Professional Documents
Culture Documents
S. Moten
D&C 2010.049
Traineeship report
Coach(es):
Supervisor:
prof.dr. H. Nijmeijer
Abstract
Within Philips Research, ultrasonic transducers are integrated into the minimally
invasive needles and catheters for cardiac imaging. The existing ultrasonic transducers have a low signal to noise ratio (SNR) and a low bandwidth of the received
echo and, therefore, the transducer does not perform well for the cardiac imaging
application. A high SNR is needed to increase penetration depth into heart tissue
and an increased bandwidth is required to improve resolution.
Therefore, there is a need for a model that can predict the behavior of the ultrasonic
transducer. In this report, a model is developed and implemented for the complete
ultrasonic measurement system. This model is used for the improvement of the
design of a transducer and can also be used for design of ultrasonic transducer for
various applications. Various parameters needed for the simulation are estimated
experimentally. The comparison between the response of an ultrasonic transducer
and obtained model indicates the high accuracy of the model to predict the behavior of an ultrasonic transducer.
ii
Preface
This traineeship report is written as a part of the fulfillment of my Masters education in Dynamic and Control group at department of Mechanical Engineering,
Eindhoven University of Technology (TU/e). It is pleasure for me to thank all those
who made this possible.
First of all, I owe my deepest gratitude to Prof. Henk Nijmeijer (TU/e) who made
his support available in a number of ways and made it possible to start my traineeship in Philips Research (High Tech Campus).
I am heartily thankful to Dr. ir. Nenad Mihajlovic (Philips Research) whose encouragement and guidance from the beginning to the end enabled me to develop an understanding of the subject. Finally, I would like to thank the whole team working
on transducer in Minimally Invasive Health Care group (Philips Research), especially Dr. ir. Szabolcs Deladi for making it possible for me to attend the weekly
group meetings and gave me an opportunity to discuss and share ideas amongst
the team.
Last but not least, I want to pay regards and blessings to my parents who always
stood behind me for support.
Sikandar Moten, Eindhoven
September, 2010
iii
iv
Executive Summary
vi
Contents
Abstract
Preface
iii
Executive summary
Contents
1
vii
Introduction
1.1
Cardiac Ablation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
Cardiac Imaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3
1.4
1.5
2.1
2.1.1
Pulser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1.1
Characterization of pulser . . . . . . . . . . . . . . .
2.1.1.2
Attenuator (optional) . . . . . . . . . . . . . . . . . .
2.1.1.3
2.1.2
Transmitting transducer
. . . . . . . . . . . . . . . . . . . . .
10
2.1.2.1
10
2.1.2.2
10
vii
2.1.3
2.2
2.3
2.4
15
16
2.2.1
17
2.2.2
Blocked force . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
19
2.3.1
Receiving transducer . . . . . . . . . . . . . . . . . . . . . . .
19
2.3.2
Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
2.3.3
23
24
2.4.1
24
Model validation . . . . . . . . . . . . . . . . . . . . . . . . . .
Transducer Improvement
27
3.1
27
3.1.1
27
3.1.2
28
29
3.2.1
. . . . . . . . . . . . . . . . . . . .
29
3.2.2
30
3.3
Decision Making . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
3.4
32
3.2
35
4.1
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
4.2
Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
A Parameter Estimation
37
37
A.1.1
Experimental setup . . . . . . . . . . . . . . . . . . . . . . . .
37
A.1.2
39
40
A.2.1
40
A.2.2
41
viii
B Hardware Description
43
43
44
44
44
References
48
ix
Chapter 1
Introduction
1.1
Cardiac Ablation
The heart is a pump that functions by pumping the blood in a controlled sequence
through its four chambers: left atrium, right atrium, left ventricle and right ventricle. Each heart beat originates as an electrical impulse from a small area of tissue
in the right atrium of the heart called the sinus node. The impulse initially causes
both of the atria to contract, then activates the atrioventricular node which is normally the only electrical connection between the atria and the ventricles. The impulse then spreads through both ventricles causing a synchronized contraction of
the heart muscle.
So, for a healthy person, this regular flow of electricity through defined paths is
the basis of normal heart muscle contractions which results in normal heart beat.
But, sometimes this flow of electricity becomes irregular due to a faulty electrical
pathway and, consequently, the heart beats very erratically. Such heart diseases
are termed arrhythmia in medical science. In adults the normal resting heart rate
ranges from 60 to 80 beats per minute. The resting heart rate in children is much
faster.
Medicine often helps in various cases for the treatment of arrhythmia. However,
an effective treatment is to destroy a heart tissue in a controlled manner. Consequently, sources of unwanted pulses or electrical pathways are destroyed. Cardiac
ablation is a minimally invasive procedure in which a catheter a thin flexible tube
as shown in figure 1.1 is inserted in the blood vessel and then moved into the
heart by surgeons. Once the tip of the catheter has reached the targeted place into
the heart, Radio Frequency(RF) energy is used to destroy the tissue.
Introduction
Figure 1.1: A typical catheter used for ablation [Courtesy: Philips Research]
1.2
Cardiac Imaging
During cardiac ablation, there is a potential risk to destroy the complete heart wall
due to extra energy. There is a need to monitor the wall thickness and to measure
thickness of lesion abnormal tissue throughout the ablation process as shown
in figure 1.2 . In Philips Research, the group of Minimally Invasive Health Care
integrates the ultrasonic transducer in needles and catheters so that imaging and
ablation can be done simultaneously.
Defective Site
Catheter
Heart Wall
An integrated ultrasonic transducer sends the acoustic waves into the heart wall
and receives the echo to characterize the heart tissue. The signal received back
from the transducer is processed and the image is created.
Introduction
1.3
Generation /
Reception System
Acoustic Propagation
System
Generation
System
Acoustic Propagation
System
Reception
System
Introduction
Generation
System
Propagation
System
Reception
System
1.4
Introduction
combination of LTI systems rather than to work in the time domain. Therefore,
Fourier analysis at different stages of the modeling will become an integral part of
the modeling.
1.5
The existing ultrasonic transducers have a low signal to noise ratio (SNR) and a
low bandwidth of the received echo and the transducer does not perform well for
the cardiac imaging application. A high SNR is needed to increase the penetration
depth into heart tissue and an increased bandwidth is required to improve resolution.
The aim of this project is to gain a better understanding of how the mechanical
construction of an ultrasonic transducer influences the overall performance of the
transducer. The focus is on an ultrasonic transducer with resonant frequency of 20
MHz and size less than 3 mm so that it can fit into the catheter. To accomplish this
task, the project can be stated into three parts.
Make a model of ultrasound transducer and perform experimental validation
of the model.
Based on the obtained model, study the influence of mechanical construction
on the overall performance of the transducer.
Suggest technical (mechanical) improvements for such transducers.
Chapter 2 is based on modeling of the ultrasonic system and validation of obtained
model with measurements. Various parameters needed to simulate the model,
which are not available in a material data sheet, are estimated in Appendix A.
Chapter 3 discusses about improvements that can be done to increase the SNR
and bandwidth of the transducer. Furthermore, prediction of the response of an
improved transducer is verified again with the experimental measurements. Chapter 4 concludes the overall assignment and gives recommendations for further improvements in an ultrasonic diagnostic system.
Chapter 2
2.1
In the sound generation system,the model of pulser, attenuator, cable and transducer are included in a single Linear Time Invariant (LTI) system that characterizes
the complete system by the frequency response function tG . This frequency response function relates the input source voltage and the force generated at the face
of the transducer. Cables are used to transfer the electrical pulse from the pulser
to the ultrasonic transducer and from the transducer to the receiver. For frequencies in the range of 1 to 20 MHz, there is very little discussion of cabling effects
in literature [1] because of negligible effects of cable in this range. We neglect the
cabling effects as the resonant frequency of our transducer is 20 MHz. Thus, we
only model the pulser in combination with the attenuator and the transducer in the
sound generation system.
2.1.1
Pulser
Characterization of pulser
The output of the pulser depends on the settings (mainly energy and damping
settings) selected by the user. We noticed that the pulser does not act linearly with
respect to these settings. The cause of this non-linearity is reported as the internal
protection circuit for a commercial pulser in [1]. C. Dang et al. in [2] assume the
pulser as a linear device and expressed the pulser by an equivalent voltage source
and impedance using Thevenins theorem. This assumption is valid because we
characterize the pulser for specific energy or damping settings. Both voltage source
and impedance of the pulser depend on the combination of these two settings.
2.1.1.2
Attenuator (optional)
To transmit the electrical signal between the pulser and ultrasonic transducer, a
coaxial cable of 50 impedance is usually used in ultrasonic measurement system.
If the output impedance of pulser is not 50 , then, this creates an impedance
mismatch between the frequency dependent internal impedance of the pulser and
the impedance of the cable. Due to this mismatch, electrical reflections take place
both during transmission and reception of the electrical signal which may cause
the electrical interference of signals during measurement. One possible solution to
decrease electrical reflections is to attach an attenuator between the cable and the
pulser.
2.1.1.3
Using Thevenins theorem we can replace the electrical network of the pulser by
an equivalent voltage source Vs and impedance Zs as shown in figure 2.1. In order
to determine Vs and Zs , we use an open circuit (figure 2.1) and a circuit where we
attach a known impedance to the pulser (figure 2.2). In the open circuit no current
is flowing through the circuit; consequently, an equivalent source voltage Vs can
be estimated by measuring the open circuit voltage Vopen across the pulser output
port:
Vs = Vopen
(2.1)
Then, we attach the known impedance Zi of 50 to this circuit as shown in figure
2.2. Now, we measure the voltage across the known load Vi and using the voltage
Therefore, we can characterize the pulser completely. Both measurements are made
by an Agilent Technologies Oscilloscope DSO 6034A (hereby referred to as oscilloscope) and converted in to the frequency domain by Fourier transformation. The
measured source voltage both in time and frequency domain are shown in figures
2.3 and 2.4, whereas, the equivalent impedance is shown in figure 2.5.
Furthermore, the addition of an attenuator makes the impedance of the overall input system, pulser and attenuator, close to 50 over a wide band of frequency
range as shown in figure 2.5. This inclusion reduces the electrical reflections significantly, but, at the expense of a decrease of the energy transfer (voltage signal) as
shown in figure 2.3 and figure 2.4. Keeping in mind that the purpose of the present
assignment includes the validation of the model, to avoid electrical interferences
during measurements, we add the attenuator in the ultrasonic system and use the
model of the equivalent source voltage and impedance with attenuator.
Pulser/Source Voltage
100
50
Without 3dB attenuator
With 3dB attenuator
0
Magnitude [V/MHz]
80
50
Voltage [V]
90
100
150
70
60
50
40
30
20
200
10
250
.15
0
.25
.35
.45
.55
.65
10
15
20
25
30
Frequency [MHz]
Time [ sec]
Figure 2.4: Measured effect of attenuation on the source voltage in the frequency domain
Figure 2.3: Measured effect of attenuation on the source voltage in the time
domain
100
Without 3dB attenuator
With 3dB attenuator
90
Magnitude [Ohm]
80
70
60
50
40
30
20
10
0
10
15
20
25
30
Frequency [MHz]
Figure 2.5: Measured effect of attenuation on the impedance in the frequency domain
2.1.2
Transmitting transducer
The outer diameter of the catheter shown in figure 1.1 is 7F (3F = 1mm), and an
ultrasonic transducer should fit in such catheter. For the modeling of the transducer, we are not interested in the shape of the catheter (housing) and we consider
the transducer as an independent component irrespective of its application. An
ultrasonic transducer represents a layered structure as shown in figure 2.6. The basic component of a transducer is piezo crystal which converts the electrical energy
into mechanical (acoustic) energy and vice versa. In order to support the piezo
crystal, a backing plate is used at the back of the piezo crystal. A wear protection
plate is used at the front side. One or more front layers can be used to improve
the power transmission between the piezo crystal and the propagating fluid. The
effect of these plates is discussed in detail in the following sections. The diameter
of the piezo crystal is 1 mm. A simplified construction of an ultrasonic transducer
is shown in figure 2.6.
2.1.2.2
10
11
Here,
V
I
A0 B0
C0 D0
F0
v0
(2.3)
1
A0 B0
1
i 2 /C0
=
.
C0 D0
0
Q0 i C0
cos(0 ) + i Zb sin(0 )/Z0 )
Zb cos (0 ) + i Z0 sin(0 )
,
i sin(0 )/Z0
2{cos (0 ) 1} + i Zb sin (0 )/Z0
0 =
= l
f0
c0
(2.4)
For any frequency , the frequency response matrix for the Sittig model can be
described by the parameters given in table 2.1
12
Most of these values can be found in material data sheets except k T , C0 and cb ,
which are estimated experimentally. This is due to the fact that electromechanical coupling coefficient k T and clamped capacitance of piezo crystal C0 are highly
influenced by type of mechanical construction and by the transducer manufacturing process, whereas, the speed of sound in the backing layer is not available in
the manufacturers data sheet. A detailed description for finding these parameters
experimentally is given in Appendix A.
Intermediate or matching layers: Front layers are normally used as wear protection plate and impedance matching plate to improve the power transmission.
These layers can be represented by two port acoustic system and behave as a transmission line. The equivalent circuit for any layer can be modeled as shown in figure
2.9. This model can be found in electrical engineering text books.
13
An
Cn
Bn
Dn
cos(n )
i Zn sin(n )
cos(n )
i sin (n )/Zn
The frequency response function matrix can be describe for any frequency by
the acoustic impedance of the intermediate layer Zn and the normalize frequency
constant n . The relation of these quantities with the layer properties and size are
given as:
Zn = n cn S0
(2.6)
n =
ln
cn
For any frequency , the frequency response function matrix for parylene-C as a
matching layer can be described by the parameters given in table 2.2.
Table 2.2: Description of parameters for the intermediate/matching layer
Parameter Description
Symbol
Value used
Matching layer (Parylene-C)
Density of layer
n
1289 kg/m3
Speed of sound in layer
cn
2142 m/s
Thickness of layer
ln
3 103 m
Others
Cross-sectional area of Piezo
S0
7.85 107 m2
Sittigs model is particularly useful to consider any piezo-electrically inactive layer.
Such individual layers can concatenate at the front acoustic port as shown in figure
2.10. Mathematically, we can join these layers to Sittigs model by simply multiplying the frequency response function matrix of the piezo crystal by frequency
response function matrix of the layers in the same order as it will joined in practice.
Thus for the first layer, we can write:
[T ] =
A0 B0
C0 D0
A1 B1
C1 D1
(2.7)
More than one layer at the front can be handled exactly in the same way and the
14
Bn
Dn
(2.8)
Thus, we get the relationship between voltage and current at the electrical port and
the acoustical force and velocity at the mechanical port of the final layer as:
V
A T BT
Fn
=
(2.9)
I
CT D T
vn
2.1.3
Here, we combine the model of the pulser as shown in figure 2.1 with the model of
the transmitting transducer. We also add the acoustic impedance of load or fluid
to the front side of the last layer. This is done because the transducer is immersed
in fluid while generating a sound. The equivalent circuit diagram for the complete
sound generation system can be obtained by concatenation of the pulser model
to the electrical port of the transducer as shown in the figure 2.10. The model of
transmitting transducer in combination with the model of pulser and immersion
in fluid is termed as the sound generation system. With equation (2.9) and figure
2.10, C.Dang et al. in [1] explicitly mention the frequency response function, which
relates source voltage Vs with the force generated at the face of the transducer Ft =
Fn , as:
Zrad
Ft ( )
=
(2.10)
tG ( ) =
Vs ( )
( Zrad AT + BT ) + ( Zrad CT + DT ) Zs
Here, Zrad = 1 c1 S0 is the radiation impedance of the medium and can be calculated by the values given in table 2.3.
We have completed the sound generation system. However, before going to the
acoustic propagation system it is convenient to consider the model limitations.
Masons model has the following limitations:
The model is one dimensional, therefore only a one dimensional pressure
field can be investigated.
In the model it is assumed that the thickness of the backing is semi-infinite
without losses [5], which means that any acoustic wave transmitted to the
back does not back reflect from other interfaces. Practically, these reflections
can interfere with the received echo from the front. However, we can remove
this interference by using a highly attenuating material as backing plate so
that the signal attenuates enough and does not reflect back.
15
Ft Fn Z radvn
vn
Fn
2.2
16
2.2.1
The relationship between the force exerted by the transducer during transmission
Ft and the force acting on the face of the transducer during reception FB represent
frequency response function:
t A ( ) =
FB ( )
Ft ( )
(2.11)
Sound propagation in any medium involves complex mechanisms such as the attenuation of waves in the fluid and three dimensional wave diffraction and scattering effects. Many authors assume this propagation as a loss free ideal transmission and compare the response of the transducer with the model without including
these effects,see [6]. However, Sanchez et al. in [7] explicitly gives the frequency
response function which includes the effects of all these phenomena as:
t A ( ) =
FB ( )
Ft ( )
k p1 a2
2D
i J1
k p1 a2
2D
(2.12)
!# )
Here, J0 and J1 are Bessel function of order zero and one respectively. The wave
number k p1 for the propagating fluid and reflection co-efficient R12 for the plane
wave at normal incidence for the interface between fluid and block are given by:
k p1 =
R12 =
c1
2 c2 1 c1
2 c2 + 1 c1
(2.13)
A description of the parameters used in equation (2.12) and (2.13) and actual values
of these parameters for water as the propagating fluid and aluminum alloy as the
reflecting block is given in table 2.3.
The formula mentioned in table 2.3 for frequency dependent attenuation in water
is derived from [7]. This attenuation is measured in Nepers/m with frequency f
given in Hz.
17
Table 2.3: Description of parameters for the frequency response function of the
propagation system
Parameter Description
Symbol
Value used
Propagating Medium (De-mineralized Water)
Density of medium
1
1000 kg/m3
Speed of sound in medium
c1
1482 m/s
Attenuation in the medium
w ( )
25.3 1015 f 2 Nepers/m
Reflecting block (Aluminum Alloy)
Density of block
2
2700 kg/m3
Speed of sound in block
c2
6226 m/s
Others
Transducer distance from block
D
0.003 m
Radius of disc
a
0.5 103 m
Cross-sectional area of piezo
S0
7.85 107 m2
2.2.2
Blocked force
The force FB in equation (2.12) is called the blocked force and it acts on the face of
the transducer during reception. It is defined as the force that would be exerted on
the receiving transducer if its face is held rigidly fixed (motionless).
In order to model the pressure field, we need some more insight in the blocked
force. Consider an immersion setup in which the acoustic waves incident on the
receiving transducer, as shown in figure 2.11. If we neglect any wave diffraction
effects at the edges of the receiving transducer, then, these waves will reflect back
and the total pressure p B at the transducer face is:
p B = pinc + pre f = 2pinc
(2.14)
RR
If S0 is the area of the face
RRof the transducer, then the blocked force FB = S p B dS0
is twice the force Finc = S pinc dS0 exerted by the wave incident on the same area:
FB = 2Finc
(2.15)
Finc and pinc are the incident force and pressure respectively acting on the area S0
as if no transducer is present. Equations (2.14) and (2.15) are very useful because
once the frequency response function of the propagation system is obtained, we
can model the one dimensional pressure field of the transmitting transducer.
18
Figure 2.11: Blocked force due to the incident and reflected wave
2.3
Now, after completion of the sound generation and propagation system, we model
the reception system in which we define a relationship between the blocked force
FB and the voltage received VR from the receiver. In the reception system, we have
to incorporate all the basic elements of the reception system which includes the
receiving transducer and receiver.
2.3.1
Receiving transducer
The receiving transducer can be modeled as a two port system which converts the
acoustic waves at the mechanical port to the electrical energy at the electrical port.
When the transmitting transducer is used as the receiving transducer, its frequency
response function matrix becomes (also see equation (2.9)):
Vr
A R BR
Fn
(2.16)
=
Ir
CR D R
vn
Here, Vr and Ir are the voltage and current at the electrical port respectively, and
Fn and vn are the total force acting on the face of the transducer and the velocity of
the transducer surface respectively. This change in signs as compared to equation
(2.9) for the transmitting transducer is due to the fact that the direction of current
and velocity is opposite as compared to those in generation system. Rearranging
the above equation, we will get:
Vr
A T BT
Fn
=
(2.17)
Ir
C T DT
vn
Furthermore, as the reception system is the reciprocal of the transmitting system
[1], it is convenient to express the mechanical and electrical quantities in the form.
Fn
D T BT
Vr
=
(2.18)
vn
CT A T
Ir
19
A T BT
C T DT
1
DT
CT
BT
AT
because of reciprocity.
Since, the elements of the receiving transducer in equation (2.9) are identical to
those of the receiving transducer, we do not have to model the receiving transducer
again. If we define A R = DT , BR = BT , CR = CT and DR = A T then:
Fn
vn
AR
CR
BR
DR
Vr
Ir
(2.19)
To find the force Fn acting on the transducer face, we can divide the scenario in two
cases.
Case 1: For case one, the face of the transducer is kept rigidly fixed as shown in
figure 2.12. The pressure from the incident waves, pinc , and pressure from the
reflected wave, pre f , will combine to have the blocked pressure p B at the transducer
face. The integral sum of this blocked pressure over the entire face is the force FB .
Case 2: For case two, incident waves are absent and the pressure at the transducer
face is created by the motion of the transducer face as shown in figure 2.13. This is
same as if the transducer is radiating force during transmission. If the transducer
face is moving with velocity vn then the force due to this motion, Fs , will be:
Fs = Zrad vn
(2.20)
Here, the force is negative because we used the convention that the velocity is flowing into the transducer and the transducer face is moving normal outwards.
In the sound reception system, the acoustic waves incident on the transducer face
are reflect back. These incident and reflected waves create a force on the transducer
face and excite the piezo crystal. Due to this excitation, the face of the transducer is
20
2.3.2
(2.21)
Receiver
In an ultrasonic measurement system, the receiver is used to get the signal from
the receiving ultrasonic transducer, amplifies or attenuates it depending on the requirement and applies filtering to the signal. A custom made system (transceiver)
that is used as a pulser also includes the receiver in it. Similar to the pulser, we are
not interested in the internal characteristics of the complex electrical driving circuit
of the receiver because it is not relevant for modeling purposes. As the receiver
provides an electrical termination at one end of the cable and amplifies the signal,
we model the receiver as an equivalent receiving impedance Zr ( ) and then we
model the amplifier as an amplification factor K ( ).
For characterization of the receiver, we used the same approach as used by Schmerr
et al. in [3]. As for the application of imaging of heart, we have to use the ultrasonic
transducer in pulse echo mode; so we characterize the transducer for that mode. We
measure both the voltage Vr (t) and current Ir (t) at the receiver input and only the
voltage VR (t) at the receiver output. An oscilloscope is used to measure the voltage
measurements, while a current probe in combination with an oscilloscope is used to
measure the current. The sampled data Vr (t), Ir (t) and VR (t) is transformed to the
frequency domain by taking its Fourier Transformation to get the corresponding
frequency domain values Vr ( ), Ir ( ) and VR ( ) respectively. The amplification
factor and receiver impedance are obtained by:
K ( ) =
Zr ( ) =
VR ( )
Vr ( )
Vr ( )
Ir ( )
(2.22)
Both the electrical impedance and the amplification factor of the receiver are dependent on the chosen settings by the user and both are frequency dependent. The
receiver part of the transceiver has two main parameters i.e. gain and attenuation.
Combination of these parameters can provide many possible combinations of the
amplification factor K ( ) and the electrical impedance Zr ( ). In pulse echo experiments as shown in figure 1.3, the transceiver uses the same port for sending or
receiving the signal, so the output signal from the receiver is also influenced by the
damping setting of the pulser. This means that amplification factor K ( ) and the
electrical impedance Zr ( ) also affect by the damping setting. The dependency of
receiver gain and impedance on the damping settings can be seen in figure 2.14.
21
Receiver Impedance
1.5
600
Setting 1
Setting 2
Setting 3
500
Magnitude [Ohm]
Magnitude [Gain]
Setting 1
Setting 2
Setting 3
0.5
400
300
200
100
0
15
20
0
15
25
Frequency [MHz]
20
25
Frequency [MHz]
Figure 2.14: Receiver gain and impedance for the pulse-echo mode
Although, the damping setting influence the K ( ) and Zr ( ) non-linearly but we
use the specific setting and we characterize for that single setting only. Furthermore, addition of an attenuator (to decrease electrical reflections) affects the receiver characteristics. Figure 2.15 shows the effect of the attenuator on gain and
equivalent impedance. For the model, we found the values of receiver gain and
equivalent impedance with attenuator at 20 MHz from the figure 2.15. These values are given in table 2.4.
Receiver Gain
Receiver Impedance
1.5
600
Without 3dB attenuator
With 3dB attenuator
Magnitude [Ohm]
Magnitude [Gain]
500
0.5
400
300
200
100
0
15
20
0
15
25
Frequency [MHz]
20
25
Frequency [MHz]
Figure 2.15: Receiver gain and impedance with and without attenuator
Table 2.4: Gain and impedance of the receiver with 3dB attenuator at 20 MHz
Parameter
Symbol
Value used
Gain
K ( )
0.65
Equivalent Impedance
Zr ( )
120
22
2.3.3
In this section, we combine the model of the receiver with the model of receiving
transducer which is the same as a transmitting transducer. If we compare figure
2.10 with figure 2.16, it can be clearly seen that the front part of transmitting model
is replaced by the blocked force and the equivalent impedance. This configuration
of the front part represents the total force acting on the transducer, as given by the
relation shown in equation (2.21). Moreover, pulser is replaced by receiver with
an impedance termination and gain. With equations (2.19), (2.21), (2.22) and figure
2.16, C.Dang et al. in [2] explicitly mention the frequency response function, which
relates voltage at the output port of the receiver VR and the blocked force acting on
the transducer FB , as:
t R ( ) =
VR
Zr K
=
FB
( Zrad D R + BR ) + ( Zrad C R + A R ) Zr
vn
Fn
Ir
Vr
23
(2.23)
2.4
With all the three frequency response functions given in equations (2.10), (2.12) and
(2.23), we can simulate the output response from the receiver VR of the ultrasonic
measurement system for the input source voltage Vs by:
VR
V F Ft
= t R .t A .tG = R . B .
Vs
FB Ft Vs
VR ( ) = (t R .t A .tG ) Vs ( )
(2.24)
We can also simulate the 1-D pressure field at any distance from the transducer in
the propagating medium as shown:
FB
Vs
= t A .tG =
p ( ) =
FB Ft
.
Ft Vs
FB ( )
Vs ( )
= (t R .t A .tG )
S0
S0
(2.25)
Where, S0 is the cross-sectional area of the piezo crystal. Both equation (2.24) and
(2.25) can be converted by inverse Fourier transformation to get the time domain
response.
2.4.1
Model validation
24
2
Measured Echo Signal
Model Echo Signal
0.5
0.5
0.5
0.5
1.5
1.5
2
1.8
2.2
2.4
2.6
2.8
3.0
1.5
Voltage [V]
Voltage [V]
1.5
2
2.8
3.2
Time [ sec]
3.2
3.4
3.6
3.8
4.0
4.2
Time [ sec]
Transducer
Hydrophone
25
4
Measured Pressure Signal
Model Pressure Signal
Pressure [MPa]
Pressure [MPa]
4
1.8
2.2
2.4
2.6
2.8
3.0
4
2.8
3.2
Time [ sec]
3.2
3.4
3.6
3.8
4.0
4.2
Time [ sec]
Time [ sec]
As the model predicts well for both the received echo and radiating pressure field,
it is established that we can use this model to improve the transducer.
26
Chapter 3
Transducer Improvement
The design of a piezoelectric ultrasound transducer demands careful selection and
design of front and backing layer for the required performance. So in order to
improve the transducer bandwidth and signal to noise ratio, we focus on front and
backing layers.
3.1
3.1.1
The front layer is not only used to protect the piezo crystal from the environment
but also used to improve the energy transmission. For designing the ultrasonic
transducer for in-vivo (within the living) applications such as our heart imaging
application, material of the front layer should be bio-compatible as well.
To improve the energy transfer, the simplest way is to select the front layer with
acoustic impedance Z1 such that it provides matching between impedance of the
piezo-ceramic Z0 and load impedance Zrad . This can be done by taking the geometric mean of two impedances as shown below [8].
p
Z1 = Z0 Zrad
(3.1)
But for wide-band transducer, the above matching formula is modified to the following as mentioned in [9]:
q
Z1 =
2
Z0 Zrad
(3.2)
27
Transducer Improvement
In the existing transducer, parylene-C is used as the front layer which is biocompatible material and has an acoustic impedance of Z1 2.8 MRayls. This value
is very near to the required impedance for the wide band transducer. Therefore, the
existing selection of parylene-C is a good selection as the matching layer.
3.1.2
Theoretically, the maximum power transfer takes place when the thickness of the
front layer is set equal to quarter wavelength /4 of the acoustic plane waves in
it. This will increase the efficiency of the transducer which results not only in an
increase in amplitude of the acoustic wave transferred to the medium but due to
the lower loses over the wide bandwidth it also increases the bandwidth of the
transducer.
For the existing transducer the thickness of parylene-C is 3 m. Since, the resonant
frequency of piezo crystal is f = 20 MHz, and the speed of sound in parylene-C is
c1 = 1289 m/s. The wavelength of the acoustic wave in the front layer will be:
=
c
= 107m
f
(3.3)
The maximum power transfer takes place at quarter wave length of 26.8 m. To
improve the power transmission we have to change the thickness to the quarter
wave length.
In order to validate the effect of the thickness changes experimentally, a transducer
is made with piezo crystal PZT-5A with 20 MHz resonating frequency. Existing
Zeonex E48R is used as the backing material. Thickness of the front layer (ParyleneC) is deposited in steps to measure effect of thickness. This is performed by the
vacuum deposition system PDS 2010 Labcoter 2.
Each time after deposition of a layer, the radiating pressure field of transducer is
measured in a water bath at room temperature at a specified distance of 3 mm in
front of the transducer as shown in figure 2.19. A detailed scheme of the experiment
is shown in figure A.1 without specimen case. The transducer with a matching
layer thickness of 3m, 12m, 17m, 26m and 35m is developed and tested.
Figure 3.1 shows the voltage signal measure from hydrophone for 26m paryleneC. The maximum of that signal is taken and plotted in the figure 3.2 after converting
into pressure (using the sensitivity of hydrophone S = 72.3 109 V/Pa) as shown
by the blue line with an accuracy of 17% given by the manufacturer. The same
test is performed for all the transducers and then compared with the pressure field
predicted by the model. It can be clearly seen that the behavior for both the model
and experiment is identical. The result clearly shows that the maximum pressure
will be obtained if the thickness of the front layer is set equal to 26.8 m.
28
Transducer Improvement
Model validation by Hydrophone
6
Model Pressure Signal
Measured Pressure Signal
0.25
0.2
Pressure [MPa]
0.15
Voltage [V]
0.1
0.05
0
0.05
0.1
0.15
0.2
0.25
2.0
2.2
2.4
2.6
2.8
Time [ s]
3.2
3.2.1
10
15
20
25
30
35
40
To select the appropriate backing layer, there are several design considerations
which are necessary to take into account. Brown in [10] discussed in detail these
considerations. Based on that discussion, the following design considerations are
necessary to take into account.
1. The impedance of the backing material has to be according to the required
bandwidth of the ultrasonic transducer. For the imaging of a heart tissue, we
need higher bandwidth transducers. This gives a fast ringing down of the signal and, a higher resolution for imaging. However, increasing the bandwidth
with an increase of the backing impedance, also decreases the efficiency [11]
and thus the SNR. This means there is a tradeoff between these parameters.
2. The attenuation coefficient of the backing material should be as high as possible so that acoustic waves transmitted to the back cannot reflect back and we
receive an echo without interference.
There are other design considerations which do not influence the performance of
the ultrasonic transducer but these considerations are necessary for manufacturing
the transducer.
1. The backing material should be easy to machine and should be shaped into
different thickness and size.
29
Transducer Improvement
c
z = c
[kg/m3 ]
[m/s]
[ MRayls]
[dB/mm]
Zeonex E48R
1010
2593
2.62
7.57
Zeonor 1020R
1010
2390
2.41
7.07
Zeonex 790R
1010
2489
2.51
6.42
Zeonex 690R
1010
2438
2.46
7.09
Zeonex RS420
950
2195
2.08
11.53
Epotek 353ND
1240
2578
3.19
4.81
TPX
822
2162
1.78
3.04
Epotek 353ND with
871
2402
2.10
23.50
Glass bubbles
2. The backing material should have good adhesion properties so that it can
adhere with the piezo ceramic.
3. The backing material should have high surface quality to ease the transfer of
energy to the back and reduce noise.
For improving the design, properties of several materials, other than the existing
Zeonex E48R, which are readily available, are investigated using the same experimental procedure as described for Zeonex E48R in Appendix A. The found properties are given in the table 3.1. In order to increase the attenuation constant, a mixture of epoxy (Epotek353ND) and glass balls (3M Glass bubbles S22) is tested. This
is made by mixing glass balls 9% by weight with epoxy (i.e. 9 gm glass balls with
91 gm epoxy) and the mixture is cured afterwards. It is noticed that the attenuation
increased significantly due to the scattering of waves inside the backing material
but the acoustic impedance of the mixture becomes less than the epoxy. However,
the noise level of transducers also increases due to high scattering of such backing
materials.
3.2.2
Masons model does not have any parameter for the thickness of the backing because the backing port with known impedance is fixed. In fact, the model assumes
that the thickness of the backing is semi-infinite. This is a valid assumption because
the model is not made to accommodate for the responses due to the reflections from
the back surface. It predicts only the response due to the power transmission from
30
Transducer Improvement
the piezo to the front side and reception of the echo from the front side. This prediction is enough to improve the transducer before experimental realization of the
particular design.
To validate the effect of backing thickness experimentally, three transducers are
made with PZT-5A of 20 MHz resonating frequency and with 26 m parylene-C as
the front layer. The thickness of Zeonex E48R as the backing material was set to 0.5
mm, 1 mm and 2 mm.
The radiating pressure field of the transducer is measured in a water bath at room
temperature at the specified distance of 3 mm in front of the transducer. The experimental configuration is identical as used in figure 2.19. In figure 3.3, the voltage
signal is shown that is received from the three different transducers. These voltage
signals are converted into the pressure using the formula given in equation (2.26)
with a sensitivity of hydrophone S = 72.3 109 V/Pa. The comparison of these
experimental results for different backing plate thicknesses with model for semi infinite thickness is shown in figure 3.4. The result clearly shows that thickness of the
backing has no influence on the pressure field which means that the amplitude and
bandwidth of the transducer is independent of the backing plate thickness. Also, it
can be seen that there is a good match between the model and actual measurement.
Pressure signal for 26 m ParyleneC
0.5
Transducer 0.5 mm backing
Transducer 1 mm backing
Transducer 2 mm backing
0.3
Voltage [V]
0.2
0.1
0
0.1
0.2
0.4
6
2
2.1
2.2
2.3
2.4
1.9
2.5
2.0
2.1
2.2
2.3
2.4
2.5
Time [ sec]
Time [ sec]
3.3
0.3
0.5
1.9
0.4
Decision Making
To improve the SNR and bandwidth, it is decided to change the thickness of the
front layer from 3m to 26.8m without changing the material (parylene-C) because its impedance is near to the optimal impedance for power transmission and
31
Transducer Improvement
it is also bio-compatible. This increases both the SNR and bandwidth. A change of
backing material is not adopted for current improvement. We investigated several
other materials available but their properties are close to the Zeonex E48R as shown
in table 3.1. A mixture of epoxy and glass balls is also tested, which improved the
attenuation constant but has less value of impedance which will decrease the bandwidth. Therefore, by changing the thickness of front layer we can get an increase in
both the SNR and bandwidth.
3.4
2
Measured Echo Signal
Model Echo Signal
0.5
0.5
0.5
0.5
1.5
1.5
2
1.8
2.2
2.4
2.6
2.8
3.0
1.5
Voltage [V]
Voltage [V]
1.5
2
1.8
3.2
Time [ sec]
Figure 3.5:
parylene-C
2.2
2.4
2.6
2.8
3.0
3.2
Time [ sec]
Figure 3.6:
parylene-C
32
Transducer Improvement
Old transducer
Improved transducer
0.12
Magnitude [V/MHz]
0.1
0.08
0.06
0.04
Old Transducer: 3 dB BW = 2.4 MHz
0.02
10
20
30
40
Frequency [MHz]
Figure 3.7: Comparison of bandwidth for the old and new (improved) transducer
33
34
Chapter 4
4.1
Conclusion
The main objective of this project is to improve the SNR and bandwidth of an ultrasonic transducer. To accomplish this task, there is a need of a model that can
predict the behavior of the ultrasonic transducer before realization.
In this report, an approach to make an equivalent circuit model for the transducer
is adopted. The model of each individual component in an ultrasonic measurement system is implemented to predict the response of the ultrasonic transducer.
Although, the focus is to improve the ultrasonic transducer, however, other components are also simulated and the model is validated both for the echo response
and radiating pressure field experimentally.
It is shown that the implemented model has a good agreement with measurement
results. Based on this, the effects of the mechanical construction of the transducer
are studied. Finally, some improvements in the mechanical construction are suggested and adopted. For the specified input conditions, the signal magnitude is
increased by 160%, whereas, the increase in bandwidth is recorded as 79%. We met
all the required goals of the project as defined in Chapter 1.
The modeling procedure described in this report provides a tool for analyzing the
complete ultrasonic measurement system. The present modeling has dealt with an
immersion system, however, this is also applicable to the contact ultrasonic systems
that are widely used for different applications.
35
4.2
Recommendations
36
Appendix A
Parameter Estimation
In order to simulate the obtained model, we need to determine and estimate all
the parameters in the model. Most of these parameters are calculated based on the
material properties. However, the speed of sound in the backing plate needs to be
estimate as it is not available in the manufacturers material data sheet. Furthermore, the electromechanical coupling coefficient and the clamped capacitance of
the piezo crystal are highly influenced by the mechanical construction and transducer manufacturing process. So, we estimate these two properties for the specific
designs of transducer.
A.1
The measurements that we performed for finding the longitudinal speed of sound
is also used to find the attenuation constant for the backing material. The attenuation constant is not needed for the simulation, however, in Chapter 3 we showed
that this parameter can be used to improve the other aspects of the transducer.
A.1.1
Experimental setup
The longitudinal speed of sound and attenuation constant are found experimentally in a pitch-catch setup. In this setup, the acoustic waves are generated in a
water bath using an ultrasonic transducer. The acoustic pressure is measured by
a Precision acoustic hydrophone needle at some specified distance. This commercial hydrophone is an ultrasonic transducer with a sensor diameter of 0.2 mm. Demineralized water is used at the room temperature as the propagating medium. We
keep the distance between the hydrophone and the ultrasonic transducer as small
as possible to avoid the scattering effects. A three axis motion controller is used to
37
place the hydrophone in front of the transducer. The received pressure waveform
from the amplifier/coupler (attached to the hydrophone) is sampled by a digital
oscilloscope. At first, we measure the pressure without a specimen, and then we
put a specimen between the hydrophone and the ultrasonic transducer as shown
in the Figure A.1. This experimental setup is used by many authors; see [12], [13]
and [14].
20
Voltage [mV]
10
10
20
19.5
20.0
20.5
Time [ sec]
Figure A.2: Pressure signals in terms of voltage from the hydrophone (with and
without specimen
38
A.1.2
In order to calculate the longitudinal speed of sound in the material and the attenuation constant, several authors discuss about the time domain techniques, see
[12].
For the materials with high attenuation constant, the wave shape for the pressure
wave changes dramatically as it transmitted through the material. In order to locate
the equivalent points for finding the amplitude ratio is detrimental [13]. Other
authors use the frequency domain technique developed by Sachse and Pao (1978),
see [14]. In this report, we adapt the frequency domain technique. Wang et al. in
[14] explicitly mention the formulae to calculate the speed of sound and attenuation
constant as given below:
cw
( s w + 2 f 4t)cw
1+
2 f d
TAw
1
s = w + 20log10
d
As
cs =
(A.1)
(A.2)
In equations (A.1) and (A.2), 4t is the trigger delay of the signal as shown in figure
A.2, cw is the speed of sound in water, f is the frequency, d is the thickness of
the specimen, Aw , As , w and s are the amplitude and phase spectra, obtained
by taking the Fourier transformation of the pressure signal, without and with a
specimen respectively as shown in figure A.3. T is the product of the transmission
coefficients for the interface of water to specimen and specimen to water:
T = Tws Tsw =
4zw zs
( z w + z s )2
(A.3)
c
z = c
[kg/m3 ]
[m/s]
[ MRayls]
[dB/mm]
Zeonex E48R
1010
2593
2.62
7.57
39
Zeonex E48R
Zeonex E48R
1.2
Without specimen
With specimen
Without specimen
With specimen
Aw
20
s
0.8
Phase [rad]
Amplitude [mV/MHz]
1.0
0.6
40
60
0.4
80
0.2
As
10
20
30
100
40
50
60
70
80
90
Frequency [MHz]
10
20
30
40
50
60
70
80
90
Frequency [MHz]
Figure A.3: Magnitude and phase of the pressure signals (with and without specimen)
A.2
Two of the main properties of the piezo crystal, i.e. capacitance and electromechanical coefficient, are highly influenced by the mechanical construction. There is a
need to estimate these values experimentally. We find these values by fitting the
measured input impedance of the transducer to the model input impedance.
A.2.1
The purpose of a piezo crystal is to convert one form of energy into other. From the
manufacturer, we get a piezo crystal sandwiched between two electrodes. So, it acts
as a capacitor with some capacitance. The cross-sectional area of these electrodes
2
is equal to that of a crystal i.e. S0 = 0.5 103 . However, we used additional electrodes larger in size with these electrodes for the manufacturing ease.
This changes the effective capacitance to some other value. This value of effective
capacitance is also dependent on the insulation used between the additional electrodes.
To investigate the effect of mechanical construction experimentally, two transducers with different type of construction are tested as shown in figure A.4 and figure A.5. Type A construction is the replica of a transducer thats fits into catheter,
whereas, Type B is developed for investigation purposes.
An Agilent HP 8753ES Network Analyzer is used to find the reflection co-efficient
S11 of these transducers. Before measuring the reflection coefficient, it is necessary
to calibrate the network analyzer for the open, short and known load (50 in our
case) termination conditions. The measured reflection coefficient S11 is converted
40
(A.4)
A.2.2
The ability of a piezo crystal to convert one form of energy into another is measured by its electromechanical coupling coefficient k T . This parameter is one of the
measures of the performance of a transducer. The electromechanical coupling coefficient of PZT-5A piezo ceramic with a resonant frequency of 20 MHz is not given
in the manufacturers data sheet. Tuning the capacitance fits the model impedance
curve with the measured impedance over the range of frequencies except near the
resonant frequency. To fit the curve near the resonant frequency, k T is tuned manually and its value is found equal to 0.2 for both type of the construction.
The magnitude and phase of the measured impedance and model impedance, after
tuning the capacitance and electromechanical coupling coefficient, can be seen in
figure A.6 and figure A.7 for the type A and type B construction respectively. The
lower order harmonics that can be seen in measurement except at 20 MHz are the
resonances of the modes other than the thickness mode and these are not included
in the Masons model.
41
1200
0
Measurement
Model
0.4
0.6
800
Phase [rad]
Magnitude [Ohm]
Measurement
Model
0.2
1000
600
400
0.8
1
1.2
1.4
1.6
200
1.8
0
10
15
20
25
30
10
Frequency [MHz]
15
20
25
30
Frequency [MHz]
Figure A.6: Magnitude and phase of the input impedance of transducer for
the type A construction
1200
0
Measurement
Model
0.4
0.6
800
Phase [rad]
Magnitude [Ohm]
Measurement
Model
0.2
1000
600
400
0.8
1
1.2
1.4
1.6
200
1.8
0
10
15
20
25
30
Frequency [MHz]
10
15
20
25
Frequency [MHz]
Figure A.7: Magnitude and phase of the input impedance of transducer for
the type B construction
42
30
Appendix B
Hardware Description
Following are the devices which are used apart from the ultrasonic measurement
setup during the experiments.
B.1
Motion Controller
43
B.2
Network Analyzer
An Agilent HP 8753ES Network Analyzer (as shown in figure B.2) is used to measure the reflection coefficient of the transducer. This reflection coefficient is converted into input impedance of the transducer. Before doing the measurements on
this analyzer, it is necessary to calibrate for the open, short and known load termination conditions.
B.3
Digital Oscilloscope
For measuring the voltage signals, an Agilent Technologies DSO 6034A digital oscilloscope is used (as shown in the figure B.3). This oscilloscope has a capability to
sample the data at the rate of 2Giga samples per second for four different channels
simultaneously .
B.4
For measuring the current during the characterization of the receiver, a Tektronics
TM502A AM 503B current probe amplifier (as shown in figure B.4) is used. This
current probe has a capability to measure a very small current even in the order of
magnitude of mA.
44
45
46
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48