Professional Documents
Culture Documents
Bonnet That upper part of the valve body assembly which guides
the stem and contains the stem packing assembly.
TABLE OF CONTENTS
Control Valve Terminology . . . . . . . . . . . . . . 1
MSS Valve Glossary . . . . . . . . . . . . . . . . . . . 4
Basic Valve Design: . . . . . . . . . . . . . . . . . . 13
Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Globe and Angle . . . . . . . . . . . . . . . . . .13
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ball Valve . . . . . . . . . . . . . . . . . . . . . . .14
Diaphragm . . . . . . . . . . . . . . . . . . . . . . 14
Butterfly . . . . . . . . . . . . . . . . . . . . . . . . 15
Pinch . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Slide . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TP-5D-1
shock waves are radiated equally in all directions, but if the implosion
occurs at a metal surface, half the energy of the shock wave is
imparted to the adjacent metal. Under repeated implosions, severe
damage to the metal surface may occur.
Choked Flow The condition which exists when, with the upstream
pressure remaining constant, the flow through a valve cannot be
further increased by lowering the down stream pressure.
Clearance Flow That flow below the minimum controllable flow with
the valve plug not seated.
Cold Flow The creep of a hard elastomer or plastic material under
continuous loading, similar to creep in metals highly stressed at high
temperature.
Compressible Capable of being compressed. Gas and vapor are
compressible fluids.
Dead Band The amount the diaphragm pressure can be varied
without initiating valve plug motion.
Diaphragm Pressure Span Difference between the high and low
values of the diaphragm pressure change. This may be stated as an
inherent or installed characteristic.
Dynamic Unbalance The net force produced on the valve plug in any
stated open position by the fluid forces acting upon it.
Effective Area In a diaphragm actuator, the area that is effective in
producing stem force.
Equal Percentage Flow Characteristic An inherent flow characteristic
which, for equal increments of rated plug travel, will give equal
percentage changes of the existing flow.
Flashing Flashing occurs when the fluid pressure drops below the
vapor pressure somewhere in the valve but never recovers enough
pressure to recondense.
Flow Characteristic Relation between flow through the valve and
percent rated travel; the latter is varied from 0 to 100 percent. This is
a general term. It should always be designated as either inherent flow
characteristic or installed flow characteristic.
Incompressible Liquids are referred to as being incompressible
since their change in volume due to pressure is negligible.
Inherent Diaphragm Pressure Range The high and low values of
pressure applied to the diaphragm to produce rated plug travel with
atmospheric pressure in the valve body.
Inherent Flow Characteristic Flow characteristic when constant
pressure drop is maintained across valve.
Actuator Stem Force The net force from an actuator that is available
for actual positioning of the valve plug.
TP-5D-1
Normally Open Control Valve One which opens when the diaphragm
pressure is reduced to atmospheric.
Quick Opening Flow Characteristic An inherent flow characteristic in
which there is maximum flow with minimum travel.
Vena Contracta The point in the valve where the fluid reaches its
maximum velocity and the cross-sectional area of the stream is
actually less than in the narrowest portion of the valve.
Definition
Term
Definition
Actuator:
Back Face:
Back Seat:
Ball:
Ball Port:
Ball-Type Disc
Ball Valve:
All Iron:
Bi-directional Valve:
Angle Pattern:
Blind Flange:
Angle Valve:
Automatic Control:
Blowdown Valve:
Blowoff Valve:
Body:
TP-5D-1
Definition
Term
Definition
Body-Bonnet Joint:
Bushing:
Butterfly Valve:
Butt Welding:
By-Pass:
By-Pass Valve:
Cage:
Cap:
Center to End:
Center to Face:
Chainwheel:
Chain Wrench:
Check Valve:
Closure Member:
Body End:
Body Flange:
Body Plug:
Body Seat:
See Seat.
Body Tap:
Bolted Bonnet:
Bolted Cap:
Bolted Cover:
Bolted Gland:
Bonnet:
Bonnet Bolting:
Bonnet Bushing:
Bonnet Flange:
Bonnet Gasket:
Bonnetless Valve:
Bonnet Ring:
Boss:
Brazing Ends:
Breech Lock:
Bronze Mounted:
TP-5D-1
Definition
Term
Definition
Cock:
Diaphragm:
Diaphragm Actuator:
Diaphragm Valve:
Disc:
Disc Face:
Disc Guide:
Composition Disc:
Compression Fitting:
Compressor:
Concentric Reducer:
Control Valve:
Double Disc:
Corporation Stop:
See Cock.
Drain:
Coupling:
Drainage Fitting:
Cover:
Cover Bolting:
Cover Gasket:
Drop Elbow:
Drop Tee:
Drum Trap:
Dual-Sealing Valve:
Eccentric Reducer:
Elbow:
Cover Ring:
Cross:
Cross, Reducing:
Cross, Straight:
Cycle of Operation:
Cylinder Actuator:
TP-5D-1
Definition
Term
Definition
Elbow, Reducing:
Elbow, Street:
Fitting, Threaded:
Flange:
Flange Facing:
Flange, Reducing:
Flange, Slip-On:
Expansion Joint:
Eye Bolt:
Face-to-Face Dimension:
Finned Bonnet:
Fitting:
Flange, Threaded:
Flanged Ends:
Flangeless Valve:
Fitting, Branch
Welding Outlet:
Fitting, Buttwelding:
Fitting Flanged:
Fitting, Flared:
Fitting, Flareless:
TP-5D-1
Definition
Term
Definition
Inside Screw,
Non-rising Stem:
Flow Regulation:
Follower Gland:
Insulating Unions:
Four-Way Valve:
Fusible Plug:
Gate:
Junk Ring:
Gate Valve:
Gland:
Lantern Gland:
Gland Flange:
Lantern Ring:
Gland Follower:
Globe Valve:
Lantern-Ring-Type
Packing Chamber:
Grooved End:
Guillotine Valve:
Handwheel:
Hard Facing:
Lateral:
Hinge:
Lateral, Reducing:
Lateral, Straight:
Hinge Pin:
Hydraulic Actuator:
Lens Joint:
TP-5D-1
Definition
Term
Definition
Lever Actuator:
Open Left:
Open Right:
Operating Cycle:
Lined:
Operator:
O Ring Unions:
OS and Y:
P-Trap:
Packing:
Packing Assembly:
Packing Box:
Packing Chamber:
Packing Gland:
Lubricant:
See Sealant.
Lug-Type Valve:
Lugged Valve:
Male End:
Mechanical Connection:
Memory Stop:
National Standard
Pipe Thread:
Nipple:
Packing, Injection:
Packing Nut:
Packing Washer:
Pinch Valve:
Pipe Bushing:
Pipe Plug:
Pipe Threads:
Non-Return Valve:
Non-Rising Stem:
Obturator:
TP-5D-1
Definition
Term
Definition
Regulating Valve:
Pivot Pin:
Relief Valve:
Plug:
Plug Cock:
See Cock.
Remote Control:
Plug, Countersunk:
Return Bend:
Plug, Headed:
Plug-Type Disc:
Ring Joint:
Rising Stem:
Roof Connection:
Running Trap:
Rupture Disc:
An automatic pressure-actuated
relieving device suitable for use either
as a Safety Valve or Relief Valve
depending on application.
Safety Valve:
Screwed Bonnet:
Screwed End:
Screwed Flange:
Seal, Water:
Plug Valve:
Pneumatic Actuator:
Quarter-Turn Valve:
Quick-Opening Valve:
Quick-Opening
Control Valve:
Raised Face:
Reducer:
10
TP-5D-1
Definition
Term
Definition
Sealant:
Stem:
Seat:
Stem Bushing:
Stem Nut:
Street Ell:
Street Tee:
Stuffing Box:
Stuffing Nut:
Tee:
Tee, Reducing:
Tee, Straight:
Tee, Street:
Threaded-in Bonnet:
Seat Bushing:
Seat Insert:
Seat Ring:
Seating Surfaces:
Self-Controlled Regulator:
Shaft:
See Stem.
Silver Brazing:
Slurry Valve:
Threaded-over Bonnet:
Threaded End:
Socket Welding
Reducing Insert:
Three-Way Valve:
Solder Ends:
Throttling:
Thrust Collar:
Spindle:
See Stem.
Spindle Bushing:
Split Wedge:
TP-5D-1
11
Trim:
Valve Stem:
See Stem.
True Y:
See Wye.
Valve Trim:
See Trim.
Vane:
See Disc.
Tucker Connection:
Wafer Valve:
Water Gage:
Wedge:
Welding Ends:
Unidirectional Valve:
Union:
Union Bonnet:
Union Cover:
Union Fitting:
See Union.
Union Nut:
Wye:
Union Ring:
Y:
See Wye.
Y-Type Valve:
Yoke:
Yoke Bushing:
Yoke Nut:
Yoke Sleeve:
V-Port Plug
Valve:
Valve Actuator:
See Actuator.
Valve Body:
See Body.
Valve Plug:
See Plug.
12
TP-5D-1
TP-5D-1
Valves for stopping and starting flow should have low flow resistance
or a straight-through flow passage such as a plug, pinch, or gate
valve. Globe valves offer high flow resistance but are often used in
throtting service.
Valves for control of flow rate are selected for easy adjustment. Globe
valves are usually chosen for this duty because of the directly
proportional relationship of the size of the seat opening and the travel
of the shutoff disc. Plug, ball, and butterfly valves have good
throttling control over a restricted opening range. Gate valves achieve
good flow control only near the closed position and are never used
for this service. The Worcester characterized metal seat gives a full
range of throttling with temperatures up to 800F.
Valves for diverting flow have three or more ports, depending on the
type of diversion, and are usually plug or ball valves. Other types of
valves have been adapted for this service by interlinking them.
Valves for handling solids in suspension have a closure member
which slides across the seat with a wiping motion. Gate, plug, and
pinch valves are best suited for this service.
Valve Types
Gate valves are widely used because of their low cost, and simple
design and operation. They have little obstruction to flow, low
turbulence, and low pressure drop. These valves are normally used
where operation is infrequent and the valve will be fully closed or fully
open. They should not be used for throttling applications because
accurate control of flow is practically impossible.
Most of the flow change through a valve occurs near shutoff at high
velocity. If the valve is opened slightly, the seat and disc are
subjected to severe wire drawing and erosion that will eventually
prevent tight shutoff.
Gate valves usually have a low pressure drop when fully open, provide
a tight seal when fully closed, and are relatively free of contamination
buildup. They are prone to vibration in a partially open position.
Response characteristics are slow and large actuating forces are
required. Gate valves should be opened slowly to prevent hydraulic
shock in the line. Slow closing helps to flush trapped sediment and
dirt. The rising stem of a gate valve requires constant maintenance
and provides poor sealing in steam or corrosive services.
Globe and angle valves are normally used where operation is
frequent and flow throttling is required. They can be considered
general purpose flow control valves.
A significant feature of this type of valve is efficient throttling with
minimum wire drawing or disc and seat erosion. However, this type of
valve is not recommended where resistance to flow and pressure
drop are undesirable because they have the highest pressure drop of
commonly used valves. Ball valves with CPT are a better choice.
Their short disc travel and the few turns required for opening and
closing save time and wear on the valve stem and bonnet. But in large
sizes, they require a considerable amount of power to operate.
Foreign matter on seats can usually be flushed by opening the valve
slightly. In high-temperature steam service, globe valves should be
installed with the steam pressure entering above the disc. Special
stem packings are also required.
13
14
TP-5D-1
Wafer
Lug
Notched
Wafer
Installation
Valves should be located in a pipeline where they can be easily and
safely operated. An operator should be able to exert the right amount
of force to open and close them properly. Overhead valves, with
handwheels facing down, are usually installed with the handwheel 6
1/2 feet above the operating floor. This places the handwheel high
enough so it is not a head hazard and low enough to be reached
easily by an average operator.
TP-5D-1
15
TFE
Seat
with copper/asbestos or
stainless steel/asbestos
laminated seal for tight shutoff from -200C to +500C.
16
TP-5D-1
and flanges can lower bolt tension. Highly-stressed flange joint bolts
should be checked regularly to avoid leakage.
Welded end connections on valves are suitable for all pressures and
temperatures. They are more reliable than flanged connections at
elevated temperatures and with other severe applications. The
installation and removal of welded-end valves is difficult, and their use
is usually restricted to applications where the valve is expected to
operate reliably for long periods, the application is critical, or the
operating temperature is high.
Conventional
Packings
Are not resilient
Do not transmit gland
loading evenly
Perform with 70%
sealing done by first
2-3 rings
Wear shaft/sleeves
Increase friction
70% wear
1
2
Sealing Load
TP-5D-1
6000 7000
Thrid Ring
1000
2000
3000
4000
5000
Fourth Ring
With rising stem valves, the linear movement of the stem up and down
presents serious problems when you get into different applications.
The following pages illustrate typical rising stem packings which are
used in globe control valves. The governing factors which affect the
selection of the packing are primarily cycle life, temperature,
Die Molded Ribbon Packing Stress vs. Stress Curves
media and corrosion elements of the media, surface finish
Four Ring Stack, 90#/ft. Cube Density
of the stem, and the type of lubrication available for the
application. This becomes a very difficult application
and inventory control problem for the customers as
LEGEND
valves are put in different services. It should also be
4
3
2
pointed out that there are no fire-safe globe control
First Ring
rising stem packings currently available.
Second Ring
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
17
Packing ring
set
No lubricant required.
Pipe plug required in
lubricator hole.
Grafoil wound
ribbon type
rings
Grafoil braided
yarn type rings
Finish on bore of
stuffing box is 32
microinches maximum
Finish on bore of
stuffing box is 32
microinches maximum
3 PTFE V-rings
Precision roller
burnished 316 SST
stem. 10 microinch
maximum.
No lubricant required.
Pipe plug requird in
lubricator hole.
Finish on bore of
stuffing box is 32
microinches maximum
3 PTFE V-rings
Packing washer
316 SST spring (" - 4")
17-7 PH SST spring (6")
Packing Gland
Finish on bore of
stuffing box is 32
microinches maximum
No lubricant required.
Pipe plug requird in
lubricator hole.
Female Adaptor
Precisionn roller
burnished 316 sst
stem, 10 microinch
finish maximum
3-ptfe V-rings
Male Adaptor
Packing Gland
No lubricant required
pipe plug required in
lubricator hole
Gland Bushing
Spring
Washers
Packing Ring Grafoil
Braided Type
18
TP-5D-1
3-PTFE V-rings
Finish on bore of
stuffing box is 32
microinches maximum
Gland stud
Gland nut
Gland flange assembly
Wiper clamp
Felt wiper
Packing gland
Yoke
No lubricant in cavity
on standard assemblies
Gland bushing
Split ring
Bonnet
Bonnet stud and nut
Scraper ring
Bellows flange gasket
Bonnet extension
Groove pin
Extension gasket
Guide bushing
Cage
Felt wiper
Packing gland
Valve plug
Gland bushing
Bonnet
Yoke
Guide bushing
Bonnet gasket
Bellows flange gasket
Bonnet extension
High-Temperature Packings
Guide bushing
Spiral gasket
TP-5D-1
19
Size Range
Material
Offered
Other
Jamesbury
!?2" 6"
Fisher
Angle Valves
Over Size Flgd.
Pilot Op. Temp.
Press. Levels
3-Ways Y Pa
Cryo 452F
Split Body W/S
Flgs. N Stamp
Masonelian
Valtek
Angle Valves
3-Way Valves
N Stamp
Cryo 432F
Hammel-Dahl
Angle Valves
3-Way Valves
N Stamp
Cryo-452F
20
TP-5D-1
Valve Manufacturers
Valve Type
MN
I.T.T.
HD
KM
Single Seat
Double Seat
Top and Bottom Guided
Style
A, HS
AR
Series
10000
11000
Model
V800/
V804
Series
1400
Split Body
1600
LB
Series
Series
1360
Plug Shk
Guided
Stem
Guided
Fisher
Top Guided
Jamesbury
Foxboro
Sc'd Seat
Cage Ret.
Seat
EB/C
EB/D
Cage Ret.
Seat
BF
BFC
Unbal.
EC
ES, EF
Bal.
ED
EK, ET
v1c
Pilot Val.
Bal.
TP-5D-1
V810
V811
23000
T Bloc
40000
41000
V400
EST
Series
V500
CTV
Series
6650
Series
V500
CTV
Series
6600
Mark
One
40400
41400
v1c
Almost All
Products
Almost All
Products
Almost All
Products
Yes
Partial
Wisper
Trim
EWD
Low DB
78000
10000
20 and 40000
Partial
Partial
Noise
Control
Eccentril
Segmented Ball
(Camflex)
20000
21000
20000
21000
Fl'gless
Top Guided
Cage Ret. Seat
Mark
One
v1s
Sc'd Seat
Cavitation
Control
ValTek
35000
35002
Dragon
Tooth
K-Max
21
800
TYPES OF VALVES
Control Valve Matrix
Size vs. psig vs. Style
600
THINK THEY
NEED
FUTURE
PROBABLE
NEED
CAGE
(High P - High Km)
400
ACTUAL NEED
LOW
200
FLOW
CAGE
BALL OR CAGE
BALL OR
BUTTERFLY
1
10
100
1,000
BUTTERFLY
10,000
100,000
12"
20"
FLOW IN GPM
1/2"
2"
6"
Top Guided/Stem
Guided-Screwed Seat
(Fisher)
22
Cage Trim/Cage
Guided-Unbalanced
(Fisher)
TP-5D-1
Plug Centers
l
Bal
Orifice Ring
en
Op
Shaft Center
50
Closed
TP-5D-1
23
Scale Compressed
Roughness Height
(3 16 Microinch)
Section
of Plug
Plug-to-Seat
Joint
Leak Path
(lay of roughness
Concentric About
Plug and Seat Axis)
Section of Seat
Waviness Height
(10 30 Microinch)
Section of Plug
Plug-to-Seat
Joint
Leak Path
(lay of roughness
Concentric About
Plug and Seat Axis)
Section of Seat
10 -5
10
10
10
Little Change in
Waviness Height
-6
Section of Plug
-7
Section of Seat
Roughness Peaks
are Reduced
-8
.03
.06
.09
.12
Width of Joint
Minimum Joint Width for a Tight Seal
(Leakage rates for 14.7 psi P helium
on a flat circular joint.)
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function
safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial
service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore
assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation
Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of
satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve
is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning
these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
For more information about Flowserve Corporation, contact www.flowserve.com or call USA 1-800-225-6989.
FLOWSERVE CORPORATION
FLOW CONTROL DIVISION
1978 Foreman Drive
Cookeville, Tennessee 38501 USA
Phone: 931 432 4021
Facsimile: 931 432 3105
www.flowserve.com
2003 Flowserve Corporation, Irving, Texas, USA. Flowserve and Worcester Controls are registered trademarks of Flowserve Corporation.