PRODUCT CATALOGUE

PRODUCT RANGE

Introduction
Dew sat provides customized Explosion-Proof & Safe Area Process
Chillers, HVACs, Panel Air conditioners and Refrigerated Sample
Coolers to the oil and gas and downstream industries. The
equipments are specifically designed for classified hazardous gas
areas, both on and offshore.
Dew Sat providing good quality and customized products and
solution by understanding the correct requirement to improve the
quality and to minimize the cost and timing
We deliver world class solutions by:.
Understanding our clients' requirements and designing, providing solutions to meet unique
specifications, operating conditions and purpose.
Providing commissioning, training, maintenance and lifetime spare parts support globally.
Quality Management System:.
Our commitment to Health and Safety, Product development for safe and reliable operation.
Implementing ways to reduce the environmental footprint of our products including the use
of natural refrigerants.
Investing in research and development. Staff competency and investing in our people with
ongoing education and training.
Supporting our people, their families and the communities we work in.
DEW SAT - A UNIQUE PROCESS COOLING RESOURCE:.
Complete Engineering
Refrigeration/Chiller Systems
Tanks/Pumping Systems
Piping Design and Assembly
Sheet Metal Working
Control System Design
Installation, Start-Up, Testing & Commissioning, Service and maintenance.

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Process Chillers

Process Cooling Chillers, unlike cooling for comfort air conditioning purposes, provide cooling or
extract heat mainly from a fluid required for a process, maintain temperature during a process
or cool equipment or its components.
Any application where downtime is more costly than losing the AC system.
Processes require consistent flow, temperature and pressure.
Year round 100% duty in ambient conditions from 50F - 125F.
Anomalous operating parameters and fluid qualities.
On-board tank(s), pump(s), controls etc.
Integrated supervisory controls with auto-changeover, remote monitoring etc.
Multiple circuits and technologies for large turndown ratio.
Capacity Range up to 200 TR
Suitable for safe area and Hazardous areas like Zone 1 & 2
Industrial Cabinet Construction:.
16-gauge or heavier CRCA Powder coated steel is standard
Optional 304 or 316 stainless steel
Evaporator and Condenser:.
Standard Shell & tube Heat Exchanger
Freeze-stats are also standard on all systems
Compressor:.
Hermetical sealed or Open type compressors Belt driven.
Explosion proof motors are used to drive the compressors

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Control Designed for Ease of Use:.
Control Systems:.
Labled control panels are located in the unit
Utilize the most reliable industrial components and modern technology with all wires
numbered and Labled for easy recognition during service.
Basic features of standard chiller control panels include, automatic switching, and manual
override switches, if desired.
Temperature Control
Close-tolerance temperature control is provided by a dual-stage digital thermostat
Remote mounting is available, Remote temperature and interface control panels capable of
controlling multiple individual units from a single location can also be provided

Power Control:.
Fans, compressors, and other components in standard units are automatically shut down by
numerous safety devices, depending on any of several overload conditions. Standard fault
interrupts on units include
High and low refrigerant pressure on both circuits
Evaporator freeze
Compressor high current/temp overload
High temperature in the heating coil
Fan motor overloads
Compressor restarts delay.
Each of these faults can be wired to trigger a local and remote alarm if desired.

Alarms:.
System failure alarm contacts for the refrigeration circuits are provided on all units.
Units ordered with the optional purge & pressurization package also include purge system
failure, instantaneous and sustained building pressure loss alarms as standard features.
All alarms offer one or more dry contacts for interface to remote monitoring systems for
notification of an alarm event.
A multitude of other alarms, as well as unit mounted visual and audible indicators are
available as options.

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HVAC

Dew Sat specializes in the engineering and manufacture of Explosion Proof, Corrosion Resistant,
and Severe Duty HVAC/R systems and Pressurization Equipment. Our explosion proof, severe
duty systems are designed to offer a safe solution at a competitive price. We strive to maintain
the highest level of quality in both our systems and services.
Designed for Explosive atmosphere, Like Zone 1 & 2,
Designed for Groups IIA, IIB or IIC.
Designed for sites with explosive atmosphere, such as petroleum exploitation, refinery,
storage, chemistry, medicine, military facilities, etc.
Efficient energy saving and low noise.
Single refrigeration type and refrigeration & heating type.

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Technical consideration for HVAC system design:.

Selfcontained & packaged unit or central system.

Outside and inside temperature and humidity, Volume of space to be conditioned.
Equipment and/or people contained in the space to be conditioned.
Refrigeration type, Compressor type, cooling capacity.
Heating resource, Heating method, Cooling medium, Air flow
External static pressure,External and internal pressure difference

Industrial Cabinet Construction:.

16-gauge or heavier CRCA Powder coated steel is standard
Optional 304 or 316 stainless steel

Dual Fans:.
Providing conditioned air into a space is the main purpose of an HVAC units are built to deliver.
Units from two tons (24,000 BTUH) to 50 tons (600,000 BTUH) utilize dual spark-proof
evaporator blower assemblies
Two forward-curved mono block blowers. One Main & other is Auxiliary
Main and aux fans are used to purge and pressurize the area in the event of a pressure loss, if
required
Explosion Proof axial condenser fans are standard on HVAC units.
Evaporator and Condenser Coils:.
Standard coils are constructed from heavy-weight rifled copper tubes mechanically bonded to
aluminium fins
Highly corrosion resistant copper fin/copper tube coils are available as an option.
Several corrosion resistant coatings are also available as options
Freeze-stats are also standard on all systems

Compressor:.
Open type compressors Belt driven.
Explosion proof motors are used to drive the compressors
Control Designed for Ease of Use:.
Control Systems:.
Labled control panels are located in the unit
Utilize the most reliable industrial components and modern technology with all wires
numbered and Labled for easy recognition during service.
Basic features of standard HVAC control panels include two-stage control on heating and
cooling, automatic switching, and manual override switches for both stages, if desired.

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Temperature Control:.
Close-tolerance temperature control is provided by a dual-stage digital thermostat
Remote mounting is available
Remote temperature and interface control panels capable of controlling multiple individual
units from a single location can also be provided

Power Control:.
Fans, compressors, and other components in standard units are automatically shut down by
numerous safety devices, depending on any of several overload conditions. Standard fault
interrupts on units include
High and low refrigerant pressure on both circuits
Evaporator coil freeze
Compressor high current/temp overload
High temperature in the heating coil
Fan motor overloads
Compressor restarts delay.
Each of these faults can be wired to trigger a local and remote alarm if desired.
Filtration:.
Standard return air filter is a 1"aluminium frame washable flexible polyurethane foam media
(UL Class 2).
Standard outside air filter is a 2" Farr 30/30, a MERV-8 pleated panel filter that meets most
industrial and commercial filtration requirements.
Additional chemical filtration and high efficiency filtration, including HEPA, can be provided
as the optional equipment list.

Alarms:.
System

failure alarm contacts for the refrigeration circuits are provided on all units.
Units ordered with the optional purge & pressurization package also include purge system
failure, instantaneous and sustained building pressure loss alarms as standard features.
All alarms offer one or more dry contacts for interface to remote monitoring systems for
notification of an alarm event.
A multitude of other alarms, as well as unit mounted visual and audible indicators are
available as options.

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Analyzer Shelters

Construction stainless steel, GRP. Top lift bottom lift. Single integrated unit or modular
construction. Fire resistant.
Environment control Fresh air ventilation, with heating, with air conditioning.
Redundant ventilation and/or air conditioning.
Safety Gas detection systems, safety interlock systems. Independent control systems,
electronic or hardwired control. Safety systems integrated with client system.
Analyzers (GC, IR, UV and etc.) with the sample conditioning systems (SCS).
Location Classification: Zone 1 or 2; II A, IIB & IIC
HVAC or window air-conditioner.
Electrical or steam heating systems.
Pipe headers for instrument air, drain and/or vent.
Power distribution board (PDB). Alarm and safety panel (ASP).
Horn, beacon and/or flashing warning light.
Gas, fire and smoke detectors. Lighting fixtures.
Junction boxes (power, analog signal, digital signal & communication).

Refrigerated Sample Coolers

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Built for Class 1, Div 2, Groups B, C, & D; T4
Engineered specifically for hazardous location cooling, not rebuilt from light industrial air
conditioners, Does not require purge and pressurized system
Dust resistant coils for filter less operation in most environments
Cleanable, reusable aluminum mesh filter protects coils for extremely dusty and dirty
atmospheres, Digital temperature control
Narrow design to accommodate 12-in (300-mm) deep cabinets
R134a earth-friendly refrigerant, Models for 115, 230 and 400/460 3-phase VAC power input
UL Listed to save customers time and money with agency approvals
Easy-mount flanges for simple installation
Mounting hardware, gaskets and user manual furnished with the unit
Every unit functionally tested before shipping
Attractive design with no heavy cast enclosure and minimal use of visible fasteners

PANEL AIR CONDITIONERS OR PANEL COOLERS

Dew sat offers Panel Air Conditioners to suit a variety of control panels mainly used in the
machine tool industry. These air conditioners are versatile and can also be used for applications
other than the one they were primarily manufactured for example; they can be utilized to
condition any enclosure containing electronic equipment, drives or components which are
sensitive to temperature, humidity and dust particles. The standard air conditioners are
provided with digital display temperature controllers, mechanical dust filters and use ecofriendly refrigerant, Panel air conditioners are also used for applications like cooling of elevator
control panels, X-ray scanners, textile units, wood working machines and power electronics
among others.

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Features:
Suitable for Safe area and Hazardous Areas like Zone, IIA, IIB and IIC
High quality SS 304 /CRCA Powder coated body
100 % tested for performance on specially designed Test Rig simulated for on-site load
conditions
Closed loop design to keep hostile industrial environment out of panel. No dust, no fumes, no
danger to the inside electronics
Operating on environmental friendly 134a refrigerant, which is an approved refrigerant under
Montreal protocol. 134a is having zero (ODP) Ozone Depletion Potential
Compressors with high reliability
Digital Two set point Temperature indicator cum Controller (TIC)
Potential free alarm for high and low temperature alerts ( Optional ),High / Low pressure cutoff switches,
Lubrication free sealed ball bearing motors

Service & Documentation

Factory Acceptance Testing
Factory acceptance testing (FAT) is a routine part of our production process. End
users, EPC and client representatives are most welcome to visit our premises for FAT.
Along with witnessed performance tests and provision of test reports, typical FAT
involves documentation and certificates of conformity reviews.
Third Party Inspections
Third party inspections by internationally recognized inspection agencies can be
arranged by Dew Sat or appointed by our customers.
Training
Training on HVAC, electrical, PLC and hazardous area safety requirements by our
qualified personnel is available at our premises or at your site. Training can be
combined with site commissioning visits or arranged on a standalone basis.

Site Commissioning
Dew Sat equipment is designed to be installed at site by locally based qualified
technicians. Where required, site installation supervision and commissioning is provided
by our experienced HVAC, electrical and PLC engineers and technicians.

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Spare Parts
Lifetime spare parts support is an integral part of our customer commitment.
Components are based on industry standards such as IECEx and DIN for
standardization. Where a component part for a Dew Sat unit may become unavailable
from the original supplier, we will provide an alternative along with a retrofit kit and
installation instructions.
Documentation
Standard documentation supplied with Ex HVAC equipment includes:.
Installation and operations manual (IOM).
General arrangement drawings.
Electrical schematics. HVAC control philosophy.
Certificates of conformity. Component datasheets.
Factory acceptance test (FAT), documentation and reports.
Additional project specified documentation can be readily produced including:.
Electrical load calculations.
Electrical block diagrams. Piping and instrumentation diagrams.
Inspection and test plan (ITP)/quality control and test plan (QCP).
Material specifications/test certificates.
Other technical/engineering/QA documents at customers request.

DEW SAT ENGINEERING PVT LTD

PH:. +91 9742599197, +91 8526267060

E-mail:. kanagaraj@dewsat.com , Web:. www.dewsat.com