Professional Documents
Culture Documents
DIN 6700-2:2001-05
May 2001
DIN
6700-2
Contents
Page
1 Scope................................................................................................................................................ 2
2 Normative references ....................................................................................................................... 2
3 Terms................................................................................................................................................ 4
4 Component classes .......................................................................................................................... 4
5 Requirements for welding works ...................................................................................................... 6
6 Authorisation of welding works ....................................................................................................... 11
7 Assessment of welded components for conformity ........................................................................ 12
Annex A (normative) Requirements for welding works....................................................................... 15
Annex B (normative) Works description for welding according to DIN 6700-2................................... 16
Annex C (normative) Certificate according to DIN 6700-2 - Form...................................................... 21
Annex D (normative) Scope of trial welds........................................................................................... 22
Annex E (normative) Scope of testing from trial welds....................................................................... 24
Annex F (normative) Requirements for test pieces ............................................................................ 25
Annex G (informative) References ..................................................................................................... 27
Foreword
This Standard has been prepared by Working Committee AA 3.4, Welding and Bonding, within the
FSF (Standards Committee on Rail Vehicles).
Welding is an essential part of manufacturing rail vehicles and rail vehicle parts. The standards in the
DIN 6700 series contain the necessary definitions for the special process of welding . These
definitions are derived from basic welding standards and account for the special requirements involved
in rail vehicle building.
DIN 6700, Welding of Rail Vehicles and Rail Vehicle Parts, consists of:
-
Part 1:
Part 2:
Part 3:
Part 4:
Part 5:
Part 6:
Standards Committee on Rail Vehicles (FSF) within DIN (German Institute for Standardisation)
Standards Committee on Welding (NAS) within DIN
Page 1 of 27
GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Changes
This edition differs from DIN 6700-2:1997-06 in the following respects:
a)
Classification of components according to their safety significance.
b)
Summary of the requirements for welding works, and tabulated classification of components
and applications
Previous editions
DIN 6700-2:1997-06
Scope
This Standard applies to the welding of metal materials for manufacturing and repairing rail vehicles
and rail vehicle parts. It
subdivides components according to classes,
defines the requirements for welding works,
describes the authorisation procedure for welding works,
describes the methods for assessing conformity.
Normative references
This Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of these publications apply to
this Standard only when incorporated in it by amendment or revision. For undated references, the
latest edition of the publication referred to applies (including amendments).
DIN 1910-2, Welding Part 2: Welding of metals, processes.
DIN 1910-5, Welding Part 5: Welding of metals, resistance welding, processes.
DIN 5512-3, Materials for rail vehicles Steels Part 3: Flats of stainless steels.
DIN 5513, Materials for rail vehicles Aluminium and aluminium alloys.
DIN 6700-1, Welding of rail vehicles and rail vehicle parts Part 1: Basic terms, basic rules.
DIN 6700-3, Welding of rail vehicles and rail vehicle parts Part 3: Design specifications.
DIN 6700-4, Welding of rail vehicles and rail vehicle parts Part 4: Manufacturing specifications.
DIN 6700-5, Welding of rail vehicles and rail vehicle parts Part 5: Quality requirements.
DIN 6700-6, Welding of rail vehicles and rail vehicle parts Part 6: Materials, filler metals, welding
processes, weld planning documents.
E DIN 32518-1, Testing of resistance-welded joints Part 1: Test specimens and procedure for
mechanised flake-testing of spot, roller seam and projection welds with stamped projections.
DIN 32518-2, Testing of resistance-welded joints Part 2: Torsion testing of resistance spot welds.
DIN 50123, Testing of non-ferrous metals Tensile testing of welded joints, fusion-welded butt joints.
DIN 50124, Testing of metal materials Shear tension testing of resistance spot, resistance projection
and fusion spot welds.
DIN 50125, Testing of metal materials Tensile tests.
DIN 54109-2, Non-destructive testing Image quality of radiograms Part 2: Instructions for defining
image quality factors and image quality classes.
DIN EN 287-1, Examination of welders, fusion welding Part 1: Steels.
DIN EN 287-2, Examination of welders, fusion welding Part 2: Aluminium and aluminium alloys.
DIN EN 288-2, Requirements and approval of welding processes for metal materials Part 2: Welding
process specification for arc welding.
DIN EN 288-3, Requirements and approval of welding processes for metal materials Part 3: Welding
process tests for arc welding of steels.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
DIN EN 288-4, Requirements and approval of welding processes for metal materials Part 4: Welding
process tests for arc welding of aluminium and its alloys.
DIN EN 288-6, Requirements and approval of welding processes for metal materials Part 6:
Approval by existing experience.
DIN EN 288-8, Requirements and approval of welding processes for metal materials Part 8:
Approval by a welding test before start of production.
DIN EN 473, Qualification and certification of personnel for non-destructive testing General fundamentals.
DIN EN 719, Welding inspectors Tasks and responsibility.
DIN EN 729-2, Welding quality requirements; fusion-welding of metal materials Part 2: Comprehensive quality requirements.
DIN EN 729-3, Welding quality requirements; fusion-welding of metal materials Part 2: Standard
quality requirements.
DIN EN 729-4, Welding quality requirements; fusion-welding of metal materials Part 4: Elementary
quality requirements.
DIN EN 875, Destructive testing of welded joints on metal materials Notched bar impact bend test,
positioning of test specimens, direction of notching and assessment.
DIN EN 895, Destructive testing of welded joints on metal materials Tensile test across the grain.
DIN EN 910, Destructive testing of welded joints on metal materials Bending test.
DIN EN 970, Non-destructive testing of welds Visual inspection.
DIN EN 1043-1, Destructive testing of welded joints on metal materials Hardness test Part 1:
Hardness testing of arc-welded joints.
DIN EN 1043-2, Destructive testing of welded joints on metal materials Hardness test Part 2:
Microhardness testing of welded joints.
DIN EN 1418, Welding personnel: Examination of operators for the fully mechanical and automatic
welding of metal materials.
DIN EN 10025, Hot-rolled products of plain structural steels Technical terms of supply and delivery.
DIN EN 10113-2, Hot-rolled products of fine-grained structural steels suited to welding Part 2: Terms
of supply and delivery for normalised steels / steels rolled by normalising.
DIN EN 10137-2, Metal sheet and wide flats of structural steels of high yield point in the quenched and
tempered or precipitation-hardened condition Part 2: Terms of supply and delivery for quenched and
tempered steels.
DIN EN 12062, Non-destructive testing of welded joints General rules.
DIN EN 45001, General criteria for running test laboratories.
DIN EN 45013, General criteria for bodies that certify personnel.
DIN EN ISO 4063, Welding and related processes List of processes and classification numbers
(ISO 4063:1998); German version EN ISO 4063:2000.
DIN EN ISO 6507-1, Testing of metal materials Hardness testing by Vickers Part 1: Test methods.
DIN EN ISO 9001, Quality systems Model for quality assurance in design, development, production,
installation and servicing.
DIN EN ISO 9002, Quality systems Model for quality assurance in production, installation and
servicing.
DIN EN ISO 9606-3, Examination of welders, fusion welding Part 3: Copper and copper alloys
(ISO 9606-3:1999); German version EN ISO 9606-3:1999.
DIN ISO 10447, Welding Roll and chisel testing of resistance spot, projection and roller seam welds;
identical to ISO 10447:1991.
DIN EN ISO 14555, Arc stud-welding of metal materials (ISO 14555:1998);
German version EN ISO 14555:1998.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Terms
Component classes
Rail vehicles, their parts and components are classed according to their safety significance in Table 1.
Table 1 Component classes and their classification
Component
class
C1
Description
Rail vehicles and rail
vehicle components of
high safety significance
Component classification
New, rebuilt and repaired rail vehicles and their components.
Typical components:
Bogies (endmembers, sidemembers, crossmembers,
bogie frames
Underframe (front end, side- and crossmembers,
assembly).
C2
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Table 1 (continued)
Component
class
C3
Description
Rail vehicle parts of
medium safety
significance
Component classification
Construction of new, pressureless vessels without
any special test pressure.
Cargo containers for harmless substances.
Other freight containers.
Construction of new rail vehicle components, e.g.
Interior outfitting of passenger cars (partitions, walls,
doors, panels).
Supporting frames for interior equipment (electrical,
air-conditioning and pneumatic systems).
Drivers cab equipment.
WC fixtures and water tanks plus systems.
Sliding walls in the vehicle, including runner rails.
Holders for brake pipes.
Non self-supporting equipment boxes beneath the
underframe (without supporting frames).
Gearboxes and brackets for handbrake operation.
Steps, handles (incl. handles in the entrance area)
and railings on the outside of rail vehicles
Repair of class C 3 components on rail vehicles.
C4
C 5b
This component class is intended for works without their own welding production line
in cases where they
design,
purchase and
install
welded parts and components belonging to classes C 1 to C 3.
The use of this class must be agreed contractually by the customer and supplier; the rules set out by the
competent supervisory authority must be observed.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
5.1
Welding works must meet the quality requirements set out in Table. 2.
Table 2 - Quality requirements for welding works
Component class
C 1 to C 3
C4
C5
a
5.2
Requirements
a
If a purchase order stipulates a certified QMS according to DIN EN ISO 9001 or DIN EN ISO 9002,
then DIN EN 729-2 is applicable.
Human resources
GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Qualifications
Training
Field of service
Engineering degree at
a technical college or
university, plus a
course of instruction at
an authorised training
establishment
Course of instruction at
an authorised training
establishment
Deputy:
- for component class C 3
- restricted licensing
for C 1 and C 2
(not equally licensed)
Deputy:
- for component class C 3
- restricted licensing
for C 1 and C 2
(not equally licensed)
The certificate of qualification must be issued by an establishment accredited under DIN EN 45013.
The certificate according to Annex C must contain a note by the authorised establishment that the
welding inspector is external.
Responsible welding inspectors who do not belong organisationally to the welding works, but rather to
another unit run by the same manufacturer (e.g. holding, head office, administrative centre), are
deemed external in the case of both OEM welding companies and repair works.
If a rail vehicle operator runs small repair works which occasionally perform welding repairs on class
C 1 or C 2 components in connection with rail vehicle repairs, then a Level 1 welding inspector from
one repair works can be authorised additionally as the responsible welding inspector for two more
small repair works run by the same rail vehicle operator.
These repair works are then awarded authorisation for component class C 2 and licensed to perform
welding operations in component class C 1 as well.
The code of practice defined by the competent supervisory authority must be observed. The above
definitions may be ignored only if approved by this authority.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Material group
of the test piece
W11
W01
W02
W03
W04
W11
DIN EN 287-2
Material group
Range of validity
of the test piece
W21 W22 W23
W21
W22
W23
Stronger steels (Re > 500 N/mm) require verification on a material at Re > 500 N/mm.
Only when using a filler metal from group W11.
Key to the legend:
* Denotes the material group in which the test was carried out.
x Denotes the material group for which the test is also valid.
- Denotes the material group for which the test is not valid.
Test method
Visual inspection
Butt weld
*
Radiographic test
Fracture test
bc
bd
Fillet weld
*
*
Cracking test
Macrograph
a
b
c
d
External imperfections and testing of weld thickness, weld reinforcement and weld appearance.
A radiographic or fracture test is needed.
Always required for material groups W21 to W23.
Required in addition to the radiographic test for welding processes 131, 135 and 311.
The fracture test may be replaced by a bending test for material groups W01 to W11, and by a tensile test for
material groups W21 to W23.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
non-destructive testing to meet the requirements of DIN EN 473 (if so specified for manufacture).
The testers must possess process-related qualifications (VT, PT, MT, ET, UT, RT) of at least
Level 1 according to DIN EN 473. Level 2 qualifications according to DIN EN 473 are required for
test inspectors.
These tests may also be carried out in an external test laboratory. The test personnel must satisfy
the above conditions, and the test laboratory must conform to 5.3.1, No. 9 in DIN 6700-2.
5.3
Technical resources
5.3.1 General requirements
The welding works must have suitable technical resources which must meet the following requirements according to the volume of its welding operations:
1.
2.
3.
4.
5.
6.
7.
8.
9.
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GERMAN STANDARD
DIN 6700-2:2001-05
5.4
May 2001
A welding process specification (WPS) according to DIN EN 288-2 is stipulated for welding jobs connected with component classes C 1 to C 3.
A WPS will only be needed for component class C 4 if it is stipulated in the purchase order.
by an authorised body,
by the Level 1 welding inspector who is on the permanent staff of the works and authorised under
this Standard, supported by the requirements of Section 5.3.1, subsection 9, or
b)
d)
Values valid for test piece/fillet weld thickness a < 10mm: manufact. ranges: 0.5 a to 2 a.
Types of weld:
A fillet weld test piece is needed for fillet-welded joints t 3mm.
Filler metals and auxiliary welding materials:
Filler metals and auxiliary materials verified for compliance with DIN 6700-6 can be interchanged within a welding process provided the data sheet includes the relevant material
group. The conditions under DIN EN 288-3 and DIN EN 288-4 must be satisfied.
5.5
c)
The weld tests must be carried out and judged at the responsibility of the responsible welding inspector authorised for the welding works.
5.6
Organisation
The levels of competence and responsibility, and the mutual relations between all those persons employed in the welding works that exercise managing, executive or supervisory activities influencing the
quality of the welding operations must be set out in writing in the works organisational chart and must,
in particular, encompass the following points:
Tasks assigned to welding inspectors (the fields of activity and levels of responsibility must be
separately defined if there are several equally licensed welding inspectors).
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Deputy ruling for welding inspectors (valid for authorised, external welding inspectors as well).
Measures required in the absence of the welding inspector (deputy ruling for the welding inspector; welding operations which are still allowed; discontinuance of welding operations).
A welding works must present a works description according to Annex B for the authorisation procedure under this Standard.
The authorised body (see DIN 6700-1) must check the works description for compliance with the requirements of this Standard.
6.1
Works review
The authorised body will check the works for compliance with the requirements of 5.1 to 5.6 as part of
the review.
Trial welds according to Annex D must be made in connection with the initial authorisation procedure.
This will also be needed if a works wishes to extend its authorisation to new welding processes or
material groups. Trial welds may be disregarded if the welding works is able to verify the relevant WPS
in accordance with Section 5.4.
6.2
The welding works will verify the requisite welding process specifications defined by Section 5.4 in the
course of the authorisation procedure.
If the examinations are made as part of the authorisation procedure, they must be conducted in
accordance with Annexes D and E as demanded by DIN EN 288-3 and DIN EN 288-4, and verified by
a report on the authorisation of the welding processes (WPAR). The examinations must be evaluated
in accordance with the requirements of Annex F.
A WPS for additional dimensions to material groups and welding processes that are already approved
can be verified by means of a documented work specimen according to DIN EN 288-8. This procedure
must be agreed with the authorised body.
A welding process specification for rail vehicle repairs can be verified by means of existing experience
according to DIN EN 288-6 or by work specimens according to DIN EN 288-8. Verification by means of
work specimens must be presented immediately before the start of manufacture in accordance with
Section 5.4.1, rather than in conjunction with the authorisation procedure.
6.3
Technical discussion
As part of the authorisation procedure, a technical discussion to verify knowledge of, and compliance
with, the requirements of this Standard and DIN EN 719 must be conducted with the welding inspectors who are about to be authorised.
6.4
Welding certificate
The authorised body will issue a certificate according to Annex C, showing that the successfully
examined welding works meets the requirements of this Standard.
The authorisation is tied to the site where the welding works and its welding inspectors are located.
6.5
The validity of the certificate is limited to not more than three years.
The welding works must report immediately to the authorised body in case of changes affecting the
terms of the certificate.
The authorised body will decide whether or not to extend the validity of the certificate.
During the period of validity, the authorised body will watch out for compliance with the requirements
of this Standard under the terms of the welding certificate.
Upon expiry, the authorised body may prolong the certificate after examining the welding works.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Upon implementation of a works review according to Section 6.1, the validity can be extended without
any further examination, provided
1. the welding inspectors continue to perform their functions under the old authorisation, and
2. the technical, human and organisational prerequisites meet the requirements of this Standard, and
3. valid examination certificates according to DIN EN 287-1, DIN EN 287-2 and DIN EN 1418 have
been awarded to the welders and welding personnel, and
4. no major complaints have been made in connection with the validity of the certificate, and
5. work specimens according to DIN 6700-4 have been manufactured and documented.
The authorisation procedure must be repeated in the absence of compliance with any of the above
conditions.
The review according to 6.1 must be made once again by the authorised body in case of changes
affecting the validity of the certificate.
In justified cases, the authorised body can make the validity of the certificate dependent on compliance with additional requirements (such as the employment of more welding inspectors, the examination and employment of further welders or welding personnel, additional quality assurance tests, routine working tests, manufacture under the supervision of the authorised body).
6.6
7.1
General
The conformity of the welded components for rail vehicles and rail vehicle members with the
mandatory requirements of this Standard and the approved design must be
pronounced by the manufacturer or
certified by the agreed body
according to the terms of the purchase order.
7.2
Assessment of conformity
Table 6 assesses conformity according to component classes and the requested method of
assessment.
Table 7 sorts the methods of conformity assessment according to component classes.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Component
class
C 1 to C 3
C4
C5
Same as C 1 to C 3.
Declaration or certificate
of conformity for component issued by the
manufacturer or agreed Declaration of conforbody
mity by the agreed body
Conformity assessment
F
modules acc. to
93/465/EWG dtd.
22 July 1993
D/H
Not valid for welding works engaged only in designing parts and components for rail vehicles.
7.3
7.3.1 Requirements
The reviews by the manufacturer to verify the conformity of the welded components, the scope of the
reviews, and the requirements must comply with the weld quality class requirements defined by
DIN 6700-5 and the weld planning documents.
GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
7.4
7.4.1 Requirements
The reviews to verify conformity must comply with the weld quality class requirements defined by
DIN 6700-5 and the weld planning documents.
All welds must be readily accessible for review; inaccessible welds must be submitted for review prior
to assembly.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
C2
C3
C4
This component
class applies to
welding works
without their own
welding manufacture (see
Table 1).
Qualifications
demanded of
welding works
Welding certificate; verification of compliance with requirements of 5.2 to 5.6 and with quality requirements of
DIN EN 729-3 or DIN EN 729-2 (for purchase orders requesting QMS acc. to DIN EN ISO 9001 or
DIN EN ISO 9002).
- Responsible
welding inspectors:
At least one
Qualifications:
Level 1
- Equally licensed
deputies:
At least one
Qualifications:
Level 1 a
- Addit. deputy
for each welding production
line:
At least one
Qualifications:
Level 3 or 4
- Responsible
welding inspectors:
At least one
Qualifications:
Level 1
- Deputies:
At least one
Qualifications:
Level 2 or 3
- Addit. deputy
for each welding prod. line: b
At least one
Qualifications:
Level 3 or 4
No requirements
Qualifications and
number of welders, operators and
machine setters
Registered welders acc. to DIN EN 287-1, DIN EN 287-2 and DIN EN 9606-3,
or welding personnel acc. to DIN EN 1418.
Number: at least two for each welding process or welding machine and material
group.
Test personnel
Qualified test personnel for performing and supervising quality tests within the
welding production line. The personnel for non-destructive testing must meet
the requirements of DIN EN 473. The welding inspections must be carried out
and judged at the responsibility of the responsible welding inspector authorised
for the works.
Welding process
specification
(WPS), verification of WPS
Component class
- Responsible
welding inspectors:
At least one
Qualifications:
Level 2 or 3
- Deputies:
At least one
Qualifications:
Level 4
C5
Not applicable
Not needed in small welding works (units with just few welding operations, one welding production line: ascertained by
the authorisation procedure under this Standard, in agreement with the authorised body and in compliance with the
rules of the competent supervisory authority).
A DVS welding designer can be authorised as welding inspector for works that deal only in design.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Company, Works
Full address
B.1
Human resources:
B.1.1
Welding inspectors:
1)
1)
B.1.2
Qualifications
1)
Page 16 of 27
Testing license
GERMAN STANDARD
DIN 6700-2:2001-05
B.1.3
May 2001
Welders badge
Name
2)
Designation acc. to
DIN EN 287,
DIN EN ISO 9606
and DIN EN 1418
Date of
examination
Remarks
2)
A list without names is equally sufficient. It is essential to state the number of welders and operators/machine
setters, classified by references according to DIN EN 287, DIN EN ISO 9606 and DIN EN 1418.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
B.2
Technical resources
B.2.1
Type of machine
Page 18 of 27
Model/performance data
GERMAN STANDARD
DIN 6700-2:2001-05
B.2.2
B.2.3
May 2001
Type of machine
Manufacturer
Model/characteristics
Type of machine
Page 19 of 27
Model/characteristics
GERMAN STANDARD
DIN 6700-2:2001-05
B.3
May 2001
Quality requirements
B.4
B.4.1
Field of application
3)
are met.
Verification is planned for component class _________________ according to DIN 6700-2 and the
field of application (see Table 1 for description):
B.4.2
Welding process
Materials
Dimensions
3)
Verification of WPS
GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Certificate
for welding rail vehicles and rail vehicle parts
according to DIN 6700-2
Range of validity
4)
Other materials
Dimensions
Remarks
______________________________________
(signed)
3)
4)
GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Material and
group according to
DIN 6700-6
12 (UP)
15 (WPL)
114 (MF)
131 (MIG)
Test material
S355J2G3
acc. to DIN 10025
Necessary material
group for welders
examination according
to DIN EN 287-1 and
DIN EN 287-2
W 01
4, 5 and 6
S460Q
acc. to DIN EN 10137
S690Q
acc. to DIN EN 10137
CrMo steels
W 02
Ni steels
W 03
1.4512
acc. to DIN 5512-3
W 04
1.4571 b
acc. to DIN 5512-3
W 11
141 (TIG)
21
AW-Al 99.5 b
DIN EN 573
W 21
311 (G)
22
W 22 (W 23)
751 (LA)
23
AW-Al Mg4.5Mn0.7 b
DIN EN 573
AW-Al MgSi b
DIN EN 573
76 (EB)
1.3 / 1.1
X120Mn12/GGG
S355J2G3
acc. to DIN EN 10025
21 (RP)
1.1
22 (RR)
23 (RB)
225 (RFS)
22
24 (RA)
23
42 (FR)
a
W 23
X120Mn12/GS52
1.3 / 1.4
Resistance welding:
W 03
W 03
Test pieces
t < 3mm:
butt-welded test piece
acc. to DIN EN 288-3 a;
t 3mm:
butt- and fillet-welded
test piece acc. to
DIN EN 288-3 a;
t < 3mm:
butt-welded test piece
acc. to DIN EN 288-3 a;
t 3mm:
butt- and fillet-welded
test piece acc. to
DIN EN 288-3 a;
Test piece from series
manufacture
According to Table E.2
1.4512 b
acc. to DIN 5512-3
1.4571 b
acc. to DIN 5512-3
AW-Al Mg4.5Mn0.7 b
DIN EN 573
AW-Al MgSi b
DIN EN 573
Given approval by the authorised body, the test according to DIN EN 288-8 can be used for manual and partly
mechanised welding processes. If so specified in the purchase order, this test must be carried out for welding operations connected with component class C 4.
Other materials in the same group may be used instead of the specified test material
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Material and
group according to
DIN 6700-6
1.1
Test material
S355J2G3
Acc. to DIN 10025
Necessary material
group for welders
examination according
to DIN EN 287-1 and
DIN EN 287-2
Test pieces
According to
DIN EN ISO 14555
1.4512 b
acc. to DIN 5512-3
9
1.4571 b
acc. to DIN 5512-3
Test materials, scope of testing and requirements will be defined from case to case by the
authorised body.
8
Welders certificate for castings: in accordance with Code DVS 1149 or W 03 according to
DIN EN 287-1 using cast iron as the test material (test piece from series manufacture).
Welders examination for copper alloys: in accordance with DIN EN ISO 9606-3.
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Test piece
The scope of testing defined by the relevant test standard is needed for manual and partly mechanised welding processes tested in accordance with DIN EN 288-8.
Test piece
1 macrograph
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GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Test piece
According to
With stroke ignition
DIN EN ISO 14555
(BH), peak ignition
(BS), ring ignition (RB)
Visual inspection
Fracture test
Appearance of the fracture (pores, cracks, inclusions, root and fusion defects)
as defined by the requirements of weld quality class 2 according to
DIN 6700-5.
Structure tests,
macrograph
Macrographs must show clearly that the welding stock has fused with the
base material and that the weld structure is perfect (structure of layers, welding stock, WEZ). The requirements of weld quality class 2 according to
DIN 6700-5 for internal diagnosis must be met.
Bend-over test
Appearance of the fracture (pores, cracks, inclusions, root and fusion defects)
as defined by the requirements of weld quality class 2 according to
DIN 6700-5.
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GERMAN STANDARD
DIN 6700-2:2001-05
F.3
May 2001
Resistance welding
Table F.3.1 Spot, projection and roller seam welding
Type of test
Visual inspection
Requirements
Externally flawless spot, projection or roller seam welds as defined by weld
quality class 2 according to DIN 6700-5.
Macrograph
Size and shape of the welded spot or roller seam must comply with weld
quality class 2 according to DIN 6700-5.
Requirements
Visual inspection
Non-destructive
testing (RT)
Fracture test
Macrograph
Structure of the weld (pores, cracks, inclusions and fusion defects) as defined
by the requirements of weld quality class 2 according to DIN 6700-5.
Requirements
As defined by the requirements of weld quality class 2 according to
DIN 6700-5 for external diagnosis.
Macrograph
Structure of the weld (cracks, pores, inclusions and fusion defects) as defined
by the requirements of weld quality class 2 according to DIN 6700-5.
Page 26 of 27
GERMAN STANDARD
DIN 6700-2:2001-05
May 2001
Requirements
Visual inspection
Flawless shape, size and regularity of the welded bead as defined by weld
quality class 2 according to DIN 6700-5.
Macrograph
Structure of the weld (cracks, fusion defects, inclusions, pores and voids) as
defined by weld quality class 2 according to DIN 6700-5.
**
Page 27 of 27