National NDT Services (Pty) Ltd

MANAGEMENT SYSTEM
HAZARD IDENTIFICATION AND RISK ASSESSMENT
TITLE OF ASSESSMENT:
ASSESSMENT NO.:

REVIEW DATE:

PROJECT SITE / SECTION:

PROJECT NO.

DATE:

NAME

RISK ASSESSMENT TEAM

DESIGNATION
SIGNATURE
(facilitator)

APPROVAL BY
GROUP FIVE MANAGEMENT REPRESENTATIVE:
NAME:

TITLE:

DATE:

SIGNATURE:

and/or SHE COMMITTEE CHAIRMAN:

NAME:

TITLE:

DATE:

SIGNATURE:

CLIENT REPRESENTATIVE:
NAME:

TITLE:

DATE:

SIGNATURE:

COMMENTS

DATE

Document Number
NDT PMI 001
Revision Number / Date
00/26 May 2015
Page Number
Page 1 of 1

DATE

National NDT Services (Pty) Ltd

MANAGEMENT SYSTEM
RISK ASSESSMENT TRAINING

Document Number
NDT PMI 001
Revision Number / Date
00 / 26 May 2015
Page Number
Page 3 of 3

TITLE OF ASSESSMENT:

ASSESSMENT NO.:

REVIEW DATE:

PROJECT SITE/SECTION:

PROJECT NO.

DATE:

RISK ASSESSMENT ATTENDANCE REGISTER

NAME

SIGNATURE

NAME

SIGNATURE

FACILITATOR:

NAME:

TITLE:

DATE:

SIGNATURE:

Document Number

IGS CONSULTING ENGINEERS

Revision Number / Date

00/28-04-2016
Page Number
Page 1 of 1

MANAGEMENT SYSTEM
HAZARD IDENTIFICATION AND RISK ASSESSMENT
Title of Assessment:
Assessment No:
Work Section:

Working in confined space

Project No.:

002

Project Name:
Supervisor Name:

Inspection NMPP TM 2

Std PPE: Overalls, hardhat, steel toe-cap boots or shoes, to be worn whilst performing work activity

PYP/W1/6/21/624/02/44
NMPP Terminal 2
Madoda Vilakazi

The frequency or probability exposure is a value from 1 to 3. The higher the risk the higher the value.

This risk assessment must be reviewed and

communicated to all affected employees, after any
change in work activity, when new hazards are
identified and after accidents or incidents. This RA does
not replace the daily DSTI done on site.

(TASK/OPERATIONAL STEPS)
Job/Activities/Plant/Materials or Process

(Source of Hazard)
e.g. Pouring concrete

NOTE! Only deal with one hazard per line. Address

the hazard directly under hazard description. Avoid
generic comments. (See e.g. in headings below).
Where more than one hazard is identified, address
each separately on a new line. More than one risk
control measure can be included for each hazard
identified.

HAZARD DESCRIPTION
(What danger exists from an Unsafe Act or Condition that
can cause harm or loss)
e.g. Safety goggles not worn

DSTI not conducted or substandard.

Engineering
& Administrative actions to eliminate, reduce, transfer or control hazards
e.g. PPE Issue
Records maintained

Employees not aware of all the hazards in work area or site.

RR

DSTI/Toolbox talk job briefing.

DSTI not task specific.

Prejob inspection not completed or not completed correctly.

Employees are not signing in and out

2
8

Setting up equipment on site.

Unsafe work area

2
8

RESIDUAL RISK
RATING

INITIAL RISK RATING RISK CONTROL MEASURES

RISK

Supervisor to ensure the DSTI is completed correctly and communicated. All

hazards are to be identified on the DSTI. If the scope changes the DSTI must
be reviewed.

The supervisor shall inspect PPE prior to use. Substandard PPE shall be
replaced immediately.

1. The user shall do a pre used inspection on all tools and equipment
2.
Defective tools shall be reported to the supervisor and the necessary
deviation form shall be completed.
3. The
supervisor shall remove the defective tools from site and replace it.

Supervisor to ensure DSTI is completed and communicated. All hazards to be

identified on the DSTI. If the scope changes the DSTI must be reviewed.
Safety Officers to ensure DSTI's are to an acceptable standard and then
signed off

Supervisor to ensure that DSTI is task specific for the work being carried
out.Before a new activity begins in the area the supervisor must review the
DSTI,add comments if need be and then sign it off. Supervisor to ensure all
hazards are identified

Supervisor to ensure checklist is completed by the supervisor on site before

the commencement of work. Supervisor to ensure all deviation are correted.

Unloading equipment

Attaching argon gas cylinder to PMI

6
machine.

Heavy equipment can cause back injuries

Gloves not worn could result in employee hand injury through
pinch points.

2
2

2
2

1
1

4
4

Refersher training on DSTI's must be given

to supervision from time to time

2
4

Safety Officer to audit DSTI for complience

Safety Officer are to verify the prejob

inspections

8
5

Communicate with other service providers

in the area to identify hazards.

4
Supervision and safety reps to ensure all employees sign the DSTI in the
morning and sign out before they leave site at the end of the shift

RR

REMARKS

Supervisory involvement

4
1. Employees to follow ergonomics procedure to ensure they follow the
correct manual lifting and handling procedures.
2. Make
use of assistance if equipment 25Kg.

1. Employees to wear correct gloves for the task

2.
Employees must ensure that they concentrate whilst performing the task.

2
2

Supervisor to ensure employees wear

gloves.

(TASK/OPERATIONAL STEPS)
Job/Activities/Plant/Materials or Process

(Source of Hazard)
e.g. Pouring concrete

Attach regulator to argon cylinder

HAZARD DESCRIPTION
(What danger exists from an Unsafe Act or Condition that
can cause harm or loss)
e.g. Safety goggles not worn

Gloves not worn could result in employee hand injury through

pinch points.

RESIDUAL RISK
RATING

INITIAL RISK RATING RISK CONTROL MEASURES

Engineering
& Administrative actions to eliminate, reduce, transfer or control hazards
e.g. PPE Issue
Records maintained

RR

1. Employees to wear correct gloves for the task

2.
Employees must ensure that they concentrate whilst performing the task.

2
8

Connect hose to PMI machine

Gloves not worn could result in employee hand injury through

pinch points.

2. Damage to probe pins by forcing the probe in.

1
4

10

Clean Tungsten probe tip

The probe slip out of the employees hand and fall and break.

2
1. Employees must follow the manufacturing operating procedure to be
followed.
2. Supervisors shall ensure that employees do not perseived
haste.

1. Only a Competent person must clean the probe with a cloth.

2. Employee must take extra cause while cleaning the probe.

Connect power cables to power supply

Employees can trip over cables that are not properly layed down.
(generator)

1
4

Electrical shock due to a generator that is faulty.

12

Start Diesel Generator

8
NIHL

2
8

Leaking Argon gas can be inhalled by employees

13

Open gas cylinder

8
Gas leaks can cause fire if ignited.

2
8

14

Switch PMI machine on

Electrical Shock can occur if the switches or cables are defective.

2
8

(TASK/OPERATIONAL STEPS)
Job/Activities/Plant/Materials or Process

(Source of Hazard)
e.g. Pouring concrete

HAZARD DESCRIPTION
(What danger exists from an Unsafe Act or Condition that
can cause harm or loss)
e.g. Safety goggles not worn

2
1

1
2

1. Employees must apply proper cable management connecting it to the

generator.
Employees must follow the housekeeping instruction.

1. Employees shall wear ear protection.

The generator shall be away from the work area as far as possible.

2.

RR

2
4

2
4

1. A Soap leak test shall be done before commencement of task, by means

of opening the cylinder and spraying soap water on all connections and
fittings.
2. Employees
shall perform a visual inspection on all hose to detect any cracks or cuts on
the hoses.
3. Any damaged
hoses shall be removed and replaced by the Supervisor.

1. No ignition souces are allowed on site while performing this task.

2. A Fire extinguisher shall be in
place, to immediately extinguish any fire that occurs.

1. Empoyees shall perform a pre use check on the PMI Machine and
complete the inspection register.
2.
Supervisor shall confirm that inspections were done.
3. Any deviations shall be reported immediately and the generator shall
not be used.

2
4

2
4

2
4

RESIDUAL RISK
RATING

Engineering
& Administrative actions to eliminate, reduce, transfer or control hazards
e.g. PPE Issue
Records maintained

1. Empoyees shall perform a pre use check on the generator and complete
the inspection register.
2.
Supervisor shall confirm that inspections were done.
3. Any deviations shall be reported immediately and the generator shall
not be used.

INITIAL RISK RATING RISK CONTROL MEASURES

Supervisor to ensure employees do not

force probe pins

4
11

Supervisor to ensure employees wear

gloves.

Connect spectro gun to machine

Supervisor to ensure employees wear

gloves.

2
1. Employees to wear correct gloves for the task
2.
Employees must ensure that they concentrate whilst performing the task.

Supervisor to ensure employees wear

gloves.

4
1. Gloves not worn could result in employee hand injury through
pinch points.

RR

2
1. Employees to wear correct gloves for the task
2.
Employees must ensure that they concentrate whilst performing the task.

REMARKS

RR

REMARKS

Electrical Shock can occur if the switches or cables are defective.

2
8

NIHL

Cleaning surface and calibration block

15
with a grinder and flapper disc

1. Empoyees shall perform a pre use check on the grinder and complete the
inspection register.
2. Supervisor
shall confirm that inspections were done.
3.
Any deviations shall be reported immediately and the generator shall not be
used.

1. Employees shall wear ear protection.

The generator shall be away from the work area as far as possible.

2.

2
4

8
Hand injury due to rotating flapper disc.

1
4

Foreign object can enter employees eyes (Dust, metal particles,

etc)

4
1. Employees to wear gloves when operating a grinder
2. Employee to following Operating procedures on
grinders
3. Only a Competant
person to performe this task.

1. Employees to always wear safety goggles.

Inform bystanders of the risk.

2.

1
2

4
16

The probe and calibration block can cause hand injury by means

Calibrate probe on calibration block of pinch points.

1. Employees to always wear gloves when work with equipment.

2. Supervisor will ensure that employees wear the correct PPE.

1
4

Incorrect readings.

17

18

Performing Positive Material

Identification (PMI) - Spectrometer

Hardness testing

Electrical shock may occur due to faulty equipment.

Hardness tester can fall and be damaged

19

Setup lights and take lux reading and

Employees can trip over rope
record the reading(200 lux)

20

Housing keeping after completion of

Heavy equipment can cause back injuries
task
1. Failure to ensure area is safe, employee could leave unsafe
condition causing injuries to other employees.

2. Tools could be left behind, causing financial loss to company

2. Ensure PMI machine is properly calibrated before testing

sample - calibrate with a known material.
Technician to ensure no welding or grinding is done in area, whilst PMI testing
is being performed due to the Argon gas bottle.

2
1

Supervisor to ensure daily checks are performed on all electrical equipment.

Employee performing the test must hold the tester with a firm grip to prevent it
from slipping out of his/her hand.

Supevisor and Safety Officer to ensure lux reading are 200 lux and no one
commences if the light is less. Should the lightining be lower, additional
lightining must be setup at the work area.

1. Employees to follow ergonomics procedure to ensure they follow the

correct manual lifting and handling procedures.
2. Make
use of assistance if equipment 25Kg.

Employee and Supervisor to Inspect area and sign off Daily Safety Task
Instruction. Safety Officer to ensure.

Employee and Safety Officer to Inspect area and sign off Daily Safety Task
Instruction, to ensure all equipment and tools are packed up from area.

8
4

2
12

Supervisor to ensure employees wear

gloves.

8
3

2
1

Closing of Daily Safety Task

21
Instruction - Safe area

1. Ensure technician is competent - has been trained and has valid

certification.

2
Employees can be burnt due to flammable substances, igniting.

4
2
4
2

4
1

2
4

Compiled by: (Name & Surname)

Designation

Date

Signature

Training Received by: (Name & Surname)

Designation

Date

Signature

Supervisorto ensure the person

performing the task takes care of the
tester