
1
1
1
1
1
1
Vz
pz
(m/s)
(Kg/m2)
23.50
25.85
27.73
30.08
32.90
37.13
33.78
40.87
47.03
55.34
66.20
84.32
Cf
Contingency Gust Wind Pressure

(Kg/m2)
0.7
0.7
0.7
0.7
0.7
0.7
4.37
4.37
4.37
4.37
4.37
4.37
1.10
1.10
1.10
1.10
1.10
1.10
113.66
137.52
158.25
186.21
222.76
283.73
Only for reference

Project
Item
3 of 4
GGSR
511-C-001
Wind Force Calculations for Dynamic Analysis as per Clause 8 of IS 875 : Operating Case
Element Section Height
Vb
No.
(mm)
(m/s)
1
2
3
4
5
6
10000
15000
20000
30000
50000
100000
47
47
47
47
47
47
k1
1
1
1
1
1
1
k2
0.5
0.55
0.59
0.64
0.7
0.79
k3
1
1
1
1
1
1
Vz
pz
(m/s)
(Kg/m2)
23.50
25.85
27.73
30.08
32.90
37.13
33.78
40.87
47.03
55.34
66.20
84.32
Cf
Contingency
Gust Wind Pressure

(Kg/m2)
0.7
0.7
0.7
0.7
0.7
0.7
3.55
3.55
3.55
3.55
3.55
3.55
1.10
1.10
1.10
1.10
1.10
1.10
92.33
111.72
128.56
151.27
180.96
230.49
4 of 4
Only for reference

Project
Item
GGSR
511-C-001
Wind Force Calculations for Dynamic Analysis as per Clause 8 of IS 875 : Erection Case
Element Section Height Cumulative

Height
No.
(mm)
(m)
1
2
3
4
5
6
10000
15000
20000
30000
50000
100000
1.5
6.5
11.5
21.5
41.5
91.5
Vb
k1
k2
k3
(m/s)
47
47
47
47
47
47
1
1
1
1
1
1
0.5
0.55
0.59
0.64
0.7
0.79
1
1
1
1
1
1
Vz
pz
(m/s)
(Kg/m2)
23.50
25.85
27.73
30.08
32.90
37.13
33.78
40.87
47.03
55.34
66.20
84.32
Cf
Contingency Gust Wind Pressure

Kg / m2
0.7
0.7
0.7
0.7
0.7
0.7
3.80
3.80
3.80
3.80
3.80
3.80
1.10
1.10
1.10
1.10
1.10
1.10
98.83
119.59
137.61
161.92
193.71
246.72
Only for reference
A
1
Poject Code
GGSR
Tag No:
C-001
G loading_Seismic analysis
0.139924
0.115626
1 of 1
2
3
Time
period
(sec)
4
5
Natural Frequency
1.006 Hz
Take natural frequency of
equipment for operating
condition (from Pvlite)
6
7
Time period
0.994035785 Sec
8
9
Sa/g
10
11
0.081
0.21
0.081
0.184
0.1
0.248
0.207
( DBE )
0.13
0.263
0.215
( MCE )
0.2
0.268
0.217
Category
Type of seismic analysis

DBE:Design Basis Earthquake
(Z/2)
MCE:Maximum considered earthquake
Factor R
16
17
0
0.05
0.140
14
15
Sa /g @ 4%
Damping
0.115626243
12
13
Sa /g @ 2%
Damping
Factor I
0.27
0.267
0.217
0.3
0.267
0.216
0.4
0.252
0.202
0.5
0.233
0.181
0.6
0.215
0.164
0.8
0.17
0.136
0.115
0.139
Category
Importance
Factor
18
1.2
0.115
0.096
19
1.4
0.1
0.084
1.75
20
21
22
gx = Ah = (Z/2) * (Sa/g) / (R/I)
23
24
1.6
0.086
0.073
DBE
MCE
Max
1.8
0.076
0.064
0.14
0.23
0.23
0.071
0.059
2.4
0.057
0.05
2.8
0.053
0.044
0.048
0.041
E13*E9*E17/(E15) IF(E11=1,E13*E10*2*E17/(E15),"NA")
gz=0
25
26
27
0.00
IF(E11=1,0,"NA")
gy= 2/3(gx)
0.09
0.15
2*E22/3
IF(E11=1,2/3*F22,"NA")
0.15
Type of
Seismic
Analysis
Sa/g
Multiplier
MCE
DBE
28
29
30
31
32
33
11

Design Calculation For Eqpt (1) - No. 511-C-001

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Design Calculation For Eqpt (1) - No. 511-C-001

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HPCL!

MITTAL ENERGY LIMITED

Larsen & Toubro Limited

: HPCL MITTAL ENERGY LIMITED, BATHINDA.

: GURU GOBIND SINGH REFINERY PROJECT.

: ENGINEERS INDIA LIMITED

: L&T CHIYODA LIMITED

: HYDROGEN GENERATION UNIT

: H2S STRIPPER (EQPT. NO. 511!C!001)

4. Main Calculations (PV Elite Output)

: 6922!LT!LTC!EQ!PR!0006 REV. 0 DTD. 17.02.09

5. APPENDIX A: Lifting from 0 to 90 degrees/ Lifting Lug/ Tailing Lug Calculations

: PHILS HEAVY ENGINEERING PVT. LTD.

6. APPENDIX B: Nozzle Local Loads (PV Elite Output)

SUBMISSION STATUS L&T

(1) REVIEWED ! NO COMMENTS

DOC. CATEGORY: (USE TICK MARK)

(2) REVIEWED, AS COMMENTED,

(3) NOT MEETING SPECIFICATION, RESUBMIT

(4) RETAINED FOR INFORMATION / RECORDS

Issued for Approval

Vendor Doc No:

L&T-CHIYODA LIMITED ALL RIGHTS RESERVED

ASME SEC VIII Div 1, 2007

IS875(P3)-1987, Vb=47m/s, K1=1.0, K2 for Class B & Category 3,

IS 1893(4)-2005, Site Spectra as in 6812-9-2554-0138 Rev.0 used

Int. Design Pressure

12.5 (Ref note 1)

Use Gust effective method for

Hydrotest Pressure (Vertical/ Horizontal)

Pneumatic Test Pressure

Shell /Head - 3.0, Skirt 1.0

Radiography / Joint Efficiency

Naphtha + Gas/ H2S

Process Fluid Specific Gravity

Insulation (By Others)

- Thickness (Refer Note 3)

Trays (By Others)

18 Nos. & 1 No. Chimney Tray

Calculations of Ah for DBE

Annexure A to Design Data for Seismic Factor Calculations:

Ah= (Z/2) * I * (Sa/g) / R

Calculations of Ah for MCE

2 as per table 9 of IS 1893(Part 4):2005

R = Response reduction factor =3.0 as per 6812-9-2554-0138 Rev.0 Note 3

2 as per table 9 of IS 1893(Part 4):2005

Importance Response Factor for Final

R = Response reduction factor =3.0 as per 6812-9-2554-0138 Rev.0 Note 3

Importance Response Factor for Final

4. Main Calculations (PV Elite Output)

PV Elite 2008 Licensee: PHILS HEAVY ENGG PVT LTD

PV Elite 2008 Licensee: PHILS HEAVY ENGG PVT LTD

Wind Design Code

User Defined Spectrum Data Points:

Use gust effective factor

Design Nozzle for Des. Press. + St. Head

Use G-loading Method

PV Elite 2008 Licensee: PHILS HEAVY ENGG PVT LTD

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

1.39 [(1350+2 x 12+300

Element From Node

Element From Node