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June 2006

Sheet 0285

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Index

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-1
Drawout Vacuum Breakers

Metal-Clad Switchgear
VacClad-W Medium Voltage
Drawout Vacuum Breakers

Master TOC

CA08104001E

Contents
Metal-Clad Vacuum Breaker Switchgear (VacClad-W) Medium Voltage
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-2
5 & 15 kV Switchgear 36-Inch Wide . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-4
Arc Resistant Switchgear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-7
5 kV Switchgear 26-Inch Wide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-8
27 kV Switchgear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-9
38 kV Switchgear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-10
Partial Discharge Sensing and Monitoring . . . . . . . . . . . . . . . . . . . . . . 5.0-14
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-17
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-17
Switchgear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-24
Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-26
Control Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-32
Relays Device Numbers, Type and Function . . . . . . . . . . . . . . . . . . 5.0-34
Main-Tie-Main Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-36
Layout Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-38
5 and 15 kV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-38
27 kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-48
38 kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0-50
Transfer Switches Medium Voltage . . . . . . . . . . . . . . . . . . . . . . . See Section 12
Specifications
See Eatons Cutler-Hammer Product Specification Guide on enclosed CD-ROM:
1995 CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 16346
2004 CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 26 13 13

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VacClad-W Metal-Clad Switchgear

For more information visit: www.EatonElectrical.com

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5.0-2

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers 5 & 15 kV (36-Inch Wide)

Home

General Description

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June 2006

Index

Sheet 0286

Master TOC

Application
Eatons Cutler-HammerT VacClad-W
metal-clad switchgear with Type VCP-W
vacuum breakers provides centralized
control and protection of medium
voltage power equipment and circuits
in industrial, commercial and utility
installations involving generators,
motors, feeder circuits, and transmission and distribution lines.
VacClad-W switchgear is available in
maximum voltage ratings from 4.76 kV
through 38 kV, and interrupting ratings
as shown below. VacClad-W offers a
total design concept of cell, breaker
and auxiliary equipment, which can be
assembled in various combinations to
satisfy user application requirements.
Two-high breaker arrangements
are standard up to 15 kV. One-high
arrangements can be furnished
when required.

Ratings
Maximum Voltages:
4.76 kV, 8.25 kV, 15 kV, 27 kV, 38 kV

Typical Indoor Assembly with a Breaker Withdrawn on Rails

Interrupting Ratings:
4.76 kV: 250 MVA (29 kA)
4.76 kV: 350 MVA (41 kA)
500 MVA (63 kA)
8.25 kV: 500 MVA (33 kA)
15 kV: 500 MVA (18 kA)
750 MVA (28 kA)
1000 MVA (37 kA)
1500 MVA (63 kA)
27 kV: 16 kA, 22 kA, 25 kA, 40 kA
38 kV: 16 kA, 25 kA, 31.5 kA, 40 kA
2300 MVA (35 kA)

Fixed
Stem

Contacts
Bellows
Shield

Continuous Current Circuit Breakers:


1200 A, 2000 A, 3000 A (5 and 15 kV)
4000 A Forced cooled (5 and 15 kV)
1200 A, 2000 A, (27 kV)
600 A, 1200 A, 1600 A, 2000 A,
2500 A (38 kV)
3000 A Forced cooled (38 kV)

Continuous Current Main Bus:

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TOC

1200 A, 2000 A, 3000 A (5 and 15 kV)


4000 A (5 and 15 kV)
1200 A, 2000 A (27 kV)
1200 A, 2000 A, 2500 A, 3000 A (38 kV)

Movable
Stem

Support Gasket Only


(Seal Formed by Bellows)

VCP-W Breaker Element

Cut-away View of Vacuum Interrupter


(Enlarged to Show Detail)

Advantages
Eatons electrical business has been
manufacturing metal-clad switchgear
for over 50 years, and vacuum circuit
breakers for over 30 years. Tens of
thousands of Cutler-Hammer vacuum
circuit breakers, used in a wide variety of
applications, have been setting industry
performance standards for years.
With reliability as a fundamental goal,
Eaton engineers have simplified the
VacClad-W switchgear design to minimize problems and gain trouble-free
performance. Special attention was

For more information visit: www.EatonElectrical.com

given to material quality and maximum


possible use was made of components
proven over the years in Cutler-Hammer
switchgear.
Maintenance requirements are
minimized by the use of enclosed
long-life vacuum interrupters. When
maintenance or inspection is required,
the component arrangements and
drawers allow easy access. VacCladWs light weight simplifies handling
and relocation of the breakers.

CA08104001E

June 2006
Sheet 0287

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers 5 & 15 kV (36-Inch Wide)

Index

General Description

Master TOC

Standards
Eatons Cutler-Hammer VacClad-W
switchgear meets or exceeds ANSI/
IEEE C37.20.2 and NEMAT SG-5 as
they apply to metal-clad switchgear.
The assemblies also conform to Canadian standard CSAT-C22.2 No. 31-M89,
and EEMAC G8-3.2. Type VCP-W vacuum circuit breakers meet or exceed
all ANSI and IEEE standards applicable
to ac high voltage circuit breakers
rated on symmetrical current basis. All
assemblies are tested, or qualified by
analysis based on actual testing done
on similar equipment, to conform to
Zone 4 seismic requirements of IBC
and California Building Code Title 24.
CSA and ULT listings are available.

Features Vacuum Circuit Breaker

High power laboratory tests prove


VCP-W breakers are capable of 50 to
200 full fault current interruptions.
Patented V-Flex (stiff-flexible)
current transfer from the vacuum
interrupter moving stem to the
breaker primary disconnecting
contact is a non-sliding/non-rolling
design, which eliminates maintenance
required with the sliding/rolling
type transfer arrangements. The
V-Flex system provides excellent
electrical and thermal transfer,
and long vacuum interrupter life.
Easy inspection and accessibility is
afforded by a front mounted stored
energy operating mechanism. The
same basic mechanism is used on
all ratings, which requires a minimum investment in spare parts.
All VCP-W circuit breakers are horizontal drawout design, which provides connect, test and disconnect
position. A latch secures the breaker
in the connected and disconnected/
test position. 5/15/27 kV breakers
can be fully withdrawn on extension
rails for inspection and maintenance
without the need for a separate lifting device. 38 kV circuit breaker is
designed to roll directly on the floor.
All breaker functions, indicators
and controls are grouped on an
easily accessible panel on front
of the breaker.
Trip-free interlocks prevent moving
a closed circuit breaker into or out
of the connected position.
Breaker cannot be electrically or
mechanically closed when in the
intermediate position.
Closing springs automatically discharge before moving the circuit
breaker into or out of the enclosure.

Breaker frame remains grounded


during levering and in the
connected position.
Coding plates are provided to ensure
only correct breaker rating can be
installed in cell.
Quality Assurance Certificate is
included with each circuit breaker.
Easy-to-see contact erosion indicator
is provided as standard on the vacuum

interrupter moving stem. Only periodic visual inspection is required to


verify that the contacts have not
worn out.
A simple visual means, T-cutout, is
provided to verify by simple visual
inspection that the loading springs
are applying proper pressure to the
contacts when the breaker is closed.

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Type VCP-W Vacuum Circuit Breaker (5/15 kV Shown)


Front Accessible Stored
Energy Mechanism

Ratings Plate

Vacuum Interrupter

Manual Spring
Charge Socket

Breaker Operations
Counter

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Spring Charged/
Discharged Status

Breaker Main Contacts


Open/Closed Status

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Code Plates

Breaker Ground Contact

Breaker Latch Handle

Manual Push-to-Close
& Open Pushbuttons

Front View
Vacuum
Interrupter
Pole Unit

Primary
Disconnecting
Contacts

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Breaker
Wheel

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Patented
V-Flex System

Rear View

Contact Erosion Indicator

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Patented V-Flex System

CA08104001E

5.0-3

For more information visit: www.EatonElectrical.com

T-Cutout

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Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers 5 & 15 kV (36-Inch Wide)

5.0-4

Home

General Description Switchgear

Features
Switchgear Assembly

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VacClad is a Metal-Clad Design

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Eatons Cutler-Hammer VacClad


Switchgear is an integrated assembly
of drawout vacuum circuit breakers,
bus and control devices coordinated
electrically and mechanically for
medium voltage circuit protection
and control. The metal-clad integrity
provides maximum circuit separation
and safety.

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All circuit breakers are equipped


with self-aligning and self-coupling
primary and secondary disconnecting devices, and arranged with
a mechanism for moving it
physically between connected
and disconnected positions.
All major primary components, such
as circuit breaker, voltage transformer, control power transformer,
and buses are completely enclosed
and grounded by metal barriers.
A metal barrier in front of the
circuit breaker and auxiliary drawer
ensures that, when in the connected
position, no live parts are exposed
by opening the compartment door.
Automatic shutters cover primary
circuit elements when the removable element is in the disconnected,
test or removed position.
All primary bus conductors and
connections are insulated with
track-resistant fluidized bed epoxy
coating for rated maximum voltage
of the assembly.
Mechanical interlocks are provided
to maintain a proper and safe
operating sequence.
Instruments, meters, relays, secondary control devices and their wiring
are isolated, where necessary, by
grounded metal barriers from all
primary circuit elements.

VacClad is Corona Free


Corona emissions within the standard
VacClad switchgear assemblies have
been eliminated or reduced to very
low levels by special fabrication and
assembly techniques, such as rounding and buffing of all sharp copper
edges at the joints, employing star
washers for bolting metal barriers,
and utilizing specially crafted standoff
insulators for primary bus supports.
By making switchgear assemblies
corona free, Eaton has made its
standard switchgear more reliable.

TOC

June 2006

Index

Sheet 0288

Master TOC

Circuit Breaker Compartment

The mechanism for levering the


breaker is a unique cell mounted
design. It incorporates all the safety
interlocks to render the breaker
mechanically and electrically tripfree during the levering procedure.

A silver-plated copper ground bus


provided on the levering pan
assembly is engaged by a spring
loaded ground contact on the circuit
breaker to ensure that the circuit
breaker remains grounded throughout its travel.

Type VCP-W Metal-Clad Switchgear Assembly (5/15 kV Shown)

Front View
Automatic Steel Shutters

Secondary
Disconnect
Ground Bus

MOC & TOC


Switch (Optional)
Under this Cover

Levering Screw
Assembly

Code Plates

Circuit Breaker Compartment


Cell Studs

Front
Accessible CTs
Primary
Insulating Tubes

Circuit Breaker Compartment Shown with Shutters Opened for Illustration

For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0289

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers 5 & 15 kV (36-Inch Wide)

Index

General Description Switchgear

Master TOC

Circuit Breaker Compartment


(Continued)
Each circuit breaker compartment
is provided with steel shutters
(breaker driven) that automatically
rotate into position to cover the
insulating tubes and stationary cell
studs to prevent accidental contact
with live primary voltage, when
the breaker is withdrawn from the
connected position.
Current transformers installed
over the primary insulating tubes,
located behind the steel shutters,
are front accessible. Up to four
standard accuracy current transformers can be installed per phase.
Front accessibility permits adding
or changing the transformers when
the unit is de-energized without
breaking high voltage connections
and primary insulation.
Code plates ensure that only correct
breaker rating can be installed in cell.

5.0-5

Control power transformer drawer


is mechanically interlocked with
the transformer secondary main
breaker that requires the main
breaker to be opened, so that
the primary circuit is disconnected
only under no-load when the drawer
is withdrawn.

Grounding straps are provided


in each drawer to automatically
ground and discharge primary fuses
when the drawer is withdrawn.

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Type VCP-W Metal-Clad Switchgear Assembly (5/15 kV Shown)

VT Drawer

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Extension Rail

VT Secondary Fuses

CTP Drawer

CPT Secondary Breaker/


Drawer Interlock

CPT Secondary
Main Breaker

Auxiliary Compartments

Each auxiliary drawer is a horizontal


drawout design that can be fully
withdrawn on extension rails similar
to the breaker, thus allowing front
access to auxiliary equipment
to permit easy testing and fuse
replacement.
A safety shutter (operated by
the drawer) is included in each
auxiliary drawer compartment.
It automatically operates when
the auxiliary drawer is withdrawn
to protect workmen from accidental
contact with the stationary primary
contacts.
Each auxiliary drawer can accommodate two voltage transformers,
connected line-to-line (open delta);
three voltage transformers, connected line-to-ground; or singlephase control power transformer up
to 15 kVA, 15 kV with their associated
primary fuses. Three-phase control
power transformer, or single-phase
transformers larger than 15 kVA
can be fixed mounted within the
structure, with their primary fuses
installed in the auxiliary drawer.

Drawout Auxiliaries

5/15 kV VacClad design permits up to


four auxiliary drawers in one vertical
unit (only two shown in the photo).
These drawers can be used for installing
voltage or control power transformers,
or primary fuses. Each drawer can also
be configured for use as a battery tray.

VT Primary
Fuses

Extension
Rail

Secondary
Terminals

CPT, 1-Phase
up to 15 kVA

Primary
Taps

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2 or 3 VTs

CPT Primary
Fuse

VT Drawer Shown Fully Withdrawn on Rails

CPT Drawer Shown Fully Withdrawn on Rails

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Primary Fuse
Grounding Straps
(Attached to
Cell Frame)

Glass Polyester
Shutter Barrier

Secondary
Disconnect
Block

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Drawer to Cell Frame


Ground Contact

Space Heater
(Optional for Indoor)

VT/CPT Compartment with VT/CPT Drawer Removed Inside View

CA08104001E

Extension
Rail

For more information visit: www.EatonElectrical.com

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Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers 5 & 15 kV (36-Inch Wide)

5.0-6

General Description Switchgear

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Rear Compartments
Rear of each structure is segregated
into main bus and cable compartments by grounded metal barriers,
as required for a given application.
Access to main bus and power cable
connections is provided from the rear
through removable bolted covers or
optional rear hinged doors. Cable
trough (chimney) is provided to segregate upper and lower compartment
power cables as required.
All primary buses (main bus and
line and load runbacks) are 100%
conductivity copper, and insulated
for rated maximum voltage of the
assembly by flame retardant, trackresistant fluidized epoxy coating.
The bolted bus joints are silver- or
optionally tin-plated for positive
contact and low resistance, with
each joint insulated with easily
installed boots. Bus supports
between the adjacent units are
made of high-impact, high-strength,
track-resistant glass polyester at 5
and 15 kV, and epoxy at 27 and 38 kV.
Adequate space is available for
cable termination, bus duct connection, installation of zero sequence
current transformers, and surge
arresters. In two-high arrangement,
power cables for each circuit are
separated by metal barriers.
A bare copper ground bus is provided in the rear of each structure,
which extend the entire length of
the switchgear.
All control wiring is isolated
from primary circuit elements by
grounded metal-conduit or braided
metal jacket, with the exception of
short lengths of wire such as at
instrument transformer terminals.

Home

TOC

June 2006

Index

Sheet 0290

Master TOC

Type VCP-W Metal-Clad Switchgear Assembly (5/15 kV Shown)


Cable Lugs (stress
cones not shown)

Customers
Power Cables

Metal Barrier Between


Upper and Lower
Compartment

Breaker Shown in the Connected Position

Surge Arresters
(Optional)
Cable Barrier
(Chimney)
Pre-formed Insulating Boots
Around Bus Joints
Copper Bus, Insulated with
Fluidized Epoxy Coating

Rear View

Breaker Shown in the Test/


Disconnected Position
Main Bus Support
Between Each
Adjacent Unit
Copper Bus,
Silver or
(Optional)
Tin Plated

Fluidized
Epoxy
Coating

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Breaker Shown in the Fully


Withdrawn Position

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Main Bus Details

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For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0291

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-7
Drawout Vacuum Breakers 5 & 15 kV (36-Inch Wide)

Index

General Description Switchgear

Master TOC

Roll-on-the-Floor Breaker Option

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VCP-W Direct Roll-in Breaker with
Fixed Wheels

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Roll-on-the-Floor Switchgear Compartment

An optional direct roll-in breaker


designed for use in lower compartment of 5/15 kV indoor and outdoor
walk-in aisle switchgear is available for
all 5/15 kV VCP-W, VCP-WC and VCPWG circuit breakers. Breaker is fitted
with special wheel kit, and compartment interface is modified to allow
circuit breaker to be rolled directly
from the floor into the switchgear
compartment, or from switchgear
compartment onto the floor without
a need for external lifting device
or dolly. The circuit breaker can be
supplied with all four fixed wheels or
can be supplied with two swivel-type
wheels on the front and two fixed
wheels on the rear. In 2-high
construction, the roll-on-the-floor
breaker option is available for breakers
in lower compartments only.

When using a 1200 or 2000 ampere circuit breaker in the lower compartment,
the compartment above the breaker
can be left blank or used of auxiliaries,
such as VTs or single-phase CPT, or
primary fuses for 3-phase or larger
than 15 kVA single-phase CPTs. When
using 3000 ampere circuit breaker in
the lower compartment, the compartment above the breaker is left blank
for ventilation. The design is rated for
application in Seismic Zone 4 environment. It can also be supplied with
UL or CSA label for certain ratings.
Contact Eaton for ratings available
with UL/CSA label. The overall
dimensions of the 5/15 kV indoor and
outdoor walk-in aisle structures with
the roll-on-the-floor breaker option are
the same as the standard structures
that use standard non roll-on-the-floor
circuit breakers.

Arc Resistant Switchgear


For Arc Resistant Switchgear, contact
Eaton.

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VCP-W Direct Roll-in Breaker with
Swivel Wheels on Front

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CA08104001E

For more information visit: www.EatonElectrical.com

5.0-8

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers 5 kV (26-Inch Wide)
General Description

26-Inch (660.4 mm) Wide


5 kV 250 MVA Switchgear

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Fully Withdrawn Breaker

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Automatic Shutters

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Fused PT Drawer

June 2006
Sheet 0292

26-Inch (660.4 mm) Wide Low Profile Model

This narrow width VacClad-W MV


Metal-Clad switchgear was designed
for use in instances where floor space
requirements would not allow the
industry standard 36-inch (914.4 mm)
wide switchgear. Typical applications
include not only new construction
but also replacement switchgear for
installations previously equipped with
26-inch (660.4 mm) wide air-break
devices. This line of switchgear
has also been utilized where 5 kV,
1200 A, 250 MVA applications are
commonplace, such as generator
and control applications.

In addition to the floor space saving


offered by the standard 26-inch
(660.4 mm) wide model, a further
saving in the height and depth of the
switchgear is also available. Where
height and depths are an issue, such as
an outdoor powerhouse or in a mobile
power container, the standard 95-inch
(2413.0 mm) high unit can be reduced
to an 80-inch high (2032.0 mm), 72-inch
(1828.9 mm) deep low profile model.
Main bus rating available in the 80-inch
(2032.0 mm) high x 72-inch (1828.9 mm)
deep low profile model is limited to
1200 A maximum. It is not compatible
in size or location with standard
26-inch (660.4 mm) wide or 36-inch
(914.4 mm) wide, 95-inch (2413.0 mm)
high VCP-W units.

The 26-inch (660.4 mm) wide switchgear


line is designed for use with CutlerHammer Type VCPW-ND Narrow
Design vacuum circuit breakers rated
4.76 kV, 60 kV BIL, 250 MVA, 1200 A
maximum, with rated main bus of
1200 or 2000 A. For installations
requiring 2000 A main breakers with
1200 A feeders, lineups can be built
with standard 36-inch (914.4 mm) wide
main breaker cubicles and 26-inch
(660.4 mm) wide feeders.

26-Inch (660.4 mm) Wide Standard Model

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Index

Application

Configurations

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TOC

Master TOC

Ratings

Home

The 26-inch (660.4 mm) wide design


is flexible. Available configurations
include breaker over breaker, one or two
auxiliary drawers over breaker, breaker
over one or two auxiliary drawers, or up
to four auxiliary drawers in one vertical
section. The standard height and depth
are 95-inch (2413.0 mm) and 96-1/4-inch
(2444.8 mm) respectively. A breaker over
auxiliary, or auxiliary over breaker combination can be supplied in reduced
depth of 86-1/4-inch (2190.8 mm). The
depth of breaker over breaker combination can also be reduced to 86-1/4-inch
(2190.8 mm) if power cables for top
breaker enter from the top and the
cables for bottom breaker enter from
the bottom.
The main bus location and connections
in the standard 95-inch (2413.0 mm)
high 26-inch (660.4 mm) wide design
are 100% compatible with standard
95-inch (2413.0 mm) high 36-inch
(914.4 mm) wide vertical sections.
As a result, additions to existing
Cutler-Hammer 5 kV, 250 MVA 36-inch
(914.4 mm) wide VCP-W installations
can be simply and rapidly performed
without costly system modifications
and transition sections. Refer to Pages
5.0-44 and 5.0-45 for available configurations, dimensions and weights.
For more information visit: www.EatonElectrical.com

The low profile model is designed to


house breaker over auxiliary or auxiliary over breaker, or auxiliary over
auxiliary. In order to provide maximum vertical space for power cable
terminations, auxiliary over breaker
configuration should be used for
customers top entrance cables, and
breaker over auxiliary configuration
should be used for customers bottom
entrance cables. Auxiliary compartments are designed to accommodate
one or two auxiliary drawers. That is,
up to four auxiliary drawers can be
installed in an auxiliary over auxiliary
configuration. A set of two line-to-line
or three line-to-ground connected voltage transformers, or a single-phase
control power transformer up to 15
kVA can be installed in each auxiliary
drawer. Because of the reduced depth,
control devices cannot be located
on breaker compartment door. All
control devices should be located
on the auxiliary compartment doors.
Refer to Pages 5.0-46 for available
configurations, dimensions and weights.
For all 26-inch (660.4 mm) wide configurations, multifunction microprocessorbased relays and meters, such as
Cutler-Hammer DigitripT 3000 and IQ
meters are recommended for reduced
panel space.

CA08104001E

June 2006
Sheet 0293

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers 27 kV (36-Inch Wide)

Index

General Description

Master TOC

27 kV Metal-Clad Switchgear
Application
Eatons Cutler-Hammer 27 kV nominal
metal-clad switchgear is used for applications at system voltages higher than
15 kV, up to and including 27 kV. It is
designed for use with Type VCP-W, horizontal drawout vacuum circuit breakers.

Ratings

Maximum rated voltage: 27 kV rms.


Note: Eaton tested to 28.5 kV.

BIL withstand: 125 kV peak.


Maximum symmetrical interrupting:
16 kA, 22 kA, 25 kA, 40 kA rms.
Continuous current:
Circuit breakers 1200 A, 2000 A
Switchgear main bus 1200 A, 2000 A.

Features and Configurations

When required by an application,


a single-phase control power transformer up to 37.5 kVA, or a 3-phase
control power transformer up to
75 kVA can be fixed mounted in the
front bottom compartment, with the
primary fuses in an auxiliary drawer
located in the upper compartment.
When the control power transformer is
located remotely from the switchgear,
but fed through primary fuses located
in the switchgear, the fuses are
installed in an auxiliary drawer. The
primary fuse drawer is key interlocked
with the control power transformer
secondary main breaker to ensure
that it is opened first, and transformer
load is disconnected, before the fuse
drawer can be withdrawn.
27 kV metal-clad switchgear is available
in general purpose, ventilated, indoor
or outdoor aisleless type enclosure.

Uses horizontal drawout type


VCP-W 125 kV BIL rated vacuum
circuit breakers.
A cycloaliphatic epoxy insulation
material is used throughout the
switchgear housings and the circuit
breakers for phase-to-ground and
phase-to-phase primary bus supports. For decades, cycloaliphatic
epoxy insulation has demonstrated
its outstanding electrical and
mechanical characteristics in harsh
outdoor applications. The use of this
insulation system with the 27 kV
design ensures a comfortable margin
of safety at higher voltages.
All primary bus conductors are insulated for full 28.5 kV by fluidized epoxy
coating. All buses are fabricated from
100% conductivity copper. Bus joints
are silver- or tin-plated as required, and
covered with pre-formed insulating
boots to maintain metal-clad integrity.
Available configurations include:
auxiliary over breaker, and auxiliary
over auxiliary. Each auxiliary or breaker
requires one-half vertical space.
Each auxiliary drawer can accommodate two voltage transformers connected line-to-line, or three voltage
transformers connected line-toground, which can be withdrawn for
easy maintenance and replacement
of primary fuses.

CA08104001E

Epoxy
Insulator

Primary
Disconnect

i
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1
2
3
4

27 kV VCP-W Circuit Breaker Side View

5
6

Draw-out
Auxiliary Drawer

27 kV metal-clad switchgear design


is an extension of the Cutler-Hammer 5
and 15 kV VacClad design. It has same
footprint and overall space envelop,
and it incorporates all features and
advantages of the 5 and 15 kV VacClad
design, with the exception of some
modifications required for 27 kV
application.

5.0-9

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11
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13

27 kV Switchgear Front View

14

Surge Arresters

15
Main Bus
Barrier

16
Split Rear
Covers

17

Epoxy Bus
Supports

18
19
20
Fluidized Epoxy Coated Cu Bus

27 kV Switchgear Rear View

For more information visit: www.EatonElectrical.com

21

5.0-10

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers 38 kV (42-Inch Wide)

Home

TOC

General Description

38 kV Metal-Clad Switchgear
Application

ii
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3
4
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8
9
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Eatons Cutler-Hammer VacClad


switchgear family is designed for use
in applications with distribution voltages
up to 38 kV maximum. Typical applications include not only new construction
but also replacement for older air-break,
minimum oil or SF6 switchgear. The
circuit breaker and switchgear will meet
industry requirements for greater safety,
quality, superior reliability and minimal
maintenance while providing higher
insulation levels in less space than
other breaker types, thus reducing
overall switchgear size for significant
space savings.

Ratings
Maximum rated voltage: 38 kV rms.
BIL withstand: 170 kV peak.
Maximum symmetrical interrupting
with K = 1: 16 kA, 25 kA, 31.5 kA,
40 kA rms, and 35 kA rms (21 kA
rating with K = 1.65).
Continuous current:
Circuit breakers up to 2500 A
Switchgear main bus up to 3000 A.

Features 38 kV
Vacuum Circuit Breaker

12
13
14

16
17

18

20
21

Easy inspection and accessibility is


afforded by front mounted stored
energy operating mechanism. The
same basic mechanism is used on
all ratings, which requires a minimum investment in spare parts.

All 38 kV circuit breakers are horizontal drawout design, which provide connect, test and disconnect
position. A latch secures the breaker
in the connected and disconnected/
test position. The circuit breaker is
designed to roll directly on the floor.

Control
Compartment
Type VCP-W Roll-on
the Floor Drawout
Circuit Breaker

Breaker
Compartment
Door

11

19

Sheet 0294

Master TOC

15

June 2006

Index

Corona-free design increases circuit


breaker reliability and in-service life
by maintaining insulation integrity.
Superior cycloaliphatic epoxy insulation a void-free insulating material with outstanding electrical and
mechanical characteristics, such as
track resistance, dielectric strength,
and fungus resistance, even in
harsh industrial environment
is used throughout the circuit
breaker as primary phase-to-phase
and phase-to-ground insulation.
Axial-magnetic, copper-chrome
contacts are used in 38 kV vacuum
interrupters to provide superior
dielectric strength, better performance characteristics, and lower
chop current.
High power laboratory tests prove
VCP-W breakers are capable of 50 to
200 full fault current interruptions.
Patented V-Flex (stiff-flexible) current
transfer from the vacuum interrupter
moving stem to the breaker primary
disconnecting contact is a non-sliding/non-rolling design, which eliminates maintenance required with the
sliding/rolling type transfer arrangements. The V-Flex system provides
excellent electrical and thermal transfer, and long vacuum interrupter life.

Control Panel
(Breaker Functions
and Indicators)
Contact Erosion
Indicator
Secondary
Contact Block

Guide Rails Ensure


Breaker/Cell Alignment
Lift/Pull Handle

Code Plates

38 kV Breaker Fully Withdrawn


Pole Unit
Primary
Disconnect

Vacuum Interrupter
Located Inside
this Molded
Epoxy Housing

Insulation Shrouds

Alignment Rollers
Breaker
Wheel

38 kV Breaker Rear View

For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0295

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-11
Drawout Vacuum Breakers 38 kV (42-Inch Wide)

Index

General Description 38 kV Switchgear

Master TOC

Features 38 kV Vacuum
Circuit Breaker (Continued)

All breaker controls and indicators


are functionally grouped on the
front control panel and include:
main contact status, closing spring
status, port for manual spring charging, close and trip button, and
mechanical operations counter.
Clearly visible contact erosion
indicator on the front of the breaker.
Trip-free interlocks prevent moving
a closed circuit breaker into or out
of the connected position.
Breaker cannot be electrically or
mechanically closed when in the
intermediate position.
Closing springs automatically discharge before moving the circuit
breaker into or out of the enclosure.
Breaker frame remains grounded
during levering and in the connected position.
Coding plates are provided to
ensure only correct breaker rating
can be installed in cell.
Quality Assurance Certificate is
included with each circuit breaker.

Provision for
Padlocking Shutter
in Closed Position

Features 38 kV
Switchgear Assembly
Like the circuit breaker described
above, the 38 kV switchgear assembly
is a corona-free metal-clad design.
It incorporates many features and
advantages of 5, 15 and 27 kV VacClad
design, with additional modifications
required for 38 kV application.
Industry-leading cycloaliphatic
epoxy supports are used for primary
phase-to-phase and phase-to-ground
insulation throughout, providing 170
kV BIL and 80 kV (1 minute) power
frequency withstand capability.
All primary bus conductors are
insulated for full 38 kV by fluidized
epoxy coating. All buses are fabricated from 100% conductivity
copper. Bus joints are silver- or tinplated as required, and covered
with Cutler-Hammer patented preformed insulating boots to maintain
metal-clad integrity.

Control
Compartment

Circuit breaker compartment is


designed to interface with Type
VCP-W 38 kV circuit breaker. It
includes floor mounted breaker
pan assembly (levering assembly)
with all safety interlocks required by
the metal-clad design. Cell mounted
guide rails accurately guide the
breaker into the cell during levering,
and ensure correct alignment
of the circuit breaker primary
disconnects with the cell primary
contacts when breaker reaches
connected position.
Coding plates are provided to
ensure only correct breaker rating
can be installed in the cell.
Automatic steel shutters cover cell
primary contacts when circuit
breaker is withdrawn from its connected position, to prevent persons
from accidentally touching the stationary primary cell contacts. Each
shutter can be padlocked in the
closed or open position. It can also
be manually latched open as
required for maintenance.

Control
Devices

i
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1
2
3
4
5
6
7
8

Steel
Shutter

Shutter
Latch
(Manual)

Primary
Contact
Housing

Steel
Shutters

9
10
11
12
13

Breaker Compartment

38 kV Switchgear Control Compartment


Ground Secondary
Bus
Disconnect

14

MOC Switch
Beneath this Cover
Stationary
Primary
Contacts

Shutter
Latch
(Manual)

Steel
Shutter

Breaker Compartment (Shutter Shown


Open for Illustration)

15
16
17

Breaker Levering
Pan Assembly

TOC
Switch

18

MOC
Switch

38 kV Switchgear Circuit Breaker


Compartment

Guide
Rail
Guide
Rail
Breaker Pan
Assembly

Racking
Screw and
Moving
Block
Assembly

Code
Plates
Provision for
Padlocking

Breaker Levering Pan Assembly

CA08104001E

For more information visit: www.EatonElectrical.com

19
20
21

5.0-12

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers 38 kV (42-Inch Wide)

Home

TOC

General Description 38 kV Switchgear

Index

June 2006
Sheet 0296

Master TOC

Features 38 kV Switchgear Assembly (Continued)

ii

Levering
Access

Fuse Drawer
Position
Indicator
Levering
Viewing
Access
Window

VT/CPT Primary
Fuse Drawer
Assembly

Enclosed Main
Bus Compartment

Bus Support Epoxy


Customers Cable
Connections

3
4

Ground Bus

38 kV Switchgear Assembly Rear View


Bus Support Epoxy

6
7
8
9

Hinged
Door

10

Door-Cell Interlock
Assembly

Fuse
Pull-out Knobs

VT/CPT Primary Fuse Drawer (Shown with Door Open)

A separate control compartment is provided for installation


of protection, metering and control devices. No devices
are located on circuit breaker compartment door.
Voltage and Control Power Transformers, when required,
are stationary mounted inside the cubicle, with their
primary fuses installed in a drawout auxiliary drawer.
Each primary fuse drawer is provided with a levering
mechanism for moving the drawer within its compartment between connected and disconnected positions,
with the compartment door closed. The levering mechanism is mechanically interlocked with the compartment
door such that the door cannot be opened, and access
to the primary fuses cannot be gained, until the drawer
is levered out to the disconnected position. A colored flag
visible through a small viewing window on the compartment door indicates the position of the drawer inside the
compartment as follows:
Red Color drawer is in the fully connected position
Green Color drawer is in the fully disconnected position
Orange Color drawer is in-between connected and
disconnected position
Also provided are grounding straps to automatically discharge the fuses as they are pulled from the fuse holders.

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21

Fluidized Epoxy
Coated Bus

Main Bus

Cycloaliphatic
Epoxy Support

Power Cable Lug


Patented, Removable
Insulating Boots at
Bus Joints

On VT fuse drawers, a cell switch automatically disconnects


the secondary circuit before the primary fuses are disconnected as the drawer is withdrawn.
On CPT fuse drawers, the compartment door is key interlocked with the CPT main secondary circuit breaker such
that the access to the drawer levering mechanism is
blocked until the secondary main breaker is opened.

Cu Bus, Silver or
Tin Plated at Joints

Ring Type Current


Transformers

Rear Compartment (Partial)

For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0297

Home

TOC

Index

Master TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-13
Drawout Vacuum Breakers 38 kV (42-Inch Wide)
General Description 38 kV Switchgear

Features 38 kV Switchgear
Assembly (Continued)

PowerNet Integrated Monitoring


Protection and Control

Supplemental Devices

Rear of the switchgear is divided


in main bus and cable compartments, isolated from each other by
grounded metal barriers. Sufficient
space is available for customers
top or bottom entry power cables.
Bus duct terminations can also be
supplied. A bare copper ground bus
is provided along the entire lineup,
with an extension in each cable
compartment for termination of
power cable shields.
Ring-type current transformers
are installed over bus or line side
primary insulating bushings as
required. They are accessible from
the rear of the unit. Maximum two
sets of standard accuracy or one set
of high accuracy current transformers can be installed on the bus side;
and three sets of standard accuracy
or one set of standard, and one set
of high accuracy transformers can
be installed on the line side.

Communications System

The ground and test device is a drawout element that may be inserted into
a metal-clad switchgear housing in
place of a circuit breaker to provide
access to the primary circuits to
permit the temporary connection of
grounds or testing equipment to the
high-voltage circuits. High potential
testing of cable or phase checking of
circuits are typical tests which may be
performed. The devices are insulated
to suit the voltage rating of the switchgear and will carry required levels of
short-circuit current.

Protective Relays
A full scope of protective relays
designed to meet all application
requirements is available to provide
the utmost in system and component
protection. Refer to Section 4 for further
information.

Medium voltage VacClad-W switchgear is ideally suited for the unique


Eatons Cutler-Hammer PowerNet
system.
PowerNet is the unique system that,
for the first time, ties together multiple
devices in electrical distribution systems in a wide variety of buildings
and plants.
PowerNet utilizes the proven, INCOME
chip for highly reliable, two-way communications (even in noisy industrial
environments) between the master
control unit and system devices via a
twisted pair of conductors. Communications wires can be extended up to
10,000 feet (3,048 m) from the master
control unit without repeaters...and
as many as 1,000 compatible devices,
installed in various assemblies, can
be on the PowerNet system.

Easy Installation
Installation is uncomplicated and
devices are connected, daisy chain
style, via the twisted pair conductors.
All assemblies and devices are standard Cutler-Hammer equipment when
PowerNet compatible devices are
ordered as part of an assembly. The
assemblies (with compatible devices
built-in) are prewired, pretested and
delivered complete.

Flexibility
PowerNet is flexible in that it can include
those assemblies, such as VacClad-W
switchgear, that are desired in a distribution system...but PowerNet can be
easily upgraded as new assemblies
are added. In essence, a customer
determines the requirements for a
buildings electrical distribution system,
and Eaton provides the PowerNet system to fit those specific requirements.
Refer to Section 2 for more information
on PowerNet.

Ground and Test Device

Before using ground and test devices it


is recommended that each user develop
detailed operating procedures consistent with safe operating practices. Only
qualified personnel should be authorized to use ground and test devices.
Manual and electrical ground and test
devices are available. These devices
include six studs for connection to
primary circuits. On the manual device,
selection and grounding is accomplished by cable connection. On
electrical-type device, grounding is
accomplished by electrically operated
grounding switch.

Standard Accessories

One test jumper.


One levering crank.
One maintenance tool.
One lifting yoke (5 27 kV).
Two sets of rails (5 27 kV).
One set of rail clamps (5 27 kV).
One turning handle
(5th wheel, 38 kV).

Optional Accessories

Transport dolly (5 27 kV).


Portable lifter (5 27 kV).
Test cabinet.
Electrical levering device (5 27 kV).
Ramp for lower breaker (5 27 kV).
Manual or electrical ground and
test device.
Hi-pot tester.

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CA08104001E

For more information visit: www.EatonElectrical.com

5.0-14

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers
General Description Partial Discharge Sensing and Monitoring

Home

TOC

Index

June 2006
Sheet 0298

Master TOC

Partial Discharge Sensing and Monitoring for Switchgear

ii
1
2
3

InsulGard Relay (PD Monitoring)

4
5
6

RFCT Sensor

InsulGard Relay

Partial Discharge Equipment

7
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21

Partial Discharge in Switchgear

Sensing and Monitoring

Partial discharge is a common name


for various forms of electrical discharges such as corona, surface
tracking, and discharges internal to
the insulation. It partially bridges the
insulation between the conductors.
These discharges are essentially small
arcs occurring in or on the surface of
the insulation system when voltage
stress exceeds a critical value. With
time, airborne particles, contaminants
and humidity lead to conditions which
result in partial discharges. Partial
discharges start at a low level and
increase as more insulation becomes
deteriorated. Examples of partial
discharge in switchgear are surface
tracking across bus insulation, or
discharges in the air gap between
the bus and a support, such as where
a bus passes through an insulating
window between the sections of the
switchgear. If partial discharge process
is not detected and corrected, it can
develop into a full-scale insulation
failure followed by an electrical fault.
Most switchgear flashover and bus
failures are a result of insulation
degradation caused by various forms
of partial discharges.

Eatons Cutler-Hammer Type VCP-W


metal-clad switchgear (2.4 38 kV) is
corona-free by design. Corona emissions within the standard VacClad
switchgear assemblies have been
eliminated or reduced to very low levels
by special fabrication and assembly
techniques, such as rounding and
buffing of all sharp copper edges at the
joints, employing star washers for bolting metal barriers, and utilizing specially
crafted standoff insulators for primary
bus supports. By making switchgear
assemblies corona-free, Eaton has made
its standard switchgear more reliable.
However, as indicated above, with time,
airborne particles, contaminants and
humidity lead to conditions which cause
partial discharges to develop in switchgear operating at voltages 4000 V and
above. Type VCP-W switchgear can be
equipped with factory installed Partial
Discharge Sensors and Partial Discharge
Sensing relay for continuous monitoring
of the partial discharges under normal
operation. Timely detection of insulation
degradation through increasing partial
discharges can identify potential problems so that corrective actions can be
planned and implemented long before
permanent deterioration develops.
Partial discharge detection can be the
foundation of an effective predictive
maintenance program. Trending of
partial discharge data over time allows
prediction of failures, which can be corrected before catastrophic failure occurs.
The PD sensing and monitoring system
consists of Eatons InsulGardE Relay
and PD sensors specifically developed
for application in the switchgear to
work with the relay.
For more information visit: www.EatonElectrical.com

Partial discharges within the switchgear compartment are detected by


installation of a small donut type radio
frequency current transformer (RFCT)
sensor over floating stress shields of
the specially designed bus or line side
primary bushings. Partial discharges
in customers power cables (external
discharges) are detected by installation of the RFCT around ground
shields of the incoming or outgoing
power cables termination.

In 38 kV switchgear (refer to Figure 5.0-3),


one RFCT sensor is installed around
primary bushing stress shield in every
breaker compartment and supplied
as standard for measurement of discharges internal to the switchgear compartment. Its output is wired to terminal
blocks in control compartment for easy
access for periodic field measurements.
It can also be connected directly to
optional InsulGard relay for continuous
monitoring of partial discharges. Since
one RFCT sensor is included in 38 kV
breaker compartment, Cutler-Hammer
38 kV switchgear is PD Sensing Ready
when received by the customer. An
additional RFCT sensor for each incoming and outgoing power cable circuits
can be provided as an option for
measurement of external discharges.
In 5/15/27 kV switchgear (refer to
Figure 5.0-2), primary epoxy bushings
with stress shield and RFCT sensors
for measurement of internal as well
as external partial discharges are
all optional. InsulGard relay is also
optional. When specified, one set of
primary epoxy bushings (located on
bus side) with stress shield and associated RFCT sensor is provided at every
two vertical sections. An additional
RFCT sensor for each incoming and
outgoing power cable circuits can be
provided as required. The RFCT output
signals can be connected directly to
InsulGard relay for continuous monitoring of partial discharges or can be
used for periodic field measurements.

CA08104001E

June 2006

Home

Sheet 0299

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-15
Drawout Vacuum Breakers

Index

General Description Partial Discharge Sensing and Monitoring

Master TOC

i
Temp Sensor
Humidity Sensor

Input
Terminal
Block

InsulGard
Relay

Optional
Modem

ii
1
2

Signals (up to 15 Total) from


PD Sensors (Coupling Capacitors,
RFCT Sensor, RTD Input, etc..)

120 Vac
Auxiliary
Power

Output
Alarm
Status

Figure 5.0-1. InsulGard Relay System

5
6
7
RFCT #1 detects partial discharges internal to switchgear
compartment.
RFCT #2 detects partial discharges in Customers cables up
to 100 ft from switchgear

Figure 5.0-3. Typical Partial Discharge Sensor Connections


(38 kV Switchgear)

8
9
10
11
12
13

RFCT #1 detects partial discharges internal to switchgear


compartment.
RFCT #2 detects partial discharges in Customers cables up
to 100 ft from switchgear

Figure 5.0-2. Typical Partial Discharge Sensor Connections


(5 27 kV Switchgear)
Note: Use one set of epoxy bottles with ground stress shield on bus
side (either in the top or bottom compartment) at every two vertical
sections. Use standard bottles at all other locations.

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CA08104001E

For more information visit: www.EatonElectrical.com

5.0-16

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

TOC

General Description Partial Discharge Sensing and Monitoring

i
ii

Index

June 2006
Sheet 0300

Master TOC

Partial Discharge Sensors and Monitoring for Switchgear


Radio Frequency Current Sensor (RFCT)

Epoxy Bottles with Stress Shield

1
2
3
PD Sensors

4
5
6
7
8

PD Sensors

PD Sensors are Installed


in Switchgear Cubicle

Figure 5.0-4. How the Process Works Sensing and Data Collection

9
10
11

Pulse Repetition Rate (PPC)


5
4
3

12

2
1

15

Cub16

Cub15

Cub14

Cub13

Cub12

Cub11

Cub9

Cub8

Cub7

Cub6

Cub5

Cub4

Cub3

Cub2

14

0
Cub1

13

Relatively high Partial Discharge levels indicate problems


in older non-fluidized epoxy insulated MV bus. Problems
in cable terminations and in connected equipment can also
be revealed.

16
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19
20
Figure 5.0-5. How the Process Works Data Analysis and Report (Sample)

21
For more information visit: www.EatonElectrical.com

CA08104001E

June 2006

Home

Sheet 0301

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-17
Drawout Vacuum Breakers

Index

Technical Data Standard VCP-W Circuit Breakers

Master TOC

Discussion of changes in the Rated Voltage


Range Factor, K, or K-Factor in Circuit
Breaker Rating Structure
In 1997 and 2000 editions of ANSI C37.06,
under Table 1, preferred values for the
rated voltage range factor, K, were set to
1.0 for all indoor circuit breaker ratings.
This was done because interrupting
capabilities of todays vacuum circuit
breakers are better represented by K =
1.0. Unlike old air-magnetic and oil circuit breakers, todays vacuum breakers
generally do not require a reduction in
interrupting current, as the operating
voltage is raised to rated maximum
voltage, for example from 11.5 kV up
to 15 kV. The interrupting capability of
vacuum circuit breakers is essentially
constant over the entire range of operating voltages, up to and including its
rated maximum voltage. The change
was also made as a step towards harmonizing preferred ANSI ratings with
the preferred ratings of IEC standards. It
was further recognized that it is much
simpler to select and apply circuit

breakers rated on the basis of K = 1.0.


The change in the K value, however, in
no way affects the ratings and capabilities of circuit breakers originally tested
and rated on the basis of K > 1 in the
earlier editions of C37.06. Existing
circuit breakers, with ratings based on
K > 1.0, are still perfectly valid, meet
the latest editions of the standards,
and should be continued to be applied
as they have been in the past. The
original K > 1.0 ratings are neither
obsolete nor inferior to the new
K = 1.0 ratings; they are just different.
The new 1997 and 2000 editions of ANSI
standard C37.06 still include the earlier
K > 1 ratings as Table A1 and A1A. The
change from K > 1.0 to K = 1.0 should
be implemented by manufacturers
as they develop and test new circuit
breakers designs. The change does
not require, recommend or suggest that
manufactures re-rate and re-test existing breakers to new standard. And
accordingly, Eaton continues to offer
both circuit breakers rated on the

traditional basis of K > 1.0 just as thousands of those breakers have been
applied for variety of circuit switching
applications world wide, and also as
Eaton develops new breakers, they are
rated and tested to the new K = 1 ratings.
As a leader in vacuum interruption
technology, Eaton continues to provide
a wide choice of modern vacuum circuit
breakers so that user can select the
most economical circuit breaker that
can satisfy his circuit switching application. Table 5.0-1 includes capabilities
of traditional circuit breakers rated on
the basis of K > 1.0 as well as those rated
on the basis of K = 1.0. Table 5.0-2
includes newer circuit breaker designs,
rated on the basis of K = 1.0, and many
of these also have other extra capabilities for those applications whose
requirements go beyond what is usually experienced in normal distribution
circuit applications. Table 5.0-3
includes circuit breakers for special
generator applications.

V
kV
MVA kV
Class Class rms

I 3 E2
4
K 3 kV kV
kA kV
T2
rms Crest Amp rms Crest S

Y7 8
kV/S Cycles Sec. ms

Rated
Maximum Voltage Divided by K

Rated Reclosing Time

Rated Permissible Tripping Delay

Current Values

Rated Interrupting Time

Rate of Rise of
Recovery Voltage e

Rated Continuous
Current at 60 Hz

1.2 x 50 sec.
Impulse

Rated
Withstand
Test
Voltage

Rated Transient
Recovery Voltage

Rated Time to Crest

Current

Rated Short Circuit Current


(at Rated Maximum kV)
Rated Crest Voltage

Insulation
Level

Normal
Frequency

Rated Voltage Range Factor

Rated Maximum Voltage

Nominal 3-Phase MVA Class

Nominal Voltage Class

Circuit Breaker Type

Voltage

Related Required Capabilities

V/K
kV
rms

Maximum
Sym.
Interrupting
Capability

3-Second
ShortTime
Current
Carrying
Capability

K Times Rated
Short Circuit
Current

KI

KI

kA rms

kA rms

Closing and
Latching
Capability
(Momentary) 9

Asymmetry Factor for VCP-W Breakers

Rated Values

ii
1
2
3
4
5
6
7

Table 5.0-1. Available VCP-W Vacuum Circuit Breaker Types Rated on Symmetrical Current Rating Basis, Per ANSI Standards 12
Identification

2.7 K
Times
Rated
Short
Circuit
Current

1.6 K
Times
Rated
Short
Circuit
Current

2.7 KI
kA
Crest

1.6 KI j k
kA rms S
asym.

8
9
10
11
12
13

50 VCP-WND
250

4.16

250

4.76 1.24 19

60

1200 29

8.9

50

0.2

300

3.85 36

36

97

58

1.2

50 VCP-W
250

4.16

250

4.76 1.24 19

60

1200 29
2000
3000

8.9

50

0.2

300

3.85 36

36

97

58

1.2

50 VCP-W
350

4.16

350

4.76 1.19 19

60

1200 41
2000
3000

8.9

50

0.2

300

4.0

49

49

132

78

1.2

50 VCP-W
500

4.16

4.76 1.0

19

60

1200 63
2000
3000

8.9

50

0.2

300

4.76 63

63

170

101

1.27

75 VCP-W
500

7.2

8.25 1.25 36

95

1200 33
2000
3000

15.5

60

0.29

300

6.6

41

41

111

66

1.2

150 VCP-W
500

13.8

500 15

1.30 36

95

1200 18
2000
3000

28

75

0.42

300

11.5

23

23

62

37

1.2

18

150 VCP-W
750

13.8

750 15

1.30 36

95

1200 28
2000
3000

28

75

0.42

300

11.5

36

36

97

58

1.2

19

150 VCP-W
1000

13.8

1000 15

1.30 36

95

1200 37
2000
3000

28

75

0.42

300

11.5

48

48

130

77

1.2

20

500

15
16
17

21

Note: Refer to Page 5.0-18 for footnotes.

CA08104001E

14

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Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

5.0-18

Home

TOC

Technical Data Standard VCP-W Circuit Breakers

V
I 3 E2
4
kV
MVA kV K 3 kV kV
kA kV
T2
Class Class rms
rms Crest Amp rms Crest S

Rated
Maximum Voltage Divided by K

Rated Reclosing Time

Rated Permissible Tripping Delay

Rated Interrupting Time

Current Values

Rate of Rise of
Recovery Voltage e

Rated Time to Crest

Rated
Withstand
Test
Voltage

Rated Transient
Recovery Voltage

Rated Short Circuit Current


(at Rated Maximum kV)
Rated Crest Voltage

Rated Voltage Range Factor

Rated Maximum Voltage

Nominal 3-Phase MVA Class

Circuit Breaker Type

Nominal Voltage Class

ii

Related Required Capabilities

Insulation Current
Level

Maximum
Sym.
Interrupting
Capability

Y7 8
kV/S Cycles Sec. ms

Closing and
Latching
Capability
(Momentary) 9

2.7 K
Times
Rated
Short
Circuit
Current

1.6 K
Times
Rated
Short
Circuit
Current

kA rms

2.7 KI
kA
Crest

1.6 KI j k
kA rms S
asym.

K Times Rated
Short Circuit
Current

V/K KI
kV
rms kA rms

3-Second
ShortTime
Current
Carrying
Capability

Asymmetry Factor for VCP-W Breakers

Rated Values

Rated Continuous
Current at 60 Hz

Identification

Voltage

Sheet 0302

Master TOC

Table 5.0-1. Available VCP-W Vacuum Circuit Breaker Types Rated on Symmetrical Current Rating Basis, Per ANSI Standards (Continued) 12

Normal
Frequency
1.2 x 50 sec.
Impulse

June 2006

Index

KI

150 VCP-W 13.8


1500

15

1.0

36

95

1200
2000
3000

63

28

75

0.42

300 15

63

63

170

100

1.27

270 VCP-W 27
750

27

1.0

60

125

600
1200
2000

16

51

105

0.55

300 27

16

16

43

26

1.2

270 VCP-W 27
1000

27

1.0

60

125

600
1200
2000

22

51

105

0.55

300 27

22

22

60

35

1.2

270 VCP-W 27
1250

27

1.0

60

125

600
1200
2000

25

51

105

0.55

300 27

25

25

68

40

1.2

270 VCP-W 27
40

27

1.0

60

125

1200
2000

40

51

105

0.55

300 27

40

40

108

64

1.2

380 VCP-W 34.5


16

38

1.0

80

170

600
1200
1600
2000

16

71

125

0.64

300 38

16

16

43

26

1.2

380 VCP-W 34.5


21

38

1.65 80

170

1200
2000

21

71

125

0.64

300 23

35

35

95

56

1.2

380 VCP-W 34.5


25

38

1.0

80

170

600
1200
1600
2000

25

71

125

0.64

300 38

25

25

68

40

1.2

380 VCP-W 34.5


32

38

1.0

80

170

600
1200
1600
2000

31.5 71

125

0.64

300 38

31.5

31.5

85

51

1.2

380 VCP-W 34.5


40

38

1.0

80

170

600
1200
1600
2000
2500

40

125

0.64

40

40

108

64

1.2

10
11

l
l

12
13
14
15

1
2

16

17

71

For capacitor switching, refer to Table 5.0-2.


5 and 15 kV circuit breakers are UL listed. 27 and 38 kV breakers are not
UL listed.
For 3-phase and line-to-line faults, the symmetrical interrupting
capability at an operating voltage

But not to exceed KI.


Single line-to-ground fault capability at an operating voltage
Vo = 1.15

19

21

6
7

V
(Rated Short Circuit Current)
Vo

But not to exceed KI.


The above apply on predominately inductive or resistive 3-phase
circuits with normal-frequency line-to-line recovery voltage equal
to the operating voltage.
4000 A continuous rating is available for 5/15 kV. 3000 A continuous rating is available for 38 kV. Contact Eaton for details.
E2
RRRV = 1.137 -----T2

9
j
k
l
m

38

3-cycle rating available, refer to Table 5.0-2.


Tripping may be delayed beyond the rated permissible tripping delay
at lower values of current in accordance with the following formula:
T (seconds) = Y

V
(Rated Short Circuit Current)
Vo =
Vo

18

20

(K Times Rated Short Circuit Current) 2


Short Circuit Current Through Breaker

The aggregate tripping delay on all operations within any 30-minute


period must not exceed the time obtained from the above formula.
For reclosing service, there is No De-Rating necessary for the CutlerHammer VCP-W family of circuit breakers. R = 100%. Type VCP-W
breaker can perform the O-C-O per ANSI C37.09; O-0.3s-CO-15s-CO per
IEC 56; and some VCP-Ws have performed O-0.3s-CO-15s-CO-15s-CO15s-CO; all with no derating. Contact Eaton for special reclosing
requirements.
For higher close and latch ratings, refer to Table 5.0-2.
Included for reference only.
Asymmetrical interrupting capability = S times symmetrical
interrupting capability, both at specified operating voltage.
ANSI standard requires 150 kV BIL. All 38 kV ratings are tested to
170 kV BIL.
Type 380 VCP-W 40 circuit breaker is not rated for rapid reclosing.

For more information visit: www.EatonElectrical.com

CA08104001E

June 2006

Home

Sheet 0303

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-19
Drawout Vacuum Breakers

Index

Technical Data Extra Capability VCP-WC Circuit Breakers

Master TOC

Industry Leader VCP-W Plus


Introducing the VCP-WC extra capability medium voltage drawout circuit
breaker. Designed to provide all the
industry-leading features expected of
the VCP-W, plus extra capabilities for
those application requirements that go
beyond what is usually experienced.
The performance enhancement features of the VCP-WC make it an ideal
choice for capacitor switching duty,
high altitude applications, transformer
secondary fault protection, locations
with concentrations of rotating
machinery or high operating endurance requirements, just to mention a
few. Consider these capability
enhancements:

Higher voltage ratings with K=1.


3-cycle interrupting time.
Higher switching life.
Designed and tested to ANSI
standards and higher.
WR fixed retrofit configuration
available.

Definite purpose capacitor switching.


Higher close and latch.
Faster rate of rise of recovery voltage.
Higher short circuit current.
Higher mechanical endurance.
Higher insulation level.

Vacuum Circuit Breaker Design


Leadership

Front, functionally grouped controls


and indicators.
Glass-polyester (5/15 kV), or epoxy
insulation (27/38 kV).
Front, vertically mounted stored
energy mechanism.
Drawout on extension rails.
Integrally mounted wheels.
Quality Assurance Certificate.

i
ii
1
2

Eaton is a world leader in vacuum


interrupter and vacuum circuit breaker
technology, offering VCP-WC with
extra capabilities without sacrificing
the proven features already standard
with other VCP-W circuit breakers.
Features such as:

3
4
5

Vacuum interrupters with copperchrome contacts.


Patented V-Flex non-sliding current
transfer system.
Visible contact erosion indicators.
Visible contact wipe indicators.

6
The Type VCP-WC Breakers are not
Interchangeable with Standard VCP-W
Breakers. They are Equipped with Different
Code Plates and Taller Front Panels.

7
8

Table 5.0-2. VCP-WC Ratings (Symmetrical Current Basis)

kA
rms

kA
kA ms Seconds
Peak rms

50 VCP-W 25C

5.95 1

24

75

25

50 VCP-W 40C

5.95 1

24

75

50
75
75
75

31
36
36
58

50 VCP-W 50C

5.95 1

24

75

50 VCP-W 63C

5.95 1

24

75

57
57
52
62

75 VCP-W 50C

10.3 1

42

95

150 VCP-W 25C

17.5 1

42

95

150 VCP-W 40C

17.5 1

42

96

150 VCP-W 50C

17.5 1

42

95

150 VCP-W 63C

15

42

95

1200
2000
3000 4
1200
2000
3000 4
1200
2000
3000 4
1200
2000
3000 4
1200
2000
3000 4
1200
2000
3000 4
1200
2000
3000 4
1200
2000
3000 4
1200
2000
3000 4

50

63

50

25

40

50

63

97

25

50

2.0

139

40

50

2.0

64
64
62
83

139

50

50

2.0

175

63

50

2.0

57
57
52
50
75
75
75

64
64
62
31
36
36
58

139

50

50

2.0

97 7 25

50

2.0

139

40

50

2.0

57
57
52
62

64
64
62
83

139

50

50

2.0

175

63

50

2.0

Capacitor Switching Ratings


General
Definite Purpose
Purpose
Back-to-Back
Isolated
Capacitor Switching
Shunt
Capacitor
Bank
Current

Mechanical
Endurance

9
10

Inrush Current

40

Rate of
Rise of
Recovery
Voltage
(RRRV)

Inrush Frequency

Closing and Latching


Capability

kA rms %
Total

Short-Time Current
for 3 Seconds 1
Interrupting Time 2

Asym. Interrupting (It)

A
rms

% dc Component (Idc)

Sym. Interrupting
at Voltage (Isc)

kV
Peak

Voltage Range Factor

kV K kV
rms
rms

Maximum Voltage V

Continuous Current
at 60 Hz

Maximum
Permissible
Tripping
Delay

Lightning Impulse
1.2 x 50 us

Current
Short-Circuit Current

Capacitor Bank
Current

Rated Values
Voltage Insulation Level
Withstand Test

Power Frequency
(1 Min.)

Identification
Circuit
Breaker
Type

kV/s

A rms

A rms

kA
Peak

kHz

No-Load
Operations

0.9
0.9
0.8
0.9
0.9
0.8
0.9
0.9
0.8
1.1

400 & 630


1000 5
250
630 5
1000 5
250
630 5
1000 5
250
250

400 & 630


1000 6

630 6
1000 6

630 6
1000 6

20 & 20
18

15
18

15
18

6.5 & 5.5


2.7

3.5
2.7

3.5
2.7

10,000
10,000
5,000
10,000
10,000
5,000
10,000
10,000
5,000
5,000

0.9
0.9
0.8
0.9
0.9
0.8
0.9
0.9
0.8
0.9
0.9
0.8
1.1

630 5
1000 5
250
400 & 600 8
1000 58
250 8
630 58
1000 58
250 8
630 58
1000 58
250 8
250

630 6
1000 6

400 & 600 8


1000 68

630 68
1000 68

630 68
1000 68

15
18

20 & 20
18

15
18

15
18

3.5
2.7

6.5 & 5.5


2.7

3.5
2.7

3.5
2.7

10,000
10,000
5,000
10,000
10,000
5,000
10,000
10,000
5,000
10,000
10,000
5,000
5,000

11
12
13
14
15
16
17
18
19
20

Note: Refer to Page 5.0-20 for footnotes.

21
CA08104001E

For more information visit: www.EatonElectrical.com

5.0-20

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

TOC

Technical Data Extra Capability VCP-WC Circuit Breakers

60

125

1200
1600
1200
1600
1200
1600
600
1200
1600
2000
600
1200
1600
2000
600
1200
1600
2000
2500
3000FC l
1200
2000
2500
3000FC m

25

27

60

125

270 VCP-W 40C

27

60

125

380 VCP-W 16C

38

80

170

380 VCP-W 25C

38

80

170

380 VCP-W 32C

38

80

170

380 VCP-W 40C

38

80

170

8
9
10

1
2
3
4

11

5
6
7

12

8
9
j

13

k
l
m

14

ms Seconds

kV/s

A rms

31.5

75 36
55 40

Inrush Frequency

27

kA kA
kA
rms Peak rms

Inrush Current

kA rms %
Total

Mechanical
Endurance

Capacitor Bank
Current

A
rms

Interrupting Time 2

kV
Peak

Capacitor Switching Ratings


General
Definite Purpose
Purpose
Back-to-Back
Isolated
Capacitor Switching
Shunt
Capacitor
Bank
Current

Maximum
Permissible
Tripping
Delay
Short-Time Current
for 3 seconds 1

kV
rms

Closing and Latching


Capability

kV K
rms

Asym. Interrupting (It)

Sym. Interrupting
at Voltage (Isc)

270 VCP-W 32C

Continuous Current
at 60 Hz

270 VCP-W 25C

Lightning Impulse
1.2 x 50 us

Rate of
Rise of
Recovery
Voltage
(RRRV)

Current
Short-Circuit Current

Power Frequency
(1 Min.)

Rated Values
Voltage Insulation Level
Withstand Test

% dc component (Idc)

Identification
Circuit
Breaker
Type

Voltage Range Factor

ii

Sheet 0304

Master TOC

Table 5.0-2. VCP-WC Ratings (Symmetrical Current Basis) (Continued)

Maximum Voltage V

June 2006

Index

A rms

kA
Peak

kHz

400

20

4.2

5,000

No-Load
Operations

85

25 9

50

2.0

1.1

400

100

31.5 j

50

2.0

1.1

400

400

20

4.2

5,000

112

40 k

50

2.0

1.1

400

400

20

4.2

5,000

0.7
0.7
0.7
1.3
0.7
0.7
0.7
1.3
0.7
0.7
0.7
1.3
0.7
1.3
0.7

20
20
20
20 & 20
20
20
20
20 & 20
20
20
20
20 & 20

20 & 20

4.4
4.4
4.4
5&5
4.4
4.4
4.4
5&5
4.4
4.4
4.4
5&5

5&5

40

50 49

16

75 23.3 50

16

50

2.0

25

65 34.0 75

25

50

2.0

33.1

57 42.5 91

31.5

50

2.0

40

63 53.5 107

40

50

2.0

250
250
250
250 & 1000
250
250
250
250 & 1000
250
250
250
250 & 1000

250 & 1000

250
250
250
250 & 1000
250
250
250
250 & 1000
250
250
250
250 & 1000

250 & 1000

10,000

10,000

10,000

10,000

Except as noted.
3 cycles.
Contact Eaton for higher RRRV or for more information.
4000 ampere FC rating available.
Breaker tested to 2700 amperes single bank switching for momentary load (Thermal de-rating must consider harmonic content of current waveform).
Breaker tested to 1270 amperes back to back switching for momentary load (Thermal de-rating must consider harmonic content of current waveform).
Close and Latch Current for 1200 amperes Type 150 VCP-W 25C is proven at 15 kV. For sealed interrupters at high altitudes, switching voltage is not de-rated.
Capacitor Switching Ratings are proven at 15 kV. For sealed interrupters at high altitudes, switching voltage is not de-rated.
2.5 seconds.
1.6 second.
1 second.
2000 ampere FC to 3000 ampere.
2500 ampere FC to 3000 ampere.

Note: With addition of 38 kV, need to clarify which breakers are rated for rapid reclosing (all but 250 amperes and 40 kV 3000 amperes FC).

15
16
17
18
19
20
21
For more information visit: www.EatonElectrical.com

CA08104001E

Sheet 0305

Home

TOC

Index

Technical Data Type VCP-WG Generator Circuit Breakers

Master TOC

Type VCP-WG Generator


Circuit Breakers

Generator
Circuit Breaker

Why generator circuit breakers?


Specially rated generator breakers
typically should be utilized on
generator applications 10,000 kW
and above.
A generator circuit breaker, properly
rated and tested to the appropriate
industry standard, can protect the
generator from damage, or even
complete failure, that could occur
when feeding a faulted transformer,
and also can protect the transformer, in the event that a fault
should occur in the generator.

High continuous current levels.


High fault currents due to exposure
to both generator-fed faults and
transformer-fed faults.
High dc asymmetry.
Delayed current zeroes.
High close and latch current.
Very fast Rate of Rise of Recovery
Voltage (RRRV).
Out-of-phase switching.

Generator circuit breakers must be able


to carry high continuous currents. The
type VCP-WG circuit breaker is designed
to reliably operate up to 3000 A with
natural air convection cooling and up
to 4500 A with optional forced fan
cooling during overload conditions.

Step-up
Transformer

Figure 5.0-6. Generator Circuit Application


Generator-fed faults (fault location b
in Figure 5.0-6) can produce a severe
condition called delayed current zero
shown in Figure 5.0-7. The high X/R
ratio along with other conditions of the
generator circuit can cause dc component of the fault current to exceed 100%.

8
Current
pu
6
4

i
ii
1
2
3
4
5
6
7

Idc

-2

10

-4

11
-6
0

20

40

60

80

100

120

140

160

Figure 5.0-7. Generator-fed Faults Can Experience Delayed Current Zero, Where the High Inductance
to Resistance Ratio of the System Can Cause the dc Component of the Fault Current to Exceed 100%
Table 5.0-3. Generator Circuit Breaker Ratings
Identification

Rated Values

Drawout
Circuit Breaker
Type 1

Voltage

The VCP-WG circuit breakers are ideal


for interrupting transformer-fed faults
(fault location a in Figure 5.0-6) up to
63 kA with up to 75% dc.

Insulation Level

12
13
14

Current

Continuous Short-Circuit Current


Maximum Voltage Withstand Test
Voltage V Range Power
Lightning Current at Short
3-Second Close
60 Hz
Factor Frequency Impulse
Circuit
Short
and
(1 Min.)
1.2 x 50 s
Current
Time
Latch
(at Rated Current
Max. Vol.)
kV rms

kV rms

kV Peak

A rms

kA rms
Sym.

kA rms
Sym.

kA
Peak

15
16

50 VCP-WG 50

4.76

1.0

19

60

1200
2000
3000 2

50

50

137

17

50 VCP-WG 63

4.76

1.0

19

60

1200
2000
3000 2

63

63

173

18

150 VCP-WG 50 15

1.0

36

95

1200
2000
3000 2

50

50

137

19

150 VCP-WG 63 15

1.0

36

95

1200
2000
3000 2

63

63

173

20

1
2

CA08104001E

Generator

Larger generator circuits have unique


characteristics that require circuit
breakers specially designed and tested
for these applications. The VCP-WG
was designed to meet and exceed the
rigorous service duty requirements of
generator circuit applications in accordance with standard C37.013-1997,
the IEEE standard for ac High Voltage
Generator Circuit Breakers are rated
on a Symmetrical Basis. Generator
circuits present unique conditions for
the circuit breakers, such as:

The asymmetrical fault current peak


becomes high enough and its decay
becomes slow enough that the first
current zero can be delayed for several
cycles. The circuit breaker experiences
longer arcing time and more electrical,
thermal, and mechanical stresses during the interruption, than it would see in
standard distribution circuits. The IEEE
standard C37.013 requires verification
that the circuit breaker can interrupt
under these severe conditions. CutlerHammer type VCP-WG Generator circuit
breakers have demonstrated their ability
to interrupt three-phase fault current
levels up to 135% dc content with
delayed current zero.

High Voltage
Circuit Breaker

Contact Parting

June 2006

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-21
Drawout Vacuum Breakers

Rated interrupting time is 3 cycles (50 ms).


Higher continuous current ratings possible with forced air enclosure cooling and/or parallel breakers.

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21

5.0-22

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TOC

Technical Data Type VCP-WG Generator Circuit Breakers

i
ii
1
2
3
4
5

Generator circuits typically experience


very fast rates of rise of recovery voltage
(RRRV) due to their high natural frequency and low impedance and stray
capacitance. Cutler-Hammer type VCPWG Generator Circuit Breakers are
designed to interrupt fault current levels
with very fast RRRV in accordance with
IEEE C37.013. The type VCP-WG circuit
breakers also have the distinct ability to
perform under out-of-phase conditions
when the generator and power system
voltages are not in sync. The voltages
across the open contacts can be as high
as twice the rated line to ground voltage

Generator Circuit Breaker Ratings


Assigned C37.013 1997

7
8

Location of Fault (see Figure 5.0-8)


Short-Circuit Current
Interrupting Time

9
10
11
12
13
14
15
16

Sheet 0306

Master TOC

of the system. The IEEE standard


C37.013 requires demonstration by test
that the generator circuit breaker can
switch under the stresses of specified
out-of-phase conditions.
Generator circuits have a unique
configuration. Generator-fed faults
b and transformer-fed faults a are
two of the unique fault conditions (see
Figure 5.0-8) the Cutler-Hammer VCP-WG
circuit breaker is designed to handle.
Table 5.0-4 shows capabilities of Type
VCP-WG 50 kA and 63 kA circuit breakers.

Generator
Circuit Breaker

High Voltage
Circuit Breaker

Step-up
Transformer

Generator

Figure 5.0-8. Generator Circuit Application

Table 5.0-4. Capabilities of Cutler-Hammer Generator Circuit Breakers

Maximum Voltage
Voltage Range Factor (K) (ref.)
Rated Frequency
Lightning Impulse Withstand (1.2 x 50 us)
Power Frequency Withstand (1 minute)
Continuous Current
Operating Duty Cycle

June 2006

Index

Type 150 VCP-WG 50


Synthetic Tests
15 kV
1.0
60 Hz
95 kV
36 KV
3000 A
CO 30 min CO

a
50 kA
50 ms
(3 cycles)
Minimum Opening Time
32 ms
dc Component
75%
Delayed Current Zeroes (very long arcing time) n/a
Asymmetry Factor (S) (ref.)
1.46
Asymmetrical Interrupting Capability (ref.)
73.0 kA rms
Transient Recovery Voltage
RRRV
Peak (E2)
Time-to-peak (T2)
Rise Time (t3) (ref.)

Close and Latch Capability


Short-time Current
Duration of Short-time Current
Out-of-Phase Switching Duty:
Voltage
Breaking Current
dc Component
Max. Making Current (V O)
Making Current at Max. Voltage
Transient Recovery Voltage
RRRV
Peak (E2)
Time-to-peak (T2)
Rise Time (t3) (ref)
Mechanical Endurance
(No-Load operations)

Type 150 VCP-WG 63


Synthetic Tests

a
3.5 kV/s
27 kV
8.8 s
7.7 s

15 kV
1.0
60 Hz
95 kV
36 kV
3000 A
CO 30 min CO

b
25 kA
50 ms
(3 cycles)
32 ms
135%
27 ms
2.16
54.0 kA rms

a
63 kA
50 ms
(3 cycles)
30 ms
76%
n/a
1.47
92.5 kA rms

b
31.5 kA
50 ms
(3 cycles)
30 ms
135%
22 ms
2.16
67.9 kA rms

b
40 kA
50 ms
(3 cycles)
30 ms
110%
22 ms
1.85
74.0 kA rms

b
1.6 kV/s
28 kV
19.9 s
17.5 s

a
3.7 kV/s
29 kV
8.9 s
7.8 s

b
1.6 kV/s
28 kV
19.9 s
17.5 s

b
1.6 kV/s
28 kV
19.3 s
17.0 s

137 kA Peak
50 kA
3s

176 kA Peak
63 kA
3s

21.2 kV
31.5 kA
75%
86 kA, peak
48 kA, peak

21.6 kV
31.5 kA
75%
86 kA, peak
45 kA, peak

3.4 kV/s
45 kV
15 s
13 s

3.4 kV/s
45 kV
14.9 s
13 s

5000

5000

17
18
19
20
21
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Sheet 0307

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Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-23
Drawout Vacuum Breakers

Index

Technical Data Circuit Breakers

Master TOC

Type VCP-W Circuit Breaker Operating Times


The closing time (initiation of close
signal to contact make) and opening
time (initiation of the trip signal to contact break) are shown in Table 5.0-5.

Figure 5.0-9 below shows the sequence


of events in the course of circuit interruption, along with applicable VCP-W
circuit breaker timings.

ii

Table 5.0-5. Closing Time and Opening Time


Rated
Control Voltage

Breaker
Rating

Closing Time
Milliseconds

Opening Time Milliseconds


Standard 5-Cycle Breaker Optional 3-Cycle Breaker

48 V, 125 V, 250 Vdc

All

45 60

30 45

30 38

120 V, 240 Vac

All

45 60

120 V or 240 Vac Capacitor Trip

All

26 41

26 38

Optional
Undervoltage Trip Release 48 V, 125 V, 250 Vdc

All

30 45

30 45

2
3
4

Clearing Time

5
Interrupting Time

2 5 Cycles Based on
1/2 Cycle Tripping Delay

Required: 5 Cycles (83 mS) Maximum


Available: 3 Cycles (50 mS)
Contact Parting Time

(S-Factor Based on This)


(S = 1.2 For All VCP-W Breakers)

Realease (Tripping) Delay Time

Opening Time

Arcing Time

1/2 Cycles (8 mS) Minimum


2 Seconds Maximum

(30 45 msec) 5 Cycles Breaker


(30 38 msec) 3 Cycles Breaker

(5 17 msec)

Protecting Relay
Operating Time

Auxiliary Relay
Operating Time

ShortCircuit
Begins

Shunt Trip
Operating Time

8
9

Mechanism
Operating Time

10
Last
Pole
Clears

Main
Contacts
Parts

Rated Control
Voltage Energizes
Trip Coil

11
12

Figure 5.0-9. Sequence of Events

13
0
Load

52-1

52-2

52-1

10

20

30

40

50

38 mS

12 mS

Opening Time

Arcing
Time

60

70

80

90

Dead Time (With Arcing)

100

Time (msec)

14
15

50 mS

52-2

Source #1

Transfer
Initiate

52-1
b

Transfer
Initiate
Signal

Dead Time (No Arcing)


62 mS

Standard
b Contact

Control
Supply

Trip 52-1

16

Closing Time

Source #2

4 52-1 b Contact
mS Makes
58 mS

Close 52-2

17
18
19
20

Figure 5.0-10. Typical Transfer Times Fast Sequential Transfer


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5.0-24

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TOC

Technical Data Switchgear

i
ii
1

Application Quick Check


See Table 5.0-7 for application of circuit
breakers in a radial system supplied
from a single-source transformer. Short
circuit duty was determined using E/X
amperes and 1.0 multiplying factor for
X/R ratios in the range of 15 to 40.
Usual service conditions for operation
of metal-clad switchgear at the nameplate rating are as follows:

4
5
6
7
8
9

Altitude does not exceed 3,300 feet


(1,000 meters).
Ambient temperature within the
limits of -30C and +40C (-22F
and +104F).
The effect of solar radiation is not
significant.

Rated Short Time and


Close and Latch Currents

Rated Continuous Current

No derating is required for short time


and close and latch current at lower
frequency.

Applications Above or Below 40C Ambient

11

Refer to ANSI C37.20.2, Section 8.4


for load current-carrying capabilities
under various conditions of ambient
temperature and load.

12

Applications at Frequencies Less Than 60 Hz


Rated Short Circuit Current

13
14
15
16
17
18

Source
Transformer
MVA Rating

Operating Voltage

Motor Load

2.4

Based on series of actual tests performed


on Type VCP-W circuit breakers and
analysis of these test data and physics
of vacuum interrupters, it has been
found that the current interruption
limit for Type VCP-W circuit breakers is
proportional to the square root of the
frequency. Table 5.0-6 provides derating factors, which must be applied to
breaker interrupting current at various
frequencies.

kV
4.16

6.6

12

13.8

27

50 VCP-W
250 1
(33.2 kA)

150 VCP-W
500
(23 kA)

150 VCP-W
500
(22.5 kA)

150 VCP-W
500
(19.6 kA)

270 VCP-W
750
(16 kA)

50 VCP-W
350
(46.9 kA)

75 VCP-W
500
(41.3 kA)
150 VCP-W
750
(35 kA)

150 VCP-W
750
(30.4 kA)

150 VCP-W
1000
(46.3 kA)

150 VCP-W
1000
(40.2 kA)

100% 0%
Up to Up to 50 VCP-W
5
7.5
250 1
(36 kA)
7.5
10 2

10
10

10

12 2

12

15

15

20

50 VCP-W
350
(49 kA)

20 2
25
30
50 2

Note: Intermediate values may be obtained


by interpolation.

10

25

Breaker Type and


Symmetrical Interrupting Capability
at the Operating Voltage

1
2

Interrupting Current
Derating Factors
50 Hz

25 Hz

16 Hz

12 Hz

None

0.65

0.52

0.45

270 VCP-W
1000
(22 kA)

50

30

270 VCP-W
1250
(25 kA)

Also includes 50VCPW-ND250.


Transformer impedance 6.5% or more. All other transformer impedances are 5.5% or more.

Table 5.0-8. Current Ratings

Table 5.0-9. Altitude Derating Factors

Rated Continuous Nominal Current at


Current at 60 Hz Frequency Below 60 Hz
50 Hz 25 Hz 16 Hz 12 Hz
1200 A
2000 A
3000 A

1243
2075
3119

1410
2374
3597

1519
2573
3923

1589
2703
4139

Power Frequency and Impulse Withstand


Voltage Ratings
No derating is required for lower
frequency.

CTs, VTs, Relays and Instruments

Table 5.0-6. Derating Factors

Since the effective resistance of circuit


conductors is less at lower frequency,
continuous current through the circuit can
be increased somewhat. Table 5.0-8
provides nominal current rating for
VCP-W breakers when operated at
frequencies below 60 Hz.

Table 5.0-7. Radial System Application Information

Applications Above 3,300 Feet (1,006 m)


The rated one-minute power frequency
withstand voltage, the impulse withstand
voltage, the continuous current rating
and the maximum voltage rating must
be multiplied by the appropriate correction factor in Table 5.0-9 to obtain
modified ratings which must equal or
exceed the application requirements.

Sheet 0308

Master TOC

Usual Service Conditions

June 2006

Index

Application at frequency other than


rated frequency, must be verified for
each device on an individual basis.

19

Altitude Above Altitude Correction Factor to


Sea Level in
be Applied to:
Feet (m)
Voltage
Rated
Continuous
Current
3,300 (1,006)
(and Below)

1.0

1.0

4,000 (1,219)
5,000 (1,524)
6,000 (1,829)

.98
.95
.92

.995
.991
.987

6,600 (2,012)
7,000 (2,137)
8,000 (2,438)

.91
.89
.86

.985
.98
.97

9,000 (2,743)
10,000 (3,048)
12,000 (3,658)

.83
.80
.75

.965
.96
.95

13,200 (4,023)
14,000 (4,267)
16,000 (4,877)

.72
.70
.65

.94
.935
.925

16,400 (5,000)
18,000 (5,486)
20,000 (6,096)

.64
.61
.56

.92
.91
.90

20
21
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Sheet 0309

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5.0-25
Drawout Vacuum Breakers

Index

Technical Data Switchgear

Master TOC

Unusual Service Conditions


Applications of metal-clad switchgear
at other than usual altitude or temperature, or where solar radiation is significant, require special consideration.
Other unusual service conditions that
may affect design and application
include:

Exposure to salt air, hot or humid


climate, excessive dust, dripping
water, falling dirt, or other similar
conditions.
Unusual transportation or storage
conditions.
Switchgear assemblies when used
as the service disconnecting means.
Installations accessible to the
general public.
Exposure to seismic shock.
Exposure to nuclear radiation.

Maintenance shall consist of adjusting,


cleaning, lubricating, tightening, etc.,
as recommended by the circuit breaker
instruction book.

to rated continuous current at rated


maximum voltage with power factor
between 80% leading and
80% lagging.

Continuous current switching assumes


opening and closing rated continuous
current at rated maximum voltage with
power factor between 80% leading and
80% lagging.

In accordance with ANSI C37.06, if a


short circuit operation occurs before
the completion of the listed switching
operations, maintenance is recommended and possible functional part
replacement may be necessary,
depending on previous accumulated
duty, fault magnitude and expected
future operations.

Inrush current switching ensures a


closing current equal to 600% of rated
continuous current at rated maximum
voltage with power factor of 30% lagging
or less, and an opening current equal

Load Current Switching


Table 5.0-10 showing number of
operations is a guide to normal maintenance for circuit breakers operated
under usual service conditions for most
repetitive duty applications including
isolated capacitor bank switching and
shunt reactor switching, but not for
arc furnace switching. The numbers
in the table are equal to or in excess
of those required by ANSI C37.06.

Maximum Number of Operations 1

Circuit Breaker Ratings


Rated
Continuous
Current
Amperes

4.76, 8.25, 15 1200, 2000


4.76, 8.25, 15 3000
4.76, 15
All
27
38
1

All
All

Rated
Short Circuit
Current
kA rms, sym.

Between
Servicing

33 kA and below 2,000


All
1,000
37 kA and above 1,000
All
All

ii
1
2
3
4

Table 5.0-10. Breaker Operations Information


Rated
Maximum
Voltage
kV rms

500
250

No-Load
Rated
Mechanical Continuous
Current
Switching

Inrush
Current
Switching

10,000
5,000
5,000

10,000
5,000
5,000

750
400
400

2,500
1,500

2,500
1,500

100
100

Each operation is comprised of one closing plus one opening.

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

CA08104001E

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5.0-26

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers
Technical Data Surge Protection

i
ii
1
2
3
4
5
6
7
8
9

Surge Protection
Eatons Cutler-Hammer VacClad-W
metal-clad switchgear is applied over
a broad range of circuits, and is one
of the many types of equipment in
the total system. The distribution
system can be subject to voltage
transients caused by lighting or
switching surges.
Recognizing this phenomenon, the
industry has developed standards to
provide guidelines for application of
electrical equipment, which should
be used in the design of distribution
systems independent of the breaker
interrupting medium. These
standards are:
ANSI C62
Guides and Standards for
Surge Protection
IEEE 242 Buff Book
IEEE Recommended Practice for
Protection and Coordination of
Industrial and Commercial Power
Systems
IEEE 141 Red Book
Recommended Practice for
Electric Power Distribution for
Industrial Plants

10

IEEE C37.20.2
Standard for Metal-Clad Switchgear

11

In general, if the BIL of the system


is equal to the BIL of VacClad-W
metal-clad switchgear, no protection
is required against switching surges;
however, standard BIL dry-type transformers and rotating apparatus rarely
meet this criteria. For circuits exposed
to lightning, protection is recommended in line with standard practices.

12
13
14
15
16
17
18
19
20
21

In a wide range of applications, not


all circuits require surge protection.
Therefore, VacClad-W metal-clad
switchgear does not include any surge
protection as standard. The user
exercises the options as to the type
of protection deemed necessary,
depending on the individual circuit
characteristics and cost considerations.
The following recommendations
are outlined to provide guidelines of
minimum surge protection for metalclad switchgear and the associated
system equipment:
1. Medium Voltage Equipment Surge
Protection Considerations:
a. Transformers If the voltage
withstand/BIL rating of the transformer is less than that of the
switchgear feeding the trans-

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Index

June 2006
Sheet 0310

Master TOC

former, surge protection is recommended at the transformer


terminals, in line with established
practices. In addition, consideration should be given to utilizing
surge arresters and/or surge
capacitors for transformers having equal or greater withstand/
BIL ratings than that of the
switchgear feeding the transformer for distribution systems
where reflected voltage waves
and/or resonant conditions may
occur. Typically incoming voltage
surges are reflected at the
transformer primary terminals
(because of the change in impedance) resulting in voltages at the
ends of the transformer primary
terminals/windings of up to two
(2) times the incoming voltage
wave. System capacitance and
inductance values combined with
the transformer impedance values
can cause resonant conditions
resulting in amplified reflected
waves. Surge arresters/capacitors
when required, should be located
as close to the transformer primary terminals as practical.
b. Motors Surge capacitors,
and where appropriate surge
arresters, should be applied at
the motor terminals.
c. Generators Surge capacitors and station class surge
arresters at machine terminals.
d. Switching overhead lines and
underground cables
No surge protection required.
e. Capacitor switching
No surge protection required.
f. Shunt reactor switching
3-phase 15 kV dry-type reactors
less than 9 MVA require surge
protection at the reactors
terminals.
g. For 38 kV circuits, refer to
Table 5.0-15 for Surge Protection Application Summary.
These application guidelines for
VacClad-W metal-clad switchgear were
established after extensive analysis of
medium voltage power systems.

Surge Arresters
The modern metal-oxide surge arresters are recommended because this
latest advance in arrester design
ensures better performance and high
reliability of surge protection schemes.
Manufacturers technical data must
be consulted for correct application
of a given type of arrester. Notice
that published arrester MCOV
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(maximum continuous operating voltage) ratings are based on 40 45C


ambient temperature range. In general,
the following guidelines are recommended for arrester selections, when
installed inside the VCP-W metal-clad
switchgear:
a. Solidly Grounded System
Minimum arrester MCOV rating
should be equal to 1.05 x VLL/
(1.732 x T), where VLL is nominal line-to-line service voltage,
1.05 factor allows for +5% voltage variation above the nominal voltage according to ANSI
C84.1, and T is derating factor
to allow for operation at 55C
switchgear ambient, which
should be obtained from the
arrester manufacturer for the
type of arrester under consideration. Typical values of T are:
0.946 to 1.0.
b. Low Resistance Grounded
Systems (systems grounded
through resistor rated 10 seconds) Arrester 10-second
MCOV capability at 60C, which
is obtained from manufacturers data, should be equal
to 1.05 VLL, where VLL is nominal line-to-line service voltage,
and 1.05 factor allows for +5%
voltage variation above the
nominal voltage.
c. Ungrounded Systems or
Systems Grounded through
impedance other than 10-second
resistor The arrester minimum MCOV rating should be
equal to 1.05 VLL/T, where VLL
and T are as defined above.
Refer to Table 5.0-16 for recommended
ratings for metal-oxide surge arresters
located in metal-clad switchgear.

Surge Capacitors
Metal-oxide surge arresters limit
the magnitude of prospective surge
overvoltage, but are ineffective in
controlling its rate of rise. Specially
designed capacitors with low internal
inductance are used to limit the rate
of rise of this surge overvoltage to
protect turn-to-turn insulation.
Recommended values for surge
capacitors are: 0.5 f on 5 kV and
7.5 kV, 0.25 f on 15 kV, and 0.13 f
on 24 kV and higher systems.

CA08104001E

June 2006
Sheet 0311

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Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-27
Drawout Vacuum Breakers
Technical Data Switchgear

Master TOC

Arc Furnace Transformer Protection

Instrument Transformers

Current Transformers

For arc furnace transformer protection,


recommended RC network and arresters are shown below. For values of Cs
and Rs, see Table 5.0-11. The resistor is
important to limit capacitive current in
the event of a re-ignition. This is especially important when large power factor
correction-capacitor banks are used.

Instrument transformers are used


to protect personnel and secondary
devices from high voltage, and permit
use of reasonable insulation levels for
relays, meters and instruments. The
secondaries of standard instrument
transformers are rated at 5 amperes
and/or 120 volts, 60 Hz.

The current transformer ratio is generally selected so that the maximum load
current will read about 70% full scale
on a standard 5-ampere coil ammeter.
Therefore, the current transformer
primary rating should be 140 150%
of the maximum load current.

Voltage Transformers

Main Bus

VCP-W
Vacuum Circuit Breaker

Transformer

RS

Surge
Arrester

CS
Arc Furnace

Figure 5.0-11. Resistor-Capacitor Protection


for Arc Furnaces

Selection of the ratio for voltage


transformers is seldom a question
since the primary rating should be
equal to or higher than the system
line-to-line voltage. The number of
potential transformers per set and
their connection is determined by the
type of system and the relaying and
metering required.
The 3-phase, 3-wire system with
2-element watthour meters would
requires a set of two line-to-line voltage
transformers. If line-to-ground potential
is also required for a directional ground
relay, then a set of three line-to-ground
voltage transformers could be used to
provide both line-to-line potential for
the 2-element watthour meter and lineto-ground potential for the ground relay.
For High Resistance Pulse Grounding
Systems, refer to Section 38.
The 3-phase, 4-wire, solidly grounded
system usually requires three line-toground voltage transformers for
2-1/2- or 3-element metering.
Where synchronizing of generators
or systems is involved, it is recommended that only line-to-line potential
be used.

Maximum system fault current can


sometimes influence the current
transformer ratio selection since the
connected secondary devices have
published one-second ratings.
The zero-sequence current transformer is used for sensitive ground
fault relaying or self-balancing primary
current type machine differential
protection. The zero-sequence current
transformer is available with a nominal ratio of 50/5 or 100/5 and available
opening size for power cables of
7-1/4 inches (184.2 mm). Special
zero-sequence transformers with
larger windows are also available.
The minimum number of current
transformers for circuit relaying and
instruments is three current transformers, one for each phase or 2-phase
connected current transformers and one
zero-sequence current transformer.
Separate sets of current transformers
are required for differ-ential relays.
The minimum pickup of a ground
relay in the residual of 3-phase
connected current transformers is
primarily determined by the current
transformer ratio. The relay pickup
can be reduced by adding one residual
connected auxiliary current transformer. This connection is very desirable on main incoming and tie circuits
of low resistance grounded circuits.
When utilizing the MP-3000 Motor
Protective Relay, it is recommended
that the ratio of CT primary rating
to the motor full load amperes
(CTprim/Motor FLA) is selected to
fall between 0.5 to 1.5.
Standard accuracy current transformers are normally more than adequate
for most standard applications of
microprocessor-based protective
relays and meters. See Table 5.0-14
for CT accuracy information.

i
ii
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5
6
7
8
9
10
11
12
13
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16
17
18
19
20
21

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Drawout Vacuum Breakers

5.0-28

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Technical Data Switchgear

i
ii
1
2
3
4

June 2006

Index

Sheet 0312

Master TOC

Table 5.0-11. Characteristics of Transformers for Arc Furnaces and Protection


Arc Furnace Transformer
Voltage
kV

MVA

R-C Protection

Continuous
Current

Short
Circuit

Magnetizing
Current

Z%

Cap.
CS

RES. Rs Ohm
50 Foot (15 m) Cable 1

100 Foot (30 m) Cable 1

1000 Foot (305 m) Cable 1

Microf.

ohm

watt

ohm

watt

ohm

watt

25.5
23

50
35

1130
878

2.4
3.5

.155
.16

1.75
1.4

.018
.016

15.47
16.41

.15
.10

21.87
23.21

.21
.14

69.16
73.39

.66
.45

13.2
13.2

30
50

1312
2000

3
2.4

.796
.765

10.4
15.30

.204
.326

4.56
3.60

1.54
3.13

6.45
5.10

2.18
4.43

20.40
16.12

6.90
14.00

Cable surge impedance 37.

Table 5.0-12. Standard Voltage Transformer Ratio Information


Rating-Volts

2400

4200

4800

7200

8400

10800

12000

14400

15600

18000

21000

24000

27000

36000

Ratio

20-1

35-1

40-1

60-1

70-1

90-1

100-1

120-1

130-1

150-1

175-1

200-1

225-1

300-1

Table 5.0-13. Standard Voltage Transformer, 60 Hz Accuracy Information

Switchgear

Voltage Transformer ANSI Accuracy

kV
Class

Maximum Number
Per Set and Connection

6
7
8

kV
BIL

Standard
Ratios

Thermal Rating
55C Connection

Volt-Ampere

ZZ

W, X

.3

LL
LG
LG 3

700
400
700

60

2LL
or 3LG

20, 2
35,
40

.3

1.2

7.5
and
15

95

2LL
or 3LG

35, 40,
60, 70,
100, 120

.3

.3

.3

.6

.3

.3

.3

1.2

LL
LG
LG 3

1000
550
1000

27

125

2LL
or 3LG

90, 100,
120, 130,
150, 175,
200, 225

.3

.3

.3

1.2

.3

.3

.3

1.2

LL
LG
LG 3

1000
550
1000

38

170

2LL
or 3LG

175, 300

.3

.3

.3

.3

.3

.3

.3

.3

LL
LG
LG 3

1000
550
1000

2
3

11

Burdens at 69.3 Volts

9
10

Burdens at 120 Volts


W, X, Y

For solidly grounded 4160 volt system only or any type 2400 volt system.
For solidly grounded system only.

Note: LL = Line-to-line connection. LG = Line-to-ground connection.

Table 5.0-14. Current Transformers, 55C Ambient

12

CT Ratio
(MR = Multi-Ratio)

13

Metering Accuracy Classification

Relaying Accuracy Classification

At 60 Hz
Standard Burden
B 0.1

At 60 Hz
Standard Burden
B 0.5

At 60 Hz
Standard Burden
B 1.8

Minimum Accuracy
Required per IEEE
C37.20.2

Standard Accuracy
Supplied in VCP-W
Switchgear

Optional High Accuracy


Available in
VCP-W Switchgear

14

50:5
75:5
100:5

1.2
1.2
1.2

2.4
2.4

C10
C10
C10

C10
C20
C20

15

150:5
200:5
250:5

.6
.6
.6

2.4
2.4
2.4

C20
C20

C20
C20
C20

C50
C50
C50

16

300:5
400:5
500:5

.6
.3
.3

2.
1.2
.3

2.4
2.4
2.4

C20
C50

C50
C50
C50

C100
C100
C100

17

600:5
800:5
1000:5

.3
.3
.3

.3
.3
.3

2.4
1.2
.3

C50
C50

C100
C100
C100

C200
C200
C200

1200:5
1500:5
2000:5

.3
.3
.3

.3
.3
.3

.3
.3
.3

C100
C100
C100

C200
C200
C200

C400
C400
C400

2500:5
3000:5
4000:5

.3
.3
.3

.3
.3
.3

.3
.3
.3

C100
C100

C200
C200
C200

C400
C400
C400

600:5 MR
1200:5 MR
2000:5 MR
3000:5 MR

.3
.3
.3
.3

.3
.3
.3
.3

2.4
.3
.3
.3

4
4
4
4

C100
C200
C200
C200

C200
C400
C400
C400

C10
C20

18
19
20
21

50:5 Zero Sequence


100:5 Zero Sequence
4

Not listed in C37.20.2.

For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0313

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TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-29
Drawout Vacuum Breakers

Index

Technical Data Switchgear

Master TOC

Table 5.0-15. 38 kV Vacuum Circuit Breaker Surge Protection Application Summary


Vacuum circuit breakers have been successfully applied on a wide variety of distribution circuits since the 1960s. The more
common applications for these circuit breakers are listed below. Some areas of concern, which have been associated with
certain applications, are mentioned briefly, and application recommendations are recommended.
Applications

Comment

Application
Recommendations

Basis for
Recommendation

1. Overload and fault current protection


of distribution and feeder circuits.

This is the most common application


for circuit breakers.

Breaker should be applied within its


voltage and current ratings.

Thousands of VCP-W circuit breakers


in service.

2. Capacitors and unloaded cables:


Unloaded Cable and Overhead Lines
Isolated Banks
Back-to-Back Banks

A very common and ideal application. Be sure the circuit breaker is rated for
capacitor switching, and used within
Low maintenance requirements and
its ratings.
high inrush current capability make
the VCP-W very desirable.

Circuit breakers not rated for capacitor


switching may restrike creating high
overvoltages and high inrush current
transients.

3. Dry-Type Transformers

Dry-type transformers can have low


BIL insulation. The possibility of reignitions and chopping during small
(magnetizing) current switching
warrants special attention.

Surge capacitor (0.125 f) with series


resistor (10 40 Ohms) applied at
each transformer terminal. Sometimes a length of cable between the
circuit breaker and the transformer
can also minimize overvoltages.

Based on combined analyses and


tests, conservatively recommend
surge protection to avoid possible
end-turn problems in dry-type
transformers.

4. Liquid Filled Transformers

Typically high BIL level of liquid-filled


transformers and routine lightning
surge protection for outdoors mean
additional switching surge protection
is rarely needed.

Very fast dielectric strength recovery


of VCP-W breakers after interruption
is a distinct advantage for switching
transformer secondary faults, which
produce fast rising TRVs.

VCP-W breakers have been applied


where other breakers (air, oil and SF6)
breakers were not suitable.

5. Arc Furnace Transformers

Low maintenance requirements and


long life of VCP-W interrupter makes
this a desirable application.

Surge capacitors with series resistors


to limit overvoltages and high frequency currents are used, regardless
of breaker type used. (See Number 3,
for VCP-W surge protection guide.

Current chopping and virtual chop


may over-stress transformer turn-turn
insulation. Typical circuits require
capacitor and resistor network for
proper protection.

Low maintenance requirements make


this a desirable application for VCP-W.
Dry-type reactors can have low BIL
and may need special attention.

34.5 kV dry-type reactors smaller than Current chopping on lower current


14 MVA (3-phase) need a surge capac- reactors may cause excessive turn-toitor (0.125 f) with series resistor
turn voltages on dry-type reactors.
(10 40 Ohms) across the reactor.

6. Shunt Reactors 1

Table 5.0-16. Surge Arrester Selections Recommended Ratings


Distribution Class Arresters
Solidly
Low Resistance
Grounded System
Grounded System

2.30
2.40
3.30
4.00
4.16
4.76
4.80
6.60
6.90
7.20
8.32
8.40
11.00
11.50
12.00
12.47
13.20
13.80
14.40
18.00
20.78
22.00
22.86
23.00
24.94
25.80
26.40
33.00
34.50
38.00

3
3
3
3
6
6
6
6
6
6
9
9
9
9
10
10
12
12
12
15
18
18
18
18
21
21
21
27
30
30

CA08104001E

Arrester Ratings kV
Nominal MCOV
2.55
2.55
2.55
2.55
5.10
5.10
5.10
5.10
5.10
5.10
7.65
7.65
7.65
7.65
8.40
8.40
10.20
10.20
10.20
12.70
15.30
15.30
15.30
15.30
17.00
17.00
17.00
22.00
24.40
24.40

Station Class Arresters


High Resistance or
Solidly
Low Resistance
Ungrounded System Grounded System
Grounded System

Nominal

MCOV

Nominal

MCOV

Arrester Ratings kV
Nominal MCOV

3
3
3
6
6
6
6
6
6
6
9
9
9
10
10
12
12
12
12
15
18
18
21
21
24
24
24
30
30

2.55
2.55
2.55
5.10
5.10
5.10
5.10
5.10
5.10
5.10
7.65
7.65
7.65
8.40
8.40
10.20
10.20
10.20
10.20
12.70
15.30
15.30
17.00
17.00
19.50
19.50
19.50
24.40
24.40

3
6
6
6
6
9
9
9
9
10
12
12
15
18
18
18
18
18
21
27
30
30

2.55
5.10
5.10
5.10
5.10
7.65
7.65
7.65
7.65
8.40
10.20
10.20
12.70
15.30
15.30
15.30
15.30
15.30
17.00
22.00
24.40
24.40

3
3
3
3
6
6
6
6
6
6
9
9
9
9
10
10
12
12
12
15
18
18
18
18
21
21
21
27
30
30

2.55
2.55
2.55
2.55
5.10
5.10
5.10
5.10
5.10
5.10
7.65
7.65
7.65
7.65
8.40
8.40
10.20
10.20
10.20
12.70
15.30
15.30
15.30
15.30
17.00
17.00
17.00
22.00
24.40
24.40

For more information visit: www.EatonElectrical.com

ii
1
2
3
4
5
6
7
8
9

Eaton has not performed 38 kV shunt reactor switching analyses, what is recommended above is best estimate of what to do.

Service
Voltage
Line-to-Line
kV

10
High Resistance or
Ungrounded System

Nominal

MCOV

Nominal

MCOV

3
3
3
6
6
6
6
6
9
9
9
9
10
12
12
12
12
15
15
18
21
21
24
24
24
24
27
36
36
36

2.55
2.55
2.55
5.10
5.10
5.10
5.10
5.10
7.65
7.65
7.65
7.65
8.40
10.20
10.20
10.20
10.20
12.70
12.70
15.30
17.00
17.00
19.50
19.50
19.50
19.50
22.00
29.00
29.00
29.00

3
6
6
6
6
9
9
9
9
10
12
12
15
18
18
18
18
18
21
27
30
30
36
36
36
36
39
45
48

2.55
5.10
5.10
5.10
5.10
7.65
7.65
7.65
7.65
8.40
10.20
10.20
12.70
15.30
15.30
15.30
15.30
15.30
17.00
22.00
24.40
24.40
29.00
29.00
29.00
29.00
31.50
36.50
39.00

11
12
13
14
15
16
17
18
19
20
21

5.0-30

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

TOC

Technical Data Switchgear

Control Equipment
Circuit Breaker Control

ii
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Eatons Cutler-Hammer VCP-W circuit


breaker has a motor charged spring
type stored energy closing mechanism. Closing the breaker charges
accelerating springs. Protective relays
or the control switch will energize
a shunt trip coil to release the accelerating springs and open the breaker.
This requires a reliable source of
control power for the breaker to function as a protective device. Typical ac
and dc control schematics for type
VCP-W circuit breakers are shown on
Pages 5.0-32 and 5.0-33.
For ac control, a capacitor trip device
is used with each circuit breaker shunt
trip to ensure that energy will be available for tripping during fault conditions. A control power transformer is
required on the source side of each
incoming line breaker. Closing bus tie
or bus sectionalizing breakers will
require automatic transfer of control
power. This control power transformer
may also supply other ac auxiliary
power requirements for the switchgear.
For dc control, it would require a dc
control battery, battery charger and an
ac auxiliary power source for the battery charger. The battery provides a
very reliable dc control source, since it
is isolated from the ac power system
by the battery charger. However, the
battery will require periodic routine
maintenance and battery capacity is
reduced by low ambient temperature.
Any economic comparison of ac and dc
control for switchgear should consider
that the ac capacitor trip is a static
device with negligible maintenance
and long life, while the dc battery will
require maintenance and replacement
at some time in the future.

15

Relays

16

Microprocessor-based or solid-state
relays would generally require dc
power or reliable uninterruptible ac
supply for their logic circuits.

17

June 2006

Index

Sheet 0314

Master TOC

Auxiliary Switches

The optional truck operated cell (TOC)


switch operates when the circuit
breaker is levered into or out of the
operating position.

Optional circuit breaker and cell auxiliary


switches are available where needed
for interlocking or control of auxiliary
devices. Typical applications and
operation are described in Figure 5.0-12
and Table 5.0-17.

MOC and TOC switch contacts are not


field convertible from a to b or b
to a. Up to three MOC switches, each
with 5a and 4b contacts, and one TOC
with 4a and 5b contacts can be provided
in each breaker compartment.

Auxiliary switch contacts from the circuit breaker mechanism are limited in
number by the breaker control requirements usually to one a and three
b contacts for ac control or two a
and three b contacts for dc control.

Auxiliary switch contacts are primarily


used to provide interlocking in control
circuits, switch indicating lights,
auxiliary relays or other small loads.
Suitability for switching remote
auxiliary devices, such as motor
heaters or solenoids, may be checked
with the interrupting capacity listed in
Table 5.0-17. Where higher interrupting capacities are required, an interposing contactor should be specified.

When additional auxiliary contacts


are needed, the optional auxiliary
relay or mechanism operated cell
(MOC) switch is used. Two types of
MOC switches are available:
a. operates with breaker in
connected position only.
b. operates with breaker in
connected position and
test position.

Signal:

Initiation of
Trip Signal

Initiation of
Close Signal

T
VCP-W
Circuit Breaker
Main Contacts

Closed

Open
Time
t = 30 45 ms

Time
t = 45 60 ms

Breaker Auxiliary
Switch
"a" Contact

Closed

t 3 ms

t 3 ms

"b" B
Breaks
k 6 ms
Before "a" Makes
Breaker Auxiliary
Switch
"b" Contact

Open

"a" Breaks 7 ms
Before "b" Makes


3 ms

Closed

t +10 ms
to +4 ms

Open

Figure 5.0-12. Breaker Auxiliary Switch Operating Times


Table 5.0-17. Auxiliary Switch Contacts Interrupting Capacities
Type
Auxiliary
Switch

Continuous Control Circuit Voltage


Current
120 Vac
240 Vac
48 Vdc
Amperes

125 Vdc

250 Vdc

Non-inductive Circuit Interrupting Capacity in Amperes


Breaker Auxiliary Switch 20
TOC Switch
20
MOC Switch
20

15
15
15

10
10
10

16
16
16

10
10
10

5
5
5

Inductive Circuit Interrupting Capacity in Amperes

18

Breaker Auxiliary Switch 20


TOC Switch
20
MOC Switch
20

15
15
15

10
10
10

16
16
16

10
10
10

5
5
5

19
20
21
For more information visit: www.EatonElectrical.com

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June 2006

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Sheet 0315

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Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-31
Drawout Vacuum Breakers

Index

Technical Data Switchgear

Master TOC

Table 5.0-18. VCP-W Breaker Stored Energy Mechanism Control Power Requirements
Rated
Control
Voltage

Run
Amperes

Time
Seconds

48 Vdc
125 Vdc
250 Vdc

9.0
4.0
2.0

120 Vac
240 Vac

4.0
2.0

Spring Charge Motor

Close or Trip
Amperes

UV Trip
mA
Maximum

Voltage Range
Close

Trip

Indicating
Light
Amperes

6
6
6

16
7
4

200
80
40

38 56
100 140
200 280

28 56
70 140
140 280

.02
.02
.02

6
6

6
3

104 127
208 254

104 127
208 254

.02
.02

Taps

Secondary
Volts

kVA

ii
1
2

Table 5.0-19. Control Power Transformers Single-Phase, 60 Hz 1


+7-1/2%

kV
Class

Rated

-7-1/2%

2580
4470
5160

2400
4160
4800

2220
3850
4400

240/120
240/120
240/120

5, 10, 15
5, 10, 15
5, 10, 15

5
5
5

7740
9030
13405

7200
8400
12470

6680
7770
11535

240/120
240/120
240/120

5, 10, 15
5, 10, 15
5, 10, 15

15
15
15

14190
14835
24725
37088

13200
13800
23000
34500

12210
12765
21275
31913

240/120
240/120
240/120
240/120

5, 10, 15
5, 10, 15
5, 10, 15
15, 25

1
2

15
15
27
38 2

Line-to-line connection only available. Refer to Eaton for other voltages and kVA ratings.
150 kV BIL.

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

CA08104001E

For more information visit: www.EatonElectrical.com

5.0-32

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

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TOC

Technical Data Control Schematics

June 2006

Index

Sheet 0316

Master TOC

ANSI Standard VCP-W Breaker dc Control Schematic


P
(+)

ii

Spring
Charged
Indicating
Light

GL

WL

11

9UV

PR

CS
T

CS
C

RL

dc Source

10UV

UV

PS
1

24

53

55

57

61

54

56

58

62
15

21

Not Available when Second


Trip Coil Option is Chosen

19

20

LOCATION
CCBSN

CGL
LOCATION

13
TRCO_51N
TRCS_
TCSSLT
LOCATION

LOCATION
TCSSLT
TRCS_
TRCO_51N

N
(-)

9A

22

10A

PS2
bb

16

17

18

ST
2

a
10

ST
1

b
LC
LS2 LS2
bb
aa

12

SR

51

10

52

LS1
bb

13

3A

14

14
TRCO_51N
TRCS_
TCSSLT
LOCATION

Options

8
ANSI Standard VCP-W Breaker ac Control Schematic
1

S-CPU

FUSE
CAC120
LOCATION
S-MRU
S-TRU

CS
C

10
Spring
Charged
Indicating
Light

11

CS
T
GL

WL

PR
11

9UV

RL

10UV
14
TRCO_51N
TRCS_
TCSSLT
LOCATION

17
18
19

21

21
LOCATION
CCBSN

55

57

61

56

58

62

18

17

16

15

22

9A

a
a
10

56

a
ST
2

16
CRL
LOCATION

19
LOCATION
TRCS_
TRSS
TRCO_51N

Not Available when Second


Trip Coil Option is Chosen

10UV

53
54

ST
1

51

()

20

UV

12

10

For ac UV
Trip Only

10A

14

b
LC
LS2 LS2
bb
aa

PS
1

24

(+)

Cap Trip Dev

SR

13
TRCO_51N
TRCS_
TCSSLT
LOCATION

Options

Figure 5.0-13. Typical 5/15/27 kV VCP-W dc and ac Control Schematics


Legend: CS
= Breaker Control Switch Close
C
CS = Breaker Control Switch Trip
T
Y = Anti Pump Relay
SR = Spring Release Coil (Coil)
M = Spring Charge Motor
ST = Shunt Trip
PR = Protective Relay
= Secondary Disconnect
>>

20

AC
Y

PS2
bb

16

13

LS1
bb

15

55

3A

14

52

AC
1

13

ac Source

12

9UV

UV

Operation: LS1
aa = Open until springs are fully charged.
LS1
= Closed until springs are fully charged.
bb
LS2 = Open until springs are fully charged.
aa
LS2 = Closed until springs are fully charged.
bb
LC = Open until mechanism is reset.
PS1 = Open in all except between Test and Connected positions.
PS2 = Closed in all except between Test and Connected positions.

For more information visit: www.EatonElectrical.com

CA08104001E

June 2006

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Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-33
Drawout Vacuum Breakers

Index

Technical Data Control Schematics

Master TOC

i
Breaker dc Control Schematic
P
(+)

CS
C
Spring
Charged
Indicating
Light

WL

11

RL

U1

U2

U3

U4

U5

U6

U7

U24

U23

U22

U21

U20

U19

U18

U8

U9

U10

9UV

GL

ii

PR

UV

U24

U15

dc Source

10UV

SPRING

CS
T

14

TRCO_51
TRCS_
TCSSLT
LOCATIO
LOCATION
CO_51N
SSLT
CS_
CO_51
CATION
CATIO
O_51N
ATION

OPTIONS

12

24

57

61

58

62

9A

55
17

13

ST
2

22

ST
1 a

10

b
LC
LS2
aa

14

PS2
bb

18

10A

LOCATIO
CATION

56

53
52

SR

6
9

Y
Y

13

3A

21

20

19

N
(-)

TRCO_51
TRCS_
LOCATION
TCSSLT
LOCATIO
CO_51N
CO_51
CS_
SSLT
CATIO
CATION
O_51N
SLT
O_51
ATION

This a Contact from

Second Trip Coil Option


is Chosen and Make the
Appropriate Connections

7
8

Breaker ac Control Schematic


1

CS
C

Spring
Charged
Indicating
Light

U1

PR
GL

U3

U4

U5

U6

U7

U8

U9

U10

U22

U21

U20

U19

U18

U17

U16

U15

RL
9UV

WL

U2

U24

UV

9UV

ac Source

10UV

11
OPTIONS

12

TCSSL
TRCO_51
TRCS_
LOCATION
TCSSLT
LOCATIO
OCATION
RCS_
CSSLT
CO_51N
SSLT
CS_
CO_51
CATION
CATIO
O_51N
ATION

SR

ST
1

10

LOCATIO
CATION

18

17

16

15

22

a
ST
2

24

56

20

16

19

10UV

For ac UV
Trip Only

14

PS
6

PS2
bb

52

(-)

9A

55

CAP TRIP DEV

AC

55

53

LS1

UV

12
51

13

3A

(+)

AC

10

13
14

This Contact from


Second Trip Coil Option
is Chosen and Make the
Appropriate Connections

Figure 5.0-14. Typical 38 kV VCP-W dc and ac Control Schematics

>>

Legend: CS
= Breaker Control Switch Close
C
CS = Breaker Control Switch Trip
T
Y = Anti Pump Relay
SR = Spring Release Coil (Coil)
M = Spring Charge Motor
ST = Shunt Trip
PR = Protective Relay
= Secondary Disconnect

CA08104001E

Operation: LS1
aa = Open until springs are fully charged.
LS1
= Closed until springs are fully charged.
bb
LS2 = Open until springs are fully charged.
aa
LS2 = Closed until springs are fully charged.
bb
LC = Open until mechanism is reset.
PS1 = Open in all except between Test and Connected positions.
PS2 = Closed in all except between Test and Connected positions.

For more information visit: www.EatonElectrical.com

15
16
17
18
19
20
21

5.0-34

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

TOC

Technical Data Relays Device Numbers, Type and Function

Bus

Bus

52

52

Digitrip 3000

50/51
50/51N

Digitrip 3000
1
50/51
50/51N
86

3
3

1
50/5

50/51G
A

86

3
87T

50/51G
A

1
50/5

63

Sheet 0318

Master TOC

ii

June 2006

Index

Phase CT Rating = 200% Feeder Full Load


Digitrip 3000 = Multi-function Microprocessor Overcurrent Trip Unit
A Alternate to 50/51N

Phase CT Rating = 200% Full Load


Digitrip 3000 = Multi-function Microprocessor Overcurrent Trip Unit
87T Transformer Differential Relay (Above 5 MVA)
86 Lockout Relay
63 Sudden Pressure Relay (Liquid Above 5 MVA)
A Alternate to 50/51N

8
9
10

Figure 5.0-15. Protective Relays Feeder Circuit

Figure 5.0-17. Protective Relays Transformer Feeder


Bus

Bus

11

12
52

MP-3000

2
27/
47

15

27/
47X

49
50
51
46
86

1
3
1

51G
1
50/5

27/
47X

1
1

3
1
50/5

NEUT 3

16
3

17

19

55

87

86
B

RTD

U
R
T
D

Phase CT Rating = 150% Full Load


MP-3000 = Multi-function Motor Protection Unit
27/47 Undervoltage, Phase Sequence, and Unbalanced Voltage Relay
(One Per Bus)
27/47x Auxiliary Relay for Multi-motor System

Phase CT Rating = 150% Full Load


A Preferred Scheme
B Alternate Scheme
IQ-1000 II Multi-function Motor Protection Unit
87 Motor Differential Relay
86 Lockout Relay
27/47 Undervoltage, Phase Sequence, and Unbalanced Voltage Relay
(One Per Bus)
27/47x Auxiliary Relay for Multi-motor System
55 Loss of Synchronism (Synchronous Motors Only)
URTD Universal RTD Interface Module

Figure 5.0-16. Protective Relays Induction Motors Below 1500 hp


Minimum Adequate Protection

Figure 5.0-18. Protective Relays Induction Motors Above 1500 hp


and Synchronous Motors

20
21

3
86
87
A

M
M

18

MP-3000
49
37
50
38
51
66
46
2/19
74
50G 86
51G

52
27/47

13
14

For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0319

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-35
Drawout Vacuum Breakers

Index

Technical Data Relays Device Numbers, Type and Function

Master TOC

FP-5000 Relay Typical One-Line Diagram

i
ii
1
2
Metering
V, I, F, PF,
W, VARS, VA
Energy
Demand
Min./Max.
% THD
Phasors
Data Logger
Waveform
SER
Fault Records

3
4
5
6
7
8
9
10
11

FP-5000

12
13

Load

14
Figure 5.0-19. FP-5000 Relay Typical One-Line Diagram
1

Can be set for Forward, Reverse or Both directions.

15

Refer to Section 4 for details on


Eatons Digitrip 3000, MP-3000 and
FP-5000 relays.

16

Refer to Section 3 for details on


Eatons available metering.

17
18
19
20
21

CA08104001E

For more information visit: www.EatonElectrical.com

5.0-36

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

TOC

Technical Data Main-Tie-Main

i
ii

June 2006

Index

Sheet 0320

Master TOC

Typical Main-Tie-Main Arrangements


Note: Arrangements shown in Figures 5.0-20 5.0-22 can be provided in 26.00-inch (660.4 mm) wide, 95.00-inch (2413.0 mm) high,
96.25-inch (2444.8 mm) deep structures with 50VCPWND, 1200 ampere circuit breakers.
Note: R = Multi-function relay, M = Multi-function meter.

1
Line VTs

2
3

Line VTs

Line CPT
1-ph, 15 kVA max.

Bus VTs

Line CPT
1-ph, 15 kVA max.

Bus VTs

52-T
2000A

4
Bus 1

Bus 2

5
6

52-M1
2000 A

1200 A
R

CTs

CTs

52-M2
2000 A

1200 A

1200 A
M

CTs

CTs

CTs

8
9
Source 1

Feeder

10

Feeder

Feeder

Source 2

Figure 5.0-20. Typical Main-Tie-Main Arrangement with Bus and Line VTs and Line CPTs
5 or 15 kV VCP-W Switchgear, 1200 or 2000 Ampere Mains and Tie, 36.00-Inch (914.4 mm) Wide Structures

11
12
Line VTs

Line VTs

13
Bus VTs

14
15

Bus VTs

52-T
2000 A

Bus 2

Bus 1

16
52-M1
2000 A

17

18

CTs

1200 A
R

M
CTs

52-M2
2000 A

1200 A
M

CTs

CTs

19
20
21

Source 1

Feeder

Feeder

Source 2

Figure 5.0-21. Typical Main-Tie-Main Arrangement with Bus and Line VTs, but without Line CPTs Preferred Arrangement
5 or 15 kV VCP-W Switchgear, 1200 or 2000 Ampere Mains and Tie, 36.00-Inch (914.4 mm) Wide Structures
For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0321

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-37
Drawout Vacuum Breakers

Index

Technical Data Main-Tie-Main

Master TOC

Typical Main-Tie-Main Arrangements (Continued)

Note: R = Multi-function relay, M = Multi-function meter

Feeder

ii

Feeder

1
Line VTs

2
CTs

CTs
R

1200 A

1200 A

Bus 1

CTs

Bus 2

5
6

52-M2
2000 A

52-M1
2000 A

1200 A

M
CTs

CTs

Bus VTs

52-T
2000 A

Bus VTs

1200 A
R

CTs

Line VTs

9
Feeder

Source 1

Source 2

Feeder

10

Figure 5.0-22. Typical Main-Tie-Main Arrangement with Bus and Line VTs, but without Line CPTs Alternate Arrangement
5 or 15 kV VCP-W Switchgear, 1200 or 2000 Ampere Mains and Tie, 36.00-Inch (914.4 mm) Wide Structures

11

Medium Voltage High Resistance


Grounding System

12

Refer to Section 38-1 for complete


product description, single-line
diagram, layout and dimensions of
medium voltage high resistance
grounding system.

13
14
15
16
17
18
19
20
21

CA08104001E

For more information visit: www.EatonElectrical.com

5.0-38

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

Layout Dimensions 5 and 15 kV, 36-Inch (914.4 mm) Wide Structures

Layout Dimensions 5 and 15 kV Dimensions in Inches (mm)


Typical Units

ii

TOC

Index

June 2006
Sheet 0322

Master TOC

Available Configurations

Tie Breaker Bus Transition


Requirements

1200 Ampere
Breaker

1200 Ampere
Breaker

1200 Ampere
Breaker

1200 Ampere
Breaker

2000 Ampere
Breaker

Drawout
Auxiliary

Drawout
Auxiliary

2000 Ampere
Breaker

Drawout
Auxiliary

1200 Ampere
Breaker

Drawout
Auxiliary

2000 Ampere
Breaker

Vented
Auxiliary
Compartment
(Non-Drawout)

Drawout
Auxiliary

2000 Ampere
Breaker

3000 Ampere
Breaker

Drawout
Auxiliary

1200 Ampere
Breaker

2
3
4
5
6

Figure 5.0-23. 36-Inch (914.4 mm) Wide


Typical Breaker/Breaker Vertical Section

7
8
9
10

Figure 5.0-26. Tie Breaker Bus Transition


Requirements
1

11
12

Breakers cannot be located in bus transition


compartment.

Figure 5.0-24. 36-Inch (914.4 mm) Wide


Typical Auxiliary/Breaker Vertical Section

13

3000 Ampere
Breaker bc

14
15

Vent Area
Drawout
Auxiliary

16
17

Figure 5.0-27. Available Configurations

18

19

For 4000 A force cooled application,


refer to Eaton.
This configuration is available for indoor
and outdoor walk-in designs only.

Figure 5.0-25. 36-Inch (914.4 mm) Wide


Typical Auxiliary/Auxiliary Vertical Section

20
21

Dimensions for estimating purposes only.


For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0323

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-39
Drawout Vacuum Breakers

Index

Layout Dimensions 5 and 15 kV, 36-Inch (914.4 mm) Wide Structures

Master TOC

Typical Weights in Lbs. (kg)

Table 5.0-20. Assemblies (Less Breakers. See Table 5.0-21 for Breakers.) 1
Type of
Main Bus
Indoor
Vertical Section Rating Amperes

Aisleless

B/B

Sheltered-Aisle Including Aisle


Single Row

Double Row

ii
1

1200
2000
3000
4000

2400 (1090)
2500 (1135)
2600 (1180)
2700 (1226)

3000 (1362)
3100 (1407)
3200 (1453)
3300 (1500)

4200 (1907)
4300 (1952)
4400 (1998)
4500 (2045)

7200 (3269)
7400 (3360)
7600 (3450)
7700 (3500)

B/A
or
A/B

1200
2000
3000
4000

2300 (1044)
2400 (1090)
2500 (1135)
2600 (1180)

2900 (1317)
3000 (1362)
3100 (1407)
3200 (1453)

4100 (1861)
4200 (1907)
4300 (1952)
4400 (1998)

7000 (3178)
7200 (3269)
7400 (3360)
7500 (3409)

A/A

1200
2000
3000
4000

2000 (908)
2100 (953)
2200 (999)
2300 (1046)

2600 (1180)
2700 (1226)
2800 (1271)
2900 (1317)

3800 (1725)
3900 (1771)
4000 (1816)
4100 (1861)

6400 (2906)
6600 (2996)
6800 (3087)
6900 (3136)

2
3
4

See Table 5.0-21 for breakers.

Figure 5.0-30. Indoor

Table 5.0-21. Breaker Weights in Lbs. (kg)


Type of
Breaker

Current Rating, Amperes


1200

2000

3000

5
6

Approximate Weight, Lbs. (kg), Static 2


50 VCP-W 250, 40C
50 VCP-W 350, 50C
50 VCP-W 500, 63C

350 (159)
460 (209)
575 (261)

410 (186)
490 (222)
575 (261)

525 (238)
525 (238)
575 (261)

75 VCP-W 500, 50C


150 VCP-W 500, 25C
150 VCP-W 750, 40C

375 (170)
350 (159)
350 (159)

410 (186)
410 (186)
410 (186)

525 (238)
525 (238)
525 (238)

150 VCP-W 1000, 50C


150 VCP-W 1500, 63C

460 (209)
575 (261)

490 (222)
575 (261)

525 (238)
575 (261)

Impact weight = 1.5 times static weight.

Dimensions in Inches (mm)

10
Figure 5.0-31. Outdoor Aisleless

11
12
13
14
Figure 5.0-28. Outdoor Sheltered Aisle Single Row

15
16
17
18
19
20

Figure 5.0-29. Outdoor Sheltered Aisle Double Row


Dimensions and weights for estimating
purposes only.
CA08104001E

For more information visit: www.EatonElectrical.com

21

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

5.0-40

Home

TOC

Layout Dimensions 5 and 15 kV, 36-Inch (914.4 mm) Wide Structures

Dimensions in Inches (mm) (Continued)

ii

2.00
(50.8)

3.00 (76.2)
23.00
(584.2)

32.00 (812.8)

2.00
(50.8)

2.00
(50.8)

(4) Knockouts
for To
T
Top Secondary
Conduit Entry

3.00
(76.2)

3.00
(76.2)

Front

Figure 5.0-32. Top View of Typical Indoor


Breaker and Auxiliary Structures

Primary conduit locations for top


or bottom entry.

6
7

13

8
9

14
15

j
k

16

9.00
(228.6)

Four Conduits

0.56
(14.2)

34.25
(870.0)
e 3.00

11.25 (285.8)

Two Conduits

3.38

Figure 5.0-33. Base Plan of a Typical Indoor


Breaker or Auxiliary Structure
2

12

(514.4) g
g
0.25 (6.4) Member
0.56 (14.2) 5.56
5 56
k
i
h
(141.2) j
Front

7.00
(177.8)

34 25
34.25
(870.0)

(76.2)

6.00
(152.4)

44.50 (1130.3)

60.88 (1546.4)

11

e
f

6.00 (152.4)
6.00 (152.4)

2.00
(50.8) c

7.00 (177.8) l

23.00
(584.2)

10

32.00
(812.8)

3.00 (76.2)

Sheet 0324

Master TOC

96.25 (2444.8)

June 2006

Index

Primary conduit locations for top or


bottom entry.
Recommended minimum clearance to rear
of VacClad-W: 36.00 inches (914.4 mm).
Floor steel, if used, must not exceed 3.25
inches (82.6 mm) under VacClad-W.
Anchor locations: indoor .50-inch (12.7 mm)
bolts or weld, outdoor .50-inch (12.7 mm)
bolts.
Station ground connection provision.
Secondary conduit space: All maximum
of 1.00-inch (25.4 mm) projection.
Minimum clearance to LH side of
VacClad-W: 32.00 inches (812.8 mm).
Finished foundation surface shall be level
within 0.0125-inch (0.3175 mm) in 36 inches
(914.4 mm) left-to-right, front-to-back, and
diagonally, as measured by a laser level.
Minimum clearance to front of VacClad-W:
70.00 inches (1778.0 mm).
Floor steel if used, must not exceed this
dimension under VacClad-W.

Figure 5.0-34. Primary Conduit Locations for


Top or Bottom Entry
l

Changes to 8.25 (209.6 mm) if optional


hinged rear doors are required.

3
4
4

3
4

Upper
Hinged
Panel
1-Large Relay
Case
2-Small Relay
Case
3-Instrument
4-Test Switch
5-Switch
6-Lock-out
Relay or
Switch
7-IQ Metering
Unit

Lower
Hinged
Panel

17
Figure 5.0-35. Maximum Hinged
Panel Equipment

18

Note: The figure above shows that the


arrangement of components differs
between upper and lower panels. The figure
may also be used to select custom arrangements of hinged panel components. Also,
the use of multi-purpose solid-state relays
such as the Cutler-Hammer Digitrip 3000
(same size as 7) will significantly reduce
consumption of panel space.

19
20
21

Dimensions for estimating purposes only.


For more information visit: www.EatonElectrical.com

CA08104001E

June 2006

Home

Sheet 0325

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-41
Drawout Vacuum Breakers

Index

Layout Dimensions 5 and 15 kV, 36-Inch (914.4 mm) Wide Structures

Master TOC

6.00
(152.4)
Attach to the Switchgear
Channels Using Supplied Hardware

(101.6)

ii

1.00 (25.4)
3.00
(76.2)

4.00 (101.6)

4.25
(108.0)

.75 (19.1)
.63 (16.0)

1
2

Location for station


ground connection.

Attach switchgear to
foundation using one
of the two holes.
Use 5/8" Grade 5 or
better bolt. Torque
to 150 ft.-lbs.
(Total of 4 mounting
bolts per vertical
section, one at each
corner.)

Power cable entrance


space. Refer to shop
order base plan drawing
for conduit locations.
Conduit projection not
to exceed 8.00 inches (203.2 mm).

6.00 (152.4)

3
4

2
Mounting Clip Details

Finished foundation surface shall be level


within 0.0125-inch (0.3175 mm) in 36 inches
(914.4 mm) left-to-right, front-to-back, and
diagonally, as measured by a laser level.

4.50

2.00 (50.8)
5/8" Bolt & HDWE
Supplied by Customer

6.00
(152.4)

2.00 (50.8)
Optional
Rear Door

View A

2
7 GA Steel
Mounting Clip
Supplied by Eaton

36 (914.4)
Minimum Recommended Clearance

2.75 (69.8)

4.50 (114.3)

6.00 (152.4)

C
L

4.50 (114.3)

3.31 (84.1)
3

21.25 (539.8)
3

8.00 (203.2)

7.12 (180.8)
4.38 (111.3)
7.12
(180.8)

10

2.00 (50.8)

11.50 (292.1)

20.50
(520.7)

1
2

4.50 (114.3)

Attach to the Floor at One of the Two Hole


Locations Shown Using 5/8" Grade 5 Bolt or
Better Torque to 150 Ft.-Lbs.

Secondary control wiring


conduit entrance space.
Conduit stub ups not to
project more than 7.00 inches (177.8 mm).

4.88 (124.0)

11
90.69 (2303.5)
90.27 (2292.8)

90.27 (2292.8)

101.25 (2571.8)

0.56 (14.2)
3.00 (76.2)

12

0.56 (14.2)

13

4
Channel
Locations
0.25
(6.4)

2.00 (50.8)
7.67 (194.8)

(3.0)

0.12
(3.0)

Outdoor
End Wall

4.50 (114.3)

10.56 (268.2)

View X-X

Outdoor
End Wall

14
15

Grade Level

2.75 (69.8)
4.50 (114.3)

36.00 (914.4)

36.00 (914.4)

36.00 (914.4)

70.00 (1778)
Minimum Recommended Clearance

Front of Switchgear

16
17
18

Figure 5.0-36. 5/15 kV Switchgear Outdoor Aisleless Base Plan (Typical Details) Dimensions in Inches (mm)

19
20
21

CA08104001E

For more information visit: www.EatonElectrical.com

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

5.0-42

Home

TOC

Layout Dimensions 5 and 15 kV, 36-Inch (914.4 mm) Wide Structures

Sheet 0326

Master TOC

6.00
(152.4)
Attach to the Switchgear
Channels Using Supplied Hardware

Attach to the Floor at


One of the Two Hole Locations
Shown Using 5/8" Grade 5 Bolt
or Better Torque to 150 Ft.-Lbs.

ii

1.25
(31.8)

1
2

June 2006

Index

Location for station


ground connection.

Attach switchgear to
foundation using one
of the two holes.
Use 5/8" Grade 5 or
better bolt. Torque
to 150 ft.-lbs.
(Total of 4 mounting
bolts per vertical
section, one at each
corner.)

3
4

3.00
(76.2)
4.25

.75 (19.1)
.63 (16.0)

2.75
(69.8)

5.75 (146.1)

1.00 (25.4)

6.50 (165.1)

Power cable entrance


space. Refer to shop
for conduit locations.
Conduit projection
not to exceed
8.00 inches (203.2 mm).

(101.6)

6.00 (152.4)

4.88 (124.0)

4.50 (114.3)

5.75 (146.1)
3.75
(95.3)

Secondary control wiring


conduit entrance space.
Conduit stub ups not to
project more than
7.00 inches (177.8 mm).

Attach to the Floor at


One of the Two Hole Locations
Shown Using 5/8" Grade 5 Bolt or
Better Torque to 150 Ft.-Lbs.

5
Mounting Angle Details

2
Mounting Clip Details

Finished foundation
surface shall be level within
0.0125-inch (0.3175 mm)
in 36 inches (914.4 mm)
left-to-right, front-to-back,
and diagonally, as measured
by a laser level.

4.50
(114.3)
2.00 (50.8)

5/8" Bolt & HDWE


Supplied by
Customer

6.00
(152.4)
2.00 (50.8)
Optional
Rear Door

View

10

4.50
(114.3)

6.00 (152.4)
X SEE ENLARGED
VIEW A

CL

4.50 (114.3)

7.00 (177.8)
3
21.25 (539.8)
3

11

36.00 (914.0)
Minimum Recommended Clearance

2.75 (69.8)

8.00 (203.2)

0
(50.8)

7.12 (180.8)
11.50 (292.1)

4.38 (111.3)
7.12
(180.8)
20.50
(520.7)

12

90.69 (2303.5)

90.27
(2292.8)

0.56 (14.2)

13

3.00 (76.2)

Locations

2
7 GA Steel
Mounting Clip
Supplied by Eaton

Channel

0.56 (14.2)
4

3.00 (76.2)

3.38 (85.9)

14

167.23
(4247.6)

Outdoor
End Wall

Removable
Covers

19
20

0.75
(19.1)
11.50
(292.1)

4.00
(101.6)

68.96
(1751.6)

11.40
(289.6)

Aisle

17
18

3.00 (76.2)
4.00 (101.6)

Typical

16

CHANNEL
LOCATIONS

3.88 (98.5)

15

11.50
(292.1)
0.70
(17.8)
0.10
(2.5)

0.10
(2.5)
Outdoor
End Wall

0.12 (3.0)
2.75 (69.8)
4.50 (114.3)
38.00 (965.2)

4.50
(114.3)
View X-X

36.00 (914.4)

36.00 (914.4)

36.00 (914.4)

38.00 (965.2)

Front of Switchgear

21

Figure 5.0-37. 5/15 kV Switchgear Outdoor Sheltered Aisle Base Plan (Typical Details) Dimensions in Inches (mm)
For more information visit: www.EatonElectrical.com

CA08104001E

June 2006

Home

Sheet 0327

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-43
Drawout Vacuum Breakers

Index

Layout Dimensions 5 and 15 kV, 36-Inch (914.4 mm) Wide Structures

Master TOC

Note:
First install both
rows of switchgear
then install aisle
parts per drawing. (Later)

Location for station


ground connection
typical each end unit.

Attach switchgear to
foundation using one
of the two holes.
Use 5/8" Grade 5 or
better bolt. Torque
to 150 ft. lbs.
(Total of 4 mounting
bolts per vertical
section, one at each
corner.)

2 5

6.50
(165.1)

Finished foundation
surface shall be level
within 0.0125-inch
(0.3175 mm) in 36 inches
(914.4 mm) left-to-right,
front-to-back, and
diagonally, as measured
by a laser level.

6
(146.1)
5.75 (146.1)

3.75
(95.3)
5
Mounting Angle Details

Power cable entrance


space. Refer to shop
order base plan drawing
for conduit locations.
Conduit projection
not to exceed
8.00 inches (203.2 mm).

Attach to the Switchgear


Channels Using
Supplied Hardware

Secondary control wiring conduit


entrance space. Conduit stub ups
not to project more than
7.00 inches (177.8 mm).

ii

Attach to the Floor at


One of the Two Hole Locations
Shown Using 5/8" Grade 5 Bolt or
Better Torque to 150 Ft. Lbs.

6.00
(152.4)

6.00
(152.4)

4.00 (101.6)
4.88 (124.0)

2
Mounting Clip Details

Optional
Rear Door

5
2
7 GA Steel
Mounting Clip
Supplied by Eaton

Minimum
36.00
Recommended
(914.4)
Clearance

3.00
(76.2)
4.00

6.00 (152.4)

L
4.50 (114.3)
7.12 (180.8)

00
(50.8)

11.50 (292.1)
3

8.00 (203.2)

20.50
(520.7)

7.12 (180.8)

90.69 (2303.5)

90.27
(2292.8)

0.56 (14.2)
3.00 (76.2)

Channel
Locations

3
21.25 (539.8)

0.56 (14.2)
4

3.00 (76.2)

3.38 (85.8)

3.88 (98.5)

Removable
Covers

Channel
Locations

0.75
(19.1)

11.50
(292.1)
(292.1)

Aisle

10

4.00 (101.6)

68.96
(1751.6)

11.50

11
261.50
(6642.1)

12

2.00
(50.8)
4.00 (101.6)

Outdoor
End Wall

13

0.12
(3.0)

38.00
(965.2)

4
36.00
(914.4)

36.00
(914.4)

36.00
(914.4)

Outdoor
End Wall
38.00
(965.2)

14
Channel
Locations

90.27
(2292.8)

0.12 (3.0)
3.00 (76.2)
4.00 (101.6)

4.50 (114.3)
36.00 Minimum
(914.4) Recommended
Clearance

15
16
17

View X-X

18
X

Figure 5.0-38. 5/15 kV Switchgear Outdoor Common Aisle Base Plan (Typical Details) Dimensions in Inches (mm)

19
20
21

CA08104001E

For more information visit: www.EatonElectrical.com

5.0-44

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

Layout Dimensions 5 kV, 26-Inch (660.4 mm) Wide, Indoor Only

Layout Dimensions 5 kV Dimensions in Inches (mm)


Typical Units Indoor

ii

TOC

June 2006

Index

Sheet 0328

Master TOC

Available Configurations

Tie Breaker Bus Transition


Requirements

1200 Ampere
Breaker

1200 Ampere
Breaker

Drawout
Auxiliary

1200 Ampere
Breaker

Drawout
Auxiliary

1200 Ampere
Breaker

2
3
4
Drawout
Auxiliary

5
6

Figure 5.0-39. 26-Inch (660.4 mm) Wide


Typical Breaker/Breaker Vertical Section
Drawout
Auxiliary

7
8

Figure 5.0-43. Available Configurations

Typical Weights

10

Figure 5.0-42. Tie Breaker Bus Transition


Requirements
1

11
12

Breakers cannot be located in bus transition


compartment.

Figure 5.0-40. 26-Inch (660.4 mm) Wide


Typical Auxiliary/Breaker Vertical Section

13
14

Table 5.0-22. Switchgear Assembly


(Less Breaker)
Type of
Vertical
Section

Main Bus
Rating,
Amperes

Weight
Lbs (kg)

B/B

1200
2000

2000 (908)
2200 (999)

B/A or A/B

1200
2000

1700 (772)
1900 (863)

A/A

1200
2000

1600 (726)
1800 (817)

Table 5.0-23. Circuit Breaker 2

15

Type of
Circuit
Breaker

Current
Rating,
Amperes

Weight
Lbs (kg)
(Static)

50 VCPW-ND-250

1200

345 (157)

16

Breaker impact weight = 1.5 x static weight.

17
18
19

Figure 5.0-41. 26-Inch (660.4 mm) Wide


Typical Auxiliary/Auxiliary Vertical Section

20
21

Dimensions for estimating purposes only.


For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0329

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-45
Drawout Vacuum Breakers

Index

Layout Dimensions 5 kV, 26-Inch (660.4 mm) Wide, Indoor Only

Master TOC

Dimensions in Inches (mm) (Continued)

22.00 (558.8)

2.00
(50.8)

2.00
(50.8)

6.00 (152.4)
6.00 (152.4)

2.00
(50.8) c

7.00 (177.8) l

3.00 (76.2)

3.00 (76.2)
23.00
(584.2)

22.00
(558.8)

23.00
(584.2)

(4) Knockouts
for To
Top Secondary
T
Conduit Entry

44.50 (1130.3)

60.88 (1546.4)

e
f

24.25
24
25
(619.9)

7.00
(177.8)
3.00
(76.2)

3.00
(76.2)

Front

Figure 5.0-45. Base Plan of a Typical Indoor


Breaker or Auxiliary Structure
2

Figure 5.0-44. Top View of Typical Indoor


Breaker and Auxiliary Structures

Primary conduit locations for top


or bottom entry.

6
7
8
9

j
k

3
4
5

Two Conduits

3.38

(514.4) g
g
0.25 (6.4) Member
0.56 (14.2) 5.56
5 56
k
i
h
(141.2) j
Front

6.00
(152.4)

Four Conduits

0.56
(14.2)

24.25
(619.9)
(76.2)

1
2

9.00
(228.6)

e 3.00

ii

11.25 (285.8)

96.25 (2444.8)

2.00
(50.8)

Primary conduit locations for top or


bottom entry.
Recommended minimum clearance to rear
of VacClad-W: 30.00 inches (762.0 mm).
Floor steel, if used, must not exceed 3.25
inches (82.6 mm) under VacClad-W.
Anchor locations: indoor .50-inch (12.7 mm)
bolts or weld, outdoor .50-inch (12.7 mm)
bolts.
Station ground connection provision.
Secondary conduit space: All maximum
of 1.00-inch (25.4 mm) projection.
Minimum clearance to LH side of
VacClad-W: 26.00 inches (660.4 mm).
Finished foundation surface shall be level
within 0.0125-inch (0.3175 mm) in 36 inches
(914.4 mm) left-to-right, front-to-back, and
diagonally, as measured by a laser level.
Minimum clearance to front of VacClad-W:
70.00 inches (1778.0 mm).
Floor steel if used, must not exceed this
dimension under VacClad-W.

Figure 5.0-46. Primary Conduit Locations for


Top or Bottom Entry
l

Changes to 8.25 (209.6 mm) if optional


hinged rear doors are required.

7
8

10
2

Upper
Hinged
Panel

6 5

3
6 5
1

1-Large Relay
Case
2-Small Relay
Case
3-Instrument
4-Test Switch
5-Switch
6-Lock-out
Relay or
Switch
7-IQ Metering
Unit

Lower
Hinged
Panel

11
12
13
14
15
16
17

Figure 5.0-47. Maximum Hinged


Panel Equipment
Note: The figure above shows that the
arrangement of components differs
between upper and lower panels. The figure
may also be used to select custom arrangements of hinged panel components. Also,
the use of multi-purpose solid-state relays
such as the Cutler-Hammer Digitrip 3000
(same size as 7) will significantly reduce
consumption of panel space.

Dimensions for estimating purposes only.


CA08104001E

For more information visit: www.EatonElectrical.com

18
19
20
21

5.0-46

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

TOC

Layout Dimensions Special Design 5 kV, Low Profile 26-Inch (660.4 mm) Wide

Index

June 2006
Sheet 0330

Master TOC

i
ii
1

80.00
(2032.0)

LL
(1)

RTH

521

3
4
5

36.00
(914.4)

SCD
0H7
Pad

80.00 a
(2032.0)

Figure 5.0-48. 5 kV, 1200 A, 250 MVA VCP-W ND Low Profile 26-Inch
(660.4 mm) Wide Indoor Unit, Blank/Breaker
1

Depth can be reduced to 72 inches (1828.8 mm) if power cables enter


from top.

Figure 5.0-51. Tie Breaker Bus Transition Requirements

7
521

36.00
(914.4)

RTH

Blank

SCD
0H7
Pad

1200 Ampere
ND Breaker
d

Auxiliary or
Blank d

1200 Ampere
ND Breaker
d

Auxiliary or
Blank d

80.00
(2032.0)

1200 Ampere
ND Breaker
d

10

Blank

Auxiliary or
Blank d

1200 Ampere
ND Breaker
d

Auxiliary or
Blank d

11
80.00 b
(2032.0)

12
13

Figure 5.0-52. Available Configurations (Front View)


4

Figure 5.0-49. 5 kV, 1200 A, 250 MVA VCP-W ND Low Profile 26-Inch
(660.4 mm) Wide Indoor Unit, Breaker/Blank
2

Depth can be reduced to 72 inches (1828.8 mm) if power cables enter


from below.

14
15
16

LP
(2)
RTH

RTH

521

18

Typical Weights
Table 5.0-24. Switchgear Assembly (Less Breaker)
Vertical Section
Type

Main Bus Rating,


Amperes

Weight
Lbs (kg)

B/A or A/B

1200
2000

1500 (682)
1700 (772)

A/A

1200
2000

1400 (636)
1600 (726)

Table 5.0-25. Circuit Breaker 5

VTX
(2)

80.00
(2032.0)

17

Relays or control devices cannot be mounted on the circuit breaker


or auxiliary compartment door.

SCD
0H7
Pad

36.00
(914.4)

Circuit Breaker
Type

Current Rating,
Amperes

Weight (Static)
Lbs (kg)

50 VCPW-ND-250

1200

345 (157)

Breaker impact weight = 1.5 x static weight.

19
80.00 c
(2032.0)

20
21

Figure 5.0-50. 5 kV, 1200 A, 250 MVA VCP-W ND Low Profile 26-Inch
(660.4 mm) Wide Indoor Unit, Auxiliary/Breaker
3

Depth can be reduced to 72 inch (1831.7 mm) if power cables enter


from top.

For more information visit: www.EatonElectrical.com

CA08104001E

June 2006
Sheet 0331

Home

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-47
Drawout Vacuum Breakers

Index

Layout Dimensions Special Design 5/15 kV, Low Profile 36-Inch (9.14.4 mm) Wide

Master TOC

Access for
VT Cables
VT Cables
Either/Or

Blank

ii

VT or CPT

1
2

Breaker
1200 A

CT
CT

80.00
(2032.0)

CT
CT

36.00
(914.4)

Figure 5.0-54. Tie Breaker Bus Transition Requirements


SC

HTR

BYZ(1)

4
5

86.25 a
(2190.8)
Blank

Auxiliary

Auxiliary

Figure 5.0-53. 36-Inch (660.4 mm) Wide VCP-W Low Profile Indoor Unit
1

Other depths possible depending on cable entry direction and VT/CPT


connections. Contact Eaton.
VCP-W
Breaker
1200 or
2000 A

VCP-W
Breaker
1200, 2000
or 3000 A

Auxiliary

8
Auxiliary

9
10

Figure 5.0-55. Available Configurations (Front View)

11

Typical Weights
Table 5.0-26. Assemblies (Less Breakers, See Table 5.0-21 for Breakers)

12

Vertical Section
Type

Main Bus Rating,


Amperes

Indoor Structure
Lbs (kg)

B/B

1200
2000
3000

2200 (999)
2300 (1044)
2400 (1090)

B/A or A/B

1200
2000
3000

2100 (953)
2200 (999)
2300 (1044)

14

A/A

1200
2000
3000

1800 (818)
1900 (864)
2000 (908)

15

13

16
17
18
19
20
21
CA08104001E

For more information visit: www.EatonElectrical.com

5.0-48

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

Layout Dimensions 27 kV, 36-Inch (914.4 mm) Wide

TOC

Index

June 2006
Sheet 0332

Master TOC

Layout Dimensions 27 kV Dimensions in Inches (mm)


Typical Units

Available Configurations

ii
1

Drawout
VTs
T
Ts

Drawout
VTs
T
Ts

Drawout
VTs
T
Ts

1200 Ampere
Breaker

2000 Ampere
Breaker

Drawout
VTs
T
Ts

2
3
4
5
6

Figure 5.0-56. Indoor


36-Inch (914.4 mm) Wide Typical
Auxiliary/Breaker Vertical Section

Figure 5.0-58. Indoor Auxiliaries


36-Inch (914.4 mm) Wide Typical
Auxiliary/Auxiliary Vertical Section

Drawout
Fuses

Typical Weights in Lbs. (kg)

Table 5.0-27. Assemblies (Less Breakers)

Type of
Vertical
Section

Main Bus Indoor


Rating
Amperes

A/B

1200
2000

2500 (1135) 3400 (1545)


2600 (1180) 3500 (1591)

A/A

1200
2000

2200 (999) 2800 (1271)


2300 (1045) 2900 (1317)

10

Fixed
CPT

Outdoor
Aisleless

Figure 5.0-59. Available Configurations

Table 5.0-28. Breaker Weights in Lbs. (kg) 1

11
12
13

Type of
Breaker

Figure 5.0-57. Outdoor Aisleless


Typical Auxiliary/Breaker Vertical Section

Current Rating,
Amperes
1200

2000

270 VCP-W 750


270 VCP-W 1000

415 (188)
415 (188)

475 (216)
475 (216)

270 VCP-W 1250, 25C


270 VCP-W 40, 40C

415 (188)
415 (188)

475 (216)
475 (216)

Breaker impact = 1.5 x breaker weight.

14
15
16
17
18
19
20
21

Dimensions for estimating purposes only.


For more information visit: www.EatonElectrical.com

CA08104001E

June 2006

Home

Sheet 0333

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-49
Drawout Vacuum Breakers

Index

Layout Dimensions 27 kV, 36-Inch (914.4 mm) Wide

Master TOC

Dimensions in Inches (mm) (Continued)


2.00 (50.8)

2.00 (50.8)
32.00 (812.8)

6.00 (152.4)
6.00 (152.4)

2.00 (50.8)

2.00 (50.8)

32.00 (812.8)
3.00 (76.2)

7.00 (177.8) l

3.00 (76.2)

23.00
(584.2)

96.25 (2444.8)

2
Four Conduits

34.25
(870.0)

34 (863.6)

59.31 (1506.5)

4
5

34.25
(870.0)
3.00
(76.2)
3.88 (98.6)

0.56
(14.2)

3.88
(98.6)

0.25 (6.35) Member

8 50
8.50
(215.9)
(215
9)

9.00 (228.6)

15.50
(393.7)

Two Conduits

Figure 5.0-62. Primary Conduit Locations for


Top or Bottom Entry
l

Changes to 8.25 inches (209.6 mm) if


optional hinged rear doors are required.

0.56 (14.2)

Front

Front

3.00
3
00
(76.2)

Figure 5.0-61. Base Plan of a Typical Indoor


Breaker or Auxiliary Structure

2
3
4
5

6
7
8
9

j
k

Primary conduit locations for top or


bottom entry.
Recommended minimum clearance to rear
of VacClad-W: 36.00 inches (914.4 mm).
Floor steel, if used, must not exceed
3.25 inches (82.6 mm) under VacClad-W.
Anchor locations: indoor .50-inch
(12.7 mm) bolts or weld, outdoor
.50-inch (12.7 mm) bolts.
Station ground connection provision.
Secondary conduit space: All maximum
of 1.00-inch (25.4 mm) projection.
Minimum clearance to LH side of
VacClad-W: 32.00 inches (812.8 mm).
Finished foundation surface shall be level
within 0.0125-inch (0.3175 mm) in 36 inches
(914.4 mm) left-to-right, front-to-back, and
diagonally, as measured by a laser level.
Minimum clearance to front of VacClad-W:
70.00 inches (1778.0 mm).
Floor steel if used, must not exceed this
dimension under VacClad-W.

Note: Outdoor Aisleless Base Plan


27 kV switchgear outdoor Aisleless base
plan details are same as 5/15 kV outdoor
Aisleless switchgear. Refer to Figure 5.0-36.

For more information visit: www.EatonElectrical.com

9
Upper
Hinged
Panel

1-Large Relay
Case
2-Small Relay

3-Instrument

4
t
Relay or

No devices on the
breaker compartment
door.

7-IQ Metering
Unit

Lower
Hinged
Panel

10
11
12
13
14
15
16
17

Figure 5.0-63. Maximum Hinged


Panel Equipment
Note: The figure above shows that the
arrangement of components differs
between upper and lower panels. The figure
may also be used to select custom arrangements of hinged panel components. Also,
the use of multi-purpose solid-state relays
such as the Cutler-Hammer Digitrip 3000
(same size as device 7) will significantly
reduce consumption of panel space.

Dimensions for estimating purposes only.


CA08104001E

5.56
(141.2)

Figure 5.0-60. Top View of Typical Indoor


Breaker and Auxiliary Structures
Primary conduit locations for top or
bottom entry.

11.25 (285.8)

23.00
(584.2)

(2) Knockouts
for To
Top Secondary
T
Conduit Entry

3.00
(76.2)

ii

18
19
20
21

5.0-50

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

Layout Dimensions 38 kV, 42-Inch (1066.8 mm) Wide

June 2006

Index

Sheet 0334

Master TOC

Layout Dimensions 38 kV Dimensions in Inches (mm)


Typical Units

Typical Weights in Lbs. (kg)

ii

Table 5.0-29. Assemblies (Less Breakers)

Type of
Vertical
Section

Main Bus
Rating
Amperes

Indoor

Breaker

1200
2000
2500
3000

3300 (1500)
3400 (1545)
3555 (1616)
3555 (1616)

Auxiliary

1200
2000
2500
3000

3200 (1453)
3300 (1500)
3455 (1570)
3455 (1570)

2
3
4

Table 5.0-30. Breaker Weights in Lbs. (kg)

5
6

TOC

Figure 5.0-64. Indoor Typical Breaker, Vertical Section, Bottom Cable Exit

Type of
Breaker

Current Rating, Amperes


1200

2000

380 VCP-W-16, 16C


380 VCP-W-25, 25C

1080 (490)
1080 (490)

1140 (518)
1140 (518)

380 VCP-W-32, 32C


380 VCP-W-21

1080 (490)
1080 (490)

1140 (518)
1140 (518)

380 VCP-W-40, 40C

1080 (490)
1080 (490)

1140 (518)
1140 (518)

8
9
10
11
12
13

Figure 5.0-65. Indoor Typical Auxiliary/Auxiliary

14
15
16
17
18
19
20
Figure 5.0-66. Indoor Typical Bus Tie Breaker, Vertical Section

21

Dimensions for estimating purposes only.


For more information visit: www.EatonElectrical.com

CA08104001E

June 2006

Home

Sheet 0335

TOC

Metal-Clad Switchgear VacClad-W Medium Voltage


5.0-51
Drawout Vacuum Breakers

Index

Layout Dimensions 38 kV, 42-Inch (1066.8 mm) Wide

Master TOC

Dimensions in Inches (mm) (Continued)


3.50 (88.9)

3.75 (95.3)

i
42.00 (1066.8)
3.75 (95.3)
34.50 (876.3)

4.15
(105.4)

34.50 (876.3)
4.15 (105.4)

128.75 (3270.3)

3.38 (85.9)
2.20 (55.9)
3.00 (76.2)

A = 13.75 (349.3)
B = 4.50 (114.3)
C = 5.50 (139.7)

39.60
(1005.8)

7.00 (177.8)

65.85 (1672.6)

4
5
Three Conduits

9.00 (228.6) k

7.50 (190.5)

3.00 (76.2)

1.48
(37.6)

7.00 (177.8)

Front

Two Conduits

Figure 5.0-69. Base Plan of a Typical Indoor


Breaker and Auxiliary Structure
1

3
5

4
5

7
8

Primary conduit locations for top or


bottom entry.

7.00 (177.8)

39.60
(1005.8)

7.00 (177.8)
9.00 (228.6) k

15.38 (390.7)

Figure 5.0-67. Top View of Typical Indoor


Breaker and Auxiliary Structures

Four Conduits

12.00 (304.8)

30.90
(784.4)

Front

61.62 (1565.2)

7.5
50 (190.5)

ii

7.00 (177.8)

16.00
(406.4)

To Secondary
Top
T
Conduit Space

9.00 (228.6) k

16.00 (406.4)

Control
Compt.
Door
1-Large Relay
Case
3-Instrument
4-Test
T
Te
Switch
56-Lock-out
Relay or
Switch
7-IQ Metering
Unit

No devices on the
breaker compartment
door.

6
7
8
9

Breaker
Compt.
Door

Primary conduit locations for top or


bottom entry.
Recommended minimum clearance to rear
of VacClad-W: 42.00 inches (1066.8 mm).
Floor steel, if used, must not exceed 3.25
inches (82.6 mm) under VacClad-W.
Anchor locations: indoor .50-inch (12.7 mm)
bolts or weld, outdoor .50-inch (12.7 mm)
bolts.
Station ground connection provision.
Secondary conduit space: All maximum
of 1.00-inch (25.4 mm) projection.
Minimum clearance to LH side of
VacClad-W: 38.00 inches (965.2 mm).
Finished foundation surface shall be level
within 0.0125-inch (0.3175 mm) in 36 inches
(914.4 mm) left-to-right, front-to-back, and
diagonally, as measured by a laser level.
Minimum clearance to front of VacClad-W:
84.00 inches (2133.6 mm).

12.00 (304.8) l

10
11

Single Conduit

Figure 5.0-70. Primary Conduit Locations for


Top or Bottom Entry
k
l

Changes to 10.25 inches (260.4 mm) if


optional hinged rear doors are required.
Changes to 13.25 inches (336.6 mm) if
optional hinged rear doors are required.

Cutler-Hammer is a federally registered trademark


of Eaton Corporation. CSA is a registered trademark
of the Canadian Standards Association. Modbus is
a registered trademark of Modicon, a division of
Schneider Electric Industries SA. NEMA is the
registered trademark and service mark of the National
Electrical Manufacturers Association. UL is a federally
registered trademark of Underwriters Laboratories Inc.
ISO is the registered trademark and sole property of
the International Organization for Standardization.

12
13
14
15
16
17
18

Figure 5.0-68. Maximum Hinged Panel


Equipment

19

Note: The figure above shows that the


arrangement of components. The figure
may also be used to select custom arrangements of hinged panel components. Also,
the use of multi-purpose solid-state relays
such as the Eatons Cutler-Hammer Digitrip
3000 (same size as device 7) will significantly reduce consumption of panel space.

CA08104001E

20
21
For more information visit: www.EatonElectrical.com

5.0-52

Metal-Clad Switchgear VacClad-W Medium Voltage


Drawout Vacuum Breakers

Home

TOC

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June 2006
Sheet 0336

Master TOC

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For more information visit: www.EatonElectrical.com

CA08104001E

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