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2005 MEDIUM DUTY C SERIES ELECTRICAL

Overview
ORGANIZATION
The Electrical section of the 2005 Medium Duty C Series Body Builder Manual is not split between Family 2 and Family 3 trucks. The
Electrical systems are common between the families. Any family specific requirements are called out in the attached documentation. This
document is organized as follows:
A. Systems Operation How it works.
B. Component Locator Where it is.
C. Connectors & Pinouts What it looks like, and finally,
D. Subsystem Schematics Detailed wiring and electrical schematic information.
WHATS NEW FOR THE MEDIUM DUTY C SERIES
The LG4 ECM has moved from the center of the IP to a common location with the L18 PCM and LLY ECM underhood. The LG5 ECM
remains on the engine.
Whats new for the manual: The LB7 and interim LLY and LG4 engines used in 2004 are not required for 2005.This eliminated many
schematics in the 2003 and 2004 manuals.
The 2005 manual includes schematics for every sub-system in the vehicle. Most of these schematics are new drawings.
New subsystems include:
Auxiliary Power
Wipers and Washer
Active Transfer Case
Headlamps Dual and Quad
Horn
Interior Lighting
Brakes Hydraulic and Air
Daytime Running Lamps
SIR Park Brake
Power Windows Regular and Crew Cab
Rear Air Suspension
Power Door Locks
Rear Defogger
Remote Keyless Entry
Chime
Power Mirrors
Displays Instrument Panel Cluster and Tell Tale Gauges
Entertainment Radio and Speakers
A Schematic Description and Navigation instructions have been added at the beginning of Section D. This document helps you
understand how the schematics are organized and how to read them.
(continued on next page)
2005 Medium Duty C Series Electrical Revised 09/05

2005 MEDIUM DUTY C SERIES ELECTRICAL


(Overview continued from previous page)

SPECIAL INTEREST TO UPFITTERS


Connectors have been provided to allow easy interface for upfitter equipment rather than splicing into existing harnesses. These
subsystems and connectors include:

Upfitter Provision PTO related functions

Trailer Wiring Class two and three vehicles

Body Builder Connector exterior lighting and signaling, power, and 128k Pulse per Mile VSS

A Ground Block located next to the Body Builder Connector for easy ground termination

Navigation
The Table of Contents and Index items are linked to the actual page. Click on the item of interest and youll go to the corresponding page.
You can return with the previous page arrow in the upper center of the screen. Other links embedded in the document are hi-lighted
in blue.
Viewing
The size (%) control is located in the lower left corner of the screen. Click the down arrow and select fit in window (62%) or actual size
(100%) for most viewing applications. You can zoom in schematic detail by selecting a larger percentage.
Printing
Specific pages can be printed out. Be careful to select a print range or current page or all 321 pages will try to print out.
Information provided is believed to be accurate at the time of publication. GM reserves the right to change the information at any time.

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Index
SYSTEM OPERATING INSTRUCTIONS
UF3 Fast Idle Option Electrical Requirements..........................................................................................................................A-1
OUTLINE ......................................................................................................................................................................................A-1
Overview ..............................................................................................................................................................................A-2
Engine/Transmission Variations...........................................................................................................................................A-2
Factory Installed Equipment................................................................................................................................................A-2
Upfitter Installed Equipment................................................................................................................................................A-3
Operation .............................................................................................................................................................................A-3
Appendix..............................................................................................................................................................................A-4
PTO Power Take Off Option Electrical Requirements .............................................................................................................A-5
OUTLINE ......................................................................................................................................................................................A-5
Overview ..............................................................................................................................................................................A-6
Engine/Transmission Variations...........................................................................................................................................A-7
Vocation/Modes...................................................................................................................................................................A-7
Factory Installed Equipment................................................................................................................................................A-8
Upfitter Installed Equipment................................................................................................................................................A-8
Operation .............................................................................................................................................................................A-9
Appendix............................................................................................................................................................................A-17
ELECTRICAL COMPONENT LOCATIONS
Electrical Component Legend .............................................................................................................................................................B-1
Ground Zones ......................................................................................................................................................................................B-2
Underhood Distribution Center............................................................................................................................................................B-3

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Index (continued)
ELECTRICAL COMPONENT LOCATIONS (Continued)
Maxi Fuse Center.................................................................................................................................................................................B-4
IP Distribution Center...........................................................................................................................................................................B-5
IP Distribution/Relay Center.................................................................................................................................................................B-6
Turn Signal Flasher...............................................................................................................................................................................B-7
CONNECTOR LOCATION AND PIN-OUT ILLUSTRATIONS
12-Way Body Builder Connector.........................................................................................................................................................C-1
Body Builder Connector Location .......................................................................................................................................................C-2
10-Way Bus Connector / 2-Way Bus Connector Family 2 ...............................................................................................................C-3
Bus Connector Family 2 Location ....................................................................................................................................................C-4
Bus Connector Family 2 Location ....................................................................................................................................................C-5
Powertrain Control Module (PCM) Connector C-1 ..........................................................................................................................C-6
Powertrain Control Module (PCM) Connector C-2 ..........................................................................................................................C-8
(LG4) ECE Engine Control Module (ECM) Connector C-1.............................................................................................................C-10
(LG4) ECE Engine Control Module (ECM) Connector C-2.............................................................................................................C-12
(LG4) ECE Engine Control Module (ECM) Location ..........................................................................................................................C-14
(LLY) Engine Control Module (ECM) Connector C-1......................................................................................................................C-15
(LLY) Engine Control Module (ECM) Connector C-2......................................................................................................................C-17
(LLY) Engine Control Module (ECM) Connector C-3......................................................................................................................C-19
(LLY) Engine Control Module (ECM) Location ...................................................................................................................................C-21
16-Way Serial Data Link Connector ..................................................................................................................................................C-22
Serial Data Link Connector Location.................................................................................................................................................C-23

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Index (continued)
CONNECTOR LOCATION AND PIN-OUT ILLUSTRATIONS (continued)
8-Way Tail Lamp Connector ..............................................................................................................................................................C-24
Tail Lamp Connector Location...........................................................................................................................................................C-25
7-Way Tractor Connector Family 3.................................................................................................................................................C-26
Tractor Connector Family 3 Location .............................................................................................................................................C-27
7-Way Trailer Connector Family 2 ..................................................................................................................................................C-28
Trailer Connector Family 2 Location...............................................................................................................................................C-29
7-Way Trailer Connector Family 3 ..................................................................................................................................................C-30
Trailer Connector Family 3 Location...............................................................................................................................................C-31
10-Way Transmission Optional Connector........................................................................................................................................C-32
Transmission Optional Connector Location ......................................................................................................................................C-33
10-Way Upfitter PTO Connector .......................................................................................................................................................C-34
Upfitter PTO Connector Location......................................................................................................................................................C-35
SUBSYSTEM ELECTRICAL SCHEMATICS
Schematic Description and Navigation Instructions .....................................................................................................................D-1
Power Distribution
(L18) 8.1L-Gas/NAPT...................................................................................................................................................................D-3
(LG4) 7.8L-Diesel/Duramax .......................................................................................................................................................D-12
(LG5) 7.2L-Diesel/CAT ...............................................................................................................................................................D-21
(LLY) 6.6L-Diesel/Duramax ........................................................................................................................................................D-30
Ground Distribution
(L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax................................................................................................................D-39

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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS GROUND DISTRIBUTION (continued)
(LG4) 7.8L-Diesel/Duramax .......................................................................................................................................................D-51
(LG5) 7.2L-Diesel/CAT ...............................................................................................................................................................D-64
Upfitter Provision
(L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax (LG4) 7.8L-Diesel/Duramax..............................................................D-76
(LG5) 7.2L-Diesel/CAT ...............................................................................................................................................................D-78
Auxiliary Power
Auxiliary Power ..........................................................................................................................................................................D-80
Engine Controls
(L18) 8.1L-Gas/NAPT.................................................................................................................................................................D-81
(LG4) 7.8L-Diesel/Duramax .......................................................................................................................................................D-93
(LG5) 7.2L-Diesel/CAT .............................................................................................................................................................D-105
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-114
Electronic Throttle Control
(L18) 8.1L-Gas/NAPT...............................................................................................................................................................D-127
Fuel
(L18) 8.1L-Gas/NAPT (Family 2) ..............................................................................................................................................D-129
(LG4) 7.8L-Diesel/Duramax (LG5) 7.2L-Diesel/CAT ...........................................................................................................D-131
(L18) 8.1L-Gas/NAPT (Family 3) ..............................................................................................................................................D-132
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-134
Heated Fuel/Water in Fuel
(LG4) 7.8L-Diesel/Duramax .....................................................................................................................................................D-135

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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS HEATED FUEL/WATER IN FUEL (continued)
(LG5) 7.2L-Diesel/CAT .............................................................................................................................................................D-136
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-137
Automatic Transmission
TCM (LCT)................................................................................................................................................................................D-138
TCM MD Trans (LG4) 7.8L-Diesel/Duramax............................................................................................................................D-141
Exhaust Brake/Restrictor (Diesel)
(LLY) 6.6L-Duramax (LG4) 7.8L-Duramax (LG5) 7.2L CAT............................................................................................D-144
Starting & Charging
(L18) 8.1L-Gas/NAPT...............................................................................................................................................................D-145
(LG4) 7.8L-Diesel/Duramax .....................................................................................................................................................D-148
(LG5) 7.2L CAT.........................................................................................................................................................................D-150
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-152
Cruise Control
(L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax..............................................................................................................D-155
(LG4) 7.8L-Diesel/Duramax .....................................................................................................................................................D-156
(LG5) 7.2L CAT.........................................................................................................................................................................D-157
Batteries / Batteries Bus
(L18) 8.1L-Gas/NAPT (Top Post) .............................................................................................................................................D-158
(LG4) 7.8L-Diesel/Duramax .....................................................................................................................................................D-160
(LG5) 7.2L CAT.........................................................................................................................................................................D-161
(LLY) 6.6L-Diesel/Duramax ......................................................................................................................................................D-162

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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS BATTERIES / BATTERIES BUS (continued)
BUS (L18) 8.1L-Gas/NAPT .................................................................................................................................................D-164
BUS (LLY) 6.6L-Diesel/Duramax.........................................................................................................................................D-165
(L18) 8.1L-Gas/NAPT (Side Post)............................................................................................................................................D-167
Two-Speed Axle
(L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax.............................................................................................................D-167
(LG5) 7.2L CAT.........................................................................................................................................................................D-169
Active Transfer Case
Active Transfer Case................................................................................................................................................................D-171
Horn
Horn .........................................................................................................................................................................................D-173
Brakes
Brakes (C4/5/6/7) Hydraulic................................................................................................................................................D-174
Brakes (C7/8) Air .................................................................................................................................................................D-180
Park Brake
Park Brake Family 2............................................................................................................................................................D-185
Park Brake Family 3 with DRL............................................................................................................................................D-186
SIR
SIR ...........................................................................................................................................................................................D-187
Serial Data
Data Link Connector................................................................................................................................................................D-189
Serial Data Link (Class 2).........................................................................................................................................................D-191

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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS SERIAL DATA (continued)
Diagnostic Tool Connector ......................................................................................................................................................D-192
Serial Data Gateway (LG5/JE4/MWF) .....................................................................................................................................D-193
J1939 (L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT ..............................................................D-194
J1939 (LLY) 6.6L-Diesel/Duramax ......................................................................................................................................D-200
HVAC
Heater Only ..............................................................................................................................................................................D-202
ACTIVE (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax ...........................................................................................D-203
PASSIVE (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT ..................................................................................................D-205
Rear Heater (Crew Cab) ..........................................................................................................................................................D-207
Chime
Chime.......................................................................................................................................................................................D-208
Displays
Instrument Panel Cluster .........................................................................................................................................................D-209
Tell Tale Gauges.......................................................................................................................................................................D-211
Wipers and Washer
Wipes and Washer...................................................................................................................................................................D-213
Headlamps
Dual ..........................................................................................................................................................................................D-214
Quad (Family 2)........................................................................................................................................................................D-215
Daytime Running Lamps
Daytime Running Lamps .........................................................................................................................................................D-216

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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS (continued)
Exterior Lighting
Exterior Lighting.......................................................................................................................................................................D-217
Interior Lighting
Interior Lighting........................................................................................................................................................................D-223
Trailer Wiring Family 2
Truck Trailer Wiring ..................................................................................................................................................................D-228
Trailer Wiring Family 3
Truck Trailer Wiring ..................................................................................................................................................................D-229
Tractor Wiring...........................................................................................................................................................................D-231
Body Builder Connector
Body Builder Connector ..........................................................................................................................................................D-233
School Bus Upfitter
School Bus Upfitter .................................................................................................................................................................D-234
Power Windows
Regular Cab .............................................................................................................................................................................D-235
Crew Cab .................................................................................................................................................................................D-236
Power Door Locks
Power Door Locks ...................................................................................................................................................................D-238
Remote Keyless Entry
Remote Keyless Entry .............................................................................................................................................................D-240

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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS (continued)
Power Mirrors
Power Mirrors ..........................................................................................................................................................................D-241
Entertainment
Radio........................................................................................................................................................................................D-243
Speakers ..................................................................................................................................................................................D-244
Rear Air Suspension
Rear Air Suspension ................................................................................................................................................................D-245
Rear Defogger
Rear Defogger..........................................................................................................................................................................D-246

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System Operating Instructions


UF3 Fast Idle Option Electrical Requirements
OUTLINE
Overview
Engine/Transmission Variations
Factory Installed Equipment
Upfitter Installed Equipment
Operation
Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool (Attachment 1)
Illustrations
IP Switch Panel (Figure 1)
Fast Idle Switch (Figure 2)

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OVERVIEW
The UF3 fast idle option allows the operator to push a switch and raise the engine speed to a predetermined Idle RPM value. This feature
can only be used when the vehicle is stationary. Examples of Fast Idle applications are battery charging, idle operation of High Electrical
Load vehicles, quick warm ups, and improved AC performance.
Scope
The GM (UF3) option described here is the necessary electrical and electronic content to control the engine idle speed. This is not a
description of how to install these features if not ordered as part of the option. Base factory settings and procedures to change the factory
settings are described here. Responsibility for proper and safe operation for any additional equipment remains with the Upfitter.
(PTO) vs. (UF3) Fast Idle
The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LLY/LG4 engines.
ENGINE/TRANSMISSION VARIATIONS
The 2003 Medium Duty C Series uses 4 engines as shown below:
Engine

Description

Truck Family Available

L18

8.1 L Gas

2&3

LLY

Duramax 6600 Diesel

LG4

Duramax 7.8L Diesel

LG5

Caterpillar 7.2L Diesel

FACTORY INSTALLED EQUIPMENT


The UF3 fast idle option includes the Fast Idle Switch, the Fast Idle Indicator Lamp and necessary wiring to the ECM for operation.
Fast Idle Switch - Use to increase Engine speed to a preset value.
Fast Idle Indicator Lamp ECM turns on light to indicate operation in the Fast Idle Mode. This indicator is in the switch.

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UPFITTER INSTALLED EQUIPMENT


No upfitter installed equipment is required to operate the function. Responsibility for proper and safe operation for any additional equipment
remains with the Upfitter.
OPERATION
Description
Vehicles ordered with the UF3 (Fast Idle) option come with a dash mounted switch which allows the user to increase the engine idle speed
to a fixed value. The Fast Idle Switch is located to the right of the steering wheel as shown in the illustration (Figure 1). An indicator in the
switch lights to show Fast Idle mode is active.
How To Operate
To enable the Fast Idle, the following conditions must be met:
1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Fast Idle mode by pressing the Fast Idle Switch. If the switch is pressed
while the engine is in the Fast Idle mode, the engine will return to normal base idle.

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Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:
PROGRAMMABLE
PARAMETERS

DEFAULT SETTINGS
(RPM)

MINIMUM VALUE
MAXIMUM VALUE
ADJUSTMENT RESOLUTION
(RPM)
(RPM)
(RPM)
1000
Maximum Fast Idle Speed
2500
Cant be set below base
3800
25
Accelerator Disables Fast Idle
Fast Idle Speed Parameters
600
1300
Base Idle Speed
1200
Normal engine idle will override
Cannot be set above the maximum
25
if higher than Fast Idle.
Fast Idle Speed Parameter
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.
Caterpillar LG5 Engine
Base Fast Idle is set at the Factory to 1000 RPM. Fast Idle can be programmed from 700 to 2640 RPM.
Adjusting the Factory Preset Engine Speed
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
APPENDIX
Reprogramming the PCM / Using the Tech 2 Scan Tool
Attachment 1
Illustrations
Location of Fast Idle Switch and Indicator (Figure 1)
Switch Detail (Figure 2)

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System Operating Instructions


PTO Power Take Off Option Electrical Requirements
OUTLINE
Overview
Engine/Transmission Variations
Vocation/Modes
Factory Installed Equipment
Upfitter Installed Equipment
Operation *
Stationary Preset Mode
Stationary Variable Mode
Mobile Variable Mode
PTO Engine Shutdown
Remote Operation
Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool (Attachment 1)
Illustrations
Location of PTO Switch and Indicator (Figure 1)
PTO Switch Detail (Figure 3)
Note: *Caterpillar has different programming capability. See your dealer for more information.

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OVERVIEW
A Power Take Off (PTO) is a gearbox or mechanical device used to transmit mechanical power from the powertrain, through gears or a
transmission, to another mechanical or hydraulic device. Examples of PTO applications are: salt spreaders, refuse equipment, plows,
pumps, drills, lifts, wrecker equipment, dump bodies, fire/rescue equipment, etc.
PTO Advantages

PTOs are inexpensive, convenient, safe and reliable.

PTOs bolt on to the transmission, engine, transfer case or can be incorporated into the accessory belt drive system.

PTOs eliminate the need for a complex array of levers, controllers, electric motors, etc., which would be required to duplicate
the operation of a PTO.

Scope
The PTO unit itself is installed by the Upfitter or Specialty Vehicle Assembler on the vehicle. The GM (PTO) option described here is the
necessary electrical and electronic content to control the PTO unit. Responsibility for proper and safe operation remains with the Upfitter.
Other PTO related RPOs such as V66 (mechanical provisions for Front PTO) are not addressed here.
(PTO) vs. (UF3) Fast Idle
The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LLY/LG4 engines.

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ENGINE/TRANSMISSION VARIATIONS
The 2003 Medium Duty C Series uses 4 engines as shown below:
Engine

Description

Truck Family Available

L18

8.1 L Gas

2&3

LLY

Duramax 6600 Diesel

LG4

Duramax 7.8L Diesel

LG5

Caterpillar 7.2L Diesel

Many transmissions are available on the 2003 Medium Duty C Series. 13 manual and six automatics are available on Family 3 trucks alone.
The Caterpillar engine and some Allison transmissions have dedicated PTO connectors that interface with their control modules. The Engine
Controller and Transmission Controller communicate with each other on a high-speed serial data link. The PTO functions are interfaced to
the ECM on 2003 Medium Duty C Series to reduce variation in wiring and function. The LG5 Caterpillar engine requires different PTO wiring
from the other engine applications but functions in a similar manner. Specific wiring is supplied with the PTO option.
VOCATION/MODES
The primary difference in PTO operation is whether the vehicle is stationary or moving. Stationary operation can have either preset or
variable PTO speeds. Some examples of modes and vocations are:
Stationary Preset Three preset high idle speeds Refuse & Wrecker equipment, Fire truck pumpers,
Stationary Variable Variable high idle speeds - Drills, Lifts,
Mobile Variable Allows variable PTO speeds while the vehicle is moving Salt Spreaders, Plows, Street Cleaners.
Note: The ECM can be programmed to only one of these modes at any given time. Caterpillar has different programming capability. See
your dealer for more information.

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FACTORY INSTALLED EQUIPMENT


The PTO option includes the PTO Enable Switch, PTO Relay, K34 Cruise Control Switch, Upfitter Connector to allow optional Upfitter
installed switches, and necessary wiring.
PTO Enable Switch Located on Dash
PTO Relay Turned on by ECM, Provides power for Engage Switch and Load Solenoid.
K34 Cruise Control Switch Steering column mounted - use to adjust idle speeds under PTO operation.
Upfitter Connector allows interconnection of optional Upfitter installed switches.
UPFITTER INSTALLED EQUIPMENT
Optional Upfitter installed equipment includes Remote PTO Up / Down Switches, PTO Load Engage Switch, PTO Load Solenoid, and
Remote Kill Switch. All of these devices interface with the Upfitter Connector.
Remote PTO Up / Down Switches Same function as Cruise Control Switches, allows operation outside of Cab for Stationary PTO
applications.
PTO Load Engage Switch Allows for positive action feedback to ECM for before idle speed is increased. A 5 sec (calibrated) delay
occurs without this feedback.
Note: The Caterpillar ECM does not provide a feedback for PTO operation.
PTO Load Solenoid Causes PTO engagement if so equipped.
Remote Kill Switch This Normally Closed Switch allows the operator to stop the engine for remote Applications.

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OPERATION
Description
The PTO RPO is an option that allows the user to raise the engine speed through the use of designated switches and ECM programming.
The ECM can be programmed to one of the following three PTO modes:
Stationary Preset mode Three preset high idle speeds. Vehicle must be stationary.
Stationary Variable mode Variable high idle speeds. Vehicle must be stationary.
Mobile Variable mode Allows variable PTO speeds while vehicle is moving.
These PTO modes are addressed separately and in detail in the following pages.
Please note the ECM can be programmed to only one of the three modes at any one time.
PTO Switches
Vehicles ordered with the PTO option come with a IP mounted switch which allows the user to enable the function. The PTO Switch is located
to the right of the steering wheel as shown in the illustration (Figure 1 & Figure 3). An indicator in the switch lights to show PTO mode is
active. The engine speed can then be changed with either the cruise control switches or upfitter installed remote PTO switches. Cruise
Control Switches come with the PTO option on the 2003 Medium Duty C Series. The following chart shows how the switches operate.
PTO SWITCH CONVERSION CHART
PTO w/Cruise Switch Operation

Remote PTO Switch Operation

Function

Cruise On/Off

N/A

Cruise Switch Enable

PTO Enable

N/A

PTO Enable

SET

PTO Down

Lower RPM

RES

PTO Up

Raise RPM

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Stationary Preset Mode


Description
The Stationary Preset Mode allows the user to select from three high idle speeds which are programmed in the ECM. The user can toggle
between three preset speeds using the SET or RES switches or the Remote PTO Switches.
How To Operate
Prior to enabling the Stationary PTO Mode, the following conditions must be met:
1. Engine must be running.
2. Transmission must be in Park or Neutral.
3. Vehicle speed must be less than 5 mph.
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position L18 only.
3. Set PTO Enable Switch to On position.
Upon Completion of the above steps, the PTO Stationary Preset Mode will be enabled and the engine speed will increase to the PTO Base
Idle Speed. Toggling the SET and RESume switches will cause the engine RPM to change from normal to either the PTO Preset #1 or PTO
Preset #2 speed depending on which switch is pressed first.
Note: LLY/LG4 ECM enables PTO relay with switch activation. Once on, the ECM wont turn the relay off until the switch is turned off.
Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Preset Mode causing the engine to return to normal base idle.
Note: L18 - Using the Accelerator to raise the engine above the Maximum Fast Idle Speed will result in disabling the PTO Stationary
Preset Mode.
LLY/LG4 Engine will be governed to PTO Max engine speed with throttle activation. Engine speed will return to pre-activation
value after the pedal is released.
2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-11

Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:
PROGRAMMABLE
PARAMETERS

DEFAULT SETTINGS
(RPM)

Maximum Fast Idle Speed


Accelerator Disables Fast Idle

2500 L18
2200 LLY/LG4

MINIMUM VALUE
(RPM)
1000
Cant be set below base
Fast Idle Speed Parameters

PTO Base Idle Speed

1200 L18
850 LLY
1000 LG4

600
Normal engine idle will override
if higher than Fast Idle.

MAXIMUM VALUE
(RPM)

ADJUSTMENT RESOLUTION
(RPM)

3800 L18
2200 LLY/LG4

50

1300 L18
1400 LLY/LG4
Cannot be set above the maximum
Fast Idle Speed Parameter

50

1000
Cant be set below base
Maximum Fast Idle Speed
50
Fast Idle Speed Parameters
1000
1800 L18 1700
PTO Preset #2
Cant be set below base
Maximum Fast Idle Speed
50
1700 LLY/LG4
Fast Idle Speed Parameters
PTO Relay Engage Max Engine Speed
1000 LLY/LB4
600
Maximum Fast Idle Speed
50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.
PTO Preset #1

1200 L18
1250 LLY
1400 LG4

Caterpillar LG5 Engine


PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
Adjusting the Factory Preset Engine Speed
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-12

Stationary Variable Mode


Description
The Stationary Variable Mode allows the user to retain the engine speed at a desired value through the use of the accelerator pedal and the
SET or RES switch. The engine speed must be greater than the PTO Base Fast Idle Speed and lower than the Maximum Fast Idle Speed.
How To Operate
Prior to enabling the Stationary Variable PTO Mode, the following conditions must be met:
1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Stationary Variable PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position L18 only.
3. Set PTO Enable Switch to On position.
4. Depress the Accelerator pedal to obtain the desired high idle speed.
5. Press the SET button to hold engine at the desired high idle speed.
The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table A). The adjustment increments are 25 RPM (L18/LG4), 100 RPM (LG7). This function with the remote switches as well
as the cruise control switches.

2005 Medium Duty C Series Electrical Revised 09/05

SWITCH
PRESSING
ONCE
HELD

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-13

PTO STATIONARY VARIABLE MODE FUNCTION CHART


SET
RES
Engine speed will decrease by 25 RPM (L18/LG4), 100 RPM (LLY)
Engine speed will increase by 25 RPM (L18/LG4), 100 RPM (LLY)
decrements and will maintain the new engine speed value. Engine
increments and will maintain the new engine speed value. Engine
speed can be decreased down to the engine base idle speed
speed can increase up to the maximum fast idle speed value.
value. If engine speed is at this value, all SET inputs will be ignored. If engine speed is at this value, all RES inputs will be ignored.
Decelerates engine down to the engine base idle speed value.
Increases engine speed up to the maximum fast idle speed value.

Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.
TABLE A Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:
PROGRAMMABLE
PARAMETERS

DEFAULT SETTINGS
(RPM)

Maximum Fast Idle Speed


Accelerator Disables Fast Idle

2500 L18
2200 LLY/LG4

MINIMUM VALUE
(RPM)
1000
Cant be set below base
Fast Idle Speed Parameters

MAXIMUM VALUE
(RPM)

ADJUSTMENT RESOLUTION
(RPM)

3800 L18
2200 LLY/LG4

25 L18/L64
100 LLY

1300 L18
1400 LLY/LG4
25 L18/L64
PTO Base Idle Speed
Cannot be set above the maximum
100 LLY
Fast Idle Speed Parameter
PTO Relay Engage Max Engine Speed
1000 LLY/LB4
600
Maximum Fast Idle Speed
50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.
1200 L18
850 LLY
1000 LG4

600
Normal engine idle will override
if higher than Fast Idle.

Caterpillar LG5 Engine


PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
The PTO bump rate is 50 RPM.

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-14

Adjusting the Factory Preset Engine Speed


The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Variable Preset Mode causing the engine to return to normal base idle. Using the Accelerator to raise the engine
above the Maximum Fast Idle Speed will result in disabling the PTO Stationary Variable Mode.
Mobile Variable Mode
Description
The PTO Mobile Mode allows the driver to maintain a desired engine speed (not vehicle speed) while the vehicle is moving. This feature is
available with both manual and automatic transmissions. The engine speed must be greater than the PTO Base Fast Idle Speed and lower
than the Maximum Fast Idle Speed. The Vehicle speed must be between the Minimum and Maximum Vehicle Speed Values.
How To Operate
To engage the PTO Mobile Variable Mode, the following conditions must be met in the following order:
1. Engine must be running
2. Transmission must be in gear.
3. Vehicle speed must be between the Minimum and Maximum Vehicle Speeds
4. Brake or Clutch must not be depressed.
5. PTO Enable Switch must be set to the On position
When the above conditions are met, the operator can activate the Mobile Variable mode by the following sequence:
7. Depress the Accelerator Pedal to obtain the desired engine speed.
8. Press the SET button to hold engine at the desired high idle speed.
The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table B). The adjustment increments are 25 RPM (L18/LG4), 100 RPM (LG7).
2005 Medium Duty C Series Electrical Revised 09/05

SWITCH

PRESSING
ONCE

HELD

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-15

PTO MOBILE VARIABLE MODE FUNCTION CHART


SET
RES
Engine speed will decrease by 25 RPM (L18/LG4), 100 RPM (LLY)
Engine speed will increase by 25 RPM (L18/LG4), 100 RPM (LLY)
decrements and will maintain the new engine speed value. Engine
increments and will maintain the new engine speed value. Engine
speed can be decreased down to the engine base idle speed value. speed can increase up to the maximum fast idle speed value. If
If engine speed is at this value, all SET inputs will be ignored. If the
engine speed is at this value, all RES inputs will be ignored. If the
vehicle reaches the Minimum Vehicle Speed Value, PTO mode will
vehicle reaches the Maximum Vehicle Speed Value, PTO mode will
be disengaged.
be disengaged.
Decelerates engine down to the engine base idle speed.
Increases engine speed up to the maximum fast idle speed value.
If the vehicle reaches the Minimum Vehicle Speed Value,
If the vehicle reaches the Maximum Vehicle Speed Value,
PTO mode will be disengaged.
PTO mode will be disengaged.

Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.
TABLE B Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:
PROGRAMMABLE
PARAMETERS

DEFAULT SETTINGS
(RPM)

Maximum Fast Idle Speed


Accelerator Disables Fast Idle

2500 L18
2200 LLY/LG4

MINIMUM VALUE
(RPM)
1000
Cant be set below base
Fast Idle Speed Parameters

MAXIMUM VALUE
(RPM)

ADJUSTMENT RESOLUTION
(RPM)

3800 L18
2200 LLY/LG4

25 L18/L64
100 LLY

1300 L18
1400 LLY/LG4
25 L18/L64
PTO Base Idle Speed
Cannot be set above the maximum
100 LLY
Fast Idle Speed Parameter
20 L18
30 L18
Maximum Vehicle Speed
80 LLY
3 MPH
80 LLY
1
Governing MPH
75 LG4
255 LG4
PTO Relay Engage Max Engine Speed
1000 LLY/LB4
600
Maximum Fast Idle Speed
50
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.
1200 L18
1000 LLY/LG4

2005 Medium Duty C Series Electrical Revised 09/05

600
Normal engine idle will override
if higher than Fast Idle.

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-16

Caterpillar LG5 Engine


PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm. The
PTO bump rate is 50 RPM.
Adjusting the Factory Preset Engine Speed
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
PTO Engine Shutdown
Description
The PTO option includes provisions for PTO engine fault shutdown. This feature allows the operator to stop the engine while in PTO mode
with an aftermarket installed switch. If the truck is not in PTO mode, pressing the switch will have no effect on engine operation. The
PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been provided
for installation of remote PTO controls. The upfitter can access the PTO engine fault shutdown circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. To install this feature see the
upfitter provisions schematics. Important. If the PTO engine shutdown feature is to be used, it must be turned on in the ECM. If this
feature is not turned on it will have no effect on the engine.
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LLY/LG4 engines. The Tech 2 connects
to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can be found in the Appendix
(Attachment 1). Reprogramming the LG5 engine requires a Caterpillar tool or see your Caterpillar Dealer.
Remote Operation
Description
The PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been
provided for installation of remote PTO idle controls. The upfitter can access the PTO high idle circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. Two momentary switched are
required to duplicate the operation of the SET and RESume switches in the cab. The schematics showing the switches can be found on the
Subsystem Electrical schematics under Upfitter Provisions. PTO UP switches duplicate the RES switch operation and the PTO Down switch
duplicates the SET switch operation. Please note that the PTO high idle must still be enabled from the Cruise On/Off and the PTO
enable switches in the cab.
2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-17

Separating Stop from Turn Signal Lamps (Amber Turn/Hazard Lamps)


The 2003 Medium Duty C trucks have single red tail lamp assemblies that function as stop/turn/hazard lamps. Many applications call for
separating the brake lamps from the Turn/Hazard function or adding additional Amber Turn / Hazard lamps.
The procedure for implementing Amber Turn /Hazard Lamps is outlined below.
1. Remove the CHMSL ISO relay (Page B6) to eliminate the brake function from the existing lights. Signaling lamps have only the
turn/hazard flasher capability. There are no stop lights on the vehicle when the Relay is removed.
2. Stop lights must be added back by wiring to the 1320 (Stop) circuit in the Body Builder or Bus Connectors (Page C1 & Page C3).
Existing Rear Tail Lamp assemblies may be utilized by directly wiring to them. See Exterior Lighting Subsystem Electrical
Schematic (Page D217).
3. Additional Turn lamps can be wired to 318 (Left Turn) and the 319 (Right Turn) circuits in the Body Builder or Bus Connector.
It is the responsibility of the upfitter to meet all FMVSS lighting requirements. The upfitter must also ensure that the combined current of
any additional lighting does not exceed the circuit fusing.
Note: This procedure eliminates the Brake Lamp function at the 7-way Family 2 Trailer Connector.
APPENDIX
Reprogramming the PCM / Using the Tech 2 Scan Tool (Attachment 1)
Illustrations
Location Illustrations
IP Switch Panel (Figure 1)
PTO Enable Switch See Component Locations (Figure 3)
Upfitter PTO Connector is shown in the connector and pin-out illustrations
Connector Drawings
Upfitter Provisions Connector are shown in the connector and pin-out illustrations
Circuit Schematic References (Circuit Schematics are shown in the Subsystem Electrical Schematic portion of the Body Builders Manual)
Upfitter Provision Connector L18/LLY/LG4
Upfitter Provision Connector LG5
L18 Gas Engine
Duramax 6600 and 7.8L Diesel Engines
Caterpillar 7.2L Diesel Engine
PTO Operation w/Duramax 7.4L Diesel Engine
2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-18

ATTACHMENT 1
REPROGRAMMING THE PCM/ECM FOR FAST IDLE/PTO USING THE TECH 2 SCAN TOOL
The Tech 2 scan tool MUST be used to enable the Fast Idle and PTO options and adjust the factory preset parameters to desired settings.
The Tech 2 menu driven device is a hand held scan tool that plugs into the datalink connector located underneath the dash near the drivers
seat. Once the Tech 2 is connected, the following chart will guide the user.
STEP
1
2
3
4
5
6
7
8
9
10

CURRENT MENU
MAIN
VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION
SYSTEM SELECTION
VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION
POWERTRAIN
SPECIAL FUNCTIONS
CURRENT PTO SETTINGS
PTO OPTIONS
TO ADJUST THE MODE OF OPERATION:

The PTO OPTIONS MENU will appear with the selections:


FO: FAST IDLE
Fl: STATIONARY PRESET FAST IDLE
F2: STATIONARY VARIABLE FAST IDLE
F3: MOBILE VARIABLE FAST IDLE

2005 Medium Duty C Series Electrical Revised 09/05

SELECT
FO: DIAGNOSTICS
YEAR OF VEHICLE
MEDIUM DUTY TRUCK
FO: POWERTRAIN
LP4 OR L21
AUTOMATIC OR MANUAL
F2: SPECIAL FUNCTIONS
F3: PTO OPTIONS
CHANGE OPTIONS
SEE PAGE 23

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-19

Once the mode of operation is selected the CURRENT PTO SETTINGS menu will appear with the adjustable parameters for the current
mode.
This screen allows the user to increase or decrease engine RPM values using the INCREASE and DECREASE buttons. If the Engine Fault
Shutdown feature is selected, the YES or NO buttons will determine if this feature is enabled.
After all the settings are adjusted, the user will press the REPROGRAM button and the CURRENT PTO SETTINGS menu will appear with
the changes. The ignition must be turned off for ten seconds to ensure that the program values are stored in the PCM.
SERVICE CONSIDERATIONS
IMPORTANT: Please be aware that UF3 and PTO high idle settings must be reprogrammed in the event that the PCM is replaced. It may
be advisable to provide the PCM settings information to the customer in case the PCM requires servicing during some point
in the life of the vehicle.

2005 Medium Duty C Series Electrical Revised 09/05

IP, Switch Trim Plate, Fast Idle and PTO Switch Location (Figure 1)

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-20

Switch Fast Idle (Figure 2)

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-21

PTO Enable Switch (Figure 3)

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

A-22

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

B-1

Electrical Component Legend


DATE ESCR L DESCRIPTION
19OC00

N/A

MAJOR MODULE LOCATIONS

LOCATION LEGEND

24 16
23

11 3
1
2

12

25
17
10

22

IP DISTRIBUTION/RELAY CTR.

IP DISTRIBUTION CTR.

UNDERHOOD DISTRIBUTION CTR.

MAXI FUSE CTR.

CHIME/RADIO

DRL

EBC AIR/TCS

EBC HYD./TCS

ECU CAT. LG5

10 ECU ISZ LG4

19
21

5 14
13

18

15

20

11 ECU ISZ LB7


12 EDU ISZ LB7
13 ETC/PPS
14 HVAC
15 IPC

16 PCM/LCT TCM/WTEC TCM

7 8

17 RFA
18 SDM
19 TTM
20 TRAILER CONNECTOR FAM 2
21 TRAILER CONNECTOR FAM 3

PRELIM
PROPOSAL

PROTO
X PILOT

(REFERENCE)
MAJOR MODULE
LOCATIONS

RELEASE LEVEL
OBJECT ID

Reference
PROJECT

03

Panel Set: 1

schematic

h22m_ref_modules

2003 M. D. C Series
sheet1

REVISION

STAGE

VERSION

017

$IVEDWORK/h22m_ref_modules__017

LAST CHANGED BY

9:06:20 am

WIRE
ORGANIZATION

2003 Medium Duty C Series


Wednesday, July 18, 2001

2005 Medium Duty C Series Electrical Revised 09/05

CLASS-2

J1939

GM Proprietary

FAMILY II:
FAMILY III:
JE3 : HYDRAULIC BRAKES
JE3 : HYDRAULIC BRAKES
JE4 : AIR BRAKES
L18 : GMPT 8.1L V8 GAS
L18 : GMPT 8.1L V8 GAS
LB7 : DURAMAX 6600 6.6L V8 DIESEL
M74/MTW : LCT 1000/2400 AUTO TRANS LG4 : DURAMAX 7800 7.8L L6 DIESEL
LG5 : CATERPILLAR 7.2L L6 DIESEL
ML6 : MANUAL TRANS
MX4/MTW : LCT 2000/2400 AUTO TRANS
MNK/MNZ/MP8/MTP : MD AUTO TRANS
M69/MM7/MPU/MSC/MSG/MT3 : MANUAL TRANS
MK8/MK9/MKO/MLO/MS9/MUT/MM8 : MANUAL TRANS

FAMILY VALUES:

22

BODY BUILDER CONNECTOR

23

TRANS OPTION CONNECTOR

24

PTO UPFITTER CONNECTOR

25

GROUND BLOCK

PAGE NO. 1a
PANEL 1 OF 1

FAMILY II X
FAMILY III X

CHIME - CHIME MODULE


DLC - DATA LINK CONNECTOR
DRL - DAYTIME RUNNING LAMPS
DTC - DIAGNOSTIC TOOL CONNECTOR
EBC - ELECTRONIC BRAKE CONTROL
ECU - ENGINE CONTROL UNIT - L6
EDU - ELECTRONIC DRIVER UNIT
ETC - ELECTRONIC THROTTLE CONTROL
HVAC - HVAC MODULE
IPC - INSTRUMENT PANEL CLUSTER
LCT - LIGHT COMMERCIAL TRANS

PCM - POWERTRAIN CONTROL MODULE - V8


PPS - PEDAL POSITION SENSOR
RADIO - RADIO MODULE
RFA - REMOTE FUNCTION ACTUATOR
SDG - SERIAL DATA GATEWAY
SDM - SENSING & DIAGNOSTICS MODULE
TCM - TRANSMISSION CONTROL MODULE
TCS - TRACTION CONTROL SYSTEM
TTM - TELL TALE MODULE
WTEC - TCM FOR MD TRANS

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL


Ground Zones
03 560 000
03 560 000

JG
JG

PILOT B - INITIAL CREATION


Stacked Gnd Block Conn with S2

Ground Zones

BATT NEG
5

4B

S2

10

4A

12A

3A 3B 3C 3D

1A
1B

S1

12B
8

11
2A

2B
6
7B
9
7A

REFERENCE ONLY
OBJECT ID

Ground Zones
2003 M. D. C Series

03

Panel Set: 1

schematic

h22009a

X
sheet1

REVISION

STAGE

VERSION

003

Pilot

$IVEDWORK/h22009a__003

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

4:14:11 pm

ORGANIZATION

2003 Medium Duty C Series


Thursday, September 21, 2000

Panel Set: 1

21SE00
21SE00

001
001

B-2

Underhood Distribution Center

Underhood Distribution Center


USAGES:
HTD FUEL Fuse: LB7/LG4/LG5
ENG 4 Fuse: L18/LB7/LG4
REVERSE Relay: MWF (MD Auto Trans)
NEUTRAL START Relay: MWF (MD Auto Trans)
O2A: 2003 Interim L18

NOTE 3:
ENG 3 Fuse:
L18/LG4/LG5: 15A
LB7: 25A

NOTE 1:
PCV Mini Relay: LG4
FUEL PUMP Micro Relay: L18/LB7
HEATED FUEL Micro Relay: LG5

RECEPTACLE

COVER
Underhood Dist. Center
12146281 005
UPC

A9
B9

B8

A7

A6

B7

B6

B5

C6
D7

D9
E9

E8

D6

D5

A4

A3

B4

B3

C4

C3

D4

D3

B2

G12
R7

P8

P7

IGN A
RELAY
PTO
RELAY

F9
G10

F7

F5

G4

G6

G8

F3

F1

G2

30A

H11

K11
L12

H9
J10

H7

J6

J8
K7

K9

H3
J4

K5
L6

L8

L10

H5

K3
L4

H
J

H1
J2

N7

N6

N5

N4

N3

N2

N1

M8

M7

M6

M5

M4

M3

M2

M1

ENG 3

PCM-B

10A

15A

20A

ENG 4

ENG 2

HTD FUEL

15A

10A

O2A

N8

10A

K1
L2

Note
3

10A

RR DEFOG ENG 1

J12
A

HORN
RELAY

STARTER
RELAY

D1

R8

IGN B
RELAY

E7
F11

NOTE 1

B1
C1

D2

10

11 12

REVERSE
RELAY

2003 M. D. C Series

03

Panel Set: 1

schematic

sheet1

OBJECT ID

h22011a
62

REVISION

STAGE

VERSION

004

Pilot

$IVEDWORK/h22011a__004

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

R
30A

30A

STUD A

STUD B

20A

20A

HORN

NOTE 2

NEUTRAL
START
RELAY

A/C COMP

40A

40A

40A

50A

ABS 1

ABS 2

ABS 3

N
40A

M
ENGINE E/A PUMP

REFERENCE ONLY
Power Distribution Centers

FNA

CONN_J1

A1

3:19:52 pm

ORGANIZATION

2003 Medium Duty C Series


Thursday, January 3, 2002

Panel Set: 1

NOTE 2:
FUEL Fuse/CB: L18/LB7
PCV CB: LG4
ECM-B Fuse: LG5

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

B-3

Maxi Fuse Center

Maxi Fuse Center

RECEPTACLE

COVER
B

A1

B1

40A
IGN 1

A2

B2

50A

A3

B3

A4

B4

Maxi Fuse Center


12110415 002
UPC FNA

CONN_J1

IGN 4
60A

IGN 3
60A

BATT/HAZ

A5

B5

A6

B6

40A
LIGHTING

A7

B7

50A
HVAC

A8

B8

30A

40A

HEADLAMP

NOTE

NOTE:
ELECTRIC BRAKE: FAM2
BRAKE LAMP: FAM3

REFERENCE ONLY
Power Distribution Centers
2003 M. D. C Series

03

Panel Set: 2

schematic

sheet1

OBJECT ID

h22011a
62

REVISION

STAGE

VERSION

004

Pilot

$IVEDWORK/h22011a__004

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

3:19:52 pm

ORGANIZATION

2003 Medium Duty C Series


Thursday, January 3, 2002

Panel Set: 2

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

B-4

IP Distribution Center

IP Distribution Center
TERMINAL

COMPONENT
NUMBER
1

M8
N7
M6
N5
M4
N3
M2
N1

K8
L7

J7

K6
L5

H6
J5

K4
L3

H4
J3

K2
L1

H8

H2
J1

F8
G7
F6
G5
F4
G3
F2
G1

D8
E7
D6
E5
D4
E3
D2
E1

B8
C7
B6

2
3

CHMSL
PARK

20A

4
5

PCM-I
AUX WIRE RLY

11

12

6
7

HTR/AC
HAZARD

10A

10A

20A

8
9

PWR POST
COURTESY

15

16

17

18

15A

15A

10A

10A

10A

10
11

GAUGES
START

19

20

21

22

23

24

12
13

AXLE/4WD
TRLR TRN/HAZ

20A

20A

20A

15A

10A

10A

14
15

RADIO/CHIME
DRL

16
17

SIR
ILLUM

18
19

BRAKE
PWR ACCY

20
21
22

IGN 4
MARKER LAMP
TURN/BACKUP

23
24

TRANS
CHASSIS

A
B

SPARE
SPARE

20A

20A

20A

15A

15A

10

25A

20A

10A

13

14

20A

A
A7
A6

C5
B4
C3
B2

B
A3
A2

C1

REFERENCE ONLY
Power Distribution Centers
2003 M. D. C Series

03

Panel Set: 3

schematic

sheet1

OBJECT ID

h22011a
62

REVISION

STAGE

VERSION

004

Pilot

$IVEDWORK/h22011a__004

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

IP Electrical Center
CIRCUIT BREAKER 12110746 001
UPC FNA
STOP
CONN_J1

3:19:52 pm

ORGANIZATION

2003 Medium Duty C Series


Thursday, January 3, 2002

Panel Set: 3

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

B-5

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL


IP Distribution/Relay Center
03
03
03
03
03
03
03
03
03

IP Distribution/Relay Center

560 000
560 803
560 839
560 854
560 000
560 981
560 1056
560 1118
560 899

JG
JG
JG
JG
JG
JG
LR
JG
JG

PILOT B - INITIAL CREATION


Underhood Center Label Change
Headlamp Fuse Rating Change from 50A to 40A
Add Air Heater Relay
Updated UH Center
Family 2 School Bus
Remove RPO LC8
Add SEO Content
Merged 2003 & 2003i

RECEPTACLE
30

85

30

85

30

87A

86

87

86

30

85

K
86

85

30

87A

87

86

30

85

30

85

87A

87A

87

86

87

86

85

30

85

30

87A

87A

87

86

87

86

30

85

30

85

87A

87A

87

86

87

86

85

30

87A

87

86

85

30

85

87A

87A

87A

87

86

87

86

87

T6

T5

T4

T3

T2

T1

S7

S6

S5

S4

S3

S2

S1

R8

R7

R6

R5

R4

R3

R2

R1

85

30

87A

87

86

T8

T7

87A

S8

87

IP Relay Center
12129833 003
UPC

COVER

BRAKE LAMP
RELAY

ECU MAINTAIN
RELAY

MARKER LP
RELAY

IGN 4
RELAY

DRL
RELAY

HTD FUEL
RELAY

HTD MIRR
RELAY

CHMSL ISO
RELAY

AIR HTR
RELAY

R-TRN TLR
RELAY

10A
LH PARK LP

10A
RADIO U

10A
BRAKE ISO

SPARE

10A
L-RR TRUCK

15A
SEO-B2

15A
SEO-B1

10A
R-RR TRUCK

SPARE

L-TRN TLR
RELAY

SPARE
RELAY

SEO-2
RELAY

SEO-1
RELAY

USAGES:
BRAKE LAMP RLY: RQ3/U86 (Family 3 Tractor/Trailer Wiring)
HEATED FUEL RELAY: LB7/LG4
ECU MAINTAIN RELAY: LG4
AIR HEATER RELAY: LG4
CHMSL ISO RELAY: -B3D (School Bus)

REFERENCE ONLY
Power Distribution Centers
2003 M. D. C Series

03

Panel Set: 4

schematic

sheet1

OBJECT ID

h22011a
62

REVISION

STAGE

VERSION

004

Pilot

$IVEDWORK/h22011a__004

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

3:19:52 pm

ORGANIZATION

2003 Medium Duty C Series


Thursday, January 3, 2002

R
25A
PWR WINDOW
S

10A
RH PARK LP

Panel Set: 4

SPARE
T

FNA

11OC00
11OC00
20DE00
17JA01
07MR01
03AP01
17JL01
16OC01
19DE01

001
001
001
001
001
001
001
001
001

B-6

Turn Signal Flasher

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

B-7

12-Way Body Builder Connector


Connector
Typical connector
Typical terminal
Typical cable seal
Pin

TRUCK SIDE
Packard 280 Series
15326910 (F)
15304719
12191221

BODY BUILDER SIDE


15326915 (M)
15304731
12191232

Wire

Function

Ckt #

Color

1827

YEL/BLK

128,000 Pulses/Mile*

2609

BRN/WHT

Right Park Lamp

318

YEL

Lt Stop/Turn (Fam2), Lt Turn (Fam3)

2509

BRN

Lt Park Lamp

1320

BLU LT

641

BRN

21

GRN DK

350

BLK

TBD

319

GRN DK

Rt Stop/Turn (Fam2), Rt Turn (Fam3)

24

GRN LT

Back Up

TBD

* 4000 ppm LG5 only

2005 Medium Duty C Series Electrical Revised 09/05

Stop
IGN 3 15A
Marker Lamp 20A
GND Zone 3B
Spare

Spare

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-1

Body Builder Connector Location


Family 2

2005 Medium Duty C Series Electrical Revised 09/05

Family 3

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-2

10-Way Bus Connector (top) / 2-Way Bus Connector (bottom) Family 2


Connector
Typical connector
Typical terminal
Pin

TRUCK SIDE
BODY BUILDER SIDE
Packard GT 280 Series
15326935 (M)
15326931 (F)
15304722
15304710
Wire

Function

Ckt #

Color

24

GRN LT

2609

BRN/WHT

318

YEL

Left Turn

2509

BRN

Left Park

1320

BLU LT

Stop

Spare

Spare

350

BLK

319

GRN DK

Connector
Typical connector
Typical terminal
Typical cable seal
Pin

Back Up
Right Park

Gnd Zone 3B
Spare
Right Turn

TRUCK SIDE
BODY BUILDER SIDE
Packard MP 280 Series
15300027 (F)
15300002
12129493
12129497
15324980
15324980
Wire

Function

Ckt #

Color

24

GRN LT

350

BLK

2005 Medium Duty C Series Electrical Revised 09/05

Back Up
Gnd Zone B

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-3

Bus Connector Location Family 2

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-4

Bus Connector Location Family 2

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-5

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-6

Powertrain Control Module (PCM) Connector C-1


Connector
Typical Connector
Color
Typical Terminal
Typical Cable Seal
Pin
1
2
3
4
5-6
7
8-10
11
12
13
14
15
16-18
19
20
21
22
23
24
25
26
27
28
29
30
31

Wire Color
BK/WH
L-GN
PK/BK
L-GN/BK

GY

L-BU
D-BU/WH
OG/BK
OG/BK
D-BU/WH

PK
OG
YE/BK
L-GN
BK
BK/WH

TN
BK/WH

TN
L-GN
D-GN

80-Way F Micro-Pack 100W Sealed (BU)


12191489 (F)
BLU

Circuit No.
351
1867
1746
1745

705

1876
1869
463
1061
774

439
440
1868
488
470
251

1677
251

1664
1478
534

Function
Ground
12-Volt Reference
Fuel Injector 3 Control
Fuel Injector 2 Control
Not Used
5-Volt Reference
Not Used
Knock Sensor 2 Signal
CKP Sensor Signal
Requested Torque Signal
UART Serial Data (Secondary)
UART Serial Data (Tertiary)
Not Used
Ignition 1 Voltage
Battery Positive Voltage
Low Reference
PTO On Switch Signal
Low Reference
Ground
Not Used
HO2S Low Signal - Bank 2 Sensor 1
Ground
Not Used
HO2S Low Signal - Bank 1 Sensor 1
Coolant Level Switch Signal
High Idle Switch Signal

(continued on next page)


2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-7

Powertrain Control Module (PCM) Connector C-1 (continued)


Pin

Wire Color

Circuit No.

32

BK/WH

771

33

PU

420

34

WH

776

35
36
37
38
39
40
41
42
43
44
45-47
48
49-50
51
52
53
54
55-56

BN/WH
BK
YE/BK

YE
BK/WH
PU

RD/BK
L-BU/BK

GY

D-BU
YE

OG/BK

379
1744
846

447
351
719

877
844

597

496
2522

469

Function
Transmission Range Switch Signal A
(Allison MD)
TCC Brake Switch/Cruise Control
Release Signal
Transmission Range Switch Signal Parity Bit (Allison MD)
CPP Switch Signal (Manual Trans.)
Fuel Injector 1 Control
Fuel Injector 6 Control
Not Used
Starter Relay Coil Control
Ground
Low Reference (Manual Trans.)
Not Used
Fuel Injector 7 Control
Fuel Injector 4 Control
Not Used
5-Volt Reference
Not Used
Knock Sensor 1 Signal
PTO Engage Signal
Not Used
Low Reference
Not Used

2005 Medium Duty C Series Electrical Revised 09/05

Pin
57
58
59-60
61
62
63
64-65
66
67-68
69
70
71

Wire Color
OG
D-GN

PK/BK

BK

PU

PU/WH
BN
L-BU

Circuit No.
440
1049

632

407

1666

1665
1174
494

72

YE

772

73
74
75
76
77
78
79
80

BN/WH
YE
PK
BK/WH
D-BU/WH
PU

GY

633
410
1020
845
878
2562

720

Function
Battery Positive Voltage
ECM/PCM/VCM Class 2 Serial Data
Not Used
Low Reference
Not Used
Low Reference
Not Used
HO2S High Signal - Bank 2 Sensor 1
Not Used
HO2S High Signal - Bank 1 Sensor 1
Oil Level Switch Signal
Primary Brake Indicator Control
Transmission Range Switch Signal B
(Allison MD)
CMP Sensor Signal
ECT Sensor Signal
Off/Run/Crank Voltage
Fuel Injector 5 Control
Fuel Injector 8 Control
PTO Control
Not Used
Low Reference

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-8

Powertrain Control Module (PCM) Connector C-2


Connector
Typical Connector
Color
Typical Terminal
Typical Cable Seal

80-Way F Micro-Pack 100W Sealed (GN)


12191488 (F)
GRN

Pin
1

Wire Color
BK/WH

Circuit No.
351

WH

2467

3
4
5
6-7
8
9
10
11-14
15
16
17
18
19

TN

TN/BK

D-GN/WH
WH

BN

D-GN/WH

GY/BK
D-GN

L-BU

TN
PU
RD
L-BU/WH
D-GN/WH

1465

464

465
121

25

762

1467
2222

2221

472
2121
2127
2126
2124

20
21
22-23
24
25
26
27
28
29

Function
Ground
Crankshaft Sensor Supply Voltage
(Allison MD)
Fuel Pump Relay Control - Secondary
Not Used
Delivered Torque Signal (Allison MD)
Not Used
Not Used
Fuel Pump Relay Control - Primary
Engine Speed Signal
Not Used
Charge Indicator Control
Not Used
A/C Request Signal
Not Used
Air Shift Switch Signal (Allison MD)
Signal Low - Rear
Not Used
Signal High - Rear
Not Used
Not Used
IAT Sensor Signal
IC 1 Control
IC 7 Control
IC 6 Control
IC 4 Control

(continued on next page)


2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-9

Powertrain Control Module (PCM) Connector C-2 (continued)


Pin
30
31
32
33
34
35-38
39
40
41-42
43
44
45
46
47-48
49
50
51-53
54
55
56

Wire Color

YE
L-GN

D-GN/WH

RD
BK/WH

D-GN/WH
RD

BN/WH

YE/BK
D-GN/WH

PU
D-GN

Circuit No.

492
432

428

631
351

459
2013

419

1827
817

1589
603

Function
Not Used
MAF Sensor Signal
MAP Sensor Signal
Not Used
EVAP Canister Purge Solenoid Control
Not Used
12-Volt Reference
Ground
Not Used
A/C Compressor Clutch Relay Control
High Idle Indicator Control
Not Used
MIL Control
Not Used
Vehicle Speed Signal
Vehicle Speed Signal
Not Used
Fuel Level Sensor Signal - Primary
Low Coolant Indicator Control
Not Used

2005 Medium Duty C Series Electrical Revised 09/05

Pin
57
58
59
60
61

Wire Color
BK
TN/WH
D-GN
BN
BN/WH

Circuit No.
552
332
1433
2129
2130

62

GY

773

63-65
66
67
68
69
70-71

PU/WH
RD/WH
D-GN
L-BU

2128
2122
2125
2123

72

BK/WH

3213

73

D-BU

1936

74

L-GN

3212

75
76-80

GY

23

Function
Low Reference
Oil Pressure Sensor Signal
PNP/Clutch Start Switch Signal
Low Reference
Low Reference
Transmission Range Switch Signal C
(Allison MD)
Not Used
IC 8 Control
IC 2 Control
IC 5 Control
IC 3 Control
Not Used
HO2S Heater High Control - Bank 2
Sensor 1
Fuel Level Sensor Signal - Secondary
HO2S Heater Low Control - Bank 2
Sensor 1
Generator Field Duty Cycle Signal
Not Used

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-10

(LG4) ECE Engine Control Module (ECM) Connector C-1


Connector
Typical connector
Color
Typical Terminal
Typical Cable Seal
Pin
1
2
3
4
5
6
7
8
9
10-11
12
13-16
17
18
19
20
21
22
23
24-25
26
27
28
29-30
31
32

Wire Color
BK/WH
BK/WH
BK/WH
BK/WH
BK/WH

BN
PU
GY

BK

YE
D-GN

D-GN

PK
PK

BK/WH
BK/WH
WH

D-BU
L-BU

96-Way F Bosch (BK)


1928404781 (F)
BLK

Circuit No.
351
351
351
351
351

1271
1272
1273

470

2361
2362

1049

1020
439

351
351
121

1161
1162

Function
Ground
Ground
Ground
Ground
Ground
Not Used
Low Reference
Low Reference
Low Reference
Not Used
Low Reference
Not Used
SAE J1939 Serial Data Bus+
SAE J1939 Serial Data Bus
Not Used
ECM Class 2 Serial Data A
Not Used
Ignition 0 Voltage
Ignition 1 Voltage
Not Used
Ground
Ground
Engine Speed Signal
Not Used
APP Sensor 1 Signal
APP Sensor 2 Signal

(continued on next page)


2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-11

(LG4) ECE Engine Control Module (ECM) Connector C-1 (continued)


Pin
33
34-36
37
38

41
42
43
44
45
46

Wire Color
D-GN

PU
D-BU
L-BU

D-GN

GY

GY/BK

D-GN/WH
GY

Circuit No.
1163

1589
1936
2221

2222

23

1467

459
397

47

GY/BK

87

48
49
50
51
52
53
54
55
56
57-61
62

D-BU
BK/WH
BK/WH
OG
L-BU
L-BU
WH/BK
TN
YE/BK

L-BU

84
1120
1120
440
1121
1121
1164
1274
1275

1320

39
40

Function
APP Sensor 3 Signal
Not Used
Fuel Level Signal Primary
Fuel Level Signal Secondary
Signal High Rear (Manual Trans.)
Not Used (Automatic Trans.)
Signal Low Rear (Manual Trans.)
Not Used (Automatic Trans.)
Generator Field Duty Cycle Signal
Not Used
Shift Motor Relay Control
Not Used
A/C Compressor Clutch Relay Control
Cruise Control On Switch Signal
Cruise Control Resume/Accel
Switch Signal
Cruise Control Set/Coast Switch Signal
Ignition 1 Voltage
Ignition 1 Voltage
Battery Positive Voltage
ECM Power Enable Signal
ECM Power Enable Signal
5-Volt Reference
Oil Level Switch Signal
5-Volt Reference
Not Used
Stop Lamp Switch Signal

2005 Medium Duty C Series Electrical Revised 09/05

Pin

Wire Color

Circuit No.

63

PU

420

BN/WH

L-GN

D-GN

L-GN
L-GN

YE
PU
YE
PU

RD
D-BU
BK/WH
D-GN/WH
YE/BK

L-GN
L-BU
YE
D-GN

379

2081

534

1478
24

505
2562
447
2656

2013
507
419
817
1827

488
494
2522
1433

64
65-66
67
68
69
70
71
72-73
74
75
76
77
78
79
80
81
82
83-92
93
94
95
96

Function
TCC Brake Switch/Cruise Control
Release Signal
CPP Switch Signal (Manual Trans.)
Not Used (Automatic Trans.)
Not Used
Exhaust Brake Request Signal (K40/NPE)
Not Used (w/o K40/NPE)
High Idle Switch Signal
Not Used
Coolant Level Switch Signal
Backup Lamp Supply Voltage
Not Used
Glow Plug Relay Control
PTO Control
Starter Relay Coil Control
Exhaust Brake Relay Control (K40)
Not Used (w/o K40)
High Idle Indicator Control
Wait to Start Indicator Control
MIL Control
Vehicle Speed Signal
Vehicle Speed Signal
Not Used
PTO On Switch Signal
PTO Engine Kill Signal
PTO Engage Signal
PNP/Clutch Start Switch Signal

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-12

(LG4) ECE Engine Control Module (ECM) Connector C-2


Connector
Typical connector
Color
Typical Terminal
Typical Cable Seal
Individual Cable Seal

58-Way F Bosch (BK)


1928404752 (F)
BLK

Pin

Wire Color

Circuit No.

BK

B1

2
3
4
5
6
7
8
9
10-11
12
13
14
15
16
17
18
19
20
21
22-23
24
25
26

WH
RD
WH
RD
BK/WH
D-GN
RD/YE

BK
BK
BK/YE
GY
BK
WH/BK
BK
GY
RD
RD

WH
WH
WH

B3
B4
B5
B6
B7
B8
B9

B12A
B13A
B14
B15A
B16A
B17
B18A
B19
B20
B21

B24
B25A
B26

Function
Turbocharger Vane Position Control
Solenoid Valve High Control
Not Used
Fuel Injector Supply Voltage 1
Fuel Injector Supply Voltage 2
Fuel Injector Supply Voltage 1
Fuel Injector Supply Voltage 2
EGR Motor U Supply Voltage
EGR Motor V Supply Voltage
EGR Motor W Supply Voltage
Not Used
Low Reference
Low Reference
Low Reference
Low Reference
Low Reference
Ground
Drain Wire
Drain Wire
SCV Low Signal
SCV Low Signal
Not Used
MAP Sensor Signal
Fuel Pressure Sensor Signal
Fuel Pressure Sensor Signal

(continued on next page)


2005 Medium Duty C Series Electrical Revised 09/05

(LG4) ECE Engine Control Module (ECM) Connector C-2 (continued)


Pin
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

Wire Color
GY
WH
WH
WH
WH
BK
WH
WH
D-BU/WH

D-GN/WH
D-BU/RD
WH/RD
YE/RD
YE

Circuit No.
B27
B28
B29
B30
B31
B32
B33
B34
B35

B37
B38
B39
B40
B41

Function
Oil Pressure Sensor Signal
MAF Sensor Signal
Turbocharger Vane Position Signal
CMP Sensor Low
CKP Sensor High
CKP Sensor Low
SCV High Signal
SCV High Signal
ECT Sensor Signal
Not Used
IAT Sensor Signal
EGR Motor Position U Signal
EGR Motor Position V Signal
EGR Motor Position W Signal
Fuel Temperature Sensor Signal

2005 Medium Duty C Series Electrical Revised 09/05

Pin
42
43
44
45
46
47
48
49
50
51
52
53-55
56
57
58

Wire Color
RD
RD
BK
BK/RD
RD
RD
WH
WH
RD
RD
D-GN

WH
D-BU
YE

Circuit No.
B42
B43
B44
B45
B46
B47
B48
B49
B50
B51
B52

B56
B57
B58

Function
Low Reference
Fuel Injector 6 Control
Fuel Injector 4 Control
Fuel Injector 5 Control
5-Volt Reference
5-Volt Reference
5-Volt Reference
5-Volt Reference
5-Volt Reference
5-Volt Reference
Oil Level Switch Signal
Not Used
Fuel Injector 3 Control
Fuel Injector 2 Control
Fuel Injector 1 Control

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-13

(LG4) ECE Engine Control Module (ECM) Location

ECM

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-14

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-15

(LLY) Engine Control Module (ECM) Connector C-1


Connector
Typical connector
Color
Typical Terminal
Typical Cable Seal
Pin
1
2
3-4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21-22
23
24-25
26
27
28
29

Wire Color
YE
D-GN

OG

OG/BK
PK/BK
BK/WH
PK

D-GN
YE
BN/WH
D-GN

TN
PK
PK
OG

TN

D-BU

L-BU

56-Way F Micro-Pack 64 Series (BU)


15463876 (F)
BLU

Circuit No.
2361
2362

440

1057
632
351
439

534
492
5763
1049

1274
1020
439
440

5928

507

1162

Function
SAE J1939 Serial Data Bus+
SAE J1939 Serial Data Bus
Not Available
Battery Positive Voltage
Not Available
Low Reference
Low Reference
Ground
Ignition 1 Voltage
Not Available
High Idle Switch Signal
MAF Sensor Signal
EGR Valve Position Signal
ECM Class 2 Serial Data
Not Available
5-Volt Reference
Ignition 0 Voltage
Ignition 1 Voltage
Battery Positive Voltage
Not Available
5-Volt Reference
Not Available
Wait to Start Indicator Control
Not Available
APP Sensor 2 Signal
Not Available

(continued on next page)


2005 Medium Duty C Series Electrical Revised 09/05

(LLY) Engine Control Module (ECM) Connector C-1 (continued)


Pin
30
31
32
33
34
35
36

Wire Color
PU
WH/BK
WH/BK
TN
GY

YE/BK

Circuit No.
1589
2932
1164
2917
2705

1275

37

YE

2834

38
39

GY

597

40

PU/WH

2530

41
42
43
44

GY
PK
D-BU
D-GN/WH

23
339
1936
465

PU

2656

46
47
48-49
50

YE/BK
GY

RD

1827
2703

631

51

YE

2834

52
53

GY
D-GN/WH

2219
817

54

PU/WH

2530

55
56

PK

339

45

Function
Fuel Level Sensor Signal Primary
5-Volt Reference
5-Volt Reference
5-Volt Reference
5-Volt Reference
Not Available
5-Volt Reference
Fuel Pressure Regulator
Solenoid Control
Not Available
5-Volt Reference
Fuel Pressure Regulator
Solenoid Supply Voltage
Generator Field Duty Cycle Signal
Ignition 1 Voltage
Fuel Level Sensor Signal Secondary
Fuel Pump Relay Control Primary
Engine Exhaust Brake Restore
Request (K40/NPE)
Not Used (w/o K40/NPE)
Vehicle Speed Signal
5-Volt Reference
Not Available
12-Volt Reference
Fuel Pressure Regulator
Solenoid Control
IGN B Relay Control
Vehicle Speed Signal
Fuel Pressure Regulator
Solenoid Supply Voltage
Not Available
Ignition 1 Voltage

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-16

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-17

(LLY) Engine Control Module (ECM) Connector C-2


Connector
Typical connector
Color
Typical Terminal
Typical Cable Seal
Pin
1
2
3
4
5-6
7
8
9-10
11
12-13
14
15-16
17
18
19
20-22
23
24
25
26
27
28
29
30
31

Wire Color

OG/BK

BN

GY/BK

BK

L-GN

GY

YE/BK

D-BU

L-GN
D-GN
TN/WH
BN
YE
L-GN
GY/BK
OG/BK
YE

73-Way F Micro-Pack 64 Series (BK)


15479342 (F)
BLK

Circuit No.

2919

25

1694

2754

2081

720

508

1161

432
1163
332
1174
1578
1867
2931
469
5947

Function
Not Available
Low Reference
Not Available
Charge Indicator Control
Not Available
4WD Low Signal (NP1)
Not Used (w/o NP1)
Low Reference
Not Available
Engine Exhaust Brake Switch Control
Not Available
Low Reference
Not Available
Water In Fuel Indicator Control
Not Available
APP Sensor 1 Signal
Not Available
MAP Sensor Signal
APP Sensor 3 Signal
Oil Pressure Sensor Signal
Oil Level Switch Signal
Fuel Temperature Signal
12-Volt Reference
Ground
Low Reference
Turbocharger Vane Position Sensor Signal

(continued on next page)


2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL


(LLY) Engine Control Module (ECM) Connector C-2 (continued)
Pin
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47-48

Wire Color

OG/BK
D-GN
L-GN/BK
BK/WH

L-GN
BK
BN

YE

OG/BK

GY/BK

Circuit No.

5764
603
5746
351

1478
2755
1271

2918

5929

433

49

D-BU

5930

50
51
52
53

WH

PK/BK
OG/BK

5931

1746
5764

Function
Not Available
EGR Motor High Control
A/C Low Pressure Switch Signal
EGR Motor Low Control
Ground
Not Available
Coolant Level Switch Signal
Low Reference
Low Reference
Not Available
FRP Sensor Signal
Not Available
Low Reference
Not Available
BARO Sensor Signal
Not Available
Turbocharger Vane Position Control
Solenoid Valve Control
Low Reference
Not Available
Fuel Injector 3 Control
EGR Motor High Control

2005 Medium Duty C Series Electrical Revised 09/05

Pin
54
55
56

58
59
60

Wire Color
PU
L-GN/BK
GY
BN

BK

L-BU

Circuit No.
1272
5746
1273
2524

552

1320

61

PU

420

62
63
64
65
66
67
68
69
70
71
72
73

L-BU
BK
L-GN/BK
RD/BK
YE
D-BU/WH
L-BU/BK
BK/WH
YE/BK
BK
BK/WH

2832
470
1745
877
410
878
844
845
846
1744
351

57

Function
Low Reference
EGR Motor Low Control
Low Reference
Generator 2 Turn On Signal (K65)
Not Used (w/o K65)
Low Reference
Not Available
Stop Lamp Supply Voltage
TCC Brake Switch/Cruise Control
Release Signal
Not Available
Engine Speed Signal
Low Reference
Fuel Injector 2 Control
Fuel Injector 7 Control
ECT Sensor Signal
Fuel Injector 8 Control
Fuel Injector 4 Control
Fuel Injector 5 Control
Fuel Injector 6 Control
Fuel Injector 1 Control
Ground

C-18

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-19

(LLY) Engine Control Module (ECM) Connector C-3


Connector
Typical connector
Color
Typical Terminal
Typical Cable Seal
Pin
1
2-5

56-Way F Micro-Pack 64 Series (GY)


15463875 (F)
GRY

18
19
20
21

Wire Color
L-BU

L-GN

BK/WH

PK

L-BU

PK

YE

D-GN
D-BU
D-GN/WH

Circuit No.
494

488

1962

339

2221

339

2522

1433
84
762

22

GY/BK

87

D-GN

TN

GY

2222

472

397

6
7
8-9
10
11
12
13
14
15-16
17

23
24
25-29
30

Function
Engine Shut Off Signal
Not Available
PTO On Switch Signal (PTO)
Not Used (w/o PTO)
Exhaust Brake Telltale Switch Signal (K40)
Not Used (w/o K40)
Not Available
Ignition 1 Voltage
Not Available
VSS High Signal
Not Available
Ignition 1 Voltage
Not Available
PTO Engage Signal (PTO)
Not Used (w/o PTO)
PNP/Clutch Start Switch Signal
Cruise Control Set/Coast Switch Signal
A/C Request Signal
Not Available
Cruise Control Resume/Accel
Switch Signal
VSS Low Signal (Manual Trans.)
Not Used (Automatic Trans.)
IAT Sensor Signal
Not Used
Cruise Control On Switch Signal

(continued on next page)


2005 Medium Duty C Series Electrical Revised 09/05

(LLY) Engine Control Module (ECM) Connector C-3 (continued)


Pin
31
32-34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49-50
51
52
53
54
55
56

Wire Color
OG/BK

YE

WH

PU
BK/WH
D-GN/WH

YE/BK
BK/WH
L-GN

BN/WH

BN

BN/WH
D-BU/WH

RD

Circuit No.
1786

447

121

2562
419
459

1868
351
24

379

718

633
1869

2013

Function
Park/Neutral Signal (Automatic Trans.)
Not Used (Manual Trans.)
Not Available
Starter Relay Coil Control
Not Available
Engine Speed Signal
Not Available
PTO Control
MIL Control
A/C Compressor Clutch Relay Control
Not Available
Low Reference
Ground
Backup Lamp Supply Voltage
Not Available
CPP Switch Signal (Manual Trans.)
Not Used (Automatic Trans.)
Low Reference
Not Available
CMP Sensor Signal
CKP Sensor Signal
Not Available
Not Used
Not Available
High Idle Indicator Control

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-20

(LLY) Engine Control Module (ECM) Location

(1) Engine Control Module (ECM)


(2) Transmission Control Module (TCM)
2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-21

16-Way Serial Data Link Connector


Connector
Typical connector
Typical terminal
Pin

Packard 150 MP Series


12110256
12040993
Wire

Function

Ckt #

Color

1132

PPL

Left Turn

750

BLK

Left Park

1451

BLK/WHT

Stop

Spare

1921

TAN/BLK

Spare

1455

BLK/WHT

Gnd Zone 3B

Spare

10

Spare

11

Spare

12

Spare

13

Spare

14

Spare

15

1922

WHT/BLK

16

840

ORN

2005 Medium Duty C Series Electrical Revised 09/05

Spare
Right Park

DTC J1708 / J1587(-)


DLC Power

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-22

Serial Data Link Connector Location

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-23

8-Way Tail Lamp Connector


Connector
Typical connector
Typical terminal
Typical cable seal
Pin

TRUCK SIDE
Packard 280 Series
15326906 (F)
15304718
12191232

BODY BUILDER SIDE


15326655 (M)
15304730
12191232

Wire

Function

Ckt #

Color

618

YEL

LR Stop/Turn

2609

BRN

Lt Tail / License

TBD

Spare

2609

BRN/WHT

RT Tail

619

GRN DK

RR Stop/Turn

24

GRN LT

Back Up

350

BLK

TBD

2005 Medium Duty C Series Electrical Revised 09/05

Gnd Zone 3B
Spare

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-24

Tail Lamp Connector Location

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-25

7-Way Tractor Connector Family 3


Connector
connector
terminal
seal
terminal
seal

Packard 280/630 Series


12077629
15304720 3mm
15366065 5mm
15326004 3mm
12191235 5mm

Pin

Wire

Function

Ckt #

Color

22

WHT

Tractor Gnd Zone 7B

1412

BLK

Marker Lamp

318

YEL

Lt Turn/Hazard

1411

RED

Brake (1)

319

GRN DK

BRN

1413

BLU DK

NOTES:
(1) 30A maxi fuse. See page B-4.

2005 Medium Duty C Series Electrical Revised 09/05

Rt Turn/Hazard
Park Lamp
ABS Power & Multiplexed Signal

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-26

Tractor Connector Family 3 Location

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-27

7-Way Trailer Connector Family 2


Connector
connector
terminal
terminal
seal

Packard 280/630 Series


15354653
12119853 3mm
15317332 5mm
12015323

Pin

Wire

Function

Ckt #

Color

24

GRN LT

Back Up

22

WHT

47

BLU DK

Aux Elec Brake (1)

319

GRN DK

Rt Turn/Hazard

642

RED

Electric Brake Power (2)

BRN

Park Lamp

318

YEL

Lt Turn/Hazard

Tractor Gnd Zone 12A

NOTES:
(1) Blunt cut end found under hood. See UI Bulletin #66.
(2) 30A maxi fuse. See page B-4.

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-28

Trailer Connector Family 2 Location

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-29

7-Way Trailer Connector Family 3


Connector
connector
terminal
seal
terminal
seal

Packard 280/630 Series


12077629
15304720 3mm
15366065 5mm
15326004 3mm
12191235 5mm

Pin

Wire

Function

Ckt #

Color

22

WHT

Tractor Gnd Zone 12B

1412

BLK

Marker Lamp

318

YEL

Lt Turn/Hazard

1411

RED

Brake (1)

319

GRN DK

BRN

1413

BLU DK

NOTES:
(1) 30A maxi fuse. See page B-4.

2005 Medium Duty C Series Electrical Revised 09/05

Rt Turn/Hazard
Park Lamp
ABS Power & Multiplexed Signal

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-30

Trailer Connector Family 3 Location

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-31

10-Way Transmission Optional Connector


Typical connector
Typical terminal
Typical cable seal
Pin
A
B
C
D
E
F
G
H
J
K

A
B
C
D
E
F
G
H
J
K

Ckt #
1146
1479
2522
N/C
N/C
1147
N/C
407
476
1480

1146
1479
915
1481
1148
1147
N/C
407
476
1480

TRUCK SIDE
12065425 (F)
12048074
12048086

BODY BUILDER SIDE


12045808 (M)
12177150
15324973

ALLISON LCT TRANS


Wire
Function
Color
PPL
Range Indicator
YEL
Auto Neutral
YEL
PTO Status

TAN
Range Inhibit

BLK
Analog Gnd
BLK
Digital Gnd
BLU LT
PTO Output
ALLISON MD TRANS
PPL
Range Indicator
YEL
Auto Neutral
YEL
PTO Enable
YEL
Aux Hold
GRA
Sump Temp
TAN
Range Inhibit

BLK
Analog Gnd
BLK
Digital Gnd
BLU LT
PTO Engage

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-32

Transmission Optional Connector Location

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-33

10-Way Upfitter PTO Connector


Typical connector
Typical terminal
Typical cable seal

TRUCK SIDE
12177081 (F)
15305038
15324976

BODY BUILDER SIDE


12045808 (M)
12177150
15324976

L18/LLY/LG4
Pin
A
B
C
D
E
F
G
H
J
K

Wire
Ckt #
N/C
494
488
250
2663
488
2522
2561
2664
N/C

Function

Color

BLU LT
GRN LT
BLK
PPL
GRN LT
YEL
WHT
TAN

PTO Kill
PTO Enable
GND
Tap Up
PTO Enable
PTO Feedback
Engage
Tap Down

LG5

A
B
C
D
E
F
G
H
J
K

250
494
2664
451
451
2663
2522
2561
451
N/C

BLK
BLU LT
TAN
BLK/WHT
BLK/WHT
PPL
YEL
WHT
BLK/WHT

2005 Medium Duty C Series Electrical Revised 09/05

GND
PTO Kill Switch
Tap Down
Engine GND
Engine GND
Tap Up
FEED BACK
Engage
GND

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-34

Upfitter PTO Connector Location

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

C-35

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-1

Schematic Description and Navigation Instructions


Background
The Schematics included in this document are part of GMs IVED drawing system. These are the official drawings used to develop
vehicle programs, produce wire harnesses and develop service documentation. The following information is offered to help you
understand how they are organized and how to use them.
Organization
Its impossible to put all the information on only one drawing. The vehicle is broken down by subsystem. The schematics are organized
by subsystem number not by name. Thats why the index doesnt follow an alphabetical order of the subsystems.
A number has been added on the bottom right of each page that indicates the subsystem number, revision level, and page number.
Example:
The first sheet is h53010a_002_01 (see page D-3)
h53010a_002_01

The h53010a is the Object ID on the drawing and represents the sub-system.

h53010a_002_01

The 010 represents the sub-system, in this case Power Distribution.


Other examples are 014 for Ground Distribution and 020 for Engine Controls.

h53010a_002_01

The a represents the first or only drawing for that sub-system. In this case multiple Power Distribution
Schematics are included. a is for L18, b for LG4, c for LG5, and d for LLY engines.

h53010a_002_01

The 002 represents the revision level and is not important for most of your needs.

h53010a_002_01

The 01 represents panel set one on the schematic and indicates the page number. This Schematic has
nine pages for example.

Navigation
Every wire in the vehicle is given a unique circuit number. These numbers are indicated on the schematics in bold type next to the wire.
An entire subsystem usually cant be represented by only one page. How do you determine where a wire is connected to once it leaves
the page? Either the signal is connected somewhere else in the same subsystem or it goes to another subsystem.

(continued on next page)


2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-2

(Overview continued from previous page)

Arrows and Home Plates


An Arrow is used to indicate that the signal stays within the same subsystem. The schematic indicates the circuit number and (page #)
next to the arrow. A pointed arrow ( ) points to where its going to. A receiving arrow ( ) shows what page it came from.
A Baseball Home Plate

or

indicates that the signal goes to another subsystem.

Example:
A

is shown on the bottom left of the first schematic Power Distribution h53010a_002_01. (see page D-3)
This is an eight circuit and the baseball plate indicates which subsystem it goes to. It is marked:
Interior Lighting
Dimmer Signal Dist
Page 8A-114A-1

The other end of the signal is shown in subsystem drawing 114A page 1. (see page D-223).
Two baseball plates are shown so you look for the eight circuit to identify the proper circuit.
Fuse protection is shown in the baseball plate.
Other Information
Other information on the schematics are wire color and size. The size is shown in square mm. Connector information is indicated for
devices. Terminal assignments are shown for devices. The connector PN is for the harness end not the device.

2005 Medium Duty C Series Electrical Revised 09/05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-3

Power Distribution (L18) 8.1L-Gas/NAPT


STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

IGN1_MAXI

IGN3_MAXI

242
(Page 2)

(Page 2)

342. IP
RED
5.0 TXL
50

19

D5

D2

BATT 1

BATT 2

Str Col Asm - Ign Sw


560_ign_sw 004

ACCESSORY
LOCK
OFF
RUN
START

UPC

INTERIOR LIGHTS
Head Lamp Sw
Page 8A-114A - 5

IGN0

IGN1

C1

C5

CRANK

IGN3

D1

C6
300. IP
ORN
5.0 TXL
50

44

IGN4/ACCY

FNA

12077822

D6

19

SA300

DIMMER

1390. IP
WHT
5.0 TXL
50

K4

3. IP
PNK
5.0 TXL
50

19

K2

5. IP
YEL
5.0 TXL
50

19

H4

K6

M4

L1

J7

J5

J3

J1

PCM-I_P

GAUGES_P

SIR_P

TURN_P

1020
(Page 7)

439
(Page 8)

39
(Page 6)

1139
(Page 9)

139
(Page 6)

D2

C AUX WIRE RLY


P F 12092078
D C 12182113
B
15A

C IGN4
P F 12092077
D C 12182114
B
20A

L5

TRANS_P

19

AXLE/4WD
A
A
A
C F 12092077
C CHASSIS
C BRAKE
C HTR/AC
P F 12092075
P F 12092077
P F 12092079
P F 12092079
D C 12182112
D C 12182114
D C 12182114
D C 12182112
B
B
B
B
20A
10A
20A/30A
10A

A
A
A
C TURN/BACKUP
C PCM-I
C GAUGES
C SIR
P F 12092078
P F 12092078
P F 12092079
P F 12092079
D C 12182113
D C 12182113
D 12182112
D C
C 12182112
B
B
B
B
10A
15A
10A
15A

C ILLUM
P F 12092079
D C 12182112
B
10A

4. IP
BRN
5.0 TXL
50

19

K8

C START
P F 12092079
D C 12182112
B
10A

300. IP
ORN
TXL
5.0 50

19

C TRANS
P F 12092079
D C 12182112
B
10A

L3

300. IP
ORN
5.0 TXL
50

19

N7

N5

N3

START_P
806
(Page 6) 141.

AXLE_P

IP

BRN
1.0 TXL
50

N1

L7

E1

BRAKE_P

CHASSIS_P

AUX_WIRE_P

IGN4_P

441
(Page 6)

541
(Page 8)

641
(Page 6)

43
(Page 7)

241
(Page 8)

19

SA141
141. IP
BRN
1.0 TXL
50
8

ILLUM

19

141. IP
BRN
1.0 TXL
50

HVAC_P

141. IP
BRN
1.0 TXL
50

19

TEMP_CNTL_P

&C49

141. IP
BRN
1.0 TXL
50

19

VAC_PUMP_P

19

HVAC_FOG_P

&C36

141. IP
BRN
1.0 TXL
50

19

CIRCUIT PROTECTION LEGEND

R_HTR_RLY_P

C
P
D
HVAC
HVAC
Temperature Motor
Hvac
Page 8A- 60/65A- 1 Page 8A- 60/65A- 1

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

Power Dist (L18)

OBJECT ID

GMT560

05

h53010a

Panel Set: 1

schematic

&L18
sheet1

15

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:02:27 pm

HVAC
Vacuum Pump
Page 8A- 60/65A-1

REAR DEFOGGER
Rear Defog Cntl
Page 8A- 61A- 1

REAR HEATER
Rear Heater Rly Coil
Page 8A- 66A- 1

FAM 2

FAM 3

CIRCUIT
PROTECTION
DEVICE

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53010a_002_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-4

Power Distribution (L18) 8.1L-Gas/NAPT


CIRCUIT PROTECTION LEGEND

BATTERIES
Battery Positive
Page 8A- 35A/E/G - 1

Maxi Ring Term B


max_bat 002

FAM 2

FAM 3

CIRCUIT
PROTECTION
DEVICE

C
P
D

MAXICTR_P

FNA UPC

12146366
MAXBATT

ELEC BRK - FAM 2


A

IGN1
12065933

40A

IGN4
12065934

IGN3
12065935

BATT/HAZ
12065935

HEADLAMP
12065933

LIGHTING
12065933

HVAC
12065934

Maxifuse - Block Asm


560_rly_max 007
UPC

FNA

BRAKE LP - FAM 3
12077843

50A

60A

60A

40A

40A

50A

30A

A2

A3

A4

A5

A6

A7

A8

12092231
ACTIVE TRANSFER CASE
A1
4WD ATC Mdl
242. IP
Page 8A-38a- 01
RED
19
5.0 TXL
50

142. IP
RED
TXL
5.0 50

IGN3_MAXI
342
(Page 1)

1142. IP
RED
3.0 TXL
50

19

1342. IP
RED
3.0 TXL
50

19

19

IGN1_MAXI
IGN4_MAX

(Page 1)

242. IP
RED
5.0 TXL
50

4WD_ATC
&NP1
IP

242.
RED
3.0 TXL
50

542

1242
(Page 5)
19

SA142

&FAM2&U86

&FAM3&RQ3/U86

1542. IP
RED
3.0 TXL
50

HVAC_MTR_P

SA1142

642. IP
RED
3.0 TXL
50

19

TRLR_LP_P

19

SA242
242

142. IP
RED
TXL
5.0 50

STARTRLY_P

STARTING & CHARGING


Starter Rly
Page 8A- 30A - 1

142. IP
RED
5.0 TXL
50

19

1142

1142. IP
RED
3.0 TXL
50

HEADLAMP_P

19

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A -5

D6

B4

19

ABS_TRLR2_P

HVAC
Blow Motor Rly
Page 8A- 60A/65A - 1

19

F4

TRAILER WIRING
Brake
Page 8A-119A - 1

EXTERIOR LIGHT
Brake Lp Rly
Page 8A-110A- 2

F8

Lp1-Block Asm
560_rly_ip1_g 003
UPC

TRLR
A
A
A
C STOP
C TRN/HAZ
C HAZARD
P F 12092077
P F 12092076
P F 12092077
D C 12182116
D C 12182114
D C 12182114 B
B
B
B
20A
20A
25A
A

PWR ACCY
C 12182114
20A

A
C RADIO/CHIME
C PWR POST
P F 12092078
P F 12092077
D C 12182113
D C 12182114
B
B
15A
20A

C CHMSL
P F 12092077
D C 12182114
B
20A

C DRL
P F 12092078
D C 12182113
B
15A

C MARKER LP
P F 12092077
D C 12182114
B
20A

C PARK
P F 12092077
D C 12182114
B
20A

FNA

C COURTESY
P F 12092079
D C 12182112
B
10A

12110746
G1
C7

C5

C3

E3

C1

1140. IP
ORN
TXL
0.8 50

ACCY_P
140

BRK_SW_P

1040

HAZ_P

640

TRLR_HAZ_P

540
(Page 7)

E5

POST

19

E7
1740. IP
ORN
0.8 TXL
50

840
(Page 8)

SA1140

G3

G7
1340. IP
ORN
1.0 TXL
50

19

G5

COURTESY_P

CHMSL_ISO_P

240

40
(Page 8)

PARK_P
&NP1

EXTERIOR LIGHT EXTERIOR LIGHT


BRAKES
Brake Switch
Turn Hazard Sw
Trailer Rlys
Page 8A- 44A/B/C - 4 Page 8A-110A - 1 Page 8A-110A- 2

1140. IP
ORN
0.8 TXL
50

1140. IP
ORN
0.8 TXL
50

19

RADIO_P

&UXZ

1140. IP
ORN
0.8 TXL
50

19

IPC1_P

19

EXTERIOR LIGHT
Chmsl Iso Rly
Page 8A-110A- 2

CHIME_P

340

RADIO
CHIME MDL
IP CLUSTER
Radio Pwr
Ipc (Batt)
Chime Mdl
Page 8A-150A -1 Page 8A-81A -2 Page 8A-76A - 1

Power Dist (L18)

OBJECT ID

GMT560

05

h53010a

Panel Set: 2

schematic

&L18
sheet1

15

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A- 5
DRL_BEAM_P

DRL
Drl Diode
Page 8A- 102A - 1
12:02:27 pm

241. IP
BRN
0.8 TXL
50

ATCSWP

MRK_LPS_P

EXTERIOR LIGHT
Marker Lp Rly
Page 8A- 110A - 4

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A-38a - 02

RPO LEGEND
FAM2 - FAMILY 2
RQ3 - TRACTOR
U86 - TRAILER WIRING

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53010a_002_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-5

Power Distribution (L18) 8.1L-Gas/NAPT


RPO LEGEND
JE3 - HYDRAULIC BRAKES
FAM2 - FAMILY 2
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING

BATTERIES
Battery Positive
Page 8A- 35A/E/G - 1

UHDIST_P

Underhood Distribution Center


PAGE 8A12146281
PTO RLY
18A-2
FUEL PUMP RLY
22A/C-1
30A/E-1
STARTER RLY
HORN RLY
40A-1

UHBATT

BUSBAR_P

BUSBAR2_P

1
(Page 4)

1
(Page 4)

J3-A

J2-A

Family 2

A
B

STUD A
12065932
30A
Maxi

STUD B
12065932
30A
Maxi

A
B

&FAM3

1642. ENG
RED
19
3.0 TXL
50

SEO_P

ABS 2
12065933
40A
Maxi

J1-M2

1642. ENG
RED
19
3.0 TXL
50

ABS 3
12065933
40A
Maxi

J1-M3

ABS 1
12065933
40A
Maxi

J1-M1

42. ENG
RED
19
3.0 TXL
50

442. ENG
RED
19
3.0 TXL
50

ENGINE
12065934
50A
Maxi

J1-M4

1042. ENG
RED
19
5.0 TXL
50

SEO - SCHWANS / U HAUL


Ip2 - Seo Fuses
Page 8A-155A/C - 1

A
E/A PUMP
12065933
40A
Maxi

HORN
12065931
20A
Maxi

J1-M5

1042. ENG
RED
TXL 19
5.0 50

1840. ENG
ORN
19
3.0 TXL
50

Loop Anchor

Family 3

A
B

Family 2

HORN
12077842
20A
Maxi

J1-M6

740. ENG
ORN
19
1.0 TXL
50

Family 3

FUEL
12065931
20A
Maxi

A
B

FUEL (L18)
PCV (LG4)
ECM-B (LG5)
12077842
20A
Maxi

J1-M7

740. ENG
ORN
19
1.0 TXL
50

Loop Anchor Loop Anchor

1640. ENG
ORN
19
2.0 TXL
50

Loop Anchor

Loop Anchor
D4
D4

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

&FAM3&RQ3/U86

1642. IP
RED
3.0 TXL
50

19

A2
A2

A4
A4

&JE3

1642. R_CHASSIS
RED
TXL 19
3.0 50

D4
D4

15450272
30M GTMXD SLD

LA1042

LA740

LB740

LA1640

LB1042

30F GTMXD SLD


15355480

1042. ENG
RED
TXL 19
5.0 50

&JE3

42. R_CHASSIS
RED
19
3.0 TXL
50

1042. ENG
RED
19
5.0 TXL
50

740. ENG
ORN
19
1.0 TXL
50

740. ENG
ORN
TXL 19
1.0 50

1640. ENG
ORN
TXL 19
2.0 50

IGN_B_P
IGN_A_P
ABS_TRLR_P

TRLR WRG
Trailer Wiring
Page 8A-119B/C - 1

Power Dist (L18)

OBJECT ID

GMT560

05

h53010a

Panel Set: 3

schematic

&L18
sheet1

15

HYD_EBC_P

HYDRO BRAKES
Ebc
Page8A- 44B - 1

EBC2_P

442

HYDRO BRAKES
Ebc
Page 8A- 44B -1

STAGE

VERSION

002

Beta

2005 Medium Duty C Series Electrical Revised 09/05

(Page 4)

(Page 4)

EAC_MTR_P

HYDRO BRAKES
Elec Air Comp
Page 8A- 44B - 5

BRAKES
Ebc / Rly
Page8A- 44B -1
44C-2

REVISION

$IVEDWORK/h53010a__002

EBC_P

LAST CHANGED BY

12:02:27 pm

HORN_P

HORN_RLY_P

HORN
HORN
Horn Rly
Horn Rly
Page 8A- 40A - 1 Page 8A- 40A - 1

FUEL_RLY_P

FUEL HAND & STOR


Fuel Pump Rly
Page 8A-22A/C/E - 1

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 3

H53010a_002_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-6

Power Distribution (L18) 8.1L-Gas/NAPT


IGNB_RLY_P

439
(Page 8)

1042
(Page 3)

C6

439
(Page 8)

IGN_B_P

IGNA_RLY_P

IGN_A_P

1042
(Page 3)

C4

A4

A6
Uh - Ign Rlys
560_fsblk_2000 001
UPC

86

86

IGNA RLY

IGNB RLY

12088567
85

87

FNA

30

12193604
87

85

12146281
D4
BUSBAR2_P

BUSBAR_P

(Page 3)

(Page 3)

2000. ENG
PPL
19
5.0 TXL
50

250

1. ENG
RED
19
5.0 TXL
50

J1-H7

J1-K7

IGNA_RLY_G

250

J1-H3

J1-F1

PCM-B
12092079
10A

LLY/LG4/LG5

12092077
20A

A/C COMP
12092079
10A

REAR DEFOG
15092075
30A

LB2000

2000. ENG
PPL
TXL 19
5.0 50

J1-K5

J1-F3

J1-H5

J1-F5
Uh - Block Asm
560_fsblk_uh 003

&L18&CTF

ENG-4

HTD FUEL
A

2000. ENG
PPL
TXL 19
5.0 50

IGNB_RLY_G

GND DIST
Gnd Zone #2B
Page 8A-14A - 2

&L18/LB7/LG4

B4

Loop Anchor
GND DIST
Gnd Zone #2B
Page 8A-14A - 2

LA2000

2000. ENG
PPL
TXL 19
5.0 50

J1-F7

B6

Loop Anchor

&C49

1. ENG
RED
19
5.0 TXL
50

D6

ENG-3

O2A

L18/LLY/LG4

12092079
10A

ENG-1
12092079
10A

L18&CTF

12092078
15A

ENG-2
12092078
15A

J1-J8

J1-L8

1240. ENG
ORN
19
0.8 TXL
50

PCM-B_P
440
(Page 7)

J1-G2

&C49

1093. ENG
PPL
19
2.0 TXL
50

J1-J4

J1-G4

ENG-4_P

ENG-1_P

639
(Page 8)

239
(Page 8)

FNA

12092078
15A
LLY

12092076
25A

J1-G8

UPC

L18/LG4/LG5

J1-L6

J1-J6

J1- 12146281
J2- 12110127
J3- 12110127

J1-G6

15336173
24M GTMXD SLD

C4
C4

24F GTMXD SLD


15366099
&C49

1093. IP
PPL
2.0 TXL
50
HVAC_RLYA_P

HVAC
Enable Rly
Page 8A-65A - 2

Power Dist (L18)

OBJECT ID

GMT560

05

h53010a

Panel Set: 4

schematic

&L18
sheet1

15

739. ENG
PNK
19
0.8 TXL
50

19

O2_HTRA_P

DEFOG_P

REAR DEFOGGER
Rear Defog Cntl
Page 8A- 61A- 1

ENGINE CNTLS
O2 Snsr Htr A
Page 8A-20A - 7

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010a__002

2005 Medium Duty C Series Electrical Revised 09/05

739. ENG
PNK
TXL 19
0.8 50

LAST CHANGED BY

12:02:27 pm

O2_HTRB_P

ENGINE CNTLS
O2 Snsr Htr B
Page 8A-20A - 7

339. ENG
PNK
19
0.8 TXL
50
339

INJ2_P

ENGINE CNTLS
Fuel Inj (even)
Page 8A-20A -3

IGN_COIL2_P

ENGINE CNTLS
Ign Coils (even)
Page 8A-20A - 10

539. ENG
PNK
19
0.8 TXL
50
IGN_COIL1_P

ENGINE CNTLS
Ign Coils (odd)
Page 8A-20A - 9

539

INJ1_P

ENGINE CNTLS
Fuel Inj (odd)
Page 8A-20A -3

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 4

H53010a_002_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-7

Power Distribution (L18) 8.1L-Gas/NAPT


C
P
D

FAM 2

FAM 3

Loop Anchor

RPO LEGEND

CIRCUIT PROTECTION LEGEND

FAM2 - FAMILY 2
FAM3 - FAMILY 3
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

CIRCUIT
PROTECTION
DEVICE

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A - 5

EXTERIOR LIGHT
Turn Haz Sw
Page 8A-110A - 1

LA755

450
(Page 5)

&UE1

1242. IP
RED
5.0 TXL
50

PARK_LP_P

755. IP
BLK
5.0 TXL
50

19

GND DIST
Gnd Zone #4B
Page 8A-14A - 5

19

S5

R5

R1

L86

Ip2 - Block Asm


560_rly_ip2_g_04 001
UPC
I/P Distribution/Relay Center
PAGE 8A12129833
DRL RLY
102A-1
BRAKE LAMP RLY
110A-2
CHMSL RLY
110A-2
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY
110A-4
HEATED MIRROR RLY 147B-1

FNA

C ONSTAR
P F 12092079
D C 12182112
B
15A

S6

R8

R6

2609. IP
BRN/WHT
TXL 19
1.0 50

19

SA2140

PWR WINDOW
C 12182116
25A

S3

&UE1

2140.
ORN
0.8 TXL
50

19

ONSTAR_P2

17

BRAKE_ISO_P

S7

T3

30

Ignition 4 A C L-RR TRUCK A C R-RR TRUCK A C BRAKE ISO

C RADIO U
P F 12092079
D C 12182112
B
10A

12193604
85

P F 12092079
D C 12182112
10A

2509. IP
BRN
1.0 TXL
50

R2

R4

19

343

WIN_IGN4_P

2040. IP
ORN
TXL
0.8 50

L85

L87

P F 12092079
D C 12182112
10A

P F 12092079
D C 12182112
10A

T4

S4

S8

19

BRAKE_ISO
1320
(Page 8)

POWER WINDOW
Window Switch
Page 8A-120A/B -1

2609. IP
BRN/WHT
19
1.0 TXL
50

19

ONSTAR_P1

IGN4_RLY

Blunt Cut

&FAM3

618. IP
YEL
1.0 TXL
50

43
(Page 7)

BA2040

19

&FAM2

618. IP
YEL
TXL
1.0 50

MRK_RLY_P

ONSTAR
EXTERIOR LIGHTING
OnStar Mdl
Marker Lamp Rly
Page 8A- 85A - 1 Page 8A- 110A -4

19

SA618
SE2509

ONSTAR
OnStar Mdl
Page 8A- 85A - 1

RR_STOP_LP

SA2609

&UE1

2140.
ORN
0.8 TXL
50

A
A
C RH PARKLAMP
C LH PARKLAMP
P F 12092079
P F 12092079
D C 12182112
D C 12182112
B
B
B
10A
10A

19

LR_STOP_LP

12129833

&UE1

2140.
ORN
0.8 TXL
50

18

19

L30
86

BRAKES
Brake Switch
Page 8A-44A/B/C - 4

IGN4_RLY_G

ONSTAR_BAT

755. IP
BLK
TXL
5.0 50

EXTERIOR LIGHT
Turn Haz Sw
Page 8A-110A - 1

2609. IP
BRN/WHT
19
1.0 TXL
50

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

&FAM2

2509. IP
BRN
1.0 TXL
50

618. IP
YEL
1.0 TXL
50
2509. IP
BRN
TXL
0.8 50

19

B4

C12

B4

C12

2509

DOOR_SW_ILL

19

&M74/MX4/MTX/MTW

19

2509. IP
BRN
0.5 TXL
50

SW_ILLUM

7
&NP1

ODDS_LP

230. IP
BRN/WHT
7
0.35 TXL
50

LR_TURN_P

618

LTURN_RLY_P

ATCBLT

EXTERIOR LIGHT EXTERIOR LIGHT


Lr Turn Lp
Lh Turn Trailer Rly
Page 8A-110A - 3 Page 8A-110A - 2

2509. R_CHASSIS
INTERIOR LIGHTINGINTERIOR LIGHTINGLCT TRANSMISSION
BRN
Switch Illum Overdrive Defeat Sw Illum
Door Switch Illum
TXL 19
1.0 50
Page 8A-114A - 1
Page 8A-27A - 1
Page 8A-114A - 2

2609. R_CHASSIS
BRN/WHT
19
1.0 TXL
50

SB2609

SH2509

&FAM2

619. IP
GRN DK
1.0 TXL
50

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A- 38a - 02

19
&FAM3

IP
SA619 619.
GRN DK

1.0
&FAM2

&UE1

-B3D-ANC

2609. R_CHASSIS
BRN/WHT
19
2.0 TXL
50
R_TAIL_P

2609. R_CHASSIS
BRN/WHT
19
1.0 TXL
50
RFR_PARK_P

2509. R_CHASSIS
BRN
19
1.0 TXL
50
2609

BB_R_PARK

2509

BB_L_PARK

EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS
Left Park
Right Rear Parklamp Right Front Parklamp
Right Park
Page 8A-119D/E - 1
Page 8A- 110A - 1
Page 8A-119D/E - 1
Page 8A- 110A - 3

Power Dist (L18)

OBJECT ID

GMT560

05

h53010a

Panel Set: 5

schematic

&L18
sheet1

15

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

-B3D-ANC

2509. R_CHASSIS
BRN
19
2.0 TXL
50

LFR_PARK_P

EXTERIOR LIGHTING
Left Front Parklamp
Page 8A- 110A - 1
12:02:27 pm

1242. IP
RED
5.0 TXL
50

L_TAIL_P

EXTERIOR LIGHTING
Left Rear Parklamp
Page 8A- 110A - 3

619. IP
GRN DK
TXL
1.0 50

19

ONSTAR_BAT

SA1242

1242
(Page 5)

&UE1

1242. IP
RED
5.0 TXL
50

19

IGN4_MAX
(Page 2)

TXL 19
50

19

-UE1

1242. IP
RED
5.0 TXL
50

19

619

RTURN_RLY_P

EXTERIOR LIGHT
Rh Turn Trailer Rly
Page 8A-110A - 2

RR_TURN_P

EXTERIOR LIGHT
Rr Turn Lp
Page 8A-110A - 3

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 5

H53010a_002_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-8

Power Distribution (L18) 8.1L-Gas/NAPT


AUX_WIRE_P

GAUGES_P

(Page 1)

(Page 1)

641. IP
BRN
TXL
0.8 50

39. IP
PNK
0.5 TXL
50

19

SA641
&DB6/DB8

641. IP
BRN
0.8 TXL
50

B10
B10

&DB6/DB8

641. IP
BRN
0.8 TXL
50

19

SA39

-T62

641. IP
BRN
0.8 TXL
50

19

641. IP
BRN
TXL
0.8 50

19

15326762
30M GTMXD
H_MIR_RLY_P

DRL_P

641

BAT_ISO_P

19

39. IP
PNK
TXL
0.5 50

15392708
40M GTMXD SLD

B2
B2

39. IP
PNK
0.5 TXL
50

IPC_IGN1_P

&UXT

39. IP
PNK
0.5 TXL
50

TELLTALE_P

-T62

39. IP
PNK
0.5 TXL
50

TEMP_GAGE_P

39. IP
PNK
0.5 TXL
50

&AU0

39. IP
PNK
TXL
0.5 50

ILLUM_P

DRL_RLY_P

A10

30M GTMXD
15326762

-B3D-ANC

&DB6/DB8

DRL
Drl Mdl
Page 8A-102A - 1

POWER MIRRORS
Htd Mirror Rly
Page 8A-147B - 1

BATTERIES
Battery Isolator
Page 8A- 35A - 2

641. R_CHASSIS
BRN
19
0.8 TXL
50

H_MIR_SW_P

IP CLUSTER
Ipc
Page 8A-81A - 2

TELL TALE
Tt Module
Page 8A-86A -1

INTERIOR LIGHTS
DRL
TELL TALE
Headlamp Sw
Drl Rly
Trans Temp Gauge
Page 8A-86A - 2
Page 8A-102A - 1 Page 8A-114A - 5

15304908
30F GTMXD

A10

40F GTMXD SLD


15392710

30F GTMXD
15304908

641. IP_EXTN
BRN
19
0.8 TXL
50

&AU0

39. XBDY
PNK
7
0.5 TXL
50

BB_P
RFA_IGN1_P

START_P

POWER MIRRORS
Htd Mirror Sw
Page 8A-147B - 1

806. IP
PPL
0.5 TXL
50

BRAKE_P

BODY BUILDER
Ign 3
Page 8A-119D - 1

(Page 1)

(Page 1)

441. IP
BRN
0.5 TXL
50

SA806

KEYLESS ENTRY
Rfa Mdl
Page 8A-132A - 1
7

SA441
TURN_P

806. IP
PPL
TXL
0.5 50

C8
C8

&JE3

806. IP
PPL
TXL
0.5 50

15366099
24F GTMXD SLD
24M GTMXD SLD
15336173

C9
C9

806. IP
PPL
0.5 TXL
50

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

(Page 1)

139. IP
PNK
TXL
0.8 50

15355480
30F GTMXD SLD

C5
C5

806

139

CRANK2_P

STARTING & CHARGING


Starter Rly
Page 8A- 30A - 1

139. IP
PNK
0.8 TXL
50

EBC_CRANK_P

HYD BRAKES
Ebc
Page 8A-44A/B - 1

806

CRANK_P

EXTERIOR LIGHT
Turnhaz Sw
Page 8A-110A - 1

STARTING & CHARGING


Clutch Sw
Page 8A- 30A - 1

STARTING & CHARGING


Start Neutral Sw
Page 8A- 30A - 1

&MWW/MWX&FAM2

139. ENG
PNK
19
0.8 TXL
50

EXTERIOR LIGHT
Reverse Sw
Page 8A-110A - 6

Power Dist (L18)

OBJECT ID

GMT560

05

h53010a

Panel Set: 6

schematic

&L18
sheet1

15

D3

30M GTMXD SLD


15450272

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010a__002

2005 Medium Duty C Series Electrical Revised 09/05

&MWW/MWX&FAM3

139. ENG
PNK
19
0.8 TXL
50

LAST CHANGED BY

30M GTMXD SLD


15450272

441. IP
BRN
0.5 TXL
50

B10
B10

15304908
30F GTMXD
30M GTMXD
15326762

441. IP
BRN
0.5 TXL
50

B2
B2

&JE4

441. IP
BRN
0.8 TXL
50

15326762
30M GTMXD
30F GTMXD
15304908

A6
A6

LCT TRANSMISSION
Nsbu Rev Sw
Page 8A- 27A - 3

&MWW/MWX

441. XBDY
BRN
7
0.5 TXL
50

15392708
40M GTMXD SLD

CR_CLU_P

441. R_CHASSIS
BRN
19
0.8 TXL
50

HIS_LED_P

TCC_P

40F GTMXD SLD


15392710
&JE4-JVA

441. IP_EXTN
BRN
TXL 7
0.5 50

441. IP
BRN
0.5 TXL
50

19

BRAKES
Brake Sw
Page8A- 44B/C - 4

EBC_IGN3_P

8M GT150 SLD
15326840

441. AC
BRN
0.8 TXL
50

19

HVAC_R_P

BU_LCT_P

12:02:27 pm

15326835
8F GT150 SLD

&M74/MX4/MTX/MTW

139. ENG
PNK
19
0.8 TXL
50

BU_MAN3_P

EXTERIOR LIGHT
Reverse Sw
Page 8A-110A - 6

15355480
30F GTMXD SLD

441. ENG
BRN
19
0.8 TXL
50

15355480
30F GTMXD SLD

D3

&MWW/MWX

19

19

E
E

BU_MAN2_P

C2
C2

IGTRNHAZ_P

806. R_CHASSIS
PPL
TXL 19
0.8 50

STARTRLY2_P

19

SA139
30M GTMXD SLD
15450272

&JE3

806. ENG
PPL
TXL 19
0.8 50

441. IP
BRN
0.8 TXL
50

HVAC
Ac Enable Rly
Page 8A-65A - 2

ENGINE CNTLS
Clutch Sw
Page 8A-20A - 4

ENGINE CNTLS
Hi Idle Led
Page 8A-20A - 5

AIR BRAKES
Brake Rly
Page 8A- 44C - 2

RPO LEGEND
B3D - SCHOOL BUS
ANC - SCHOOL BUS
FAM2 - FAMILY 2
FAM3 - FAMILY 3
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS

UXT - TRANS TEMP GAUGE


JE3 - HYDRO BRAKES
JE4 - AIR BRAKES
DB6 - HTD,LTD,PWR OSRVM
T62 - DRL DELETE
DB8 - HEATED OSRVM
AU0 - KEYLESS ENTRY

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 6

H53010a_002_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-9

Power Distribution (L18) 8.1L-Gas/NAPT


PCM-B_P

IGN4_P

(Page 4)

(Page 1)

ACCY_P
(Page 2)

43. IP
YEL
TXL
1.0 50

=&L18&C36#&L18&DB6#&L18&AU3

540. IP
ORN
TXL
1.0 50

19

19

(Page 1)

1020. IP
PNK
0.5 TXL
50

SA43

SA540

SA440
43. IP
YEL
1.0 TXL
50

&C36
IP

540.
ORN
1.0 TXL
50

TRANS_P

440. ENG
ORN
19
0.8 TXL
50

43. IP
YEL
1.0 TXL
50

19

43. IP
YEL
1.0 TXL
50

19

43. IP
YEL
1.0 TXL
50

19

&JE4

440. ENG
ORN
19
0.8 TXL
50

19

440. ENG
ORN
19
0.8 TXL
50

SA1020

440. ENG
ORN
19
0.8 TXL
50

0.8

&JE4

1020. IP
PNK
0.5 TXL
50

19

15450272
30M GTMXD SLD

IGN4_RLY
(Page 5)

R_HVAC_P

IGNSW_D2_P

WASH_P

WIPE_P
30F GTMXD SLD
15355480

=&L18&DB6#&L18&AU3

540. IP
ORN
TXL
1.0 50
REAR HEATER
Rear Heater Rly
Page 8A-66A - 1

PCM_BAT2_P

IP CLUSTER
Ipc
Page 8A-81A - 2

WIPER/WASHER WIPER/WASHER
Wiper Motor
Wiper Switch
Page 8A-91A - 1 Page 8A-91A - 1

ENGINE CNTLS
Pcm
Page 8A-20A - 6

IPC_IGN_P

ENGINE CNTLS
Pcm
Page 8A-20A - 6

TRANSMISSION
Tcm
Page 8A-27A - 1

SERIAL DATA
Sdg Mdl
Page 8A-56A - 1

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

IP CLUSTER
Ipc
Page 8A-81A - 2
&M74/MX4/MTX/MTW

1020. ENG
PNK
19
0.8 TXL
50

&MWW/MWX

SERIAL DATA
Sdg Mdl
Page 8A-56A - 1

&M74/MX4/MTX/MTW

&M74/MX4/MTX/MTW

LCT1_IGN0_P

LCT_IGN0_P

1020. ENG
PNK
19
0.8 TXL
50
&AU3

&AU3

540. XBDY
ORN
19
1.0 TXL
50

540. XBDY
ORN
19
1.0 TXL
50

B11
B11

22F GTMXD
15317325

&AU3-DB6

&AU3&DB6

540. LDOOR
ORN
19
1.0 TXL
50

540. LDOOR
ORN
19
1.0 TXL
50

SC540

&M74/MX4/MTX/MTW

1020. ENG
PNK
19
0.8 TXL
50

540. XBDY
ORN
19
1.0 TXL
50

LK_RLY_P
15317322
22M GTMXD

1020. ENG
PNK
19
0.8 TXL
50

&AU0

&AU3

540. XBDY
ORN
19
1.0 TXL
50

1020. ENG
PNK
19
0.8 TXL
50

SB1020

SB540

&DB6-AU3

&AU3&DB6

1020. IP
PNK
0.5 TXL
50

C4
C4

540. XBDY
ORN
19
1.0 TXL
50

540. LDOOR
ORN
TXL 19
1.0 50

SDG_2_P

30M GTMXD
15326762

&AU3

&DB6-AU3

TCM_BAT_P

A2

440.
ORN
0.5 TXL
50

19

540. XBDY
ORN
TXL 19
1.0 50

540. LDOOR
ORN
19
1.0 TXL
50

440

1020. IP
PNK
TXL
0.5 50

SDG_1_P

A9

B11
B11

PCM_BAT1_P

&JE4
IP

15304908
30F GTMXD

A9

A2

RFA_P

PCM_IGN0_P

15317322
22M GTMXD
22F GTMXD
15317325

LCT TRANSMISSION LCT TRANSMISSION


Tcm
Tcm
Page 8A-27A - 1
Page 8A-27A - 1

KEYLESS ENTRY
PWR DR LK
Rfa Mdl
Dr Lk Rly
Page 8A-130A - 1 Page 8A-132A - 1

ENGINE CNTLS
Pcm
Page 8A-20A - 6

&AU3

540. RDOOR
ORN
19
1.0 TXL
50
PASS_LK_P

&AU3&DB6

540. LDOOR
ORN
TXL 19
1.0 50

PWR DR LK
Pass Dr Lck Sw
Page 8A-130A - 1

RPO LEGEND
MIR_SW_P

POWER MIRRORS
Mirror Switch
Page 8A-147B -1

PWR DR LK
Drv Dr Lck Sw
Page 8A-130A - 1

GMT560

05

Panel Set: 7

schematic

AK5 - DUAL SIR

OBJECT ID

Power Dist (L18)


X

AU3 - POWER DOOR LOCKS


AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
JE4 - AIR BRAKES
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS

DRV_LK_P

h53010a

&L18
sheet1

15

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:02:27 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 7

H53010a_002_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-10

Power Distribution (L18) 8.1L-Gas/NAPT


POST
(Page 2)

840. IP
ORN
1.0 TXL
50

BRAKE_ISO

19

(Page 5)

SA840

840. IP
ORN
1.0 TXL
50

840. IP
ORN
1.0 TXL
50

19

15326952
16F GT280

840. IP
ORN
1.0 TXL
50

19

840. IP
ORN
1.0 TXL
50

19

840.
ORN
1.0 TXL
50

19

19

&FAM3&RQ3/U86

SERIAL_P

1320. IP
BLU LT
0.5 TXL
50

1320. IP
BLU LT
0.5 TXL
50

BRKLP_RLY_P

16M GT280
15326956

DATA LINK CONN


Data Link Conn
Page 8A-50A - 1
840

AUX POWER
Aux Power #1
Page 8A-19A - 1

AUX POWER
Aux Power #2
Page 8A-19A - 1

DTC
Batt +
Page 8A-55B -1

CIGAR_P

D3
D3
EXTERIOR LIGHT
Brake Lp Rly
Page 8A-110A - 2

541. IP
BRN
0.5 TXL
50

(Page 1)
7

SA1320

=&L18&JE4#&L18&M74/MX4/MTX/MTW
IP

AUX2_P

AUX1_P

DLC_P

CHASSIS_P

1320. IP
BLU LT
TXL
0.5 50

1320

SD541
1320. IP
BLU LT
0.5 TXL
50

15392708
40M GTMXD SLD

&JE3

541. IP
BRN
0.5 TXL
50

1320

CHMSL_RLY_P

BRK_NO_P

541. IP
BRN
0.5 TXL
50

EAC_RLY_P

541

AIR_DRY_P

B5
B5

40F GTMXD SLD


15392710

BB_STOP_P

541. IP
BRN
0.5 TXL
50

EXTERIOR LIGHT
Chmsl Iso Rly
Page 8A-110A - 2

ELEC THROTTLE CNTRL HYDRO BRAKES


AIR BRAKES
Etc
Reservoir Air Press Sw
Air Dryer
Page 8A-44A/B - 5
Page 8A-21A - 1
Page 8A-44C - 5
ENG-1_P

AXLE_P

A12
A12
&NW9

15326762
30M GTMXD
30F GTMXD
15304908
&G40/GSJ/G45

541. IP_EXTN
BRN
7
0.5 TXL
50

541. IP_EXTN
BRN
7
0.5 TXL
50

(Page 4)

(Page 1)

AUX POWER
Cigar Lighter/Rear Aux Power
Page 8A-19A - 1

BODY BUILDER/SCHOOL BUS


Stop
Page 8A- 119D/E - 1

&HPZ

241. IP
BRN
2.0 TXL
50

PCM-I_P
(Page 1)

C6
C6
&JE3

&JE4

439. IP
439. IP
PNK
PNK
TXL
19 0.8
0.8 TXL
50
50

19

239. ENG
PNK
19
0.8 TXL
50

TCS_SW_P

SA239

15392708
40M GTMXD SLD

239. ENG
PNK
19
0.8 TXL
50

40F GTMXD SLD


15392710

239. ENG
PNK
19
0.8 TXL
50

239. ENG
PNK
19
0.8 TXL
50

BRAKES
Tcs Led
Page 8A-44A/B/C -2

L18_MAF_P
&HPZ&JE3

439. IP
PNK
0.8 TXL
50

19

19

G
G
A6
A6

15392708
40M GTMXD SLD

A4
A4

40F GTMXD SLD


15392710
&JE3

439. R_CHASSIS
PNK
19
0.8 TXL
50

&HPZ&JE4-JVA

241. R_CHASSIS
BRN
TXL 19
2.0 50

&JE3

&JE3

15355480
30F GTMXD SLD

30M GTMXD SLD


15450272

241. R_CHASSIS
BRN
19
2.0 TXL
50

15326655
8M GT280 SLD

R
R

8F GT280 SLD
15326654
&HPZ&JE3
R_ABS

241.
BRN
2.0 TXL
50

15450272
30M GTMXD SLD

&HPZ&JE4&JVA

241. R_CHASSIS
BRN
TXL 19
2.0 50

30F GTMXD SLD


15355480

241.
BRN
2.0 TXL
50

19

B
B

EBC_IGN1_P

SB439

239

19

PTO1_RLY_P

PURGE_P

UPFITTER PROV
Pto Rly
Page 8A-18A - 2

ETC_P

PCM_IGN1_P

2SP_RLY_P

IGNB_RLY_P
(Page 4)

IGNA_RLY_P
(Page 4)

ELEC THROT CNTL ENGINE CNTLS 2 SPEED REAR AXLE


2Speed Rly
Pcm
Etc Mdl
Page 8A-37A - 1
Page 8A-20A - 6
Page 8A-21A - 1

Power Dist (L18)

OBJECT ID

GMT560

05

h53010a

Panel Set: 8

schematic

&L18
sheet1

15

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010a__002

2005 Medium Duty C Series Electrical Revised 09/05

30F GTMXD SLD


15355480

239.
PNK
TXL
0.5 50

&M74/MX4/MTX/MTW

239. IP
PNK
TXL
0.5 50

LAST CHANGED BY

HPZ - CONTROL RR AXLE


JE3 - HYDRO BRAKES
JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION
NW9 - ELECT TRAC CNTRL
FAM3 - FAMILY 3
CREWCAB - CREW CAB
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT
RQ3 - TRACTOR
U86 - TRAILER WIRING
12:02:27 pm

A8
A8

15326762
30M GTMXD

A1
A1

639. IP
PNK
TXL
0.5 50

=&L18&HPZ#&L18&M74/MX4/MTX/MTW
IP

4M MP280 SLD
12129600

19

15450272
30M GTMXD SLD

ENGINE CNTLS
Cnstr Purge
Page 8A- 20A - 2

RPO LEGEND

639. ENG
PNK
TXL 19
0.8 50

SC239

&FAM2&MWW/MWX

239. IP
PNK
0.5 TXL
50

12129565
4F MP280 SLD

241.
BRN
2.0 TXL
50

439. ENG
PNK
19
0.8 TXL
50

ENGINE CNTLS
Air Meter
Page 8A-20A - 8
=&L18&HPZ#&L18&M74/MX4/MTX/MTW

&HPZ
2SPD

439. ENG 439. ENG 439. ENG


PNK
PNK
PNK
TXL 19
19
19
0.8 TXL
0.8 50
0.8 TXL
50
50

(Page 4)

239. IP
PNK
TXL
0.5 50

16F GT280 SLD


15326908

ENG-4_P

B10
B10

15326667
16M GT280 SLD

&HPZ&JE4-JVA
R_ABS

439. ENG
PNK
19
0.8 TXL
50

HYD BRAKES
Ebc
Page 8A-44A/B - 1

REAR AIR SUSP


Air Susp Sw
Page 8A-52A - 1

19

SA439
439. IP
PNK
0.8 TXL
50

AIR_SUSP_P

ODDS_LED_P

CRUISE_P
&HPZ

239. IP
PNK
TXL
0.5 50

CRUISE CONTROL
Cruise Cntl Sw
Page 8A-34A - 1

2SP_LED_P

30F GTMXD
15304908

239. IP_EXTN
PNK
7
0.5 TXL
50

LCT TRANSMISSION 2 SPEED REAR AXLE


Elec 2Sp Sw Led
Overdrive Defeat Sw Led
Page 8A-37A - 1
Page 8A-27A - 1

PTO_SW_P

UPFITTER PROV
Pto Enable Sw
Page 8A-18A - 1

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 8

H53010a_002_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-11

Power Distribution (L18) 8.1L-Gas/NAPT

SIR_P
(Page 1)

&AJ3/AK5

1139. IP
YEL
0.5 TXL
50

COURTESY_P
(Page 2)

SB1139

&AJ3/AK5

1139. IP
YEL
TXL
0.5 50

E
E

40. IP
ORN
0.5 TXL
50

&AK5

1139. IP
YEL
0.5 TXL
50

15326952
16F GT280

B6
B6

16M GT280
15326956

C
C

15326762
30M GTMXD

15326952
16F GT280
16M GT280
15326956

30F GTMXD
15304908
&CREWCAB

Dual SIR

40. BDY
ORN
7
0.5 TXL
50

Driver only

1139.
YEL
TXL
0.5 50

&AJ3

1139. BDY
YEL
7
0.5 TXL
50

&CREWCAB

40. BDY
ORN
19
0.8 TXL
50

SA1139

&AK5
BDY

SA40

-CREWCAB

40. BDY
ORN
19
0.8 TXL
50

&AJ3

1139. BDY
YEL
7
0.5 TXL
50

&AJ3

&AK5

1139. BDY
YEL
TXL 7
0.5 50

1139. IP_EXTN
YEL
7
0.5 TXL
50
DOME_P

Driver only

SDM_P

SIR
Sdm
Page 8A- 47A - 2

&CREWCAB

40. BDY
ORN
19
0.8 TXL
50

RR_DOME_P

Dual SIR

SIR_OHM_P

SIR
Psir Delete Resistor
Page 8A- 47A - 2

INTERIOR LIGHTS
Dome Lamp
Page 8A- 114A -5

PSIR_P

INTERIOR LIGHTS
Rear Dome Lamp
Page 8A- 114A - 5

SIR
Psir Defeat Sw
Page 8A- 47A - 2

RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB

Power Dist (L18)

OBJECT ID

GMT560

05

h53010a

Panel Set: 9

schematic

&L18
sheet1

15

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:02:27 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 9

H53010a_002_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-12

Power Distribution (LG4) 7.8L-Diesel/Duramax


STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

IGN1_MAXI

IGN3_MAXI

242
(Page 2)

(Page 2)

342. IP
RED
5.0 TXL
50

19

D5

D2

BATT 1

BATT 2

Str Col Asm - Ign Sw


560_ign_sw 004

ACCESSORY
LOCK
OFF
RUN
START

UPC

INTERIOR LIGHTS
Head Lamp Sw
Page 8A-114A - 5

IGN0

IGN1

C1

C5

CRANK

IGN3

D1

IGN4/ACCY

C6
300. IP
ORN
5.0 TXL
50

FNA

12077822

D6

19

SA300
44

DIMMER

1390. IP
WHT
5.0 TXL
50

K4

K2

A
B

L3

5. IP
YEL
TXL
5.0 50

19

H4

L1

PCM-I
12182113
15A

J7

A
B

300. IP
ORN
5.0 TXL
50

19

K6

TRANS
12182112
10A

ILLUM
12182112
10A

3. IP
PNK
5.0 TXL
50

19

GAUGES
12182112
10A

J5

A
B

SIR
12182112
10A

J3

A
B

M4

A
B

A
B

L5

HTR/AC
12182114
20A

A
B

N7

A
AXLE/4WD
12182114
20A
B

BRAKE
12182112
10A

A
B

19

D2

AUX WIRE RLY


12182113
15A

A
B

IGN4
12182114
20A

CHASSIS
12182112
10A

N5

N3

N1

TRANS_P

PCM-I_P

GAUGES_P

SIR_P

TURN_P

START_P

AXLE_P

BRAKE_P

CHASSIS_P

1020
(Page 7)

439
(Page 8)

39
(Page 6)

1139
(Page 9)

139
(Page 6)

806
(Page 6)

241
(Page 8)

441
(Page 6)

141. IP
BRN
1.0 TXL
50

4. IP
BRN
5.0 TXL
50

19

K8

START
12182112
10A

TURN/BACKUP
12182113
15A

J1

300. IP
ORN
5.0 TXL
50

19

L7

541
(Page 8)

E1

AUX_WIRE_P

IGN4_P

641
(Page 6)

43
(Page 7)

19

SA141
141. IP
BRN
1.0 TXL
50
8

ILLUM

HVAC_P

Power Dist (LG4)

OBJECT ID

GMT560

05

h53010b

Panel Set: 1

schematic

&LG4
sheet1

141. IP
BRN
TXL
1.0 50

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

141. IP
BRN
1.0 TXL
50

19

TEMP_CNTL_P

HVAC
HVAC
Hvac
Temperature Motor
Page 8A- 60/65B- 1 Page 8A- 60/65B-1

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

19

6:20:53 am

&C49

141. IP
BRN
TXL
1.0 50

19

VAC_PUMP_P

HVAC
Vacuum Pump
Page 8A- 60/65B- 1

19

HVAC_FOG_P

REAR DEFOGGER
Rear Defog Cntl
Page 8A- 61A- 1

&C36

141. IP
BRN
1.0 TXL
50

19

R_HTR_RLY_P

REAR HEATER
Rear Heater Rly Coil
Page 8A- 66A- 1

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 1

H53010b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-13

Power Distribution (LG4) 7.8L-Diesel/Duramax


BATTERIES
Battery Positive
Page 8A- 35B -1

Maxi Ring Term B


max_bat 002
UPC

MAXICTR_P

FNA

12146366
MAXBATT

ELEC BRK - FAM 2


A

IGN1
12065933

IGN4
12065934

IGN3
12065935

BATT/HAZ
12065935

HEADLAMP
12065933

LIGHTING
12065933

HVAC
12065934

Maxifuse - Block Asm


560_rly_max 007
UPC

FNA

BRAKE LP - FAM 3
12077843

40A

50A

60A

60A

40A

40A

50A

30A

A1

A2

A3

A4

A5

A6

A7

A8

12092231
IGN1_MAXI
(Page 1)

242. IP
RED
5.0 TXL
50

19

242. IP
RED
5.0 TXL
50

142. IP
RED
5.0 TXL
50

19

SA242

542

&FAM3&RQ3/U86

SEO01

342
(Page 1)

1342
(Page 9)

STARTING & CHARGING


Starter Rly
Page 8A- 30B - 1

HVAC
Blow Motor Rly
Page 8A- 60A/65B - 1

19

TRLR_LP_P

SEO02

SA142
142. IP
RED
5.0 TXL
50

STARTRLY_P

1542. IP
RED
TXL
3.0 50

SA1142

IGN4_MAX

HVAC_MTR_P

19

IGN3_MAXI

1242
(Page 5)
242

1142. IP
RED
3.0 TXL
50

19

142. IP
RED
5.0 TXL
50

19

1142

1142. IP
RED
3.0 TXL
50

HEADLAMP_P

19

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A - 5

D6

B4

19

EXTERIOR LIGHT
Brake Lp Rly
Page 8A-110A- 2

1342
(Page 9)

F4

F8
Ip1 - Block Asm
560_rly_ip1 007
UPC

STOP
12182114
20A

A A
B

HAZARD
12182116
25A

TRLR
TRN/HAZ
12182114
B B 20A

PWR ACCY
12182114
20A

A
B

A
RADIO/CHIME
12182113
15A
B

PWR POST
12182114
20A

E3

E5

A
B

CHMSL
12182114
20A

BB

DRL
12182113
15A

MARKER LP
12182114
20A

PARK
12182114
20A

A
B

FNA

COURTESY
12182112
10A

12110746
C7

C5

C3

C1

E7

G3

G1

G7

G5

-KB5

1140. IP
ORN
0.8 TXL
50

ACCY_P
140

BRK_SW_P

1040

HAZ_P

640

540
(Page 7)

TRLR_HAZ_P

BRAKES
EXTERIOR LIGHT EXTERIOR LIGHT
Brake Switch
Turn Hazard Sw
Trailer Rlys
Page 8A- 44B/C -4 Page 8A-110A - 1 Page 8A-110A - 2

1140. IP
ORN
0.8 TXL
50

POST

19

840
(Page 8)

SA1140

1140. IP
ORN
0.8 TXL
50

19

RADIO_P

1740. IP
ORN
0.8 TXL
50

1340. IP
ORN
1.0 TXL
50

19

CHMSL_ISO_P

340

DRL_BEAM_P

MRK_LPS_P

COURTESY_P
240

PARK_P

40
(Page 8)

&UXZ

1140. IP
ORN
0.8 TXL
50

19

IPC1_P

19

EXTERIOR LIGHT
Chmsl Iso Rly
Page 8A-110A - 2

DRL
Drl Diode
Page 8A-102A - 1

EXTERIOR LIGHT
Marker Lp Rly
Page 8A-110A - 4

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A - 5

CHIME_P

RPO LEGEND
RADIO
CHIME MDL
IP CLUSTER
Ipc (Batt)
Chime Mdl
Radio Pwr
Page 8A-150A - 1 Page 8A-81A -2 Page 8A-76A - 1

RQ3 - TRACTOR
U86 - TRAILER WIRING

Power Dist (LG4)

OBJECT ID

GMT560

05

h53010b

Panel Set: 2

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:20:53 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 2

H53010b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-14

Power Distribution (LG4) 7.8L-Diesel/Duramax


RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
JE3 - HYDRAULIC BRAKES
RQ3 - TRACTOR WIRING
U86 - TRAILER WIRING
FAM3 - FAMILY 3

BATTERIES
Battery Positive
Page 8A-35B - 1
BUSBAR_P

BUSBAR2_P

1
(Page 4)

1
(Page 4)

J3-A

J2-A

UHDIST_P
Underhood Distribution Center
PAGE 8A12146281
PTO RLY
18A-2
FUEL PUMP RLY
22A/C-1
30A/E-1
STARTER RLY
HORN RLY
40A-1

UHBATT

Family 2

A
B

STUD A
12065932
30A
Maxi

STUD B
12065932
30A
Maxi

ABS 2
12065933
40A
Maxi

J1-M2

J1-M3

1642. ENG
RED
19
3.0 TXL
50

SEO_P

ABS 3
12065933
40A
Maxi

ABS 1
12065933
40A
Maxi

J1-M1

42. ENG
RED
19
3.0 TXL
50

442. ENG
RED
19
3.0 TXL
50

ENGINE
12065934
50A
Maxi

J1-M4

1042. ENG
RED
19
5.0 TXL
50

A
E/A PUMP
12065933
40A
Maxi

Family 3

HORN
12065931
20A
Maxi

J1-M5

A
B

Family 2

HORN
12077842
20A
Maxi

J1-M6

Family 3

FUEL
12065931
20A
Maxi

A
B

FUEL (L18)
ECM-B (LG5)
12077842
20A
Maxi

J1-M7

1840. ENG
ORN
19
3.0 TXL
50

1042. ENG
RED
19
5.0 TXL
50

SA1642
SEO - SCHWANS / U HAUL
Ip2 - Seo Fuses
Page 8A- 155A/C - 1

D4
D4

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480
&RQ3/U86

1642. IP
RED
3.0 TXL
50

Loop Anchor

A2

A4

D4

A2

A4

D4

15450272
30M GTMXD SLD

42. R_CHASSIS
RED
19
3.0 TXL
50

HYD_EBC_P

LB1042

Loop Anchor Loop Anchor

30F GTMXD SLD


15355480

&JE3

&JE3

ABS_TRLR_P

1042. ENG
RED
19
5.0 TXL
50

EBC2_P

442

1042. ENG
RED
19
5.0 TXL
50

EBC_P

LA740

HYDRO BRAKES
Ebc
Page 8A-44B -1

OBJECT ID

GMT560

05

h53010b

Panel Set: 3

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010b__001

2005 Medium Duty C Series Electrical Revised 09/05

740. ENG
ORN
19
1.0 TXL
50

EAC_MTR_P

HORN_P

HORN_RLY_P

BRAKES
Ebc / Rly
Page 8A-44B-1 ,44C-2
HYDRO BRAKES
Elec Air Comp
Page 8A- 44B - 5

Power Dist (LG4)

LB740

(Page 4)

(Page 4)

HYDRO BRAKES
Ebc
Page 8A-44B - 1

740. ENG
ORN
TXL 19
1.0 50

IGN_B_P
IGN_A_P

TRLR WRG
Trailer Wiring
Page 8A- 119B/C - 1

740. ENG
ORN
TXL 19
1.0 50

LA1042

1642. R_CHASSIS
RED
19
3.0 TXL
50

19

740. ENG
ORN
19
1.0 TXL
50

Loop Anchor

1642. ENG
RED
19
3.0 TXL
50

1642. ENG
RED
19
3.0 TXL
50

LAST CHANGED BY

6:20:53 am

HORN
HORN
Horn Rly
Horn Rly
Page 8A- 40A - 1 Page 8A- 40A - 1

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 3

H53010b_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-15

Power Distribution (LG4) 7.8L-Diesel/Duramax


IGNB_RLY_P
IGNA_RLY_P

IGN_A_P

439
(Page 8)

1042
(Page 3)

C6

439
(Page 8)

IGN_B_P
1042
(Page 3)

C4

A4

A6
Uh - Ign Rlys
560_fsblk_2000 001
UPC

30

86

86

IGNA RLY

IGNB RLY

12088567
85

87

FNA

30

12193604
87

85

12146281
D4
BUSBAR2_P

BUSBAR_P

(Page 3)

(Page 3)

2000. ENG
PPL
19
5.0 TXL
50

1.
RED
5.0 TXL
50

250

J1-H7

GND DIST
Gnd Zone #2B
Page 8A-14B - 2

LA2000

J1-F1

J1-K7

250

2000. ENG
PPL
19
5.0 TXL
50

IGNB_RLY_G

GND DIST
Gnd Zone #2B
Page 8A-14B - 2

J1-F3

J1-H3

Uh - Block Asm
560_fsblk_uh_04i 002
ENG-3

L18/LLY/LG5

12092079
10A
LG4

HTD FUEL

12092077
20A

LLY/LG4/LG5

A/C COMP
12092079
10A

REAR DEFOG
15092075
30A

ENG-4
L18/LLY/LG4

12092079
10A

O2A
A
B

ENG-1
12092079
10A

J1-G8

L18

12092078
15A

ENG-2
12092078
15A

J1-L8
1240. ENG
ORN
19
0.8 TXL
50

J1-G2

15392709
40M GTMXD SLD

C7
LA1440

C7

12092078
15A
LLY

J1-G4

ENG-4_P
639
(Page 8)

J1-L6

J1-J6

J1-G6

ENG-1_P

ENG-2_P

ENG-3_P

239
(Page 8)

339
(Page 6)

539
(Page 5)

J1- 12146281
J2- 12110127
J3- 12110127

40F GTMXD SLD


15392711
&C49

1093. IP
PPL
2.0 TXL
50

1440. ENG
ORN
19
1.0 TXL
50
HFUEL_1_P

HTD FUEL/WIF
Htd Fuel Rly
Page 8A- 23B -1

J1-J4

FNA

&C49

1093. ENG
PPL
19
2.0 TXL
50

Loop Anchor
PCM-B_P

A
B

12092076
25A

J1-J8
1440. ENG
ORN
19
1.0 TXL
50

UPC

L18/LG4/LG5

12092078
25A

440
(Page 7)

J1-F5

J1-H5

&L18

PCM-B

LB2000

2000. ENG
PPL
TXL 19
5.0 50

J1-K5

&L18/LLY/LG4

B4

Loop Anchor

19

2000. ENG
PPL
19
5.0 TXL
50

J1-F7

IGNA_RLY_G

B6

Loop Anchor

&C49
ENG

1. ENG
RED
TXL 19
5.0 50

D6

HVAC_RLYB_P

HVAC
Enable Rly
Page 8A-65B -2

19

DEFOG_P

REAR DEFOGGER
Rear Defog Cntl
Page 8A- 61A- 1

RPO LEGEND
CREWCAB - CREW CAB

Power Dist (LG4)

OBJECT ID

GMT560

05

h53010b

Panel Set: 4

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:20:53 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 4

H53010b_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-16

Power Distribution (LG4) 7.8L-Diesel/Duramax


Loop Anchor

RPO LEGEND
MWF - MD AUTO TRANS
FAM3 - FAMILY 3

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A - 5

I/P Distribution/Relay Center


12129833
PAGE 8A20B-3
ECU CONTROL RLY
HEATED FUEL RLY
23B-1
DRL RLY
102A-1
BRAKE LAMP RLY
110A-2
CHMSL RLY
110A-2
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY
110A-4
HEATED MIRROR RLY 147B-1

450

TIMER_P

&FAM3&TPT

1342. IP
RED
3.0 TXL
50

19

IGN4_RLY_G

755. IP
BLK
TXL
5.0 50

ONSTAR_BAT

(Page 9)

(Page 5)

&UE1

1242. IP
RED
5.0 TXL
50

T1

755. IP
BLK
5.0 TXL
50

PARK_LP_P

19

19

S5

R5

R1

GND DIST
Gnd Zone #4B
Page 8A-14B - 5

86

FNA

SEO-P
12182112
10A

A
A
C RH PARKLAMP
C LH PARKLAMP
P F 12092079
P F 12092079
D C 12182112
D C 12182112
B
B
B
10A
10A

C ONSTAR
P F 12092079
D C 12182112
B
15A

PWR WINDOW
C 12182116
25A

18

19

L30

L86

Block Asm-Circuit Brkr Cntr


560_rly_ip2_g_04 002
UPC

BRAKES
Brake Switch
Page 8A- 44B/C - 4

EXTERIOR LIGHT
Turn Haz Sw
Page 8A-110A -1

EXTERIOR LIGHT
Turn Haz Sw
Page 8A-110A - 1

LA755

LR_STOP_LP

19

S3

RR_STOP_LP

17

T3

BRAKE_ISO_P

S7

30

Ignition 4 A C L-RR TRUCK A C R-RR TRUCK A C BRAKE ISO

C RADIO U
P F 12092079
D C 12182112
B
10A

P F 12092079

D C 12182112
12193604
B
10A
87

85

P F 12092079
D C 12182112
10A

P F 12092079
D C 12182112
10A

12129833
T2

S6

R8

R6

R2

R4

L87

L85

S4

T4

S8

&FAM3&TPT

640.
ORN
2.0 TXL
50

2609. IP
BRN/WHT
19
1.0 TXL
50

&UE1

2140.
ORN
0.8 TXL
50

19

IP

19

2509. IP
BRN
1.0 TXL
50

2040. IP
ORN
TXL
0.8 50

19

618. IP
YEL
1.0 TXL
50

19

619. IP
GRN DK
TXL
1.0 50

19

19

BRAKE_ISO

IP

SA2140
&UE1

&UE1

2140.
ORN
0.8 TXL
50

2140.
ORN
0.8 TXL
50

19

IP

19

IP

ONSTAR_P2

ONSTAR_P1

SA2609

343

1320
(Page 8)

IGN4_RLY

WIN_IGN4_P

Blunt Cut

POWER WINDOW
Window Switch
Page 8A-120A/B - 1

MRK_RLY_P

RR_TURN_P

43
(Page 7)

BA2040

2609. IP
BRN/WHT
19
1.0 TXL
50

LR_TURN_P

EXTERIOR LIGHT
Lr Turn Lp
Page 8A-110A - 3

EXTERIOR LIGHT
Rr Turn Lp
Page 8A-110A -3

SE2509
ONSTAR
OnStar Mdl
Page 8A- 85A - 1

ENG-3_P

EXTERIOR LIGHTING
ONSTAR
Marker Lamp Rly
OnStar Mdl
Page 8A- 85A - 1 Page 8A- 110A - 4

2609. IP
BRN/WHT
19
1.0 TXL
50

SP640
&FAM3&TPT

640.
ORN
TXL
2.0 50

&FAM3&TPT

B4

C12

19

B4

C12

640.
ORN
2.0 TXL
50

19

IP

2509. IP
BRN
TXL
1.0 50

IP

BATT_P

2609. R_CHASSIS
BRN/WHT
19
1.0 TXL
50

BATT_P1

2509. IP
BRN
TXL
0.8 50

19

15392708
2509
40M GTMXD SLD

DOOR_SW_ILL

&MX4/MTW

2509. IP
BRN
0.5 TXL
50

19

SW_ILLUM

(Page 4)

ODDS_LP

40F GTMXD SLD


15392710

&MWF

539. ENG
PNK
19
1.0 TXL
50

2509. R_CHASSIS INTERIOR LIGHTING INTERIOR LIGHTING


LCT TRANSMISSION
BRN
Overdrive Defeat Sw Illum
Switch Illum
Door Switch Illum
TXL 19
1.0 50
Page 8A-114A - 1
Page 8A-27A - 1
Page 8A-114A - 2
&UE1

SEO - Penski
Dome Lp Timer
Page 8A- 155D - 1

SEO - Penski
Dome Lp Timer
Page 8A- 155D - 1

SB2609

2609. R_CHASSIS
BRN/WHT
19
2.0 TXL
50

R_TAIL_P

1242. IP
RED
TXL
5.0 50

SH2509

2609. R_CHASSIS
BRN/WHT
19
1.0 TXL
50

2509. R_CHASSIS
BRN
TXL 19
1.0 50

RFR_PARK_P

2609

BB_R_PARK

2509

BB_L_PARK

2509. R_CHASSIS
BRN
19
2.0 TXL
50

LFR_PARK_P

SA1242

1242
(Page 5)

&UE1

1242. IP
RED
5.0 TXL
50

19

Power Dist (LG4)

OBJECT ID

GMT560

05

h53010b

Panel Set: 5

schematic

&LG4
sheet1

BODY BUILDER
Left Park
Page 8A- 119D - 1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

EXTERIOR LIGHTING
Left Front Parklamp
Page 8A- 110A - 1
6:20:53 am

&MWF
ENG

539.
PNK
1.0 TXL
50

-UE1

1242. IP
RED
5.0 TXL
50

19

539. ENG
PNK
19
1.0 TXL
50

19

REV_P

PTO_RLY_P

L_TAIL_P

(Page 2)

BODY BUILDER
Right Park
Page 8A- 119D - 1

LB539

ONSTAR_BAT

IGN4_MAX

EXTERIOR LIGHTING EXTERIOR LIGHTING


Right Rear Parklamp Right Front Parklamp
Page 8A- 110A - 1
Page 8A- 110A - 3

Loop Anchor

19

EXTERIOR LIGHTING
Left Rear Parklamp
Page 8A- 110A - 3

MD TRANSMISSION
Reverse Rly
Page 8A-27B - 2

UPFITER PROV
Pto Rly
Page 8A- 18A - 2

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 5

H53010b_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-17

Power Distribution (LG4) 7.8L-Diesel/Duramax


GAUGES_P

AUX_WIRE_P

(Page 1)

(Page 1)

39. IP
PNK
0.5 TXL
50

ENG-2_P
(Page 4)

641. IP
BRN
0.8 TXL
50

19

SA39

-K40-NPE

-T62

39. IP
PNK
0.5 TXL
50

IPC_IGN1_P

39. IP
PNK
0.5 TXL
50

DRL_RLY_P

&UXT

39. IP
PNK
0.5 TXL
50

TELLTALE_P

39. IP
PNK
0.5 TXL
50

TEMP_GAGE_P

ILLUM_P

A10
DRL
Drl Rly
Page 8A-102A - 1

INTERIOR LIGHTS
TELL TALE
Trans Temp Gauge Headlamp Sw
Page 8A-86A - 2
Page 8A-114A - 5

TELL TALE
Tt Module
Page 8A-86A -1

BRAKE_P

&MWW/MWX

441. IP
BRN
0.5 TXL
50

B10
B10
TCC_P

441. IP
BRN
0.5 TXL
50

15304908
30F GTMXD
30M GTMXD
15326762
&MWW/MWX

441. XBDY
BRN
7
0.5 TXL
50

B2
B2

30M GTMXD
15326762

KEYLESS ENTRY
Rfa Mdl
Page 8A-132A - 1

15326762
30M GTMXD

30F GTMXD
15304908

ENGINE CNTLS
Hi Idle Sw
Page 8A-20B -7

SA339

30F GTMXD
15304908

40F GTMXD SLD


15392710

-K40-NPE

B2
B2

&K40/NPE

&K40/NPE

339. ENG
339. ENG
PNK
PNK
19
19
0.8 TXL
0.8 TXL
50
50

339. ENG
PNK
19
0.8 TXL
50

641. R_CHASSIS
BRN
19
0.8 TXL
50

B
B

H_MIR_RLY_P

POWER MIRRORS
Htd Mirror Rly
Page 8A-147B - 1

15326636
6F GT280 SLD
6M GT280 SLD
15326640
&K40/NPE

POWER MIRRORS
Htd Mirror Sw
Page 8A-147B - 1

DRL_P

339. EXH_BRK
PNK
19
0.8 TXL
50

BB_P

DRL
BODY BUILDER
Drl Mdl
Ign 3
Page 8A-102A - 1 Page 8A-119D - 1

HFUEL_R1_P

EXHBRAKE_P

A6
A6

TURN_P

15392708
40M GTMXD SLD

(Page 1)

40F GTMXD SLD


15392710

139. IP
PNK
0.8 TXL
50

&JE4-JVA

139

EBC_IGN3_P

OBJECT ID

05

h53010b

Panel Set: 6

schematic

START_P
(Page 1)

19

806. IP
PPL
0.5 TXL
50

IGTRNHAZ_P

EXTERIOR LIGHT
Turnhaz Sw
Page 8A-110A - 1

D3
D3

SA806
&JE3

15355480
30F GTMXD SLD
IP
ENG
30M GTMXD SLD
15450272

&MWF

139. ENG
PNK
19
0.8 TXL
50

BU_MD_P

STAGE

VERSION

001

Beta

$IVEDWORK/h53010b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

806. IP
PPL
0.5 TXL
50

C9
C9

806. IP
PPL
TXL
0.5 50

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

D1
D1

806. IP
PPL
0.5 TXL
50

15392711
40F GTMXD SLD
IP
ENG
40M GTMXD SLD
15392709

C5
C5

15355480
30F GTMXD SLD
IP
ENG
30M GTMXD SLD
15450272

&MX4/MTW

139. ENG
PNK
19
0.8 TXL
50

&JE3

806. R_CHASSIS
PPL
19
0.8 TXL
50

BU_LCT_P

MD TRANSMISSION LCT TRANSMISSION


Nsbu Rev Sw
Reverse Rly
Page 8A-27A - 3
Page 8A- 27B -2

REVISION

19

AIR BRAKES
Brake Rly
Page 8A- 44C - 2

EXTERIOR LIGHT
Reverse Sw
Page 8A-110A - 6

GMT560

MWF - MD AUTO TRANS


MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS
FAM3 - FAMILY 3
UXT - TRANS TEMP GAUGE
T62 - DRL DELETE

SA139

441. R_CHASSIS
BRN
19
0.8 TXL
50

BU_MAN3_P

Power Dist (LG4)

DB6 - HTD,LTD,PWR OSRVM


DB8 - HEATED OSRVM
AU0 - KEYLESS ENTRY
K40 - EXHAUST BRAKE
JE3 - HYDRO BRAKES
JE4 - AIR BRAKES

EXH BRAKE/RSTR
Exhaust Brake/Rstr Sol
Page 8A-29A - 1

HTD FUEL/WIF
Heated Fuel Rly
Page 8A-23B - 1

RPO LEGEND

19

&MWW/MWX

Loop Anchor

&JE4

441. IP
BRN
TXL
0.8 50

139. ENG
PNK
19
0.8 TXL
50

sheet1

19

HIS_LED_P

&LG4

15392708
40M GTMXD SLD

641. IP_EXTN
BRN
19
0.8 TXL
50

139. IP
PNK
0.8 TXL
50

ENGINE CNTLS
Clutch Sw
Page 8A-20B - 4

15326762
30M GTMXD

&DB6/DB8

39.
PNK
0.5 TXL
50

BRAKES
Brake Sw
Page 8A- 44B/C - 4

B10
B10

H_MIR_SW_P

441. IP_EXTN
BRN
7
0.5 TXL
50

CR_CLU_P

641. IP
BRN
0.8 TXL
50

19

LA339

RFA_IGN1_P

SA441

441. IP
BRN
0.5 TXL
50

641. IP
BRN
TXL
0.8 50

19

&AU0
XBDY

(Page 1)

441. IP
BRN
TXL
0.5 50

641. IP
BRN
0.8 TXL
50

19

15304908
30F GTMXD

A10

IP CLUSTER
Ipc
Page 8A-81A - 2

641. IP
BRN
TXL
0.8 50

&AU0

39. IP
PNK
0.5 TXL
50

-T62

&DB6/DB8

&DB6/DB8

39. IP
PNK
0.5 TXL
50

&K40/NPE

339. ENG
339. ENG
PNK
PNK
19
19
0.8 TXL
0.8 TXL
50
50

SA641

6:20:53 am

EBC_CRANK_P

&MWF

806. ENG
PPL
TXL 19
0.8 50
STARTRLY2_P

806. ENG
PPL
19
0.8 TXL
50
806

CRANK_B_P

806

CRANK2_P

STARTING & CHARGING


Clutch Sw
Page 8A-30B - 1

N_START_P

HYD BRAKES
STARTING & CHARGING STARTING & CHARGING MD TRANSMISSION
Ebc
Neutral Start Rly
Nsbu-Start Sw
Starter Rly
Page 8A-44B -1
Page 8A-27B - 2
Page 8A-30B - 1
Page 8A-30B - 1
ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 6

H53010b_001_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-18

Power Distribution (LG4) 7.8L-Diesel/Duramax


ACCY_P

IGN4_RLY

IGN4_P

(Page 5)

(Page 1)

43. IP
YEL
TXL
1.0 50

(Page 2)
=&LG4&C36#&LG4&DB6#&LG4&AU3

540. IP
ORN
1.0 TXL
50

43. IP
YEL
TXL
1.0 50

19

19

SA43
19

SA540
43. IP
YEL
TXL
1.0 50

19

43. IP
YEL
1.0 TXL
50

19

43. IP
YEL
0.5 TXL
50

19

43. IP
YEL
0.5 TXL
50

19

19

=&LG4&DB6#&LG4&AU3

&C36

540. IP
ORN
1.0 TXL
50

&FAM3&TPT

&FAM3&TPT

43. IP
YEL
TXL
1.0 50
540. IP
ORN
1.0 TXL
50

19

IGNSW_D2_P

WASH_P

WIPE_P

IGN_P1

19

IGN_P2

R_HVAC_P

IP CLUSTER
Ipc
Page 8A-81A - 2
REAR HEATER
Rear Heater Rly
Page 8A-66A - 1

WIPER/WASHER WIPER/WASHER
Wiper Motor
Wiper Switch
Page 8A-91A - 1 Page 8A-91A - 1

15304908
30F GTMXD

A9

PCM-B_P

A9

30M GTMXD
15326762

SEO - PENSKI
SEO - Rly
Page 8A- 155D - 1

SEO - PENSKI
SEO - Rly
Page 8A- 155D - 1

ENGINE CNTLS
Ecu
Page 8A-20B - 3

ENGINE CNTLS
Ecu
Page 8A-20B -3

TRANS_P

(Page 4)

(Page 1)

1020. IP
PNK
0.5 TXL
50

&AU3

540. XBDY
ORN
19
1.0 TXL
50

440. ENG
ORN
19
3.0 TXL
50

SB540

&DB6-AU3

540. XBDY
ORN
19
1.0 TXL
50

&AU3

15317322
22M GTMXD

B11
B11

22F GTMXD
15317325

&AU3&DB6

&DB6-AU3

540. LDOOR
ORN
19
1.0 TXL
50

&AU3-DB6

540. LDOOR
ORN
19
1.0 TXL
50

540. LDOOR
ORN
19
1.0 TXL
50

SC540

&AU3&DB6

540. LDOOR
ORN
TXL 19
1.0 50

RFA_P

440. ENG
ORN
19
1.0 TXL
50

22F GTMXD
15317325

KEYLESS ENTRY
PWR DR LK
Rfa Mdl
Dr Lk Rly
Page 8A-130A - 1 Page 8A-132A - 1

&AU3

540. RDOOR
ORN
TXL 19
1.0 50

=&LG4&JE4#&LG4&MWF

440. IP
ORN
1.0 TXL
50

OBJECT ID

05

h53010b

Panel Set: 7

schematic

&LG4
sheet1

SDG_1_P

IP CLUSTER
Ipc
Page 8A-81A - 2

SERIAL DATA
Sdg Mdl
Page 8A-56A - 1

&MWF/MX4/MTW

1020. ENG
PNK
19
0.8 TXL
50

Ecu
Tcm
Page 8A-27A/B - 1 Page 8A-20B - 5

AU3 - POWER DOOR LOCKS


AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
JE4 - AIR BRAKES
MWF - MD AUTO TRANS
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS
UXT - TRANS TEMP GAUGE
AK5 - DUAL SIR

1020. ENG
PNK
19
0.8 TXL
50

SB1020

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

&MX4/MTW

1020. ENG
PNK
19
0.8 TXL
50

LCT_IGN0_P

&MX4/MTW

1020. ENG
PNK
19
0.8 TXL
50

LCT1_IGN0_P

&MWF

1020. ENG
PNK
TXL 19
0.8 50

6:20:53 am

&MWF/MX4/MTW

1020. ENG
PNK
19
0.8 TXL
50

MD_IGN0_P

LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION


Tcm
Tcm
Tcm
Page 8A-27B - 1
Page 8A-27A - 1
Page 8A-27A - 1

SERIAL DATA
Sdg Mdl
Page 8A-56A - 1

PWR DR LK
Drv Dr Lck Sw
Page 8A-130A - 1

GMT560

ECU_BATT_P

&MWW/MWX

PWR DR LK
Pass Dr Lck Sw
Page 8A-130A - 1

Power Dist (LG4)

TCM_BAT_P_2

RPO LEGEND

DRV_LK_P

POWER MIRRORS
Mirror Switch
Page 8A-147B - 1

440

15355480
30F GTMXD SLD
IP
ENG
30M GTMXD SLD
15450272

C4
C4

SDG_2_P

A2 MD TRANSMISSION TRANSMISSION ENGINE CNTLS


Tcm
Page 8A-27B - 1

1020. IP
PNK
TXL
0.5 50

A2

&AU3&DB6

540. LDOOR
ORN
TXL 19
1.0 50

1020. IP
PNK
0.5 TXL
50

440. ENG
ORN
19
1.0 TXL
50

MD_BAT_P

15450272
30M GTMXD SLD
ENG
IP
30F GTMXD SLD
15355480

=&LG4&JE4#&LG4&MWF

IPC_IGN_P

&MWF

440. ENG
ORN
TXL 19
1.0 50

15317322
22M GTMXD

SA1020

1020. IP
PNK
0.5 TXL
50

PASS_LK_P

MIR_SW_P

440. ENG
ORN
TXL 19
1.0 50

&AU0

540. XBDY
ORN
19
1.0 TXL
50

540. XBDY
ORN
19
1.0 TXL
50
LK_RLY_P

B11

440. ENG
ORN
TXL 19
3.0 50

ECU_RLY_2

SA440
&AU3

540. XBDY
ORN
TXL 19
1.0 50

&AU3

540. XBDY
ORN
TXL 19
1.0 50

B11

ECU_RLY_1

ECU_IGN0_P

ENGINE CNTLS
Ecu
Page 8A-20B - 5

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 7

H53010b_001_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-19

Power Distribution (LG4) 7.8L-Diesel/Duramax


PCM-I_P

POST

(Page 1)

(Page 2)

840. IP
ORN
TXL
1.0 50

19

&JE3

SA840
&JE4

439. IP
PNK
0.8 TXL
50
840. IP
ORN
1.0 TXL
50

840. IP
ORN
1.0 TXL
50

19

15326952
16F GT280

R
R

840. IP
ORN
TXL
1.0 50

19

SERIAL_P

840. IP
ORN
1.0 TXL
50

19

AUX1_P

840. IP
ORN
1.0 TXL
50

19

AUX2_P

840

A4

AUX POWER DATA LINK CONN


Aux Power #2
Data Link Conn
Page 8A-19A - 1 Page 8A-50A - 1

(Page 1)

639. ENG
PNK
19
0.8 TXL
50

A1

15450272
30M GTMXD SLD

639. IP
PNK
0.5 TXL
50
CHASSIS_P

&HPZ&JE3

241. R_CHASSIS
BRN
19
2.0 TXL
50

CRUISE CONTROL
Cruise Cntl Sw
Page 8A-34B - 1

G
G

SD541

15326655
8M GT280 SLD
8F GT280 SLD
15326654

541. IP
BRN
TXL
0.5 50

A12
A12

B5
B5
&G40/GSJ/G45-TCV
IP_EXTN

541.
BRN
0.5 TXL
50

AIR_SUSP_P

541

&HPZ&JE4&JVA

241. R_CHASSIS
BRN
19
2.0 TXL
50

&MX4/MTW

HYDRO BRAKES
AIR BRAKES
Reservoir Air Press Sw
Air Dryer
Page 8A- 44B - 5 Page 8A-44C - 5

&NW9

ODDS_LED_P

1320. IP
BLU LT
0.5 TXL
50

4M MP280 SLD
12129600

1320. IP
BLU LT
0.5 TXL
50

BRKLP_RLY_P 1320

BRK_NO_P

D3
D3

2 SPEED REAR AXLE


2Speed Rly
Page 8A-37A - 1

Power Dist (LG4)

OBJECT ID

GMT560

05

h53010b

Panel Set: 8

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

15392708
40M GTMXD SLD

15326762
30M GTMXD
30F GTMXD
15304908

239. IP_EXTN
PNK
7
0.5 TXL
50

UPFITTER PROV
Pto Enable Sw
Page 8A-18A - 1

CHMSL_RLY_P

40F GTMXD SLD


15392710

EXTERIOR LIGHT
Chmsl Iso Rly
Page 8A-110A - 2
BB_STOP_P

BODY BUILDER
Stop
Page 8A-119D - 1
6:20:53 am

1320. IP
BLU LT
0.5 TXL
50

ENGINE CNTLS
Ecu
Page 8A-20B - 8
1320

BRAKES
Tcs Led
Page 8A- 44B/C - 2

PTO_SW_P

EXTERIOR LIGHT
Brake Lp Rly
Page 8A-110A - 2

TCS_SW_P

2SP_LED_P

LCT TRANSMISSION 2 SPEED REAR AXLE


Elec 2Sp Sw
Overdrive Defeat Sw Led
Page 8A-37A - 1
Page 8A-27A -1

&HPZ

241. 2SPD
BRN
19
2.0 TXL
50

239. IP
PNK
TXL
0.5 50

A8
A8

SA1320

2SP_RLY_P

REAR AIR SUSP


Air Susp Sw
Page 8A-52A - 1

&HPZ-TCV

239. IP
PNK
0.5 TXL
50

BRAKE_ISO

1320. IP
BLU LT
TXL
0.5 50

12129565
4F MP280 SLD

B
B

239. IP
PNK
0.5 TXL
50

(Page 5)

16F GT280 SLD


15326908

AIR_DRY_P

30F GTMXD
15304908

541. IP_EXTN
BRN
7
0.5 TXL
50

EAC_RLY_P

19

SC239

ENGINE CNTLS
Ecu
Page 8A-20B - 5

&RQ3/U86

15326762
30M GTMXD

HYD BRAKES
Ebc
Page 8A-44B - 1

(Page 4)

241. R_ABS
BRN
19
2.0 TXL
50

241. R_ABS
BRN
19
2.0 TXL
50

&JE3

541. IP
BRN
TXL
0.5 50

30F GTMXD SLD


15355480

239. IP
PNK
0.8 TXL
50

ECU_IGN1_P

15326667
16M GT280 SLD

15450272
30M GTMXD SLD

IGNA_RLY_P

&HPZ&JE4-JVA

&HPZ&JE3

-TCV

541. IP
BRN
0.5 TXL
50

&HPZ&JE4-JVA

241. R_CHASSIS
BRN
19
2.0 TXL
50

B10
B10

439. ENG 439. ENG


PNK
PNK
19
19
0.8 TXL
0.8 TXL
50
50

439. ENG
PNK
19
0.8 TXL
50

(Page 1)

541. IP
BRN
0.5 TXL
50

19

(Page 4)

CRUISE_P

239. ENG
PNK
TXL 19
0.8 50

&JE3

EBC_IGN1_P

40F GTMXD SLD


15392710
IGNB_RLY_P

30F GTMXD SLD


15355480

(Page 4)

SB439

15392708
40M GTMXD SLD

C6
C6

ENG-1_P

40F GTMXD SLD


15392710

439. R_CHASSIS
PNK
TXL 19
0.8 50

&HPZ

241. IP
BRN
2.0 TXL
50

(Page 4)

19

15392708
40M GTMXD SLD

A6
A6

15355480
30F GTMXD SLD
IP
ENG
30M GTMXD SLD
15450272

439. ENG
PNK
19
0.8 TXL
50

AXLE_P

ENG-4_P

A1

439. IP
PNK
0.8 TXL
50

19

DLC_P

CIGAR_P

AUX POWER
Cigar Lighter
Page 8A-19A - 1

&JE3

&JE3

439. IP
PNK
0.8 TXL
50

A4
AUX POWER
Aux Power #1
Page 8A-19A - 1

19

SA439

19

19

16M GT280
15326956

DTC
Batt +
Page 8A-55B - 1

439. IP
PNK
0.8 TXL
50

RPO LEGEND
HPZ - CONTROL RR AXLE
G40/GSJ/G45 - REAR AIR SUSPENSION
NW9 - ELECT TRAC CNTRL
JE3 - HYDRO BRAKES
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 8

H53010b_001_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-20

Power Distribution (LG4) 7.8L-Diesel/Duramax


04
04
04
04i
04i

SIR_P
(Page 1)

560 000
560 1149
560 1106
560 1223
560 1228

TY
JG
JG
JG
JG

BETA - INITIAL CREATION


TRANS RPO UPDATE
Update 900 ckts
LG4 - Fuse Rating Update
Add ABS delete option

18SE01
13DE01
08FE02
26AU02
03MY02

001
001
001
001
001

&AJ3/AK5

1139. IP
YEL
0.5 TXL
50

SB1139

&AJ3/AK5

1139. IP
YEL
0.5 TXL
50

&AK5

1139. IP
YEL
0.5 TXL
50

15326952
16F GT280

E
E

B6
B6

16M GT280
15326956

15326762
30M GTMXD
30F GTMXD
15304908

SEO01
1342
(Page 2)

Dual SIR

Driver only

&AJ3

1139. BDY
YEL
7
0.5 TXL
50

1342
(Page 2)

SA1139

&AK5
BDY

1139.
YEL
0.5 TXL
50

&FAM3&TPT

1342. IP
RED
3.0 TXL
50

SEO01

19

COURTESY_P
TIMER_P

&AJ3

1139. BDY
YEL
7
0.5 TXL
50

&AJ3

&AK5

1139. BDY
YEL
7
0.5 TXL
50

1139. IP_EXTN
YEL
7
0.5 TXL
50

Driver only

SA1342
-TPT

1342. IP
RED
3.0 TXL
50

19

Dual SIR

&FAM3&TPT

1342. IP
RED
3.0 TXL
50

SEO02
SDM_P

SIR_OHM_P

(Page 2)

1342
(Page 5)

PSIR_P

40. IP
ORN
0.5 TXL
50

19

C
C

1342
(Page 2)

SEO02

15326952
16F GT280
16M GT280
15326956

1342
(Page 2)

SIR
Sdm
Page 8A- 47A - 2

SIR
Psir Delete Resistor
Page 8A- 47A - 2

&CREWCAB

40. BDY
ORN
7
0.5 TXL
50

SIR
Psir Defeat Sw
Page 8A- 47A - 2

SA40

-CREWCAB

40. BDY
ORN
TXL 19
0.8 50

&CREWCAB

40. BDY
ORN
19
0.8 TXL
50

DOME_P

INTERIOR LIGHTS
Dome Lamp
Page 8A- 114A - 5

RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB

Power Dist (LG4)

OBJECT ID

GMT560

05

h53010b

Panel Set: 9

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:20:53 am

&CREWCAB

40. BDY
ORN
TXL 19
0.8 50

RR_DOME_P

INTERIOR LIGHTS
Rear Dome Lamp
Page 8A- 114A - 5

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 9

H53010b_001_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-21

Power Distribution (LG5) 7.2L-Diesel/CAT


IGN3_MAXI

IGN1_MAXI

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

242
(Page 2)

(Page 2)

342. IP
RED
5.0 TXL
50

19

D5

D2

BATT 1

BATT 2

Str Col Asm - Ign Sw


560_ign_sw 004

ACCESSORY
LOCK
OFF
RUN
START

UPC

INTERIOR LIGHTS
Head Lamp Sw
Page 8A-114A - 5

44

IGN0

IGN1

C1

C5

CRANK

IGN3

D1

C6
300. IP
ORN
5.0 TXL
50

1390. IP
WHT
5.0 TXL
50

K4

3. IP
PNK
5.0 TXL
50

19

K2

A
B

ILLUM
12182112
10A

12077822

D6

19

SA300

DIMMER

IGN4/ACCY

FNA

L3

5. IP
YEL
5.0 TXL
50

19

H4

K6

TRANS
12182112
10A

A
1

L1

PCM-I
12182113
15A

J7

A
B

300. IP
ORN
TXL
5.0 50

19

GAUGES
12182112
0A

J5

A
B

SIR
12182112
10A

J3

A
B

M4

A
B

A
B

L5

HTR/AC
12182114
20A

A
B

N7

A
AXLE/4WD
12182114
20A 1
B

BRAKE
12182112
0A

A
B

19

D2

AUX WIRE RLY


12182113
15A

A
B

IGN4
12182114
20A

CHASSIS
12182112
10A

N5

N3

N1

TRANS_P

PCM-I_P

GAUGES_P

SIR_P

TURN_P

START_P

AXLE_P

BRAKE_P

CHASSIS_P

1020
(Page 7)

439
(Page 8)

39
(Page 6)

1139
(Page 9)

139
(Page 6)

806
(Page 6)

241
(Page 8)

441
(Page 6)

141. IP
BRN
TXL
1.0 50

4. IP
BRN
5.0 TXL
50

19

K8

START
12182112
10A

TURN/BACKUP
12182113
15A

J1

300. IP
ORN
TXL
5.0 50

19

L7

541
(Page 8)

E1

AUX_WIRE_P

IGN4_P

641
(Page 6)

43
(Page 7)

19

SA141
141. IP
BRN
1.0 TXL
50
8

141. IP
BRN
1.0 TXL
50

HVAC_P

ILLUM

Power Dist (LG5)

OBJECT ID

GMT560

05

h53010c

Panel Set: 1

schematic

&LG5
sheet1

16

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

141. IP
BRN
1.0 TXL
50

19

TEMP_CNTL_P

HVAC
HVAC
Hvac
Temperature Motor
Page 8A- 60/65B- 1 Page 8A- 60/65B-1

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

19

12:05:20 pm

&C49

141. IP
BRN
1.0 TXL
50

19

VAC_PUMP_P

HVAC
Vacuum Pump
Page 8A- 60/65B- 1

19

HVAC_FOG_P

REAR DEFOGGER
Rear Defog Cntl
Page 8A- 61A- 1

&C36

141. IP
BRN
1.0 TXL
50

19

R_HTR_RLY_P

REAR HEATER
Rear Heater Rly Coil
Page 8A- 66A- 1

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53010c_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-22

Power Distribution (LG5) 7.2L-Diesel/CAT


BATTERIES
Battery Positive
Page 8A- 35C -1

Maxi Ring TermB


max_bat 002

MAXICTR_P

UPC FNA

12146366
MAXBATT

Maxifuse - Block Asm


560_rly_max 007

ELEC BRK - FAM 2


A

IGN1
12065933

IGN4
12065934

IGN3
12065935

BATT/HAZ
12065935

HEADLAMP
12065933

LIGHTING
12065933

HVAC
12065934

UPC

FNA

BRAKE LP - FAM 3
12077843

40A

50A

60A

60A

40A

40A

50A

30A

A1

A2

A3

A4

A5

A6

A7

A8

12092231
IGN1_MAXI
(Page 1)

242. IP
RED
5.0 TXL
50

19

242. IP
RED
5.0 TXL
50

142. IP
RED
5.0 TXL
50

19

1142. IP
RED
TXL
3.0 50

19

1342. IP
RED
3.0 TXL
50

19

19

&RQ3/U86

1542. IP
RED
3.0 TXL
50

IGN3_MAXI
342
(Page 1)

SA242

542

SA1142

IGN4_MAX
1242
(Page 5)

242

SA142
142. IP
RED
5.0 TXL
50

STARTRLY_P

STARTING & CHARGING


Starter Rly
Page 8A- 30C - 1

19

TRLR_LP_P

HVAC_MTR_P

142. IP
RED
5.0 TXL
50

19

B4

1142

1142. IP
RED
3.0 TXL
50

HEADLAMP_P

19

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A - 5

D6

HVAC
Blow Motor Rly
Page 8A- 60A/65B - 1

19

EXTERIOR LIGHT
Brake Lp Rly
Page 8A-110A - 2

F4

F8
Ip1 - Block Asm
560_rly_ip1 007
UPC

STOP
12182114
20A

A A
B

HAZARD
12182116
25A

TRLR
TRN/HAZ
12182114
B B 20A

PWR ACCY
12182114
20A

A
B

A
RADIO/CHIME
12182113
15A
B

PWR POST
12182114
20A

E3

E5

A
B

CHMSL
12182114
20A

BB

DRL
12182113
15A

MARKER LP
12182114
20A

PARK
12182114
20A

A
B

FNA

COURTESY
12182112
10A

12110746
C7

C3

C5

C1

E7

G3

G1

G7

G5

-KB5

1140. IP
ORN
0.8 TXL
50

ACCY_P
140

BRK_SW_P

1040

HAZ_P

640

540
(Page 7)

TRLR_HAZ_P

EXTERIOR LIGHT EXTERIOR LIGHT


BRAKES
Turn Hazard Sw
Brake Switch
Trailer Rlys
Page 8A- 44B/C -4 Page 8A-110A - 1 Page 8A-110A - 2

1140. IP
ORN
0.8 TXL
50

1140. IP
ORN
TXL
0.8 50

19

1340. IP
ORN
1.0 TXL
50

19

CHMSL_ISO_P

340

DRL_BEAM_P

MRK_LPS_P

COURTESY_P
240

PARK_P

40
(Page 8)

&UXZ

1140. IP
ORN
TXL
0.8 50

19

IPC1_P

19

EXTERIOR LIGHT
Chmsl Iso Rly
Page 8A-110A - 2

DRL
Drl Diode
Page 8A-102A - 1

EXTERIOR LIGHT
Marker Lp Rly
Page 8A-110A - 4

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A - 5

CHIME_P

IP CLUSTER
CHIME MDL
RADIO
Chime Mdl
Radio Pwr
Ipc
Page 8A-150A -1 Page 8A-81A -2 Page 8A-76A - 1

RQ3 - TRACTOR
U86 - TRAILER WIRING

Power Dist (LG5)

OBJECT ID

GMT560

05

h53010c

Panel Set: 2

schematic

1740. IP
ORN
0.8 TXL
50

840
(Page 8)

SA1140

RADIO_P

RPO LEGEND

POST

19

&LG5
sheet1

16

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:05:20 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53010c_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-23

Power Distribution (LG5) 7.2L-Diesel/CAT

BATTERIES
Battery Positive
Page 8A-35C - 1
BUSBAR_P

BUSBAR2_P

1
(Page 4)

1
(Page 4)

J3-A

J2-A

UHDIST_P
Underhood Distribution Center
12146281
PAGE 8A18A-2
PTO RLY
FUEL PUMP RLY
22A/C-1
STARTER RLY
30A/E-1
HORN RLY
40A-1

UHBATT

Family 2

A
B

STUD A
12065932
30A
Maxi

STUD B
12065932
30A
Maxi

ABS 2
12065933
40A
Maxi

J1-M2
1642. ENG
RED
19
3.0 TXL
50

SEO_P

ABS 3
12065933
40A
Maxi

J1-M3

ABS 1
12065933
40A
Maxi

J1-M1

42. ENG
RED
19
3.0 TXL
50

442. ENG
RED
19
3.0 TXL
50

J1-M4

D4
D4

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480
&RQ3/U86

1642. IP
RED
TXL
3.0 50

19

ABS_TRLR_P

A4

D4

A2

A4

D4

&JE3

J1-M5

15450272
30M GTMXD SLD

HORN
12077842
20A
Maxi

FUEL
12065931
20A
Maxi

A
B

FUEL (L18)
PCV (LG4)
12077842
20A Maxi
ECM-B (LG5)
25A Maxi Fuse
15319538

J1-M7

Loop Anchor Loop Anchor


LA740

442

HYDRO BRAKES
Ebc
Page 8A-44B -1

1540. ENG
ORN
19
1.0 TXL
50

SA1540

(Page 4)

(Page 4)

&JE3

EBC2_P

740. ENG
ORN
19
1.0 TXL
50

IGN_B_P
IGN_A_P

30F GTMXD SLD


15355480

42. R_CHASSIS
RED
19
3.0 TXL
50

HYD_EBC_P

HYDRO BRAKES
Ebc
Page 8A-44B -1

J1-M6

740. ENG
ORN
19
1.0 TXL
50

740. ENG
ORN
19
1.0 TXL
50

EBC_P

EAC_MTR_P

TRLR WRG
Trailer Wiring
Page 8A-119B/C - 1

HORN
12065931
20A
Maxi

Family 3

1840. ENG
ORN
19
3.0 TXL
50

1042. ENG 1042. ENG


RED
RED
19
TXL 19
5.0 50
5.0 TXL
50

A2

1642. R_CHASSIS
RED
TXL 19
3.0 50

A
E/A PUMP
12065933
40A
Maxi

Family 2

SA1042

1642. ENG
RED
19
3.0 TXL
50

1642. ENG
RED
19
3.0 TXL
50

1042. ENG
RED
19
5.0 TXL
50

SA1642
SEO - ASPLUND TREE
Ip2 - Seo Fuses
Page 8A- 155G - 1

ENGINE
12065934
50A
Maxi

Family 3

HORN_P

LB740

740. ENG
ORN
19
1.0 TXL
50
HORN_RLY_P

1540. ENG
ORN
TXL 19
1.0 50
CAT_BATA_P

1540. ENG
ORN
19
1.0 TXL
50
CAT_BATB_P

BRAKES
Ebc / Rly
Page 8A- 44B-1 ,44C-2
HYDRO BRAKES
Elec Air Comp
Page 8A- 44B - 5

HORN
HORN
Horn Rly
Horn Rly
Page 8A- 40A -1 Page 8A- 40A - 1

ENGINE CNTLS
Ecu
Page 8A-20C - 5

ENGINE CNTLS
Ecu
Page 8A-20C - 5

RPO LEGEND
JE3 - HYDRAULIC BRAKES
RQ3 - TRACTOR
U86 - TRAILER WIRING
FAM3 - FAMILY 3

Power Dist (LG5)

OBJECT ID

GMT560

05

h53010c

Panel Set: 3

schematic

&LG5
sheet1

16

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:05:20 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 3

H53010c_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-24

Power Distribution (LG5) 7.2L-Diesel/CAT


IGNB_RLY_P
IGNA_RLY_P

IGN_A_P

439
(Page 8)

1042
(Page 3)

C6

439
(Page 8)

IGN_B_P
1042
(Page 3)

A4

C4

A6
Uh - Ign Rlys
560_fsblk_2000 001
UPC

86

86

IGNA RLY

IGNB RLY

12088567
85

87

FNA

30

12193604
87

85

12146281
D4
BUSBAR2_P

BUSBAR_P

(Page 3)

(Page 3)

D6

2000. ENG
PPL
TXL 19
5.0 50

250

B6

IGNA_RLY_G

250

B4
2000. ENG
PPL
19
5.0 TXL
50

IGNB_RLY_G

Loop Anchor

Loop Anchor

LA2000
&C49

1. ENG
RED
TXL 19
5.0 50

1. ENG
RED
TXL 19
5.0 50

J1-F7

GND DIST
Gnd Zone #2C
Page 8A-14C - 2

J1-H7

2000. ENG
PPL
TXL 19
5.0 50

J1-F1

J1-K7

GND DIST
Gnd Zone #2C
Page 8A-14C - 2

J1-F3

J1-H3

J1-K5

&L18/LB7/LG4

PCM-B
12092079
10A

LB7/LG4/LG5

12092077
20A

A/C COMP
12092079
10A

REAR DEFOG
15092075
30A

J1-F5

J1-H5

Uh - Block Asm
560_fsblk_uh 004

&L18&CTF

ENG-4

HTD FUEL
A

LB2000

2000. ENG
PPL
19
5.0 TXL
50

ENG-3

O2A

L18/LB7/LG4

12092079
10A

ENG-1
12092079
10A

L18&CTF

12092078
15A

ENG-2
12092078
15A

J1-J8

J1-L8

1440. ENG
ORN
TXL 19
1.0 50

J1-G2

1240. ENG
ORN
TXL 19
0.8 50

1093.
PPL
TXL
2.0 50

Loop Anchor
C7

LB7

440
(Page 7)

1440. ENG
ORN
19
1.0 TXL
50

C7

OBJECT ID

05

h53010c

Panel Set: 4

schematic

&LG5
sheet1

16

J1-J6

J1-G6

ENG-1_P

ENG-2_P

ENG-3_P

239
(Page 8)

339
(Page 6)

539
(Page 8)

40F GTMXD SLD


15392711
&C49

HVAC
Enable Rly
Page 8A-65B - 2

HEATED FUEL/WATER IN FUEL


Htd Fuel Rly
Page 8A- 23C - 1

GMT560

19

J1-L6

15392709
40M GTMXD SLD

1093. IP
PPL
2.0 TXL
50

19

DEFOG_P

HFUEL_2_P

Power Dist (LG5)

J1-G4

J1- 12146281
J2- 12110127
J3-12110127

HVAC_RLYB_P

LA1440

PCM-B_P

J1-J4

&C49
ENG

FNA

12092078
15A
12092076
25A

J1-G8

UPC

L18/LG4/LG5

REAR DEFOGGER
Rear Defog Cntl
Page 8A- 61A- 1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:05:20 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 4

H53010c_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-25

Power Distribution (LG5) 7.2L-Diesel/CAT


Loop Anchor

RPO LEGEND
FAM3 - FAMILY 3

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A -5

EXTERIOR LIGHT
Turn Haz Sw
Page 8A-110A - 1

LA755

450
9

(Page 5)

&UE1

1242. IP
RED
5.0 TXL
50

PARK_LP_P

755. IP
BLK
TXL
5.0 50

19

19

S5

R5

R1

GND DIST
Gnd Zone #4B
Page 8A-14C - 5

UPC

86
A

FNA

ONSTAR
12182113
15A

PWR WINDOW
12182116
25A
B

S6

R8

R6

2609. IP
BRN/WHT
19
1.0 TXL
50

19

&UE1

2140.
ORN
0.8 TXL
50

19

ONSTAR_P2

RR_STOP_LP

17

BRAKE_ISO_P

S3

T3

S7

A
L-RR TRUCK
12182112
10A
B

A
R-RR TRUCK
12182112
10A
B

BRAKE ISO
12182112
10A

S4

T4

S8

30

RADIO U
12182112
10A

2509. IP
BRN
TXL
1.0 50

R2

19

343

WIN_IGN4_P

R4
2040. IP
ORN
TXL
0.8 50

Ignition 4

12193604

618. IP
YEL
1.0 TXL
50

19

ONSTAR_P1

619. IP
GRN DK
TXL
1.0 50

19

19

43
(Page 7)

Blunt Cut

POWER WINDOW
Window Switch
Page 8A-120A/B - 1

BRAKE_ISO
1320
(Page 8)

IGN4_RLY

2609. IP
BRN/WHT
19
1.0 TXL
50

19

L87

L85

SA2609

&UE1

19

85

SA2140
2140.
ORN
0.8 TXL
50

A
LH PARKLAMP A
12182112
10A
B

LR_STOP_LP

12129833

&UE1

2140.
ORN
0.8 TXL
50

RH PARKLAMP A
12182112
10A
B

18

19

L30

L86

Ip2 - Block Asm


560_rly_ip2_04 001
I/P Distribution/Relay Center
12129833
PAGE 8ADRL RLY
102A-1
BRAKE LAMP RLY
110A-2
CHMSL RLY
110A-2
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY
110A-4
HEATED MIRROR RLY 147B-1

BRAKES
Brake Switch
Page 8A- 44B/C - 4

IGN4_RLY_G

ONSTAR_BAT

755. IP
BLK
TXL
5.0 50

EXTERIOR LIGHT
Turn Haz Sw
Page 8A-110A - 1

LR_TURN_P

RR_TURN_P

BA2040

EXTERIOR LIGHT
Lr Turn Lp
Page 8A-110A - 3

MRK_RLY_P

EXTERIOR LIGHT
Rr Turn Lp
Page 8A-110A - 3

SE2509
ONSTAR
OnStar Mdl
Page 8A- 85A - 1

ONSTAR
EXTERIOR LIGHTING
OnStar Mdl
Marker Lamp Rly
Page 8A- 85A - 1 Page 8A- 110A - 4

2609. IP
BRN/WHT
19
1.0 TXL
50

2509. IP
BRN
1.0 TXL
50

B4

C12

B4

C12

2509. IP
BRN
0.8 TXL
50

19

15392708
2509
40M GTMXD SLD

DOOR_SW_ILL

&MX4/MTW

2509. IP
BRN
0.5 TXL
50

19

SW_ILLUM

ODDS_LP

40F GTMXD SLD


15392710

2509. R_CHASSIS INTERIOR LIGHTING INTERIOR LIGHTING


LCT TRANSMISSION
BRN
Switch Illum Overdrive Defeat Sw Illum
Door Switch Illum
19
1.0 TXL
50
Page 8A-114A - 1
Page 8A-27A - 1
Page 8A-114A - 2

2609. R_CHASSIS
BRN/WHT
19
1.0 TXL
50

&UE1

SH2509

SB2609

2609. R_CHASSIS
BRN/WHT
19
2.0 TXL
50
R_TAIL_P

1242. IP
RED
5.0 TXL
50

2609. R_CHASSIS
BRN/WHT
19
1.0 TXL
50

2509. R_CHASSIS
BRN
TXL 19
1.0 50

RFR_PARK_P

2609

BB_R_PARK

2509

BB_L_PARK

2509. R_CHASSIS
BRN
19
2.0 TXL
50

LFR_PARK_P

19

ONSTAR_BAT

SA1242

1242
(Page 5)

&UE1

1242. IP
RED
5.0 TXL
50

19

-UE1

1242. IP
RED
5.0 TXL
50

19

L_TAIL_P
IGN4_MAX
(Page 2)

EXTERIOR LIGHTING
Right Rear Parklamp
Page 8A- 110A - 3

Power Dist (LG5)

OBJECT ID

GMT560

05

h53010c

Panel Set: 5

schematic

&LG5
sheet1

16

EXTERIOR LIGHTING
Right Front Parklamp
Page 8A- 110A - 1

BODY BUILDER
Right Park
Page 8A- 119D - 1

BODY BUILDER
Left Park
Page 8A- 119D - 1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

EXTERIOR LIGHTING
Left Front Parklamp
Page 8A- 110A -1
12:05:20 pm

EXTERIOR LIGHTING
Left Rear Parklamp
Page 8A- 110A -3
ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 5

H53010c_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-26

Power Distribution (LG5) 7.2L-Diesel/CAT


GAUGES_P

AUX_WIRE_P

ENG-2_P

(Page 1)

(Page 1)

(Page 4)

39. IP
PNK
0.5 TXL
50

641. IP
BRN
0.8 TXL
50

339. ENG
PNK
19
0.8 TXL
50

19

SA339
SA39

39. IP
PNK
0.5 TXL
50

-T62

39. IP
PNK
0.5 TXL
50

39. IP
PNK
TXL
0.5 50

DRL_RLY_P

IPC_IGN1_P

SA641

&UXT

39. IP
PNK
0.5 TXL
50

TELLTALE_P

39. IP
PNK
TXL
0.5 50

&AU0

39. IP
PNK
0.5 TXL
50

ILLUM_P

TEMP_GAGE_P

A10
DRL
Drl Rly
Page 8A-102A - 1

IP CLUSTER
Ipc
Page 8A-81A - 2

TELL TALE
Tt Module
Page 8A-86A - 1

INTERIOR LIGHTS
TELL TALE
Trans Temp Gauge Headlamp Sw
Page 8A-114A -5
Page 8A-86A - 2

15304908
30F GTMXD

A10

&DB6/DB8

&DB6/DB8

641. IP
BRN
0.8 TXL
50

641. IP
BRN
0.8 TXL
50

19

H_MIR_RLY_P

30M GTMXD
15326762

POWER MIRRORS
Htd Mirror Rly
Page 8A-147B -1

&AU0
XBDY

39.
PNK
0.5 TXL
50

BRAKE_P
(Page 1)

641.
BRN
0.8 TXL
50

19

(Page 1)

B
B

15392708
40M GTMXD SLD
HFUEL_R2_P

40F GTMXD SLD


15392710

641. R_CHASSIS
BRN
19
0.8 TXL
50

139. IP
PNK
0.8 TXL
50

19

15392708
40M GTMXD SLD

&K40/NPE

HEATED FUEL
Heated Fuel Rly
Page 8A-23C - 1
EXHBRAKE_P

BODY BUILDER
Ign 3
Page 8A-119D - 1

806. IP
PPL
0.5 TXL
50

EXTERIOR LIGHT
Turnhaz Sw
Page 8A-110A - 1

D3
D3

SA806
&JE3

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

806. IP
PPL
0.5 TXL
50

C9
C9

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

806. IP
PPL
0.5 TXL
50

D1
D1

15392711
40F GTMXD SLD

&MWW/MWX

&MWF

139. ENG
PNK
TXL 19
0.8 50

19

139. ENG
PNK
TXL 19
0.8 50

BU_MAN3_P

BU_MD_P

&MX4/MTW

139. ENG
PNK
TXL 19
0.8 50

BU_LCT_P

806. R_CHASSIS
PPL
19
0.8 TXL
50

EBC_CRANK_P 806

&MWF
ENG

806.
PPL
0.8 TXL
50
CRANK_C_P

806

CRANK2_P

40M GTMXD SLD


15392709

&JE3

EBC_IGN3_P

STARTING & CHARGING


Clutch Sw
Page 8A-30C - 1

19

N_START_P

RPO LEGEND
AIR BRAKES
Brake Rly
Page 8A- 44C - 2

OBJECT ID

GMT560

05

h53010c

Panel Set: 6

schematic

&LG5
sheet1

16

EXH BRAKE/RSTR
Exhaust Brake/Rstr Sol
Page 8A-29A - 1

19

40F GTMXD SLD


15392710

441.
BRN
0.8 TXL
50

Power Dist (LG5)

6M GT280 SLD
15326640

339. EXH_BRK
PNK
19
0.8 TXL
50

BB_P

IGTRNHAZ_P

&JE4

441. IP
BRN
0.8 TXL
50

&JE4-JVA
R_CHASSIS

AIR BRAKES
Brake Sw
Page 8A-44B/C - 4

15326636
6F GT280 SLD

(Page 1)
19

SA139

A6
A6

TCC_P

B2
B2

19

339. ENG
PNK
19
0.8 TXL
50

START_P

139. IP
PNK
0.8 TXL
50

&JE4

441. IP
BRN
TXL
0.5 50

SEO

DRL
SEO - COCA COLA
Drl Mdl
Seo Fan
Page 8A-102A - 1 Page 8A-155B - 1

139
&JE3

COKE_FAN_P

POWER MIRRORS
Htd Mirror Sw
Page 8A-147B -1

SA441

441. IP
BRN
0.5 TXL
50

DRL_P

19

&K40/NPE

339. ENG
PNK
19
0.8 TXL
50

TURN_P

&JE4

441. IP
BRN
0.5 TXL
50

19

641. IP
BRN
0.8 TXL
50

H_MIR_SW_P

KEYLESS ENTRY
Rfa Mdl
Page 8A-132A - 1
(Page 1)

641. IP
BRN
0.8 TXL
50

30F GTMXD
15304908
&DB6/DB8
IP_EXTN

RFA_IGN1_P

BRAKE_P

19

15326762
30M GTMXD

B10
B10

&TAT

-T62

641. IP
BRN
0.8 TXL
50

MD TRANSMISSION LCT TRANSMISSION


Reverse Rly
Nsbu Rev Sw
Page 8A- 27C - 2
Page 8A- 27A - 3

EXTERIOR LIGHT
Reverse Sw
Page 8A-110A - 6

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:05:20 pm

HYD BRAKES STARTING & CHARGING MD TRANSMISSION


Ebc
Neutral Start Rly
Nsbu-Start Sw
Page 8A-44B -1
Page 8A-27B - 2
Page 8A-30C - 1

FAM3 - FAMILY 3
MWF - MD AUTO TRANS
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS
T62 - DRL DELETE

AU0 - REMOTE KEYLESS ENTRY


UXT - TRANS TEMP GAUGE
JE3 - HYDRO BRAKES
JE4 - AIR BRAKES
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 6

H53010c_001_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-27

Power Distribution (LG5) 7.2L-Diesel/CAT


PCM-B_P
TRANS_P

(Page 4)

(Page 1)
ACCY_P
(Page 2)

(Page 1)
=&LG5&C36#&LG5&DB6#&LG5&AU3

540. IP
ORN
1.0 TXL
50

&MWF/MX4/MTW

&MWW/MWX

440. ENG
ORN
19
0.8 TXL
50

19

440. ENG
ORN
19
0.8 TXL
50

43. IP
YEL
1.0 TXL
50

SA540
&MWF/MX4/MTW
ENG

440.
ORN
0.8 TXL
50

=&LG5&DB6#&LG5&AU3

&C36

540. IP
ORN
TXL
1.0 50

19

19

440.
ORN
0.8 TXL
50

43. IP
YEL
TXL
1.0 50

19

19

IGN4_RLY

R_HVAC_P

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

REAR HEATER
Rear Heater Rly
Page 8A-66A - 1

19

&MWF
ENG

15304908
30F GTMXD

A9
A9

30M GTMXD
15326762

MD_BAT_P

A2

440

19

MD TRANSMISSION
Tcm
Page 8A-27B - 1

19

WASH_P

1020. IP
PNK
TXL
0.5 50
43. IP
YEL
1.0 TXL
50

TCM_BAT_P

540.
ORN
1.0 TXL
50

19

15355480
30F GTMXD SLD

540.
ORN
TXL
1.0 50

C4
C4

SERIAL DATA
Sdg Mdl
Page 8A-56A - 1

&MX4/MTW

&MWF

1020. ENG
PNK
TXL 19
0.8 50

SB1020

&MX4/MTW

&MX4/MTW

1020. ENG
PNK
19
0.8 TXL
50

19
&AU3

&AU3

&AU0

&AU3

540. XBDY
ORN
19
1.0 TXL
50

540. XBDY
ORN
19
1.0 TXL
50

540. XBDY
ORN
19
1.0 TXL
50

LK_RLY_P

B11
B11

&DB6-AU3

30M GTMXD SLD


15450272

1020. ENG
PNK
TXL 19
0.8 50

1020. ENG
PNK
TXL 19
0.8 50

540. XBDY
ORN
19
1.0 TXL
50

15317322
22M GTMXD

B11
B11

22F GTMXD
15317325

&AU3-DB6

&AU3&DB6

540. LDOOR
ORN
19
1.0 TXL
50

WIPER/WASHER WIPER/WASHER
Wiper Switch
Wiper Motor
Page 8A-91A - 1 Page 8A-91A - 1

SERIAL DATA
Sdg Mdl
Page 8A-56A - 1

19

1020. IP
PNK
TXL
0.5 50

SDG_2_P

WIPE_P

TRANSMISSION
Tcm
Page 8A-27A/B - 1

SB540

&DB6-AU3
XBDY

IPC_IGN_P

SDG_1_P
&AU3
XBDY

1020. IP
PNK
TXL
0.5 50

IP CLUSTER
Ipc
Page 8A-81A - 2
IP CLUSTER
Ipc
Page 8A-81A -2

43. IP
YEL
TXL
1.0 50

IGNSW_D2_P

(Page 5)

A2

440. IP
ORN
TXL
0.5 50

43. IP
YEL
TXL
1.0 50

SA1020

19

SA43

SA440
540. IP
ORN
1.0 TXL
50

1020. IP
PNK
0.5 TXL
50

IGN4_P

540. LDOOR
ORN
19
1.0 TXL
50

540. LDOOR
ORN
19
1.0 TXL
50

SC540

&AU3&DB6

540. LDOOR
ORN
TXL 19
1.0 50

LCT_IGN0_P

MD_IGN0_P

RFA_P

LCT TRANSMISSION LCT TRANSMISSION MD TRANSMISSION


Tcm
Tcm
Tcm
Page 8A-27A - 1
Page 8A-27B - 1
Page 8A-27A - 1

15317322
22M GTMXD
22F GTMXD
15317325

LCT1_IGN0_P

KEYLESS ENTRY
PWR DR LK
Rfa Mdl
Dr Lk Rly
Page 8A-130A - 1 Page 8A-132A - 1

&AU3

540. RDOOR
ORN
19
1.0 TXL
50
PASS_LK_P

&AU3&DB6

540. LDOOR
ORN
TXL 19
1.0 50

MIR_SW_P

PWR DR LK
Pass Dr Lck Sw
Page 8A-130A - 1

DRV_LK_P

RPO LEGEND
POWER MIRRORS
Mirror Switch
Page 8A-147B -1

PWR DR LK
Drv Dr Lck Sw
Page 8A-130A - 1
OBJECT ID

Power Dist (LG5)


X

AU3 - POWER DOOR LOCKS


AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
JE4 - AIR BRAKES

GMT560

05

Panel Set: 7

schematic

h53010c

&LG5
sheet1

16

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:05:20 pm

AK5 - DUAL SIR


MWF - MD AUTO TRANS
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 7

H53010c_001_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-28

Power Distribution (LG5) 7.2L-Diesel/CAT


POST
(Page 2)

840. IP
ORN
1.0 TXL
50

BRAKE_ISO

AXLE_P

(Page 5)

(Page 1)

19

1320. IP
BLU LT
0.5 TXL
50

SA840

&HPZ

241. IP
BRN
2.0 TXL
50

C6
C6

SA1320
840. IP
ORN
TXL
1.0 50

840. IP
ORN
1.0 TXL
50

19

15326952
16F GT280

R
R

840. IP
ORN
1.0 TXL
50

19

SERIAL_P

840. IP
ORN
1.0 TXL
50

19

840. IP
ORN
1.0 TXL
50

19

AUX2_P

AUX1_P

840

AUX POWER
Aux Power #1
Page 8A-19A - 1

1320. IP
BLU LT
0.5 TXL
50

DLC_P

&RQ3/U86

1320. IP
BLU LT
TXL
0.5 50

CHMSL_RLY_P

AUX POWER DATA LINK CONN


Aux Power #2
Data Link Conn
Page 8A-19A - 1 Page 8A-50A -1

1320. IP
BLU LT
0.5 TXL
50

BRKLP_RLY_P

&HPZ&JE3

15392708
40M GTMXD SLD

D3
D3

1320

ENGINE CNTLS
Ecu
Page 8A-20C - 8
BB_STOP_P

R
R

8F GT280 SLD
15326654
&HPZ&JE3
R_ABS

241.
BRN
2.0 TXL
50

PCM-I_P
1320

241. R_CHASSIS
BRN
TXL 19
2.0 50

15326667
16M GT280 SLD
16F GT280 SLD
15326908
&HPZ&JE4-JVA
R_ABS

241.
BRN
2.0 TXL
50

19

19

(Page 1)

SA539
&MWF

539. ENG
PNK
19
0.8 TXL
50

539. ENG
PNK
19
0.8 TXL
50

BODY BUILDER
Stop
Page 8A-119D - 1

539. ENG
PNK
19
0.8 TXL
50

C_PTO_RLY_P

REV_P

CHASSIS_P

HTR_RLY_P

MD TRANSMISSION UPFITER PROV


Reverse Rly
Pto Rly
Page 8A-18C - 2
Page 8A-27B - 2

SD541

541. IP
BRN
TXL
0.5 50

A12
A12

B5
B5

15326762
30M GTMXD

541. IP_EXTN
BRN
7
0.5 TXL
50

AIR_SUSP_P

B10

EAC_RLY_P

541

439. IP
PNK
TXL
0.8 50

19

19

2 SPEED REAR AXLE


2Speed Rly
Page 8A-37C - 1

15450272
30M GTMXD SLD

A4

30F GTMXD SLD


15355480

A4

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

A6
A6

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710
&JE3
R_CHASSIS

439. ENG
PNK
19
0.8 TXL
50

SC239

HYDRO BRAKES AIR BRAKES


Reservoir Air Press Sw Air Dryer
Page 8A- 44B - 5 Page 8A- 44C - 5

&JE3

&JE3

239. IP
PNK
TXL
0.5 50

AIR_DRY_P

30F GTMXD
15304908
&NW9

&G40/GSJ/G45

541. IP_EXTN
BRN
7
0.5 TXL
50

B10

&JE3

541. IP
BRN
0.5 TXL
50

439.
PNK
0.8 TXL
50

19

SB439
239. IP
PNK
0.5 TXL
50

239. IP
PNK
TXL
0.5 50

&HPZ

239. IP
PNK
TXL
0.5 50

439. ENG 439. ENG 439. ENG


PNK
PNK
PNK
19
19
TXL 19
0.8 TXL
0.8 TXL
0.8 50
50
50

TCS_SW_P
ODDS_LED_P

PTO_LED_P

CAT_IGN1_P

2SP_LED_P

EBC_IGN1_P

IGNB_RLY_P

REAR AIR SUSP


Air Susp Sw
Page 8A-52A -1

(Page 4)

BRAKES
Tcs Led
Page 8A-44B/C -2

LCT TRANSMISSION UPFITTER PROV


Overdrive Defeat Sw Led Pto Enable Sw
Page 8A-18C - 1
Page 8A-27A - 1

Power Dist (LG5)

OBJECT ID

GMT560

05

h53010c

Panel Set: 8

schematic

&LG5
sheet1

16

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010c__001

2005 Medium Duty C Series Electrical Revised 09/05

19

2SP_RLY_P

439. IP
PNK
TXL
0.8 50

239. ENG
PNK
TXL 19
0.8 50

4M MP280 SLD
12129600

241.
BRN
2.0 TXL
50

SA439

19

(Page 4)

ENGINE CNTLS
Htd Air Rly
Page 8A- 20C - 1

19

12129565
4F MP280 SLD

&HPZ
2SPD

&JE4

439. IP
PNK
0.8 TXL
50

ENG-1_P

541. IP
BRN
0.5 TXL
50

B
B

&JE3

439. IP
PNK
0.8 TXL
50

(Page 1)

541. IP
BRN
0.5 TXL
50

15326655
8M GT280 SLD

G
G

539. ENG
PNK
19
0.8 TXL
50

&HPZ&JE4&JVA

241. R_CHASSIS
BRN
TXL 19
2.0 50

BRK_NO_P

40F GTMXD SLD


15392710

EXTERIOR LIGHT EXTERIOR LIGHT


Chmsl Iso Rly
Brake Lp Rly
Page 8A-110A - 2 Page 8A-110A - 2

(Page 4)

AUX POWER
Cigar Lighter
Page 8A-19A - 1

40F GTMXD SLD


15392710

&HPZ&JE4-JVA

241. R_CHASSIS
BRN
TXL 19
2.0 50

ENG-3_P

CIGAR_P

15392708
40M GTMXD SLD

19

16M GT280
15326956

DTC
Batt +
Page 8A-55B - 1

19

LAST CHANGED BY

2 SPEED REAR AXLE


Elec 2Sp Sw
Page 8A-37C - 1

12:05:20 pm

IGNA_RLY_P
(Page 4)

ENGINE CNTLS
Ecu
Page 8A-20C - 5

HYD BRAKES
Ebc
Page 8A-44B - 1

RPO LEGEND
G40/GSJ/G45 - REAR AIR SUSPENSION
NW9 - ELECT TRAC CNTRL
JE3 - HYDRO BRAKES
JE4 - AIR BRAKES
HPZ - CONTROL RR AXLE
MWF - MD AUTO TRANS
RQ3 - TRACTOR
U86 - TRAILER WIRING
FAM3 - FAMILY 3

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 8

H53010c_001_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-29

Power Distribution (LG5) 7.2L-Diesel/CAT


04
04
04
04
04

560 000
560 1149
560 1207
560 1228
560 1228

TY
JG
JG
JG
AVM

BETA - INITIAL CREATION


TRANS RPO UPDATE
SEO - Coca Cola
Add ABS delete option
LG5 PCM-B FUSE change from 20 to 25 Amps

18SE01
13DE01
19MR02
03MY02
23SE02

001
001
001
001
001

SIR_P
COURTESY_P

(Page 1)

(Page 2)
&AJ3/AK5

1139. IP
YEL
0.5 TXL
50

&TNM

40. IP
ORN
0.5 TXL
50

SB1139

&AJ3/AK5

1139. IP
YEL
0.5 TXL
50

&AK5

1139. IP
YEL
0.5 TXL
50

COURTESY_P

SW40

(Page 2)

7
&TNM
IP

E
E

15326952
16F GT280

B6
B6

16M GT280
15326956

40.
ORN
TXL
0.5 50

15326762
30M GTMXD

30F GTMXD
15304908

-TNM

40. IP
ORN
0.5 TXL
50

C
Dual SIR

Driver only

15326952
16F GT280
16M GT280
15326956

&AJ3

1139. BDY
YEL
7
0.5 TXL
50

&AJ3

1139. BDY
YEL
7
0.5 TXL
50

COKE_LP_PP
=&CREWCAB#&TAT

40. BDY
ORN
7
0.5 TXL
50

SEO

SA1139

&AK5

1139. BDY
YEL
7
0.5 TXL
50

40

&AJ3

&AK5

1139. BDY
YEL
7
0.5 TXL
50

1139. IP_EXTN
YEL
7
0.5 TXL
50

Driver only

SDM_P

SEO - COCA COLA


Seo Lamp
Page 8A- 155A - 1

-CREWCAB-TAT

40. BDY
ORN
TXL 19
0.8 50

=&CREWCAB#&TAT

40. BDY
ORN
19
0.8 TXL
50

Dual SIR

SIR_OHM_P

SA40

PSIR_P

DOME_P

&CREWCAB

40. BDY
ORN
19
0.8 TXL
50

RR_DOME_P

40

COKE_LP_P

SEO
SIR
Sdm
Page 8A- 47A - 2

SIR
Psir Delete Resistor
Page 8A- 47A -2

SIR
Psir Defeat Sw
Page 8A- 47A - 2

INTERIOR LIGHTS
Dome Lamp
Page 8A- 114A - 5

INTERIOR LIGHTS
Rear Dome Lamp
Page 8A- 114A - 5

SEO - COCA COLA


Seo Lamp
Page 8A- 155A - 1

RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB

Power Dist (LG5)

OBJECT ID

GMT560

05

h53010c

Panel Set: 9

schematic

&LG5
sheet1

16

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53010c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:05:20 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 9

H53010c_001_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-30

Power Distribution (LLY) 6.6L-Diesel/Duramax


STEERING COLUMN
26062266 PAGE 8A010-1
IGNSW
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

IGN3_MAXI

IGN1_MAXI
242
(Page 2)

(Page 2)

342. IP
RED
5.0 TXL
50

19

D5

D2

BATT 1

BATT 2

Str Col Asm - Ign Sw


560_ign_sw 004

ACCESSORY
LOCK
OFF
RUN
START

UPC

INTERIOR LIGHTS
Head Lamp Sw
Page 8A-114A - 5

IGN0

IGN1

C1

C5

CRANK

IGN3

D1

IGN4/ACCY

C6
300. IP
ORN
5.0 TXL
50

FNA

12077822

D6

19

SA300
44

DIMMER

1390. IP
WHT
5.0 TXL
50

K4

K2

5. IP
YEL
5.0 TXL
50

19

H4

300. IP
ORN
5.0 TXL
50

19

K6

300. IP
ORN
TXL
5.0 50

19

M4

4. IP
BRN
5.0 TXL
50

19

K8

19

D2

TRANS
12092079

START
12092079

AUX WIRE RLY


12092078

IGN4
12092077

10A

10A

15A

20A

ILLUM
12092079
10A

3. IP
PNK
5.0 TXL
50

19

L3

A
B

L1

PCM-I
12092078
15A

J7

A
B

GAUGES
12092079
10A

J5

A
B

SIR
12092079
10A

J3

A
B

TURN/BACKUP
12092078
15A

J1

A
B

L5

TRANS_P

PCM-I_P

GAUGES_P

SIR_P

TURN_P

1020
(Page 7)

439
(Page 8)

39
(Page 6)

1139
(Page 9)

139
(Page 6)

HTR/AC
12092077
20A

A
B

N7

AXLE/4WD A
12092075
30A
B

BRAKE
12092079
10A

N5

N3

N1

BRAKE_P

CHASSIS_P

START_P
806
(Page 6) 141.

441
(Page 6)

IP

BRN
1.0 TXL
50

A
B

CHASSIS
12092079
10A

L7

541
(Page 8)

E1

AUX_WIRE_P

IGN4_P

641
(Page 6)

43
(Page 7)

19

SA141
141. IP
BRN
1.0 TXL
50
8

141. IP
BRN
1.0 TXL
50

HVAC_P

ILLUM

Power Dist (LLY)

OBJECT ID

GMT560

05

h53010d

Panel Set: 1

schematic

&LLY
sheet1

12

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

141. IP
BRN
1.0 TXL
50

19

TEMP_CNTL_P

HVAC
HVAC
Hvac
Temperature Motor
Page 8A- 60/65A- 1 Page 8A- 60/65A- 1

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

19

12:06:42 pm

&C49

141. IP
BRN
1.0 TXL
50

19

VAC_PUMP_P

HVAC
Vacuum Pump
Page 8A- 60/65A-1

19

HVAC_FOG_P

REAR DEFOGGER
Rear Defog Cntl
Page 8A- 61A- 1

&C36

141. IP
BRN
1.0 TXL
50

19

R_HTR_RLY_P

REAR HEATER
Rear Heater Rly Coil
Page 8A- 66A- 1

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53010d_002_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-31

Power Distribution (LLY) 6.6L-Diesel/Duramax


BATTERIES
Battery Positive
Page 8A- 35D/F - 1

Maxi Ring Term B


max_bat 002

MAXICTR_P

UPC FNA

12146366
MAXBATT

Maxifuse - Block Asm


560_rly_max 007

ELEC BRK - FAM 2


A

IGN1
12065933

IGN4
12065934

40A

IGN3
12065935

BATT/HAZ
12065935

HEADLAMP
12065933

LIGHTING
12065933

HVAC
12065934

UPC

FNA

BRAKE LP - FAM 3
12077843

50A

60A

60A

40A

40A

50A

30A

A2

A3

A4

A5

A6

A7

A8

12092231
ACTIVE TRANSFER CASE
A1
4WD ATC Mdl
242. IP
Page 8A-38a- 01
RED
19
5.0 TXL
50

IGN3_MAXI

142. IP
RED
5.0 TXL
50

342
(Page 1)

1142. IP
RED
3.0 TXL
50

19

1342. IP
RED
3.0 TXL
50

19

&U86

642. IP
RED
3.0 TXL
50

19

IGN1_MAXI
IGN4_MAX

(Page 1)

242. IP
RED
5.0 TXL
50

4WD_ATC
&NP1

242. IP
RED
3.0 TXL
50

542

1242
(Page 5)
19

SA142

HVAC_MTR_P

19

ABS_TRLR2_P

SA1142

19

SA242
242

142. IP
RED
5.0 TXL
50

STARTRLY_P

STARTING & CHARGING


Starter Rly
Page 8A- 30A - 1

142. IP
RED
5.0 TXL
50

19

1142

1142. IP
RED
3.0 TXL
50

HEADLAMP_P

19

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A - 5

D6

B4

19

HVAC
Blow Motor Rly
Page 8A- 60A/65A - 1

TRAILER WIRING
Brake
Page 8A-119A - 1

F4

F8
Lp1-Block Asm
560_rly_ip1_d 003
UPC

STOP
12092077
20A

A
B

HAZARD
12092076
25A

A
B

TRLR
TRN/HAZ
12092077
20A

PWR ACCY
12182114
20A

A
B

RADIO/CHIME A
12092078
15A
B

PWR POST
12092077
20A

E3

E5

A
B

CHMSL
12092077
20A

A
B

DRL
12092078
15A

A
B

MARKER LP
12092077
20A

A
B

PARK
12092077
20A

A
B

FNA

COURTESY
12092079
10A

12110746
G1
C7

C5

C3

C1

1140. IP
ORN
0.8 TXL
50

ACCY_P
140

BRK_SW_P

1040

HAZ_P

640

540
(Page 7)

TRLR_HAZ_P

POST

19

E7
1740. IP
ORN
0.8 TXL
50

840
(Page 8)

SA1140

G3

G
1340. IP
ORN
1.0 TXL
50

19

G7

COURTESY_P

CHMSL_ISO_P

240

40
(Page 8)

PARK_P
&NP1

EXTERIOR LIGHT EXTERIOR LIGHT


BRAKES
Brake Switch
Turn Hazard Sw
Trailer Rlys
Page 8A- 44A/B -4 Page 8A-110A - 1 Page 8A-110A - 2

1140. IP
ORN
TXL
0.8 50

1140. IP
ORN
TXL
0.8 50

19

RADIO_P

&UXZ

1140. IP
ORN
0.8 TXL
50

19

IPC1_P

19

EXTERIOR LIGHT
Chmsl Iso Rly
Page 8A-110A - 2

CHIME_P

340

CHIME MDL
RADIO
IP CLUSTER
Radio Pwr
Chime Mdl
Ipc
Page 8A-150A - 1 Page 8A-81A - 2 Page 8A-76A - 1

Power Dist (LLY)

OBJECT ID

GMT560

05

h53010d

Panel Set: 2

schematic

&LLY
sheet1

12

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A - 5
DRL_BEAM_P

DRL
Drl Diode
Page 8A-102A - 1
12:06:42 pm

241. IP
BRN
0.8 TXL
50

ATCSWP

MRK_LPS_P

EXTERIOR LIGHT
Marker Lp Rly
Page 8A-110A - 4

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A-38a - 02

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53010d_002_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-32

Power Distribution (LLY) 6.6L-Diesel/Duramax

BATTERIES
Battery Positive
Page 8A- 35D/F - 1
BUSBAR_P

BUSBAR2_P

1
(Page 4)

1
(Page 4)

J3-A

J2-A

UHDIST_P
Underhood Distribution Center
12146281
PAGE 8A18A-2
PTO RLY
FUEL PUMP RLY
22A/C-1
STARTER RLY
30A/E-1
40A-1
HORN RLY

UHBATT

Family 2

STUD A
12065932
30A
Maxi

STUD B
12065932
30A
Maxi

A
B

ABS 2
12065933
40A
Maxi

J1-M2

ABS 3
12065933
40A
Maxi

A
B

J1-M3

1642. ENG
RED
TXL 19
3.0 50

ABS 1
12065933
40A
Maxi

A
B

J1-M1
442. ENG
RED
19
3.0 TXL
50

42. ENG
RED
19
3.0 TXL
50

ENGINE
12065934
50A
Maxi

J1-M4

A
B

A
E/A PUMP
12065933
40A
Maxi

Family 3

HORN
12065931
20A
Maxi

J1-M5

A
B

Family 2

HORN
12077842
20A
Maxi

J1-M6

Family 3

FUEL
12065931
20A
Maxi

A
B

FUEL (L18)
ECM-B (LG5)
12077842
20A
Maxi

J1-M7

1840. ENG
ORN
TXL 19
3.0 50

1042. ENG
RED
19
5.0 TXL
50

SA1042
740. ENG
ORN
19
1.0 TXL
50

1042. ENG
RED
TXL 19
5.0 50
15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

A2

A4

D4

A2

A4

D4

1642. R_CHASSIS
RED
TXL 19
3.0 50

42. R_CHASSIS
RED
19
3.0 TXL
50

EBC2_P

HYD_EBC_P

HYDRO BRAKES
Ebc
Page8A-44A/B - 1

1042. ENG
RED
19
5.0 TXL
50
1042. ENG
RED
19
5.0 TXL
50

Loop Anchor Loop Anchor

Loop Anchor

LA740

(Page 4)

LB740

LA1640

IGN_A_P

740. ENG
ORN
TXL 19
1.0 50

(Page 4)

EBC_P

EAC_MTR_P

HYDRO BRAKES
Elec Air Comp
Page 8A- 44A/B - 5

BRAKES
Ebc / Rly
Page8A-44A/B -1

HYDRO BRAKES
Ebc
Page8A-44A/B -1

1640. ENG
ORN
19
2.0 TXL
50

IGN_B_P

(Page 4)
IGNB_RLY_P

442

740. ENG
ORN
19
1.0 TXL
50

HORN_P

740. ENG
ORN
19
1.0 TXL
50

HORN_RLY_P

HORN
HORN
Horn Rly
Horn Rly
Page 8A- 40A - 1 Page 8A- 40A - 1

1640. ENG
ORN
19
2.0 TXL
50

FUEL_RLY_P

FUEL HAND & STOR


Fuel Pump Rly
Page 8A- 22D -1

RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2

Power Dist (LLY)

OBJECT ID

GMT560

05

h53010d

Panel Set: 3

schematic

&LLY
sheet1

12

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:06:42 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 3

H53010d_002_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-33

Power Distribution (LLY) 6.6L-Diesel/Duramax


IGNB_RLY_P
1042
(Page 3)

IGN_A_P

IGNA_RLY_P

1042
(Page 3)

IGN_B_P

439
(Page 8)

C6

1042
(Page 3)

C4

A4

A6
Uh - Ign Rlys
560_fsblk_2000 001
UPC

30

86

86
IGNA RLY

IGNB RLY

12088567
85

87

FNA

30

85

12193604
87

12146281
D4
BUSBAR2_P

BUSBAR_P

(Page 3)

(Page 3)

B6

D6

2000. ENG
PPL
19
5.0 TXL
50

250

IGNA_RLY_G 2219

B4

IGNB_P

2000. ENG
PPL
19
5.0 TXL
50

Loop Anchor
Loop Anchor
&C49
ENG

1. ENG
RED
19
5.0 TXL
50

J1-F7

1.
RED
5.0 TXL
50

J1-H7

J1-K7

GND DIST
Gnd Zone #2B
Page 8A-14A - 2

LA2000

2000. ENG
PPL
TXL 19
5.0 50

19

J1-F1

J1-H3

J1-F3

J1-H5

Uh - Block Asm
560_fsblk_uh_04i 001
ENG-3

L18/LLY/LG5

12092079
10A

HTD FUEL

12092077
20A

LLY/LG4/LG5

LG4

A/C COMP
12092079
10A

REAR DEFOG
15092075
30A

A
B

O2A

ENG-4
L18/LLY/LG4

12092079
10A

A
B

ENG-1
12092079
10A

J1-G8

L18

12092078
15A

ENG-2
12092078
15A

J1-L8

A4

1440. IP
ORN
TXL
1.0 50

Power Dist (LLY)

OBJECT ID

GMT560

05

h53010d

Panel Set: 4

schematic

12

12092078
15A
LLY

J1-J4

J1-G4

ENG-4_P
639
(Page 8)

J1-L6

J1-J6

J1-G6

ENG-1_P

ENG-2_P

ENG-3_P

239
(Page 8)

339
(Page 6)

539
(Page 8)

12146281
J2- 12110127
J3-12110127

C4

15336173
24M GTMXD SLD
24F GTMXD SLD
15366099
&C49

HEATED FUEL
Htd Fuel Rly
Page 8A-23D - 1

sheet1

C4

1093. IP
PPL
2.0 TXL
50

19

HFUEL_3_P

&LLY

1093. ENG
PPL
19
2.0 TXL
50

24F GTMXD SLD


15366099

PCM-B_P

J1-G2

FNA

&C49

1240. ENG
ORN
19
0.8 TXL
50

15336173
24M GTMXD SLD

A4

12092076
25A

J1-J8
1440. ENG
ORN
19
1.0 TXL
50

UPC

L18/LG4/LG5

12092078
15A

440
(Page 7)

J1-F5

&L18

PCM-B

2000. ENG
PPL
19
5.0 TXL
50

J1-K5

&L18/LLY/LG4

LB2000

ENG CNTLS
Pcm
Page 8A-20D - 2

HVAC_RLYA_P

HVAC
Enable Rly
Page 8A-65A - 2

19

DEFOG_P

REAR DEFOGGER
Rear Defog Cntl
Page 8A- 61A-1
REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:06:42 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 4

H53010d_002_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-34

Power Distribution (LLY) 6.6L-Diesel/Duramax


RPO LEGEND

Loop Anchor

M74/MTX - FAM 2 LCT


FAM2 - FAMILY 2
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

EXTERIOR LIGHT
Head Lamp Sw
Page 8A-110A -5

EXTERIOR LIGHT
Turn Haz Sw
Page 8A-110A - 1

LA755

450

IGN4_RLY_G

755. IP
BLK
5.0 TXL
50

ONSTAR_BAT
I/P Distribution/Relay Center
(Page 5)
PAGE 8A12129833
&UE1
HEATED FUEL RLY
1242. IP
23D-1
DRL RLY
102A-1
RED
BRAKE LAMP RLY
110A-2
TXL 19
5.0
CHMSL RLY
110A-2
50
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
S5
110A-4
MARKER LAMP RLY
HEATED MIRROR RLY 147B-1

755. IP
BLK
5.0 TXL
50

PARK_LP_P

R5

19

R1

GND DIST
Gnd Zone #4B
Page 8A-14A - 5

L86

A
B

ONSTAR
12092078
15A

A
B

RH PARKLAMP A
12092079
10A
B

LH PARKLAMP
12092079
10A
B

PWR WINDOW A
12182116
25A
B

18

19

LR_STOP_LP

19

S3

L30
86

BRAKES
Brake Switch
Page 8A- 44A/B - 4

EXTERIOR LIGHT
Turn Haz Sw
Page 8A-110A - 1

RR_STOP_LP

17

T3

BRAKE_ISO_P

S7
Ip2 - Block Asm
560_rly_ip2_d_04 001

30
Ignition 4 A

RADIO U
12092079
10A

12193604 B
87

85

L-RR TRUCK A
12092079
10A
B

R-RR TRUCK A
12092079
10A
B

BRAKE ISO
12092079
10A

S4

T4

S8

UPC

FNA

12129833
S6

R8
2609. IP
BRN/WHT
TXL 19
1.0 50

&UE1

2140.
ORN
TXL
0.8 50

R6
2509. IP
BRN
1.0 TXL
50

R4

R2

2040. IP
ORN
0.8 TXL
50

19

343

19

L85

L87

618. IP
YEL
TXL
1.0 50

19

619. IP
GRN DK
TXL
1.0 50

19

IP

SA2609

&UE1

2140.
ORN
0.8 TXL
50

&UE1

2140.
ORN
0.8 TXL
50

19

IP

19

IP

ONSTAR
OnStar Mdl
Page 8A- 85A - 1

ONSTAR_P1

MRK_RLY_P

2609. IP
BRN/WHT
19
1.0 TXL
50

C12

B4

C12

2609. R_CHASSIS
BRN/WHT
TXL 19
1.0 50

SB2609
-B3D-ANC
R_CHASSIS

2509. IP
BRN
TXL
0.8 50

19

2509

R_TAIL_P

2609

2509. R_CHASSIS
BRN
TXL 19
1.0 50

SH2509

Power Dist (LLY)

OBJECT ID

05

h53010d

Panel Set: 5

schematic

sheet1

12

2509

618. IP
YEL
1.0 TXL
50

ODDS_LP

EXTERIOR LIGHT
Rh Turn Trailer Rly
Page 8A-110A - 2

19

LR_TURN_P

&UE1

1242. IP
INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION
RED
Switch Illum
Overdrive Defeat Sw Illum
Door Switch Illum
TXL
5.0 50
Page 8A-27A - 1
Page 8A-114A - 1
Page 8A-114A - 2

LFR_PARK_P

BB_L_PARK

BODY BLDR/SCH BUS BODY BLDR/SCH BUS


Left Park
Right Park
Page 8A- 119D/E - 1
Page 8A- 119D/E - 1

GMT560

&LLY

BB_R_PARK

SW_ILLUM

RTURN_RLY_P

618

LTURN_RLY_P

40F GTMXD SLD


15392710

2509. R_CHASSIS
BRN
19
1.0 TXL
50

RFR_PARK_P

EXTERIOR LIGHTING EXTERIOR LIGHTING


Right Rear Parklamp Right Front Parklamp
Page 8A- 110A - 3
Page 8A- 110A - 1

DOOR_SW_ILL

619

SA618

&M74/MTX

2509. IP
BRN
0.5 TXL
50

19

15392708
40M GTMXD SLD

2609. R_CHASSIS
BRN/WHT
19
1.0 TXL
50

2609.
BRN/WHT
19
2.0 TXL
50

2509. IP
BRN
1.0 TXL
50

B4

EXTERIOR LIGHT
Rr Turn Lp
Page 8A-110A - 3

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A-38a - 02

SE2509

19

RR_TURN_P

ATCBLT

BA2040

EXTERIOR LIGHTING
ONSTAR
OnStar Mdl
Marker Lamp Rly
Page 8A- 85A - 1 Page 8A- 110A - 4

619. IP
GRN DK
1.0 TXL
50

&NP1

230. IP
BRN/WHT
7
0.35 TXL
50

Blunt Cut

ONSTAR_P2

1320
(Page 8)

43
(Page 7)

POWER WINDOW
Window Switch
Page 8A-120A/B - 1

2609. IP
BRN/WHT
19
1.0 TXL
50

BRAKE_ISO

SA619

IGN4_RLY

SA2140

19

WIN_IGN4_P

EXTERIOR LIGHTING
Left Front Parklamp
Page 8A- 110A - 1

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

-B3D-ANC
R_CHASSIS

2509.
BRN
2.0 TXL
50

EXTERIOR LIGHT EXTERIOR LIGHT


Lr Turn Lp
Lh Turn Trailer Rly
Page 8A-110A - 3
Page 8A-110A - 2

19

ONSTAR_BAT

SA1242

1242
(Page 5)

&UE1

19

1242. IP
RED
5.0 TXL
50

19

-UE1

1242. IP
RED
5.0 TXL
50

19

L_TAIL_P

IGN4_MAX

EXTERIOR LIGHTING
Left Rear Parklamp
Page 8A- 110A - 3
12:06:42 pm

(Page 2)

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 5

H53010d_002_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-35

Power Distribution (LLY) 6.6L-Diesel/Duramax


AUX_WIRE_P

GAUGES_P

(Page 1)

(Page 1)

641. IP
BRN
0.8 TXL
50

(Page 1)

SA641
&DB6/DB8

641. IP
BRN
0.8 TXL
50

&DB6/DB8

641. IP
BRN
0.8 TXL
50

19

-T62

641. IP
BRN
0.8 TXL
50

19

641. IP
BRN
0.8 TXL
50

19

DRL_P

DRL
Drl Mdl
Page 8A- 102A - 1

POWER MIRRORS
Htd Mirror Rly
Page 8A- 147B - 1

&DB6/DB8
IP_EXTN

641

19

139

IGTRNHAZ_P

139. IP
PNK
0.8 TXL
50

40F GTMXD SLD


15392710

641.
BRN
0.8 TXL
50

SA39

SA139
39. IP
PNK
0.5 TXL
50

EXTERIOR LIGHT
Turnhaz Sw
Page 8A-110A - 1

D3

IPC_IGN1_P

19

&MWW/MWX

39. IP
PNK
TXL
0.5 50

&UXT

39. IP
PNK
TXL
0.5 50

DRL_RLY_P

TELLTALE_P

TEMP_GAGE_P

ILLUM_P

A10
A10

IP CLUSTER
Ip Cluster
Page 8A-81A - 2

DRL
Drl Rly
Page 8A-102A - 1

TELL TALE
Tt Module
Page 8A-86A - 1

INTERIOR LIGHTS
TELL TALE
Trans Temp Gauge Headlamp Sw
Page 8A-114A - 5
Page 8A-86A - 2

15304908
30F GTMXD
30M GTMXD
15326762
&AU0
XBDY

39.
PNK
0.5 TXL
50

139. ENG
PNK
TXL 19
0.8 50

BB_P

BU_MAN2_P

BU_LCT_P

339. ENG
PNK
19
0.8 TXL
50

(Page 1)

EXTERIOR LIGHT
Reverse Sw
Page 8A-110A - 6

BODY BUILDER
Ign 3
Page 8A-119D - 1

SA441

RFA_IGN1_P

(Page 4)

BRAKE_P

441. IP
BRN
0.5 TXL
50

&AU0

39. IP
PNK
TXL
0.5 50

ENG-2_P

H_MIR_SW_P

POWER MIRRORS
Htd Mirror Sw
Page 8A-147B - 1

39. IP
PNK
0.5 TXL
50

&M74/MTX

139. ENG
PNK
19
0.8 TXL
50

BATTERIES
Battery Isolator
Page 8A- 35D - 2

-T62

39. IP
PNK
TXL
0.5 50

19

15355480
30F GTMXD SLD
IP
ENG
30M GTMXD SLD
15450272

D3

-B3D-ANC
R_CHASSIS

BAT_ISO_P

19

19

15392708
40M GTMXD SLD

B2
B2

30F GTMXD
15304908

641.
BRN
0.8 TXL
50

139. IP
PNK
TXL
0.8 50

H_MIR_RLY_P

15326762
30M GTMXD

B10
B10

39. IP
PNK
0.5 TXL
50

TURN_P

19

LCT TRANSMISSION
Nsbu Rev Sw
Page 8A- 27A - 3
START_P

KEYLESS ENTRY
Rfa Mdl
Page 8A-132A - 1

SA339

(Page 1)

441. IP
BRN
TXL
0.8 50

C2
C2

441. IP
BRN
TXL
0.5 50

19

441. IP
BRN
TXL
0.5 50

15355480
30F GTMXD SLD

B2
B2

30M GTMXD SLD


15450272

441. ENG
BRN
19
0.8 TXL
50

E
E

&MWW/MWX

441. IP
BRN
TXL
0.5 50

15326762
30M GTMXD
30F GTMXD
15304908

441. IP_EXTN
BRN
7
0.5 TXL
50

B10
B10

806. IP
PPL
0.5 TXL
50

15304908
30F GTMXD

RPCV_P2

30M GTMXD
15326762

806. IP
PPL
0.5 TXL
50

&MWW/MWX

441. XBDY
BRN
7
0.5 TXL
50

C8
C8

ENGINE CNTLS
Hi Idle Lp
Page 8A-20D - 5

Power Dist (LLY)

OBJECT ID

05

h53010d

Panel Set: 6

schematic

15336173

40F GTMXD SLD


15392710

&LLY
sheet1

12

REVISION

STAGE

VERSION

002

Beta

2005 Medium Duty C Series Electrical Revised 09/05

339. ENG
PNK
19
0.8 TXL
50

C5
C5

EGRDCMTR_P

EGRDCMTR_P2

RPCV_P

ENGINE CNTLS
Pcm
Page 8A-20D - 5

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

806

ENGINE CNTLS
Pcm
Page 8A-20D - 5

ENGINE CNTLS
Pcm
Page 8A-20D -5

ENGINE CNTLS
Pcm
Page 8A-20D - 5

CRANK2_P

STARTING & CHARGING


Clutch Sw
Page 8A- 30D - 1

STARTING & CHARGING


Starter Rly
Page 8A- 30D - 1

$IVEDWORK/h53010d__002

339. ENG
PNK
19
0.8 TXL
50

806. R_CHASSIS
PPL
19
0.8 TXL
50

STARTRLY2_P

BRAKES
Brake Sw
Page 8A- 44A/B - 4

GMT560

15392708
40M GTMXD SLD

ENGINE CNTLS
Clutch Sw
Page 8A-20D - 4

TCC_P

HVAC_R_P

HVAC
Ac Enable Rly
Page 8A-65A - 2

806. IP
PPL
TXL
0.5 50

15366099
24F GTMXD SLD

806. ENG
PPL
19
0.8 TXL
50

19

806. IP
PPL
0.5 TXL
50

C9
C9
24M GTMXD SLD

CR_CLU_P

8M GT150 SLD
15326840

441. AC
BRN
TXL
0.8 50

339. ENG
PNK
19
0.8 TXL
50

SA806

15326835
8F GT150 SLD
HIS_LED_P

339. ENG
PNK
19
0.8 TXL
50

EBC_CRANK_P

HYD BRAKES
Ebc
Page 8A-44A/B - 1

LAST CHANGED BY

806

CRANK_P

STARTING & CHARGING


Start Neutral Sw
Page 8A- 30D - 1

12:06:42 pm

RPO LEGEND
M74/MTX - FAM 2 LCT
MWW/MWX - MANUAL TRANS
DB6 - HTD,LTD,PWR OSRVM
DB8 - HEATED OSRVM
AU0 - KEYLESS ENTRY
UXT - TRANS TEMP GAUGE
T62 - DRL DELETE
FAM2 - FAMILY 2
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 6

H53010d_002_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-36

Power Distribution (LLY) 6.6L-Diesel/Duramax


IGN4_P

PCM-B_P

(Page 2)

(Page 1)

43. IP
YEL
1.0 TXL
50

440. ENG
ORN
TXL 19
0.8 50

=&LLY&C36#&LLY&DB6#&LLY&AU3

540. IP
ORN
TXL
1.0 50

TRANS_P

(Page 1)

(Page 4)

ACCY_P

1020. IP
PNK
0.5 TXL
50

19

SA43

19

SA440

SA1020

SA540

&C36

540. IP
ORN
1.0 TXL
50

440. ENG
ORN
19
0.8 TXL
50

=&LLY&DB6#&LLY&AU3

540. IP
ORN
1.0 TXL
50

19

43. IP
YEL
TXL
1.0 50

440. ENG
ORN
TXL 19
0.8 50

19

43. IP
YEL
1.0 TXL
50

43. IP
YEL
1.0 TXL
50

19

19

43. IP
YEL
TXL
1.0 50

19

1020. IP
PNK
0.5 TXL
50

19

IGNSW_D2_P
R_HVAC_P

440

LB7_BAT1_P

LB7_BAT2_P

WASH_P

1020. IP
PNK
0.5 TXL
50

IPC_IGN_P

WIPE_P

C4

TCM_BAT_P
IGN4_RLY

C4

(Page 5)
15304908
30F GTMXD

A9

REAR HEATER
Rear Heater Rly
Page 8A-66A - 1

A9

ENGINE CNTLS
Pcm
Page 8A-20D - 2

30M GTMXD
15326762

ENGINE CNTLS
Pcm
Page 8A-20D - 2

IP CLUSTER
Ip Cluster
Page 8A-81A - 2

TRANSMISSION
Tcm
Page 8A-27A - 1

15355480
30F GTMXD SLD
IP
ENG
30M GTMXD SLD
15450272

IP CLUSTER
Ip Cluster
Page 8A-81A -2

WIPER/WASHER WIPER/WASHER
Wiper Switch
Wiper Motor
Page 8A-91A - 1 Page 8A-91A - 1

&M74/MTX

1020. ENG
PNK
19
0.8 TXL
50

&MWW/MWX

&AU3

SB1020

540. XBDY
ORN
19
1.0 TXL
50
&M74/MTX

SB540

&DB6-AU3

1020. ENG
PNK
19
0.8 TXL
50

540. XBDY
ORN
19
1.0 TXL
50

&AU3

&AU3

&AU3

540. XBDY
ORN
19
1.0 TXL
50

540. XBDY
ORN
19
1.0 TXL
50

B11

15317322
22M GTMXD

B11
B11

22F GTMXD
15317325

&AU3&DB6

&DB6-AU3

540. LDOOR
ORN
19
1.0 TXL
50

&AU3-DB6

540. LDOOR
ORN
19
1.0 TXL
50

540. LDOOR
ORN
19
1.0 TXL
50

SC540

&AU3&DB6

540. LDOOR
ORN
TXL 19
1.0 50

540. XBDY
ORN
19
1.0 TXL
50

22F GTMXD
15317325

TRANSMISSION
Tcm
Page 8A-27A - 1

KEYLESS ENTRY
PWR DR LK
Dr Lk Rly
Rfa Mdl
Page 8A-130A - 1 Page 8A-132A - 1

05

TRANSMISSION
Tcm
Page 8A-27A - 1

ENGINE CNTLS
Pcm
Page 8A-20D - 2

&AU3

540. RDOOR
ORN
TXL 19
1.0 50

PWR DR LK
Pass Dr Lck Sw
Page 8A-130A - 1

RPO LEGEND

DRV_LK_P

AU3 - POWER DOOR LOCKS


AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD,LTD,PWR OSRVM
M74/MTX - FAM 2 LCT
MWW/MWX - MANUAL TRANS
AK5 - DUAL SIR

OBJECT ID

Power Dist (LLY)


schematic

LB7_IGN0_P

15317322
22M GTMXD

PWR DR LK
Drv Dr Lck Sw
Page 8A-130A - 1

GMT560

LCT1_IGN0_P

&AU3&DB6

540. LDOOR
ORN
TXL 19
1.0 50

POWER MIRRORS
Mirror Switch
Page 8A-147B - 1

LCT_IGN0_P

RFA_P

PASS_LK_P

MIR_SW_P

Panel Set: 7

&M74/MTX

1020. ENG
PNK
19
0.8 TXL
50

&AU0

540. XBDY
ORN
19
1.0 TXL
50
LK_RLY_P

B11

&M74/MTX

1020. ENG
PNK
19
0.8 TXL
50

1020. ENG
PNK
19
0.8 TXL
50

h53010d

&LLY
sheet1

12

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:06:42 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 7

H53010d_002_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-37

Power Distribution (LLY) 6.6L-Diesel/Duramax


POST
ENG-1_P

(Page 2)

(Page 4)

840. IP
ORN
TXL
1.0 50

BRAKE_ISO

239. ENG
PNK
TXL 19
0.8 50

19

SA840

(Page 5)

1320. IP
BLU LT
TXL
0.5 50

SA239
840. IP
ORN
1.0 TXL
50
15326952
16F GT280
16M GT280
15326956

840. IP
ORN
1.0 TXL
50

19

840. IP
ORN
1.0 TXL
50

19

AUX1_P

19

840. IP
ORN
1.0 TXL
50

AUX2_P

&M74/MTX

840. IP
ORN
1.0 TXL
50

19

DLC_P

239. ENG
PNK
19
0.8 TXL
50

19

SERIAL_P

239

B10
B10

SA1320

&K40/NPE

239. ENG
PNK
19
0.8 TXL
50

239. ENG
PNK
TXL 7
0.5 50

239. ENG
PNK
TXL 19
0.8 50
1320. IP
BLU LT
TXL
0.5 50

HTR_RLY_D_P

PTO1_RLY_P

AUX POWER DATA LINK CONN


DTC
AUX POWER
UPFITTER PROV
Aux Power #2
Data Link Conn
Aux Power #1
Batt +
Pto Rly
Page 8A-19A -1 Page 8A-19A - 1 Page 8A-50A - 1 Page 8A-55B - 1 Page 8A-18A - 2
840

239. ENG
PNK
19
0.8 TXL
50

15450272
30M GTMXD SLD
ENG
IP
30F GTMXD SLD
15355480

LB7_MAF_P

15326636
6F GT280 SLD

B
B

A5
A5

6M GT280 SLD
15326640

ENGINE CNTLS
Glow Plug Cntrl
Page 8A-20D - 10

ENGINE CNTLS
Maf Sense
Page 8A-20D - 8

CIGAR_P

1320. IP
BLU LT
TXL
0.5 50

15450272
30M GTMXD SLD
ENG
IP
30F GTMXD SLD
15355480

239. IP
PNK
TXL
0.5 50

D3
D3

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

&M74/MTX

239. IP
PNK
TXL
0.5 50

AUX POWER
Cigar Lighter
Page 8A-19A - 1

239

SC239 239.

PNK
TXL
0.5 50

PCM-I_P
(Page 1)

&M74/MTX
IP

439. IP
PNK
0.8 TXL
50

239.
PNK
0.5 TXL
50

19

SA439

439. IP
PNK
TXL
0.8 50

439. IP
PNK
0.8 TXL
50

19

15392708
40M GTMXD SLD

A6
A6

40F GTMXD SLD


15392710

A4
A4

HFUEL_R3_P

CHMSL_RLY_P

1320

1320

BB_STOP_P

BRK_NO_P

EXH BRAKE/RSTR
Exhaust Brake/Rstr Sol
Page 8A-29A - 1

&M74/MTX
IP

239.
PNK
TXL
0.5 50

EXHBRAKE1_P

&MWW/MWX
IP

HEATED FUEL
Heated Fuel Rly
Page 8A-23D - 1

EXTERIOR LIGHT
Chmsl Iso Rly
Page 8A-110A - 2

BODY BLDR/SCH BUS


Stop
Page 8A-119D/E - 1

ENGINE CNTLS
Pcm
Page 8A-20D - 4

ODDS_LED_P

LCT TRANSMISSION
Overdrive Defeat Sw Led
Page 8A-27A - 1

19

15355480
30F GTMXD SLD
IP
ENG
30M GTMXD SLD
15450272

A8
A8

15326762
30M GTMXD

30F GTMXD
15304908

239. IP_EXTN
PNK
7
0.5 TXL
50

CHASSIS_P

ENG-3_P

(Page 1)

(Page 4)

541. IP
BRN
0.5 TXL
50

539. ENG
PNK
TXL 19
2.0 50

PTO_SW_P

439. R_CHASSIS
PNK
TXL 19
0.8 50

439. ENG
PNK
19
0.8 TXL
50

SD541

541. IP
BRN
0.5 TXL
50

UPFITTER PROV
Pto Enable Sw
Page 8A-18A - 1

SB439

439. ENG 439. ENG


PNK
PNK
19
19
0.8 TXL
0.8 TXL
50
50

B5
B5
439. ENG
PNK
TXL 19
0.8 50

15326762
30M GTMXD

539. ENG
PNK
TXL 19
2.0 50

539. ENG
PNK
19
2.0 TXL
50

639. ENG
PNK
TXL 19
0.8 50

A1
EAC_RLY_P

EDU1_P

EDU2_P

30F GTMXD
15304908
&NW9

LB7_IGN1_P2

LB7_IGN1_P

541. IP
BRN
0.5 TXL
50

541. IP_EXTN
BRN
7
0.5 TXL
50

IGNA_RLY_P
(Page 4)

ENG-4_P
(Page 4)

EBC_IGN1_P

HYD BRAKES
Ebc
Page 8A-44A/B - 1

SA539

HYDRO BRAKES
ENGINE CNTLS ENGINE CNTLS
Reservoir Air Press Sw
Edu
Edu
Page 8A- 44A/B - 5
Page 8A-20D - 4 Page 8A-20D - 4

A1

15450272
30M GTMXD SLD
ENG
IP
30F GTMXD SLD
15355480

639. IP
PNK
0.5 TXL
50

CRUISE_P

TCS_SW_P

RPO LEGEND
ENGINE CNTLS
Pcm
Page 8A-20D - 2

Power Dist (LLY)

OBJECT ID

GMT560

05

h53010d

Panel Set: 8

schematic

&LLY
sheet1

12

NW9 - ELECT TRAC CNTRL


K40 - EXHAUST BRAKE
FAM2 - FAMILY 2
M74/MTX - FAM 2 LCT
MWW/MWX - MANUAL TRANS

ENGINE CNTLS
Pcm
Page 8A-20D - 2
REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

BRAKES
Tcs Led
Page 8A-44A/B -2
12:06:42 pm

CRUISE CONTROL
Cruise Cntl Sw
Page 8A-34A -1

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 8

H53010d_002_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-38

Power Distribution (LLY) 6.6L-Diesel/Duramax

SIR_P
(Page 1)

&AJ3/AK5

1139. IP
YEL
0.5 TXL
50

COURTESY_P
(Page 2)

SB1139

&AJ3/AK5

1139. IP
YEL
0.5 TXL
50

E
E

40. IP
ORN
TXL
0.5 50

&AK5

1139. IP
YEL
TXL
0.5 50

15326952
16F GT280

B6
B6

16M GT280
15326956

C
C

15326762
30M GTMXD

15326952
16F GT280
16M GT280
15326956

30F GTMXD
15304908
&CREWCAB

Dual SIR

40. BDY
ORN
7
0.5 TXL
50

Driver only

SA40

-CREWCAB

40. BDY
ORN
TXL 19
0.8 50

&AJ3

1139. BDY
YEL
7
0.5 TXL
50
&AK5

1139. BDY
YEL
7
0.5 TXL
50

&AJ3

1139. BDY
YEL
7
0.5 TXL
50

&AJ3

SDM_P

&CREWCAB

40. BDY
ORN
19
0.8 TXL
50

&AK5

1139. BDY
YEL
7
0.5 TXL
50

1139. IP_EXTN
YEL
7
0.5 TXL
50

Driver only

SIR
Sdm
Page 8A- 47A - 2

&CREWCAB

40. BDY
ORN
19
0.8 TXL
50

SA1139

DOME_P

RR_DOME_P

Dual SIR

SIR_OHM_P

SIR
Psir Delete Resistor
Page 8A- 47A - 2

INTERIOR LIGHTS
Dome Lamp
Page 8A- 114A - 5

PSIR_P

INTERIOR LIGHTS
Rear Dome Lamp
Page 8A- 114A - 5

SIR
Psir Defeat Sw
Page 8A- 47A - 2

RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
CREWCAB - CREW CAB

Power Dist (LLY)

OBJECT ID

GMT560

05

h53010d

Panel Set: 9

schematic

&LLY
sheet1

12

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53010d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:06:42 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 9

H53010d_002_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-39

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


ENGINE CNTLS
Pcm (O2 Snsr Gnd)
Page 8A- 20A - 7

ENGINE CNTLS
Pcm (O2 Snsr Gnd)
Page 8A- 20A -7

L18

L18

O2_HTRA_G

O2_HTRB_G

=&L18-NM2

=&L18-NM2

251. ENG
BLK/WHT
19
0.8 TXL
50

TRANSMISSION
Nsbu Sw
Page 8A- 27A -3

251. ENG
BLK/WHT
TXL 19
0.8 50

NSBU_G

=&L18&M74/MX4/MTX/MTW-NM2

=&LLY&M74/MTX

251. ENG
BLK/WHT
19
0.8 TXL
50

251. ENG
BLK/WHT
19
0.8 TXL
50

=&L18&M74/MX4/MTX/MTW&NM2

251. ENG
BLK/WHT
19
0.8 TXL
50

SB251

2A_LB7

=&L18-NM2

251. ENG
BLK/WHT
19
0.8 TXL
50

(Page 2)

GND ZONE #2A


2A_L18
(Page 2)

ENGINE TO FRAME GND


GND ZONE #S1

A
&GNDSTRAP

50. FRAME
BLK
1008
50.0 BARE
50

A
B

Gz S1f Clip
08917180 002
UPC FNA

08917180
M12

FRAME

Gz S1e Clip
08917180 002

(Page 7)

UPC FNA

08917180
M12

ZONE_S1

RPO LEGEND
STUD

L18 - GMPT 8.1L V8 GAS ENG


LLY - DURAMAX 6600 DIESEL ENG
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

Ground Dist (L18/LLY)


GMT560

05

&L18/LLY

Panel Set: 1

schematic

sheet1

ENG GND

OBJECT ID

h53014a
11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:00 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 1

H53014a_002_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-40

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


FUEL HAND & STOR
Fuel Pump Rly
Page 8A- 22A/C/D - 1

POWER DIST
Ign A Rly
Page 8A-10A/D - 4

POWER DIST
Ign B Rly
Page 8A- 10A - 4

HVAC
EXH BRAKE/RSTR UPFITTER PROVISIONS
Pto Kill Sw
Exhaust Brake/Rstr Sol
Ac Clutch/Lo Pr Sw
Page 8A-18A - 1
Page 8A-29A - 1
Page 8A-65A - 2

AIR BRAKES
Air Brake Rly
Page 8A-44C - 2

ENGINE CNTLS
Ign Coils - Even
Page 8A-20A - 10

L18
F_PMP_RLY_G

IGNA_RLY_G

250. ENG
BLK
19
0.8 TXL
50

250. ENG
BLK
19
0.8 TXL
50

2SP AXLE
2sp Axle Sw
Page 8A-37A - 1

L18
EXH_SOL_G

IGNB_RLY_G
=&L18

PTO_G

CLUTCH_G

&K40/NPE

250. ENG
BLK
19
0.8 TXL
50

250. EXH_BRK
BLK
19
0.8 TXL
50

250. AC
BLK
TXL
0.8 50
15326840
8M GT150 SLD

15326640
6M GT280 SLD

6F GT280 SLD
15326636

250.
BLK
0.8 TXL
50

19

=&LLY
ENG

250.
BLK
0.8 TXL
50

19

=&L18
ENG

=&L18
ENG

250.
BLK
0.8 TXL
50

250.
BLK
0.8 TXL
50

19

(Page 2)
250

IGN_ODD_G

=&L18

250. ENG
BLK
TXL 19
1.0 50

250. ENG
BLK
19
1.0 TXL
50

15355480
30F GTMXD SLD

B5
B5

&K40/NPE
ENG

2SP_SW_G

8F GT150 SLD
15326835

250

=&L18

&JE4-JVA

250. R_CHASSIS
BLK
19
0.8 TXL
50

19

L18

IGN_EVEN_G

AIR_BRK_G

ENGINE CNTLS
Ign Coils - Odd
Page 8A-20A - 9

19

30M GTMXD SLD


15450272
&JE4
ENG

250.
BLK
0.8 TXL
50

19

CG

SS250

(Page 2)

CG

=&LLY

250. ENG
BLK
19
0.8 TXL
50

=&L18

250. ENG
BLK
19
2.0 TXL
50

ENGINE CNTLS
Low Oil Lvl Sw
Page 8A-20A -8

SV250
L18
LOW_OIL_G

=&L18

250. ENG
BLK
TXL 19
2.0 50

2A_LB7

=&LLY&M74/MTX

250. ENG
BLK
19
2.0 TXL
50

251
(Page 1)

=&L18

250. ENG
BLK
0.8 PTFE
50

19

=&LLY&MWW/MWX

250. ENG
BLK
19
2.0 TXL
50

2A_L18
251
(Page 1)

A
B

Gz 2 Term Lb7
12103501 003
UPC FNA

A
B

12103501
M10

Gz 2 Term Lb7
12103505 002
A

UPC FNA

12103505
M10

GND ZONE #2B

Gz 2 Term L18
15358896 002
UPC FNA

15358896
M10

ZONE_2
RPO LEGEND
STUD

ENG GND

Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 2

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

Ground - Engine
560_gnd_eng 003
UPC FNA

8:50:00 am

L18 - GMPT 8.1L V8 GAS ENGINE


LLY - DURAMAX 6600 DIESEL ENG
JE4 - AIR BRAKES
K40 - EXHAUST BRAKE
FAM3 - FAMILY 3

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 2

H53014a_002_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-41

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


RPO LEGEND

DTC
Bat Rtn
Page 8A-55B - 1

IP CLUSTER
Ipc Pwr Gnd
Page 8A- 81A - 2

UZA - MARKER LAMP DELETE


JE4 - AIR BRAKES
K40 - EXHAUST BRAKE
T62 - DRL DELETE
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

INTERIOR LIGHTS
Headlamp Sw
Page 8A-114A - 5

EXTERIOR LIGHTS
Turn/Haz/Flash
Page 8A- 110A - 1

DLC
Dlc Pwr Gnd
Page 8A- 50A - 1

EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A- 29A - 1

UPFITTER PROVISION
Pto Enable Sw/Led
Page 8A-18A - 1

2 SPEED AXLE
Elec 2 Speed Sw
Page 8A- 37A - 1

ENGINE CNTRLS
High Idle Sw
Page 8A- 20A/D - 5

ZONE7A
(Page 9)
IP_PWR_G

750

SERIAL_G

TRNHAZ_G

HEADLPSW_G

DATA1_G

PTO_LED_G

EXH_SW_G
&K40
IP_EXTN

750. IP_EXTN
BLK
7
0.5 TXL
50

750.
BLK
0.5 TXL
50

HIS_G

2SP_SW1_G
&HPZ
IP_EXTN

750. IP_EXTN
BLK
7
0.5 TXL
50

750.
BLK
0.5 TXL
50

750. IP_EXTN
BLK
19
2.0 TXL
50

SD750
750. IP_EXTN
BLK
7
0.5 TXL
50
750. IP
BLK
TXL
1.0 50

750. IP
BLK
1.0 TXL
50

19

750. IP
BLK
0.8 TXL
50

19

750. IP
BLK
TXL
0.5 50

19

B12

B4

B12

750. IP
BLK
0.5 TXL
50

B7

15304908
30F GTMXD

B4

B7

750. IP
BLK
0.5 TXL
50

750. IP
BLK
2.0 TXL
50

30M GTMXD

19

SY750
AUXILLARY PWR
Cigar Lighter
Page 8A-19A - 1

EXTERIOR LIGHTS
Roof Marker Lps
Page 8A- 110A - 4

CIGAR_G

750. IP
BLK
3.0 TXL
50

TELL TALE
Ttm - Exhaust
Page 8A- 86A -1

19

EXH_TT_G

MARKERS_G

750. IP
BLK
0.8 TXL
50

-UZA
BDY

750.
BLK
1.0 TXL
50

750.
BLK
1.0 TXL
50

19

WPR_MTR_G

-T62

19

750. IP
BLK
TXL
1.0 50

19

CHIME_G

ODDS_SW_G

ODDS_ILL_G

&UXZ
IP

&M74/MX4/MTX/MTW
IP

&M74/MX4/MTX/MTW
IP

750.
BLK
0.8 TXL
50

19

750.
BLK
TXL
0.5 50

19

750.
BLK
0.5 TXL
50

SM750

19

HORN
Horn Switch
Page 8A-40A - 1

PARK BRAKE
Park Brake Sw
Page 8A- 46A/B/C - 1

TELL TALE
WIPERS
WIPERS
750. IP
Washer Pump Low Wash Fluid Sw
Diff Lk Sw
BLK
Page 8A-86A - 1
Page 8A- 91A - 1
Page 8A-91A - 1
3.0 TXL
50

19

750. BDY
BLK
19
1.0 TXL
50
HORN_SW_G

750. IP
BLK
TXL
0.5 50

DRL_G

750. IP
BLK
0.8 TXL
50

CHIME
LCT TRANSMISSION
LCT TRANSMISSION
Overdrive Defeat Sw Overdrive Defeat Sw Illum
Chime Mdl
Page 8A- 76A - 1
Page 8A-27A - 1
Page 8A-27A - 1

-UZA

750. BDY
BLK
19
1.0 TXL
50

WIPERS
Wiper Mtr
Page 8A-91A - 1

-UZA
BDY

SC750
&UZA

DRL
Drl Mdl
Page 8A-102A - 1

750

WSHR_PMP_G

P_BRK_G

750. IP
BLK
TXL
1.0 50

19

LOW_WASH_G

750. IP
BLK
0.5 TXL
50

TRACTOR WIRING
Tractor Conn
Page 8A- 119C - 1

DIFF_LK_G
&JE4

750. IP
BLK
0.5 TXL
50

750. IP
BLK
TXL
3.0 50

15326956
16M GT280

SN750

16F GT280
15326952

750. IP
BLK
1.0 TXL
50

GND ZONE #7A


&NP1

19

2250.
BLK
7
0.35 TWP
50
IP
4WDSWG

A
B

TRACTOR_G

19

Gz 7a Term
15326158 002
UPC FNA

15326158
M6.3

GND ZONE #7B

&NP1
IP

2250.
BLK
2.0 TXL
50

19

ATCMDLG

ZONE_7
ACTIVE TRANSFER CASE
4WD ATC Mdl
ACTIVE TRANSFER CASE
Page 8A- 38a - 02
4WD ATC Mdl
Page 8A- 38a - 01

Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 3

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:00 am

STUD

BDY GND

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 3

H53014a_002_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-42

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


POWER WINDOWS
Drv Window Sw
Page 8A-120A/B - 1

550

POWER MIRRORS
Drv Htd Mir Head
Page 8A- 147B - 2

POWER DOORS
Drv Dr Lck Sw
Page 8A-130A - 1

DR_WIN_G

DRV_LK_G

L_H_MIR_G

LH_MRK_G

MIR_SW_G

=&AU3
LDOOR

=&DB6/DB8
OSRVM

=&DB6/DB7
OSRVM

=&DB6
LDOOR

550.
BLK
0.5 TXL
50

550.
BLK
0.8 TXL
50

550.
BLK
0.8 TXL
50

19

=&DB6/DB8

POWER DOORS
Pass Dr Lck Sw
Page 8A-130A - 1

POWER MIRRORS INTERIOR LIGHTING


Drv Door Jamb Sw
Mirror Sw
Page 8A- 114A - 3
Page 8A-147B - 1

POWER MIRRORS
Lh Mirror Mrkr Lp
Page 8A- 147B - 2

550.
BLK
0.8 TXL
50

19

12065398
8F MP150

LDOORJAM_G

R_H_MIR_G

RH_MRK_G

PASS_WIN_G

=&DB6/DB8

=&DB6/DB7

=&A31
RDOOR

550.
BLK
0.8 TXL
50

=&AU3/A31

=&DB6/DB8

550.
BLK
0.5 TXL
50

12065398
8F MP150
OSRVM

B
B

RDOORJAM_G

=&AU3/A31#&DB6/DB7/DB8

550. RDOOR
BLK
7
0.5 TXL
50

8M MP150
12162427
=&DB6/DB7

550. RDOOR
BLK
19
0.8 TXL
50

550. RDOOR
BLK
TXL 19
0.8 50

SB550

=&DB6/DB7/DB8-AU3-A31

=-AU3-A31-DB6-DB7-DB8

550. LDOOR
BLK
TXL 19
1.0 50

550. LDOOR
BLK
TXL 7
0.5 50

15317325
22F GTMXD

B8
B8

POWER DOORS
Drv Door Rly
Page 8A- 130A - 1

=&DB6/DB7/DB8-AU3-A31

550. XBDY
BLK
TXL 19
1.0 50

RFA_G

=&CREWCAB

550. XBDY
BLK
TXL 19
1.0 50

=&AU0

550. XBDY
BLK
19
1.0 TXL
50

=&AU3

550. XBDY
BLK
TXL 19
1.0 50

=-AU3-A31-DB6-DB7-DB8

550. RDOOR
BLK
TXL 19
1.0 50

550. RDOOR
BLK
TXL 7
0.5 50

B8
B8

(Page 12)

=-AU3-A31

550. XBDY
BLK
TXL 19
3.0 50

=&AU3/A31

550. RDOOR
BLK
19
3.0 TXL
50

KEYLESS ENTRY
Rfa Mdl
Page 8A- 132A - 1

ZONE5

22M GTMXD
15317322

=&AU3/A31

LK_RLY_G

SAME AS LEFT

550. LDOOR
BLK
19
0.8 TXL
50

19

OSRVM

=&AU3/A31#&DB6/DB7/DB8

SA550

550. LDOOR
BLK
19
3.0 TXL
50

550.
BLK
0.8 TXL
50

19

OSRVM

550. LDOOR
BLK
7
0.5 TXL
50

8M MP150
12162427

POWER WINDOWS
Pass Win Sw
INTERIOR LIGHTING
Page 8A-120A-1
Pass Door Jamb Sw
, 120B-2
Page 8A- 114A - 3

PASS_LK_G

=&DB6/DB7

550. LDOOR
BLK
19
0.8 TXL
50

POWER MIRRORS
Rh Mirror Mrkr Lp
Page 8A- 147B - 2

=&AU3
RDOOR

550.
BLK
0.5 TXL
50

19

POWER MIRRORS
Pass Htd Mir Head
Page 8A- 147B - 2

=&AU3/A31

550. XBDY
BLK
TXL 19
3.0 50

15317325
22F GTMXD
22M GTMXD
15317322

=-AU3-A31

550. XBDY
BLK
19
1.0 TXL
50

SC550

=&AU3/A31

=-AU3-A31

550. XBDY
BLK
TXL 19
3.0 50

550. XBDY
BLK
TXL 19
1.0 50

RPO LEGEND
Gz 5 Term A
15326158 002
UPC FNA B
15326158
M6.3

GND ZONE #5
B

Gz 5 Term
15355522 002
UPC FNA

15355522
M6.3

ZONE_5

AU3 - POWER DOOR LOCKS


A31 - POWER WINDOWS
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD, LTD, PWR OSRVM
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
CREWCAB - CREW CAB

STUD

BDY GND
Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 4

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:00 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 4

H53014a_002_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-43

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


HVAC
AUX POWER
Temp Mtr
Aux Outlets
Page 8A- 60A-1 / 65A-1 Page 8A- 19A - 1

TEMP_CNTL_G

450. IP
BLK
TXL
0.8 50

AUX2_G

450. IP
BLK
TXL
1.0 50

19

19

AUX POWER
Aux Outlets
Page 8A- 19A - 1

EXTERIOR LIGHTS
Rh Trailer Rly
Page 8A- 110A - 2

AUX1_G

450. IP
BLK
1.0 TXL
50

19

RH_HAZ_G

450. IP
BLK
TXL
0.8 50

REAR DEFOGGER
Rear Defog Cntrl
Page 8A-61A - 1

EXTERIOR LIGHTS
Lh Trailer Rly
Page 8A- 110A - 2

LH_HAZ_G

450. IP
BLK
0.8 TXL
50

19

POWER MIRRORS
EXTERIOR LIGHTS
HVAC
TELL TALE
TELL TALE
Chmsl Rly
Sys Air Press Gauge Illum
Htd Mirror Rly
Trans Temp Gauge Illum
Hvac Head
Page 8A-86A - 2
Page 8A- 147B - 1 Page 8A-60A-1 / 65A-1 Page 8A-86A - 2
Page 8A-110A - 2

HVAC_FOG_G

PNEUTC_G

&C49

450. IP
BLK
1.0 TXL
50

19

H_MIR_RLY_G

&DB6/DB8

&JE4

450. IP
BLK
0.5 TXL
50

19

450. IP
BLK
0.8 TXL
50

19

HVAC_G

450. IP
BLK
TXL
1.0 50

GAUGES_G

&UXT

450. IP
BLK
0.5 TXL
50

19

CHMSL_RLY_G

450. IP
BLK
0.5 TXL
50

SH450
SK450

HTD FUEL/WATER IN FUEL


Heated Fuel Rly
Page 8A- 23D - 1

HVAC
Blower Mtr
Page 8A-60A-1 / 65A-1

EXTERIOR LIGHTS
Brake Lp Rly
Page 8A- 110A - 2

SEO - SCHWANS SEO - SCHWANS


Seo Connector
Seo Connector
Page 8A- 155A - 1 Page 8A- 155A - 1

POWER DIST
Ign4 Rly
Page 8A- 10A/D - 5

SEO
HFUEL_R3_G

BRKLP_RLY_G

=&LLY

450. IP
BLK
0.5 TXL
50

BLWR_RLY_G

&FAM3&RQ3/U86

450. IP
BLK
TXL
0.5 50

450. IP
BLK
TXL
1.0 50

450. IP
BLK
TXL
5.0 50

19

19

IGN4_RLY_G

450. IP
BLK
TXL
0.8 50

SEO

SEO1_G

450. IP
BLK
TXL
2.0 50

19

&SWN&UJA

19

450. IP
BLK
0.8 TXL
50

19

SEO2_G

&SWN&UJA

450. IP
BLK
0.8 TXL
50

SIR
Sdm
Page 8A- 47A - 1

19

SJ450

SDM_G
&AJ3/AK5
BDY

450. IP
BLK
TXL
5.0 50

1751.
BLK/WHT
7
0.5 TXL
50
19

P
P

A
B

Gz 4b Term
15317690 001

16F GT280
15326952
&AJ3/AK5
IP

UPC FNA

ZONE4A

15317690
M6.3

(Page 6)

1751.
BLK/WHT
19
0.8 TXL
50

PARK BRAKE
Foot Park Brake Sw
Page 8A- 46A - 1

GND ZONE #4B

A
FOOT_G

RPO LEGEND
JE4 - AIR BRAKES
LLY - DURAMAX 6600 DIESEL ENG
RQ3 - TRACTOR
U86 - TRAILER WIRING
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
AK5 - DUAL SIR

15326956
16M GT280

FOOT PARK BRAKE CASE GND


(Family 2)
ZONE_4
STUD

Gz 6 Term
15355522 002
UPC FNA

15355522
M6.3

GND ZONE #6
CASE_P

ZONE_6

CASE

STUD

BDY GND
Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 5

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:00 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 5

H53014a_002_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-44

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


RPO LEGEND
JE4 - AIR BRAKES
CREWCAB - CREW CAB

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A- 38a - 02

ACT_4WDG

&NP1

751. IP
BLK/WHT
19
0.8 TXL
50

IP CLUSTER
Ip Signal Gnd
Page 8A-81A - 1

DATA LINK CONN


Dlc Sig Gnd
Page 8A-50A - 1

IP_SIGNAL_G

1451. IP
BLK/WHT
19
0.8 TXL
50

ONSTAR
OnStar Mdl
Page 8A- 85A - 1

DATA2_G

1451. IP
BLK/WHT
TXL 19
0.8 50

ONSTAR
OnStar Mdl
Page 8A- 85A - 1

ONSTAR_1_G

ONSTAR_2_G

&UE1
IP

&UE1
IP

1451.
BLK/WHT
19
0.8 TXL
50

1451.
BLK/WHT
19
0.8 TXL
50

RADIO/CHIME
SERIAL DATA GATEWAY
Radio/Chime Module
Sdg
Page 8A-76A-1/150A-1
Page 8A- 56A -1

RADIO_G

1451. IP
BLK/WHT
19
0.8 TXL
50

SDG_G

&JE4
IP

1451.
BLK/WHT
19
0.8 TXL
50

SB1451

REAR DEFOGGER
Rear Defog Grid
Page 8A-61A - 1

A
B
DEFOG_G

GND ZONE #4A

&C49
DEFOG_GND

850.
BLK
2.0 TXL
50

BODY TO FRAME GND


GND ZONE #S2

1451. IP
BLK/WHT
TXL 19
1.0 50

&GNDSTRAP

Gz 4a Term
12162100 002
RADIO
Antenna Shield
Page 8A-150A - 1

UPC FNA

12162100
M6.3

50. CAB
BLK
1008
50.0 BARE
50

19

RDOANT_G

A
B

ZONE4A

GND ZONE #8

Gz 8 Term
15354753 003

(Page 5)

UPC FNA

15354753
M6.3

Gz S2b Term
08917180 002

A
B

Gz S2f Term
08917180 002

UPC FNA

UPC FNA

08917180
M8

08917180
M12

ZONE_S2

ZONE_8

CASE1_P

ZONE_S2
STUD

STUD

CASE

BDY GND
Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 6

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

STUD

Ground-Body
560_gnd_bdy 003
UPC FNA

8:50:00 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 6

H53014a_002_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-45

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax

50

BATTNEG_G

A
B

HYDRO BRAKES
Hydromax Sw
Page 8A-44B - 2

AIR BRAKES
Ebc
Page 8A-44C - 2

BATTERIES
Battery (Neg)
Page 8A- 35A/D/E/F/G - 1

AIR_G

HYDRO BRAKES
Ebc
Page 8A- 44A/B - 1

HYMAX2_G

HYDRO BRAKES
Ebc
Page 8A- 44A/B - 1

HYD_B_G

HYDRO BRAKES
Hydromax Mtr
Page 8A-44B - 2

HYD_A_G

HYMAX1_G

Gz B Term
05291571 001
UPC FNA

05291571
M12

Bus

Not Bus

ZONE_B
FUEL HAND & STOR
Fuel Pump/Tank
Page 8A- 22E-1

Ground - Left Frame


gnd_l_frame 001

STUD

UPC FNA

LEFT FRAME GROUND

FAM 2 FUEL HAND & STOR


Fuel Pump/Tank
Page 8A- 22A-2 , 22D-1

Bus

STUD

350

ZONE_B2

B3D_FUEL_G

350

02977548
E 1/2

&B3D/ANC

&JE3

151. R_CHASSIS
BLK/WHT
19
8.0 TXL
50

A
Fuel Gnd Term
15355302 002 B

Fuel Gnd Term


15359065 001

UPC FNA

UPC FNA

15355302
M12

15359065
M12

50. BATNEG_EXTN
BLK
342
103.0 CPE
50

A
B

&JE3

151. R_CHASSIS
BLK/WHT
19
3.0 TXL
50

&JE3

151. R_CHASSIS
BLK/WHT
19
3.0 TXL
50

&JE3&HYDROMAX

150. R_CHASSIS
BLK
TXL 19
5.0 50

SB151

SD151

Not Bus

UPC FNA

&JE3&HYDROMAX

151. R_CHASSIS
BLK/WHT
TXL 19
0.8 50

FUEL_PMP_G

Bus

Left Frame Term


02977548 001

&JE4-JVA

151. R_CHASSIS
BLK/WHT
19
5.0 TXL
50

&JE3

151. R_CHASSIS
BLK/WHT
19
8.0 TXL
50

SA151

&JE3

151. R_CHASSIS
BLK/WHT
STX 75
13.0 50

Gz 1a Term
15355302 002

UPC FNA

15355302
M12

Right Frame Term


02977548 001

UPC FNA

02977548
E 1/2

GND ZONE #1A

TRAILER WIRING
Trailer Conn
Page 8A- 119A/B - 1

Gz 1a Term
15336763 001
UPC FNA

15336763
M12

A
B

Gz 1b Term
15355302 002
UPC FNA

15355302
M12

GND ZONE #1B

STD_CONN_G
(Page 8)

50. R_CHASSIS
BLK
STX 75
13.0 50

TRAILER_G

FRAME

GND ZONE #12A (FAM 2)


GND ZONE #12B (FAM 3)

(Page 1)

GND ZONE #B

A
B

ZONE_B

ZONE_S1
STUD

STUD

Gnd Stud Conn Term


15336763 001
UPC FNA

15336763
M12

ZONE_12

GND_CONN

ZONE_1

STUD

STUD

STUD

FRAME GND

Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 7

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

RPO LEGEND
Ground-Frame
560_gnd_frame 003
UPC FNA

8:50:00 am

B3D - SCHOOL BUS


JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
HYDROMAX - HYDROMAX
UJ1 - BRAKE WARN SYS
ANC - SHUTTLE BUS

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 7

H53014a_002_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-46

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1
2SP_MTR_G
ZONE3A

&HPZ

351
(Page 10)

BUS UPFITTER
Back Up Alarm
Page 8A- 119E -1

EXTERIOR LIGHTS
Tail Lamps
Page 8A-110A - 3

350. 2SPD
BLK
19
2.0 TXL
50

REAR AIR SUSP


Rear Air Susp Sol
Page 8A- 52A - 1

350
(Page 11)

BU_G

TAIL_LP_G

SUSP_SOL_G

ABS Delete

&G40/GSJ/G45-JVA

Without Rear Air Susp

&HPZ&G40/GSJ/G45-JVA

350. R_ABS
BLK
19
2.0 TXL
50

&HPZ&JE4-G40-GSJ-G45-JVA

SC350

350. R_ABS
BLK
19
2.0 TXL
50

FUEL_SEND_G
Hydro Brakes

&G40/GSJ/G45&JVA

350. R_CHASSIS
BLK
TXL 19
0.8 50

&JE3&HPZ&G40/GSJ/G45

GND ZONE #3C


&B3D/ANC

&FAM2-B3D-ANC

350. R_CHASSIS
BLK
19
2.0 TXL
50

Air Brakes

350. R_ABS
BLK
19
2.0 TXL
50

350. R_CHASSIS
BLK
19
2.0 TXL
50

ABS Delete

With ABS

350. R_ABS
BLK
19
0.8 TXL
50

FAM 3

4F MP280 SLD
12129565

With ABS

With Rear Air Susp

FUEL HAND & STOR


Fuel Pump/Tank
Page 8A- 22C -2

350

12129600
4M MP280 SLD

ZONE3B

&JE4&HPZ&JVA

&JE4&HPZ&G40/GSJ/G45-JVA

350. R_ABS
BLK
19
2.0 TXL
50

15326654
8F GT280 SLD

S
S

8M GT280 SLD
15326655

350. R_CHASSIS
BLK
19
2.0 TXL
50

BODY BUILDER
Gnd
Page 8A- 119D -1

15326908
16F GT280 SLD
16M GT280 SLD
15326667

&FAM3

350. R_CHASSIS
BLK
19
2.0 TXL
50

&JE4-JVA

&JE3&FAM3

350. R_CHASSIS
BLK
TXL 19
2.0 50

350. R_CHASSIS
BLK
19
2.0 TXL
50

BB_G

-B3D-ANC

350. R_CHASSIS
BLK
19
0.8 TXL
50

GND ZONE #3D


SB350

&FAM3

J1-A

J2-A

ZONE
#3A

ZONE
#3C

ZONE
#3B
B

J3-A

J4-A
ZONE
#3D
D

J5-A

J6-A

UP
FITTER

UP
FITTER

BATT GND

350. R_CHASSIS
BLK
19
5.0 TXL
50

Gnd Blk Connector Asm


12066545 001
UPC

FNA

J2J3J4J5J6J7-

12065172
12065172
12065172
12065172
12065172
12065172
12066545

IP CLUSTER
Low Air Press Sw - Sec
Page 8A-81A-1

RPO LEGEND
AIR_SW_G

J7-A

&JE4

350. R_CHASSIS
BLK
19
0.8 TXL
50

STD_CONN_G
50
(Page 7)

Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 8

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:00 am

B3D - SCHOOL BUS


HPZ - ELECTRONIC 2 SPEED AXLE
FAM2 - FAMILY 2
FAM3 - FAMILY 3
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION
ANC - SCHOOL BUS

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 8

H53014a_002_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-47

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


BRAKES
Traction Cntrl Sw
Page 8A- 44A/B/C - 2

TCS_G

SUSP_LED_G

=&NW9

=&G40/GSJ/G45

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

POWER MIRRORS
Htd Mirr Sw/Led
Page 8A-147B - 1

POWER MIRRORS
Htd Mirr Sw/Illum
Page 8A-147B - 1

REAR AIR SUSP REAR AIR SUSP


Air Susp Sw/Led Air Susp Sw/Illum
Page 8A- 52A - 1 Page 8A- 52A - 1

SUSP_ILL_G

H_MIR_ILL_G

=&G40/GSJ/G45

H_MIR_LED_G

=&DB6/DB8

=&DB6/DB8

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
TXL 7
0.5 50

750. IP_EXTN
BLK
7
0.5 TXL
50

RPO LEGEND

EXHAUST BRAKE
Exh Brk Sw/Illum
Page 8A- 29A - 1

NW9 - ELECTRONIC TRAC CNTRL


G40/GJS/G45 - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE

EXH_ILL_G

=&K40

750. IP_EXTN
BLK
7
0.5 TXL
50

SB750

=&NW9#&G40/GSJ/G45#&DB6/DB8#&K40

750. IP_EXTN
BLK
19
2.0 TXL
50
INTERIOR LIGHTS
Pneumatic Sw Illum
Page 8A- 114A -1

EXTERIOR LIGHTS
Mkr Lmp Sw
Page 8A- 110A - 4

PNEU_SW_G
=

MRKR_SW_G
=

750. IP_EXTN
BLK
7
0.5 TXL
50

EXTERIOR LIGHTS
Mkr Lmp Sw/Illum
Page 8A-110A - 4

750. IP_EXTN
BLK
7
0.5 TXL
50

ENGINE CNTRLS
Hi Idle Sw Illum
Page 8A- 20A/D - 5

MRKR2_SW_G

HIS_ILL_G

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

UPFITTER PROVISION
Pto Enable Sw/Illum
Page 8A-18A - 1

SIR
PSIR Defeat Sw
Page 8A- 47A - 2

PTO_ILL_G
=

750. IP_EXTN
BLK
7
0.5 TXL
50

PSIR_G
=&AK5

750. IP_EXTN
BLK
19
0.8 TXL
50

2 SPEED AXLE
Elec 2 Speed Sw
Page 8A-37A - 1

2SP_LP_G
=&HPZ

750. IP_EXTN
BLK
7
0.5 TXL
50

SA750

To: GND ZONE #7A


L18 ENG CNTLS
Even Knock Sensor
Page 8A-20A - 8

CASE_1

CASE_2

ZONE7A
750
(Page 3)

L18 ENG CNTLS


Odd Knock Sensor
Page 8A-20A - 8

STARTING & CHARGING


Starter Motor
Page 8A- 30A/D - 1

STARTING & CHARGING


2nd Generator Gnd
Page 8A- 30A/D - 3

2ND_GEN_G

EVEN_KNK_G

ODD_KNK_G

STARTER_G

CASE_3

CASE_4

CASE_5

ENGINE

Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 9

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:00 am

CASE_6

CASE GND

CASE_7

CASE_8

STARTING & CHARGING


Generator Gnd
Page 8A- 30A/D - 3

GEN_G

CASE_9
Ground-Engine Case
560_gnd_case 002
UPC FNA

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 9

H53014a_002_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-48

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


ELEC THROT CNTRL
Etc
Page 8A-21A - 1

TRANSMISSION
Tcm
Page 8A- 27A-1

TRANSMISSION
Tcm
Page 8A- 27A-1

ENGINE CNTLS
Maf Sense
Page 8A-20A - 8

L18

ENGINE CNTLS
Low Coolant Sw
Page 8A- 20A-12 / 20D-8

L18

ETC_G

TCM1_G

=&L18

351. ENG
BLK/WHT
TXL 19
0.8 50

LCT_G

&M74/MX4/MTX/MTW351.

351. ENG
BLK/WHT
19
0.8 TXL
50

&M74/MX4/MTX/MTW
ENG

ENGINE CNTLS
Pcm Gnd 1
Page 8A- 20A - 12

ENGINE CNTLS
Pcm Gnd 1
Page 8A- 20A - 12

ENGINE CNTLS
Pcm Gnd 1
Page 8A- 20A - 12

18

L18

L18

L18

MAF_G

=&L18

351. ENG
BLK/WHT
19
0.8 TXL
50

BLK/WHT
TXL 19
0.8 50

ENGINE CNTLS
Pcm Gnd 1
Page 8A- 20A - 12

LOW_COOL_G

L18_1_G

351. ENG
BLK/WHT
19
0.8 TXL
50

L18_2_G

=&L18

=&L18

351. ENG
BLK/WHT
19
0.8 TXL
50

351. ENG
BLK/WHT
19
0.8 TXL
50

L18_3_G

L18_4_G

=&L18

=&L18

351. ENG
BLK/WHT
19
0.8 TXL
50

351. ENG
BLK/WHT
19
0.8 TXL
50

SA351

ENGINE CNTLS
Pcm Gnd 1
Page 8A- 20D - 12

ENGINE CNTLS
Pcm Gnd 1
Page 8A- 20D - 12

ENGINE CNTLS
Pcm Gnd 1
Page 8A- 20D - 12

ENGINE CNTLS
Pcm Gnd 1
Page 8A- 20D - 12

LLY

LLY

LLY

LLY

=&L18

351. ENG
BLK/WHT
19
0.8 TXL
50

LB7_1_G

=&LLY

351. ENG
BLK/WHT
TXL 19
0.8 50

SB351

TELL TALE
Trans Temp Snsr
Page 8A-86A - 2

HYDRO BRAKES
Fluid Lvl Sw
Page 8A- 44B - 1

FLS_G

&JE3

&FAM2

351. ENG
BLK/WHT
19
1.0 TXL
50

&FAM3

351. ENG_FAN
BLK/WHT
19
0.8 TXL
50

351. ENG_FAN
BLK/WHT
19
0.8 TXL
50

15326636
6F GT280 SLD

15326910
12F GT280 SLD

G
G

6M GT280 SLD
15326640

12M GT280 SLD


15326915
&FAM3

&FAM2

351. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

351. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

C1

15450272
30M GTMXD SLD

30F GTMXD SLD


15355480

LB7_4_G

=&LLY

=&LLY

351. ENG
BLK/WHT
19
0.8 TXL
50

351. ENG
BLK/WHT
TXL 19
0.8 50

FUEL HAND & STOR


Sec Tank Static Gnd
Page 8A-22C - 2

PFTANK_G

Primary Tank Term


12015907 001
UPC FNA

12015907
M8

350

A
B

SFTANK_G

Secondary Tank Term


12015907 001
UPC FNA

12015907
M8

GND ZONE #11 (MID TANKS)


GND ZONE #10 (SIDE TANKS)

351. R_CHASSIS
BLK/WHT
TXL 19
1.0 50

351. R_CHASSIS
BLK/WHT
19
2.0 TXL
50

L18 - GMPT 8.1L V8 GAS ENG


LLY - DURAMAX 6600 DIESEL ENG
JE3 - HYDRAULIC BRAKES
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

TANK_P

FUEL TANK

GND ZONE #9 (SIDE TANKS)


TANK_S

Primary Fuel Tank


p_fuel_tank 005

Secondary Fuel Tank


s_fuel_tank 005

UPC FNA

UPC FNA

FUEL TANK

ZONE3A

GND ZONE #3A

Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 10

schematic

sheet1

C1

SC351

RPO LEGEND

&L18/LLY

LB7_3_G

TEMP_SNSR_G

=&LLY

351. ENG
BLK/WHT
19
0.8 TXL
50

FUEL HAND & STOR


Prim Tank Static Gnd
Page 8A- 22A/C-2
22D/E-1

350

351. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

LB7_2_G

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

(Page 8)

LAST CHANGED BY

8:50:00 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 10

H53014a_002_10

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-49

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


AIR BRAKES
IP CLUSTER
Air Dryer Low Air Press Sw - Prim
Page 8A- 44C - 5
Page 8A-81A-1

HVAC
Vacuum Pmp
Page 8A-60A-1 / 65A-1

HORNS
Horns
Page 8A-40A - 1

VAC_PUMP_G

HORN_A_G

AIR_DRY_G

&JE4

350. R_CHASSIS
BLK
TXL 19
1.0 50

350. R_CHASSIS
BLK
TXL 19
0.8 50

AIR_PR_SW_G

HEADLAMPS
HEADLAMPS
Right Headlamp Right High Beams
Page 8A- 100A/B - 1 Page 8A- 100B - 1

HEADLAMPS
HEADLAMPS
EXTERIOR LIGHTS
Left Headlamp
Left High Beams Lf Turn/Park Lmps
Page 8A- 100A/B -1 Page 8A- 100B - 1 Page 8A- 110A - 1

350

BEAM_G

&HPR

&JE4

350. R_CHASSIS
BLK
19
0.8 TXL
50

350. FWDLP
BLK
19
1.0 TXL
50

350

LTRNPRK_G

HI_BEAM_G

BEAM_G

HI_BEAM_G

350.
BLK
1.0 TXL
50

350. FWDLP
BLK
TXL 19
1.0 50

HYDRO BRAKES
Elec Air Comp
Page 8A- 44B - 5

&FAM3

350. ENG_FAN
BLK
TXL 19
1.0 50

C
EAC_G

&FAM2

&FAM3

350. ENG_FAN
BLK
19
1.0 TXL
50

&JE3-B3D-ANC

A
A

6M GT280 SLD
15326640

350. AIR_COMP
BLK
19
3.0 TXL
50

15326910
12F GT280 SLD
12M GT280 SLD
15326915

C
&FAM3
R_CHASSIS

&FAM2
R_CHASSIS

350.
BLK
1.0 TXL
50

350.
BLK
TXL
2.0 50

C
C

5F GT280 SLD
15326642

350.
BLK
1.0 TXL
50

19

19

350. R_CHASSIS
BLK
TXL 19
2.0 50

19

19

FWDLP

15409273
5M GT280 SLD

350. ENG_FAN
BLK
19
1.0 TXL
50

15326636
6F GT280 SLD

350.
BLK
1.0 TXL
50

FWDLP

SF350

350. FWDLP
BLK
TXL 19
2.0 50

SD350

RTRNPRK_G

19

FWDLP

SF350
Splice for Ether Injector
See: 14C-11

EXTERIOR LIGHTS
Rf Turn/Park Lmps
Page 8A-110A- 1

BUS UPFITTER
Gnd
Page 8A- 119E - 1

15409273
5M GT280 SLD
R_FWDLP

SAME AS LEFT

5F GT280 SLD
15326642

350. R_CHASSIS
BLK
19
2.0 TXL
50

15300003
3M MP280 SLD
3F MP280 SLD
12040977
&JE3-B3D-ANC

350. R_CHASSIS
BLK
TXL 19
3.0 50

SB_G

&B3D/ANC

350. R_CHASSIS
BLK
19
3.0 TXL
50

SE350

350. R_CHASSIS
BLK
19
5.0 TXL
50

ZONE3B
(Page 8)

RPO LEGEND
B3D - SCHOOL BUS
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
HPR - QUAD HEADLAMPS
ANC - SHUTTLE BUS

GND ZONE #3B

Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 11

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:00 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 11

H53014a_002_11

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-50

Ground Distribution (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


ENGINE CNTLS
Edu
Page 8A-20D - 4

HEATED FUEL
Heated Fuel Htr
Page 8A-23D - 1

ENGINE CNTLS
Crank Snsr Shield
Page 8A-20D - 10

ENGINE CNTLS
ENGINE CNTLS
ENGINE CNTLS
Edu 57x Shield Rail Press Snsr Shield
Edu
Page 8A-20D - 4
Page 8A-20D - 12 Page 8A-20D - 4

ENGINE CNTLS
Cam Snsr Shield
Page 8A-20D - 10

ENGINE CNTLS
Rpcv Shield
Page 8A-20D - 5

HEATED FUEL
ENGINE CNTLS
Water In Fuel Snsr Glow Plug Cntls
Page 8A-23D - 1
Page 8A-20D - 10

ENGINE CNTLS
Oil Level Sw
Page 8A-20D - 8

HFUEL_SW_G

EDU_A_G

CRANK_SH

57X_SH

RAIL_SH

EDU_B_G

CAM_SH

RPCV_SH

WIF_G

GLO_CNTL_G

=&LB7

=&LB7

=&LB7

=&LB7

=&LB7

=&LB7

=&LB7

=&LB7

=&LB7

=&LB7

IC96.
BLK
1.25 TXL
50

IZ17.
BLK/YEL
19
2.5 TXL
50

19

ISUZU

ISUZU

IZ05.
BARE
ISUZU

NONE
50

IZ09.
BARE
ISUZU

NONE
50

IZ08.
BARE
ISUZU

IZ18.
BLK/GRN DK
19
2.5 TXL
50

NONE
50

ISUZU

ISUZU

NONE
50

IZ07.
BARE
ISUZU

=&LB7

ISUZU

HB03.
PNK/YEL
TXL 16
0.85 50
ISUZU

ISUZU
ISUZU2

Rear Heater
Rear Heater Motor
Page 8A-66A - 1

=&LB7

Rear Heater
Rear Htr Sw Ill
Page 8A-66A -1

R_HTR_MTR_G
=&C36

WATER_VAL_G
=&C36

Note:
Isuzu
Supplied

INTERIOR LIGHTS
L R Door Jamb Sw
Page 8A- 114A - 4

POWER WINDOWS
L R Win Sw Illum
Page 8A- 120B - 2

INTERIOR LIGHTS
R R Door Jamb Sw
Page
4 8A- 114A -

POWER WINDOWS
R R Win Sw Illum
Page 8A- 120B - 2
RR_WIN_G

LRDOORJAM_G

RRDOORJAM_G

R_HVAC_G
=&C36

550. BDY
BLK
19
1.0 TXL
50

ISUZU2

ENGINE EARTH C

LR_WIN_G

550. BDY
BLK
19
1.0 TXL
50

IC469.
GRN LT/WHT
16
0.85 TXL
50

ISUZU2

ENGINE EARTH B

Rear Heater
Water Valve Solenoid
Page 8A-66A - 1

=&LB7

HB403.
PNK/YEL
16
0.85 TXL
50

ISUZU

ENGINE EARTH A

=&C36

16

=&LB7

ISUZU

R_HTR_RLY_G

IC91.
YEL
0.85 TXL
50

IZ18.
BLK/GRN DK
19
2.5 TXL
50

IZ17.
BLK/YEL
19
2.5 TXL
50

550. BDY
BLK
19
1.0 TXL
50

NONE
50

SPLICE

SPLICE

Rear Heater
Rear Heater Relay
Page 8A-66A - 1

IZ06.
BARE

LOW_OIL_G

550. BDY
BLK
7
0.5 TXL
50

=&A31&CREWCAB

550. REAR_DOOR
BLK
19
1.0 TXL
50

=&A31&CREWCAB

550. REAR_DOOR
BLK
19
0.8 TXL
50

=&A31&CREWCAB

=&CREWCAB-A31

550. REAR_DOOR
BLK
19
0.8 TXL
50

SD550

550.
BLK
1.0 TXL
50

REAR_DOOR

19

=&CREWCAB-A31

550.
BLK
0.8 TXL
50

REAR_DOOR

19

REAR_DOOR

=&A31&CREWCAB

=&A31&CREWCAB

550.
BLK
0.8 TXL
50

SD550
=&A31&CREWCAB

550. REAR_DOOR
BLK
19
1.0 TXL
50

19

550.
BLK
1.0 TXL
50

19

REAR_DOOR

15326018
12M GT280
12F GT280
15355586
=&CREWCAB
BDY

550.
BLK
1.0 TXL
50

19

Same as left

K
K

15326018
12M GT280
REAR_RDOOR
12F GT280
15355586
=&CREWCAB

550. BDY
BLK
19
1.0 TXL
50

SF550
=&CREWCAB

550. BDY
BLK
19
1.0 TXL
50

J
ZONE5
550
(Page 4)

Ground Dist (L18/LLY)

OBJECT ID

GMT560

05

h53014a

Panel Set: 12

schematic

&L18/LLY
sheet1

11

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53014a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:00 am

15326935
10M GT280

RPO LEGEND
10F GT280
15326931

To: GND ZONE #5

C35 - REAR HEATER


LB7 - DURAMAX 6600 DIESEL ENG
A31 - POWER WINDOWS
CREWCAB - CREW CAB

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 12

H53014a_002_12

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-51

Ground Distribution (LG4) 7.8L-Diesel/Duramax

LCT TRANSMISSION
Nsbu Sw
Page 8A-27A -3

NSBU_G

&MX4/MTW

251. ENG
BLK/WHT
19
0.8 TXL
50

GZ_2A
(Page 2)

GND ZONE #2A

ENGINE TO FRAME GND


GND ZONE #S1
A
&GNDSTRAP

50. FRAME
BLK
1008
50.0 BARE
50

A
B

Gz S1f Clip
08917180 002
UPC FNA

08917180
M12

FRAME

Gz S1e Clip
08917180 002

(Page 7)

UPC FNA

08917180
M12

ZONE_S1
STUD

RPO LEGEND

ENG GND

M74 - LCT 1000 AUTO TRANS


MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 1

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 1

H53014b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-52

Ground Distribution (LG4) 7.8L-Diesel/Duramax


MD TRANSMISSION
Neutral Start Rly
Page 8A-27B - 2

AIR BRAKES
Air Brake Rly
Page 8A-44C -2

N_START_G

AIR_BRK_G
&JE4-JVA

250. R_CHASSIS
BLK
19
0.8 TXL
50

&MWF
ENG

250.
BLK
0.8 TXL
50

19

POWER DIST
Ign B Rly
Page 8A-10B - 4

POWER DIST
Ign A Rly
Page 8A-10B -4

2SP AXLE
EXH BRAKE/RSTR
HEATED FUEL
2sp Psi Sw
Heated Fuel Rly Exhaust Brake/Rstr Sol
Page 8A-22B - 1
Page 8A-37A - 2
Page 8A- 29A - 1

IGNB_RLY_G

IGNA_RLY_G

250. ENG
BLK
TXL 19
0.8 50

HFUEL_R1_G

250. ENG
BLK
19
0.8 TXL
50

250. ENG
BLK
19
0.8 TXL
50

EXH_SOL_G
&K40/NPE

250. EXH_BRK
BLK
19
0.8 TXL
50

15355480
30F GTMXD SLD

B5
B5

A
A

30M GTMXD SLD


15450272

15326640
6M GT280 SLD

6F GT280 SLD
15326636

250

2SP_SW_G

CLUTCH_G

250. AC
BLK
TXL
0.8 50

C
C

19

15326820
4M GT150 SLD
4F GT150 SLD
15326815

&K40/NPE
ENG

250.
BLK
TXL
0.8 50

&JE4
ENG

250.
BLK
0.8 TXL
50

2SP_PSI_G

250. ENG
BLK
19
0.8 TXL
50

HVAC
Ac Clutch
Page 8A-65B - 2

2 SP AXLE
2sp Axle Sw
Page 8A-37A - 1

19

250. ENG
BLK
19
0.8 TXL
50

19

SS250

UPFITTER PROVISIONS
Pto Kill Sw
Page 8A-18A - 1

250. ENG
BLK
19
2.0 TXL
50

PTO_G

250. ENG
BLK
19
0.8 TXL
50

SV250
&LCT Trans

GZ_2A
251
(Page 1)

-LCT Trans

&MX4/MTW

&MWF/MWW/MWX

250. ENG
BLK
19
2.0 TXL
50

A
B

250. ENG
BLK
TXL 19
2.0 50

Gz 2 Term
15358896 002

A
B

UPC FNA

15358896
M10

GND ZONE #2B

Gz 2 Term
15355130 003
UPC FNA

15355130
M10

RPO LEGEND
ZONE_2
STUD

ENG GND

Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 2

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

Ground - Engine
560_gnd_eng 003
UPC FNA

8:50:46 am

MWF - MD AUTO TRANS


MWW/MWX - MANUAL TRANS
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
K40 - EXHAUST BRAKE
JE4 - AIR BRAKES

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 2

H53014b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-53

Ground Distribution (LG4) 7.8L-Diesel/Duramax


IP CLUSTER
Ipc Pwr Gnd
Page 8A- 81A - 2

DTC
Bat Rtn
Page 8A-55B - 1

INTERIOR LIGHTS
Headlamp Sw
Page 8A-114A - 5

EXTERIOR LIGHTS
Turn/Haz/Flash
Page 8A- 110A - 1

UPFITTER PROVISION EXH BRAKE/RSTR


Exhaust Brake Sw
Pto Enable Sw/Led
Page 8A- 29A - 1
Page 8A-18A - 1

DLC
Dlc Pwr Gnd
Page 8A- 50A - 1

2 SPEED AXLE
Elec 2 Speed Sw
Page 8A- 37A - 1

ENGINE CNTRLS
High Idle Sw
Page 8A- 20B - 7

ZONE7A
(Page 9)
IP_PWR_G

750

SERIAL_G

HEADLPSW_G

TRNHAZ_G

PTO_LED_G

DATA1_G

EXH_SW_G
&K40

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

2SP_SW1_G

HIS_G

=&HPZ

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
19
2.0 TXL
50

SD750
750. IP_EXTN
BLK
TXL 7
0.5 50

B12
750. IP
BLK
1.0 TXL
50

750. IP
BLK
1.0 TXL
50

19

750. IP
BLK
0.8 TXL
50

19

750. IP
BLK
0.5 TXL
50

19

B4

B7

B4

B7

750. IP
BLK
0.5 TXL
50

750. IP
BLK
TXL
2.0 50

B12
7

750. IP
BLK
0.5 TXL
50

15304908
30F GTMXD

30M GTMXD
15326762
19

SY750
AUXILLARY PWR
Cigar Lighter
Page 8A-19A - 1

EXTERIOR LIGHTS
Roof Marker Lps
Page 8A- 110A - 4

CIGAR_G

750. IP
BLK
3.0 TXL
50

19

750. IP
BLK
TXL
0.8 50

750.
BLK
1.0 TXL
50

&UZA

750.
BLK
1.0 TXL
50

19

19

CHIME_G

ODDS_SW_G

ODDS_ILL_G

&UXZ
IP

&M74/MX4/MTX/MTW
IP

&M74/MX4/MTX/MTW
IP

750.
BLK
TXL
0.8 50

19

750.
BLK
0.5 TXL
50

19

750.
BLK
TXL
0.5 50

SM750
PARK BRAKE
Park Brake Sw
Page 8A- 46A/B/C -1

HORN
Horn Switch
Page 8A-40A - 1

WIPERS
WIPERS
TELL TALE
750. IP
Washer Pump Low Wash Fluid Sw
Diff Lk Sw
BLK
Page 8A-91A - 1
Page 8A- 91A - 1
Page 8A-86A - 1
3.0 TXL
50

19

-UZA

750. BDY
BLK
19
1.0 TXL
50

750. IP
BLK
0.5 TXL
50

19

750. IP
BLK
1.0 TXL
50

19

HORN_SW_G

WPR_MTR_G

-T62

750. IP
BLK
TXL
0.8 50

LCT TRANSMISSION
CHIME
LCT TRANSMISSION
Chime Mdl
Overdrive Defeat Sw Overdrive Defeat Sw Illum
Page 8A-27A - 1
Page 8A-27A - 1
Page 8A- 76A - 1

-UZA
BDY

SC750

750. BDY
BLK
19
1.0 TXL
50

WIPERS
Wiper Mtr
Page 8A-91A - 1

DRL_G

EXH_TT_G

MARKERS_G

-UZA
BDY

DRL
Drl Mdl
Page 8A- 102A - 1

TELL TALE
Ttm - Exhaust
Page 8A-86A - 1

750

P_BRK_G

WSHR_PMP_G

750. IP
BLK
1.0 TXL
50

19

LOW_WASH_G

750. IP
BLK
0.5 TXL
50

TRACTOR WIRING
Tractor Conn
Page 8A- 119C - 1

DIFF_LK_G
&JE4

750. IP
BLK
0.5 TXL
50

15326956
16M GT280

TRACTOR_G

SN750

16F GT280
15326952

750. IP
BLK
1.0 TXL
50

GND ZONE #7A

750. IP
BLK
3.0 TXL
50

19

19

Gz 7a Term
15326158 002
UPC FNA

15326158
M6.3

GND ZONE #7B

ZONE_7

RPO LEGEND
UZA - MARKER LAMP DEFEAT
JE4 - AIR BRAKES
K40 - EXHAUST BRAKE
T62 - DRL DELETE

STUD

BDY GND

Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 3

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 3

H53014b_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-54

Ground Distribution (LG4) 7.8L-Diesel/Duramax


POWER WINDOWS
Drv Window Sw
Page 8A-120A/B - 1

550

POWER MIRRORS
Drv Htd Mir Head
Page 8A-147B - 2

POWER DOORS
Drv Dr Lck Sw
Page 8A-130A - 1

DR_WIN_G

POWER MIRRORS INTERIOR LIGHTING


Mirror Sw
Drv Door Jamb Sw
Page 8A- 114A - 3
Page 8A-147B - 1

POWER MIRRORS
Lh Mirror Mrkr Lp
Page 8A- 147B - 2

DRV_LK_G

L_H_MIR_G

LH_MRK_G

MIR_SW_G

=&AU3
LDOOR

=&DB6/DB8
OSRVM

=&DB6/DB7
OSRVM

=&DB6
LDOOR

550.
BLK
0.5 TXL
50

550.
BLK
0.8 TXL
50

550.
BLK
0.8 TXL
50

19

550.
BLK
0.8 TXL
50

19

12065398
8F MP150

POWER DOORS
Pass Dr Lck Sw
Page 8A-130A - 1

LDOORJAM_G

R_H_MIR_G

RH_MRK_G

PASS_WIN_G

=&DB6/DB8

=&DB6/DB7

=&A31
RDOOR

550.
BLK
TXL
0.8 50

=&AU3/A31

550.
BLK
0.5 TXL
50

12065398
8F MP150
OSRVM

B
B

RDOORJAM_G

=&AU3/A31#&DB6/DB7/DB8

550. RDOOR
BLK
7
0.5 TXL
50

8M MP150
12162427
=&DB6/DB7

=&DB6/DB8

550. RDOOR
BLK
19
0.8 TXL
50

550. RDOOR
BLK
TXL 19
0.8 50

SB550

=&DB6/DB7/DB8-AU3-A31

=-AU3-A31-DB6-DB7-DB8

550. LDOOR
BLK
TXL 19
1.0 50

550. LDOOR
BLK
TXL 7
0.5 50

15317325
22F GTMXD

B8
B8

POWER DOORS
Drv Door Rly
Page 8A- 130A -1

=&DB6/DB7/DB8-AU3-A31

550. XBDY
BLK
TXL 19
1.0 50

RFA_G

=&CREWCAB

550. XBDY
BLK
19
1.0 TXL
50

=&AU0

550. XBDY
BLK
TXL 19
1.0 50

=&AU3

550. XBDY
BLK
19
1.0 TXL
50

=-AU3-A31-DB6-DB7-DB8

550. RDOOR
BLK
19
1.0 TXL
50

550. RDOOR
BLK
7
0.5 TXL
50

B8
B8

(Page 12)

=-AU3-A31

550. XBDY
BLK
TXL 19
3.0 50

=&AU3/A31

550. RDOOR
BLK
19
3.0 TXL
50

KEYLESS ENTRY
Rfa Mdl
Page 8A- 132A - 1

ZONE5

22M GTMXD
15317322

=&AU3/A31

LK_RLY_G

SAME AS LEFT

550. LDOOR
BLK
19
0.8 TXL
50

19

OSRVM

=&AU3/A31#&DB6/DB7/DB8

SA550

550. LDOOR
BLK
TXL 19
3.0 50

550.
BLK
0.8 TXL
50

19

OSRVM

550. LDOOR
BLK
7
0.5 TXL
50

8M MP150
12162427

POWER WINDOWS
Pass Win Sw
INTERIOR LIGHTING
Page 8A- 120A-1
Pass Door Jamb Sw
, 120B-2
Page 8A- 114A - 3

PASS_LK_G

=&DB6/DB7

=&DB6/DB8

550. LDOOR
BLK
19
0.8 TXL
50

POWER MIRRORS
Rh Mirror Mrkr Lp
Page 8A- 147B - 2

=&AU3
RDOOR

550.
BLK
0.5 TXL
50

19

POWER MIRRORS
Pass Htd Mir Head
Page 8A- 147B - 2

=&AU3/A31

550. XBDY
BLK
19
3.0 TXL
50

15317325
22F GTMXD
22M GTMXD
15317322

=-AU3-A31

550. XBDY
BLK
19
1.0 TXL
50

SC550

=&AU3/A31

=-AU3-A31

550. XBDY
BLK
19
3.0 TXL
50

Gz 5 Term
15326158 002
UPC FNA

15326158
M6.3

550. XBDY
BLK
19
1.0 TXL
50

GND ZONE #5
B

Gz 5 Term
15355522 002
UPC FNA

15355522
M6.3

ZONE_5

RPO LEGEND
AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD, LTD, PWR OSRVM
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
CREWCAB - CREW CAB

STUD

BDY GND
Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 4

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 4

H53014b_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-55

Ground Distribution (LG4) 7.8L-Diesel/Duramax


AUX PWR
HVAC
Temp Mtr
Auxilary Outlets
Page 8A- 60A-1 / 65B-1 Page 8A- 19A - 1

AUX2_G

TEMP_CNTL_G

450. IP
BLK
0.8 TXL
50

450. IP
BLK
TXL
1.0 50

19

19

AUX PWR
Auxilary Outlets
Page 8A- 19A - 1

AUX1_G

450. IP
BLK
1.0 TXL
50

EXTERIOR LIGHTS
Lh Trailer Rly
Page 8A- 110A - 2

EXTERIOR LIGHTS
Rh Trailer Rly
Page 8A- 110A - 2

RH_HAZ_G

450. IP
BLK
TXL
0.8 50

19

POWER MIRRORS
REAR DEFOG
TELL TALE
Htd Mirror Rly
Rear Defog Ctrl Sys Air Press Gauge Illum
Page 8A-147B - 1
Page 8A-61A - 1
Page 8A-86A - 2

LH_HAZ_G

450. IP
BLK
TXL
0.8 50

19

HVAC_FOG_G

19

PNEUTC_G

&C49

450. IP
BLK
1.0 TXL
50

SH450

H_MIR_RLY_G

&DB6/DB8

&JE4

450. IP
BLK
0.5 TXL
50

19

EXTERIOR LIGHT
TELL TALE
HVAC
Chmsl Rly
Hvac Head
Trans Temp Gauge Illum
Page 8A-110A - 2
Page 8A-60A-1 / 65B-1 Page 8A-86A - 2

450. IP
BLK
0.8 TXL
50

HVAC_G

450. IP
BLK
TXL
1.0 50

19

GAUGES_G

&UXT

450. IP
BLK
0.5 TXL
50

19

CHMSL_RLY_G

450. IP
BLK
TXL
0.5 50

SK450
SEO - PENSKI MD TRANSMISSION
SEO Timer
Elec Shift Sel
Page 8A- 155D - 1 Page 8A- 27B - 1

EXTERIOR LIGHT
Brake Lp Rly
Page 8A- 110A - 2

TIMER_G

SHIFT_LP_G

BRKLP_RLY_G

&PSK&TPT
IP

&MWF
IP

&RQ3/U86
IP

450.
BLK
0.8 TXL
50

19

450.
BLK
0.5 TXL
50

450.
BLK
0.5 TXL
50

450. IP
BLK
TXL
1.0 50

HVAC
Blower Mtr
Page 8A-60A-1 / 65A-1

SEO - SCHWANS SEO - SCHWANS


Seo Connector
Seo Connector
Page 8A- 155A - 1 Page 8A- 155A - 1

POWER DIST
Ign4 Rly
Page 8A-10A/D - 5

19

SEO
BLWR_RLY_G

450. IP
BLK
TXL
5.0 50

19

IGN4_RLY_G

450. IP
BLK
0.8 TXL
50

19

SEO

SEO1_G

450. IP
BLK
2.0 TXL
50

&SWN&UJA

19

450. IP
BLK
0.8 TXL
50

19

SEO - PENSKI
Seo Rly
Page 8A- 155D - 1

SEO - PENSKI
Seo Rly
Page 8A- 155D -1

SEO

SEO

SEO2_G

&SWN&UJA

450. IP
BLK
TXL
0.8 50

19

SEO1_RLY_G

&PSK&TPT

450. IP
BLK
0.8 TXL
50

SJ450

&PSK&TPT

450. IP
BLK
0.8 TXL
50

19

SIR
Sdm
Page 8A- 47A -1

450. IP
BLK
5.0 TXL
50

19

SEO2_RLY_G

SDM_G

19

&AJ3/AK5

1751. BDY
BLK/WHT
7
0.5 TXL
50

Gz 4b Term
15317690 001
UPC FNA

ZONE4A

15317690
M6.3

(Page 6)

P
P

15326956
16M GT280
16F GT280
15326952
&AJ3/AK5
IP

1751.
BLK/WHT
19
0.8 TXL
50

GND ZONE #4B

RPO LEGEND
JE4 - AIR BRAKES
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
AK5 - DUAL SIR
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING

A
B

Gz 6 Term
15355522 002
UPC FNA

15355522
M6.3

GND ZONE #6
ZONE_4

CASE_P

ZONE_6

STUD

CASE

STUD

BDY GND
Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 5

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 5

H53014b_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-56

Ground Distribution (LG4) 7.8L-Diesel/Duramax


RPO LEGEND
CREWCAB - CREW CAB

IP CLUSTER
Ip Signal Gnd
Page 8A-81A - 1

IP_SIGNAL_G

1451. IP
BLK/WHT
19
0.8 TXL
50

DATA LINK CONN


Dlc Sig Gnd
Page 8A-50A - 1

ONSTAR
OnStar Mdl
Page 8A- 85A - 1

ONSTAR
OnStar Mdl
Page 8A- 85A -1

DATA2_G

1451. IP
BLK/WHT
19
0.8 TXL
50

ONSTAR_1_G

ONSTAR_2_G

&UE1
IP

&UE1
IP

1451.
BLK/WHT
19
0.8 TXL
50

1451.
BLK/WHT
19
0.8 TXL
50

RADIO/CHIME
SERIAL DATA GATEWAY
Radio/Chime Module
Sdg
Page 8A-76A-1/150A-1
Page 8A- 56A - 1

RADIO_G

SDG_G

=&LG4&JE4#&LG4&MWF
IP

1451. IP
BLK/WHT
19
0.8 TXL
50

1451.
BLK/WHT
19
0.8 TXL
50

SB1451

BODY TO FRAME GND


GND ZONE #S2

1451. IP
BLK/WHT
19
1.0 TXL
50

REAR DEFOGGER
Rear Defog Grid
Page 8A- 61A - 1

A
B

DEFOG_G

GND ZONE #4A

Gz 4a Term
12162100 002

&GNDSTRAP

50. CAB
BLK
1008
50.0 BARE
50

UPC FNA

12162100
M6.3

&C49

850. DEFOG_GND
BLK
19
2.0 TXL
50

RADIO
Antenna Shield
Page 8A-150A - 1

ZONE4A

A
B

(Page 5)

Gz 8 Term
15354753 003

RDOANT_G

UPC FNA

Gz S2b Term
08917180 002

A
B

Gz S2f Term
08917180 002

UPC FNA

UPC FNA

08917180
M8

08917180
M12

15354753
M6.3

GND ZONE #8
ZONE_S2

ZONE_8

CASE1_P

ZONE_S2
STUD

STUD

CASE

BDY GND
Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 6

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

STUD

Ground-Body
560_gnd_bdy 003
UPC FNA

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 6

H53014b_001_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-57

Ground Distribution (LG4) 7.8L-Diesel/Duramax


RPO LEGEND

AIR BRAKES HYDRO BRAKES


Hydromax Sw
Ebc
Page 8A-44C - 2 Page 8A-44B - 2

HYDROMAX - HYDROMAX
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3

AIR_G

HYDRO BRAKES
Ebc
Page 8A- 44A/B - 1

HYMAX2_G

HYDRO BRAKES
Ebc
Page 8A- 44A/B - 1

HYD_B_G

HYDRO BRAKES
Hydromax Mtr
Page 8A- 44B - 2

HYD_A_G

HYMAX1_G

&JE3&HYDROMAX

151. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

&JE4-JVA

151. R_CHASSIS
BLK/WHT
19
5.0 TXL
50

&JE3

151. R_CHASSIS
BLK/WHT
19
3.0 TXL
50

&JE3

SD151
&JE3

151. R_CHASSIS
BLK/WHT
19
8.0 TXL
50
BATTERIES
Battery (Neg)
Page 8A-35B - 1

TRAILER WIRING
Fam 3 Trailer Conn
Page 8A- 119B - 1

SB151
&JE3

151. R_CHASSIS
BLK/WHT
TXL 19
8.0 50

Gz 1a Term
15355302 002
UPC FNA

&JE3

151. R_CHASSIS
BLK/WHT
75
13.0 STX
50

15355302
M12

TRAILER_G

BATTNEG_G

A
B

GND ZONE #1A


A
B

150. R_CHASSIS
BLK
19
5.0 TXL
50

SA151
A
B

50

&JE3&HYDROMAX

151. R_CHASSIS
BLK/WHT
19
3.0 TXL
50

Gz B Term
05291571 001

Gz 1a Term
15336763 001
UPC FNA

15336763
M12

Gz 1b Term
15355302 002
UPC FNA

15355302
M12

GND ZONE #1B

STD_CONN_G

UPC FNA

A
B

(Page 8)

05291571
M12

GND ZONE #B

50. R_CHASSIS
BLK
75
13.0 STX
50

GND ZONE #12B

FRAME
(Page 1)

A
B

ZONE_S1

ZONE_B

STUD

STUD

Gnd Stud Conn Term


15336763 001
UPC FNA

15336763
M12

ZONE_12

GND_CONN

ZONE_1

STUD

STUD

STUD

FRAME GND

Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 7

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

Ground-Frame
560_gnd_frame 003
UPC FNA

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 7

H53014b_001_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-58

Ground Distribution (LG4) 7.8L-Diesel/Duramax


2SPD AXLE
2spd Axle Mtr
Page 8A-37A - 1
2SP_MTR_G
&HPZ

350. 2SPD
BLK
19
2.0 TXL
50

REAR AIR SUSP


Rear Air Susp Sol
Page 8A- 52A - 1

12129600
4M MP280 SLD

C
C
SUSP_SOL_G
ABS Delete

ABS Delete

With ABS

With Rear Air Susp

&G40/GSJ/G45-JVA

350. R_ABS
BLK
19
0.8 TXL
50

ZONE3A

Without Rear Air Susp

&HPZ&G40/GSJ/G45-JVA

350. R_ABS
BLK
TXL 19
2.0 50

351
(Page 10)

&HPZ&JE4-G40-GSJ-G45-JVA

SC350

350. R_ABS
BLK
19
2.0 TXL
50

ZONE3B
Hydro Brakes

350
(Page 11)

FUEL HAND & STOR


Fuel Tank
Page 8A-22B - 1

350

&G40/GSJ/G45&JVA

350. R_CHASSIS
BLK
19
0.8 TXL
50

ZONE
#3A

ZONE
#3B

J3-A
ZONE
#3C
C

J4-A
ZONE
#3D
D

15326654
8F GT280 SLD
8M GT280 SLD
15326655
&JE3
R_CHASSIS

350.
BLK
2.0 TXL
50

19

J5-A

J6-A

UP
FITTER

UP
FITTER

Gnd Blk Connector Asm


12066545 001
UPC

OBJECT ID

h53014b

Panel Set: 8

schematic

sheet1

16M GT280 SLD


15326667
&JE4-JVA
R_CHASSIS

350.
BLK
2.0 TXL
50

19

HPZ - ELECTRONIC 2 SPEED AXLE


FAM3 - FAMILY 3
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION

50
(Page 7)

&LG4

&JE4

350. R_CHASSIS
BLK
19
0.8 TXL
50

RPO LEGEND

J7-A

04i X

350. R_CHASSIS
BLK
19
0.8 TXL
50

FNA

STD_CONN_G

GMT560

15326908
16F GT280 SLD

AIR_SW_G

BB_G

350. R_CHASSIS
BLK
19
5.0 TXL
50

12065172
J2- 12065172
J3- 12065172
J4- 12065172
J5- 12065172
J6- 12065172
J7- 12066545

BATT GND

Ground Dist (LG4)

&JE4&HPZ&JVA

350. R_CHASSIS
BLK
19
2.0 TXL
50

SB350

GND ZONE #3D


J2-A

&JE4&HPZ&G40/GSJ/G45-JVA

350. R_ABS
BLK
19
2.0 TXL
50

350. R_CHASSIS
BLK
19
2.0 TXL
50

GND ZONE #3C

J1-A

IP CLUSTER
Low Air Press Sw - Se
Page 8A-81A-1

&JE3&HPZ&G40/GSJ/G45

TAIL_LP_G

BODY BLDR
Gnd
Page 8A- 119D - 1

Air Brakes

350. R_ABS
BLK
19
2.0 TXL
50

EXTERIOR LIGHTS
Tail Lamps
Page 8A-110A -3

FUEL_SEND_G

4F MP280 SLD
12129565

With ABS

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 8

H53014b_001_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-59

Ground Distribution (LG4) 7.8L-Diesel/Duramax


BRAKES
Traction Cntrl Sw
Page 8A- 44B/C - 2

TCS_G

SUSP_LED_G

=&NW9

=&G40/GSJ/G45

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

POWER MIRRORS
Htd Mirr Sw/Led
Page 8A-147B - 1

POWER MIRRORS
Htd Mirr Sw/Illum
Page 8A-147B - 1

REAR AIR SUSP REAR AIR SUSP


Air Susp Sw/Led Air Susp Sw/Illum
Page 8A- 52A - 1 Page 8A- 52A - 1

SUSP_ILL_G

=&G40/GSJ/G45

750. IP_EXTN
BLK
7
0.5 TXL
50

H_MIR_ILL_G

=&DB6/DB8

H_MIR_LED_G

=&DB6/DB8

750. IP_EXTN
BLK
7
0.5 TXL
50

RPO LEGEND

EXHAUST BRAKE
Exh Brk Sw/Illum
Page 8A- 29A - 1

NW9 - ELECTRONIC TRAC CNTRL


G40/GSJ/G45 - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE

EXH_ILL_G

=&K40

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

SB750

=&NW9#&G40/GSJ/G45#&DB6/DB8#&K40

750. IP_EXTN
BLK
TXL 19
2.0 50
INTERIOR LIGHTS
Pneumatic Sw Illum
Page 8A- 114A - 1

EXTERIOR LIGHTS
Mkr Lmp Sw
Page 8A- 110A - 4

PNEU_SW_G
=

MRKR_SW_G
=

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

ENGINE CNTRLS
Hi Idle Sw Illum
Page 8A- 20B - 7

EXTERIOR LIGHTS
Mkr Lmp Sw/Illum
Page 8A- 110A - 4

MRKR2_SW_G

UPFITTER PROVISION
Pto Enable Sw/Illum
Page 8A-18A - 1

HIS_ILL_G

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

SIR
PSIR Defeat Sw
Page 8A- 47A - 2

PSIR_G

PTO_ILL_G
=

750. IP_EXTN
BLK
7
0.5 TXL
50

=&AK5

750. IP_EXTN
BLK
19
0.8 TXL
50

2 SPEED AXLE
Elec 2 Speed Sw
Page 8A-37A - 1

2SP_LP_G
=&HPZ

750. IP_EXTN
BLK
7
0.5 TXL
50

SA750

To: GND ZONE #7A

ZONE7A
750
(Page 3)

STARTING & CHARGING


Starter Motor
Page 8A-30B - 1

STARTING & CHARGING


Generator Gnd
Page 8A-30B - 2

STARTER_G

CASE_1

CASE_2

CASE_3

CASE_5

CASE_4

ENGINE

Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 9

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

GEN_G

CASE_6

CASE GND

CASE_7

CASE_8

CASE_9
Ground-Engine Case
560_gnd_case 002
UPC FNA

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 9

H53014b_001_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-60

Ground Distribution (LG4) 7.8L-Diesel/Duramax


HTD FUEL/WATER IN FUEL
Wif Snsr
Page 8A-23B - 1

TELL TALE
Trans Temp Snsr
Page 8A-86A - 2

WIF_G

MD TRANSMISSION
Elec Shift Select
Page 8A-27B - 1

TEMP_SNSR_G

HYDRO BRAKES
Fluid Lvl Sw
Page 8A-44B - 1

SHIFT_G

FLS_G

&MWF
IP

351. ENG_FAN
BLK/WHT
19
0.8 TXL
50

351.
BLK/WHT
19
0.8 TXL
50

3A_ENG

G
G

15326910
12F GT280 SLD

12M GT280 SLD


15326915

D2
D2

351
(Page 13)

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

C1
C1

351. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

&MWF

351. R_CHASSIS
BLK/WHT
TXL 19
0.8 50

351. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480
&JE3

351. R_CHASSIS
BLK/WHT
19
1.0 TXL
50

351. R_CHASSIS
BLK/WHT
TXL 19
0.8 50

SC351

351. R_CHASSIS
BLK/WHT
TXL 19
2.0 50

FUEL HAND & STOR


Sec Tank Static Gnd
Page 8A-22B - 1

FUEL HAND & STOR


Pri Tank Static Gnd
Page 8A- 22B - 1

350

PFTANK_G

350

SFTANK_G

ZONE3A
(Page 8)

GND ZONE #10

GND ZONE #3A


A
B

Primary Tank Term


12015907 001
UPC FNA

12015907
M8
TANK_P

RPO LEGEND
JE3 - HYDRAULIC BRAKES
MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
FAM3 - FAMILY 3

FUEL TANK

Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 10

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

GND ZONE #9
A
B

Secondary Tank Term


12015907 001
UPC FNA

12015907
M8
TANK_S

Primary Fuel Tank


p_fuel_tank 005

Secondary Fuel Tank


s_fuel_tank 005

UPC FNA

UPC FNA

FUEL TANK

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 10

H53014b_001_10

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-61

Ground Distribution (LG4) 7.8L-Diesel/Duramax


HORNS
Horns
Page 8A-40A - 1

HEADLAMPS
Left Headlamp
Page 8A- 100A - 1

HVAC
AIR BRAKES
EXH BRAKE/RSTR
IP CLUSTER
Vacuum Pmp
Air Dryer
Exhaust Brake/Rstr Rly Low Air Press Sw - Prim
Page 8A-60A-1 / 65B-1 Page 8A- 44C - 5
Page 8A- 29A - 1
Page 8A-81A-1

VAC_PUMP_G

HORN_A_G

AIR_DRY_G

350

ABS_DEL_G

Splice for Ether Injector


See: 14C-11

350

AIR_PR_SW_G

EXTERIOR LIGHTS
Lf Turn/Park Lmps
Page 8A- 110A -1

BEAM_G

LTRNPRK_G

&JE4
R_CHASSIS

350.
BLK
0.8 TXL
50

350. ENG_FAN
BLK
TXL 19
1.0 50

HEADLAMPS
Right Headlamp
Page 8A- 100A - 1

350

BEAM_G

RTRNPRK_G

350.
BLK
1.0 TXL
50

350. FWDLP
BLK
TXL 19
1.0 50

19

EXTERIOR LIGHTS
Rf Turn/Park Lmps
Page 8A-110A-

19

FWDLP

SF350

SF350

SD350

-TPT

350. R_CHASSIS
BLK
19
1.0 TXL
50

&JE4

350. ENG_FAN
BLK
TXL 19
1.0 50

BODY BLDR
Gnd
Page 8A- 119D -1

350. R_CHASSIS
BLK
19
0.8 TXL
50

350. FWDLP
BLK
19
2.0 TXL
50

C
C
BB_G

HYDRO BRAKES
Elec Air Comp
Page 8A- 44B - 5

350.
BLK
2.0 TXL
50

19

FWDLP

15409273
5M GT280 SLD
EAC_G

5F GT280 SLD
15326642

C
C

15409273
5M GT280 SLD
R_FWDLP

SAME AS LEFT

5F GT280 SLD
15326642

&JE3

A
A

350. AIR_COMP
BLK
TXL 19
3.0 50

350. R_CHASSIS
BLK
TXL 19
0.8 50

15326910
12F GT280 SLD

12M GT280 SLD


15326915

C
C

350. R_CHASSIS
BLK
19
1.0 TXL
50

350. R_CHASSIS
BLK
19
2.0 TXL
50

15300003
3M MP280 SLD
3F MP280 SLD
12040977

&JE3

350. R_CHASSIS
BLK
19
3.0 TXL
50

350. R_CHASSIS
BLK
TXL 19
2.0 50

SE350

350. R_CHASSIS
BLK
19
5.0 TXL
50
ZONE3B
(Page 8)

GND ZONE #3B

RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
FAM3 - FAMILY 3

Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 11

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 11

H53014b_001_11

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-62

Ground Distribution (LG4) 7.8L-Diesel/Duramax

Rear Heater
Rear Heater Relay
Page 8A-66A - 1

Rear Heater
Water Valve Solenoid
Page 8A-66A - 1

Rear Heater
Rear Heater Motor
Page 8A-66A - 1

R_HTR_RLY_G

=&C36

R_HTR_MTR_G

=&C36

550. BDY
BLK
19
1.0 TXL
50

550. BDY
BLK
19
1.0 TXL
50

Rear Heater
Rear Htr Sw Ill
Page 8A-66A - 1

WATER_VAL_G

POWER WINDOWS
L R Win Sw Illum
Page 8A- 120B - 2

LR_WIN_G

R_HVAC_G

=&C36

=&C36

550. BDY
BLK
19
1.0 TXL
50

550. BDY
BLK
7
0.5 TXL
50

INTERIOR LIGHTS
L R Door Jamb Sw
Page 8A- 114A - 4

=&A31&CREWCAB

550. REAR_DOOR
BLK
19
1.0 TXL
50

POWER WINDOWS
R R Win Sw Illum
Page 8A- 120B - 2

LRDOORJAM_G

=&A31&CREWCAB

550. REAR_DOOR
BLK
19
0.8 TXL
50

RR_WIN_G

=&A31&CREWCAB

=&CREWCAB-A31

550. REAR_DOOR
BLK
19
0.8 TXL
50

SD550

550.
BLK
TXL
1.0 50

REAR_DOOR

19

RRDOORJAM_G

=&A31&CREWCAB

550.
BLK
TXL
0.8 50

19

=&CREWCAB-A31

550.
BLK
TXL
0.8 50

REAR_DOOR

SD550

19

REAR_DOOR

=&A31&CREWCAB
REAR_DOOR

550.
BLK
1.0 TXL
50

INTERIOR LIGHTS
R R Door Jamb Sw
Page 8A- 114A - 4

=&A31&CREWCAB

550.
BLK
1.0 TXL
50

19

19

REAR_DOOR

K
K

15326018
12M GT280
12F GT280
15355586
=&CREWCAB
BDY

550.
BLK
TXL
1.0 50

19

Same as left

K
K

15326018
12M GT280
REAR_RDOOR
12F GT280
15355586
=&CREWCAB
BDY

550.
BLK
1.0 TXL
50

19

SF550
=&CREWCAB

550. BDY
BLK
19
1.0 TXL
50

J
ZONE5
550
(Page 4)

15326935
10M GT280
10F GT280
15326931

To: GND ZONE #5

RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB

Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 12

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 12

H53014b_001_12

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-63

Ground Distribution (LG4) 7.8L-Diesel/Duramax


04
04
04
04
03
04
04
04

ENGINE CNTLS
Ecu
Page 8A-20B - 5

ENGINE CNTLS
Ecu
Page 8A-20B - 5

ECU_PWR1_G

351. ENG
BLK/WHT
19
0.8 TXL
50

ENGINE CNTLS
Ecu
Page 8A-20B - 5

ECU_PWR2_G

351. ENG
BLK/WHT
TXL 19
0.8 50

TY
LR
JG
JG
LR
JG
JG
JG

BETA - INITIAL CREATION


REMOVE 2SPD AIR CKT.
Pneumatic Switch Update
TRANS RPO UPDATE
REMOVE HYD_BST JMPR
Update 900 ckts
Obsolete Connector Update
Delete R_ABS Harness with ABS Delete

18SE01
08OC01
15NO01
13DE01
14DE01
08FE02
13FE02
02MY02

001
001
001
001
001
001
001
001

ENGINE CNTLS
Ecu
Page 8A-20B - 5

ENGINE CNTLS
Ecu
Page 8A-20B - 5

ECU_PWR3_G

351. ENG
BLK/WHT
TXL 19
0.8 50

560 000
560 1115
560 1136
560 1149
560 1151
560 1106
560 000
560 1228

ECU_SNSR1_G

ECU_PWR4_G

351. ENG
BLK/WHT
19
0.8 TXL
50

351. ENG
BLK/WHT
19
1.0 TXL
50

SE351

351. ENG
BLK/WHT
19
1.0 TXL
50

ENGINE CNTLS
Ecu
Page 8A-20B - 5

ENGINE CNTLS
Ecu
Page 8A-20B - 7

ECU_SNSR2_G

351. ENG
BLK/WHT
19
1.0 TXL
50

LOW_COOL_G

ECU_G

351. ENG
BLK/WHT
19
0.8 TXL
50

MD TRANSMISSION
Tcm
Page 8A- 27B - 2

ENG CNTLS
Low Coolant Sw
Page 8A- 20B - 8

&MWF/MX4/MTW

351. ENG
BLK/WHT
19
0.8 TXL
50

&MWW/MWX

351. ENG
BLK/WHT
19
0.8 TXL
50

LCT TRANSMISSION
Tcm
Page 8A- 27A - 1

MD TRANSMISSION
Tcm
Page 8A- 27B -2

LCT TRANSMISSION
Tcm
Page 8A- 27A - 1

TCM2_G

TCM1_G

MD_G

LCT_G

&MWF
ENG

&MX4/MTW
ENG

&MWF
ENG

&MX4/MTW
ENG

351.
BLK/WHT
19
0.8 TXL
50

351.
BLK/WHT
19
0.8 TXL
50

351.
BLK/WHT
TXL 19
0.8 50

351.
BLK/WHT
19
0.8 TXL
50

SD351

351. ENG
BLK/WHT
TXL 19
1.0 50
3A_ENG
(Page 10)

Ground Dist (LG4)

OBJECT ID

GMT560

04i X

h53014b

Panel Set: 13

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:50:46 am

ORGANIZATION

GMT560
Monday, September 6, 2004

Panel Set: 13

H53014b_001_13

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-64

Ground Distribution (LG5) 7.2L-Diesel/CAT


ENG CNTLS
Ecu
Page 8A-20C - 5

LCT TRANSMISSION
Nsbu Sw
Page 8A-27A -3

CAT_A_G

-LCT

ENG CNTLS
Ecu
Page 8A-20C - 5

NSBU_G

&LCT

&MX4/MTW

251. ENG
BLK/WHT
19
0.8 TXL
50

CAT_B_G

&LCT

&LCT

&MX4/MTW

251. ENG
BLK/WHT
19
0.8 TXL
50

251. ENG
BLK/WHT
19
0.8 TXL
50

-LCT

&MX4/MTW

SA251

&MWF/MWW/MWX

&MX4/MTW

251. ENG
BLK/WHT
TXL 19
1.0 50

&MWF/MWW/MWX

251. ENG
BLK/WHT
TXL 19
1.0 50

STARTING & CHARGING


Starter Motor
Page 8A- 30C - 1

251. ENG
BLK/WHT
TXL 19
1.0 50

START_G

A
B

Gz 2a Term
12004483 001
UPC FNA

Start Gnd Term


05291571 001

GND ZONE #2A

12004483
E 1/2

B
A

START_G

UPC FNA

05291571
M12

(Page 2)

GND ZONE #2C

ENGINE TO FRAME GND


GND ZONE #S1

A
&GNDSTRAP

50. FRAME
BLK
1008
50.0 BARE
50

A
B

Gz S1f Clip
08917180 002
UPC FNA

08917180
M12

50. STARTER
BLK
266
62.0 CPE
50

FRAME

Gz S1e Clip
08917180 002

(Page 7)

UPC FNA

08917180
M12

Gz 2b Term
05291571 001
UPC FNA

05291571
M12

GND ZONE #2B


ZONE_S1

ZONE_2B

RPO LEGEND
STUD

M74 - LCT 1000 AUTO TRANS


MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWF - MD AUTO TRANS
P
MWW/MWX
- MANUAL TRANS

Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 1

schematic

STUD

ENG GND

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:35:07 am

Ground - Engine
cat_gnd_eng 002
UPC FNA

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 1

H53014c_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-65

Ground Distribution (LG5) 7.2L-Diesel/CAT


MD TRANSMISSION
Neutral Start Rly
Page 8A-27B - 2

AIR BRAKES
Air Brake Rly
Page 8A-44C - 2

N_START_G
&MWF

250. ENG
BLK
TXL 19
0.8 50

HEATED FUEL
Heated Fuel Rly
Page 8A-23C - 1

UPFITTER PROVISIONS
Pto Solenoid
Page 8A-18C - 1

HTD FUEL/WIF
Heated Fuel Sw
Page 8A-23C - 1

AIR_BRK_G
&JE4-JVA

250. R_CHASSIS
BLK
TXL 19
0.8 50

B5
B5

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272
&JE4

250. ENG
BLK
TXL 19
0.8 50
HFUEL_R2_G

250. ENG
BLK
TXL 19
0.8 50

HFUEL_SW_G

POWER DIST
Ign A Rly
Page 8A-10C -4

IGNA_RLY_G

250. ENG
BLK
19
0.8 TXL
50

POWER DIST
EXH BRAKE/RSTR
Ign B Rly
Exhaust Brake/Rstr Sol
Page 8A-10C - 4
Page 8A-29A - 1

IGNB_RLY_G

250. ENG
BLK
TXL 19
0.8 50

HVAC
Ac Clutch
Page 8A-65B -2

EXH_SOL_G

CLUTCH_G

&K40/NPE

250. EXH_BRK
BLK
TXL 19
0.8 50

A
A

15326640
6M GT280 SLD

6F GT280 SLD
15326636
&K40/NPE

250. ENG
BLK
19
0.8 TXL
50

250. AC
BLK
0.8 TXL
50

C
C

19

15326820
4M GT150 SLD
4F GT150 SLD
15326815

250. ENG
BLK
TXL 19
0.8 50

PTO_LOAD_G

250. ENG
BLK
19
1.0 TXL
50

250. ENG
BLK
19
0.8 TXL
50

SS250

250. ENG
BLK
19
2.0 TXL
50

SV250

250. ENG
BLK
19
2.0 TXL
50

A
START_G

Gz 2c Term
12004483 001
UPC FNA

12004483
E 1/2

(Page 1)

GND ZONE #2C

RPO LEGEND
JE4 - AIR BRAKES

Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 2

schematic

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:35:07 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 2

H53014c_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-66

Ground Distribution (LG5) 7.2L-Diesel/CAT


DLC
IP CLUSTER
Dlc Pwr Gnd
Ipc Pwr Gnd
Page 8A- 50A - 1 Page 8A- 81A - 2

EXTERIOR LIGHTS
DTC
Turn/Haz/Flash
Bat Rtn
Page 8A-55B - 1 Page 8A- 110A - 1

INTERIOR LIGHTS
Headlamp Sw
Page 8A-114A - 5
ENGINE CNTRLS
Hi Idle Sw Illum
Page 8A- 20C - 7

IP_PWR_G

DATA1_G

750

TRNHAZ_G

SERIAL_G

HEADLPSW_G

ZONE7A
(Page 9)

750. IP
BLK
TXL
0.5 50

750. IP
BLK
1.0 TXL
50

750. IP
BLK
1.0 TXL
50

19

19

750. IP
BLK
0.8 TXL
50

HIS_LED_G
19

DRL
LCT TRANSMISSION
LCT TRANSMISSION
Drl Mdl
Overdrive Defeat Sw Illum Overdrive Defeat Sw
Page 8A-102A - 1
Page 8A-27A - 1
Page 8A-27A - 1

ODDS_ILL_G

WIPERS
Wiper Mtr
Page 8A-91A - 1

DRL_G

ODDS_SW_G

750. IP_EXTN
BLK
TXL 7
0.5 50

750. IP_EXTN
BLK
19
2.0 TXL
50

A2

B7

A2

B7

WPR_MTR_G

CHIME
Chime Mdl
Page 8A- 76A - 1

TELL TALE
Ttm - Exhaust
Page 8A- 86A - 1

15304908
30F GTMXD
30M GTMXD
15326762

CHIME_G

EXH_TT_G

SY750
750. IP
BLK
3.0 TXL
50

EXTERIOR LIGHTS
Roof Marker Lps
Page 8A- 110A - 4

AUXILLARY PWR
Cigar Lighter
Page 8A-19A - 1

&M74/MX4/MTX/MTW

19

750. IP
BLK
0.5 TXL
50

-T62

750. IP
BLK
0.8 TXL
50

750. IP
BLK
1.0 TXL
50

19

19

750. IP
BLK
0.5 TXL
50

750. IP
BLK
2.0 TXL
50

&UXZ

750. IP
BLK
0.8 TXL
50

19

19

750. IP
BLK
0.8 TXL
50

19

&M74/MX4/MTX/MTW

750. IP
BLK
0.5 TXL
50
CIGAR_G

SM750
7

MARKERS_G

WIPERS
WIPERS
Low Wash Fluid Sw Washer Pump
Page 8A- 91A - 1 Page 8A-91A - 1
-UZA

750. BDY
BLK
19
1.0 TXL
50

TELL TALE
Diff Lk Sw
Page 8A-86A - 1

PARK BRAKE
Park Brake Sw
Page 8A- 46B/C - 1

HORN
Horn Switch
Page 8A-40A - 1

SEO - COCA COLA


Seo Fan
Page 8A-155B - 1

-UZA

750. BDY
BLK
19
1.0 TXL
50

SEO
LOW_WASH_G

WSHR_PMP_G

DIFF_LK_G

HORN_SW_G

750

P_BRK_G

COKE_FAN_G

SC750
&UZA
BDY

750.
BLK
1.0 TXL
50

750. IP
BLK
0.5 TXL
50

-UZA
BDY

750.
BLK
1.0 TXL
50

19

19

750.
BLK
0.5 TXL
50

TRACTOR WIRING
Tractor Conn
Page 8A- 119C - 1

COKE_LPP

SEO

16F GT280
15326952

750. IP
BLK
3.0 TXL
50

19

750. IP
BLK
0.5 TXL
50

&TAT

750. IP
BLK
0.8 TXL
50

19

SN750

15326956
16M GT280

750. IP
BLK
1.0 TXL
50

750. IP
BLK
1.0 TXL
50

19

750

&JE4
IP

SEO - COCA COLA


Seo Lp
Page 8A-155B - 1

750. IP
BLK
3.0 TXL
50

19

TRACTOR_G

19

GND ZONE #7B

GND ZONE #7A

Gz 7a Term
15326158 002
UPC FNA

15326158
M6.3
ZONE_7

RPO LEGEND

STUD

JE4 - AIR BRAKES


UZA - MARKER LAMP DEFEAT
T62 - DRL DELETE

BDY GND

Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 3

schematic

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:35:07 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 3

H53014c_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-67

Ground Distribution (LG5) 7.2L-Diesel/CAT


POWER WINDOWS
Drv Window Sw
Page 8A-120A/B - 1

550

POWER MIRRORS
Drv Htd Mir Head
Page 8A-147B - 2

POWER DOORS
Drv Dr Lck Sw
Page 8A-130A - 1

DR_WIN_G

POWER MIRRORS INTERIOR LIGHTING


Drv Door Jamb Sw
Mirror Sw
Page 8A- 114A - 3
Page 8A-147B - 1

POWER MIRRORS
Lh Mirror Mrkr Lp
Page 8A- 147B - 2

DRV_LK_G

L_H_MIR_G

LH_MRK_G

MIR_SW_G

=&AU3
LDOOR

=&DB6/DB8
OSRVM

=&DB6/DB7
OSRVM

=&DB6
LDOOR

550.
BLK
0.5 TXL
50

550.
BLK
0.8 TXL
50

550.
BLK
0.8 TXL
50

19

550.
BLK
0.8 TXL
50

19

12065398
8F MP150

POWER DOORS
Pass Dr Lck Sw
Page 8A-130A - 1

LDOORJAM_G

R_H_MIR_G

RH_MRK_G

PASS_WIN_G

=&DB6/DB8

=&DB6/DB7

=&A31
RDOOR

550.
BLK
0.8 TXL
50

=&AU3/A31

550.
BLK
0.5 TXL
50

12065398
8F MP150
OSRVM

B
B

RDOORJAM_G

=&AU3/A31#&DB6/DB7/DB8

550. RDOOR
BLK
7
0.5 TXL
50

8M MP150
12162427
=&DB6/DB7

=&DB6/DB8

550. RDOOR
BLK
19
0.8 TXL
50

550. RDOOR
BLK
19
0.8 TXL
50

SB550

=&DB6/DB7/DB8-AU3-A31

=-AU3-A31-DB6-DB7-DB8

550. LDOOR
BLK
19
1.0 TXL
50

550. LDOOR
BLK
TXL 7
0.5 50

15317325
22F GTMXD

B8
B8

POWER DOORS
Drv Door Rly
Page 8A- 130A -1

=&DB6/DB7/DB8-AU3-A31

550. XBDY
BLK
TXL 19
1.0 50

RFA_G

=&CREWCAB

550. XBDY
BLK
19
1.0 TXL
50

=&AU0

550. XBDY
BLK
TXL 19
1.0 50

=&AU3

550. XBDY
BLK
19
1.0 TXL
50

=-AU3-A31-DB6-DB7-DB8

550. RDOOR
BLK
19
1.0 TXL
50

550. RDOOR
BLK
7
0.5 TXL
50

B8
B8

(Page 12)

=-AU3-A31

550. XBDY
BLK
19
3.0 TXL
50

=&AU3/A31

550. RDOOR
BLK
TXL 19
3.0 50

KEYLESS ENTRY
Rfa Mdl
Page 8A- 132A - 1

ZONE5

22M GTMXD
15317322

=&AU3/A31

LK_RLY_G

SAME AS LEFT

550. LDOOR
BLK
19
0.8 TXL
50

19

OSRVM

=&AU3/A31#&DB6/DB7/DB8

SA550

550. LDOOR
BLK
19
3.0 TXL
50

550.
BLK
0.8 TXL
50

19

OSRVM

550. LDOOR
BLK
7
0.5 TXL
50

8M MP150
12162427

POWER WINDOWS
Pass Win Sw
INTERIOR LIGHTING
Pass Door Jamb Sw
Page 8A- 120A-1
, 120B-2
Page 8A- 114A - 3

PASS_LK_G

=&DB6/DB7

=&DB6/DB8

550. LDOOR
BLK
TXL 19
0.8 50

POWER MIRRORS
Rh Mirror Mrkr Lp
Page 8A- 147B - 2

=&AU3
RDOOR

550.
BLK
TXL
0.5 50

19

POWER MIRRORS
Pass Htd Mir Head
Page 8A- 147B - 2

=&AU3/A31

550. XBDY
BLK
19
3.0 TXL
50

15317325
22F GTMXD
22M GTMXD
15317322

=-AU3-A31

550. XBDY
BLK
TXL 19
1.0 50

SC550

=&AU3/A31

=-AU3-A31

550. XBDY
BLK
TXL 19
3.0 50

Gz 5 Term
15326158 002
UPC FNA

15326158
M6.3

550. XBDY
BLK
TXL 19
1.0 50

GND ZONE #5
B

Gz 5 Term
15355522 002
UPC FNA

15355522
M6.3

ZONE_5

RPO LEGEND
AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
AU0 - KEYLESS ENTRY
DB5 - MANUAL OSRVM
DB6 - HTD, LTD, PWR OSRVM
DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
CREWCAB - CREW CAB

STUD

BDY GND
Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 4

schematic

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:35:07 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 4

H53014c_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-68

Ground Distribution (LG5) 7.2L-Diesel/CAT


HVAC
Temp Mtr
Page 8A- 60A-1 / 65B-1

AUX PWR
Auxilary Outlets
Page 8A- 19A - 1

TEMP_CNTL_G

450. IP
BLK
0.8 TXL
50

AUX2_G

450. IP
BLK
TXL
1.0 50

19

AUX PWR
Auxilary Outlets
Page 8A- 19A - 1

EXTERIOR LIGHTS
Rh Trailer Rly
Page 8A- 110A - 2

AUX1_G

450. IP
BLK
1.0 TXL
50

19

RH_HAZ_G

450. IP
BLK
0.8 TXL
50

19

EXTERIOR LIGHTS
Lh Trailer Rly
Page 8A- 110A - 2

TELL TALE
POWER MIRRORS
EXTERIOR LIGHTS
REAR DEFOGGER
HVAC
TELL TALE
Chmsl Rly
Hvac Head
Rear Defog Cntl Sys Air Press Gauge Illum Htd Mirror Rly
Trans Temp Gauge Illum
Page 8A-60A-1 / 65B-1 Page 8A-86A - 2
Page 8A-61A - 1
Page 8A-110A - 2
Page 8A- 147B - 1
Page 8A-86A - 2

LH_HAZ_G

450. IP
BLK
0.8 TXL
50

19

HVAC_FOG_G

PNEUTC_G

H_MIR_RLY_G

&C49
IP

&JE4
IP

&DB6/DB8
IP

450.
BLK
1.0 TXL
50

19

19

450.
BLK
TXL
0.5 50

450.
BLK
0.8 TXL
50

19

HVAC_G

450. IP
BLK
TXL
1.0 50

GAUGES_G

&UXT
IP

450.
BLK
0.5 TXL
50

19

CHMSL_RLY_G

450. IP
BLK
0.5 TXL
50

SK450
SH450
MD TRANSMISSION
Elec Shift Sel
Page 8A- 27B - 1

SHIFT_LP_G

POWER DIST
Ign4 Rly
Page 8A-10C - 5

EXTERIOR LIGHTS
Brake Lp Rly
Page 8A- 110A - 2

IGN4_RLY_G
&MWF
IP

450.
BLK
0.5 TXL
50

450. IP
BLK
0.8 TXL
50

BRKLP_RLY_G
&RQ3/U86
IP

19

450.
BLK
0.5 TXL
50

450. IP
BLK
TXL
2.0 50

HVAC
Blower Mtr
Page 8A- 60A-1 / 65B-1

19

SIR
Sdm
Page 8A- 47A -1

BLWR_RLY_G

450. IP
BLK
1.0 TXL
50

450. IP
BLK
5.0 TXL
50

19

SDM_G
19

&AJ3/AK5

1751. BDY
BLK/WHT
7
0.5 TXL
50

P
P
SJ450
450. IP
BLK
TXL
5.0 50

A
B
RPO LEGEND
JE4 - AIR BRAKES
CREWCAB - CREW CAB
UXT - TRANS TEMP GAUGE
AJ3 - DRIVER SIR
AK5 - DUAL SIR
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING

15326956
16M GT280
16F GT280
15326952
&AJ3/AK5

1751. IP
BLK/WHT
TXL 19
0.8 50

19

Gz 4b Term
15317690 001
UPC FNA

ZONE4A

15317690
M6.3

(Page 6)

A
B

GND ZONE #4B

Gz 6 Term
15355522 002
UPC FNA

15355522
M6.3

GND ZONE #6
ZONE_4
STUD

CASE_P

ZONE_6

CASE

STUD

BDY GND
Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 5

schematic

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:35:07 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 5

H53014c_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-69

Ground Distribution (LG5) 7.2L-Diesel/CAT


RPO LEGEND
CREWCAB - CREW CAB

IP CLUSTER
Ip Signal Gnd
Page 8A-81A - 1

IP_SIGNAL_G

1451. IP
BLK/WHT
TXL 19
0.8 50

ONSTAR
OnStar Mdl
Page 8A- 85A
1 -1

DATA LINK CONN


Dlc Sig Gnd
Page 8A-50A - 1

DATA2_G

ONSTAR_1_G

ONSTAR_2_G

&UE1

1451. IP
BLK/WHT
19
0.8 TXL
50

RADIO/CHIME
SERIAL DATA GATEWAY
Radio/Chime Module
Sdg
Page 8A-76A-1/150A-1
Page 8A- 56A - 1

ONSTAR
OnStar Mdl
Page 8A- 85A -

&UE1

1451. IP
BLK/WHT
19
0.8 TXL
50

1451. IP
BLK/WHT
19
0.8 TXL
50

RADIO_G

1451. IP
BLK/WHT
19
0.8 TXL
50

BODY TO FRAME GND


GND ZONE #S2

SDG_G

1451. IP
BLK/WHT
19
0.8 TXL
50
&GNDSTRAP

50. CAB
BLK
1008
50.0 BARE
50

SB1451
1451. IP
BLK/WHT
TXL 19
1.0 50

REAR DEFOGGER
Rear Defog Grid
Page 8A- 61A - 1

A
B

Gz 4a Term
12162100 002
UPC FNA

GND ZONE #4A

Gz S2b Term
08917180 002

A
B

Gz S2f Term
08917180 002

UPC FNA

UPC FNA

08917180
M8

08917180
M12

RADIO
Antenna Shield
Page 8A-150A - 1

12162100
M6.3

DEFOG_G
&C49

A
B

850. DEFOG_GND
BLK
19
2.0 TXL
50
RDOANT_G
ZONE4A

A
B

Gz 8 Term
15354753 003

(Page 5)

UPC FNA

15354753
M6.3
ZONE_S2

ZONE_8

CASE1_P

ZONE_S2
STUD

STUD

CASE

BDY GND
Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 6

schematic

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

STUD

Ground-Body
560_gnd_bdy 003
UPC FNA

8:35:07 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 6

H53014c_001_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-70

Ground Distribution (LG5) 7.2L-Diesel/CAT


HYDRO BRAKES
AIR BRAKES
Hydromax Sw
Ebc
Page 8A-44C -2 Page 8A-44B - 2

RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
HYDROMAX - HYDROMAX
FAM3 - FAMILY 3

AIR_G

HYDRO BRAKES
Ebc
Page 8A- 44A/B - 1

HYMAX2_G

HYDRO BRAKES
Hydromax Mtr
Page 8A- 44B - 2

HYDRO BRAKES
Ebc
Page 8A- 44A/B - 1

HYD_B_G

HYMAX1_G

HYD_A_G

&JE3&HYDROMAX

151. R_CHASSIS
BLK/WHT
TXL 19
0.8 50
&JE4-JVA

151. R_CHASSIS
BLK/WHT
19
5.0 TXL
50

&JE3

151. R_CHASSIS
BLK/WHT
19
3.0 TXL
50

&JE3

&JE3

151. R_CHASSIS
BLK/WHT
19
8.0 TXL
50

SA151

Gz 1a Term
15355302 002

B
50

&JE3

151. R_CHASSIS
BLK/WHT
19
8.0 TXL
50

TRAILER_G

BATTERIES
Battery (Neg)
Page 8A-35C - 1

&JE3

151. R_CHASSIS
BLK/WHT
75
13.0 STX
50

UPC FNA

15355302
M12

BATTNEG_G

A
B

GND ZONE #1A


A
B

150. R_CHASSIS
BLK
19
5.0 TXL
50

SB151

SD151
TRAILER WIRING
Fam 3 Trailer Conn
Page 8A- 119B - 1

&JE3&HYDROMAX

151. R_CHASSIS
BLK/WHT
19
3.0 TXL
50

Gz B Term
05291571 001

Gz 1a Term
15336763 001
B

UPC FNA

15336763
M12

Gz 1b Term
15355302 002
UPC FNA

15355302
M12

GND ZONE #1B

STD_CONN_G
(Page 8)

UPC FNA

05291571
M12

GND ZONE #B

50. R_CHASSIS
BLK
STX 75
13.0 50

GND ZONE #12B

FRAME
(Page 1)

A
B

ZONE_S1

ZONE_B
STUD

STUD

Gnd Stud Conn Term


15336763 001
UPC FNA

15336763
M12

ZONE_12

GND_CONN

ZONE_1

STUD

STUD

STUD

FRAME GND

Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 7

schematic

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

Ground-Frame
560_gnd_frame 003
UPC FNA

8:35:07 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 7

H53014c_001_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-71

Ground Distribution (LG5) 7.2L-Diesel/CAT


2SPD AXLE
2spd Axle Mtr
Page 8A-37C - 1
2SP_MTR_G
&HPZ
2SPD

350.
BLK
2.0 TXL
50

REAR AIR SUSP


Rear Air Susp Sol
Page 8A- 52A - 1

C
C
SUSP_SOL_G
ABS Delete

With Rear Air Susp

ZONE3A

&G40/GSJ/G45-JVA

350. R_ABS
BLK
19
0.8 TXL
50

350
(Page 11)

350

350. R_CHASSIS
BLK
19
0.8 TXL
50

&HPZ&G40/GSJ/G45-JVA

Hydro Brakes

&G40/GSJ/G45&JVA

350. R_CHASSIS
BLK
19
0.8 TXL
50

EXTERIOR LIGHTS
Tail Lamps
Page 8A-110A - 3

FUEL_SEND_G

&HPZ&JE4-G40-GSJ-G45-JVA

TAIL_LP_G

350. R_ABS
BLK
TXL 19
2.0 50
Air Brakes

&JE3&HPZ&G40/GSJ/G45

350. R_ABS
BLK
19
2.0 TXL
50

D
D

GND ZONE #3C

Without Rear Air Susp

SC350

FUEL HAND & STOR


Fuel Tank
Page 8A- 22B -1

&JE4&HPZ&G40/GSJ/G45-JVA

350. R_ABS
BLK
19
2.0 TXL
50

15326654
8F GT280 SLD

S
S

8M GT280 SLD
15326655

J1-A

J2-A

ZONE
#3A

ZONE
#3B

J3-A
ZONE
#3C
C

J4-A

J5-A

ZONE
#3D
D

UP
FITTER
F

BATT GND

AIR_SW_G

&JE4

350. R_CHASSIS
BLK
19
0.8 TXL
50

FNA

12065172
J2- 12065172
J3- 12065172
J4- 12065172
J5- 12065172
J6- 12065172
J7- 12066545

RPO LEGEND

J7-A

HPZ - ELECTRONIC 2 SPEED AXLE


FAM3 - FAMILY 3
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
G40/GSJ/G45 - REAR AIR SUSPENSION

STD_CONN_G
50
(Page 7)

Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 8

schematic

IP CLUSTER
Low Air Press Sw - Sec
Page 8A-81A-1

SB350

Gnd Blk Connector Asm


12066545 001
UPC

16M GT280 SLD


15326667

350. R_CHASSIS
BLK
19
2.0 TXL
50

350. R_CHASSIS
BLK
TXL 19
5.0 50

J6-A

UP
FITTER

&JE4&HPZ&JVA

350. R_CHASSIS
BLK
19
2.0 TXL
50

15326908
16F GT280 SLD

&JE4-JVA

&JE3

350. R_CHASSIS
BLK
19
2.0 TXL
50

350. R_CHASSIS
BLK
19
2.0 TXL
50

GND ZONE #3D

ABS Delete

350. R_ABS
BLK
19
2.0 TXL
50

BB_G

ZONE3B

4F MP280 SLD
12129565

With ABS

With ABS

BODY BLDR
Gnd
Page 8A- 119D - 1
351
(Page 10)

19

12129600
4M MP280 SLD

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:35:07 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 8

H53014c_001_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-72

Ground Distribution (LG5) 7.2L-Diesel/CAT


BRAKES
Traction Cntrl Sw
Page 8A- 44B/C - 2

TCS_G

SUSP_LED_G

=&NW9

=&G40/GSJ/G45

750. IP_EXTN
BLK
TXL 7
0.5 50

750. IP_EXTN
BLK
TXL 7
0.5 50

POWER MIRRORS
Htd Mirr Sw/Led
Page 8A-147B - 1

POWER MIRRORS
Htd Mirr Sw/Illum
Page 8A-147B - 1

REAR AIR SUSP REAR AIR SUSP


Air Susp Sw/Led Air Susp Sw/Illum
Page 8A- 52A - 1 Page 8A- 52A - 1

SUSP_ILL_G

H_MIR_ILL_G

=&G40/GSJ/G45

H_MIR_LED_G

=&DB6/DB8

=&DB6/DB8

750. IP_EXTN
BLK
TXL 7
0.5 50

EXHAUST BRAKE
Exh Brk Sw/Illum
Page 8A- 29A - 1

750. IP_EXTN
BLK
TXL 7
0.5 50

RPO LEGEND
NW9 - ELECTRONIC TRAC CNTRL
JPZ - REAR AIR SUSPENSION
AK5 - DRIVER AND PASSANGER SIR
DB6 - HTD, LTD, PWR OSRVM
DB8 - HEATED OSRVM
K40 - EXHAUST BRAKE

EXH_ILL_G

=&K40

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

SB750

=&NW9#&G40/GSJ/G45#&DB6/DB8#&K40

750. IP_EXTN
BLK
TXL 19
2.0 50
INTERIOR LIGHTS
Pneumatic Sw Illum
Page 8A- 114A - 1

EXTERIOR LIGHTS
Mkr Lmp Sw
Page 8A- 110A - 4

PNEU_SW_G

EXTERIOR LIGHTS
Mkr Lmp Sw/Illum
Page 8A- 110A - 4

MRKR_SW_G
=

750. IP_EXTN
BLK
TXL 7
0.5 50

750. IP_EXTN
BLK
TXL 7
0.5 50

UPFITTER PROVISION
Pto Enable Sw/Illum
Page 8A-18C - 1

ENGINE CNTRLS
Hi Idle Sw Illum
Page 8A- 20C - 7

MRKR2_SW_G

HIS_ILL_G

750. IP_EXTN
BLK
TXL 7
0.5 50

PTO_ILL_G

PSIR_G
=&AK5

750. IP_EXTN
BLK
TXL 7
0.5 50

SIR
PSIR Defeat Sw
Page 8A- 47A - 2

750. IP_EXTN
BLK
TXL 7
0.5 50

750. IP_EXTN
BLK
19
0.8 TXL
50

2 SPEED AXLE
Elec 2 Speed Sw
Page 8A-37C - 1

2SP_LP_G
=&HPZ

750. IP_EXTN
BLK
7
0.5 TXL
50

SA750

ZONE7A

To: GND ZONE #7A

STARTING & CHARGING


Generator Gnd
Page 8A-30C - 2

750
(Page 3)

GEN_G

CASE_1

CASE_2

CASE_3

CASE_4

CASE_5

ENGINE

Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 9

schematic

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:35:07 am

CASE_6

CASE GND

CASE_7

CASE_8

CASE_9
Ground-Engine Case
560_gnd_case 002
UPC FNA

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 9

H53014c_001_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-73

Ground Distribution (LG5) 7.2L-Diesel/CAT


HTD FUEL/WATER IN FUEL
Wif Snsr
Page 8A-23C - 1

MD TRANSMISSION
Elec Shift Select
Page 8A-27B - 1

TELL TALE
Trans Temp Snsr
Page 8A-86A - 2

WIF_G

TEMP_SNSR_G

351. ENG_FAN
BLK/WHT
TXL 19
0.8 50

MD TRANSMISSION
Tcm
Page 8A- 27B -2

LCT TRANSMISSION
Tcm
Page 8A- 27A - 1

LCT TRANSMISSION
Tcm
Page 8A- 27A - 1

MD TRANSMISSION
Tcm
Page 8A- 27B - 2

SHIFT_G

TCM2_G

TCM1_G

MD_G

LCT_G

&MWF
IP

&MWF
ENG

&MX4/MTW
ENG

&MWF
ENG

&MX4/MTW
ENG

351.
BLK/WHT
19
0.8 TXL
50

351.
BLK/WHT
19
0.8 TXL
50

351.
BLK/WHT
19
0.8 TXL
50

351.
BLK/WHT
19
0.8 TXL
50

HYDRO BRAKES
Fluid Lvl Sw
Page 8A-44B -1

FLS_G

351.
BLK/WHT
19
0.8 TXL
50

SB351
&MWF/MX4/MTW

351. ENG
BLK/WHT
19
0.8 TXL
50

G
G
351. R_CHASSIS
BLK/WHT
TXL 19
0.8 50

15326910
12F GT280 SLD

12M GT280 SLD


15326915

D2
D2

15392708
40M GTMXD SLD

C1
C1

40F GTMXD SLD


15392710
&MWF
R_CHASSIS

351. R_CHASSIS
BLK/WHT
TXL 19
0.8 50

351.
BLK/WHT
19
0.8 TXL
50

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480
=&FAM3&JE3

351. R_CHASSIS
BLK/WHT
TXL 19
1.0 50

351. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

SC351

351. R_CHASSIS
BLK/WHT
19
2.0 TXL
50

FUEL HAND & STOR


Pri Tank Static Gnd
Page 8A-22B - 1

FUEL HAND & STOR


Sec Tank Static Gnd
Page 8A-22B - 1

ZONE3A
(Page 8)

350

PFTANK_G

350

SFTANK_G

GND ZONE #3A


GND ZONE #10
A
B

Primary Tank Term


12015907 001
UPC FNA

12015907
M8
TANK_P

RPO LEGEND
FUEL TANK

M74 - LCT 1000 AUTO TRANS


MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWF - MD AUTO TRANS
JE3 - HYDRAULIC BRAKES
FAM3 - FAMILY 3

Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 10

schematic

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:35:07 am

GND ZONE #9
A
B

Secondary Tank Term


12015907 001
UPC FNA

12015907
M8
TANK_S

Primary Fuel Tank


p_fuel_tank 005

Secondary Fuel Tank


s_fuel_tank 005

UPC FNA

UPC FNA

FUEL TANK

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 10

H53014c_001_10

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-74

Ground Distribution (LG5) 7.2L-Diesel/CAT


HORNS
HVAC
Horns
Vacuum Pmp
Page 8A-40A - 1 Page 8A-60A-1 / 65B-1

ENG CNTLS
Ether Sol
Page 8A-20C - 5

VAC_PUMP_G

HORN_A_G

HEADLAMPS
Left Headlamp
Page 8A- 100A - 1

IP CLUSTER
Low Air Press Sw - Prim
Page 8A-81A-1

AIR_PR_SW_G

ETHER_G

350

HEADLAMPS
Right Headlamp
Page 8A- 100A - 1

EXTERIOR LIGHTS
Lf Turn/Park Lmps
Page 8A- 110A - 1

BEAM_G

350

LTRNPRK_G

EXTERIOR LIGHTS
Rf Turn/Park Lmps
Page 8A-110A 1

RTRNPRK_G

BEAM_G

=&FAM3

350.
BLK
1.0 TXL
50

350. ENG_FAN
BLK
19
1.0 TXL
50

19

FWDLP

&JE4

350. ENG_FAN
BLK
19
0.8 TXL
50

350. R_CHASSIS
BLK
19
0.8 TXL
50

350. FWDLP
BLK
TXL 19
1.0 50

SF350

=&FAM3

SD350

350.
BLK
2.0 TXL
50

SF350
HYDRO BRAKES
Elec Air Comp
Page 8A- 44B - 5

AIR BRAKES
EXH BRAKE/RSTR
Air Dryer
Exhaust Brake/Rstr Rly
Page 8A- 44C - 5
Page 8A- 29A - 1
350. R_CHASSIS
BLK
TXL 19
1.0 50

350. ENG_FAN
BLK
TXL 19
1.0 50
350

ABS_DEL_G

15409273
5M GT280 SLD
R_FWDLP

SAME AS LEFT

5F GT280 SLD
15326642

EAC_G

&JE3

&JE4

350. R_CHASSIS
BLK
19
0.8 TXL
50

C
C

350. FWDLP
BLK
TXL 19
2.0 50
AIR_DRY_G

19

FWDLP

350. AIR_COMP
BLK
19
3.0 TXL
50

15326910
12F GT280 SLD

C
12M GT280 SLD
15326915

350. R_CHASSIS
BLK
19
1.0 TXL
50

15409273
5M GT280 SLD
5F GT280 SLD
15326642

350. R_CHASSIS
BLK
TXL 19
2.0 50

C
C

15300003
3M MP280 SLD
3F MP280 SLD
12040977

&JE3

350. R_CHASSIS
BLK
19
3.0 TXL
50

350. R_CHASSIS
BLK
19
2.0 TXL
50

SE350

350. R_CHASSIS
BLK
19
5.0 TXL
50
ZONE3B

RPO LEGEND

(Page 8)

JE3 - HYDRAULIC BRAKES


JE4 - AIR BRAKES
FAM3 - FAMILY 3

Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 11

schematic

&LG5
sheet1

13

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:35:07 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 11

H53014c_001_11

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-75

Ground Distribution (LG5) 7.2L-Diesel/CAT


04
04
04
04
03
04
04
03
04

Rear Heater
Rear Heater Motor
Page 8A-66A - 1

Rear Heater
Rear Heater Relay
Page 8A-66A - 1

R_HTR_RLY_G

R_HTR_MTR_G

=&C36

=&C36

550. BDY
BLK
19
1.0 TXL
50

Rear Heater
Water Valve Solenoid
Page 8A-66A - 1

550. BDY
BLK
TXL 19
1.0 50

Rear Heater
Rear Htr Sw Ill
Page 8A-66A - 1

WATER_VAL_G

=&C36

=&C36

550. BDY
BLK
19
1.0 TXL
50

INTERIOR LIGHTS
L R Door Jamb Sw
Page 8A- 114A - 4

POWER WINDOWS
L R Win Sw Illum
Page 8A- 120B - 2

R_HVAC_G

550. BDY
BLK
7
0.5 TXL
50

LR_WIN_G

=&A31&CREWCAB

550. REAR_DOOR
BLK
19
1.0 TXL
50

560 000
560 1115
560 1136
560 1149
560 1151
560 1106
560 000
560 1207
560 1228

TY
LR
JG
JG
LR
JG
JG
JG
JG

BETA - INITIAL CREATION


REMOVE 2SPD AIR CKT.
Pneumatic Switch Update
TRANS RPO UPDATE
REMOVE HYD_BST JMPR
Update 900 ckts
Obsolete Connector Update
SEO - Coca Cola
Delete R_ABS Harness with ABS Delete

POWER WINDOWS
R R Win Sw Illum
Page 8A- 120B - 2

LRDOORJAM_G

=&A31&CREWCAB

550. REAR_DOOR
BLK
19
0.8 TXL
50

=&A31&CREWCAB

=&CREWCAB-A31

550. REAR_DOOR
BLK
19
0.8 TXL
50

SD550

REAR_DOOR

RRDOORJAM_G

=&A31&CREWCAB

550.
BLK
0.8 TXL
50

19

=&CREWCAB-A31

550.
BLK
0.8 TXL
50

REAR_DOOR

SD550

19

REAR_DOOR

=&A31&CREWCAB
REAR_DOOR

550.
BLK
1.0 TXL
50

19

001
001
001
001
001
001
001
001
001

INTERIOR LIGHTS
R R Door Jamb Sw
Page 8A- 114A - 4

RR_WIN_G

550.
BLK
1.0 TXL
50

18SE01
08OC01
15NO01
13DE01
14DE01
08FE02
13FE02
19MR02
02MY02

=&A31&CREWCAB

550.
BLK
TXL
1.0 50

19

19

REAR_DOOR

K
K

15326018
12M GT280
12F GT280
15355586
=&CREWCAB
BDY

550.
BLK
1.0 TXL
50

19

Same as left

K
K

15326018
12M GT280
REAR_RDOOR
12F GT280
15355586
=&CREWCAB
BDY

550.
BLK
TXL
1.0 50

19

SF550
=&CREWCAB

550. BDY
BLK
19
1.0 TXL
50

J
ZONE5
550
(Page 4)

15326935
10M GT280
10F GT280
15326931

To: GND ZONE #5

RPO LEGEND
A31 - POWER WINDOWS
C35 - REAR HEATER
CREWCAB - CREW CAB

Ground Dist (LG5)

OBJECT ID

GMT560

05

h53014c

Panel Set: 12

schematic

&LG5
sheet1

13

REVISION

001
$IVEDWORK/h53014c__001

2005 Medium Duty C Series Electrical Revised 09/05

STAGE

VERSION

LAST CHANGED BY

Beta 0

8:35:07 am

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 12

H53014c_001_12

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-76

Upfitter Provision (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax (LG4) 7.8L-Diesel/Duramax


ENGINE CNTLS
Pcm/Ecu
Page 8A- 20A/D-12 , 20B-7

488

ENGINE CNTLS
Pcm/Ecu
Page 8A- 20A/D-12 , 20B-3

494

PTO_ENABLE

PTO_ENG_DIS

SA488

&LG4

=&LG4
ENG

488.
GRN LT
0.8 TXL
50

C3
C3

488.
GRN LT
0.8 TXL
50

19

15392709
40M GTMXD SLD

C1
C1

40F GTMXD SLD


15392711
=&LG4

488. IP
GRN LT
0.5 TXL
50

488. ENG
GRN LT
19
1.0 TXL
50

=&L18/LLY
ENG

488.
GRN LT
0.8 TXL
50

488. ENG
GRN LT
TXL 19
0.8 50

19

488. ENG
GRN LT
19
0.8 TXL
50

19

PTO_FEDBACK

RLY2

ENGINE CNTLS
Pcm/Ecu
Page 8A- 20A/D-12 , 20B-3

(Page 2)

15336173
24M GTMXD SLD

ENBL_RLY
(Page 2)

24F GTMXD SLD


15366099

F
F

=&L18/LLY

488. IP
GRN LT
0.5 TXL
50

2522

-LG4
ENG

C
C

B
B

G
G

494.
BLU LT
TXL
0.8 50

INTERIOR LIGHTING
Headlamp Illum
Page 8A-114A - 1

12177081
10F MP150 SLD
PTO_UPFIT
10M MP150 SLD
12129589

2522.
YEL
TXL
0.8 50

19

PTO_UPFIT

Upfitter Supplied

19

PTO_UPFIT

SPLICE

2509

488.
GRN LT
0.8 TXL
50

SB488

PTO_LP

488.
GRN LT
0.8 TXL
50

19

488. IP
GRN LT
0.5 TXL
50

TBD

UPC

2663.
PPL
0.8 TXL
50

FNA

250.
BLK
0.8 TXL
50

19

2664.
TAN
0.8 TXL
50

GND

GND

IGN

750

PTO_LED_G

19

19

PTO_UPFIT

D
D

J
J

GND DIST
Gnd Zone #7A
Page 8A-14A/B - 3

Pto (l18/Lly/Lg4)

OBJECT ID

GMT560

05

h53018a

Panel Set: 1

schematic

&L18/LLY/LG4
sheet1

UPC

Load Engage Switch


ld_engage_sw 001
UPC

FNA

B
250.
BLK
0.8 TXL
50

PTO_UPFIT

19

2561.
WHT
0.8 TXL
50

19

PTO_UPFIT

2664. ENG
TAN
19
0.8 TXL
50

FNA

TBD

12129589
10M MP150 SLD
PTO_UPFIT
10F MP150 SLD
12177081

ENGAGE
(Page 2)

12177196

POWER DIST
Uh - Eng1
Page 8A-10A/B/D - 8

RES_ACCEL

SET_COAST

250

PTO_G

10A
GND DIST
Gnd Zone #7A
Page 8A-14A/B - 9

Pto Load
pto_solenoid 001

19

TBD

250.
BLK
0.8 TXL
50

19

PTO_UPFIT

SPLICE

PTO_UPFIT

2663. ENG
PPL
19
0.8 TXL
50

2522.
YEL
TXL
0.8 50

19

Pto Enable Switch


15010304 002
FNA

2522.
YEL
0.8 TXL
50

PTO_UPFIT

E
E

14H

PTO_ILL_G

TBD

PTO_UPFIT

ILLUM

750

Tap Down Switch


tap_dn_sw 001

FNA

30F GTMXD
15304908

488. IP_EXTN 488. IP_EXTN


GRN LT
GRN LT
7
7
0.5 TXL
0.5 TXL
50
50

Tap Up Switch
tap_up_sw 001

FNA

PTO_UPFIT

UPC

15326762
30M GTMXD

A1
A1

A14
A14

TBD

PTO_UPFIT

PTO_UPFIT

A
488. IP
GRN LT
TXL
0.5 50

Pto Kill Sw
pto_kill 001
UPC

19

RPO LEGEND
239

CRUISE CNTL
Cruise Cntl Sw
Page 8A-34A/B - 1

PTO_SW_P

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53018a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

GND DIST
Gnd Zone #2B
Page 8A-14A/B - 2

CRUISE CNTL
Cruise Cntl Sw
Page 8A-34A/B -1
7:01:07 am

L18 - GMPT 8.1L V8 GAS ENG


LLY - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 1

H53018a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-77

Upfitter Provision (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax (LG4) 7.8L-Diesel/Duramax

ENBL_RLY
488
(Page 1)

RLY2
488
(Page 1)

POWER DIST
Uh - Eng 3
Page 8A-10B - 5

15A
539

POWER DIST
Uh - Eng1
Page 8A- 10A/D- 8

10A

PTO_RLY_P

B10

B1

B10

B1

PTO1_RLY_P

40F GTMXD SLD


15392711
&LG4

488. IP
GRN LT
1.0 TXL
50

-LG4
ENG

239.
PNK
TXL
0.8 50

15392709
40M GTMXD SLD

19

&LG4

539. IP
PNK
1.0 TXL
50

19

D9

D7
Uh - Pto Rly
560_fsblk_2562 004

30

86

87

12193604
85

UPC

FNA

19

J87

J85

87

85
PTO Relay

PTO Relay

30

12193604
86

J30

J86

12146281
E7

ENGINE CNTLS
Pcm/Ecu
Page 8A- 20A/D- , 12

-LG4

FNA

UPC

12129833

E9

2561. ENG
WHT
19
0.8 TXL
50

IP2 - Pto Rly


560_rly_1120 004

&LG4

2561. IP
WHT
1.0 TXL
50

19
&LG4

2562. IP
PPL
1.0 TXL
50
ENGAGE

2562

PTO_ENGAGE

2561
(Page 1)

C10

C11

C10

C11

19

15392711
40F GTMXD SLD
40M GTMXD SLD
15392709

ENGINE CNTLS
Pcm/Ecu
Page 8A- 20B- , 3

&LG4

2561. ENG
WHT
19
1.0 TXL
50
2562

PTO_ENGAGE_1

ENGAGE
2561
(Page 1)

RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG
LLY - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG

Pto (l18/Lly/Lg4)

OBJECT ID

GMT560

05

h53018a

Panel Set: 2

schematic

&L18/LLY/LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53018a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:01:07 am

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 2

H53018a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-78

Upfitter Provision (LG5) 7.2L-Diesel/CAT


POWER DIST
Uh - Eng1
Page 8A-10C -8

ENGINE CNTLS
Ecu
Page 8A-20C - 8

ENGINE CNTLS
Ecu
Page 8A-20C - 8

TRANSMISSION
Body Bldr Trans Conn
Page 8A- 27A-3

ENGINE CNTLS
Ecu
Page 8A-20C - 8

ENGINE CNTLS
Ecu
Page 8A-20C - 8

10A
239

PTO_LED_P

488

PTO_ENABLE

TAP_UP

TAP_DOWN

494

PTO_ENG_DIS

BB_TRANS

&MX4/MTW

2522. ENG
YEL
19
0.8 TXL
50

SA488

SA2522

2509

2663. ENG
PPL
19
0.8 TXL
50

488. ENG
GRN LT
19
0.8 TXL
50

INTERIOR LIGHTING
Headlamp Illum
Page 8A- 114A - 1

488. ENG
GRN LT
19
0.8 TXL
50

(Page 2)

F
F

B
B

C
C

G
G

40F GTMXD SLD


15392711

488. IP
GRN LT
TXL
0.5 50

2522

&MX4/MTW

TCM_PTOSTAT

2522. ENG
YEL
19
0.8 TXL
50

ENBL_RLY

15392709
40M GTMXD SLD

C3
C3

PTO_LP

2664. ENG
TAN
19
0.8 TXL
50

PTO_UPFIT
10M MP150 SLD
12129589

2522.
YEL
0.8 TXL
50

TRANSMISSION
Tcm
Page 8A- 27A-3

12177081
10F MP150 SLD

Upfitter Supplied

19

PTO_UPFIT

SPLICE
A14
A14

15326762
30M GTMXD

A1
A1

2663.
PPL
0.8 TXL
50

PTO_UPFIT

30F GTMXD
15304908

14H

GND

IGN

19

Pto Kill Sw
pto_kill 001

Pto Solenoid
pto_solenoid 001

Load Engage Switch


ld_engage_sw 001

UPC

UPC

UPC

UPC

FNA

451.
BLK/WHT
19
0.8 TXL
50

PTO_UPFIT

FNA

TBD

TBD
A

E
E

12177196

PTO_UPFIT

Tap Down Switch


tap_dn_sw 001

FNA

PTO_UPFIT
GND

PTO_UPFIT

Tap Up Switch
tap_up_sw 001

451.
BLK/WHT
19
0.8 TXL
50

FNA

2522.
YEL
0.8 TXL
50

19

UPC

A
Pto Enable Switch
15010304 001

ILLUM

2522.
YEL
0.8 TXL
50

19

PTO_UPFIT

TBD

494.
BLU LT
0.8 TXL
50

19

PTO_UPFIT

488. IP_EXTN 488. IP_EXTN


GRN LT
GRN LT
TXL 7
7
0.5 50
0.5 TXL
50

2664.
TAN
TXL
0.8 50

19

FNA

A
451.
BLK/WHT
TXL 19
0.8 50

PTO_UPFIT

J
J

D
D

FNA

TBD

TBD

250.
BLK
0.8 TXL
50

2561.
WHT
0.8 TXL
50

19

A
A

19

PTO_UPFIT

PTO_UPFIT

H
H

12129589
10M MP150 SLD
PTO_UPFIT
10F MP150 SLD
12177081

2561. ENG
WHT
19
0.8 TXL
50

ENGAGE
(Page 2)
750

PTO_ILL_G

GND DIST
Gnd Zone #7A
Page 8A- 14C - 9

750

PTO_LED

ENGINE CNTLS
Ecu
Page 8A-20C - 8

239

GMT560

03

Panel Set: 1

schematic

h22018c

&LG5
sheet1

29

PTO_UP_PPS

ENGINE CNTLS
Ecu
Page 8A-20C - 9

ENGINE CNTLS
Ecu
Page 8A-20C - 9

OBJECT ID

Pto (lg5)

451

PTO_SW_PPS

REVISION

STAGE

VERSION

008

Prod

$IVEDWORK/h22018c__008

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

451

PTO_DN_PPS

451

ENGINE CNTLS
Ecu
Page 8A-20C - 9
2:03:03 pm

PTO_KIL_PPS

ENGINE CNTLS
Ecu
Page 8A-20C - 9

250

PTO_LOAD_G

GND DIST
Gnd Zone #2C
Page 8A-14C - 2

ORGANIZATION

GMT560
Wednesday, August 7, 2002

Panel Set: 1

H22018c_008_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-79

Upfitter Provision (LG5) 7.2L-Diesel/CAT


03
03
03
03
03

ENGINE CNTLS
Ecu
Page 8A-20C - 8

560 000
560 818
560 1055
560 1149
560 1106

TY
JG
LR
JG
JG

PILOT B - INITIAL CREATION


REPLACED CBs WITH MINI-FUSES.
Update RPO
MTX replaces MTW (Fam 2)
Update 900 ckts

27NO00
27NO00
18JL01
19DE01
08FE02

001
001
001
001
001

POWER DIST
Uh - Eng 3
Page 8A-10C - 8
15A

ENGAGE_PTO

539

C_PTO_RLY_P

ENGAGE
2561
(Page 1)

2665. ENG
GRN DK/WHT
19
0.8 TXL
50

D9

D7

30

86

Uh - Pto Rly
560_fsblk_2562 004
UPC

FNA

PTO Relay

87

12193604
85

E7

E9

12146281

ENBL_RLY
488
(Page 1)

OBJECT ID

Pto (lg5)
GMT560

03

Panel Set: 2

schematic

h22018c

&LG5
sheet1

29

REVISION

STAGE

VERSION

008

Prod

$IVEDWORK/h22018c__008

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

2:03:03 pm

ORGANIZATION

GMT560
Wednesday, August 7, 2002

Panel Set: 2

H22018c_008_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-80

Auxiliary Power
03 560 000
03 560 983
03 560 1012

POWER DIST
Ip1 - Pwr Post
Page 8A-10A/B/C/D - 8

POWER DIST
Ip1 - Pwr Post
Page 8A-10A/B/C/D - 8
Family 2
has Fuse

20A
840

840

AUX1_P

PILOT B - INITIAL CREATION


Add Console Harness
Remove Rear Outlets from Regular Cab

20NO00
10AP01
23AP01

001
001
001

POWER DIST
Ip1 - Pwr Post
Page 8A-10A/B/C/D - 8

Family 2
has Fuse

20A

JG
JG
JG

Family 2
has Fuse

20A

CIGAR_P

AUX2_P

840. BDY
ORN
TXL 19
1.0 50

A
A

12129155
2M MP280
2F MP280
12129081

840. CONSOLE
ORN
TXL 19
1.0 50

A
A

A
Aux Pwr1
12450044 002

Aux Pwr2
12450044 002

UPC

UPC

FNA

12176446
C

Cigar Lighter
12450043 004
12L 2230A

FNA

12176446
C

12176445

750. CONSOLE
BLK
19
1.0 TXL
50

B
B

450

AUX1_G

450

GND DIST
Gnd Zone #4B
Page 8A-14A/B/C - 5

Auxiliary Power

OBJECT ID

GMT560

03

h22019a

Panel Set: 1

schematic

X
sheet1

STAGE

VERSION

010

Pilot

2005 Medium Duty C Series Electrical Revised 09/05

750

GND DIST
Gnd Zone #4B
Page 8A-14A/B/C - 5

REVISION

$IVEDWORK/h22019a__010

AUX2_G

LAST CHANGED BY

2:05:15 pm

12129081
2F MP280
2M MP280
12129155

CIGAR_G

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

ORGANIZATION

GMT560
Wednesday, August 7, 2002

Panel Set: 1

H22019a_010_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-81

Engine Controls (L18) 8.1L-Gas/NAPT


RPO LEGEND
NM2 - EXPORT EMISSION SYSTEM-LEADED FUEL

B
Sen Asm-Cool Temp
cool_temp 003

REF

12F

4000K

12110293

A
C
5V
REF

LOW
REF

720. ENG
GRA
7
0.5 TXL
50

J1-74

J1-80

VREF RTN E
ENGINE
COOLANT TEMP

OBJECT ID

GMT560

05

h53020a

Panel Set: 1

schematic

sheet1

J1-48

28

4750A

12078090
A

469. ENG
ORN/BLK
7
0.5 TXL
50

J2-32

12F

LOW

12129946
A

332. ENG
407. ENG
TAN/WHT
BLK
19
TXL 19
0.8 TXL
0.8 50
50

J1-54

J2-24

J1-8

J1-60

J2-58

J1-63

+5V

VREF RTN B

5VB SUPPLY
1B
MAP

Engine Controls (L18)


&L18

432. ENG
GRN LT
7
0.5 TXL
50

Sen - Oil Press


12562858 003

REF
PRESS

+5V

+V

597. ENG
GRA
7
0.5 TXL
50

Sensor - Map
09359409 001
12F 5000A

MAP

410. ENG
YEL
TXL 7
0.5 50

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

J1-7

J1-41

J1-55

J2-41

J2-7

PCM

VREF RTN C
ENGINE
OIL PRESS
SENSOR

12:08:56 pm

J1-47
+5V

+5V

5VB SUPPLY VREF RTN D


1D
THROTTLE
POSITION
SENSOR

705. ENG
GRA
19
0.8 TXL
50

5VB SUPPLY VREF RTN A


1C

LINEAR
EGR
CONTROL
LO
LINEAR
EGR
POSITION

+V

5VB SUPPLY
1A

LINEAR
EGR
CONTROL
HI

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53020a_002_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-82

Engine Controls (L18) 8.1L-Gas/NAPT


RPO LEGEND
Trans Speed Snsr (Man)
spd_snsr
001

TOSS

FNA

UPC

M74 - LCT 1000 AUTO TRANS


MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
FAM2 - FAMILY 2
FAM3 - FAMILY3

SPEED SNR LOW


Speed Snr
Page 8A- 020a - 2
SPEED_LOW_2

LO

HI

2222

SPEED SNR HI
Speed Snr
Page 8A- 020a - 2

15449028

&FAM3&MWW/MWX

2222. M_TRANS
GRN DK
TXL 19
0.8 50

SPEED_LOW_2

2221

ECM TOSS LOW


Ecm
Page 8A- 020a - 2

SPEED SNR LOW


Speed Snr
Page 8A- 020a - 2

SPEED_HI_2
&FAM3&MWW/MWX

2221. M_TRANS
BLU LT
TXL 19
0.8 50

SPEED_LOW_2

SPEED SNR HI
Speed Snr
Page 8A- 020a - 2

SPEED_HI_2

ECM TOSS HI
Ecm
Page 8A- 020a -2

SPEED_HI_2

15326636
6F GT280 SLD
6M GT280 SLD
15326640
&FAM2&MWW/MWX

2222. ENG
GRN DK
19
0.8 TXL
50

&FAM2&MWW/MWX

2221. ENG
BLU LT
TXL 19
0.8 50

SPEED_HI

SPEED_LOW

ECM TOSS LOW


Ecm
Page 8A- 020a - 2

&FAM3&MWW/MWX

2222. ENG
GRN DK
TXL 19
0.8 50

POWER DIST
Uh - Eng1
Page 8A-10A - 8

SPEED_LOW

10A
239

&FAM3&MWW/MWX

2221. ENG
BLU LT
19
0.8 TXL
50

ECM TOSS LOW


Ecm
Page 8A- 020a - 2

PURGE_P

SPEED_HI

TRANSMISSION
Tcm
Page 8A-27A - 1

ECM TOSS HI
Ecm
Page 8A- 020a - 2

SPEED SNR LOW


Speed Snr
Page 8A- 020a - 2

Valve Asm-Cnstr Purge


01997304 002
8D

ECM TOSS HI
Ecm
Page 8A- 020a - 2

SPEED SNR HI
Speed Snr
Page 8A- 020a - 2

0660A

12052643

2222

SPEED_LOW

2221

SPEED_HI

REP_TOSS_HI
&M74/MX4/MTX/MTW

2221. ENG
BLU LT
19
0.8 TXL
50

B
428. ENG
GRN DK/WHT
TXL 19
0.8 50

J2-45

J2-34

J2-4

J2-36

J2-23

J2-22

J2-20

J2-21

+V

CANISTER PURGE
AIR
SOLENOID
SOLENOID
RELAY

Engine Controls (L18)

OBJECT ID

GMT560

05

h53020a

Panel Set: 2

schematic

&L18
sheet1

28

AIR PUMP
RELAY

+V

HI

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

PCM

TRANS INPUT SPEED SENSOR

REVISION

J1-79

LOW

LOW
CANISTER
VENT SOLENOID

J2-42

LAST CHANGED BY

HI
TRANS OUTPUT SPEED SENSOR

12:08:56 pm

TCC ENABLE
SOLENOID/
TRANS MOD RLY

3-2 SHIFT
SKIP SHIFT

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53020a_002_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-83

Engine Controls (L18) 8.1L-Gas/NAPT


POWER DIST
Uh - Eng3
Page 8A-10A -4

POWER DIST
Uh - Eng2
Page 8A-10A - 4
15A

15A
INJ1_P

INJ2_P

539. ENG
PNK
TXL 19
0.8 50

339. ENG
PNK
19
0.8 TXL
50

539.
PNK
1.0 TXL
50

12065425
10F MP150 SLD
INJ
10M MP150 SLD
12045808

339.
PNK
1.0 TXL
50

19

INJ

19

INJ

SPLICE

SPLICE

539.
PNK
0.8 TXL
50

19

INJ

539.
PNK
TXL
0.8 50
INJ

19

INJ

539.
PNK
0.8 TXL
50
INJ

6M6

X0036

X0036

pe058332

pe058332

19

INJ

J2-56

J1-49

J1-50

+V

FREQ IN

BAT VOLTAGE
MON

RTN FLAT
KNOCK 1

EHC
DIAGNOSTIC

Engine Controls (L18)

OBJECT ID

05

h53020a

Panel Set: 3

schematic

&L18
sheet1

J1-10

28

6M6

X0036

pe058332

Fuel Inj #7

Fuel Inj #6

Fuel Inj #8

X0036

6M6

X0036

6M6

6M6

1746.
PNK/BLK
19
0.8 TXL
50
INJ

X0036

pe058332

845.
BLK/WHT
19
0.8 TXL
50
INJ

6M6

A
877.
RED/BLK
19
0.8 TXL
50
INJ

1745.
GRN LT/BLK
19
0.8 TXL
50
INJ

844.
BLU LT/BLK
TXL 19
0.8 50
INJ

J1-53

1746. ENG
PNK/BLK
7
0.5 TXL
50

J1-36

845. ENG
BLK/WHT
TXL 7
0.5 50

J1-3

J1-76

877. ENG
RED/BLK
TXL 7
0.5 50

J1-43

C
C

1745. ENG
GRN LT/BLK
7
0.5 TXL
50

J1-4

844. ENG
BLU LT/BLK
7
0.5 TXL
50

J1-44

X0036

pe058332

pe058332

846.
YEL/BLK
19
0.8 TXL
50
INJ

A
878.
BLU DK/WHT
TXL 19
0.8 50
INJ

846. ENG
YEL/BLK
TXL 7
0.5 50

J1-37

12045808
10M MP150 SLD
INJ
10F MP150 SLD
12065425

878. ENG
BLU DK/WHT
7
0.5 TXL
50

J1-77

FREQ IN

VREF RTN F

RTN FLAT
KNOCK 2
DIFF FLAT DIFF FLAT
KNOCK 1 KNOCK 2

GMT560

J1-9

Fuel Inj #4

1744. ENG
BLK
TXL 7
0.5 50

19

INJ

0100A

12065425

J2-65

INJ

339.
PNK
0.8 TXL
50

Fuel Inj #5

6M8

19

6M6

339.
PNK
0.8 TXL
50

19

INJ

pe058332

pe058332

Rail Asm - Inkn Fuel


17200041

INJ

339.
PNK
0.8 TXL
50

6M6

19

Fuel Inj #2
17124607 002

Fuel Inj #3

1744.
BLK
0.8 TXL
50

339.
PNK
0.8 TXL
50

19

Fuel Inj #1
17124607 002
X0036

539.
PNK
0.8 TXL
50

19

PCM

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

INJECTOR
A

LAST CHANGED BY

INJECTOR
H

12:08:56 pm

INJECTOR
F

INJECTOR
C

INJECTOR
D

INJECTOR
G

INJECTOR
E

INJECTOR
B

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 3

H53020a_002_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-84

Engine Controls (L18) 8.1L-Gas/NAPT


RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

POWER DIST
Ip1 - Brake
Page 8A-10A -6
Family 2
has Fuse

10A
441

CR_CLU_P

B
Man Cltch Sw Top Of Trvl
22547838 003
6N4 5835A

12048272
A

&MWW/MWX

379. XBDY
BRN/WHT
TXL 7
0.5 50

TRANSMISSION
Tcm
Page 8A-27A - 2

BRAKES
Brake Sw
Page 8A- 44A-4
44C-5

STARTING & CHARGING


Generator Assembly
Page 8A- 30A - 3

15326762
30M GTMXD

A11
A11

30F GTMXD
15304908

REQ_TORQ

25

TCC_PCM

L_TERM_L18

&MWW/MWX
IP

379.
BRN/WHT
7
0.5 TXL
50

TRANSMISSION
Tcm
Page 8A-27A - 2

STARTING & CHARGING


Generator Assembly
Page 8A- 30A - 3

15355480
30F GTMXD SLD

B6
B6

420. ENG
PPL
7
0.5 TXL
50

30M GTMXD SLD


15450272

DEL_TORQ

F_TERM_MON

&LCT

464. ENG
&LCT
TAN/BLK
463. ENG
19
0.8 TXL
ORN/BLK
50
19
0.8 TXL
50

J2-5

&MWW/MWX

379. ENG
BRN/WHT
7
0.5 TXL
50

J1-13

23. ENG
GRA
19
0.8 TXL
50

J1-35

J1-33

J2-37

+V

CLUTCH
SWITCH

Engine Controls (L18)

OBJECT ID

GMT560

05

h53020a

Panel Set: 4

schematic

&L18
sheet1

J1-62

+V

TORQUE
REQUESTED

TORQUE
DELIVERED

J2-13

28

TCC
BRAKE
SWITCH

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

CRUISE
CRUISE INHIBIT/
REDUCED ENGINE POWER ENGAGED

PCM

12:08:56 pm

J2-15

J2-75

+V

EXTENDED TRAVEL
BRAKE SWITCH

ALTERNATOR
F-TERM MONITOR
ALTERNATOR
L-TERM MONITOR

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 4

H53020a_002_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-85

Engine Controls (L18) 8.1L-Gas/NAPT


RPO LEGEND
B3D - SCHOOLBUS
ANC - SHUTTLE BUS

INTERIOR LIGHTING
Headlamp Power
Page 8A-114A - 1

POWER DIST
Ip1 - Brake
Page 8A-10A - 6
Family 2
has Fuse

10A
2509

HIS_LP

IP CLUSTER
Speedometer (4KPPM)
Page 8A-81A - 1

441

HIS_LED_P

PRIM_PPM

GND

LED

GND

High Idle Switch


15010255 001
6N2

750

HIS_G

GND DIST
Gnd Zone #7A
Page 8A-14A - 3
LAMP

GND

SW

750

HIS_ILL_G

BB_PPM

3300A

GND DIST
Gnd Zone #7A
Page 8A-14A - 9

BODY BUILDER
Sec Ppm
Page 8A- 119D - 1

12177195

750. IP_EXTN
534. IP_EXTN
BLK
GRN DK
7
TXL 7
0.5 TXL
0.5 50
50

A2
A2

A3
A3

IP CLUSTER
Mal Ind Lamp
Page 8A-81A - 1

IP CLUSTER
Tachometer (2 Ppr)
Page 8A-81A - 1

15304908
30F GTMXD

30M GTMXD
15326762
TACH

2013. IP
534. IP
RED
GRN DK
TXL 7
0.5 50
0.5 TXL
50
15366099
24F GTMXD SLD
24M GTMXD SLD
15336173

121. IP
WHT
0.5 TXL
50

-B3D-ANC

C2

B6

C3

C2

B6

2013. ENG 534. ENG


RED
GRN DK
TXL 19 0.8
TXL 19
0.8 50
50

419. IP
817. IP
1827. R_CHASSIS
BRN/WHT GRN DK/WHT YEL/BLK
7
7
19
0.5 TXL
0.8 TXL
0.5 TXL
50
50
50
15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

121. ENG
WHT
TXL 7
0.5 50

J1-31

J2-33

J2-38

J1-42

PCM_START

MAL_IND_LP

C3

J2-44

STARTING AND CHARGING


Starter Rly
Page 8A- 30A -1

B1

D1

C2

B1

D1

C2

HI IDLE
SWITCH

J2-10

J2-35

J1-38

Engine Controls (L18)

OBJECT ID

05

h53020a

Panel Set: 5

schematic

&L18
sheet1

28

30M GTMXD SLD


15450272

J2-46

J2-50

J2-49

+V

TACH
FAN2/
FUEL/OIL
FAN1/
CHECK GAUGES LP/ LEVEL OUTPUT ENGINE SHUTDOWN OUTPUT
A/C RECIRC

ALTERNATOR
LAMP

CHG OIL LP MALFUNCTION


LIFT DIVE INDICATOR LP

PCM

GMT560

15355480
30F GTMXD SLD

419. ENG
817. ENG 1827. ENG
BRN/WHT GRN DK/WHT YEL/BLK
7
TXL 19
7
0.5 TXL
0.5 TXL
0.8 50
50
50

+V

HI IDLE
LAMP

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

447. ENG
YEL
19
0.8 TXL
50

12:08:56 pm

4 kPPM
OUTPUT

J1-39

+V

128 kPPM/
4 kPPM
OUTPUT

STARTER
RELAY

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 5

H53020a_002_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-86

Engine Controls (L18) 8.1L-Gas/NAPT


RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

LCT TRANS
Tcm
Page 8A-27A - 1

Family 2
has Fuse

10A
1433

UNMAN_TORQ

L18_CRANK

1020

J2-48

J2-47

J2-2

439

J2-8

J2-59

SHIFT B SOL
etc.

Engine Controls (L18)


GMT560

05

Panel Set: 6

schematic

TCC CONTROL
SOLENOID

FORCE
MOTOR 1 LO

OBJECT ID

h53020a

&L18
sheet1

28

PCM

CRANK
REQUEST

REVISION

STAGE

VERSION

002

Beta

PCM_IGN1_P

J1-19

440

J1-75

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

PCM_BAT1_P

J1-20

J1-57

J2-63

J1-17

BATTERY
PRIMARY

BATTERY
SECONDARY
A

+V

J2-51

J2-6

+V
+V

B
PRESSURE SWITCH
MANIFOLD

12:08:56 pm

J1-18

+V

+V

IGN 1
RUN/CRANK

LAST CHANGED BY

PCM_BAT2_P

10A

IGN 0
WAKEUP

SHIFT A
SOLENOID

440

POWER DIST
Uh - PcmB
Page 8A-10A - 7

Family 2
has Fuse

15A

&M74/MX4/MTX/MTW

10A

PCM_IGN0_P

POWER DIST
Ip1 - Pcm-I
Page 8A-10A - 8

2467. ENG
WHT
19
0.8 TXL
50

POWER DIST
Uh - PcmB
Page 8A-10A - 7

POWER DIST
Ip1 - Trans
Page 8A-10A - 7

STARTING & CHARGING


Start Sw / Clutch Sw
Page 8A- 30A - 1

TRANS
TEMP SNSR

FORCE
MOTOR 1 HI

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 6

H53020a_002_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-87

Engine Controls (L18) 8.1L-Gas/NAPT


POST-OXYGEN SENSOR HEATED
(BANK 1 SENSOR 2)
LOW

POST-OXYGEN SENSOR HEATED


(BANK 2 SENSOR 2)
LOW

HI

PCM

HI

A/D

J1-68

J1-25

LOW

HI

A/D

O2 HTR B GND

J1-28

PRE-OXYGEN SENSOR HEATED


(BANK 1 SENSOR 1)

PRE-OXYGEN SENSOR HEATED


(BANK 2 SENSOR 1)
LOW
HI

A/D

J1-65

A/D

O2 HTR A GND

J1-24

J1-27

O2 HTR B LO

J1-26

J1-66

J2-74

-NM2

O2_HTRB_G

GND DIST
Gnd Zone #2a
Page 8A-14A - 1

251

O2_HTRA_G

J1-29

J1-69

1665. ENG
PPL/WHT
19
0.8 TXL
50

POWER DIST
O2a
Page 8A-10A - 4

POWER DIST
O2a
Page 8A-10A - 4

15A

GND DIST
Gnd Zone #2a
Page 8A-14A - 1

15A
739

Oxy Sen Htd - Rh


12572705 002
12F

LO

-NM2

-NM2

1667. ENG 3212. ENG


TAN
GRN LT
19
19
0.8 TXL
0.8 TXL
50
50

HI

4496A

12092839

O2_HTRA_P

HI

- V

739

O2_HTRB_P

J2-72

-NM2

1666. ENG
PPL
TXL 19
0.8 50

251

O2 HTR A LO

Oxy Sen Htd - Lh


12572707 002
12F

- V

LO

4496A

12146047

-NM2

-NM2

1664. ENG 3113. ENG


TAN
BLK/WHT
19
19
0.8 TXL
0.8 TXL
50
50

RPO LEGEND
NM2 - EXPORT EMISSION SYSTEM-LEADED FUEL

Engine Controls (L18)

OBJECT ID

GMT560

05

h53020a

Panel Set: 7

schematic

&L18
sheet1

28

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:08:56 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 7

H53020a_002_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-88

Engine Controls (L18) 8.1L-Gas/NAPT

LOW OIL
LVL SWITCH

VATS
INPUT

+V

RES KNOCK
ODD

RES KNOCK
EVEN

+V

FREQ IN

PCM

FREQ IN

CLASS 2

J1-58

J1-59

1049. ENG
GRN DK
7
0.5 TXL
50

J1-70

1174. ENG
BRN
0.8 PTFE
50

J2-30

J1-11

1876. ENG
BLU LT
PTFE
0.8 50

19

J1-51

MAF

+V

+V

ETC
SERIAL
DATA

J2-57

496. ENG
BLU DK
TXL 19
0.8 50

19

INLET
AIR TEMP
VREF
RTN G

J2-25

J2-31

472. ENG
TAN
TXL 7
0.5 50

J1-15

J1-14

POWER DIST
Uh - Eng1
Page 8A-10A - 8
10A

552. ENG
BLK
7
0.5 TXL
50

C8
C8
SERIAL DATA LINK
Star Connector
Page 8A-55A - 1

30F GTMXD SLD


15355480

Sw Asm - Low Oil Lvl


12555917 012
Normally Open
Held Closed
at Normal Level

12J

6Y 3

15324478

TEMP

MAF

IGN

1061

GND

ODD_KNK_G

LOW_OIL_G

ETC_A

MAF Sense
25168491 008
6M 1

250

ETC_B

ELEC THROT CNTL


Etc Mdl
Page 8A-21A - 1

0650A

15355362
CASE

REF
LOW

1049. IP
GRN DK
0.5 TXL
50

774

L18_MAF_P

Sensor - Knock Lh
10456500 006

4125A

ENG_CL2

239

15450272
30M GTMXD SLD

492. ENG
YEL
7
0.5 TXL
50

1770A

15305555

ELEC THROT CNTL


Etc Mdl
Page 8A-21A - 1

C
GND DIST
Case Gnd
Page 8A-14A - 9

GND DIST
Gnd Zone #2A
Page 8A-14A - 2

1
Sensor - Knock Rh
10456500 006
6Y 3

0650A

15355362
CASE

351

MAF_G

EVEN_KNK_G

GND DIST
Case Gnd
Page 8A-14A - 9

Engine Controls (L18)

OBJECT ID

GMT560

05

h53020a

Panel Set: 8

schematic

&L18
sheet1

28

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

GND DIST
Gnd Zone #3A
Page 8A-14A - 10

12:08:56 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 8

H53020a_002_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-89

Engine Controls (L18) 8.1L-Gas/NAPT


POWER DIST
Uh - Eng3
Page 8A-10A -4
FUEL
TANK
PRESSURE
SENSOR

FTPRESS
(SEC)

J2-64

FUEL
LEVEL
SENSOR
SECONDARY

V5B
RETURN
H

J1-5

J2-73

J2-9

EST RTN
BANK 1 (ODD)

FUEL
PUMP
RELAY
SEC

J2-3

J2-54

2129. ENG
BRN
19
0.8 TXL
50
12047938
7F MP150 SLD

FUEL HAND & STOR


Fuel Tank Senders
Page 8A- 22A/C - 1

FUEL_RTN

EST H

FREQ OUT

EST A

FREQ OUT

FREQ OUT

539

J2-27
2127. ENG
RED
7
0.5 TXL
50

J2-68
2125. ENG
GRN DK
7
0.5 TXL
50

J2-69
2123. ENG
BLU LT
7
0.5 TXL
50

J2-26

B
B

2129.
BRN
0.8 TXL
50

2127.
RED
0.8 TXL
50

2125.
GRN DK
TXL
0.8 50

2123.
BLU LT
0.8 TXL
50

2121.
PPL
0.8 TXL
50

19

IGN

19

19

IGN

IGN

19

IGN

G
H
539.
PNK
1.0 TXL
50

19

IGN

FUEL HAND & STOR


Sec Fuel Pump Rly
Page 8A-22A/C - 2
FUEL_RLY1

539.
PNK
0.8 TXL
50

FUEL_LVL1

19

IGN

C
FUEL HAND & STOR
Fuel Pump Rly
Page 8A- 22A/C - 1

EST

FUEL HAND & STOR


Pri Fuel Sender
Page 8A- 22A/C - 1

539.
PNK
0.8 TXL
50

IGN

EST

CYL_7

EST
LOW

2129.
BRN
0.8 TXL
50

19

IGN

SPARK
PLUG
GND

EST
LOW

19

IGN

IGN

EST

539.
PNK
0.8 TXL
50

EST
LOW

IGN

EST

D
IGN

CYL_1

2129.
BRN
0.8 TXL
50

SPARK
PLUG
GND

19

IGN

EST
LOW

SPARK
PLUG
GND

2129.
BRN
0.8 TXL
50

250.
BLK
0.8 TXL
50

19

IGN

19

IGN

CYL_3

SPARK
PLUG
GND

250.
BLK
0.8 TXL
50

19

IGN

19

IGN

2129.
BRN
0.8 TXL
50

250.
BLK
TXL
0.8 50

539.
PNK
0.8 TXL
50

CYL_5

19

IGN

19

IGN

SPLICE
FUEL HAND & STOR
Sec Fuel Sender
Page 8A- 22A/C - 1

IGN_COIL1_P

2121. ENG
PPL
7
0.5 TXL
50

IGN
7M MP150 SLD
12047933
FUEL_RLY2

EST F

FREQ OUT

J2-60

465. ENG 1465. ENG 1589. ENG


470. ENG 1936. ENG
GRN DK/WHT
TAN
PPL
BLK
BLU DK
TXL 19
7
19
0.8 50
0.5 TXL
0.8 TXL
TXL
TXL
19
7
50
50
0.8 50
0.5 50

FUEL_LVL2

15A
EST C

+V

FUEL
PUMP
RELAY

J1-23

PCM

FUEL
LEVEL
SENSOR
+V

Odd Ignition Coil & Driver


6Y4 2700A

12162144
S

19

IGN

250.
BLK
0.8 TXL
50

19

IGN

19

IGN

SPLICE

SPLICE
Ign - Left Bank
15320908
12F

X0008

250.
BLK
TXL
1.0 50

19

IGN

12047938

250

Spark Plug
12158637 003

12047933
7M MP150 SLD
IGN
7F MP150 SLD
12047938

6Y 4

CASE

CASE

CASE

0021A

CASE

IGN_ODD_G
CASE2

GND DIST
Gnd Zone #2B
Page 8A-14A - 2

Engine Controls (L18)

OBJECT ID

GMT560

05

h53020a

Panel Set: 9

schematic

&L18
sheet1

28

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:08:56 pm

Gnd Dist
Spark Plug Case
Page 8A-14B - 0

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 9

H53020a_002_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-90

Engine Controls (L18) 8.1L-Gas/NAPT


POWER DIST
Uh - Eng2
Page 8A-10A - 4

PCM

15A
EST D

EST G

339

EST E

FREQ OUT

FREQ OUT

FREQ OUT

J2-67

J2-29

H
H

2122.
RED/WHT
TXL 19
0.8 50

19

IGN

2128. ENG
PPL/WHT
7
0.5 TXL
50

F
F

G
G

IGN

IGN

IGN

J2-61

CRANK
SUP

FREQ IN

IGN

CRANK
SENSOR

FREQ IN

CAM RTN

J2-39

2130. ENG
BRN/WHT
19
0.8 TXL
50

2128.
PPL/WHT
19
0.8 TXL
50

2126.
BLU LT/WHT
TXL 19
0.8 50

2124.
GRN DK/WHT
TXL 19
0.8 50

IGN

J2-66

2126. ENG
BLU LT/WHT
7
0.5 TXL
50

C
C

339.
PNK
1.0 TXL
50

J2-28

2124. ENG
GRN DK/WHT
7
0.5 TXL
50

IGN

EST RTN
BANK 2

IGN_COIL2_P

2122. ENG
RED/WHT
7
0.5 TXL
50

CAMSHAFT
POSITION
CAM SUP SENSOR

EST B

FREQ OUT

J1-73

631. ENG
RED
TXL 7
0.5 50

12047938
7F MP150 SLD

CRANK RTN

J1-61

J1-2

632. ENG
PNK/BLK
7
0.5 TXL
50

1867. ENG
GRN LT
7
0.5 TXL
50

633. ENG
BRN/WHT
7
0.5 TXL
50

IGN
7M MP150 SLD
12047933

J1-12

CRANK
POS 2

J1-21

J1-16

1868. ENG
YEL/BLK
7
0.5 TXL
50

1869. ENG
BLU DK/WHT
TXL 7
0.5 50

2130.
BRN/WHT
19
0.8 TXL
50
IGN

SPLICE
A
339.
PNK
0.8 TXL
50

339.
PNK
0.8 TXL
50

19

ENG

IGN

12162144

C
EST

SPARK
PLUG
GND

C
EST

SPARK
PLUG
GND

2130.
BRN/WHT
19
0.8 TXL
50

19

IGN

C
EST

EST
LOW

SPARK
PLUG
GND

19

IGN

EST
LOW

C
EST

SPARK
PLUG
GND

2130.
BRN/WHT
19
0.8 TXL
50

Cam Sensor
12565716 003
6Y3

X0042

12059595

EFFECT
CRANK
SENSOR

B
Crank Sensor
12556427 005
6Y3

X0044

12059595

250.
BLK
0.8 TXL
50

19

IGN

EST
LOW

2130.
BRN/WHT
19
0.8 TXL
50
IGN

IGN

IGN

250.
BLK
0.8 TXL
50

EFFECT
CAM
SENSOR

CYL_8

IGN

19

ENG

CYL_6

2130.
BRN/WHT
19
0.8 TXL
50

IGN

250.
BLK
0.8 TXL
50

19

IGN

CYL_4

EST
LOW

339.
PNK
TXL
0.8 50

ENG

IGN

CYL_2

6Y4 2700A

19

ENG

D
Even Ignition Coil & Driver

339.
PNK
TXL
0.8 50

250.
BLK
0.8 TXL
50

19

IGN

SPLICE

SPLICE
A

250.
BLK
TXL
1.0 50

Ign - Right Bank


15320908

19

IGN

Spark Plug
12158637 003

6Y 4 0021A

A
CASE

CASE

CASE

CASE

250

12047933
7M MP150 SLD
IGN

12F

X0008

12047938

7F MP150 SLD
12047938

IGN_EVEN_G

CASE3

GROUND DIST
Gnd Zone #2B
Page 8A-14A - 2

Gnd Dist
Spark Plug Case
Page 8A-14B - 0

Engine Controls (L18)

OBJECT ID

GMT560

05

h53020a

Panel Set: 10

schematic

&L18
sheet1

28

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:08:56 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 10

H53020a_002_10

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-91

Engine Controls (L18) 8.1L-Gas/NAPT


PCM
PRNDL A

PRNDL B

+V

PRNDL C

+V

A/C
CLUTCH
RELAY

A/C PRESSURE
SENSOR

PRNDL P

+V

REQ
A/C

A/C STATUS/
NUET START

MIL
REQUEST

AC PRESS CYC
SWITCH

+V

+V

TRANSFER CASE LO
4WD HI-LO A/C SECONDARY
SWITCH
HI PRESS SWITCH
+V

+V

+V

VREF
RTN I
V5B SUPPLY 2A
+V

J1-32

J1-72

J2-62

J1-34

J2-80

J1-45

J2-14

J2-43

J2-17

459. ENG
762. ENG
GRN DK/WHT GRN DK/WHT
7
19
0.5 TXL
0.8 TXL
50
50

772

776

PRNDL_B

TRANSMISSION
Nsbu - B
Page 8A- 27A - 3

771

PRNDL_A

TRANSMISSION
Nsbu - A
Page 8A- 27A - 3

PRNDL_P

HVAC
Ac Enable Rly
Page 8A-65A - 2

773

J2-12

J2-16

J2-11

603. ENG
GRN DK
7
0.5 TXL
50

&NP1

1694. ENG
GRA/BLK
1
0.5 TXL
50

HVAC
Low Press Sw
Page 8A-65A - 2

HVAC
High Press Sw
Page 8A- 65A - 2

PRNDL_C

J2-55

PCM_LO_AC

AC_ENABLE_A

TRANSMISSION
Nsbu - P
Page 8A- 27A - 3

J2-18

TRANSMISSION
Tcm
Page 8A- 27A -02

PCM_HI_AC

TRANSMISSION
Nsbu - C
Page 8A- 27A - 3

TRANS_4WD

&NP1

1694. ENG
GRA/BLK
1
0.5 TXL
50
SA1694

&NP1

1694. ENG
GRA/BLK
1
0.5 TXL
50

B5
B5

1694

15336173
24M GTMXD SLD
ENG
IP
24F GTMXD SLD
15366099

TRNSCAS

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A- 38a - 01

Engine Controls (L18)

OBJECT ID

GMT560

05

h53020a

Panel Set: 11

schematic

&L18
sheet1

28

REVISION

STAGE

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

VERSION

LAST CHANGED BY

12:08:56 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 11

H53020a_002_11

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-92

Engine Controls (L18) 8.1L-Gas/NAPT


L18Pcm - J1=Blue - J2=Green
16220610db_03i 001

PCM

PTO ENG
KILL

PTO
STATUS

PTO
ENGAGE

LOW
COOLANT
SWITCH

PTO
ENABLE

+V

UPC

2 SPD AXLE
SWITCH

FNA

+V

IAC A
LO

J1-71

J1-52

494. ENG
BLU LT
TXL 19
0.8 50

J1-78

J1-22

J1-30

J2-19

J2-78

J2-79

HI

POWER
GND A

LO

J2-77

J2-76

POWER
GND B

J1-1

POWER
GND C

POWER
GND D

J2-1

J1-40

J1- 12191489
J2- 12191488

J2-40

&HPZ/HR2

2562. ENG
PPL
TXL 7
0.5 50

488. ENG 1478. ENG 1467. ENG


GRN LT
GRN LT
GRA/BLK
TXL 7
7
19
0.5 50
0.5 TXL
0.8 TXL
50
50

PTO_ENABLE

2SP_AXLE

351

2 SPEED AXLE
2Spd Axle Rly
Page 8A-37A - 1

UPFITTER PROV
Pto Enable
Page 8A-18A - 1
PTO_ENG_DIS

IAC B
HI

L18_1_G

351

GND DIST
Gnd Zone #3A
Page 8A-14A - 10

GND DIST
Gnd Zone #3A
Page 8A-14A - 10

PTO_ENGAGE

L18_3_G

351

L18_2_G

351

L18_4_G

A
UPFITTER PROV
Pto Kill
Page 8A-18A - 1

UPFITTER PROV
Pto Rly
Page 8A-18A - 2

Low Coolant Sw
low_clnt_sw 002

15450272
30M GTMXD SLD

B3

UPC

B3

GND DIST
Gnd Zone #3A
Page 8A-14A -10

FNA

12052641

30F GTMXD SLD


15355480

TRANSMISSION
Body Bldr Trans Conn
Page 8A- 27A - 3

BB_TRANS

&FAM2

&M74/MX4/MTX/MTW

2522. ENG
YEL
19
0.8 TXL
50

F
F

19

&MWW/MWX

UPFITTER PROV
Pto Load
Page 8A-18A - 1

6F GT280 SLD
15326636

1478. ENG_FAN
GRN LT
19
0.8 TXL
50

SA2522

&FAM2

1478. R_CHASSIS
GRN LT
19
0.8 TXL
50

15326640
6M GT280 SLD

&FAM2

2522. ENG
YEL
19
0.8 TXL
50

&FAM3

1478. R_CHASSIS
GRN LT
TXL 19
0.8 50

&M74/MX4/MTX/MTW
ENG

2522.
YEL
0.8 TXL
50

GND DIST
Gnd Zone #3A
Page 8A-14A - 10

L
L

&FAM3

451. ENG_FAN
BLK/WHT
19
0.8 TXL
50

15326915
12M GT280 SLD
12F GT280 SLD
15326910
&FAM3

E
E

451. ENG_FAN
BLK/WHT
19
0.8 TXL
50

15326636
6F GT280 SLD
6M GT280 SLD
15326640

12M GT280 SLD


15326915
&FAM3

&FAM2

451. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

1478. ENG_FAN
GRN LT
19
0.8 TXL
50

15326910
12F GT280 SLD

451. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

&M74/MX4/MTX/MTW
ENG

2522.
YEL
0.8 TXL
50

19

2522

TCM_PTOSTAT

B9
B9
PTO_FEDBACK

TRANSMISSION
Tcm
Page 8A- 27A -3

351

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272
LOW_COOL_G

GND DIST
Gnd Zone #3A
Page 8A-14A - 10

Engine Controls (L18)

OBJECT ID

GMT560

05

h53020a

Panel Set: 12

schematic

&L18
sheet1

28

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:08:56 pm

RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
HPZ - ELECTRONIC 2 SPEED AXLE
HR2 - AIR 2 SPEED AXLE W/ MANUAL
FAM2 - FAMILY 2
FAM3 - FAMILY 3

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 12

H53020a_002_12

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-93

Engine Controls (LG4) 7.8L-Diesel/Duramax

B
SCV

Cyl # 1
Fuel Injector A

Cyl # 3
Fuel Injector C

Cyl # 2
Fuel Injector E

Cyl # 5
Fuel Injector B

Cyl # 6
Fuel Injector D

Cyl # 4
Fuel Injector F

6M6

6M6

6M6

6M6

6M6

6M6

X0036

X0036

X0036

X0036

X0036

X0036

J2-33

J2-34

SCV
HIGH

J2-20

SCV
HIGH

SCV
LOW

J2-21
SCV
LOW

J2-58
INJECTOR A
CYL # 1

J2-3

J2-56

INJ POWER 1 INJECTOR C


CYL # 3

J2-5

J2-57

INJ POWER 1 INJECTOR E


CYL # 2

J2-45
INJECTOR B
CYL # 5

J2-4

J2-43

INJ POWER 2 INJECTOR D


CYL # 6

J2-6

J2-44

INJ POWER 2 INJECTOR F


CYL # 4

ECU

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 1

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 1

H53020b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-94

Engine Controls (LG4) 7.8L-Diesel/Duramax


BATTERIES
Uh Dist Center (B+)
Page 8A-35B - 1

FL
GLOW_COIL

GLO_RLY

87

1120
(Page 3)

85
Glow Plug Relay
15319851 003
UPC

FNA

15336745
30

86

503. ENG
505. ENG
ORN
YEL
TXL 19
19
5.0 50
1.0 TXL
50

12124686
3M MP630

ISUZU
3F MP630
12124685

503.
ORN
5.0 TXL
50

19

ISUZU

SPLICE

503.
ORN
0.8 FUSELINK
50

503.
ORN
0.8 FUSELINK
50

16

ISUZU

503.
ORN
FUSELINK
0.8 50

16

ISUZU

503.
ORN
0.8 FUSELINK
50

16

ISUZU

503.
ORN
FUSELINK
0.8 50

16

ISUZU

16

ISUZU

503.
ORN
0.8 FUSELINK
50

16

ISUZU

Glow Plug #1
glow_plug 001

Glow Plug #2
glow_plug 001

Glow Plug #3
glow_plug 001

Glow Plug #4
glow_plug 001

Glow Plug #5
glow_plug 001

Glow Plug #6
glow_plug 001

UPC

UPC

UPC

UPC

UPC

UPC

FNA

12020227

FNA

FNA

12020227

12020227

FNA

12020227

FNA

12020227

FNA

12020227

J1-74
GLOW PLUG RLY

ECU

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 2

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 2

H53020b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-95

Engine Controls (LG4) 7.8L-Diesel/Duramax


RPO LEGEND

POWER DIST
Uh - Pcm-B
Page 8A-10B - 7

MAF
(Page 10)

MWF - MD AUTO TRANSMISSION


MX4 - LCT 2000 AUTO TRANSMISSION
MTW - LCT 2400 AUTO TRANSMISSION
MWW/MWX - MANUAL TRANSMISSION
FAM3 - FAMILY 3

BB_PPM

AVNT

25A

(Page 12)

440

1120.
1120.
BLK/WHT BLK/WHT
TXL 7
7 0.5
0.5 TXL
50
50
ISUZU

BODY BUILDER
Sec Ppm
Page 8A-119D - 1

ECU_RLY_2

POWER DIST
Uh - Pcm-B
Page 8A-10B - 7

ISUZU

SPLICE

25A
440

IP CLUSTER
Cluster
Page 8A-81A - 1

IP CLUSTER
Cluster
Page 8A-81A - 1

ECU_RLY_1

1120.
BLK/WHT
19
0.8 TXL
50

PTO_ENGAGE_1

ISUZU

A
A

TACH

12124685
3F MP630
ISUZU

D9

3M MP630
12124686

D7

30

IP CLUSTER
Cluster
Page 8A-81A - 1

Uh - ECU Rly
560_fsblk_2562 004

86

UPC

494

PTO_ENG_DIS

MAL_IND_LP

UPFITTER PROV
Pto Rly
Page 8A-18A - 2

UPFITTER PROV
Pto Kill Sw
Page 8A-18A -1

UPFITTER PROV
Pto Load Engage Sw
Page 8A-18A - 1

LCT TRANSMISSION
Body Bldr Trans Conn
Page 8A- 27A-3

FNA

ECU MAINTAIN
12193604
85

87

GLOW_COIL

PRIM_PPM

121. IP
WHT
0.5 TXL
50

12146281

(Page 2)

E7

BB_TRANS

&MX4/MTW

2522. ENG
YEL
19
0.8 TXL
50

817. IP
419. IP
GRN DK/WHT BRN/WHT
7
7
0.5 TXL
0.5 TXL
50
50

1827. R_CHASSIS
YEL/BLK
19
0.8 TXL
50

E9

PTO_FEDBACK

&MX4/MTW

2522. ENG
YEL
TXL 19
0.8 50
1120. ENG
BLK/WHT
19
1.0 TXL
50

1120. ENG
BLK/WHT
19
1.0 TXL
50

1120. ENG 1121. ENG


BLK/WHT
BLU LT
TXL 19
19 1.0
3.0 TXL
50
50

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

C2

B8

C2

B8

15392711
40F GTMXD SLD
40M GTMXD SLD
15392709

D1

B1

D1

B1

15355480
30F GTMXD SLD

&MWF/MWW/MWX

2522. ENG
YEL
19
0.8 TXL
50

30M GTMXD SLD


15450272

SA2522
&MX4/MTW

SB1120

1120. ENG 1120. ENG 1121. ENG 1121. ENG


BLU LT
BLK/WHT BLK/WHT
BLU LT
19 1.0
TXL 19 1.0
TXL 19
TXL 19 1.0
1.0 TXL
50
50
50
50

J1-49
ECM
POWER1

J1-50

ECM
POWER2

J1-52

ECM PWR
ENABLE1

2522

TCM_PTOSTAT

2522. ENG
YEL
19
0.8 TXL
50

SA1121

121. ENG
1827. ENG
YEL/BLK
WHT
19
19
0.8 TXL
0.8 TXL
50
50

J1-53

J1-82

ECM PWR
ENABLE2

4KPPM

J1-28
2X TACH

419. ENG
817. ENG
GRN DK/WHT BRN/WHT
19
TXL 19
0.8 50
0.8 TXL
50

J1-81
SPEED
4KPPM

J1-80
(SES) MIL

LCT TRANSMISSION
Tcm
Page 8A- 27A-3

494. ENG 2562. ENG


BLU LT
PPL
TXL 19
19
0.8 50
1.0 TXL
50

J1-94
PTO KILL

J1-75

PTO ENGAGE

J1-95
PTO
FEEDBACK

ECU

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 3

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 3

H53020b_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-96

Engine Controls (LG4) 7.8L-Diesel/Duramax


NOTE:

RPO LEGEND
FAM3 - FAMILY 3

Optional EFC Part Numbers


15012383
15012384

POWER DIST
Ip1 - Brake
Page 8A-10B - 6

TELL TALE
Ttm - Wait Intake Htr
Page 8A-86A - 1

10A
441

CR_CLU_P

INTAKE_HTR

B
Man Cltch Sw Top Of Trvl
22547838 003
6N4 5835A

12048272
A

&MWW/MWX

379. XBDY
BRN/WHT
7
0.5 TXL
50

J1939
J1939
Page 8A-57A - 4

A11
A11

15326762
30M GTMXD
30F GTMXD
15304908

&MWW/MWX

2361

ISU_ECU_J+

HVAC
A/C Status
Page 8A- 65B - 2

J1939
J1939
Page 8A-57A - 4

2362

ISU_ECU_J-

J1-18
LOW

HI

507. IP
BLU DK
0.5 TXL
50

B6

A5

B6

A5

AC_ENABLE_B

&MWW/MWX

379. ENG
BRN/WHT
19
0.8 TXL
50

459. ENG
GRN DK/WHT
19
0.8 TXL
50

J1-17

379. IP
BRN/WHT
7
0.5 TXL
50

J1-16

J1-45

GND

J1-44

AC REQ

4 WHEEL
DRIVE
SWITCH

J1939

30M GTMXD SLD


15450272

ENG
.507
BLU DK
19
0.8 TXL
50

J1-64
CLUTCH
SW

15355480
30F GTMXD SLD

J1-79
GLOW
PLUG
WAIT

J1-42
EFC FAN
SPEED

J1-57
FAN
SPEED
5V REF

J1-15
FAN
SPEED
5V RTN

J1-25
EFC CLUTCH
CONTROL

ECU

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 4

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 4

H53020b_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-97

Engine Controls (LG4) 7.8L-Diesel/Duramax


ECU
IGN 1

BATT

J1-51

CRANK

IGN 0

J1-23

POWER
GND 1

J1-22

J1-96

J1-2

351

POWER
GND 3

POWER
GND 2

J1-3

J1-26

351

ECU_PWR1_G

GND DIST
Gnd Zone #3A
Page 8A-14B - 13

POWER
GND 4

START & CHARGE/MD TRANS


Start Sw / Clutch Sw/Neutral Sw
Page 8A- 30B-1 , 27B-2

POWER DIST
Ip1 - Trans
Page 8A-10B -7

1020

351

ECU_PWR4_G

15A

ECU_SNSR2_G

GND DIST
Gnd Zone #3A
Page 8A-14B - 13

POWER DIST
Uh - Pcm-B
Page 8A-10B - 7

POWER DIST
Ip1 - Pcm-I
Page 8A-10B - 8

ECU_IGN0_P

J1-41

ECU_SNSR1_G

GND DIST
Gnd Zone #3A
Page 8A-14B - 13

10A
ECU_CRANK

J1-5

FIELD
TERM

GND DIST
Gnd Zone #3A
Page 8A-14B - 13
351

ECU_PWR2_G

SENSOR
GND 2

J1-4

351

ECU_PWR3_G

GND DIST
Gnd Zone #3A
Page 8A-14B - 13

1433

J1-27

GND DIST
Gnd Zone #3A
Page 8A-14B - 13
351

SENSOR
GND 1

25A
439

ECU_IGN1_P

440

ECU_BATT_P

23. ENG
GRA
19
0.8 TXL
50

STARTING & CHARGING


Generator Asm
Page 8A-30B - 2

F_TERM_MON

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 5

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 5

H53020b_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-98

Engine Controls (LG4) 7.8L-Diesel/Duramax


ECU
GND 1

POS SIG 1

J1-7

5V REF 1

J1-31

GND 2

J1-54

POS SIG 2

J1-8

5V REF 2

J1-32

GND 3

J1-55

POS SIG 3

J1-9

5V REF 3

J1-33

J1-56

1271. ENG 1161. ENG 1164. ENG 1272. ENG 1162. ENG 1274. ENG 1273. ENG 1163. ENG 1275. ENG
BRN
BLU LT
GRA
YEL/BLK
BLU DK WHT/BLK
PPL
TAN
GRN DK
TXL 19 0.8
TXL 19 0.8
TXL 19 0.8
TXL 19 0.8
TXL 19 0.8
TXL 19 0.8
TXL 19 0.8
19 0.8
TXL 19
0.8 TXL
50
50
50
50
50
50
50
50
50

D2

A8

B3

D3

D4

D5

D6

D8

D7

D2

A8

B3

D3

D4

D5

D6

D8

D7

15392709
40M GTMXD SLD
40F GTMXD SLD
15392711

1271. IP 1161. IP 1164. IP 1272. IP 1162. IP 1274. IP 1273. IP 1163. IP 1275. IP


BRN
BLU DK WHT/BLK
PPL
BLU LT
TAN
GRA
GRN DK
YEL/BLK
7 0.5
TXL 7 0.5
TXL 7
TXL 7
TXL 7 0.5
TXL 7
TXL 7
TXL 7 0.5
TXL 7
0.5 50
0.5 50
0.5 50
0.5 TXL
0.5 50
50
50
50
50
50

C
NO
CONNECTION

PPS 1
RTN

PPS 1

D
PPS 1
5V REF

PPS 2
RTN

PPS 2

J
PPS 2
5V REF

F
PPS 3
RTN

PPS 3

PPS 3
5V REF

Pedal Position Sensor


15010833a 004
6N2

FNA

15326842

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 6

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 6

H53020b_001_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-99

Engine Controls (LG4) 7.8L-Diesel/Duramax


ECU
COMMON
SENSOR
GND

FUEL LVL1

J1-12
470. ENG
BLK
TXL 19
0.8 50

CRUISE
ON/OFF

FUEL LVL2

J1-37

J1-38

RESUME/
ACCEL

J1-46

SET/
COAST

J1-47

PTO
ENABLE

J1-48

HI IDLE LP

J1-93

HI IDLE
SWITCH

J1-78

1589. ENG
. 1936
ENG
PPL
BLU DK
TXL 19
19 0.8
0.8 TXL
50
50

CASE
GND

J1-68

J1-1

2013. ENG 534. ENG


GRN DK
RED
TXL 19
19 0.8
0.8 TXL
50
50

FUEL_LVL2

488. ENG
GRN LT
19
0.8 TXL
50

FUEL HAND & STOR


Sec Fuel Sender
Page 8A-22B - 1
FUEL_LVL1

FUEL HAND & STOR


Pri Fuel Sender
Page 8A- 22B - 1

CRUISE CNTL
Cruise Cntl Sw
Page 8A-34B - 1

397

C5

C4

15392709
40M GTMXD SLD
40F GTMXD SLD
15392711

351

UPFITTER PROV
Pto Enable Sw
Page 8A-18A -1

A2
A2

FUEL_RTN

2509

RES_ACCEL_B

A3
A3

15326762
30M GTMXD
30F GTMXD
15304908

750. IP_EXTN
534. IP_EXTN
BLK
GRN DK
7
7
0.5 TXL
0.5 TXL
50
50

HIS_LP

CRUISE CNTL
Cruise Cntl Sw
Page 8A-34B - 1

LAMP

GND

SW

High Idle Switch


15010255 001
6N2

84

ECU_G

GND DIST
Gnd Zone #3A
Page 8A-14B - 0

INTERIOR LIGHTING
Headlamp Power
Page 8A-114A - 1

CRUISE CNTL
Cruise Cntl Sw
Page 8A-34B - 1

87

C4

2013. IP
534. IP
RED
GRN DK
TXL 7
TXL
0.5 50
0.5 50

PTO_ENABLE

ON_OFF_B

FUEL HAND & STOR


Fuel Senders
Page 8A- 22B - 1

C5

3300A

SET_COAST_B

750

HIS_ILL_G

POWER DIST
Ip1 - Brake
Page 8A-10B - 6

GND

LED

GND

750

12177195

HIS_G

10A
GND DIST
Gnd Zone #7A
Page 8A-14B - 9

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 7

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

441

HIS_LED_P

GND DIST
Gnd Zone #7A
Page 8A-14B - 3

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 7

H53020b_001_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-100

Engine Controls (LG4) 7.8L-Diesel/Duramax


ECU
CL 2A

BRAKE
LAMP

CL 2B

J1-20

J1-21

BRAKE
TCC

J1-62

EXHAUST
BRAKE SW

J1-63

LOW
COOLANT

J1-67

J1-70

&K40

1320. ENG 420. ENG 2081. ENG


GRN LT
BLU LT
PPL
19 0.8
TXL 19 0.8
TXL 19
0.8 TXL
50
50
50

1049. ENG
GRN DK
TXL 19
0.8 50

EXH BRK/
RES REQ

1478. ENG
GRN LT
19
0.8 TXL
50

STARTER
ENABLE

J1-77

&K40/NPE

2656. ENG
PPL
TXL 19
0.8 50

J1-76

J1-43

J1-71

&HPZ/HR2

447. ENG
YEL
19
0.8 TXL
50

REP TOSS HI (AUTO)


VSS + (MANUAL)

REV SW

2SP AXLE

J1-39

&MX4/MTW

1467. ENG
GRA/BLK
19
0.8 TXL
50

VSS
SHIELD

VSS -

J1-40

J1-14

&MWW/MWX

2221. ENG
BLU LT
19
0.8 TXL
50

2222. ENG
GRN DK
19
0.8 TXL
50

&MWW/MWX

C8

B7

C10

D5

C8

B7

C10

D5

1049. IP
GRN DK
TXL
0.5 50

1320. IP
BLU LT
TXL
0.5 50

2221. ENG
BLU LT
TXL 19
0.8 50

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

EXH_REQ

&K40

2081. IP
GRN LT
TXL
0.5 50

2SP_AXLE

ENG_CL2

2SP AXLE
2sp Axle Sw
Page 8A-37A - 1

EXH BRAKE/RSTR
Exht Brake/Rstr Rly
Page 8A- 29A - 1

-MWF

SERIAL DATA LINK


Star Conn
Page 8A-55A - 1

15450272
30M GTMXD SLD

POWER DIST
Ip2 - Brake Iso
Page 8A-10B - 8

30F GTMXD SLD


15355480

B3

B9

B3

B9

-MWF

451. R_CHASSIS 351


1478. R_CHASSIS
GRN LT
BLK/WHT
19
19
0.8 TXL
0.8 TXL
50
50

10A

&MWF

EXTERIOR LIGHTING
Reverse Sw
Page 8A-110A - 6

LOW_COOL_G

24. ENG
GRN LT
TXL 19
0.8 50

BRK_NO_P
EXH_BRK
15326915
12M GT280 SLD

BRAKES
Brake Switch
Page 8A-44B-4 ; 44C-5

420

12F GT280 SLD


15326910

EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A- 29A - 1

GND DIST
Gnd Zone #3A
Page 8A-14B -10

BACK_UP

15326640
6M GT280 SLD
6F GT280 SLD
15326636

MD TRANSMISSION
Reverse Relay
Page 8A-27B - 2

1478. ENG_FAN 451. ENG_FAN


GRN LT
BLK/WHT
TXL 19
19
0.8 50
0.8 TXL
50

TCC_ECU

24

BACK_UP_MD

Low Coolant Sw
low_clnt_sw 002
UPC

&MWW/MWX

FNA

12052641

START & CHARGING


Starter Relay
Page 8A-30B -1

LCT TRANSMISSION
Tcm
Page 8A-27A - 1

2221. M_TRANS
BLU LT
19
0.8 TXL
50

A
HI

RPO LEGEND
FAM3 - FAMILY 3
MX4 - LCT 2000 AUTO TRANSMISSION
MTW - LCT 2400 AUTO TRANSMISSION
MWW/MWX - MANUAL TRANSMISSION

K40 - EXHAUST BRAKE


NPE - EXHAUST RESTRICTOR
HPZ - ELECTRONIC 2 SPEED AXLE
HR2 - AIR 2 SPEED AXLE
OBJECT ID

Engine Controls (LG4)


GMT560

05

Panel Set: 8

schematic

ECU_START

h53020b

&LG4
sheet1

&MWW/MWX

2222. M_TRANS
GRN DK
19
0.8 TXL
50

B
LO

Trans Speed Snsr (Man)


spd_snsr
001
UPC

REP_TOSS_HI

FNA

TOSS

15449028
REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 8

H53020b_001_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-101

Engine Controls (LG4) 7.8L-Diesel/Duramax


ECU
AIR
HEATER 1
FEEDBACK

AIR HEATER
RELAY

J2-55

J2-53

AIR
HEATER 2
FEEDBACK

J2-54

120 VAC Pwr Cord


560_pwr_cord 001
UPC
PHASE 1

COMMON

GROUND

FNA

17757-1

3-18 HPN
PN 13125-2

SA900

SA901

SA902

901. BLOCK_HTR
BRN
7
0.5 TXL
50
900. BLOCK_HTR
BLK
7
0.5 TXL
50

902. BLOCK_HTR
GRN/YEL
7
0.5 TXL
50

2
Engine Block Htr
560_block_htr 001
UPC

FNA

RESISTOR

17446-3
CASE

OBJECT ID

Engine Controls (LG4)


GMT560

05

Panel Set: 9

schematic

h53020b

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 9

H53020b_001_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-102

Engine Controls (LG4) 7.8L-Diesel/Duramax


ECU
OIL
PRESSURE
GND

COOLANT
TEMP

J2-14

FUEL
TEMP 2

FUEL
TEMP 1

J2-35

J2-41

INTAKE
AIR
TEMP

OIL
TEMP

J2-42

J2-36

MAF
SIGNAL

J2-37

OIL
PRESSURE
SIGNAL

MAF
GND

J2-28

J2-15

OIL
PRESSURE
VCC

J2-27

J2-48

XXX.
XXX
ISUZU

MAF
1120
(Page 3)

XXX.
XXX

XXX.
XXX

XXX.
SHIELD

XXX.
XXX.
XXX
XXX

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

XXX.
XXX
ISUZU
5V
REF

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

ISUZU

ISUZU

Cool Temp Snsr

Fuel Temp Snsr 1

Fuel Temp Snsr 2

REF
LOW

TEMP

IGN

REF LO

GND

MAF

Maf & Iat

Oil Temp

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 10

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

Oil Pressure Sensor

OIL
PRESSURE

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 10

H53020b_001_10

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-103

Engine Controls (LG4) 7.8L-Diesel/Duramax


ECU
BOOST
PRESSURE
GND

BOOST
PRESSURE
SIGNAL

J2-12

RAIL
PRESSURE
GND

BOOST
PRESSURE
VCC

J2-24

J2-46

XXX.
XXX

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

ISUZU

RAIL
PRESSURE
SIGNAL

J2-13

RAIL
PRESSURE
SIGNAL

J2-25

J2-26

ISUZU

ISUZU

XXX.
SHIELD

XXX.
SHIELD

ISUZU

ISUZU

XXX.
XXX

ENGINE
RPM +

J2-47

XXX.
XXX

XXX.
XXX
XXX.
XXX

RAIL
PRESSURE
VCC

ISUZU

ENGINE
RPM
SHIELD GND

ENGINE
RPM -

J2-31

J2-32

CAM
ANGLE
VCC (5V)

J2-19

XXX.
XXX

XXX.
XXX

XXX.
SHIELD

ISUZU

ISUZU

ISUZU

CAM
ANGLE
GND

J2-51

LOW OIL
LEVEL
SWITCH

CAM
ANGLE

J2-18

J2-30

J2-52

ISUZU

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

XXX.
XXX
ISUZU

XXX.
XXX
ISUZU

Oil Level Snsr


UPC
N.O. - HELD CLOSED

UPC

POS SIG

VREF

Boost Pressure Sensor


boost_prss_sen 002
UPC

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 11

schematic

&LG4
sheet1

VRTN

POS SIG

FNA

VREF

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

FNA

MAGNETIC
PICUP
CAM
SENSOR

Cam Sensor
12565716 002
6Y3

X0042

OIL_LVL_G

GND DIST
Case Gnd
Page 8A-14B - 0

Comm Rail Pressure Sensor


comm_rail_snsr 001
UPC

REVISION

CASE

B
Engine RPM Sensor
eng_rpm_snsr 001

VRTN

FNA

FNA

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 11

H53020b_001_11

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-104

Engine Controls (LG4) 7.8L-Diesel/Duramax


04 560 000

JG

Beta - Initial Creation

001

27AU01

04 560 1167 JG
04 560 1179 JG
04i 560 1223 JG

For connector 15344628: pins A,B,C to 1,2,3


3-way Isuzu to Engine inline change
LG4 - Fuse Rating Update

19FE02
04MR02
26AU02

001
001
001

Eng Cntl Unit (Diesel)


eng_ctl_unit_04 002
UPC

ECU

VNTPOS
VCC

SIGNAL

J2-50

J2-29

EGR
POSITON
GND

AVNT
DRIVE

GND

J2-16

J2-1

XXX.
XXX

XXX.
XXX

XXX.
XXX

AVNT

ISUZU

ISUZU

ISUZU

1120
(Page 3)

EGR - W
POSITION
SIGNAL

EGR
MOTOR W

J2-17

J2-9

EGR - V
POSITION
SIGNAL

EGR
MOTOR V

J2-40

J2-8

EGR - U
POSITION
SIGNAL

EGR
MOTOR U

J2-39

J2-7

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

XXX.
XXX

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

VCC
POSITION W

POSITION V

J1- 15438366

J2-49

XXX.
XXX

GND

J2 - 1928404780
(58 PIN) BOSH

EGR
POSITION
VCC

J2-38

FNA

EGR Valve

POSITION U

VNTPOS
VCC

SIGNAL

ECU MAINTAIN RLY

Avnt

GND

AVNT
AVNT DRIVE

Engine Controls (LG4)

OBJECT ID

GMT560

05

h53020b

Panel Set: 12

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53020b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:25:48 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 12

H53020b_001_12

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-105

Engine Controls (LG5) 7.2L-Diesel/CAT


TELL TALE
Ttm - Wait Intake Heater
Page 8A-86A - 1

BATTERIES
Uh Dist Center (B+)
Page 8A- 35C - 1

FL
2

POWER DIST
Uh - Eng3
Page 8A-10C - 8

HTR_P

1998

HTR_RLY
15392711
40F GTMXD SLD

C6

Air Intake Term


12146366 002

15A

UPC FNA

C6
539

12146365
M6

HTR_RLY_P

40M GTMXD SLD


15392709

1998. ENG
BLU LT
19
0.8 TXL
50

15326813
3M GT150 SLD
CAT
3F GT150 SLD
15326808

C987.

RD
0.8 TXL

19

CAT

85

87

Heated Air Intake Rly


15319851 004
UPC

30

L983.

L983.

WH
0.8 TXL
XXX.
XXX
13.0 TXL
50

G850.
19

BU
0.8 TXL

19

CAT

12

19

CAT

12

L984.

WH
0.8 TXL

16

11

CAT
INJ

11

L984.

OR
0.8 TXL

16

CAT

CAT

G850.

BU
0.8 TXL

CAT

SPLICE

SPLICE

FNA

15336745
86
OR
0.8 TXL

16

CAT

10

CAT
INJ

10

16

CAT

CAT
INJ

CAT
INJ

SPLICE

WH
0.8 TXL

FNA

UPC

INJ

G850.

BU
0.8 TXL

TBD
CASE

WH
0.8 TXL

16

19

UPC

UPC

FNA

OR
0.8 TXL

16

INJ

B
Injector #2
injector 001
UPC

FNA

TBD

TBD

FNA

16

INJ

Injector #1
injector 001

Inj Press Cntrl Valve


inj_pres_valve 001

CAT

OR
0.8 TXL

16

INJ

L984.

L984.

L983.

L983.

Air Intake Heater


cat_in_htr 001

Injector #3
injector 001
UPC

Injector #4
injector 001

FNA

UPC

TBD

FNA

TBD

TBD
A

IN_HTR_G

A701.

GND DIST
Unknown
Page 8A-14C - 0

A702.

GY
0.8 TXL
G855.

PU
0.8 TXL
50

G854.

PK
TXL
0.8 50

19

CAT

19

2
2

GY
0.8 TXL

L983.

WH
0.8 TXL

16

CAT

AIR
HEATER
RELAY

BR
0.8 TXL

GN
0.8 TXL

16

INJ
INJ
CAT

3
3

16

INJ

INJ
CAT

INJ
CAT

CAT

A701.

J2-8

16

INJ
INJ
CAT

A704.

A703.

PU
0.8 TXL

16

INJ

J2-62

J2-61
PWM

PWM
RTN

A702.
16

CAT

J2-36
INJECTOR 1

PU
0.8 TXL

A703.
16

CAT

J2-44
INJECTOR 1&2
RTN

BR
0.8 TXL

L984.
16

CAT

J2-37
INJECTOR 2

OR
0.8 TXL

A704.
16

CAT

J2-38
INJECTOR 3

GN
0.8 TXL

16

CAT

J2-45
INJECTOR 3&4
RTN

J2-39
INJECTOR 4

CAT ECU

Engine Controls (LG5)

OBJECT ID

GMT560

05

h53020c

Panel Set: 1

schematic

&LG5
sheet1

23

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53020c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:03:52 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53020c_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-106

Engine Controls (LG5) 7.2L-Diesel/CAT


RPO LEGEND
MTW - LCT 2400 AUTO
MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS

Trans Speed Snsr (Man)


001
spd_snsr

TOSS

UPC

LO

HI

FNA

15449028

B
&MWW/MWX

2222. M_TRANS
GRN DK
19
0.8 TXL
50

&MWW/MWX

2221. M_TRANS
BLU LT
19
0.8 TXL
50

SPLICE

L985.

L985.
YL
0.8 TXL

YL
0.8 TXL

16

CAT

CAT

CAT
INJ

CAT
INJ

YL
0.8 TXL

16

INJ

15326636
6F GT280 SLD
6M GT280 SLD
15326640

16

INJ

B
Injector #6
injector 001

Injector #5
injector 001
UPC

L985.

L985.

YL
0.8 TXL

16

FNA

UPC

1922

LCT TRANSMISSION
Tcm
Page 8A- 27A - 1

J1587-

MD TRANSMISSION
Tcm
Page 8A- 27B - 2

FNA

TBD

TBD
A

DLC
J1587Page 8A-50A - 2

A706.

A705.
BU
0.8 TXL

GY
0.8 TXL

16

INJ

REP_TOSS_HI2

&MWW/MWX

16

2222. ENG
GRN DK
19
0.8 TXL
50

INJ

INJ
CAT

YL
0.8 TXL

16

16

CAT

CAT

INJECTOR 5

GY
0.8 TXL

J2-46
INJECTOR 5&6
RTN

&MX4/MTW

&MWW/MWX
ENG

2221.
BLU LT
0.8 TXL
50

2221. ENG
BLU LT
19
0.8 TXL
50

&MWF

2221. ENG
BLU LT
TXL 19
0.8 50

19

DLC
J1587+
Page 8A-50A -2

16

CAT

J2-54

J1587+

INJ
CAT

A706.

L985.

A705.

BU
0.8 TXL

1921

REP_TOSS_MD

J2-55

J1-8

INJECTOR 6

J1-9

+ DIAGNOSTIC DATA LINK


J1587

J1-47
IGNORE
BRAKE/CLUTCH
SWITCH

J1-33
REP TOSS
LOW

J1-32
REP TOSS
HIGH

J1-27
DUMMY
PIN

CAT ECU

Engine Controls (LG5)

OBJECT ID

GMT560

05

h53020c

Panel Set: 2

schematic

&LG5
sheet1

23

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53020c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:03:52 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53020c_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-107

Engine Controls (LG5) 7.2L-Diesel/CAT


RPO LEGEND
FAM3 - FAMILY 3

IP CLUSTER
Cluster
Page 8A-81A - 1

MAL_IND_LP

IP CLUSTER
Cluster
Page 8A-81A - 1

IP CLUSTER
Cluster
Page 8A-81A -1

TACH

121. IP
WHT
0.5 TXL
50
15392711
40F GTMXD SLD
40M GTMXD SLD
15392709

PRIM_PPM

817. IP
419. IP
BRN/WHT GRN DK/WHT
7
7
0.5 TXL
0.5 TXL
50
50

B8
B8

BB_PPM

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

BODY BUILDER
Sec Ppm
Page 8A-119D - 1
1827. R_CHASSIS
YEL/BLK
19
0.8 TXL
50

B1

D1

C2

B1

D1

C2

817. ENG
GRN DK/WHT
19
0.8 TXL
50

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

Oil Pressure Sensor


oil_press_snsr 002

817. ENG
GRN DK/WHT
19
0.8 TXL
50

UPC
VRTN

SA817

121. ENG
WHT
TXL 19
0.8 50

J1-37
4 KPPM
LOW

419. ENG
817. ENG
BRN/WHT GRN DK/WHT
19
19
0.8 TXL
0.8 TXL
50
50

J1-38

J1-28

2X TACH
HIGH

(SES)
MIL

G827.
CAT

J1-39

19

GY
0.8 TXL

TACH
LOW

SENSOR
GND

FNA

12065287

19

CAT

J2-42

VREF

G826.

994.

BU
0.8 TXL

J1-36
SPEED
4 KPPM
HIGH

POS SIG

BR
0.8 TXL

19

CAT

J2-24

OIL
PRESSURE

J2-41

SENSOR
POWER

CAT ECU

Engine Controls (LG5)

OBJECT ID

GMT560

05

h53020c

Panel Set: 3

schematic

&LG5
sheet1

23

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53020c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:03:52 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 3

H53020c_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-108

Engine Controls (LG5) 7.2L-Diesel/CAT


RPO LEGEND
MWW/MWX - MANUAL TRANS
FAM3 - FAMILY 3

CLUTCH3_PPS
441
(Page 9)

B
Man Cltch Sw Top Of Trvl
22547838 003
6N4 5835A

12048272
A

&MWW/MWX

379. XBDY
BRN/WHT
7
0.5 TXL
50

A11

J1939
J1939
Page 8A-57A - 4

A11

15326762
30M GTMXD
30F GTMXD
15304908
&MWW/MWX
IP

2361

379.
BRN/WHT
7
0.5 TXL
50

CAT_ECU_J+

HVAC
A/C Status
Page 8A-65B - 2

J1939
J1939
Page 8A-57A - 4

B6
2362

CAT_ECU_J-

B6

15355480
30F GTMXD SLD
AC_ENABLE_B
30M GTMXD SLD
15450272

&MWW/MWX

379. ENG
BRN/WHT
19
0.8 TXL
50

J1-50
HIGH

J1-34
LOW

J1-42
SHIELD

459. ENG
GRN DK/WHT
TXL 19
1.0 50

J1-22

J1-62

CLUTCH
SWITCH

J2-60

AC
ENABLE
RELAY

J1939

EFC
FAN SPEED

J1-2
EFC
5V REF

J1-18
EFC
5V RTN

J1-11
EFC
CLUTCH
CONTROL

CAT ECU

Engine Controls (LG5)

OBJECT ID

GMT560

05

h53020c

Panel Set: 4

schematic

&LG5
sheet1

23

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53020c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:03:52 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 4

H53020c_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-109

Engine Controls (LG5) 7.2L-Diesel/CAT


CAT ECU
BATT A

BATT B

J1-52

GND A

J1-53

GND B

J1-65

J1-67

ALT
L TERM

IGN 1

J1-70

J1-41

J1-10

J2-33

1997. ENG
TAN
TXL 19
0.8 50

C8

GY
0.8 TXL

J2-58

J2-59

J2-48

J2-49

CAT

CAT

CAT

CAT

19

CAT

A
Oil Level Snsr

Top Cam Snsr


top_cam_snsr
001
UPC FNA

CAT_B_G
15326915
12M GT280 SLD

UPC FNA

TBD

TBD

N.O. - Held Closed

12F GT280 SLD


15326910

GND DIST
Gnd Zone #2A
Page 8A-14C - 1

B
A

B
Bottom Cam Sensor
btm_cam_snsr 001
UPC

1997. ENG_FAN
TAN
TXL 19
0.8 50

POWER DIST
Uh - Ecm-B
Page 8A-10C - 3

WH
0.8 TXL

FNA

TBD

G828.

19

CAT

A
20A
POS
1540

TOP
CAM

. .
XXX.
E965
E966.
E963
E964.
XXX.
XXX
BU
YL
XXX
BK
WH
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL
CAT

CAT

1997. R_CHASSIS
TAN
19
0.8 TXL
50

GND DIST
Gnd Zone #2A
Page 8A-14C - 1

19

J2-23

BOTTOM
CAM

30F GTMXD SLD


15355480

CAT_A_G

251

G458.

J2-22

15450272
30M GTMXD SLD

C8

251

ENGINE TIMING
CALIBRATION
+ PROBE -

LOW
OIL SW

ETHER
SOLENOID

CAT_BATB_P

NEG

Engine Timing Calibration Probe


etcp 001
UPC

FNA

TBD
Ether Solenoid
15096817 001

OIL_LVL

UPC

(Page 6)

FNA

15326679
B

POWER DIST
Uh - Ecm-B
Page 8A-10C - 3
20A
CAT_BATA_P

Engine Controls (LG5)

OBJECT ID

GMT560

05

h53020c

Panel Set: 5

schematic

&LG5
sheet1

350

ETHER_G

15A

1540

POWER DIST
Ip1 - PcmI
Page 8A-10C - 8

23

439

CAT_IGN1_P

GND DIST
Gnd Zone #3B
Page 8A-14C - 11

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53020c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:03:52 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 5

H53020c_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-110

Engine Controls (LG5) 7.2L-Diesel/CAT


CAT ECU
SENSOR
GND

BOOST
PRESSURE

J2-40

SENSOR
POWER

INJECTOR
ACTUATION

J2-3

J2-27

ATM
ACTUATION

J2-2

VREF

J2-14

POS SIG

J1-4

VRTN

J1-66

J1-5

PPS_RTN
451
(Page 9)

G829.

A746.

PK
0.8 TXL

GN
0.8 TXL

19

CAT

G849.

G828.

19

19

CAT

BR
0.8 TXL

CAT

WH
0.8 TXL

19

CAT

OIL_LVL
G829
(Page 5)

SPLICE
1164. ENG 1161. ENG
WHT/BLK
BLU DK
19 0.8
TXL 19
0.8 TXL
50
50

SPLICE
G828.

G829.

GN
0.8 TXL

WH
0.8 TXL

19

CAT

19

CAT
15392709
40M GTMXD SLD

G829.

GN
0.8 TXL

G828.
WH
0.8 TXL

19

CAT

40F GTMXD SLD


15392711

19

A8

B3

A8

CAT
VRTN

B3

POS SIG

VREF

Inj Actuation Press Snsr


inj_actuate_sen 001
UPC

1164. IP 1161. IP
WHT/BLK
BLU DK
19 0.8
TXL
0.8 TXL
50
50

FNA

PPS
451
(Page 9)

19

TBD
B

C
A

VRTN

VREF

POS SIG

Boost Pressure Sensor


boost_prss_sen 002
UPC

B
Pedal Position Sensor
15010835a 001

FNA

6N2

FNA

12103771
12110293

Engine Controls (LG5)

OBJECT ID

GMT560

05

h53020c

Panel Set: 6

schematic

&LG5
sheet1

23

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53020c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:03:52 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 6

H53020c_001_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-111

Engine Controls (LG5) 7.2L-Diesel/CAT


CAT ECU
INTAKE
MAT

COMMON
GND

J2-35

COMMON
FUEL
RTN

COOL
TEMP

J2-18

J2-32

PRIMARY
FUEL

J1-3

ON/
OFF

SECONDARY
FUEL

J1-15

J1-26

RESUME/
ACCEL

J1-59

J1-44

J1-35

J1-21

1589. ENG 1936. ENG


PPL
BLU DK
19 0.8
TXL 19
0.8 TXL
50
50

BU
0.8 TXL

G833.
19

CAT

PK
0.8 TXL

CAT

19

BU
0.8 TXL

397

CRUISE CNTRL
Cruise Cntrl Sw
Page 8A-34C - 1

SET_COAST_C

CRUISE CNTRL
Cruise Cntrl Sw
Page 8A-34C - 1
87

FUEL_LVL1

C5

C4

C5

C4

2013. IP
RED
0.5 TXL
50

RES_ACCEL_C

15392709
40M GTMXD SLD
40F GTMXD SLD
15392711

534. IP
GRN DK
7
0.5 TXL
50

12F

FNA

REF
LOW

TBD
2

4000A

FUEL HAND & STOR


Fuel Senders
Page 8A- 22B - 1

G833.
19

CAT

PK
0.8 TXL

19

2509

CAT

SPLICE

B2
B2

INTERIOR LIGHTING
Headlamp Power
Page 8A-114A - 1

TBD

G833.

CRUISE CNTRL
Cruise Cntrl Sw
Page 8A-34C - 1

FUEL HAND & STOR


Pri Fuel Sender
Page 8A- 22B - 1

Cool Temp Snsr


cool_tm_sen 001

TEMP

PK
0.8 TXL

84

ON_OFF_C

19

CAT

1
Intake Mat Sensor
in_mat_sen 001
UPC

FUEL HAND & STOR


Sec Fuel Sender
Page 8A-22B - 1

995.

J1-40

2013. ENG 534. ENG


RED
GRN DK
19 0.8
TXL 19
0.8 TXL
50
50

FUEL_LVL2

C967.

HIGH
IDLE
SWITCH

HIGH
IDLE
LAMP

SET/
COAST

A3
A3

15326762
30M GTMXD
30F GTMXD
15304908

441. IP_EXTN
534. IP_EXTN
BRN
GRN DK
7 0.5
TXL 7
0.5 TXL
50
50

HIS_LP

FUEL_RTN

E
470. ENG
BLK
TXL 19
0.8 50

LAMP

LED

C
Cat High Idle Switch
15010255 002

SW

6N2

GND

GND

GND

3300A

12177195

HIS_PPS
750

HIS_ILL_G

GND DIST
Gnd Zone #7A
Page 8A-14C - 9

Engine Controls (LG5)

OBJECT ID

GMT560

05

h53020c

Panel Set: 7

schematic

&LG5
sheet1

23

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53020c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:03:52 pm

750

HIS_LED_G

750
(Page 9)

GND DIST
Gnd Zone #7A
Page 8A-14C - 3

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 7

H53020c_001_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-112

Engine Controls (LG5) 7.2L-Diesel/CAT


Eng Cntl Unit (Cat)
cat_ecu 005
UPC

FNA

CAT ECU
BRAKE
SWITCH
N.O.

BRAKE
SWITCH
N.C.

J1-64

J1-45
86

PTO
LAMP
STATUS

LOW
COOLANT

J1-49

J1-30

J1-60

750. ENG
BLK
19
0.8 TXL
50

BRAKES
Brake Sw
Page 8A-44B/C - 4

PTO
SET

J1-7

PTO
ENGAGE

J1-58

EXHAUST
BRAKE
SWITCH

PTO
ENABLE

J1-19

J1-56

EXHAUST
BRAKE
CONTROL

J1-16

451
(Page 9)

B3
15450272
30M GTMXD SLD

B9

B3

B9

2664

15450272
30M GTMXD SLD

C10

1478. R_CHASSIS
GRN LT
19
0.8 TXL
50

POWER DIST
Ip2 - Brake Iso
Page 8A-10C -8

15450272
30M GTMXD SLD

C10

30F GTMXD SLD


15355480

30F GTMXD SLD


15355480

494. ENG
BLU LT
TXL 19
0.8 50

2 SPEED
AXLE

J1-12

STARTER
INHIBIT

J1-6

12186584
J2- 15316505

J1-31

&K40/NPE

488. ENG
GRN LT
19
0.8 TXL
50

2656. ENG
447. ENG
PPL
YEL
19
TXL 19
&HPZ/HR2 0.8
0.8 TXL
50
1467. ENG
50
GRA/BLK
19
TXL
0.8 50
START & CHARGE
Starter Rly
EXH_REQ
Page 8A-30C - 1

COOL_PPS

1320. ENG
BLU LT
TXL 19
0.8 50

1320. IP
BLU LT
0.5 TXL
50

PTO
KILL

NC_CONT

1478. ENG
GRN LT
19
0.8 TXL
50

B7
B7

PTO
SWITCH
RES

PTO_ENABLE

TAP_UP

UPFITTER PROV
Tap Up Sw
Page 8A-18C - 1

UPFITTER PROV
Tap Down Sw
Page 8A-18C - 1

30F GTMXD SLD


15355480

750. IP
BLK
0.5 TXL
50

2663

TAP_DOWN

2665

PTO_ENG_DIS

UPFITTER PROV
Pto Enable Sw
Page 8A-18C - 1

EXH BRAKE/RSTR
Exhaust Brake/Rstr Rly
Page 8A-29A - 1

START_CAT

2SP_AXLE

ENGAGE_PTO
&K40

2081. ENG
GRN LT
19
0.8 TXL
50

UPFITTER PROV
Pto Kill Sw
Page 8A-18C - 1

451. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

UPFITTER PROV
Pto Rly
Page 8A-18C -2

2 SPD AXLE
2 Spd Axle Sw
Page 8A-37C - 1

10A
BRK_NO_P

15326915
12M GT280 SLD

15326762
30M GTMXD

B12
B12

12F GT280 SLD


15326910

1478. ENG_FAN
GRN LT
TXL 19
0.8 50

D5
D5

30F GTMXD
15304908

750. IP_EXTN
BLK
7
0.5 TXL
50

451. ENG_FAN
BLK/WHT
TXL 19
0.8 50

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

&K40

2081. IP
GRN LT
0.5 TXL
50

UPFITTER PROV
Pto Enable Led
Page 8A-18C - 1

PTO_LED

A
Low Coolant Sw
low_clnt_sw 003
UPC

FNA

12052641
B

EXH_BRK

RPO LEGEND
EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A-29A - 1

Engine Controls (LG5)

OBJECT ID

GMT560

05

h53020c

Panel Set: 8

schematic

&LG5
sheet1

23

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53020c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:03:52 pm

K40 - EXHAUST BRAKE


NPE - EXHAUST RESTRICTOR
HPZ - ELECTRONIC 2 SPEED AXLE
HR2 - AIR 2 SPEED AXLE
FAM3 - FAMILY 3

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 8

H53020c_001_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-113

Engine Controls (LG5) 7.2L-Diesel/CAT


03
03
03
03

560
560
560
560

000
794
805
992

JG
JG
JG
JG

PILOT B - INITIAL CREATION


ECU - Pinout Change J1-68 to J1-19
Remove School Bus
Update Telltale Control

06OC00
09SE00
27OC00
08MR01

001
001
001
001

03
03
03
03

560 1062
560 1149
560 1106
560 1247

JG
JG
JG
JG

Update Ether Sol, Pin Label Update


MTX replaces MTW (Fam 2)
900 Circuit Number Updates
Ether Connector Change 15326801 to 15326679

25JL01
19DE01
07FE02
19JN02
HIS_PPS

COOL_PPS

(Page 7)

(Page 8)

UPFITTER PROVISIONS
Tap Down Sw
Page 8A-18C - 1

UPFITTER PROVISIONS
Kill Sw
Page 8A-18C - 1

451. ENG
BLK/WHT
19
0.8 TXL
50

2 SPEED AXLE
2 Spd Axle Sw
Page 8A-37C - 1

UPFITTER PROVISIONS
Tap Up Sw
Page 8A-18C - 1

PTO_KIL_PPS

PTO_DN_PPS

PTO_UP_PPS

451. ENG
BLK/WHT
19
0.8 TXL
50

451. ENG
BLK/WHT
19
0.8 TXL
50

451

2 SPEED AXLE
2 Spd Axle Sw
Page 8A-37C - 2

2SP_E_PPS

451. ENG
BLK/WHT
TXL 19
0.8 50

UPFITTER PROVISIONS
Pto Sw
Page 8A-18C - 1

2SP_A_PPS

PTO_SW_PPS

239. IP_EXTN
PNK
7
0.5 TXL
50
BRAKES
Brake Sw
Page 8A- 44B/C - 4

PPS_RTN

C5
C5
PPS

EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A- 29A - 1

2SP_SW1_PPS

EXH_SW_G

&K40

750. IP_EXTN
BLK
7
0.5 TXL
50

750. IP_EXTN
BLK
7
0.5 TXL
50

SD750

451. ENG
BLK/WHT
TXL 19
0.8 50

(Page 6)

2 SPEED AXLE
2 Spd Axle Sw
Page 8A-37C - 1

750. IP_EXTN
BLK
7
0.5 TXL
50

451. ENG
BLK/WHT
19
0.8 TXL
50

SD451

451. ENG
BLK/WHT
19
0.8 TXL
50

001
001
001
001

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

CRUISE CNTRL
Cruise Cntrl Sw
Page 8A-34C - 1

BR_SW_PPS

CRUISE_PPS

15304908
30F GTMXD

750. IP_EXTN
BLK
7
0.5 TXL
50

A8

B4

A8

B4

451. IP
BLK/WHT
TXL 7
0.5 50

451. IP
BLK/WHT
7
0.5 TXL
50

30M GTMXD
15326762

(Page 6)

451. IP
BLK/WHT
19
0.8 TXL
50

451. IP
BLK/WHT
19
0.8 TXL
50

451. IP
BLK/WHT
19
0.8 TXL
50

451. IP
BLK/WHT
19
0.8 TXL
50

SF451

&MWW/MWX

451. IP
BLK/WHT
7
0.5 TXL
50

15304908
30F GTMXD

B10
B10

30M GTMXD
15326762
&MWW/MWX

441. XBDY
BRN
7
0.5 TXL
50

CLUTCH3_PPS
(Page 4)

RPO LEGEND
K40 - EXHAUST BRAKE

Engine Controls (LG5)

OBJECT ID

GMT560

05

h53020c

Panel Set: 9

schematic

&LG5
sheet1

23

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53020c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:03:52 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 9

H53020c_001_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-114

Engine Controls (LLY) 6.6L-Diesel/Duramax

B
Sensor - Oil Pressure
12555535 003

5V
REF
OIL
PRESSURE

UPC

REF
LOW

FNA

6189-0099

A
C

B
IC466.
IC471.
IC457.
Sensor Asm-Cool Temp
GRA
TAN/WHT
BLK
TXL
16 0.85
TXL 16 0.85
25036898 003
0.85 TXL
50
50
50

TEMP

12F
REF
LOW

4000A

ISUZU2

ISUZU2

16

ISUZU

IC47.
GRA
0.85 TXL
50

ISUZU

ISUZU

ISUZU

D6

D7

D8

A7

A8

D6

D7

D8

410. ENG
YEL
7
0.5 TXL
50

720. ENG
GRA
TXL 7
0.5 50

332. ENG 2755. ENG 2705. ENG


TAN/WHT
BLK
GRA
19 0.8
TXL 19 0.8
TXL 19
0.8 TXL
50
50
50

J2-25

J2-39

COOLANT GND
ECL
TEMP

EOPRESS

Engine Controls (LLY)

OBJECT ID

05

h53020d

Panel Set: 1

schematic

sheet1

16

ISUZU

38M GTMXD SLD


15317380

IC94.
GRN LT
TXL
0.85 50

16

ISUZU

ISUZU

15336174
24F GTMXD SLD
ISUZU

C8
C8

C7

597. ENG
GRA
7
0.5 TXL
50

432. ENG
GRN LT
7
0.5 TXL
50

469. ENG
ORN/BLK
TXL 7
0.5 50

J1-39

C7

J2-23

24M GTMXD SLD


15336173

J2-30

IC44.
BRN
TXL
0.85 50

16

ISUZU

IC43.
YEL
0.85 TXL
50

16

ISUZU

D2

D1

D2

D1

15304900
38F GTMXD SLD
ISUZU
38M GTMXD SLD
15317380

718. ENG 1578. ENG


BRN
YEL
7
7
0.5 TXL
0.5 TXL
50
50

J3-48

J2-27
VCC

5V MAP

5V OIL
PRESS

IC93.
ORN/BLK
16
0.85 TXL
50

FNA

178392-6

C6
C6

J1-34

REF
LOW

12129946

MAP RTN
MAP SENSE

FUEL TEMP
GND
FUEL TEMP

PCM

GMT560

&LLY

OIL
PRESS
GND

IC92.
GRA
0.85 TXL
50

15304900
38F GTMXD SLD
ISUZU

A8

J2-14

16

A7

VCC

LOW
REF

IC57.
IC66.
IC71.
TAN/WHT
BLK
GRA
16 0.8
TXL 16 0.8
TXL
0.8 TXL
50
50
50

16

Sensor Asm-Fuel Temp


fuel_temp 002

TEMP

UPC

ISUZU2

ISUZU2
ISUZU

ISUZU

J2-67

12F 5000A

MAP

Sensor - Map
16249939 004

16

12162193

A
IC41.
YEL
0.85 TXL
50

5V
REF

26

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:07:58 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53020d_002_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-115

Engine Controls (LLY) 6.6L-Diesel/Duramax


RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A- 38a - 01

1694

STARTING & CHARGING


Start Sw / Clutch Sw
Page 8A- 30D - 1

TRNSCAS_1

Trans Speed Snsr (Man)


spd_snsr
001

TOSS

UPC

B5
B5

15366099
24F GTMXD SLD
IP
ENG
24M GTMXD SLD
15336173

LO

HI

FNA

1433

LB7_CRANK

POWER DIST
Ip1 - Pcm-I
Page 8A-10D - 8

15449028

&NP1

15A

1694. ENG
GRA/BLK
1
0.5 TXL
50

439

STARTING & CHARGING


Starter Rly
Page 8A- 30D - 1

SA1694

LB7_IGN1_P

POWER DIST
Ip1 - Pcm-I
Page 8A-10D - 8

POWER DIST
Uh - PcmB
Page 8A-10D - 7

15A

&NP1

1694. ENG
GRA/BLK
1
0.5 TXL
50

10A

PCM_START

439

440

LB7_IGN1_P2

LB7_BAT1_P

TRANS_4WD

POWER DIST
Ip1 - Trans
Page 8A-10D - 7

&MWW/MWX

2222. ENG
GRN DK
19
0.8 TXL
50
TRANSMISSION
Tcm
Page 8A- 27A - 03
EXTERIOR LIGHTING
Reverse Sw
Page 8A- 110A - 6

&NP1
ENG

1694.
GRA/BLK
1
0.5 TXL
50

&MWW/MWX
ENG

2221.
BLU LT
0.8 TXL
50

440

LB7_IGN0_P

LB7_BAT2_P

IGNB_P

2219. ENG
GRA/BLK
TXL 19
0.8 50

&LCT

2221. ENG
BLU LT
19
0.8 TXL
50
447. ENG
YEL
TXL 19
0.8 50

J3-45

J2-7

J3-23

IGN0

REVERSE SW

LOW

4WD HI/LO SW

Engine Controls (LLY)

OBJECT ID

GMT560

05

h53020d

Panel Set: 2

schematic

sheet1

1020

REP_TOSS_HI

24. ENG
GRN LT
19
0.8 TXL
50

&LLY

POWER DIST
Ign B Rly
Page 8A-10D - 4

10A

10A

19

TRANSMISSION
Tcm
Page 8A- 27A - 1

BACK_UP

POWER DIST
Uh - PcmB
Page 8A-10D - 7

26

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

J3-35

J3-18

J1-19

J1-10

J1-18

HI

TOSS

REVISION

J3-12

J1-20

J1-5

BATTERY

PCM

LAST CHANGED BY

START
SOL RLY

12:07:58 pm

CRANK
REQUEST

VIGN 1/MON

VIGN 1

VIGN 0

J1-52
EDU/RPCV
POWER
RLY

VBATT A
VBATT B

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53020d_002_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-116

Engine Controls (LLY) 6.6L-Diesel/Duramax


Fuel Injector 1
17124607 003

Fuel Injector 4
17124607 003

Fuel Injector 6
17124607 003

IC15.
IC62.
IC18.
IC64.
IC20.
IC13.
ORN/BLK GRN LT/RED ORN/BLK GRN LT/WHT ORN/BLK BLU DK/WHT
TXL 19
TXL 19 2.5
TXL 19
19 2.5
TXL 19
19
2.5 TXL
2.5 TXL
2.5 50
2.5 50
50
50
50
50
ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

J1-3

J1-4
INJ #1

INJ #4

ISUZU

ISUZU

INJ #6

ISUZU

ISUZU

ISUZU

ISUZU

ISUZU

JOINT B

SPLICE

J1-59

J1-1

JOINT A
SPLICE

INJ HI1

ISUZU

ISUZU

ISUZU

IC521.
IC20.
IC520.
IC21.
BLU DK/WHT BLU DK/WHT WHT/RED
WHT/RED
16
16
16
TXL 16
0.75 TXL
0.75 TXL
0.75 TXL
0.75 50
50
50
50

IC13.
ORN/BLK
19
2.5 TXL
50

Fuel Injector 8
17124607 003

IC14.
IC16.
IC60.
IC22.
IC17.
IC61.
IC19.
IC65.
WHT/GRN
RED/WHT
WHT/YEL RED/WHT WHT/BLU DK RED/WHT GRN LT/RED RED/WHT
TXL 19 2.5
TXL 19
19 2.5
TXL 19
TXL 19 2.5
TXL 19
TXL 19
TXL 19
2.5 50
2.5 50
2.5 TXL
2.5 50
2.5 50
50
50
50
50

JOINT B

JOINT A

Fuel Injector 5
17124607 003

Fuel Injector 3
17124607
0 03

IC63.
IC21.
ORN/BLK
WHT/RED
19
TXL 19
2.5 TXL
2.5 50
50

ISUZU

ISUZU

Fuel Injector 2
17124607 003

Fuel Injector 7
17124607 003

J1-60

J1-61
INJ #7

INJ #6

IC60.
RED/WHT
19
2.5 TXL
50

ISUZU

ISUZU

J1-62

J2-121

INJ #7

INJ #2

J2-118

INJ HI2

J2-115

J2-116

INJ #3

INJ #5

J2-120
INJ #8

EDU
NOTE: ALL INJECTORS DELAYED 90 DEG BY EDU PROCESSING.
INJ #5

INJ #2

INJ #3

J1-45

J1-67

IC101.
GRN LT/BLK
16
0.75 TXL
50

IC104.
BLK/WHT
16
0.75 TXL
50
ISUZU

ISUZU

INJ #8

J1-47

INJ #7

J1-48

J1-63

IC107.
BLU DK/WHT
0.75

IC106.
PNK/BLK
16
0.75 TXL
50
ISUZU

ISUZU

IC102.
RED/BLK
16
0.75 TXL
50
ISUZU

INJ #6

INJ #1

J1-64

J1-66

IC103.
BLK
0.75 TXL
50

16

ISUZU

INJ #4

IC105.
YEL/BLK
16
0.75 TXL
50
ISUZU

J1-44

IC108.
BLU LT/BLK
16
0.75 TXL
50
ISUZU

B1

C2

B12

C11

B2

C1

B11

C12

B1

C2

B12

C11

B2

C1

B11

C12

845. ENG
BLK/WHT
7
0.5 TXL
50

1746. ENG
PNK/BLK
TXL 7
0.5 50

878. ENG
BLU DK/WHT
7
0.5 TXL
50

877. ENG
RED/BLK
TXL 7
0.5 50

1745. ENG
GRN LT/BLK
7
0.5 TXL
50

J2-65

J2-70

J2-52

J2-68

J2-66

1744. ENG
BLK
7
0.5 TXL
50

J2-72

846. ENG
YEL/BLK
7
0.5 TXL
50

J2-71

15304900
38F GTMXD SLD
ISUZU
38M GTMXD SLD
15317380

844. ENG
BLU LT/BLK
7
0.5 TXL
50

J2-69

PCM
INJ #4

INJ #1

Engine Controls (LLY)

OBJECT ID

GMT560

05

h53020d

Panel Set: 3

schematic

&LLY
sheet1

26

INJ #6

INJ #7

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

INJ #2

12:07:58 pm

INJ #3

INJ #5

INJ #8

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 3

H53020d_002_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-117

Engine Controls (LLY) 6.6L-Diesel/Duramax


POWER DIST
Uh - Eng3
Page 8A-10D - 8

25A

POWER DIST
Uh - Eng3
Page 8A-10D - 8

25A
539

539

EDU1_P

A4
A4
J1939
J1939
Page 8A- 57B - 2

2361

2362

POWER DIST
Ip1 - Brake
Page 8A-10D - 6

15317380
38M GTMXD SLD
ISUZU
38F GTMXD SLD
15304900

A5

10A
441

CR_CLU_P

EDU_J-

IZ20.
PNK
2.0 TXL
50

19

ISUZU

J2-91

EDU2_P

A5

J1939
J1939
Page 8A- 57B - 2

EDU_J+

RPO LEGEND
MWW/MWX - MANUAL TRANS

J2-92

IZ21.
PNK
2.0 TXL
50

STARTING & CHARGING


2nd Generator
Page 8A- 30D - 3

19

ISUZU

Man Cltch Sw Top Of Trvl


22547838 003

J1-5

J2-119

6N4

5835A

12048272
HIGH

LOW

IGN1

SHIELD

Edu - Isuzu
edu 003

IGN1

2524

POWER DIST
Ip2 - Brake Iso
Page 8A-10D - 8

UPC FNA
&MWW/MWX

120

379. XBDY
BRN/WHT
TXL 7
0.5 50

EDU

J1939
57X SIGNAL

GND A

GND B

A11

J2-114

J1-2

J2-94

J1- 1928403454
J2- 1928403462
A11

IZ17

IZ09

57X_SH

IC301.
BLU LT
TXL
0.75 50

16

ISUZU

GND DIST
Engine Earth A
Page 8A-14A - 12

C8
C8

EDU_A_G

GND DIST
Engine Earth A
Page 8A-14A - 1

IZ18

EDU_B_G

J1939
J1939
Page 8A- 57B -1

GND DIST
Engine Earth B
Page 8A-14A - 1

10A

L2_TERM_LB7

STARTING & CHARGING


1st Generator
Page 8A- 30D -3

BRK_NO_P

15326762
30M GTMXD

BRAKES
Brake Sw
30F GTMXD
15304908 Page 8A- 44A/B-4
&MWW/MWX

379. IP
BRN/WHT
7
0.5 TXL
50

25

1320. IP
BLU LT
0.5 TXL
50

STARTING & CHARGING


1st Generator
Page 8A- 30D - 3

TCC_PCM

2362

15355480
30F GTMXD SLD

LB7_PCM_J-

J1939
J1939
Page 8A- 57B - 1

15304900
38F GTMXD SLD
ISUZU

30M GTMXD SLD


15450272

B6

B7

B6

B7

2361

379. ENG
BRN/WHT
7
0.5 TXL
50

LB7_PCM_J+

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

F_TERM_MON

&MWW/MWX

38M GTMXD SLD


15317380

L_TERM_LB7

420. ENG
PPL
7
0.5 TXL
50

1320. ENG
BLU LT
TXL 7
0.5 50

23. ENG
GRA
19
0.8 TXL
50

2832. ENG
BLU LT
7
0.5 TXL
50

J2-63

J1-1
HIGH

2X OR 57X
SIGNAL OUTPUT

J1-2

J1-49

LOW

120

OBJECT ID

GMT560

05

h53020d

Panel Set: 4

schematic

&LLY
sheet1

26

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

J2-61

PCM

12:07:58 pm

J2-60

J2-57

TCC
BRAKE
SWITCH

J2-4

IGN0

BRAKE
LAMP
SWITCH
CLUTCH
SWITCH

J1939

Engine Controls (LLY)

J3-47

SHIELD

ALTL-2

J1-41

IGN0

L TERM
MON

F TERM
MON

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 4

H53020d_002_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-118

Engine Controls (LLY) 6.6L-Diesel/Duramax


RPO LEGEND
FAM2 - FAMILY 2
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

INTERIOR LIGHTING
Headlamp Power
Page 8A-114A - 1

POWER DIST
Ip1 - Brake
Page 8A-10D - 6

750

HIS_G

750

HIS_ILL_G

10A
2509

441

HIS_LP

GND DIST
Gnd Zone #7A
Page 8A-14A - 3

HIS_LED_P

GND DIST
Gnd Zone #7A
Page 8A-14A -9

Solenoid - Rpcv
rpcv 002

GND

LED

GND

UPC

High Idle Switch


15010255 001
6N2

IP CLUSTER
Speedometer (4KPPM)
Page 8A-81A - 1

3300A

BB_PPM

B
IC32.
IC32.
PPL/WHT
YEL
16 0.85
TXL
0.85 TXL
50
50

15A

ISUZU

GND

LAMP

SW

339

BODY BUILDER
Sec Ppm
Page 8A-119D - 1

PRIM_PPM

12177195

16

ISUZU

EGRDCMTR_P2

IZ07

750. IP_EXTN
534. IP_EXTN
BLK
GRN DK
7 0.5
TXL 7
0.5 TXL
50
50
IP CLUSTER
Mal Ind Lamp
Page 8A-81A - 1

IP CLUSTER
Tachometer (2 Ppr)
Page 8A-81A - 1
15304908
30F GTMXD
30M GTMXD
15326762

A2

A3

A2

A3

2013. IP
534. IP
RED
GRN DK
7 0.5
TXL
0.5 TXL
50
50

POWER DIST
Uh - Eng2
Page 8A-10D - 6

POWER DIST
Uh - Eng2
Page 8A-10D - 6

15A
TACH

121. IP
WHT
TXL
0.5 50

MAL_IND_LP

339

EGRDCMTR_P

RPCV_P

24M GTMXD SLD


15336173

C3

C2

B6

C3

C2

B6

2013. ENG 534. ENG


RED
GRN DK
19 0.8
TXL 19
0.8 TXL
50
50

J3-56
HI IDLE
LAMP

30M GTMXD SLD


15450272

121. ENG
WHT
7
0.5 TXL
50

J1-12

HI IDLE
SWITCH

15355480
30F GTMXD SLD

817. IP
1827. R_CHASSIS
GRN DK/WHT YEL/BLK
7
19
0.5 TXL
0.8 TXL
50
50

D1

C2

B1

D1

C2

419. ENG
BRN/WHT
TXL 7
0.5 50

J3-37
TACH

B1

J3-40

OBJECT ID

GMT560

05

h53020d

Panel Set: 5

schematic

&LLY
sheet1

26

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

15355480
30F GTMXD SLD

339

PRIMARY
PPM

C9

38M GTMXD SLD


15317380

2834. ENG
YEL
19
0.8 TXL
50

RPCV_P2

SA2834
SA2530

2530. ENG 2530. ENG 2834. ENG 2834. ENG


PPL/WHT
PPL/WHT
YEL
YEL
19
TXL 19
19
TXL 19
0.8 TXL
0.8 50
0.8 50
0.8 TXL
50
50

J3-10

IGN0

EGR
DCMTR
BATT A

J3-14
EGR
DCMTR
BATT B

J1-42

RPCV
BATT A

J1-56

RPCV
BATT B

J1-40

RPCV
SOLENOID
HI A

J1-54

RPCV
SOLENOID
HI B

J1-37
RPCV
SOLENOID
LOW B

J1-51
RPCV
SOLENOID
LOW A

PCM

SECONDARY
PPM

LAST CHANGED BY

C10

30M GTMXD SLD


15450272

J1-46

IGN0

MALFUNCTION
INDICATOR LP

Engine Controls (LLY)

J1-53

C9

2530. ENG
PPL/WHT
19
0.8 TXL
50

817. ENG 1827. ENG


GRN DK/WHT YEL/BLK
TXL 7
19
0.5 50
0.8 TXL
50

IGN0

C10

POWER DIST
Uh - Eng2
Page 8A-10D - 6

-B3D-ANC

419. IP
BRN/WHT
7
0.5 TXL
50

15304900
38F GTMXD SLD
ISUZU

15A
339

RPCV_SH

GND DIST
Engine Earth B
Page 8A-14A - 12

15A
15366099
24F GTMXD SLD

FNA

1 928 403 874

POWER DIST
Uh - Eng2
Page 8A-10D - 6

12:07:58 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 5

H53020d_002_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-119

Engine Controls (LLY) 6.6L-Diesel/Duramax

EGR
HI

DC Mtr_Sens-EGR
egrdcmtr 001

V
REF

UPC

M
EGR
LO

EGR
POS

EGR
RET

C5
C5

C4
C4

5764. ENG
OG/BK
TXL 7
0.5 50

VNT

LOW
REF

B3
B3

C3
C3

B6
B6

5746. ENG
L-GN/BK
7
0.5 TXL
50

5763. ENG
BN/WH
TXL 7
0.35 50

5746. ENG
L-GN/BK
7
0.5 TXL
50

J2-53

J2-35

2754. ENG
BLK
7
0.35 TXL
50

B7
B7

B8
B8

VNT Sol
vntsol 001
UPC

SOL
LO

TBD

J2-55

5947.

FNA

TBD

B5

B4
B4

B5

2703. ENG
GRA
7
0.35 TXL
50

J1-14

J2-8

5928.

IGN

LEGR1 LO LEGR1 LO

J1-47

15336174
24F GTMXD SLD
ISUZU
24M GTMXD SLD
15336173

J2-44

ENG

WH
0.5 TXL
50

5929. ENG
OG/BK
7
0.5 TXL
50

J1-23

5930. ENG
D-BU
7
0.5 TXL
50

J2-31

J2-49

J2-50

VREF 1 A

VREF RTN A

VREF RTN A

LEGR1 POS

LEGR1 HI LEGR1 HI

ENG

TN
0.5 TXL
50

5931.

ENG

YE
0.5 TXL
50

VREF 1 A
IGN

SOL
HI

UPC FNA

SA5746

5764. ENG
OG/BK
7
0.5 TXL
50

J2-33

5V
REF

FNA

TBD

A3
A3

Sensor - VNT Pos


varinozpos 001

5746. ENG
L-GN/BK
7
0.5 TXL
50

SA5764

5764. ENG
OG/BK
7
0.5 TXL
50

LEGR1 POS

IGN

LEGR1 LO
LEGR1 HI

PCM

Engine Controls (LLY)

OBJECT ID

GMT560

05

h53020d

Panel Set: 6

schematic

&LLY
sheet1

26

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:07:58 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 6

H53020d_002_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-120

Engine Controls (LLY) 6.6L-Diesel/Duramax


PCM
5V REF 1A
RESUME/
ACCEL

ON/OFF

J3-30

SET/
COAST

J3-22

GND 1

J3-19

5V REF 1C

POS SIG 1

J2-40

GND 2

J2-19

J1-32

POS SIG 2

J2-54

GND 3

5V REF 2

J1-28

J1-17

POS SIG 3

J2-56

J2-24

J1-36

1271. ENG 1161. ENG 1164. ENG 1272. ENG 1162. ENG 1274. ENG 1273. ENG 1163. ENG 1275. ENG
BRN
BLU DK
WHT/BLK
PPL
BLU LT
TAN
GRA
GRN DK
YEL/BLK
TXL 7
TXL 7
TXL 7
TXL 7 0.5
TXL 7 0.5
TXL 7 0.5
TXL 7
7 0.5
TXL 7 0.5
0.5 50
0.5 50
0.5 50
0.5 TXL
50
50
50
50
50
50

CRUISE CNTL
Cruise Cntl Sw
Page 8A-34A - 1

397

B2

A8

B1

A2

A3

A6

A1

B3

A7

B2

A8

B1

A2

A3

A6

A1

B3

A7

15336173
24M GTMXD SLD
24F GTMXD SLD
15366099

ON_OFF_D

1271. IP 1161. IP 1164. IP 1272. IP 1162. IP 1274. IP 1273. IP 1163. IP 1275. IP


BRN
BLU DK
WHT/BLK
PPL
BLU LT
TAN
GRA
GRN DK
YEL/BLK
TXL 7
TXL 7
7 0.5
TXL 7 0.5
TXL 7
TXL 7 0.5
TXL 7 0.5
TXL 7 0.5
TXL 7
0.5 TXL
0.5 50
0.5 50
0.5 50
50
50
50
50
50
50

CRUISE CNTL
Cruise Cntl Sw
Page 8A-34A -1

C
Pedal Position Sensor
15010833a 004
87

RES_ACCEL_D

OBJECT ID

GMT560

05

h53020d

Panel Set: 7

schematic

&LLY
sheet1

E
PPS 1

D
PPS 1
5V REF

PPS 2
RTN

PPS 2

J
PPS 2
5V REF

F
PPS 3
RTN

A
PPS 3

B
PPS 3
5V REF

15326842

SET_COAST_D

Engine Controls (LLY)


X

K
PPS 1
RTN

6N2 FNA

CRUISE CNTL
Cruise Cntl Sw
Page 8A-34A - 1

84

NO
CONNECTION

26

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:07:58 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 7

H53020d_002_07

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-121

Engine Controls (LLY) 6.6L-Diesel/Duramax


PCM
SERIAL A
CLASS 2

LOW
COOLANT

SERIAL B
CLASS 2

J1-16

IAT
MAF
GND

EXHAUST
BRAKE/RESTR
REQUEST

EXHAUST
BRAKE SW

J1-15

OIL LVL
IGN0

IGN0

J2-11

J1-45

J2-38

J2-26

J2-29

MAF

VCC

IAT REF
LOW

J2-58

VCC

J3-24

J1-13

&K40/NPE

2656. ENG
PPL
19
0.8 TXL
50

1049. ENG
GRN DK
TXL 7
0.5 50

1478. ENG
GRN LT
TXL 7
0.5 50

1174. ENG
BRN
7
0.5 TXL
50

2931. ENG
GRA/BLK
7
0.5 TXL
50

472. ENG
TAN
7
0.5 TXL
50

POWER DIST
Uh - Eng1
Page 8A-10D - 8

EXH_REQ

10A
SERIAL DATA LINK
Star Connector
Page 8A-55A - 1

C8
C8

15450272
30M GTMXD SLD

552. ENG
BLK
7
0.5 TXL
50

EXH BRAKE/RSTR
Exhaust Brake/Rstr Rly
Page 8A-29A - 1

492. ENG
YEL
7
0.5 TXL
50

239

LB7_MAF_P

30F GTMXD SLD


15355480

1049. IP
GRN DK
TXL
0.5 50

ENG_CL2

&K40

2081. ENG
GRN LT
19
0.8 TXL
50

D5
D5

B9

B3

B9

B3

A6
30F GTMXD SLD
15355480

451. R_CHASSIS
1478. R_CHASSIS
BLK/WHT
GRN LT
TXL 19
19
0.8 50
0.8 TXL
50

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

351

6F GT280 SLD
15326636

LOW_COOL_G

GND DIST
Gnd Zone #3A
Page 8A-14A -10

A6

15317380
38M GTMXD SLD
ISUZU
38F GTMXD SLD
15304900

IC68.
BRN
0.85 TXL
50

REF
LOW

TEMP

MAF

3
IGN

MAF Sense
maf 002
FNA

16
GND

15324447

ISUZU
ISUZU2

IC468.
BRN
0.85 TXL
50

UPC

ISUZU

15326640
6M GT280 SLD

451. ENG_FAN
1478. ENG_FAN
BLK/WHT
GRN LT
19
19
0.8 TXL
0.8 TXL
50
50

&K40

2081. IP
GRN LT
TXL
0.5 50

15450272
30M GTMXD SLD

16

ISUZU2

Low Coolant Sw
low_clnt_sw 002

Oil Level Snsr

UPC

UPC

FNA

12052641

FNA

12129140
N.O. - Held Closed

EXH_BRK

B
IC469

EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A-29A - 1

LOW_OIL_G

GND DIST
Engine Earth C
Page 8A-14A - 12

RPO LEGEND
K40 - EXHAUST BRAKE
NPE - EXHAUST RESTRICTOR
FAM2 - FAMILY 2

Engine Controls (LLY)

OBJECT ID

GMT560

05

h53020d

Panel Set: 8

schematic

&LLY
sheet1

26

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:07:58 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 8

H53020d_002_08

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-122

Engine Controls (LLY) 6.6L-Diesel/Duramax


FUEL PULL UP

FUEL
SENSOR
RTN

(SEC)
FUEL
LEVEL
SEN2

J2-64

J1-43

PCM
FUEL
LEVEL
SEN1

FUEL
PUMP
RELAY

J1-44

FUEL FILTER
PRESSURE
SW

J1-30

J3-5

1589. ENG
PPL
19
0.8 TXL
50

CAM SUP

J2-17

508

470. ENG 1936. ENG


465. ENG
BLK
BLU DK
GRN DK/WHT
7
TXL 7
TXL 19
0.5 50
0.5 TXL
0.8 50
50

CAM RTN

FUEL
SENSOR
WIF

LB7_WIF

CRANK
SUP

CAM POS

J1-50

J1-8

631. ENG
RED
TXL 7
0.5 50

J3-51

J2-28

633. ENG
BRN/WHT
7
0.5 TXL
50

1867. ENG
GRN LT
7
0.5 TXL
50

632. ENG
PNK/BLK
7
0.5 TXL
50

HEATED FUEL
Wif
Page 8A-23D - 1

B3
B3

B5
B5

CRANK RTN

CRANK
POS 1

J3-43

1869. ENG
BLU DK/WHT
TXL 7
0.5 50

1868. ENG
YEL/BLK
7
0.5 TXL
50

B4
B4

B10
B10

B8
B8

B9
B9

FUEL_RLY1

IC26.
RED
0.85 TXL
50

16

ISUZU

IC27.
BRN/WHT
TXL 16
0.85 50

IC23.
GRN LT
0.85 TXL
50

ISUZU

ISUZU
38F GTMXD SLD
15304900

IC24.
BLU DK/WHT
TXL 16
0.85 50
ISUZU

ISUZU

FUEL_LVL1

IZ06

FUEL HAND & STOR


Sec Fuel Sender
Page 8A- 22D - 1

15317380
38M GTMXD SLD

IC25.
YEL/BLK
16
0.85 TXL
50

ISUZU

FUEL_LVL2

16

ISUZU

IC28.
PNK/BLK
TXL 16
0.85 50

FUEL HAND & STOR


Fuel Pump Rly
Page 8A-22D - 1

J3-52

FUEL HAND & STOR


Pri Fuel Sender
Page 8A- 22D - 1

FUEL HAND & STOR


Fuel Tank Senders
Page 8A- 22D - 1

B
HALL
EFFECT
CAM
SENSOR

GND DIST
Engine Earth B
Page 8A-14A - 12

Cam Sensor
h22_hall 003
UPC

FNA

12129945

IZ05

CAM_SH

B
HALL
EFFECT
CRANK
SENSOR

CRANK_SH

GND DIST
Engine Earth A
Page 8A-14A - 12

Crank Sensor
h22_hall 003
UPC

FNA

12129945

FUEL_RTN

Engine Controls (LLY)

OBJECT ID

GMT560

05

h53020d

Panel Set: 9

schematic

&LLY
sheet1

26

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:07:58 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 9

H53020d_002_09

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-123

Engine Controls (LLY) 6.6L-Diesel/Duramax


PCM
GLOW ON

GLOW PLUG WAIT

J3-54

J1-26

C3

10A

INTAKE_HTR

239

GLO_CNTL

HTR_RLY_D_P

A1

30F GTMXD SLD


15355480

507. IP
BLU DK
0.5 TXL
50

POWER DIST
Uh - Eng 1
Page 8A-10D - 8

FL

15450272
30M GTMXD SLD

C3

BATTERIES
Uh Dist Center (B+)
Page 8A- 35D/F -1

TELL TALE
Ttm - Wait Intake Heater
Page 8A-86A - 1

507. ENG
BLU DK
7
0.5 TXL
50

SN2

J1939
J1939
Page 8A- 57B - 1,2

A1

J1939
J1939
Page 8A- 57B - 1,2

15317380
38M GTMXD SLD

A2

ISUZU
38F GTMXD SLD

A2

HB01.
15304900
YEL
TXL 16
0.85 50
ISUZU

2. ENG
RED
FUSELINK 37
8.0 50

GLOW_J-

J2-1

GLOW_J+

J1-12

J1-6

GLOW
PLUG
BATT

LOW

TBD

J1-5

HIGH

IGN1

Glow Plug Control


glow_plug_cntl 005

GLOW
PLUG
ON

J1939

FNA

UPC

ELECTRONICS
GLOW
PLUG

GLOW
PLUG

GLOW
PLUG

GLOW
PLUG

GLOW
PLUG

GLOW
PLUG

GLOW
PLUG

J1-1

J1-2

J1-3

J1-4

J1-7

J1-8

J1-9

GLOW
PLUG

J2- 15422994
J1-11

J1-10

Case Gnd

503.
ORN
8.0 TXL
50

503.
ORN
8.0 TXL
50

19

ISUZU

ISUZU

503.
ORN
8.0 TXL
50

19

ISUZU

ISUZU

ISUZU

509.
ORN/BLK
TXL 19
8.0 50

509.
ORN/BLK
19
8.0 TXL
50

19

ISUZU

ISUZU

509.
ORN/BLK
19
8.0 TXL
50

509.
ORN/BLK
19
8.0 TXL
50

ISUZU

Glow Plug #1
glow_plug 001

Glow Plug #2
glow_plug 001

Glow Plug #3
glow_plug 001

Glow Plug #4
glow_plug 001

Glow Plug #5
glow_plug 001

Glow Plug #6
glow_plug 001

Glow Plug #7
glow_plug 001

Glow Plug #8
glow_plug 001

UPC

UPC

UPC

UPC

UPC

UPC

UPC

UPC

FNA

12020227
OBJECT ID

GMT560

05

h53020d

Panel Set: 10

schematic

&LLY
sheet1

FNA

12020227

Engine Controls (LLY)


X

503.
ORN
8.0 TXL
50

19

26

FNA

12020227
REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

FNA

12020227
LAST CHANGED BY

12:07:58 pm

FNA

12020227

FNA

12020227

FNA

12020227

FNA

12020227

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 10

H53020d_002_10

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-124

Engine Controls (LLY) 6.6L-Diesel/Duramax


PCM

A/C
CLUTCH
RELAY

PRNDL P

A/C
REQUEST

IGN0

A/C LOW PRESS


SWITCH
IGN0

EPR/EXHAUST BRAKE
TELLTALE

J3-7

J3-31

&M74/MTX

1786. ENG
ORN/BLK
7
0.5 TXL
50
1962

J3-41

459. ENG
GRN DK/WHT
7
0.5 TXL
50

J3-20

762. ENG
GRN DK/WHT
19
0.8 TXL
50

J2-34

603. ENG
GRN DK
7
0.5 TXL
50

EXH_TEL

PRNDL_PN

EXH BRAKE/RSTR
EPR/Exhaust Brake Telltale
Page 8A-29A - 1

PCM_LO_AC

TRANSMISSION
Nsbu - Pn Sw
Page 8A- 27A - 3

HVAC
Low Press Sw
Page 8A-65A -2

HVAC
Ac Enable Rly
Page 8A- 65A - 2

HVAC
High Press Sw
Page 8A- 65A - 2

AC_ENABLE_A

PCM_HI_AC

RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS

Engine Controls (LLY)

OBJECT ID

GMT560

05

h53020d

Panel Set: 11

schematic

&LLY
sheet1

26

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:07:58 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 11

H53020d_002_11

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-125

Engine Controls (LLY) 6.6L-Diesel/Duramax

PTO ENG
KILL

PTO
FEEDBACK

PTO
ENGAGE

Powertrain Controller
16220610_lly
002

PCM

PTO
ENABLE
SWITCH

12F

RAIL
PRESSURE

BARO
RTN

RTN
5V REF

J3-1

J3-17

J3-39

2562. ENG
PPL
7
0.5 TXL
50
494. ENG
BLU LT
19
0.8 TXL
50

J3-6

J2-46

488. ENG
GRN LT
7
0.5 TXL
50

J1-7

5V REF

J1-31

433. ENG 1057. ENG 2932. ENG


GRA/BLK ORN/BLK WHT/BLK
7
7 0.5
TXL 7
0.5 TXL
0.5 TXL
50
50
50

J1-33

J2-2

J2-42

J2-73

J1-9

J2-36

J1- 15357147
J2- 15357131
J3-15357148

J3-44

2917. ENG 2919. ENG 2918. ENG


TAN
ORN/BLK
YEL
TXL 7
7 0.5
TXL 7
0.5 50
0.5 TXL
50
50

PTO_ENGAGE
351

PTO_ENG_DIS

UPFITTER PROV
Pto Rly
Page 8A-18A - 2

PTO_ENABLE

LB7_1_G

351

GND DIST
Gnd Zone #3A
Page 8A-14A - 10

LB7_3_G

GND DIST
Gnd Zone #3A
Page 8A-14A - 10
351

UPFITTER PROV
Pto Kill
Page 8A-18A - 1

LB7_2_G

351

LB7_4_G

UPFITTER PROV
Pto Enable
Page 8A-18A - 1
GND DIST
Gnd Zone #3A
Page 8A-14A -10

TRANSMISSION
Body Bldr Trans Conn
Page 8A- 27A - 3
15336173
24M GTMXD SLD
ISUZU
24F GTMXD SLD
15336174

BB_TRANS

A8

A7

A6

C3

C4

C5

A8

A7

A6

C3

C4

C5

GND DIST
Gnd Zone #3A
Page 8A-14A - 10

15317380
38M GTMXD SLD
ISUZU
38F GTMXD SLD
15304900

&M74/MTX

&M74/MTX

2522. ENG
YEL
19
0.8 TXL
50

2522. ENG
YEL
19
0.8 TXL
50

IC73.
IC70.
IC56.
GRA BLK ORN/BLK WHT/BLK
TXL 16 0.85
TXL 16 0.85
TXL 16
0.85 50
50
50

&MWW/MWX

2522. ENG
YEL
19
0.8 TXL
50

FNA

MDL

IGN0

ISUZU

SA2522

IZ08

&M74/MTX

2522. ENG
YEL
19
0.8 TXL
50

2522

IC46.
IC37.
IC40.
ORN/BLK
YEL
TAN
16 0.85
TXL 16 0.85
TXL
0.85 TXL
50
50
50

TCM_PTOSTAT

ISUZU

Sensor - Baro
vac_snsr 001
UPC

ISUZU

REF
LOW

REF
LOW

REF
5V

REF
5V

B
Sensor - Rail Pressure
rail_snsr 001
UPC FNA

FNA
BAR

UPFITTER PROV
Pto Load
Page 8A-18A - 1

16

GND DIST
Engine Earth A
Page 8A-14A - 12

ISUZU

B
TRANSMISSION
Tcm
Page 8A- 27A - 3

RAIL_SH

ISUZU

ISUZU

RAIL

12129946

1 928 403 968

RPO LEGEND
PTO_FEDBACK

Engine Controls (LLY)

OBJECT ID

GMT560

05

h53020d

Panel Set: 12

schematic

&LLY
sheet1

26

M74 - LCT 1000 AUTO TRANS


MX4 - LCT 2000 AUTO TRANS
MTW - LCT 2400 AUTO TRANS
MWW/MWX - MANUAL TRANS
REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:07:58 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 12

H53020d_002_12

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-126

Engine Controls (LLY) 6.6L-Diesel/Duramax

GMTG/ISUZU INLINE CHART


15317380 GMTG (MALE)
15304900 ISUZU (FEMALE)

I1

CAVITY
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
D1
D2
D3
D6
D7
D8

C6: See page 023d

D3: See page 023d

FUNCTION

CIRCUIT NO.

INTAKE HEATER RELAY IGN 1


GLOW ON
n/c
FUEL INJECTOR FEED (EDU)
FUEL INJECTOR FEED (EDU)
LOW OIL SENSOR - SIGNAL
COOLANT TEMP SNSR - SIG
COOLANT TEMP - 5V RTN
INJECTOR #2
INJECTOR #7
VDEPSB - CAM
CAM - SIGNAL
DEPSGNDB - CAM
n/c
n/c
VDEPSGNDA - CRANK
CRANK - SIGNAL
VDEPSA - CRANK
INJECTOR #6
INJECTOR #3
INJECTOR #1
INJECTOR #5
RAIL PRESSURE - 5V
RAIL PRESSURE - RTN
RAIL PRESSURE - SIGNAL
FUEL HEATER - FEED
n/c
57X OUT
RPCV - LO
RPCV - HI
INJECTOR #8
INJECTOR #4
FUEL TEMPERATURE
FUEL TEMP - GROUND
WIF SENSOR
OIL PRESSURE
OIL PRESSURE - RTN
OIL PRESSURE 5V - REF

15336173 GMTG (MALE)


15336174 ISUZU (FEMALE)

I2

CAVITY
A1
A2
A3
A4
A5
A6
A7
A8
B1
B2
B3
B4
B5
B6
B7
B8
C1
C2
C3
C4
C5
C6
C7
C8

239
505
n/c
539
539
1174
410
720
1745
877
631
633
632
n/c
n/c
1868
1869
1867
846
1746
1744
845
2917
2919
2918
2677
n/c
2832
2834
2530
878
844
1578
718
508
332
407
705

I3

15422994 GMTG

FUNCTION

CIRCUIT NO.

FUNCTION

CIRCUIT NO.

n/c
n/c
EGR POSITION F/B
n/c
n/c
BARO - 5V
BARO - RTN
BARO - SIGNAL
CAN LINK LO (EDU)
n/c
EGR POSITION RTN
VNT SOLENOID HI
VNT SOLENOID LO
VNT POSITION 5V
VNT POSITION RTN
VNT POSITION F/B
CAN LINK HI (EDU)
FUEL FILTER PRESSURE SW
EGR POSITION 5V
EGR DC MOTOR HI
EGR DC MOTOR LO
MAP - 5V
MAP - RTN
MAP - SIGNAL

n/c
n/c
5763
n/c
n/c
2932
1057
433
2362
n/c
2754
5774
5773
5776
5777
5775
2361
5765
2703
5764
5746
597
469
432

GLOW BATT CNTL

B1: See page 057b

C1: See page 057b

NOTE: XXX = Physical isolation for Can link


n/c = No connection

Engine Controls (LLY)

OBJECT ID

GMT560

05

h53020d

Panel Set: 13

schematic

&LLY
sheet1

26

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53020d__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:07:58 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 13

H53020d_002_13

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-127

Electronic Throttle Control (L18) 8.1L-Gas/NAPT


POWER DIST
Ip1 - Pcm I
Page 8A-10A - 8

POWER DIST
Ip2 - Brake Iso
Page 8A-10A - 8

Family 2
has Fuse

15A
439

ENGINE CNTLS
Pcm
Page 8A-20A -8

ENGINE CNTLS
Pcm
Page 8A-20A - 8

ETC_A

ETC_B

Family 2
has Fuse

10A

ETC_P

BRK_NO_P

1320. IP
BLU LT
0.5 TXL
50

15355480
30F GTMXD SLD
IP
ENG
30M GTMXD SLD
15355479

B7
B7

1320. ENG
BLU LT
7
0.5 TXL
50

J1-7

1061. ENG
ORN/BLK
7
0.5 TXL
50

J1-6

IGN1

774. ENG
BLU DK/WHT
TXL 7
0.5 50

J1-12

BRAKE 2

J1-13

UART A

UART B

Throttle Actuator Control Module


MOTOR 1

GND

J1-16

J1-15

J1-8

581. ENG
YEL
19
0.8 TXL
50
351

TPS1
5V REF

MOTOR 2

TPS1
RTN

TPS1

J1-2

J1-1

416. ENG
GRA
7
0.5 TXL
50

TPS2
5V REF

J1-3

J1-9

452. ENG
BLK
7
0.5 TXL
50

TPS2
RTN

TPS2

J1-11

J1-10

486. ENG
PPL
TXL 7
0.5 50

ETC_G

582. ENG
BRN
TXL 19
0.8 50

485. ENG
GRN DK
7
0.5 TXL
50

1688. ENG
BLU LT/BLK
7
0.5 TXL
50

1704. ENG
BLK/WHT
7
0.5 TXL
50

GND DIST
Gnd Zone #3A
Page 8A-14A - 10

MTR
1

MTR
2

H
TPS1
5V REF

TPS1

TPS1
RTN

E
TPS2
5V REF

TPS2

TPS2
RTN

Throttle Actuator Cntrl Body


tps_actuator 002
UPC

M
Throttle
Actuator

FNA

Throttle Position Sensor

15326836

OBJECT ID

Etc L18
GMT560

05

Panel Set: 1

schematic

h53021a

&L18
sheet1

10

REVISION

STAGE

VERSION

001

Pilot

$IVEDWORK/h53021a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:21:25 am

ORGANIZATION

GMT560
Wednesday, October 9, 2002

Panel Set: 1

H53021a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-128

Electronic Throttle Control (L18) 8.1L-Gas/NAPT


03 560 000
03 560 914

CRUISE CNTL
Resume/Accel
Page 8A-34A - 1

87

CRUISE CNTL
Set Coast
Page 8A-34A - 1

RES_ACCEL_A

84

J1-5

PILOT B - INITIAL CREATION


INITIAL CREATION 03i - Connector Update

20NO00
13FE01

001
001

CRUISE CNTL
On/Off
Page 8A-34A - 1

SET_COAST_A

397

ON_OFF_A

J1-4

RESUME/
ACCEL

JG
JG

J1-14

SET
COAST

Throttle Actuator Cntrl Mdl


tacm
002

ON/OFF

6M1

1770A

Throttle Actuator Control Module


PPS 1
RTN

J2-J

1271. IP
BRN
TXL
0.5 50

J2-F

PPS 2
RTN

J2-G

PPS 1
RTN

PPS 1

D
PPS 1
5V REF

J2-C

1162. IP
BLU LT
TXL
0.5 50

1272. IP
PPL
0.5 TXL
50

PPS 2
5V REF

PPS 2

J2-D

1164. IP
WHT/BLK
7
0.5 TXL
50

1161. IP
BLU DK
TXL
0.5 50

NO
CONNECTION

PPS 1
5V REF

PPS 1

J2-B

J2-A

TOOL
TX

J2-K

J1- 12191065
J2- 12065425

FWE

J2-E

1274. IP
TAN
0.5 TXL
50

TOOL
RX

JF

PPS 2
RTN

PPS 2

G
PPS 2
5V REF

A
TOOL
RX

TOOL
TX

B
FWE

Pedal Position Sensor


001
pps_03i
6N2

FNA

15326842

OBJECT ID

Etc L18
GMT560

05

Panel Set: 2

schematic

h53021a

&L18
sheet1

10

REVISION

STAGE

VERSION

001

Pilot

$IVEDWORK/h53021a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:21:25 am

ORGANIZATION

GMT560
Wednesday, October 9, 2002

Panel Set: 2

H53021a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-129

Fuel (L18) 8.1L-Gas/NAPT (Family 2)


ENGINE CNTLS
Pcm
Page 8A- 20A - 9
ENGINE CNTLS
Pcm
Page 8A- 20A - 9
465

POWER DIST
Uh - Fuel
Page 8A- 10A - 3

20A

FUEL_RLY1

A1

B7

B6

B7

B6

A3
Uh - Fuel Pump Rly
560_fsblk_120 003

30

UPC

Fuel Pump Rly


12088567
85

FNA

87

B3

F_PMP_RLY_G

D1
GROUND DIST
Ground Zone #2B
Page 8A-14A - 2

F
Dual Tanks

Secondary Tank Fuel Sender


sec_fuel_sndr 002

UPC

UPC

FNA

15324862

Single Tank

&NG6-TAD

470. FUEL
BLK
19
0.8 TXL
50

Dual Tanks

120.
GRA
1.0 TXL
50

120.
GRA
2.0 TXL
50

19

350
(Page 2)

19

&NG6

B
B

PMP2
(Page 2)
NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK
NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK
NG6 - FAMILY 2 DUAL FUEL TANKS
FAM2 - FAMILY 2
B3D - SCHOOL BUS

(Page 2)

Fuel (L18 Family 2)

OBJECT ID

GMT560

03

h53022a

Panel Set: 1

schematic

&L18&FAM2
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53022a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

15326654
8F GT280 SLD
8M GT280 SLD
15326655

Asm Conn 2F M/P 150


12052641
&TAD

470. FUEL
BLK
19
0.8 TXL
50

C4

470

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

FUEL_RTN

470. R_CHASSIS
BLK
TXL 19
0.8 50

RPO LEGEND

2ND_RLY

SB899

12162000
Conn 2M M/P 150

470. FUEL
BLK
TXL 19
0.8 50

PMP1

&NG6
FUEL

&TAD

B
B

&NJ9/NN4/N23/NK1/NJ2

470. FUEL
BLK
19
0.8 TXL
50

SA899

899. FUEL
BLU DK
TXL 19
0.8 50

&TAD

SC470
&NJ9/NN4/N23/NK1/NJ2

120. FUEL
GRA
19
2.0 TXL
50

Conn 2M M/P 150


12162000

470. FUEL
BLK
19
0.8 TXL
50

&NG6

470. FUEL
BLK
TXL 19
0.8 50

C4
&NG6
FUEL

FNA

12052641
Asm Conn 2F M/P 150

1936. FUEL
BLU DK
19
0.8 TXL
50

15324862
3

&NG6

SC120

A
A

&TAD

120. FUEL
GRA
19
2.0 TXL
50

&NG6

4
Sender Asm-Fuel (W/Pmp)
15997929 010

E: 40

Single Tank

8F GT280 SLD
15326654

&TAD

F: 250

8F GT280 SLD
15326654

15326655
8M GT280 SLD

1936. FUEL
BLU DK
19
0.8 TXL
50

19

15326655
8M GT280 SLD

120. FUEL
GRA
TXL 19
2.0 50

1936.
BLU DK
0.8 TXL
50

30F GTMXD SLD


15355480

120. R_CHASSIS
GRA
TXL 19
2.0 50

30F GTMXD SLD


15355480

&NG6-TAD
FUEL

1589. FUEL
PPL
19
0.8 TXL
50

15450272
30M GTMXD SLD

D1

15450272
30M GTMXD SLD

1936. R_CHASSIS
BLU DK
19
0.8 TXL
50

B1
120. ENG
GRA
TXL 19
2.0 50

FUEL_LVL2

-ANC/B3D

1589. R_CHASSIS
PPL
19
0.8 TXL
50

12146281

250

1936

FUEL_LVL1

FUEL_RLY_P

1640

86

1589

ENGINE CNTLS
Pcm
Page 8A- 20A - 9

ENGINE CNTLS
Pcm
Page 8A-20A - 9
8:57:56 am

ORGANIZATION

GMT560
Wednesday, April 28, 2004

Panel Set: 1

H53022a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-130

Fuel (L18) 8.1L-Gas/NAPT (Family 2)


RPO LEGEND
NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK
NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK
NG6 - FAMILY 2 DUAL FUEL TANKS
FAM2 - FAMILY 2
B3D - SCHOOL BUS

2ND_RLY
120
(Page 1)
PMP2
120
(Page 1)

30

86
Secondary Fuel Pump Rly
12193603 001
UPC

FNA

12129716
87
&NG6
FUEL

1058.
GRN LT
2.0 TXL
50

19

85
&NG6
FUEL

1465.
TAN
TXL
0.8 50

B
Secondary Fuel Tank Transfer Pump
bal_fuel_pmp 004
FNA

PMP1

UPC

A
A

19

15326654
8F GT280 SLD
8M GT280 SLD
15326655

15326677

(Page 1)

A
-ANC/B3D

1465. R_CHASSIS
TAN
19
0.8 TXL
50

Single Plastic Tank

&NK1/NJ2

&NJ9/NN4/N23/NG6

350. FUEL
BLK
TXL 19
2.0 50

350. FUEL
BLK
19
2.0 TXL
50

&NG6

350. FUEL
BLK
19
2.0 TXL
50

Dual Tanks

B4
B4

15355480
30F GTMXD SLD

ENGINE CNTLS
Pcm
Page 8A-20A - 9

1465

FUEL_RLY2

30M GTMXD SLD


15450272

SJ350

Single Metal Tank


&NJ9/NN4/N23

&NJ9/NN4/N23/NG6

350. FUEL
BLK
TXL 19
2.0 50

350. FUEL
BLK
19
1.0 TXL
50

PFTANK_G

FUEL_PMP_G

Static Ground:
Single Metal Tank

GND DIST
Gnd Zone #11
Page 8A-14A - 10

GND DIST
Ground Zone #12A
Page 8A-14A - 7

Fuel (L18 Family 2)

OBJECT ID

GMT560

03

h53022a

Panel Set: 2

schematic

&L18&FAM2
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53022a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:57:56 am

ORGANIZATION

GMT560
Wednesday, April 28, 2004

Panel Set: 2

H53022a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-131

Fuel (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L-Diesel/CAT


ENGINE CNTLS
Ecu
Page 8A- 20B/C - 7

ENGINE CNTLS
Ecu
Page 8A- 20B/C - 7
1589

1936

FUEL_LVL1

B7

B6

B7

B6

1589. R_CHASSIS
PPL
19
0.8 TXL
50

FUEL_LVL2
15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

1936. R_CHASSIS
BLU DK
19
0.8 TXL
50

15326640
6M GT280 SLD
6F GT280 SLD
15326636
&NG7/NNQ/NPW
FUEL

1589. FUEL
PPL
TXL 19
0.8 50

1936.
BLU DK
TXL
0.8 50

19

SA350
4

4
Primary Tank Fuel Sender
pri_fuel_sndr 006

Secondary Tank Fuel Sender


sec_fuel_sndr 002

FNA

UPC

UPC

FNA

350. FUEL
BLK
TXL 19
1.0 50

15324862

350. FUEL
BLK
TXL 19
1.0 50

15324862
2

2
Single Tank

Dual Tanks
PFTANK_G
&NG7/NNQ/NPW

&NG7/NNQ/NPW

470. FUEL
BLK
TXL 19
0.8 50

Static Ground:
Primary Tank

470. FUEL
BLK
TXL 19
0.8 50

GND DIST
Gnd Zone #10
Page 8A-14B/C - 10

SA470
&NJ2/NNV/NPQ/NNW
FUEL

470.
BLK
0.8 TXL
50

&NG7/NNQ/NPW

350. FUEL
BLK
19
1.0 TXL
50

SFTANK_G

FUEL_SEND_G

Static Ground:
Secondary Tank

GND DIST
Gnd Zone #9
Page 8A-14B/C - 10

GND DIST
Gnd Zone #3C
Page 8A- 14B/C - 8

&NG7/NNQ/NPW

19

470. FUEL
BLK
TXL 19
0.8 50

15326636
6F GT280 SLD

B
B

6M GT280 SLD
15326640

470. R_CHASSIS
BLK
19
0.8 TXL
50
15355480
30F GTMXD SLD

C4
C4

RPO LEGEND

30M GTMXD SLD


15450272

470

LC8 - DURAMAX 7200 DIESEL ENG


LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 ENG
NJ2/NNV/NPQ/NNW - FAMILY 3 SINGLE TANK
NG7/NNQ/NPW - FAMILY 3 DUAL TANKS
FAM3 - FAMILY 3

FUEL_RTN

ENGINE CNTLS
Ecu
Page 8A-20B/C - 7

Fuel (LG4/LG5)

OBJECT ID

GMT560

h44022b

Panel Set: 1

04i

&LG4/LG5
schematic

sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44022b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:27:51 am

ORGANIZATION

GMT560
Thursday, June 19, 2003

Panel Set: 1

H44022b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-132

Fuel (L18) 8.1L-Gas/NAPT (Family 3)


ENGINE CNTLS
Pcm
Page 8A- 20A - 9

ENGINE CNTLS
Pcm
Page 8A- 20A - 9
ENGINE CNTLS
Pcm
Page 8A- 20A - 9
465

POWER DIST
Uh - Fuel
Page 8A- 10A - 3

20A

FUEL_RLY1

A1

86

Uh - Fuel Pump Rly


560_fsblk_120 003
UPC

Fuel Pump Rly

B7

B6

B7

B6

1589. R_CHASSIS
PPL
TXL 19
0.8 50

FNA

87
12146281

F_PMP_RLY_G

15450272
30M GTMXD SLD

D1
D1
GROUND DIST
Ground Zone #2B
Page 8A-14A - 2

Dual Tanks

&NG7/NNQ/NPW

&NJ2/NNV/NPQ/NNW

120. FUEL
GRA
19
2.0 TXL
50

SA470
&NG7/NNQ/NPW

470. FUEL
BLK
19
0.8 TXL
50

&NG7/NNQ/NPW

120. FUEL
GRA
19
2.0 TXL
50

C4
PMP1

B
B

PMP2
(Page 2)

(Page 2)

OBJECT ID

h44022c

Panel Set: 1

&L18&FAM3

schematic

sheet1

6M GT280 SLD
15326640

C4

470

30M GTMXD SLD


15450272

FUEL_RTN

ENGINE CNTLS
Pcm
Page 8A-20A - 9

RPO LEGEND
NJ2/NNV/NPQ/NNW - FAMILY 3 SINGLE TANK
NG7/NNQ/NPW - FAMILY 3 DUAL TANKS
FAM3 - FAMILY 3

GMT560

15326636
6F GT280 SLD

15355480
30F GTMXD SLD

470. R_CHASSIS
BLK
19
0.8 TXL
50

2ND_RLY

&NG7/NNQ/NPW

470. FUEL
BLK
TXL 19
0.8 50

&NJ2/NNV/NPQ/NNW

470. FUEL
BLK
19
0.8 TXL
50

350
(Page 2)

04i

470. FUEL
BLK
19
0.8 TXL
50

&NG7/NNQ/NPW

Fuel (L18 Family 3)

FNA

15324862

Single Tank

120. FUEL
GRA
19
2.0 TXL
50
&NG7/NNQ/NPW

UPC

FNA

15324862
3

&NG7/NNQ/NPW

120. FUEL
GRA
19
1.0 TXL
50

Secondary Tank Fuel Sender


sec_fuel_sndr 002

UPC

E: 40

Single Tank

SA120

Sender Asm-Fuel (W/Pmp)


15997929 010

F: 250

6F GT280 SLD
15326636

120. FUEL
GRA
19
2.0 TXL
50

6F GT280 SLD
15326636

15326640
6M GT280 SLD

Dual Tanks

15326640
6M GT280 SLD

120. R_CHASSIS
GRA
19
2.0 TXL
50

30F GTMXD SLD


15355480

1936. FUEL
BLU DK
19
0.8 TXL
50

30F GTMXD SLD


15355480

15450272
30M GTMXD SLD

&NG7/NNQ/NPW

1589. FUEL
PPL
TXL 19
0.8 50

120. ENG
GRA
19
2.0 TXL
50

FUEL_LVL2

1936. R_CHASSIS
BLU DK
19
0.8 TXL
50

B1

B3

250

1936

FUEL_LVL1

A3

30

12088567
85

1589

FUEL_RLY_P

1640

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44022c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:30:00 am

ORGANIZATION

GMT560
Thursday, June 19, 2003

Panel Set: 1

H44022c_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-133

Fuel (L18) 8.1L-Gas/NAPT (Family 3)


RPO LEGEND
NJ2/NNV/NPQ/NNW - FAMILY 3 SINGLE TANK
NG7/NNQ/NPW - FAMILY 3 DUAL TANKS
FAM3 - FAMILY 3

2ND_RLY
120
(Page 1)
PMP2
120
(Page 1)

30

86
Secondary Fuel Pump Rly
12193603 001
UPC

FNA

12129716
87

85

&NG7/NNQ/NPW

1058. FUEL
&NG7/NNQ/NPW
GRN LT
1465. FUEL
TXL 19
2.0 50
TAN
19
0.8 TXL
50

B
Secondary Fuel Tank Transfer Pump
bal_fuel_pmp 004
FNA

UPC

15326679

15326636
6F GT280 SLD
6M GT280 SLD
15326640

A
&NG7/NNQ/NPW

350. FUEL
BLK
19
2.0 TXL
50

PMP1

1465. R_CHASSIS
TAN
19
0.8 TXL
50

(Page 1)

350. FUEL
BLK
TXL 19
2.0 50

SA350

B4
B4

&NG7/NNQ/NPW

350. FUEL
BLK
TXL 19
1.0 50

350. FUEL
BLK
19
1.0 TXL
50

SFTANK_G

GND DIST
Gnd Zone #9
Page 8A-14A - 10

Fuel (L18 Family 3)

OBJECT ID

GMT560

h44022c

Panel Set: 2

04i X

&L18&FAM3
schematic

sheet1

1465

FUEL_RLY2

30M GTMXD SLD


15450272

350. FUEL
BLK
19
2.0 TXL
50

PFTANK_G

Static Ground:
Secondary Tank

15355480
30F GTMXD SLD

ENGINE CNTLS
Pcm
Page 8A-20A - 9

FUEL_SEND_G

Static Ground:
Primary Tank

GND DIST
Gnd Zone #10
Page 8A-14A - 10

GND DIST
Gnd Zone #3C
Page 8A-14A - 8

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44022c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:30:00 am

ORGANIZATION

GMT560
Thursday, June 19, 2003

Panel Set: 2

H44022c_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-134

Fuel (LLY) 6.6L-Diesel/Duramax


1589

04i 560 1198 JG


03 560 1228 JG

ENGINE CNTLS
Pcm
Page 8A- 20D - 9

ENGINE CNTLS
Pcm
Page 8A- 20D - 9
1936

FUEL_LVL1

B7

B6

B7

B6

001
001

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

ENGINE CNTLS
Pcm
Page 8A- 20D - 9

POWER DIST
Uh - Fuel
Page 8A- 10D - 3

20A
1640

FUEL_RLY_P

465

FUEL_RLY1

-ANC/B3D

A3

30

Fuel Pump Rly

87

Secondary Tank Fuel Sender


sec_fuel_sndr 002

FNA

UPC

FNA

15450272
30M GTMXD SLD

D1

120. R_CHASSIS
GRA
19
2.0 TXL
50

2
Dual Tanks

&NG6

470. FUEL
BLK
19
0.8 TXL
50

SC470

F_PMP_RLY_G

GROUND DIST
Ground Zone #2B
Page 8A-14A - 2

15326655
8M GT280 SLD

F
&NG6

250

30F GTMXD SLD


15355480

15324862

15324862

B3

120. ENG
GRA
19
2.0 TXL
50

D1

FNA

12146281

Primary Tank Fuel Sender


pri_fuel_sndr 006
UPC

UPC

12088567
85

B1

Uh - Fuel Pump Rly (Secondary)


560_fsblk_120 003

86

8F GT280 SLD
15326654

1936. FUEL
BLU DK
TXL 19
0.8 50

470. FUEL
BLK
19
0.8 TXL
50

A1

15326655
8M GT280 SLD

&NG6

1589. FUEL
PPL
19
0.8 TXL
50

8F GT280 SLD
15326654
&NG6

120. FUEL
GRA
19
2.0 TXL
50

&NJ9/NN4/N23/NK1/NJ2

470. FUEL
BLK
TXL 19
0.8 50

27MR02
07MY02

FUEL_LVL2

1936. R_CHASSIS
BLU DK
19
0.8 TXL
50

1589. R_CHASSIS
PPL
TXL 19
0.8 50

Single Tank

Initial Creation - Changed LB7 to LLY


Added RPO ANC

&NG6

470. FUEL
BLK
TXL 19
0.8 50

B
Splice required for L18

B
B

Secondary Fuel Tank Transfer Pump


bal_fuel_pmp 004

15326654
8F GT280 SLD

UPC FNA

8M GT280 SLD
15326655

470. R_CHASSIS
BLK
TXL 19
0.8 50

C4
C4
470

&NG6

350. FUEL
BLK
19
2.0 TXL
50

Dual Tanks

30M GTMXD SLD


15450272
FUEL_RTN

Panel Set: 1

schematic

&NJ9/NN4/N23

350. FUEL
BLK
19
1.0 TXL
50

h44022d

&LLY
sheet1

12

Single Metal Tank

RPO LEGEND
NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK
NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK
NG6 - FAMILY 2 DUAL FUEL TANKS
FAM2 - FAMILY 2
B3D - SCHOOL BUS

OBJECT ID

Fuel (LLY)
04i X

SJ350
&NJ9/NN4/N23

350. FUEL
BLK
19
1.0 TXL
50

15355480
30F GTMXD SLD

ENGINE CNTLS
Pcm
Page 8A- 20D - 9

GMT560

15326677

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h44022d__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

FUEL_PMP_G

GND DIST
Ground Zone #12A
Page 8A-14A - 7
7:25:47 am

Static Ground:
Single Metal Tank
PFTANK_G

GND DIST
Gnd Zone #11
Page 8A-14A - 10

ORGANIZATION

GMT560
Thursday, June 19, 2003

Panel Set: 1

H44022d_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-135

Heated Fuel/Water in Fuel (LG4) 7.8L-Diesel/Duramax

15A

04
04
04
04

POWER DIST
Uh - Htd Fuel
Page 8A-10B - 4

POWER DIST
Uh - Eng 2
Page 8A-10B - 6

560 000
560 000
560 1167
560 1179

JG
JG
JG
JG

Beta - Initial Creation


Moved Rly to UH Center
For connector 15344628: pins A,B,C to 1,2,3
3-way Isuzu to Engine inline change

02JA02
04JA02
19FE02
04MR02

001
001
001
001

20A
339

HFUEL_R1_P 1440

A1

HFUEL_1_P

TELL TALE
Ttm - Water In Fuel
Page 8A-86A - 1

A3

86

30
Heated Fuel

Uh - Heated Fuel Rly


560_fsblk_978 001
FNA

UPC
WIF

12088567
87

85

12146281
B3

B1

2677. ENG
PNK
19
1.0 TXL
50
508. IP
YEL/BLK
19
0.8 TXL
50

A4
A4
250

HFUEL_R1_G

C
C
GND DIST
Gnd Zone #2B
Page 8A- 14B - 2

12124686
3M MP630
ISUZU
3F MP630
12124685

2677.
PNK
1.0 TXL
50

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

508. R_CHASSIS
YEL/BLK
TXL 19
0.8 50

19

ISUZU

A
Water In Fuel Snsr
wif 001
UPC

Heated Fuel
lg4_htd_fuel 001
UPC

FNA

15326801

FNA

150 WATTS
o
o
CLOSES FROM -40 C TO 60 C

351

WIF_G

GND DIST
Gnd Zone #3A
Page 8A-14B - 10

NWB/KUK
RPO LEGEND
NWB - WATER AND FUEL SEPARATOR
KUK - WATER IN FUEL

Heated Fuel/WIF (LG4)

OBJECT ID

GMT560

04i X

h44023b

Panel Set: 1

schematic

&LG4
sheet1

16

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h44023b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:58:53 am

ORGANIZATION

GMT560
Thursday, August 15, 2002

Panel Set: 1

H44023b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-136

Heated Fuel/Water in Fuel (LG5) 7.2L-Diesel/CAT


POWER DIST
Uh - Eng 2
Page 8A- 10C - 6

15A

04i 560 000 AVM CREATION DUE A SEO ADDED OPTION

TELL TALE
Ttm - Water In Fuel
Page 8A-86A - 1

POWER DIST
Uh - Htd Fuel
Page 8A- 10C - 4

11SE03

001

20A
339

HFUEL_R2_P 1440

HFUEL_2_P

WIF

508. IP
YEL/BLK
TXL 19
0.8 50

SA508

A3

A1

86

85

508. IP
YEL/BLK
19
0.8 TXL
50

Uh - Heated Fuel Rly


560_fsblk_978 001

30
Heated Fuel

FNA

UPC

12088567
87

15392711
40F GTMXD SLD

D2
D2

12146281
B3

508. IP
YEL/BLK
TXL 19
0.8 50

40M GTMXD SLD


15392709

A4
A4

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

B1

2677. ENG 508. ENG


YEL/BLK
PNK
19 0.8
TXL 19
1.0 TXL
50
50

508. R_CHASSIS
YEL/BLK
19
0.8 TXL
50

B
A

KUN

HTD FUEL

WIF

Heated/Water In Fuel
htd_wif_f3 001
UPC

FNA

Water In Fuel Snsr


wif 001

NWB/KJK

UPC
150 WATTS
o
o
CLOSES FROM -40 C TO 60 C

GND

FNA

15326801
15326623
B

C
351. R_CHASSIS
BLK/WHT
19
0.8 TXL
50

250

250

HFUEL_R2_G

HFUEL_SW_G

WIF_G

RPO LEGEND
NWB/KJK - WATER IN FUEL
KUN - HEATED FUEL/WATER IN FUEL
FAM3 - FAMILY 3

Heated Fuel/WIF (LG5)

OBJECT ID

GMT560

03

h53023c

Panel Set: 1

schematic

&LG5
sheet1

GND DIST
Gnd Zone #2C
Page 8A-14C - 2

GND DIST
Gnd Zone #2C
Page 8A- 14C - 2

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53023c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:22:54 am

GND DIST
Gnd Zone #3A
Page 8A-14C -10

ORGANIZATION

GMT560
Monday, May 3, 2004

Panel Set: 1

H53023c_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-137

Heated Fuel/Water in Fuel (LLY) 6.6L-Diesel/Duramax


04 560 000 JG
04i 560 1198 JG
POWER DIST
Uh - Htd Fuel
Page 8A- 10D - 4

POWER DIST
Uh - Eng 1
Page 8A- 10D -8

10A

TELL TALE
Ttm - Water In Fuel
Page 8A-86A - 1

Beta - Initial Creation


Changed LB7 to LLY

04JA02
27MR02

001
001

LB7 ENG CNTLS


Pcm Wif
Page 8A- 20D - 9

20A
239

HFUEL_R3_P 1440

N85

HFUEL_3_P

LB7_WIF

WIF

N87

85

86

87
Heated Fuel

Ip2 - Heated Fuel Rly


560_rly_978 002
FNA

UPC

12088567
30
12129833

N86

N30
2677. IP
508. IP
PNK
YEL/BLK
TXL 19 0.8
TXL 19
1.0 50
50

A5
450

HFUEL_R3_G

B8
B8

A5

15366099
24F GTMXD SLD
24M GTMXD SLD
15336173

508. ENG
YEL/BLK
TXL 19
0.8 50

GND DIST
Gnd Zone #4B
Page 8A- 14A - 5

508. ENG
YEL/BLK
19
0.8 TXL
50

SB508

2677. ENG 508. ENG


PNK
YEL/BLK
TXL 19
TXL 19 0.8
1.0 50
50

C6

D3

C6

D3

15317380
38M GTMXD SLD
ISUZU
38F GTMXD SLD
15304900

IC95.
IC90.
PNK
YEL/BLK
19 0.85
TXL 16
1.25 TXL
50
50
ISUZU

ISUZU

A
HTD FUEL

X1
WIF

Heated/Water In Fuel
htd_wif 001
UPC

150 WATTS
o
o
CLOSES FROM -40 C TO 60 C

GND

B
IC96

HFUEL_SW_G

GND

15300027

X2
IC91

WIF_G

GND DIST
Engine Earth A
Page 8A-14A - 12

Heated Fuel/WIF (LLY)

OBJECT ID

GMT560

04i X

h44023d

Panel Set: 1

schematic

&LLY
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h44023d__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:59:56 am

FNA

GND DIST
Engine Earth B
Page 8A-14A - 12

ORGANIZATION

GMT560
Thursday, August 15, 2002

Panel Set: 1

H44023d_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-138

Automatic Transmission TCM (LCT)


POWER DIST
Ip1 - Trans
Page 8A-10A/B/C/D - 7

POWER DIST
Uh - Pcm B
Page 8A-10A/C/D - 7

L18/LLY/LG5: 10A

UPC

Turbine Spd Snsr


turs 003

SPEED SENSOR
TURBINE

FNA

UPC

Trans Output Spd Snsr


toss 004

SPEED SENSOR
TRANS OUTPUT

FNA

UPC

FNA

Family 2
has Fuse

10A
1020

TCM_BAT_P

Eng Speed Snsr (Tiss)


tiss 004

SPEED SENSOR
TRANS INPUT

LCT1_IGN0_P

POWER DIST
Ip1 - Trans
Page 8A-10A/B/C/D - 7

&LLY/L18/LG5

440. ENG
POWER DIST
ORN
19 Uh - Pcm B
0.8 TXL
50
Page 8A-10B - 7

10A

LG4: 25A

1020

TISS HI

LO

TURS HI

LO

15449028

TOSS HI

1983. ENG
ORN
19
0.8 TXL
50

1230. ENG
RED/BLK
19
0.8 TXL
50

Family 2
has Fuse

LO

15449028

15449028

A
821. ENG
PPL/WHT
19
0.8 TXL
50

LCT_IGN0_P

TCM_BAT_P_2

&LG4

440. ENG
ORN
19
1.0 TXL
50

1231. ENG
BLU DK/WHT
19
0.8 TXL
50

J1-3

J1-2

BATT

V12A

J1-4

J2-18

IGN0

IGN0

1984. ENG
BLU LT
19
0.8 TXL
50

J2-17

LO
HI
TRANS INPUT SPEED

SERV BRK
STATUS

2509

J1-14

POWER DIST
Uh - Eng1
Page 8A- 10A/B/C/D - 8

10A
239

ODDS_LP

Overdrive Defeat Sw
overdrive_def 002
UPC

A
750

HI

ABS
ACTIVE

TURB SPEED

J2-16

J2-15

LO
HI
TRANS OUTPUT SPEED

ZERO
CROSSING

CLASS 2

J1-30

2470

NON ZERO
CROSSING

J1-27

GND

J1-26

LCT_CL2

2221

GND

J1-1

351

REP_TOSS_HI2

J1-5

LCT_G

2678. ENG
TAN/WHT
19
0.8 TXL
50

15392709
40M GTMXD SLD

C12

C5
C5

40F GTMXD SLD


15392711

&LG5/LG4

2678. IP
TAN/WHT
7
0.5 TXL
50

ENGINE CNTLS
Pcm/Ecu
Page 8A-20C - 2

GND DIST
Gnd Zone #3A
Page 8A- 14A/B/C - 10
351

2221

TCM1_G

REP_TOSS_HI

FNA

12064762

ODDS_SW_G

SERIAL DATA LINK


Class 2
Page 8A- 55A - 1

&L18/LLY

2678. ENG
TAN/WHT
TXL 19
0.8 50

C12
GND

UNMAN_TORQ

L18 ENGINE CNTLS


Pcm
Page 8A- 20A - 6
&LG5/LG4

IGN1

GND

J1-13

ODDS_LED_P

ILLUM

J2-13

LO

J1-9

2467

2678. IP
TAN/WHT
7
0.5 TXL
50

UNMANAGED
TORQUE

GPI9

J1-10

POWER DIST
Ip2 - Lh Parklamp
Page 8A-10A/B/C/D - 5
Family 2
has Fuse

J2-14

LCT TCM

V12B IGN_FM

OVERDRIVE
DEFEAT

10A

J1-7

822. ENG
GRN LT/BLK
19
0.8 TXL
50

15336173
24M GTMXD SLD
24F GTMXD SLD
15366099

GND DIST
Gnd Zone #3A
Page 8A-14A/C-10 - 14B-13

ENGINE CNTLS
Pcm/Ecu
Page 8A-20A/D-2 , 20B-8

&L18/LLY

2678. IP
TAN/WHT
7
0.5 TXL
50

2678. IP
TAN/WHT
7
0.5 TXL
50

GND DIST
Gnd Zone #7A
Page 8A- 14A/B/C - 3
750

SA2678

ODDS_ILL_G

Family 2
M74 - LCT 1000
MTX - LCT 2200

GND DIST
Gnd Zone #7A
Page 8A- 14A/B/C -3

Family 3
MX4 - LCT 2000
MTW - LCT 2400
OBJECT ID

LCT Trans
GMT560

05

&M74/MX4/MTX/MTW

Panel Set: 1

schematic

sheet1

h53027a
46

REVISION

STAGE

VERSION

002

Pilot

$IVEDWORK/h53027a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:53:04 am

RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE
LB7 - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENGINE

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 1

H53027a_002_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-139

Automatic Transmission TCM (LCT)


FORCE MOTOR 2
SOL B

SOL C

SOL D

MAIN PRESS
MODULATION
SOL G (PWM)

LOCKUP
SOL F

SOL E

SUMP TEMP
SENSOR

PRESSURE SWITCH MANIFOLD


C

Allison Trans
lct_trans 003

FORCE MOTOR 1
SOL A

UPC

TRANS I.D.

2469. ENG
BRN/WHT
19
0.8 TXL
50

2468. ENG
PNK/BLK
TXL 19
0.8 50

J2-24

898. ENG
PPL
19
0.8 TXL
50

323. ENG
BRN
19
0.8 TXL
50

J2-25

J2-31

FM B
LO

FM B
HI

IGN_FM

V12A

J2-26
C SW
GND

1994. ENG
WHT
19
0.8 TXL
50

J2-27

J2-28

J2-30

F SW
GND

J2-32
V12B

REQ
TORQ

J1-16

GPO2

J1-22

GPO5

J1-20

GPO6

J1-23

J1-24

J2-1
PSM C

1226. ENG
RED
TXL 19
0.8 50

1225. ENG
BLU DK
19
0.8 TXL
50

MAIN
PRESSURE
MODULATION
MANAGED
TORQUE

1224. ENG
PNK
19
0.8 TXL
50

2528. ENG
GRN DK/WHT
19
0.8 TXL
50

J2-29

E SW
GND

D SW
GND

1530. ENG
BLU DK
19
0.8 TXL
50

2527. ENG
ORN/WHT
19
0.8 TXL
50

2879. ENG
YEL/BLK
19
0.8 TXL
50

PSM D

J2-3
PSM E

J2-4
PSM
REV

J2-20

GPI4

J1-25

GPO1

J2-11

SHIELD

J2-19

J2-9

1229. ENG
BLU LT/WHT
TXL 19
0.8 50

J2-21
TRANS
I.D.

J2-22

IGN_FM

FM A
HI

J2-23
FM A
LO

J1939

LCT TCM
CHECK
TRANS TT

2471. ENG
PPL
19
0.8 TXL
50

ANALOG
RETARD
GND
TEMP

SUMP
TEMP

1228. ENG
RED/BLK
19
0.8 TXL
50

2762. ENG
BLK
19
0.8 TXL
50

J2-10

12186609

1227. ENG
YEL/BLK
19
0.8 TXL
50

2529. ENG
GRN LT/BLK
19
0.8 TXL
50

J2-2

J1-15

J1-17

J1-31

LO

HI

J1-32

J1-29

J1939
J1939
Page 8A- 57A-4 , 57B-2

&L18/LLY

&LG5/LG4

1234. ENG
GRA
TXL 19
0.8 50
464

463

DEL_TORQ

FNA

REV

1234. ENG
GRA
19
0.8 TXL
50

2361

LCT_J+

J1939
J1939
Page 8A- 57A-4 , 57B-2

2362

LCT_J-

REQ_TORQ

L18

L18

L18 ENG CNTLS


Pcm
Page 8A-20A - 4

L18 ENG CNTLS


Pcm
Page 8A-20A - 4

B9
B9

15392709
40M GTMXD SLD

B7
B7

40F GTMXD SLD


15392711

24F GTMXD SLD


15366099
&L18/LLY

&LG5/LG4

1234. IP
GRA
0.5 TXL
50

15336173
24M GTMXD SLD

1234. IP
GRA
TXL
0.5 50

TELL TALE
Ttm - Check Trans
Page 8A-86A - 1
Family 2
M74 - LCT 1000
MTX - LCT 2200
Family 3
MX4 - LCT 2000
MTW - LCT 2400

CHECK_T

OBJECT ID

LCT Trans
GMT560

05

&M74/MX4/MTX/MTW

Panel Set: 2

schematic

sheet1

h53027a
46

REVISION

STAGE

VERSION

002

Pilot

$IVEDWORK/h53027a__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:53:04 am

RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE
LB7 - DURAMAX 6600 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENGINE

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 2

H53027a_002_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-140

Automatic Transmission TCM (LCT)


Transmission Optional Connector
K

10F MP150 SLD


12065425

2522

1480. ENG
BLU LT
19
0.8 TXL
50

1147. ENG
TAN
19
0.8 TXL
50

1479. ENG
YEL
19
0.8 TXL
50

1146. ENG
PPL
19
0.8 TXL
50

BB_TRANS

ENGINE CNTLS/PTO
Pto Status
Page 8A- 20A/D-12 , 20B-3,18C-1

407. ENG
BLK
19
0.8 TXL
50

ENGINE CNTLS
Pcm
Page 8A- 20A/D - 11/02

ENGINE CNTLS/PTO
Pto Status
Page 8A- 20A/D-12 , 20B-3,18C-1
1694

TRANS_4WD

TCM_PTOSTAT

2522. ENG
YEL
TXL 19
0.8 50

J1-11

J1-19

RANGE
INHIBIT

J1-8

PTO
OUTPUT

J1-21

J1-28
ANALOG
GND

RANGE
INDICATOR

PTO
AUTO NTRL

J1-6

J1-12

PTO
STATUS

Tcm - Lct - J1=CA=Gray


lct_tcm_560 002

4WD
SWITCH INPUT

UPC

FNA

LCT TCM
PRNDL A

PRNDL B

J2-5

PRNDL C

J2-6
L18 ENGINE CNTLS
Pcm
Page 8A-20A - 11

L18 ENGINE CNTLS


Pcm
Page 8A-20A - 11

L18 ENGINE CNTLS


Pcm
Page 8A- 20A - 11

L18

L18

L18

L18

&L18
ENG

771.
771.
BLK/WHT
BLK/WHT
19
19
0.8 TXL
0.8 TXL
50
50

PRNDL_B

&L18
ENG

&L18
ENG

771.
BLK/WHT
19
0.8 TXL
50

772.
YEL
0.8 TXL
50

19

ENGINE CNTLS
Pcm
Page 8A-20D - 11

Family 2
has Fuse

15A

772.
YEL
0.8 TXL
50

139

BU_LCT_P

1786

11

REVERSE

schematic

sheet1

h53027a
46

&L18

773. ENG
GRA
19
0.8 TXL
50

7A

19

-L18

776. ENG
WHT
19
0.8 TXL
50

776.
WHT
0.8 TXL
50

19

&L18

776. ENG
WHT
19
0.8 TXL
50

SA776

&L18

776. ENG
WHT
19
0.8 TXL
50

9115A

7
251

BU_LCT

OBJECT ID

Panel Set: 3

SA773

773.
GRA
TXL
0.8 50

15411266

GND DIST
Gnd Zone #2A
Page 8A- 14A/B/C - 1

REVISION

STAGE

VERSION

002

Pilot

$IVEDWORK/h53027a__002

2005 Medium Duty C Series Electrical Revised 09/05

Family 2
M74 - LCT 1000
MTX - LCT 2200

NSBU_G

EXTERIOR LIGHTS
Back Up Lamps
Page 8A- 110A - 6

&M74/MX4/MTX/MTW

19

10
24

773.
GRA
0.8 TXL
50

PRNDL_P
&L18
ENG

Nsbu - Backup/Decoder
nsbu_sw 012
P/N

05

-L18

773. ENG
GRA
19
0.8 TXL
50

772. ENG
YEL
19
0.8 TXL
50

IGN1

PARK/ACCY

LCT Trans

19

&L18
ENG

PRNDL_PN

NSBU SWITCH
TBD
PAGE 8ANSBU/REVERSE 27A-3
START
030-1

GMT560

SA772

&L18
ENG

&L18

&L18

771. ENG
BLK/WHT
19
0.8 TXL
50

LLY

PRNDL_C

&L18
ENG

-L18

772. ENG
YEL
19
0.8 TXL
50

SA771
POWER DIST
Ip1 - Turn/Backup
Page 8A-10A/B/C/D - 6

J2-8

J2-7

L18 ENGINE CNTLS


Pcm
Page 8A-20A - 11

PRNDL_A
-L18
ENG

J1- 15305371
J2- 15305371

PRNDL P

LAST CHANGED BY

6:53:04 am

RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE

Family 3
MX4 - LCT 2000
MTW - LCT 2400
ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 3

H53027a_002_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-141

Automatic Transmission TCM MD Trans (LG4) 7.8L-Diesel/Duramax


POWER DIST
Ip1 - Trans
Page 8A-10B/C - 7

POWER DIST
Uh - Pcm B
Page 8A-10B - 7

Transmission Optional Connector


C

10A

1020

440

MD_IGN0_P

POWER DIST
Uh - Pcm B
Page 8A-10B/C - 7

915. ENG
YEL
19
0.8 TXL
50

TCM_BAT_P

1480. ENG
BLU LT
19
0.8 TXL
50

POWER DIST
Uh - Pcm B
Page 8A-10C - 7

25A/LG4
10A/LG5

476. ENG
BLK
19
0.8 TXL
50

1146. ENG
PPL
19
0.8 TXL
50

1479. ENG
YEL
TXL 19
0.8 50

1148. ENG
GRA
19
0.8 TXL
50

1481. ENG
YEL
TXL 19
0.8 50

SUMP TEMP OIL LEVEL


SENSOR

10F MP150 SLD


12065425

25A/LG4

1147. ENG
TAN
TXL 19
0.8 50

407. ENG
BLK
19
0.8 TXL
50

440

SB407

TCM_BAT_P

MD_BAT_P

TEMP
SIG

ANALOG
GND

OIL LVL
SIG

14

13

23

1227. ENG
YEL/BLK
19
0.8 TXL
50

10A/LG5

J2-26

J2-16

IGN0

BATT

J2-13
PTO
ENABLE
(INPUT)

J2-22
PTO
ENGAGE
(OUTPUT)

J2-31

DIGITAL
GND

J2-30

AUTO
NEUTRAL

J2-2

J2-12

RANGE
INDICATOR

AUX
HOLD

J2-19
SUMP
TEMP

F
FEED

LO

1971. ENG
WHT
19
0.8 TXL
50

407. ENG
BLK
19
0.8 TXL
50

407. ENG
BLK
19
0.8 TXL
50

J2-1
BATT

SEN
PWR

1531. ENG
GRN DK
19
0.8 TXL
50

AN_G
407
(Page 1)

440. ENG
ORN
19
0.8 TXL
50

SOL F

1994. ENG
WHT
TXL 19
0.8 50

AN_G
(Page 1)

J3-25

ANALOG
GND

1313. ENG
GRN DK
19
0.8 TXL
50

J2-11

J3-27

J3-26

SUMP TEMP
SIGNAL

RANGE
INHIBIT

OIL LVL
SIGNAL

J3-9

J3-3

SIGNAL
POWER

F SOL
SUPPLY

J3-22
F SOL
LO

MD TCM (WTEC)
TCM
RTN

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

DTC
Oem Use
Page 8A-55B - 1

10A
SHIFT_DIM

8. IP
GRA
0.5 TXL
50

MD_RTN

553. IP
BLU LT
TXL
0.8 50

BATT

J1-32

J1-3

J1-10

SHIFT
PARITY
BIT

J1-14

SHIFT
DATA
BIT 8

J1-9

SHIFT
DATA
BIT 2

SHIFT
DATA
BIT 4

J1-8

J1-7

SHIFT
DATA
BIT 1

J1-6

J1-5

598. ENG 1373. ENG 1378. ENG


776. ENG 2654. ENG 1371. ENG
772. ENG
771. ENG
553. ENG 1940. ENG
BLU LT
ORN
GRA
GRN DK
BLU DK
WHT
TAN
GRN LT
YEL
BLK/WHT
19
19
19
19
19
19
19
19
19
19
0.8 TXL
0.8 TXL
0.8 TXL
0.8 TXL
0.8 TXL
0.8 TXL
0.8 TXL
0.8 TXL
0.8 TXL
0.8 TXL
50
50
50
50
50
50
50
50
50
50

A6

A2

A3

A5

A4

A1

A7

B7

B6

B4

A6

A2

A3

A5

A4

A1

A7

B7

B6

B4

553. IP
BLU LT
0.8 TXL
50

19

J1-16

SHIFT
SELECTOR
DISPLAY

SHIFT
SELECTOR
MODE

5 VDC

15392709
40M GTMXD SLD
40F GTMXD SLD
15392711

19

SA553
553. IP
BLU LT
0.8 TXL
50

1940. IP
ORN
0.8 TXL
50

DIM B

POWER
GND

NO
CONNECT

DIM
GND

SHIFT_LP_G

MD Trans (LG4&LG5)

OBJECT ID

05

h53027b

Panel Set: 1

schematic

&MWF
sheet1

32

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53027b__001

2005 Medium Duty C Series Electrical Revised 09/05

598. IP
GRA
0.8 TXL
50

19

1373. IP
GRN DK
TXL
0.8 50

3
5 VDC
(WAKE UP)

19

9
MODE

1378. IP
BLU DK
0.8 TXL
50

7
DISPLAY

19

776. IP
WHT
0.8 TXL
50

19

14
SHIFT
PARITY
BIT

2654. IP
TAN
TXL
0.8 50

19

1371. IP
GRN LT
TXL
0.8 50

13
SHIFT
DATA
BIT 8

19

12
SHIFT
DATA
BIT 4

772. IP
YEL
0.8 TXL
50

19

11
SHIFT
DATA
BIT 2

771. IP
BLK/WHT
19
0.8 TXL
50

10
SHIFT
DATA
BIT 1

Electr Shift Sel


md_shift_sel 004
UPC

FNA

ELECTRONIC SHIFT SELECTOR


DIM A

15383243

4
351

GND DIST
Gnd Zone #4B
Page 8A-14B/C - 5

GMT560

19

V BAT

8
450

19

LAST CHANGED BY

SHIFT_G

GND DIST
Gnd Zone #3A
Page 8A-14B/C - 10
12:47:49 pm

ORGANIZATION

GMT560
Tuesday, September 14, 2004

Panel Set: 1

H53027b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-142

Automatic Transmission TCM MD Trans (LG4) 7.8L-Diesel/Duramax


SOL E

SOL B

SOL A

SOL D

SOL C

SOL J

SOL G

UPC

B,E
FEED

LO

LO

A,D,J
FEED

10

1992. ENG
PPL
19
0.8 TXL
50

1526. ENG
WHT
19
0.8 TXL
50

J3-2

1525. ENG
RED
19
0.8 TXL
50

2527. ENG
ORN/WHT
19
0.8 TXL
50

J3-20

B,E SOL
SUPPLY

LO

LO

C,G
FEED

12

16

11

2879. ENG
YEL/BLK
19
0.8 TXL
50

J3-1

LO

C3

TRANS ID

LO

HI

22

21

19

20

J3-21

A SOL
LO

D SOL
LO

1226. ENG
RED
TXL 19
0.8 50

2880 . ENG
WHT
19
0.8 TXL
50

1527. ENG
GRN LT
19
0.8 TXL
50

J3-4

A,D,J SOL
SUPPLY

E SOL
LO

FNA

2362
LO

898. ENG
PPL
TXL 19
0.8 50

1991. ENG
ORN
19
0.8 TXL
50

J3-6

B SOL
LO

LO

J1939
J1939
Page 8A-57A - 4

Allison MD Trans
md_trans
004

TURBINE SPEED SENSOR

PRESS SW

J3-8

J3-17

J3-5

J3-7

J SOL
LO

C,G SOL
SUPPLY

C SOL
LO

G SOL
LO

MD_J-

29511365
J1939
J1939
Page 8A-57A - 4

1984. ENG 1983. ENG


BLU LT
ORN
19
19
0.8 TXL
0.8 TXL
50
50

2361

MD_J+

2471. ENG
PPL
19
0.8 TXL
50

J3-12
C3 PRESS
SWITCH

J3-13
TRANS
ID

J3-31

J3-15

J1-13

TURSS
HI

TURSS
LO

HI

J1-29
LO

J1-12
SHIELD

J1939

MD TCM (WTEC)
ABS
ACTIVE

TBD
SENSOR

IGN
SENSE

J2-27

J1-X2

J1-4

J2-6

806

L12
Uh - Neutral Start Rly
560_fsblk_1433 001
UPC

30

15392709
40M GTMXD SLD

B5

12088567
85

87

B5

40F GTMXD SLD


15392711

85

30
Reverse

MD_CL2

J2-20

GND

J2-17

J2-32

1234. ENG
GRA
19
0.8 TXL
50

BU_MD_P

Uh - Reverse Rly
560_fsblk_24 001
FNA

B9

UPC

B9

2221

15392709
40M GTMXD SLD
40F GTMXD SLD
15392711

REP_TOSS_MD

12146281

1433.
GRN DK
TXL
0.8 50

1433

GND

J1-31

12088567
87

H9

L10

F9

&LG4
ENG

&LG4
ENG

J1-18

H11

12146281
J10

2655. IP
YEL
0.5 TXL
50

139

86

86
Neutral Start

CHECK
TRANS

REP
TOSS HI

POWER DIST
Ip1 - Turn/Backup
Page 8A-10B/C - 6

15A

F11

J12

FNA

J1-X1

1524. ENG
GRA
19
0.8 TXL
50

N_START_P

SERVICE
TRANS
SOON

SERVICE TRANS
FILTER

J2-4

POWER DIST
1479. ENG
Ip1 - Start
YEL
Page 8A-10B/C - 6
19
0.8 TXL
50

10A
2655. ENG
YEL
TXL 19
0.8 50

REVERSE
WARNING

NEUTRAL
START

START_C_RLY

24.
GRN LT
0.8 TXL
50

19

ECU_CRANK

250

N_START_G

POWER DIST
Uh - Eng 3
Page 8A-10B/C - 5/8

24

BU_MD

ENGINE CNTLS
Ecu
Page 8A- 20C-2

1234. IP
GRA
0.5 TXL
50

19

TELL TALE
Ttm - Check Trans
Page 8A-86A - 1

351

MD_G

351

TCM2_G

BACK_UP_MD

15A
DTC
STARTING & CHARGING ENGINE CNTLS
Starter Rly
Ignition Sense
Ecu
Page 8A- 20B - 5
Page 8A-30C -1
Page 8A-55B - 1

MD Trans (LG4&LG5)

OBJECT ID

GMT560

05

h53027b

Panel Set: 2

schematic

&MWF
sheet1

32

GND DIST
Gnd Zone #2B
Page 8A- 14B/C -2

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53027b__001

2005 Medium Duty C Series Electrical Revised 09/05

539

LAST CHANGED BY

CHECK_T

REV_P

EXTERIOR LIGHTING
Back Up Lamps
Page 8A- 110A - 6
12:47:49 pm

ENGINE CNTLS
Ecu
Page 8A- 20B - 8

GND DIST
GND DIST
Gnd Zone #3A
Gnd Zone #3A
Page 8A-14B/C - 10 Page 8A-14B/C - 10

ORGANIZATION

GMT560
Tuesday, September 14, 2004

Panel Set: 2

H53027b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-143

Automatic Transmission TCM MD Trans (LG4) 7.8L-Diesel/Duramax

Eng Speed Snsr (Tiss)


tiss 004

SPEED SENSOR
TRANS INPUT

UPC

LO

TISS HI

UPC

LO

15449028

TISS
LO

TOSS HI

FNA

15449028

401. ENG
400. ENG
PPL
YEL
19
19
0.8 TXL
0.8 TXL
50
50

1231. ENG 1230. ENG


BLU DK/WHT RED/BLK
19
19
0.8 TXL
0.8 TXL
50
50

J3-30

Trans Output Spd Snsr


toss 004

SPEED SENSOR
TRANS OUTPUT

FNA

J3-14

J3-32
TOSS
LO

TISS
HI

J3-16
TOSS
HI

Tcm - Md - J1=CA=Blk - J2=CB=Gra


md_tcm 006
UPC

MD TCM (WTEC)
J1708-

J1708+

J1-17

1922

FNA

15305371
J2- 15305371
J3- 15305371

J1-1

1708-

DATA LINK CONN


Dlc
Page 8A-50A - 2
1921

1708+

DATA LINK CONN


Dlc
Page 8A-50A - 2

MD Trans (LG4&LG5)

OBJECT ID

GMT560

05

h53027b

Panel Set: 3

schematic

&MWF
sheet1

32

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53027b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:47:49 pm

ORGANIZATION

GMT560
Tuesday, September 14, 2004

Panel Set: 3

H53027b_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-144

Exhaust Brake/Restrictor (Diesel) (LLY) 6.6L-Duramax (LG4) 7.8L-Duramax (LG5) 7.2L CAT
04 560 000 JG
04 560 1106 JG

POWER DIST
Uh - Eng2
Page 8A- 10B/C - 6

POWER DIST
Uh - Eng1
Page 8A-10D -8

Beta - Initial Creation


900 Circuit Number Updates

02JA02
08FE02

001
001

15A

10A
EXHBRAKE1_P

339

EXHBRAKE_P

&LLY

239. EXH_BRK
PNK
19
0.8 TXL
50

INTERIOR LIGHTING
Headlamp Illum
Page 8A- 114A -1

ENGINE CNTLS
Ecu/Pcm
Page 8A- 20B/C/D - 8

&LG5/LG4

1962. EXH_BRK
BLK/WHT
19
0.8 TXL
50

E
E

LLY

LG4/LG5

2509

6F GT280 SLD
15326636

30

86

Exht Brake/Rstr Rly


12193603 001
UPC

C7
C7

15450272
30M GTMXD SLD

C7
C7

30F GTMXD SLD


15355480
=&LLY&K40/EPR

1962. IP
BLK/WHT
19
0.8 TXL
50

87

&LG5/LG4

1962. ENG
BLK/WHT
TXL 19
0.8 50

C3
&LG5/LG4
EXH_BRK

1962.
BLK/WHT
19
0.8 TXL
50

15450272
30M GTMXD SLD

SA1962

30F GTMXD SLD


15355480
&LG5/LG4

1962. IP
BLK/WHT
19
0.8 TXL
50

2656. EXH_BRK
PPL
19
0.8 TXL
50

1962.
BLK/WHT
19
0.8 TXL
50

B3
6F GT280 SLD
15326636

B3

C3

15450272
30M GTMXD SLD

ABS Delete

C
C

30F GTMXD
15304908

=&K40

30F GTMXD SLD


15355480

With ABS

15326762
30M GTMXD

2081. IP_EXTN
GRN LT
7
0.5 TXL
50

&LLY

1962. EXH_BRK
BLK/WHT
1
0.8 TXL
50

&LG5/LG4
EXH_BRK

15326640
6M GT280 SLD

2657. ENG
BLK
TXL 19
0.8 50

FNA

12129716
85

EXH_TEL
=&LLY&K40/EPR

EXH_BRK

2657. EXH_BRK
BLK
TXL 19
0.8 50

ENGINE CNTLS
Ecu
Page 8A-20D - 11

1962. ENG
BLK/WHT
19
0.8 TXL
50

2081

EXH_BRK_LP

15326640
6M GT280 SLD

ILLUM

&JVA
R_CHASSIS

15326640
6M GT280 SLD

350.
BLK
0.8 TXL
50

LED

SW

Exhaust Brake Sw
15010301 003
FNA

6N4

19

6F GT280 SLD
15326636
2657

EXH_BRK_RLY

ABS_DEL_G

A
Exht Brake/Rstr Solenoid
exht_brk_sol 002
UPC

BRAKES
EBC - ABS Active
Page 8A- 44B/C - 3

FNA

15300027

GND DIST
Gnd Zone #3B
Page 8A- 14B/C - 11

GND

GND

GND

12177195

B
EXH_TT

250

TELL TALE
Ttm - Exhaust
Page 8A- 86A - 1

EXH_SOL_G

ENGINE CNTLS
Ecu/Pcm
Page 8A- 20B/C/D -8

GND DIST
Gnd Zone #2B/C
Page 8A- 14A/B/C - 2

2656

EXH_REQ

750

EXH_ILL_G

750

EXH_SW_G

GND DIST/CAT ENG CNTLS


GND DIST
Gnd Zone #7A/Ecu
Gnd Zone #7A
Page 8A- 14A/B/C - 9 Page 8A-14A/B-3 , 20C-9

RPO LEGEND
K40 - EXHAUST BRAKE
LLY - DURAMAX 6600 DIESEL ENG
NPE - EXHAUST RESTRICTOR LG5 - CAT 7.2L L6 DIESEL ENG

Exhaust Brake/Rstr (Diesel)

OBJECT ID

GMT560

05

h53029a

Panel Set: 1

schematic

&K40/NPE
sheet1

LG4 - DURAMAX 7800 DIESEL ENG


JVA - ABS DELETE
REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53029a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:57:22 am

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 1

H53029a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-145

Starting & Charging (L18) 8.1L-Gas/NAPT


Family 2 has Fuse

Family 2 has Fuse

POWER DIST
Ip1 - Start
Page 8A-10A - 6

10A

POWER DIST
Ip1 - Start
Page 8A-10A - 6

10A

CRANK_P

POWER DIST
Maxi - Ign1
Page 8A-10A - 2

40A

STARTRLY_P

CRANK2_P

242. IP
RED
TXL
5.0 50

19

POWER DIST
Ip1 - Start
Page 8A-10A - 6

&MWW/MWX

806. IP
PPL
0.5 TXL
50

B12
B12

A3

Family 2
has Fuse

10A
806

A3

STARTRLY2_P

15304908
30F GTMXD

242. ENG
RED
19
5.0 TXL
50

30M GTMXD
15326762

806. XBDY
PPL
7
0.5 TXL
50

A7

A9
86

NSBU SWITCH
PAGE 8ANSBU/REVERSE 27A-3
030-1

Starter Rly

7B1B 0430A

7A

9115A

15411266

85

B9
B9

FNA

12146281

&MWW/MWX
XBDY

1433.
GRN DK
0.5 TXL
50

UPC

12193604
87

12033711
Nsbu - Start Sw
nsbu_start 002

Uh - Starter Rly
560_fsblk_6 004

30

Man Cltch Sw Btm Of Trvl


14094368 002
12

30M GTMXD SLD


15450272

&MWW/MWX

&M74/MX4/MTX/MTW

806. ENG
PPL
19
0.8 TXL
50

15355480
30F GTMXD SLD

B9

B7

BATTERIES
Battery Positive
Page 8A- 35A/E/G - 1

15326762
30M GTMXD

6. ENG
PPL
19
3.0 TXL
50

30F GTMXD
15304908

START

&MWW/MWX

1433. IP
GRN DK
0.5 TXL
50

A
7

B
B2
B2

15355480
30F GTMXD SLD

Start Ring Term 1


15354670 003
START

UPC FNA

15354670
M5

(Page 2)

Motor Starter V8
01113296 005

30M GTMXD SLD


15450272

6Y 2

0050A

&MWW/MWX

&M74/MX4/MTX/MTW

1433. ENG
GRN DK
19
0.8 TXL
50

1433. ENG
GRN DK
19
0.8 TXL
50

S_CASE

B_CASE

447

L18_CRANK

PCM_START

STARTER_G

RPO LEGEND
M74/MX4/MTX/MTW - LCT AUTO TRANS
MWW/MWX - MANUAL TRANS

Starting & Charging (L18)

OBJECT ID

GMT560

04

h43030a

Panel Set: 1

schematic

&L18
sheet1

ENGINE CNTLS
Pcm
Page 8A-20A - 5

ENGINE CNTLS
Pcm
Page 8A-20A - 6

15

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h43030a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:29:18 am

GND DIST
Case Gnd
Page 8A- 14A - 9
ORGANIZATION

GMT560
Tuesday, September 30, 2003

Panel Set: 1

H43030a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-146

Starting & Charging (L18) 8.1L-Gas/NAPT

SENSE
(Page 3)

GEN_1
(Page 3)

GEN_2
(Page 3)

Primary
Generator
Output

Secondary
Generator
Output

Primary
Generator
Output

Generator
Sense

Generator
Sense

-K65-VNF

2. ENG
RED
113
19.0 STX
50

&K65&VNF

A
B

&VNF

&VNF

2. ENG
RED
113
19.0 STX
50

Iso Term Jct 3


12146745 002
UPC FNA

Iso Term Jct 2


12146745 002

UPC FNA

12146745
M10

12146745
M10

2. ENG
RED
FUSELINK
8.0 50

Start Ring Term 3


12010299 001

A
B

UPC FNA

12010299
M8

&K65-VNF

2. ENG
RED
FUSELINK
0.5 50

19

Start Ring Term 3


12146363 002
UPC FNA

Single Generator

2. ENG
RED
FUSELINK
8.0 50

Generator
Sense

2. ENG
RED
113
19.0 STX
50

SC2

&K65-VNF

&K65-VNF

-K65-VNF

37

12146363
M8

With Isolator

&K65-VNF

SA2

-K65-VNF

2. ENG
RED
FUSELINK 19
0.5 50

Primary
Generator
Output

2. ENG
RED
113
19.0 STX
50

SC2

2. ENG
RED
STX 113
19.0 50

Secondary
Generator
Output

37

2. ENG
RED
FUSELINK
8.0 50

A
B

&K65-VNF

37

2. ENG
RED
19
0.5 FUSELINK
50

Start Ring Term 3


12146365 003
UPC FNA

12146365
M8

Dual Generators

ISO_POST

VNF
START
(Page 1)

BATTERIES
Isolator Post
Page 8A- 35A - 2

Starting & Charging (L18)

OBJECT ID

GMT560

04

h43030a

Panel Set: 2

schematic

&L18
sheet1

15

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h43030a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:29:18 am

ORGANIZATION

GMT560
Tuesday, September 30, 2003

Panel Set: 2

H43030a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-147

Starting & Charging (L18) 8.1L-Gas/NAPT


04 560 000

SENSE

JG

Beta - Initial Creation

06MR02

001

SF2

2
(Page 2)

GEN_1

GEN_2

2
(Page 2)

2
(Page 2)

&K65

2. ENG
RED
19
1.0 TXL
50

Gen Ring Term


gen_ring_term 002

2. ENG
RED
TXL 19
1.0 50

Dual G Ring Term


gen_ring_term 002

FNA UPC

12146366
A

FNA UPC

12146366
D

BAT

A
Generator Asm
generator 004

PHASE
TURN
ON INPUT

6Y 1

A
B
BAT

2nd Generator Asm


generator 004

PHASE
TURN
ON INPUT

0050A

6Y 1

0050A

DC SENSE

DC SENSE
STATOR

LAMP
DRIVER

AC SENSE

STATOR

AC SENSE

LAMP
DRIVER

G
3~

G
3~

FIELD (ROTOR)

FIELD (ROTOR)
CS130

FIELD

CASE

GND DIST
Case Gnd
Page 8A- 14A - 9

CASE

Single

GEN_G

FIELD

12186684

-K65

25. ENG
BRN
19
0.8 TXL
50

Dual

CS130

12186684

2ND_GEN_G

GND DIST
Case Gnd
Page 8A- 14A - 9

&K65

25. ENG
BRN
19
0.8 TXL
50

&K65

25. ENG
BRN
19
0.8 TXL
50

SA25
&K65

NOTE:

25. ENG
BRN
19
0.8 TXL
50

23

F_TERM_MON

ENGINE CNTLS
Pcm
Page 8A-20A - 4

Starting & Charging (L18)

OBJECT ID

GMT560

04

h43030a

Panel Set: 3

schematic

&L18
sheet1

15

Optional Generators:
Family 3:

15744911 - K68; 105 amps


TBD - KG4; 150 amps

Family 2:

10480382 - K65; 95 amps


15744912 - K68; 105 amps
TBD - KG4; 150 amps

L_TERM_L18

ENGINE CNTLS
Pcm
Page 8A-20A - 4

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h43030a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:29:18 am

ORGANIZATION

GMT560
Tuesday, September 30, 2003

Panel Set: 3

H43030a_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-148

Starting & Charging (LG4) 7.8L-Diesel/Duramax


POWER DIST
Ip1 - Start
Page 8A-10B - 6

10A

POWER DIST
Ip1 - Start
Page 8A-10B - 6

10A

POWER DIST
Ip1 - Start
Page 8A-10B -6

POWER DIST
Maxi - Ign1
Page 8A-10B - 2

CRANK2_P

CRANK_B_P

10A
806

&MWW/MWX

806. IP
PPL
TXL
0.5 50

B12
B12

40A
STARTRLY_P

STARTRLY2_P

15304908
30F GTMXD

242. IP
RED
5.0 TXL
50

30M GTMXD
15326762

A3

&MWW/MWX

806. XBDY
PPL
TXL 7
0.5 50

&MX4/MTW

806. ENG
PPL
19
0.8 TXL
50

A3

19

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

242. ENG
RED
19
5.0 TXL
50

A
Man Cltch Sw Btm Of Trvl
14094368 002
7B1B 0430A

12033711

12

B
Nsbu - Start Sw
nsbu_start 002

NSBU SWITCH
PAGE 8ATBD
NSBU/REVERSE 27A-3
START
030-1

7A

9115A

15411266
1

A7

B9
B9

86

Starter Rly

B2
B2

1433.
GRN DK
TXL
0.8 50

FNA

12146281
B9

BATTERIES
Battery Positive
Page 8A- 35B - 1

B7
6. ENG
PPL
TXL 19
5.0 50

START

15355480
30F GTMXD SLD

Start Ring Term 1


12103517 002

30M GTMXD SLD


15450272

UPC FNA
447

&MWW/MWX
ENG

1433.
GRN DK
0.8 TXL
50

19

UPC

12193604
87

85

30F GTMXD
15304908

1433.
GRN DK
0.5 TXL
50

Uh - Starter Rly
560_fsblk_6 004

30

15326762
30M GTMXD

&MWW/MWX
IP

&MX4/MTW
ENG

A9

&MWW/MWX

1433. XBDY
GRN DK
7
0.5 TXL
50

12103517
M5

ECU_START

A
B

19

START

ENGINE CNTLS
Ecu
Page 8A-20B - 8

(Page 2)

Motor Starter Isuzu


isuzu_st_mtr 001
UPC

S_CASE

FNA

B_CASE

ECU_CRANK
STARTER_G

RPO LEGEND

ENGINE CNTLS
Ecu
Page 8A-20B - 5

MX4/MTW - FAM3 LCT AUTO TRANS


MWW/MWX - MANUAL TRANS

Starting & Charging (LG4)

OBJECT ID

GMT560

05

h53030b

Panel Set: 1

schematic

&LG4
sheet1

GND DIST
Case Gnd
Page 8A- 14B -9

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53030b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:59:09 am

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 1

H53030b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-149

Starting & Charging (LG4) 7.8L-Diesel/Duramax


04i 560 000

2. ENG
RED
19
1.0 TXL
50

JG

06MR02

Beta - Initial Creation

001

2. ENG
RED
113
19.0 STX
50

SC2

SF2

NOTE:
Gen Ring Term
12146578 002
UPC FNA

2. ENG
RED
FUSELINK 19
0.5 50

12146578
M10

2. ENG
RED
FUSELINK 37
8.0 50

Optional Generators:

15015180 - K60; 100 amps

15015181 - KW1; 160 amps


15015182 - KG8; 130 amps
D

BAT

Generator Asm
generator 004

PHASE
TURN
ON INPUT

6Y 1

0050A

DC SENSE
STATOR

AC SENSE

LAMP
DRIVER

TELLTALE
Ttm - Battery
Page 8A- 86A -1
G
3~

FIELD (ROTOR)

L_TERM_TTM
FIELD

CASE
A
B

Start Ring Term 3


15358637 001

CS130

12186684
25. IP
BRN
TXL
0.5 50

UPC FNA

15358637
M10

B8
B8
GEN_G

START

30M GTMXD SLD


15450272

25. ENG
BRN
19
0.8 TXL
50

GND DIST
Case Gnd
Page 8A- 14B -9

(Page 1)

15355480
30F GTMXD SLD

23

F_TERM_MON

ENG CNTLS
Ecu
Page 8A-20B - 5

Starting & Charging (LG4)

OBJECT ID

GMT560

05

h53030b

Panel Set: 2

schematic

&LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53030b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:59:09 am

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 2

H53030b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-150

Starting & Charging (LG5) 7.2L CAT


MD TRANSMISSION
Neutral Start Rly
Page 8A-27B - 2

POWER DIST
Ip1 - Start
Page 8A-10C - 6

POWER DIST
Ip1 - Start
Page 8A-10C - 6

POWER DIST
Maxi - Ign1
Page 8A- 10C - 2

40A

STARTRLY_P

10A

10A
START_C_RLY

CRANK_C_P

242. IP
RED
5.0 TXL
50

CRANK2_P
&MWW/MWX
IP

806.
PPL
0.5 TXL
50

B12

&MX4/MTW
ENG

1433.
GRN DK
19
0.8 TXL
50

806.
PPL
0.8 TXL
50

19

A3

30M GTMXD
15326762

A7

&MWW/MWX
XBDY

806.
PPL
0.5 TXL
50

30M GTMXD SLD


15450272

242. ENG
RED
TXL 19
5.0 50

15304908
30F GTMXD

B12
&MWF
ENG

A3

A9
86

Starter Rly

Loop Anchor

Man Cltch Sw Btm Of Trvl


14094368 002

LA1433

7B1B 0430A

B7

447. ENG
YEL
TXL 19
0.8 50

-KQR

&MWW/MWX
XBDY

12065171
1M MP280 SLD
&KQR

7A

15326762
30M GTMXD

&MWW/MWX

1433. IP
GRN DK
0.5 TXL
50

CAT MOTOR STARTER


PAGE 8ATBD
MOTOR STARTER30C-1
OVERCRANK SW 30C-1

12162193

&MX4/MTW

1433. ENG
GRN DK
19
0.8 TXL
50

FNA UPC

12103512
M6

A
START

B
START

(Page 2)

Starter Motor - Cat


cat_st_mtr 003

CAT MOTOR STARTER


PAGE 8AMOTOR STARTER30C-1
OVERCRANK SW 30C-1

UPC

FNA

B
447. START_SOL
YEL
TXL 19
1.0 50

30M GTMXD SLD


15450272

&MWF

UPC FNA

&KQR

B2

Start Ring Term 1


str_b_term 004

BATTERIES
Battery Positive
Page 8A- 39C - 1

S
Overcrank Prot Temp Strtr Sw
start_temp 004

15355480
30F GTMXD SLD

B2

1433. ENG
GRN DK
TXL 19
0.8 50

1F MP280 SLD
12065172
&KQR

447. START_SOL
YEL
19
1.0 TXL
50

30F GTMXD
15304908

9115A

6. ENG
PPL
19
5.0 TXL
50

12

15411266

FNA

12146281
B9

NSBU SWITCH
TBD
PAGE 8ANSBU/REVERSE 27A-3
START
030-1

UPC

12193604
87

85

12033711

Nsbu - Start Sw B9
nsbu_start 002 B9

Uh - Starter Rly
560_fsblk_6 004

30

1433.
GRN DK
TXL
0.5 50

19

15355480
30F GTMXD SLD

12065171
1M MP280 SLD

447

GND ZONE #2C

START_G

GND DIST
Gnd Zone #2B
Page 8A- 14C -1

&MWW/MWX

1433. ENG
GRN DK
TXL 19
0.8 50

1F MP280 SLD
12065172

START_CAT

RPO LEGEND
MWF - MD AUTO TRANS
MX4/MTW - FAM3 LCT AUTO TRANS
MWW/MWX - MANUAL TRANS
KQR - HD STARTER WITH OVERCRANK

ENGINE CNTLS
Ecu
Page 8A-20C -8

Starting & Charging (LG5)

OBJECT ID

GMT560

05

h53030c

Panel Set: 1

schematic

&LG5
sheet1

16

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53030c__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:04:49 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53030c_002_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-151

Starting & Charging (LG5) 7.2L CAT

2. ENG
RED
TXL 19
1.0 50

2. ENG
RED
STX 113
19.0 50

NOTE:

SC2

SF2

Optional Generators:
Gen Ring Term
12146362 002
UPC FNA

2. ENG
RED
19
0.5 FUSELINK
50

12146362
M10

2. ENG
RED
37
8.0 FUSELINK
50

15015180 - K60; 100 amps

15015181 - KW1; 160 amps


15015182 - KG8; 130 amps

BAT

Generator Asm
generator 004

PHASE
TURN
ON INPUT

6Y 1

0050A

DC SENSE
STATOR

AC SENSE

LAMP
DRIVER

TELLTALE
Ttm - Battery
Page 8A- 86A - 1
G
3~

FIELD (ROTOR)

L_TERM_TTM
FIELD

CASE
A
B

Ring Terminal
12004984 001

CS130

12186684
25. IP
BRN
0.5 TXL
50

UPC FNA

12004984
E 1/2

B8
B8
GEN_G

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

25. ENG
BRN
TXL 19
0.8 50

GND DIST
Case Gnd
Page 8A- 14C - 9
START
(Page 1)

Starting & Charging (LG5)

OBJECT ID

GMT560

05

h53030c

Panel Set: 2

schematic

&LG5
sheet1

16

REVISION

STAGE

VERSION

002

Beta

$IVEDWORK/h53030c__002

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:04:49 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53030c_002_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-152

Starting & Charging (LLY) 6.6L-Diesel/Duramax


POWER DIST
Ip1 - Start
Page 8A-10D - 6

10A

POWER DIST
Ip1 - Start
Page 8A-10D - 6

10A

CRANK_P

POWER DIST
Maxi - Ign1
Page 8A-10D - 2

40A

STARTRLY_P

CRANK2_P

242. IP
RED
5.0 TXL
50

POWER DIST
Ip1 - Start
Page 8A-10D - 6

&MWW/MWX

806. IP
PPL
0.5 TXL
50

B12
B12

A3

10A

30M GTMXD SLD


15450272

15304908
30F GTMXD

806

STARTRLY2_P

30M GTMXD
15326762
&MWW/MWX

&M74/MTX

806. ENG
PPL
19
0.8 TXL
50

806. XBDY
PPL
7
0.5 TXL
50

242. ENG
RED
19
5.0 TXL
50

A
Man Cltch Sw Btm Of Trvl
14094368 002

A7

A9

7B1B 0430A

12

12033711
Nsbu - Start Sw
nsbu_start 002

PAGE 8A27A-3
030-1

15355480
30F GTMXD SLD

A3

19

7A

9115A

15411266

86

Uh - Starter Rly
560_fsblk_6 004

30
Starter Rly

UPC

FNA

&MWW/MWX

1433. XBDY
GRN DK
7
0.5 TXL
50

B9
B9

12193604
87

85

12146281

15326762
30M GTMXD

B9

6. ENG
PPL
19
5.0 TXL
50

30F GTMXD
15304908
&MWW/MWX

1433. IP
GRN DK
0.5 TXL
50

BATTERIES
Battery Positive
Page 8A- 39D/F - 1

B7

A
Start Ring Term 1
str_b_term 002

START

FNA UPC

B2
B2

12103517
M5

15355480
30F GTMXD SLD

START

B
S

(Page 2)

Motor Starter V8
01113296 005

30M GTMXD SLD


15450272

6Y 2
&M74/MTX

0050A

&MWW/MWX

1433. ENG
GRN DK
19
0.8 TXL
50

1433. ENG
GRN DK
19
0.8 TXL
50

S_CASE

B_CASE
447

LB7_CRANK

PCM_START

STARTER_G

RPO LEGEND
ENGINE CNTLS
Pcm
Page 8A-20D - 2

ENGINE CNTLS
Pcm
Page 8A-20D - 2

Starting & Charging (LLY)

OBJECT ID

GMT560

04i X

h44030d

Panel Set: 1

schematic

&LLY
sheet1

25

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44030d__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

GND DIST
Case Gnd
Page 8A- 14A - 9
2:47:47 pm

M74/MTX - FAM 2 LCT AUTO TRANS


MWW/MWX - MANUAL TRANS

ORGANIZATION

GMT560
Monday, June 16, 2003

Panel Set: 1

H44030d_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-153

Starting & Charging (LLY) 6.6L-Diesel/Duramax

SENSE
(Page 3)

GEN_1
(Page 3)

GEN_2
(Page 3)

Secondary
Generator
Output

Primary
Generator
Output

Primary
Generator
Output

Generator
Sense

Generator
Sense

-K65-VNF

2. ENG
RED
113
19.0 STX
50

&K65&VNF

A
B

&VNF

&VNF

2. ENG
RED
STX 113
19.0 50

Iso Term Jct 3


12146745 002
UPC FNA

2. ENG
RED
0.5 FUSELINK
50

Iso Term Jct 2


12146745 002

12146745
M10

12146745
M10

Start Ring Term 3


12103508 003

UPC FNA

UPC FNA

12103508
M8

With Isolator

&K65-VNF

&K65-VNF

-K65-VNF

37

2. ENG
RED
19
0.5 FUSELINK
50

Start Ring Term 3


12160991 002
UPC FNA

12160991
M8

Single Generator

&K65-VNF

2. ENG
RED
37
8.0 FUSELINK
50

Generator
Sense

2. ENG
RED
113
19.0 STX
50

SA2

-K65-VNF

2. ENG
RED
8.0 FUSELINK
50

19

Primary
Generator
Output

2. ENG
RED
113
19.0 STX
50

SC2

2. ENG
RED
STX 113
19.0 50

Secondary
Generator
Output

SC2

&K65-VNF

2. ENG
RED
37
8.0 FUSELINK
50

A
B

&K65-VNF

2. ENG
RED
FUSELINK 19
0.5 50

Start Ring Term 3


12146469 003
UPC FNA

12146469
M8

Dual Generators

ISO_POST

VNF
START

BATTERIES
Isolator Post
Page 8A- 35D -2

Starting & Charging (LLY)

OBJECT ID

GMT560

04i X

h44030d

Panel Set: 2

schematic

&LLY
sheet1

25

(Page 1)

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44030d__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

2:47:47 pm

ORGANIZATION

GMT560
Monday, June 16, 2003

Panel Set: 2

H44030d_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-154

Starting & Charging (LLY) 6.6L-Diesel/Duramax


04i 560 000

JG

Beta - Initial Creation

06MR02

001

SF2

SENSE
2
(Page 2)

GEN_1

GEN_2

2
(Page 2)

2
(Page 2)

&K65

2. ENG
RED
19
1.0 TXL
50

2. ENG
RED
19
1.0 TXL
50

Gen Ring Term


gen_ring_term 002

Dual G Ring Term


gen_ring_term 002

FNA UPC

12146366
A

FNA UPC

12146366
D

BAT

A
Generator Asm
generator 004

PHASE
TURN
ON INPUT

6Y 1

A
B

2nd Generator Asm


generator 004
TURN
ON INPUT

0050A

AC SENSE

6Y 1

0050A

DC SENSE

DC SENSE
STATOR

BAT

PHASE

LAMP
DRIVER

STATOR

G
3~

AC SENSE

LAMP
DRIVER

G
3~

FIELD (ROTOR)

FIELD (ROTOR)
CS130

FIELD

CASE

CASE

NOTE:

25. ENG
BRN
19
0.8 TXL
50

23

GEN_G

GND DIST
Case Gnd
Page 8A- 14A -9

Starting & Charging (LLY)

OBJECT ID

GMT560

04i X

h44030d

Panel Set: 3

schematic

&LLY
sheet1

25

FIELD

12186684

CS130

12186684

B
&K65

2524. ENG
BRN
TXL 19
0.8 50

Optional Generators:
15744912 - K65; 95 amps
15744912 - K68; 105 amps
TBD - KG4; 150 amps

F_TERM_MON

ENGINE CNTLS
Pcm
Page 8A-20D - 4

L_TERM_LB7

L2_TERM_LB7
2ND_GEN_G

ENGINE CNTLS
Pcm
Page 8A-20D - 4

GND DIST
Case Gnd
Page 8A- 14A - 9

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44030d__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

2:47:47 pm

ENGINE CNTLS
Pcm
Page 8A-20D - 4

ORGANIZATION

GMT560
Monday, June 16, 2003

Panel Set: 3

H44030d_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-155

Cruise Control (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


03 560 000
03 560 818

TY
JG

PILOT B - INITIAL CREATION


REPLACED CBs WITH MINI-FUSES.

27NO00
27NO00

001
001

POWER DIST
Uh - Eng 4
Page 8A- 10A/D - 8

10A
639

CRUISE_P

A13
Str Col Asm - Cruise Cntl Sw
cruise_cntl_sw 004

IGN1

A14
UPFITTER PROV
Tap Down Sw
Page 8A-18A - 1

2664

84. IP
BLU DK
TXL
0.5 50

SET_COAST

Diode
diode 002
UPC

B4

Diode
diode 002

FNA

UPC

AED05021 -100
B

ON/OFF

ON

397. IP
GRA
0.5 TXL
50

RES_ACCEL

FNA

12077822

A12

87. IP
GRA/BLK
7
0.5 TXL
50

B4

30M GTMXD SLD


15450272

CRUISE ENABLE

A15
UPFITTER PROV
Tap Up Sw
Page 8A-18A - 1

2663

15355480
30F GTMXD SLD

OFF

NEUTRAL

SET/COAST

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

RESUME/ACCEL

UPC

B5

B9

B5

B9

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

FNA

AED05021 -100
B

84. ENG
BLU DK
TXL 19
0.8 50

87. ENG
GRA/BLK
TXL 19
0.8 50

84. ENG
BLU DK
19
0.8 TXL
50

87. ENG
GRA/BLK
TXL 19
0.8 50

SA84

SA87

=&L18

=&LLY

84. ENG
BLU DK
7
0.5 TXL
50

=&LLY

84. ENG
BLU DK
7
0.5 TXL
50

SET_COAST_D

SET_COAST_A

=&LLY

=&L18

87. ENG
GRA/BLK
7
0.5 TXL
50

87. ENG
GRA/BLK
7
0.5 TXL
50

RES_ACCEL_D

397. ENG
GRA
7
0.5 TXL
50

RES_ACCEL_A

ON_OFF_D

=&L18

397. ENG
GRA
7
0.5 TXL
50

ON_OFF_A

LLY

L18

LLY

L18

LLY

L18

ENGINE CNTLS
Pcm
Page 8A- 20D - 7

ELEC THROTTLE CNTL


Set/Coast
Page 8A-21A - 2

ENGINE CNTLS
Pcm
Page 8A- 20D - 7

ELEC THROTTLE CNTL


Resume/Accel
Page 8A-21A - 2

ENGINE CNTLS
Pcm
Page 8A- 20D - 7

ELEC THROTTLE CNTL


On/Off
Page 8A-21A - 2

RPO LEGEND

Cruise Control (L18/LLY)

OBJECT ID

GMT560

03

h44034a

Panel Set: 1

schematic

&L18/LLY
sheet1

REVISION

STAGE

VERSION

001

Pilot

$IVEDWORK/h44034a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

2:32:59 pm

LB7 - DURAMAX 6600 DIESEL ENG


L18 - GMPT 8.1L V8 GAS ENG

ORGANIZATION

GMT560
Tuesday, June 17, 2003

Panel Set: 1

H44034a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-156

Cruise Control (LG4) 7.8L-Diesel/Duramax


04 560 000

JG

BETA - INITIAL CREATION

26AU01

001

POWER DIST
Uh - Eng4
Page 8A-10B - 8

10A
639

CRUISE_P

A13

IGN1

Str Col Asm - Cruise Cntl Sw


cruise_cntl_sw 004

A14
UPFITTER PROV
Tap Down Sw
Page 8A-18A - 1

84. IP
BLU DK
0.5 TXL
50

SET_COAST

2664

B4

B4

Diode
diode 002
UPC

15355480
30F GTMXD SLD

2663

30M GTMXD SLD


15450272

Diode
diode 002

FNA

UPC

84. ENG
BLU DK
19
0.8 TXL
50

87. ENG
GRA/BLK
19
0.8 TXL
50

B5

B9

B5

B9

OBJECT ID

h53034b

Panel Set: 1

schematic

sheet1

30M GTMXD SLD


15450272

87. ENG
GRA/BLK
19
0.8 TXL
50

87. ENG
GRA/BLK
TXL 19
0.8 50

RES_ACCEL_B

L6 ENGINE CNTLS
Ecu
Page 8A- 20B - 7

L6 ENGINE CNTLS
Ecu
Page 8A- 20B - 7

&LG4

15355480
30F GTMXD SLD

FNA

SET_COAST_B

SA87

84. ENG
BLU DK
19
0.8 TXL
50

05

ON/OFF

397. IP
GRA
0.5 TXL
50

SA84

GMT560

ON

87. IP
GRA/BLK
TXL 7
0.5 50

AED05021 -100
B

84. ENG
BLU DK
19
0.8 TXL
50

Cruise Control (LG4)

12077822

A12

RES_ACCEL

AED05021 -100
B

CRUISE ENABLE

A15
UPFITTER PROV
Tap Up Sw
Page 8A-18A - 1

FNA

OFF

NEUTRAL

SET/COAST

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

RESUME/ACCEL

UPC

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53034b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:58:18 am

397. ENG
GRA
19
0.8 TXL
50

ON_OFF_B

L6 ENGINE CNTLS
Ecu
Page 8A- 20B - 7

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 1

H53034b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-157

Cruise Control (LG5) 7.2L CAT


03 560 000

ENGINE CNTLS
Ecu
Page 8A-20C -7

SET_COAST_C

84. ENG
BLU DK
19
0.8 TXL
50

RES_ACCEL_C

87. ENG
GRA/BLK
19
0.8 TXL
50

B9

B4

B5

B9

87. IP
GRA/BLK
19
0.8 TXL
50

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480

397. IP
GRA
0.8 TXL
50

A15

19

A12

OFF

CRUISE ENABLE

ON

RESUME/ACCEL

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

NEUTRAL

SET/COAST

A14

001

397. ENG
GRA
19
0.8 TXL
50

B5

19

09FE00

ON_OFF_C

B4

84. IP
BLU DK
TXL
0.8 50

PILOT - INITIAL CREATION

ENGINE CNTLS
Ecu
Page 8A-20C - 7

Str Col Asm - Cruise Cntl Sw


cat_cruise 003

ON/OFF

ENGINE CNTLS
Ecu
Page 8A-20C - 7

JG

UPC FNA

GND

12077822

A13

451

CRUISE_PPS

ENGINE CNTLS
Ecu
Page 8A-20C -9

Cruise Control (LG5)

OBJECT ID

GMT560

03

h44034c

Panel Set: 1

schematic

&LG5
sheet1

REVISION

STAGE

VERSION

001

Pilot

$IVEDWORK/h44034c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

2:50:10 pm

ORGANIZATION

GMT560
Monday, June 16, 2003

Panel Set: 1

H44034c_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-158

Batteries (L18) 8.1L-Gas/NAPT (Top Post)

ISO_AUX

2
(Page 2)

Pos Term 1
12004800 001

UPC FNA

12004800

2653. BAT_HARN
BLK
SGX 192
32.0 50

Iso Pos Term A


iso_bat1_term 001

Iso Pos Term P


001 12176402

UPC FNA

12004797

Family 3

FNA UPC

12004796

12176402

12176400

-VNF

Isolator

No Isolator

No Isolator

2
(Page 2)

&FAM2
BAT_HARN

&FAM3
BAT_HARN

2653.
BLK
299
50.0 SGX
50

2.
RED
SGX 299
50.0 50

Bat Jct1 Term


12146360 002
UPC FNA

12146360
M10

Isolator

Prim Batt 2 (-VNF)


Aux Batt (&VNF)

Batt Pos Jct Post


15355512 001

Prim Batt 1
battery 003
12A

UPC

0050A

battery 003
12A

Family 2

ISO_PRIME

0050A

NOTE:
Optional Batteries:

Start Ring Term 2


str_b_rg_term 002

Bat Jct3 Term


12146362 002

UPC FNA

12160234
M8

15761789 - TNQ/TNN
15761790 - TNL

B
A

UPC FNA

12146362
M10

B
A

FNA

Bat Jct2 Term


12146360 002
UPC FNA

=&L18

12146360
M10

2. ENG
RED
19
2.0 FUSELINK
50

12176400

12004796

=&L18

1. IP
RED
19.0 STX
50

Neg Term 1
12084825 001

113

SE2

=&L18

1. ENG
RED
192
32.0 SGX
50

=&L18

2. ENG
RED
19
5.0 TXL
50

UPC FNA

12084825

A
B

50. BAT_HARN
BLK
CPE 266
62.0 50

BATTNEG_G

START

GND DIST
Gnd Zone #B
Page 8A- 14A - 7

STARTING
Starter (Generator)
Page 8A- 30A - 1

MAXICTR_P

POWER DIST
Maxi - Pwr Bus
Page 8A-10A - 2

Uh Ring Term
12146425 001
UPC FNA

12146425
M6

UHDIST_P

POWER DIST
Uh - Pwr Bus
Page 8A-10A - 3

A
B

Uh2 Ring Term


12103513 002

D2

UPC FNA

D2

12103513
M6

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480
=&JE3&HYDROMAX
R_CHASSIS

2.
RED
5.0 TXL
50

19

HYMAX_P

HYDRO BRAKES
Hydro Rly
Page 8A- 44B -2

RPO LEGEND
TOP POST
TNL - DUAL BATT TYPE 1110 1500CCA
TNN - DUAL BATT TYPE 1150 1250CCA
TNQ&VNF - SINGLE BATT TYPE 1150 625CCA WITH ISOLATED AUXILLARY BATTERY

Batteries (L18 Top Post)

OBJECT ID

GMT560

04

h43035a

Panel Set: 1

schematic

&L18&TNN/TNL/TNQ-B3D-ANC
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h43035a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:20:30 am

ORGANIZATION

GMT560
Wednesday, August 27, 2003

Panel Set: 1

H43035a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-159

Batteries (L18) 8.1L-Gas/NAPT (Top Post)


POWER DIST
Ip1 - Aux Wire Rly
Page 8A- 10A - 6

15A

BAT_ISO_P
=&L18&FAM2

641. IP
BRN
1.0 TXL
50

C10
C10

CHARGING
Generators
Page 8A- 30A - 2

19

15355480
30F GTMXD SLD
ISO_POST

30M GTMXD SLD


15450272

Isolator Jct Post


jct_post 001

=&L18&VNF

641. ENG
BRN
19
1.0 TXL
50

A
A

FNA UPC

15326678
2M GT280 SLD

B
A

=&VNF
ISOLATOR

641.
BRN
1.0 TXL
50

Iso Term E
12015907 001
UPC FNA

12015907
M8

Iso Term Jct 1


12146744 001
UPC FNA

2F GT280 SLD
15326679

12146744
M10
=&VNF

2653. ISOLATOR
BLK
192
32.0 SGX
50

19

A
B

Iso Term A
12146429 001
UPC FNA

12146429
A
Battery Isolator
15032501 004
12A

ABAT
Iso Term Abat
12146365 003
FNA UPC

12146365
M8

PBAT

B
A

=&VNF

2. ISOLATOR
RED
FUSELINK 37
8.0 50

2. ISOLATOR
RED
37
8.0 FUSELINK
50

SJ2

SH2

=&VNF
ISOLATOR

=&VNF

2.
RED
113
19.0 STX
50

OBJECT ID

h43035a

Panel Set: 2

schematic

&L18&TNN/TNL/TNQ-B3D-ANC
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h43035a__001

2005 Medium Duty C Series Electrical Revised 09/05

12146365
M8

SD2

=&VNF

04

UPC FNA

2. ISOLATOR
RED
STX 113
19.0 50

SG2

GMT560

Iso Term Pbat


12146365 003

=&VNF

=&VNF

2. ISOLATOR
RED
113
19.0 STX
50

Batteries (L18 Top Post)

3150A

2. ISOLATOR
RED
113
19.0 STX
50

ISO_AUX

ISO_PRIME

(Page 1)

(Page 1)

LAST CHANGED BY

8:20:30 am

ORGANIZATION

GMT560
Wednesday, August 27, 2003

Panel Set: 2

H43035a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-160

Batteries (LG4) 7.8L-Diesel/Duramax

Start Ring Term 2


l6_srt_term 002

Prim Batt 3
battery 003
12A

0050A

JCT1

B 12176401

Batt Pos Jct Post


15355512 001

POS

Prim Batt 2
battery 003
12A

0050A

Prim Batt 1
battery 003
12A

Bat Jct1 Term


12103010 001
UPC FNA

12103010

UPC FNA

POS

POS

Pos Term 2
12176401 001

12176400
&TNR/TPL

15383009
M10

2653. BAT_HARN
BLK
CPE 266
62.0 50

FNA UPC

UPC FNA

12004781
12004796

UPC FNA

12004796

Pos Term 3
12004781 001

2653. BAT_HARN
BLK
266
62.0 CPE
50

Pos Term 1
001 12004796

2653. BAT_HARN
BLK
299
50.0 SGX
50

UPC
JCT2

FNA

0050A

Uh2 Ring Term


12146364 002
B

START

STARTING
Starter (Generator)
Page 8A-30B - 1

NEG

NEG

NEG

Bat Jct3 Term


12146362 002
B

12176400

12004796

&TNR/TPL

12004796

UPC FNA

12146362
M10

B
A

Neg Term 1
12084825 001

NOTE:

113

UPC FNA

12146360
M10

1. ENG
RED
192
32.0 SGX
50

UPC FNA

Optional Batteries:

12084825

A
B

15761789 - TNN/TNR
50. BAT_HARN
BLK
CPE 266
62.0 50

2. ENG
RED
19
2.0 FUSELINK
50

SE2
2. ENG
RED
TXL 19
5.0 50

D2
D2

MAXICTR_P

POWER DIST
Maxi - Pwr Bus
Page 8A- 10B - 2

UHDIST_P

POWER DIST
Uh - Pwr Bus
Page 8A- 10B - 3

2. ENG
RED
2.0 FUSELINK
50

15450272
30M GTMXD SLD

19

SB2

30F GTMXD SLD


15355480
=&JE3&HYDROMAX

2. R_CHASSIS
RED
19
5.0 TXL
50

BATTNEG_G

GND DIST
Gnd Zone #B
Page 8A- 14B -7

Uh Ring Term
12146425 001
UPC FNA

12146425
M6

15761790 - TNL/TPL

12146364
M6

Bat Jct2 Term


12146360 002

12176400
1. IP
RED
19.0 STX
50

UPC FNA

HYMAX_P

HYDRO BRAKES
Hydromax Rly
Page 8A- 44B - 2

2. ENG
RED
TXL 19
5.0 50

GLO_RLY

ENG CNTLS
Glow Plug Rly
Page 8A-20B - 2

RPO LEGEND
TNN/TNL - DUAL BATTERIES TOP POST
TNR/TPL - TRIPLE BATTERIES TOP POST
JE3 - HYDRAULIC BRAKES
HYDROMAX - HYDROMAX
OBJECT ID

Batteries (LG4)
GMT560

04i X

Panel Set: 1

schematic

h44035b

&LG4
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44035b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

2:52:58 pm

ORGANIZATION

GMT560
Monday, June 16, 2003

Panel Set: 1

H44035b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-161

Batteries (LG5) 7.2L CAT

NOTE:
Optional Batteries:
2653. BAT_HARN
BLK
SGX 299
50.0 50

15761789 - TNN/TNR
A

15761790 - TNL/TPL

Start Ring Term 2


12162566 001

B 12176693

POS

Prim Batt 3
battery 003
12A

0050A

Batt Pos Jct Post


15355512 001

POS

Prim Batt 2
battery 003
12A

UPC FNA

UPC FNA

POS

Bat Jct1 Term


12103010 001
12103010

Pos Term 2
12176693 001

UPC FNA

12176400
&TNR/TPL

12162566
E 1/2

2653. BAT_HARN
BLK
342
103.0 CPE
50

FNA UPC

12004783
12004796

UPC FNA

12004796

Pos Term 3
12004783 001

2653. BAT_HARN
BLK
342
103.0 CPE
50

Pos Term 1
001 12004796

0050A

Prim Batt 1
battery 003
12A

UPC

FNA

Uh2 Ring Term


12146364 002

0050A

B
START

A
-

NEG

NEG

NEG

STARTING
Starter (Generator)
Page 8A-30C - 1

12004796

12176400
A
&TNR/TPL

12004796

Bat Jct3 Term


12146362 002
B
UPC FNA
12146362
M10
A

UPC FNA

12146364
M6

Bat Jct2 Term


12146360 002
UPC FNA

12146360
M10

2. ENG
RED
FUSELINK 19
2.0 50

2. ENG
RED
FUSELINK
5.0 50

19

12176400
1. IP
RED
19.0 STX
50

1. ENG
RED
SGX 192
32.0 50

Neg Term 1
12084825 001
UPC

113

FNA

12084825

GND DIST
Gnd Zone #B
Page 8A- 14C -7

UPC FNA

12146425
M6

50. BAT_HARN
BLK
266
62.0 CPE
50

BATTNEG_G

Uh Ring Term
12146425 001

SE2

SB2

2. ENG
RED
TXL 19
5.0 50

D2
D2

2. ENG
RED
STX 75
13.0 50

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480
=&JE3&HYDROMAX

2. R_CHASSIS
RED
19
5.0 TXL
50

MAXICTR_P

POWER DIST
Maxi - Pwr Bus
Page 8A- 10C - 2

UHDIST_P

POWER DIST
Uh - Pwr Bus
Page 8A- 10C - 3

HYMAX_P

HYDRO BRAKES
Hydromax Rly
Page 8A- 44B -2

HTR_P

ENG CNTLS
Air Intake Htr Rly
Page 8A-20C - 1

RPO LEGEND
TNN/TNL - DUAL BATTERIES TOP POST
TNR/TPL - TRIPLE BATTERIES TOP POST
JE3 - HYDRAULIC BRAKES
HYDROMAX - HYDROMAX
OBJECT ID

Batteries (LG5)
GMT560

04i X

Panel Set: 1

schematic

h44035c

&LG5
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44035c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

2:54:50 pm

ORGANIZATION

GMT560
Monday, June 16, 2003

Panel Set: 1

H44035c_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-162

Batteries (LLY) 6.6L-Diesel/Duramax

A
Pos Term 3
12004781 001

ISO_AUX

FNA UPC

12004781

2
(Page 2)

A
B

Iso Pos Term A


iso_bat1_term 001

Iso Pos Term P


001 12176402

UPC FNA

12004797

2. BAT_HARN
RED
299
50.0 SGX
50

Pos Term 1
12004796 001
UPC FNA

12004796

FNA UPC

12176402

12176400

12004796
&TNR

ISO_PRIME
2
(Page 2)

2. BAT_HARN
RED
CPE 266
62.0 50

No Isolator

No Isolator

Isolator

UPC FNA

Prim Batt 3 (-VNF)


Aux Batt (&VNF)
battery 003
12A

JCT1

B 12176401

POS

POS

Batt Pos Jct Post


15355512 001

POS

Prim Batt 2
battery 003
12A

0050A

Prim Batt 1
battery 003
12A

UPC FNA

12103010

Pos Term 2
12176401 001
Isolator

Bat Jct1 Term


12103010 001

UPC
JCT2

FNA

Uh2 Ring Term


12146366 002

0050A

0050A

B
A

NEG

NEG

NEG

12004796

12176400
A

&TNR#&TNN&VNF

12004796

Bat Jct3 Term


12146362 002
B
UPC FNA
12146362
M10
A

A
B

1. IP
RED
STX
19.0 50

NOTE:
Optional Batteries:
B

15761789 - TNN/TNR

Start Ring Term 2


15358800 002

Bat Jct2 Term


12146360 002
UPC FNA

12146360
M10

=&LLY

2. ENG
RED
2.0 FUSELINK
50

=&LLY

2. ENG
RED
37
8.0 FUSELINK
50

19

12176400
=&LLY

2. BAT_HARN
RED
CPE 266
62.0 50

UPC FNA

12146366
M6

113

Neg Term 1
12084825 001
UPC FNA

12084825

UPC FNA

15358800
M8

50. BAT_HARN
BLK
266
62.0 CPE
50

START

BATTNEG_G

SE2

=&LLY

1. ENG
RED
192
32.0 SGX
50

Uh Ring Term
12146425 001
UPC FNA

12146425
M6

2.
RED
TXL
5.0 50

D2

UHDIST_P

=&LLY

D2

2. ENG
RED
113
19.0 STX
50

19

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480
=&JE3&HYDROMAX
R_CHASSIS

2.
RED
5.0 TXL
50

MAXICTR_P

SB2

=&LLY
ENG

19

HYMAX_P

GLO_CNTL

RPO LEGEND
TNN - DUAL BATT TYPE 1150 1250CCA
TNR - TRIPLE BATTERIES
TNN&VNF - DUAL BATT TYPE 1150 1250CCA WITH ISOLATED AUXILLARY BATTERY
B3D - SCHOOL BUS
JE3 - HYDRAULIC BRAKES
HYDROMAX - HYDROMAX

STARTING
Starter (Generator)
Page 8A-30D - 1

OBJECT ID

Batteries (LLY)
GMT560

03

Panel Set: 1

schematic

h44035d

&LLY-B3D-ANC
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44035d__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

GND DIST
Gnd Zone #B
Page 8A- 14A - 7

2:58:12 pm

POWER DIST
Maxi - Pwr Bus
Page 8A-10D - 2

POWER DIST
Uh - Pwr Bus
Page 8A-10D - 3

HYDRO BRAKES
Hydro Rly
Page 8A- 44B - 2

LB7 ENG CNTLS


Glow Plug Cntrl
Page 8A-20D -10

ORGANIZATION

GMT560
Monday, June 16, 2003

Panel Set: 1

H44035d_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-163

Batteries (LLY) 6.6L-Diesel/Duramax


03
03
03
03
03

POWER DIST
Ip1 - Aux Wire Rly
Page 8A- 10D - 6

15A

BAT_ISO_P
=&LLY

641. IP
BRN
1.0 TXL
50

C10
C10

12015907
M8

001
001
001
001
001

Isolator Jct Post


jct_post 001

POST

15326678
2M GT280 SLD

FNA UPC

Iso Term Jct 1


12146744 001
UPC FNA

2F GT280 SLD
15326679

=&VNF

UPC FNA

27NO00
03AP01
30NO01
22FE02
07MY02

ISO_POST

30M GTMXD SLD


15450272

641. ISOLATOR
BRN
19
1.0 TXL
50

Iso Term E
12015907 001

PILOT B - INITIAL CREATION


Add Family 2 School Bus Content
Battery Cable Updates
Production - Split from h22030
Added RPO ANC

15355480
30F GTMXD SLD

=&LLY&VNF

TY
JG
JG
JG
JG

CHARGING
Generators
Page 8A- 30D - 2

19

641. ENG
BRN
19
1.0 TXL
50

560 000
560 981
560 1142
560 000
560 1228

12146744
M10
=&VNF

2653. ISOLATOR
BLK
192
32.0 SGX
50

Iso Term A
12146429 001
UPC FNA

12146429
A
Battery Isolator
15032501 004
12A

ABAT
Iso Term Abat
12146365 003
FNA UPC

12146365
M8

PBAT

B
A

A
=&VNF

2. ISOLATOR
RED
STX 113
19.0 50

SD2

=&VNF

2. ISOLATOR
RED
37
8.0 FUSELINK
50

2. ISOLATOR
RED
37
8.0 FUSELINK
50

SJ2

SH2

2.
RED
113
19.0 STX
50

OBJECT ID

GMT560

03

Panel Set: 2

schematic

h44035d

&LLY-B3D-ANC
sheet1

ISO_PRIME

(Page 1)

(Page 1)

STAGE

VERSION

001

$IVEDWORK/h44035d__001

2005 Medium Duty C Series Electrical Revised 09/05

=&VNF

2 . ISOLATOR
RED
113
19.0 STX
50

ISO_AUX

REVISION

UPC FNA

12146365
M8
=&VNF

=&VNF

Batteries (LLY)

Iso Term Pbat


12146365 003

2. ISOLATOR
RED
113
19.0 STX
50

SG2

=&VNF
ISOLATOR

3150A

LAST CHANGED BY

2:58:12 pm

ORGANIZATION

GMT560
Monday, June 16, 2003

Panel Set: 2

H44035d_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-164

Batteries Bus (L18) 8.1L-Gas/NAPT

NOTE:
Optional Batteries:

15761789 - TNQ/TNN
15761790 - TNL

Start Ring Term 2


str_b_rg_term 002

&TNN/TNL

B 12176402

FNA

Bat Jct1 Term


12146360 002
UPC FNA

12146360
M10

UPC

12160234
M8

UPC FNA

12176400

12004796

Pos Term 2
12176402 001

1. BATPOS
RED
SGX 192
32.0 50

1. BATPOS
RED
299
50.0 SGX
50

UPC FNA

12004800
UPC FNA

Pos Term 3
12176400 001

&TNQ

Pos Term 1
12004800 001

JCT1
&TNN/TNL
POS

Prim Batt 2
battery 003

0050A

Prim Batt 1
battery 003

NEG

12004796

Bat Jct3 Term


12146362 002

NEG

2. AUX_BATPOS
RED
FUSELINK 37
8.0 50

B
A

SL2

UPC FNA

12146362
M10

B
A

Neg Term 1
12084825 001

=&L18

1. IP
RED
STX
19.0 50

UPC FNA

12084825

113

50. BATNEG
BLK
266
62.0 CPE
50

SCHOOL_P

UPC FNA

=&L18

12146360
M10

2. ENG
RED
2.0 FUSELINK
50

19

Uh Ring Term
12146425 001
UPC FNA

12146425
M6

BATTNEG_G

SCHOOLBUS UPFIT
School Bus Fuse
Page 8A-119E - 1

MAXICTR_P

GND DIST
Gnd Zone #B
Page 8A- 14A - 7

POWER DIST
Maxi - Pwr Bus
Page 8A-10A - 2

SE2

=&L18

1. ENG
RED
SGX 192
32.0 50

Bat Jct2 Term


12146360 002

&TNN/TNL

FNA

STARTING
Starter (Generator)
Page 8A- 30A - 1

0050A

12176400

UPC FNA

12A

Neg Term 2
12176400 001

12A

SM2

UPC
JCT2

POS

1. AUX_BATPOS
RED
113
19.0 STX
50

Batt Pos Jct Post


15355512 001

START

UHDIST_P

POWER DIST
Uh - Pwr Bus
Page 8A-10A - 3

=&L18

2. ENG
RED
TXL 19
5.0 50

A
B

Uh2 Ring Term


12103513 002

D2

UPC FNA

D2

12103513
M6

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480
=&JE3&HYDROMAX

2. R_CHASSIS
RED
19
5.0 TXL
50

HYMAX_P

HYDRO BRAKES
Hydro Rly
Page 8A- 44B -2

RPO LEGEND
B3D - SCHOOL BUS

TOP POST
TNL - DUAL BATT TYPE 1110 1500CCA
TNN - DUAL BATT TYPE 1150 1250CCA

Batteries (L18 Bus)

OBJECT ID

GMT560

04

h43035e

Panel Set: 1

schematic

&L18&B3D/ANC
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h43035e__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:22:25 am

ORGANIZATION

GMT560
Wednesday, August 27, 2003

Panel Set: 1

H43035e_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-165

Batteries Bus (LLY) 6.6L-Diesel/Duramax


03
03
03
03
03

560 000
560 981
560 1142
560 000
560 1228

TY
JG
JG
JG
JG

PILOT B - INITIAL CREATION


Add Family 2 School Bus Content
Battery Cable Updates
Production - Split from h22030
Added RPO ANC 0

27NO00
03AP01
30NO01
22FE02
7MY02

001
001
001
001
001

A
Pos Term 3
12004781 001

1. BATPOS
RED
SGX 299
50.0 50

FNA UPC

12004781

Pos Term 1
12176402 001

&TNN

Pos Term 4
12176400 001

UPC FNA

12176402

UPC FNA

Bat Jct1 Term


12103010 001

12176400

12004796

12176400

&TNR

UPC FNA

1. BATPOS
RED
266
62.0 CPE
50

Pos Term 2
12176401 001

12103010
JCT1

Batt Pos Jct Post


15355512 001
UPC
JCT2

B 12176401

POS

POS

FNA

Prim Batt 3
battery 003
12A

UPC FNA

&TNR

POS

Prim Batt 2
battery 003
12A

0050A

0050A

Prim Batt 1
battery 003
12A

0050A

Ring Terminal
12103965 002
UPC FNA

B
A

Bat Jct3 Term


12146362 002
B
UPC FNA
12146362
M10
A

Bat Jct2 Term


12146360 002
12146360
M10

1. ENG
RED
SGX 192
32.0 50

113

NEG

NEG

NEG

12176400

12004796

UPC FNA
=&LLY
ENG

Uh Ring Term
12146425 001
UPC FNA

12146425
M6

D2
D2

2.
RED
8.0 FUSELINK
50

SE2

SB2

=&LLY
ENG

=&LLY
ENG

2.
RED
5.0 TXL
50

&TNR

=&LLY
ENG

2.
RED
19
2.0 FUSELINK
50

=&LLY

=&LLY

1. IP
RED
19.0 STX
50

12103965

2.
RED
19.0 STX
50

19

12176400

12004796

37

1. AUX_BATPOS
RED
113
19.0 STX
50

NOTE:

113

Optional Batteries:

15450272
30M GTMXD SLD

Neg Term 1
12084825 001

30F GTMXD SLD


15355480

50. BATNEG
BLK
266
62.0 CPE
50

=&JE3&HYDROMAX

BATTNEG_G
UHDIST_P

HYMAX_P

A
2. AUX_BATPOS
RED
37
8.0 FUSELINK
50

2. R_CHASSIS
RED
19
5.0 TXL
50

MAXICTR_P

SM2

UPC FNA

12084825

15761789 - TNN/TNR

1. BATPOS
RED
266
62.0 CPE
50

Start Ring Term 2


15358800 002
UPC FNA

15358800
M8

SL2

SCHOOL_P

START

GLO_CNTL

RPO LEGEND
POWER DIST
Uh - Pwr Bus
Page 8A-10D - 3

POWER DIST
Maxi - Pwr Bus
Page 8A-10D - 2

HYDRO BRAKES
Hydro Rly
Page 8A- 44B - 2

Batteries (LLY Bus)

OBJECT ID

GMT560

03

h44035f

Panel Set: 1

schematic

&LLY&B3D/ANC
sheet1

14

TNN - DUAL BATT TYPE 1150 1250CCA


TNR - TRIPLE BATTERIES
B3D - SCHOOL BUS
JE3 - HYDRAULIC BRAKES
HYDROMAX - HYDROMAX

LB7 ENG CNTLS


Glow Plug Cntrl
Page 8A-20D - 10
REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44035f__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:16:12 am

GND DIST
Gnd Zone #B
Page 8A- 14A -7

SCHOOLBUS UPFIT
School Bus Fuse
Page 8A-119E - 1

STARTING
Starter (Generator)
Page 8A-30D - 1

ORGANIZATION

GMT560
Monday, March 22, 2004

Panel Set: 1

H44035f_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-166

Batteries (L18) 8.1L-Gas/NAPT (Side Post)

2653. BAT_HARN
BLK
192
32.0 SGX
50

A
A

Pos Term 1
15358955 001

Bat Jct1 Term


12146360 002
UPC FNA

12146360
M10

UPC FNA

15358955

JCT1

Batt Pos Jct Post


15355512 001
Family 3

UPC
JCT2

Family 2

POS
+

NOTE:

Prim Batt
battery 003
12A

&FAM3

&FAM2

2653. BAT_HARN
BLK
SGX 299
50.0 50

0050A

Optional Batteries:

2. BAT_HARN
RED
SGX 299
50.0 50

Bat Jct3 Term


12146362 002

19001810 - TM1
19001814 - TM2

B
-

A
NEG

Start Ring Term 2


str_b_rg_term 002

Neg Term 1
neg1_term 001

UPC FNA

12146362
M10

=&L18

1. IP
RED
19.0 STX
50

UPC FNA

B
B

FNA

12160234
M8

113

B
A

Bat Jct2 Term


12146360 002
UPC FNA

=&L18

12146360
M10

2. ENG
RED
19
2.0 FUSELINK
50

SE2

=&L18

1. ENG
RED
192
32.0 SGX
50

=&L18

2. ENG
RED
TXL 19
5.0 50

UPC FNA

12129221

A
B

50. BAT_HARN
BLK
266
62.0 CPE
50

BATTNEG_G

START

GND DIST
Gnd Zone #B
Page 8A- 14A - 7

MAXICTR_P

POWER DIST
Maxi - Pwr Bus
Page 8A-10A - 2

STARTING
Starter (Generator)
Page 8A- 30A - 1

Uh Ring Term
12146425 001
UPC FNA

12146425
M6

UHDIST_P

POWER DIST
Uh - Pwr Bus
Page 8A-10A - 3

A
B

Uh2 Ring Term


12103513 002

D2

UPC FNA

D2

12103513
M6

15450272
30M GTMXD SLD
30F GTMXD SLD
15355480
=&JE3&HYDROMAX
R_CHASSIS

2.
RED
5.0 TXL
50

19

HYMAX_P

HYDRO BRAKES
Hydro Rly
Page 8A- 44B - 2

RPO LEGEND
SIDE POST
TM1 - SINGLE BATT TYPE 78 600CCA
TM2 - SINGLE BATT TYPE 78 770CCA

Batteries (L18 Side Post)

OBJECT ID

GMT560

04

h43035g

Panel Set: 1

schematic

&L18&TM1/TM2
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h43035g__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:23:26 am

ORGANIZATION

GMT560
Wednesday, August 27, 2003

Panel Set: 1

H43035g_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-167

Two-Speed Axle (L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax


POWER DIST
Ip1 - Axle/4wd
Page 8A- 10A/B - 8

ENG CNTLS
Pcm/Ecu
Page 8A- 20A-12 , 20B-8

20A
=&L18&HPZ&MX4/MTW

1467. ENG
GRA/BLK
19
0.8 TXL
50

1467

=&LG4&HPZ&MWF/MX4/MTW

1467. ENG
GRA/BLK
TXL 19
0.8 50

2SP_AXLE

241

SC241

SA1467
15450272
30M GTMXD SLD

C1
C1

30F GTMXD SLD


15355480
=&L18&HPZ&MX4/MTW
IP

1467.
GRA/BLK
7
0.5 TXL
50

B14
B14

INTERIOR LIGHTING
Sw Illum
Page 8A- 114A - 1

B12
B12

15392709
40M GTMXD SLD
40F GTMXD SLD
15392711

&HPZ&MWW/MWX

1467.
GRA/BLK
7
0.5 TXL
50

15326762
30M GTMXD

D
D

30F GTMXD
15304908
&HPZ&MWF/MX4/MTW-TCV

B8

15326640
6M GT280 SLD

2 Speed Axle Rly


12193601 002
UPC FNA

30F GTMXD SLD


15355480

85

&JE3&HPZ/HR1/HR2

1467. R_CHASSIS
GRA/BLK
TXL 19
0.8 50

&HPZ&MWF/MX4/MTW-TCV

GND

2 Speed Axle Sw
15566048 002
4A1

FNA

&JE4&HPZ/HR1/HR2&JVA

1467. R_CHASSIS
GRA/BLK
19
0.8 TXL
50

15326655
8M GT280 SLD

8F GT280 SLD
15326654

&HPZ

1469. 2SPD
BLU LT
19
2.0 TXL
50

750

750

F
F

POWER DIST
Uh - Eng 1
Page 8A-10A/B - 8

2SP_SW1_G

&HPZ&MWF/MX4/MTW-TCV
IP_EXTN

239

B15
B15

2 Speed Axle (L18/LG4)

OBJECT ID

GMT560

05

h53037a

Panel Set: 1

schematic

&L18/LG4
sheet1

2 Speed Axle Motor


2sp_axle_mtr 003

FNA

4M MP280 SLD
12129600
&HPZ

DYN BRAKE

15326636
6F GT280 SLD

12020737

6M GT280 SLD
15326640

&HPZ

1467. 2SPD
GRA/BLK
TXL 19
0.8 50

&HPZ&MWW/MWX

250. ENG
BLK
TXL 19
0.8 50

2SP_LED_P

B
350

1467. 2SPD
GRA/BLK
19
0.8 TXL
50

2SP_SW_G

AIR

30F GTMXD
15304908

(Page 2)

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53037a__001

2005 Medium Duty C Series Electrical Revised 09/05

2SP_MTR_G

GND DIST
Gnd Zone #3D
Page 8A-14A/B - 8

&HR1/HR2

15326762
30M GTMXD

GND DIST
Gnd Zone #2B
Page 8A-14A/B - 2

12129565
4F MP280 SLD

&HR1/HR2

12177194

GND DIST
Gnd Zone #7A
Page 8A-14A/B - 3

239.
PNK
0.5 TXL
50

UPC

10A
GND DIST
Gnd Zone #7A
Page 8A-14A/B - 9

16F GT280 SLD


15326908

&HPZ&MWW/MWX

250. M_TRANS
BLK
19
0.8 TXL
50

FNA

2SP_LP_G

&HPZ

1466. 2SPD
GRN LT
19
2.0 TXL
50

2 Spd Elec Auto Sw


15010256 001

GND

15326667
16M GT280 SLD

1467. R_ABS
GRA/BLK
TXL 19
0.8 50

87

&JE4&HPZ/HR1/HR2-JVA

1467.
GRA/BLK
19
0.8 TXL
50

SW

LED

12110539
87A

&JE4&HPZ/HR1/HR2-JVA

1467. R_CHASSIS
GRA/BLK
TXL 19
0.8 50

&JE3&HPZ/HR1/HR2
R_ABS

12047662

OPEN=LOW

6N4

GND

30

6F GT280 SLD
15326636
&HPZ&MWW/MWX

1467. IP_EXTN
GRA/BLK
7
0.5 TXL
50
&HPZ&MWF/MX4/MTW-TCV
1467. IP_EXTN
GRA/BLK
TXL 7
0.5 50

LAMP

86
15450272
30M GTMXD SLD

B8

1467. M_TRANS
GRA/BLK
19
0.8 TXL
50

2SP_LP

&HPZ

&HPZ&MWW/MWX

1467. ENG
GRA/BLK
19
0.8 TXL
50

1467. IP_EXTN
GRA/BLK
7
0.5 TXL
50

&HPZ

241. 2SPD 241. 2SPD


BRN
BRN
TXL 19 2.0
TXL 19
2.0 50
50

&HPZ/HR1/HR2

1467. ENG
GRA/BLK
19
0.8 TXL
50

=&LG4&HPZ&MWF/MX4/MTW-TCV
IP

SB1467
2509

2SP_RLY_P

&HPZ&MWF/MX4/MTW

LAST CHANGED BY

6:50:44 am

RPO LEGEND
MX4/MTW - FAM 3 LCT
MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES

L18 - GMPT 8.1L V8 GAS ENG


LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
HPZ - ELECTRONIC 2 SPEED AXLE

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 1

H53037a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-168

Two-Speed Axle (L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax


04 560 000 JG
04 560 1106 JG
04 560 1228 JG

Beta - Initial Creation


900 Circuit Number Updates
Add ABS delete option

02JA02
08FE02
03MY02

001
001
001

AIR
1467
(Page 1)

C
2 Spd Axle PSI Sw
15679434 001

OPEN = LOW
CLOSES ABOVE 5 PSI

4A1

3099A

12065402
D
&HR1/HR2

250. 2SPD
BLK
19
0.8 TXL
50

D
D

12129600
4M MP280 SLD
4F MP280 SLD
12129565

&JE3&HR1/HR2

&JE4&HR1/HR2-JVA

250. R_ABS
BLK
TXL 19
0.8 50

F
F

250. R_ABS
BLK
19
0.8 TXL
50

15326654
8F GT280 SLD

F
F

8M GT280 SLD
15326655
&JE3&HR1/HR2
R_CHASSIS

250.
BLK
0.8 TXL
50

19

&JE4&HR1/HR2&JVA
R_CHASSIS

250.
BLK
0.8 TXL
50

C10
C10

250

15326908
16F GT280 SLD
16M GT280 SLD
15326667
&JE4&HR1/HR2-JVA
R_CHASSIS

250.
BLK
0.8 TXL
50

19

19

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

2SP_PSI_G

LG4 GND DIST


Gnd Zone #2B
Page 8A- 14B - 2

RPO LEGEND
HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
HPZ - ELECTRONIC 2 SPEED AXLE
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES

2 Speed Axle (L18/LG4)

OBJECT ID

GMT560

05

h53037a

Panel Set: 2

schematic

&L18/LG4
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53037a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:50:44 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 2

H53037a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-169

Two-Speed Axle (LG5) 7.2L CAT


POWER DIST
Ip1 - Axle/4wd
Page 8A- 10C - 8

ENG CNTLS
Ecu
Page 8A- 20C - 8

20A
1467

&HPZ&MWF/MX4/MTW

1467. ENG
GRA/BLK
19
0.8 TXL
50

B12
B12

2SP_AXLE

241

2SP_RLY_P

&HPZ&MWF/MX4/MTW

SA1467

15392709
40M GTMXD SLD

&HPZ&MWW/MWX

SC241

&HPZ

&HPZ

86

30

241. 2SPD 241. 2SPD


BRN
BRN
19 2.0
TXL 19
2.0 TXL
50
50

&HPZ/HR1/HR2

1467. ENG
GRA/BLK
19
0.8 TXL
50

40F GTMXD SLD


15392711
&HPZ&MWW/MWX

1467. ENG
GRA/BLK
TXL 19
0.8 50

&HPZ&MWF/MX4/MTW-TCV

1467. IP
GRA/BLK
7
0.5 TXL
50

B14
B14

INTERIOR LIGHTING
Sw Illum
Page 8A- 114A - 1

15326762
30M GTMXD

D
D

30F GTMXD
15304908
&HPZ&MWF/MX4/MTW-TCV

1467. IP_EXTN
GRA/BLK
7
0.5 TXL
50

15450272
30M GTMXD SLD

B8
B8

15326640
6M GT280 SLD

2 Speed Axle Rly


12193601 002
UPC FNA

30F GTMXD SLD


15355480

85

&HPZ&MWW/MWX

1467. M_TRANS
GRA/BLK
19
0.8 TXL
50

&JE3&HPZ/HR1/HR2

1467. R_CHASSIS
GRA/BLK
19
0.8 TXL
50

&JE4&HPZ/HR1/HR2&JVA

1467. R_CHASSIS
GRA/BLK
TXL 19
0.8 50

&JE4&HPZ/HR1/HR2-JVA

1467. R_CHASSIS
GRA/BLK
19
0.8 TXL
50

SB1467
2509

2SP_LP

&HPZ&MWF/MX4/MTW-TCV

1467. IP_EXTN
GRA/BLK
7
0.5 TXL
50
&HPZ&MWF/MX4/MTW-TCV
1467. IP_EXTN
GRA/BLK
7
0.5 TXL
50

LAMP

GND

2 Speed Axle Sw
15566048 002
4A1

FNA

15326655
8M GT280 SLD

P
P

8F GT280 SLD
15326654
&JE3&HPZ/HR1/HR2
R_ABS

B
750

750

F
POWER DIST
Uh - Eng 1
Page 8A- 10C - 8

2SP_SW1_PPS

ENGINE CNTLS
Ecu
Page 8A-20C - 9

239

&HPZ&MWF/MX4/MTW-TCV
IP_EXTN

239.
PNK
TXL
0.5 50

B15
B15

2 Speed Axle (LG5)

OBJECT ID

GMT560

05

h53037c

Panel Set: 1

schematic

&LG5
sheet1

FNA

12129565
4F MP280 SLD

4M MP280 SLD
12129600

&HPZ

M
DYN BRAKE

15326636
6F GT280 SLD

12020737

6M GT280 SLD
15326640

&HPZ

1467. 2SPD
GRA/BLK
TXL 19
0.8 50

B
350

2SP_MTR_G

2SP_LED_P

451. ENG
BLK/WHT
19
0.8 TXL
50

RPO LEGEND

15326762
30M GTMXD
30F GTMXD
15304908

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53037c__001

2005 Medium Duty C Series Electrical Revised 09/05

&HR1/HR2

MX4/MTW - FAM 3 LCT


MWF - MD AUTO TRANS
MWW/MWX - MANUAL TRANS
HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
HPZ - ELECTRONIC 2 SPEED AXLE
LG5 - CAT 7.2L L6 DIESEL ENG
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES

2SP_E_PPS

ENGINE CNTLS
Ecu
Page 8A-20C - 9

2 Speed Axle Motor


2sp_axle_mtr 003

&HPZ&MWW/MWX

10A
GND DIST
Gnd Zone #7A
Page 8A- 14C - 9

UPC

12177194

2SP_LP_G

&HPZ&MWW/MWX

250. M_TRANS
BLK
19
0.8 TXL
50

FNA

&HR1/HR2

GND

&HPZ

1466. 2SPD
GRN LT
19
2.0 TXL
50

16F GT280 SLD


15326908

1467. R_ABS
GRA/BLK
19
0.8 TXL
50

LED

15326667
16M GT280 SLD

2 Spd Elec Auto Sw


15010256 001

SW

6N4

GND

&HPZ

1469. 2SPD
BLU LT
19
2.0 TXL
50

&JE4&HPZ/HR1/HR2-JVA

1467.
GRA/BLK
19
0.8 TXL
50

12047662

OPEN=LOW

12110539
87A

87

6F GT280 SLD
15326636

LAST CHANGED BY

6:51:01 am

1467. 2SPD
GRA/BLK
19
0.8 TXL
50

GND DIST
Gnd Zone #3D
Page 8A- 14C - 8
AIR
(Page 2)

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 1

H53037c_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-170

Two-Speed Axle (LG5) 7.2L CAT

AIR
1467
(Page 1)

C
2 Spd Axle PSI Sw
15679434 001

OPEN = LOW
CLOSES ABOVE 5 PSI

4A1

3099A

12065402
D
&HR1/HR2

250. 2SPD
BLK
TXL 19
0.8 50

D
D

12129600
4M MP280 SLD
4F MP280 SLD
12129565

&JE4&HR1/HR2-JVA

&JE3&HR1/HR2

250. R_ABS
BLK
TXL 19
0.8 50

F
F

250. R_ABS
BLK
19
0.8 TXL
50

15326654
8F GT280 SLD

F
F

8M GT280 SLD
15326655
&JE3&HR1/HR2

250. R_CHASSIS
BLK
19
0.8 TXL
50

&JE4&HR1/HR2&JVA

250. R_CHASSIS
BLK
TXL 19
0.8 50

C10
C10

451

15326908
16F GT280 SLD
16M GT280 SLD
15326667
&JE4&HR1/HR2-JVA

250. R_CHASSIS
BLK
TXL 19
0.8 50

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

2SP_A_PPS

ENGINE CNTLS
Ecu
Page 8A-20C - 9

RPO LEGEND
HR1 - AIR 2 SPD AXLE WITH AUTO TRANS
HR2 - AIR 2 SPD AXLE WITH MANUAL TRANS
HPZ - ELECTRONIC 2 SPEED AXLE
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES

2 Speed Axle (LG5)

OBJECT ID

GMT560

05

h53037c

Panel Set: 2

schematic

&LG5
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53037c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:51:01 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 2

H53037c_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-171

Active Transfer Case


ENGINE CNTL
Pcm/Ecm
Page 8A- 20a - 11

ENGINE CNTL
Pcm/Ecm
Page 8A- 20d - 02

SERIAL DATA LINK


Class Ii
Page 8A- 55a - 01

POWER DIST
Atc
Page 8A-10a/10d -02
40A

TRNSCAS_1

TRNSCAS
&L18

&LLY

1694. IP
GRA/BLK
7
0.35 TXL
50

1694. IP
GRA/BLK
TXL 7
0.35 50

L18

1133

242

CL2ATC

4WD_ATC

LLY

J1-B5

J2-A6

4WD LO

J1-B1

CLUTCH

MODULE
ELECT.

CLASS 2

J1-A1

J3-B

CLASS 2

BATTERY

ENCODER LINES
ENCODER
PWR

GROUND
LSD

MOTOR A

J3-A

J3-C

J3-D

1552. IP
BLK
19
3.0 TWP
50

J2-A8

CONN 2M M/P 280 SLD


12191966

2250

A
A

B
B

1552. R_CHASSIS
BLK
19
3.0 TXL
50

ATCMDLG

J1-A7

J1-B2

1554. IP
BLK/WHT
TWP 7
0.5 50

1555. IP
BRN/WHT
7
0.35 TWP
50

C5

D2

D6

C5

D2

D6

15392708
38M GT 150/280
IP
R_CHASSIS
38F GT 150/280
15392710

431. R_CHASSIS
GRN LT/BLK
7
0.5 TXL
50

1553. R_CHASSIS
RED
19
3.0 TXL
50

GND DIST
Gnd Zone #7a
Page 8A- 14a - 03

J1-B6

431. IP
GRN LT/BLK
7
0.5 TWP
50

1553. IP
RED
19
3.0 TWP
50
12191968
ASM CONN 2FM/P280 SLD
IP
R_CHASSIS

ENCODER
T-CASE LOCK
RTN

SIGNAL

MOTOR B

1555. R_CHASSIS
BRN/WHT
7
0.35 TXL
50

1554. R_CHASSIS
BLK/WHT
7
0.5 TXL
50

PWR

SIGNAL

RTN

ENCODER

Case Asm-Transfer
case_chas 001
UPC

FNA

MOTOR

15326642

Active Transfer Case

OBJECT ID

GMT560

05

h53038a

Panel Set: 1

schematic

&NP1
sheet1

10

REVISION

001
$IVEDWORK/h53038a__001

2005 Medium Duty C Series Electrical Revised 09/05

STAGE

VERSION

LAST CHANGED BY

6:14:06 am

PROD

ORGANIZATION

GMT560
Tuesday, November 18, 2003

Panel Set: 1

H53038a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-172

Active Transfer Case


DIMMING CNTL
Back Lighting
Page 8A-10a/10d - 05

FROM POWER DIST


Park
Page 8A- 10a/10d -02

20A
241

ATCSWP

SA241

230

ATCBLT
&NP1

2HI

4HI

2HI

H
Sw Asm-Trfer Case Set
trfer_case_sw002

NEUT

BACK
LIGHT

SHUNT

241. IP
BRN
TXL
0.8 50

4LO

560

4HI
715

3160

1150

4LO

NEUTRAL

&NP1

241. IP
BRN
0.8 TXL
50

UPC FNA

9090

1693. IP
BLU LT
TWP 7
0.35 50

15332161
J

596. IP
GRA
7
0.35 TWP
50

2250

GA

1563. IP
1566. IP
GRN LT/BLK
TAN/BLK
TWP 7
7
0.35 50
0.35 TWP
50
1565. IP
PPL/WHT
7
0.35 TWP
50

GND DIST
Gnd Zone #7a
Page 8A-14a- 03

J2-B1

J2-B2

RRSS HI

RRSS LO

J2-A2

J2-A1

J1-A6

1K

FSS LO

FSS HI

J2-B8

J1-B3

FRONT
AXLE CNTL

J2-B6

J1-A3

J1-A5

J1-A4

J1-B4
Module Asm-4WD ATC
atc_mdl 003

+5V DC REG

7E 3A 1800A
2H LAMP

MODE SELECT
FRONT
AXLE SWT

1560. IP
BRN
7
0.5 TWP
50

4WDSWG

SPARE 1
INPUT

SPARE 1
OUTPUT

SPARE 2
INPUT

J2-B7 J1-B7

J1-A2

J2-A5

SPARE 2
OUTPUT

J2-B4

AFWD LAMP
ANALOG 1
IN

J2-B3

4H LAMP

ANALOG 2
IN

4L LAMP

NEUTRAL LAMP

ELECTRONICS
GROUND

J2-B5

REDUNDANT
ELECTRONICS GND

J1-B8

751

J1- 12084944
J2- 12084945
J3- 12052856

J1-A8

ACT_4WDG

GND DIST
Gnd Zone #4a
Page 8A-14a - 06

Active Transfer Case

OBJECT ID

GMT560

05

h53038a

Panel Set: 2

schematic

&NP1
sheet1

10

REVISION

STAGE

001

PROD

$IVEDWORK/h53038a__001

2005 Medium Duty C Series Electrical Revised 09/05

VERSION

LAST CHANGED BY

6:14:06 am

ORGANIZATION

GMT560
Tuesday, November 18, 2003

Panel Set: 2

H53038a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-173

Horn
04 560 000

Family 2
has Fuse

20A
740

JG

Beta - Initial Creation

02JA02

001

POWER DIST
Uh - Horn
Page 8A-10A/B/C/D - 3

POWER DIST
Uh - Horn
Page 8A-10A/B/C/D -3

740

HORN_RLY_P

C1

Family 2
has Fuse

20A

HORN_P

C3
Horn
560_fsblks 001
86

30

UPC

FNA

HORN RELAY
12088567
85

87

12146281
D3

&LG4
ENG

28.
BLK
0.8 TXL
50

C9
C9

28.
BLK
0.8 TXL
50

19

C9

30F GTMXD SLD


15355480

28.
BLK
0.8 TXL
50

19

15450272
30M GTMXD SLD

C9

28. IP
BLK
0.5 TXL
50

C9
C9

30F GTMXD SLD


15355480
&LG5

&LG4

29. ENG
GRN DK
19
1.0 TXL
50

&L18/LLY
ENG

&LG5
ENG

15450272
30M GTMXD SLD

28. IP
BLK
0.5 TXL
50

D1

19

15450272
30M GTMXD SLD

B10
B10

15450272
30M GTMXD SLD

30F GTMXD SLD


15355480

29. R_CHASSIS
GRN DK
19
1.0 TXL
50

30F GTMXD SLD


15355480
&L18/LLY

28. IP
BLK
0.5 TXL
50

-U08

&U08

SA28

28. IP
BLK
0.5 TXL
50

Horn
15016726 003

12G

405 Hz

B15
B15

Dual Horns
25695574

&AU0

28. IP
BLK
0.5 TXL
50

15304908
30F GTMXD
30M GTMXD
15326762
&AU0

28. XBDY
BLK
TXL 7
0.5 50

A11
STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

0215J

12052644

12G
485 Hz

0030A

405 Hz

12052644

A
A
Str Col Asm - Horn Sw
horn_sw 004
UPC

FNA

12077822
C2

HORN_CHIRP

750

HORN_SW_G

350

HORN_A_G

RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENGINE
LB7 - DURAMAX 6600 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENGINE
AU0 - REMOTE KEYLESS ENTRY
U08 - DUAL HORNS

RKE
Rfa Module
Page 8A- 132A - 1
OBJECT ID

Horn
GMT560

04i X

Panel Set: 1

schematic

h44040a
sheet1

17

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3
REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h44040a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

GND DIST
Gnd Zone #3B
Page 8A-14A/B/C - 11
2:26:31 pm

ORGANIZATION

GMT560
Tuesday, June 17, 2003

Panel Set: 1

H44040a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-174

Brakes (C4/5/6/7) Hydraulic


POWER DIST
Ip1 - Start
Page 8A-10A/B/C/D - 6

TELL TALE
Ttm - Auxillary Brake
Page 8A-86A - 1

Family 2
has Fuse

10A

AUX_ABS

806

2769. IP
BLU DK
TXL
0.5 50

B1
B1

POWER DIST
Uh - Abs1
Page 8A-10A/B/C/D - 3

40A

439

EBC_P

EBC_IGN1_P

442. R_CHASSIS
RED
TXL 19
3.0 50

15392708
40M GTMXD SLD

POWER DIST
Uh - Abs3
Page 8A-10A/B/C/D - 3

40F GTMXD SLD


15392710

POWER DIST
Uh - Abs2
Page 8A-10A/B/C/D - 3

40A

40A
42

AUX
BRAKE

1642

EBC2_P

HYD_EBC_P

43

42

15

CRANK

PUMP MTR
DRIVER
PWR 2

PUMP MTR
DRIVER
PWR 1

MAIN VALVE
DRIVER
PWR

20

DIAG K

Family 2
has Fuse

15A

EBC_CRANK_P

2769. R_CHASSIS
BLU DK
TXL 19
0.8 50

POWER DIST
Ip1 - Pcm-I
Page 8A-10A/B/C/D - 8

12
IGN 1

EBC
RF
WSS
LOW

RF
WSS
HI

30

LF
WSS
HI

31

FLUID
LEVEL
SWITCH

LF
WSS
LOW

GND B

41

GND A

1
151

333. R_CHASSIS
PPL
19
0.8 TXL
50

CLASS 2

29

39
1122

HYD_B_G

GND DIST
Gnd Zone #1A
Page 8A-14A/B/C - 7

HYDRO_CL2

SERIAL DATA LINK


Star Conn
Page 8A-55A - 1

B
Brake Fluid Level Switch
15449028 001
5E

151

HYD_A_G

FNA

15449028
1909. R_CHASSIS
WHT
TXL 19
0.8 50

1903. R_CHASSIS
GRN LT
19
0.8 TXL
50

1910. R_CHASSIS
BRN/WHT
19
0.8 TXL
50

1904. R_CHASSIS
ORN
TXL 19
0.8 50

351

GND DIST
Gnd Zone #1A
Page 8A-14A/B/C - 7

FLS_G

GND DIST
Gnd Zone #3A
Page 8A-14A/B/C - 10

Rf Wheel
15041482 001

Lf Wheel
15041482 001

5K

5K

FNA

15355466

15355466

Hydraulic Brakes (C4/5/6/7)

OBJECT ID

GMT560

03

h44044b

Panel Set: 1

schematic

&JE3
sheet1

18

RPO LEGEND
FAM2 - FAMILY 2
FAM3 - FAMILY 3
JE3 - HYDRAULIC BRAKES

FNA

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:00:13 am

ORGANIZATION

GMT560
Monday, February 9, 2004

Panel Set: 1

H44044b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-175

Brakes (C4/5/6/7) Hydraulic


POWER DIST
Ip1 - Chassis
Page 8A-10A/B/C/D -8

INTERIOR LIGHTING
Headlamp Illum
Page 8A- 114A - 1

BATTERIES
Uh Dist Center (B+)
Page 8A-35-1

Family 2
has Fuse

10A

87

85
Hydromax Rly
12177238 002

FL

UPC
2509

541

TCS_LP

TCS_SW_P

HYMAX_P

&NW9

750

TCS_G

5K

LOW TRACTION

DISABLE

SA1470
SA1928
&HYDROMAX
R_CHASSIS

12177196

1470.
ORN
5.0 TXL
50

19

&HYDROMAX
R_CHASSIS

1470.
ORN
5.0 TXL
50

19

F
1808. IP_EXTN
WHT
7
0.5 TXL
Brk Bst Fuse
50

12004007 003
UPC FNA

&NW9

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9

1470. R_CHASSIS
&HYDROMAX
ORN
1928. R_CHASSIS
19
5.0 TXL
BLU LT/BLK
50
19
0.8 TXL
50

FNA

&NW9

1571. IP_EXTN
BRN/WHT
7
0.5 TXL
50

832. IP_EXTN
BLU LT
TXL 7
0.5 50

A6

A5

A4

A6

A5

A4

86

&HYDROMAX

Traction Cntrl Switch


15010302 003

ILLUM

FNA

12124169
30

A
10A

J2-A
J1-A

12092677

Hydro Max Assembly


15007699 001

15304908
30F GTMXD

30M GTMXD
15326762

1571. IP
832. IP 1808. IP
BRN/WHT
BLU LT
WHT
TXL 7 0.5
TXL 7 0.5
TXL
0.5 50
50
50

&HYDROMAX

1928. R_CHASSIS
BLU LT/BLK
19
0.8 TXL
50

HYDROMAX
MOTOR

5G

CASE

FNA

J1- 12162198
J2- 12085030

J1-B
J2-B

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

151

C1

C2

C3

C1

C2

C3

1571. R_CHASSIS
BRN/WHT
TXL 19
0.8 50

GND DIST
Gnd Zone #1A
Page 8A-14A/B/C -7

1808. R_CHASSIS
WHT
TXL 19
0.8 50

150

TRACTION
CNTRL
SW

25
TCS
WARNING
LAMP

2674. R_CHASSIS
GRN LT
19
0.8 TXL
50

40

10

TCS
FUNCTION
LAMP

HYMAX
MTR
FEEDBACK

HYMAX1_G

GND DIST
Gnd Zone #1B
Page 8A-14A/B/C - 7

&HYDROMAX

832. R_CHASSIS
BLU LT
19
0.8 TXL
50

38

HYMAX2_G

&HYDROMAX

1928. R_CHASSIS
BLU LT/BLK
TXL 19
0.8 50

&HYDROMAX

2660. R_CHASSIS
TAN
19
0.8 TXL
50

28
HYMAX
RLY

22
HYMAX
BRAKE
SW

BRK_SWA-B
17
(Page 4)

14
BRAKE
SWITCH

EBC
RPO LEGEND
NW9 - TRAC CNTRL SWITCH
HYDROMAX - C4E # C4V&B3D # C5/6/7
HYDROBOOST - C4C/C4U # C4V-B3D

Hydraulic Brakes (C4/5/6/7)

OBJECT ID

GMT560

03

h44044b

Panel Set: 2

schematic

&JE3
sheet1

18

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:00:13 am

ORGANIZATION

GMT560
Monday, February 9, 2004

Panel Set: 2

H44044b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-176

Brakes (C4/5/6/7) Hydraulic


RPO LEGEND
K40 - EXHAUST BRAKE
FAM3 - FAMILY 3
NPE - EXHAUST RESTRICTOR
ANC - SHUTTLE BUS

23

26

REAR
PAD WEAR
IND

FRONT
PAD WEAR
IND

19
HYDROBOOST

Hydro Ebc
hyd_ebc 007
UPC

FNA

EBC
RR
WSS
HI

RR
WSS
LOW

LR
WSS
LOW

LR
WSS
HI

33

ABS
ACTIVE

34

15383010

36
2657. R_CHASSIS
BLK
TXL 19
0.8 50

&FAM2

1911. R_CHASSIS
BLU DK/WHT
19
0.8 TXL
50
15326655
8M GT280 SLD

1916. R_CHASSIS
GRN LT/BLK
19
0.8 TXL
50

8F GT280 SLD
15326654

1917. R_CHASSIS
BLU LT/WHT
19
0.8 TXL
50

&FAM3

1911. R_CHASSIS
BLU DK/WHT
19
0.8 TXL
50

15326655
8M GT280 SLD

G
G

8F GT280 SLD
15326654

&FAM2
FUEL

1911.
BLU DK/WHT
TXL 19
0.8 50

&FAM3
R_ABS

A
Rr Wheel
15041483 001
5K

Hydraulic Brakes (C4/5/6/7)

OBJECT ID

03

h44044b

Panel Set: 3

schematic

&JE3
sheet1

18

&FAM3
R_ABS

15326655
8M GT280 SLD

EXH BRAKE/RSTR
Exhaust Brake/Rstr Rly
Page 8A- 29A -1

EXH_BRK_RLY

8F GT280 SLD
15326654
&FAM2
FUEL

1912.
GRN DK/WHT
19
0.8 TXL
50

1912.
GRN DK/WHT
19
0.8 TXL
50

B
Lr Wheel
15041483 001

FNA

5K

FNA

15355466

15355466

GMT560

&FAM2

1912. R_CHASSIS
GRN DK/WHT
TXL 19
0.8 50

1911.
BLU DK/WHT
19
0.8 TXL
50

&FAM3

1912. R_CHASSIS
GRN DK/WHT
19
0.8 TXL
50

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:00:13 am

ORGANIZATION

GMT560
Monday, February 9, 2004

Panel Set: 3

H44044b_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-177

Brakes (C4/5/6/7) Hydraulic


POWER DIST
Ip1 - Brake
Page 8A-10A/B/C/D - 6

CAT ENGINE CNTLS


Ecu
Page 8A-20C -8

Family 2
has Fuse

10A
441

NC_CONT

TCC_P

&LG5

86. ENG
BRN
19
0.8 TXL
50

POWER DIST
Ip1 - Stop
Page 8A-10A/B/C/D - 2

15392709
40M GTMXD SLD

Family 2
has Fuse

20A

40F GTMXD SLD


15392711

BRK_SW_P

B11
BRK_SWA-B

451

140. IP
ORN
1.0 TXL
50

B11

BR_SW_PPS

(Page 2)
&LG5

19

B8

B5

B14

B8

B5

B14

140. XBDY 441. XBDY


ORN
BRN
19
TXL 7
1.0 TXL
0.5 50
50

CAT ENGINE CNTLS


Ecu
Page 8A-20C - 9

&LG5

86. IP
BRN
TXL
0.8 50

19

B13

B6

B7

B13

B6

B7

&LG5

451. XBDY
BLK/WHT
19
0.8 TXL
50

86. XBDY 420. XBDY


BRN
PPL
19
7
0.8 TXL
0.5 TXL
50
50

15304908
30F GTMXD
30M GTMXD
15326762

&LG4

17. R_CHASSIS
WHT
19
2.0 TXL
50

17. XBDY
WHT
19
1.0 TXL
50

C7
A

BS_140
140
(Page 6)

x2

BS_441

x2

441
(Page 6)

BS_451

BS_86

BS_420

451
(Page 6)

86
(Page 6)

420
(Page 6)

x2

15326900
6F GT280
6M GT280
15326904

BS_17

17. IP
WHT
1.0 TXL
50

19

15392710
40F GTMXD SLD

&L18/LLY

420. IP
PPL
0.5 TXL
50

B8
B8

40M GTMXD SLD


15392708

17. IP
WHT
TXL
1.0 50

TCC_ECU

420

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

TCC_PCM

19

x2
SA17
LG4 ENG CNTLS
Ecu
Page 8A-20B - 8

17
(Page 6)

17. IP
WHT
1.0 TXL
50

Brake Switch

C7

420. IP
PPL
0.5 TXL
50

V8 ENG CNTLS
Pcm
Page 8A- 20A/D - 4

19

BRAKE_ISO_P

POWER DIST
Ip2 - Brake Iso
Page 8A-10A/B/C/D -5

RPO LEGEND
FAM3 - FAMILY 3
L18 - GMPT 8.1L V8 GAS ENG
LB7 - DURAMAX 6600 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG

See Page 6 for Brake Switches

Hydraulic Brakes (C4/5/6/7)

OBJECT ID

GMT560

03

h44044b

Panel Set: 4

schematic

&JE3
sheet1

18

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:00:13 am

ORGANIZATION

GMT560
Monday, February 9, 2004

Panel Set: 4

H44044b_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-178

Brakes (C4/5/6/7) Hydraulic


Family 2 has Fuse

Family 2 has Fuse

POWER DIST
Uh - E/A Pump
Page 8A- 10A/B/C/D -3

40A
1840

POWER DIST
Ip1 - Chassis
Page 8A- 10A/B/C/D - 8

10A
541

EAC_MTR_P

EAC_RLY_P

15450272
30M GTMXD SLD

A5

15392708
40M GTMXD SLD

C8

A5

C8

30F GTMXD SLD


15355480

40F GTMXD SLD


15392710

-B3D-ANC

1840. R_CHASSIS
ORN
19
3.0 TXL
50
12040977
3F MP280 SLD

A
A

3M MP280 SLD
15300003

1840. AIR_COMP
ORN
TXL 19
3.0 50

B
B
B

1840.
ORN
3.0 TXL
50

19

TOKICO

&FAM3

&FAM2-B3D-ANC

541. R_CHASSIS
BRN
19
0.8 TXL
50

12040977
3F MP280 SLD
TOKICO
3M MP280 SLD
15300003

2672.
GRA
0.8 TXL
50

541. R_CHASSIS
BRN
19
0.8 TXL
50

12040977
3F MP280 SLD
3M MP280 SLD
15300003
&FAM2

541. AIR_COMP
BRN
19
0.8 TXL
50

19

TOKICO

86

30

A
Reservoir Air Press Sw
eac_sw 003
UPC

FNA

12010973

87A

85

87

XXX.
XXX
3.0 TXL
50

TOKICO

19

350.
BLK
0.8 TXL
50

19

TOKICO

&FAM3

&FAM2

2672. AIR_COMP
GRA
19
0.8 TXL
50

Electric Air Comp


elec_air_comp 003

2672. R_CHASSIS
GRA
19
0.8 TXL
50
12040977
3F MP280 SLD
3M MP280 SLD
15300003

B
B
&FAM3

2672. AIR_COMP
GRA
19
0.8 TXL
50

SPLICE
350.
BLK
3.0 TXL
50

TOKICO

Tokico Supplied

C
C

350

RPO LEGEND

3F MP280 SLD
12040977
EAC_G

GND DIST
Gnd Zone #3B
Page 8A- 14A/B/C - 11

FAM2 - FAMILY 2
FAM3 - FAMILY 3
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

Hydraulic Brakes (C4/5/6/7)

OBJECT ID

GMT560

03

h44044b

Panel Set: 5

schematic

19

15300003
3M MP280 SLD
TOKICO

&JE3
sheet1

18

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:00:13 am

ORGANIZATION

GMT560
Monday, February 9, 2004

Panel Set: 5

H44044b_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-179

Brakes (C4/5/6/7) Hydraulic


03
03
03
03
03
03
03
03
03
03
03
03

560 000
560 760
560 783
560 000
560 805
560 814
560 841
560 841
560 983
560 1056
560 1151
560 1228

BS_140

BS_441

BS_451

BS_140

BS_441

(Page 4)

(Page 4)

(Page 4)

(Page 4)

(Page 4)

&3.1:1

&3.1:1

&3.1:1

C5/6/7 Models

Brake Switch - 3.1:1


15158767 003
12E

Note: Only contacts A & B are polarized.

&3.1:1

&3.1:1

&3.1:1

&6.5:1

28AU00
25AU00
13SE00
02OC00
27OC00
03NO00
05JA01
12JA01
09AP01
18JL01
14DE01
07MY02

001
001
001
001
001
001
001
001
001
001
001
001

A
Brake Switch - 6.5:1
11516282 003

C4 Models

1750A

12040551
A

&6.5:1

PILOT B - INITIAL CREATION


Remove 420 & 2657 Circuit to TCM
Revise Electric Air Compressor Graphics
Added Labels to Brake Sw.
Remove Pad Wear Indicators
R. ABS to R. Chassis Inline Update
Remove UJ1 Content
Combined with h22044a
School Bus Updates
REMOVE LC8
REMOVE HYD_BST JMPR
Added RPO ANC

140. STOP_LP 441. STOP_LP


ORN
BRN
TXL 19
TXL 7
1.0 50
0.5 50

140. STOP_LP 441. STOP_LP 451. STOP_LP


ORN
BRN
BLK/WHT
TXL 19
TXL 7
TXL 19
1.0 50
0.5 50
0.8 50

JG
LR
LR
TY
JG
JG
JG
JG
JG
LR
LR
JG

12E
-

Note: Only contacts E & F are polarized.

1750A

12040551
F

&6.5:1

&6.5:1

17. STOP_LP 420. STOP_LP


WHT
PPL
7
19
1.0 TXL
0.5 TXL
50
50

17. STOP_LP 420. STOP_LP 86. STOP_LP


WHT
PPL
BRN
7
19
19
1.0 TXL
0.5 TXL
0.8 TXL
50
50
50

BS_17

BS_420

BS_86

BS_17

BS_420

(Page 4)

(Page 4)

(Page 4)

(Page 4)

(Page 4)

RPO LEGEND
3.1:1 - C5/6/7&JE3
6.5:1 - C4&JE3 # C7/8&JE4

Hydraulic Brakes (C4/5/6/7)

OBJECT ID

GMT560

03

h44044b

Panel Set: 6

schematic

&JE3
sheet1

18

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:00:13 am

ORGANIZATION

GMT560
Monday, February 9, 2004

Panel Set: 6

H44044b_001_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-180

Brakes (C7/8) Air


RPO LEGEND
Rf Tcs Modulator
15012299 001

-JVA

-JVA

-JVA

Lf Tcs Modulator
15012299 001

UPC FNA

UPC FNA

12040977

12040977

1906. R_CHASSIS
1907. R_CHASSIS
1908. R_CHASSIS
PPL
YEL
TAN
19
TXL 19
19
1.0 50
1.0 TXL
1.0 TXL
50
50

J1-E1
RF
TCS MOD
EXHAUST

J1-D1
RF
TCS MOD
HOLD

-JVA

-JVA

-JVA

64 - TANDEM AXLE (Chassis Type)

1900. R_CHASSIS
1901. R_CHASSIS
1902. R_CHASSIS
GRN DK
GRA
BLU LT
19
TXL 19
19
1.0 TXL
1.0 50
1.0 TXL
50
50

J1-C1

J1-F1

RF
TCS MOD
COMMON

LF
TCS MOD
EXHAUST

J1-G1
LF
TCS MOD
HOLD

J1-H1
LF
TCS MOD
COMMON

EBC
RF
WSS
LOW

RF
WSS
HI

J1-H2

LF
WSS
HI

J1-H3

LF
WSS
LOW

J1-J1

RR
WSS
HI

J1-J2

J2-E2

-JVA

-JVA

1909. R_CHASSIS
WHT
19
0.8 TXL
50
-JVA
1910. R_CHASSIS
BRN/WHT
19
0.8 TXL
50

RR
WSS
LOW

LR
WSS
HI

J2-E3

J2-F2

-JVA

1911. R_CHASSIS
BLU DK/WHT
19
0.8 TXL
50

LR MIDDLE
WSS
HI

J2-B3

J2-C2

882. R_CHASSIS
BRN
19
0.8 TXL
50
&64-JVA
883. R_CHASSIS
WHT
19
0.8 TXL
50

1912.
GRN DK/WHT
19
0.8 TXL
50

Lf Wheel
whl_spd_sen 006

Rr Wheel
whl_spd_sen 006

Lr Wheel
whl_spd_sen 006

R Middle Wheel
whl_spd_sen 006

UPC

UPC

UPC

UPC

15355466

15355466

Air Brakes (C7/8)

OBJECT ID

GMT560

04i X

h44044c

Panel Set: 1

schematic

&JE4
sheet1

STAGE

VERSION

001

Prod

$IVEDWORK/h44044c__001

2005 Medium Duty C Series Electrical Revised 09/05

FNA

12162852

REVISION

LAST CHANGED BY

FNA

12162852
7:59:46 am

&64-JVA

884. R_CHASSIS
BLK
19
0.8 TXL
50
&64-JVA
885. R_CHASSIS
RED
19
0.8 TXL
50

UPC

FNA

J2-C3

-JVA
R_ABS

Rf Wheel
whl_spd_sen 006
FNA

LR MIDDLE
WSS
LOW

1911.
BLU DK/WHT
TXL 19
0.8 50

-JVA

1912. R_CHASSIS
GRN DK/WHT
19
0.8 TXL
50

-JVA
R_ABS

J2-B2

RR MIDDLE
WSS
LOW

&64-JVA

1916. R_CHASSIS
GRN LT/BLK
19
0.8 TXL
50
-JVA
1917. R_CHASSIS
BLU LT/WHT
19
0.8 TXL
50

16F GT280 SLD


15326908

J2-F3

-JVA

1903. R_CHASSIS
GRN LT
19
0.8 TXL
50
-JVA
1904. R_CHASSIS
ORN
19
0.8 TXL
50

15326667
16M GT280 SLD

RR MIDDLE
WSS
HI

LR
WSS
LOW

FNA

12162852

B
L Middle Wheel
whl_spd_sen
006
FNA
12162852

UPC

ORGANIZATION

GMT560
Friday, June 20, 2003

Panel Set: 1

H44044c_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-181

Brakes (C7/8) Air


POWER DIST
Ip1 - Chassis
Page 8A-10A/B/C - 8

INTERIOR LIGHTING
Headlamp Illum
10A
Page 8A-114A - 1
2509

TCS_LP

541

POWER DIST
Ip1 - Brake
Page 8A-10A/B/C - 6

10A
441

TCS_SW_P

EBC_IGN3_P

-JVA

442. R_CHASSIS
RED
19
3.0 TXL
50

Traction Cntrl Switch


15010302 003
5K

LOW TRACTION

DISABLE

ILLUM

FNA

86
12177196

TELL TALE
Ttm - Trailer Abs
Page 8A-86A - 1

&NW9

&NW9

TCS_G

A6

A5

A6

A5

A4

C1

C2

C3

A3

C2

C3

A3

1808. R_CHASSIS
WHT
19
0.8 TXL
50

TRACTION
OFF
LAMP

AIR_J+

J1-E3

SA2661
-JVA

471. R_CHASSIS
WHT
19
0.8 TXL
50

&NW9-JVA

TCS
ENGAGE/
DISABLE

2361

2661. R_CHASSIS
PPL
19
3.0 TXL
50

40F GTMXD SLD


15392710
&RQ3/U86-JVA

J1-C2

AIR_J-

J1939
J1939
Page 8A-57A - 6

GND DIST
Gnd Zone #2B/C
Page 8A-14A/B/C - 2

15392708
40M GTMXD SLD

&NW9-JVA

832. R_CHASSIS
BLU LT
19
0.8 TXL
50

J1-F2

AIR_BRK_G

-JVA

C1

&NW9-JVA

250

&RQ3/U86

471. IP
WHT
0.5 TXL
50

&NW9
832. IP
BLU LT 1808. IP
1571.
WHT
7
GND DIST
BRN/WHT 0.5 TXL
50
TXL 7
0.5
7
50
Gnd Zone #7A
0.5 TXL
50
Page 8A- 14A/B/C - 9
&NW9
IP

1571. R_CHASSIS
BRN/WHT
19
0.8 TXL
50

12129716
87

85

ABS_MOD

30M GTMXD
15326762

&NW9

J1939
J1939
Page 8A-57A - 6

FNA

2362

15304908
30F GTMXD

A4

30
Air Brake Relay
12193603 001
UPC

1571. IP_EXTN
832. IP_EXTN
&NW9
BRN/WHT
BLU LT 1808. IP_EXTN
WHT
7
7
0.5 TXL
0.5 TXL
7
50
50
0.5 TXL
50
750

EBC_P

POWER DIST
Uh - Abs1
Page 8A-10A/B/C - 3

40A

2661. R_CHASSIS
PPL
19
1.0 TXL
50

J1-E2

LOW
TRACTION
LAMP

-JVA

2661. R_CHASSIS
PPL
19
1.0 TXL
50

J1-K3

TRAILER
ABS

-JVA

2661. R_CHASSIS
PPL
19
1.0 TXL
50

J1-K2

BATT

BATT

J1-B1
BATT

J1-C3
HI

J1-D3
LOW

J1-D2

SHIELD

J1939

EBC
J1587-A

J1587-B

GND C

J1-G3

J1-G2

GND B

J1-A3

J1-A2
-JVA

-JVA

BRK SW
INPUT

GND A

J2-A2

J1-A1

-JVA

-JVA

151. R_CHASSIS
151. R_CHASSIS
151. R_CHASSIS
BLK/WHT
BLK/WHT
BLK/WHT
19
19
19
1.0 TXL
1.0 TXL
1.0 TXL
50
50
50

420. R_CHASSIS
PPL
19
0.8 TXL
50

SC151

C7
C7

1921

SERIAL_1

1922

SERIAL_2

151

15392710
40F GTMXD SLD
40M GTMXD SLD
15392708

AIR_G
BRK_SWC-D
420
(Page 5)

DLC
Data
Page 8A-50A - 1

DLC
Data
Page 8A-50A - 1

Air Brakes (C7/8)

OBJECT ID

GMT560

04i X

h44044c

Panel Set: 2

schematic

&JE4
sheet1

GND DIST
Gnd Zone #1A
Page 8A-14A/B/C - 7
REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:59:46 am

RPO LEGEND
JVA - ABS DELETE
NW9 - ELEC TRACTION CNTRL
U86 - TRAILER WIRING
RQ3 - TRACTOR

ORGANIZATION

GMT560
Friday, June 20, 2003

Panel Set: 2

H44044c_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-182

Brakes (C7/8) Air


Rr Tcs Modulator
15022667 002

Air Trac Cntl Valve


air_modul 005

Lr Tcs Modulator
15022667 002

UPC FNA

UPC FNA

12040977

12040977

FNA

UPC

15336024
1
A

B
EXH BRAKE/RSTR
Exhaust Brake/Rstr Rly
Page 8A- 29A - 1
&NW9-JVA

2669. R_ABS
PNK/WHT
19
0.8 TXL
50
-JVA

-JVA

-JVA

1918. R_ABS 1919. R_ABS 1920. R_ABS


GRN LT/WHT
PNK/BLK
PPL
19
19
19
2.0 TXL
2.0 TXL
2.0 TXL
50
50
50
15326908
16F GT280 SLD

-JVA

-JVA

-JVA

&NW9-JVA

1913. R_ABS 1914. R_ABS 1915. R_ABS


GRA/BLK
BLU LT/BLK
ORN
19
19
19
2.0 TXL
2.0 TXL
2.0 TXL
50
50
50

EXH_BRK_RLY

2668. R_ABS
PNK
19
0.8 TXL
50

E
E

16M GT280 SLD


15326667
&NW9-JVA

2669. R_CHASSIS
PNK/WHT
TXL 19
0.8 50

-JVA

-JVA

-JVA

1918. R_CHASSIS
1919. R_CHASSIS
1920. R_CHASSIS
GRN LT/WHT
PNK/BLK
PPL
19
19
19
1.0 TXL
1.0 TXL
1.0 TXL
50
50
50

J2-C1
RR
TCS MOD
EXHAUST

J2-B1

-JVA

J2-A1

J2-D1

RR
TCS MOD
COMMON

RR
TCS MOD
HOLD

-JVA

-JVA

&NW9-JVA

1913. R_CHASSIS
1914. R_CHASSIS
1915. R_CHASSIS
GRA/BLK
BLU LT/BLK
ORN
19
19
19
1.0 TXL
1.0 TXL
1.0 TXL
50
50
50

LR
TCS MOD
EXHAUST

J2-E1
LR
TCS MOD
HOLD

&K40/NPE-JVA

2668. R_CHASSIS
PNK
19
0.8 TXL
50

J2-F1

J2-D2

LR
TCS MOD
COMMON

AIR TRAC
CNTRL VALVE
HI

2657. R_CHASSIS
BLK
19
0.8 TXL
50

J2-D3

AIR TRAC
CNTRL VALVE
LOW

J1-K1
ABS
ACTIVE

Air Abs
air_ebc 001
5K

FNA

EBC
12034398
J2- 12040921

NOTE:

NOTE:

Optional Air Trac Cntrl Valves:

Optional EBCs:

15012309 - C6,7,8H042; RQ3


15012311 - C6,7,8H042; RQ2
15041051 - C7,8H064; RQ2
15012300 - C6,7H064; RQ3

Part #

UPC

FNA

15036465
15036466
15036467

5K
5K
5K

0075A
100A

RPO LEGEND
JVA - ABS DELETE
NPE - EXHAUST RESTRICTOR
K40 - EXHAUST BRAKE
JE4 - AIR BRAKES
NW9 - ELEC TRACTION CNTRL

Air Brakes (C7/8)

OBJECT ID

GMT560

04i X

h44044c

Panel Set: 3

schematic

&JE4
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:59:46 am

ORGANIZATION

GMT560
Friday, June 20, 2003

Panel Set: 3

H44044c_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-183

Brakes (C7/8) Air


POWER DIST
Ip1 - Stop
Page 8A-10A/B/C -2

20A

&RQ3/U86

140. IP
ORN
1.0 TXL
50

BRK_SW_P

CAT ENGINE CNTLS


Ecu
Page 8A-20C - 8

H
H

&RQ3/U86

140. IP
ORN
1.0 TXL
50

BRAKE_1

19

-RQ3-U86
IP

140.
ORN
TXL
1.0 50

&LG5

86. ENG
BRN
TXL 19
0.8 50

&RQ3/U86
IP

140.
ORN
1.0 TXL
50

19

15392709
40M GTMXD SLD

19

451

8M MP280
12066195

&RQ3/U86

140. FTRAILER
ORN
19
1.0 TXL
50

B11
B11

40F GTMXD SLD


15392711

POWER DIST
Ip1 - Brake
Page 8A-10A/B/C - 6

12064998
8F MP280

420
(Page 5)

NC_CONT

SA140

19

A
Trailer Stop Sw
15039102_trl
12K
2100A 001
12020599

BR_SW_PPS

10A

&LG5
IP

441

TCC_P

B8

B5

B14

B8

B5

B14

140. XBDY 441. XBDY


ORN
BRN
TXL 19
7
1.0 50
0.5 TXL
50

CAT ENGINE CNTLS


Ecu
Page 8A-20C - 9

86.
BRN
0.8 TXL
50

19

B13

B6

B7

B13

B6

B7

&LG5

&LG5

451. XBDY
BLK/WHT
19
0.8 TXL
50

86. XBDY 420. XBDY


BRN
PPL
19
7
0.8 TXL
0.5 TXL
50
50

&6.5:1

&6.5:1

&6.5:1

&6.5:1

30M GTMXD
15326762

&RQ3/U86

17. FTRAILER
WHT
19
1.0 TXL
50

17. XBDY
WHT
TXL 19
1.0 50

140. STOP_LP 441. STOP_LP 451. STOP_LP


ORN
BRN
BLK/WHT
19
TXL 19
TXL 7
1.0 50
0.5 50
0.8 TXL
50

15304908
30F GTMXD

&6.5:1

15326900
6F GT280

G
G

6M GT280
15326904

12066195
8M MP280
8F MP280
12064998

&RQ3/U86

&6.5:1

86. STOP_LP 420. STOP_LP 17. STOP_LP


BRN
PPL
WHT
TXL 19
7
TXL 19
0.8 50
0.5 TXL
1.0 50
50

&RQ3/U86

17. IP
WHT
1.0 TXL
50

19

17. IP
WHT
1.0 TXL
50

19

SA17
E

A
Brake Switch - 6.5:1
11516282 003

+
Note: Only contacts E & F are polarized.

12E
-

-RQ3-U86

17. IP
WHT
1.0 TXL
50

1750A

12040551
F

19

&RQ3/U86

17. IP
WHT
1.0 TXL
50

19

B
BRAKE_ISO_P

POWER DIST
Ip2 - Brake Iso
Page 8A-10A/B/C - 5

RPO LEGEND
3.1:1 - C5/6/7&JE3
6.5:1 - C4&JE3 # C7/8&JE4

Air Brakes (C7/8)

OBJECT ID

GMT560

04i X

h44044c

Panel Set: 4

schematic

&JE4
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:59:46 am

RPO LEGEND
U86 - TRAILER WIRING
RQ3 - TRACTOR
LG5 - CAT 7.2L L6 DIESEL ENG

ORGANIZATION

GMT560
Friday, June 20, 2003

Panel Set: 4

H44044c_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-184

Brakes (C7/8) Air

BRAKE_1

POWER DIST
Ip1 - Chassis
Page 8A-10A/B/C - 8

(Page 4)

10A
&LG5

420. IP
PPL
0.5 TXL
50

AIR_DRY_P

&L18/LG4

420. IP
PPL
TXL
0.5 50

541. IP
BRN
TXL
0.5 50

BRK_SWC-D

A1

(Page 2)

A1

&L18/LG4

420. IP
PPL
0.5 TXL
50

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

541. R_CHASSIS
BRN
TXL 19
0.8 50

SA420

A
Air Dryer Heater Sw
15012286 002
5G1B 1400A
&L18

&LG4

420. IP
PPL
0.5 TXL
50

420. IP
PPL
TXL
0.5 50

B8
B8

420

TCC_ECU

12020599
B

15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

350

AIR_DRY_G

TCC_PCM

GND DIST
Gnd Zone #3B
Page 8A-14A/B/C - 11
LG4 ENG CNTLS
Ecu
Page 8A-20B - 8

L18 ENG CNTLS


Pcm
Page 8A-20A - 4

RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG
LG4 - DURAMAX 7800 DIESEL ENG
LC8 - DURAMAX 7200 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG

Air Brakes (C7/8)

OBJECT ID

GMT560

04i X

h44044c

Panel Set: 5

schematic

&JE4
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44044c__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:59:46 am

ORGANIZATION

GMT560
Friday, June 20, 2003

Panel Set: 5

H44044c_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-185

Park Brake Family 2


IP CLUSTER
Park Brake
Page 8A-81A - 1

IP CLUSTER
Park Brake
Page 8A-81A - 1

SEO - SCHWANS
Seo-1 Relay
Page 8A- 155A - 1

SEO - SCHWANS
Seo-2 Relay
Page 8A- 155A -1

SEO - SCHWANS
Seo-Switch
Page 8A-155A - 1

SEO

SEO

SEO

SEO

P_BRK

SEO1_RLY

P_BRK_SEO

&TAD

1134. IP
BLU LT
TXL
50
=&FAM2&M74/MTX#&FAM2&SWN&UJA#&FAM2-T62=-TAD 0.5

1134. IP
BLU LT
0.5 TXL
50

&TAD

1134. IP
BLU LT
0.5 TXL
50

SEO2_RLY

&TAD

1134. IP
BLU LT
TXL
0.5 50

DRL
Drl Module
Page 8A- 102A - 1
-T62

SEO_ILLUM

1134

PRK_BRK_SW

&TAD

1134. IP
BLU LT
0.5 TXL
50

=&FAM2&MWW/MWX&T62-SWN#&FAM2&MWW/MWX&T62-UJA

1134. IP
BLU LT
0.5 TXL
50

SA1134
=&FAM2&M74/MTX#&FAM2&SWN&UJA#&FAM2-T62

1134. IP
BLU LT
0.5 TXL
50

LCT

15332129
2F GT150

A
A

2M GT150
15332130
=

&M74/MTX

1134. P_BRK
BLU LT
7
0.5 TXL
50

1134. IP
BLU LT
0.5 TXL
50

A
Park Brake Switch - Hydro
14074318 001

Park Brake Switch - Foot


15973783 002

12J

12J

8400A

02977373

8400A

08911256
CASE

Orschelon Hand Brake

B
=

750. P_BRK
BLK
TXL 7
0.5 50

B
B

15332130
2M GT150
2F GT150
15332129

750. IP
BLK
0.5 TXL
50

P_BRK_G

RPO LEGEND

FOOT_G

T62 - DRL DELETE


SWN - SEO: SCHWANS
UJA - SEO: AUXILLARY SWITCHES
MWW/MWX - MANUAL TRANSMISSION
M74/MTX - FAM 2 LCT

Park Brake (Family 2)

OBJECT ID

GMT560

05

h53046a

Panel Set: 1

schematic

&FAM2
sheet1

GND DIST
Case Gnd
Page 8A- 14A - 5

GND DIST
Gnd Zone #7A
Page 8A- 14A - 3

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53046a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

1:29:20 pm

ORGANIZATION

GMT560
Wednesday, August 25, 2004

Panel Set: 1

H53046a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-186

Park Brake Family 3 with DRL


DRL
Drl Module
Page 8A- 102A - 1

1134

IP CLUSTER
Park Brake
Page 8A-81A - 1

PRK_BRK_SW

SEO - SCHWANS
Seo-1 Relay
Page 8A-155A - 1

SEO - SCHWANS
Seo-2 Relay
Page 8A- 155A - 1

SEO - COCA COLA


Seo-2 Relay
Page 8A- 155B - 1

SEO

SEO

SEO

SEO1_RLY

P_BRK

&SWN&UJA

1134. IP
BLU LT
0.5 TXL
50

1134. IP
BLU LT
0.5 TXL
50

SEO2_RLY
&SWN&UJA

1134. IP
BLU LT
TXL
0.5 50

03 560 000 JG
03 560 783 JG

PILOT B - INITIAL CREATION


Update to I/P to Park Brake Inline

30JA01
30JA01

001
001

SEO2_RLY
&TNM

1134. IP
BLU LT
0.5 TXL
50

SA1134

&JE3

&JE4

&JE3

1134. IP
BLU LT
0.5 TXL
50

&JE4

1134. IP
BLU LT
TXL
0.5 50

15332129
2F GT150

A
A

2M GT150
15332130
=

1134. P_BRK
BLU LT
7
0.5 TXL
50

A
C

Park Brake Switch - Hydro


14074318 001
12J

Prk Brk Sw - Air


15039078 002

8400A

12J

02977373
Orschelon Hand Brake

Closes at 5 psi

8400A

12065402
D

750. P_BRK
BLK
TXL 7
0.5 50

B
B

15332130
2M GT150
2F GT150
15332129
&JE3

750. IP
BLK
0.5 TXL
50

&JE4

750. IP
BLK
0.5 TXL
50

P_BRK_G

RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
T62 - DRL DELETE

GND DIST
Gnd Zone #7A
Page 8A- 14A/B/C - 3
OBJECT ID

Park Brake
GMT560

05

Panel Set: 1

schematic

h53046b

&FAM3
sheet1

REVISION

STAGE

VERSION

001

Pilot

$IVEDWORK/h53046b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:32:45 am

ORGANIZATION

GMT560
Thursday, January 22, 2004

Panel Set: 1

H53046b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-187

SIR

SDM
CLASS 2

GND

A18

1751

PASS BAG
DEPLOY LOOP
HIGH

SDM_G

A4

1128

A3

DRIV BAG
DEPLOY LOOP
LOW

PASS BAG
DEPLOY LOOP
LOW

A8

DRIV BAG
DEPLOY LOOP
HIGH

A7

A6

348. BDY
GRN DK
TXL 7
0.5 50

347. BDY
WHT
7
0.5 TXL
50

SDM_CL2

GND DIST
STARR CONNECTOR
Gnd Zone #6
Sir
Page 8A- 14A/B/C - 5 Page 8A-55A - 1

Driver only

=&AJ3

Dual SIR

=&AK5

=&AJ3

1403. BDY
WHT/BLK
7
0.5 TXL
50

1404. BDY
GRN DK/WHT
7
0.5 TXL
50

=&AK5

1403. BDY
WHT/BLK
7
0.5 TXL
50

1404. BDY
GRN DK/WHT
7
0.5 TXL
50

=&AK5
IP

=&AK5
IP

1404.
GRN DK/WHT
TXL 7
0.5 50

1403.
WHT/BLK
TXL 7
0.5 50

Sir Resist Pack - 2 Ohm


sir_res_bag 001

UPC

SHORTING BARS

348. IP
GRN DK
TXL
0.5 50

15326956
16M GT280
16F GT280
15326952

347. IP
WHT
0.5 TXL
50

SHORTING BARS

FNA

Pass Infl Restraint


infl_pass 002

12162476
SIR RESISTOR
2
Page 1
4.7 k
Page 2

SHORTING BARS

UPC FNA

Str Col Asm - Drv Air Bag


16824417 001
1A2R

0050A
STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

12186989

B
12186989

RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
OBJECT ID

Sir
GMT560

03

&AJ3/AK5

Panel Set: 1

schematic

sheet1

h22047a
17

REVISION

STAGE

VERSION

009

Prod

$IVEDWORK/h22047a__009

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:37:16 am

ORGANIZATION

GMT560
Thursday, August 8, 2002

Panel Set: 1

H22047a_009_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-188

SIR
RPO LEGEND

POWER DIST
Ip1 - Sir
Page 8A-10A/B/C/D - 9

AJ3 - DRIVER SIR


AK5 - DUAL SIR

Family 2
has Fuse

10A
1139

1139

Driver only

PSIR_P

1382

Dual SIR

27OC00
27OC00
22NO00
02MY02

001
001
001
001

Family 2
has Fuse

PSIR_DIM

D
PSIR Defeat Switch
15036140 004
UPC

FNA

ILLUM

4.7 k

FNA UPC

PILOT B - INITIAL CREATION


Connector Updates
Connector/Insulation/Strands Updates
Crew Cab design now match Regular Cab

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

Sir Resist Pack - 4pt7 Kohm


sir_res_sw 001

TY
JG
JG
JG

STEP_DIM

10A

SIR RESISTOR
2
Page 1
4.7 k
Page 2

560 000
560 805
560 818
560 1228

Family 2
has Fuse

10A

SIR_OHM_P

03
03
03
03

INTERIOR LIGHTING
Headlamp Sw - Radio Dimmer
Page 8A- 114A - 5

POWER DIST
Ip1 - Sir
Page 8A-10A/B/C/D -9

Front Sensor
16266885a 002

ON

1A2R

12162476
C

0115A

15356724

OFF

15305286
E

=&AK5

POWER DIST
Ip1 - Sir
Page 8A-10A/B/C/D - 9

=&AK5

371. IP_EXTN
TAN/BLK
7
0.5 TXL
50

353. IP_EXTN
PNK
7
0.5 TXL
50

750

PSIR_G

Family 2
has Fuse

10A
A11

A10

A11

A10
=&AK5

353. IP
PNK
TXL
0.5 50

=&AJ3

=&AK5

SDM_P

B3

A7

B3

A7

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9
1834. IP
YEL
0.5 TXL
50

40M GTMXD SLD


15392708

2260. IP
GRA
0.5 TXL
50

15326952
16F GT280
16M GT280
15326956

15392710
40F GTMXD SLD

15326952
16F GT280
16M GT280
15326956

=&AK5

353. BDY
PNK
7
0.5 TXL
50

Driver only

1139
30M GTMXD
15326762

371. IP
TAN/BLK
7
0.5 TXL
50

=&AK5

353. BDY
PNK
7
0.5 TXL
50

15304908
30F GTMXD

1834. R_CHASSIS
2260. R_CHASSIS
GRA
YEL
16
16
0.8 GXL
0.8 GXL
50
50

371. BDY
TAN/BLK
7
0.5 TXL
50

1834. BDY 2260. BDY


GRA
YEL
7
7
0.5 TXL
0.5 TXL
50
50

Dual SIR

A9

A10

PASSENGER
PRESENCE N.O./
WARN LAMP

A1

AUTOMATIC
OCCUPANCY
SENSOR

IGN 1

SDM

B5
DRIVER
SATELLITE

B6
DRIVER
SATELLITE
RTN

Airbag Module
16266745b 006
1A2R 0345A

15357038
OBJECT ID

Sir
GMT560

03

Panel Set: 2

schematic

&AJ3/AK5
sheet1

h22047a
17

REVISION

STAGE

VERSION

009

Prod

$IVEDWORK/h22047a__009

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:37:16 am

ORGANIZATION

GMT560
Thursday, August 8, 2002

Panel Set: 2

H22047a_009_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-189

Serial Data Data Link Connector


AIR BRAKES
J1587-B
Page 8A-44C - 2

SERIAL_2

750

1451

DATA1_G

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

DTC
J1708Page 8A-55B - 1

AIR BRAKES
J1587-A
Page 8A-44C - 2

DTC
J1708+
Page 8A-55B - 1

DATA_LOW

SERIAL_1

DATA_HI

DATA2_G

GND DIST
Gnd Zone #4A
Page 8A-14A/B/C - 6

CAT_MD1922
(Page 2)

x3

DLC+
1921
(Page 1)

RKE
Rfa Module
Page 8A- 132A -1

STARR CONNECTOR
Class 2
Page 8A-55A - 1

DLC_CL2

1132

1455

&JE4-JVA

1922. R_CHASSIS
WHT/BLK
TXL 19
0.8 50

KEYLESS

=&LG5#&JE4#&MWF

&JE4-JVA

1921. R_CHASSIS
TAN/BLK
TXL 19
0.8 50

C5

C8

C5

C8

1922. IP
WHT/BLK
7
0.5 TXL
50

15392710
40F GTMXD SLD

SA1922

=&LG5#&JE4#&MWF

1921. IP
TAN/BLK
TXL 7
0.5 50

SA1921

CAT_MD+
1921
(Page 2)

40M GTMXD SLD


15392708

&JE4

&JE4

1922. IP
WHT/BLK
7
0.5 TXL
50

16f M/P 150 Data Link Conn.


12110250 008

x3

1921. IP
TAN/BLK
7
0.5 TXL
50

UPC FNA

15317575
9

10

11

12

13

14

15

AIR+

AIR+

1921
(Page 1)

16

(Page 1)

POWER DIST
Ip1 - Pwr Post
Page 8A-10A/B/C/D - 8
=&LG5#&JE4#&MWF

1922. IP
WHT/BLK
7
0.5 TXL
50

Family 2
has Fuse

20A
840

=&LG5#&JE4#&MWF

1921. IP
TAN/BLK
7
0.5 TXL
50

DLC_P

DLC+
(Page 1)

RPO LEGEND
LG5 - CAT 7.2L L6 DIESEL ENGINE
MWF - MD AUTO TRANS
JE4 - AIR BRAKES

Data Link Connector

OBJECT ID

GMT560

05

h53050a

Panel Set: 1

schematic

X
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53050a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:54:29 am

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 1

H53050a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-190

Serial Data Data Link Connector


04i 560 000
TRANSMISSION
J1708Page 8A- 27B - 3

TRANSMISSION
J1708+
Page 8A- 27B - 3

MWF

MWF

1708-

LG5

1708+

&LG5&MWF
ENG

&LG5&MWF
ENG

1921.
TAN/BLK
19
0.8 TXL
50

SB1922
&LG5&MWF

02JA02

1921.
TAN/BLK
TXL 19
0.8 50

001

RPO LEGEND
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENGINE
MWF - MD AUTO TRANS

J1587-

&LG5&MWF
ENG

1922.
WHT/BLK
19
0.8 TXL
50

ENGINE CONTROLS
Ecu
Page 8A-20C - 2

ENGINE CONTROLS
Ecu
Page 8A-20C - 2

TRANSMISSION
J1708Page 8A- 27B - 3

TRANSMISSION
J1708+
Page 8A- 27B - 3

LG5

LG5

MWF

MWF

J1587-

SB1921
&LG5&MWF

1922. ENG
WHT/BLK
TXL 19
0.8 50

Beta - Initial Creation

LG5

J1587+

&LG5&MWF
ENG

1922.
WHT/BLK
TXL 19
0.8 50

JG

ENGINE CONTROLS ENGINE CONTROLS


Ecu
Ecu
Page 8A-20C - 2
Page 8A-20C - 2

&LG5-MWF

1921. ENG
TAN/BLK
19
0.8 TXL
50

1922. ENG
WHT/BLK
TXL 19
0.8 50

J1587+

1708-

1708+

&LG4&MWF

&LG5-MWF

1921. ENG
TAN/BLK
TXL 19
0.8 50

&LG4&MWF

1922. ENG
WHT/BLK
TXL 19
0.8 50

1921. ENG
TAN/BLK
19
0.8 TXL
50

CAT-

CAT-

(Page 2)

1922
(Page 2)

C2

B2

C2

B2

15392709
40M GTMXD SLD
40F GTMXD SLD
15392711

&LG5&MWF

1922. IP
WHT/BLK
TXL 7
0.5 50

C2

B2

C2

B2

15392709
40M GTMXD SLD
40F GTMXD SLD
15392711

CAT_MD-

CAT_MD(Page 1)

(Page 1)

CAT_MD+

CAT_MD+

CAT_MD+

(Page 1)

(Page 1)

(Page 1)

Data Link Connector

OBJECT ID

GMT560

05

h53050a

Panel Set: 2

schematic

X
sheet1

STAGE

VERSION

001

Beta

$IVEDWORK/h53050a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:54:29 am

B2

15392709
40M GTMXD SLD
40F GTMXD SLD
15392711

&LG4&MWF

1921. IP
TAN/BLK
7
0.5 TXL
50

CAT_MD-

&LG5-MWF

REVISION

C2
1922. IP
WHT/BLK
TXL 7
0.5 50

&LG5-MWF

1921. IP
TAN/BLK
TXL 7
0.5 50

(Page 1)

&LG5&MWF

B2

&LG4&MWF

&LG5-MWF

1922. IP
WHT/BLK
7
0.5 TXL
50

&LG5&MWF

1921. IP
TAN/BLK
7
0.5 TXL
50

C2

&LG4&MWF

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 2

H53050a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-191

Serial Data Serial Data Link (Class 2)


RPO LEGEND
AJ3 - DRIVER SIR
AK5 - DUAL SIR
JE3 - HYDRAULIC BRAKES
L18 - GMPT 8.1L V8 GAS ENG
LG4 - ISUZU 7.8L L6 DIESEL ENG
LLY - ISUZU 6.6L V8 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT
UXZ
UE1- ONSTAR
NP8- ACTIVE TRANSFER CASE

SERIAL DATA GATEWAY RADIO


HYDRO BRAKES
Class 2
Ebc
Radio
Page 8A- 56A - 1 Page 8A-150A - 1 Page 8A-44A/B - 1

TRANSMISSION
Tcm
Page 8A-27A - 1

SIR
Sdm
Page 8A- 47A - 1

LCT
2673

RADIO_CL2

SDG_CL2

HYDRO_CL2

&JE3

1122. R_CHASSIS
BLU LT
TXL 19
0.8 50
15392710
40F GTMXD SLD
R_CHASSIS
IP
40M GTMXD SLD
15392708

1044. IP
ORN
TXL
0.5 50

A8

1122. IP
BLU LT
0.5 TXL
50

&AJ3/AK5

&LG5&MX4/MTW

1128. BDY
BLU DK
7
0.5 TXL
50

A8

&JE3

LCT_CL2

SDM_CL2

15326956
16M GT280
BDY
IP
16F GT280
15326952

15450272
30M GTMXD SLD
ENG
IP
30F GTMXD SLD
15355480

C6
C6

&AJ3/AK5

1128. IP
BLU DK
0.5 TXL
50

2470. ENG
YEL
TXL 19
0.8 50

&LG5&MX4/MTW

2470. IP
YEL
0.5 TXL
50

&LG4&MX4/MTW

&L18/LLY&M74/MX4/MTX/MTW

2470. ENG
YEL
TXL 19
0.8 50

C6
C6

2470. ENG
YEL
19
0.8 TXL
50

15450272
30M GTMXD SLD
ENG
IP
30F GTMXD SLD
15355480
&LG4&MX4/MTW

2470. IP
YEL
0.5 TXL
50

C6
C6

15450272
30M GTMXD SLD
ENG
IP
30F GTMXD SLD
15355480
&L18/LLY&M74/MX4/MTX/MTW

2470. IP
YEL
0.5 TXL
50

K
Datalink Splice Class2
star_conn 004
UPC

FNA

12191216
A

1132. IP
PPL
TXL
0.5 50

1036. IP
GRA
TXL
0.5 50

DLC_CL2

1049

IP CLUSTER
Class 2
Page 8A-81A - 2

ENG_CL2

Serial Data Link (Class 2)

OBJECT ID

GMT560

05

h53055a

Panel Set: 1

schematic

sheet1

&UE1

1127.
YEL
0.5 TXL
50

IP

DLC
ENGINE CNTLS
Class 2
Pcm/ Ecu
Page 8A-50A - 1 Page 8A-20A/B/D - 8

&NP1

1133. IP
GRN DK/WHT
1
0.5 TWP
50

IP_CL2

12

CL2ATC

ACTIVE TRANSFER CASE


4WD ATC Mdl
Page 8A- 38a - 01

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53055a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:41:16 am

ONSTAR_CL2

ONSTAR
Onstar Module
Page 8A-85A -1

653

CHIME_CL2

CHIME MODULE
Chime Module
Page 8A- 76A - 1

ORGANIZATION

GMT560
Tuesday, June 24, 2003

Panel Set: 1

H53055a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-192

Serial Data Diagnostic Tool Connector


J1939
J1939
Page 8A- 57A/B - 1

POWER DIST
Ip1 - Pwr Post
Page 8A-10A/B/C/D - 8
Family 2
has Fuse

20A
2362

DTC_J-

840

SERIAL_P

J1939
J1939
Page 8A- 57A/B - 1

2361

DTC_J+

B
Diagnostic Tool Conn
dtc 002
UPC

J1708 +

J1708 -

IGN SENSE

OEM USE

BAT
RTN

FNA

15324337

A
=&LG4#&JE4#&MWF/M74/MX4/MTX/MTW

MD TRANSMISSION
Tcm
Page 8A-27B - 2

2655

MD_CL2

750. IP
BLK
0.5 TXL
50
1921

553

DATA_HI

DLC
Pin 7
Page 8A-50A - 1
1922

MD_RTN

MD TRANSMISSION
Tcm
Page 8A-27B -1
DATA_LOW

SERIAL_G

DLC
Pin 15
Page 8A-50A - 1

Diagnostic Tool Connector

OBJECT ID

GMT560

h53055b

Panel Set: 1

05

X
schematic

sheet1

REVISION

STAGE

VERSION

001

Pilot

$IVEDWORK/h53055b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

2:18:07 pm

ORGANIZATION

GMT560
Friday, May 9, 2003

Panel Set: 1

H53055b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-193

Serial Data Serial Data Gateway (LG5/JE4/MWF)


04i 560 1223 JG

POWER DIST
Ip1 - Trans
Page 8A- 10A/B/C - 7

LG4 - Fuse Rating Update

26AU02

001

J1939
J1939
Page 8A-57A - 2

10A
1020

2362

SDG_2_P

POWER DIST
Uh - Pcm B
Page 8A-10A/B/C - 7

SDG_J-

J1939
J1939
Page 8A-57A -2

L18/LLY/LG5: 10A
LG4: 15A
440

SDG_1_P

2361

SDG_J+

B6

A6
BATT

A2

IGN 0

HI

SDG
GND

A1
LOW

B1
SHIELD

Sdg Module
15016736 001

J1939

12F

CLASS 2

12110259

A4

0250A

A8

2673. IP
RED/WHT
TXL 7
0.5 50

1451

SDG_G

GND DIST
Gnd Zone #4A
Page 8A-14A/B/C - 6

SDG_CL2

STARR CONNECTOR
Class 2
Page 8A-55A - 1

RPO LEGEND
LG5 - CAT 7.2L L6 DIESEL ENGINE
JE4 - AIR BRAKES
MWF - MD AUTO TRANS

Serial Data Gateway

OBJECT ID

GMT560

04i X

h44056a

Panel Set: 1

schematic

&LG5#&JE4#&MWF
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h44056a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:20:22 am

ORGANIZATION

GMT560
Thursday, August 15, 2002

Panel Set: 1

H44056a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-194

Serial Data J1939 (L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT

DTC2362
(Page 1)

V8_IP_ENGDTC-

V8_IP_ENG+

(Page 3)

(Page 1)
&L18&JE3&M74/MX4/MTX/MTW

2362. IP
GRN DK
0.5 TXL
50

(Page 3)

SDG-

&L18&JE3&M74/MX4/MTX/MTW

2361. IP
YEL
0.5 TXL
50

(Page 2)

=&LG5#&JE4#&MWF

=&LG5#&JE4#&MWF

=&LG5#&JE4#&MWF/M74/MX4/MTX/MTW-LLY
IP

2362.
GRN DK
0.8 TXL
50

19

2362. IP
GRN DK
TXL
0.5 50

=&LG5#&JE4#&MWF/M74/MX4/MTX/MTW-LLY
IP

2361.
YEL
TXL
0.8 50

2361. IP
YEL
0.5 TXL
50

19

SB2362

SDG+

(Page 2)

SB2361

A
=&LG5#&JE4#&MWF/M74/MX4/MTX/MTW-LLY

2362. IP
GRN DK
7
0.5 TXL
50

J1939 Terminator
15317010 002
UPC

FNA

=&LG5#&JE4#&MWF/M74/MX4/MTX/MTW-LLY

2361. IP
YEL
TXL 7
0.5 50

120

15324657

J1939 (l18/Lg4/Lg5)

OBJECT ID

GMT560

05

h53057a

Panel Set: 1

schematic

-LLY
sheet1

12

RPO LEGEND

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53057a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:54:50 am

DTC_J-

DTC_J+

DTC
Dtc
Page 8A-55B - 1

DTC
Dtc
Page 8A-55B - 1

JE3- HYDRAULIC BRAKES


JE4 - AIR BRAKES
L18 - GMPT 8.1L V8 GAS ENGINE
LG5 - CAT 7.2L L6 DIESEL ENG
MWF - MD AUTO TRANS
M74 - LCT 1000 AUTO TRANS (FAM 2)
MX4 - LCT 2000 AUTO TRANS (FAM 3)
MTX - LCT 2200 AUTO TRANS (FAM 2)
MTW - LCT 2400 AUTO TRANS (FAM 3)
MWW/MWX - MANUAL TRANS
FAM3 - FAMILY 3

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 1

H53057a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-195

Serial Data J1939 (L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT

SDG+
2361
(Page 1)
SDG2362
(Page 1)

C_IP_ENG-

C_IP_ENG+

(Page 3)

(Page 3)

V8_IP_ENG-

&LG5

2362. IP
GRN DK
TXL
0.5 50

(Page 3)

7
&L18&JE4

2362. IP
GRN DK
0.5 TXL
50

L6_IP_ENG-

(Page 3)

7
&L18&JE4

2361. IP
YEL
0.5 TXL
50

(Page 3)

7
&LG4

2362. IP
GRN DK
TXL
0.5 50

V8_IP_ENG+

&LG5

2361. IP
YEL
TXL
0.5 50

L6_IP_ENG+
(Page 3)

7
&LG4

2361. IP
YEL
TXL
0.5 50

SD2362

=&LG5#&JE4#&MWF

2362. IP
GRN DK
7
0.5 TXL
50

SDG_J-

SD2361

=&LG5#&JE4#&MWF

2361. IP
YEL
7
0.5 TXL
50

SDG_J+

SDG
Sdg
Page 8A-56A -1

RPO LEGEND

SDG
Sdg
Page 8A-56A - 1

L18 - GMPT 8.1L V8 GAS ENGINE


LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG
JE4 - AIR BRAKES
MWF - MD AUTO TRANS

J1939 (l18/Lg4/Lg5)

OBJECT ID

GMT560

05

h53057a

Panel Set: 2

schematic

-LLY
sheet1

12

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53057a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:54:50 am

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 2

H53057a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-196

Serial Data J1939 (L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT
RPO LEGEND
V8_IP_ENG+
2361
(Page 2)

L6_IP_ENG+

V8_IP_ENG-

2361
(Page 2)

2362
(Page 2)

L6_IP_ENG-

LG4 - DURAMAX 7800 DIESEL ENG


LG5 - CAT 7.2L L6 DIESEL ENG
MWW/MWX - MANUAL TRANS
L18 - GMPT 8.1L V8 GAS ENGINE

FAM3 - FAMILY 3
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT
MWF - MD AUTO TRANS

C_IP_ENG+

2362
(Page 2)

2361
(Page 2)
C_IP_ENG2362
(Page 2)

TCM+
2361
(Page 4)

C7

C6

C7

C6

BRAKE+

15366099
24F GTMXD SLD
24M GTMXD SLD
15336173

(Page 5)
&L18&FAM3&MWW/MWX

2361. ENG
YEL
0.8 TXL
50

19

C9

C8

C9

C8

15392711
40F GTMXD SLD
40M GTMXD SLD
15392709

C9

C8

C9

C8

15392711
40F GTMXD SLD
40M GTMXD SLD
15392709

TCM2362
(Page 4)

BRAKE(Page 5)
&L18&FAM3&MWW/MWX

2362. ENG
GRN DK
0.8 TXL
50

ECU+

ECU+

(Page 4)

(Page 4)

&LG4

19

2361. ENG
YEL
0.8 TXL
50

&LG5

ECU-

19

2361. ENG
YEL
0.8 TXL
50

ECU-

19

(Page 4)
&LG4

2362. ENG
GRN DK
0.8 TXL
50

J1939 (l18/Lg4/Lg5)

OBJECT ID

GMT560

05

h53057a

Panel Set: 3

schematic

-LLY
sheet1

12

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53057a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:54:50 am

(Page 4)
&LG5

19

2362. ENG
GRN DK
0.8 TXL
50

19

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 3

H53057a_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-197

Serial Data J1939 (L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT
RPO LEGEND
LG5 - CAT 7.2L L6 DIESEL ENG
MWF - MD AUTO TRANS
M74/MTX - FAM 2 LCT
MX4/MTW - FAM 3 LCT
MWW/MWX - MANUAL TRANS

BRAKE-

x2

(Page 5)
&FAM3

2362. ENG
GRN DK
0.8 TXL
50

x2

19

x3

2361
(Page 3)

TERMINATE+
(Page 6)

ECU-

TCM-

&L18&M74/MX4/MTX/MTW

&LG5

&LG4
19

2362. ENG
GRN DK
0.8 TXL
50

ISU_ECU_J-

LG4 ENGINE CNTLS


Ecu
Page 8A-20B - 4

OBJECT ID

h53057a

Panel Set: 4

schematic

-LLY
sheet1

12

19

&FAM3

2361. ENG
YEL
0.8 TXL
50

19

19

19

2362. ENG
GRN DK
TXL
0.8 50

2361. ENG
YEL
0.8 TXL
50

(Page 5)

SK2362

05

(Page 3)

&L18&M74/MX4/MTX/MTW

&FAM2&M74/MTX

J1939 (l18/Lg4/Lg5)

x3
19

BRAKE+

2362. ENG
GRN DK
0.8 TXL
50

(Page 6)

GMT560

TCM+

&FAM2&M74/MTX

2361. ENG
YEL
0.8 TXL
50

2362
(Page 3)

(Page 3)

TERMINATE-

2362. ENG
GRN DK
TXL
0.8 50

ECU+

LG5 ENGINE CNTLS


Ecu
Page 8A-20C - 4

LG5 ENGINE CNTLS


Ecu
Page 8A-20C - 4

REVISION

STAGE

VERSION

001

Beta

2005 Medium Duty C Series Electrical Revised 09/05

2361. ENG
YEL
TXL
0.8 50

19

&MWF

19

2361. ENG
YEL
0.8 TXL
50

ISU_ECU_J+

CAT_ECU_J+

CAT_ECU_J-

$IVEDWORK/h53057a__001

&LG4

&LG5

2361. ENG
YEL
TXL
0.8 50

19

SK2361

LG4 ENGINE CNTLS


Ecu
Page 8A-20B - 4

LAST CHANGED BY

6:54:50 am

19

MD_J+

MD TRANSMISSION
Tcm
Page 8A- 27B/C - 2

&M74/MX4/MTX/MTW

2361. ENG
YEL
0.8 TXL
50

19

LCT_J+

LCT TRANSMISSION
Tcm
Page 8A- 27A - 2

&M74/MX4/MTX/MTW

2362. ENG
GRN DK
TXL
0.8 50

19

LCT_J-

LCT TRANSMISSION
Tcm
Page 8A- 27A - 2

&MWF

2362. ENG
GRN DK
0.8 TXL
50

19

MD_J-

MD TRANSMISSION
Tcm
Page 8A- 27B/C - 2

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 4

H53057a_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-198

Serial Data J1939 (L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT

x4

x4

BRAKE+
2361
(Page 3,4)
BRAKE2362
(Page 3,4)

C6
C6

C5
C5

TERMINATE+

15450272
30M GTMXD SLD

(Page 6)
=&JE3&FAM3#&JE4&JVA
R_CHASSIS

2361.
YEL
0.8 TXL
50

30F GTMXD SLD


15355480

AIR+
(Page 6)

19
&JE4-JVA

2361. R_CHASSIS
YEL
19
0.8 TXL
50

TERMINATE(Page 6)
=&JE3&FAM3#&JE4&JVA
R_CHASSIS

2362.
GRN DK
0.8 TXL
50

AIR(Page 6)

19
&JE4-JVA

2362. R_CHASSIS
GRN DK
19
0.8 TXL
50

RPO LEGEND
JE3 - HYDRAULIC BRAKES
JE4 - AIR BRAKES
JVA - ABS DELETE

J1939 (l18/Lg4/Lg5)

OBJECT ID

GMT560

05

h53057a

Panel Set: 5

schematic

-LLY
sheet1

12

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53057a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:54:50 am

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 5

H53057a_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-199

Serial Data J1939 (L18) 8.1L-Gas/NAPT (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT
04 560 000 JG
03 560 1149 JG

Beta - Initial Creation


MTX replaces MTW (Fam 2)

21AU01
12DE01

001
001

AIR+
2361
(Page 5)
AIR2362
(Page 5)
TERMINATE+

x3

x3
TERMINATE-

TERMINATE+

(Page 6)

(Page 6)

&JE4-JVA

2361
(Page 4,5,6)
TERMINATE2362
(Page 4,5,6)

&JE4-JVA

2362. R_CHASSIS
GRN DK
19
0.8 TXL
50

2361. R_CHASSIS
YEL
19
0.8 TXL
50

SU2362

&JE4-JVA

SU2361

&JE4-JVA

2362. R_CHASSIS2361. R_CHASSIS


GRN DK
YEL
19
19
0.8 TXL
0.8 TXL
50
50

A
J1939 Terminator
15317010 002

AIR_J-

UPC

AIR_J+

AIR BRAKES
AIR BRAKES
Ebc
Ebc
Page 8A-44C - 2 Page 8A-44C - 2

FNA

120

15324657
RPO LEGEND
JE4 - AIR BRAKES
JVA - ABS DELETE

J1939 (l18/Lg4/Lg5)

OBJECT ID

GMT560

05

h53057a

Panel Set: 6

schematic

-LLY
sheet1

12

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53057a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:54:50 am

ORGANIZATION

GMT560
Tuesday, October 5, 2004

Panel Set: 6

H53057a_001_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-200

Serial Data J1939 (LLY) 6.6L-Diesel/Duramax


DTC-

DTC-

(Page 1)

2362
(Page 1)

TCM-

TCM+

(Page 2)

(Page 2)

&M74/MTX

&M74/MTX

2362. ENG
GRN DK
TXL 19
0.8 50

2361. ENG
YEL
TXL 19
0.8 50

SP2362

ISUZU-

&M74/MTX

2362. ENG
GRN DK
0.8 TXL
50

&MWW/MWX

2362. ENG
GRN DK
0.8 TXL
50

ISUZU+

&M74/MTX

2361. ENG
YEL
0.8 TXL
50

(Page 2)
19

(Page 2)

19

&M74/MTX

2362. ENG
GRN DK
TXL 19
0.8 50

&MWW/MWX

2361. ENG
YEL
0.8 TXL
50

19

19

C6

C7

C6

2362. IP
GRN DK
7
0.5 TXL
50

LB7_PCM_J+

ENGINE CNTLS
Pcm
Page 8A-20D - 4

&M74/MTX

2361. ENG
YEL
19
0.8 TXL
50

C7

&M74/MTX

LB7_PCM_J-

SP2361

15336173
24M GTMXD SLD
24F GTMXD SLD
15366099
&M74/MTX

2361. IP
YEL
7
0.5 TXL
50

ENGINE CNTLS
Pcm
Page 8A-20D - 4

DTC_J-

DTC_J+

DTC
Dtc
Page 8A-55B - 1

DTC
Dtc
Page 8A-55B - 1

RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MTX - LCT 2200 AUTO TRANS
MWW/MWX - MANUAL TRANS
OBJECT ID

J1939 (lly)
GMT560

04i X

Panel Set: 1

schematic

h44057b

&LLY
sheet1

12

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h44057b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:20:39 am

ORGANIZATION

GMT560
Thursday, August 15, 2002

Panel Set: 1

H44057b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-201

Serial Data J1939 (LLY) 6.6L-Diesel/Duramax


04 560 000 JG
03 560 1149 JG

x2
TCM+
2361
(Page 1)

Beta - Initial Creation


MTX replaces MTW (Fam 2)

21AU01
12DE01

001
001

ISUZU+
2361
(Page 1)
ISUZU-

x2

TCM-

2362
(Page 1)

2362
(Page 1)

ISUZU-

ISUZU+

(Page 2)

(Page 2)

&M74/MTX

2362. ENG
GRN DK
TXL
0.8 50

B1

C1

B1

C1

15336173
24M GTMXD SLD
ISUZU
24F GTMXD SLD
15336174

&M74/MTX

2361. ENG
YEL
0.8 TXL
50

19

19

GRN DK
TXL
0.75 50

ISUZU

EDU-

YEL
19 0.75

ISUZU

TXL 19
50

(Page 2)

SM2362

SM2361
EDU-

GRN DK
0.75 TXL
50

YEL
0.75 TXL
50

19

ISUZU

ISUZU

SPLICE

&M74/MTX

2362. ENG
GRN DK
TXL
0.8 50

2362
(Page 2)

SPLICE

&M74/MTX

2361. ENG
YEL
TXL
0.8 50

19

19

GRN DK
TXL
0.75 50

19

ISUZU
LCT_J-

YEL
TXL
0.75 50

19

ISUZU

LCT_J+
GLOW_J-

LCT TRANSMISSION
Tcm
Page 8A- 27A - 2

19

LCT TRANSMISSION
Tcm
Page 8A- 27A - 2

ENGINE CNTLS
Glow Plug Cntls
Page 8A-20D - 0

GLOW_J+

ENGINE CNTLS
Glow Plug Cntls
Page 8A-20D - 0

EDU_J-

EDU_J+

ENGINE CNTLS
Edu
Page 8A-20D - 4

ENGINE CNTLS
Edu
Page 8A-20D - 4

Isuzu Supplied
RPO LEGEND
M74 - LCT 1000 AUTO TRANS
MTX - LCT 2200 AUTO TRANS

OBJECT ID

J1939 (lly)
GMT560

04i X

Panel Set: 2

schematic

h44057b

&LLY
sheet1

12

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h44057b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

7:20:39 am

ORGANIZATION

GMT560
Thursday, August 15, 2002

Panel Set: 2

H44057b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-202

HVAC Heater Only


POWER DIST
Ip1 - Htr/Ac
Page 8A- 10A/B/C/D - 1

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

20A

POWER DIST
Ip1 - Htr/Ac
Page 8A-10A/B/C/D - 1

10A
141

HVAC_P
Family 2
has Fuse

HVAC_DIM
Family 2
has Fuse

POWER DIST
Ip1 - Htr/Ac
Page 8A- 10A/B/C/D - 1

Family 2
has Fuse

20A
141

Family 2
has Fuse

20A
141

TEMP_CNTL_P

VAC_PUMP_P

J1-C

J2-E

15392708
40M GTMXD SLD

B5

Hvac - Heater
09375805 001

B5

40F GTMXD SLD


15392710

MODE
OFF SWITCH
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

1A2J 0225A

FAN
SPEED

J1- 12129489
J2- 12064998
J1-A

J2-G

J2-A

J2-B

J2-C

J1-B

J2-F

J2-D

733. IP
BLU LT
TXL
0.8 50
8
8

19

12040953
Conn 6F MIC/P 100

10
10

Conn 6M MIC/P 100


12040952

450

POWER DIST
Maxi - Hvac
Page 8A-10A/B/C/D - 2

119. IP
WHT
1.0 TXL
50

60. IP
YEL
1.0 TXL
50

19

19

63. IP
TAN
1.0 TXL
50

19

72. IP
BLU LT
1.0 TXL
50

19

52. IP
ORN
1.0 TXL
50

733. AUX HTR


BLU LT
19
0.8 TXL
50

50A

542. IP
RED
5.0 TXL
50

HVAC_G

19

HVAC_MTR_P

&FAM2

GND DIST
Gnd Zone #4B
Page 8A-14A/B/C - 5

&FAM3

141. R_CHASSIS
BRN
19
1.0 TXL
50

141. R_CHASSIS
BRN
19
1.0 TXL
50

12040953
Conn 6F MIC/P 100

Conn 6M MIC/P 100


12040952

15326640
6M GT280 SLD

F
F

6F GT280 SLD
15326636

141. ENG_FAN
BRN
19
1.0 TXL
50

141. AUX HTR


BRN
TXL 19
1.0 50

10

UPC

SERVO AMP

FNA

19

Blower Motor Relay


blower_mtr_rly 003
UPC

LOW

M1

THERMAL LIMITERS

450. AUX HTR


BLK
TXL 19
0.8 50

12040952
Conn 6M MIC/P 100

GND

12160746

7
7

C
450

450

BLWR_RLY_G

GND DIST
Gnd Zone #4B
Page 8A- 14A/B/C - 5
OBJECT ID

GMT560

05

h53060a

Panel Set: 1

schematic

X
sheet1

12052641

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53060a__001

2005 Medium Duty C Series Electrical Revised 09/05

HI

FNA

HVAC (Heater Only)

1A2J FNA

12040953

M2

Vacuum Pump
15751278 001

M
7

BATT

12F GT280 SLD


15326910
&FAM3

&FAM2

141. ENG_FAN
BRN
TXL 19
1.0 50

Temperature Motor
temp_mtr 003

15326915
12M GT280 SLD

LAST CHANGED BY

Conn 6F MIC/P 100


12040953

TEMP_CNTL_G

GND DIST
Gnd Zone #4B
Page 8A-14A/B/C - 5
1:19:54 pm

350

VAC_PUMP_G

GND DIST
Gnd Zone #3B
Page 8A- 14A/B/C - 11

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53060a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-203

HVAC Active (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

POWER DIST
Ip1 - Htr/Ac
Page 8A-10A/D - 1

20A

10A

has Fuse
141

HVAC_P

POWER DIST
Ip1 - Htr/Ac
Page 8A-10A/D - 1

HVAC_DIM

Family 2

20A

Family 2
has Fuse

Family 2
has Fuse

141

J2-E

POWER DIST
Ip1 - Htr/Ac
Page 8A-10A/D - 1

141

Hvac - Ac
16238445 003

ILLUM

15392708
40M GTMXD SLD

B5
B5

OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

MODE
OFF SWITCH
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

1A2J 0225A

LOW

J2-H

J1-A

J2-G

M1

J2-A

M2

J2-B

HI

J2-C

TEMP

GND

J2-F

J2-D

733. IP
BLU LT
TXL
0.8 50
8
8

119. IP
WHT
1.0 TXL
50

60. IP
YEL
TXL
1.0 50

19

19

63. IP
TAN
1.0 TXL
50

19

72. IP
BLU LT
TXL
1.0 50

19

10
10

Conn 6M MIC/P 100


12040952

HVAC_G

GND DIST
Gnd Zone #4B
Page 8A-14A - 5

50A
8

HVAC_MTR_P

&FAM2

12040953
Conn 6F MIC/P 100

141. R_CHASSIS
BRN
TXL 19
1.0 50

15326640
6M GT280 SLD

F
F

6F GT280 SLD
15326636

141. AUX HTR


BRN
19
1.0 TXL
50

&FAM3

10
IGN

Temperature Motor
temp_mtr 003
UPC

SERVO AMP

FNA

Blower Motor Relay


blower_mtr_rly 003
UPC

LOW

M1

M2

450. AUX HTR


BLK
19
0.8 TXL
50

M
GND

12160746

C
450

BLWR_RLY_G

GND DIST
Gnd Zone #4B
Page 8A-14A - 5
OBJECT ID

GMT560

03

h53065a

Panel Set: 1

schematic

&L18/LLY
sheet1

12052641

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53065a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

HI

FNA
THERMAL LIMITERS

HVAC (Active L18/LLY)

1A2J FNA

12040953

7
BATT

Vacuum Pump
15751278 001

M
GND

12F GT280 SLD


15326910

141. ENG_FAN
BRN
19
1.0 TXL
50

141. ENG_FAN
BRN
19
1.0 TXL
50

19

15326915
12M GT280 SLD

Conn 6M MIC/P 100


12040952
&FAM2

INPUT

66
(Page 2)

&FAM3

141. R_CHASSIS
BRN
19
1.0 TXL
50

19

12040953
Conn 6F MIC/P 100

52. IP
733. AUX HTR
ORN
BLU LT
TXL 19
19 0.8
1.0 TXL
50
50

AC_REQ

J1- 12129489
J2- 12064998

J1-B

450

POWER DIST
Maxi - Hvac
Page 8A- 10A/D -2

40F GTMXD SLD


15392710

FAN
SPEED

AC REQ

VAC_PUMP_P

J1-C

IGN3

542. IP
RED
5.0 TXL
50

Family 2
has Fuse

20A

TEMP_CNTL_P

1:19:19 pm

12040952
Conn 6M MIC/P 100

7
7

450

Conn 6F MIC/P 100


12040953

TEMP_CNTL_G

GND DIST
Gnd Zone #4B
Page 8A- 14A - 5

350

VAC_PUMP_G

GND DIST
Gnd Zone #3B
Page 8A- 14A - 11

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53065a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-204

HVAC Active (L18) 8.1L-Gas/NAPT (LLY) 6.6L-Diesel/Duramax


POWER DIST
Uh - A/C Comp
Page 8A-10A/D - 4

POWER DIST
Ip1 - Brake
Page 8A-10A/D - 6

ENGINE CNTLS
Pcm
Page 8A- 20A/D - 11

AC_REQ
(Page 1)

Family 2
has Fuse

10A
66. IP
GRN LT
0.8 TXL
50

B3
B3

603

441

PCM_LO_AC

10A
1240

HVAC_R_P

HVAC_RLYA_P

19

15355480
30F GTMXD SLD

15326835
8F GT150 SLD

B
30M GTMXD SLD
15450272

8M GT150 SLD
15326840

1240. AC
ORN
TXL
0.8 50

66. ENG
GRN LT
19
0.8 TXL
50

86
F

19

30
Ac Enable Rly
12193603 001

15326835
8F GT150 SLD

UPC
8M GT150 SLD
15326840

FNA

12129716
87

85

59. AC
GRN DK
TXL
0.8 50

459. AC
GRN DK/WHT
TXL 19
0.8 50
66. AC
GRN LT
0.8 TXL
50

603. AC
GRN DK
TXL 19
0.8 50

19

H
H
459

8F GT150 SLD
15326835
AC_ENABLE_A

&FAM3

59. AC
GRN DK
TXL
0.8 50

High Pressure Sw
hi_press_sw 003

NORMAL = CLOSED
OPENS AT 430 (+/-20) PSI
CLOSES AT 200 (+/-50) PSI

UPC

FNA

ENGINE CNTLS
Pcm
Page 8A- 20A/D - 11

12162443
B

Low Pressure Sw
52466358 005

Normal = Open
Closes at 22-32 PSI
Opens at 2-9 PSI

UPC

19

SA59

15326840
8M GT150 SLD

19

&FAM2

59. AC
GRN DK
TXL
0.8 50

UPC

12052644

Ac Clutch - Fam 2
ac_clutch_f2 002

FNA

UPC

A
A

762

FNA

AED05021-100

&FAM3

250. AC
BLK
0.8 TXL
50

19

19

&FAM2

250. AC
BLK
TXL
0.8 50

19

250. AC
BLK
0.8 TXL
50

19

15326840
8M GT150 SLD

SD250

8F GT150 SLD
15326835

250

PCM_HI_AC

ENGINE CNTLS
Pcm
Page 8A- 20A/D - 11

RPO LEGEND

Diode
diode 002
UPC

A
A

250. AC
BLK
TXL
0.8 50

FNA

12162017

12052643

762. AC
GRN DK/WHT
TXL 19
0.8 50

19

Ac Clutch - Fam 3
ac_clutch_f3 002

FNA

59. AC
GRN DK
TXL
0.8 50

19

CLUTCH_G

GND DIST
Gnd Zone #2B
Page 8A-14A - 2

FAM2 - FAMILY 2
FAM3 - FAMILY 3

HVAC (Active L18/LLY)

OBJECT ID

GMT560

03

h53065a

Panel Set: 2

schematic

&L18/LLY
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53065a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

1:19:19 pm

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53065a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-205

HVAC Passive (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT


POWER DIST
Ip1 - Htr/Ac
Page 8A-10B/C - 1

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

20A

POWER DIST
Ip1 - Htr/Ac
Page 8A-10B/C - 1

POWER DIST
Ip1 - Htr/Ac
Page 8A-10B/C - 1

10A

20A
20A

141

HVAC_P

HVAC_DIM

141

141

J2-E

J1-C
Hvac - Ac
16238445 003

ILLUM

IGN3

MODE
OFF SWITCH
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

1A2J 0025A

OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF

FAN
SPEED
LOW

J1-A

J2-H

J2-G

M1

J2-A

M2

J2-B

HI

J2-C

GND

TEMP

J2-D

141. R_CHASSIS
BRN
TXL 19
1.0 50

J1- 12129489
J2- 12064998

119. IP
WHT
1.0 TXL
50

60. IP
YEL
1.0 TXL
50

19

19

63. IP
TAN
1.0 TXL
50

19

72. IP
BLU LT
1.0 TXL
50

19

10
10

Conn 6M MIC/P 100


12040952

52. IP
733. AUX HTR
ORN
BLU LT
TXL 19 0.8
TXL 19
1.0 50
50

50A
8

HVAC_MTR_P
AC_REQ

HVAC_G

GND DIST
Gnd Zone #4B
Page 8A-14B/C - 5

Conn 6M MIC/P 100


12040952

141. ENG_FAN
BRN
19
1.0 TXL
50

141. AUX HTR


BRN
19
1.0 TXL
50

10

INPUT

IGN

66
(Page 2)

Temperature Motor
temp_mtr 003
UPC

SERVO AMP

FNA

19

M
D

BATT

LOW

M1

M2

450. AUX HTR


BLK
TXL 19
0.8 50

M
GND

12160746

C
450

BLWR_RLY_G

GND DIST
Gnd Zone #4B
Page 8A-14B/C - 5
OBJECT ID

GMT560

05

h53065b

Panel Set: 1

schematic

&LG4/LG5
1

12052641

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53065b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

HI

FNA
THERMAL LIMITERS

HVAC (Passive LG4/LG5)

1A2J FNA

12040953

Blower Motor Relay


blower_mtr_rly 003
UPC

Vacuum Pump
15751278 001

M
GND

sheet1

12F GT280 SLD


15326910

12040953
Conn 6F MIC/P 100

450

POWER DIST
Maxi - Hvac
Page 8A- 10B/C - 2

15326915
12M GT280 SLD

F
19

12040953
Conn 6F MIC/P 100

8
8

40F GTMXD SLD


15392710

J1-B

J2-F

733. IP
BLU LT
0.8 TXL
50

15392708
40M GTMXD SLD

B5
B5

AC REQ

542. IP
RED
5.0 TXL
50

VAC_PUMP_P

TEMP_CNTL_P

1:23:25 pm

12040952
Conn 6M MIC/P 100

7
7

450

Conn 6F MIC/P 100


12040953

TEMP_CNTL_G

GND DIST
Gnd Zone #4B
Page 8A- 14B/C - 5

350

VAC_PUMP_G

GND DIST
Gnd Zone #3B
Page 8A-14B/C - 11

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53065b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-206

HVAC Passive (LG4) 7.8L-Diesel/Duramax (LG5) 7.2L CAT


AC_REQ

POWER DIST
Uh - Ac Comp
Page 8A-10B/C - 4

(Page 1)

10A
66. IP
GRN LT
0.8 TXL
50
15355480
30F GTMXD SLD
30M GTMXD SLD
15450272

1240

B3

B3

66. ENG
GRN LT
19
0.8 TXL
50

A
A

HVAC_RLYB_P

19

15326815
4F GT150 SLD
4M GT150 SLD
15326820

1240. AC
ORN
TXL
0.8 50

19

15326815
4F GT150 SLD
4M GT150 SLD
15326820

86
66. AC
GRN LT
0.8 TXL
50

30
AC Enable Rly
12193603 001

19

UPC

85
High Pressure Sw
hi_press_sw 003

NORMAL = CLOSED
OPENS AT 430 (+/-20) PSI
CLOSES AT 200 (+/-50) PSI

UPC

FNA

12129716
87
59. AC
GRN DK
0.8 TXL
50

FNA

12162443
B

19

SA59

459. AC
GRN DK/WHT
19
0.8 TXL
50

459. AC
GRN DK/WHT
TXL 19
1.0 50

SA459

603. AC
GRN DK
0.8 TXL
50

NORMAL = OPEN
CUT OUT AT TBD PSI
CUT IN AT TBD PSI

59. AC
GRN DK
0.8 TXL
50

19

FNA

19

B
A

B
Ac Clutch - Fam 3
ac_clutch_f3 002

Low Pressure Sw
52466358 005

459. AC
GRN DK/WHT
TXL 19
1.0 50

59. AC
GRN DK
0.8 TXL
50

19

UPC

UPC

12052644

FNA

12052643

Diode
diode 002
UPC

FNA

AED05021-100
A

B
A
D
D

459

250. AC
BLK
0.8 TXL
50

15326820
4M GT150 SLD

19

4F GT150 SLD
15326815

OBJECT ID

GMT560

05

h53065b

Panel Set: 2

schematic

&LG4/LG5
sheet1

19

250. AC
BLK
0.8 TXL
50

19

SD250

AC_ENABLE_B

250

CLUTCH_G

GND DIST
Gnd Zone #2B/C
Page 8A- 14B/C - 2

ENGINE CNTLS
Ecu
Page 8A- 20B/C - 4

HVAC (Passive LG4/LG5)

250. AC
BLK
0.8 TXL
50

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h53065b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

1:23:25 pm

RPO LEGEND
LC8 - DURAMAX 7200 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG
LG5 - CAT 7.2L L6 DIESEL ENG

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53065b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-207

HVAC Rear Heater (Crew Cab)


INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1
Family 2
has Fuse

10A
8

03 560 000 JG
03 560 818 JG
POWER DIST 03 560 983 JG
Ip1 - Pwr Accy
Page 8A-10A/B/C/D - 7

POWER DIST
Ip1 - Htr/Ac
Page 8A- 10A/B/C/D - 1
Family 2
has Fuse

20A
141

R_HVAC_DIM

21NO00
21NO00
10AP01

001
001
001

20A
540

R_HTR_RLY_P

8. BDY
GRA
TXL 7
0.5 50

PILOT B - INITIAL CREATION


Inline and Gauge Update
RPO Update

141. BDY
BRN
TXL 19
1.0 50

R_HVAC_P

12129490
3M MP280
3F MP280
12129489

540. BDY
ORN
19
1.0 TXL
50

86

30
Rear Heater Relay
12193603 001
UPC

85
550

FNA

12129716
87

1923. BDY
ORN
19
1.0 TXL
50

R_HTR_RLY_G

GND DIST
Gnd Zone #5
Page 8A- 14A/B/C - 12

H
ILLUM

Rear Heater Switch


rear_htr 001
UPC

REAR
OFF
LOW
MED
HIGH

REAR
OFF
LOW
MED
HIGH

MODE SWITCH

FNA

12162066
E

1926. BDY
BLU DK
19
1.0 TXL
50

1925. BDY
RED
19
1.0 TXL
50

C
Resistor Module
rear_htr_resist 001
UPC FNA

THERMAL
CUT-OUT

A
1924. BDY
WHT
TXL 19
1.0 50

1172. BDY
YEL
19
2.0 TXL
50

THERMAL
CUT-OUT

1596. BDY
GRA/BLK
TXL 19
1.0 50

J1-A

12077384

Rear Heater Motor


rear_htr_mtr 001
UPC FNA

Water Valve Solenoid


water_valve 001

UPC

J1- 12040673
J2- 12004267
B

J2-A
550

550

R_HVAC_G

Rear Heater (Crew Cab)

OBJECT ID

GMT560

03

h22066a

Panel Set: 1

schematic

&C36
sheet1

38

REVISION

STAGE

VERSION

003

Prod

$IVEDWORK/h22066a__003

2005 Medium Duty C Series Electrical Revised 09/05

R_HTR_MTR_G

GND DIST
Gnd Zone #5
Page 8A- 14A/B/C - 12

GND DIST
Gnd Zone #5
Page 8A- 14A/B/C - 12
LAST CHANGED BY

9:59:51 am

FNA

12052641

550

WATER_VAL_G

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 12

ORGANIZATION

GMT560
Thursday, August 8, 2002

Panel Set: 1

H22066a_003_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-208

Chime
03 560 000
03 560 000

STAR CONNECTOR
Class 2
Page 8A-55A - 1

TY
TY

PILOT B - INITIAL CREATION


ADDED FAM2 NOTE.

27NO00
27NO00

001
001

POWER DIST
Ip1 - Radio/Chime
Page 8A- 10A/B/C/D - 2
Family 2
has Fuse

15A
1140

CHIME_CL2

CHIME_P

653. IP
BLU DK/WHT
7
0.5 TXL
50

A1
CLASS 2A

A2
CLASS 2B

B1
BATT

Chime Module
15750622 001
12J

8335A

ELECTRONICS
INTERNAL
SPEAKER

GND

12110088

A12

750

CHIME_G

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

OBJECT ID

Chime
GMT560

03

Panel Set: 1

schematic

h22076a

&UXZ
sheet1

58

REVISION

STAGE

VERSION

008

Prod

$IVEDWORK/h22076a__008

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:24:31 am

ORGANIZATION

GMT560
Tuesday, August 13, 2002

Panel Set: 1

H22076a_008_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-209

Displays Instrument Panel Cluster

IGN1

GND

SPEEDOMETER

TACHOMETER
-

VOLT

FUEL

OIL

TEMP

INSTRUMENT CLUSTER LOGIC

SIGNAL
GND

PARK
BRAKE

B15

B10

KEY
MINDER

DOOR
AJAR

B7

TACHOMETER

B8

LO AIR
PRESS SW

(SES) MIL

B13

A13

DRL

B12
&JE4

1451

80

IP_SIGNAL_G

GND DIST
Gnd Zone #4A
Page 8A- 14A/B/C - 6

121

KEY_MIND

&TAD

1134. IP
BLU LT
TXL
0.5 50
1134

C4

ENG CNTLS
Pcm/Ecu
Page 8A- 20A/D-5
20B/C-3

INTERIOR LIGHTING
Key Minder Sw
Page 8A- 114A - 3
746

DOOR_OPEN

C4

419

INTERIOR LIGHTING
Door Jamb Sw
Page 8A- 114A - 3

AED05021

ENGINE CNTLS
Pcm/Ecu
Page 8A- 20A/D-5
20B/C-3

&JE4

2662. R_CHASSIS
GRN DK/WHT
19
0.8 TXL
50

&JE4

2662. R_CHASSIS
GRN DK/WHT
19
0.8 TXL
50

12J

Lo Air Alarm Sw - Primary


15039099 001

2630A

12J

12065402
P_BRK_SEO

RPO LEGEND

Instrument Panel Cluster

OBJECT ID

GMT560

05

h53081a

Panel Set: 1

schematic

X
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53081a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

AIR_SW_G

GND DIST
Gnd Zone #3B
Page 8A- 14A/B/C - 8
1:28:08 pm

2630A

12065402

C
350

DRL
Drl Mdl
Page 8A- 102A - 1

SA2662

Lo Air Alarm Sw - Secondary


15039099 001

JE4 - AIR BRAKES


T62 - DRL DELETE

ENG CNTLS
Pcm/Ecu
Page 8A- 20A/D-5
20B/C-3

40F GTMXD SLD


15392710

IPC_DRL

PARK BRAKE
Park Brake Sw
Page 8A-46A - 1

PRIM_PPM

15392708
40M GTMXD SLD

2662. R_CHASSIS
GRN DK/WHT
19
0.8 TXL
50

FNA

diode 002
Diode

1134

817

&JE4

A
UPC

592. IP
GRN LT/BLK
7
0.5 TXL
50

MAL_IND_LP

P_BRK

PARK BRAKE
Park Brake Sw
Page 8A- 46A/B - 1

B14

-T62

2662. IP
GRN DK/WHT
7
0.5 TXL
50

TACH

4KPPM

B11

C
350

AIR_PR_SW_G

GND DIST
Gnd Zone #3B
Page 8A- 14A/B/C - 11

ORGANIZATION

GMT560
Wednesday, August 25, 2004

Panel Set: 1

H53081a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-210

Displays Instrument Panel Cluster


03 560 000
03 560 000
03 560 000

POWER DIST
Ip1 - Trans
Page 8A-10A/B/C/D - 7

POWER DIST
Ip1 - Ign4
Page 8A-10A/B/C/D - 7

Family 2
has Fuse

10A
1020

PILOT B - INITIAL CREATION


Remove Park Brk from DRL Telltale
ADDED FAM2 NOTE.

43

1036

14

IP_CL2

EXTERIOR LIGHTING
Head Lamp Sw
Page 8A-110A - 5

1382

LT_TURN_HAZ

1140

Family 2
has Fuse

10A
9

IPC1_P

PARK_LAMP

11

15

IP_HI_BEAM

B5

A4

B6

B9

A15

A11

A10

IGN0

BATT

ACCY

PARK
LAMPS

CLASS 2

HIGH
BEAMS

LEFT
TURN

IPC_DIM

POWER DIST
Ip1 - Gauges
Page 8A-10A/B/C/D - 6

Family 2
has Fuse

15A

PARADE

EXTERIOR LIGHTING
Turn/Haz Sw
Page 8A- 110A - 1

HEADLAMPS
High Beam Lps
Page 8A-100A/B - 1

001
001
001

Family 2
has Fuse

10A

IGNSW_D2_P

POWER DIST
Ip1 - Radio/Chime
Page 8A-10A/B/C/D - 2

07SE00
07SE00
27NO00

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

INTERIOR LIGHTING
Headlamp Sw - Radio Dimmer
Page 8A-114A - 5

Family 2
has Fuse

20A

IPC_IGN_P

EXTERIOR LIGHTING
Turn/Haz Sw
Page 8A-110A - 1

STAR CONNECTOR
Class 2
Page 8A-55A - 1

TY
TY
TY

39

RT_TURN_HAZ

A7

A14

RIGHT
TURN

PARADE
MODE

IPC_IGN1_P

A12

A9
DIMMER

IGN1

Ip Cluster
cluster_asm_ip 007
UPC

FNA

RIGHT TURN

LEFT TURN

HIGH BEAM

SERVICE ENG SOON

BRAKE

DRL

SEAT BELT

BATTERY

AIR BAG

ABS

LOW OIL LEVEL

CHECK GAUGES

CHANGE OIL

REDUCED ENG PWR

LOW COOLANT

LOW AIR

ENG OVERSPEED

SPARE 2

SPARE 1

INSTRUMENT CLUSTER LOGIC

IGN1

PWR GND

12065803

A8

750

IP_PWR_G

GND DIST
Gnd Zone #7A
Page 8A- 14A/B/C - 3

Instrument Panel Cluster

OBJECT ID

GMT560

05

h53081a

Panel Set: 2

schematic

X
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53081a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

1:28:08 pm

ORGANIZATION

GMT560
Wednesday, August 25, 2004

Panel Set: 2

H53081a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-211

Displays Tell Tale Gauges


RPO LEGEND
POWER DIST
Ip1 - Guages
Page 8A-10A/B/C/D -6

JE4 - AIR BRAKES


LG5 - CAT 7.2L L6 DIESEL ENG

EXHAUST BRAKE
Exhaust Brake Rly
Page 8A-29A - 1

Family 2
has Fuse

10A
39

1962

TELLTALE_P

B6

EXH_TT

A11

IGN1

EXHAUST

Telltale Module
telltale_mdl 005
UPC

SPARE 1

B11

SPARE 2

B9

SPARE 3

A8

SPARE 4

B7

WAIT
INTAKE
HTR

SPARE 5

B3

A7

WATER
IN FUEL

BATTERY

A9

B4

CHECK
TRANS

TRAILER
ABS

B8

B10

LOW
WASHER
FLUID

AUX
BRAKE

A5

DIFFRNTL
LOCK

A4

B5

SPARE 6

A6

EXHAUST
GND

FUEL
FILTER

A3

&LG5

185. IP
TAN
TXL
0.5 50

EXH_TT_G

GND DIST
Gnd Zone #7A
Page 8A- 14A/B/C - 3

&JE4

2659. IP
GRN LT
TXL
0.5 50

12110206

A10

750

1998. IP
BLU LT
0.5 TXL
50

FNA

A
Rear Diff PSI Sw
15039102_dif 002
4A1

3250A

12020599
B

508

WIF

1234

TRANSMISSION
Tcm
Page 8A- 27A/B/C - 2

HTD FUEL/WIF
Water In Fuel Snsr
Page 8A-23B/C/D - 1

HTR_RLY

507

CAT ENG CNTLS


ISUZU ENG CNTLS
Ecu
Pcm/Ecu
Page 8A- 20C-1 Page 8A- 20D-9 , 20B-4

Tell Tale Module & Gauges

OBJECT ID

GMT560

03

h44086a

Panel Set: 1

schematic

X
sheet1

25

INTAKE_HTR

LB7/
LG4

LG5

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44086a__001

2005 Medium Duty C Series Electrical Revised 09/05

LOW_WASH

CHECK_T

L_TERM_TTM

750

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

WIPERS
Low Washer Fluid Sw
Page 8A- 91A - 1

471

ABS_MOD

2769

AUX_ABS

LG4/
LG5

JE4

JE3

STARTING & CHARGING


Generator Asm
Page 8A- 30B/C - 2

AIR BRAKES
Trailer Abs Mod
Page 8A-44C -2

HYDRO BRAKES
Auxilary Brake
Page 8A- 44B - 1

LAST CHANGED BY

9:50:27 am

DIFF_LK_G

ORGANIZATION

GMT560
Monday, November 11, 2002

Panel Set: 1

H44086a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-212

Displays Tell Tale Gauges


POWER DIST
INTERIOR LIGHTING
Dimmer Signal Dist
Ip1 - Guages
Page 8A- 114A - 1 Page 8A-10A/B/C/D - 6

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1
Family 2
has Fuse

10A
8

Family 2
has Fuse

39

GAUGE_DIM

560
560
560
560

000
805
000
922

TY
JG
TY
JG

PILOT B - INITIAL CREATION


CONNECTOR/RPO UPDATES
ADDED FAM2 NOTE.
L6 ALTERNATOR L TERM UPDATE

27OC00
27OC00
27NO00
08MR01

001
001
001
001

Family 2
has Fuse

10A

10A

GAUGE_DIM2

03
03
03
03

J1-F

TEMP_GAGE_P

J1-A

J2-A
ILLUM

Ip Gauge Center
gauge_center 004

ILLUM

UPC

AIR
FLOW

TBD

AIR PSI

FNA

TEMP

ILLUM
PNEUMATIC
GAUGE
RESERVED
GAUGE

PNEUMATIC
GAUGE

AIR FILTER

SYSTEM AIR
PRESSURE

TRANSMISSION
TEMP GAUGE

J1- 12064762
J2- 12004264
J2-B
J1-D

J1-C
&UXT

585. IP
TAN/WHT
19
0.8 TXL
50

C11
C11

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

&FAM2

&FAM3

585. R_CHASSIS
TAN/WHT
19
1.0 TXL
50

D
D

585. R_CHASSIS
TAN/WHT
19
0.8 TXL
50

15326640
6M GT280 SLD

15326915
12M GT280 SLD

H
H

6F GT280 SLD
15326636
&FAM2
ENG_FAN

12F GT280 SLD


15326910
&FAM3

585.
TAN/WHT
19
1.0 TXL
50

585. ENG_FAN
TAN/WHT
TXL 19
0.8 50

A
Trans Temp Sensor
15684629 001

UPC

FNA

12162198
B
450

PNEUTC_G

GND DIST
Gnd Zone #4B
Page 8A- 14A/B/C - 5

RPO LEGEND
UXT - TRANS TEMP GAUGE

Tell Tale Module & Gauges

OBJECT ID

GMT560

03

h44086a

Panel Set: 2

schematic

X
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44086a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

450

GAUGES_G

GND DIST
Gnd Zone #4B
Page 8A-14A/B/C - 5
9:50:27 am

351

TEMP_SNSR_G

GND DIST
Gnd Zone #3A
Page 8A- 14A/B/C -10

ORGANIZATION

GMT560
Monday, November 11, 2002

Panel Set: 2

H44086a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-213

Wipers and Washer


03 560 000
03 560 000

TY
TY

PILOT B - INITIAL CREATION


ADDED FAM2 NOTE.

27NO00
27NO00

001
001

POWER DIST
Ip1 - Ign4
Page8A-10A/B/C/D - 7
Family 2
has Fuse

20A
43

WASH_P

POWER DIST
Ip1 - Ign4
Page 8A-10A/B/C/D - 7

C
Family 2
has Fuse

20A
43

HI
PULSE

IGN4

MUX

WIPE_P

Front Wiper Motor


15730788 002
UPC

FNA

ELECTRONICS

96.
BRN
TXL
1.0 50

92.
PPL
1.0 TXL
50

19

IP

19

IP

E5

E3

GND

E4

WIPER
MOTOR

PARK SW
PUMP

A
MUX

HI PULSE

IGN4

Str Col Asm - Wiper Sw


wiper_cntrl_sw 004
UPC

680

TELL TALE
Ttm - Low Washer Fluid
Page 8A-86A - 1

FNA

19

185

LOW_WASH

OFF

MIST

IP

INSTANT
WIPE

DELAY 1

DELAY 2

DELAY 3

DELAY 4

DELAY 5

LOW

HIGH

PUMP

LOW
FLUID

Windshield Washer
ws_washer 002
1A2D

GND

GND

1575B

15326633

680

WASH

445 k

245 k

145 k

70 k

30 k

SWITCHES ARE ROTARY

228.
RED
TXL
1.0 50

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

12129126

12077822
750

WPR_MTR_G

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3
OBJECT ID

Wipers & Washer


GMT560

03

Panel Set: 1

schematic

h22091a

X
sheet1

116

REVISION

STAGE

VERSION

009

Pilot

$IVEDWORK/h22091a__009

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

11:10:09 am

750

WSHR_PMP_G

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

750

LOW_WASH_G

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

ORGANIZATION

GMT560
Wednesday, March 13, 2002

Panel Set: 1

H22091a_009_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-214

Headlamps Dual
03
03
03
03
03
03

EXTERIOR LIGHTING
Headlamp Sw
Page 8A- 110A - 5

10

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

BEAM_SW

E13

E11
11. IP
GRN LT
TXL
2.0 50

11. IP
GRN LT
2.0 TXL
50

PILOT B - INITIAL CREATION


Added Connector 12034372 Note
Added Pinout/SAW Data Match Note
Gauge Update
Gauge Update
Inline Connector Update

07SE00
07SE00
11SE00
27OC00
01NO00
06FE01

001
001
001
001
001
001

Note: This is the pinout for 12034372.

19

Note: This pinout may not necessarily match the SAW data.

FNA

12077822

B7

B6

B7

B6

11. R_CHASSIS
GRN LT
19
2.0 TXL
50

E12

15392708
40M GTMXD SLD

C
B

40F GTMXD SLD


15392710

12. R_CHASSIS
TAN
TXL 19
1.0 50

19

SB11

JG
JG
TY
JG
JG
JG

12

UPC
LOW

000
000
000
805
814
873

LOW

HIGH

Str Col Asm - H/L Beam Sw


beamsw 006

HIGH

560
560
560
560
560
560

12034372_note 001

SA12
SA11

HIGH
11

11. IP
GRN LT
1.0 TXL
50

11. R_CHASSIS
GRN LT
19
1.0 TXL
50

19

DRL

12. R_CHASSIS
TAN
TXL 19
1.0 50

DRL Delete

-T62

544. IP
PPL
1.0 TXL
50

15326642
5F GT280 SLD
5M GT280 SLD
15409273

11. R_CHASSIS
GRN LT
19
1.0 TXL
50

12. R_CHASSIS
TAN
19
1.0 TXL
50

15326642
5F GT280 SLD
R_FWDLP
5M GT280 SLD
15409273

19

LO_BEAM_SW

IP_HI_BEAM

DRL
Drl Rly
Page 8A-102A - 1
IP CLUSTER
Hi Beam
Page 8A-81A - 2

&8D5

&8D5

12. FWDLP
TAN
19
1.0 TXL
50

11. FWDLP
GRN LT
TXL 19
1.0 50

DRL
Drl Rly
Page 8A-102A - 1

&8D5

11.
GRN LT
1.0 TXL
50

&8D5

12.
TAN
1.0 TXL
50

19

FWDLP

19

FWDLP

LO_BEAM

19

12C

0050A

C
R - L/H Beam
16522983 002

LOW

L - L/H Beam
16522983 002

LOW

HIGH

19

&T62

12. IP
TAN
1.0 TXL
50

HIGH

B
-T62

12. IP
TAN
1.0 TXL
50

12C

12034372
A

&8D5

350. FWDLP
BLK
TXL 19
1.0 50
LOW

BEAM_G

GND DIST
Gnd Zone #3B
Page 8A- 14A/B/C - 11

RPO LEGEND
8D5 - SINGLE HEADLAMPS
T62 - DRL DELETE
V22 - CHROME GRILL

0050A

12034372

&8D5

350.
BLK
1.0 TXL
50

19

FWDLP

BEAM_G

GND DIST
Gnd Zone #3B
Page 8A- 14A/B/C - 11
SAME AS LEFT SIDE

Note: 8D5 = C4/5-V22#C6/7/8

Headlamps (Dual)

OBJECT ID

GMT560

03

h22100a

Panel Set: 1

schematic

X
sheet1

45

REVISION

STAGE

VERSION

010

Prod

$IVEDWORK/h22100a__010

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:28:51 am

ORGANIZATION

GMT560
Tuesday, August 13, 2002

Panel Set: 1

H22100a_010_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-215

Headlamps Quad (Family 2)


03
03
03
03

EXTERIOR LIGHTING
Headlamp Sw
Page 8A- 110A - 5

10

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

BEAM_SW

E13

11. IP
GRN LT
2.0 TXL
50

E11

FNA

12077822

B7

B6

B7

B6

27OC00
27OC00
01NO00
06FE01

001
001
001
001

11.
GRN LT
2.0 TXL
50

E12

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

12.
TAN
TXL
1.0 50

R_CHASSIS

19

19

SB11

PILOT B - INITIAL CREATION


Gauge Update
Gauge Update
Inline Connector Update

19

R_CHASSIS

11. IP
GRN LT
TXL
2.0 50

TY
JG
JG
JG

12

UPC
LOW

000
805
814
873

LOW

HIGH

Str Col Asm - H/L Beam Sw


beamsw 006

HIGH

560
560
560
560

19

SA12
SA11

HIGH
11

11. IP
GRN LT
1.0 TXL
50

11. R_CHASSIS
GRN LT
19
1.0 TXL
50

19

DRL

12. R_CHASSIS
TAN
19
1.0 TXL
50

DRL Delete

-T62

544. IP
PPL
1.0 TXL
50
IP_HI_BEAM

15326642
5F GT280 SLD
5M GT280 SLD
15409273

&HPR

DRL
Drl Rly
Page 8A-102A - 1

11.
GRN LT
1.0 TXL
50

11.
GRN LT
1.0 TXL
50

DRL
Drl Rly
Page 8A-102A - 1

11.
GRN LT
1.0 TXL
50

R_FWDLP
5M GT280 SLD
15409273

19

SC11

&HPR
FWDLP

19

15326642
5F GT280 SLD

FWDLP

SC11
&HPR
FWDLP

12. R_CHASSIS
TAN
19
1.0 TXL
50

&HPR

11. FWDLP
GRN LT
TXL 19
1.0 50

19

LO_BEAM_SW

IP CLUSTER
Hi Beam
Page 8A-81A - 2

11. R_CHASSIS
GRN LT
19
1.0 TXL
50

&HPR
FWDLP

12.
TAN
1.0 TXL
50

19

19

&HPR

11.
GRN LT
1.0 TXL
50

&HPR

11.
GRN LT
1.0 TXL
50

19

FWDLP

&HPR

12.
TAN
1.0 TXL
50

19

FWDLP

19

FWDLP

LO_BEAM

12C

50W

0050A

12C

R High Beam
hi_beam 003

0050A

06288471

06288472

A
L - L/H Beam
headlamp_a 003

12C

50W

0050A

350

RPO LEGEND

HI_BEAM_G

BEAM_G

GND DIST
Gnd Zone #3B
Page 8A-14A - 11

HPR - QUAD HEADLAMPS


T62 - DRL DELETE
T62 - DRL DELETE

GND DIST
Gnd Zone #3B
Page 8A- 14A - 11

12C

0050A

06288471
C

&HPR

&HPR

350. FWDLP
BLK
19
1.0 TXL
50
LOW

R - L/H Beam
headlamp_a 003

06288472
B

LOW
60W

19

HIGH
40W

19

L High Beam
hi_beam 003

LOW
60W

&T62

12. IP
TAN
1.0 TXL
50

HIGH
40W

A
-T62

12. IP
TAN
TXL
1.0 50

350.
BLK
1.0 TXL
50

19

FWDLP
350

HI_BEAM_G

GND DIST
Gnd Zone #3B
Page 8A-14A - 11

BEAM_G

GND DIST
Gnd Zone #3B
Page 8A- 14A - 11
SAME AS LEFT SIDE

Note: HPR = C4/5&V22

Headlamps (Quad Family 2)

OBJECT ID

GMT560

03

h22100b

Panel Set: 1

schematic

&FAM2
sheet1

REVISION

STAGE

VERSION

009

Prod

$IVEDWORK/h22100b__009

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:31:52 am

ORGANIZATION

GMT560
Tuesday, August 13, 2002

Panel Set: 1

H22100b_009_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-216

Daytime Running Lamps


03 560 000
03 560 000

IP CLUSTER
Drl Status
Page 8A-81A - 1

TY
TY

POWER DIST
Ip1 - Drl
Page 8A-10A/B/C/D - 2

IPC_DRL

19

12C

10

DRL_HEAD_LP

PARK BRAKE
Park Brake Sw
Page 8A- 46A/B - 1

641

1134. IP
BLU LT
0.5 TXL
50

B
592. IP
GRN LT/BLK
7
0.5 TXL
50

592. IP
GRN LT/BLK
7
0.5 TXL
50

FNA

12064749

DRL_P

LO_BEAM_SW

DRL Diode
15990331 001

Family 2
has Fuse

15A

544

SA592
POWER DIST
Ip1 - Aux Wire
Page 8A-10A/B/C/D - 6

PRK_BRK_SW

001
001

HEADLAMPS
Beam Select Sw
Page 8A-100A/B - 1

DRL_BEAM_P

340. IP
ORN
1.0 TXL
50

EXTERIOR LIGHTING
Headlamp Sw
Page 8A- 110A - 5

27NO00
27NO00

Family 2
has Fuse

15A
592

PILOT B - INITIAL CREATION


ADDED FAM2 NOTE.

DRL Module
drlmodule 005
UPC

634. IP
YEL
1.0 TXL
50

19

H85

H87

H87A

85

87

87A

FNA

DRL Rly

Ip2 - Drl Rly


560_rly_12 004
FNA

UPC

12193602
86

30

H86

H30

12129833
POWER DIST
Ip1 - Gauges
Page 8A-10A/B/C/D - 6
Family 2
has Fuse

10A
12191131
39

750

DRL_G

12

Daytime Running Lamps

OBJECT ID

03

h22102a

Panel Set: 1

schematic

-T62
sheet1

REVISION

STAGE

VERSION

009

Pilot

$IVEDWORK/h22102a__009

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

LO_BEAM

HEADLAMPS
Low Beams
Page 8A- 100A/B - 1

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

GMT560

DRL_RLY_P

6:36:06 am

ORGANIZATION

GMT560
Tuesday, August 13, 2002

Panel Set: 1

H22102a_009_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-217

Exterior Lighting
POWER DIST
Ip1 - Hazard
Page 8A-10A/B/C/D - 2

25A

POWER DIST
Ip1 - Turn/Backup
Page 8A- 10A/B/C/D - 6

15A

HAZ_P

1040. IP
ORN
TXL
2.0 50

SA1696

Family 2 has Fuse

Family 2 has Fuse

1696
(Page 1)

1696. IP
GRA
1.0 TXL
50

IGTRNHAZ_P

139. IP
PNK
TXL
0.8 50

19

E8

1696. IP
GRA
1.0 TXL
50

19

A2

BATT
FOR
HAZARD

IGN1
FOR
TURN

TURN_HAZ

HAZARD SW

CHMSL
19

(Page 2)

895. IP
YEL
1.0 TXL
50

19

Turn / Hazard Flasher


11515961 002

1697. IP
PPL
1.0 TXL
50

19

UPC FNA

19

A3

E1

E2

E9

FLASHER
TURN
POWER

FLASHER
HAZARD
POWER

STOP SW
BRAKE
PRIORITY

FLASHER
OUTPUT

UPC
STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

ELECTRONICS

Str Col Asm - Turn Hazard


turnhazsw 006

12103751
(Assembly #)

FNA

2
1696. IP
GRA
TXL
1.0 50

TURN SW

TURN_HAZ
(Page 1)
STOP SW
HAZARD
PRIORITY

RIGHT
STOP/TURN

RIGHT
TURN

A6

A1

15. IP
BLU DK
TXL
1.0 50

SA15

A7

E6
19. IP
GRN DK
1.0 TXL
50

19

R_T_RLY

LEFT
STOP/TURN

LEFT
TURN

14. IP
BLU LT
TXL
1.0 50

19

RR_STOP_LP

5
750

TRNHAZ_G

19

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 3

12077822

E7

19

L_T_RLY
(Page 2) 14

SA14

15
(Page 2)

15. IP
BLU DK
TXL
1.0 50

19

RT_TURN_HAZ

POWER DIST
Ip2 - Rh Parklamp
Page 8A-10A/B/C/D - 5

D8

POWER DIST
Ip2 - R-Rr Truck
Page 8A- 10A/B/C/D - 5

Family 2
has Fuse

2609

15. R_CHASSIS
BLU DK
TXL 19
1.0 50

RFR_PARK_P

2509.
BRN
1.0 TXL
50

19

2509

14. FWDLP
BLU LT
TXL 19
1.0 50

19

h44110a

Panel Set: 1

schematic

X
sheet1

20

STAGE

VERSION

001

Prod

2005 Medium Duty C Series Electrical Revised 09/05

15326642
5F GT280 SLD

IP CLUSTER
Lt Turn Hazard
Page 8A-81A -2

POWER DIST
Ip2 - L-Rr Truck
Page 8A- 10A/B/C/D - 5

5M GT280 SLD
15409273

C
L-Fr Turn & Park
15148648 001
12C

8160A

LAST CHANGED BY

LTRNPRK_G

GND DIST
Gnd Zone #3B
Page 8A-14A/B/C - 11

GND DIST
Gnd Zone #3B
Page 8A- 14A/B/C - 11

REVISION

$IVEDWORK/h44110a__001

350

RTRNPRK_G

SAME AS LEFT

03

LFR_PARK_P

GMT560

LR_STOP_LP

12162182

350

Exterior Lighting

LT_TURN_HAZ

2509. FWDLP
BRN
19
1.0 TXL
50

12162182

OBJECT ID

19

Family 2
has Fuse

10A

TURN

PARK

12C 8160A

40F GTMXD SLD


15392710

TURN

POWER DIST
Ip2 - Lh Parklamp
Page 8A- 10A/B/C/D - 5

18. IP
YEL
1.0 TXL
50

19

15392708
40M GTMXD SLD

R_FWDLP
5M GT280 SLD
15409273

FWDLP

R-Fr Turn & Park


15148648 001

D7

14. IP
BLU LT
1.0 TXL
50

19

14. R_CHASSIS
BLU LT
19
1.0 TXL
50

15326642
5F GT280 SLD

14.
BLU LT
1.0 TXL
50

FWDLP

14. IP
BLU LT
1.0 TXL
50

D7

D8
10A

IP CLUSTER
Rt Turn Hazard
Page 8A-81A - 2

19

PARK

15. IP
BLU DK
1.0 TXL
50

9:46:00 am

ORGANIZATION

GMT560
Tuesday, September 30, 2003

Panel Set: 1

H44110a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-218

Exterior Lighting
L_T_RLY

POWER DIST
Ip1 - Trir Turn/Haz
Page 8A-10A/B/C/D - 2

(Page 1)

POWER DIST
Ip2 - L Rr Truck
Page 8A- 10A/D - 2

Family 2
has Fuse

20A

R_T_RLY

10A

10A
640. IP
ORN
1.0 TXL
50

LTURN_RLY_P
&FAM3

&FAM2

14. IP
BLU LT
1.0 TXL
50

19

619. IP
GRN DK
1.0 TXL
50

SA640

19

640. IP
ORN
1.0 TXL
50

D85

&FAM3

15. IP
BLU DK
1.0 TXL
50

19

19

640. IP
ORN
1.0 TXL
50

E85

87
LH Turn Trailer

1320

1320

G86

G30

86

86

1542

TRLR_LP_P

BRKLP_RLY_P

K85

30
CHMSL

12088567

30

POWER DIST
Ip2 - Brake Iso
Page 8A- 10A/B/C - 8
10A

CHMSL_RLY_P

87
RH Turn Trailer

12088567
86

CHMSL_ISO_P

30A

19

E87

85

1740

Family 2
has Fuse

10A

19

D87

85

POWER DIST
Ip2 - Brake Iso
Page 8A10A/B/C/D - 8

RTURN_RLY_P
&FAM2

19

POWER DIST
Maxi - Brake Lamp
Page 8A-10A/B/C - 2

Family 2
has Fuse

20A

(Page 1)

TRLR_HAZ_P

618. IP
YEL
TXL
1.0 50

POWER DIST
Ip1 - Chmsl
Page 8A10A/B/C/D - 2

POWER DIST
Ip2 - R Rr Truck
Page 8A- 10A/D - 2

K87

85

87
Brake Lamp

12193604

30

85

Ip2 - Tail Lamp Rlys


560_rly_318 002
FNA

UPC

12193604

87

86

30
12129833

E86

D30

D86

E30

G85
450

450

&FAM3&RQ3/U86

318. IP
YEL
1.0 TXL
50

LH_HAZ_G

&FAM2#&FAM3-RQ3-U86

GND DIST
Gnd Zone #4B
Page 8A-14A/B/C - 5

318. IP
YEL
1.0 TXL
50

450

SA318
GND DIST
Gnd Zone #4B
Page 8A-14A/B/C -5

&FAM3&RQ3/U86

19

318. IP
YEL
1.0 TXL
50

19

318

C10
C10

D1
FAM 3 TRAILER WIRING
Trailer Lt Turn
Page 8A- 119B/C - 1
&FAM2&U86

&B3D/ANC

318. R_CHASSIS
YEL
19
1.0 TXL
50

19

40F GTMXD SLD


15392710

SB_L_TURN

OBJECT ID

GMT560

03

h44110a

Panel Set: 2

schematic

X
sheet1

20

FAM 3 TRAILER WIRING


Trailer Rt Turn
Page 8A-119B/C - 1

GND DIST
Gnd Zone #4B
Page 8A-14A/B/C - 5

SB319
&FAM3#&FAM2-U86-B3D-ANC

318. R_CHASSIS 318


YEL
19
1.0 TXL
50

LH_HAZ2

BODY BUILDER
Left Turn
Page 8A- 119D - 1

Exterior Lighting

BRKLP_RLY_G

&FAM2&U86

319. R_CHASSIS
GRN DK
19
1.0 TXL
50

BB_R_TURN

SCHOOL BUS UPFITTER


School Bus Rt Turn
Page 8A- 119E - 1
REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44110a__001

2005 Medium Duty C Series Electrical Revised 09/05

&FAM2&U86

319. R_CHASSIS 319


GRN DK
19
1.0 TXL
50

SB_R_TURN

FAM 2 TRAILER WIRING


Trailer Lt Turn
BB_L_TURN
Page 8A- 119A - 1

SCHOOL BUS UPFITTER


School Bus Lt Turn
Page 8A- 119E - 1

450

319. R_CHASSIS
GRN DK
19
1.0 TXL
50

SB318
&FAM2&U86

RH_HAZ

15392708
40M GTMXD SLD

319. R_CHASSIS
GRN DK
19
1.0 TXL
50

&FAM3#&FAM2-U86-B3D-ANC

318. R_CHASSIS
YEL
TXL 19
1.0 50

TRAILER WIRING
Brake Lp
Page 8A- 119B/C -1

&FAM3&RQ3/U86

319. IP
GRN DK
1.0 TXL
50

&B3D/ANC

318. R_CHASSIS
YEL
19
1.0 TXL
50

BRAKE_LP

895

319

D1

1411

(Page 1)
GND DIST
Gnd Zone #4B
Page 8A- 14A/B/C - 5

19

LH_HAZ

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

19

K30

CHMSL

SA319

&FAM2#&FAM3-RQ3-U86

319. IP
GRN DK
TXL
1.0 50

K86

CHMSL_RLY_G

&FAM3&RQ3/U86

319. IP
GRN DK
1.0 TXL
50

RH_HAZ_G

19

G87

LAST CHANGED BY

FAM 2 TRAILER WIRING


Trailer Rt Turn
Page 8A- 119A - 1

BODY BUILDER
Right Turn
Page 8A- 119D - 1
9:46:00 am

RH_HAZ2

RPO LEGEND
FAM2 - FAMILY 2
FAM3 - FAMILY 3
RQ3 - TRACTOR
U86 - TRAILER WIRING
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

ORGANIZATION

GMT560
Tuesday, September 30, 2003

Panel Set: 2

H44110a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-219

Exterior Lighting
BU_SW
24
(Page 6)

A1
A1

15450272
30M GTMXD SLD

Family 2
has Fuse

10A
30F GTMXD SLD
15355480

618

24. R_CHASSIS
GRN LT
19
2.0 TXL
50

SC24

&B3D/ANC

&B3D/ANC

SB_BU_ALARM

-B3D-ANC

-B3D-ANC

24. R_CHASSIS
GRN LT
19
2.0 TXL
50

24. R_CHASSIS
GRN LT
TXL 19
2.0 50

40F GTMXD SLD


15392710

TRLR_BACK

FAM 2 TRAILER WIRING


Back Up
Page 8A-119A - 1

SB_BACK_UP

BB_BACK_UP

LR_TURN_P

D410A
D4

D5

Family 2
has Fuse

2509

10A
350

BODY BUILDER
Back Up
Page 8A-119D - 1

-UZF

2609

SB24

BU_ALARM

&UZF

24. BACKUP
GRN LT
19
2.0 TXL
50

(Page 3)

24.
GRN LT
2.0 TXL
50

&L18&FAM3&TPT

19

-UZF

350. BACKUP
BLK
19
2.0 TXL
50

350

8F GT280 SLD
15326906

LAMP_G

-TPT

2509. BACKUP
BRN
TXL 19
2.0 50

BU_ALARM

SU350

350
(Page 3)

&UZF
BACKUP

&L18&FAM3&TPT

2509. BACKUP
BRN
19
2.0 TXL
50

2609. BACKUP 619. BACKUP


BRN/WHT
GRN DK
19
19
2.0 TXL
2.0 TXL
50
50

SEO - PENSKI
SEO - Trailer
Page 8A- 155D - 1

350.
BLK
2.0 TXL
50

&L18&FAM3&TPT

619. BACKUP
GRN DK
19
2.0 TXL
50

-UZF
BACKUP

350.
BLK
2.0 TXL
50

19

UPC

FNA

15326655
8M GT280 SLD

BACK
UP

SEO - PENSKI
SEO - Trailer
Page 8A- 155D - 1

8F GT280 SLD
15326906

SH350

BU

RSTOP_LP

350. TAIL
BLK
19
2.0 TXL
50
BU
(Page 3)

24. TAIL
618. TAIL 2509. TAIL
350. TAIL
GRN LT
YEL
BRN
BLK
19
19
TXL 19
19
2.0 TXL
2.0 TXL
2.0 50
2.0 TXL
50
50
50

15300027

619

19

24
(Page 3)

Back Up Alarm Siren


15740328 001

SU619

-TPT

SEO - PENSKI
SEO - Trailer
Page 8A- 155D - 1

SD24

15326655
8M GT280 SLD

SQ350
TAIL_LP

24. TAIL
GRN LT
19
2.0 TXL
50

&UZF

350. BACKUP
BLK
19
2.0 TXL
50

-TPT

618. BACKUP
YEL
19
2.0 TXL
50

618. BACKUP
YEL
SEO - PENSKI
19
2.0 TXL
50
SEO - Trailer
Page 8A- 155D -1

&UZF
BACKUP

&UZF

350. BACKUP
BLK
TXL 19
2.0 50

SU2509
2509

SU618
LSTOP_LP

40F GTMXD SLD


15392710

619. R_CHASSIS
GRN DK
19
2.0 TXL
50

2509. BACKUP
BRN
TXL 19
2.0 50

&L18&FAM3&TPT

618

15392708
40M GTMXD SLD

R_TAIL_P

GND DIST
Gnd Zone #3D
Page 8A- 14A/B/C - 8

&UZF

24. BACKUP
GRN LT
19
2.0 TXL
50

RR_TURN_P

-B3D-ANC

618. R_CHASSIS
YEL
TXL 19
2.0 50

618. BACKUP
YEL
19
2.0 TXL
50

24. BACKUP
GRN LT
19
2.0 TXL
50

D5

TAIL_LP_G

L_TAIL_P

&L18&FAM3&TPT

SCHOOL BUS UPFITTER SCHOOL BUS UPFITTER


Back Up Alarm
Back Up
Page 8A-119E - 1
Page 8A- 119E - 1

619

POWER DIST
Ip2 - Rh Parklamp
Page 8A-10A/B/C/D - 5

-B3D-ANC

24. R_CHASSIS
GRN LT
TXL 19
2.0 50

24. R_CHASSIS
GRN LT
TXL 19
2.0 50

Family 2
has Fuse

10A
Family 2
has Fuse

POWER DIST
Ip2 - Lh Parklamp
Page 8A- 10A/B/C/D - 5

15392708
40M GTMXD SLD

24

POWER DIST
Ip2 - R Rr Truck
Page 8A-10A/B/C/D - 5

POWER DIST
Ip2 - L Rr Truck
Page 8A-10A/B/C/D - 5

C
STOP/
TURN

B
TAIL/
LICENSE

619. TAIL
350. TAIL 2609. TAIL
BLK
BRN/WHT
GRN DK
19
19
TXL 19
2.0 TXL
2.0 TXL
2.0 50
50
50

E
GND

E
Left Tail Lamps
15148689 003
12E

0050A

GND

B
TAIL

C
STOP/
TURN

24. TAIL
GRN LT
19
2.0 TXL
50

A
BACK
UP

Right Tail Lamps


15148690
003
12E

0050A

RPO LEGEND
FAM2 - FAMILY 2
FAM3 - FAMILY 3
UZF - BACKUP ALARM: 97dB
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

12065862

Exterior Lighting

OBJECT ID

GMT560

03

h44110a

Panel Set: 3

schematic

X
sheet1

20

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44110a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:46:00 am

12065862

ORGANIZATION

GMT560
Tuesday, September 30, 2003

Panel Set: 3

H44110a_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-220

Exterior Lighting
POWER DIST
Ip1 - Marker Lamp
Page 8A-10A/B/C/D - 2

RPO LEGEND
DB7 - LIGHTED OSRVM
DB6 - HTD, LTD, PWR OSRVM
UZA - MARKER LAMP DELETE
B3D - SCHOOL BUS
ANC - SHUTTLE BUS

Family 2
has Fuse

20A
1340

MRK_LPS_P

POWER DIST
Ip2 - Rh Parklamp
Page 8A-10A/B/C/D - 5
Family 2
has Fuse

10A
2609

MRK_RLY_P

SA21
M30
&DB6/DB7
XBDY

21.
GRN DK
0.8 TXL
50

&DB6/DB7
XBDY

21.
GRN DK
0.8 TXL
50

19

15317322
22M GTMXD

A4
A4

21.
GRN DK
1.0 TXL
50

19

15317322
22M GTMXD

A4
A4

22F GTMXD
15317325

A7
A7

22F GTMXD
15317325

30

19

&DB6/DB7

&DB6/DB7

Ip2 - Marker Lamp Rly


560_rly_2409 004

86

Marker Lp Rly

15326762
30M GTMXD

87A

87

85

12129833

30F GTMXD
15304908

M87

M85

21. IP
GRN DK
1.0 TXL
50

21. IP
GRN DK
TXL
1.0 50

19

19

2666. IP
ORN/BLK
7
0.5 TXL
50

SC21
15326762
30M GTMXD

RH_MRK

30F GTMXD
15304908

-UZA

POWER MIRRORS
Left Mirror Marker
Page 8A-147B - 2

21. IP
GRN DK
TXL
1.0 50

POWER MIRRORS
Right Mirror Marker
Page 8A-147B - 2

A
A
-UZA

-UZA

21. BDY
GRN DK
TXL 19
0.8 50

-UZA

21. BDY
GRN DK
19
0.8 TXL
50

12K 0050A

12K 0050A

-UZA

-UZA

750. BDY
BLK
19
0.8 TXL
50

750. BDY
BLK
TXL 19
0.8 50

-UZA

A2
Roof Mkr #1
15599040 001

12K 0050A

12K 0050A

OBJECT ID

03

h44110a

Panel Set: 4

schematic

X
sheet1

20

STAGE

VERSION

001

Prod

2005 Medium Duty C Series Electrical Revised 09/05

ILLUM

Mkr Lp Defeat Sw
15010299 002
12K

19

FNA

MOMENTARY
FLASH

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

GND

GND

12177194

750. BDY
BLK
19
0.8 TXL
50

REVISION

$IVEDWORK/h44110a__001

-B3D-ANC

-UZA

750. BDY
BLK
19
0.8 TXL
50

MKR_LP_LP

21. R_CHASSIS
GRN DK
TXL 19
1.0 50

06294702

MARKERS_G

GND DIST
Gnd Zone #7A
Page 8A- 14A/B/C - 3

GMT560

A2

750

Exterior Lighting

RLY

21. IP
GRN DK
TXL
1.0 50

A13

C
16M GT280
15326956

06294702

06294702

15326952
16F GT280

Roof Mkr #2
15599040 001

12K 0050A

06294702

06294702
B

A13

2509

-UZA

A
Roof Mkr #3
15599040 001

INTERIOR LIGHTING
Headlamp Illum
Page 8A-114A - 1

2666. IP_EXTN
ORN/BLK
TXL 7
0.5 50

19

21. BDY
GRN DK
TXL 19
1.0 50

21. BDY
GRN DK
TXL 19
0.8 50

A
Roof Mkr #4
15599040 001

Roof Mkr #5
15599040 001

-UZA

21. BDY
GRN DK
TXL 19
0.8 50

UPC

&DB6/DB7

21. RDOOR
GRN DK
TXL 19
0.8 50

LH_MRK

FNA

12193602

M87A
21. LDOOR
GRN DK
19
0.8 TXL
50

M86

&DB6/DB7
XBDY

LAST CHANGED BY

21

MKR_LMP

FAM 3 TRAILER WIRING


Marker Lamp
Page 8A- 119B/C - 1

9:46:00 am

BB_MRKR_LP

BODY BUILDER
Marker Lamps
Page 8A-119D -1

750

MRKR_SW_G

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9

750

MRKR2_SW_G

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9

ORGANIZATION

GMT560
Tuesday, September 30, 2003

Panel Set: 4

H44110a_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-221

Exterior Lighting
RPO LEGEND

HEAD_P
(Page 5)

T62 - DRL DELETE

POWER DIST
Ip1 - Park
Page 8A- 10A/B/C/D - 2
Family 2
has Fuse

20A

SEO - PENSKI
Seo Rly
Page 8A- 155D - 1

PARK_P

POWER DIST
Maxi - Headlamp
Page 8A- 10A/B/C/D - 2

-T62-TPT

10. IP
YEL
1.0 TXL
50

PARK_SEO

40A

&T62-TPT

10. IP
YEL
1.0 TXL
50

HEADLAMP_P

SA10

19

PKLP_P

240. IP
ORN
TXL
1.0 50

HEADLAMP SW
PAGE 8A110-5
114-5
DOME DEFEAT 114-3

1142. IP
RED
3.0 TXL
50

19

OFF

PARK LP

HEAD LP

BAT

19

9. IP
BRN
1.0 TXL
50

12C

HEADLAMPS
Beam Select Sw
Page 8A- 100A/B - 1

Domestic: 15013005
Export: 15013006
12146952
SA9

HEAD_P

9
(Page 5)

10
(Page 5)

19

&FAM3&TPT

103. IP
WHT
1.0 TXL
50

PARK_LP_RLY

9. IP
BRN
1.0 TXL
50

19

SEO - PENSKI
Seo Rly
Page 8A- 155D - 1

9. IP
BRN
1.0 TXL
50

19

PARK_LAMP

PARK_LP

HDLAMP_SEO

HDLAMP_SEO
&TPT&FAM3-T62

10. IP
YEL
1.0 TXL
50

19

PARK_LP_P

HEAD_LP_RLY

&T62&TPT&FAM3

10. IP
YEL
1.0 TXL
50

SA10

19

TRAILER WIRING
Park Lp
Page 8A- 119A/B/C -1

POWER DIST
Lt/Rt Park Lp
Page 8A-10A/B/C/D - 5

SEO - PENSKI
SEO - Rly
Page 8A- 155D - 1

10. IP
YEL
TXL
1.0 50

BEAM_SW

HEADLAMPS
Beam Select Sw
Page 8A- 100A/B - 1

Exterior Lighting

OBJECT ID

GMT560

03

h44110a

Panel Set: 5

schematic

X
sheet1

20

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44110a__001

2005 Medium Duty C Series Electrical Revised 09/05

19

&TPT&FAM3-T62

IP CLUSTER
Park Lamps
Page 8A-81A - 2
SEO - PENSKI
SEO - Rly
Page 8A- 155D - 1

DRL
Drl Module
Page 8A- 102A -1

SEO - PENSKI
Seo Rly
Page 8A- 155D - 1

PKLP_P

&FAM3&TPT

13. IP
BLU LT
1.0 TXL
50

DRL_HEAD_LP

BEAM_SW

FNA

Optional Part #s:


17.1A

HEADLAMPS

19

Headlp Sw - Exterior
headlamp_sw 004

NOTE:

PARK
LAMPS

19

&FAM3&TPT

-TPT

9. IP
BRN
1.0 TXL
50

PARK_SW

INTERIOR LIGHTS
Illum
Page 8A- 114A - 5

-T62-TPT

10. IP
YEL
1.0 TXL
50

19

19

BAT

-T62-TPT

10. IP
YEL
1.0 TXL
50

(Page 5)

EXTERIOR

19

LAST CHANGED BY

9:46:00 am

19

&TPT&FAM3-T62

10. IP
YEL
1.0 TXL
50

19

DRL_HEAD_LP

DRL
Drl Module
Page 8A- 102A - 1

ORGANIZATION

GMT560
Tuesday, September 30, 2003

Panel Set: 5

H44110a_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-222

Exterior Lighting
LCT TRANSMISSION
Nsbu Reverse Sw
Page 8A- 27A -3

MD TRANSMISSION
Reverse Relay
Page 8A- 27B/C - 2

BU_MD

POWER DIST
Ip1 - Turn/Backup
Page8A-10A/B/C - 6

15A

15A
139

BU_LCT

MD Trans

LCT &L18/LG5

LCT &LB7/LG4

03
03
03
03
03
03
03
03
03
BU_MAN3_P
03
Fam 3 Manual Trans
03
03
03

POWER DIST
Ip1 - Turn/Backup
Page 8A- 10A/D -6

139

BU_MAN2_P

Fam 2 Manual Trans

&LLY/LG4&M74/MX4/MTX/MTW

&MWF

&L18/LG5&M74/MX4/MTX/MTW

24. ENG
GRN LT
TXL 19
0.8 50

24. ENG
GRN LT
19
0.8 TXL
50

JG
JG
JG
JG
JG
JG
JG
JG
LR
JG
JG
JG
JG

PILOT B - INITIAL CREATION


Remove Family 3 School Bus Content
Gauge Downsizing
Clarify Ports
Connector and Gauge Updates
Front Turn/Park Lamp Connector Update
Inline Connector Update
Add Family 2 School Bus Content
REMOVE LC8
Double-Crimp Update
MTX replaces MTW (Fam 2)
Prod - Fam 2 U86 RPO Update
Added RPO ANC

27OC00
27OC00
01NO00
21NO00
19DE00
12JA01
06FE01
03AP01
18JL01
28SE01
19DE01
30JA02
07MY02

001
001
001
001
001
001
001
001
001
001
001
001
001

15326640
6M GT280 SLD

E
24. ENG
GRN LT
TXL 19
0.8 50

560 000
560 805
560 814
560 000
560 839
560 841
560 873
560 981
560 1056
560 1109
560 1149
560 1162
560 1228

6F GT280 SLD
15326636
&FAM3&MWW/MWX

139. M_TRANS
PNK
19
0.8 TXL
50

SA24
24

BACK_UP

&LLY/LG4&M74/MX4/MTX/MTW
ENG

24.
GRN LT
0.8 TXL
50

19

ISUZU ENG CNTLS


Ecu/Pcm
Page 8A-20B-8 / 20D-2

Reverse Sw
15566155 003
UPC

FNA

12052644
B

&FAM3&MWW/MWX

24. M_TRANS
GRN LT
19
0.8 TXL
50

A
A
&L18&FAM2

&LB7

15326636
6F GT280 SLD
6M GT280 SLD
15326640

&LG4

&LLY&MWW/MWX

24. ENG
GRN LT
TXL 19
0.8 50

&L18/LG5&FAM3

&LG4&MWW/MWX

24. ENG
GRN LT
TXL 19
0.8 50

&L18/LG5&FAM3&MWW/MWX

&L18&FAM2&MWW/MWX

24. ENG
GRN LT
TXL 19
0.8 50

24. ENG
GRN LT
TXL 19
0.8 50

SA24
24

BACK_UP
&LLY/LG4&MWW/MWX

ISUZU ENG CNTLS


Ecu/Pcm
Page 8A- 20B-8 / 20D-2

BU_SW

24. ENG
GRN LT
19
0.8 TXL
50

(Page 3)

RPO LEGEND
L18 - GMPT 8.1L V8 GAS ENG
LB7 - DURAMAX 6600 DIESEL ENG
LG4 - DURAMAX 7800 DIESEL ENG

Exterior Lighting

OBJECT ID

GMT560

03

h44110a

Panel Set: 6

schematic

X
sheet1

20

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44110a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:46:00 am

FAM2 - FAMILY 2
M74/MX4/MTX/MTW - LCT
MWW/MWX - MANUAL TRANS
FAM3 - FAMILY 3

ORGANIZATION

GMT560
Tuesday, September 30, 2003

Panel Set: 6

H44110a_001_06

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-223

Interior Lighting
Family 2 has Fuse

POWER DIST
Ip2 - Lh Parklamp
Page 8A- 10A/B/C/D - 5

10A
2509

SW_ILLUM
15326762
30M GTMXD
IP
IP_EXTN
30F GTMXD
15304908

A15
A15

2509. IP_EXTN
BRN
TXL 19
0.8 50

SA2509

&HPZ

2509. IP_EXTN
BRN
7
0.5 TXL
50

2509. IP_EXTN
BRN
7
0.5 TXL
50

2SP_LP

HIS_LP

ENGINE CNTLS
2 SPEED AXLE
Elec 2 Spd Axle Sw High Idle Switch
Page 8A-37A/C - 1 Page 8A- 20A/D-5
20B/C-7

&NW9

2509. IP_EXTN
BRN
7
0.5 TXL
50

2509. IP_EXTN
BRN
7
0.5 TXL
50

TCS_LP

PTO_LP

BRAKES
Traction Cntl Sw
Page 8A- 44B/C - 2

&G40/GSJ/G45

2509. IP_EXTN
BRN
7
0.5 TXL
50

2509. IP_EXTN
BRN
7
0.5 TXL
50

MKR_LP_LP

EXTERIOR LIGHTING
Marker Lp Sw
Page 8A- 110A - 4

PTO
Pto Enable Sw
Page 8A- 18A/C - 1

AIR_SUSP_LP

REAR AIR SUSPENSION


Air Suspension Sw
Page 8A- 52A - 1

2509. IP_EXTN
BRN
TXL 7
0.5 50

POWER DIST
Ip1 - Illum
Page 8A-10A/B/C/D - 1

&DB6/DB8

2509. IP_EXTN
BRN
7
0.5 TXL
50

EXH_BRK_LP

H_MIR_LP

EXH BRAKE/RSTR
Exhaust Brake Sw
Page 8A- 29A - 1

POWER MIRRORS
Htd Mirror Sw
Page 8A- 147B - 1

Pneumatic Sw Illum
pneu_sw_illum 001

HR1
or
Tandem Axle
or
Differential Lock

Family 2 has Fuse

10A

&K40

2509. IP_EXTN
BRN
7
0.5 TXL
50

UPC

FNA

12103827
B

ILLUM

8. IP
GRA
0.5 TXL
50

750

PNEU_SW_G

SA8
GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9
&UXT

&JE4

8. IP
GRA
0.5 TXL
50

8. IP
GRA
0.5 TXL
50

GAUGE_DIM2

GAUGE_DIM

8. IP
GRA
0.5 TXL
50

8. IP
GRA
0.5 TXL
50

&AK5

8. IP
GRA
0.5 TXL
50

IPC_DIM

RADIO_DIM

B11
B11

RADIO
TELL TALE
TELL TALE
Sys Air Press Gauge Illum Trans Temp Gauge Illum Illumination
Page 8A- 86A - 2
Page 8A- 86A - 2 Page 8A-150A - 1

IP CLUSTER
Ip Cluster Illum
Page 8A- 81A - 2

8. IP
GRA
TXL
0.5 50

15326762
30M GTMXD
IP
IP_EXTN
30F GTMXD
15304908
&AK5

8. IP_EXTN
GRA
7
0.5 TXL
50

&C36

8. IP
GRA
0.5 TXL
50

HVAC_DIM

HVAC
Hvac Switch
Page 8A- 60A-1
65A/B-1

SHIFT_DIM

MD TRANSMISSION
Elect Shift Selector
Page 8A-27B - 1

R_HVAC_DIM

REAR HEATER
Rear Heater Sw
Page 8A- 66A - 1

PSIR_DIM

RPO LEGEND

SIR
Defeat Sw Illum
Page 8A- 47A - 2

Interior Lighting

OBJECT ID

GMT560

05

h53114a

Panel Set: 1

schematic

X
sheet1

18

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53114a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

JE4 - AIR BRAKES


UXT - TRANS TEMP GAUGE
AK5 - DUAL SIR
12:02:02 pm

HR1 - AIR 2 SPEED AXLE WITH AUTO TRANS


G40/GSJ/G45 - REAR AIR SUSPENSION
K40 - EXHAUST BRAKE
DB6 - HTD, LTD, PWR OSRVM
NW9 - ELEC TRAC CNTRL
DB8 - HEATED OSRVM

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 1

H53114a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-224

Interior Lighting
RPO LEGEND

POWER DIST
Ip2 - Lh Parklamp
Page 8A- 10A/B/C/D - 5

A31 - POWER WINDOWS


AU3 - POWER DOOR LOCKS
CREWCAB - CREW CAB

Family 2
has Fuse

10A

DOOR_SW_ILL

&AU3/A31

2509. IP
BRN
0.5 TXL
50

A2
A2

15304908
30F GTMXD
30M GTMXD
15326762
&AU3/A31
XBDY

2509.
BRN
0.5 TXL
50

SB2509

&AU3/A31

A1
A1

&A31&CREWCAB

&AU3/A31

2509. XBDY
BRN
7
0.5 TXL
50

2509. XBDY
BRN
7
0.5 TXL
50

2509. XBDY
BRN
TXL 7
0.5 50

15317322
22M GTMXD

A1
A1

22F GTMXD
15317325

15317322
22M GTMXD

H
H

22F GTMXD
15317325

15326931
10F GT280
10M GT280
15326935

&A31&CREWCAB

&AU3/A31

2509. RDOOR
BRN
TXL 7
0.5 50

2509. BDY
BRN
7
0.5 TXL
50

SG2509

&A31&CREWCAB

2509. BDY
BRN
7
0.5 TXL
50

H
H

12M GT280
15326018
&A31&CREWCAB

DR_WIN_LP

PASS_WIN_LP

POWER WINDOWS
Driver Window Sw
Page 8A- 120A/B - 1

Interior Lighting

OBJECT ID

GMT560

05

h53114a

Panel Set: 2

schematic

X
sheet1

18

POWER WINDOWS
Passenger Window Sw
Page 8A- 120A-1
120B-2

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53114a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:02:02 pm

LR_WIN_LP

POWER WINDOWS
Left Rear Window Sw
Page 8A- 120B - 2

2509

&A31&CREWCAB
BDY

BRN
0.5 TXL
50

15355586
12F GT280

2509. REAR_DOOR
BRN
7
0.5 TXL
50

2509

H
Same
as
left

15355586
12F GT280
REAR_RDOOR
12M GT280
15326018
&A31&CREWCAB

2509.
BRN
0.5 TXL
50

REAR_DOOR

RR_WIN_LP

POWER WINDOWS
Right Rear Window Sw
Page 8A- 120B - 2

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 2

H53114a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-225

Interior Lighting
RPO LEGEND
DOME

IP CLUSTER
Cluster
Page 8A-81A - 1

(Page 5)
156

A5
A5

IP CLUSTER
Cluster
Page 8A-81A - 1

CREWCAB - CREW CAB

15304908
30F GTMXD
KEY_MIND
30M GTMXD
15326762

80. IP
GRN LT
TXL
0.5 50

DOOR_OPEN

B3
&AU0

-AU0

156. XBDY
WHT
TXL 7
0.5 50

156. XBDY
WHT
7
0.5 TXL
50

STEERING COLUMN
26062266 PAGE 8AIGNSW
010-1
CRUISE
034-1
HORN
040-1
SIR
047-2
WIPER
091-1
BEAMSW
100-1
TRNHZ
110-1
KEYMNDR 114-3

RFA_DOME

Loop Anchor

AU0

LA156

AU0

KEYLESS ENTRY
Rfa Mdl
Page 8A-132A - 1

Str Col Asm - Key Minder


key_minder 003
UPC

FNA

12077822
B4

KEYLESS ENTRY
Rfa Module
Page 8A- 132A - 1

159. IP
TAN
0.5 TXL
50

746. IP
BLK/WHT
7
0.5 TXL
50

KEY_DOME
-AU0

REAR_JAM

&AU0

156. XBDY
WHT
7
0.5 TXL
50

157. XBDY
GRA
7
0.5 TXL
50

A3
A3

(Page 4)

B2

A1

328.
PPL
0.5 TXL
50

RH_JAM
328
(Page 3)

HEADLAMP SW
PAGE 8AEXTERIOR
110-5
INTERIOR
114-5
DOME DEFEAT 114-3

328. XBDY
PPL
7
0.5 TXL
50

Headlp Sw - Dome Defeat


headlamp_dome 001

RH_JAM
(Page 3)

159. XBDY
TAN
TXL 7
0.5 50

746. XBDY
BLK/WHT
TXL 7
0.5 50

B2

B3

15317322
22M GTMXD
XBDY
LDOOR
22F GTMXD
15317325

B1
B1

328. LDOOR
PPL
7
0.5 TXL
50

B2

159. LDOOR
TAN
7
0.5 TXL
50

550

B3
746. LDOOR
BLK/WHT
TXL 7
0.5 50

A
30M GTMXD
15326762

DOME

KEY-IN

B
AJAR

LDOORJAM_G

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

15304908
30F GTMXD

D
GND

328. XBDY
PPL
7
0.5 TXL
50

1400A

12162189

Interior Lighting

OBJECT ID

GMT560

05

h53114a

Panel Set: 3

schematic

sheet1

18

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53114a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

12:02:02 pm

15317322
22M GTMXD
XBDY
RDOOR
22F GTMXD
15317325

B1

B3

B1

B3

DOME

550

746. RDOOR
BLK/WHT
7
0.5 TXL
50

328. RDOOR
PPL
7
0.5 TXL
50

D
L F Door Jamb Sw
door_sw 005
1C5L

746. XBDY
BLK/WHT
TXL 7
0.5 50

328. XBDY
PPL
TXL 7
0.5 50

FNA

12146952

328. IP
PPL
0.5 TXL
50

30M GTMXD
15326762

SA746
SA328

12C

15304908
30F GTMXD

746. XBDY
BLK/WHT
7
0.5 TXL
50

30F GTMXD
15304908

B1

A1

&CREWCAB
XBDY

15326762
30M GTMXD

157. IP
GRA
TXL
0.5 50

B1

B2

B
KEY-IN

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

C
AJAR

RDOORJAM_G

GND

R F Door Jamb Sw
door_sw_2 003
1C5L 1400A

12162189

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 3

H53114a_001_03

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-226

Interior Lighting
RPO LEGEND
CREWCAB - CREW CAB

REAR_JAM
328
(Page 3)

K
K

15326931
10F GT280
XBDY
BDY
10M GT280
15326935
&CREWCAB

328. BDY
PPL
TXL 7
0.5 50

SC328

&CREWCAB

&CREWCAB

328. BDY
PPL
7
0.5 TXL
50

328. BDY
PPL
7
0.5 TXL
50

J
J

15355586
12F GT280
BDY
REAR_LDOOR
12M GT280
15326018

J
J

&CREWCAB

Same as left

&CREWCAB
19

REAR_DOOR

A
DOME

KEY-IN

B
AJAR

D
GND

L R Door Jam Sw
rdoor_sw 001
1C5L

Interior Lighting

OBJECT ID

GMT560

05

h53114a

Panel Set: 4

schematic

18

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53114a__001

2005 Medium Duty C Series Electrical Revised 09/05

550

LRDOORJAM_G

RIGHT REAR DOOR JAM SWITCH


GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 12

LAST CHANGED BY

D
R R Door Jam Sw
rdoor_sw_2 001

1400A

15326559

sheet1

REAR_RDOOR
12M GT280
15326018

328.
PPL
TXL
0.8 50

328. REAR_DOOR
PPL
19
0.8 TXL
50

15355586
12F GT280
BDY

1C5L

RRDOORJAM_G

1400A

15326559

12:02:02 pm

550

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 12

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 4

H53114a_001_04

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-227

Interior Lighting
SEO - COCA COLA
Seo Lamp
Page 8A-155B - 1

SEO - U HAUL
SEO-1 Rly Coil
Page 8A- 155C - 1

SEO
156

DOME
(Page 3)

COKE_LPP

UHAUL_LP

&TNM

156. IP
WHT
0.5 TXL
50

POWER DIST
Ip1 - Courtesy
Page 8A- 10A/B/C/D - 2

POWER DIST
Ip1 - Courtesy
Page 8A- 10A/B/C/D - 2

&UHAUL

SB156
Family 2
has Fuse

40

RR_DOME_P

39

156. IP
WHT
0.5 TXL
50

DOME_P

ILLUM_P

&UHAUL

156. IP
WHT
0.5 TXL
50

Rear Dome Lp
dome 001

&C95

12L

Front Dome Lp
dome 001

&C95

2840A

12L

READ

READ

DOME

156. IP
WHT
0.5 TXL
50

DOME

15528758

15528758

DOME
LAMP

IGN 1

2840A

D
D

B
Dome Lamp P/N

OFF

PARK LP

Family 2
has Fuse

10A

SB156

Family 2
has Fuse

10A

&TNM

40

COKE_LP

POWER DIST
Ip1 - Gauges
Page 8A-10A/B/C/D - 6

&UHAUL

156. IP
WHT
0.5 TXL
50

HEAD LP

10A

156.
WHT
TXL
0.5 50

DOME

SEO

156. IP
WHT
0.5 TXL
50

-UHAUL/TNM
IP

PARADE

SEO - COCA COLA


Seo Lamp
Page 8A- 155B - 1

EXTERIOR LIGHTS
Parklamps
Page 8A- 110A - 5

Headlp Sw - Interior
headlamp_sw_inlit 001
12C

FNA

15326952
16F GT280
ILLUM

16M GT280
15326956

PARK_SW

-C95 : 15528765
&C95 : 15528767
RADIO DIM
&CREWCAB

&TAT

156. BDY
WHT
TXL 7
0.5 50

=&CREWCAB#&TAT

156. BDY
WHT
TXL 7
0.5 50

156. BDY
WHT
TXL 7
0.5 50

DIM

GND

R
HEADLAMP SW
PAGE 8A110-5
EXTERIOR
INTERIOR
114-5
DOME DEFEAT 114-3

-CREWCAB-TAT

SA156

156. BDY
WHT
TXL 7
0.5 50

1382. IP
PPL/WHT
19
1.0 TXL
50

=&CREWCAB#&TAT

12146952

SA1382

156. BDY
WHT
7
0.5 TXL
50

&AK5

44. IP
GRN DK
TXL
0.8 50

1382. IP
PPL/WHT
19
1.0 TXL
50

B8
B8

15326762
30M GTMXD
IP
IP_EXTN
30F GTMXD
15304908
&AK5

1382. IP_EXTN
PPL/WHT
19
1.0 TXL
50

1382. IP
PPL/WHT
19
1.0 TXL
50

PARADE

STEP_DIM

19

750

1382. IP
PPL/WHT
TXL 19
1.0 50

R_PARADE

HEADLPSW_G

GND DIST
Gnd Zone #7A
Page8A-14A/B/C - 3
DIMMER

RPO LEGEND
AK5 - DUAL AIR BAGS
TAT - SEO: COCA COLA
CREWCAB - CREW CAB
C95 - INTERIOR COURTESY & DUAL READING LAMPS

Interior Lighting

OBJECT ID

GMT560

05

h53114a

Panel Set: 5

schematic

X
sheet1

18

IP CLUSTER
Parade Mode Illum
Page 8A-81A - 2
REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53114a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

SIR
Step Dimmer
Page 8A- 47A - 2

12:02:02 pm

POWER DIST
RADIO
Ip1 - Illum
Radio
Page 8A-150A - 1 Page 8A-10A/B/C/D - 1

ORGANIZATION

GMT560
Friday, September 24, 2004

Panel Set: 5

H53114a_001_05

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-228

Trailer Wiring Family 2 Truck Trailer Wiring


03 560 000 JG
03 560 981 JG
03 560 1162 JG

POWER DIST
Maxi - Elec Brk
Page 8A- 10A/D -2

EXTERIOR LIGHTING
Headlamp Sw
Page 8A-110A - 5

EXTERIOR LIGHTING
Rh Turn/Haz Trlr Rly
Page 8A-110A - 2

EXTERIOR LIGHTING
Back Up
Page 8A-110A - 3

EXTERIOR LIGHTING
Lh Turn/Haz Trlr Rly
Page 8A-110A - 2

03AP01
03AP01
30JA02

PILOT B - INITIAL CREATION


Add Family 2 School Bus Content
Prod - Add RPO U86 (Make Trailer Option)

001
001
001

AUX ELECT BRAKE

Blunt Cut
BA47

30A
642

ABS_TRLR2_P

PARK_LP

9. IP
BRN
TXL
3.0 50

A5

C6

A5

C6

RH_HAZ2

TRLR_BACK

LH_HAZ2

47. IP
BLU DK
TXL
3.0 50

19

15392708
40M GTMXD SLD

A4
A4

40F GTMXD SLD


15392710

19

15392708
40M GTMXD SLD
40F GTMXD SLD
15392710

642. R_CHASSIS
RED
19
3.0 TXL
50

SA642
A
B

642. R_CHASSIS
RED
19
5.0 TXL
50

9. R_CHASSIS
BRN
19
3.0 TXL
50

319. R_CHASSIS
GRN DK
19
3.0 TXL
50

24. R_CHASSIS
GRN LT
19
3.0 TXL
50

318. R_CHASSIS
YEL
19
3.0 TXL
50

47. R_CHASSIS
BLU DK
TXL 19
3.0 50

Trailer Gnd Term


15355302 002
UPC FNA

15355302
M12

22. R_CHASSIS
WHT
19
5.0 TXL
50
TRAILER_G

GND DIST
Gnd Zone #12A
Page 8A- 14A - 7

E
BATTERY

Truck Trailer Wiring (Fam 2)

OBJECT ID

GMT560

03

h22119a

Panel Set: 1

schematic

&FAM2&U86
sheet1

22

PARK LAMP

RIGHT STOP/TURN

REVISION

STAGE

VERSION

009

Prod

$IVEDWORK/h22119a__009

2005 Medium Duty C Series Electrical Revised 09/05

BACK UP

LAST CHANGED BY

LEFT STOP/TURN

6:42:31 am

C
AUX ELEC BRAKE

15354653
7F MP280

GROUND

ORGANIZATION

GMT560
Tuesday, August 13, 2002

Panel Set: 1

H22119a_009_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-229

Trailer Wiring Family 3 Truck Trailer Wiring


POWER DIST
Uh - Abs2
Page 8A- 10A/B/C - 3
POWER DIST
Uh - Stud A
Page 8A-10C - 3

30A

EXTERIOR LIGHTING
Rh Turn/Haz Trlr Rly
Page 8A-110A - 2

EXTERIOR LIGHTING
Brake Lp Rly
Page 8A-110A - 2

EXTERIOR LIGHTING
Lh Turn/Haz Trlr Rly
Page 8A-110A - 2

EXTERIOR LIGHTING
Marker Lp Rly
Page 8A-110A -4

40A
1642

SEO_P

EXTERIOR LIGHTING
Headlamp Sw
Page 8A-110A - 5

ABS_TRLR_P

PARK_LP

RH_HAZ

BRAKE_LP

LH_HAZ

MKR_LMP

SEO Ring Term


12103504 001
UPC FNA

12103504
&ALA/DWC

1413. IP
BLU DK
3.0 TXL
50

19

9. IP
BRN
3.0 TXL
50

319. IP
GRN DK
3.0 TXL
50

19

1411. IP
RED
3.0 TXL
50

19

318. IP
YEL
3.0 TXL
50

19

19

21. IP
GRN DK
TXL 19
3.0 50

1413. FTRAILER
BLU DK
19
5.0 TXL
50

9. FTRAILER
BRN
19
3.0 TXL
50

319. FTRAILER
GRN DK
19
3.0 TXL
50

1411. FTRAILER
RED
19
5.0 TXL
50

318. FTRAILER
YEL
19
3.0 TXL
50

12064998
8F MP280
8M MP280
12066195

1412. FTRAILER
BLK
19
3.0 TXL
50

15317327
7M MPMXD SLD
7F MPMXD SLD
15354653

A
B

1413. RTRAILER
BLU DK
19
5.0 TXL
50

9. RTRAILER
BRN
19
3.0 TXL
50

319. RTRAILER
GRN DK
TXL 19
3.0 50

1411. RTRAILER
RED
TXL 19
5.0 50

318. RTRAILER
YEL
19
3.0 TXL
50

1412. RTRAILER
BLK
19
3.0 TXL
50

Trailer Gnd Term


15355302 002
UPC FNA

15355302
M12

TRAILER_G

22. RTRAILER
WHT
TXL 19
5.0 50

GND DIST
Gnd Zone #12B
Page 8A-14A/B/C - 7

7
7

6
6
BATTERY

45
5

PARK LAMP

3
3

RIGHT TURN

BRAKE LAMP

LEFT TURN

2
2

1
1

MARKER LAMP

12077629
7F MP280
TRAILER CONNECTOR

GROUND
22.
WHT
5.0 TXL
50

TRLR_ABS_P
1413
(Page 2)

TRAILER SUPPLIER ONLY

TRAILER

19

TRLR_ABS_G
(Page 2)

RPO LEGEND
U86 - 7 WIRE FULL TRAILER WIRING

Truck Trailer Wiring (Fam 3)

OBJECT ID

GMT560

03

h44119b

Panel Set: 1

schematic

&FAM3&U86
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44119b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:01:19 am

ORGANIZATION

GMT560
Thursday, December 4, 2003

Panel Set: 1

H44119b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-230

Trailer Wiring Family 3 Truck Trailer Wiring

ABS POWER & MULTIPLEXED SIGNAL

TRLR_ABS_P
(Page 1)

1413.
BLU DK
TXL
5.0 50

22
(Page 1)

22.
WHT
5.0 TXL
50

TRAILER

TRAILER
EBC

TRAILER ABS

RF Wheel
Speed Sensor

RR Wheel
Speed Sensor

LF Wheel
Speed Sensor

19

19

TRAILER

SPLICE

TRLR_ABS_G

22.
WHT
5.0 TXL
50

19

TRAILER

P485 ENHANCEMENT
MULTIPLEXED SIGNAL

LR Wheel
Speed Sensor

TRAILER SUPPLIER ONLY

Truck Trailer Wiring (Fam 3)

OBJECT ID

GMT560

03

h44119b

Panel Set: 2

schematic

&FAM3&U86
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44119b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:01:19 am

ORGANIZATION

GMT560
Thursday, December 4, 2003

Panel Set: 2

H44119b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-231

Trailer Wiring Family 3 Tractor Wiring


POWER DIST
Uh - Abs2
Page 8A- 10A/B/C - 3

EXTERIOR LIGHTING
Headlamp Sw
Page 8A-110A - 5

EXTERIOR LIGHTING
Rh Turn/Haz Trlr Rly
Page 8A-110A - 2

EXTERIOR LIGHTING
Brake Lp Rly
Page 8A-110A - 2

EXTERIOR LIGHTING
Lh Turn/Haz Trlr Rly
Page 8A-110A - 2

EXTERIOR LIGHTING
Marker Lp Rly
Page 8A-110A - 4

40A
1642

ABS_TRLR_P

PARK_LP

9. IP
BRN
3.0 TXL
50

RH_HAZ

319. IP
GRN DK
3.0 TXL
50

19

BRAKE_LP

1411. IP
RED
5.0 TXL
50

19

LH_HAZ

318. IP
YEL
TXL
3.0 50

19

19

MKR_LMP

21. IP
GRN DK
19
3.0 TXL
50

12064998
8F MP280

A
B

8M MP280
12066195

Tractor Gnd Term


12103512 003
UPC FNA

12103512
M6.3

TRACTOR_G

1413. FTRAILER
BLU DK
19
5.0 TXL
50

9. FTRAILER
BRN
19
3.0 TXL
50

319. FTRAILER
GRN DK
19
3.0 TXL
50

1411. FTRAILER
RED
19
5.0 TXL
50

318. FTRAILER
YEL
19
3.0 TXL
50

1412. FTRAILER
BLK
19
3.0 TXL
50

22. FTRAILER
WHT
19
5.0 TXL
50
GND DIST
Gnd Zone #7B
Page 8A-14A/B/C - 3

3
3

2
2

1
1

12077629
7F MP280
TRACTOR CONNECTOR

22.
WHT
5.0 TXL
50

TRLR_ABS_P

TRACTOR

1413
(Page 2)

19

TRLR_ABS_G
(Page 2)

TRAILER SUPPLIER ONLY

RPO LEGEND
RQ3 - TRACTOR

Tractor Wrg ( Fam 3)

OBJECT ID

GMT560

03

h22119c

Panel Set: 1

schematic

&RQ3
sheet1

REVISION

STAGE

VERSION

009

Pilot

$IVEDWORK/h22119c__009

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:45:08 am

ORGANIZATION

GMT560
Tuesday, August 13, 2002

Panel Set: 1

H22119c_009_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-232

Trailer Wiring Family 3 Tractor Wiring


03 560 000

JG

PILOT - INITIAL CREATION

09FE00

001

ABS POWER & MULTIPLEXED SIGNAL

TRLR_ABS_P
(Page 1)

1413.
BLU DK
5.0 TXL
50

22
(Page 1)

22.
WHT
TXL
5.0 50

TRACTOR

TRAILER
EBC

TRAILER ABS

RF Wheel
Speed Sensor

LF Wheel
Speed Sensor

RR Wheel
Speed Sensor

19

19

TRACTOR

SPLICE

TRLR_ABS_G

22.
WHT
5.0 TXL
50

19

TRACTOR

P485 ENHANCEMENT
MULTIPLEXED SIGNAL

LR Wheel
Speed Sensor

TRAILER SUPPLIER ONLY

Tractor Wrg ( Fam 3)

OBJECT ID

GMT560

03

h22119c

Panel Set: 2

schematic

&RQ3
sheet1

REVISION

STAGE

VERSION

009

Pilot

$IVEDWORK/h22119c__009

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:45:08 am

ORGANIZATION

GMT560
Tuesday, August 13, 2002

Panel Set: 2

H22119c_009_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-233

Body Builder Connector

POWER DIST
Ip2 - Brake Iso
Page 8A-10D - 8

SEO BUDGET
SEO - Trailer
Page 8A- 155I - 1

10A
1320

BB_STOP_P

BB_BUGET

&TDT

1320. R_CHASSIS
BLU LT
19
0.8 TXL
50

SA1320

ENGINE CNTLS
Secondary Ppm
Page 8A- 20A/D-5 , 20B/C-3

EXTERIOR LIGHTS
Marker Lamp Rly
Page 8A- 110A - 4

POWER DIST
Ip1 - Aux Wire Rly
Page 8A-10A/B/C/D -6
Family 2
has Fuse

15A
1827

BB_PPM

21

641

BB_MRKR_LP

EXTERIOR LIGHTS
Back Up Sw
Page 8A- 110A - 3

POWER DIST
Ip2 - Brake Iso
Page 8A-10A/B/C/D -8
Family 2
has Fuse

10A

BB_P

24

BB_STOP_P

-TDT

BB_BACK_UP

&TDT

1320. R_CHASSIS 1320. R_CHASSIS


BLU LT
BLU LT
19
TXL 19
0.8 TXL
0.8 50
50

SECONDARY PPM

IGN 3

MARKER LAMP

STOP

EXTERIOR LIGHTS
Lh Turn Trailer Rly
Page 8A- 110A -2

Family 2
has Fuse

10A
318

319

BB_L_TURN

BDY_BLDR
12M GT280 SLD
15326915

BACK UP

POWER DIST
Ip2 - Lh Parklamp
Page 8A-10A/B/C/D - 5

EXTERIOR LIGHTS
Rh Turn Trailer Rly
Page 8A- 110A - 2

15326910
12F GT280 SLD

BB_R_TURN

POWER DIST
Ip2 - Rh Parklamp
Page 8A- 10A/B/C/D - 5
Family 2
has Fuse

10A

BB_R_PARK

BB_L_PARK

350

2509. R_CHASSIS
BRN
TXL 19
1.0 50

C
C
LEFT STOP/TURN (&FAM2)
LEFT TURN (&FAM3)

Body Builder Connector

OBJECT ID

GMT560

03

h44119d

Panel Set: 1

schematic

-B3D-ANC
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h44119d__001

2005 Medium Duty C Series Electrical Revised 09/05

RIGHT STOP/TURN (&FAM2)


RIGHT TURN (&FAM3)

LAST CHANGED BY

2609. R_CHASSIS
BRN/WHT
19
1.0 TXL
50

12:52:07 pm

LEFT PARK

RIGHT PARK

15326910
12F GT280 SLD

BB_G

GND DIST
Gnd Zone #3B
Page 8A-14A/B/C - 11

BDY_BLDR
12M GT280 SLD
15326915

GND

ORGANIZATION

GMT560
Wednesday, November 5, 2003

Panel Set: 1

H44119d_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-234

School Bus Upfitter


04i 560

POWER DIST
Ip2 - Brake Iso
Page 8A- 10A/D - 8

EXTERIOR LIGHTS
Rh Turn Trailer Rly
Page 8A- 110A - 2

EXTERIOR LIGHTS
Lh Turn Trailer Rly
Page 8A- 110A - 2

10A
BB_STOP_P

318

SB_L_TURN

319

POWER DIST
Ip2 - Lh Parklamp
Page 8A- 10A/D - 5

POWER DIST
Ip2 - Rh Parklamp
Page 8A- 10A/D - 5

10A

10A
BB_L_PARK

SB_R_TURN

AVM ADD MIRROR JUMPER

17SE03

001

EXTERIOR LIGHTS
Back Up Sw
Page 8A- 110A - 3

24

BB_R_PARK

SB_BACK_UP

BATTERIES
Battery Positive
Page 8A- 35E/F - 1
2509. R_CHASSIS
BRN
19
1.0 TXL
50

FL
1320. R_CHASSIS
BLU LT
19
0.8 TXL
50

SCHOOL_P

2609. R_CHASSIS
BRN/WHT
19
1.0 TXL
50

350

2. AUX_BATPOS
RED
STX 113
19.0 50

Littelfuse Term 1
12146365 003

UPC FNA

LEFT TURN

STOP

12146365
M8

RIGHT TURN

LEFT PARK

BACK UP

RIGHT PARK

SB_G

GND DIST
Gnd Zone #3B
Page 8A- 14A - 11

15326931
10F GT280
SCHOOLBUS
10M GT280
15326935

GROUND

SCHOOL BUS SUPPLIED


Littelfuse 100A Mega
littelfuse 001
UPC

FNA

A4

B10

B9

A10

-D28

A9
-D28

EXTERIOR LIGHTS
Back Up Sw
Page 8A- 110A - 3

22F GTMXD
15317325

1517. JMP_BUS
1516. JMP_BUS
YEL
BLU LT
TXL 19
-D28
-D28
-D28
TXL 19
21. JMP_BUS 0.8 50
267. JMP_BUS
1499. JMP_BUS 0.8 50
GRN DK
GRN LT
ORN
TXL
19
TXL
19
19
0.8 50
0.8 50
0.8 TXL
50
G

24

BU_G

J100

19

BACKUP

-D28
JMP_BUS

550.
BLK
0.8 TXL
50

24.
GRN LT
3.0 TXL
50

B
-D28

550. JMP_BUS
BLK
19
0.8 TXL
50

350

SB_BU_ALARM

12065396
Conn 8M M/P 150

BACKUP
2M MP280 SLD
15300032

350.
BLK
3.0 TXL
50

19

BACKUP

19

15300027
2F MP280 SLD

GND DIST
Gnd Zone #3D
Page 8A- 14A - 8

SA550

Back Up Alarm

-D28

550. JMP_BUS
BLK
19
0.8 TXL
50

B8

OBJECT ID

Bus Upfitter
GMT560

03

Panel Set: 1

schematic

h53119e

&B3D/ANC
sheet1

1400 Hz Tone

15317325
22F GTMXD

SCHOOL BUS SUPPLIED

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53119e__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:18:07 am

ORGANIZATION

GMT560
Tuesday, April 13, 2004

Panel Set: 1

H53119e_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-235

Power Windows Regular Cab


03 560 000

POWER DIST
Ip2 - Pwr Window
Page 8A-10A/B/C/D - 5

JG

PILOT - INITIAL CREATION

09FE00

001

25A
WIN_IGN4_P

POWER DOOR LOCKS


Driver Door Lock Sw
Page 8A- 130A - 1

343. IP
YEL
2.0 TXL
50

A8
A8

DRV_LK_LP

INTERIOR LIGHTING
Headlamp Illum
Page 8A- 114A - 2

2509. LDOOR
BRN
TXL 7
0.5 50

19

15304908
30F GTMXD
30M GTMXD
15326762

343. XBDY
YEL
19
2.0 TXL
50

P_WIN_SW

A5

B7

A5

B7

343. LDOOR
YEL
19
2.0 TXL
50

DR_WIN_LP

P_WIN_SW

343
15317322
22M GTMXD

POWER DOOR LOCKS


Passanger Door Lock Sw
Page 8A- 130A - 1

22F GTMXD
15317325

343. LDOOR
YEL
343. LDOOR
TXL 19
2.0 50
YEL
19
TXL
2.0 50

INTERIOR LIGHTING
Headlamp Illum
Page 8A- 114A - 2
PASS_LK_LP

2509. LDOOR
BRN
TXL 7
0.5 50

167. XBDY 343. XBDY 166. XBDY


TAN
YEL
BLU LT
19 2.0
TXL 19 2.0
TXL 19
2.0 TXL
50
50
50

&AU3

2509. RDOOR
BRN
7
0.5 TXL
50

LH DOWN

LH UP

RH UP

Driver Window Sw
15728438 002

EXPRESS
DOWN

IGN4
RH DOWN

ILLUM

PASS_WIN_LP

&AU3

2509. RDOOR
BRN
7
0.5 TXL
50

1C5A FNA

A6

A5

A7

A6

A5

A7

15317322
22M GTMXD
22F GTMXD
15317325

167. RDOOR343. RDOOR166. RDOOR


TAN
YEL
BLU LT
TXL 19 2.0
TXL 19 2.0
TXL 19
2.0 50
50
50

12064998
C
F

Pass Window Sw
15728437 002

550. LDOOR
BLK
TXL 19
2.0 50

166. LDOOR164. LDOOR


BLU LT
BLU DK
19 2.0
TXL 19
2.0 TXL
50
50

IGN4

165. LDOOR
BRN
TXL 19
2.0 50

UP

167. LDOOR
TAN
TXL 19
2.0 50

DOWN

ILLUM

1C5A

FNA

12064998

A
B

DR_WIN_G

550

1C5L 1400A

PASS_WIN_G

M
GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4
15317325
22F GTMXD

A6

Drv Window Mtr


front_win_mtr 001

12129487
B

666. RDOOR 667. RDOOR


BLU DK
BRN
19
TXL 19
2.0 50
2.0 TXL
50

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

A7

Pass Window Mtr


front_win_mtr 001
1C5L 1400A

A6

22M GTMXD
15317322

A7

M
12129487
B

Power Windows (Reg Cab)

OBJECT ID

GMT560

03

h22120a

Panel Set: 1

schematic

&A31-CREWCAB
sheet1

12

REVISION

STAGE

VERSION

009

Prod

$IVEDWORK/h22120a__009

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

2:16:16 pm

ORGANIZATION

GMT560
Friday, February 28, 2003

Panel Set: 1

H22120a_009_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-236

Power Windows Crew Cab


INTERIOR LIGHTING
Headlamp Illum
Page 8A- 114A - 2

POWER DIST
Ip2 - Pwr Window
Page 8A-10A/B/C/D -5

25A

WIN_IGN4_P

343. IP
YEL
2.0 TXL
50

DR_WIN_LP

POWER DOOR LOCKS


Driver Door Lock Sw
Page 8A- 130A - 1

2509. LDOOR
BRN
TXL 7
0.5 50

A8
A8
DRV_LK_LP

19

15304908
30F GTMXD
30M GTMXD
15326762

343. XBDY
YEL
19
2.0 TXL
50

2509. LDOOR
BRN
TXL 7
0.5 50

A5

15317322
22M GTMXD

SA2509

A5
2509. LDOOR
BRN
7
0.5 TXL
50

22F GTMXD
15317325

343. LDOOR
YEL
19
2.0 TXL
50

J1-A

LR_P
(Page 2)

J1-B

RR_P
RIGHT
REAR

UP

DOWN

LEFT
REAR

UP

DOWN

RIGHT
FRONT

UP

IGN4
DOWN

LEFT
FRONT

UP

Driver Window Sw
10283834 002

DOWN

EXPRESS
DOWN

ILLUM

UPC

FNA

(Page 2)

343. BDY
YEL
TXL 19
2.0 50

343. BDY
YEL
19
2.0 TXL
50

SB343

LOCK
OUT

GND

J1-E

RR
UP

J1-D

J2-G

RR
DOWN

J2-H

LR
UP

LR
DOWN

J2-E

J2-F

RF
UP

RF
DOWN

J2-B

LF
UP

J2-A

LF
DOWN

J2-C

J1- 12084699
J2- 12191825

J2-D

RF_DOWN

550. LDOOR
BLK
19
2.0 TXL
50

164. LDOOR
BLU DK
19
2.0 TXL
50

166
(Page 2)

165. LDOOR
BRN
19
2.0 TXL
50

RF_UP

167
(Page 2)

DR_WIN_G

LR_DOWN

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

M
12129487

LR_UP

168
(Page 2)

E
E

171
(Page 2)

10F GT280
15326931

SC343

RF_P
343
(Page 2)

343. XBDY
YEL
TXL 19
2.0 50

B7
B7

RR_DOWN

15326935
10M GT280

343. XBDY
YEL
TXL 19
2.0 50

Drv Window Mtr


front_win_mtr 001
1C5L 1400A

169
(Page 2)

343. BDY
YEL
TXL 19
2.0 50

15317322
22M GTMXD
22F GTMXD
15317325

343. LDOOR
YEL
19
2.0 TXL
50

RR_UP
170
(Page 2)

Power Windows (Crew Cab)

OBJECT ID

GMT560

04

h43120b

Panel Set: 1

schematic

&A31&CREWCAB
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h43120b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:38:21 am

ORGANIZATION

GMT560
Wednesday, August 27, 2003

Panel Set: 1

H43120b_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-237

Power Windows Crew Cab

RF_DOWN
(Page 1)
RF_UP

LR_DOWN

RR_DOWN

(Page 1)

(Page 1)

(Page 1)

167. LDOOR
TAN
TXL 19
2.0 50

166. LDOOR
BLU LT
19
2.0 TXL
50

A6

15317325
22F GTMXD

A7
A7

A6
INTERIOR LIGHTING
Headlamp Illum
Page 8A- 114A - 2

168. LDOOR
GRN DK
19
2.0 TXL
50

(Page 1)

169. LDOOR
PPL
19
2.0 TXL
50

170. LDOOR
GRN LT
TXL 19
2.0 50

171. LDOOR
PPL
19
2.0 TXL
50

168. XBDY
GRN DK
19
2.0 TXL
50

22M GTMXD
15317322

RF_P

169. XBDY
PPL
19
2.0 TXL
50

170. XBDY
GRN LT
19
2.0 TXL
50

15326886
4F GT280
4M GT280
15326890

171. XBDY
PPL
TXL 19
2.0 50

(Page 1)

A7

A5

A7

15317322
22M GTMXD

167. RDOOR343. RDOOR166. RDOOR


TAN
YEL
BLU LT
TXL 19 2.0
TXL 19
TXL 19 2.0
2.0 50
50
50
2509

DOWN

UP

1C5A

12064998

169. BDY
PPL
19
2.0 TXL
50

IGN4

B
Pass Window Mtr
front_win_mtr 001

INTERIOR LIGHTING 170. BDY


GRN LT
Headlamp Illum
TXL 19
2.0 50
Page 8A- 114A - 2

15355586
12F GT280

2509

12M GT280
15326018

RR_WIN_LP

L R Window Sw
15728437_rr 001

550

LR_WIN_G

1C5L 1400A

E
668. REAR_DOOR
BLU DK
TXL 19
2.0 50

1C5A

343.
YEL
2.0 TXL
50

19

REAR_DOOR

171.
PPL
2.0 TXL
50

19

IGN4

12064998
B
550

RR_WIN_G

H
R R Window Sw
15728437_rr 001

A
671.
BRN
TXL
2.0 50

19

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 12

R R Window Mtr
560_win_mtr 004

1C5L 1400A

M
12129487
B

Power Windows (Crew Cab)


GMT560

04

h43120b

Panel Set: 2

schematic

&A31&CREWCAB
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h43120b__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:38:21 am

19

REAR_DOOR

1C5L 1400A

OBJECT ID

FNA

12064998

A
L R Window Mtr
560_win_mtr 004

1C5A

670.
BLU DK
2.0 TXL
50

REAR_DOOR

19

REAR_DOOR

A
GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 12

REAR_RDOOR
12M GT280
15326018

ILLUM

12129487
B

15355586
12F GT280

FNA

669. REAR_DOOR
BRN
TXL 19
2.0 50

170.
GRN LT
TXL
2.0 50

10M GT280
15326935

171. BDY
PPL
TXL 19
2.0 50

REAR_DOOR

ILLUM

666. RDOOR 667. RDOOR


BLU DK
BRN
19
19
2.0 TXL
2.0 TXL
50
50

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

343
(Page 1)

UP

PASS_WIN_G

FNA

F
RR_P

168. REAR_DOOR
343. REAR_DOOR
GRN DK
169. REAR_DOOR
YEL
TXL 19
2.0 50
PPL
TXL 19
2.0 50
19
2.0 TXL
50

Pass Window Sw
15728437 002

343
(Page 1)

ILLUM
IGN4

LR_WIN_LP

15326931
10F GT280

LR_P

INTERIOR LIGHTING 168. BDY


GRN DK
Headlamp Illum
19
2.0 TXL
Page 8A- 114A - 2
50

22F GTMXD
15317325

UP

A5

A6

DOWN

2509. RDOOR
BRN
7
0.5 TXL
50

A6

DOWN

167. XBDY 343. XBDY 166. XBDY


TAN
YEL
BLU LT
19 2.0
TXL 19 2.0
TXL 19
2.0 TXL
50
50
50

PASS_WIN_LP

550

RR_UP

LR_UP

(Page 1)

12129487

Same as left

ORGANIZATION

GMT560
Wednesday, August 27, 2003

Panel Set: 2

H43120b_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-238

Power Door Locks


INTERIOR LIGHTING
Sw Illum
Page 8A-120A/B - 1

POWER DIST
Ip1 - Pwr Accy
Page 8A-10A/B/C/D - 7

POWER DIST
Ip1 - Pwr Accy
Page 8A-10A/B/C/D - 7

20A

20A
2509

540

DRV_LK_LP

540

DRV_LK_P

PASS_LK_P

UNLCK

LOCK

UPC

LOCK

A8

B5

UNLCK

GND

FNA

12089527

12089527

194. LDOOR 195. LDOOR


WHT
BLU LT
19
TXL 19
1.0 TXL
1.0 50
50

B5

Pass Dr Lck Sw
15728436 001

ILLUM

FNA

A8

BATT

Driv Dr Lck Sw
15728436 001

BATT

UPC

GND

2509 PASS_LK_LP

ILLUM

INTERIOR LIGHTING
Sw Illum
Page 8A-120A/B - 1/2

195. RDOOR 194. RDOOR


BLU LT
WHT
19
19
1.0 TXL
1.0 TXL
50
50

15317325
22F GTMXD
22M GTMXD
15317322

194. XBDY
195. XBDY
WHT
BLU LT
19
19
1.0 TXL
1.0 TXL
50
50

15317325
22F GTMXD

KEYLESS ENTRY
Rfa Mdl
Page 8A-132A - 1

195

22M GTMXD
15317322

B5

A8

B5

A8

195. XBDY 194. XBDY


BLU LT
WHT
19
19
1.0 TXL
1.0 TXL
50
50

DOOR_LOCK

SA195
KEYLESS ENTRY
Rfa Mdl
Page 8A-132A - 1

195. XBDY
BLU LT
TXL 19
1.0 50
194

LOCK

DOOR_UNLK

SA194

550

POWER DIST
Ip1 - Pwr Accy
Page 8A-10A/B/C/D - 7

DRV_LK_G
195

550

LOCK

194. XBDY
WHT
19
1.0 TXL
50

20A
GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

540

SW LOCK

BATT

A
Door Lck Rly Asm
drlck_rly 003

SW UNLCK

UPC
GND

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

LK_RLY_P

550

PASS_LK_G

MTR LOCK

MTR UNLCK

FNA

12059561

B
MTR_UNLCK

LK_RLY_G

294
(Page 2)
MTR_LOCK
295
(Page 2)

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

Power Door Locks

OBJECT ID

GMT560

03

h53130a

Panel Set: 1

schematic

&AU3
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53130a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:00:18 am

ORGANIZATION

GMT560
Wednesday, April 28, 2004

Panel Set: 1

H53130a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-239

Power Door Locks


MTR_UNLCK
(Page 1)

=&AU3&CREWCAB#&AU3-AU0

294. XBDY
TAN
19
1.0 TXL
50

&CREWCAB

KEYLESS ENTRY
Rfa Mdl
Page 8A-132A -1

&AU0-CREWCAB

294. XBDY
TAN
19
1.0 TXL
50

15326931
10F GT280

294. XBDY
TAN
19
1.0 TXL
50

10M GT280
15326935
&CREWCAB

294. BDY
TAN
TXL 19
1.0 50

SA294

SB294
DRV_DR_UNLK
=&AU3&CREWCAB#&AU3-AU0

294. XBDY
TAN
19
1.0 TXL
50

-AU0

&AU0

&CREWCAB

294. XBDY
294. XBDY
TAN
TAN
TXL 19
TXL 19
1.0 50
1.0 50

&TAD

294. XBDY
TAN
19
1.0 TXL
50

B4

SEO_DRV_DR_UNLK

B4

22F GTMXD
15317325

15317322
22M GTMXD

B4
B4

294. RDOOR
TAN
TXL 19
1.0 50

1400A 1C5L

22M GTMXD
15317322

295. XBDY
GRA
TXL 19
1.0 50

SEO_DRV_DR_LK

B6

B6

B6

B6
&TAD
XBDY

295.
GRA
1.0 TXL
50

19

15317325
22F GTMXD

OBJECT ID

h53130a

Panel Set: 2

schematic

&AU3
sheet1

12F GT280
15355586

295.
GRA
1.0 TXL
50

22M GTMXD
15317322

295. XBDY
GRA
19
1.0 TXL
50

19

&CREWCAB

295.
GRA
1.0 TXL
50

19

REAR_DOOR

D
D

15326018
12M GT280
REAR_RDOOR
12F GT280
15355586
&CREWCAB
BDY

295.
GRA
TXL
1.0 50

19

SB295
&CREWCAB

295. BDY
GRA
TXL 19
1.0 50
&CREWCAB

15326018
12M GT280

&CREWCAB
BDY

295. XBDY
GRA
19
1.0 TXL
50

03

15300027
B

SA295

Power Door Locks

1C5L 1400A

&CREWCAB

295. LDOOR
GRA
TXL 19
1.0 50

SEO

295. XBDY
GRA
19
1.0 TXL
50

GMT560

R R Drlck Mtr
iso_drlck_mtr 004

15300027

295. REAR_DOOR
GRA
TXL 19
1.0 50

SEO - SCHWANS
Inline IP
Page 8A- 155A - 2

295. RDOOR
GRA
19
1.0 TXL
50

(Page 1)

19

REAR_DOOR

15300027
B

MTR_LOCK

&CREWCAB

294.
TAN
1.0 TXL
50

15300027

15317325
22F GTMXD

REAR_RDOOR
12M GT280
15326018

1C5L 1400A

1C5L 1400A

Same
as
left

A
L R Drlck Mtr
iso_drlck_mtr 004

Driv Drlck Mtr


iso_drlck_mtr 004

15355586
12F GT280

A
Pass Drlck Mtr
iso_drlck_mtr 004

&CREWCAB

294. LDOOR
TAN
TXL 19
1.0 50

SEO - SCHWANS
Inline IP
Page 8A-155A - 2

12M GT280
15326018

294. REAR_DOOR
TAN
19
1.0 TXL
50

22F GTMXD
15317325

SEO

294. BDY
TAN
TXL 19
1.0 50

15355586
12F GT280

C
C

15317322
22M GTMXD

&CREWCAB

294. BDY
TAN
TXL 19
1.0 50

B
B

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53130a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

9:00:18 am

15326935
10M GT280
10F GT280
15326931

RPO LEGEND
AU0 - KEYLESS ENTRY
CREWCAB - CREW CAB

ORGANIZATION

GMT560
Wednesday, April 28, 2004

Panel Set: 2

H53130a_001_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-240

Remote Keyless Entry


03 560 000
03 560 000

POWER DIST
Ip1 - Gauges
Page 8A- 10A/B/C/D - 6

PILOT B - INITIAL CREATION


Clarify Ports

21NO00
21NO00

001
001

Family 2
has Fuse

10A
39

RFA_IGN1_P

POWER DIST
Ip1 - Pwr Accy
Page 8A-10A/B/C/D - 7

INTERIOR LIGHTS
Dome Lamps
Page 8A- 114A -3

JG
JG

HORN
Horn Rly
Page 8A-40A - 1

20A
156

540

RFA_DOME

RFA_P

28

UNLOCK

HORN_CHIRP

LOCK

DOME LAMP

BATT

C
Remote Function Act
09390565 002

HORN
CHIRP

IGN1

12L

RFA
DOOR JAMB

PROGRAM
ENABLE

GND

KEY_DOME

INTERIOR LIGHTING
Dome Defeat Sw
Page 8A-114A -3

A4
A4

DRIVER
DOOR
UNLOCK

1455. XBDY
BLK/WHT
TXL 7
0.5 50
157

ALL
DOOR
UNLOCK

PASSANGER
DOOR
UNLOCK

194. XBDY
WHT
TXL 19
1.0 50
550

RFA_G

ALL
DOOR
LOCK

FNA

12129431

R
195. XBDY
BLU LT
TXL 19
1.0 50

294

DRV_DR_UNLK

DOOR LOCKS
Driver Door Unlock
Page 8A-130A - 2

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4
15326762
30M GTMXD
30F GTMXD
15304908

1455. IP
BLK/WHT
7
0.5 TXL
50

KEYLESS

DLC
Pin 8
Page 8A-50A - 1

RPO LEGEND

DOOR_UNLK

DOOR_LOCK

DOOR LOCKS
Door Lock
Page 8A-130A - 1

DOOR LOCKS
All Door Unlock
Page 8A-130A - 1

AU0 - REMOTE KEYLESS ENTRY

Remote Keyless Entry

OBJECT ID

GMT560

03

h22132a

Panel Set: 1

schematic

&AU0
sheet1

19

REVISION

STAGE

VERSION

009

Prod

$IVEDWORK/h22132a__009

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:25:07 am

ORGANIZATION

GMT560
Tuesday, August 13, 2002

Panel Set: 1

H22132a_009_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-241

Power Mirrors
POWER DIST
Ip1 - Pwr Acc
Page 8A-10A/B/C/D - 7

HTD_MIR_SW
&DB6/DB8
IP

267.
ORN
0.8 TXL
50

20A
540

INTERIOR LIGHTING
Headlamp Illum
Page 8A-114A - 1

(Page 2)

19

MIR_SW_P

SA267

2509

&DB6/DB8
IP

267.
ORN
0.8 TXL
50

19

E
B1

30F GTMXD
15304908
&DB6/DB8

&DB6/DB8

267. IP
ORN
0.8 TXL
50

19

15326762
30M GTMXD

267. IP_EXTN
ORN
TXL 19
0.8 50

19

PASS UP/DOWN

DRIVER

PASS

DRIVER UP/DOWN

SB267

DRIVER LEFT/RIGHT

PASS LEFT/RIGHT

B1

FNA

UP

DOWN

LEFT

RIGHT

Mirror Switch
15728439 002
1C5A

B H

&DB6/DB8

F86

F30

12047886
86

Ip2 - Htd Mirror Rly


560_rly_267 002

30
Htd Mirror

UPC

267. IP_EXTN
ORN
TXL 19
0.8 50
&DB6/DB8
267. IP_EXTN
ORN
19
0.8 TXL
50

FNA

12088567
&DB6

550

1517. LDOOR
YEL
19
0.8 TXL
50

MIR_SW_G

85

12129833

(Page 2)

F85

F87

12064762
POWER DIST
Ip1 - Aux Wire
Page 8A-10A/B/C/D - 6

PASS_U-D
(Page 2)

&DB6

641

DRIV

750

H_MIR_RLY_P

&DB6

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9

PASS
(Page 2)
&DB6

1516. LDOOR
BLU LT
19
0.8 TXL
50

450

H_MIR_RLY_G

GND DIST
Gnd Zone #4B
Page 8A-14A/B/C - 5

OBJECT ID

h22147b
sheet1

H_MIR_LED_G

REVISION

STAGE

VERSION

011

Prod

$IVEDWORK/h22147b__011

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

641

H_MIR_SW_P

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9

RPO LEGEND

(Page 2)

750

Family 2
has Fuse

(Page 2)

PASS_L-R

03

POWER DIST
Ip1 - Aux Wire
Page 8A-10A/B/C/D - 6

15A

DRIV_L-R

&DB6

90. LDOOR
GRA
19
0.8 TXL
50

schematic

H_MIR_ILL_G

(Page 2)

1497. LDOOR
BLU LT/WHT
19
0.8 TXL
50

GMT560

Family 2
has Fuse

15A

1499. LDOOR
GRN LT
19
0.8 TXL
50

Power Mirrors

Htd Mirror Switch


15010303 002

ILLUM

1A2J FNA

1498. LDOOR
BRN/WHT
19
0.8 TXL
50

GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

87

DRIV_U-D

&DB6

Panel Set: 1

H_MIR_LP

&DB6/DB8

267. IP
ORN
0.8 TXL
50

DB6 - HTD, LTD, PWR OSRVM


DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
11:48:56 am

ORGANIZATION

GMT560
Monday, September 23, 2002

Panel Set: 1

H22147b_011_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-242

Power Mirrors
03 560 000 TY
03 560 000 TY
03 560 1107 JG
DRIV_L-R

HTD_MIR_SW

1516
(Page 1)

267
(Page 1)

DRIV

A6

PASS
30M GTMXD
15326762

267.
ORN
TXL
0.8 50

1517
(Page 1)

1497
(Page 1)
PASS_L-R
90
(Page 1)

19

SC267

&DB6/DB8

A9

A10

B9

B10

A10

B9

B10

&DB6/DB8

267. XBDY
ORN
TXL 19
0.8 50

A9

267. XBDY
ORN
19
0.8 TXL
50

15317322
22M GTMXD
22F GTMXD
15317325

&DB6

&DB6

&DB6/DB8

&DB6

A9

A10

B9

B10

A9

A10

B9

B10

&DB6/DB8

267. LDOOR
ORN
19
0.8 TXL
50

&DB6

267. RDOOR
ORN
19
0.8 TXL
50

12162427
8M MP150
8F MP150
12065398

MIRROR
MARKER

22F GTMXD
15317325

RT/LT

M
PTC
PTC: Positive Temperature Coefficient

GND

267.
ORN
0.8 TXL
50

550

1516.
BLU LT
TXL
0.8 50

OSRVM
19

H
Mirror Head
mirror 003

RH_MRK

12162427
8M MP150
OSRVM
8F MP150
12065398

&DB6

19

1517.
YEL
0.8 TXL
50

&DB6

1499.
GRN LT
0.8 TXL
50

19

OSRVM
19

OSRVM

OSRVM

&DB6/DB7

21.
GRN DK
TXL
0.8 50

19

OSRVM

G D

HTR
RT/LT

UP/DN

Mirror Head
mirror 003

MIRROR
MARKER

FNA

UPC

GND

15326840

B
LH_MRK_G

21

&DB6

GND

&DB6

&DB6

HTR
UP/DN

&DB6

90. RDOOR 1497. RDOOR 1498. RDOOR


GRA
BLU LT/WHT BRN/WHT
19
19
19
0.8 TXL
0.8 TXL
0.8 TXL
50
50
50

&DB6/DB8

UPC

550

15317322
22M GTMXD

&DB6

1517. OSRVM
1516. OSRVM
YEL
BLU LT
19
&DB6
TXL 19
&DB6/DB8
0.8 TXL
0.8 50
1499. OSRVM
267. OSRVM
50
GRN LT
ORN
19
TXL 19
0.8 TXL
0.8
50
50

&DB6/DB7
OSRVM
19

22M GTMXD
15317322

EXTERIOR LIGHTING
Marker Lamp Rly
Page 8A- 110A - 4

LH_MRK

21.
GRN DK
0.8 TXL
50

15317325
22F GTMXD

90. XBDY 1497. XBDY 1498. XBDY


GRA
BLU LT/WHT BRN/WHT
19
TXL 19
TXL 19
0.8 TXL
0.8 50
0.8 50
50

EXTERIOR LIGHTING
Marker Lamp Rly
Page 8A-110A - 4

21

001
001
001

1498
(Page 1)

15304908
30F GTMXD

&DB6/DB8
XBDY

DRIV_U-D

27NO00
27NO00
25SE01

PASS_U-D

A6

1499
(Page 1)

PILOT B - INITIAL CREATION


ADDED FAM2 NOTE.
Internally spliced mirror motor common

PTC

PTC: Positive Temperature Coefficient

GND

L_H_MIR_G

550

R_H_MIR_G

FNA

15326840
B

550

RH_MRK_G

RPO LEGEND
GND DIST
Gnd Zone #5
Page 8A-14A/B/C - 4

GND DIST
Gnd Zone #5
Page 8A- 14A/B/C - 4

Power Mirrors

OBJECT ID

GMT560

03

h22147b

Panel Set: 2

schematic

X
sheet1

REVISION

STAGE

VERSION

011

Prod

$IVEDWORK/h22147b__011

2005 Medium Duty C Series Electrical Revised 09/05

DB6 - HTD, LTD, PWR OSRVM


DB7 - LIGHTED OSRVM
DB8 - HEATED OSRVM
LAST CHANGED BY

11:48:56 am

GND DIST
Gnd Zone #5
Page 8A- 14A/B/C - 4

GND DIST
Gnd Zone #5
Page 8A- 14A/B/C - 4

SAME AS
LEFT

ORGANIZATION

GMT560
Monday, September 23, 2002

Panel Set: 2

H22147b_011_02

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-243

Entertainment Radio
04 560 000
SPEAKER
Rf Speaker
Page 8A-154A - 1

SPEAKER
Lf Speaker
Page 8A-154A - 1

118

117

LF_SPKR-

15317325
22F GTMXD

A2

RF_SPKR-

A2

118. XBDY
GRA
7
0.5 TXL
50

116

LR_SPKR-

115

A14

A12

A14

22M GTMXD
15317322

12L 0900A

16165011

POWER DIST
Ip1 - Radio/Chime
Page 8A- 10A/B/C/D - 2

J1-B9

RF-

1140

R_PARADE

J1-A10

LR-

RR-

J1-B12

ANT

COMPACT DISC

ANT IN

201. IP
TAN
0.5 TXL
50

J1-B11
200. IP
GRN LT
0.5 TXL
50

A13

A15

A13

A15

201. XBDY
TAN
7
0.5 TXL
50
15317322
22M GTMXD
22F GTMXD
15317325
201

CASSETTE

PARK/PARADE

BKLIGHT

RR+

J1-B8

AUX MONO -

A11

A11

A11

LF_SPKR+

200

J2-L

J1-A11

Radio
radio 004

PWR

BACKLIT
DIM DRIVER

12L FNA

J2-M

DIM
GND

GND

CLASS 2

J1-A1

J1-A12

J1- 12110088
J2- 12064799
J1-B5

15304908
30F GTMXD
30M GTMXD
15326762

2061

200. XBDY
GRN LT
7
0.5 TXL
50

A11

AUX MONO +

J1-B1

VF DISPLAY

RADIO

FM = MHz
AM = kHz

LR+

RF+

J1-A8

RADIO_P

J1-B4

MICRO

LF+

Family 2
has Fuse

15A

J1-B10

LF-

RADIO_DIM

INTERIOR LIGHTING
Headlamp Sw - Radio Dimmer
Page 8A- 114A - 5
GND DIST
Case Gnd
Page 8A- 14A/B/C -6

30F GTMXD
15304908

J1-A9

001

Family 2
has Fuse

10A

15326762
30M GTMXD

117. IP
GRN DK
TXL
0.5 50

10SE01

INTERIOR LIGHTING
Dimmer Signal Dist
Page 8A- 114A - 1

Antenna Asm-Radio
10136715 003

1382

118. IP
GRA
0.5 TXL
50

INITIAL CREATION

RR_SPKR-

117. XBDY
GRN DK
7
0.5 TXL
50

A12

TY

SPEAKER
Rr Speaker
Page 8A-154A - 1

15317325
22F GTMXD

A2

A2

22M GTMXD
15317322

SPEAKER
Lr Speaker
Page 8A-154A -1

15317322
22M GTMXD

MONO-

2062

MONO+

UE1

UE1

ONSTAR
OnStar Mdl
Page 8A- 85A - 1

ONSTAR
OnStar Mdl
Page 8A- 85A - 1

1044

RADIO_CL2

STARR CONNECTOR
Class 2
Page 8A-55A - 1

1451

RADIO_G

GND DIST
Gnd Zone #4A
Page 8A-14A/B/C - 6

22F GTMXD
15317325
RF_SPKR+

199

LR_SPKR+

46

NOTE:

RR_SPKR+

Optional Radios:
Option
SPEAKER
Lf Speaker
Page 8A-154A - 1

SPEAKER
Rf Speaker
Page 8A-154A - 1

SPEAKER
Lr Speaker
Page 8A-154A - 1

OBJECT ID

Radio
GMT560

04

Panel Set: 1

schematic

h43150a

X
sheet1

REVISION

STAGE

VERSION

001

Beta

$IVEDWORK/h43150a__001

2005 Medium Duty C Series Electrical Revised 09/05

UM7 - AM/FM Stereo Clock


UM6 - AM/FM Stereo Clock, Cassette
U1C - AM/FM Stereo Clock, CD

SPEAKER
Rr Speaker
Page 8A-154A - 1
LAST CHANGED BY

8:39:02 am

Part #

UPC

FNA

15756185
15756186
15756187

12L
12L
12L

0070A
0090A
0095A

ORGANIZATION

GMT560
Wednesday, August 27, 2003

Panel Set: 1

H43150a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-244

Entertainment Speakers
RADIO
Radio Asm
Page 8A-150A - 1
RR_SPKR+

199. IP
BRN
TXL
0.5 50

&CREWCAB

REAR_RDOOR
12M GT280
15326018

LF_SPKR+

15332135
4F GT150
4M GT150
15332136

&AU3/A31

&AU3/A31

200. RDOOR
GRN LT
7
0.5 TXL
50

201. LDOOR
TAN
7
0.5 TXL
50

SA200

SA201

15355586
12F GT280

A
A

-AU3-A31

&AU3/A31

200. RDOOR
GRN LT
7
0.5 TXL
50

12M GT280
15326018

199. REAR_DOOR
BRN
7
0.5 TXL
50

REAR_DOOR

&AU3/A31

200. RDOOR
GRN LT
7
0.5 TXL
50

200. RDOOR
GRN LT
7
0.5 TXL
50

12L

12L 4120A
-

REAR_DOOR

Same
as
left

B
B

116.
YEL
0.5 TXL
50

12F GT280
15355586

B
B

B
L F Tweeter
R F Tweeter
16207595 003 16207595 003

12L 4000A

12L 4000A
-

12052832
A

&CREWCAB
REAR_DOOR

15326018
12M GT280
REAR_RDOOR

10 ohm 6" HSS

12L 4000A

12052833

12052833

8 ohm Tweeter

8 ohm Tweeter

L F Speaker
16230965_ft 001

12052832

&CREWCAB

-AU3-A31

117. RDOOR
GRN DK
7
0.5 TXL
50

12F GT280
15355586

&AU3/A31

&AU3/A31

117. RDOOR
GRN DK
7
0.5 TXL
50

117. RDOOR
GRN DK
7
0.5 TXL
50

&AU3/A31

118. LDOOR
GRA
7
0.5 TXL
50

SA117

15332136
4M GT150
&AU3/A31

&AU3/A31

117. RDOOR
GRN DK
7
0.5 TXL
50

4F GT150
15332135

118. LDOOR
GRA
7
0.5 TXL
50

schematic

RADIO
Radio Asm
Page 8A-150A - 1

RADIO
Radio Asm
Page 8A-150A - 1

h22154a
sheet1

LF_SPKR-

LR_SPKR-

OBJECT ID

Panel Set: 1

-AU3-A31

118. LDOOR
GRA
7
0.5 TXL
50

&CREWCAB

RADIO
Radio Asm
Page 8A-150A - 1

&AU3/A31

118. LDOOR
GRA
7
0.5 TXL
50

SA118

RF_SPKR-

03

15326018
12M GT280

116. IP
YEL
0.5 TXL
50

RR_SPKR-

GMT560

10 ohm 6" HSS

116. BDY
YEL
7
0.5 TXL
50

Speakers

12L 4000A

&CREWCAB

&CREWCAB

115. BDY
BLU LT
7
0.5 TXL
50

115. IP
BLU LT
0.5 TXL
50

-AU3-A31

201. LDOOR
TAN
7
0.5 TXL
50

B
R F Speaker
16230955_ft 001

12052832
A 10 ohm 6" HSS

A
&CREWCAB

116.
YEL
0.5 TXL
50

201. LDOOR
TAN
7
0.5 TXL
50

L R Speaker
16230965_rr 001

4120A

10 ohm 6" HSS

&AU3/A31

&AU3/A31

201. LDOOR
TAN
7
0.5 TXL
50

12052832

001
001
001

RADIO
Radio Asm
Page 8A-150A - 1

RF_SPKR+

&CREWCAB

&CREWCAB

R R Speaker
16230955_rr 001

29JA01
29JA01
13FE02

&CREWCAB

15355586
12F GT280

199.
BRN
0.5 TXL
50

199. BDY
BRN
7
0.5 TXL
50

46. BDY
BLU DK
7
0.5 TXL
50

RADIO
Radio Asm
Page 8A-150A - 1

LR_SPKR+

PILOT B - INITIAL CREATION


Connector Update
Obsolete Connector Update

JG
JG
JG

&CREWCAB

&CREWCAB

46. IP
BLU DK
TXL
0.5 50

03 560 000
03 560 873
03 560 000

RADIO
Radio Asm
Page 8A-150A - 1

25

REVISION

STAGE

VERSION

010

Prod

$IVEDWORK/h22154a__010

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

8:28:03 am

RPO LEGEND
AU3 - POWER DOOR LOCKS
A31 - POWER WINDOWS
CREWCAB - CREW CAB

RADIO
Radio Asm
Page 8A-150A - 1

ORGANIZATION

GMT560
Tuesday, August 13, 2002

Panel Set: 1

H22154a_010_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-245

Rear Air Suspension


SA1944
POWER DIST
Ip1 - Chassis
Page 8A-10A/B/C - 8

INTERIOR LIGHTING
Headlamp Illum
Page 8A- 114A - 1

-TCV

1944. IP_EXTN
BLU DK
TXL 19
0.8 50

10A
541

A7
A7

-TCV

D6

2509

AIR_SUSP_LP

-TCV

1944. IP_EXTN
BLU DK
TXL 19
0.8 50

30M GTMXD
15326762

1944. IP
BLU DK
0.8 TXL
50

D6

AIR_SUSP_P

15304908
30F GTMXD

12V

LED

ILLUM

19

15392708
40M GTMXD SLD

Air Suspension Sw
15010300 002
4K1

40F GTMXD SLD


15392710

GND

GND

FNA

12064762

-TCV

1944. IP_EXTN
BLU DK
19
0.8 TXL
50
&JE3

1944. R_CHASSIS
BLU DK
TXL 19
0.8 50

&JE4&JVA

1944. R_CHASSIS
BLU DK
19
0.8 TXL
50

8F GT280 SLD
15326654

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9

15326667
16M GT280 SLD

&JE3
R_ABS

1944.
BLU DK
0.8 TXL
50

SUSP_ILL_G

&JE4-JVA

1944. R_CHASSIS
BLU DK
19
0.8 TXL
50

15326655
8M GT280 SLD

750

16F GT280 SLD


15326908

750

SUSP_LED_G

&JE4-JVA
R_ABS

1944.
BLU DK
0.8 TXL
50

19

19

GND DIST
Gnd Zone #7A
Page 8A-14A/B/C - 9

A
Rear Air Solenoid
15048847 001
4K1

2600A

12052641
B

350

SUSP_SOL_G

RPO LEGEND
G40 - REAR AIR SUSPENSION 19,000 LB
GSJ - REAR AIR SUSPENSION 21,000 LB
G45 - REAR AIR SUSPENSION 23,000 LB
FAM3 - FAMILY 3

GND DIST
Gnd Zone #3D
Page 8A-14A/B/C - 8

Rear Air Suspension

OBJECT ID

GMT560

05

h53052a

Panel Set: 1

schematic

&G40/GSJ/G45
sheet1

REVISION

STAGE

VERSION

001

Prod

$IVEDWORK/h53052a__001

2005 Medium Duty C Series Electrical Revised 09/05

LAST CHANGED BY

6:54:18 am

ORGANIZATION

GMT560
Wednesday, October 6, 2004

Panel Set: 1

H53052a_001_01

PAGE

2005 MEDIUM DUTY C SERIES ELECTRICAL

D-246

Rear Defogger
POWER DIST
Ip1 - Htr/Ac
Page 8A- 10A/B/C/D - 1
Family 2
has Fuse

20A
141

POWER DIST
Uh - Rear Defog
Page 8A- 10A/B/C/D -4

TY
JG
JG

PILOT B - INITIAL CREATION


REPLACED CBs WITH MINI-FUSES & NOTE.
MADE CONNECTOR ON CNTL UNIT J3-

27NO00
27NO00
20JN01

001
001
001

30A
1093

HVAC_FOG_P

J3-B

03 560 000
03 560 818
03 560 000

DEFOG_P

J3-A
DEFOG
PWR

IGN3

Hvac - Rear Defog Cntrls


09375785_defog 002
UPC

FNA

RELAY TIMER

HVAC CONTROLER
9375785 PAGE 8AHEATER ONLY 060-1
HVAC
065-1

DEFOG
GRID

GND

J3-C

J3-12052856

J3-D

293. IP
PPL
TXL
2.0 50

A
A

19

12015952
1F MP480
1M MP480
12015987

293. BDY
PPL
19
2.0 TXL
50

J1-A
Defogger Grid
defog_grid 001
UPC

FNA

J1- 12092133
J2- 12092133
J2-A

450

GND DIST
Gnd Zone #4B
Page 8A-14A/B/C - 5

Rear Defogger (Crew Cab)

OBJECT ID

GMT560

03

h22061a

Panel Set: 1

schematic

&C49
sheet1

36

REVISION

STAGE

VERSION

004

Prod

$IVEDWORK/h22061a__004

2005 Medium Duty C Series Electrical Revised 09/05

850

HVAC_FOG_G

LAST CHANGED BY

DEFOG_G

GND DIST
Gnd Zone #8
Page 8A- 14A/B/C - 6
10:00:24 am

ORGANIZATION

GMT560
Thursday, August 8, 2002

Panel Set: 1

H22061a_004_01

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